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JP6320056B2 - Mold equipment - Google Patents
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JP6320056B2 - Mold equipment - Google Patents

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JP6320056B2
JP6320056B2 JP2014013813A JP2014013813A JP6320056B2 JP 6320056 B2 JP6320056 B2 JP 6320056B2 JP 2014013813 A JP2014013813 A JP 2014013813A JP 2014013813 A JP2014013813 A JP 2014013813A JP 6320056 B2 JP6320056 B2 JP 6320056B2
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mold
slide core
core
movable
sliding surface
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JP2015139801A (en
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久義 宮嶋
久義 宮嶋
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Ahresty Corp
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Description

本発明は、ダイカスト鋳造法あるいは射出成形法(高圧鋳造法)などに用いられる金型装置に係り、特に、固定型と可動型とによってキャビティを形成するスライド中子を備えた金型装置に関する。   The present invention relates to a mold apparatus used for a die casting method or an injection molding method (high pressure casting method), and more particularly to a mold apparatus including a slide core that forms a cavity by a fixed mold and a movable mold.

例えば、溶湯(アルミニウム合金やマグネシウム合金など)を金型キャビティ内に圧入充填して製品を成形する量産技術として知られているダイカスト鋳造法では、可動および固定型の型開閉方向の移動では形成できない凹凸部(以下アンダーカット部と称する)を成形するためのスライド中子(可動中子、引抜き中子とも称されている)を備えた金型装置が用いられる。
例えば、固定型と、この固定型に対して開閉(型締め、型開き)可能な可動型と、この可動型側に進退動可能に備えられて可動型の開閉動作に連動または追動して進退動するアンダーカット部形成用のスライド中子とによってキャビティが形成される金型装置が知られている(特許文献1および特許文献2などを参照)。
For example, the die-casting method known as mass production technology for molding a product by press-fitting molten metal (such as aluminum alloy or magnesium alloy) into a mold cavity cannot be formed by moving the movable and fixed molds in the mold opening / closing direction. A mold apparatus having a slide core (also referred to as a movable core or a drawing core) for forming an uneven portion (hereinafter referred to as an undercut portion) is used.
For example, a fixed mold, a movable mold that can be opened and closed (clamping and mold opening) with respect to the fixed mold, and a movable mold that can be moved forward and backward, and interlocked or driven by the movable mold opening and closing operation. There is known a mold apparatus in which a cavity is formed by a slide core for forming an undercut portion that moves forward and backward (see Patent Document 1 and Patent Document 2).

特開平5−169225号公報(特許請求の範囲、段落0013および図1、図2などを参照)Japanese Patent Laid-Open No. 5-169225 (see claims, paragraph 0013 and FIGS. 1 and 2) 特開平11−221657号公報(特許請求の範囲、段落0011および図1などを参照)Japanese Patent Laid-Open No. 11-221657 (see the claims, paragraph 0011, FIG. 1 and the like)

ダイカスト鋳造法では、キャビティに溶湯を圧入充填して製品を成形する1サイクル毎に、固定および可動型の型合わせ面や、スライド中子の摺動面(以後、「スライド中子側摺動面」と称する)と金型側の摺動面(以後、「金型側摺動面」と称する)との間の僅かな隙間に溶湯が侵入して発生する鋳バリを除去するエアブローによる金型清掃が行われる。このとき、型開き状態にある固定・可動両型間にロボットによって搬入される自動スプレー装置(各エア噴射ノズル)から噴射されるエアブローが届く範囲に付着残存する鋳バリは除去されるものの、エアブローが届き難い位置に付着残存した鋳バリにおいては除去されないことがある。その一つが、スライド中子側摺動面および金型側摺動面の奥方向(キャビティからスライド中子後退方向)に入り込んだ鋳バリである。
すなわち、固定および可動型の型合わせ面は全面に露出しているためにエアブローが当たりやすく、この型合わせ面に発生した鋳バリをエアブローで容易に除去することが可能であるが、スライド中子後退時のスライド中子側摺動面および金型側摺動面の隙間は狭くエアブローが届き難いため、特に、両摺動面の奥方向に付着残存している鋳バリが除去されないことがある。
In the die-casting method, a fixed and movable die-matching surface and a sliding surface of a sliding core (hereinafter referred to as “sliding core-side sliding surface”) are used for each cycle in which molten metal is press-fitted into a cavity to mold a product. ) And a mold-side by air blow that removes cast burrs generated when molten metal enters a slight gap between the mold-side sliding surface (hereinafter referred to as “mold-side sliding surface”). Cleaning is performed. At this time, the casting burr that remains attached to the area where the air blow sprayed from the automatic spray device (each air spray nozzle) carried by the robot between the fixed and movable molds in the mold open state is removed is removed. May not be removed in cast burrs that remain attached to locations where it is difficult to reach. One of them is a casting burr that has entered the back direction of the slide core side sliding surface and the mold side sliding surface (from the cavity toward the slide core retracting direction).
That is, since the fixed and movable mold-matching surfaces are exposed on the entire surface, air blow is easy to hit, and cast burrs generated on the mold-matching surfaces can be easily removed by air blow. The gap between the sliding surface on the sliding core side and the sliding surface on the mold side during retraction is narrow, making it difficult for air blow to reach, so in particular, cast burrs that remain attached to the back of both sliding surfaces may not be removed. .

型締め時のスライド中子側摺動面と金型側摺動面との間の隙間は非常に狭く、狭い空間では侵入する溶湯量(熱量)に対する金型接触面積(脱熱量)が大きく、溶湯が速やかに凝固するため、溶湯が噴霧状に吹き込むと瞬時に霧状のまま凝固し、粉末状の鋳バリになる。
粉末状の鋳バリは、粒子が非常に小さいためにエアブローによる吹き飛ばし除去がし難く、両摺動面に付着残留してしまうことがある。
また、スライド中子の設置位置によっては両摺動面間に連続して溶湯が侵入して大きく薄い鋳バリが発生することがある。スライド中子後退時の両摺動面間の隙間(間隔)が狭く、大きく薄い鋳バリはエアブローで排出除去され難い。
The gap between the sliding surface on the slide core side and the sliding surface on the mold side during mold clamping is very narrow, and in a narrow space, the mold contact area (heat removal amount) with respect to the amount of molten metal (heat amount) entering is large. Since the molten metal quickly solidifies, when the molten metal is sprayed, it instantly solidifies in the form of a mist and becomes a powdery casting burr.
Powdered cast burrs are very small in particle size and are difficult to remove by air blow and may remain attached to both sliding surfaces.
Further, depending on the installation position of the slide core, the molten metal may invade continuously between both sliding surfaces, and a large and thin cast burr may be generated. The gap (interval) between both sliding surfaces when the slide core is retracted is narrow, and large thin burrs are difficult to be discharged and removed by air blow.

このように、金型清掃時のエアブローによって除去されずに鋳バリがそのまま付着残存すると、鋳造を複数回繰り返すうちに、特に、スライド中子においては鋳バリがスライド中子側摺動面や金型側摺動面などに徐々に圧着積層(固着堆積)するなどによって以下のような不具合が生じる。
鋳バリがスライド中子のキャビティに対する前進限(キャビティ形成中子入り限)の位置決めを行う部分などに徐々に溜まってキャビティに対するスライド中子の位置精度が低下し、製品の寸法不良を引き起こすおそれがある。
また、鋳バリが一部に集中して堆積することによって、当該部分に中子シリンダの力(圧力)が集中することとなり、その結果、型割れなどを引き起こす原因となるおそれがある。
さらに、スライド中子の位置精度低下により可動・固定型の型締め動作が阻害され、鋳造が停止することによる生産性の悪化を招く。
In this way, if the casting burr remains attached without being removed by air blow during mold cleaning, the casting burr will become more difficult when the casting burr is repeated several times, especially in the sliding core. The following problems occur due to gradual pressure lamination (fixed deposition) on the mold side sliding surface and the like.
There is a risk that cast burrs will gradually accumulate in the position where the advance limit (with the cavity forming core) is positioned relative to the cavity of the slide core, and the position accuracy of the slide core relative to the cavity will decrease, resulting in product dimensional defects. is there.
Further, when the cast burrs are concentrated and accumulated on a part, the force (pressure) of the core cylinder is concentrated on the part, and as a result, there is a risk of causing mold cracking or the like.
In addition, the movable / fixed mold clamping operation is hindered due to a decrease in the positional accuracy of the slide core, and the productivity is deteriorated due to the stop of casting.

本発明は、このような問題に対処することを課題の一例とするものである。すなわち、スライド中子を備えた金型装置であって、エアブローで鋳バリの除去ができる範囲で鋳バリを堰き止めること、スライド中子側摺動面および金型側摺動面に粉状の鋳バリが付着残存することを防ぐこと、鋳バリをエアブローで除去しやすい大きさにすることなどにより、エアブローによる鋳バリの除去を確実と成して鋳バリの付着残存を防ぐこと、スライド中子のキャビティ形成前進限(キャビティ形成中子入り限)における位置決め精度の低下を防止し、当該位置決め精度を継続維持させること、一部に堆積した鋳バリを原因とした応力集中による型割れを防止すること、スライド中子の位置決め精度を維持継続させることで可動・固定型の型締め動作の阻害なく鋳造を継続し生産性を維持すること、などが本発明の目的である。   This invention makes it an example of a subject to cope with such a problem. That is, it is a mold apparatus equipped with a slide core, and dams the cast burr within a range in which the cast burr can be removed by air blow, and the powder is formed on the slide core side sliding surface and the mold side sliding surface. Preventing the flashing of the casting burr by preventing the casting burr from remaining by adhering to the casting burr by air blow, for example, by preventing the casting burr from adhering and remaining, and by making the casting burr easy to remove by air blow. Prevents degradation of positioning accuracy at the cavity advancement limit (the limit of cavity formation core), keeps the positioning accuracy, and prevents mold cracking due to stress concentration caused by some cast burrs. It is an object of the present invention to maintain the productivity by maintaining the positioning accuracy of the slide core and continuing the casting without obstructing the movable / fixed mold clamping operation.

前記課題を解決するために、本発明に係る金型装置は、少なくとも以下の構成を具備している。
固定型と、この固定型に対して開閉可能な可動型と、この可動型の開閉方向に交差する方向に進退動可能なスライド中子とを含み、前記固定型と前記可動型と前記スライド中子とでキャビティが形成され、前記スライド中子は、前記キャビティからスライド中子後退方向に向けて拡開末広がり状のスライド中子側摺動面と金型側摺動面の両側テーパ摺動面によって進退動可能とする金型装置であって、記両側テーパ摺動面のいずれか一方または両方に、複数の凹み部と、凹み周辺平面部とで形成され、前記キャビティに溶湯が圧入充填されたときに、前記可動型の可動型側摺動面と前記スライド中子のスライド中子側摺動面間の隙間に侵入してきた溶湯を堰止めする鋳バリ堰止め部を設けたことを特徴とする。
In order to solve the above problems, a mold apparatus according to the present invention has at least the following configuration.
A stationary mold, a movable mold that can be opened and closed with respect to the stationary mold , and a slide core that can move forward and backward in a direction intersecting the opening and closing direction of the movable mold, the stationary mold, the movable mold, and the slide A cavity is formed by the core, and the slide core is a taper sliding surface on both sides of the sliding core side sliding surface and the mold side sliding surface which is widened toward the slide core in the retracting direction from the cavity. A mold apparatus that can be moved forward and backward by a plurality of recessed portions and a recessed peripheral plane portion on either or both of the tapered sliding surfaces on both sides, and the cavity is press-fitted and filled with molten metal. A cast burr damming portion for damming molten metal that has entered the gap between the movable mold side sliding surface of the movable mold and the sliding core side sliding surface of the slide core is provided. And

前記凹み部は、前記両側テーパ摺動面のいずれか一方または両方において、製品成形部より所定の位置からスライド中子後退方向に向けて独立配置されている構成を採用することが好適なものとなる。   It is preferable that the concave portion adopts a configuration in which one or both of the both-side tapered sliding surfaces are independently arranged from a predetermined position toward the slide core retracting direction from the product molding portion. Become.

このような構成によれば、凹み部が設けられたテーパ摺動面間は、凹み部を設けられていないテーパ摺動面間の隙間よりも空間容積が大きく、同じ容積の鋳バリの侵入量であれば奥方向まで達しにくくなる。また、スライド中子側摺動面と金型側摺動面の間の隙間に侵入した溶湯は、キャビティ側に位置する手前の凹み部から奥方向(スライド中子後退方向)に向けた各凹み部の空間に充満し、各凹み部周りの凹み周辺平面部の狭い隙間で凝固が促進される。
また、テーパ摺動面に設けられた凹み部は、凹み部を設けられていないテーパ摺動面間の隙間よりも空間容積が大きく、溶湯量(熱量)に対する金型接触面積(脱熱量)が小さいため、溶湯の凝固が遅く、鋳バリが噴霧状に噴いても凝固する前に後続の溶湯が充填されるので粉末状にならずにまとまった形状の鋳バリとなる。
また、複数の各凹み部に生成した鋳バリは、凹み部により形成される厚肉部分と凹み周辺平面部により形成される薄肉部分とに形成され、薄肉部はエアブローで容易に破断されるため、エアブローによる除去に適切な大きさとなる。
According to such a configuration, the space between the taper sliding surfaces provided with the recesses is larger than the gap between the taper sliding surfaces not provided with the recesses, and the intrusion amount of the casting burr having the same volume is provided. If so, it will be difficult to reach the back. In addition, the molten metal that has entered the gap between the sliding surface on the slide core side and the sliding surface on the mold side is recessed from the front recess located on the cavity side toward the back direction (retracting direction of the slide core). Solidification is promoted in a narrow gap in the flat portion around the dent around each dent.
Further, the recess provided in the taper sliding surface has a larger space volume than the gap between the taper sliding surfaces not provided with the recess, and the mold contact area (heat removal amount) with respect to the molten metal amount (heat amount) is large. Since it is small, solidification of the molten metal is slow, and even if the casting burr is sprayed, the subsequent molten metal is filled before solidification, so that it becomes a cast burr having a uniform shape without being powdered.
In addition, the cast burr generated in each of the plurality of dents is formed into a thick part formed by the dents and a thin part formed by the peripheral peripheral plane part, and the thin parts are easily broken by air blow. The size is appropriate for removal by air blow.

本発明の金型装置によれば、凹み部が設けられたテーパ摺動面間は、凹み部を設けられていないテーパ摺動面間の隙間よりも空間容積が大きいので、同じ容積の鋳バリであれば奥方向まで達し難くなる。これにより、エアブローで除去できる範囲に鋳バリを堰き止めることができるため、ダイカスト鋳造法において1サイクル毎に行なわれるエアブローによる金型清掃時に確実に鋳バリを除去することが可能になる。   According to the mold apparatus of the present invention, the space between the taper sliding surfaces provided with the dents is larger than the gap between the taper sliding surfaces provided with no dents. If so, it will be difficult to reach the back. Thereby, since the casting burr can be dammed to a range that can be removed by air blow, it is possible to reliably remove the casting burr at the time of die cleaning by air blow performed every cycle in the die casting method.

また、型締め時のテーパ摺動面間の隙間よりも広い空間である凹み部には溶湯が連続して入りやすく、粉末状にならずにまとまった形状になるため、エアブローで除去することができる。   In addition, the molten metal is easy to enter continuously into the recess that is wider than the gap between the taper sliding surfaces during mold clamping, and it becomes a unified shape without being powdered, so it can be removed by air blow it can.

また、複数の各凹み部に生成した鋳バリは、凹み部により形成される厚肉部分と凹み周辺平面部により形成される薄肉部分とに形成され、薄肉部はエアブローで容易に破断されるため、除去に適切な大きさに形成され、スライド中子後退時のテーパ摺動面間の隙間に引っかからずにエアブローで除去することができる。   In addition, the cast burr generated in each of the plurality of dents is formed into a thick part formed by the dents and a thin part formed by the peripheral peripheral plane part, and the thin parts are easily broken by air blow. It is formed in a size suitable for removal, and can be removed by air blow without being caught in the gap between the taper sliding surfaces when the slide core is retracted.

従って、本発明によれば、鋳バリ堆積を原因としたスライド中子のキャビティ形成前進限(キャビティ形成中子入り限)における位置決め精度の低下を防ぎ、その位置決め精度の継続性を図ることができる。加えて、スライド中子の位置精度低下を原因とした可動・固定型の型締め動作の阻害により鋳造が停止することによる生産性の悪化を防止するとともに、鋳バリ堆積(中子型締め応力集中)による型割れを防ぐことができる、などの顕著な効果を有するスライド中子を備えた金型装置を提供することができる。   Therefore, according to the present invention, it is possible to prevent a decrease in positioning accuracy at the cavity formation advance limit (with the cavity forming core entering limit) of the slide core caused by cast burr deposition and to achieve continuity of the positioning accuracy. . In addition, it prevents the deterioration of productivity due to the stoppage of casting due to the obstruction of the movable / fixed mold clamping operation due to the decrease in the position accuracy of the slide core, and cast burr accumulation (core clamping clamping stress concentration) It is possible to provide a mold apparatus including a slide core having a remarkable effect such as prevention of mold cracking due to the above.

本発明の実施形態に係る金型装置において、固定・可動両型の型締め状態を概略的に示す説明図である。In the metal mold apparatus concerning the embodiment of the present invention, it is an explanatory view showing roughly the clamping state of both fixed and movable molds. 同金型装置の可動型を型合わせ面側から見たときの正面図で、(a)は、スライド中子を前進移動させた状態を示し、(b)は、スライド中子を後退移動させた状態を示す。It is a front view when the movable mold | type of the same die apparatus is seen from the mold matching surface side, (a) shows the state which moved the slide core forward, (b) moved the slide core backward. Indicates the state. 同金型装置において、固定・可動両型の型開き状態を概略的に示す説明図である。In the same mold apparatus, it is explanatory drawing which shows roughly the mold opening state of both fixed and movable type | molds. スライド中子を可動型の型合わせ面側から見たときの正面図である。It is a front view when the slide core is viewed from the movable die-matching surface side. 同スライド中子のテーパ摺動面に独立配置された鋳バリ堰止め部の凹み部に鋳バリ(溶湯)が堰止めされた状態の一例を示す要部の拡大断面図である。It is an expanded sectional view of the principal part which shows an example of the state by which the casting burr (molten metal) was dammed to the dent part of the casting burr damming part independently arrange | positioned on the taper sliding surface of the same slide core.

以下、本発明の実施形態について、適宜図面を参照しながら詳細に説明する。本発明の実施形態は図示の内容を含むがこれのみに限定されるものではない。
図1は、本発明の実施形態に係る金型装置の型締め状態を概略的に示す説明図(縦断側面図)であり、図2は、同金型装置の可動型を示す正面図であり、図3は、同金型装置の型開き状態を概略的に示す説明図(縦断側面図)である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings as appropriate. The embodiment of the present invention includes the contents shown in the drawings, but is not limited thereto.
FIG. 1 is an explanatory view (vertical side view) schematically showing a mold clamping state of a mold apparatus according to an embodiment of the present invention, and FIG. 2 is a front view showing a movable mold of the mold apparatus. FIG. 3 is an explanatory view (vertical side view) schematically showing a mold opening state of the mold apparatus.

≪金型装置Aの説明≫
金型装置Aは、固定型1と、この固定型1に対して開閉(型開き・型締め)可能な可動型2と、この可動型2側に進退動可能に組み込み備えられるスライド中子3とを、主要な構成として備えている。そして、金型装置Aは、可動型2の型開き方向のアンダーカット部4を有する製品Wを成形(鋳造)するキャビティMは、これら固定型1、可動型2、スライド中子3によって形成される構成を成している。
≪Description of mold device A≫
The mold apparatus A includes a fixed mold 1, a movable mold 2 that can be opened and closed (die opening / clamping) with respect to the fixed mold 1, and a slide core 3 that is incorporated in the movable mold 2 so as to be movable forward and backward. Are provided as main components. In the mold apparatus A, the cavity M for molding (casting) the product W having the undercut portion 4 in the mold opening direction of the movable mold 2 is formed by the fixed mold 1, the movable mold 2, and the slide core 3. It has a structure.

≪固定型1および可動型2の説明≫
固定型1および可動型2は、周知の型構造(例えば、おも型と入子)にて構成されている。そして、可動型2は、スライド中子3が進退動可能に組み込まれる可動型側製品成形部5周りの製品Wのアンダーカット部4が成形される部分に位置する型合わせ面(型分割面)6に、可動型側製品成形部5からスライド中子後退方向に向けた中子設置凹部7を備えている。
一方、固定型1は、スライド中子3が前進限まで移動し、可動型2の型締め動作が行われた時点で、スライド中子3の後記するストッパー凸部17が係合する中子ロック凹部8を、可動型2側の中子設置凹部7と対向する型合わせ面9に備えている。
これにより、スライド中子3が前進限まで移動し、可動型2の固定型1に対する型締め動作が完了した時点でスライド中子3側のストッパー凸部17が中子ロック凹部8に係合することで、スライド中子3が固定されるようになっている。つまり、キャビティMに圧入充填される溶湯圧(充填圧)などによりスライド中子3が後退方向に不用意に移動しないようになっている。
≪Description of fixed mold 1 and movable mold 2≫
The fixed mold 1 and the movable mold 2 are configured by a well-known mold structure (for example, a main mold and a nest). The movable mold 2 is a mold-matching surface (mold-divided surface) located at a portion where the undercut portion 4 of the product W around the movable mold-side product molding portion 5 in which the slide core 3 is incorporated so as to be movable back and forth. 6 is provided with a core installation concave portion 7 directed from the movable mold side product forming portion 5 toward the slide core retracting direction.
On the other hand, the fixed mold 1 has a core lock that engages with a stopper projection 17 to be described later of the slide core 3 when the slide core 3 moves to the forward limit and the mold clamping operation of the movable mold 2 is performed. The concave portion 8 is provided on the die matching surface 9 facing the core installation concave portion 7 on the movable mold 2 side.
Thereby, the slide core 3 moves to the forward limit, and when the mold clamping operation for the fixed mold 1 of the movable mold 2 is completed, the stopper convex portion 17 on the slide core 3 side engages with the core lock concave portion 8. Thus, the slide core 3 is fixed. That is, the slide core 3 is prevented from inadvertently moving in the backward direction due to the molten metal pressure (filling pressure) that is press-fitted into the cavity M.

そして、固定型1側の固定型側製品成形部10は凹型で、可動型2側の可動型側製品成形部5は凸型に形成されている。これにより、成形された製品Wは、図3に示すように、固定・可動両型1,2の型開き時に、可動型2側の可動型側製品成形部5に抱き付いた状態で、固定型1側の固定型側製品成形部10から脱型(離脱)されるようになっている。   The fixed mold side product molding part 10 on the fixed mold 1 side is a concave mold, and the movable mold side product molding part 5 on the movable mold 2 side is a convex mold. Thereby, as shown in FIG. 3, the molded product W is fixed in a state where it is held by the movable mold side product molding portion 5 on the movable mold 2 side when both the fixed and movable molds 1 and 2 are opened. The mold is removed (detached) from the fixed mold side product molding portion 10 on the mold 1 side.

中子設置凹部7は、輪切り断面視で長方形などのブロック状に形成されるスライド中子3の輪切り断面形状に適合させた、例えば、平面視でコの字形状にて、可動型2の型合わせ面6にスライド中子後退方向から可動型側製品成形部5に向けて形成される。
そして、中子設置凹部7の型合わせ面6に連設する両壁面は、可動型側製品成形部5からスライド中子後退方向に向けて拡開末広がり状の可動型側摺動面11としてなる。すなわち、図2に示すように、中子設置凹部7は、可動型2を型合わせ面6側から見て、下向きの略縦長台形状に形成されている。
The core installation recess 7 is adapted to the cross-sectional shape of the slide core 3 formed in a block shape such as a rectangle in a cross-sectional view, for example, a U-shape in a plan view and a movable die 2 mold. Formed on the mating surface 6 from the slide core retracting direction toward the movable mold side product forming portion 5.
Then, both wall surfaces connected to the die-matching surface 6 of the core installation recess 7 become the movable mold-side sliding surface 11 that expands from the movable mold-side product molding section 5 toward the slide core retracting direction. . That is, as shown in FIG. 2, the core installation recess 7 is formed in a substantially vertically long trapezoidal shape downward when the movable mold 2 is viewed from the mold matching surface 6 side.

≪スライド中子3の説明≫
図4は、スライド中子を示す正面図である。
スライド中子3は、周知のように、可動型2側のスライド中子後退方向に設置される中子引抜きコアプラ(油圧シリンダなど)12によって可動型2側に進退動可能に組み込み設置される。これにより、可動型2が固定型1に対して型締め動作するときにキャビティMに向けて前進移動され、そして製品Wが成形(鋳造)された後の可動型2の型開き動作に追動してスライド中子後退方向に向けて後退移動されるものである。
≪Description of slide core 3≫
FIG. 4 is a front view showing the slide core.
As is well known, the slide core 3 is incorporated and installed on the movable mold 2 side so as to be movable back and forth by a core pulling core plastic (such as a hydraulic cylinder) 12 installed in the slide core retraction direction on the movable mold 2 side. As a result, the movable mold 2 is moved forward toward the cavity M when the mold clamping operation is performed with respect to the fixed mold 1, and is followed by the mold opening operation of the movable mold 2 after the product W is formed (cast). Thus, the slide core is moved backward in the backward direction of the slide core.

このスライド中子3は、製品Wのアンダーカット部4を成形するアンダーカット成形部13を有するスライド中子側製品成形部14を先端側(キャビティM挿入側)に備える適宜長さを有する輪切り断面視で四角形や長方形などのブロック形状に形成される。
そして、スライド中子3は、可動型2の中子設置凹部7の両側可動型側摺動面11に対応させたスライド中子側摺動面15を両側面に備えて、可動型2側に進退動可能に設置されるとともに、中子引抜きコアプラ12のロッド先端にカップリングと称されている軸継手部材16を介して連結保持されるように形成されている。
また、スライド中子3は、前進限まで移動した時点で、固定型1の型合わせ面9に備えられている中子ロック凹部8と対応する部位にストッパー凸部17を備えている。
This slide core 3 is provided with a slide core-side product molding portion 14 having an undercut molding portion 13 for molding the undercut portion 4 of the product W on the distal end side (cavity M insertion side). It is formed into a block shape such as a quadrangle or a rectangle when viewed.
The slide core 3 is provided with slide core-side sliding surfaces 15 corresponding to the both-side movable-type sliding surfaces 11 of the movable-type 2 core installation recess 7 on both sides, and on the movable-type 2 side. It is installed so as to be able to move forward and backward, and is formed so as to be connected and held to a rod tip of the core pull-out core plastic 12 via a shaft coupling member 16 called a coupling.
Further, when the slide core 3 moves to the forward limit, the slide core 3 includes a stopper convex portion 17 at a portion corresponding to the core lock concave portion 8 provided on the die mating surface 9 of the fixed die 1.

スライド中子3の両側スライド中子側摺動面15は、スライド中子3がキャビティMに向けてその前進限(先端にアンダーカット成形部13を有するスライド中子側製品成形部14を固定・可動両型1,2の可動型側製品成形部5,10に型合わせ衝合させる)まで移動した状態において可動型2側の中子設置凹部7の両側可動型側摺動面11に密着(密接)するテーパ角度にてスライド中子3の両側面に形成されている。   The sliding core side sliding surface 15 on both sides of the sliding core 3 is fixed to the sliding core 3 toward the cavity M (the slide core side product molding portion 14 having the undercut molding portion 13 at the tip). In the state of moving to the movable mold side product molding parts 5 and 10 of the movable molds 1 and 2, they are in close contact with the movable mold side sliding surfaces 11 of the movable mold 2 side core installation recess 7 ( It is formed on both side surfaces of the slide core 3 at a close taper angle.

そして、このような形態に形成されているスライド中子3の両側スライド中子側摺動面15には鋳バリ堰止め部18を備えている。   The both-side slide core side sliding surface 15 of the slide core 3 formed in such a form is provided with a cast burr damming portion 18.

≪鋳バリ堰止め部18の説明≫
鋳バリ堰止め部18は、キャビティMに溶湯が圧入充填(射出充填)されたときに、スライド中子3の両側スライド中子側摺動面15と可動型2側の両側可動型側摺動面11との間に僅かに存在する隙間(中子進退クリアランス)19に侵入した鋳バリを堰止めするものである。これにより、隙間19に侵入した溶湯の一部がキャビティMから遠のくスライド中子後退方向に向けた広範囲において鋳バリとなって発生することを防ぐようにしている。
≪Description of cast burr damming part 18≫
When the molten metal is press-fitted into the cavity M (injection filling), the cast burr damming portion 18 slides on both sides of the slide core 3 on both sides of the slide core 3 and on both sides of the movable die 2 on the movable die side. The cast burr that has entered the gap (core advance / retreat clearance) 19 slightly present between the surface 11 and the surface 11 is blocked. As a result, a part of the molten metal that has entered the gap 19 is prevented from being generated as a casting burr in a wide range from the cavity M toward the slide core retracting direction.

鋳バリ堰止め部18は、スライド中子3の両側スライド中子側摺動面15に凹み形状と平面形状とで形成されている。
具体的に説明すると、鋳バリ堰止め部18は、図2および図4に示すように、スライド中子3のスライド中子側製品成形部14より所定の位置からスライド中子後退方向に向けたスライド中子3の両側スライド中子側摺動面15に、一定の間隔をおいて独立配置される複数の凹み部18a〜18dと、この凹み部18a〜18d周りの凹み周辺平面部18e〜18iから形成されている。
The cast burr damming portion 18 is formed in a concave shape and a planar shape on the sliding core side sliding surface 15 on both sides of the sliding core 3.
Specifically, as shown in FIGS. 2 and 4, the cast burr damming portion 18 is directed from the slide core side product forming portion 14 of the slide core 3 toward the slide core retracting direction from a predetermined position. A plurality of dent portions 18a to 18d that are independently arranged on the slide core side sliding surface 15 on both sides of the slide core 3 at regular intervals, and dent peripheral plane portions 18e to 18i around the dent portions 18a to 18d. Formed from.

≪凹み部18a〜18dの説明≫
複数の凹み部18a〜18dは、図1および図3に示すように、スライド中子3の進退動作方向に対して直交する方向に向けた所定の凹み幅で、所定の凹み深さを有する円弧状(湾曲状)に形成されている。
«Description of the recesses 18a to 18d»
As shown in FIGS. 1 and 3, the plurality of recesses 18 a to 18 d are circles having a predetermined recess depth and a predetermined recess depth in a direction orthogonal to the advancing / retreating operation direction of the slide core 3. It is formed in an arc shape (curved shape).

そして、このようにスライド中子3の両側スライド中子側摺動面15に独立配置させた複数の凹み部18a〜18dにおいて、スライド中子側製品成形部14からスライド中子後退方向側に至る寸法、つまり、図1および図4に示すように、スライド中子3先端のスライド中子側製品成形部14より所定の位置からスライド中子後退方向の凹み部18aに至る寸法L1を15〜30mm、好ましくは15〜20mmに設定することが好適である。
また、複数の各凹み部18a〜18dの可動型側摺動面11からの最大凹み深さL2は、図2の(b)および図4に示すように、スライド中子3のスライド中子後退方向への後退移動によって拡開される可動型2の可動型側摺動面11とスライド中子3のスライド中子側摺動面15との間の拡開隙間30よりも以下の深さに設定することが好適である。
また、図2の(b)に示す凹み部18a〜18d間における凹み周辺平面部18f〜18hの幅寸法L3は、1〜20mm、好ましくは5〜10mmに設定することが好適である。
Then, in the plurality of recesses 18a to 18d arranged independently on the slide core side sliding surfaces 15 on both sides of the slide core 3 in this way, the slide core side product forming portion 14 reaches the slide core retracting direction side. As shown in FIGS. 1 and 4, the dimension L1 from the slide core side product forming portion 14 at the tip of the slide core 3 to a recess 18a in the slide core retraction direction is set to 15 to 30 mm. The thickness is preferably set to 15 to 20 mm.
Further, the maximum recess depth L2 from the movable type sliding surface 11 of each of the plurality of recesses 18a to 18d is set so that the slide core 3 moves backward as shown in FIG. 2 (b) and FIG. To a depth less than the expansion gap 30 between the movable mold side sliding surface 11 of the movable mold 2 and the slide core side sliding surface 15 of the slide core 3 which are expanded by the backward movement in the direction. It is preferable to set.
Moreover, it is suitable to set the width dimension L3 of the recessed peripheral plane part 18f-18h between the recessed parts 18a-18d shown in FIG.2 (b) to 1-20 mm, Preferably it is set to 5-10 mm.

[作用説明]
つぎに、以上の構成されている本実施形態に係る金型装置Aを適用させたダイカスト鋳造法について説明する。
図5は、鋳バリ堰止め部に鋳バリ(溶湯)が堰止めされた状態の一例を示す要部の拡大断面図である。ここでは、図1〜図3を適宜参照しながら説明する。
図3に示す型開き状態から図1に示す型締め状態に、固定型1に対する可動型2の型締め動作が開始するとき、スライド中子3は、中子引抜きコアプラ12により前進移動され、カット成形部13を有する先端のスライド中子側製品成形部14が可動型2側の可動型側製品成形部5に対して型合わせされる。
そして、継続する可動型2の型締め動作によって固定型1との型締めが完了することで、スライド中子3のスライド中子側製品成形部14が固定型1側の固定型側製品成形部10に対して型合わせが行われる。これにより、固定・可動両型1,2、スライド中子3によって製品Wを成形(鋳造)するためのキャビティMが形成される。
[Description of operation]
Next, a die casting method using the mold apparatus A according to the present embodiment configured as described above will be described.
FIG. 5 is an enlarged cross-sectional view of a main part showing an example of a state in which a cast burr (molten metal) is blocked by the cast burr damming portion. Here, it demonstrates, referring suitably FIGS. 1-3.
When the mold clamping operation of the movable mold 2 with respect to the stationary mold 1 is started from the mold open state shown in FIG. 3 to the mold clamped state shown in FIG. 1, the slide core 3 is moved forward by the core pulling core plastic 12 and cut. The slide core side product forming portion 14 at the tip end having the forming portion 13 is matched with the movable mold side product forming portion 5 on the movable mold 2 side.
Then, when the mold clamping operation with the fixed mold 1 is completed by the continuous mold clamping operation of the movable mold 2, the slide core side product molding portion 14 of the slide core 3 becomes the fixed mold side product molding portion on the fixed mold 1 side. 10 is matched. Thus, the cavity M for forming (casting) the product W is formed by the fixed / movable molds 1 and 2 and the slide core 3.

固定型1に対する可動型2の型締め完了によってキャビティMが形成されると、図示省略の溶湯射出装置の射出動作によって図1に示す湯口(鋳込み口)31から湯道32を通りキャビティM内に溶湯が圧入充填される。このとき、キャビティMに圧入充填された溶湯の一部が、可動型2(中子設置凹部7)の可動型側摺動面11とスライド中子3のスライド中子側摺動面15との間の僅かの隙間19に侵入(侵入)してくる。
すると、隙間19に侵入してきた溶湯は、キャビティM側(図5において紙面下側)に位置する一つ目(最初)の凹み周辺平面部18eを経て凹み部18aに溜まり、当該凹み部18aから溢れた溶湯は二つ目の凹み周辺平面部18fを経て凹み部18bに溜まり、当該凹み部18bによって堰止めされる(図5参照)。そして、仮に二つ目の凹み部18bから溶湯が溢れ出た場合には三つ目の凹み周辺平面部18gを経て凹み部18cに溜まり、最終的には三つ目の凹み部18dから溢れ出た場合には四つ目の凹み周辺平面部18hにて堰止めされる。
これにより、溶湯がキャビティM内に圧入充填されるとき、可動型2の可動型側摺動面11とスライド中子3のスライド中子側摺動面15との間の僅かな隙間19に侵入した溶湯は、自動スプレー装置(各エア噴射ノズル)から噴射されるエアブローが届く範囲において鋳バリとなって付着残存することとなり、エアブローによって確実に取り除かれるものである。
すなわち、スライド中子側摺動面15に独立配置された凹み部18a〜18dと凹み周辺平面部18e〜18iからなる鋳バリ堰止め部18に堰止めされた鋳バリは、図2の(b)に示すように、スライド中子3のスライド中子後退方向への後退移動によって拡開された可動型2の可動型側摺動面11とスライド中子3のスライド中子側摺動面15との間の拡開隙間30からスライド中子後退方向に吹き飛ばし取り除かれる。
When the cavity M is formed by completing the mold clamping of the movable mold 2 with respect to the fixed mold 1, the injection operation of a molten metal injection device (not shown) causes a pouring gate (casting port) 31 shown in FIG. The molten metal is press-fitted and filled. At this time, part of the molten metal press-fitted into the cavity M is formed between the movable mold side sliding surface 11 of the movable mold 2 (core installation recess 7) and the slide core side sliding surface 15 of the slide core 3. It penetrates (invades) into the slight gap 19 between them.
Then, the molten metal that has entered the gap 19 accumulates in the concave portion 18a via the first (first) concave peripheral plane portion 18e located on the cavity M side (lower side in FIG. 5), and from the concave portion 18a. The overflowing molten metal accumulates in the recessed portion 18b through the second recessed peripheral plane portion 18f, and is blocked by the recessed portion 18b (see FIG. 5). If the molten metal overflows from the second recess 18b, it accumulates in the recess 18c via the third recess peripheral plane 18g, and finally overflows from the third recess 18d. In such a case, it is blocked by the fourth concave peripheral plane portion 18h.
As a result, when the molten metal is press-fitted into the cavity M, it enters a slight gap 19 between the movable mold side sliding surface 11 of the movable mold 2 and the slide core side sliding surface 15 of the slide core 3. The molten metal is deposited and remains as cast burrs in a range where the air blow sprayed from the automatic spray device (each air spray nozzle) reaches, and is surely removed by air blow.
That is, the casting burr dammed to the casting burr damming portion 18 composed of the recessed portions 18a to 18d and the recessed peripheral plane portions 18e to 18i arranged independently on the sliding core side sliding surface 15 is shown in FIG. ), The movable mold side sliding surface 11 of the movable mold 2 and the slide core side sliding surface 15 of the slide core 3 expanded by the backward movement of the slide core 3 in the slide core retraction direction. Is blown away in the sliding core retreating direction from the widening gap 30 between the two and removed.

また、スライド中子側摺動面15に独立配置された凹み部18a〜18dと凹み周辺平面部18e〜18iからなる鋳バリ堰止め部18に堰止めされた鋳バリが隙間19の肉厚をもった薄肉の鋳バリで連結されたときには、薄肉の鋳バリがエアブローによって容易に分断されエアブローで吹き飛ばすのに適した大きさとなるため、スライド中子3のスライド中子後退方向への後退移動によって拡開された可動型2の可動型側摺動面11とスライド中子3のスライド中子側摺動面15との間の拡開隙間30からスライド中子後退方向に吹き飛ばし取り除かれる。   Further, the casting burr dammed to the casting burr damming portion 18 composed of the recessed portions 18 a to 18 d and the recessed peripheral flat surface portions 18 e to 18 i independently arranged on the sliding core side sliding surface 15 increases the thickness of the gap 19. When connected with a thin cast burr, the thin cast burr is easily divided by air blow and is sized to be blown away by air blow, so that the slide core 3 moves backward in the slide core retraction direction. It is blown away in the sliding core retreating direction from the widening gap 30 between the widened movable side sliding surface 11 of the movable die 2 and the sliding core side sliding surface 15 of the slide core 3 and removed.

キャビティM内への溶湯の圧入充填が完了し、図示省略の金型冷却装置によってキャビティM内の溶湯が硬化(凝固)されると、可動型2の型開き動作が開始する。すると、この型開き動作に追動または型開きが完了する直前または型開き完了後において中子引抜きコアプラ12によりスライド中子3がスライド中子後退方向へと後退移動され、製品Wのアンダーカット部4からスライド中子3のアンダーカット成形部13を引き離す。   When the press-fitting and filling of the molten metal into the cavity M is completed and the molten metal in the cavity M is cured (solidified) by a mold cooling device (not shown), the mold opening operation of the movable mold 2 starts. Then, immediately after the completion of the mold opening operation or after the mold opening is completed, or immediately after the mold opening is completed, the slide core 3 is moved backward in the slide core retracting direction by the core pulling core plastic 12, and the undercut portion of the product W 4, the undercut molding part 13 of the slide core 3 is pulled away.

そして、アンダーカット成形部13のアンダーカット部4からの引き離しが完了するまたは完了した時点で、図示省略の製品取出し装置による製品Wの取出しが行われ、最後に、図示省略の自動スプレー装置が固定・可動両型1,2間に搬入されて、固定・可動両型1,2の可動型側製品成形部5,固定型側製品成形部10やスライド中子3のスライド中子側製品成形部14、型合わせ面(型分割面)6,9などから鋳バリなどの付着物が吹き飛ばし取り除かれる。このとき、前記したように、鋳バリ堰止め部18に堰止めされた鋳バリは当該鋳バリ堰止め部18からスライド中子後退方向に吹き飛ばし取り除かれる。そして、可動型側製品成形部5,固定型側製品成形部10,スライド中子側製品成形部14などへの離型剤の塗布が行われることで、鋳造1サイクルが完了し、次の鋳造ショットに移る。   When the undercut molding section 13 is completely or completely separated from the undercut section 4, the product W is taken out by a product take-out device (not shown), and finally an automatic spray device (not shown) is fixed. -It is carried between the movable molds 1 and 2, and the movable mold side product molding part 5 of the fixed and movable molds 1 and 5, the fixed mold side product molding part 10 and the slide core side product molding part of the slide core 3. 14. Deposits such as cast burrs are blown off and removed from the die-matching surfaces (die-splitting surfaces) 6, 9. At this time, as described above, the casting burr dammed by the casting burr damming portion 18 is blown away from the casting burr damming portion 18 in the slide core retreating direction and removed. Then, the mold release agent is applied to the movable mold side product forming part 5, the fixed mold side product forming part 10, the slide core side product forming part 14 and the like, whereby one casting cycle is completed and the next casting is completed. Move to the shot.

以上説明したように、本実施例に係る金型装置Aを適用させたダイカスト鋳造法によれば、溶湯のキャビティMへの圧入充填時に、可動型2の可動型側摺動面11とスライド中子3のスライド中子側摺動面15間の僅かな隙間19に侵入してきた溶湯を鋳バリ堰止め部18によって堰止めし、隙間19の奥側(キャビティMから遠ざかるスライド中子後退方向)への侵入を阻止することができる。
これにより、エアブローで鋳バリが除去できる範囲に鋳バリを堰き止めるため、例えば、ダイカスト鋳造法において1サイクル毎に行なわれるエアブローによる金型清掃時に確実に鋳バリを除去することが可能になり、鋳バリ堆積によるスライド中子3のキャビティ形成前進限(キャビティ形成中子入り限)における位置決め精度の低下を防止させ、その継続性を図ることができる。
As described above, according to the die casting method to which the mold apparatus A according to the present embodiment is applied, the movable mold side sliding surface 11 and the movable mold side sliding surface 11 of the movable mold 2 are sliding while the molten metal is press-fitted into the cavity M. The molten metal that has entered the slight gap 19 between the sliding core side sliding surfaces 15 of the core 3 is blocked by the cast burr damming portion 18, and the back side of the gap 19 (the sliding core retracting direction away from the cavity M). Can be prevented from entering.
As a result, since the casting burr is dammed to the extent that the casting burr can be removed by air blow, for example, it becomes possible to reliably remove the casting burr at the time of die cleaning by air blow performed every cycle in the die casting method. It is possible to prevent a decrease in positioning accuracy at the cavity formation advance limit (the cavity entry core entry limit) of the slide core 3 due to cast burr deposition and to achieve continuity thereof.

また、鋳バリ堰止め部18の各凹み部18a〜18dに侵入した鋳バリは、各凹み部18a〜18dの凹み深さL2に相当する容積を有することで、侵入する溶湯量(熱量)に対する金型接触面積(脱熱量)が小さいため、溶湯の凝固が遅く、鋳バリが噴霧状に吹いても凝固する前に後続の溶湯が充填されるので粉末状にならずまとまった形状になるためエアブローで除去しやすくなり、細かい粉状鋳バリ(鋳バリ滓)の付着残存による製品の品質低下などを防ぐことも期待できる。   Moreover, the casting burr | penetration which penetrate | invaded each recessed part 18a-18d of the casting burr dam stop part 18 has the volume corresponded to the dent depth L2 of each recessed part 18a-18d, and is with respect to the amount of molten metal (heat amount) which penetrate | invades. Because the mold contact area (heat removal amount) is small, the solidification of the molten metal is slow, and even if the casting burr is sprayed, the subsequent molten metal is filled before solidification, so it does not become a powder and becomes a coherent shape It can be easily removed by air blow, and it can also be expected to prevent deterioration of the product quality due to adhesion of fine powder cast burrs (cast burr).

以上、本発明の実施の形態について図面を参照して詳述してきたが、具体的な構成はこれらの実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計の変更などがあっても本発明に含まれる。前述の各図で示した実施の形態は、その目的および構成などに特に矛盾や問題がない限り、互いの記載内容を組み合わせることが可能である。また、各図の記載内容はそれぞれ独立した実施形態になり得るものであり、本発明の実施形態は各図を組み合わせた一つの実施形態に限定されるものではない。
例えば、鋳バリ堰止め部18は、凹み形状に限らず、他の形状であってもよい。つまり、溶湯のキャビティMへの圧入充填時に、可動型2の可動型側摺動面11とスライド中子3のスライド中子側摺動面15との間の僅かの隙間19に侵入してきた溶湯がスライド中子後退方向の広範囲に至らないように、溶湯の流れを堰止めすることができる、例えば、凸状や筋状であってもよい。この凸状や筋状は溶接などによる肉盛りと切削による整形加工にて形成することができる。ただし、凸状や筋状に設けられた鋳バリ堰き止め部はアンダーカット形状であってはならない。
The embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to these embodiments, and the design can be changed without departing from the scope of the present invention. Is included in the present invention. The embodiments described in the above drawings can be combined with each other as long as there is no particular contradiction or problem in the purpose and configuration. Moreover, the description content of each figure can become independent embodiment, respectively, and embodiment of this invention is not limited to one embodiment which combined each figure.
For example, the cast burr damming portion 18 is not limited to the concave shape, and may be another shape. That is, when the molten metal is press-fitted into the cavity M, the molten metal that has entered the slight gap 19 between the movable mold side sliding surface 11 of the movable mold 2 and the slide core side sliding surface 15 of the slide core 3 has entered. However, the molten metal flow may be blocked so that it does not reach a wide range in the sliding core retreating direction. This convex shape or streak shape can be formed by overlaying by welding or the like and shaping by cutting. However, the cast burr damming portion provided in a convex shape or a streak shape must not have an undercut shape.

また、鋳バリ堰止め部18は、スライド中子3のスライド中子側摺動面15の一定範囲における一部に設けた形態としているが、同スライド中子側摺動面15の全面に設けることができる。また、鋳バリ堰止め部18は、可動型2の中子設置凹部7の可動型側摺動面11側に設けることができる。   Further, the cast burr damming portion 18 is provided on a part of the slide core side sliding surface 15 of the slide core 3 in a certain range, but is provided on the entire surface of the slide core side sliding surface 15. be able to. Moreover, the cast burr damming portion 18 can be provided on the movable mold side sliding surface 11 side of the core installation recess 7 of the movable mold 2.

また、鋳バリ堰止め部18は、中子設置凹部7の可動型側摺動面11とスライド中子3のスライド中子側摺動面15との双方に設けることができる。この場合、可動型側摺動面11側の鋳バリ堰止め部18とスライド中子側摺動面15側の鋳バリ堰止め部18とが対応せずに、キャビティM側からスライド中子後退方向に向けた方向(スライド中子3の進退方向)においてずらした位置関係とすること、または、スライド中子前進限位置の状態で可動型側摺動面11側の鋳バリ堰き止め部18とスライド中子側摺動面15側の鋳バリ堰止め部18の間の凹み周辺平面部が接する位置関係とすることが好ましい。   Further, the cast burr damming portion 18 can be provided on both the movable side sliding surface 11 of the core installation recess 7 and the slide core side sliding surface 15 of the slide core 3. In this case, the casting burr damming portion 18 on the movable mold side sliding surface 11 side does not correspond to the casting burr damming portion 18 on the slide core side sliding surface 15 side, and the slide core retreats from the cavity M side. In the direction toward the direction (advancing and retreating direction of the slide core 3), or the cast burr damming portion 18 on the movable side sliding surface 11 side in the state of the slide core advance limit position and It is preferable to have a positional relationship in which the concave peripheral plane portion between the cast burr damming portions 18 on the slide core side sliding surface 15 side contacts.

また、鋳バリ堰止め部18により、スライド中子3のスライド中子側摺動面15と中子設置凹部7の可動型側摺動面11との当たり面積が小さくなり面圧が上がる。つまり、鋳バリ堰止め部18の独立配置されている各凹み部18a〜18d間に位置する凹み周辺平面部18f〜18hやその両側の凹み周辺平面部18e,18iなどが中子設置凹部7の可動型側摺動面11に対して部分的な面接触にて当接(圧接)されることとなり、当該面接触部分の面圧が上がる。これにより、隙間19が発生しにくくなり、鋳バリの侵入を防ぐことが期待できる。   Further, the cast burr damming portion 18 reduces the contact area between the sliding core-side sliding surface 15 of the sliding core 3 and the movable-type sliding surface 11 of the core installation recess 7 and increases the surface pressure. That is, the concave peripheral plane portions 18f to 18h located between the respective concave portions 18a to 18d that are independently disposed of the cast burr damming portion 18 and the concave peripheral flat portions 18e and 18i on both sides thereof are the core installation concave portions 7. It will contact | abut (press-contact) by the partial surface contact with respect to the movable type | mold side sliding surface 11, and the surface pressure of the said surface contact part will rise. Thereby, it becomes difficult to generate the gap 19 and it can be expected to prevent the intrusion of the casting burr.

凹み部18a〜18dの形成されていないテーパ摺動面の当たり部に残余した鋳バリなどの付着物は、凹み部18a〜18d間の凹み周辺平面部18f〜18hで掻き取られて凹み部18a〜18dに回収する鋳バリ回収部としての機能をも期待することができる。鋳バリ堰止め部18に掻き集め回収された粉状鋳バリは、次回溶湯充填時に鋳バリ堰き止め部に充填される溶湯に取り込まれて厚肉の鋳バリとして除去される、あるいは定期的に行われる金型のメンテナンスのときに取り除かれる。   Deposits such as cast burrs remaining at the contact portion of the tapered sliding surface where the recesses 18a to 18d are not formed are scraped off by the recess peripheral plane portions 18f to 18h between the recesses 18a to 18d, and the recess 18a. It can also be expected to function as a cast burr recovery part that recovers to 18d. The powdered cast burrs scraped and collected in the cast burr damming portion 18 are taken into the molten metal filled in the cast burr damming portion at the next molten metal filling and are removed as thick cast burrs, or periodically. It is removed during maintenance of the mold.

A 金型装置
M キャビティ
W 製品
1 固定型
2 可動型
3 スライド中子
4 アンダーカット部
5 可動型側製品成形部
6,9 型合わせ面
10 固定型側製品成形部
11 可動型側摺動面(テーパ摺動面)
14 スライド中子側製品成形部
15 スライド中子側摺動面(テーパ摺動面)
18 鋳バリ堰止め部
18a〜18d 凹み部
18e〜18i 凹み部周辺平面部
19 隙間
30 拡開隙間
A Mold device M Cavity W Product 1 Fixed mold 2 Movable mold 3 Slide core 4 Undercut part 5 Movable mold side product molding part 6, 9 Mold matching surface 10 Fixed mold side product molding part 11 Movable mold side sliding surface ( Tapered sliding surface)
14 Slide core side product molding part 15 Slide core side sliding surface (taper sliding surface)
18 Casting burr damming part 18a-18d Recessed part 18e-18i Peripheral flat part of a recessed part 19 Gap 30 Widening gap

Claims (2)

固定型と、この固定型に対して開閉可能な可動型と、この可動型の開閉方向に交差する方向に進退動可能なスライド中子と、を含み、
前記固定型と前記可動型と前記スライド中子とでキャビティが形成され、
前記スライド中子は、前記キャビティからスライド中子後退方向に向けて拡開末広がり状のスライド中子側摺動面と金型側摺動面の両側テーパ摺動面によって進退動可能とする金型装置であって、
前記両側テーパ摺動面のいずれか一方または両方に、複数の凹み部と、凹み周辺平面部とで形成され、前記キャビティに溶湯が圧入充填されたときに、前記可動型の可動型側摺動面と前記スライド中子のスライド中子側摺動面間の隙間に侵入してきた溶湯を堰止めする鋳バリ堰止め部を設けたことを特徴とする金型装置。
A fixed mold, a movable mold that can be opened and closed with respect to the fixed mold, and a slide core that can move forward and backward in a direction crossing the opening and closing direction of the movable mold,
A cavity is formed by the fixed mold, the movable mold, and the slide core,
A mold in which the slide core can be moved forward and backward by both side taper sliding surfaces of the sliding core side sliding surface and the mold side sliding surface which are widened toward the slide core in the retracting direction from the cavity. A device,
One or both of the taper sliding surfaces on both sides is formed of a plurality of recesses and a recess peripheral plane part, and when the molten metal is press-fitted into the cavity, the movable mold side sliding of the movable mold A mold apparatus comprising a cast burr damming portion for damming molten metal that has entered a gap between a surface and a sliding surface on a sliding core side of the sliding core .
前記凹み部は、前記両側テーパ摺動面のいずれか一方または両方において、製品成形部より所定の位置からスライド中子後退方向に向けて独立配置されていることを特徴とする請求項1に記載された金型装置。   The said recessed part is independently arrange | positioned from the predetermined | prescribed position toward a slide core retraction direction from the product formation part in either one or both of the said both sides taper sliding surface. Mold equipment.
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