JP6364381B2 - Throttle device and refrigeration cycle system including the same - Google Patents
Throttle device and refrigeration cycle system including the same Download PDFInfo
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- JP6364381B2 JP6364381B2 JP2015125606A JP2015125606A JP6364381B2 JP 6364381 B2 JP6364381 B2 JP 6364381B2 JP 2015125606 A JP2015125606 A JP 2015125606A JP 2015125606 A JP2015125606 A JP 2015125606A JP 6364381 B2 JP6364381 B2 JP 6364381B2
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- guide tube
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- refrigerant
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- 238000005057 refrigeration Methods 0.000 title claims description 22
- 230000002093 peripheral effect Effects 0.000 claims description 151
- 239000003507 refrigerant Substances 0.000 claims description 84
- 238000004891 communication Methods 0.000 claims description 36
- 239000000843 powder Substances 0.000 description 16
- 238000011144 upstream manufacturing Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 8
- 238000010828 elution Methods 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 8
- 239000010935 stainless steel Substances 0.000 description 8
- 229910001369 Brass Inorganic materials 0.000 description 7
- 239000010951 brass Substances 0.000 description 7
- 238000003754 machining Methods 0.000 description 7
- 239000010721 machine oil Substances 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000000151 deposition Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000009751 slip forming Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 239000003480 eluent Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2347/00—Details for preventing or removing deposits or corrosion
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Safety Valves (AREA)
- Lift Valve (AREA)
Description
本発明は、絞り装置、および、それを備える冷凍サイクルシステムに関する。 The present invention relates to a throttling device and a refrigeration cycle system including the same.
空調装置における冷凍サイクルシステムにおいては、絞り装置としてのキャピラリチューブに代えて差圧式の絞り装置を備えるものが提案されている。差圧式の絞り装置は、外気温度に応じて圧縮機を効率よく作動させるために凝縮器出口と蒸発器入口との間の冷媒の圧力を最適に制御するとともに、圧縮機の回転数を変更できる冷凍サイクルシステムにおいても、省力化の観点から圧縮機の回転数に応じた冷媒の圧力を最適に制御するものとされる。絞り装置は、例えば、冷媒が導入される一端で、凝縮器に接続される一次側配管に接合されており、冷媒が排出される他端で蒸発器に接続される二次側配管に接合されている。 As a refrigeration cycle system in an air conditioner, a system having a differential pressure type throttle device instead of a capillary tube as a throttle device has been proposed. The differential pressure type throttling device can optimally control the refrigerant pressure between the condenser outlet and the evaporator inlet in order to efficiently operate the compressor according to the outside air temperature, and can change the rotation speed of the compressor. Also in the refrigeration cycle system, the refrigerant pressure is optimally controlled in accordance with the rotational speed of the compressor from the viewpoint of labor saving. For example, the expansion device is joined to a primary side pipe connected to the condenser at one end where the refrigerant is introduced, and joined to a secondary side pipe connected to the evaporator at the other end where the refrigerant is discharged. ing.
差圧式の絞り装置は、例えば、特許文献1にも示されるように、ハウジングの弁口の開度を調節する弁体と、複数個の穴を有し弁体の移動を案内するガイドスカートと、弁体をハウジングの流入口の空間に向けて付勢するコイルバネとを含んで構成されている。上述のハウジングの弁口は、凝縮器(放熱器)に接続され、ハウジングの流出口は、蒸発器に接続されている。 For example, as disclosed in Patent Document 1, a differential pressure type throttle device includes a valve body that adjusts the opening of a valve opening of a housing, a guide skirt that has a plurality of holes and guides the movement of the valve body. And a coil spring that biases the valve body toward the space of the inflow port of the housing. The valve opening of the housing described above is connected to a condenser (heat radiator), and the outlet of the housing is connected to an evaporator.
上述のガイドスカートにおける弁体近傍には、冷媒の流路をなす複数の穴が形成されている。ハウジングの流出口に向けて延びるガイドスカートの円筒外側面がハウジングの内壁に接触することにより、コイルバネの付勢力に抗して弁体の移動が案内される。これにより、弁体は、ハウジングの弁口およびハウジングの流出口を介してそれぞれ作用される力が均衡する位置で停止するので弁口の開度は、コイルバネが弁体に及ぼす弾性力によって決定されることとなる。 In the vicinity of the valve body in the above-described guide skirt, a plurality of holes forming a refrigerant flow path are formed. The cylindrical outer surface of the guide skirt extending toward the outlet of the housing contacts the inner wall of the housing, so that the movement of the valve element is guided against the biasing force of the coil spring. As a result, the valve body stops at a position where the forces applied through the valve opening of the housing and the outlet of the housing are balanced, so that the opening degree of the valve opening is determined by the elastic force exerted by the coil spring on the valve body. The Rukoto.
上述のような差圧式の絞り装置において、ハウジングの弁口よりも下流側では冷媒の状態は比較的不安定な液‐ガス状態であり、このような場合、比較的長期間の運転により、ハウジングの弁口よりも下流側部分となるガイドスカートの円筒外側面がハウジングの内壁に接触する部分等の部品同士が摺動する摺動部に、冷媒や冷凍機油に含まれる成分が溶出し形成された溶出物または磨耗粉、あるいは、その溶出物と摩耗粉との化合物等が付着し堆積する場合がある。このようなガイドスカートにおける摺動抵抗となる溶出物および磨耗粉は、絞り装置の流量特性に悪影響を及ぼすこととなる。 In the differential pressure type throttle device as described above, the refrigerant is in a relatively unstable liquid-gas state downstream of the valve port of the housing. The components contained in the refrigerant and refrigerating machine oil are eluted and formed in the sliding part where parts such as the part where the cylindrical outer surface of the guide skirt, which is the downstream part of the valve port, contacts the inner wall of the housing slides. In some cases, the eluate or wear powder, or a compound of the eluate and wear powder adheres and accumulates. Such eluent and wear powder that causes sliding resistance in the guide skirt adversely affects the flow rate characteristics of the throttling device.
以上の問題点を考慮し、本発明は、絞り装置、および、それを備える冷凍サイクルシステムであって、冷媒や冷凍機油に含まれる成分の溶出物または磨耗粉、この溶出物と摩耗粉との化合物等の異物が弁口よりも下流側に配置された絞り装置における摺動部に付着することを抑制できる絞り装置、および、それを備える冷凍サイクルシステムを提供することを目的とする。 In view of the above problems, the present invention is a squeezing device and a refrigeration cycle system including the squeezing device, and the eluate or wear powder of components contained in the refrigerant and the refrigerating machine oil, An object of the present invention is to provide a throttling device capable of suppressing foreign matters such as compounds from adhering to a sliding portion in a throttling device disposed downstream of a valve port, and a refrigeration cycle system including the throttling device.
上述の目的を達成するために、本発明に係る絞り装置は、冷媒を供給する配管に配され、配管内に連通する開口端部を両端に有するチューブ本体と、チューブ本体内に連通する少なくとも一つの開口端部を有するガイドチューブに形成され、弁ポートを有する弁座と、ガイドチューブにおける弁座に隣接して形成されガイドチューブの内周部と外周部と連通させる少なくとも一つの連通孔と、弁座の弁ポートに対し近接または離隔可能に配され、ガイドチューブの内周部に案内される本体部と、弁ポートの開口面積を制御する先細部と、本体部の端部と先細部の基部との間に冷媒の流れ方向に対し直交するように形成され弁ポートからの冷媒を連通孔に誘導する少なくとも一つの張出部と、を有するニードル部材と、ニードル部材とガイドチューブの端部との間に配され、ニードル部材を弁座の弁ポートに対し近接する方向に付勢する付勢部材と、を備え、ニードル部材の張出部の直径は、ニードル部材の本体部の直径に比して小に設定されることを特徴とする。また、ニードル部材の張出部は、ガイドチューブ内における弁ポートに連通する拡大部において連通孔に隣接して配されてもよい。ニードル部材の張出部が、互いに平行に複数個、形成されてもよい。さらにまた、ガイドチューブ内の拡大部内の圧力とガイドチューブにおける付勢部材が配される部分の圧力とを略同一とする連通路が、ニードル部材の本体部の外周部とガイドチューブの内周部との間に形成されてもよい。
In order to achieve the above object, a throttling device according to the present invention is arranged in a pipe for supplying a refrigerant and has a tube main body having both ends of open ends communicating with the pipe, and at least one communicating with the tube main body. A valve seat having a valve port formed in a guide tube having two open ends, and at least one communication hole formed adjacent to the valve seat in the guide tube and communicating with the inner peripheral portion and the outer peripheral portion of the guide tube; A main body that is arranged so as to be close to or separate from the valve port of the valve seat and guided to the inner periphery of the guide tube, a taper that controls the opening area of the valve port, and an end and a taper of the main body A needle member having at least one overhanging portion formed between the base portion and the base portion so as to be orthogonal to the flow direction of the refrigerant and guiding the refrigerant from the valve port to the communication hole; Disposed between the end portion of the over blanking, a biasing member for biasing in a direction coming close to the needle member to the valve port of the valve seat, with the diameter of the projecting portion of the needle member, the needle member It is characterized by being set smaller than the diameter of the main body. Moreover, the overhang | projection part of a needle member may be distribute | arranged adjacent to a communicating hole in the expansion part connected to the valve port in a guide tube. A plurality of protruding portions of the needle member may be formed in parallel to each other. Furthermore, the communication path which makes the pressure in the enlarged portion in the guide tube substantially the same as the pressure in the portion where the urging member in the guide tube is arranged is the outer peripheral portion of the main body portion of the needle member and the inner peripheral portion of the guide tube. Between the two.
本発明に係る絞り装置を備える冷凍サイクルシステムは、蒸発器と、圧縮機、および、凝縮器とを備え、上述の絞り装置が、凝縮器の出口と蒸発器の入口との間に配される配管に設けられるものとされる。 A refrigeration cycle system including a throttle device according to the present invention includes an evaporator, a compressor, and a condenser, and the above-described throttle device is disposed between the outlet of the condenser and the inlet of the evaporator. It shall be provided in the piping.
本発明に係る絞り装置、および、それを備える冷凍サイクルシステムによれば、ニードル部材が、本体部の端部と先細部の基部との間に冷媒の流れ方向に対し直交するように形成され弁ポートからの冷媒を連通孔に誘導する少なくとも一つの張出部を有するので冷媒や冷凍機油に含まれる成分の溶出物または磨耗粉、この溶出物と摩耗粉との化合物等の異物が弁口よりも下流側に配置された絞り装置における摺動部に付着することを抑制できる。 According to the throttle device and the refrigeration cycle system including the same according to the present invention, the needle member is formed between the end of the main body and the base of the tapered portion so as to be orthogonal to the flow direction of the refrigerant. Since it has at least one overhanging part that guides the refrigerant from the port to the communication hole, foreign substances such as the eluate or wear powder of components contained in the refrigerant and refrigeration oil, and the compound of this eluate and wear powder from the valve port Can also be prevented from adhering to the sliding portion of the expansion device arranged on the downstream side.
図1は、冷凍サイクルシステムの一例に適用された本発明に係る絞り装置の第1実施例の構成を示す。 FIG. 1 shows a configuration of a first embodiment of a throttle device according to the present invention applied to an example of a refrigeration cycle system.
絞り装置は、例えば、図2に示されるように、冷凍サイクルシステムの配管における凝縮器6の出口と蒸発器2の入口との間に配置されている。絞り装置は、後述するチューブ本体10の一端10E1で、一次側配管Du1に接合されており、冷媒が排出されるチューブ本体10の他端10E2で二次側配管Du2に接合されている。一次側配管Du1は、凝縮器6の出口と絞り装置とを接続し、二次側配管Du2は、蒸発器2の入口と絞り装置とを接続するものとされる。蒸発器2の出口と凝縮器6の入口との間には、図2に示されるように、蒸発器2の出口に接合される配管Du3と、凝縮器6の入口に接合される配管Du4とにより、圧縮機4が接続されている。圧縮機4は、図示が省略される制御部により駆動制御される。これにより、冷凍サイクルシステムにおける冷媒が、例えば、図2に示される矢印に沿って循環されることとなる。 For example, as shown in FIG. 2, the expansion device is disposed between the outlet of the condenser 6 and the inlet of the evaporator 2 in the piping of the refrigeration cycle system. The throttle device is joined to the primary side pipe Du1 at one end 10E1 of the tube body 10 to be described later, and joined to the secondary side pipe Du2 at the other end 10E2 of the tube body 10 from which the refrigerant is discharged. The primary side pipe Du1 connects the outlet of the condenser 6 and the throttle device, and the secondary side pipe Du2 connects the inlet of the evaporator 2 and the throttle device. Between the outlet of the evaporator 2 and the inlet of the condenser 6, as shown in FIG. 2, a pipe Du3 joined to the outlet of the evaporator 2 and a pipe Du4 joined to the inlet of the condenser 6 Thus, the compressor 4 is connected. The compressor 4 is driven and controlled by a control unit (not shown). Thereby, the refrigerant | coolant in a refrigerating-cycle system will be circulated along the arrow shown by FIG. 2, for example.
絞り装置は、図1に拡大されて示されるように、上述の冷凍サイクルシステムの配管に接合されるチューブ本体10と、チューブ本体10の内周部に固定されるガイドチューブ18と、ガイドチューブ18における一次側配管Du1に近い端部に一体に形成され冷媒の流量を調整する冷媒流量調整部を構成する弁座18V、および、ニードル部材20と、ニードル部材20を弁座18Vに対し近接する方向に付勢するコイルスプリング16と、コイルスプリング16の一方の端部を支持するばね受け部材12と、ニードル部材20の後述する円柱大径部20P2の端面を受け止めるストッパ部材22と、を主な要素として含んで構成されている。 As shown in the enlarged view of FIG. 1, the expansion device includes a tube body 10 joined to the piping of the above-described refrigeration cycle system, a guide tube 18 fixed to the inner periphery of the tube body 10, and a guide tube 18. The valve seat 18V that forms a refrigerant flow rate adjusting unit that is integrally formed at the end portion close to the primary side pipe Du1 and adjusts the flow rate of the refrigerant, the needle member 20, and the direction in which the needle member 20 approaches the valve seat 18V The main elements are a coil spring 16 that is biased toward the end, a spring receiving member 12 that supports one end of the coil spring 16, and a stopper member 22 that receives an end surface of a cylindrical large-diameter portion 20P2 (described later) of the needle member 20. It is configured to include as.
所定の長さおよび直径を有するチューブ本体10は、例えば、銅製パイプ、ステンレス鋼パイプ、または、アルミニウム製パイプで作られ、冷媒が導入される一端10E1で、凝縮器6に接続される一次側配管Du1に接合されており、冷媒が排出される他端10E2で蒸発器2に接続される二次側配管Du2に接合されている。 The tube body 10 having a predetermined length and diameter is made of, for example, a copper pipe, a stainless steel pipe, or an aluminum pipe, and is connected to the condenser 6 at one end 10E1 into which the refrigerant is introduced. It is joined to Du1 and joined to the secondary pipe Du2 connected to the evaporator 2 at the other end 10E2 from which the refrigerant is discharged.
チューブ本体10の内周部における一端10E1から所定距離、離隔した中間部には、後述するガイドチューブ18の固定部18Aの外周部が固定されている。ガイドチューブ18の固定部18Aは、かしめ加工によるチューブ本体10の窪み10CA1により形成される突起がその固定部18Aの外周部に食い込むことにより固定されている。 An outer peripheral portion of a fixing portion 18A of a guide tube 18 to be described later is fixed to an intermediate portion that is separated from the one end 10E1 in the inner peripheral portion of the tube main body 10 by a predetermined distance. The fixing portion 18A of the guide tube 18 is fixed by the protrusion formed by the depression 10CA1 of the tube main body 10 by caulking processing biting into the outer peripheral portion of the fixing portion 18A.
ガイドチューブ18は、例えば、銅、真鍮、または、アルミニウム、あるいは、ステンレス鋼等の材料で機械加工により作られている。ガイドチューブ18における固定部18Aよりも下流側にある円筒状のニードル部材収容部18D、および、固定部18Aよりも上流側にある円筒状のストッパ部材収容部18Uは、それぞれ、チューブ本体10の内径よりも小なる外径を有している。ガイドチューブ18は、チューブ本体10の他端10E2に最も近いニードル部材収容部18Dの端部の内周部に、ばね受け部材12を有し、チューブ本体10の一端10E1に最も近いストッパ部材収容部18Uの端部の内周部に、ストッパ部材22を有している。ガイドチューブ18における上述のニードル部材収容部18D、ストッパ部材収容部18U、および、固定部18Aは、一体に形成されている。 The guide tube 18 is made of a material such as copper, brass, aluminum, or stainless steel by machining. A cylindrical needle member accommodating portion 18D on the downstream side of the fixed portion 18A in the guide tube 18 and a cylindrical stopper member accommodating portion 18U on the upstream side of the fixed portion 18A are respectively arranged on the inner diameter of the tube body 10. The outer diameter is smaller than that. The guide tube 18 has a spring receiving member 12 on the inner peripheral portion of the end of the needle member accommodating portion 18D closest to the other end 10E2 of the tube main body 10 and is the stopper member accommodating portion closest to the one end 10E1 of the tube main body 10. A stopper member 22 is provided on the inner periphery of the end of 18U. The above-described needle member accommodating portion 18D, stopper member accommodating portion 18U, and fixing portion 18A in the guide tube 18 are integrally formed.
固定部18Aに形成される弁座18Vは、ニードル部材20における後述する先細部20P1が挿入される弁ポート18Pを内部中央部に有している。弁ポート18Pは、所定の一様な直径で弁座18Vの中心軸線に沿って貫通する円形の開口を有している。なお、弁ポート18Pは、斯かる例に限られることなく、例えば、弁座18Vの中心軸線に沿って一端10E1に向けて末広状に貫通するものであってもよい。ガイドチューブ18における弁ポート18Pよりも上流側部分には、弁ポート18Pの直径よりも内径が上流側に向けて徐々に大きくなる末広部が、固定部18Aの内側に形成されている。 The valve seat 18V formed in the fixed portion 18A has a valve port 18P into which a tapered portion 20P1 (described later) of the needle member 20 is inserted at the center of the inside. The valve port 18P has a circular opening that penetrates along the central axis of the valve seat 18V with a predetermined uniform diameter. The valve port 18P is not limited to such an example. For example, the valve port 18P may pierce toward the one end 10E1 along the central axis of the valve seat 18V. A divergent portion whose inner diameter gradually increases toward the upstream side than the diameter of the valve port 18P is formed on the inner side of the fixed portion 18A at the upstream portion of the guide tube 18 from the valve port 18P.
ストッパ部材収容部18Uの内周部には、ストッパ部材22が固定されている。ストッパ部材22は、かしめ加工によるストッパ部材収容部18Uの窪み18CA2により形成される突起がその外周部に食い込むことにより固定される。ストッパ部材22は、例えば、金属材料で作られ、略円形断面を有している。ストッパ部材22における冷媒の流れに直交するように形成される両端面には、略平坦な面が形成されている。ストッパ部材22の両端面のうちの一方の端面には、ニードル部材20の先細部20P1が弁ポート18Pに近接したとき、ニードル部材20の円柱大径部20P2の端面が当接されている。ストッパ部材22は、互いに離隔し向き合う平坦面22FSを外周面の一部に有している。これにより、冷媒の流路が、ガイドチューブ18の内周面とストッパ部材22の各平坦面22FSとの間に形成されることとなる。 A stopper member 22 is fixed to the inner peripheral portion of the stopper member accommodating portion 18U. The stopper member 22 is fixed by the protrusion formed by the depression 18CA2 of the stopper member housing portion 18U by caulking process biting into the outer peripheral portion thereof. The stopper member 22 is made of, for example, a metal material and has a substantially circular cross section. A substantially flat surface is formed on both end surfaces of the stopper member 22 formed so as to be orthogonal to the refrigerant flow. One end face of the both end faces of the stopper member 22 is in contact with the end face of the cylindrical large diameter portion 20P2 of the needle member 20 when the tapered portion 20P1 of the needle member 20 is close to the valve port 18P. The stopper member 22 has a flat surface 22FS spaced apart and facing each other on a part of the outer peripheral surface. Thereby, the flow path of the refrigerant is formed between the inner peripheral surface of the guide tube 18 and each flat surface 22FS of the stopper member 22.
図1に示されるように、ガイドチューブ18における弁座18Vよりも下流側部分には、弁ポート18Pの直径よりも内径が大である拡大部18Mが、ニードル部材収容部18Dの内側に形成されている。その拡大部18Mには、後述するニードル部材20の張出部20Fが配される。 As shown in FIG. 1, an enlarged portion 18M having an inner diameter larger than the diameter of the valve port 18P is formed on the inner side of the needle member housing portion 18D in the downstream portion of the guide tube 18 from the valve seat 18V. ing. In the enlarged portion 18M, a protruding portion 20F of the needle member 20 described later is disposed.
ニードル部材収容部18Dの内周部におけるばね受け部材12と上述の弁座18Vとの間には、連通孔18cが弁座18Vの直上に上述の拡大部18Mに向き合って形成されている。連通孔18cは、ガイドチューブ18のニードル部材収容部18Dをその半径方向に貫通することにより、ガイドチューブ18の内周部、弁ポート18P、および、上述の拡大部18Mを、チューブ本体10の内周部とガイドチューブ18のニードル部材収容部18Dにおける外周部との間に連通させる。 A communication hole 18c is formed between the spring receiving member 12 and the above-described valve seat 18V in the inner peripheral portion of the needle member housing portion 18D so as to face the above-described enlarged portion 18M immediately above the valve seat 18V. The communication hole 18c penetrates the needle member accommodating portion 18D of the guide tube 18 in the radial direction, thereby allowing the inner peripheral portion of the guide tube 18, the valve port 18P, and the above-described enlarged portion 18M to be connected to the inside of the tube main body 10. The peripheral portion communicates with the outer peripheral portion of the needle member housing portion 18D of the guide tube 18.
ばね受け部材12は、かしめ加工によるガイドチューブ18におけるニードル部材収容部18Dの窪み18CA1により形成される突起がその外周部に食い込むことによりニードル部材収容部18Dの内周部に固定されている。付勢部材支持部としてのばね受け部材12は、コイルスプリング16の一端が係合されるばねガイド12bを有している。コイルスプリング16の他端は、ニードル部材20のばねガイド部20D1に係合されている。ニードル部材収容部18Dにおけるコイルスプリング16に向き合う部分には、連通孔18cの直径よりも小なる直径を有する連通孔18bがガイドチューブ18の半径方向に貫通するように形成されている。これにより、ニードル部材収容部18Dの内側とチューブ本体10の内周部とガイドチューブ18のニードル部材収容部18Dにおける外周部との間が、連通することとなる。 The spring receiving member 12 is fixed to the inner peripheral portion of the needle member accommodating portion 18D by the protrusion formed by the depression 18CA1 of the needle member accommodating portion 18D in the guide tube 18 by caulking process biting into the outer peripheral portion. The spring receiving member 12 as the urging member supporting portion has a spring guide 12b with which one end of the coil spring 16 is engaged. The other end of the coil spring 16 is engaged with the spring guide portion 20D1 of the needle member 20. A communicating hole 18b having a diameter smaller than the diameter of the communicating hole 18c is formed in a portion of the needle member accommodating portion 18D facing the coil spring 16 so as to penetrate in the radial direction of the guide tube 18. As a result, the inside of the needle member accommodating portion 18D, the inner peripheral portion of the tube main body 10, and the outer peripheral portion of the guide tube 18 in the needle member accommodating portion 18D are communicated.
ニードル部材20は、例えば、真鍮、または、ステンレス鋼等の材料で機械加工により作られ、ニードル部材収容部18Dの内周部に摺動可能に配される円柱状の本体部20Aと、本体部20Aに後述する張出部20Fを介して連結され弁座18Vに向かい合って形成される先細部20P1と、先細部20P1の一端部に形成される円柱大径部20P2と、コイルスプリング16の他端に向かい合う本体部20Aの端部に形成される突起状のばねガイド部20D1と、本体部20Aと先細部20P1の基部との間に形成される張出部20Fと、を主な要素として構成されている。 The needle member 20 is made of a material such as brass or stainless steel, for example, by machining, and is provided with a columnar main body portion 20A slidably disposed on the inner peripheral portion of the needle member housing portion 18D, and a main body portion. A tapered portion 20P1 that is connected to 20A through an overhang portion 20F, which will be described later, and that faces the valve seat 18V, a cylindrical large-diameter portion 20P2 that is formed at one end of the tapered portion 20P1, and the other end of the coil spring 16 The projecting spring guide portion 20D1 formed at the end portion of the main body portion 20A facing the main body 20A and the projecting portion 20F formed between the main body portion 20A and the base portion of the tapered portion 20P1 are mainly configured. ing.
先細部20P1の最小径部は、円柱大径部20P2の連結部の直径と同一に設定されている。所定のテーパ角度を有する円錐台状の先細部20P1は、図1に示されるように、円柱大径部20P2の端面がストッパ部材22の端面に当接されるとき、弁ポート18Pの直径よりも大なる直径を有する基部を弁ポート18Pから所定距離、離隔した位置に有している。先細部20P1における最小径部には、一様な直径を有する所定の長さの円柱部を有する円柱大径部20P2が連なって形成されている。円柱大径部20P2の端面の直径は、先細部20P1の最小径部よりも大に設定されている。先細部20P1における弁ポート18Pの開口端部に対応する位置から上述の円柱大径部20P2の端面までの長さは、所定の長さに設定されている。 The minimum diameter portion of the tapered portion 20P1 is set to be the same as the diameter of the connecting portion of the cylindrical large diameter portion 20P2. As shown in FIG. 1, the frustoconical taper 20P1 having a predetermined taper angle is larger than the diameter of the valve port 18P when the end surface of the cylindrical large-diameter portion 20P2 is brought into contact with the end surface of the stopper member 22. A base having a large diameter is provided at a predetermined distance from the valve port 18P. A cylindrical large-diameter portion 20P2 having a cylindrical portion of a predetermined length having a uniform diameter is formed continuously with the minimum diameter portion in the tapered portion 20P1. The diameter of the end face of the cylindrical large diameter portion 20P2 is set to be larger than the minimum diameter portion of the tapered portion 20P1. The length from the position corresponding to the opening end of the valve port 18P in the tapered portion 20P1 to the end face of the above-described cylindrical large diameter portion 20P2 is set to a predetermined length.
円柱大径部20P2の端面がストッパ部材22の平坦な端面に当接されるとき、ニードル部材20の先細部20P1の外周部における弁ポート18Pの開口端部に対応する位置において、先細部20P1の外周部が、弁ポート18Pの開口端部の周縁に対し所定の隙間を形成するように配置されている。その際、ニードル部材20の先細部20P1と弁ポート18Pの開口端部との間には、後述する絞り部が形成される。チューブ本体10内の冷媒の圧力が所定値以下の場合、円柱大径部20P2の端面は、コイルスプリング16の付勢力と一次側配管Du1からの冷媒の圧力との差に応じた所定の圧力でストッパ部材22の平坦面に当接されている。 When the end surface of the cylindrical large-diameter portion 20P2 is brought into contact with the flat end surface of the stopper member 22, the tip 20P1 is positioned at a position corresponding to the opening end of the valve port 18P in the outer peripheral portion of the tip 20P1 of the needle member 20. The outer peripheral portion is disposed so as to form a predetermined gap with respect to the peripheral edge of the opening end portion of the valve port 18P. At this time, a throttle portion described later is formed between the tapered portion 20P1 of the needle member 20 and the opening end portion of the valve port 18P. When the pressure of the refrigerant in the tube body 10 is equal to or less than a predetermined value, the end surface of the cylindrical large-diameter portion 20P2 is at a predetermined pressure corresponding to the difference between the biasing force of the coil spring 16 and the pressure of the refrigerant from the primary side pipe Du1. The stopper member 22 is in contact with the flat surface.
このような弁ポート18Pの開口端部の周縁に対して形成される所定の隙間の量により、絞り部を通過する所定のブリード量が設定されることとなる。また、ニードル部材20の円柱大径部20P2は、ストッパ部材22の平坦面に当接されているのでニードル部材20に二次側からの不所望な圧力が作用しニードル部材20の先細部20P1が弁座18Vの弁ポート18Pの開口端に食い付くことが回避される。 The predetermined amount of bleed passing through the throttle portion is set by the amount of the predetermined gap formed with respect to the peripheral edge of the opening end of the valve port 18P. Further, since the cylindrical large diameter portion 20P2 of the needle member 20 is in contact with the flat surface of the stopper member 22, an undesired pressure from the secondary side acts on the needle member 20, and the tapered portion 20P1 of the needle member 20 Biting into the open end of the valve port 18P of the valve seat 18V is avoided.
ニードル部材20のばねガイド部20D1には、コイルスプリング16の他方の端部が係合されている。また、コイルスプリング16の一方の端部には、ばね受け部材12のばねガイド部12bが係合されている。ばねガイド部20D1に連なる当接部20D2とばねガイド部12bの先端とは、所定の距離、離隔されている。これにより、仮に、ニードル部材20が、ばねガイド部12bに向って所定値以上、移動せしめられた場合、当接部20D2の端面とばねガイド部12bの先端とが当接するのでニードル部材20の移動が規制されることとなる。従って、コイルスプリング16が、所定値以上に過剰に圧縮されることが回避される。 The other end portion of the coil spring 16 is engaged with the spring guide portion 20 </ b> D <b> 1 of the needle member 20. A spring guide portion 12 b of the spring receiving member 12 is engaged with one end portion of the coil spring 16. The contact portion 20D2 connected to the spring guide portion 20D1 and the tip of the spring guide portion 12b are separated by a predetermined distance. Accordingly, if the needle member 20 is moved toward the spring guide portion 12b by a predetermined value or more, the end surface of the contact portion 20D2 and the tip end of the spring guide portion 12b come into contact with each other, so that the needle member 20 moves. Will be regulated. Therefore, it is avoided that the coil spring 16 is excessively compressed to a predetermined value or more.
ニードル部材20のばねガイド部20D1には、ニードル部材20の移動速度を減速させるはね部材24が設けられている。はね部材24は、例えば、薄板金属材料で作られ、環状の固定片に一体に形成される3枚の接触片を有している。固定片の孔には、ばねガイド部20D1が挿入される。3枚の接触片は、固定片の円周方向に沿って均等の角度で離隔され形成されている。これにより、弾性変位可能な3枚の接触片の先端がガイドチューブ18の内周面に所定の荷重で摺接することによってニードル部材20の移動速度が減速されることとなる。 The spring guide portion 20D1 of the needle member 20 is provided with a spring member 24 that decelerates the moving speed of the needle member 20. The spring member 24 is made of, for example, a thin plate metal material, and has three contact pieces formed integrally with an annular fixed piece. The spring guide portion 20D1 is inserted into the hole of the fixed piece. The three contact pieces are spaced apart at an equal angle along the circumferential direction of the fixed piece. Thus, the moving speed of the needle member 20 is decelerated by the tips of the three elastically displaceable contact pieces slidingly contacting the inner peripheral surface of the guide tube 18 with a predetermined load.
ニードル部材20における張出部20Fは、図3に示されるように、円板形の輪郭を形成するように略環状に形成されている。張出部20Fの直径は、本体部20Aの直径よりも若干小に設定されている。例えば、張出部20Fの直径は、本体部20Aの直径より約0.2〜0.6mm程度小さく設定されている。なお、この設定値は、所定の長期間、冷凍サイクルシステムを運転した場合、ガイドチューブ18内に堆積するであろう溶出物等に基づいて設定されており、仮に、ガイドチューブ18内の張出部20Fに対応する箇所に溶出物等が堆積したとしても、堆積した溶出部等が張出部20Fに接触しない程度の値とされている。これにより、万一、溶出物がニードル部材収容部18Dの内周部の端部に付着した場合であっても、張出部20Fによってニードル部材20の摺動が阻害される虞がない。 As shown in FIG. 3, the protruding portion 20 </ b> F of the needle member 20 is formed in a substantially annular shape so as to form a disc-shaped contour. The diameter of the overhang 20F is set slightly smaller than the diameter of the main body 20A. For example, the diameter of the overhang 20F is set to be smaller by about 0.2 to 0.6 mm than the diameter of the main body 20A. Note that this set value is set based on the eluate and the like that will accumulate in the guide tube 18 when the refrigeration cycle system is operated for a predetermined long period of time. Even if eluate or the like accumulates at a location corresponding to the portion 20F, the deposited elution portion or the like has a value that does not contact the overhanging portion 20F. As a result, even if the eluted material adheres to the end of the inner peripheral portion of the needle member housing portion 18D, there is no possibility that the sliding of the needle member 20 is hindered by the overhang portion 20F.
また、張出部20Fは、本体部20Aの端部から所定距離、離隔した位置に軸部を介して形成されている。ニードル部材20の円柱大径部20P2が、ストッパ部材22の平坦面に対し最大離隔した位置にあるとき、張出部20Fの位置は、その下端が連通孔18cの周縁に近接し向き合うように設定されている。これにより、弁ポート18Pからの冷媒の一部は、ニードル部材収容部18Dの内周部と張出部20Fの外周部との間の隙間に流れ込むとともに、それよりも多くの量であるその他の冷媒は、図3の矢印に示されるように、張出部20Fの下端面および周縁により、連通孔18cに向けて誘導される。ニードル部材収容部18Dの内周部と張出部20Fの外周部との間の隙間に流れ込んだ冷媒は、本体部20Aの外周部とニードル部材収容部18Dの内周部との間の隙間、ニードル部材収容部18Dの内周部、および、連通孔18bを通じてニードル部材収容部18Dの外周部とチューブ本体10の内周部との間の隙間に放出される。これにより、弁ポート18Pからの冷媒の大部分が、ガイドチューブ18の連通孔18cを通じてニードル部材収容部18Dの外周部とチューブ本体10の内周部との間の隙間を通じて他端10E2に排出される。従って、冷媒や冷凍機油に含まれる成分が溶出し形成された溶出物または磨耗粉、あるいは、溶出物と摩耗粉の化合物等が、ニードル部材20の本体部20Aにおける上流側および下流側の端部に付着し堆積することがより一層回避される。また、上述の溶出物等が本体部20Aの外周部とニードル部材収容部18Dの内周部との間の隙間に噛み込むことも回避される。 Further, the overhanging portion 20F is formed through a shaft portion at a position separated from the end of the main body portion 20A by a predetermined distance. When the cylindrical large-diameter portion 20P2 of the needle member 20 is at a position farthest away from the flat surface of the stopper member 22, the position of the overhang portion 20F is set so that its lower end is close to and faces the peripheral edge of the communication hole 18c. Has been. As a result, a part of the refrigerant from the valve port 18P flows into the gap between the inner peripheral portion of the needle member accommodating portion 18D and the outer peripheral portion of the overhang portion 20F, and the other amount is larger than that. As shown by the arrow in FIG. 3, the refrigerant is guided toward the communication hole 18c by the lower end surface and the peripheral edge of the overhang portion 20F. The refrigerant that has flowed into the gap between the inner peripheral portion of the needle member accommodating portion 18D and the outer peripheral portion of the overhang portion 20F is a gap between the outer peripheral portion of the main body portion 20A and the inner peripheral portion of the needle member accommodating portion 18D. It is discharged into the gap between the outer peripheral portion of the needle member accommodating portion 18D and the inner peripheral portion of the tube main body 10 through the inner peripheral portion of the needle member accommodating portion 18D and the communication hole 18b. Thereby, most of the refrigerant from the valve port 18P is discharged to the other end 10E2 through the communication hole 18c of the guide tube 18 through the gap between the outer peripheral portion of the needle member housing portion 18D and the inner peripheral portion of the tube body 10. The Therefore, the eluate or wear powder formed by the elution of the components contained in the refrigerant or the refrigerating machine oil, or the compound of the eluate and the wear powder, etc., are located on the upstream and downstream ends of the main body 20A of the needle member 20. Adhering to and depositing on the substrate is further avoided. Moreover, it is also avoided that the above-described eluate and the like bite into the gap between the outer peripheral portion of the main body portion 20A and the inner peripheral portion of the needle member accommodating portion 18D.
一方、図4は、本発明に係る絞り装置の第1実施例に用いられるニードル部材20の代わりに、ニードル部材30が用いられる比較例としての絞り装置を示す。なお、図4においては、図3に示される例における同一の構成要素について同一の符号を示し、その重複説明を省略する。 4 shows a throttling device as a comparative example in which a needle member 30 is used instead of the needle member 20 used in the first embodiment of the throttling device according to the present invention. In FIG. 4, the same constituent elements in the example shown in FIG. 3 are denoted by the same reference numerals, and redundant description thereof is omitted.
ニードル部材30は、本発明の一例に採用されるような張出部を有することなく、ニードル部材20の材料と同様な材料で機械加工により作られ、ニードル部材収容部18Dの内周部に摺動可能に配される円柱状の本体部30Aと、本体部30Aの端部に面取部を介して連結され弁座18Vに向かい合って形成される先細部30P1と、先細部30P1の一端部に形成される円柱大径部30P2と、コイルスプリング16の他端に向かい合う本体部30Aの端部に形成される突起状のばねガイド部30D1と、を主な要素として構成されている。 The needle member 30 is made of a material similar to the material of the needle member 20 without having an overhanging portion as employed in an example of the present invention, and is slid onto the inner peripheral portion of the needle member accommodating portion 18D. A cylindrical main body portion 30A that is movably disposed, a tapered portion 30P1 that is connected to an end portion of the main body portion 30A via a chamfered portion and faces the valve seat 18V, and one end portion of the tapered portion 30P1 The main component is a cylindrical large-diameter portion 30P2 formed and a protruding spring guide portion 30D1 formed at the end of the main body 30A facing the other end of the coil spring 16.
先細部30P1の最小径部は、円柱大径部30P2の連結部の直径と同一に設定されている。所定のテーパ角度を有する円錐台状の先細部30P1は、円柱大径部30P2の端面がストッパ部材22の端面に当接されるとき、弁ポート18Pの直径よりも大なる直径を有する基部を弁ポート18Pから所定距離、離隔した位置に有している。先細部30P1における最小径部には、一様な直径を有する所定の長さの円柱部を有する円柱大径部30P2が連なって形成されている。 The minimum diameter portion of the tapered portion 30P1 is set to be the same as the diameter of the connecting portion of the cylindrical large diameter portion 30P2. The frustoconical tapered portion 30P1 having a predetermined taper angle has a base portion having a diameter larger than the diameter of the valve port 18P when the end surface of the cylindrical large-diameter portion 30P2 is brought into contact with the end surface of the stopper member 22. It is located at a predetermined distance from the port 18P. A cylindrical large-diameter portion 30P2 having a cylindrical portion of a predetermined length having a uniform diameter is formed continuously with the minimum diameter portion in the tapered portion 30P1.
ニードル部材30のばねガイド部30D1には、コイルスプリング16の他方の端部が係合されている。また、コイルスプリング16の一方の端部には、ばね受け部材17のばねガイド部17bが係合されている。ばねガイド部30D1に連なる当接部30D2とばねガイド部17bの先端とは、所定の距離、離隔されている。これにより、仮に、ニードル部材30が、ばねガイド部17bに向って所定値以上、移動せしめられた場合、当接部30D2の端面とばねガイド部17bの先端とが当接するのでニードル部材30の移動が規制されることとなる。 The other end portion of the coil spring 16 is engaged with the spring guide portion 30 </ b> D <b> 1 of the needle member 30. A spring guide portion 17 b of the spring receiving member 17 is engaged with one end portion of the coil spring 16. The contact portion 30D2 connected to the spring guide portion 30D1 and the tip of the spring guide portion 17b are separated by a predetermined distance. Thereby, if the needle member 30 is moved toward the spring guide portion 17b by a predetermined value or more, the end surface of the contact portion 30D2 and the tip of the spring guide portion 17b come into contact with each other. Will be regulated.
斯かる構成において、絞り部を通過することにより、流れが乱れた冷媒の一部は、図4に示されるように、弁ニードル部材収容部18Dの内周部とニードル部材30の外周部との間の隙間に直接的に流れ込み、弁ニードル部材収容部18Dの内周部、および、連通孔18bを通じて排出されるとともに、冷媒の他の部分は、連通孔18cを通じてチューブ本体10の内周部とガイドチューブ18の外周部との間に排出されることとなる。このような場合、冷凍サイクルシステムによる比較的長期間の運転により、この比較例としての絞り装置においては、冷媒や冷凍機油に含まれる成分が溶出し形成された溶出物または磨耗粉、あるいは、溶出物と摩耗粉の化合物等である溶出物SE1およびSE2が、ガイドチューブ18の内周部におけるニードル部材30の本体部30Aにおける下流側および上流側の端部近傍に付着し堆積する虞があり、その結果として、比較例としての絞り装置においては、ニードル部材30における円滑な作動が損なわれる場合がある。 In such a configuration, as shown in FIG. 4, a part of the refrigerant whose flow is disturbed by passing through the throttle portion is caused by the inner peripheral portion of the valve needle member accommodating portion 18 </ b> D and the outer peripheral portion of the needle member 30. The refrigerant flows directly into the gap between the inner periphery of the valve needle member accommodating portion 18D and discharged through the communication hole 18b, and the other part of the refrigerant is connected to the inner periphery of the tube body 10 through the communication hole 18c. It will be discharged | emitted between the outer peripheral parts of the guide tube 18. FIG. In such a case, due to the operation for a relatively long period of time by the refrigeration cycle system, in the throttling device as this comparative example, the eluate or wear powder formed by elution of the components contained in the refrigerant or refrigerating machine oil, or There is a possibility that the eluents SE1 and SE2, which are compounds of substances and wear powders, adhere and accumulate in the vicinity of the downstream and upstream ends of the main body 30A of the needle member 30 in the inner periphery of the guide tube 18, As a result, in the aperture device as a comparative example, the smooth operation of the needle member 30 may be impaired.
さらに、上述した本発明に係る絞り装置の第1実施例におけるニードル部材20の先細部20P1の外周部が、差圧(一端10E1側の冷媒の入口圧力と他端10E2側の冷媒の出口圧力との差)により、弁ポート18Pの開口端部の周縁に対しさらに離隔し始める離隔開始タイミングは、コイルスプリング16の付勢力に基づいて設定される。コイルスプリング16のばね定数は、所定の値に設定されている。 Furthermore, the outer peripheral portion of the tapered portion 20P1 of the needle member 20 in the first embodiment of the throttling device according to the present invention described above has a differential pressure (the refrigerant inlet pressure on the one end 10E1 side and the refrigerant outlet pressure on the other end 10E2 side). The separation start timing at which the valve port 18P starts to be further separated from the peripheral edge of the opening end of the valve port 18P is set based on the biasing force of the coil spring 16. The spring constant of the coil spring 16 is set to a predetermined value.
また、ストッパ部材22に円柱大径部20P2の端面が当接した際、ストッパ部材22と円柱大径部20P2との当接面にはコイルスプリング16による弁閉方向の付勢力が作用する。 Further, when the end surface of the cylindrical large diameter portion 20P2 comes into contact with the stopper member 22, a biasing force in the valve closing direction by the coil spring 16 acts on the contact surface between the stopper member 22 and the cylindrical large diameter portion 20P2.
コイルスプリング16の付勢力の調整、即ち、各冷媒に応じたコイルスプリング16の基準高さ(セット長)の調整は、例えば、以下のような手順で行われる。その基準高さとは、各冷媒に応じたニードル部材20の先細部20P1の上述の所定の離隔タイミングとなるように、設定されたコイルスプリング16の高さをいう。 The adjustment of the biasing force of the coil spring 16, that is, the adjustment of the reference height (set length) of the coil spring 16 corresponding to each refrigerant is performed, for example, in the following procedure. The reference height refers to the height of the coil spring 16 set so as to be the above-described predetermined separation timing of the tapered portion 20P1 of the needle member 20 corresponding to each refrigerant.
先ず、ストッパ部材22がガイドチューブ18のストッパ部材収容部18Uの内周部18aに固定される場合、まず、ニードル部材20の円柱大径部20P2が、弁ポート18Pに挿入される。そして、コイルスプリング等を用いてニードル部材20を弁座18Vに押し付けた状態とし、その後、ストッパ部材22が挿入されたガイドチューブ18が、例えば、空気を流体としたブリード流量測定装置/かしめ装置(不図示)に配された状態で、目標ブリード流量と等しい空気流量となるようにガイドチューブ18に対するストッパ部材22の位置を調整した後、円柱大径部20P2の端面が当接した状態でストッパ部材22がガイドチューブ18にかしめ固定されることにより、ブリード流量の調整が完了する。 First, when the stopper member 22 is fixed to the inner peripheral portion 18a of the stopper member accommodating portion 18U of the guide tube 18, the cylindrical large diameter portion 20P2 of the needle member 20 is first inserted into the valve port 18P. Then, the needle member 20 is pressed against the valve seat 18V using a coil spring or the like, and then the guide tube 18 into which the stopper member 22 is inserted is, for example, a bleed flow rate measuring device / caulking device using air as a fluid ( After adjusting the position of the stopper member 22 with respect to the guide tube 18 so that the air flow rate is equal to the target bleed flow rate, the stopper member is in contact with the end face of the cylindrical large diameter portion 20P2. Adjustment of the bleed flow rate is completed by caulking and fixing 22 to the guide tube 18.
そして、ばね受け部材12が固定される場合、ストッパ部材22が固定されたガイドチューブ18が、例えば、空気を流体とした所定の性能測定/かしめ装置(不図示)に配された状態で、あらかじめ規定された圧力が印加された状態での空気流量の検出に基づいてガイドチューブ18に対するばね受け部材12の位置を調整した後、ばね受け部材12がかしめ固定されることにより、コイルスプリング16のばね長さの調整が完了する。 When the spring receiving member 12 is fixed, the guide tube 18 to which the stopper member 22 is fixed is disposed in advance in a state where it is arranged in a predetermined performance measurement / caulking device (not shown) using air as a fluid, for example. After adjusting the position of the spring receiving member 12 with respect to the guide tube 18 based on detection of the air flow rate in a state where a prescribed pressure is applied, the spring receiving member 12 is caulked and fixed, whereby the spring of the coil spring 16 is fixed. The length adjustment is completed.
従って、コイルスプリング16のばね長さの調整を行う調整ねじ等が不要とされるので各冷媒に応じた弁開き始め圧力を調整することができ、しかも、絞り装置の構造を簡略化し、製造コストを低減できる。 Accordingly, since an adjustment screw or the like for adjusting the spring length of the coil spring 16 is not required, the valve opening start pressure corresponding to each refrigerant can be adjusted, and the structure of the expansion device can be simplified and the manufacturing cost can be simplified. Can be reduced.
斯かる構成において、冷媒の圧力によるニードル部材20に作用する力がコイルスプリング16の付勢力を超えない場合、冷媒が、図2において一次側配管Du1を通じて矢印の示す方向に沿って供給されるとき、図1に示されるように、冷媒の圧力は、チューブ本体10の一端10E1、チューブ本体10の内周部10aとガイドチューブ18の外周部との間、上述の絞り部、連通路18cを通過することにより減圧され、その後、冷媒が、ガイドチューブ18の外周面とチューブ本体10の内周面10aとの間を通じて他端10E2から所定のブリード量で排出される。 In such a configuration, when the force acting on the needle member 20 due to the pressure of the refrigerant does not exceed the urging force of the coil spring 16, the refrigerant is supplied along the direction indicated by the arrow through the primary side pipe Du1 in FIG. As shown in FIG. 1, the pressure of the refrigerant passes through one end 10E1 of the tube main body 10 and between the inner peripheral portion 10a of the tube main body 10 and the outer peripheral portion of the guide tube 18 through the above-mentioned throttle portion and the communication passage 18c. Then, the pressure is reduced, and then the refrigerant is discharged from the other end 10E2 by a predetermined bleed amount through between the outer peripheral surface of the guide tube 18 and the inner peripheral surface 10a of the tube body 10.
さらに、冷媒の圧力によるニードル部材20に作用する力がコイルスプリング16の付勢力を超える場合、上述の絞り部を通じて流れる冷媒が、図2および図3に示されるように、弁ポート18Pの周縁からさらに離隔する方向にニードル部材20を押圧することとなる。これにより、差圧が増大するにつれて流量が急激に増大することとなる。 Further, when the force acting on the needle member 20 due to the pressure of the refrigerant exceeds the urging force of the coil spring 16, the refrigerant flowing through the above-mentioned throttle portion is allowed to flow from the peripheral edge of the valve port 18P as shown in FIGS. Further, the needle member 20 is pressed in the direction of separation. As a result, the flow rate increases rapidly as the differential pressure increases.
ニードル部材20の先細部20P1の外周部が、上述のように、弁ポート18Pの開口端部の周縁に対し離隔される場合、ニードル部材20の先細部20P1と弁ポート18Pの開口端部との間には、その開度が冷媒圧力に応じて可変になる絞り部が形成される。絞り部とは、弁ポート18Pの周縁から先細部20P1の母線への垂線と、先細部20P1の母線との交点が、弁ポート18Pの縁から最も近い箇所(最狭部)をいう。この垂線が描く円錐面の面積が、絞り部の開口面積となる。なお、この開口面積の算出は、冷媒の圧力によるニードル部材20に作用する力がコイルスプリング16の付勢力を超えない場合に形成される先細部20P1の外周部と弁ポート18Pの開口端部の周縁との間に形成される隙間の場合も同様である。 When the outer peripheral portion of the tapered portion 20P1 of the needle member 20 is separated from the peripheral edge of the open end portion of the valve port 18P as described above, the tapered portion 20P1 of the needle member 20 and the open end portion of the valve port 18P are separated from each other. In the meantime, a throttle part whose opening degree is variable according to the refrigerant pressure is formed. The throttle portion refers to a portion (narrowest portion) where the intersection of the perpendicular line from the peripheral edge of the valve port 18P to the bus bar of the tapered detail 20P1 and the bus bar of the tapered detail 20P1 is closest to the edge of the valve port 18P. The area of the conical surface drawn by the perpendicular is the opening area of the diaphragm. The calculation of the opening area is based on the outer peripheral portion of the tapered portion 20P1 formed when the force acting on the needle member 20 due to the refrigerant pressure does not exceed the biasing force of the coil spring 16 and the opening end portion of the valve port 18P. The same applies to the gap formed between the periphery.
図5は、冷凍サイクルシステムの一例に適用された本発明に係る絞り装置の第2実施例の構成を示す。 FIG. 5 shows the configuration of a second embodiment of the expansion device according to the present invention applied to an example of a refrigeration cycle system.
図1に示される例においては、ニードル部材20は、一段の張出部20Fを本体部20Aの端部と先細部20P1の基部との間に有するものとされるが、その代わりに、図5に示される例においては、ニードル部材40は、互いに離隔した二段の張出部40F1および張出部40F2を本体部40Aの端部と先細部40P1の基部との間に有するものとされる。なお、図5において、図1に示される例における同一の構成要素について同一の符号を付して示し、その重複説明を省略する。 In the example shown in FIG. 1, the needle member 20 has a one-stage overhang 20F between the end of the main body 20A and the base of the tapered portion 20P1, but instead, FIG. In the example shown in FIG. 4, the needle member 40 has two protruding portions 40F1 and 40F2 spaced apart from each other between the end of the main body 40A and the base of the tapered portion 40P1. In FIG. 5, the same components in the example shown in FIG. 1 are denoted by the same reference numerals, and redundant description thereof is omitted.
絞り装置は、例えば、上述の例と同様に図2に示されるように、冷凍サイクルシステムの配管における凝縮器6の出口と蒸発器2の入口との間に配置されている。 For example, as shown in FIG. 2, the expansion device is disposed between the outlet of the condenser 6 and the inlet of the evaporator 2 in the piping of the refrigeration cycle system, as in the above example.
絞り装置は、上述の冷凍サイクルシステムの配管に接合されるチューブ本体10と、チューブ本体10の内周部に固定されるガイドチューブ18´と、ガイドチューブ18´における一次側配管Du1に近い端部に一体に形成され冷媒の流量を調整する冷媒流量調整部を構成する弁座18´V、および、ニードル部材40と、ニードル部材40を弁座18´Vに対し近接する方向に付勢するコイルスプリング16と、コイルスプリング16の一方の端部を支持するばね受け部材12´と、冷媒の圧力によるニードル部材40に作用する力がコイルスプリング16の付勢力を超えない場合、ニードル部材40の円柱大径部40P2の端面を受け止めるストッパ部材22と、を主な要素として含んで構成されている。 The expansion device includes a tube main body 10 joined to the above-described refrigeration cycle system pipe, a guide tube 18 ′ fixed to the inner peripheral portion of the tube main body 10, and an end portion of the guide tube 18 ′ near the primary side pipe Du <b> 1. The valve seat 18′V that forms a refrigerant flow rate adjusting unit that adjusts the flow rate of the refrigerant, and the needle member 40 and the coil that urges the needle member 40 in the direction of approaching the valve seat 18′V. When the force acting on the needle member 40 due to the pressure of the refrigerant does not exceed the urging force of the coil spring 16, the cylinder of the needle member 40. The stopper member 22 that receives the end surface of the large-diameter portion 40P2 is included as a main element.
チューブ本体10の内周部における一端10E1から所定距離、離隔した中間部には、チューブ本体10の内径よりも小なる外径を有するガイドチューブ18´の固定部18´Aの外周部が固定されている。ガイドチューブ18´は、かしめ加工によるチューブ本体10の窪み10CA1により形成される突起がその固定部18´Aの外周部に食い込むことにより固定されている。チューブ本体10の他端10E2に最も近いニードル部材収容部18´Dの端部の内周部に、ばね受け部材12´が固定されている。ばね受け部材12´は、かしめ加工によるガイドチューブ18´における円筒形の窪み18´CA1により形成される突起がその外周部に食い込むことにより固定されている。 The outer peripheral portion of the fixing portion 18′A of the guide tube 18 ′ having an outer diameter smaller than the inner diameter of the tube main body 10 is fixed to an intermediate portion separated from the one end 10E1 in the inner peripheral portion of the tube main body 10 by a predetermined distance. ing. The guide tube 18 'is fixed by a protrusion formed by the depression 10CA1 of the tube main body 10 by caulking, biting into the outer peripheral portion of the fixing portion 18'A. A spring receiving member 12 'is fixed to the inner peripheral portion of the end portion of the needle member housing portion 18'D that is closest to the other end 10E2 of the tube body 10. The spring receiving member 12 ′ is fixed by a protrusion formed by a cylindrical depression 18 ′ CA 1 in the guide tube 18 ′ by caulking, which bites into the outer periphery thereof.
ガイドチューブ18´は、例えば、銅、真鍮、または、アルミニウム、あるいは、ステンレス鋼等の材料で機械加工により作られている。ガイドチューブ18´における固定部18´Aよりも下流側にある円筒状のニードル部材収容部18´D、および、固定部18´Aよりも上流側にある円筒状のストッパ部材収容部18´Uは、それぞれ、チューブ本体10の内径よりも小なる外径を有している。ガイドチューブ18´は、チューブ本体10の他端10E2に最も近いニードル部材収容部18´Dの端部の内周部に、ばね受け部材12´を有し、チューブ本体10の一端10E1に最も近いストッパ部材収容部18´Uの端部の内周部に、ストッパ部材22を有している。ガイドチューブ18´における上述のニードル部材収容部18´D、ストッパ部材収容部18´U、および、固定部18´Aは、一体に形成されている。 The guide tube 18 'is made by machining with a material such as copper, brass, aluminum, or stainless steel. A cylindrical needle member accommodating portion 18′D on the downstream side of the fixed portion 18′A in the guide tube 18 ′ and a cylindrical stopper member accommodating portion 18′U on the upstream side of the fixed portion 18′A. Each has an outer diameter smaller than the inner diameter of the tube body 10. The guide tube 18 ′ has a spring receiving member 12 ′ on the inner peripheral portion of the end of the needle member housing portion 18 ′ D closest to the other end 10 E 2 of the tube main body 10, and is closest to the one end 10 E 1 of the tube main body 10. A stopper member 22 is provided on the inner periphery of the end of the stopper member housing portion 18'U. The above-described needle member housing portion 18′D, stopper member housing portion 18′U, and fixing portion 18′A in the guide tube 18 ′ are integrally formed.
固定部18´Aに形成される弁座18´Vは、ニードル部材40における後述する先細部40P1が挿入される弁ポート18´Pを内部中央部に有している。弁ポート18´Pは、所定の一様な直径で弁座18´Vの中心軸線に沿って貫通する円形の開口を有している。なお、弁ポート18´Pは、斯かる例に限られることなく、例えば、弁座18´Vの中心軸線に沿って一端10E1に向けて末広状に貫通するものであってもよい。ガイドチューブ18´における弁ポート18´Pよりも上流側部分には、弁ポート18´Pの直径よりも内径が上流側に向けて徐々に大きくなる末広部が、固定部18´Aの内側に形成されている。 The valve seat 18′V formed in the fixed portion 18′A has a valve port 18′P into which a later-described detail 40P1 of the needle member 40 is inserted at the inner central portion. The valve port 18'P has a circular opening that penetrates along the central axis of the valve seat 18'V with a predetermined uniform diameter. In addition, valve port 18'P is not restricted to such an example, For example, you may penetrate in a divergent shape toward the one end 10E1 along the central axis of valve seat 18'V. In the upstream portion of the guide tube 18 ′ from the valve port 18 ′ P, a divergent portion whose inner diameter gradually increases toward the upstream side from the diameter of the valve port 18 ′ P is formed inside the fixed portion 18 ′ A. Is formed.
ストッパ部材収容部18´Uの内周部18´aには、ストッパ部材22が固定されている。ストッパ部材22の両端面のうちの一方の端面には、ニードル部材40の先細部40P1が弁ポート18´Pに近接したとき(冷媒の圧力によるニードル部材40に作用する力がコイルスプリング16の付勢力を超えない場合)、ニードル部材40の円柱大径部40P2の端面が当接されている。 A stopper member 22 is fixed to the inner peripheral portion 18'a of the stopper member housing portion 18'U. One end face of the stopper member 22 has a tapered portion 40P1 of the needle member 40 close to the valve port 18'P (the force acting on the needle member 40 due to the pressure of the refrigerant is applied to the coil spring 16). When the force does not exceed), the end surface of the cylindrical large-diameter portion 40P2 of the needle member 40 is abutted.
図5に示されるように、ガイドチューブ18´における弁座18´Vよりも下流側部分には、弁ポート18´Pの直径よりも内径が大である拡大部18´Mが、ニードル部材収容部18´Dの内側に形成されている。その拡大部18´Mには、図5において二点鎖線および実線で示されるように、後述するニードル部材40の張出部40F1および40F2が配される。 As shown in FIG. 5, an enlarged portion 18 ′ M having an inner diameter larger than the diameter of the valve port 18 ′ P is provided in the guide tube 18 ′ on the downstream side of the valve seat 18 ′ V. It is formed inside the portion 18'D. As shown by a two-dot chain line and a solid line in FIG. 5, overhanging portions 40F1 and 40F2 of the needle member 40 described later are arranged in the enlarged portion 18′M.
ニードル部材収容部18´Dの内周部におけるばね受け部材12´と上述の弁座18´Vとの間には、連通孔18´cが弁座18´Vの直上に上述の拡大部18´Mに向き合って形成されている。連通孔18´cは、ガイドチューブ18´のニードル部材収容部18´Dをその半径方向に貫通することにより、ガイドチューブ18´の内周部、弁ポート18´P、および、上述の拡大部18´Mを、チューブ本体10の内周部とガイドチューブ18´のニードル部材収容部18´Dにおける外周部との間に連通させる。 Between the spring receiving member 12 'and the above-described valve seat 18'V in the inner peripheral portion of the needle member accommodating portion 18'D, a communication hole 18'c is provided directly above the valve seat 18'V. It is formed facing 'M. The communication hole 18′c penetrates the needle member housing portion 18′D of the guide tube 18 ′ in the radial direction, thereby allowing the inner peripheral portion of the guide tube 18 ′, the valve port 18′P, and the above-described enlarged portion. 18'M is connected between the inner peripheral part of the tube main body 10, and the outer peripheral part in needle member accommodating part 18'D of guide tube 18 '.
ばね受け部材12´は、かしめ加工によるガイドチューブ18´におけるニードル部材収容部18´Dの窪み18´CA1により形成される突起がその外周部に食い込むことによりニードル部材収容部18´Dの内周部に固定されている。付勢部材支持部としてのばね受け部材12´は、コイルスプリング16の一端が係合されるばねガイド12´bを有している。コイルスプリング16の他端は、ニードル部材40のばねガイド部40D1に係合されている。ニードル部材収容部18´Dにおけるコイルスプリング16に向き合う部分には、連通孔18´cの直径よりも小なる直径を有する連通孔18´bがガイドチューブ18の半径方向に貫通するように形成されている。これにより、ニードル部材収容部18´Dの内側とチューブ本体10の内周部とガイドチューブ18´のニードル部材収容部18´Dにおける外周部との間の隙間が、連通することとなる。 The spring receiving member 12 ′ has an inner periphery of the needle member housing portion 18 ′ D formed by a protrusion formed by the depression 18 ′ CA 1 of the needle member housing portion 18 ′ D in the guide tube 18 ′ by caulking. It is fixed to the part. The spring receiving member 12 ′ as the urging member supporting portion has a spring guide 12 ′ b with which one end of the coil spring 16 is engaged. The other end of the coil spring 16 is engaged with a spring guide portion 40D1 of the needle member 40. A communicating hole 18 ′ b having a diameter smaller than the diameter of the communicating hole 18 ′ c is formed in a portion of the needle member housing portion 18 ′ D facing the coil spring 16 so as to penetrate in the radial direction of the guide tube 18. ing. Thereby, the clearance gap between the inner side of needle member accommodating part 18'D, the inner peripheral part of the tube main body 10, and the outer peripheral part in needle member accommodating part 18'D of guide tube 18 'will communicate.
また、ニードル部材収容部18´Dの内周部における連通孔18´bよりも後述するニードル部材40の本体部40Aの端部に近い部分には、環状の凹部18´Rが形成されている。 Further, an annular recess 18′R is formed in a portion closer to an end portion of a main body portion 40A of the needle member 40 to be described later than the communication hole 18′b in the inner peripheral portion of the needle member housing portion 18′D. .
ニードル部材40は、例えば、真鍮、または、ステンレス鋼等の材料で機械加工により作られ、ニードル部材収容部18´Dの内周部に摺動可能に配される円柱状の本体部40Aと、本体部40Aに後述する張出部40F1および40F2を介して連結され弁座18´Vに向かい合って形成される先細部40P1と、先細部40P1の一端部に形成される円柱大径部40P2と、コイルスプリング16の他端に向かい合う本体部40Aの端部に形成される突起状のばねガイド部40D1と、本体部40Aと先細部40P1の基部との間に形成される二段の張出部40F1および40F2と、を主な要素として構成されている。 The needle member 40 is made of a material such as brass or stainless steel by machining, for example, and a columnar main body portion 40A that is slidably disposed on the inner peripheral portion of the needle member housing portion 18′D. A tapered portion 40P1 which is connected to the main body portion 40A via projecting portions 40F1 and 40F2 which will be described later and is formed to face the valve seat 18'V, and a cylindrical large diameter portion 40P2 which is formed at one end of the tapered portion 40P1; A protruding spring guide portion 40D1 formed at the end of the main body portion 40A facing the other end of the coil spring 16, and a two-stage overhang portion 40F1 formed between the main body portion 40A and the base of the tapered portion 40P1. And 40F2 as main elements.
先細部40P1の最小径部は、円柱大径部40P2の連結部の直径と同一に設定されている。所定のテーパ角度を有する円錐台状の先細部40P1は、図5に二点鎖線で示されるように、円柱大径部40P2の端面がストッパ部材22の端面に当接されるとき、弁ポート18´Pの直径よりも大なる直径を有する基部を弁ポート18´Pから所定距離、離隔した位置に有している。先細部40P1における最小径部には、一様な直径を有する所定の長さの円柱部を有する円柱大径部40P2が連なって形成されている。円柱大径部40P2の端面の直径は、先細部40P1の最小径部よりも大に設定されている。先細部40P1における弁ポート18´Pの開口端部に対応する位置から上述の円柱大径部40P2の端面までの長さは、所定の長さに設定されている。 The minimum diameter portion of the tapered portion 40P1 is set to be the same as the diameter of the connecting portion of the cylindrical large diameter portion 40P2. When the end surface of the cylindrical large-diameter portion 40P2 is brought into contact with the end surface of the stopper member 22, as shown by a two-dot chain line in FIG. A base having a diameter larger than the diameter of 'P is provided at a position separated from the valve port 18'P by a predetermined distance. A cylindrical large-diameter portion 40P2 having a cylindrical portion having a uniform diameter and a predetermined length is continuously formed at the minimum diameter portion of the tapered portion 40P1. The diameter of the end face of the cylindrical large diameter portion 40P2 is set to be larger than the minimum diameter portion of the tapered portion 40P1. The length from the position corresponding to the open end of the valve port 18′P in the tapered portion 40P1 to the end face of the above-described cylindrical large diameter portion 40P2 is set to a predetermined length.
円柱大径部40P2の端面がストッパ部材22の平坦な端面に当接されるとき、ニードル部材40の先細部40P1の外周部における弁ポート18´Pの開口端部に対応する位置において、先細部40P1の外周部が、弁ポート18´Pの開口端部の周縁に対し所定の隙間を形成するように配置されている。その際、ニードル部材40の先細部40P1と弁ポート18´Pの開口端部との間には、後述する絞り部が形成される。チューブ本体10内の冷媒の圧力が所定値以下の場合、円柱大径部40P2の端面は、コイルスプリング16の付勢力と一次側配管Du1からの冷媒の圧力との差に応じた所定の圧力でストッパ部材22の平坦面に当接されている。 When the end surface of the cylindrical large-diameter portion 40P2 is brought into contact with the flat end surface of the stopper member 22, the tapered portion is located at the position corresponding to the opening end portion of the valve port 18'P on the outer peripheral portion of the tapered portion 40P1 of the needle member 40. The outer peripheral part of 40P1 is arrange | positioned so that a predetermined clearance may be formed with respect to the periphery of the opening edge part of valve port 18'P. At this time, a throttle portion described later is formed between the tapered portion 40P1 of the needle member 40 and the opening end portion of the valve port 18'P. When the pressure of the refrigerant in the tube body 10 is equal to or less than a predetermined value, the end surface of the cylindrical large-diameter portion 40P2 is at a predetermined pressure corresponding to the difference between the urging force of the coil spring 16 and the pressure of the refrigerant from the primary side pipe Du1. The stopper member 22 is in contact with the flat surface.
このような弁ポート18´Pの開口端部の周縁に対して形成される所定の隙間の量により、絞り部を通過する所定のブリード量が設定されることとなる。また、ニードル部材40の円柱大径部40P2は、ストッパ部材22の平坦面に当接されているのでニードル部材40に二次側からの不所望な圧力が作用しニードル部材40の先細部40P1が弁座18´Vの弁ポート18´Pの開口端に食い付くことが回避される。 The predetermined amount of bleed passing through the throttle portion is set by the amount of the predetermined gap formed with respect to the peripheral edge of the opening end of the valve port 18′P. Further, since the cylindrical large diameter portion 40P2 of the needle member 40 is in contact with the flat surface of the stopper member 22, an undesired pressure from the secondary side acts on the needle member 40, and the tapered portion 40P1 of the needle member 40 is Biting into the open end of the valve port 18'P of the valve seat 18'V is avoided.
ニードル部材40における張出部40F1および40F2は、それぞれ、図5に示されるように、中心軸線に対し直交し所定の間隔をもって互いに平行に形成されている。張出部40F1および40F2の直径は、本体部40Aの直径よりも若干小に設定されている。これにより、万一、溶出物等がニードル部材収容部18´Dの内周部の端部に付着した場合であっても、張出部40F1および40F2の機能が阻害される虞がない。張出部40F1は、円板形の輪郭を形成するように略環状に形成され、本体部40Aの端部から所定距離、離隔した位置に形成されている。張出部40F2は、張出部40F1に対し所定の間隔をもって離隔し先細部40P1の基部に連結されている。張出部40F1と本体部40Aとの間、および、張出部40F1と張出部40F2との間の部分は、それぞれ、張出部40F1および40F2の直径よりも小であって先細部40P1の基部の直径と略同一の直径を有する軸部により連結されている。このようにニードル部材40が、二段の張出部40F1および40F2を有することにより、図1に示される例に比してニードル部材収容部18´Dの内周部と張出部40F1および40F2の外周部との間を通過する冷媒の量が低減される。 As shown in FIG. 5, the overhang portions 40F1 and 40F2 in the needle member 40 are formed in parallel to each other at a predetermined interval perpendicular to the central axis. The diameters of the overhang portions 40F1 and 40F2 are set slightly smaller than the diameter of the main body portion 40A. Thereby, even if an eluate etc. adhere to the edge part of the inner peripheral part of needle member accommodating part 18'D, there is no possibility that the function of overhang | projection part 40F1 and 40F2 may be inhibited. The overhanging portion 40F1 is formed in a substantially annular shape so as to form a disc-shaped contour, and is formed at a position separated from the end of the main body portion 40A by a predetermined distance. The overhang portion 40F2 is separated from the overhang portion 40F1 by a predetermined distance and is connected to the base portion of the tip detail 40P1. The portions between the overhanging portion 40F1 and the main body portion 40A and between the overhanging portion 40F1 and the overhanging portion 40F2 are smaller than the diameters of the overhanging portions 40F1 and 40F2, respectively. They are connected by a shaft portion having a diameter substantially the same as the diameter of the base portion. As described above, the needle member 40 includes the two-stage overhang portions 40F1 and 40F2, so that the inner peripheral portion of the needle member housing portion 18'D and the overhang portions 40F1 and 40F2 are compared with the example shown in FIG. The quantity of the refrigerant | coolant which passes between between outer peripheral parts is reduced.
ニードル部材40の円柱大径部40P2が、ストッパ部材22の平坦面に対し最大離隔した位置にあるとき、張出部40F2の位置は、その下端が連通孔18´cの周縁に近接し向き合うように設定されている。これにより、弁ポート18´Pからの冷媒の一部は、ニードル部材収容部18´Dの内周部と張出部40F1および40F2の外周部との間の隙間に流れ込むとともに、それよりも多くの量であるその他の冷媒は、張出部40F2の下端面および周縁により、連通孔18´cに向けて誘導される。ニードル部材収容部18´Dの内周部と張出部40F1および40F2の外周部との間の隙間に流れ込んだ冷媒は、本体部40Aの外周部とニードル部材収容部18´Dの内周部との間の隙間、ニードル部材収容部18´Dの内周部、および、連通孔18´bを通じてニードル部材収容部18´Dの外周部とチューブ本体10の内周部10aとの間の隙間に放出される。これにより、弁ポート18´Pからの冷媒の大部分が、ガイドチューブ18´の連通孔18´cを通じてニードル部材収容部18´Dの外周部とチューブ本体10の内周部との間の隙間を通じて他端10E2に排出される。従って、冷媒や冷凍機油に含まれる成分が溶出し形成された溶出物または磨耗粉、あるいは、溶出物と摩耗粉の化合物等が、ニードル部材40の本体部40Aにおける上流側および下流側の端部に付着し堆積することがより一層回避される。また、上述の溶出物等が本体部40Aの外周部とニードル部材収容部18´Dの内周部との間の隙間に噛み込むことも、回避される。 When the cylindrical large-diameter portion 40P2 of the needle member 40 is at a position farthest from the flat surface of the stopper member 22, the position of the overhang portion 40F2 is such that its lower end is close to and faces the peripheral edge of the communication hole 18'c. Is set to Thereby, a part of the refrigerant from the valve port 18′P flows into the gap between the inner peripheral portion of the needle member accommodating portion 18′D and the outer peripheral portions of the overhang portions 40F1 and 40F2, and more than that. The other amount of the refrigerant is guided toward the communication hole 18′c by the lower end surface and the peripheral edge of the overhang portion 40F2. The refrigerant that has flowed into the gap between the inner peripheral portion of the needle member accommodating portion 18′D and the outer peripheral portions of the overhang portions 40F1 and 40F2 is the outer peripheral portion of the main body portion 40A and the inner peripheral portion of the needle member accommodating portion 18′D. Between the outer peripheral portion of the needle member accommodating portion 18'D and the inner peripheral portion 10a of the tube body 10 through the communication hole 18'b. To be released. As a result, most of the refrigerant from the valve port 18 ′ P passes through the communication hole 18 ′ c of the guide tube 18 ′ and the gap between the outer peripheral portion of the needle member housing portion 18 ′ D and the inner peripheral portion of the tube main body 10. Through the other end 10E2. Therefore, the eluate or wear powder formed by elution of the components contained in the refrigerant or the refrigerating machine oil, or the compound of the eluate and wear powder, etc., are located at the upstream and downstream ends of the main body 40A of the needle member 40. Adhering to and depositing on the substrate is further avoided. Moreover, it is also avoided that the above-described eluate and the like bite into the gap between the outer peripheral portion of the main body portion 40A and the inner peripheral portion of the needle member accommodating portion 18′D.
図6は、冷凍サイクルシステムの一例に適用された本発明に係る絞り装置の第3実施例の構成を示す。 FIG. 6 shows the configuration of a third embodiment of the expansion device according to the present invention applied to an example of a refrigeration cycle system.
図1に示される例においては、ガイドチューブ18が連通孔18bを有するものとされるが、その代わりに、図6に示される例においては、ガイドチューブ28は、そのような連通孔を有することなく、しかも、ニードル部材50の本体部50Aが、ガイドチューブ28のニードル部材収容部28Dの内周面に向かい合う平坦面50FSを有するものとされる。なお、図6において、図1に示される例における同一の構成要素について同一の符号を付して示し、その重複説明を省略する。 In the example shown in FIG. 1, the guide tube 18 has the communication hole 18b. Instead, in the example shown in FIG. 6, the guide tube 28 has such a communication hole. In addition, the main body portion 50A of the needle member 50 has a flat surface 50FS that faces the inner peripheral surface of the needle member housing portion 28D of the guide tube 28. In FIG. 6, the same components in the example shown in FIG. 1 are denoted by the same reference numerals, and redundant description thereof is omitted.
絞り装置は、例えば、図2に示されるように、冷凍サイクルシステムの配管における凝縮器6の出口と蒸発器2の入口との間に配置されている。 For example, as shown in FIG. 2, the expansion device is disposed between the outlet of the condenser 6 and the inlet of the evaporator 2 in the piping of the refrigeration cycle system.
絞り装置は、図6に拡大されて示されるように、上述の冷凍サイクルシステムの配管に接合されるチューブ本体10と、チューブ本体10の内周部に固定されるガイドチューブ28と、ガイドチューブ28における一次側配管Du1に近い端部に一体に形成され冷媒の流量を調整する冷媒流量調整部を構成する弁座28V、および、ニードル部材50と、ニードル部材50を弁座28Vに対し近接する方向に付勢するコイルスプリング16と、コイルスプリング16の一方の端部を支持するばね受け部材12と、ニードル部材50の後述する円柱大径部50P2の端面を受け止めるストッパ部材22と、を主な要素として含んで構成されている。 As shown in an enlarged view in FIG. 6, the expansion device includes a tube main body 10 joined to the piping of the above-described refrigeration cycle system, a guide tube 28 fixed to the inner peripheral portion of the tube main body 10, and a guide tube 28. The valve seat 28V that forms a refrigerant flow rate adjusting unit that is integrally formed at the end portion near the primary side pipe Du1 and adjusts the flow rate of the refrigerant, the needle member 50, and the direction in which the needle member 50 approaches the valve seat 28V The coil spring 16 that urges the coil spring, the spring receiving member 12 that supports one end of the coil spring 16, and the stopper member 22 that receives the end face of a cylindrical large-diameter portion 50P2 (described later) of the needle member 50 are the main elements. It is configured to include as.
チューブ本体10の内周部における一端10E1から所定距離、離隔した中間部には、後述するガイドチューブ28の固定部28Aの外周部が固定されている。ガイドチューブ28の固定部28Aは、かしめ加工によるチューブ本体10の窪み10CA1により形成される突起がその固定部28Aの外周部に食い込むことにより固定されている。 An outer peripheral portion of a fixing portion 28A of a guide tube 28 to be described later is fixed to an intermediate portion spaced from the one end 10E1 in the inner peripheral portion of the tube main body 10 by a predetermined distance. The fixing portion 28A of the guide tube 28 is fixed by a protrusion formed by the depression 10CA1 of the tube main body 10 by caulking processing biting into the outer peripheral portion of the fixing portion 28A.
ガイドチューブ28は、例えば、銅、真鍮、または、アルミニウム、あるいは、ステンレス鋼等の材料で機械加工により作られている。ガイドチューブ28における固定部28Aよりも下流側にある円筒状のニードル部材収容部28D、および、固定部28Aよりも上流側にある円筒状のストッパ部材収容部28Uは、それぞれ、チューブ本体10の内径よりも小なる外径を有している。ガイドチューブ28は、チューブ本体10の他端10E2に最も近いニードル部材収容部28Dの端部の内周部に、ばね受け部材12を有し、チューブ本体10の一端10E1に最も近いストッパ部材収容部28Uの端部の内周部に、ストッパ部材22を有している。ガイドチューブ28における上述のニードル部材収容部28D、ストッパ部材収容部28U、および、固定部28Aは、一体に形成されている。 The guide tube 28 is made by machining with a material such as copper, brass, aluminum, or stainless steel. The cylindrical needle member accommodating portion 28D on the downstream side of the fixed portion 28A in the guide tube 28 and the cylindrical stopper member accommodating portion 28U on the upstream side of the fixed portion 28A are respectively arranged on the inner diameter of the tube body 10. The outer diameter is smaller than that. The guide tube 28 has a spring receiving member 12 on the inner peripheral portion of the end of the needle member accommodating portion 28D closest to the other end 10E2 of the tube main body 10, and the stopper member accommodating portion closest to the one end 10E1 of the tube main body 10. A stopper member 22 is provided on the inner periphery of the end of 28U. The needle member housing portion 28D, the stopper member housing portion 28U, and the fixing portion 28A in the guide tube 28 are integrally formed.
固定部28Aに形成される弁座28Vは、ニードル部材50における後述する先細部50P1が挿入される弁ポート28Pを内部中央部に有している。弁ポート28Pは、所定の一様な直径で弁座28Vの中心軸線に沿って貫通する円形の開口を有している。なお、弁ポート28Pは、斯かる例に限られることなく、例えば、弁座28Vの中心軸線に沿って一端10E1に向けて末広状に貫通するものであってもよい。ガイドチューブ28における弁ポート28Pよりも上流側部分には、弁ポート28Pの直径よりも内径が上流側に向けて徐々に大きくなる末広部が、固定部28Aの内側に形成されている。 The valve seat 28V formed in the fixed portion 28A has a valve port 28P into which a tapered portion 50P1 (described later) of the needle member 50 is inserted at an inner central portion. The valve port 28P has a circular opening penetrating along the central axis of the valve seat 28V with a predetermined uniform diameter. The valve port 28P is not limited to such an example. For example, the valve port 28P may penetrate in a divergent shape toward the one end 10E1 along the central axis of the valve seat 28V. In the upstream portion of the guide tube 28 from the valve port 28P, a divergent portion whose inner diameter gradually increases toward the upstream side than the diameter of the valve port 28P is formed inside the fixed portion 28A.
ストッパ部材収容部28Uの内周部には、ストッパ部材22が固定されている。ストッパ部材22の両端面のうちの一方の端面には、ニードル部材50の先細部50P1が弁ポート28Pに近接したとき、ニードル部材50の円柱大径部50P2の端面が当接されている。ストッパ部材22は、互いに離隔し向き合う平坦面22FSを外周面の一部に有している。これにより、冷媒の流路が、ガイドチューブ28の内周面とストッパ部材22の各平坦面22FSとの間に形成されることとなる。 A stopper member 22 is fixed to the inner peripheral portion of the stopper member accommodating portion 28U. One end face of the both end faces of the stopper member 22 is in contact with the end face of the cylindrical large diameter portion 50P2 of the needle member 50 when the tapered portion 50P1 of the needle member 50 is close to the valve port 28P. The stopper member 22 has a flat surface 22FS spaced apart and facing each other on a part of the outer peripheral surface. Thereby, the flow path of the refrigerant is formed between the inner peripheral surface of the guide tube 28 and each flat surface 22FS of the stopper member 22.
図6に示されるように、ガイドチューブ28における弁座28Vよりも下流側部分には、弁ポート28Pの直径よりも内径が大である拡大部28Mが、ニードル部材収容部28Dの内側に形成されている。その拡大部28Mには、後述するニードル部材50の張出部50Fが配される。 As shown in FIG. 6, an enlarged portion 28M having an inner diameter larger than the diameter of the valve port 28P is formed on the inner side of the needle member housing portion 28D in the downstream portion of the guide tube 28 from the valve seat 28V. ing. In the enlarged portion 28M, a protruding portion 50F of a needle member 50 described later is disposed.
ニードル部材収容部28Dの内周部におけるばね受け部材12と上述の弁座28Vとの間には、連通孔28cが弁座28Vの直上に上述の拡大部28Mに向き合って形成されている。連通孔28cは、ガイドチューブ28のニードル部材収容部28Dをその半径方向に貫通することにより、ガイドチューブ28の内周部、弁ポート28P、および、上述の拡大部28Mを、チューブ本体10の内周部とガイドチューブ28のニードル部材収容部28Dにおける外周部との間に連通させる。 A communication hole 28c is formed between the spring receiving member 12 and the above-described valve seat 28V in the inner peripheral portion of the needle member housing portion 28D, directly above the valve seat 28V and facing the above-described enlarged portion 28M. The communication hole 28c penetrates the needle member accommodating portion 28D of the guide tube 28 in the radial direction, thereby allowing the inner peripheral portion of the guide tube 28, the valve port 28P, and the above-described enlarged portion 28M to be connected to the inside of the tube main body 10. The peripheral portion communicates with the outer peripheral portion of the needle member housing portion 28 </ b> D of the guide tube 28.
ばね受け部材12は、かしめ加工によるガイドチューブ28におけるニードル部材収容部28Dの窪み28CA1により形成される突起がその外周部に食い込むことによりニードル部材収容部28Dの内周部に固定されている。コイルスプリング16の他端は、ニードル部材50のばねガイド部50D1に係合されている。 The spring receiving member 12 is fixed to the inner peripheral portion of the needle member accommodating portion 28D by the protrusion formed by the depression 28CA1 of the needle member accommodating portion 28D in the guide tube 28 by caulking process biting into the outer peripheral portion. The other end of the coil spring 16 is engaged with a spring guide portion 50D1 of the needle member 50.
ニードル部材50は、例えば、真鍮、または、ステンレス鋼等の材料で機械加工により作られ、ニードル部材収容部28Dの内周部に摺動可能に配される円柱状の本体部50Aと、本体部50Aに後述する張出部50Fを介して連結され弁座28Vに向かい合って形成される先細部50P1と、先細部50P1の一端部に形成される円柱大径部50P2と、コイルスプリング16の他端に向かい合う本体部50Aの端部に形成される突起状のばねガイド部50D1と、本体部50Aと先細部50P1の基部との間に形成される張出部50Fと、を主な要素として構成されている。 The needle member 50 is made of a material such as brass or stainless steel, for example, by machining, and is provided with a columnar main body portion 50A that is slidably disposed on the inner peripheral portion of the needle member housing portion 28D, and a main body portion. A tapered portion 50P1 that is connected to the valve seat 28V through a projecting portion 50F, which will be described later, and a cylindrical large diameter portion 50P2 that is formed at one end of the tapered portion 50P1, and the other end of the coil spring 16 The projecting spring guide portion 50D1 formed at the end of the main body portion 50A facing the main body 50A and the projecting portion 50F formed between the main body portion 50A and the base portion of the tapered portion 50P1 are mainly configured. ing.
略D字形の横断面を有する本体部50Aは、その中心軸線から所定距離、離隔した位置に平坦面50FSを有している。平坦面50FSは、その中心軸線に沿って端から端まで延びている。これにより、上述の拡大部28Mとコイルスプリング16が配されるニードル部材収容部28Dの内周部とを連通させる連通路が、ガイドチューブ28におけるニードル部材収容部28Dの内周部と向かい合う本体部50Aの平坦面50FSとの間に形成されることとなる。 The main body portion 50A having a substantially D-shaped cross section has a flat surface 50FS at a position separated from the central axis by a predetermined distance. The flat surface 50FS extends from end to end along its central axis. As a result, the main body portion in which the communication path that connects the above-described enlarged portion 28M and the inner peripheral portion of the needle member accommodating portion 28D in which the coil spring 16 is disposed faces the inner peripheral portion of the needle member accommodating portion 28D in the guide tube 28. It is formed between the flat surface 50FS of 50A.
先細部50P1の最小径部は、円柱大径部50P2の連結部の直径と同一に設定されている。所定のテーパ角度を有する円錐台状の先細部50P1は、円柱大径部50P2の端面がストッパ部材22の端面に当接されるとき、弁ポート28Pの直径よりも大なる直径を有する基部を弁ポート28Pから所定距離、離隔した位置に有している。先細部50P1における最小径部には、一様な直径を有する所定の長さの円柱部を有する円柱大径部50P2が連なって形成されている。円柱大径部50P2の端面の直径は、先細部50P1の最小径部よりも大に設定されている。先細部50P1における弁ポート28Pの開口端部に対応する位置から上述の円柱大径部50P2の端面までの長さは、所定の長さに設定されている。 The minimum diameter portion of the tapered portion 50P1 is set to be the same as the diameter of the connecting portion of the cylindrical large diameter portion 50P2. The truncated cone-shaped tapered portion 50P1 having a predetermined taper angle has a base portion having a diameter larger than the diameter of the valve port 28P when the end surface of the cylindrical large-diameter portion 50P2 is brought into contact with the end surface of the stopper member 22. It is located at a predetermined distance from the port 28P. A cylindrical large-diameter portion 50P2 having a cylindrical portion having a uniform diameter and a predetermined length is continuously formed at the minimum diameter portion of the tapered portion 50P1. The diameter of the end face of the cylindrical large diameter portion 50P2 is set to be larger than the minimum diameter portion of the tapered portion 50P1. The length from the position corresponding to the open end of the valve port 28P in the tapered portion 50P1 to the end face of the above-described cylindrical large diameter portion 50P2 is set to a predetermined length.
円柱大径部50P2の端面がストッパ部材22の平坦な端面に当接されるとき、ニードル部材50の先細部50P1の外周部における弁ポート28Pの開口端部に対応する位置において、先細部50P1の外周部が、弁ポート28Pの開口端部の周縁に対し所定の隙間を形成するように配置されている。その際、ニードル部材50の先細部50P1と弁ポート28Pの開口端部との間には、後述する絞り部が形成される。チューブ本体10内の冷媒の圧力が所定値以下の場合、円柱大径部50P2の端面は、コイルスプリング16の付勢力と一次側配管Du1からの冷媒の圧力との差に応じた所定の圧力でストッパ部材22の平坦面に当接されている。 When the end surface of the cylindrical large-diameter portion 50P2 is brought into contact with the flat end surface of the stopper member 22, the tapered portion 50P1 is positioned at a position corresponding to the opening end portion of the valve port 28P in the outer peripheral portion of the tapered portion 50P1 of the needle member 50. The outer peripheral portion is disposed so as to form a predetermined gap with respect to the peripheral edge of the opening end portion of the valve port 28P. At this time, a throttle portion described later is formed between the tapered portion 50P1 of the needle member 50 and the opening end portion of the valve port 28P. When the pressure of the refrigerant in the tube body 10 is equal to or lower than a predetermined value, the end surface of the cylindrical large-diameter portion 50P2 has a predetermined pressure corresponding to the difference between the biasing force of the coil spring 16 and the pressure of the refrigerant from the primary side pipe Du1. The stopper member 22 is in contact with the flat surface.
このような、弁ポート28Pの開口端部の周縁に対して形成される所定の隙間の量により、絞り部を通過する所定のブリード量が設定されることとなる。また、ニードル部材50の円柱大径部50P2は、ストッパ部材22の平坦面に当接されているのでニードル部材50に二次側からの不所望な圧力が作用しニードル部材50の先細部50P1が弁座28Vの弁ポート28Pの開口端に食い付くことが回避される。 The predetermined amount of bleed passing through the throttle portion is set by the amount of the predetermined gap formed with respect to the peripheral edge of the opening end of the valve port 28P. Further, since the cylindrical large diameter portion 50P2 of the needle member 50 is in contact with the flat surface of the stopper member 22, an undesired pressure from the secondary side acts on the needle member 50, and the tapered portion 50P1 of the needle member 50 is Biting into the open end of the valve port 28P of the valve seat 28V is avoided.
ニードル部材50における張出部50Fは、円板形の輪郭を形成するように略環状に形成されている。張出部50Fの直径は、本体部50Aの直径よりも若干小に設定されている。これにより、万一、溶出物がニードル部材収容部28Dの内周部の端部に付着した場合であっても、張出部50Fの機能が阻害される虞がない。また、張出部50Fは、本体部50Aの端部から所定距離、離隔した位置に軸部を介して形成されている。ニードル部材50の円柱大径部50P2が、ストッパ部材22の平坦面に対し最大離隔した位置にあるとき、張出部50Fの位置は、その下端が連通孔28cの周縁に近接し向き合うように設定されている。これにより、弁ポート28Pからの冷媒の一部は、ニードル部材収容部28Dの内周部と張出部50Fの外周部との間の隙間に流れ込むとともに、それよりも多くの量であるその他の冷媒は、張出部50Fの下端面および周縁により、連通孔28cに向けて誘導される。これにより、弁ポート28Pからの冷媒の大部分が、ガイドチューブ28の連通孔28cを通じてニードル部材収容部28Dの外周部とチューブ本体10の内周部との間の隙間を通じて他端10E2に排出される。従って、冷媒や冷凍機油に含まれる成分が溶出し形成された溶出物または磨耗粉、あるいは、溶出物と摩耗粉の化合物等が、ニードル部材50の本体部50Aにおける上流側および下流側の端部に付着し堆積することがより一層回避される。また、上述の溶出物等が本体部50Aの外周部とニードル部材収容部28Dの内周部との間の隙間に噛み込むことも、回避される。 The overhang portion 50F of the needle member 50 is formed in a substantially annular shape so as to form a disc-shaped contour. The diameter of the overhang 50F is set to be slightly smaller than the diameter of the main body 50A. Thereby, even if it is a case where an elution thing adheres to the edge part of the inner peripheral part of needle member storage part 28D, there is no possibility that the function of overhang | projection part 50F may be inhibited. The overhang 50F is formed via a shaft at a position spaced a predetermined distance from the end of the main body 50A. When the cylindrical large-diameter portion 50P2 of the needle member 50 is at a position farthest from the flat surface of the stopper member 22, the position of the overhang portion 50F is set so that its lower end is close to and faces the peripheral edge of the communication hole 28c. Has been. Thereby, a part of the refrigerant from the valve port 28P flows into the gap between the inner peripheral portion of the needle member accommodating portion 28D and the outer peripheral portion of the overhang portion 50F, and the other amount is larger than that. The refrigerant is guided toward the communication hole 28c by the lower end surface and the peripheral edge of the overhang portion 50F. Thereby, most of the refrigerant from the valve port 28P is discharged to the other end 10E2 through the communication hole 28c of the guide tube 28 through the gap between the outer peripheral portion of the needle member accommodating portion 28D and the inner peripheral portion of the tube main body 10. The Therefore, the eluate or wear powder formed by elution of the components contained in the refrigerant or the refrigerating machine oil, or the compound of the eluate and wear powder, etc., are located on the upstream and downstream ends of the main body 50A of the needle member 50. Adhering to and depositing on the substrate is further avoided. In addition, the above-described eluate and the like are prevented from biting into the gap between the outer peripheral portion of the main body portion 50A and the inner peripheral portion of the needle member accommodating portion 28D.
一方、ニードル部材収容部28Dの内周部と張出部50Fの外周部との間の隙間に流れ込んだ冷媒は、本体部50Aの外周部とニードル部材収容部28Dの内周部との間の隙間、ニードル部材50の平坦面50FSとニードル部材収容部28Dの内周部との間に形成される連通路を通じてコイルスプリング16が配されるニードル部材収容部28Dの内周部に流れ込む。これにより、それ以降、冷媒が本体部50Aの外周部とニードル部材収容部28Dの内周部との間の隙間を通過しないので冷媒や冷凍機油に含まれる成分が溶出し形成された溶出物または磨耗粉、あるいは、溶出物と摩耗粉の化合物等が、ニードル部材50の本体部50Aにおける上流側および下流側の端部に付着し堆積することが回避される。 On the other hand, the refrigerant that has flowed into the gap between the inner peripheral portion of the needle member accommodating portion 28D and the outer peripheral portion of the overhang portion 50F is between the outer peripheral portion of the main body portion 50A and the inner peripheral portion of the needle member accommodating portion 28D. The coil spring 16 flows into the inner peripheral portion of the needle member housing portion 28D where the coil spring 16 is disposed through the gap, the communication path formed between the flat surface 50FS of the needle member 50 and the inner peripheral portion of the needle member housing portion 28D. Thereby, since the refrigerant does not pass through the gap between the outer peripheral portion of the main body portion 50A and the inner peripheral portion of the needle member accommodating portion 28D thereafter, an eluate formed by elution of components contained in the refrigerant or the refrigerator oil or It is avoided that the wear powder or the compound of the eluate and the wear powder adheres to and accumulates on the upstream and downstream ends of the main body 50A of the needle member 50.
その際、仮に、ばね受け部材12の外周部とガイドチューブ28の内周部との間の隙間から冷媒が漏れ出す場合であっても、弁ポート28Pからの冷媒の圧力が、上述の連通路を通じてコイルスプリング16が配されるニードル部材収容部28Dの内周部に直接的に作用するので上述の拡大部28M内の圧力とコイルスプリング16が配されるニードル部材収容部28Dの内部圧力(背圧)とが略同一となり、流量特性の不安定さが、抑制される。 At that time, even if the refrigerant leaks from the gap between the outer peripheral portion of the spring receiving member 12 and the inner peripheral portion of the guide tube 28, the pressure of the refrigerant from the valve port 28P is not reduced. Directly acting on the inner peripheral portion of the needle member accommodating portion 28D where the coil spring 16 is disposed, and the pressure inside the enlarged portion 28M and the internal pressure (back) of the needle member accommodating portion 28D where the coil spring 16 is disposed. Pressure) is substantially the same, and instability of the flow characteristics is suppressed.
斯かる構成において、冷媒の圧力によるニードル部材50に作用する力がコイルスプリング16の付勢力を超えない場合、冷媒が、図2において一次側配管Du1を通じて矢印の示す方向に沿って供給されるとき、冷媒の圧力は、チューブ本体10の一端10E1、チューブ本体10の内周部10aとガイドチューブ28の外周部との間、上述の絞り部、連通路28cを通過することにより減圧され、その後、冷媒が、ガイドチューブ28の外周面とチューブ本体10の内周面10aとの間を通じて他端10E2から所定のブリード量で排出される。 In such a configuration, when the force acting on the needle member 50 due to the pressure of the refrigerant does not exceed the biasing force of the coil spring 16, the refrigerant is supplied along the direction indicated by the arrow through the primary side pipe Du1 in FIG. The pressure of the refrigerant is reduced by passing through the throttle part and the communication path 28c between the one end 10E1 of the tube body 10 and the inner periphery 10a of the tube body 10 and the outer periphery of the guide tube 28, and then The refrigerant is discharged from the other end 10E2 by a predetermined bleed amount through the space between the outer peripheral surface of the guide tube 28 and the inner peripheral surface 10a of the tube main body 10.
さらに、冷媒の圧力によるニードル部材50に作用する力がコイルスプリング16の付勢力を超える場合、上述の絞り部を通じて流れる冷媒が、弁ポート28Pの周縁からさらに離隔する方向にニードル部材50を押圧することとなる。これにより、流量が所定の値以上となるとき、差圧が増大するにつれて流量が急激に増大することとなる。 Furthermore, when the force acting on the needle member 50 due to the pressure of the refrigerant exceeds the urging force of the coil spring 16, the refrigerant flowing through the above-described throttle portion presses the needle member 50 in a direction further away from the peripheral edge of the valve port 28P. It will be. As a result, when the flow rate is equal to or higher than a predetermined value, the flow rate rapidly increases as the differential pressure increases.
図7は、冷凍サイクルシステムの一例に適用された本発明に係る絞り装置の第4実施例の構成を示す。 FIG. 7 shows the configuration of a fourth embodiment of the expansion device according to the present invention applied to an example of a refrigeration cycle system.
図6に示される例においては、ニードル部材50の張出部50Fの下端の周縁部は、直角の角で形成されているが、その代わりに、図7に示される例においては、ニードル部材60の張出部60Fの下端の周縁部には、面取部60FCが施されるものとされる。なお、図7は、図6に示される例における構成要素と同一の構成要素について同一の符号を付して示し、その重複説明を省略する。 In the example shown in FIG. 6, the peripheral edge at the lower end of the protruding portion 50 </ b> F of the needle member 50 is formed at a right angle, but instead, in the example shown in FIG. 7, the needle member 60. A chamfered portion 60FC is provided on the peripheral edge at the lower end of the overhang portion 60F. In FIG. 7, the same components as those in the example shown in FIG. 6 are denoted by the same reference numerals, and redundant description thereof is omitted.
ニードル部材60は、例えば、真鍮、または、ステンレス鋼等の材料で機械加工により作られ、ニードル部材収容部28Dの内周部に摺動可能に配される円柱状の本体部60Aと、本体部60Aに後述する張出部60Fを介して連結され弁座28Vに向かい合って形成される先細部60P1と、先細部60P1の一端部に形成される円柱大径部60P2と、コイルスプリング16の他端に向かい合う本体部60Aの端部に形成される突起状のばねガイド部60D1と、本体部60Aと先細部60P1の基部との間に形成される張出部60Fと、を主な要素として構成されている。 The needle member 60 is made of a material such as brass or stainless steel, for example, by machining, and is provided with a cylindrical main body portion 60A slidably disposed on the inner peripheral portion of the needle member housing portion 28D, and a main body portion. A tapered portion 60P1 which is connected to the valve seat 28V through a projecting portion 60F which will be described later on 60A, a cylindrical large diameter portion 60P2 which is formed at one end of the tapered portion 60P1, and the other end of the coil spring 16 The projecting spring guide portion 60D1 formed at the end of the main body portion 60A that faces the main body 60A and the projecting portion 60F formed between the main body portion 60A and the base portion of the tapered portion 60P1 are mainly configured. ing.
略D字形の横断面を有する本体部60Aは、その中心軸線から所定距離、離隔した位置に平坦面60FSを有している。平坦面60FSは、その中心軸線に沿って端から端まで延びている。これにより、上述の拡大部28Mとコイルスプリング16が配されるニードル部材収容部28Dの内周部とを連通させる連通路が、ガイドチューブ28におけるニードル部材収容部28Dの内周部と向かい合う本体部60Aの平坦面60FSとの間に形成されることとなる。 The main body 60A having a substantially D-shaped cross section has a flat surface 60FS at a position separated from the central axis by a predetermined distance. The flat surface 60FS extends from end to end along its central axis. As a result, the main body portion in which the communication path that connects the above-described enlarged portion 28M and the inner peripheral portion of the needle member accommodating portion 28D in which the coil spring 16 is disposed faces the inner peripheral portion of the needle member accommodating portion 28D in the guide tube 28. It is formed between the flat surface 60FS of 60A.
先細部60P1の最小径部は、円柱大径部60P2の連結部の直径と同一に設定されている。所定のテーパ角度を有する円錐台状の先細部60P1は、円柱大径部60P2の端面がストッパ部材22の端面に当接されるとき、弁ポート28Pの直径よりも大なる直径を有する基部を弁ポート28Pから所定距離、離隔した位置に有している。先細部60P1における最小径部には、一様な直径を有する所定の長さの円柱部を有する円柱大径部60P2が連なって形成されている。円柱大径部60P2の端面の直径は、先細部60P1の最小径部よりも大に設定されている。先細部60P1における弁ポート28Pの開口端部に対応する位置から上述の円柱大径部60P2の端面までの長さは、所定の長さに設定されている。 The minimum diameter portion of the tapered portion 60P1 is set to be the same as the diameter of the connecting portion of the cylindrical large diameter portion 60P2. The truncated cone-shaped tapered portion 60P1 having a predetermined taper angle has a base portion having a diameter larger than the diameter of the valve port 28P when the end surface of the cylindrical large-diameter portion 60P2 is brought into contact with the end surface of the stopper member 22. It is located at a predetermined distance from the port 28P. A cylindrical large-diameter portion 60P2 having a cylindrical portion having a uniform diameter and a predetermined length is continuously formed at the minimum diameter portion of the tapered portion 60P1. The diameter of the end face of the cylindrical large diameter portion 60P2 is set to be larger than the minimum diameter portion of the tapered portion 60P1. The length from the position corresponding to the opening end of the valve port 28P in the tapered portion 60P1 to the end face of the above-described cylindrical large diameter portion 60P2 is set to a predetermined length.
円柱大径部60P2の端面がストッパ部材22の平坦な端面に当接されるとき、ニードル部材60の先細部60P1の外周部における弁ポート28Pの開口端部に対応する位置において、先細部60P1の外周部が、弁ポート28Pの開口端部の周縁に対し所定の隙間を形成するように配置されている。その際、ニードル部材60の先細部60P1と弁ポート28Pの開口端部との間には、後述する絞り部が形成される。チューブ本体10内の冷媒の圧力が所定値以下の場合、円柱大径部60P2の端面は、コイルスプリング16の付勢力と一次側配管Du1からの冷媒の圧力との差に応じた所定の圧力でストッパ部材22の平坦面に当接されている。 When the end surface of the cylindrical large-diameter portion 60P2 is brought into contact with the flat end surface of the stopper member 22, the tapered portion 60P1 is positioned at a position corresponding to the opening end portion of the valve port 28P in the outer peripheral portion of the tapered portion 60P1 of the needle member 60. The outer peripheral portion is disposed so as to form a predetermined gap with respect to the peripheral edge of the opening end portion of the valve port 28P. At this time, a throttle portion described later is formed between the tapered portion 60P1 of the needle member 60 and the opening end portion of the valve port 28P. When the pressure of the refrigerant in the tube main body 10 is equal to or lower than a predetermined value, the end surface of the cylindrical large-diameter portion 60P2 is at a predetermined pressure corresponding to the difference between the biasing force of the coil spring 16 and the pressure of the refrigerant from the primary side pipe Du1. The stopper member 22 is in contact with the flat surface.
このような弁ポート28Pの開口端部の周縁に対して形成される所定の隙間の量により、絞り部を通過する所定のブリード量が設定されることとなる。また、ニードル部材60の円柱大径部60P2は、ストッパ部材22の平坦面に当接されているのでニードル部材60に二次側からの不所望な圧力が作用しニードル部材60の先細部60P1が弁座28Vの弁ポート28Pの開口端に食い付くことが回避される。 The predetermined amount of bleed passing through the throttle portion is set by the amount of the predetermined gap formed with respect to the peripheral edge of the opening end of the valve port 28P. Further, since the cylindrical large diameter portion 60P2 of the needle member 60 is in contact with the flat surface of the stopper member 22, an undesired pressure from the secondary side acts on the needle member 60, and the tapered portion 60P1 of the needle member 60 is Biting into the open end of the valve port 28P of the valve seat 28V is avoided.
ニードル部材60における張出部60Fは、円板形の輪郭を形成するように略環状に形成されている。張出部60Fの直径は、本体部60Aの直径よりも若干小に設定されている。これにより、万一、溶出物がニードル部材収容部28Dの内周部の端部に付着した場合であっても、張出部60Fの機能が阻害される虞がない。また、張出部60Fは、本体部60Aの端部から所定距離、離隔した位置に軸部を介して形成されている。張出部60Fは、弁ポート28Pに向き合う下端に面取部60FCを有している。 The overhanging portion 60F of the needle member 60 is formed in a substantially annular shape so as to form a disc-shaped contour. The diameter of the overhang 60F is set slightly smaller than the diameter of the main body 60A. Thereby, even if it is a case where an elution thing adheres to the edge part of the inner peripheral part of needle member accommodating part 28D, there is no possibility that the function of overhang | projection part 60F may be inhibited. The overhang 60F is formed via a shaft at a position separated from the end of the main body 60A by a predetermined distance. The overhanging portion 60F has a chamfered portion 60FC at the lower end facing the valve port 28P.
ニードル部材60の円柱大径部60P2が、ストッパ部材22の平坦面に対し最大離隔した位置にあるとき、張出部60Fの位置は、その下端が連通孔28cの周縁に近接し向き合うように設定されている。 When the cylindrical large-diameter portion 60P2 of the needle member 60 is at a position farthest from the flat surface of the stopper member 22, the position of the overhang portion 60F is set so that the lower end thereof is close to and faces the peripheral edge of the communication hole 28c. Has been.
なお、斯かる実施例においても、上述の実施例において説明した同様な作用効果を奏する。 In addition, also in such an Example, there exists an effect similar to having demonstrated in the above-mentioned Example.
なお、上述の例においては、張出部60Fは、弁ポート28Pに向き合う下端に面取部60FCを有しているが、必ずしもこのようになされる必要がなく、例えば、冷媒をより円滑に連通孔に導くような凹状の形状が張出部60Fの下端に形成されてもよい。 In the above-described example, the overhanging portion 60F has the chamfered portion 60FC at the lower end facing the valve port 28P. However, it is not always necessary to do this, and for example, the refrigerant communicates more smoothly. A concave shape that leads to the hole may be formed at the lower end of the overhang portion 60F.
10 チューブ本体
12、12´ ばね受け部材
18、18´、28 ガイドチューブ
18V、18´V、28V 弁座
18P、18´P、28P 弁ポート
20、40、50、60 ニードル部材
20F、40F1、40F2、50F、60F 張出部
50FS、60FS 平坦面
22 ストッパ部材
10 Tube body 12, 12 'Spring receiving member 18, 18', 28 Guide tube 18V, 18'V, 28V Valve seat 18P, 18'P, 28P Valve port 20, 40, 50, 60 Needle member 20F, 40F1, 40F2 , 50F, 60F Overhang portion 50FS, 60FS Flat surface 22 Stopper member
Claims (5)
前記チューブ本体内に連通する少なくとも一つの開口端部を有するガイドチューブに形成され、弁ポートを有する弁座と、
前記ガイドチューブにおける弁座に隣接して形成され該ガイドチューブの内周部と外周部と連通させる少なくとも一つの連通孔と、
前記弁座の弁ポートに対し近接または離隔可能に配され、前記ガイドチューブの内周部に案内される本体部と、該弁ポートの開口面積を制御する先細部と、該本体部の端部と該先細部の基部との間に前記冷媒の流れ方向に対し直交するように形成され前記弁ポートからの冷媒を前記連通孔に誘導する少なくとも一つの張出部と、を有するニードル部材と、
前記ニードル部材と前記ガイドチューブの端部との間に配され、前記ニードル部材を前記弁座の弁ポートに対し近接する方向に付勢する付勢部材と、を備え、
前記ニードル部材の張出部の直径は、該ニードル部材の本体部の直径に比して小に設定されることを特徴とする絞り装置。 A tube main body that is arranged in a pipe for supplying a refrigerant and has open ends at both ends communicating with the pipe;
A valve seat having a valve port formed in a guide tube having at least one open end communicating with the tube body;
At least one communication hole formed adjacent to the valve seat in the guide tube and communicating with the inner periphery and the outer periphery of the guide tube;
A main body that is arranged to be close to or away from the valve port of the valve seat and is guided by an inner peripheral portion of the guide tube; a taper that controls an opening area of the valve port; and an end of the main body And a needle member having at least one overhanging portion that is formed so as to be orthogonal to the flow direction of the refrigerant and guides the refrigerant from the valve port to the communication hole.
An urging member that is arranged between the needle member and an end of the guide tube and urges the needle member in a direction approaching the valve port of the valve seat ;
The diameter of the overhang | projection part of the said needle member is set small compared with the diameter of the main-body part of this needle member, The diaphragm | throttle device characterized by the above-mentioned .
請求項1乃至請求項4のうちのいずれかに記載の絞り装置が、前記凝縮器の出口と前記蒸発器の入口との間に配される配管に設けられることを特徴とする冷凍サイクルシステム。 An evaporator, a compressor, and a condenser;
5. A refrigeration cycle system, wherein the expansion device according to claim 1 is provided in a pipe disposed between an outlet of the condenser and an inlet of the evaporator .
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| JP2015125606A JP6364381B2 (en) | 2015-06-23 | 2015-06-23 | Throttle device and refrigeration cycle system including the same |
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| JP2005106452A (en) * | 2003-09-08 | 2005-04-21 | Tgk Co Ltd | Expansion device |
| JP2006189240A (en) * | 2004-12-07 | 2006-07-20 | Tgk Co Ltd | Expansion device |
| CN101466986A (en) * | 2006-06-29 | 2009-06-24 | 大金工业株式会社 | Expansion valve with refrigerant flow dividing structure and refrigeration unit utilizing the same |
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