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JP6279909B2 - Forging molding method and forging die - Google Patents
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JP6279909B2 - Forging molding method and forging die - Google Patents

Forging molding method and forging die Download PDF

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JP6279909B2
JP6279909B2 JP2014007685A JP2014007685A JP6279909B2 JP 6279909 B2 JP6279909 B2 JP 6279909B2 JP 2014007685 A JP2014007685 A JP 2014007685A JP 2014007685 A JP2014007685 A JP 2014007685A JP 6279909 B2 JP6279909 B2 JP 6279909B2
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sliding surface
mold
pressing surface
pressing
forged product
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JP2014208372A5 (en
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村田 真一
真一 村田
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Musashi Seimitsu Industry Co Ltd
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Musashi Seimitsu Industry Co Ltd
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Priority to CN201410102832.4A priority patent/CN104057004A/en
Priority to HU1400159A priority patent/HUP1400159A2/en
Priority to BRBR102014006829-5A priority patent/BR102014006829A2/en
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Description

本発明は、仕上がり形状が良好な鍛造技術に関する。   The present invention relates to a forging technique having a good finished shape.

例えば、ドグクラッチは、ドグ歯と称する歯状の噛み合い部を備える。このようなドグクラッチは素材から削り出す機械加工法であれば容易に製造され得るが、材料歩留まりの向上や工程短縮の点で難がある。代替加工法として鍛造法が提案されてきた(例えば、特許文献1(第5図)参照。)。   For example, the dog clutch includes a tooth-like meshing portion called a dog tooth. Such a dog clutch can be easily manufactured by a machining method that cuts out from a raw material, but there are difficulties in improving the material yield and shortening the process. A forging method has been proposed as an alternative processing method (see, for example, Patent Document 1 (FIG. 5)).

図15は従来の鍛造法の基本原理を説明する図である。特許文献1の技術により、図15(a)に示す第1鍛造品101が製造され、この第1鍛造品101に本成形(サイジング)を施すことにより、図15(b)に示すような第2鍛造品(歯車成形主体)104が得られる。この第2鍛造品104には噛み合い部に相当するスプライン歯105が形成される。   FIG. 15 is a diagram for explaining the basic principle of a conventional forging method. The first forged product 101 shown in FIG. 15A is manufactured by the technique of Patent Document 1, and the first forged product 101 is subjected to main forming (sizing) to obtain a first forged product 101 as shown in FIG. A two-forged product (gear forming main body) 104 is obtained. The second forged product 104 is formed with spline teeth 105 corresponding to the meshing portion.

スプライン歯105の鍛造成形においては、本体部102から離隔した先端Tに欠肉が発生し易い。よって、従来方案では、第1鍛造品101の歯形成部103に十分な圧縮代を確保すべく、(a)に示すように、第1鍛造品101用の金型100において、摺動面100Aに近付くほど深くなる方向に押圧面100Bを傾けている。このようにすれば、(a)にて、V字を呈する部分が余肉部分103aとなり、この余肉部分103aが圧縮されることで(b)のスプライン歯105が仕上げられるというものである。圧縮代を稼ぐために金型形状を工夫し、第1鍛造品101の余肉部分103aを大きく張り出し形成することを特長とする。   In the forging of the spline teeth 105, a lack of thickness is likely to occur at the tip T separated from the main body 102. Therefore, in the conventional method, in order to secure a sufficient compression allowance for the tooth forming portion 103 of the first forged product 101, the sliding surface 100A in the mold 100 for the first forged product 101 as shown in FIG. The pressing surface 100B is tilted in a direction that becomes deeper as it approaches. In this way, in (a), the V-shaped portion becomes the surplus portion 103a, and the surplus portion 103a is compressed to finish the spline teeth 105 in (b). The invention is characterized in that the die shape is devised in order to earn a compression allowance, and the surplus portion 103a of the first forged product 101 is formed to be greatly overhanged.

しかし、本発明者らが試作したところ、次に述べる問題があることが分かった。
まず、図15(c)に示すように、歯形成部分103の先端(下端)にダレ106ができた。
この理由は、金型100の形状に沿って歯形成部103を張り出し成形しようとしても、実際には、本体部102から最も遠い外周側の先端(下端)への流入が不足し、ダレ106が発生したと考えられる。極めて大きな成形荷重をかければ先端まで肉を充填し、先端の欠肉を解消できる可能性があるが、金型の強度を考えると非現実的である。
このような第1鍛造品101に、本成形を施しても図15(d)に示すように、スプライン歯105に欠肉107が残る。本成形で余肉部分103aを圧縮しても、第1鍛造品101のダレ106の丸みが完全には解消されずに残ったためと思われる。この欠肉107は、機械加工で除去可能であるが、鍛造工程に機械加工が加わるため、加工費が嵩む。
However, when the inventors made a prototype, it was found that there were problems described below.
First, as shown in FIG. 15 (c), a sag 106 was formed at the tip (lower end) of the tooth forming portion 103.
The reason for this is that even if an attempt is made to project the tooth forming portion 103 along the shape of the mold 100, the inflow to the distal end (lower end) on the outermost side farthest from the main body portion 102 is actually insufficient, and the sag 106 is It is thought that it occurred. If an extremely large molding load is applied, the tip may be filled with meat and the tip lack may be eliminated, but it is unrealistic considering the strength of the mold.
Even if the first forging product 101 is subjected to the main forming, the thin wall 107 remains on the spline teeth 105 as shown in FIG. It seems that the roundness of the sag 106 of the first forged product 101 was not completely eliminated even when the surplus portion 103a was compressed in the main molding. The undercut 107 can be removed by machining, but machining is added to the forging process, which increases processing costs.

特公昭49−11543号公報Japanese Patent Publication No.49-11543

本発明は、仕上がり形状が良好な鍛造法を提供することを課題とする。   An object of the present invention is to provide a forging method having a good finished shape.

請求項1に係る発明は、鍛造品の成形方法であって、
第1金型を用いて、第1鍛造品を形成する第1工程と、
第2金型を用いて、前記第1鍛造品の余肉部を圧縮してサイジングする第2工程とを備え、
前記第1金型は、素材が摺動する第1摺動面と、前記素材を押圧する第1押圧面とを含み、
前記第1摺動面は、第1特定摺動面を含む複数の摺動面で構成され、
前記第1押圧面は、前記第1特定摺動面に対し、前記第1特定摺動面に近付くほど、前記素材が金型に入っていく方向に対して後退する向きに傾斜しており、
前記第2金型は、第2摺動面と第2押圧面とを含み、
前記第2摺動面は、第2特定摺動面を含む複数の摺動面で構成され、
前記第2押圧面は、前記第2特定摺動面に対し、前記第2特定摺動面に近付くほど、前記第1鍛造品が金型に入っていく方向に対して後退する向きに傾斜しており、
前記第2押圧面の前記第2特定摺動面に対する傾きが、前記第1押圧面の前記第1特定摺動面に対する傾きより小さく設定されていることを特徴とする。
The invention according to claim 1 is a method for forming a forged product,
A first step of forming a first forged product using a first mold;
A second step of compressing and sizing the surplus portion of the first forged product using a second mold;
The first mold includes a first sliding surface on which a material slides, and a first pressing surface that presses the material,
The first sliding surface is composed of a plurality of sliding surfaces including a first specific sliding surface,
The first pressing surface, relative to the first specific sliding surface, closer to the first specific sliding surface is inclined in a direction in which the material is retracted with respect to the direction going into the mold,
The second mold includes a second sliding surface and a second pressing surface,
The second sliding surface is composed of a plurality of sliding surfaces including a second specific sliding surface,
The second pressing surface is inclined with respect to the second specific sliding surface so as to recede with respect to the direction in which the first forged product enters the mold as it approaches the second specific sliding surface. And
The inclination of the second pressing surface with respect to the second specific sliding surface is set to be smaller than the inclination of the first pressing surface with respect to the first specific sliding surface.

請求項2に係る発明は、鍛造品の成形方法であって、
第1金型を用いて、第1鍛造品を形成する第1工程と、
第2金型を用いて、前記第1鍛造品の余肉部を圧縮してサイジングする第2工程とを備え、
前記第1金型は、素材が摺動する第1摺動面と、前記素材を押圧する第1押圧面とを含み、
前記第1摺動面は、第1特定摺動面を含む複数の摺動面で構成され、
前記第1押圧面は、前記第1特定摺動面に近付くほど、前記素材が金型に入っていく方向に対して後退する向きに湾曲しており、
前記第2金型は、前記第1鍛造品が摺動する第2摺動面と、前記第1鍛造品を押圧する第2押圧面とを含み、
前記第2摺動面は、第2特定摺動面を含む複数の摺動面で構成され、
前記第2押圧面は、前記第2特定摺動面に近付くほど、前記第1鍛造品が金型に入っていく方向に対して後退する向きに湾曲し、
前記第2押圧面の曲率半径は、前記第1押圧面の曲率半径より小さくなるようにして、
前記第1押圧面と前記第2押圧面とは、湾曲形状が互いに異なっていることを特徴とする。
The invention according to claim 2 is a method for forming a forged product,
A first step of forming a first forged product using a first mold;
A second step of compressing and sizing the surplus portion of the first forged product using a second mold;
The first mold includes a first sliding surface on which a material slides, and a first pressing surface that presses the material,
The first sliding surface is composed of a plurality of sliding surfaces including a first specific sliding surface,
As the first pressing surface approaches the first specific sliding surface, the first pressing surface is curved so as to recede from the direction in which the material enters the mold,
The second mold includes a second sliding surface on which the first forged product slides, and a second pressing surface for pressing the first forged product,
The second sliding surface is composed of a plurality of sliding surfaces including a second specific sliding surface,
As the second pressing surface approaches the second specific sliding surface, the second pressing surface is curved in a direction of retreating with respect to the direction in which the first forged product enters the mold,
The radius of curvature of the second pressing surface is smaller than the radius of curvature of the first pressing surface,
The first pressing surface and the second pressing surface have different curved shapes.

請求項3に係る発明では、第1金型及び第2金型により、相手部材に噛み合う歯状の噛み合い部を成形することを特徴とする。   The invention according to claim 3 is characterized in that a tooth-shaped engagement portion that meshes with the mating member is formed by the first mold and the second mold.

請求項4に係る発明では、第1押圧面及び第2押圧面により、噛み合い部に、相手部材との噛み合いの際に噛み合い開始点として機能する先端部を形成することを特徴とする。   The invention according to claim 4 is characterized in that the first pressing surface and the second pressing surface form a tip portion that functions as a meshing start point when meshing with the mating member.

請求項5に係る発明は、鍛造により第1鍛造品を得る第1金型と、前記第1鍛造品を本成形する第2金型とからなる鍛造用金型であって、
前記第1金型は、素材が摺動する第1摺動面と、前記素材を押圧する第1押圧面とを含み、
前記第1摺動面は、第1特定摺動面を含む複数の摺動面で構成され、
前記第1押圧面は、前記第1特定摺動面に対し、前記第1特定摺動面に近付くほど、前記素材が金型に入っていく方向に対して後退する向きに傾斜しており、
前記第2金型は、第2摺動面と第2押圧面とを含み、
前記第2摺動面は、第2特定摺動面を含む複数の摺動面で構成され、
前記第2押圧面は、前記第2特定摺動面に対し、前記第2特定摺動面に近付くほど、前記第1鍛造品が金型に入っていく方向に対して後退する向きに傾斜しており、
前記第2押圧面の前記第2特定摺動面に対する傾きが、前記第1押圧面の前記第1特定摺動面に対する傾きより小さく設定されていることを特徴とする。
The invention according to claim 5 is a forging die comprising a first die for obtaining a first forged product by forging, and a second die for main forming the first forged product,
The first mold includes a first sliding surface on which a material slides, and a first pressing surface that presses the material,
The first sliding surface is composed of a plurality of sliding surfaces including a first specific sliding surface,
The first pressing surface, relative to the first specific sliding surface, closer to the first specific sliding surface is inclined in a direction in which the material is retracted with respect to the direction going into the mold,
The second mold includes a second sliding surface and a second pressing surface,
The second sliding surface is composed of a plurality of sliding surfaces including a second specific sliding surface,
The second pressing surface is inclined with respect to the second specific sliding surface so as to recede with respect to the direction in which the first forged product enters the mold as it approaches the second specific sliding surface. And
The inclination of the second pressing surface with respect to the second specific sliding surface is set to be smaller than the inclination of the first pressing surface with respect to the first specific sliding surface.

請求項に係る発明では、第1押圧面は、稜線を挟む複数の面からなり、稜線は、当該稜線の一端に接続する第1特定摺動面に近づくほど、素材が入っていく方向に対して後退することを特徴とする。
In the invention which concerns on Claim 6 , a 1st press surface consists of several surface which pinches | interposes a ridgeline, and a ridgeline is in the direction in which a raw material enters, so that it approaches the 1st specific sliding surface connected to the end of the said ridgeline. It is characterized by retreating.

請求項に係る発明では、鍛造により第1鍛造品を得る第1金型と、前記第1鍛造品を本成形する第2金型とからなる鍛造用金型であって、
前記第1金型は、素材が摺動する第1摺動面と、前記素材を押圧する第1押圧面とを含み、
前記第1摺動面は、第1特定摺動面を含む複数の摺動面で構成され、
前記第1押圧面は、前記第1特定摺動面に近付くほど、前記素材が金型に入っていく方向に対して後退する向きに湾曲しており、
前記第2金型は、前記第1鍛造品が摺動する第2摺動面と、前記第1鍛造品を押圧する第2押圧面とを含み、
前記第2摺動面は、第2特定摺動面を含む複数の摺動面で構成され、
前記第2押圧面は、前記第2特定摺動面に近付くほど、前記第1鍛造品が金型に入っていく方向に対して後退する向きに湾曲し、
前記第2押圧面の曲率半径は、前記第1押圧面の曲率半径より小さくなるようにして、
前記第1押圧面と前記第2押圧面とは、湾曲形状が互いに異なっていることを特徴とする。
The invention according to claim 7 is a forging die composed of a first die for obtaining a first forged product by forging, and a second die for main forming the first forged product,
The first mold includes a first sliding surface on which a material slides, and a first pressing surface that presses the material,
The first sliding surface is composed of a plurality of sliding surfaces including a first specific sliding surface,
As the first pressing surface approaches the first specific sliding surface, the first pressing surface is curved so as to recede from the direction in which the material enters the mold,
The second mold includes a second sliding surface on which the first forged product slides, and a second pressing surface for pressing the first forged product,
The second sliding surface is composed of a plurality of sliding surfaces including a second specific sliding surface,
The second pressing surface is closer to the second specific sliding surface curved in a direction the first forging is retracted with respect to the direction going into the mold,
The radius of curvature of the second pressing surface is smaller than the radius of curvature of the first pressing surface,
The first pressing surface and the second pressing surface have different curved shapes.

請求項1に係る発明では、第1金型で第1工程を実施し、第2金型で第2工程を実施する。第1工程では、第1押圧面と特定摺動面との間の隅にまで、低荷重で肉を充填できる。すなわち、第1工程では、隅部の輪郭が明瞭な形態の第1鍛造品が得られ、第2工程では、第1鍛造品の外周を拘束しつつ端面を圧縮することにより、明瞭な形状が出せる。
加えて、第2押圧面の第2特定摺動面に対する傾きは、第1押圧面の第1特定摺動面に対する傾きより小さい。すなわち、第1金型に第2金型よりも大きな傾きの押圧面を敢えて設けたので、第1金型で、既に明瞭な輪郭形状が形成される。
In the invention which concerns on Claim 1, a 1st process is implemented with a 1st metal mold | die and a 2nd process is implemented with a 2nd metal mold | die. In the first step, the meat can be filled with a low load up to the corner between the first pressing surface and the specific sliding surface. That is, in the first step, a first forged product with a clear corner outline is obtained, and in the second step, the end surface is compressed while constraining the outer periphery of the first forged product, so that a clear shape is obtained. I can put it out.
In addition, the inclination of the second pressing surface with respect to the second specific sliding surface is smaller than the inclination of the first pressing surface with respect to the first specific sliding surface. In other words, since the first mold is intentionally provided with a pressing surface having a larger inclination than that of the second mold, a clear contour shape is already formed in the first mold.

請求項2に係る発明では、請求項1と同様に、第1金型で第1工程を実施し、第2金型で第2工程を実施する。第1工程では、第1押圧面と特定摺動面との間の隅にまで、低荷重で肉を充填できる。すなわち、第1工程では、隅部の輪郭が明瞭な形態の第1鍛造品が得られ、第2工程では、第1鍛造品の外周を拘束しつつ端面を圧縮することにより、明瞭な形状が出せる。   In the invention according to claim 2, as in claim 1, the first step is performed with the first mold, and the second step is performed with the second mold. In the first step, the meat can be filled with a low load up to the corner between the first pressing surface and the specific sliding surface. That is, in the first step, a first forged product with a clear corner outline is obtained, and in the second step, the end surface is compressed while constraining the outer periphery of the first forged product, so that a clear shape is obtained. I can put it out.

請求項3に係る発明では、第1金型及び第2金型により、相手部材に噛み合う歯状の噛み合い部を成形するので、より複雑な形状の鍛造品を成形することができる。   In the invention according to claim 3, since the tooth-shaped engagement portion that meshes with the mating member is formed by the first mold and the second mold, a forged product having a more complicated shape can be formed.

請求項4に係る発明では、第1押圧面及び第2押圧面により、噛み合い部に、相手部材との噛み合いの際に噛み合い開始点として機能する先端部を形成するので、噛み合い開始点として機能する部位を、高精度で成形できる。   In the invention which concerns on Claim 4, since the front-end | tip part which functions as a meshing start point at the time of meshing with a mating member is formed in the meshing part by the first pressing surface and the second pressing surface, it functions as a meshing start point. The part can be molded with high accuracy.

請求項5に係る発明では、第1金型の第1押圧面は、特定摺動面に近付くほど、素材が金型に入っていく方向に対して後退する向きに傾斜しているため、第1押圧面と特定摺動面との間の隅にまで、低荷重で肉を充填させることができる。結果、第1鍛造品においては、第1押圧面と特定摺動面との間での欠肉の発生が抑制される。さらに、第2金型によれば、その欠肉の発生が抑制された第1鍛造品の外周を拘束しつつ端面を圧縮するので、欠肉などの鍛造欠陥がない良好な形状の鍛造品を得ることができる。
加えて、第2押圧面の第2特定摺動面に対する傾きは、第1押圧面の第1特定摺動面に対する傾きより小さい。すなわち、第1金型に第2金型よりも大きな傾きの押圧面を敢えて設けたので、第1金型で、既に明瞭な輪郭形状が形成される。
In the invention according to claim 5, the first pressing surface of the first mold is inclined so as to recede from the direction in which the material enters the mold as it approaches the specific sliding surface. The meat can be filled with a low load up to the corner between the one pressing surface and the specific sliding surface. As a result, in the first forged product, occurrence of a lack of thickness between the first pressing surface and the specific sliding surface is suppressed. Furthermore, according to the second mold, the end face is compressed while restraining the outer periphery of the first forged product in which the occurrence of the lacking wall is suppressed. Can be obtained.
In addition, the inclination of the second pressing surface with respect to the second specific sliding surface is smaller than the inclination of the first pressing surface with respect to the first specific sliding surface. In other words, since the first mold is intentionally provided with a pressing surface having a larger inclination than that of the second mold, a clear contour shape is already formed in the first mold.

請求項に係る発明では、第1押圧面は、稜線を挟む複数の面からなり、稜線は、当該稜線の一端に接続する摺動面に近づくほど、素材が入っていく方向に対して後退するようにした。相手部材に噛み合う歯状の噛み合い部の先端を突にする場合、稜線がより明確になる。
In the invention which concerns on Claim 6 , a 1st press surface consists of several surfaces which pinch | interpose a ridgeline, and a ridgeline recedes with respect to the direction in which a raw material enters, so that it approaches the sliding surface connected to the end of the said ridgeline. I tried to do it. When the tip of the tooth-shaped engagement portion that meshes with the mating member is projected, the ridge line becomes clearer.

請求項に係る発明では、請求項5と同様に、第1金型の第1押圧面は、特定摺動面に近付くほど、素材が金型に入っていく方向に対して後退する向きに湾曲しているため、第1押圧面と特定摺動面との間の隅にまで、低荷重で肉を充填させることができる。結果、第1鍛造品においては、第1押圧面と特定摺動面との間での欠肉の発生が抑制される。さらに、第2金型によれば、その欠肉の発生が抑制された第1鍛造品の外周を拘束しつつ端面を圧縮するので、欠肉などの鍛造欠陥がない良好な形状の鍛造品を得ることができる。
In the invention according to claim 7, similarly to the claim 5, the first pressing surface of the first mold, the closer the particular sliding surface, in a direction backward to the direction of material entering the mold Since it is curving, it is possible to fill the meat with a low load up to the corner between the first pressing surface and the specific sliding surface. As a result, in the first forged product, occurrence of a lack of thickness between the first pressing surface and the specific sliding surface is suppressed. Furthermore, according to the second mold, the end face is compressed while restraining the outer periphery of the first forged product in which the occurrence of the lacking wall is suppressed. Can be obtained.

潰し工程、粗成形工程及びピアス工程を説明する図である。It is a figure explaining a crushing process, a rough forming process, and a piercing process. 第1金型の断面図である。It is sectional drawing of a 1st metal mold | die. 図2の3部拡大図である。FIG. 3 is a three-part enlarged view of FIG. 2. 図3に示す第1金型の断面図である。It is sectional drawing of the 1st metal mold | die shown in FIG. 図4の5矢視図である。FIG. 5 is a view taken in the direction of arrow 5 in FIG. 4. 第1金型の作用図兼第1工程を説明する図である。It is a figure explaining the operation | movement figure and 1st process of a 1st metal mold | die. 第1鍛造品の部分斜視図である。It is a fragmentary perspective view of the 1st forging product. 第2金型の要部斜視図である。It is a principal part perspective view of a 2nd metal mold | die. 図8に示す第2金型の断面図である。It is sectional drawing of the 2nd metal mold | die shown in FIG. 図9の10矢視図である。FIG. 10 is a view taken in the direction of arrow 10 in FIG. 9. 第1鍛造品及びサイジング後の鍛造品の要部断面図及び要部斜視図である。It is a principal part sectional view and principal part perspective view of the forged product after the 1st forged product and sizing. 本発明を変形例のドグクラッチに適用するときの説明図である。It is explanatory drawing when applying this invention to the dog clutch of a modification. 第1金型の変形例を説明する図である。It is a figure explaining the modification of a 1st metal mold | die. 第2金型の変形例を説明する図である。It is a figure explaining the modification of a 2nd metal mold | die. 従来の鍛造法の基本原理を説明する図である。It is a figure explaining the basic principle of the conventional forging method.

本発明の実施の形態を添付図に基づいて以下に説明する。なお、図面は符号の向きに見るものとする。   Embodiments of the present invention will be described below with reference to the accompanying drawings. The drawings are viewed in the direction of the reference numerals.

図1(a)に想像線で示す円柱素材11を、潰すことで実線で示す潰し品12を得る(潰し工程)。次に、潰し品12をダイに収め、パンチで下向きに押圧することで、図1(b)に示すように上部中央に凹部13を有する粗成形品14を得る。図1(c)に示すように粗成形品14にピアスパンチで中央穴15を開けることでピアス品16を得る(ピアス工程)。
By crushing the cylindrical material 11 shown by an imaginary line in FIG. 1A, a crushed product 12 shown by a solid line is obtained (crushing step). Next, videos crushed products 12 in the die, by pressing down a punch, obtain a crude molded article 14 having a recess 13 in the top center as shown in FIG. 1 (b). As shown in FIG. 1 (c), a pierced product 16 is obtained by making a central hole 15 in the rough molded product 14 by piercing punch (piercing process).

このピアス品16に熱間鍛造を施す第1金型の構造を次に説明する。
図2に示すように、第1金型20は、センターピン21及び凹部22を有する第1ダイ23と、この第1ダイ23に進入する第1パンチ24とからなる。熱間鍛造温度に加熱されたピアス品16を、凹部22に収納する。この際に、ピアス品16の中央穴15にセンターピン21を貫通させる。
Next, the structure of the first mold for subjecting the pierced article 16 to hot forging will be described.
As shown in FIG. 2, the first mold 20 includes a first die 23 having a center pin 21 and a recess 22, and a first punch 24 that enters the first die 23. The pierced article 16 heated to the hot forging temperature is stored in the recess 22. At this time, the center pin 21 is passed through the central hole 15 of the pierced article 16.

図2の3部拡大図である図3に示すように、第1ダイ23は、縦壁状を呈し素材(図2に示すピアス品16)が摺動する第1摺動面25と、底面であって素材を押圧する第1押圧面26とを備える。さらに、第1摺動面25は、左右の摺動面25L、25Rと奥の第1特定摺動面27(以下、特定摺動面27と略記する。)とからなる。
As shown in FIG. 3 which is a three-part enlarged view of FIG. 2, the first die 23 has a first sliding surface 25 having a vertical wall shape on which a material (pierce product 16 shown in FIG. 2) slides, and a bottom surface. And a first pressing surface 26 that presses the material. Further, the first sliding surface 25 includes left and right sliding surfaces 25L and 25R and a back first specific sliding surface 27 (hereinafter abbreviated as a specific sliding surface 27) .

図4に示すように、第1押圧面26は、少なくとも1の特定摺動面27に対し、その特定摺動面27に近付くほど、素材が金型に入っていく方向(図では矢印(1))に対して後退する向き(図では矢印(2))に傾斜している。換言すれば、素材が金型に入っていく方向と平行に第1ダイ23を切断した断面図において、第1押圧面26と特定摺動面27とがなす角度は鈍角である。すなわち、第1押圧面26は、特定摺動面27側が第1パンチ(図2、符号24)に接近し、中心側が第1パンチから遠くなるように、傾斜している。この傾斜角(傾き)θ1は、素材が入っていく方向に対して垂直な方向と、押圧面(第1押圧面26)との間のなす角度であって、例えば15°である。   As shown in FIG. 4, as the first pressing surface 26 approaches the specific sliding surface 27 with respect to at least one specific sliding surface 27, the direction in which the material enters the mold (the arrow (1 in the figure)). )) Is inclined in a backward direction (arrow (2) in the figure). In other words, in the cross-sectional view in which the first die 23 is cut parallel to the direction in which the material enters the mold, the angle formed by the first pressing surface 26 and the specific sliding surface 27 is an obtuse angle. That is, the first pressing surface 26 is inclined so that the specific sliding surface 27 side approaches the first punch (FIG. 2, reference numeral 24) and the center side is far from the first punch. The inclination angle (inclination) θ1 is an angle formed between the direction perpendicular to the direction in which the material enters and the pressing surface (first pressing surface 26), and is, for example, 15 °.

図5に示すように、第1押圧面26は、下端がV字状を呈する。すなわち、中央の稜線28とこの稜線28から延びる傾斜面26L、26Rとからなる。   As shown in FIG. 5, the first pressing surface 26 has a V-shaped lower end. That is, it consists of a central ridge line 28 and inclined surfaces 26L, 26R extending from the ridge line 28.

本発明の第1工程を図6に基づいて説明する。
図6(a)に示すように、第1ダイ23にセットしたピアス品16を第1パンチ(図2、符号24)で押し下げる(白抜き矢印)。ピアス品16は、第1パンチで押し下げられるため、下方への流動と水平方向への流動が起こる。ここで、第1摺動面25と素材との間には摩擦が発生するから、第1摺動面25(特定摺動面27を含む)に近いほど、肉の流動が遅い。
The first step of the present invention will be described with reference to FIG.
As shown in FIG. 6A, the pierced article 16 set on the first die 23 is pushed down by the first punch (reference numeral 24 in FIG. 2) (open arrow). Since the pierced product 16 is pushed down by the first punch, a downward flow and a horizontal flow occur. Here, since friction is generated between the first sliding surface 25 and the material, the closer to the first sliding surface 25 (including the specific sliding surface 27), the slower the flow of meat.

しかしながら、第1押圧面26が、図に示すように傾斜しているため、それほど大きな荷重をかけなくても特定摺動面27と第1押圧面26との間の隅29にまで肉が到達する。
結果、図6(b)に示すように、第1押圧面26に肉が充満した形態の第1鍛造品30が得られる。すなわち、パンチ圧が低くても、特定摺動面27と第1押圧面26との間の隅29まで肉を十分に充填させることができる。
However, since the first pressing surface 26 is inclined as shown in the figure, the meat reaches the corner 29 between the specific sliding surface 27 and the first pressing surface 26 without applying a very large load. To do.
As a result, as shown in FIG.6 (b), the 1st forge 30 of the form with which the 1st press surface 26 was filled with meat is obtained. That is, even if the punch pressure is low, the meat can be sufficiently filled up to the corner 29 between the specific sliding surface 27 and the first pressing surface 26.

この第1鍛造品30は、図7に示すように、本体部31に、歯形成部に相当する第1噛み合い部32が形成されると共に、この第1噛み合い部32の先端(下端)にV字の第1先端部33が形成されている。特定摺動面27と第1押圧面26との間で成形される箇所、すなわち、第1噛み合い部32の外周面32Aと先端の稜線34との接続箇所、およびV字状稜線35において欠肉がないため、第1先端部33は稜線34、35が明瞭となり、綺麗なV字形を呈する。この稜線34は噛み合い開始点ともなる。   As shown in FIG. 7, the first forged product 30 is formed with a first meshing portion 32 corresponding to a tooth forming portion in the main body portion 31, and a V at the tip (lower end) of the first meshing portion 32. A first tip 33 of the letter is formed. A portion formed between the specific sliding surface 27 and the first pressing surface 26, that is, a connecting portion between the outer peripheral surface 32 </ b> A of the first meshing portion 32 and the ridge line 34 at the tip, and a V-shaped ridge line 35. Therefore, the ridge lines 34 and 35 are clear and the first tip 33 has a beautiful V shape. This ridge line 34 also serves as a meshing start point.

この第1鍛造品30にサイジングを施す第2金型の構造を次に説明する。
図8に示すように、第2金型40の第2ダイ41は、縦壁状の第2摺動面42と、底面であって第1先端部(図7、符号33)の余肉を圧縮してサイジングする第2押圧面43とを備える。第2摺動面42は、左右の摺動面42L、42Rと奥の第2特定摺動面44(以下、特定摺動面44と略記する。)とからなる。
Next, the structure of the second mold for sizing the first forged product 30 will be described.
As shown in FIG. 8, the second die 41 of the second mold 40 includes a second sliding surface 42 having a vertical wall shape and a surplus of the first tip portion (reference numeral 33) on the bottom surface. And a second pressing surface 43 that is compressed and sized. The second sliding surface 42 includes left and right sliding surfaces 42L and 42R and a back second specific sliding surface 44 (hereinafter abbreviated as a specific sliding surface 44) .

すなわち、第2金型40は、第2摺動面42と第2押圧面43とを含み、この第2摺動面42で第1鍛造品(図7、符号30)の外周面(図7、符号32A)を拘束しつつ、第2押圧面43で端部(先端部(図7、符号33))を圧縮する。   That is, the 2nd metal mold | die 40 contains the 2nd sliding surface 42 and the 2nd press surface 43, and the outer peripheral surface (FIG. 7) of this 1st forging goods (FIG. 7, code | symbol 30) by this 2nd sliding surface 42. The end portion (the tip portion (FIG. 7, reference numeral 33)) is compressed by the second pressing surface 43 while restraining the reference numeral 32A).

図9に示すように、第2押圧面43は、少なくとも1の特定摺動面44に対し、その特定摺動面44に近付くほど、素材(第1鍛造品30)が金型に入っていく方向に対して後退する向きに傾斜している。換言すれば、素材(第1鍛造品30)が金型に入っていく方向と平行に第2ダイ41を切断した断面図において、第2押圧面43と特定摺動面44とがなす角度は鈍角である。
As shown in FIG. 9, as the second pressing surface 43 approaches the specific sliding surface 44 with respect to at least one specific sliding surface 44, the material (first forged product 30) enters the mold. It is inclined in the direction of retreating with respect to the direction. In other words, in the cross-sectional view in which the second die 41 is cut parallel to the direction in which the material (first forged product 30) enters the mold, the angle formed by the second pressing surface 43 and the specific sliding surface 44 is It is an obtuse angle.

第2押圧面43の特定摺動面44に対する傾斜角(傾き)は、θ2である。この傾斜角(傾き)θ2は、素材(第1鍛造品30)が入っていく方向に対して垂直な方向と、押圧面(第2押圧面43)との間のなす角度であって、例えば3°である。
このθ2が3°で、図4に示すθ1が15°であるから、第2押圧面43の特定摺動面27に対する傾きθ2が、第1押圧面の特定摺動面に対する傾きθ1より小さい。すなわちθ2はθ1と異なっている。
The inclination angle (inclination) of the second pressing surface 43 with respect to the specific sliding surface 44 is θ2. This inclination angle (inclination) θ2 is an angle formed between the direction perpendicular to the direction in which the material ( first forged product 30) enters and the pressing surface (second pressing surface 43), for example, 3 °.
Since θ2 is 3 ° and θ1 shown in FIG. 4 is 15 °, the inclination θ2 of the second pressing surface 43 with respect to the specific sliding surface 27 is smaller than the inclination θ1 of the first pressing surface with respect to the specific sliding surface. That is, θ2 is different from θ1.

図10に示すように、第2押圧面43は、下端がV字状を呈する。すなわち、中央の稜線45とこの稜線45から延びる傾斜面43L、43Rとからなる。   As shown in FIG. 10, the lower end of the second pressing surface 43 has a V shape. That is, it consists of a central ridge line 45 and inclined surfaces 43L and 43R extending from the ridge line 45.

図6(b)で得られた第1鍛造品30の断面の要部を、正確に次図で示す。
図11(a)に示すように、第1鍛造品30に、相手部材に噛み合う歯状の噛み合い部である第1噛み合い部32が形成される。この第1噛み合い部32は、図6、図7で説明したように、先端(下端)にダレや欠肉が認められない。
The main part of the cross section of the first forged product 30 obtained in FIG.
As shown to Fig.11 (a), the 1st meshing part 32 which is a tooth-shaped meshing | engagement part mesh | engaged with the other party member is formed in the 1st forged product 30. As shown in FIG. As described with reference to FIGS. 6 and 7, the first meshing portion 32 has no sagging or lack of thickness at the tip (lower end).

このような第1鍛造品30を、図8〜図10で説明した第2金型でサイジング加工(第2工程)を施したところ、図11(b)に示す本成形品としての鍛造品50が得られた。 この鍛造品50にも、本体部51に、相手部材に噛み合う歯状の噛み合い部である第2噛み合い部52が形成される。この第2噛み合い部52は、特に第2先端部53に、欠肉がなく綺麗で寸法精度が良好である。併せて、第2金型40の傾斜面43L、43Rと特定摺動面44とで成形されるV字状稜線55および先端の稜線54が、図11(c)に示すように、明瞭に形成される。この稜線54は噛み合い開始点を兼ねる。   When such a first forged product 30 is subjected to sizing (second step) using the second mold described in FIGS. 8 to 10, a forged product 50 as a main molded product shown in FIG. 11B. was gotten. Also in this forged product 50, a second meshing portion 52, which is a tooth-shaped meshing portion meshing with a mating member, is formed in the main body portion 51. The second meshing portion 52 is particularly clean and has good dimensional accuracy with no lack of thickness at the second tip portion 53. In addition, a V-shaped ridge line 55 and a ridge line 54 at the tip formed by the inclined surfaces 43L and 43R of the second mold 40 and the specific sliding surface 44 are clearly formed as shown in FIG. Is done. The ridge line 54 also serves as an engagement start point.

本発明方法は、見方を変えることで、次のようにも説明される。
第1工程と第2工程とがある場合に、第1工程での造形が不十分であっても第2工程でリカバーできるという成形思想がある。
しかし、本発明では、第1工程での造形を十分に行うことに力点を置いた。第1工程での造形を十分に行うことで、第2工程の負担を軽減し、併せて良好な鍛造品を得ることに成功したものである。
The method of the present invention can be explained as follows by changing the way of viewing.
In the case where there are the first step and the second step, there is a forming concept that even if the modeling in the first step is insufficient, the second step can be recovered.
However, in the present invention, the emphasis was placed on sufficiently performing the modeling in the first step. By sufficiently performing the modeling in the first step, the burden of the second step was reduced, and a good forged product was successfully obtained.

尚、本発明方法は、鍛造による歯部を有する機械部品に好適であり、ドグクラッチにさらに好適であるが、適用対象は任意である。また、上記実施形態は、本体部31から外周側に向かって突出する噛み合い部32を例にとって説明したが、本体部31から内周側に向かって突出する噛み合い部32の成形にも本発明は適用可能である。また、先端がV字状のドグクラッチだけではなく、先端が面状のドグクラッチにも適用可能である。   The method of the present invention is suitable for a machine part having a tooth portion formed by forging, and is more suitable for a dog clutch, but the application target is arbitrary. Moreover, although the said embodiment demonstrated as an example the meshing part 32 which protrudes toward the outer peripheral side from the main-body part 31, this invention also shape | molds the meshing part 32 which protrudes toward the inner peripheral side from the main-body part 31. Applicable. Further, the present invention can be applied not only to a dog clutch having a V-shaped tip but also to a dog clutch having a planar tip.

図12(a)に示すように、先端が面状のドグクラッチ50Bは、本体部31の端面に、先端が面状の噛み合い部32を複数個(この例では4個)を有する。噛み合い部32の先端面は、略台形を呈し、一辺が噛み合い開始点となる稜線34となる。   As shown in FIG. 12A, the dog clutch 50 </ b> B having a planar tip has a plurality (four in this example) of engaging portions 32 having a planar tip on the end surface of the main body 31. The front end surface of the meshing portion 32 has a substantially trapezoidal shape, and one side becomes a ridge line 34 that is a meshing start point.

このような噛み合い部32は、図12(b)に示すダイ23で成形することができる。
ダイ23に、凹部57が設けられ、この凹部57に、ドグクラッチの回転方向において噛み合い開始点となる稜線34を明瞭に成形できるよう、押圧面26を1の特定摺動面27に対して傾ければよい。押圧面26と特定摺動面27とが鈍角をなす隅29を形成する。この隅29に肉が到達し、噛み合いの開始点となる稜線34が明瞭に形成される。
Such a meshing portion 32 can be formed by a die 23 shown in FIG.
The die 23 is provided with a recess 57, and the pressing surface 26 is inclined with respect to one specific sliding surface 27 so that the ridge line 34 that is the engagement start point in the rotation direction of the dog clutch can be clearly formed in the recess 57. That's fine. The pressing surface 26 and the specific sliding surface 27 form a corner 29 that forms an obtuse angle. Meat reaches this corner 29, and a ridge line 34 that is the starting point of engagement is clearly formed.

なお、上記実施形態、本変形例の双方に共通して言えることであるが、押圧面と接する複数の摺動面のうち、噛み合いの開始点となる稜線を押圧面との間で形成する摺動面、または噛合いの開始点となる稜線の端部を押圧面との間で形成する摺動面を特定摺動面とすると良い(図4および図12(b)、符号27)。そして、押圧面がその特定摺動面に近付くほど、素材が金型に入っていく方向に対して押圧面が後退するように、押圧面を傾けると良い。   It should be noted that, in common with both the above embodiment and the present modification, among the plurality of sliding surfaces in contact with the pressing surface, a slid line that forms a ridge line that is the starting point of engagement with the pressing surface. The sliding surface that forms the moving surface or the edge of the ridge line that is the starting point of meshing with the pressing surface may be a specific sliding surface (FIGS. 4 and 12B, reference numeral 27). And it is good to incline a press surface so that a press surface may recede with respect to the direction where a raw material enters a metal mold | die, so that a press surface approaches the specific sliding surface.

次に、本発明の第1・第2金型の変更例を説明する。
図4で説明した第1押圧面26は、角度θ1だけ傾斜している斜面であった。このような第1押圧面26は、非湾曲面の他、湾曲面とすることもできる。その具体例を図13で説明する。
図13に示すように、第1金型20Bは、第1摺動面25Bと第1押圧面26Bを含み、第1金型20Bの要部である第1ダイ23Bでは、第1特定摺動面27B(以下、特定摺動面27Bと略記する。)の下端から曲率半径R1で湾曲した第1押圧面26Bが第1ダイ23Bの中心に向かって延びている。
Next, a modified example of the first and second molds of the present invention will be described.
The first pressing surface 26 described with reference to FIG. 4 is a slope inclined by an angle θ1. Such a 1st press surface 26 can also be made into a curved surface other than a non-curved surface. A specific example will be described with reference to FIG.
As shown in FIG. 13, the first mold 20B includes a first sliding surface 25B and a first pressing surface 26B. In the first die 23B, which is the main part of the first mold 20B, the first specific sliding is performed. A first pressing surface 26B curved with a radius of curvature R1 extends from the lower end of the surface 27B (hereinafter abbreviated as a specific sliding surface 27B) toward the center of the first die 23B.

すなわち、第1押圧面26Bは、少なくとも1の特定摺動面27Bに対し、その特定摺動面27Bに近付くほど、素材が金型に入っていく方向(図では矢印(3))に対して後退する向き(図では矢印(4))に湾曲している。
このような第1ダイ23Bを採用することで、図7に示す稜線34が湾曲している第1鍛造品を得ることができる。
That is, with respect to at least one specific sliding surface 27B, the first pressing surface 26B is closer to the specific sliding surface 27B with respect to the direction in which the material enters the mold (arrow (3) in the figure). It is curved in the backward direction (arrow (4) in the figure).
By adopting such a first die 23B, a first forged product in which the ridge line 34 shown in FIG. 7 is curved can be obtained.

図9で説明した第2押圧面43は、角度θ2だけ傾斜している斜面であった。このような第2押圧面43は、非湾曲面の他、湾曲面とすることもできる。その具体例を図14で説明する。
図14に示すように、第2金型40Bは、第摺動面42Bと第押圧面4Bを含み、第2金型40Bの要部である第2ダイ41Bでは、第2特定摺動面44B(以下、特定摺動面44Bと略記する。)の下端から曲率半径R2で湾曲した第2押圧面43Bが第1ダイ41Bの中心に向かって延びている。
The second pressing surface 43 described with reference to FIG. 9 is a slope inclined by an angle θ2. Such a 2nd press surface 43 can also be made into a curved surface other than a non-curved surface. A specific example will be described with reference to FIG.
As shown in FIG. 14, the second die 40B includes a second sliding surface 42B and a second pressing surface 4 3 B. In the second die 41B, which is the main part of the second die 40B, the second identification is performed. A second pressing surface 43B curved with a radius of curvature R2 extends from the lower end of the sliding surface 44B (hereinafter abbreviated as a specific sliding surface 44B) toward the center of the first die 41B.

すなわち、第2押圧面43Bは、少なくとも1の特定摺動面44Bに対し、その特定摺動面44Bに近付くほど、第1鍛造品が金型に入っていく方向に対して後退する向きに湾曲している。
このような第2ダイ41Bを採用することで、図11(c)に示す稜線54が湾曲している鍛造品を得ることができる。
In other words, the second pressing surface 43B is curved toward a direction in which the first forged product moves backward with respect to the direction in which the first forged product enters the mold as it approaches the specific sliding surface 44B with respect to at least one specific sliding surface 44B. doing.
By adopting such a second die 41B, a forged product in which the ridge line 54 shown in FIG. 11C is curved can be obtained.

この変更例においては、曲率半径R1と曲率半径R2とを互いに異ならせる。
好ましくは、曲率半径R2<曲率半径R1に設定する。すなわち、第1金型20Bを用いて実施する第1工程では、比較的緩やかに稜線34を湾曲させ、第2金型40Bを用いて実施する第2工程では、比較的強く湾曲させた稜線54を得る。湾曲形状を異ならせたことにより、好ましく湾曲した稜線54を得ることができる。
In this modification, the curvature radius R1 and the curvature radius R2 are different from each other.
Preferably, the radius of curvature R2 <the radius of curvature R1. In other words, in the first step performed using the first mold 20B, the ridge line 34 is curved relatively gently, and in the second step performed using the second mold 40B, the ridge line 54 curved relatively strongly. Get. By making the curved shapes different, a preferably curved ridge line 54 can be obtained.

16…素材(ピアス品)、20、20B…第1金型、25、25B…第1摺動面、26、26B…第1押圧面、27、27B…第1金型での特定摺動面(第1特定摺動面)、30…第1鍛造品、32…第1鍛造品での噛み合い部(第1噛み合い部)、33…第1鍛造品での先端部(第1先端部)、34…第1鍛造品での噛み合い開始点、40、40B…第2金型、42、42B…第2摺動面、43、43B…第2押圧面、44、44B…第2金型での特定摺動面(第2特定摺動面)、50…鍛造品、52…鍛造品での噛み合い部(第2噛み合い部)、53…鍛造品での先端部(第2先端部)、54…鍛造品での噛み合い開始点、θ1…第1押圧面の特定摺動面に対する傾き、θ2…第2押圧面の特定摺動面に対する傾き、R1…第1押圧面の曲率半径、R2…第2押圧面の曲率半径。 16 ... Material (pierced product), 20, 20B ... First mold, 25, 25B ... First sliding surface, 26, 26B ... First pressing surface, 27, 27B ... Specific sliding surface on the first mold (First specific sliding surface) , 30 ... first forged product, 32 ... meshing portion (first meshing portion) in the first forging product, 33 ... tip end portion (first tip portion) in the first forging product, 34 ... Starting point of engagement in the first forged product, 40, 40B ... Second mold, 42, 42B ... Second sliding surface, 43, 43B ... Second pressing surface, 44, 44B ... In the second mold Specific sliding surface (second specific sliding surface) 50 ... forged product 52 ... engaged portion (second meshed portion) in the forged product, 53 ... tip portion (second tip portion) in the forged product, 54 ... Engagement start point in the forged product, θ1 ... inclination of the first pressing surface with respect to the specific sliding surface, θ2 ... inclination of the second pressing surface with respect to the specific sliding surface, R1 ... of the first pressing surface Rate radius, R2 ... curvature radius of the second pressing surface.

Claims (7)

鍛造品の成形方法であって、
第1金型(20)を用いて、第1鍛造品(30)を形成する第1工程と、
第2金型(40)を用いて、前記第1鍛造品(30)の余肉部を圧縮してサイジングする第2工程とを備え、
前記第1金型(20)は、素材(16)が摺動する第1摺動面(25)と、前記素材(16)を押圧する第1押圧面(26)とを含み、
前記第1摺動面(25)は、第1特定摺動面(27)を含む複数の摺動面で構成され、
前記第1押圧面(26)は、前記第1特定摺動面(27)に対し、前記第1特定摺動面(27)に近付くほど、前記素材(16)が金型に入っていく方向に対して後退する向きに傾斜しており、
前記第2金型(40)は、第2摺動面(42)と第2押圧面(43)とを含み、
前記第2摺動面(42)は、第2特定摺動面(44)を含む複数の摺動面で構成され、
前記第2押圧面(43)は、前記第2特定摺動面(44)に対し、前記第2特定摺動面(44)に近付くほど、前記第1鍛造品(30)が金型に入っていく方向に対して後退する向きに傾斜しており、
前記第2押圧面(43)の前記第2特定摺動面(44)に対する傾き(θ2)が、前記第1押圧面(26)の前記第1特定摺動面(27)に対する傾き(θ1)より小さく設定されていることを特徴とする鍛造品の成形方法。
A method of forming a forged product,
A first step of forming a first forged product (30) using the first mold (20);
A second step of compressing and sizing the surplus portion of the first forged product (30) using a second mold (40),
The first mold (20) includes a first sliding surface (25) on which the material (16) slides, and a first pressing surface (26) for pressing the material (16),
The first sliding surface (25) is composed of a plurality of sliding surfaces including a first specific sliding surface (27),
The first pressing surface (26), the first specific sliding surface with respect to (27), closer to the first specific sliding surface (27), the direction in which the material (16) is entering the mold Is inclined in the direction of retreating against
The second mold (40) includes a second sliding surface (42) and a second pressing surface (43),
The second sliding surface (42) is composed of a plurality of sliding surfaces including a second specific sliding surface (44),
As the second pressing surface (43) approaches the second specific sliding surface (44) with respect to the second specific sliding surface (44), the first forged product (30) enters the mold. It is inclined in the direction of retreating with respect to the going direction,
The inclination (θ2) of the second pressing surface (43) with respect to the second specific sliding surface (44) is the inclination (θ1) of the first pressing surface (26) with respect to the first specific sliding surface (27). A method for forming a forged product characterized by being set smaller .
鍛造品の成形方法であって、
第1金型(20B)を用いて、第1鍛造品(30)を形成する第1工程と、
第2金型(40B)を用いて、前記第1鍛造品(30)の余肉部を圧縮してサイジングする第2工程とを備え、
前記第1金型(20B)は、素材(16)が摺動する第1摺動面(25B)と、前記素材(16)を押圧する第1押圧面(26B)とを含み、
前記第1摺動面(25B)は、第1特定摺動面(27B)を含む複数の摺動面で構成され、
前記第1押圧面(26B)は、前記第1特定摺動面(27B)に近付くほど、前記素材(16)が金型に入っていく方向に対して後退する向きに湾曲しており、
前記第2金型(40B)は、前記第1鍛造品(30)が摺動する第2摺動面(42B)と、前記第1鍛造品(30)を押圧する第2押圧面(43B)とを含み、
前記第2摺動面(42B)は、第2特定摺動面(44B)を含む複数の摺動面で構成され、
前記第2押圧面(43B)は、前記第2特定摺動面(44B)に近付くほど、前記第1鍛造品(30)が金型に入っていく方向に対して後退する向きに湾曲し、
前記第2押圧面(43B)の曲率半径(R2)は、前記第1押圧面(26B)の曲率半径(R1)より小さくなるようにして、
前記第1押圧面(26B)と前記第2押圧面(43B)とは、湾曲形状が互いに異なっていることを特徴とする鍛造品の成形方法。
A method of forming a forged product,
A first step of forming a first forged product (30) using the first mold (20B);
A second step of compressing and sizing the surplus portion of the first forged product (30) using a second mold (40B),
The first mold (20B) includes a first sliding surface (25B) on which the material (16) slides, and a first pressing surface (26B) that presses the material (16),
The first sliding surface (25B) is composed of a plurality of sliding surfaces including a first specific sliding surface (27B),
As the first pressing surface (26B) approaches the first specific sliding surface (27B), the first pressing surface (26B) is curved so as to recede from the direction in which the material (16) enters the mold,
The second mold (40B) includes a second sliding surface (42B) on which the first forged product (30) slides, and a second pressing surface (43B) for pressing the first forged product (30). Including
The second sliding surface (42B) is composed of a plurality of sliding surfaces including a second specific sliding surface (44B),
As the second pressing surface (43B) approaches the second specific sliding surface (44B), the second pressing surface (43B) is curved in a direction of retreating with respect to the direction in which the first forged product (30) enters the mold,
The radius of curvature (R2) of the second pressing surface (43B) is smaller than the radius of curvature (R1) of the first pressing surface (26B),
The forging product forming method, wherein the first pressing surface (26B) and the second pressing surface (43B) have different curved shapes.
前記第1金型(20)及び前記第2金型(40)により、相手部材に噛み合う歯状の噛み合い部(32)を成形することを特徴とする請求項1又は請求項2記載の鍛造品の成形方法。   The forged product according to claim 1 or 2, wherein a tooth-like meshing portion (32) meshing with a mating member is formed by the first die (20) and the second die (40). Molding method. 前記第1押圧面(26、26B)及び前記第2押圧面(43、43B)により、前記噛み合い部(32)に、相手部材との噛み合いの際に噛み合い開始点として機能する先端部(33)を形成することを特徴とする請求項3記載の鍛造品の成形方法。 The first pressing surface (26, 26B) and the second pressing surface (43, 43B) cause the meshing portion (32) to function as a meshing start point when meshing with the mating member (33). molding method according to claim 3 Symbol placement of forging and forming the. 鍛造により第1鍛造品(30)を得る第1金型(20)と、前記第1鍛造品(30)を本成形する第2金型(40)とからなる鍛造用金型であって、
前記第1金型(20)は、素材(16)が摺動する第1摺動面(25)と、前記素材(16)を押圧する第1押圧面(26)とを含み、
前記第1摺動面(25)は、第1特定摺動面(27)を含む複数の摺動面で構成され、
前記第1押圧面(26)は、前記第1特定摺動面(27)に対し、前記第1特定摺動面(27)に近付くほど、前記素材(16)が金型に入っていく方向に対して後退する向きに傾斜しており、
前記第2金型(40)は、第2摺動面(42)と第2押圧面(43)とを含み、
前記第2摺動面(42)は、第2特定摺動面(44)を含む複数の摺動面で構成され、
前記第2押圧面(43)は、前記第2特定摺動面(44)に対し、前記第2特定摺動面(44)に近付くほど、前記第1鍛造品(30)が金型に入っていく方向に対して後退する向きに傾斜しており、
前記第2押圧面(43)の前記第2特定摺動面(44)に対する傾き(θ2)が、前記第1押圧面(26)の前記第1特定摺動面(27)に対する傾き(θ1)より小さく設定されていることを特徴とする鍛造用金型。
A forging die comprising a first die (20) for obtaining a first forged product (30) by forging, and a second die (40) for main forming the first forged product (30),
The first mold (20) includes a first sliding surface (25) on which the material (16) slides, and a first pressing surface (26) for pressing the material (16),
The first sliding surface (25) is composed of a plurality of sliding surfaces including a first specific sliding surface (27),
The first pressing surface (26), the first specific sliding surface with respect to (27), closer to the first specific sliding surface (27), the direction in which the material (16) is entering the mold Is inclined in the direction of retreating against
The second mold (40) includes a second sliding surface (42) and a second pressing surface (43),
The second sliding surface (42) is composed of a plurality of sliding surfaces including a second specific sliding surface (44),
As the second pressing surface (43) approaches the second specific sliding surface (44) with respect to the second specific sliding surface (44), the first forged product (30) enters the mold. It is inclined in the direction of retreating with respect to the going direction,
The inclination (θ2) of the second pressing surface (43) with respect to the second specific sliding surface (44) is the inclination (θ1) of the first pressing surface (26) with respect to the first specific sliding surface (27). A forging die characterized by being set smaller .
前記第1押圧面(26)は、稜線(28)を挟む複数の面(26L、26R)からなり、前記稜線(28)は、当該稜線(28)の一端に接続する前記第1特定摺動面(27)に近づくほど、前記素材(16)が入っていく方向に対して後退することを特徴とする請求項5記載の鍛造用金型。 The first pressing surface (26) consists of a plurality of surfaces sandwiching the ridge (28) (26L, 26R), said ridge (28), the first specific sliding to be connected to one end of the ridge (28) closer to the surface (27), the material (16) according to claim 5 Symbol mounting forging die of characterized by backward against going into the direction. 鍛造により第1鍛造品(30)を得る第1金型(20B)と、前記第1鍛造品(30)を本成形する第2金型(40B)とからなる鍛造用金型であって、
前記第1金型(20B)は、素材(16)が摺動する第1摺動面(25B)と、前記素材(16)を押圧する第1押圧面(26B)とを含み、
前記第1摺動面(25B)は、第1特定摺動面(27B)を含む複数の摺動面で構成され、
前記第1押圧面(26B)は、前記第1特定摺動面(27B)に近付くほど、前記素材(16)が金型に入っていく方向に対して後退する向きに湾曲しており、
前記第2金型(40B)は、前記第1鍛造品(30)が摺動する第2摺動面(42B)と、前記第1鍛造品(30)を押圧する第2押圧面(43B)とを含み、
前記第2摺動面(42B)は、第2特定摺動面(44B)を含む複数の摺動面で構成され、
前記第2押圧面(43B)は、前記第2特定摺動面(44B)に近付くほど、前記第1鍛造品(30)が金型に入っていく方向に対して後退する向きに湾曲し、
前記第2押圧面(43B)の曲率半径(R2)は、前記第1押圧面(26B)の曲率半径(R1)より小さくなるようにして、
前記第1押圧面(26B)と前記第2押圧面(43B)とは、湾曲形状が互いに異なっていることを特徴とする鍛造用金型。
A forging die comprising a first die (20B) for obtaining a first forged product (30) by forging and a second die (40B) for main forming the first forged product (30),
The first mold (20B) includes a first sliding surface (25B) on which the material (16) slides, and a first pressing surface (26B) that presses the material (16),
The first sliding surface (25B) is composed of a plurality of sliding surfaces including a first specific sliding surface (27B),
As the first pressing surface (26B) approaches the first specific sliding surface (27B), the first pressing surface (26B) is curved so as to recede from the direction in which the material (16) enters the mold,
The second mold (40B) includes a second sliding surface (42B) on which the first forged product (30) slides, and a second pressing surface (43B) for pressing the first forged product (30). Including
The second sliding surface (42B) is composed of a plurality of sliding surfaces including a second specific sliding surface (44B),
As the second pressing surface (43B) approaches the second specific sliding surface (44B), the second pressing surface (43B) is curved in a direction of retreating with respect to the direction in which the first forged product (30) enters the mold,
The radius of curvature (R2) of the second pressing surface (43B) is smaller than the radius of curvature (R1) of the first pressing surface (26B),
The forging die, wherein the first pressing surface (26B) and the second pressing surface (43B) have different curved shapes.
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