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JP6296348B2 - Composition for transparent encapsulant, cured product, transparent encapsulant and light emitting diode - Google Patents
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JP6296348B2 - Composition for transparent encapsulant, cured product, transparent encapsulant and light emitting diode - Google Patents

Composition for transparent encapsulant, cured product, transparent encapsulant and light emitting diode Download PDF

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JP6296348B2
JP6296348B2 JP2014129005A JP2014129005A JP6296348B2 JP 6296348 B2 JP6296348 B2 JP 6296348B2 JP 2014129005 A JP2014129005 A JP 2014129005A JP 2014129005 A JP2014129005 A JP 2014129005A JP 6296348 B2 JP6296348 B2 JP 6296348B2
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雄史 小川
雄史 小川
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Arakawa Chemical Industries Ltd
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Description

本発明は、透明封止材用組成物、当該組成物より得られる硬化物、当該硬化物からなる透明封止材、及び当該封止材を備える発光ダイオードに関する。   The present invention relates to a composition for transparent encapsulant, a cured product obtained from the composition, a transparent encapsulant made of the cured product, and a light emitting diode including the encapsulant.

従来、発光ダイオード(LED)に代表される半導体発光素子の透明封止材として、脂環式エポキシ樹脂と酸無水物を含む組成物が賞用されている(特許文献1及び2を参照。)。しかし、該組成物より得られる硬化物は熱や光で劣化しやすく、紫外線等の短波長光を発するLEDの封止材として用いると着色やクラックを生じることがある。   Conventionally, a composition containing an alicyclic epoxy resin and an acid anhydride has been used as a transparent sealing material for a semiconductor light emitting device typified by a light emitting diode (LED) (see Patent Documents 1 and 2). . However, a cured product obtained from the composition is easily deteriorated by heat or light, and may be colored or cracked when used as a sealing material for an LED that emits short wavelength light such as ultraviolet rays.

一方、半導体発光素子の透明封止材用組成物としては、シリコーン系の樹脂組成物も使用されており、例えば、ビニル基等の多重結合を有するシリコーンポリマーと、SiH基を有するシリコーンポリマーとを含む組成物が知られている(特許文献3及び4を参照。)。しかし、該組成物の硬化物は、長時間熱を加えたり紫外線に曝したりすると、透明性が低下したり重量減が生じたりする等、耐熱性及び耐光性の点で不十分である。   On the other hand, a silicone-based resin composition is also used as a composition for a transparent sealing material of a semiconductor light emitting device. For example, a silicone polymer having a multiple bond such as a vinyl group and a silicone polymer having a SiH group are used. Compositions containing are known (see Patent Documents 3 and 4). However, the cured product of the composition is insufficient in terms of heat resistance and light resistance, such as deterioration in transparency and weight loss when it is heated for a long time or exposed to ultraviolet rays.

シリコーン系の樹脂組成物としては、他にも、1分子中に2個のシラノール基を有する直鎖状オルガノポリシロキサン化合物と、1分子中に3個以上のアルコキシ基又はシラノール基を有するシロキサン化合物と、縮合触媒とを含有するシリコーン組成物(特許文献5を参照。)や、両末端にシラノール基を有するポリシロキサンと、Siの平均個数nが3〜6のテトラアルコキシシラン部分縮合物とを脱アルコール反応させて得られるアルコキシシラン変性ポリシロキサンに、硬化触媒を配合した組成物(特許文献6を参照。)が知られている。しかし、それら組成物の硬化物は、長時間熱を加えたり紫外線に曝したりすると、やはり透明性が低下したり重量が減少する等、耐熱性及び耐光性の点で不十分である。   In addition, as the silicone-based resin composition, a linear organopolysiloxane compound having two silanol groups in one molecule and a siloxane compound having three or more alkoxy groups or silanol groups in one molecule And a silicone composition containing a condensation catalyst (see Patent Document 5), a polysiloxane having silanol groups at both ends, and a tetraalkoxysilane partial condensate having an average number n of Si of 3 to 6 A composition (see Patent Document 6) in which a curing catalyst is blended with an alkoxysilane-modified polysiloxane obtained by dealcoholization reaction is known. However, the cured products of these compositions are insufficient in terms of heat resistance and light resistance, such as a decrease in transparency and a decrease in weight when subjected to heat for a long time or exposure to ultraviolet rays.

特開2003−277473号公報JP 2003-277473 A 特開2003−176334号公報JP 2003-176334 A 特開2004−359756号公報JP 2004-359756 A 特開2004−221308号公報JP 2004-221308 A 特開2008−274272号公報JP 2008-274272 A 国際公開WO2010090280号公報International Publication WO20120090280

本発明は、透明性、耐熱性及び耐光性等が良好な硬化物を与える透明封止材用組成物、並びに当該組成物から得られる硬化物、該硬化物からなる透明封止材及び該透明封止材で封止成形された発光ダイオードを提供することを課題とする。   The present invention relates to a composition for transparent encapsulant that gives a cured product having good transparency, heat resistance, light resistance, etc., a cured product obtained from the composition, a transparent encapsulant comprising the cured product, and the transparent It is an object of the present invention to provide a light-emitting diode sealed with a sealing material.

本発明者は、特許文献3及び4に記載の熱硬化物が耐熱性や耐光性に劣るのは、該硬化物が架橋構造として有機性の共有結合(C−C、C−O等)を有しており、この部分が熱や光に弱いためであろうと考えた。   The inventor of the present invention is inferior in heat resistance and light resistance of the thermosets described in Patent Documents 3 and 4 because the cured product has an organic covalent bond (C—C, C—O, etc.) as a crosslinked structure. I thought it was because this part was vulnerable to heat and light.

また、本発明者は、特許文献5及び6に記載の硬化物が耐熱性や耐光性に劣るのは、その中に縮合触媒(硬化触媒)であるジブチルスズジラウレート等の金属系化合物が残留しており、これが紫外光や熱を吸収し活性化することにより、シリコーンポリマー構造を分解するためであろうと考えた。   In addition, the inventor of the present invention is that the cured products described in Patent Documents 5 and 6 are inferior in heat resistance and light resistance because a metal compound such as dibutyltin dilaurate which is a condensation catalyst (curing catalyst) remains in the cured product. It was thought that this was due to the absorption and activation of ultraviolet light and heat to decompose the silicone polymer structure.

そこで本発明者は、主剤と硬化触媒の双方から検討を重ね、主剤として特定のポリシロキサン及びアルコキシシラン縮合物を用い、かつ、前記金属系触媒に代えて所定の揮発性アミンを硬化触媒として用いることにより、前記課題を解決し得る透明封止材用組成物が得られることを見出し、本発明を完成するに至った。   Therefore, the present inventor has repeatedly studied from both the main agent and the curing catalyst, uses a specific polysiloxane and alkoxysilane condensate as the main agent, and uses a predetermined volatile amine as the curing catalyst instead of the metal catalyst. As a result, it was found that a composition for transparent encapsulating material capable of solving the above problems was obtained, and the present invention was completed.

即ち本発明は、下記一般式(1)で示される両末端にシラノール基を有するポリシロキサン(A)、テトラアルコキシシラン類の部分縮合物(B−1)及び/又はトリアルコキシシラン類の部分縮合物(B−2)、並びに沸点が5℃〜180℃のアミン(C)を含有する透明封止材用組成物、   That is, the present invention provides a polysiloxane (A) having silanol groups at both ends represented by the following general formula (1), a partial condensate (B-1) of tetraalkoxysilanes and / or a partial condensation of trialkoxysilanes. Product (B-2), and a composition for transparent encapsulant containing an amine (C) having a boiling point of 5 ° C to 180 ° C,

Figure 0006296348
(式(1)中、Rはメチル、フェニル基又はトリフルオロプロピル基を表し、平均繰り返し単位数aは30〜1000の整数を表す。)
Figure 0006296348
(In formula (1), R 1 represents a methyl, phenyl group or trifluoropropyl group, and the average repeating unit number a represents an integer of 30 to 1,000.)

並びに該透明封止材用組成物を熱硬化させて得られる硬化物、当該硬化物からなる透明封止材、及び当該透明封止材で封止成形された発光ダイオード、に関する。 In addition, the present invention relates to a cured product obtained by thermosetting the composition for transparent encapsulant, a transparent encapsulant made of the cured product, and a light-emitting diode encapsulated with the transparent encapsulant.

本発明の透明封止材用組成物は、透明性、粘度安定性及びハンドリング性に優れ、硬化性も良好である。また、本発明の硬化物は、硬度及び耐クラック性に優れ、かつ、初期透明性並びに加熱処理後の光透過性(以下、耐熱性ともいう。)及び紫外線照射後の光透過性(以下、耐光性ともいう。)も良好であり、特に、200nm〜400nm程度の短波長光の光取り出し効率に優れる。それゆえ、本発明の硬化物は、各種半導体発光素子の封止材として、特に紫外線発光ダイオード(UV−LED)やその他高出力の発光素子の透明封止材として有用である。また、該樹脂組成物及び硬化物は、発光素子のみならず、各種受光素子、光電変換素子及び光伝送関連部品等の封止や保護、接着等のために利用することもできる。   The composition for transparent encapsulating material of the present invention is excellent in transparency, viscosity stability and handling properties, and has good curability. Further, the cured product of the present invention is excellent in hardness and crack resistance, and has initial transparency, light transmittance after heat treatment (hereinafter also referred to as heat resistance), and light transmittance after ultraviolet irradiation (hereinafter referred to as “heat resistance”). (It is also called light resistance.) Is also good, and in particular, the light extraction efficiency of short wavelength light of about 200 nm to 400 nm is excellent. Therefore, the cured product of the present invention is useful as a sealing material for various semiconductor light emitting devices, particularly as a transparent sealing material for ultraviolet light emitting diodes (UV-LEDs) and other high output light emitting devices. Moreover, this resin composition and hardened | cured material can also be utilized for sealing, protection, adhesion | attachment, etc. of not only a light emitting element but various light receiving elements, a photoelectric conversion element, and optical transmission related components.

本発明の透明封止材用樹脂組成物(以下、単に樹脂組成物ともいう。)は、所定のポリシロキサン(A)(以下、(A)成分ともいう。)、テトラアルコキシシラン類の部分縮合物(B−1)(以下、(B−1)成分ともいう。)及び/又はトリアルコキシシラン類の部分縮合物(B−1)(以下、(B−2)成分ともいう。)並びに所定のアミン(C)(以下、(C)成分ともいう。)を必須成分とする。   The resin composition for transparent encapsulant of the present invention (hereinafter also simply referred to as a resin composition) is a partial condensation of a predetermined polysiloxane (A) (hereinafter also referred to as (A) component) and tetraalkoxysilanes. Product (B-1) (hereinafter also referred to as component (B-1)) and / or partial condensate (B-1) of trialkoxysilane (hereinafter also referred to as component (B-2)) and predetermined The amine (C) (hereinafter also referred to as the component (C)) is an essential component.

(A)成分は、下記一般式(1)で示される。   The component (A) is represented by the following general formula (1).

Figure 0006296348
(式(1)中、Rはメチル、フェニル基又はトリフルオロプロピル基を表し、平均繰り返し単位数aは30〜1000の整数を表す。)
Figure 0006296348
(In formula (1), R 1 represents a methyl, phenyl group or trifluoropropyl group, and the average repeating unit number a represents an integer of 30 to 1,000.)

(A)成分は、その主鎖構造が有機性の共有結合(C−C、C−O等)を含まず、シロキサン結合(Si−O−Si)のみによって構成されているため、本発明の硬化物の初期透明性、耐熱性及び耐光性に寄与すると考えられる。そして、(A)成分は、主鎖の両末端にシラノール基(SiOH)が直接結合しており、このシラノール基と後述の(B)成分のアルコキシ基とが(C)成分の存在下で反応(脱アルコール反応)し、本発明の硬化物が形成される。   Since the main chain structure of the component (A) does not include an organic covalent bond (C—C, C—O, etc.) and is composed only of a siloxane bond (Si—O—Si), It is thought to contribute to the initial transparency, heat resistance and light resistance of the cured product. In component (A), silanol groups (SiOH) are directly bonded to both ends of the main chain, and this silanol group reacts with an alkoxy group in component (B) described below in the presence of component (C). (Dealcoholization reaction) and the cured product of the present invention is formed.

(A)成分は、平均繰り返し単位数aが30以上1000以下であるため、後述の(B)成分と良く相溶し、かつ、本発明の樹脂組成物の透明性、粘度安定性及びハンドリング性、並びにその硬化物の初期透明性、耐熱性及び耐光性等が良好になると考えられる。かかる観点より、aは50以上500以下であるのが好ましい。   The component (A) has an average repeating unit number a of 30 or more and 1,000 or less, so it is well compatible with the component (B) described later, and the transparency, viscosity stability and handling properties of the resin composition of the present invention. In addition, it is considered that the initial transparency, heat resistance, light resistance, and the like of the cured product are improved. From this viewpoint, a is preferably 50 or more and 500 or less.

(A)成分としては、前記式(1)で示されるものであれば各種公知のものを特に制限なく使用できる。また、(A)成分の主鎖は、構造が異なる複数の単位が繰り返されていてもよい。(A)成分の具体的例としては、ポリジメチルシロキサン、ポリジメチルジフェニルシロキサン、ポリジフェニルシロキサン及びポリトリフルオロプロピルシロキサン等からなる群より選ばれる一種が挙げられる。なお、フェニル基を有する(A)成分を用いると、本発明の硬化物の耐光性がやや損なわれる傾向にあるため、(A)成分としてはフェニル基を有しないポリシロキサンが、具体的にはポリジメチルシロキサン及び/又はポリトリフルオロプロピルシロキサンが好ましい。   As the component (A), various known compounds can be used without particular limitation as long as they are represented by the formula (1). In addition, the main chain of the component (A) may be a plurality of units having different structures. Specific examples of the component (A) include one selected from the group consisting of polydimethylsiloxane, polydimethyldiphenylsiloxane, polydiphenylsiloxane, polytrifluoropropylsiloxane, and the like. In addition, since the light resistance of the cured product of the present invention tends to be slightly impaired when the component (A) having a phenyl group is used, a polysiloxane having no phenyl group is specifically used as the component (A). Polydimethylsiloxane and / or polytrifluoropropylsiloxane are preferred.

なお、(A)成分とともに、他の一般的な市販のポリシロキサンを併用してもよい。具体的には、例えば、ポリエーテルやポリカーボネート等を主鎖構造中に含むポリシロキサンや、分子末端がアミノプロピル基、グリシドキシプロピル基、カルビトール基、(メタ)アクリル基等の有機性官能基を持つポリシロキサン等が挙げられる。ただしこれらは有機性の共有結合を含むため、後述の(B)成分と組み合わせても、得られる硬化物の耐熱性が不十分である。   In addition to the component (A), other general commercially available polysiloxanes may be used in combination. Specifically, for example, polysiloxane containing a polyether or polycarbonate in the main chain structure, or an organic functional group such as aminopropyl group, glycidoxypropyl group, carbitol group, (meth) acryl group at the molecular end. And polysiloxane having a group. However, since these contain an organic covalent bond, even when combined with the component (B) described later, the resulting cured product has insufficient heat resistance.

(B−1)成分の前駆体であるテトラアルコキシシランとしては、例えば、テトラメトキシシラン、テトラエトキシシラン、テトラプロポキシシラン、テトライソプロポキシシラン、テトラブトキシシラン等が挙げられる。また、(B−1)成分は、該テトラアルコキシシラン類に、そのアルコキシ基の総量を1当量とした場合において、通常0.125〜0.5当量程度となる水を加えて、部分的に加水分解させ、次いで縮合させることにより得られる。(B−1)成分のうち、テトラメトキシシラン部分縮合物及び/又はテトラエトキシシラン部分縮合物は、(C)成分の存在下で前述の(A)成分と速やかに硬化反応し、透明性、粘度安定性及びハンドリング性に優れる樹脂組成物を与えるため好ましい。また、該樹脂組成物より得られる硬化物は初期透明性、耐熱性及び耐光性等に優れ、光取り出し効率も良好になる。   Examples of the tetraalkoxysilane that is the precursor of the component (B-1) include tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetraisopropoxysilane, and tetrabutoxysilane. In addition, the component (B-1) is partially added to the tetraalkoxysilane by adding water that is usually about 0.125 to 0.5 equivalent when the total amount of the alkoxy group is 1 equivalent. It is obtained by hydrolysis and then condensation. Among the components (B-1), the tetramethoxysilane partial condensate and / or the tetraethoxysilane partial condensate rapidly cure with the component (A) in the presence of the component (C), This is preferable because it gives a resin composition having excellent viscosity stability and handling properties. Moreover, the cured product obtained from the resin composition is excellent in initial transparency, heat resistance, light resistance, and the like, and the light extraction efficiency is also improved.

(B−2)成分の前駆体であるテトラアルコキシシランとしては、例えば、メチルトリメトキシシラン、メチルトリエトキシシラン、メチルトリプロポキシシラン、メチルトリブトキシシラン、エチルトリメトキシシラン、エチルトリエトキシシラン、n−プロピルトリメトキシシラン、n−プロピルトリエトキシシラン、イソプロピルトリメトキシシラン、イソプロピルトリエトキシシラン等が挙げられる。また、(B−2)成分は、該テトラアルコキシシラン類に、そのアルコキシ基の総量を1当量とした場合において、通常0.125〜0.5当量程度となる水を加えて、部分的に加水分解させ、次いで縮合させることにより得られる。(B−2)成分のうち、メチルトリメトキシシラン部分縮合物及び/又はメチルトリエトキシシラン部分縮合物は、(C)成分の存在下で前述の(A)成分と速やかに硬化反応し、透明性、粘度安定性及びハンドリング性に優れる樹脂組成物を与えるため好ましい。また、該樹脂組成物より得られる硬化物は初期透明性、耐熱性及び耐光性等に優れ、光取り出し効率も良好になる。   Examples of the tetraalkoxysilane that is the precursor of the component (B-2) include methyltrimethoxysilane, methyltriethoxysilane, methyltripropoxysilane, methyltributoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, n -Propyltrimethoxysilane, n-propyltriethoxysilane, isopropyltrimethoxysilane, isopropyltriethoxysilane and the like. In addition, the component (B-2) is partially added to the tetraalkoxysilane by adding water that is usually about 0.125 to 0.5 equivalent when the total amount of the alkoxy group is 1 equivalent. It is obtained by hydrolysis and then condensation. Among the components (B-2), the methyltrimethoxysilane partial condensate and / or the methyltriethoxysilane partial condensate undergo a rapid curing reaction with the aforementioned component (A) in the presence of the component (C), and are transparent. This is preferable because it gives a resin composition having excellent properties, viscosity stability and handling properties. Moreover, the cured product obtained from the resin composition is excellent in initial transparency, heat resistance, light resistance, and the like, and the light extraction efficiency is also improved.

(A)成分と(B−1)成分及び/又は(B−2)成分の反応物には、それらに由来する遊離のアルコキシ基(好ましくはメトキシ基及び/又はエトキシ基)が含まれており、これらがゾルーゲル反応してナノメートルサイズの微細なシリカ粒子を形成する。それゆえ、本発明の硬化物は初期透明性、耐熱性及び耐光性等に優れると考えられる。 The reaction product of the component (A) and the component (B-1) and / or the component (B-2) contains a free alkoxy group (preferably a methoxy group and / or an ethoxy group) derived from them. These undergo sol-gel reaction to form nanometer-sized fine silica particles. Therefore, it is considered that the cured product of the present invention is excellent in initial transparency, heat resistance, light resistance and the like.

(C)成分は、前記(A)成分及び(B)成分を加熱下に反応させる際に用いる硬化触媒である。   Component (C) is a curing catalyst used when the components (A) and (B) are reacted under heating.

(C)成分は沸点が5℃〜180℃のアミンであり、各種公知のモノアミン、ジアミン及びアルカノールアミンを使用できる。沸点が5℃未満のものは、室温で気体であり取り扱いが難しく、また硬化触媒として作用する前に本発明の樹脂組成物から揮発する傾向が強い。また、180℃を超えるものは硬化物に残留しやすく、該硬化物の初期透明性、耐熱性及び耐光性のいずれか又は全てが損なわれる傾向にあるためである。かかる観点より(C)成分の沸点は好ましくは30〜170℃である。   Component (C) is an amine having a boiling point of 5 ° C. to 180 ° C., and various known monoamines, diamines and alkanolamines can be used. Those having a boiling point of less than 5 ° C. are difficult to handle because they are gases at room temperature, and tend to evaporate from the resin composition of the present invention before acting as a curing catalyst. Moreover, it is because the thing exceeding 180 degreeC tends to remain in hardened | cured material, and exists in the tendency for any or all of initial transparency of this hardened | cured material, heat resistance, and light resistance to be impaired. From this viewpoint, the boiling point of the component (C) is preferably 30 to 170 ° C.

(C)成分としては、下記一般式(2)で示されるモノアミンが好適である。   As the component (C), a monoamine represented by the following general formula (2) is preferable.

Figure 0006296348
(式(2)中、X、X及びXはそれぞれ水素又は炭素数が1〜6の飽和炭化水素を表す(ただし、X、X及びXが同時に水素である場合を除く。)。)
Figure 0006296348
(In the formula (2), X 1 , X 2 and X 3 each represent hydrogen or a saturated hydrocarbon having 1 to 6 carbon atoms (except when X 1 , X 2 and X 3 are simultaneously hydrogen) .).)

一般式(2)で表される(C)成分の具体例としては、ジメチルアミン、エチルアミン、ジエチルアミン、トリエチルアミン、n−プロピルアミン、ジ−n−プロピルアミン、トリ−n−プロピルアミン、イソプロピルアミン、ジイソプロピルアミン、ジイソプロピルエチルアミン、シクロプロピルアミン、n−ブチルアミン、ジ−n−ブチルアミン、イソブチルアミン、メチルエチルアミン、メチルプロピルアミン、エチルプロピルアミン、メチルイソブチルアミン、ジイソブチルアミン、t−ブチルアミン、ジ−t−ブチルアミン、n−ペンチルアミン、ネオペンチルアミン、メチルペンチルアミン、n−ヘキシルアミン及びシクロヘキシルアミン等からなる群より選ばれる一種が挙げられる。これらの中でも、ジエチルアミン、トリエチルアミン及びジイソプロピルアミンからなる群より選ばれる少なくとも一種は、前記(A)成分及び(B)成分の硬化反応が速やかに進行し、かつ初期透明性、耐熱性及び耐光性等のバランスのとれた硬化物を与えるため、好ましい。   Specific examples of the component (C) represented by the general formula (2) include dimethylamine, ethylamine, diethylamine, triethylamine, n-propylamine, di-n-propylamine, tri-n-propylamine, isopropylamine, Diisopropylamine, diisopropylethylamine, cyclopropylamine, n-butylamine, di-n-butylamine, isobutylamine, methylethylamine, methylpropylamine, ethylpropylamine, methylisobutylamine, diisobutylamine, t-butylamine, di-t-butylamine , N-pentylamine, neopentylamine, methylpentylamine, n-hexylamine, cyclohexylamine, and the like. Among these, at least one selected from the group consisting of diethylamine, triethylamine, and diisopropylamine is such that the curing reaction of the component (A) and the component (B) proceeds rapidly, and initial transparency, heat resistance, light resistance, etc. Therefore, it is preferable to provide a cured product having a good balance.

本発明の組成物は、前記(A)成分、(B)成分及び(C)成分を各種公知の方法で混合することにより得られる。また、混合順序は特に限定されず、それらを一度に混合したり、(A)成分及び(C)成分を含む組成物を主剤とし、これに(B)成分を配合したりすることもできる。   The composition of the present invention can be obtained by mixing the component (A), the component (B) and the component (C) by various known methods. Moreover, a mixing order is not specifically limited, They can be mixed at once, The composition containing (A) component and (C) component can be made into a main ingredient, and (B) component can also be mix | blended with this.

本発明の樹脂組成物における(A)成分と(B)成分の比率は特に限定されないが、通常は、(A)成分100重量部に対する(B)成分の使用量が0.10〜20重量部程度となる範囲である。(B)成分をこの範囲で使用することにより、本発明の樹脂組成物の透明性、粘度安定性及びハンドリング性を維持できるとともに、本発明の硬化物の硬度及び耐クラック性、並びに初期透明性、耐熱性及び耐光性が良好になる。かかる観点より、(B)成分の使用量は、好ましくは(A)成分100重量部に対して0.3〜12重量部程度である。   The ratio of the component (A) and the component (B) in the resin composition of the present invention is not particularly limited. Usually, the amount of the component (B) used is 0.10 to 20 parts by weight relative to 100 parts by weight of the component (A). It is a range which becomes a grade. By using the component (B) within this range, the transparency, viscosity stability and handling properties of the resin composition of the present invention can be maintained, and the hardness and crack resistance of the cured product of the present invention, as well as initial transparency. , Heat resistance and light resistance are improved. From this viewpoint, the amount of component (B) used is preferably about 0.3 to 12 parts by weight per 100 parts by weight of component (A).

本発明の樹脂組成物における、(C)成分の使用量も特に限定されないが、通常は(A)成分及び(B)成分の合計100重量部に対する(C)成分の使用量が0.05〜5.0重量部程度となる範囲である。(C)成分をこの範囲で使用することにより、(A)成分と(B)成分の硬化反応が円滑に進行するようになり、また、本発明の硬化物の硬度及び耐クラック性、並びに初期透明性、耐熱性及び耐光性が良好になる。かかる観点より、(C)成分の使用量は、(A)成分と(B)成分の合計100重量部に対して0.1〜3.5重量部程度である。   The amount of the component (C) used in the resin composition of the present invention is not particularly limited, but usually the amount of the component (C) used is 0.05 to 100 parts by weight with respect to a total of 100 parts by weight of the components (A) and (B). The range is about 5.0 parts by weight. By using the component (C) within this range, the curing reaction of the component (A) and the component (B) proceeds smoothly, and the hardness and crack resistance of the cured product of the present invention and the initial stage Transparency, heat resistance and light resistance are improved. From this viewpoint, the amount of the component (C) used is about 0.1 to 3.5 parts by weight with respect to 100 parts by weight as the total of the components (A) and (B).

本発明の樹脂組成物の物性は特に限定されないが、例えばブルックフィールド型粘度計(ローターNo.M3)で測定される粘度が通常0.10〜15Pa·s/25℃程度である。   Although the physical property of the resin composition of this invention is not specifically limited, For example, the viscosity measured with a Brookfield type | mold viscosity meter (rotor No. M3) is about 0.10-15Pa · s / 25 degreeC normally.

なお、本発明の樹脂組成物には、その所期の作用効果を大きく損なわない範囲であれば、各種公知の添加剤を配合できる。具体的には、例えば、無機蛍光体、老化防止剤、ラジカル禁止剤、紫外線吸収剤、接着性改良剤、難燃剤、界面活性剤、保存安定改良剤、オゾン劣化防止剤、光安定剤、増粘剤、可塑剤、カップリング剤、酸化防止剤、熱安定剤、導電性付与剤、帯電防止剤、放射線遮断剤、核剤、リン系過酸化物分解剤、滑剤、顔料、金属不活性化剤、物性調整剤、有機溶媒及び無機フィラー等が挙げられる。該無機フィラーは、これを配合することにより、本発明の硬化物の屈折率や樹脂組成物の流動性を適切な範囲に調整したり、その硬度を向上させたりできる。該無機フィラーの種類は特に限定されないが、光学特性を低下させない微粒子状のものが好ましく、例えば、アルミナ、水酸化アルミニウム、溶融シリカ、結晶性シリカ、超微粉無定形シリカ、疎水性超微粉シリカ、タルク、炭酸カルシウム、硫酸バリウム等が挙げられる。   In addition, various well-known additives can be mix | blended with the resin composition of this invention if it is a range which does not impair the expected effect effectively. Specifically, for example, inorganic phosphors, anti-aging agents, radical inhibitors, ultraviolet absorbers, adhesion improvers, flame retardants, surfactants, storage stability improvers, ozone degradation inhibitors, light stabilizers, potentiators Sticky agent, plasticizer, coupling agent, antioxidant, heat stabilizer, conductivity enhancer, antistatic agent, radiation blocking agent, nucleating agent, phosphorus peroxide decomposer, lubricant, pigment, metal deactivation Agents, physical property modifiers, organic solvents and inorganic fillers. By blending this inorganic filler, the refractive index of the cured product of the present invention and the fluidity of the resin composition can be adjusted to an appropriate range, or the hardness thereof can be improved. The type of the inorganic filler is not particularly limited, but is preferably in the form of fine particles that do not deteriorate the optical properties, for example, alumina, aluminum hydroxide, fused silica, crystalline silica, ultrafine amorphous silica, hydrophobic ultrafine silica, Examples include talc, calcium carbonate, and barium sulfate.

本発明の硬化物は、本発明の樹脂組成物を熱硬化させることにより得られる。熱硬化は一段階で行ってもよいが、次に述べるように二段階で行うステップキュア法を採用するのが好ましい。即ち、(ア)本発明の樹脂組成物を、(C)成分の沸点未満の温度(例えば20〜50℃程度)で加熱し、(A)成分と(B)成分を脱アルコール反応させることによって一次硬化物とする。その後、(イ)該一次硬化物を、該(C)成分の沸点以上の温度(例えば80〜180℃程度)で加熱し、該一次硬化物中で(B)成分をゾル−ゲル反応させるとともに、該一次硬化物から該(C)成分を揮発させることにより、目的とする硬化物を得ることができる。なお、工程(ア)の加熱時間は通常1〜12時間程度であり、工程(イ)の加熱時間は通常1〜5時間程度である。   The cured product of the present invention is obtained by thermally curing the resin composition of the present invention. Although heat curing may be performed in one stage, it is preferable to employ a step cure method that is performed in two stages as described below. That is, (a) the resin composition of the present invention is heated at a temperature lower than the boiling point of the component (C) (for example, about 20 to 50 ° C.), and the (A) component and the (B) component are subjected to a dealcoholization reaction. A primary cured product is used. Thereafter, (i) the primary cured product is heated at a temperature equal to or higher than the boiling point of the component (C) (for example, about 80 to 180 ° C.), and the component (B) is subjected to a sol-gel reaction in the primary cured product. The desired cured product can be obtained by volatilizing the component (C) from the primary cured product. In addition, the heating time of a process (a) is about 1 to 12 hours normally, and the heating time of a process (b) is about 1 to 5 hours normally.

こうして得られる硬化物は、(A)成分に由来するシロキサン結合(Si−O−Si)を主鎖構造とし、かつ、架橋部位として(A)成分のシラノール基と(B)成分のアルコキシ基からなる構造(Si−R−O乃至Si−R−O)及び(B)成分のアルコキシ基に由来するシリカ(SiO)の構造を有しており、炭素−炭素単結合や炭素−酸素結合といった有機性の共有結合を含まないため、硬度及び耐クラック性、並びに初期透明性、耐熱性及び耐光性等が良好であると考えられる。 The cured product thus obtained has a siloxane bond (Si—O—Si) derived from the component (A) as a main chain structure, and from the silanol group of the component (A) and the alkoxy group of the component (B) as a crosslinking site. The structure (Si—R 2 —O to Si—R 3 —O) and the structure of silica (SiO 2 ) derived from the alkoxy group of the component (B), and a carbon-carbon single bond or carbon-oxygen Since organic covalent bonds such as bonds are not included, it is considered that hardness and crack resistance, initial transparency, heat resistance, light resistance, and the like are good.

また、本発明の硬化物には、(C)成分が実質的に残留しておらず、残留しているとしてもその量は50ppm未満、具体的には0.1〜50ppm程度である。当該残留量は、各種公知の手段、例えば、ガスクロマトグラフィー法等により求めることができる。   Moreover, in the hardened | cured material of this invention, (C) component does not remain substantially, and even if it remains, the amount is less than 50 ppm, specifically about 0.1-50 ppm. The residual amount can be determined by various known means such as gas chromatography.

本発明の透明封止材は、本発明の硬化物からなるものであり、前記したように炭素−炭素単結合のような有機性の共有結合を含まないため、長時間加熱したり紫外線等の短波長光に曝したりしても劣化し難く、200nm〜400nm程度の短波長光の光取り出し効率に優れる。よって半導体発光素子、特に発光ダイオード(LED)、とりわけ(UV−LED)やその他高出力の発光素子の透明封止材として有用である。   The transparent sealing material of the present invention is composed of the cured product of the present invention, and does not contain an organic covalent bond such as a carbon-carbon single bond as described above. Even if it is exposed to short wavelength light, it does not easily deteriorate, and the light extraction efficiency of short wavelength light of about 200 nm to 400 nm is excellent. Therefore, it is useful as a transparent sealing material for semiconductor light-emitting elements, particularly light-emitting diodes (LEDs), especially (UV-LEDs) and other high-power light-emitting elements.

本発明の発光ダイオードは、本発明の透明封止材で各種発光素子を封止成形したものである。該発光素子としては、発光ダイオードに利用可能な発光素子であれば特に限定されず、例えば、サファイヤ基板上に窒化物系化合物半導体等の半導体材料を積層して作製したものが挙げられる。   The light emitting diode of the present invention is obtained by sealing and molding various light emitting elements with the transparent sealing material of the present invention. The light-emitting element is not particularly limited as long as it is a light-emitting element that can be used for a light-emitting diode. For example, a light-emitting element manufactured by stacking a semiconductor material such as a nitride-based compound semiconductor on a sapphire substrate can be given.

前記発光素子の発光波長は特に限定されず、紫外域から赤外域に亘ってよいが、本発明の発光ダイオードを封止する本発明の硬化物は、200nm〜400nm程度の短波長光の光取り出し効率に優れるため、前記発光素子としては、主発光ピーク波長が400nm以下のものが好適である。また、該発光素子は、一種類を用いて単色発光させてもよいし、複数組み合わせて単色又は多色発光させてもよい。   The emission wavelength of the light-emitting element is not particularly limited, and may range from the ultraviolet region to the infrared region. However, the cured product of the present invention that seals the light-emitting diode of the present invention can extract light with a short wavelength of about 200 nm to 400 nm. Since the efficiency is excellent, the light emitting element preferably has a main emission peak wavelength of 400 nm or less. The light-emitting element may emit a single color using one kind, or may emit a single color or multicolor light in combination.

前記発光素子を封止する方法は特に限定されず、公知の手段を適用できる。例えば、底部に発光素子を配置したカップやキャビティ、パッケージ凹部等に、本発明の透明封止材用硬化性シリコーン樹脂組成物を、ディスペンサーその他の手段で注入、加熱して硬化させてもよいし、当該組成物を一旦加熱してある程度流動性をもつ重合物とした後にこれを注入し、更に加熱して硬化させてもよい。   A method for sealing the light-emitting element is not particularly limited, and known means can be applied. For example, the curable silicone resin composition for a transparent sealing material of the present invention may be injected into a cup, cavity, package recess, or the like having a light emitting element on the bottom by a dispenser or other means, and heated to be cured. The composition may be heated once to obtain a polymer having fluidity to some extent, and then injected, and further heated to be cured.

前記発光素子を配置する基材の素材は特に限定されず、例えばポリカーボネート樹脂、ポリフェニレンスルフィド樹脂、エポキシ樹脂、アクリル樹脂、シリコーン樹脂、ABS樹脂、ポリブチレンテレフタレート樹脂、ポリフタルアミド樹脂等が挙げられる。   The material of the base material on which the light emitting element is disposed is not particularly limited, and examples thereof include polycarbonate resin, polyphenylene sulfide resin, epoxy resin, acrylic resin, silicone resin, ABS resin, polybutylene terephthalate resin, and polyphthalamide resin.

一方、本発明の発光ダイオードは、本発明の樹脂組成物をモールド型枠中にあらかじめ注入し、そこに発光素子が固定されたリードフレーム等を浸漬した後、該組成物を熱硬化させる方法によっても得ることができる。   On the other hand, the light-emitting diode of the present invention is obtained by injecting the resin composition of the present invention into a mold frame in advance, immersing a lead frame or the like on which the light-emitting element is fixed, and then thermally curing the composition. Can also be obtained.

また、本発明の発光ダイオードは、前記発光素子を挿入した型枠中に、本発明の樹脂組成物をディスペンサー等により注入し、トランスファー成形や射出成形等により本発明の樹脂組成物からなる封止層を形成し、これを硬化させる方法や、本発明の樹脂組成物を発光素子上に単に滴下したり、これをコーティングしたりして硬化させる方法、発光素子上に本発明の樹脂組成物を孔版印刷やスクリーン印刷、マスクを介して塗布し、これを硬化させる方法、本発明の樹脂組成物を予め板状或いはレンズ状等に部分硬化或いは完全硬化させたものを前記発光素子上に固定する方法等によって得ることもできる。   In addition, the light-emitting diode of the present invention is sealed with the resin composition of the present invention by transfer molding, injection molding, or the like by injecting the resin composition of the present invention into a mold with the light-emitting element inserted therein. A method of forming a layer and curing it, a method of simply dropping the resin composition of the present invention on a light emitting device, or a method of curing by coating the resin composition, a resin composition of the present invention on a light emitting device Stencil printing, screen printing, a method of applying through a mask and curing it, and fixing a resin composition of the present invention partially or completely cured in a plate shape or a lens shape in advance on the light emitting element It can also be obtained by a method or the like.

また、本発明の発光ダイオードの形状も特に限定されず、用途に合わせて適宜変更できる。具体的には、例えば、照明器具等で採用されている砲弾型形状や、表面実装型形状等が挙げられる。   Further, the shape of the light emitting diode of the present invention is not particularly limited, and can be appropriately changed according to the application. Specifically, for example, a shell type shape adopted in a lighting fixture or the like, a surface mount type shape, and the like can be given.

以下、実施例及び比較例をあげて本発明を具体的に説明するが、これらによって本発明の範囲は限定されない。なお、各例中、部及び%は特記しない限り重量基準である。   EXAMPLES Hereinafter, although an Example and a comparative example are given and this invention is demonstrated concretely, the scope of the present invention is not limited by these. In each example, parts and% are based on weight unless otherwise specified.

実施例1
両末端にシラノール基を有するポリジメチルシロキサン(商品名:YF3057、Momentive製)100重量部、テトラメトキシシラン部分縮合物(商品名:Mシリケート51、多摩化学工業(株)製)5.0部、及びトリエチルアミン(和光純薬(株)製)2.1部を配合し、よく撹拌したのちに真空脱泡し、シリコーン組成物を得た。次いで、該組成物を、硬化後の厚みが1mmになる量で、テフロン(登録商標)コートを施した金型に注入し、25℃で5時間、次いで150℃で1時間加熱することにより、硬化物を得た。
Example 1
100 parts by weight of polydimethylsiloxane having silanol groups at both ends (trade name: YF3057, manufactured by Momentive), 5.0 parts of tetramethoxysilane partial condensate (trade name: M silicate 51, manufactured by Tama Chemical Industries, Ltd.), And 2.1 parts of triethylamine (manufactured by Wako Pure Chemical Industries, Ltd.) were blended and stirred well, followed by vacuum defoaming to obtain a silicone composition. The composition is then poured into a Teflon (registered trademark) coated mold in an amount that results in a thickness of 1 mm after curing and heated at 25 ° C. for 5 hours and then at 150 ° C. for 1 hour, A cured product was obtained.

実施例2〜5
実施例1において、用いる原料と使用量を表1に示すものに変更した他は同様にして、硬化物を得た。
Examples 2-5
A cured product was obtained in the same manner as in Example 1 except that the raw materials used and the amounts used were changed to those shown in Table 1.

比較例1〜2(特許文献5又は6の樹脂組成物に対応)
実施例1において、用いる原料と使用量を表1に示すものに変更し、かつ表1に示される硬化条件に従い、硬化物を得た。得られた硬化物はいずれも硬化反応が十分に進行しており、ゴム状で適度な硬度を有していた。
Comparative Examples 1 and 2 (corresponding to the resin composition of Patent Document 5 or 6)
In Example 1, the raw materials used and the amounts used were changed to those shown in Table 1, and cured products were obtained according to the curing conditions shown in Table 1. All of the obtained cured products had a sufficiently advanced curing reaction, were rubbery, and had an appropriate hardness.

比較例3〜5
実施例1において、用いる原料と使用量を表1に示すものに変更し、かつ表1に示される硬化条件に従い、硬化物を得た。得られた硬化物はいずれも硬化反応が十分に進行しており、ゴム状で適度な硬度を有していた。
Comparative Examples 3-5
In Example 1, the raw materials used and the amounts used were changed to those shown in Table 1, and cured products were obtained according to the curing conditions shown in Table 1. All of the obtained cured products had a sufficiently advanced curing reaction, were rubbery, and had an appropriate hardness.

比較例6
実施例1において、用いる原料と使用量を表1に示すものに変更し、調製した組成物を表1に示す条件に従い硬化させようとしたが、反応は進行せず、該組成物は液状のまま残った。
Comparative Example 6
In Example 1, the raw materials used and the amounts used were changed to those shown in Table 1, and the prepared composition was cured in accordance with the conditions shown in Table 1, but the reaction did not proceed, and the composition was liquid. Remained.

Figure 0006296348
Figure 0006296348

(A)1:両末端にシラノール基を有するポリジメチルシロキサン(繰り返し単位数a=430)、商品名「YF3057」、Momentive製
(A)2:両末端にシラノール基を有するポリジメチルシロキサン(繰り返し単位数a=470)、商品名「RHODORSILOILS48V3500」、BLUESTAR SILICONES製
(A)3:両末端にシラノール基を有するポリジフェニルジメチルシロキサン(繰り返し単位数a=350)、商品名「PLY−7661」、NuSil Technology製
(A)4:両末端にシラノール基を有するポリジメチルシロキサン(繰り返し単位数a=80)、商品名「YF3800」、Momentive製
(A) 1: Polydimethylsiloxane having silanol groups at both ends (the number of repeating units a = 430), trade name “YF3057”, manufactured by Momentive (A) 2: Polydimethylsiloxane having silanol groups at both ends (repeating units) Number a = 470), trade name “RHODOSILOILS48V3500”, manufactured by BLUESTAR SILICONES (A) 3: polydiphenyldimethylsiloxane having silanol groups at both ends (repeat unit number a = 350), trade name “PLY-7661”, NuSil Technology Product (A) 4: Polydimethylsiloxane having silanol groups at both ends (number of repeating units a = 80), trade name “YF3800”, manufactured by Momentive

(B−1):テトラメトキシシラン部分縮合物、商品名「Mシリケート51」、多摩化学工業(株)製
(B−2):メチルトリメトキシシラン部分縮合物、商品名「MTMS−A」、多摩化学工業(株)製
(B-1): Tetramethoxysilane partial condensate, trade name “M silicate 51”, manufactured by Tama Chemical Industry Co., Ltd. (B-2): Methyltrimethoxysilane partial condensate, trade name “MTMS-A”, Made by Tama Chemical Industry Co., Ltd.

(C)1:トリエチルアミン(沸点90℃)、和光純薬(株)製
(C)2:ジエチルアミン(沸点55℃)、和光純薬(株)製
(C)3:ジイソプロピルアミン(沸点84℃)、和光純薬(株)製
(C)4:シクロヘキシルアミン(沸点134℃)、和光純薬(株)製
(C) 1: Triethylamine (boiling point 90 ° C), Wako Pure Chemical Industries, Ltd. (C) 2: Diethylamine (boiling point 55 ° C), Wako Pure Chemical Industries, Ltd. (C) 3: Diisopropylamine (boiling point 84 ° C) Manufactured by Wako Pure Chemical Industries, Ltd. (C) 4: cyclohexylamine (boiling point 134 ° C.), manufactured by Wako Pure Chemical Industries, Ltd.

硬化触媒1:ジブチルスズジラウレート、商品名「ネオスタンU−100」、日東化成(株)製
硬化触媒2:ジイソプロポキシアルミニウムエチルアセトアセテート、商品名「ALCH」、川研ファインケミカル(株)製
硬化触媒3:2−エチル−4−メチルイミダゾール(沸点292〜295℃)、商品名「キュアゾール2E4MZ」、四国化成(株)製
硬化触媒4:1,8−ジアザビシクロ[5.4.0]−7−ウンデセン(沸点261℃)、商品名 DBU、サンアプロ(株)製
硬化触媒5:トリブチルアミン(沸点216℃)、和光純薬(株)製
硬化触媒6:酢酸、キシダ化学(株)製
Curing catalyst 1: Dibutyltin dilaurate, trade name “Neostan U-100”, manufactured by Nitto Kasei Co., Ltd.
Curing catalyst 2: diisopropoxyaluminum ethyl acetoacetate, trade name “ALCH”, cure catalyst manufactured by Kawaken Fine Chemical Co., Ltd .: 2-ethyl-4-methylimidazole (boiling point 292-295 ° C.), trade name “CUREZOLE 2E4MZ ”, Shikoku Kasei Co., Ltd. curing catalyst 4: 1,8-diazabicyclo [5.4.0] -7-undecene (boiling point 261 ° C.), trade name DBU, Sun Apro Co., Ltd. curing catalyst 5: tributylamine ( Boiling point: 216 ° C), Wako Pure Chemical Industries, Ltd., curing catalyst 6: acetic acid, manufactured by Kishida Chemical Co., Ltd.

比較例7(特許文献3又は4の樹脂組成物に対応)
白金化合物を触媒として含む付加硬化型ポリジメチルシロキサン組成物(ビニル基を有するシリコーンポリマーと、SiH基を有するシリコーンポリマーとの混合物。商品名「KER−2500」、信越化学(株)製)を、硬化後の厚みが1mmになる量で、テフロン(登録商標)コートを施した金型に注入し、100℃で1時間、次いで150℃で5時間加熱することによって、硬化物を得た。
Comparative Example 7 (corresponding to the resin composition of Patent Document 3 or 4)
Addition-curable polydimethylsiloxane composition containing a platinum compound as a catalyst (a mixture of a silicone polymer having a vinyl group and a silicone polymer having a SiH group. Product name “KER-2500”, manufactured by Shin-Etsu Chemical Co., Ltd.) The cured product was obtained by injecting into a mold having a Teflon (registered trademark) coat in an amount such that the thickness after curing was 1 mm, and heating at 100 ° C. for 1 hour and then at 150 ° C. for 5 hours.

比較例8(特許文献3又は4の樹脂組成物に対応)
白金化合物を触媒として含む付加硬化型ポリフェニルメチルシロキサン組成物(ビニル基を有するシリコーンポリマーと、SiH基を有するシリコーンポリマーとの混合物。商品名「OE−6636」、ダウコーニング社製)を、硬化後の厚みが1mmになる量で、テフロン(登録商標)コートを施した金型に注入し、150℃で1時間加熱することによって、硬化物を得た。
Comparative Example 8 (corresponding to the resin composition of Patent Document 3 or 4)
Curing an addition-curable polyphenylmethylsiloxane composition containing a platinum compound as a catalyst (a mixture of a silicone polymer having a vinyl group and a silicone polymer having a SiH group. The trade name “OE-6636”, manufactured by Dow Corning) The cured product was obtained by pouring into a mold with a Teflon (registered trademark) coating in an amount such that the subsequent thickness was 1 mm and heating at 150 ° C. for 1 hour.

<硬化物の評価>
(硬化性)
実施例1〜5並びに比較例1〜5及び7〜8の各硬化物は、硬化が十分に進行したゴム状物であり、いずれも硬化性を○と判断した。結果を表2に示す。
<Evaluation of cured product>
(Curable)
Each hardened | cured material of Examples 1-5 and Comparative Examples 1-5 and 7-8 is a rubber-like thing in which hardening fully progressed, and all determined that curability was (circle). The results are shown in Table 2.

(初期透過率)
実施例1〜5並びに比較例1〜5及び7〜8の各硬化物のそれぞれについて、紫外可視光の吸収スペクトルを、紫外可視分光光度計V−560(日本分光(株)製)で測定し、300nmにおける透過率を読みとった。そして、その値が80%未満のものを×と、その値が80%以上のものを○とした。結果を表2に示す。
(Initial transmittance)
About each of hardened | cured material of Examples 1-5 and Comparative Examples 1-5 and 7-8, the absorption spectrum of ultraviolet visible light was measured with the ultraviolet visible spectrophotometer V-560 (made by JASCO Corporation). The transmittance at 300 nm was read. And the thing whose value is less than 80% was made into x, and the thing whose value was 80% or more was made into (circle). The results are shown in Table 2.

(耐光性試験(透過率))
実施例1〜5並びに比較例1〜5及び7〜8の各硬化物のそれぞれを、超促進耐候性試験機(製品名「アイ スーパーUVテスターSUV−F11」、岩崎電機(株)製))内に静置し、波長295〜450nmの光を100mW/cmの強度で168h照射した。このとき、各硬化物の温度は55〜60℃であった。その後、各硬化物について、前記同様の方法に従い、300nmにおける紫外線の透過率を読み取った。そして、その値がその値が80%未満のものを×と、80%以上のものを○とした。結果を表2に示す。
(Light resistance test (transmittance))
Each of the cured products of Examples 1 to 5 and Comparative Examples 1 to 5 and 7 to 8 was subjected to a super accelerated weathering tester (product name “I Super UV Tester SUV-F11”, manufactured by Iwasaki Electric Co., Ltd.)) It was left still and irradiated with light having a wavelength of 295 to 450 nm at an intensity of 100 mW / cm 2 for 168 h. At this time, the temperature of each hardened | cured material was 55-60 degreeC. Thereafter, the ultraviolet transmittance at 300 nm was read for each cured product according to the same method as described above. And the value was set to x when the value was less than 80%, and ◯ when the value was 80% or more. The results are shown in Table 2.

(耐熱試験(透過率))
実施例1〜5並びに比較例1〜5及び7〜8の各硬化物のそれぞれを、200℃の順風乾燥機内に静置し、168h放置した。その後、各硬化物について、前記同様の方法に従い、300nmにおける紫外線の透過率を読み取った。そして、その値が80%未満のものを×と、80%以上のものを○とした。結果を表2に示す。
(Heat resistance test (transmittance))
Each of the cured products of Examples 1 to 5 and Comparative Examples 1 to 5 and 7 to 8 was allowed to stand in a 200 ° C. normal air dryer and left for 168 hours. Thereafter, the ultraviolet transmittance at 300 nm was read for each cured product according to the same method as described above. And the thing whose value is less than 80% was made into x, and the thing more than 80% was made into (circle). The results are shown in Table 2.

(耐熱性試験(重量減少))
実施例1〜5並びに比較例1〜5及び7〜8の各硬化物のそれぞれを、200℃の順風乾燥機内に静置し、168h放置した。その後、各硬化物の重さを量り、加熱前の重さと比較して、重量減少率(%)を算出した。そして、その値が70%未満のものを×と、70%以上80%未満のものを△と、80%以上のものを○とした。結果を表2に示す。
(Heat resistance test (weight reduction))
Each of the cured products of Examples 1 to 5 and Comparative Examples 1 to 5 and 7 to 8 was allowed to stand in a 200 ° C. normal air dryer and left for 168 hours. Thereafter, each cured product was weighed, and compared with the weight before heating, the weight reduction rate (%) was calculated. And the thing whose value is less than 70% was made into x, the thing 70% or more and less than 80% was set to (triangle | delta), and the thing 80% or more was made into (circle). The results are shown in Table 2.

Figure 0006296348
Figure 0006296348

Claims (9)

下記一般式(1)で示される両末端にシラノール基を有するポリシロキサン(A)、テトラアルコキシシラン類の部分縮合物(B−1)及び/又はトリアルコキシシラン類の部分縮合物(B−2)、並びに沸点が5℃〜180℃のアミン(C)を含有し、金属系触媒を含有しない、透明封止材用組成物。
Figure 0006296348
(式(1)中、Rはメチル、フェニル基又はトリフルオロプロピル基を表し、平均繰り返し単位数aは30〜1000の整数を表す。)
A polysiloxane (A) having silanol groups at both ends represented by the following general formula (1), a partial condensate (B-1) of tetraalkoxysilanes and / or a partial condensate of trialkoxysilanes (B-2) ), And an amine (C) having a boiling point of 5 ° C. to 180 ° C. and containing no metal catalyst .
Figure 0006296348
(In formula (1), R 1 represents a methyl, phenyl group or trifluoropropyl group, and the average repeating unit number a represents an integer of 30 to 1,000.)
(B−1)成分がテトラメトキシシラン部分縮合物及び/又はテトラエトキシシラン部分縮合物である、請求項1の透明封止材用組成物。 (B-1) The composition for transparent sealing materials of Claim 1 whose component is a tetramethoxysilane partial condensate and / or a tetraethoxysilane partial condensate. (B−2)成分がメチルトリメトキシシラン部分縮合物及び/又はメチルトリエトキシシラン部分縮合物である、請求項1又は2の透明封止材用組成物。 (B-2) The composition for transparent sealing materials of Claim 1 or 2 whose component is a methyltrimethoxysilane partial condensate and / or a methyltriethoxysilane partial condensate. (C)成分が、下記一般式(2)で表されるアミンである、請求項1〜3のいずれかの透明封止材用組成物。
Figure 0006296348
(式(2)中、X、X及びXはそれぞれ水素又は炭素数が1〜6の飽和炭化水素を表す(ただし、X、X及びXが同時に水素である場合を除く。)。)
(C) The composition for transparent sealing materials in any one of Claims 1-3 whose component is an amine represented by following General formula (2).
Figure 0006296348
(In the formula (2), X 1 , X 2 and X 3 each represent hydrogen or a saturated hydrocarbon having 1 to 6 carbon atoms (except when X 1 , X 2 and X 3 are simultaneously hydrogen) .).)
(A)成分100重量部に対する(B)成分の使用量が0.10〜20重量部である、請求項1〜4のいずれかの透明封止材用組成物。 The composition for transparent sealing materials in any one of Claims 1-4 whose usage-amount of (B) component with respect to 100 weight part of (A) component is 0.10-20 weight part. (A)成分及び(B)成分の合計100重量部に対する(C)成分の使用量が0.05〜5.0重量部である、請求項1〜5のいずれかの透明封止材用組成物。 The composition for transparent sealing materials according to any one of claims 1 to 5, wherein the amount of the component (C) used is 0.05 to 5.0 parts by weight relative to 100 parts by weight of the total of the components (A) and (B). object. 請求項1〜6のいずれかの透明封止材用組成物を熱硬化させることにより得られる硬化物。 Hardened | cured material obtained by thermosetting the composition for transparent sealing materials in any one of Claims 1-6. 請求項7に記載の硬化物からなる透明封止材。 A transparent sealing material comprising the cured product according to claim 7. 請求項8の透明封止材で封止成形された発光ダイオード。
A light-emitting diode encapsulated with the transparent encapsulant of claim 8.
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