JP6344863B2 - Control method of injection molding machine - Google Patents
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- JP6344863B2 JP6344863B2 JP2015223616A JP2015223616A JP6344863B2 JP 6344863 B2 JP6344863 B2 JP 6344863B2 JP 2015223616 A JP2015223616 A JP 2015223616A JP 2015223616 A JP2015223616 A JP 2015223616A JP 6344863 B2 JP6344863 B2 JP 6344863B2
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Description
本発明は、第1の成形を行う第1の金型と第2の成形を行う第2の金型が型開閉方向の同軸上に配設され同時に型締可能な射出成形機の制御方法に関するものである。 The present invention relates to a method for controlling an injection molding machine in which a first mold for performing first molding and a second mold for performing second molding are arranged coaxially in the mold opening and closing direction and can be simultaneously clamped. Is.
従来、第1の成形を行う第1の金型と第2の成形を行う第2の金型が型開閉方向に直交する方向に2個以上配置され、型締装置による型締時に同時または前後して第1の金型と第2の金型に射出を行う射出成形機としては、特許文献1に記載されたもの等が知られている。しかしながら特許文献1の場合、第1の金型のキャビティの投影面積と第2の金型のキャビティの投影面積の和に対して型締力が必要となるため大型の型締装置が必要となるという問題があった。またそれぞれの台盤に複数の金型が取付けられる構造であるので、固定盤や可動盤の面積も大型化するという問題もあった。 Conventionally, two or more first molds for performing first molding and second molds for performing second molding are arranged in a direction perpendicular to the mold opening and closing direction, and at the same time or before and after the mold clamping by the mold clamping device. As an injection molding machine for injecting the first mold and the second mold, the one described in Patent Document 1 is known. However, in the case of Patent Document 1, since a mold clamping force is required for the sum of the projected area of the first mold cavity and the projected area of the second mold cavity, a large mold clamping device is required. There was a problem. In addition, since a plurality of molds can be attached to each base plate, there is a problem that the area of the fixed plate and the movable plate increases.
一方、第1の成形を行う第1の金型と第2の成形を行う第2の金型が型開閉方向の同軸上に配設され同時に型締可能な射出成形機としては、特許文献2等に記載されたものが知られている。特許文献2の場合、型締装置により同軸上に配置された第1の金型と第2の金型を同時に型締可能であるので、特許文献1の射出成形機と比較して半分の型締力で成形が可能である。 On the other hand, as an injection molding machine in which a first mold for performing first molding and a second mold for performing second molding are arranged coaxially in the mold opening and closing direction and can be simultaneously clamped, Patent Document 2 Etc. are known. In the case of Patent Document 2, the first mold and the second mold arranged on the same axis can be simultaneously clamped by the mold clamping device, so that the mold is half that of the injection molding machine of Patent Document 1. Molding is possible with tightening force.
しかしながら特許文献2では、それぞれに射出装置から各金型に射出後、各金型で冷却が完了してからほぼ同時に型開きして複合成形品の取出しを行っている。この場合、一方の金型における1次成形と他方の金型における2次成形の冷却時間がほぼ同じであればタイムロスは生じない。しかしながら他方の金型のほうが一方の金型よりも冷却時間が短い場合には、冷却時間が短い他方の金型では潜在的に「待ち」が生じていることになる。特に一方の金型では1次成形で窓部など主要部を成形し、他方の金型では2次成形では前記主要部の周囲に縁部を成形する際であって、2次成形のほうが1次成形よりも射出量が大幅に少ない場合には、一方の金型で主要部の冷却が終了するまで、他方の金型で縁部は冷却が終了しても長時間「待ち」の状態となる。 However, in Patent Document 2, after injection into each mold from each injection device, the mold is opened almost simultaneously after cooling is completed in each mold, and a composite molded product is taken out. In this case, if the cooling time of the primary molding in one mold and the secondary molding in the other mold is substantially the same, no time loss occurs. However, if the other mold has a shorter cooling time than the other mold, the other mold having a shorter cooling time has a potential "wait". In particular, in one mold, a main part such as a window is formed by primary molding, and in the other mold, secondary molding is performed when an edge is formed around the main part. If the injection amount is significantly smaller than the next molding, the cooling of the main part in one mold is completed and the edge of the edge in the other mold is in a “waiting” state for a long time even after the cooling is completed. Become.
そこで本発明では、第1の成形を行う第1の金型と第2の成形を行う第2の金型が型開閉方向の同軸上に配設され同時に型締可能な射出成形機の制御方法において、第1の金型と第2の金型の冷却時間が相違する場合に成形サイクルを短縮することを可能とした射出成形機の制御方法を提供することを目的とする。 Therefore, in the present invention, a method for controlling an injection molding machine in which a first mold for performing first molding and a second mold for performing second molding are arranged coaxially in the mold opening and closing direction and can be simultaneously clamped. An object of the present invention is to provide an injection molding machine control method capable of shortening the molding cycle when the cooling times of the first mold and the second mold are different.
本発明の請求項1に記載の射出成形機の制御方法は、第1の成形を行う第1の金型と第2の成形を行う第2の金型が型開閉方向の同軸上に配設され同時に型締可能な射出成形機の制御方法において、第1の金型と第2の金型を同時に型締し、型締時に同時または前後して第1の金型と第2の金型に射出を行い、第1の金型または第2の金型のいずれか一方の金型で成形品を冷却中に、早く冷却が完了した他方の金型のみを先に型開して所定の作業工程を行い、その後いずれか一方の金型の冷却が完了すると該いずれか一方の金型の離型を行うことを特徴とする。
In the control method of an injection molding machine according to claim 1 of the present invention, the first mold for performing the first molding and the second mold for performing the second molding are arranged coaxially in the mold opening / closing direction. In the control method of the injection molding machine that can be simultaneously clamped, the first mold and the second mold are clamped at the same time, and the first mold and the second mold are simultaneously or before and after the mold clamping. During the cooling of the molded product with one of the first mold and the second mold, only the other mold that has been cooled quickly is opened first and a predetermined mold is opened. The working step is performed, and after that, when cooling of one of the molds is completed, the mold is released.
本発明の請求項2に記載の射出成形機の制御方法は、請求項1において、第1の金型で1次成形を行い第2の金型で2次成形を行って複合成形品の成形を行う際に、第1の金型で1次成形された1次成形品を冷却中に、早く冷却が完了した第2の金型のみを先に型開して2次成形された複合成形品の取出工程を行うことを特徴とする。
According to a second aspect of the present invention, there is provided a method for controlling an injection molding machine according to the first aspect, wherein the first molding is performed with the first mold and the second molding is performed with the second mold to form a composite molded product. During cooling, during the cooling of the primary molded product that has been primary molded with the first mold, only the second mold that has been quickly cooled is first opened and the composite molded by the secondary molding. It is characterized by performing a product take-out process.
本発明の射出成形機の制御方法は、第1の成形を行う第1の金型と第2の成形を行う第2の金型が型開閉方向の同軸上に配設され同時に型締可能な射出成形機の制御方法において、第1の金型と第2の金型を同時に型締し、型締時に同時または前後して第1の金型と第2の金型に射出を行い、第1の金型または第2の金型のいずれか一方の金型で成形品を冷却中に、早く冷却が完了した他方の金型のみを先に型開して所定の作業工程を行い、その後いずれか一方の金型の冷却が完了すると該いずれか一方の金型の離型を行うので、成形サイクルを短縮することができる。 According to the control method of the injection molding machine of the present invention, the first mold for performing the first molding and the second mold for performing the second molding are arranged coaxially in the mold opening / closing direction and can be simultaneously clamped. In the control method of the injection molding machine, the first mold and the second mold are simultaneously clamped, and the first mold and the second mold are injected simultaneously or before and after the mold clamping , While the molded product is being cooled with one of the first mold and the second mold, only the other mold that has been quickly cooled is first opened to perform a predetermined work process, and thereafter When the cooling of one of the molds is completed, the mold is released, so that the molding cycle can be shortened.
本発明の実施形態の複合成形品用の射出成形機11(以下射出成形機11と略す)について、図1を参照して説明する。射出成形機11は、複数の樹脂材料を用いて複合成形品を成形する成形機であって、型締装置12とその両側にそれぞれ一基づつ設けられた第1の射出装置13と第2の射出装置14から基本的な部分が構成される。射出成形機11の型締装置12は、第1の金型Aの固定金型19が取付けられる第1の盤である固定盤20と、第2の金型Bの可動金型15が取付けられる第2の盤である可動盤16との間に、型開閉方向と直交する方向の回転軸36を中心に回転自在であって両面に中間金型21,22が取付けられる回転盤37を備えた中間部材18が設けられている。 An injection molding machine 11 (hereinafter abbreviated as an injection molding machine 11) for a composite molded product according to an embodiment of the present invention will be described with reference to FIG. The injection molding machine 11 is a molding machine that molds a composite molded product using a plurality of resin materials, and includes a mold clamping device 12 and a first injection device 13 and a second injection device provided respectively on both sides thereof. The injection device 14 constitutes a basic part. The mold clamping device 12 of the injection molding machine 11 has a stationary platen 20 as a first plate to which a fixed die 19 of the first die A is attached and a movable die 15 of the second die B attached. Between the movable board 16 which is the second board, there is provided a rotary board 37 which is rotatable around a rotary shaft 36 in a direction perpendicular to the mold opening / closing direction and to which the intermediate molds 21 and 22 are attached on both surfaces. An intermediate member 18 is provided.
固定盤20の四隅近傍にはそれぞれ型締シリンダ23(図1の概略平面図では1個の型締シリンダ23のみ断面を記載)が設けられ、型締シリンダ23のラムがタイバ24を兼ねている。型締シリンダ23は双方向作動型のシリンダからなり、固定盤20内のタイバ24の側に大面積の型締用油室25が設けられるとともに、反タイバ側(第1の射出装置側)には小面積の型開用油室26が設けられている。 Clamping cylinders 23 (only one mold clamping cylinder 23 is shown in the schematic plan view of FIG. 1) are provided near the four corners of the fixed platen 20, and the ram of the mold clamping cylinder 23 also serves as a tie bar 24. . The mold clamping cylinder 23 is a bi-directionally operated cylinder, and a large area mold clamping oil chamber 25 is provided on the tie bar 24 side in the fixed platen 20 and on the non-tie bar side (first injection device side). A small-area mold opening oil chamber 26 is provided.
そして固定盤20から可動盤16側に向けて平行に設けられた四本のタイバ24の型締シリンダ23とは遠方側の部分(可動盤16側)には、ハーフナット28が係止される複数の凹溝からなる係止部29が所定長さにわたって設けられている。可動盤16は、その四隅近傍に形成された孔にタイバ24が挿通され、ベース17上に配置された直動ガイドのレール上を型開閉方向に移動されるようになっている。また前記ハーフナット28は、可動盤16の反固定盤側の面のタイバ24が挿通される孔の部分の周囲に配設され、タイバ24の係止部29に対して係合および離脱が可能となっている。 A half nut 28 is engaged with a portion (movable platen 16 side) far from the clamping cylinders 23 of the four tie bars 24 provided in parallel from the fixed platen 20 toward the movable platen 16 side. Locking portions 29 made of a plurality of concave grooves are provided over a predetermined length. A tie bar 24 is inserted into holes formed in the vicinity of the four corners of the movable platen 16 so that the movable plate 16 is moved in the mold opening / closing direction on a rail of a linear guide arranged on the base 17. The half nut 28 is disposed around a hole portion through which the tie bar 24 on the surface of the movable plate 16 on the side opposite to the fixed plate is inserted, and can be engaged and disengaged with respect to the engaging portion 29 of the tie bar 24. It has become.
次に中間部材18、回転盤37、中間金型21,22について説明する。固定金型19が取付けられる固定盤20と可動金型15が取付けられる可動盤16との間には、中間部材18が型開閉方向に移動自在に配設されている。中間部材18は、図1では明示されないが、上側の2本のタイバに挿通される上フレームと、下側の2本のタイバに挿通されるとともにベース17上に支持される下フレームを備えている。上フレームと下フレームの間には垂直方向(型開閉方向とは直交方向)に設けられた回転軸36がベアリングにより回転自在に保持され、前記回転軸36には回転盤37が固定されている。また中間部材18の上フレームか下フレームの一方には回転盤37を回転させるサーボモータ40が取付けられている。中間部材18の一部である回転盤37は所定の厚みを有する略四角形の盤体であり、その両面の金型取付面には、それぞれ中間金型21と中間金型22が取付けられるようになっている。 Next, the intermediate member 18, the rotating disk 37, and the intermediate molds 21 and 22 will be described. Between the fixed plate 20 to which the fixed mold 19 is attached and the movable plate 16 to which the movable die 15 is attached, an intermediate member 18 is disposed so as to be movable in the mold opening / closing direction. Although not clearly shown in FIG. 1, the intermediate member 18 includes an upper frame inserted into the upper two tie bars and a lower frame inserted into the lower two tie bars and supported on the base 17. Yes. Between the upper frame and the lower frame, a rotating shaft 36 provided in a vertical direction (a direction orthogonal to the mold opening / closing direction) is rotatably held by a bearing, and a rotating plate 37 is fixed to the rotating shaft 36. . A servo motor 40 for rotating the rotating disk 37 is attached to one of the upper frame and the lower frame of the intermediate member 18. The turntable 37 which is a part of the intermediate member 18 is a substantially rectangular plate having a predetermined thickness, and the intermediate mold 21 and the intermediate mold 22 are attached to the mold mounting surfaces on both sides thereof. It has become.
次に可動盤16および可動金型15を型開閉移動させる第1の型開閉機構30について説明する。固定盤20(またはベース17上)に設けられた支持部にはサーボモータ31が固定されている。そしてボールネジ32が前記サーボモータ31により回転可能に固定盤20(またはベース17)の支持部に軸支されている。ボールネジ32は、前記サーボモータ31の駆動軸と直接またはベルトを介して接続され、駆動力が伝達されるようになっている。また可動盤16に設けられた支持部にはボールネジナット33が固定され、前記ボールネジナット33には前記ボールネジ32が挿通されている。またサーボモータ31は、内蔵するロータリエンコーダ31aを用いて可動盤16の位置検出および移動制御が可能である。なお図1の概略平面図では第1の型開閉機構30は省略して1基のみが記載されているが、数は限定されず通常は2基または4基が設けられる。またサーボモータ31とボールネジナット33が取付られる側は逆であってサーボモータ31が可動盤16に取付けられたものでもよい。更に第1の型開閉機構30は油圧シリンダを用いたものでもよい。 Next, the first mold opening / closing mechanism 30 for opening / closing the movable plate 16 and the movable mold 15 will be described. A servo motor 31 is fixed to a support portion provided on the fixed plate 20 (or on the base 17). A ball screw 32 is pivotally supported by a support portion of the stationary platen 20 (or the base 17) so as to be rotatable by the servo motor 31. The ball screw 32 is connected to the drive shaft of the servo motor 31 directly or via a belt so that the drive force is transmitted. A ball screw nut 33 is fixed to a support portion provided on the movable platen 16, and the ball screw 32 is inserted into the ball screw nut 33. The servo motor 31 can detect the position and control the movement of the movable platen 16 using a built-in rotary encoder 31a. In the schematic plan view of FIG. 1, the first mold opening / closing mechanism 30 is omitted and only one unit is shown. However, the number is not limited and usually two or four units are provided. Further, the side on which the servo motor 31 and the ball screw nut 33 are attached may be reversed, and the servo motor 31 may be attached to the movable platen 16. Further, the first mold opening / closing mechanism 30 may use a hydraulic cylinder.
次に中間部材18(回転盤37を含む)と中間金型21,22を型開閉移動させる第2の型開閉機構42について説明する。第2の型開閉機構42については、可動盤16と中間部材18の間にわたって設けられる。可動盤16の四隅近傍の位置に支持部が外側に向けて固定され、前記支持部にサーボモータ43が固定され、前記サーボモータ43の駆動軸とボールネジ44が直接またはベルトを介して接続され、駆動力が伝達されるようになっている。前記サーボモータ43は、内蔵するロータリエンコーダ43aを用いて中間部材18の位置制御および移動制御が可能となっている。 Next, the second mold opening / closing mechanism 42 that moves the intermediate member 18 (including the rotating disk 37) and the intermediate molds 21, 22 to open and close will be described. The second mold opening / closing mechanism 42 is provided between the movable platen 16 and the intermediate member 18. Support portions are fixed outwardly at positions near the four corners of the movable platen 16, a servo motor 43 is fixed to the support portion, a drive shaft of the servo motor 43 and a ball screw 44 are connected directly or via a belt, Driving force is transmitted. The servo motor 43 can control the position and movement of the intermediate member 18 using a built-in rotary encoder 43a.
また中間部材18の両側にそれぞれ設けられた支持部にはボールネジナット45が固定され、前記ボールネジナット45には前記ボールネジ44が挿通されている。第2の型開閉機構42は、サーボモータ43をサーボロックすることにより、回転盤37の位置を可動盤16に対して固定的に保持できる。また第2の型開閉機構42は、サーボモータ43を駆動して中間金型21,22を固定金型19に向けて押圧することにより、第1の金型Aに対する型締機能も有している。なお第2の型開閉機構42である中間部材18の型開閉機構は、固定盤20(またはベース27)と、中間部材18の間に設けてもよい。図1等の概略図では第2の型開閉機構42は省略して1基のみが記載されているが、数は限定されず、少なくとも2基以上、更に好ましくは両側に2基づつ合計4基が配設される。またサーボモータ43とボールネジナット45が取付られる側は逆であってサーボモータ43が中間部材18に取付けられたものでもよい。更に第2の型開閉機構42は油圧シリンダを用いたものでもよい。 Ball screw nuts 45 are fixed to the support portions provided on both sides of the intermediate member 18, and the ball screw 44 is inserted through the ball screw nut 45. The second mold opening / closing mechanism 42 can hold the position of the rotary disk 37 fixedly with respect to the movable board 16 by servo-locking the servo motor 43. The second mold opening / closing mechanism 42 also has a mold clamping function for the first mold A by driving the servo motor 43 to press the intermediate molds 21 and 22 toward the fixed mold 19. Yes. The mold opening / closing mechanism of the intermediate member 18 that is the second mold opening / closing mechanism 42 may be provided between the fixed platen 20 (or the base 27) and the intermediate member 18. In the schematic view of FIG. 1 and the like, the second mold opening / closing mechanism 42 is omitted and only one unit is described. However, the number is not limited, and at least two units, more preferably two units on both sides, a total of four units. Is disposed. Further, the side on which the servo motor 43 and the ball screw nut 45 are attached may be reversed, and the servo motor 43 may be attached to the intermediate member 18. Further, the second mold opening / closing mechanism 42 may use a hydraulic cylinder.
次に射出成形機11の金型について説明する。固定盤20に取付けられる固定金型19は、本実施形態では第1の成形を行う第1の金型Aの片方に相当する。固定金型19のキャビティ面の近傍には成形品を冷却するための温調配管19aが設けられている。また固定金型19の内部のキャビティの周囲には、離型用の離型シリンダ27が設けられており、パーティング面19bからそのロッドが突出可能に設けられている。離型シリンダ27の数は限定されないが複数個(例えば2個ないし8個)設けることが望ましい。可動盤16に取付けられる可動金型15は、本実施形態では、第2の成形を行う第2の金型Bの片方に相当する。可動金型15の内部のキャビティ面の近傍には成形品を冷却するための温調配管15aが設けられている。 Next, the mold of the injection molding machine 11 will be described. The fixed mold 19 attached to the fixed plate 20 corresponds to one side of the first mold A that performs the first molding in the present embodiment. In the vicinity of the cavity surface of the fixed mold 19, a temperature control pipe 19a for cooling the molded product is provided. Further, a release cylinder 27 for release is provided around the cavity inside the fixed mold 19, and the rod is provided so as to protrude from the parting surface 19b. The number of release cylinders 27 is not limited, but it is desirable to provide a plurality (for example, 2 to 8). In the present embodiment, the movable mold 15 attached to the movable plate 16 corresponds to one side of the second mold B that performs the second molding. A temperature control pipe 15 a for cooling the molded product is provided in the vicinity of the cavity surface inside the movable mold 15.
中間金型21と22は同じ形状のキャビティ面を有していて、内部のキャビティ面の近傍には成形品を冷却するための温調配管21a,22aが設けられている。そして固定金型19と中間金型21(または中間金型22)が型合せされて第1の金型Aが形成され、可動金型15と中間金型22(または中間金型21)が型合せされて第2の金型Bが形成される。従って第1の金型A、第2の金型Bともに、常時同じ中間金型21,22が型合せされる訳ではない。 The intermediate molds 21 and 22 have cavity surfaces having the same shape, and temperature control pipes 21a and 22a for cooling the molded product are provided in the vicinity of the internal cavity surface. The fixed mold 19 and the intermediate mold 21 (or the intermediate mold 22) are combined to form the first mold A, and the movable mold 15 and the intermediate mold 22 (or the intermediate mold 21) are formed as the mold. The second mold B is formed by combining them. Accordingly, the same intermediate molds 21 and 22 are not always matched in both the first mold A and the second mold B.
なお可動金型15と中間金型21,22との組み合わせによる第1の金型Aにより第1の成形を行い、固定金型19と中間金型21,22の組合わせによる第2の金型Bにより第2の成形を行うようにしてもよい。離型用シリンダ27は、必須のものではなく、固定金型19、中間金型21,22、可動金型15のいずれに設けてもよい。また固定金型19と中間金型21,22、または可動金型15と中間金型21,22のいずれか一方が意図せずに先に型開されてしまわないように固定金型19、中間金型21,22、可動金型15のいずれかにクランプ用のロックシリンダを備えたものでもよい。また後述するように一方の金型間を型開した際に他方の金型間の型締を継続するための副型締装置を固定金型19、中間金型21,22、可動金型19のいずれかに備えたものでもよい。 The first molding is performed by the first mold A which is a combination of the movable mold 15 and the intermediate molds 21 and 22, and the second mold is formed by the combination of the fixed mold 19 and the intermediate molds 21 and 22. You may make it perform 2nd shaping | molding by B. FIG. The release cylinder 27 is not essential and may be provided in any of the fixed mold 19, the intermediate molds 21 and 22, and the movable mold 15. Further, the fixed mold 19 and the intermediate molds 21 and 22 or the movable mold 15 and the intermediate molds 21 and 22 are fixed so that the mold is not opened unintentionally. Any of the molds 21 and 22 and the movable mold 15 may be provided with a lock cylinder for clamping. Further, as will be described later, when the mold is opened between one mold, the sub mold clamping devices for continuing the mold clamping between the other molds are fixed mold 19, intermediate molds 21, 22 and movable mold 19. Any of the above may be provided.
上記の構成により、第1の成形を行う第1の金型Aと第2の成形を行う第2の金型Bは、型開閉方向の同軸上に配設され、第1の型開閉機構30と第2の型開閉機構42により型閉がなされ、同時に型締シリンダ23により型締可能となっている。従って1個の固定金型と1個の可動金型とが取付けられた一般的な射出成形機とほぼ同じ型締力で第1の金型Aと第2の金型Bの型締を行うことができる。 With the above configuration, the first mold A for performing the first molding and the second mold B for performing the second molding are arranged coaxially in the mold opening / closing direction, and the first mold opening / closing mechanism 30 is provided. The mold is closed by the second mold opening / closing mechanism 42 and can be clamped by the mold clamping cylinder 23 at the same time. Accordingly, the first mold A and the second mold B are clamped with substantially the same clamping force as a general injection molding machine having one fixed mold and one movable mold. be able to.
前記可動金型15の温調配管15a、固定金型19aの温調配管19a、中間金型21,22の温調配管21a,22bはそれぞれ図示しない温調装置に接続され、温調装置から温度制御された媒体(通常の場合は冷却水)が供給されるようになっている。 The temperature control pipe 15a of the movable mold 15, the temperature control pipe 19a of the fixed mold 19a, and the temperature control pipes 21a and 22b of the intermediate molds 21 and 22 are connected to a temperature control device (not shown), respectively, and the temperature is controlled from the temperature control device. A controlled medium (usually cooling water) is supplied.
次に射出装置について説明する。固定盤20の側方のベース17上には第1の射出装置13が設けられている。第1の射出装置13は、固定盤20に対して進退移動可能となっている。また可動盤16の側方には第2の射出装置14が設けられている。第2の射出装置14は、可動盤16の型開閉移動とともに台を含めた全体が移動可能に設けられ、更に可動金型15に対して第2の射出装置14のみが進退移動可能となっている。 Next, the injection device will be described. A first injection device 13 is provided on the base 17 on the side of the fixed platen 20. The first injection device 13 can move forward and backward with respect to the fixed platen 20. A second injection device 14 is provided on the side of the movable platen 16. The second injection device 14 is provided so as to be movable in its entirety, including the stand, along with the mold opening / closing movement of the movable platen 16, and only the second injection device 14 can move forward and backward with respect to the movable mold 15. Yes.
次に複合成形品用の射出成形機11の制御方法について図2および図3により説明する。図2、図3はいずれも、可動金型15が取付けられた可動盤16と中間金型21,22が取付けられた回転盤37がそれぞれ型開(型開完了)され、前回に成形された複合成形品P2が中間金型22から取出された後に、回転盤37と中間金型21,22が回転された後の状態からスタートしている。従って前回に固定金型19と中間金型21の間の第1の金型Aで成形された1次成形品は、中間金型21に貼り付いた状態で可動金型15と対向している(図2の(a)を参照)。 Next, the control method of the injection molding machine 11 for composite molded products will be described with reference to FIGS. 2 and 3, the movable plate 16 to which the movable die 15 is attached and the rotary plate 37 to which the intermediate dies 21 and 22 are attached are respectively opened (completed in mold opening) and molded last time. After the composite molded product P2 is taken out from the intermediate mold 22, it starts from a state after the rotating disk 37 and the intermediate molds 21 and 22 are rotated. Accordingly, the primary molded product that was previously molded with the first mold A between the fixed mold 19 and the intermediate mold 21 is opposed to the movable mold 15 while being attached to the intermediate mold 21. (See FIG. 2A).
この状態から型閉工程を開始する。型閉工程では第1の型開閉機構30のサーボモータ31を駆動させ、可動金型15と可動盤16を型閉方向へ移動させる。また第2の型開閉機構42のサーボモータ43を駆動させ中間金型21,22と中間部材18を型閉方向へ移動させる。そして固定金型19と中間金型22が型合せされ、中間金型21と可動金型15が型合せされ、型閉工程が完了するとハーフナット28がタイバ24の係止部29に係合される。そして型締シリンダ23の型締用油室25に作動油が供給されて型締増圧工程が行われる(図2の(b)を参照)。そして型締増圧の完了確認後に、射出充填工程を行う。射出充填工程は、第1の射出装置13から固定金型19と中間金型22の間に形成された第1の金型Aのキャビティに溶融樹脂を射出充填して1次成形(第1の成形)を行う。本実施形態では1次成形は、一例として複合成形品の窓部等の主要部であり、2次成形よりも容積が大きく冷却時間も長くかかる成形部となっている。1次成形は、一般的な射出成形で行ってもよく、射出圧縮成形により行ってもよい。 The mold closing process starts from this state. In the mold closing process, the servo motor 31 of the first mold opening / closing mechanism 30 is driven to move the movable mold 15 and the movable platen 16 in the mold closing direction. Further, the servo motor 43 of the second mold opening / closing mechanism 42 is driven to move the intermediate molds 21 and 22 and the intermediate member 18 in the mold closing direction. Then, the fixed mold 19 and the intermediate mold 22 are combined, the intermediate mold 21 and the movable mold 15 are combined, and when the mold closing process is completed, the half nut 28 is engaged with the engaging portion 29 of the tie bar 24. The Then, hydraulic oil is supplied to the mold clamping oil chamber 25 of the mold clamping cylinder 23 to perform a mold clamping pressure increasing process (see FIG. 2B). Then, after confirming completion of mold clamping pressure increase, an injection filling process is performed. In the injection filling process, the molten resin is injected and filled into the cavity of the first mold A formed between the fixed mold 19 and the intermediate mold 22 from the first injection device 13 to perform primary molding (first molding). Molding). In the present embodiment, the primary molding is a main part such as a window part of a composite molded product as an example, and is a molded part that has a larger volume and a longer cooling time than the secondary molding. Primary molding may be performed by general injection molding, or may be performed by injection compression molding.
また射出充填工程では、第2の射出装置14から可動金型15と中間金型21の間に形成された第2の金型Bのキャビティに溶融樹脂を射出充填して2次成形(第2の成形)を行う。本実施形態では2次成形は、一例として主要部の周辺に形成される枠部であり、1次成形よりも容積が小さく冷却時間も短い成形部となっている。本実施形態では2次成形は一般的な射出成形で行われるが、射出圧縮成形により行ってもよい。前記1次成形の射出と前記2次成形の射出のタイミングは、同時またはどちらかのタイミングが早くなるように前後して行われる。ただし双方が一般的な射出成形であって、射出のタイミングを前後にずらす場合は、冷却時間とサイクル短縮の関係から容積の大きい1次成形を先に行うことが好ましい。 Further, in the injection filling process, the molten resin is injected and filled into the cavity of the second mold B formed between the movable mold 15 and the intermediate mold 21 from the second injection device 14 to perform secondary molding (second molding). ). In the present embodiment, the secondary molding is a frame portion formed around the main portion as an example, and is a molded portion that has a smaller volume and a shorter cooling time than the primary molding. In the present embodiment, the secondary molding is performed by general injection molding, but may be performed by injection compression molding. The timing of the injection of the primary molding and the injection of the secondary molding is performed at the same time or before and after so that one of the timings is accelerated. However, both are general injection moldings, and when the injection timing is shifted back and forth, it is preferable to perform the primary molding with a large volume first from the relationship between the cooling time and the cycle shortening.
図3に示されるように、1次成形も2次成形も射出充填工程の後に保圧工程が行われ、その後に冷却工程が行われる。本実施形態では主要部を成形する1次成形(第1の成形)のほうが容積が大きく、冷却工程の冷却時間が長く必要となる。一方2次成形(第2の成形)は容積が小さく冷却工程の冷却時間が短くて済み、早く冷却完了となる。1次成形と2次成形の冷却工程が並行して行われている間は、型締シリンダ23による型締が継続されている。そして本実施形態では2次工程の冷却が完了すると、第2の金型Bのみを先に型開して複合成形品P2を取り出す。具体的には型締シリンダ23の型開用油室26に作動油を供給し、中間金型21と可動金型15の間の強力型開(離型工程)を行う。この際に4個の第2の型開閉機構42のサーボモータ43は中間部材18(回転盤37と中間金型21,22を含む)を固定金型19側に向けて押圧し、第1の金型Aの型締状態を保つようにする。なおこの際の第1の金型Aを型締状態に保つための力が、第2の型開閉機構42のサーボモータ43の力のみでは不足する場合は、固定金型19や中間金型21,22または固定盤20等に副型締シリンダ等の型締補助機構を設けてもよい。また副型締シリンダは、ロッド等の形状を工夫することにより、離型シリンダ27と兼用することも可能である。 As shown in FIG. 3, in both the primary molding and the secondary molding, a pressure holding process is performed after the injection filling process, and then a cooling process is performed. In the present embodiment, the primary molding (first molding) for molding the main part has a larger volume and requires a longer cooling time in the cooling process. On the other hand, the secondary molding (second molding) has a small volume and requires a short cooling time in the cooling process, so that the cooling is completed quickly. Clamping by the mold clamping cylinder 23 is continued while the primary molding and secondary molding cooling processes are performed in parallel. In this embodiment, when the cooling in the secondary process is completed, only the second mold B is opened first, and the composite molded product P2 is taken out. Specifically, hydraulic oil is supplied to the mold opening oil chamber 26 of the mold clamping cylinder 23 to perform strong mold opening (mold release process) between the intermediate mold 21 and the movable mold 15. At this time, the servo motors 43 of the four second mold opening / closing mechanisms 42 press the intermediate member 18 (including the rotary disk 37 and the intermediate molds 21 and 22) toward the fixed mold 19 side, and the first The mold A is kept in the clamped state. In this case, if the force for maintaining the first mold A in the mold clamping state is insufficient only with the force of the servo motor 43 of the second mold opening / closing mechanism 42, the fixed mold 19 and the intermediate mold 21 are used. 22 or the fixed platen 20 or the like may be provided with a mold clamping assist mechanism such as a sub mold clamping cylinder. The sub-clamping cylinder can also be used as the release cylinder 27 by devising the shape of a rod or the like.
型締シリンダ23による強力型開(離型工程)が終了すると、次の2次成形の型開工程では第1の型開閉機構30のサーボモータ31を駆動して可動盤16と可動金型15を型開完了位置まで移動させる。この際に第2の型開閉機構42のサーボモータ43も駆動され、中間金型22と固定金型19の型締が解除されないように位置制御または速度制御が行われる。なおベース17または固定盤20と中間部材18の間に第2の型開閉機構を設けた場合は、この際の第2の型開閉機構の作動は不要となる。そして可動金型15と中間金型21が型開きされた状態で、所定の作業工程である取出工程を行う。(なお本発明において「型開して」とは、必ずしも型開完了位置までの移動を要件としないが、射出成形機11側で型開動作を行ってはいるものの型同士が密着しているものは含まれない。)取出工程では、可動金型15と中間金型21の間に取出機41を侵入させるとともに、中間金型21に設けた図示しないエジェクタ機構を作動させて、中間金型21のから複合成形品P2の取出しを行う(図2の(c)を参照)。なお複合成形品P2は可動金型15に貼り付く形で離型され、可動金型15から取り出されるものでもよい。いずれにしても取出工程はこの時間に限定されないが、3〜8秒程度の時間を要するものが多い。 When the strong mold opening (mold release process) by the mold clamping cylinder 23 is completed, in the next secondary mold opening process, the servo motor 31 of the first mold opening / closing mechanism 30 is driven to move the movable plate 16 and the movable mold 15. Is moved to the mold opening completion position. At this time, the servo motor 43 of the second mold opening / closing mechanism 42 is also driven, and position control or speed control is performed so that the mold clamping of the intermediate mold 22 and the fixed mold 19 is not released. When the second mold opening / closing mechanism is provided between the base 17 or the fixed platen 20 and the intermediate member 18, the operation of the second mold opening / closing mechanism at this time is not necessary. Then, in a state where the movable mold 15 and the intermediate mold 21 are opened, an extraction process which is a predetermined work process is performed. (In the present invention, “open the mold” does not necessarily require movement to the mold opening completion position, but the molds are in close contact with each other even though the mold opening operation is performed on the injection molding machine 11 side. (In the take-out process, the take-out machine 41 is inserted between the movable mold 15 and the intermediate mold 21 and an ejector mechanism (not shown) provided in the intermediate mold 21 is operated to operate the intermediate mold. 21, the composite molded product P2 is taken out (see (c) of FIG. 2). The composite molded product P <b> 2 may be released from the movable mold 15 so as to stick to the movable mold 15 and taken out from the movable mold 15. In any case, the extraction process is not limited to this time, but many times require about 3 to 8 seconds.
図3に示されるように、可動盤16の型開、複合成形品P2の取出の際も並行して一方の第1の金型Aでは1次成形品の冷却工程が行われている。そして本実施形態では、他方の第2の金型Bから複合成形品P2を取出完了後に第1の成形金型Aの冷却工程が完了すると離型シリンダ27を用いて第1の金型Aの離型を行う。この際に並行して第1の型開閉機構30のサーボモータ31はサーボロックし、第2の型開閉機構42のサーボモータ43を駆動させて中間部材18および中間金型22等を固定金型19から離型させる補助を行ってもよい(図3の(d)を参照)。 As shown in FIG. 3, the cooling process of the primary molded product is performed in the first mold A in parallel with the mold opening of the movable platen 16 and the removal of the composite molded product P2. In the present embodiment, when the cooling process of the first molding die A is completed after the composite molded product P2 is completely taken out from the other second die B, the release die 27 is used to remove the first mold A. Perform mold release. At the same time, the servo motor 31 of the first mold opening / closing mechanism 30 is servo-locked, and the servo motor 43 of the second mold opening / closing mechanism 42 is driven so that the intermediate member 18 and the intermediate mold 22 are fixed. You may perform the mold release from 19 (refer (d) of FIG. 3).
なお第1の金型Aのほうが第2の金型Bよりも極端に冷却時間が長い場合、第2の金型Bの冷却工程の終了と同時に第2の金型Bを型開して成形品を取り出しても、その後の時間が余ってしまい、可動金型19のキャビティ面、中間金型21のキャビティ面が大気中に曝されて型温が低下してしまう。従ってそういう場合は、なるべく第2の金型Bの型開が継続されている時間が短くて済むように、第1の金型Aの冷却工程の終了または型開完了に合わせて、第2の金型Bからの複合成形品P2の取出しも終了するようにすることが望ましい。また可動金型15と中間金型21,22により第1の金型Aが形成され、固定金型19と中間金型22,21から第2の金型Bが形成される場合は、第2の金型Bの型開きの際に中間金型21,22を移動させなくてもよいから、第1の金型Aからの成形品の取出と、第2の金型Bの型開は同時に並行して行える。しかし固定金型19と中間金型21,22により第1の金型Aが形成され可動金型15と中間金型22,21から第2の金型が形成される場合は、可動金型15から複合成形品P2を取出す場合を除き、並行して行えない場合が多い。従って本実施形態では、図3の(d)、(e)のように第1の金型Aの型開中、第2の金型Bは型開した状態で待機される。 When the cooling time of the first mold A is extremely longer than that of the second mold B, the second mold B is opened and molded simultaneously with the end of the cooling process of the second mold B. Even if the product is taken out, the remaining time is left, and the cavity surface of the movable mold 19 and the cavity surface of the intermediate mold 21 are exposed to the atmosphere, and the mold temperature is lowered. Therefore, in such a case, the second mold B is opened in accordance with the end of the cooling process of the first mold A or the completion of the mold opening so that the time during which the mold opening of the second mold B is continued is as short as possible. It is desirable that the removal of the composite molded product P2 from the mold B is also completed. Further, when the first mold A is formed by the movable mold 15 and the intermediate molds 21 and 22 and the second mold B is formed from the fixed mold 19 and the intermediate molds 22 and 21, the second mold B is formed. Since it is not necessary to move the intermediate molds 21 and 22 when the mold B is opened, the removal of the molded product from the first mold A and the mold opening of the second mold B are performed simultaneously. Can be done in parallel. However, when the first mold A is formed by the fixed mold 19 and the intermediate molds 21 and 22 and the second mold is formed from the movable mold 15 and the intermediate molds 22 and 21, the movable mold 15 In many cases, it cannot be performed in parallel except when the composite molded product P2 is taken out of the product. Therefore, in this embodiment, as shown in FIGS. 3D and 3E, while the first mold A is being opened, the second mold B is in a standby state with the mold opened.
そして離型シリンダ27による離型が完了した後は、第2の型開閉機構42のサーボモータ43のみの駆動力により、中間部材18と中間金型22等が型開きされる。この際第1の型開閉機構30のサーボモータ31は継続してサーボロックされている。そして第1の金型Aの型開工程が完了すると(図2の(e)を参照)、反転工程が行われる(図2の(a)を参照)。反転工程では、中間部材18の回転盤37および中間金型21,22がサーボモータ40により再び180°回転され、中間金型22の1次成形品P1が2次成形を行うために可動金型15と対向する位置に反転移動される。本発明では、第1の金型Aと第2の金型Bで冷却時間に差がある場合、冷却時間の長い一方の第1の金型Aで冷却工程を継続している間に冷却時間の短い他方の第2の金型Bを先に型開して、成形品を取出しておくので、冷却時間の長い第1の金型Aの冷却完了に合わせて同時に第1の金型Aと第2の金型Bを同時かほぼ同時に型開する場合よりも取出に関する時間分だけ成形サイクルを短縮することができる。 After the release by the release cylinder 27 is completed, the intermediate member 18 and the intermediate mold 22 are opened by the driving force of only the servo motor 43 of the second mold opening / closing mechanism 42. At this time, the servomotor 31 of the first mold opening / closing mechanism 30 is continuously servo-locked. When the mold opening process of the first mold A is completed (see (e) of FIG. 2), an inversion process is performed (see (a) of FIG. 2). In the reversing step, the rotary plate 37 and the intermediate molds 21 and 22 of the intermediate member 18 are rotated 180 ° again by the servo motor 40, and the movable mold is used for the primary molded product P1 of the intermediate mold 22 to perform the secondary molding. Inverted to a position facing 15. In the present invention, when there is a difference in cooling time between the first mold A and the second mold B, the cooling time is continued while the cooling process is continued in the first mold A having a long cooling time. The other second mold B having a shorter length is opened first, and the molded product is taken out, so that the first mold A and the first mold A simultaneously with the completion of cooling of the first mold A having a long cooling time. The molding cycle can be shortened by the time relating to the removal, compared to when the second mold B is opened at the same time or almost simultaneously.
本発明については、一々列挙はしないが、上記した実施形態のものに限定されず、当業者が本発明の趣旨を踏まえて変更を加えた次のようなものについても、適用されることは言うまでもないことである。 Although the present invention is not enumerated one by one, it is not limited to the above-described embodiment, and it goes without saying that the present invention also applies to the following modifications made based on the gist of the present invention. That is.
上記の本実施形態の制御方法では、第1の金型Aで行う1次成形のほうが第2の金型Bで行う2次成形よりもキャビティの容積が大きく、冷却時間が長くなる場合について記載した。しかしキャビティの容積に係らず、樹脂の種類の相違や、金型温度の相違、型閉中または型締中に行われるコア作動の相違、発泡成形や加熱冷却システムの採用等の理由により、第1の金型のほうが第2の金型よりも冷却時間が長く必要となるかまたは冷却の関係が無くても型締継続が必要となる場合であってもよい。 In the control method of the present embodiment, the case where the primary molding performed by the first mold A has a larger cavity volume and the cooling time becomes longer than the secondary molding performed by the second mold B is described. did. However, regardless of the volume of the cavity, due to reasons such as differences in resin types, differences in mold temperature, differences in core operation performed during mold closing or clamping, foam molding and heating / cooling systems are adopted. It may be the case that the first mold requires a longer cooling time than the second mold, or the mold clamping needs to be continued even if there is no cooling relationship.
上記の本実施形態の制御方法では、可動盤16を型開完了状態としたまま停止させ、複合成形品P2の取出等を行った後に中間部材18の移動を行っている。しかしながら別の制御方法として、第1の金型Aである固定金型19と中間金型21または22の間の離型にも型締シリンダ23による離型力(強力型開)を利用したい場合は、再度、第1の型開閉機構30により可動盤16を移動させて中間金型22または21と可動金型15の型閉を行い、ハーフナット28をタイバ24に係止し、型締シリンダ23による第1の金型Aの離型を行ってもよい。ただしその場合、第1の金型Aの離型の際に、第2の金型Bの側が先に型開きしてしまわないよう工夫が必要である。 In the control method of the present embodiment described above, the movable platen 16 is stopped while the mold opening is completed, and the intermediate member 18 is moved after the composite molded product P2 is taken out. However, as another control method, when it is desired to use the mold release force (strong mold opening) by the mold clamping cylinder 23 for the mold release between the fixed mold 19 as the first mold A and the intermediate mold 21 or 22. The movable platen 16 is moved again by the first mold opening / closing mechanism 30 to close the intermediate mold 22 or 21 and the movable mold 15, and the half nut 28 is locked to the tie bar 24. 23, the first mold A may be released. However, in that case, when releasing the first mold A, it is necessary to devise so that the second mold B side does not open first.
また本実施形態とは別の制御方法として、上記の図1の複合成形品用の射出成形機11において中間部材18および中間金型21,22を回転させないで成形を行う場合であってもよい。その場合に第1の金型Aと第2の金型Bは、毎回同じ組み合わせで型合せされ、それぞれ別の第1の成形と第2の成形が行われる。そして例えば第1の金型Aである固定金型19と中間金型22の間のキャビティで成形される第1の成形品のほうが、第2の金型Bである可動金型15と中間金型21との間のキャビティで成形される成形品よりも冷却時間が長く、第2の金型Bのほうが第1の金型Aよりも型開時の所定の作業工程に要する時間が長い場合に、同時に型締完了して型開きする場合よりも成形サイクルを短縮できる。また射出成形機については、中間部材に中間金型を回転させる機能を備えないものであっても第1の成形を行う第1の金型と第2の成形を行う第2の金型が型開閉方向の同軸上に配設され同時に型締可能なものであればよい。その場合の成形方法は、上記した射出成形機11の回転盤37を回転させないで行う成形方法と同じである。 Further, as a control method different from the present embodiment, the molding may be performed without rotating the intermediate member 18 and the intermediate molds 21 and 22 in the injection molding machine 11 for the composite molded product shown in FIG. . In this case, the first mold A and the second mold B are matched with each other in the same combination, and different first molding and second molding are performed. For example, the first molded product formed in the cavity between the fixed mold 19 that is the first mold A and the intermediate mold 22 is the movable mold 15 that is the second mold B and the intermediate mold. When the cooling time is longer than the molded product molded in the cavity between the mold 21 and the second mold B requires a longer time for a predetermined work process when the mold is opened than the first mold A In addition, the molding cycle can be shortened compared with the case where the mold clamping is completed and the mold is opened at the same time. As for the injection molding machine, even if the intermediate member does not have the function of rotating the intermediate mold, the first mold for performing the first molding and the second mold for performing the second molding are the molds. What is necessary is just to be arrange | positioned on the same axis | shaft of an opening-and-closing direction, and mold-clamping simultaneously. The molding method in that case is the same as the molding method performed without rotating the rotary disk 37 of the injection molding machine 11 described above.
本発明の上記の実施形態では、複合成形品の1次成形のほうが冷却時間が長く、2次成形のほうが冷却時間が短い場合に、複合成形品の取出工程(所定の作業工程)を並行して行うことにより成形サイクルを短縮するものについて記載した。しかし本発明において第1の金型Aで成形品を冷却中に、第2の金型Bを型開して行う所定の作業工程は、取出工程の他、次のような作業工程であってもよい。中間金型へインサート物を取付けるインサート工程、複合成形品の修正工程(スプルや余剰部の除去等)、成形品良否確認工程、複合成形品や金型への塗布物の塗布工程。その他の型開することが成形品にとって望ましい工程。 In the above embodiment of the present invention, when the primary molding of the composite molded product has a longer cooling time and the secondary molding has a shorter cooling time, the composite molded product removal process (predetermined work process) is performed in parallel. It was described that the molding cycle is shortened by performing the above. However, in the present invention, the predetermined work process performed by opening the second mold B while the molded product is being cooled by the first mold A is the following work process in addition to the extraction process. Also good. Insert process for attaching an insert to an intermediate mold, process for correcting a composite molded product (removal of sprues and surplus parts, etc.), process for checking the quality of a molded product, and application process for an applied product to a composite molded product and a mold. Other processes where mold opening is desirable for molded products.
また本発明は殆どの場合、1次成形のほうが冷却時間が長い場合に用いられるが、2次成形のほうが1次成形よりも冷却時間が短い場合に用いることを除外するものではない。例えば1次成形のほうが冷却時間が短くても1次成形された1次成形品に型開きして比較的長時間を要する所定の作業工程(修正工程や塗布工程やインサート工程等)を行いたい場合は、1次成形側を先に型開きすることもあり得ないことではない。 In most cases, the primary molding is used when the cooling time is longer, but the secondary molding is not excluded when the cooling time is shorter than the primary molding. For example, even if the cooling time is shorter in primary molding, it is desired to perform a predetermined work process (correction process, coating process, insert process, etc.) that requires a relatively long time by opening the primary molded product that has been primary molded. In this case, it is not impossible that the primary molding side is opened first.
また本発明の複合成形品の射出成形機については、中間部材がタイバに挿通されないものでもよい。その場合、ベッド上を型開閉方向に移動可能な中間部材に対して回転盤が回転可能に取付けられ、回転盤の両面に中間金型がそれぞれ取付けられる。また本発明の複合成形品の射出成形機の中間金型は、ベース上の回転盤の上に金型と中間部材とが兼用された1個の部材が載置されるものでもよい。その場合、金型と中間部材とが兼用された部材の両面にキャビティ面が形成されることになる。また回転盤が上下のフレームで保持されるのか下方の盤のみに保持されるものかに関係なく、長方体からなる回転盤の4面にそれぞれ中間金型が取付けられたものでもよい。従って中間金型の数は固定金型と可動金型のいずれとも型合せされるために少なくとも2個を必要とするが4個、6個でもよい。更には射出装置の数や配置関係についても限定されない。 Moreover, about the injection molding machine of the composite molded product of this invention, an intermediate member may not be penetrated by a tie bar. In that case, a rotating disk is rotatably attached to an intermediate member that can move on the bed in the mold opening and closing direction, and the intermediate molds are respectively attached to both surfaces of the rotating disk. The intermediate mold of the composite molded product injection molding machine of the present invention may be one in which a single member serving as both a mold and an intermediate member is placed on a rotating disk on a base. In this case, cavity surfaces are formed on both surfaces of a member that serves as a mold and an intermediate member. In addition, regardless of whether the rotating disk is held by the upper and lower frames or only by the lower disk, intermediate disks may be attached to the four surfaces of the rotating disk made of a rectangular parallelepiped. Therefore, the number of intermediate molds is at least two in order to match both the fixed mold and the movable mold, but may be four or six. Further, the number and arrangement relationship of the injection devices are not limited.
更に本発明の複合成形品の射出成形機は、中央の固定盤に軸を中心に回転可能な回転盤が設けられ、前記回転盤の両面にそれぞれ中間金型が取付けられるものでもよい。その場合固定盤の一側側と他側側に固定盤に対して型開閉機構により型開閉される可動盤がそれぞれ配置される。そして前記型開閉機構により可動盤がそれぞれ型閉された際に、可動金型と中間金型の一方からなり1次成形を行う第1の金型Aと、別の可動金型と別の中間金型からなる第2の金型Bが型開閉方向の同軸上に形成される。そして第1の金型Aと第2の金型Bは、可動盤等に配置された型締装置により同時に型締可能となっている。また可動盤の外側には第1の射出装置が設けられ第1の金型Aへ射出が可能となっている。また可動盤の外側には第2の射出装置が設けられ、型締時に同時または前後して第2の金型Bへ射出可能となっている。なお複合成形品の射出成形機の配置はこれらに限定されない。 Further, the composite molded product injection molding machine according to the present invention may be such that a rotating plate rotatable around an axis is provided on a central fixed platen, and intermediate molds are attached to both surfaces of the rotating plate. In this case, movable plates that are opened and closed by a mold opening / closing mechanism with respect to the stationary platen are arranged on one side and the other side of the stationary platen, respectively. When the movable platen is closed by the mold opening / closing mechanism, the first mold A, which is composed of one of the movable mold and the intermediate mold and performs the primary molding, and another movable mold and another intermediate mold. A second mold B made of a mold is formed on the same axis in the mold opening / closing direction. The first mold A and the second mold B can be simultaneously clamped by a mold clamping device arranged on a movable plate or the like. In addition, a first injection device is provided outside the movable plate, and injection into the first mold A is possible. Further, a second injection device is provided outside the movable plate, and can be injected into the second mold B at the same time or before and after the mold clamping. The arrangement of the injection molding machine for the composite molded product is not limited to these.
11 複合成形品用の射出成形機
12 型締装置
15 可動金型
16 可動盤
18 中間部材
19 固定金型
20 固定盤
21,22 中間金型
23 型締シリンダ
30 第1の型開閉機構
31,40,43 サーボモータ
32,44 ボールネジ
33,45 ボールネジナット
37 回転盤
42 第2の型開閉機構
A 第1の金型
B 第2の金型
DESCRIPTION OF SYMBOLS 11 Injection molding machine for composite molded products 12 Mold clamping device 15 Movable mold 16 Movable platen 18 Intermediate member 19 Fixed die 20 Fixed platen 21 and 22 Intermediate die 23 Clamping cylinder 30 First mold opening / closing mechanism
31, 40, 43 Servo motors 32, 44 Ball screw 33, 45 Ball screw nut 37 Turntable 42 Second mold opening / closing mechanism A First mold B Second mold
Claims (2)
第1の金型と第2の金型を同時に型締し、型締時に同時または前後して第1の金型と第2の金型に射出を行い、
第1の金型または第2の金型のいずれか一方の金型で成形品を冷却中に、早く冷却が完了した他方の金型のみを先に型開して所定の作業工程を行い、その後いずれか一方の金型の冷却が完了すると該いずれか一方の金型の離型を行うことを特徴とする射出成形機の制御方法。 In a control method of an injection molding machine in which a first mold for performing first molding and a second mold for performing second molding are arranged coaxially in the mold opening and closing direction and can be simultaneously clamped,
The first mold and the second mold are clamped at the same time, and the first mold and the second mold are injected simultaneously or before and after the mold clamping .
While the molded product is being cooled with either the first mold or the second mold, only the other mold that has been quickly cooled is first opened to perform a predetermined work process, Thereafter, when the cooling of one of the molds is completed, the mold is released from either one of the molds.
第1の金型で1次成形された1次成形品を冷却中に、早く冷却が完了した第2の金型のみを先に型開して2次成形された複合成形品の取出工程を行うことを特徴とする請求項1に記載の射出成形機の制御方法。
When molding a composite molded product by performing primary molding with the first mold and secondary molding with the second mold,
During the cooling of the primary molded product that has been primarily molded by the first mold, only the second mold that has been quickly cooled is first opened, and the composite molded product that has been secondarily molded is taken out. The method for controlling an injection molding machine according to claim 1, wherein the control method is performed.
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