JP6322601B2 - Air distribution panel - Google Patents

Description

  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a panel installed on a roof of a building, and relates to an air distribution panel constituting a roof panel used in an air distribution mechanism in a building that circulates air throughout the building by passing air through the roof panel of the building. About.

  Conventionally, air conditioners such as coolers have been widely used in summer as equipment used for air conditioning equipment in buildings, and heaters such as stoves and gas heaters have been widely used in winter. In recent years, heating equipment such as underfloor heating equipment has become widespread, and automatically manages the temperature and humidity of the entire building and automatically controls the air conditioning equipment to control the air conditioning in the building. Systems that pursue comfort and economy in a centrally managed living space are in widespread use.

  Each of these devices uses electricity for air conditioners, etc., uses kerosene for stoves, and uses electricity or gas for underfloor heating, but all of these require energy sources. If the central management system itself does not use electricity, an efficient air conditioning management operation is impossible. When the energy source is shut off due to a disaster or the like, the use of the device is naturally disabled, and there is a problem that the air conditioning is not heard at all. Under such circumstances, in recent years when technology regarding air-conditioning equipment in an energy-saving building considering the environment is required, air-conditioning that does not use energy such as electricity has attracted attention.

  The applicant of the present invention is a patent right holder of Japanese Patent No. 317933 (Japanese Patent Laid-Open No. 10-325585) and Japanese Patent No. 4947746 (Japanese Patent Laid-Open No. 2012-219476). Japanese Patent No. 317933 (Japanese Patent Laid-Open No. 10-325585) is provided with a space through which air is circulated by a double wall in a building, and is heated naturally or cooled by sunlight. The structure in which air is circulated and started is disclosed, and by promoting and accelerating this structure, it is actively used and contributed to heating or cooling in the building, reducing the fuel consumed for heating and cooling, fossil A technique for reducing the load on the fuel is disclosed.

Japanese Patent No. 4947746 (Japanese Patent Laid-Open No. 2012-219476) is provided with an air circulation layer having a double structure on the wall and roof of a building, and the warm air is circulated by an updraft in this way. A technique for promoting air circulation of the entire building using natural force without performing control is disclosed.
Since all of these are characterized by the structure of the wall surface of the building, it was necessary to make the wall panel of such a structure a special structure that does not cause air leakage or condensation.

  JP, 2014-177805, A exists as technology for constituting a wall surface of a building. Here, the field plywood and the heat insulating material are joined and integrated, a ventilation layer is provided between them, a metal thin film is attached to the inner bottom surface of the ventilation layer, and a heat ray reflective layer is provided, so that the inside of the ventilation layer Technology to give heat insulation to the bottom surface and technology to give moisture permeability to the inside of the ventilation layer by making the heat insulating material porous material with low moisture permeability specific resistance and providing multiple holes in the heat ray reflective layer Is disclosed. This suggests that heat insulation performance can be secured while maintaining moisture permeability and ventilation performance, and that it is possible to simplify and shorten the time and effort involved in the manufacture and construction of roof panels. Has been.

  According to this technology, it will be possible to manufacture a roof panel with improved heat insulation performance while maintaining moisture permeability and ventilation performance, but in terms of circulating air throughout the building, it is hermetic. In addition, the structure is not sufficient to prevent dew condensation. Moreover, it must be said that it is inadequate as a manufacturing method for ensuring sealing performance, and there is a problem that it cannot be applied to a wall panel of a building having an air circulation layer in which air constantly circulates in the panel.

The number of people who want to live in buildings that do not naturally impose loads is increasing, and there is a demand for efficient production of high-quality buildings that meet these demands. The development of an air distribution panel that can be used as a roof panel for a building that has solved this problem has been awaited.
Japanese Patent Laid-Open No. 10-325585 JP 2012-219476 A JP 2014-177805 A

  In order to solve the above problems, the present invention is an air distribution panel used in an air distribution mechanism in a building that circulates air in a building, and distributes air inside the roof panel of the building to Provided is an air distribution panel which is a roof panel used in an air distribution mechanism in a building that circulates air.

In order to achieve the above object, an air flow panel according to the present invention is an air flow panel having an air flow layer installed on a roof portion of a building, and the air flow panel includes a holding portion and a holding portion of the holding portion. A rafter formed on a prismatic column with an inverted T-shaped cross section consisting of support portions projecting on both sides of the lower end surface, and the same height as the rafter, with the rise on both sides being flush with the upper end of the clamping portion Heat insulation board made of a rectangular parallelepiped standing upright, a field plate made up of a flat plate constituting the roof of the building, and meat installed at a position where exhaust is introduced into the exhaust outlet at the top of the air circulation layer An exhaust hood made of a thick partition member, and the field plate is fixedly installed at the upper end of the rafter holding portion so as to be integrated with the heat insulating board via the rafter, and the rise of the heat insulating board. Air is distributed between the base plates That together form an air distribution layer, wherein the exhaust hood, the cutting surface of the substantially triangular whose vertices discharge portion was cut from both ends obliquely toward the exhaust port from the lower side of the exhaust port to the entire width of the air flow layer An airflow collecting slope formed with a lead-out path cut into a curved surface and a hemispherical airflow discharge slope connected to the airflow collecting slope and covering the air exhaust port are cut and formed .

In addition, the rafters are mounted on the support portion at the lower end of the rafter so that the pair of rafters clamps and fixes one heat insulation board from both sides, and the sandwiching portion is connected to one side surface of the heat insulation board. In addition, another rafter is connected to the other side surface of the heat insulation board, and the upper end of the holding portion and the upper end of the rise of the heat insulation board are clamped and fixed flush with each other.
Further, the heat insulation board is formed by forming a prismatic protrusion portion of a tab strip made of a rectangular cross section having the same length as the heat insulation board at both ends of both sides in the longitudinal direction made of a rectangular parallelepiped instead of rising composed of separate members on both sides, With the projections connected to both sides of the top surface of the heat insulation board without being cut, the shaft rotates around both corners to rotate and move to the top surface of the heat insulation board, and the contact surface is bonded to form a rise. And it is the structure which becomes the same as the upper end of a clamping part.

Moreover, the said prismatic protrusion part is the structure which closely_contact | adheres to the said base plate and forms an air circulation layer.
Moreover, the said heat insulation board is the structure formed with one resin chosen from a polystyrene foam, a polyurethane resin, highly foamed polyethylene, and foamed glass.
Furthermore , the said air distribution panel is the structure which forms the several parallel air distribution layer by arrange | positioning the said rafter and the said heat insulation board alternately, and mounting the said heat insulation board on the said rafter.

Since the present invention is configured as described in detail above, the following effects can be obtained.
1. Since the rafter made of a pair of inverted T-shaped prisms sandwiches and fixes the heat insulation board, a stable panel without twist can be configured. Moreover, since the exhaust hood is installed in the air circulation layer of the air circulation panel, the efficiency of air discharge from the air circulation layer is increased, and it is possible to configure an air circulation panel capable of efficient air circulation.
2. Since the upper end of the holding part and the rise of the heat insulation board are flush with each other, it is possible to form an air flow passage without air leakage.

3 . The rising edge of both sides of the heat insulation board is configured to rotate and move to the top surface of the heat insulation board by rotating the prismatic projections of the tab strips around both corners of the top surface of the heat insulation board. It is possible to increase the height and easily form the rise.
4 . Since the prismatic protrusion is in close contact with the base plate, it is possible to form an air circulation layer that does not leak.

5 . Since the material of the heat insulation board is made of foamed polystyrene, polyurethane resin, high-foamed polyethylene, foamed glass, or the like, it becomes possible to provide an air circulation panel having excellent heat insulation and heat insulation effects.
6 . Since the rafters sandwich and sandwich the heat insulating boards and the rafters and the heat insulating boards are alternately arranged, it is possible to configure an air distribution panel used for a roof composed of a plurality of air distribution layers.

Hereinafter, the air distribution panel according to the present invention will be described in detail based on the embodiments shown in the drawings.
FIG. 1 is a perspective view of an air circulation panel according to the present invention, and FIG. 2 is an exploded perspective view of the air circulation panel. FIG. 3 is a perspective view of the air circulation panel installed on the roof, and FIG. 4 is a cross-sectional view of the air circulation panel. FIG. 5 is a cross-sectional view of the heat insulation board, and FIG. 6 is a plan view of an air distribution panel provided with an exhaust hood.

  As shown in FIGS. 1 to 3, the air circulation panel 1 of the present invention is a roof panel that is installed on the roof of a building composed of a rafter 10, a heat insulation board 20, and a field board 30. The air circulation layer 40 is formed, and the air is circulated through the air circulation layer 40 to adjust the temperature in the building.

  The rafter 10 is a shed structure material and is a member that forms a framework of the air flow panel 1. As shown in FIG. 4, the rafter 10 is provided on both sides of the sandwiching portion 12 and the lower end surface of the sandwiching portion 12 as shown in FIG. 4. It consists of a prism body with an inverted T-shaped cross section having an elongated shape composed of projecting support portions 14a and 14b. The rafter 10 uses wood such as pine and cedar as its material, and is formed by processing wood into an elongated shape. The rafter 10 is configured to have clamping parts 12 on both side surfaces. The sandwiching portion 12 is a surface that is connected and fixed to the heat insulating board 20 when the heat insulating board 20 is sandwiched and fixed by a plurality of rafters 10. Further, the support portions 14 a and 14 b are projecting members for mounting the heat insulation board 20 on the rafters, and project from both side surfaces of the lower end of the rafter 10.

  The heat insulating board 20 is a heat insulating material disposed inside the building of the air distribution panel 1 and is a flat plate member having a rectangular parallelepiped shape having the same length as the rafter 10 as shown in FIGS. 1 to 3. A rise 22 is installed on the heat insulation board 20. As shown in FIG. 2 and FIG. 4, the rising 22 protrudes from both side ends in the longitudinal direction of the heat insulating board 20 at the same height as the heat insulating board 20. Further, the rising 22 is configured to stand on the heat insulating board 20 so that the upper end of the holding part 12 is aligned with the height when the heat insulating board 20 is held by the holding part 12 of the rafter 10. With this structure, when the base plate 30 is fixed to the rafter 10, the heat insulating property and the sealing property of the air circulation layer 40 formed by connecting the rising 22 of the heat insulating board 20 to the field plate 30 are ensured. It becomes possible.

  The field board 30 is a member for constituting the roof of a building, and is made of a flat plate as shown in FIGS. 1 and 2. The rafter 10 is joined to the base plate 30 while sandwiching and fixing the heat insulating board 20, whereby the air circulation panel 1 is formed. In this embodiment, the field plate 30 is made of wood plywood.

  Next, the basic structure of the air distribution panel 1 will be described. The rafter 10 has a structure in which a pair of rafters 10 holds and fixes a single heat insulating board 20 from both sides. That is, the sandwiching portion 12 of one rafter 10 is connected to and closely contacts one side surface of the heat insulation board 20, and the side surface of the sandwiching portion 12 of the other rafter 10 is connected to the other side surface of the heat insulation board 20. The heat insulation board 20 is clamped and fixed by closely contacting. By repeating this sandwiching structure a plurality of times, the air circulation panel 1 which is a single roof panel is formed. In addition, the rafter 10 can fix the heat insulation board 20 more firmly by preventing the vertical displacement by placing the heat insulation board 20 on the support portions 14a and 14b.

  The upper end portion of the sandwiching portion 12 and the upper end surface of the rising 22 of the heat insulation board 20 are fixed so as to be flush with each other. The upper end surface of the sandwiching portion 12 of the rafter 10 is fixedly installed on the field board 30.

  With this structure, the heat insulating board 20 is integrated with the base plate 30 via the pair of rafters 10 and can be firmly fixed. Furthermore, as shown in FIG. 4, it is possible to form an air circulation layer 40 for circulating air between the surface of the heat insulation board 20 and the rising 22 of the heat insulation board 20 and the field plate 30. Since the heat insulation board 20 is mounted on the support portions 14a and 14b, the heat insulation board 20 is sandwiched and fixed by the support portions 14a and 14b and the field plate 30, and airtightness is ensured.

  This makes it possible to construct a roof panel with an excellent heat insulation effect, and to make a roof panel having an air circulation layer that suppresses the occurrence of air leakage, facilitating the air circulation in the building. It can be used for air conditioning. That is, the air in the inner space of the air circulation layer 40 of the air circulation panel 1 installed on the roof portion is kept in equilibrium in a staying state in a situation where sunlight is not irradiated, but does not move, but the sun on the field board 30 side. When the light is irradiated, the air in the internal space is heated, an upward air flow is generated inside the air circulation layer 40, and an air flow is generated from the lower part toward the upper part. Further, by simultaneously using an outer wall panel (not shown) having an air circulation layer used for the outer wall, an upward air flow is also generated in the air circulation layer of the outer wall. This updraft is a mechanism that serves as a driving force for air flow in the building.

  The air circulation layer 40 may be configured to have a width that generates an upward airflow when heated, but the width is within 24 mm in order to prevent the rising air from causing vortex retention or backflow. It is desirable to be. Therefore, the rising 22 of the heat insulation board 20 is formed with a height of 24 mm in this embodiment.

  As shown in FIG. 5, the heat insulating board 20 can be configured to be formed by rotating and moving the tab projections 24 of the tab strips on the upper surface of the heat insulating board 20, as shown in FIG. It is. The heat insulating board 20 is manufactured in a state in which prismatic protrusions 24 each having a rectangular cross section having the same length as that of the heat insulating board 20 are formed at both ends of both sides in the longitudinal direction of the heat insulating board 20. At this time, as shown in FIG. 5, the heat insulating board 20 and the prismatic protrusions 24 at both ends are formed in a state of being cut so that only the corners are connected without being cut.

  In the present embodiment, the insulating board 20 is coated on the top and bottom surfaces with a vinyl-based material, and the prismatic protrusions 24 of the tab strips are cut from the insulating board 20 in a state where the coating portion is left without being cut. It has become. As a result, the prismatic protrusion 24 of the tab strip can be rotated about the upper corners of the heat insulation board 20 as an axis. Therefore, after rotating and moving to the upper surface of the heat insulation board 20 as shown in FIG. And the contact surface of the prismatic protrusion 24 are formed by bonding. Thereby, the prismatic protrusion 24 forms a rising edge. The formed upright prismatic protrusion 24 is configured to be flush with the upper end of the sandwiching portion 12 of the rafter 10.

  As a result, it is possible to avoid the occurrence of a gap due to poor adhesion at the rising edge, it is possible to improve the sealing performance in the air circulation layer 40, and the prismatic protrusion 24 that rises the heat insulating board 20. It is possible to form the heat insulation board 20 easily and without waste simply by cutting a single heat insulating material, and to accurately form the heat insulation board 20 at low cost.

  The rafter 10 is connected to the field board 30. At this time, since the upper end portion of the prismatic projection portion 24 is flush with the upper end portion of the rafter 10, the prismatic projection portion 24 is in close contact with the field board 30. Thereby, it becomes possible to form the air circulation layer 40 without air leakage.

  In the present embodiment, the heat insulating board 20 can be formed of a resin such as expanded polystyrene, polyurethane resin, highly expanded polyethylene, or expanded glass. In the present embodiment, foamed polystyrene is used as the material of the heat insulation board 20, but the present invention is not limited to this, and polyurethane resin, highly foamed polyethylene, and foamed glass can be appropriately selected and used.

  The air distribution panel 1 that is a roof panel according to the present invention can be configured such that the rafters 10 and the heat insulating boards 20 are alternately and continuously arranged so that the rafters 10 are respectively mounted and sandwiched. . With this configuration, it is possible to configure a roof panel in which a plurality of parallel air circulation layers 40 are formed, and it is possible to deal with roofs of all sizes and shapes.

  As an embodiment of the air circulation panel 1 according to the present invention, as shown in FIG. 6, it is possible to adopt a configuration in which an exhaust port 42 is provided in the upper part of the air circulation layer 40 and an intake port 44 is provided in the lower part. is there. The exhaust port 42 is a hole provided for exhausting the rising air current rising up the air circulation layer 40, and the intake port 44 is a hole provided for introducing air into the air circulation layer 40. An exhaust hood 50 is provided at a position where exhaust is introduced into the exhaust port 42. The exhaust hood 50 is a thick partition member provided in the air circulation layer 40, and an airflow collecting slope 52 and an airflow exhaust slope 54 are cut and formed.

  The airflow collecting slope 52 is a member that is provided over the entire width of the air circulation layer 40, has a shape that is obliquely cut from both ends toward the exhaust port from below the exhaust port 42, and has the discharge part 56 as a vertex. It is configured by a substantially triangular shape. The cutting surface consists of a slope-shaped lead-out path cut on a curved surface. By adopting this shape, the air introduced from the intake port 44 is efficiently guided to the exhaust port 42 when it goes to the exhaust port 42, so that the exhaust efficiency can be increased.

  The airflow discharge slope 54 is connected to the airflow collection slope 52 and is a hemispherical cutting surface provided at a position covering the exhaust port 42. As a result, the air guided through the airflow collecting slope 52 can be efficiently discharged from the exhaust port 42. By installing the exhaust hood 50 in the air circulation layer 40, the efficiency of air discharge from the air circulation layer 40 is increased, and the air circulation panel 1 capable of efficient air circulation can be configured.

The perspective view of the air distribution panel which concerns on this invention Exploded perspective view of air distribution panel Perspective view of air distribution panel installed on the roof Cross section of air distribution panel Cross section of insulation board Top view of air distribution panel with exhaust hood

DESCRIPTION OF SYMBOLS 1 Air distribution panel 10 Rafter 12 Clamping part 14a, 14b Support part 20 Thermal insulation board 22 Rise 24 Square pillar protrusion part 30 Field plate 40 Air distribution layer 42 Exhaust port 44 Inlet port 50 Exhaust hood 52 Airflow collection slope 54 Airflow exhaust slope 56 Exhaust part

Claims (6)

In the air distribution panel having an air distribution layer installed on the roof of the building,
The air distribution panel has a rafter formed on a prismatic body having an inverted T-shaped cross section composed of a sandwiching portion and support portions projecting on both sides of a lower end surface of the sandwiching portion, and has a rising length on both sides with the same length as the rafter. and insulation board having a heat insulating property made of rectangular erected at the same height so that the upper end flush with the clamping portion, and a sheathing roof board made of flat plates constituting the roof of the building, the exhaust of the upper portion of the air flow layer An exhaust hood consisting of a thick partition member installed at a position where exhaust is introduced into the mouth ,
The field board is fixedly installed at the upper end of the rafter holding part so as to be integrated with the heat insulating board via the rafter and to form an air circulation layer that circulates air between the rise of the heat insulating board and the field board. And
The exhaust hood forms a lead-out path in which the substantially triangular cutting surface is cut into a curved surface with the discharge portion cut obliquely from both ends toward the exhaust port from below the exhaust port in the entire width of the air circulation layer. An air flow panel, wherein the air flow collecting slope formed and a hemispherical air flow discharge slope connected to the air flow collecting slope and covering the air exhaust port are cut and formed. The rafter is mounted on the support portion at the lower end of the rafter so that the pair of rafters holds and fixes one heat insulating board from both sides, and the holding portion is connected to one side surface of the heat insulating board. 2. The air distribution panel according to claim 1, wherein another rafter is connected to the other side surface of the heat insulation board and the upper end of the holding portion and the upper end of the rise of the heat insulation board are held and fixed flush with each other. In order to enhance the airtightness in the air circulation layer, the heat insulating board is formed with rectangular prism protrusions of tab strips having a rectangular cross section having the same length as the heat insulating board at both ends of both sides in the longitudinal direction made of a rectangular parallelepiped. With the projections connected to both sides of the top surface of the heat insulation board without being cut, the shaft rotates around both corners to rotate and move to the top surface of the heat insulation board, and the contact surface is bonded to form a rise. and, according to claim 1 or claim 2 air distribution panel according to characterized in that it constitutes so to the upper end flush with the clamping portion. The air circulation panel according to claim 3 , wherein the prismatic protrusions are in close contact with the base plate to form an air circulation layer. The air circulation panel according to claim 1 or 2 , wherein the heat insulation board is made of one resin selected from foamed polystyrene, polyurethane resin, highly foamed polyethylene, and foamed glass. The said air circulation panel arrange | positions the said rafter and the said heat insulation board alternately, and the said rafter mounts and clamps the said heat insulation board, and forms several parallel air circulation layers, It is characterized by the above-mentioned. Or the air distribution panel of Claim 2 .

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