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JP6265046B2 - Power supply junction box - Google Patents
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JP6265046B2 - Power supply junction box - Google Patents

Power supply junction box Download PDF

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JP6265046B2
JP6265046B2 JP2014105414A JP2014105414A JP6265046B2 JP 6265046 B2 JP6265046 B2 JP 6265046B2 JP 2014105414 A JP2014105414 A JP 2014105414A JP 2014105414 A JP2014105414 A JP 2014105414A JP 6265046 B2 JP6265046 B2 JP 6265046B2
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junction box
power supply
partition plate
bus bar
limiting resistor
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JP2015220214A (en
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清史 川口
清史 川口
竹内 孝之
孝之 竹内
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Sumitomo Wiring Systems Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は、抵抗が収容される電源装置のジャンクションボックスに関する。   The present invention relates to a junction box of a power supply device in which a resistor is accommodated.

下記特許文献1では、ジャンクションボックス内に制限抵抗(レジスタ)を収容し、一対のバッテリモジュール間に配置された吸気ダクトにジャンクションボックスを設置している。   In the following Patent Document 1, a limiting resistor (resistor) is accommodated in a junction box, and the junction box is installed in an intake duct arranged between a pair of battery modules.

特開2013−196840号公報JP 2013-196840 A 特開2008−35581号公報JP 2008-35581 A

特許文献1において、制限抵抗に電流が流れると、制限抵抗が発熱してジャンクションボックスに熱が伝わる。制限抵抗からジャンクションボックスに伝わる熱量が増大すると、ジャンクションボックスが熱変形しやすくなる。   In Patent Document 1, when a current flows through the limiting resistor, the limiting resistor generates heat and heat is transmitted to the junction box. When the amount of heat transferred from the limiting resistor to the junction box increases, the junction box is likely to be thermally deformed.

本発明は、抵抗の発熱によるジャンクションボックスの変形を抑制することを目的とする。   An object of this invention is to suppress the deformation | transformation of the junction box by the heat_generation | fever of resistance.

本発明に係る電源装置のジャンクションボックスは、上述した目的を達成するために以下の手段を採った。   The junction box of the power supply device according to the present invention employs the following means in order to achieve the above-described object.

本発明に係る電源装置のジャンクションボックスは、抵抗が収容される収容部を有するケースを備え、収容部の底面には嵩上げ部が設けられ、抵抗は収容部の底面との間に空隙を形成する状態で嵩上げ部に載置され、ケースには、前記空隙とケース外部とを連通させる連通穴が形成されており、抵抗は、略直方体形状であり、抵抗は、嵩上げ部に直接載置されることを要旨とする。
また、ケースは、バスバーが収容されるバスバー収容部を有し、バスバー収容部は、仕切板によって収容部と仕切られ、嵩上げ部は、仕切板の上面に設けられ、連通穴は、嵩上げ部に間隔をおいて位置してもよい。
また、仕切板の下側に中継端子部が設けられ、抵抗の下面には、2つの接続端子部が間隔をおいた状態で設けられ、2つの接続端子部は、仕切板に設けられた2つの貫通穴を通って中継端子部に電気的に接続され、中継端子部には、抵抗を電源装置に電気的に接続させるためのバスバーが電気的に接続されてもよい。
A junction box of a power supply device according to the present invention includes a case having a housing portion in which a resistor is housed, a raised portion is provided on the bottom surface of the housing portion, and the resistor forms a gap between the bottom surface of the housing portion. is placed on the raised portion in a state, in the case, the being void and the case communicating hole for communicating the outside forming the resistance is substantially rectangular parallelepiped shape, resistance, Ru is placed directly on the raised part This is the gist.
Further, the case has a bus bar housing portion in which the bus bar is housed, the bus bar housing portion is partitioned from the housing portion by a partition plate, the raised portion is provided on the upper surface of the partition plate, and the communication hole is formed in the raised portion. It may be located at intervals.
In addition, a relay terminal portion is provided below the partition plate, two connection terminal portions are provided on the lower surface of the resistor with a space therebetween, and the two connection terminal portions are provided on the partition plate. The bus bar may be electrically connected to the relay terminal portion through the two through holes, and the relay terminal portion may be electrically connected to the bus bar for electrically connecting the resistor to the power supply device.

本発明によれば、抵抗で発生した熱がケースに伝わりにくくなるとともに、抵抗で発生した熱を連通穴からケース外部へ放出することができる。その結果、抵抗の発熱によるジャンクションボックスの変形を抑制することができる。   According to the present invention, the heat generated by the resistance is hardly transmitted to the case, and the heat generated by the resistance can be released from the communication hole to the outside of the case. As a result, the deformation of the junction box due to the heat generated by the resistance can be suppressed.

本発明の実施形態に係る電源装置のジャンクションボックスの構成例を示す上面図である。It is a top view which shows the structural example of the junction box of the power supply device which concerns on embodiment of this invention. 本発明の実施形態に係る電源装置のジャンクションボックスの構成例を示す正面図である。It is a front view which shows the structural example of the junction box of the power supply device which concerns on embodiment of this invention. 本発明の実施形態に係る電源装置のジャンクションボックスの構成例を示す側面図である。It is a side view which shows the structural example of the junction box of the power supply device which concerns on embodiment of this invention. 本発明の実施形態に係る電源装置のジャンクションボックスの構成例を示す分解斜視図である。It is a disassembled perspective view which shows the structural example of the junction box of the power supply device which concerns on embodiment of this invention. 本発明の実施形態に係る電源装置のジャンクションボックスの構成例を示す図1のA−A断面に相当する図である。It is a figure equivalent to the AA cross section of FIG. 1 which shows the structural example of the junction box of the power supply device which concerns on embodiment of this invention.

以下、本発明を実施するための形態(以下実施形態という)を図面に従って説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention (hereinafter referred to as embodiments) will be described with reference to the drawings.

図1〜5は、本発明の実施形態に係る電源装置のジャンクションボックスの概略構成を示す図である。図1は上面図を示し、図2は正面図を示し、図3は側面図を示し、図4は分解斜視図を示し、図5は図1のA−A断面に相当する図を示す。アッパーケース12は、制限抵抗(レジスタ)24が収容される抵抗収容部14と、バスバー26a,26bが収容されるバスバー収容部16とを有し、抵抗収容部14とバスバー収容部16が仕切板18によって仕切られており、バスバー収容部16側にてロアケース10に取り付けられている。図1,4は、制限抵抗24が抵抗収容部14から取り外された状態を示し、図5は、制限抵抗24が抵抗収容部14に収容された状態を示す。図4,5の例では、制限抵抗24は略直方体形状であり、図5の左右方向が長手方向となる。制限抵抗24の下面24cには、接続端子24a,24bが長手方向に間隔をおいて設けられている。   1-5 is a figure which shows schematic structure of the junction box of the power supply device which concerns on embodiment of this invention. 1 shows a top view, FIG. 2 shows a front view, FIG. 3 shows a side view, FIG. 4 shows an exploded perspective view, and FIG. 5 shows a view corresponding to the AA cross section of FIG. The upper case 12 includes a resistance accommodating portion 14 in which a limiting resistor (register) 24 is accommodated, and a bus bar accommodating portion 16 in which the bus bars 26a and 26b are accommodated. The resistance accommodating portion 14 and the bus bar accommodating portion 16 are separated from each other. 18 and is attached to the lower case 10 on the bus bar accommodating portion 16 side. 1 and 4 show a state where the limiting resistor 24 is removed from the resistance accommodating portion 14, and FIG. 5 shows a state where the limiting resistor 24 is accommodated in the resistance accommodating portion 14. 4 and 5, the limiting resistor 24 has a substantially rectangular parallelepiped shape, and the left-right direction in FIG. 5 is the longitudinal direction. Connection terminals 24 a and 24 b are provided on the lower surface 24 c of the limiting resistor 24 at intervals in the longitudinal direction.

図5に示すように、仕切板18の下面側(バスバー収容部16側)には、中継端子部28a,28bが長手方向(図5の左右方向)に間隔をおいて設けられており、バスバー26aが中継端子部28aに電気的に接続され、バスバー26bが中継端子部28bに電気的に接続されている。仕切板18には、貫通穴29a,29bが中継端子部28a,28bとそれぞれ対向して形成されており、貫通穴29a,29bの間隔は、制限抵抗24の接続端子24a,24bと等間隔である。制限抵抗24は、その下面24cが仕切板18の上面18aと対向する状態で抵抗収容部14に収容され、接続端子24aが貫通穴29aを通って中継端子部28aに電気的に接続され、接続端子24bが貫通穴29bを通って中継端子部28bに電気的に接続されている。これによって、バスバー26a,26b間に制限抵抗24が電気的に接続される。バスバー26aは図示しない電源装置(例えばバッテリ等)に電気的に接続され、バスバー26bは図示しないリレーに電気的に接続される。ここでの制限抵抗24は、リレーをオンしたときに、電源装置から流れる電流が過大にならないよう制限する役割を果たす。   As shown in FIG. 5, relay terminal portions 28a and 28b are provided on the lower surface side (the bus bar housing portion 16 side) of the partition plate 18 at intervals in the longitudinal direction (left and right direction in FIG. 5). 26a is electrically connected to the relay terminal portion 28a, and the bus bar 26b is electrically connected to the relay terminal portion 28b. The partition plate 18 is formed with through holes 29a and 29b opposite to the relay terminal portions 28a and 28b, respectively, and the intervals between the through holes 29a and 29b are equal to the connection terminals 24a and 24b of the limiting resistor 24. is there. The limiting resistor 24 is accommodated in the resistance accommodating portion 14 with its lower surface 24c facing the upper surface 18a of the partition plate 18, and the connection terminal 24a is electrically connected to the relay terminal portion 28a through the through hole 29a. The terminal 24b is electrically connected to the relay terminal portion 28b through the through hole 29b. Thus, the limiting resistor 24 is electrically connected between the bus bars 26a and 26b. The bus bar 26a is electrically connected to a power supply (not shown) (for example, a battery), and the bus bar 26b is electrically connected to a relay (not shown). The limiting resistor 24 here serves to limit the current flowing from the power supply device from becoming excessive when the relay is turned on.

本実施形態では、図1,4,5に示すように、抵抗収容部14の底面である仕切板18の上面18aに、嵩上げリブ34が制限抵抗24側(図5の上側)へ盛り上がって設けられており、制限抵抗24は、その下面24cと仕切板18の上面(抵抗収容部14の底面)18aとの間に空隙35を形成する状態で嵩上げリブ34に載置されている。図1,4,5の例では、4つの嵩上げリブ34が、底面18aの長手方向両端部に配置され、さらに、底面18aの四隅にそれぞれ配置されている。その例では、制限抵抗24は、長手方向両端部にて嵩上げリブ34と接触し、さらに、四隅にて嵩上げリブ34と接触する。そして、本実施形態では、図3〜5に示すように、アッパーケース12には、空隙35とケース外部とを連通させるための放熱用の連通穴36が形成されている。図3〜5の例では、2つの連通穴36が抵抗収容部14の長手方向両端部に配置されている。   In this embodiment, as shown in FIGS. 1, 4, and 5, a raised rib 34 is provided on the upper surface 18 a of the partition plate 18, which is the bottom surface of the resistance accommodating portion 14, so as to rise toward the limiting resistor 24 (upper side in FIG. 5). The limiting resistor 24 is placed on the raised rib 34 in a state where a gap 35 is formed between the lower surface 24c and the upper surface (the bottom surface of the resistance accommodating portion 14) 18a of the partition plate 18. In the example of FIGS. 1, 4 and 5, four raised ribs 34 are disposed at both ends in the longitudinal direction of the bottom surface 18a, and are further disposed at four corners of the bottom surface 18a. In this example, the limiting resistor 24 contacts the raised ribs 34 at both ends in the longitudinal direction, and further contacts the raised ribs 34 at the four corners. In this embodiment, as shown in FIGS. 3 to 5, the upper case 12 is formed with a communication hole 36 for heat dissipation for communicating the gap 35 and the outside of the case. In the example of FIGS. 3 to 5, two communication holes 36 are arranged at both ends in the longitudinal direction of the resistance accommodating portion 14.

電源装置から制限抵抗24を通って電流が流れると、制限抵抗24が発熱してアッパーケース12に熱が伝わる。制限抵抗24からアッパーケース12に伝わる熱量が増大すると、アッパーケース12が熱変形しやすくなる。これに対して本実施形態では、制限抵抗24を嵩上げリブ34上に載置し、制限抵抗24と仕切板18の上面18aとの間に空隙35を形成することで、制限抵抗24で発生した熱が仕切板18に伝わりにくくなる。したがって、制限抵抗24からアッパーケース12に伝わる熱量を低減することができ、アッパーケース12の熱変形を抑制することができる。その結果、制限抵抗24の小型化を図ることができる。さらに、制限抵抗24では、長手方向両端部より中央部の方が発熱量が大きくなるが、本実施形態では、制限抵抗24を発熱量の少ない長手方向両端部にて嵩上げリブ34上に載置することで、制限抵抗24で発生した熱が仕切板18にさらに伝わりにくなり、制限抵抗24からアッパーケース12に伝わる熱量をさらに低減することができる。   When a current flows from the power supply device through the limiting resistor 24, the limiting resistor 24 generates heat and heat is transmitted to the upper case 12. When the amount of heat transferred from the limiting resistor 24 to the upper case 12 increases, the upper case 12 is likely to be thermally deformed. On the other hand, in the present embodiment, the limiting resistor 24 is placed on the raised rib 34, and the gap 35 is formed between the limiting resistor 24 and the upper surface 18 a of the partition plate 18, thereby generating the limiting resistor 24. It becomes difficult for heat to be transmitted to the partition plate 18. Therefore, the amount of heat transferred from the limiting resistor 24 to the upper case 12 can be reduced, and thermal deformation of the upper case 12 can be suppressed. As a result, the limiting resistor 24 can be reduced in size. Further, in the limiting resistor 24, the heat generation amount is greater in the central portion than in the both ends in the longitudinal direction, but in this embodiment, the limiting resistor 24 is placed on the raised rib 34 at both ends in the longitudinal direction where the heat generation amount is small. By doing so, the heat generated by the limiting resistor 24 becomes more difficult to be transmitted to the partition plate 18, and the amount of heat transferred from the limiting resistor 24 to the upper case 12 can be further reduced.

さらに、本実施形態では、制限抵抗24の下面24cと仕切板18の上面18a間の空隙35をケース外部に連通させる放熱用の連通穴36をアッパーケース12に形成することで、図5の矢印aに示すように、制限抵抗24で発生した熱を連通穴36からケース外部へ放出することができる。これによって、制限抵抗24で発生した熱が空隙35にこもるのを抑制することができるので、アッパーケース12の熱変形を抑制することができるとともに、制限抵抗24の冷却性を向上させることができる。   Further, in the present embodiment, the upper case 12 is provided with a heat radiating communication hole 36 that allows the gap 35 between the lower surface 24c of the limiting resistor 24 and the upper surface 18a of the partition plate 18 to communicate with the outside of the case. As shown in a, the heat generated by the limiting resistor 24 can be released from the communication hole 36 to the outside of the case. As a result, it is possible to suppress the heat generated in the limiting resistor 24 from being trapped in the gap 35, so that it is possible to suppress thermal deformation of the upper case 12 and to improve the cooling performance of the limiting resistor 24. .

以上、本発明を実施するための形態について説明したが、本発明はこうした実施形態に何等限定されるものではなく、本発明の要旨を逸脱しない範囲内において、種々なる形態で実施し得ることは勿論である。   As mentioned above, although the form for implementing this invention was demonstrated, this invention is not limited to such embodiment at all, and it can implement with a various form in the range which does not deviate from the summary of this invention. Of course.

10 ロアケース、12 アッパーケース、14 抵抗収容部、16 バスバー収容部、18 仕切板、24 制限抵抗、24a,24b 接続端子、26a,26b バスバー、28a,28b 中継端子部、29a,29b 貫通穴、34 嵩上げリブ、35 空隙、36 連通穴。   10 Lower case, 12 Upper case, 14 Resistance accommodating part, 16 Bus bar accommodating part, 18 Partition plate, 24 Limiting resistor, 24a, 24b Connection terminal, 26a, 26b Bus bar, 28a, 28b Relay terminal part, 29a, 29b Through hole, 34 Raised rib, 35 gap, 36 communicating hole.

Claims (3)

電源装置のジャンクションボックスであって、
抵抗が収容される収容部を有するケースを備え、
収容部の底面には嵩上げ部が設けられ、抵抗は収容部の底面との間に空隙を形成する状態で嵩上げ部に載置され、
ケースには、前記空隙とケース外部とを連通させる連通穴が形成されており、
抵抗は、略直方体形状であり、
抵抗は、嵩上げ部に直接載置される、電源装置のジャンクションボックス。
A power supply junction box,
A case having a housing portion in which a resistor is housed;
A raised portion is provided on the bottom surface of the housing portion, and the resistance is placed on the raised portion in a state of forming a gap between the bottom surface of the housing portion,
The case is formed with a communication hole that allows communication between the gap and the outside of the case .
The resistance has a substantially rectangular parallelepiped shape,
Resistance Ru is placed directly on the raised part, the junction box of the power supply.
請求項1に記載の電源装置のジャンクションボックスにおいて、In the junction box of the power unit according to claim 1,
ケースは、バスバーが収容されるバスバー収容部を有し、The case has a bus bar accommodating portion in which the bus bar is accommodated,
バスバー収容部は、仕切板によって収容部と仕切られ、The bus bar housing part is partitioned from the housing part by a partition plate,
嵩上げ部は、仕切板の上面に設けられ、The raised portion is provided on the upper surface of the partition plate,
連通穴は、嵩上げ部に間隔をおいて位置する、電源装置のジャンクションボックス。The communication hole is a junction box of the power supply device that is located at a distance from the raised portion.
請求項2に記載の電源装置のジャンクションボックスにおいて、In the junction box of the power unit according to claim 2,
仕切板の下側に中継端子部が設けられ、A relay terminal is provided on the lower side of the partition plate,
抵抗の下面には、2つの接続端子部が間隔をおいた状態で設けられ、On the lower surface of the resistor, two connection terminal portions are provided with a gap therebetween,
2つの接続端子部は、仕切板に設けられた2つの貫通穴を通って中継端子部に電気的に接続され、The two connection terminal portions are electrically connected to the relay terminal portion through two through holes provided in the partition plate,
中継端子部には、抵抗を電源装置に電気的に接続させるためのバスバーが電気的に接続される、電源装置のジャンクションボックス。A junction box of the power supply device in which a bus bar for electrically connecting a resistor to the power supply device is electrically connected to the relay terminal portion.
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