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JP6324169B2 - Gas filling device - Google Patents
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JP6324169B2 - Gas filling device - Google Patents

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JP6324169B2
JP6324169B2 JP2014074248A JP2014074248A JP6324169B2 JP 6324169 B2 JP6324169 B2 JP 6324169B2 JP 2014074248 A JP2014074248 A JP 2014074248A JP 2014074248 A JP2014074248 A JP 2014074248A JP 6324169 B2 JP6324169 B2 JP 6324169B2
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heat exchanger
temperature
gas
fuel gas
compressed fuel
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JP2015197134A (en
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晃夫 粕谷
晃夫 粕谷
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Tokico System Solutions Co Ltd
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Hitachi Automotive Systems Measurement Ltd
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Description

本発明は、ガス充填装置に関する。   The present invention relates to a gas filling device.

水素ガス或いはCNG(圧縮天然ガス)などの圧縮燃料ガスを被充填タンクに充填するガス充填装置においては、圧縮されたガス温度の上昇を抑制するため、熱交換器を燃料供給経路に設け、当該ガス充填経路を流れるガスを冷却しながらガス充填を行っている(例えば、特許文献1参照)。   In a gas filling device that fills a tank to be filled with compressed fuel gas such as hydrogen gas or CNG (compressed natural gas), a heat exchanger is provided in the fuel supply path in order to suppress an increase in the temperature of the compressed gas. Gas filling is performed while cooling the gas flowing through the gas filling path (see, for example, Patent Document 1).

ガス充填装置においては、被充填タンクに充填される圧縮燃料ガスの供給温度が所定温度(例えば、水素ガスの場合、−40°C程度)に予め規定されている。一方、熱交換器は、冷媒温度や熱交換効率などの条件により、供給される圧縮燃料ガスをどの程度の温度まで冷却するかが予め設定されている。例えば、夏場(或いは昼間)の高い気温(例えば、気温25°C〜30°C)により供給される圧縮燃料ガスの温度が高い場合でも、所定温度まで冷却できるように熱交換器の冷却能力が設計される。   In the gas filling device, the supply temperature of the compressed fuel gas filled in the tank to be filled is defined in advance to a predetermined temperature (for example, about −40 ° C. in the case of hydrogen gas). On the other hand, in the heat exchanger, it is set in advance to what temperature the supplied compressed fuel gas is cooled depending on conditions such as the refrigerant temperature and the heat exchange efficiency. For example, even when the temperature of the compressed fuel gas supplied at a high temperature in summer (or daytime) (for example, an air temperature of 25 ° C. to 30 ° C.) is high, the heat exchanger has a cooling capacity so that it can be cooled to a predetermined temperature. Designed.

圧縮燃料ガスを冷却する熱交換器としては、例えば圧縮燃料ガスが供給される多数の微細な被冷却流路が並行に形成された第1層と、圧縮燃料ガスを冷却するための多数の微細な冷媒流路が並行に形成された第2層とが交互に積層され、複数の各層が拡散接合により一体構造とされた一体型積層構造熱交換器の採用が検討されている。   The heat exchanger that cools the compressed fuel gas includes, for example, a first layer in which a large number of fine channels to be cooled to which the compressed fuel gas is supplied are formed in parallel, and a large number of fine particles for cooling the compressed fuel gas. Adoption of an integrated laminated structure heat exchanger in which a plurality of second layers formed in parallel with the refrigerant flow paths are alternately laminated and each of the plurality of layers is integrated by diffusion bonding has been studied.

ここで、上述の一体型積層構造熱交換器を用いて圧縮燃料ガスの温度を所定温度以下に冷却する場合、気温の高低によらずガスの温度を所定温度以下に冷却できるようにするため、一体型積層構造熱交換器には想定しうる一番高い温度の圧縮燃料ガスを所定温度以下に冷却しうる性能を有するものが採用される。   Here, when the temperature of the compressed fuel gas is cooled to a predetermined temperature or lower using the above-described integrated laminated structure heat exchanger, in order to be able to cool the gas temperature to a predetermined temperature or lower regardless of the temperature level, As the integrated laminated structure heat exchanger, one having a performance capable of cooling the compressed fuel gas having the highest temperature possible to a predetermined temperature or lower is employed.

特開2006−220275号公報JP 2006-220275 A

上記のような一体型積層構造熱交換器を用いて圧縮燃料ガスを冷却する場合、圧縮燃料ガスを多数の微細な被冷却流路を通過させる構成であるので、微細な被冷却流路における圧力損失(流路抵抗)が大きく、この圧力損失は一体型積層構造熱交換器の冷却性能を高めれば高めるほど大きなものとなる。   When the compressed fuel gas is cooled by using the integrated laminated structure heat exchanger as described above, since the compressed fuel gas is configured to pass through a large number of fine cooling channels, the pressure in the fine cooling channels is The loss (flow path resistance) is large, and the pressure loss increases as the cooling performance of the integrated laminated structure heat exchanger increases.

一方、圧縮燃料ガスの被充填タンクへの充填時間(例えば、被充填タンクに充填を開始してから被充填タンク内の圧力が所定圧力まで上昇するまでに要する時間)は短ければ短いほど好ましいが、上述のとおり一体型積層構造熱交換器には一番高い温度の圧縮燃料ガスを所定温度以下に冷却しうる性能を有するものが採用される。このため、例えば、供給する圧縮燃料ガスの温度が上述の想定しうる温度よりも低く、上述のような冷却性能の高い一体型積層構造熱交換器よりも低い性能の熱交換器(即ち、当該熱交換器よりも圧力損失の小さい熱交換器)で圧縮燃料ガスの温度を所定温度以下に冷却できる場合であっても、上述の圧力損失の高い熱交換器を通過させることとなる。よって、供給する圧縮燃料ガスの温度が低い場合であっても被充填タンクへ供給される圧縮燃料ガスの流量は上記圧力損失により絞られてしまうことにより、被充填タンクへの圧縮燃料ガスの充填時間がかかるという問題があった。   On the other hand, the shorter the filling time of the compressed fuel gas into the filling tank (for example, the time required for the pressure in the filling tank to rise to a predetermined pressure after the filling of the filling tank is started) is preferable. As described above, a unit having a performance capable of cooling the compressed fuel gas having the highest temperature to a predetermined temperature or less is adopted as the integrated laminated structure heat exchanger. For this reason, for example, the temperature of the compressed fuel gas to be supplied is lower than the above-mentioned temperature that can be assumed, and the heat exchanger having a lower performance than the above-described integrated laminated heat exchanger having a high cooling performance (that is, Even when the temperature of the compressed fuel gas can be cooled to a predetermined temperature or lower by a heat exchanger having a pressure loss smaller than that of the heat exchanger, the heat exchanger having the above high pressure loss is passed. Therefore, even if the temperature of the compressed fuel gas to be supplied is low, the flow rate of the compressed fuel gas supplied to the tank to be filled is restricted by the pressure loss, so that the tank to be filled is filled with the compressed fuel gas. There was a problem that it took time.

そこで、本発明は上記事情に鑑み、上記課題を解決したガス充填装置の提供を目的とする。   Therefore, in view of the above circumstances, an object of the present invention is to provide a gas filling device that solves the above problems.

上記課題を解決するため、本発明は以下のような手段を有する。   In order to solve the above problems, the present invention has the following means.

本発明は、圧縮燃料ガスを被充填タンクに充填するノズルと、前記ノズルによって充填される圧縮燃料ガスを冷却する熱交換器と、前記熱交換器を含むガス供給系統に設けられた各機器を制御して前記被充填タンクへのガス充填を制御する制御手段と、を備えたガス充填装置であって、前記熱交換器は、圧縮燃料ガスが供給される多数の微細な被冷却流路が並行に形成された第1層と、圧縮燃料ガスを冷却するための多数の微細な冷媒流路が並行に形成された第2層とが交互に積層され、複数の各層が一体構造とされた複数の一体型積層構造熱交換器を有し、前記複数の一体型積層構造熱交換器のうち一の一体型積層構造熱交換器の前記被冷却流路の流路抵抗と他の一体型積層構造熱交換器の前記被冷却流路の流路抵抗は異なるように形成されるとともに、前記ガス供給系統に設けられ、圧縮燃料ガスの温度を検出する温度検出器と、前記温度検出器により検出された圧縮燃料ガスの温度が予め設定された第一の温度よりも低い場合、前記複数の一体型積層構造熱交換器のうちの流路抵抗が小さい前記一の一体型積層構造熱交換器を使用し、前記温度検出器により検出された圧縮燃料ガスの温度が前記第一の温度よりも高い場合、前記複数の一体型積層構造熱交換器のうちの流路抵抗が大きい前記他の一体型積層構造熱交換器を使用するように、前記複数の一体型積層構造熱交換器のうちの圧縮燃料ガスを冷却するために使用する一体型積層構造熱交換器を切り替える切替手段と、を有することを特徴とする。

The present invention includes a nozzle for filling a tank to be filled with compressed fuel gas, a heat exchanger for cooling the compressed fuel gas filled by the nozzle, and each device provided in a gas supply system including the heat exchanger. Control means for controlling gas filling into the tank to be filled with control, wherein the heat exchanger has a large number of fine cooling channels to which compressed fuel gas is supplied. a first layer formed in parallel, and the second layer are stacked alternately a large number of fine coolant channel for cooling the compressed fuel gas is formed in parallel, a plurality of the layers are an integral structure A plurality of integral laminated structure heat exchangers, and among the plurality of integral laminated structure heat exchangers, one of the integrated laminated structure heat exchangers and the other integrated type The channel resistance of the cooled channel of the laminated heat exchanger is formed differently. Rutotomoni, wherein provided in the gas supply system, a temperature detector for detecting the temperature of the compressed fuel gas, when the temperature of the compressed fuel gas detected by the temperature detector is lower than the first temperature set in advance The one integrated laminated structure heat exchanger having a small flow path resistance among the plurality of integrated laminated structure heat exchangers is used, and the temperature of the compressed fuel gas detected by the temperature detector is the first When the temperature is higher than the temperature, the plurality of integrated laminated structure heat exchangers are used such that the other integrated laminated structure heat exchanger having a large flow path resistance among the plurality of integrated laminated structure heat exchangers is used. and switching means for switching an integral laminate structure heat exchanger using compressed fuel gas of the vessel to cool, to have a characterized.

本発明によれば、被冷却流路の流路抵抗が異なる複数の一体型積層構造熱交換器を設け、複数の一体型積層構造熱交換器のうち圧縮燃料ガスの温度に応じて圧縮燃料ガスを冷却するために使用する一体型積層構造熱交換器を切り替える。例えば供給する圧縮燃料ガスの温度がそもそも低く、流路抵抗の小さい被冷却流路を有する一体型積層構造熱交換器により圧縮燃料ガスの温度を所定温度以下に冷却できる場合には、当該流路抵抗の小さい被冷却流路を有する一体型積層構造熱交換器により圧縮燃料ガスを冷却するようにする。これにより、流路抵抗の大きい一体型積層構造熱交換器を用いて圧縮燃料ガスを冷却する場合に比べて、被充填タンクへ供給される冷却された圧縮燃料ガスの流量を増加させることができ、その分、被充填タンクへの圧縮燃料ガスの充填時間を短縮することが可能になる。   According to the present invention, a plurality of integral laminated structure heat exchangers having different flow path resistances of the channels to be cooled are provided, and the compressed fuel gas according to the temperature of the compressed fuel gas among the plurality of integral laminated structure heat exchangers Switch the monolithic laminated heat exchanger used to cool the. For example, when the temperature of the compressed fuel gas to be supplied is low in the first place and the temperature of the compressed fuel gas can be cooled to a predetermined temperature or less by an integrated laminated structure heat exchanger having a cooled channel with a small channel resistance, the channel The compressed fuel gas is cooled by an integral laminated structure heat exchanger having a cooled channel with low resistance. As a result, the flow rate of the cooled compressed fuel gas supplied to the tank to be filled can be increased as compared with the case where the compressed fuel gas is cooled using an integrated laminated structure heat exchanger having a large flow path resistance. Accordingly, it is possible to shorten the time for filling the tank to be filled with the compressed fuel gas.

本発明に係るガス充填装置の一実施形態を示す図である。It is a figure which shows one Embodiment of the gas filling apparatus which concerns on this invention. 一体型積層構造熱交換器の構成例を示す図である。It is a figure which shows the structural example of an integrated laminated structure heat exchanger. 一体型積層構造熱交換器としての第2熱交換器30Bを示す図である。It is a figure which shows the 2nd heat exchanger 30B as an integral laminated structure heat exchanger. 一体型積層構造熱交換器としての第2熱交換器30Bに採用しうる熱交換器の変形例としての第3熱交換器30Cを示す図である。It is a figure which shows the 3rd heat exchanger 30C as a modification of the heat exchanger which can be employ | adopted as the 2nd heat exchanger 30B as an integral laminated structure heat exchanger. 本発明に係るガス充填装置の制御部が実行する制御処理を説明するためのフローチャートである。It is a flowchart for demonstrating the control processing which the control part of the gas filling apparatus which concerns on this invention performs.

以下、図面を参照して本発明を実施するための形態について説明する。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

〔ガス充填装置の構成〕
図1は本発明によるガス充填装置の一実施例の概略構成を示す図である。図1に示されるように、ガス充填装置10は、ディスペンサユニット20と、冷却装置30と、蓄ガス器40と、コンプレッサ50とを有する。
[Configuration of gas filling device]
FIG. 1 is a diagram showing a schematic configuration of an embodiment of a gas filling apparatus according to the present invention. As shown in FIG. 1, the gas filling device 10 includes a dispenser unit 20, a cooling device 30, a gas storage device 40, and a compressor 50.

ディスペンサユニット20は、例えば、水素ガスなどの圧縮燃料ガスを充填するように構成されており、蓄ガス器40に連通されたガス供給系統60と、車両70に搭載された被充填タンク72に接続されるノズル80とを有する。ガス供給系統60には、一端が蓄ガス器40に連通され、他端がノズル80のホース82に接続されたガス供給管路61に各機器が配されている。そして、ノズル80が車両70の被充填タンク72に接続された後、ガス供給管路61の各弁が開閉制御されることにより、コンプレッサ50により蓄ガス器40に蓄圧された圧縮燃料ガスが所定温度(例えば、−30°C〜−40°C)に冷却されて被充填タンク72に充填される。   The dispenser unit 20 is configured to fill a compressed fuel gas such as hydrogen gas, for example, and is connected to a gas supply system 60 communicated with the gas accumulator 40 and a filling tank 72 mounted on the vehicle 70. Nozzle 80 to be used. In the gas supply system 60, each device is arranged in a gas supply pipe 61 having one end communicating with the gas accumulator 40 and the other end connected to the hose 82 of the nozzle 80. Then, after the nozzle 80 is connected to the filling tank 72 of the vehicle 70, each valve of the gas supply line 61 is controlled to open and close, whereby the compressed fuel gas accumulated in the gas accumulator 40 by the compressor 50 is predetermined. It is cooled to a temperature (for example, −30 ° C. to −40 ° C.) and filled in the tank 72 to be filled.

ガス供給管路61には、上流側より温度センサ(温度検出器)TTと、入口側開閉弁V5と、流量計63と、調節弁64と、圧力センサPTとが配されている。また、ガス供給管路61の圧力センサPTの下流に設けられた一対の分岐管路67、68は、冷却装置30の熱交換器30A、30B(又は30C)と、熱交換器30A、30B(又は30C)を作動させる際に開弁される開閉弁V1〜V4が設けられている。尚、一対の分岐管路67、68の下流側は、合流し、ホース82に接続される。   A temperature sensor (temperature detector) TT, an inlet-side on-off valve V5, a flow meter 63, a control valve 64, and a pressure sensor PT are arranged on the gas supply line 61 from the upstream side. In addition, a pair of branch pipes 67 and 68 provided downstream of the pressure sensor PT in the gas supply pipe 61 includes heat exchangers 30A and 30B (or 30C) of the cooling device 30 and heat exchangers 30A and 30B ( Alternatively, on-off valves V1 to V4 that are opened when 30C) are operated are provided. The downstream side of the pair of branch pipes 67 and 68 joins and is connected to the hose 82.

冷却装置30は、一体型積層構造熱交換器により形成された複数の熱交換器を有し、本実施形態においては第1熱交換器30Aと、第2熱交換器30B(又は30C)とが並列に接続されている。第1熱交換器30A及び第2熱交換器30B(又は30C)は、それぞれ一体型積層構造熱交換器と呼ばれる熱交換器であり、分岐管路67、68に並列に接続される多数の冷媒流路及びガス流路(被冷却流路)を有する。尚、各熱交換器30A〜30Cにおける多数の冷媒流路及びガス流路の構成の詳細については、後述する。   The cooling device 30 has a plurality of heat exchangers formed by an integral laminated structure heat exchanger, and in the present embodiment, the first heat exchanger 30A and the second heat exchanger 30B (or 30C) are provided. Connected in parallel. The first heat exchanger 30 </ b> A and the second heat exchanger 30 </ b> B (or 30 </ b> C) are each a heat exchanger called an integral laminated structure heat exchanger, and a large number of refrigerants connected in parallel to the branch pipes 67 and 68. It has a flow path and a gas flow path (cooled flow path). In addition, the detail of the structure of many refrigerant | coolant flow paths and gas flow paths in each heat exchanger 30A-30C is mentioned later.

また、冷却装置30は、冷媒ポンプ32と、冷媒冷却器34と、冷媒用管路36とを有する。なお、冷却装置30を構成する各機器のうち、第1熱交換器30A、第2熱交換器30B、及び開閉弁V1〜V4(切替手段)はディスペンサユニット20に内蔵され、冷媒を供給する冷媒ポンプ32及び冷媒冷却器34は、ディスペンサユニット20の外部に設けられている。   The cooling device 30 includes a refrigerant pump 32, a refrigerant cooler 34, and a refrigerant conduit 36. Of each device constituting the cooling device 30, the first heat exchanger 30 </ b> A, the second heat exchanger 30 </ b> B, and the on-off valves V <b> 1 to V <b> 4 (switching means) are built in the dispenser unit 20 and supply the refrigerant. The pump 32 and the refrigerant cooler 34 are provided outside the dispenser unit 20.

各開閉弁V1〜V5及び調節弁64は、それぞれ電磁弁であり、制御部90からの制御信号によって開弁状態または閉弁状態に切り替わる。温度センサTTは、蓄ガス器40の下流に設けられ、蓄ガス器40から供給されるガス温度を測定し、当該ガス測定温度の測定値を示す温度測定信号を制御部90に出力する。尚、蓄ガス器40及びコンプレッサ50は、地上または地下に設置されており、地上に設置された場合、供給される圧縮燃料ガスが気温の影響を受けやすい。   The on-off valves V1 to V5 and the control valve 64 are electromagnetic valves, respectively, and are switched to a valve open state or a valve closed state by a control signal from the control unit 90. The temperature sensor TT is provided downstream of the gas accumulator 40, measures the gas temperature supplied from the gas accumulator 40, and outputs a temperature measurement signal indicating the measured value of the gas measurement temperature to the control unit 90. The gas accumulator 40 and the compressor 50 are installed on the ground or underground. When installed on the ground, the supplied compressed fuel gas is easily affected by the temperature.

流量計63は、例えば、コリオリ式質量流量計からなり、ガス供給管路61を流れる圧縮燃料ガスの流量を計測し、その流量計測信号を制御部90に出力する。また、圧力センサPTは、ガス供給管路61を流れる圧縮燃料ガスの圧力を検出し、そのときの圧力検出信号を制御部90に出力する。   The flow meter 63 includes, for example, a Coriolis type mass flow meter, measures the flow rate of the compressed fuel gas flowing through the gas supply pipe 61, and outputs the flow rate measurement signal to the control unit 90. Further, the pressure sensor PT detects the pressure of the compressed fuel gas flowing through the gas supply pipe 61 and outputs a pressure detection signal at that time to the control unit 90.

調節弁64は、ガス供給管路61を流れる圧縮燃料ガスの圧力、流量を調節するように構成されており、制御部90からの制御信号に応じて弁開度を制御される。また、制御部90では、ノズル80が車両70の被充填タンク72に接続された後に、充填開始スイッチ94がオンに操作されると、入口側の開閉弁V5を開弁させると共に、調節弁64を徐々に開いて蓄ガス器40に蓄圧された圧縮燃料ガスが被充填タンク72に充填開始される。尚、ガス充填制御においては、出口側開閉弁66が閉弁されており、開閉弁V5及び調節弁64が開弁されると共に、圧縮燃料ガスは、温度センサTTにより検出されたガスの温度に基づいて第1〜第4開閉弁V1〜V4の切替制御(開弁又は閉弁制御)により第1熱交換器30A及び/又は第2熱交換器30B(又は30C)で冷却された後、ホース82、ノズル80に供給される。   The adjustment valve 64 is configured to adjust the pressure and flow rate of the compressed fuel gas flowing through the gas supply pipe 61, and the valve opening degree is controlled according to a control signal from the control unit 90. Further, in the control unit 90, when the filling start switch 94 is turned on after the nozzle 80 is connected to the filling tank 72 of the vehicle 70, the on-off valve V5 is opened and the adjustment valve 64 is opened. Is gradually opened to start filling the tank 72 with the compressed fuel gas accumulated in the gas accumulator 40. In the gas filling control, the outlet side on-off valve 66 is closed, the on-off valve V5 and the control valve 64 are opened, and the compressed fuel gas is at the temperature of the gas detected by the temperature sensor TT. Based on the switching control (opening or closing control) of the first to fourth on-off valves V1 to V4 based on the first heat exchanger 30A and / or the second heat exchanger 30B (or 30C), the hose 82, supplied to the nozzle 80.

制御部90は、被充填タンク72の圧力が予め設定された目標圧力に達した場合、あるいは充填停止スイッチ96がオンに操作されると、全ての弁を閉止して被充填タンク72へのガス充填を停止する。また、制御部90は、ノズル80を介して被充填タンク72へガスを充填する際に、温度センサTTにより検出されたガス温度に基づいて第1、第2熱交換器30A、30B(又は30C)の2台、又は第1熱交換器30A又は第2熱交換器30B(又は30C)のみの何れか1台で圧縮燃料ガスを効率良く冷却する制御プログラムを実行する流路抵抗切替手段92を有する。また、制御部90は、圧力センサPTにより測定された圧力が予め設定された目標圧力に達した場合、あるいは充填停止スイッチ96がオンに操作された場合には、ガス充填制御処理を終了する。   When the pressure of the tank 72 to be filled reaches a preset target pressure or when the filling stop switch 96 is turned on, the control unit 90 closes all the valves and supplies gas to the tank 72 to be filled. Stop filling. Further, the controller 90 fills the tank to be filled 72 with the gas via the nozzle 80, based on the gas temperature detected by the temperature sensor TT, the first and second heat exchangers 30A, 30B (or 30C). 2), or only one of the first heat exchanger 30A or the second heat exchanger 30B (or 30C), and the flow resistance switching means 92 for executing a control program for efficiently cooling the compressed fuel gas. Have. Further, when the pressure measured by the pressure sensor PT reaches a preset target pressure, or when the filling stop switch 96 is turned on, the control unit 90 ends the gas filling control process.

尚、制御部90のメモリ(記憶手段)98には、タンク初期圧力に基づいて被充填タンク72の残量を演算する制御プログラム、被充填タンク72への充填圧力または充填流量が一定の割合(上昇率)で上昇するように調節弁64の弁開度を制御する制御プログラム、温度センサTTにより検出されたガス温度に基づいて冷却装置30の第1、第2熱交換器30A、30B(又は30C)の流路抵抗を切り替える制御プログラムなどの各種プログラムが格納されている。   In the memory (storage means) 98 of the control unit 90, a control program for calculating the remaining amount of the tank to be filled 72 based on the tank initial pressure, the filling pressure to the tank to be filled 72 or the filling flow rate at a certain ratio ( The first and second heat exchangers 30A and 30B (or 30B) of the cooling device 30 based on the gas temperature detected by the control program and the temperature sensor TT that controls the valve opening degree of the control valve 64 so as to increase at an increase rate). 30C) various programs such as a control program for switching the channel resistance are stored.

〔熱交換器30A、30Bの構成〕
図2は一体型積層構造熱交換器としての熱交換器30Aの構成例を示す図である。図2(A)(B)に示されるように、熱交換器30Aは、一体型積層構造熱交換器である。
[Configuration of heat exchangers 30A and 30B]
FIG. 2 is a diagram showing a configuration example of a heat exchanger 30A as an integral laminated structure heat exchanger. As shown in FIGS. 2A and 2B, the heat exchanger 30A is an integral laminated structure heat exchanger.

第1熱交換器30Aは、Y方向に延在する多数のガス流路(被冷却流路)101と、X方向に延在する多数の冷媒流路103とを有する。多数のガス流路101は、両端部が第1熱交換器30Aの前面、後面に開口しており、多数の冷媒流路103は、両端部が第1熱交換器30Aの左右側面に開口する。また、各流路101、103は、微細な孔寸法L1、L2(例えばL1=L2=1.0mm程度)に形成されている。尚、第1熱交換器30Aは、ガス流路101の寸法L1、L2が後述の第2熱交換器30B(図3参照)に比べ比較的大きく形成されているため、後述の第2熱交換器30Bに比べ圧縮燃料ガスがガス流路101を通過するときの流路抵抗による圧力損失が小さい。また、ガス流路101のY方向の奥行き寸法L4が後述の第3熱交換器30C(図4参照)に比べ比較的短く形成されているため、後述の第3熱交換器30Cに比べ圧縮燃料ガスがガス流路101を通過するときの流路抵抗による圧力損失が小さい。   The first heat exchanger 30A includes a large number of gas flow paths (cooled flow paths) 101 extending in the Y direction and a large number of refrigerant flow paths 103 extending in the X direction. The multiple gas flow paths 101 are open at the front and rear surfaces of the first heat exchanger 30A at both ends, and the multiple refrigerant flow paths 103 are open at the left and right side surfaces of the first heat exchanger 30A. . In addition, the flow paths 101 and 103 are formed with fine hole dimensions L1 and L2 (for example, about L1 = L2 = 1.0 mm). The first heat exchanger 30A has dimensions L1 and L2 of the gas flow passage 101 that are relatively larger than those of the second heat exchanger 30B (see FIG. 3) described later, and therefore the second heat exchange described later. The pressure loss due to the flow path resistance when the compressed fuel gas passes through the gas flow path 101 is smaller than that of the vessel 30B. Further, since the depth dimension L4 in the Y direction of the gas flow path 101 is formed relatively short compared to a third heat exchanger 30C (see FIG. 4) described later, compressed fuel is used compared to the third heat exchanger 30C described later. Pressure loss due to channel resistance when gas passes through the gas channel 101 is small.

また、第1熱交換器30Aは、多数の微細な被冷却流路としてのガス流路101が並行に形成された第1層102と、多数の微細な冷媒流路103が並行に形成された第2層104とが交互に積層され、複数の各層が一体構造とされている。   In addition, the first heat exchanger 30A includes a first layer 102 in which a large number of gas flow channels 101 serving as fine channels to be cooled are formed in parallel and a large number of fine refrigerant channels 103 formed in parallel. The second layers 104 are alternately stacked, and each of the plurality of layers has a single structure.

そのため、第1熱交換器30Aにおいては、ガス流路101が並行に形成された第1層102に圧縮燃料ガスが供給されて通過し、その上下方向に配置された冷媒流路103が並行に形成された第2層104に冷媒を供給・通過させることによって圧縮燃料ガスが効率良く冷却される。   For this reason, in the first heat exchanger 30A, the compressed fuel gas is supplied to and passed through the first layer 102 in which the gas flow paths 101 are formed in parallel, and the refrigerant flow paths 103 arranged in the vertical direction thereof are parallel. The compressed fuel gas is efficiently cooled by supplying and passing the refrigerant through the formed second layer 104.

また、第1熱交換器30Aは、例えばX方向の横幅寸法L3、Y方向の奥行き寸法L4は、それぞれ規定の寸法に設定されている。   Further, in the first heat exchanger 30A, for example, the width dimension L3 in the X direction and the depth dimension L4 in the Y direction are set to specified dimensions, respectively.

図3は一体型積層構造熱交換器としての第2熱交換器30Bを示す図である。図3(A)(B)に示されるように、第2熱交換器30Bは、前述した第1熱交換器30Aと同様な一体型積層構造熱交換器である。第2熱交換器30Bにおいては、各ガス流路101の縦方向、横方向の孔寸法L5、L6(例えばL5=L6=0.5mm程度)が第1熱交換器30Aよりも小さく形成されているので、第1熱交換器30Aよりもガス流路101の流路抵抗が大きくなり、これによる圧力損失も高い。また、各ガス流路101の孔寸法が小さいことにより、圧縮燃料ガスの流速が抑制されるため、圧縮燃料ガスの冷却能力が第1熱交換器30Aよりも向上している。   FIG. 3 is a view showing a second heat exchanger 30B as an integral laminated structure heat exchanger. As shown in FIGS. 3A and 3B, the second heat exchanger 30B is an integrated stacked structure heat exchanger similar to the first heat exchanger 30A described above. In the second heat exchanger 30B, the vertical and horizontal hole dimensions L5 and L6 (for example, about L5 = L6 = 0.5 mm) of each gas flow path 101 are formed smaller than those of the first heat exchanger 30A. Therefore, the flow resistance of the gas flow path 101 becomes larger than that of the first heat exchanger 30A, and the pressure loss due to this is high. Moreover, since the flow rate of compressed fuel gas is suppressed because the hole size of each gas flow path 101 is small, the cooling capacity of compressed fuel gas is improving rather than 30 A of 1st heat exchangers.

すなわち、第2熱交換器30Bは、夏場のように供給されるガスの温度が高い場合でも、ガス温度を所定温度まで効率良く冷却することが可能になる。尚、各流路101、103の孔寸法L5、L6は、任意の寸法に設定することが可能であり、流路抵抗と各流路101、103を流れる流量との関係から最適な寸法に設定される。また、本実施形態では、第1熱交換器30Aと第2熱交換器30Bの冷媒流路103の穴の寸法(開口面積)や穴の数は同一としているが、冷媒流路103の穴の寸法(開口面積)や穴の数は必ずしも同一とする必要はなく、圧縮燃料ガスの冷却をどの程度行うかに基づき適宜変更してもよい。   That is, the second heat exchanger 30B can efficiently cool the gas temperature to a predetermined temperature even when the temperature of the supplied gas is high as in summer. In addition, the hole dimensions L5 and L6 of the respective flow paths 101 and 103 can be set to arbitrary dimensions, and are set to optimum dimensions from the relationship between the flow path resistance and the flow rate flowing through the respective flow paths 101 and 103. Is done. In this embodiment, the hole size (opening area) and the number of holes of the refrigerant flow path 103 of the first heat exchanger 30A and the second heat exchanger 30B are the same, but The dimensions (opening area) and the number of holes are not necessarily the same, and may be appropriately changed based on how much the compressed fuel gas is cooled.

〔熱交換器の変形例〕
図4は一体型積層構造熱交換器としての第2熱交換器30Bに採用しうる熱交換器の変形例としての第3熱交換器30Cを示す図である。図4(A)(B)に示されるように、第3熱交換器30Cは、前述した第1、第2熱交換器30A、30Bと同様な一体型積層構造熱交換器であり、前述した第1熱交換器30Aに比べ第2熱交換器30Bと同様に冷却能力が高められている。
[Modification of heat exchanger]
FIG. 4 is a view showing a third heat exchanger 30C as a modified example of the heat exchanger that can be employed in the second heat exchanger 30B as an integrated laminated structure heat exchanger. As shown in FIGS. 4A and 4B, the third heat exchanger 30C is an integrated laminated structure heat exchanger similar to the first and second heat exchangers 30A and 30B described above. As compared with the first heat exchanger 30A, the cooling capacity is enhanced as in the second heat exchanger 30B.

第3熱交換器30Cにおいては、各流路101、103の孔寸法L1、L2(例えばL1=L2=1.0mm程度)が第1熱交換器30Aと同様に形成されているが、奥行き寸法L7がL4の2倍に形成されているので、ガス流路(被冷却流路)101の長さも2倍であり、その分第1熱交換器30Aよりも流路抵抗が増大し、流路抵抗による圧力損失が高い。また、各ガス流路101の全長が第1熱交換器30Aの2倍であるので、流路抵抗増大により冷媒の流速が抑制されるため、圧縮燃料ガスとの熱交換による冷却能力が向上している。   In the third heat exchanger 30C, the hole dimensions L1 and L2 (for example, L1 = L2 = about 1.0 mm) of the flow paths 101 and 103 are formed in the same manner as the first heat exchanger 30A. Since L7 is formed twice as large as L4, the length of the gas flow path (cooled flow path) 101 is also doubled, and the flow resistance is increased as compared with the first heat exchanger 30A. Pressure loss due to resistance is high. Further, since the total length of each gas flow path 101 is twice that of the first heat exchanger 30A, the flow rate of the refrigerant is suppressed by increasing the flow path resistance, so that the cooling capacity by heat exchange with the compressed fuel gas is improved. ing.

すなわち、第3熱交換器30Cは、前述した第2熱交換器30Bと同様に夏場のように供給されるガスの温度が高い場合でも、ガス温度を所定温度まで効率良く冷却することが可能になる。尚、長さ寸法L7は、任意の寸法に設定することが可能であり、流路抵抗による圧力損失と各ガス流路101を流れる流量との関係から最適な寸法に設定される。   That is, the third heat exchanger 30C can efficiently cool the gas temperature to a predetermined temperature even when the temperature of the supplied gas is high as in the summer, like the second heat exchanger 30B described above. Become. The length dimension L7 can be set to an arbitrary dimension, and is set to an optimal dimension from the relationship between the pressure loss due to the channel resistance and the flow rate flowing through each gas channel 101.

また、第3熱交換器30Cの各ガス流路101の流路長さを第1熱交換器30Aの各流路101の流路長さの2倍としたが、これに限らず、各流路101の流路長さを第1熱交換器30Aの2倍以上としても良い。   Moreover, although the flow path length of each gas flow path 101 of the 3rd heat exchanger 30C was made into 2 times the flow path length of each flow path 101 of the 1st heat exchanger 30A, it is not restricted to this, The flow path length of the path 101 may be twice or more that of the first heat exchanger 30A.

本実施形態では、上記のように多数の微細なガス流路(被冷却流路)101が並行に形成された第1層102と、多数の微細な冷媒流路103が並行に形成された第2層104とが交互に積層され、複数の各層が一体構造とされた二つの熱交換器30A、30B(又は30A、30C)を冷媒用管路36及び分岐管路67、68に対して並列に接続された構成であるので、両熱交換器30A、30B(又は30A、30C)を同時に使用して圧縮燃料ガスを冷却するようにすれば、冷却装置30の全体における圧力損失を低減することができると共に、圧力損失の異なる熱交換器を選択することで夏場又は冬場のように供給されるガス温度が異なる場合でも冷却効率を高めながらガス供給量を増やして充填時間の短縮化を図ることが可能になる。   In the present embodiment, as described above, the first layer 102 in which a large number of fine gas flow paths (cooled flow paths) 101 are formed in parallel and the first layer 102 in which a large number of fine refrigerant flow paths 103 are formed in parallel. Two heat exchangers 30A, 30B (or 30A, 30C) in which the two layers 104 are alternately stacked and each of the plurality of layers has an integrated structure are parallel to the refrigerant pipe 36 and the branch pipes 67, 68. Since the compressed fuel gas is cooled by using both the heat exchangers 30A and 30B (or 30A and 30C) at the same time, the pressure loss in the entire cooling device 30 can be reduced. In addition, by selecting heat exchangers with different pressure losses, it is possible to shorten the filling time by increasing the gas supply volume while increasing the cooling efficiency even when the gas temperature supplied is different, such as in summer or winter. Is possible .

〔制御部90が実行する制御処理〕
図5は本発明に係るガス充填装置の制御部が実行する制御処理を説明するためのフローチャートである。図5に示されるように、制御部90は、ノズル80が被充填タンク72の接続口に接続された後、S11で充填開始スイッチ94がオンに操作されると、S12進み、冷却装置30の開閉弁V1、V2に開弁信号を出力して当該開閉弁V1、V2を開弁させる。これにより、ガス供給管路61は、ノズル80及びホース82を介して被充填タンク72と連通されるため、圧力センサPTにおいて充填前の被充填タンク72の圧力を測定することができる。
[Control processing executed by control unit 90]
FIG. 5 is a flowchart for explaining the control process executed by the control unit of the gas filling apparatus according to the present invention. As shown in FIG. 5, after the nozzle 80 is connected to the connection port of the tank to be filled 72, when the filling start switch 94 is turned on in S11, the control unit 90 proceeds to S12, and the cooling device 30 A valve opening signal is output to the on-off valves V1 and V2 to open the on-off valves V1 and V2. As a result, the gas supply line 61 communicates with the filling tank 72 via the nozzle 80 and the hose 82, so that the pressure of the filling tank 72 before filling can be measured by the pressure sensor PT.

次のS13では、ガス温度を計測する温度センサTTから出力された温度検出値の信号を読み込むと共に、ガス供給管路61の圧力を計測する圧力センサPTから出力された圧力検出値(被充填タンク72の圧力)の信号を読み込む。   In the next S13, the temperature detection value signal output from the temperature sensor TT for measuring the gas temperature is read, and the pressure detection value (the tank to be filled) output from the pressure sensor PT for measuring the pressure in the gas supply line 61 is read. 72 pressure) signal.

続いて、S14に進み、圧力センサPTから出力された圧力検出信号に基づいて被充填タンク72の初期圧力(充填前の圧力)を推定する。   Then, it progresses to S14 and the initial pressure (pressure before filling) of the to-be-filled tank 72 is estimated based on the pressure detection signal output from the pressure sensor PT.

次のS15では、温度センサTTにより検出された温度、及び圧力センサPTにより検出された圧力の値に基づいてガスの流量を制御するための所定の制御プログラムを読み込み、入口側の開閉弁V5及び調節弁64を開弁させる。これで、蓄ガス器40から圧縮された圧縮燃料ガスがガス供給管路61に供給されると共に、調節弁64の弁開度による充填制御が開始される。   In the next S15, a predetermined control program for controlling the gas flow rate is read based on the temperature detected by the temperature sensor TT and the pressure value detected by the pressure sensor PT, and the inlet side on-off valve V5 and The control valve 64 is opened. Thus, the compressed fuel gas compressed from the gas accumulator 40 is supplied to the gas supply pipe 61, and the filling control based on the valve opening degree of the control valve 64 is started.

続いて、S16に進み、温度センサTTにより測定されたガス温度tが予め設定された所定温度T1(例えば、T1=−30°C)未満か否かをチェックする。S16において、t<T1の場合(YESの場合)、供給される圧縮燃料ガスの温度が低下しているので、S17に進み、開閉弁V1、V2の開弁状態及び開閉弁V3、V4の閉弁状態を継続するとともに、冷媒冷却器34及び冷媒ポンプ32を作動させる。これにより、ガス供給管路61に供給された圧縮燃料ガスが第1熱交換器30Aを通過する過程で所定温度(例えば−40°C)に冷却された後、ホース82、ノズル80を介して被充填タンク72に充填される。この場合、圧縮燃料ガスは、比較的圧力損失の小さい第1熱交換器30Aのみに供給されるため、流量を増やすことが可能になり、その分被充填タンク72への充填時間を短縮することが可能になる。   Subsequently, in S16, it is checked whether or not the gas temperature t measured by the temperature sensor TT is lower than a predetermined temperature T1 (for example, T1 = −30 ° C.). In t16, when t <T1 (in the case of YES), the temperature of the supplied compressed fuel gas is lowered. Therefore, the process proceeds to step S17, and the on / off valves V1 and V2 are opened and the on / off valves V3 and V4 are closed. While continuing the valve state, the refrigerant cooler 34 and the refrigerant pump 32 are operated. Thereby, after the compressed fuel gas supplied to the gas supply line 61 is cooled to a predetermined temperature (for example, −40 ° C.) in the process of passing through the first heat exchanger 30A, the compressed fuel gas is passed through the hose 82 and the nozzle 80. The filling tank 72 is filled. In this case, since the compressed fuel gas is supplied only to the first heat exchanger 30A having a relatively small pressure loss, the flow rate can be increased, and the filling time to the filling tank 72 is shortened accordingly. Is possible.

また、S18では、調節弁64の弁開度を制御して定圧上昇充填制御(圧力上昇率一定)を行なう。これにより、被充填タンク72の充填圧力は、所定の圧力上昇率に制御されてガス充填が行なわれる。   In S18, the valve opening of the control valve 64 is controlled to perform constant pressure increase filling control (constant pressure increase rate). Thereby, the filling pressure of the filling tank 72 is controlled to a predetermined pressure increase rate, and gas filling is performed.

次のS19では、圧力センサPTから出力された圧力検出信号を読み、被充填タンク72に充填される充填圧力がメモリ98に設定された目標圧力(例えば、70MPa)に達したか否かをチェックする。S19において、圧力センサPTにより検出された圧力が目標圧力に達していない場合(NOの場合)は、上記S17の処理に戻り、S17〜S19の処理を繰り返して被充填タンク72へのガス充填制御を継続する。   In the next S19, the pressure detection signal output from the pressure sensor PT is read, and it is checked whether or not the filling pressure filled in the tank 72 to be filled has reached a target pressure (for example, 70 MPa) set in the memory 98. To do. In S19, when the pressure detected by the pressure sensor PT does not reach the target pressure (in the case of NO), the process returns to the process of S17, and the process of S17 to S19 is repeated to control the gas filling to the tank 72 to be filled. Continue.

また、S19において、圧力センサPTにより検出された圧力が目標圧力に達した場合(YESの場合)は、S20に進み、冷却装置30の冷媒ポンプ32、冷媒冷却器34を停止させ、S21で全ての弁(調節弁64、及び開閉弁V1〜V5)を閉弁させて被充填タンク72へのガス充填を終了する。   In S19, when the pressure detected by the pressure sensor PT reaches the target pressure (in the case of YES), the process proceeds to S20, where the refrigerant pump 32 and the refrigerant cooler 34 of the cooling device 30 are stopped, and all of them are performed in S21. The valve (the control valve 64 and the on-off valves V1 to V5) is closed, and the gas filling to the filling tank 72 is finished.

また、上記S16において、t>T1の場合(NOの場合)、供給される圧縮燃料ガスの温度が所定温度T1以上に上昇しているので、S22に進み、温度センサTTにより測定されたガス温度tが予め設定された所定温度T1(例えば、T1=−30°C)以上、所定温度T2(例えば、T2=−20°C)未満か否かをチェックする(T1<T2)。   In S16, if t> T1 (in the case of NO), the temperature of the supplied compressed fuel gas has risen to the predetermined temperature T1 or higher, so the process proceeds to S22 and the gas temperature measured by the temperature sensor TT is reached. It is checked whether t is equal to or higher than a predetermined temperature T1 (for example, T1 = −30 ° C.) that is set in advance and lower than a predetermined temperature T2 (for example, T2 = −20 ° C.) (T1 <T2).

S22において、温度センサTTにより測定されたガス温度tがT1≦t≦T2の場合(YESの場合)、S23に進み、開閉弁V1、V2を閉弁させ、且つ開閉弁V3、V4に開弁信号を出力して各開閉弁V3、V4を開弁させるとともに、冷媒冷却器34及び冷媒ポンプ32を作動させる。これにより、ガス供給管路61に供給された圧縮燃料ガスは、第2熱交換器30B(又は30C)のみに供給される。   In S22, when the gas temperature t measured by the temperature sensor TT is T1 ≦ t ≦ T2 (in the case of YES), the process proceeds to S23, the on-off valves V1, V2 are closed, and the on-off valves V3, V4 are opened. A signal is output to open the on-off valves V3 and V4, and the refrigerant cooler 34 and the refrigerant pump 32 are operated. Thereby, the compressed fuel gas supplied to the gas supply pipe 61 is supplied only to the second heat exchanger 30B (or 30C).

そのため、圧縮燃料ガスは、第2熱交換器30Bを通過する過程で所定温度(例えば−40°C)に冷却され、ホース82、ノズル80を介して被充填タンク72に充填される。この場合、圧縮燃料ガスは、比較的流路抵抗による圧力損失の大きい第2熱交換器30Bにより所定温度以上(例えば−40°C)に冷却される。そして、二つの熱交換器30A、30B(又は30C)に冷却された圧縮燃料ガスが合流してホース82、ノズル80を介して被充填タンク72に充填されるため、被充填タンク72に充填される圧縮燃料ガスは、所定温度(例えば、−40°C)に保たれる。また、第2熱交換器30B(又は30C)における冷却能力が向上するため、冷却されたガス流量が増大させて充填時間を短縮することが可能になる。   Therefore, the compressed fuel gas is cooled to a predetermined temperature (for example, −40 ° C.) in the process of passing through the second heat exchanger 30 </ b> B, and is filled into the filling tank 72 through the hose 82 and the nozzle 80. In this case, the compressed fuel gas is cooled to a predetermined temperature or higher (for example, −40 ° C.) by the second heat exchanger 30B having a relatively large pressure loss due to flow path resistance. The compressed fuel gas cooled in the two heat exchangers 30A and 30B (or 30C) joins and is filled into the filling tank 72 via the hose 82 and the nozzle 80, and thus the filling tank 72 is filled. The compressed fuel gas is kept at a predetermined temperature (for example, −40 ° C.). In addition, since the cooling capacity in the second heat exchanger 30B (or 30C) is improved, the flow rate of the cooled gas can be increased and the filling time can be shortened.

この後のS24では、前述したS18と同様に、調節弁64の弁開度を制御して定圧上昇充填制御(圧力上昇率一定)を行ない、S25では、S19と同様に圧力センサPTにより検出された圧力が目標圧力に達したときは、S20に進み、冷却装置30の冷媒ポンプ32、冷媒冷却器34を停止させ、S21で全ての弁(調節弁64、及び開閉弁V1〜V5)を閉弁させて被充填タンク72へのガス充填を終了する。   Thereafter, in S24, as in S18 described above, the valve opening of the control valve 64 is controlled to perform constant pressure increase filling control (a constant pressure increase rate). In S25, the pressure sensor PT detects the same as in S19. When the pressure reaches the target pressure, the process proceeds to S20, the refrigerant pump 32 and the refrigerant cooler 34 of the cooling device 30 are stopped, and all the valves (the control valve 64 and the on-off valves V1 to V5) are closed in S21. The gas filling to the tank to be filled 72 is finished by valve.

また、上記S22において、温度センサTTにより測定されたガス温度tがT1≦t≦T2でない場合(NOの場合)、S26に進み、温度センサTTにより測定されたガス温度tがt>T2であると判定する。   In S22, if the gas temperature t measured by the temperature sensor TT is not T1 ≦ t ≦ T2 (NO), the process proceeds to S26, where the gas temperature t measured by the temperature sensor TT is t> T2. Is determined.

次のS27では、開閉弁V1〜V4に開弁信号を出力して各開閉弁V1〜V4を開弁させるとともに、冷媒冷却器34及び冷媒ポンプ32を作動させる。これにより、ガス供給管路61に供給された圧縮燃料ガスは、第1熱交換器30A及び第2熱交換器30B(又は30C)に供給される。   In next S27, a valve opening signal is output to the on-off valves V1 to V4 to open the on-off valves V1 to V4, and the refrigerant cooler 34 and the refrigerant pump 32 are operated. Thereby, the compressed fuel gas supplied to the gas supply pipe 61 is supplied to the first heat exchanger 30A and the second heat exchanger 30B (or 30C).

そのため、熱交換器30A、30Bを通過する過程で所定温度(例えば−40°C)に冷却された圧縮燃料ガスが、ホース82、ノズル80を介して被充填タンク72に充填される。この場合、圧縮燃料ガスは、比較的圧力損失の小さい第1熱交換器30Aにより所定温度以下(例えば−35°C)に冷却され、且つ比較的流路抵抗による圧力損失の大きい第2熱交換器30Bにより所定温度以上(例えば−45°C)に冷却される。そして、二つの熱交換器30A、30B(又は30C)に冷却された圧縮燃料ガスが合流してホース82、ノズル80を介して被充填タンク72に充填されるため、被充填タンク72に充填される圧縮燃料ガスは、所定温度(例えば、−40°C)に保たれる。また、二つの熱交換器30A、30B(又は30C)の流路面積の合計が一つのものよりも増大するため、冷却されたガス流量が増大して充填時間を短縮することが可能になる。   For this reason, the compressed fuel gas cooled to a predetermined temperature (for example, −40 ° C.) in the process of passing through the heat exchangers 30 </ b> A and 30 </ b> B is filled into the filling tank 72 via the hose 82 and the nozzle 80. In this case, the compressed fuel gas is cooled to a predetermined temperature or lower (for example, −35 ° C.) by the first heat exchanger 30A having a relatively small pressure loss, and the second heat exchange having a relatively large pressure loss due to the flow path resistance. Cooled to a predetermined temperature or higher (for example, −45 ° C.) by the vessel 30B. The compressed fuel gas cooled in the two heat exchangers 30A and 30B (or 30C) joins and is filled into the filling tank 72 via the hose 82 and the nozzle 80, and thus the filling tank 72 is filled. The compressed fuel gas is kept at a predetermined temperature (for example, −40 ° C.). Moreover, since the total of the flow path areas of the two heat exchangers 30A, 30B (or 30C) is larger than that of one, the cooled gas flow rate can be increased and the filling time can be shortened.

この後のS28では、前述したS18と同様に、調節弁64の弁開度を制御して定圧上昇充填制御(圧力上昇率一定)を行ない、続いてS29では、S19と同様に圧力センサPTにより検出された圧力が目標圧力に達したときは、S20に進み、冷却装置30の冷媒ポンプ32、冷媒冷却器34を停止させ、S21で全ての弁(調節弁64、及び開閉弁V1〜V5)を閉弁させて被充填タンク72へのガス充填を終了する。   In S28 after this, similarly to S18 described above, the valve opening of the control valve 64 is controlled to perform constant pressure increase filling control (a constant pressure increase rate), and then in S29, the pressure sensor PT is used as in S19. When the detected pressure reaches the target pressure, the process proceeds to S20, the refrigerant pump 32 and the refrigerant cooler 34 of the cooling device 30 are stopped, and all the valves (the control valve 64 and the on-off valves V1 to V5) in S21. To close the gas filling to the tank 72 to be filled.

上記実施形態では、2台の熱交換器を並列に接続した構成例について説明したが、これに限らず、例えば2台以上の熱交換器を並列に配置しても良い。   Although the said embodiment demonstrated the structural example which connected two heat exchangers in parallel, you may arrange | position not only this but 2 or more heat exchangers in parallel, for example.

また、上記実施形態では、圧縮燃料ガスの温度を計測する温度センサTTは熱交換器30A、30B(または30C)よりも上流側、即ち、熱交換器30A、30B(または30C)で冷却される前の圧縮燃料ガスの温度を計測しているが、温度センサTTにより計測する温度は熱交換器30A、30B(または30C)よりも下流側、即ち、熱交換器30A、30B(または30C)で冷却された後の圧縮燃料ガスの温度を計測するようにしてもよく、この場合には、温度センサTTにより計測された温度が所定温度以上の場合には、熱交換器30B(または30C)で圧縮燃料ガスを冷却するように圧縮燃料ガスの流路を切替え、また、温度センサTTにより計測された温度が所定温度未満の場合には熱交換器30Aで圧縮燃料ガスを冷却するように圧縮燃料ガスの流路を切替える様にすればよい。また、温度センサTTは圧縮燃料ガスの温度を直接計測するようになっているが、これに限らず、例えば、周囲の気温を計測することにより、圧縮燃料ガスの温度を間接的に計測するようにしてもよい。   In the above embodiment, the temperature sensor TT for measuring the temperature of the compressed fuel gas is cooled on the upstream side of the heat exchangers 30A, 30B (or 30C), that is, the heat exchangers 30A, 30B (or 30C). The temperature of the previous compressed fuel gas is measured. The temperature measured by the temperature sensor TT is downstream of the heat exchangers 30A and 30B (or 30C), that is, the heat exchangers 30A and 30B (or 30C). The temperature of the compressed fuel gas after being cooled may be measured. In this case, when the temperature measured by the temperature sensor TT is equal to or higher than a predetermined temperature, the heat exchanger 30B (or 30C) is used. The flow path of the compressed fuel gas is switched so as to cool the compressed fuel gas. When the temperature measured by the temperature sensor TT is lower than the predetermined temperature, the compressed fuel gas is cooled by the heat exchanger 30A. It may be as switching the flow path of the compressed fuel gas to. Further, the temperature sensor TT directly measures the temperature of the compressed fuel gas. However, the temperature sensor TT is not limited to this. For example, the temperature of the compressed fuel gas is indirectly measured by measuring the ambient temperature. It may be.

また、上記実施形態では、熱交換器30Aと熱交換器30Bとの冷却性能(被冷却流路の流路抵抗)の異なる熱交換器を使用しているが、これに代えて、熱交換器30Aは使用せずに熱交換器30Bと熱交換器30Cとを使用して圧縮燃料ガスを冷却するようにしてもよく、この場合には、熱交換器30の被冷却流路101の穴の面積と流路長さを適宜調整して熱交換器自体の冷却能力を異ならせるようにすればよい。   Moreover, in the said embodiment, although the heat exchanger from which cooling performance (flow path resistance of a to-be-cooled flow path) differs between heat exchanger 30A and heat exchanger 30B is used, it replaces with this and heat exchanger The compressed fuel gas may be cooled by using the heat exchanger 30B and the heat exchanger 30C without using 30A. In this case, the hole of the channel 101 to be cooled of the heat exchanger 30 may be cooled. The cooling capacity of the heat exchanger itself may be varied by appropriately adjusting the area and the channel length.

また、上記実施形態では、温度センサTTにより検出された温度に基づいて、開閉弁V1〜V4を開閉制御して自動的に使用する熱交換器30A,30B(または30C)が決定されるように構成しているが、作業者がその場の状況に応じて開閉弁V1〜V4を手動操作することにより、使用する熱交換器30A,30B(または30C)を選択して使用するようにしてもよい。   Moreover, in the said embodiment, based on the temperature detected by the temperature sensor TT, heat exchanger 30A, 30B (or 30C) used automatically by controlling opening / closing of the on-off valves V1-V4 is determined. Although it is configured, the operator may select and use the heat exchangers 30A and 30B (or 30C) to be used by manually operating the on-off valves V1 to V4 according to the situation on the spot. Good.

10 ガス充填装置
20 ディスペンサユニット
30 冷却装置
30A 第1熱交換器
30B 第2熱交換器
30C 第3熱交換器
32 冷媒ポンプ
34 冷媒冷却器
36 冷媒用管路
40 蓄ガス器
50 コンプレッサ
60 ガス供給系統
61 ガス供給管路
63 流量計
64 調節弁
67,68 分岐管路
72 被充填タンク
80 ノズル
90 制御部(制御手段)
94 充填開始スイッチ
96 充填停止スイッチ
101 ガス流路(被冷却流路)
102 第1層
103 冷媒流路
104 第2層
PT 圧力センサ
TT 温度センサ(温度検出器)
V1〜V4 開閉弁(切替手段)
V5 開閉弁
DESCRIPTION OF SYMBOLS 10 Gas filling apparatus 20 Dispenser unit 30 Cooling apparatus 30A 1st heat exchanger 30B 2nd heat exchanger 30C 3rd heat exchanger 32 Refrigerant pump 34 Refrigerant cooler 36 Refrigerant pipe line 40 Accumulator 50 Compressor 60 Gas supply system 61 Gas supply pipe 63 Flow meter 64 Control valve 67, 68 Branch pipe 72 Filled tank 80 Nozzle 90 Control unit (control means)
94 Filling start switch 96 Filling stop switch 101 Gas flow path (cooled flow path)
102 First layer 103 Refrigerant flow path 104 Second layer PT Pressure sensor TT Temperature sensor (temperature detector)
V1 to V4 open / close valve (switching means)
V5 open / close valve

Claims (3)

圧縮燃料ガスを被充填タンクに充填するノズルと、
前記ノズルによって充填される圧縮燃料ガスを冷却する熱交換器と、
前記熱交換器を含むガス供給系統に設けられた各機器を制御して前記被充填タンクへのガス充填を制御する制御手段と、
を備えたガス充填装置であって、
前記熱交換器は、圧縮燃料ガスが供給される多数の微細な被冷却流路が並行に形成された第1層と、圧縮燃料ガスを冷却するための多数の微細な冷媒流路が並行に形成された第2層とが交互に積層され、複数の各層が一体構造とされた複数の一体型積層構造熱交換器を有し、
前記複数の一体型積層構造熱交換器のうち一の一体型積層構造熱交換器の前記被冷却流路の流路抵抗と他の一体型積層構造熱交換器の前記被冷却流路の流路抵抗は異なるように形成されるとともに、
前記ガス供給系統に設けられ、圧縮燃料ガスの温度を検出する温度検出器と、
前記温度検出器により検出された圧縮燃料ガスの温度が予め設定された第一の温度よりも低い場合、前記複数の一体型積層構造熱交換器のうちの流路抵抗が小さい前記一の一体型積層構造熱交換器を使用し、前記温度検出器により検出された圧縮燃料ガスの温度が前記第一の温度よりも高い場合、前記複数の一体型積層構造熱交換器のうちの流路抵抗が大きい前記他の一体型積層構造熱交換器を使用するように、前記複数の一体型積層構造熱交換器のうちの圧縮燃料ガスを冷却するために使用する一体型積層構造熱交換器を切り替える切替手段と、を有することを特徴とするガス充填装置。
A nozzle that fills a tank to be filled with compressed fuel gas;
A heat exchanger for cooling the compressed fuel gas filled by the nozzle;
Control means for controlling the gas filling into the tank to be filled by controlling each device provided in the gas supply system including the heat exchanger;
A gas filling device comprising:
The heat exchanger includes a first layer large number of fine cooled flow passages compressed fuel gas is supplied is formed in parallel, a number of fine coolant channel for cooling the compressed fuel gas is concurrently A plurality of integral laminated structure heat exchangers in which the second layers formed in the above are alternately laminated, and each of the plurality of layers has an integral structure,
Of the plurality of integrated laminated heat exchangers, the flow resistance of the cooled channel of one integrated laminated heat exchanger and the flow channel of the cooled channel of another integrated laminated heat exchanger The resistors are formed differently,
A temperature detector provided in the gas supply system for detecting the temperature of the compressed fuel gas ;
When the temperature of the compressed fuel gas detected by the temperature detector is lower than a preset first temperature, the one integrated type having a small flow path resistance among the plurality of integrated laminated structure heat exchangers When a laminated structure heat exchanger is used and the temperature of the compressed fuel gas detected by the temperature detector is higher than the first temperature, the flow resistance of the plurality of integrated laminated structure heat exchangers is Switching to switch the integral laminate heat exchanger used to cool the compressed fuel gas of the plurality of integral laminate heat exchangers so as to use the other integral laminate heat exchanger that is larger gas filling apparatus comprising: the means.
前記切替手段は、前記温度検出器により検出された圧縮燃料ガスの温度が、前記第一の温度より高く設定される第二の温度よりも高い場合、前記複数の一体型積層構造熱交換器のうちの二以上の一体型積層構造熱交換器を使用するように切り替えることを特徴とする請求項1に記載のガス充填装置。 When the temperature of the compressed fuel gas detected by the temperature detector is higher than a second temperature set higher than the first temperature, the switching means is configured to switch the plurality of integral laminated structure heat exchangers. The gas filling device according to claim 1, wherein the gas filling device is switched to use two or more of the integrated laminated structure heat exchangers . 前記被充填タンクへの圧縮燃料ガスの充填が開始されたか否かを検知する検知手段を更に有し、
前記温度検出器は、前記検知手段により前記充填の開始が検知されたとき場合に、圧縮燃料ガスの温度を検出することを特徴とする請求項1又は2に記載のガス充填装置。
A detecting means for detecting whether or not filling of the compressed fuel gas into the filling tank is started;
3. The gas filling device according to claim 1 , wherein the temperature detector detects the temperature of the compressed fuel gas when the start of the filling is detected by the detection unit. 4.
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