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JP6399740B2 - Gear mechanism - Google Patents
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JP6399740B2 - Gear mechanism - Google Patents

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JP6399740B2
JP6399740B2 JP2013213704A JP2013213704A JP6399740B2 JP 6399740 B2 JP6399740 B2 JP 6399740B2 JP 2013213704 A JP2013213704 A JP 2013213704A JP 2013213704 A JP2013213704 A JP 2013213704A JP 6399740 B2 JP6399740 B2 JP 6399740B2
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gear
driven gear
shaft
driven
fixed
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JP2015075217A (en
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佐藤忠之
早坂泰範
由良茂男
田口哲生
泉本直樹
板橋敏碩
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Nippon Steel Metal Products Co Ltd
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Nippon Steel and Sumikin Metal Products Co Ltd
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Description

この発明は、はすば歯車を用いたバックラッシュ防止可能な歯車機構、及びこれに使用するはすば歯車を製作するための歯車の歯切り加工方法に関する。   The present invention relates to a gear mechanism using a helical gear and capable of preventing backlash, and a gear cutting method for manufacturing a helical gear used in the gear mechanism.

歯車機構において、バックラッシュは種々の点で駆動力伝達に好ましくない作用をするので、従来よりバックラッシュを防止するための種々の機構が考えられている。
例えば、特許文献1に示された歯車機構は、バックラッシュが印刷品質を大きく損なう多色印刷の印刷装置における駆動軸(版胴軸)と従動軸(圧胴軸)との間の駆動力伝達を想定して、バックラッシュの防止を図ったものである。
この歯車機構は、図7に示す通り、駆動歯車軸116と一体に駆動される駆動側はすば歯車137と、この駆動側はすば歯車137と噛み合って従動歯車軸119に回転力を伝達する従動側はすば歯車139とを具えた歯車機構であり、前記従動側はすば歯車139は、従動歯車軸119と一体の第1はすば歯車139aと、従動歯車軸119の外周に直接遊嵌された第2はすば歯車139bとを有し、さらに、前記第1はすば歯車139aに対して従動歯車軸119の軸方向に沿った第2はすば歯車139bの移動を案内する案内ピン141と、第2はすば歯車139bを第1はすば歯車139aから離間させるように付勢する付勢手段148とを具えた構成である。
In the gear mechanism, backlash has an unfavorable effect on driving force transmission at various points, and various mechanisms for preventing backlash have been conventionally considered.
For example, the gear mechanism disclosed in Patent Document 1 transmits a driving force between a drive shaft (plate cylinder shaft) and a driven shaft (impression cylinder shaft) in a multicolor printing printing apparatus in which backlash greatly impairs print quality. This is intended to prevent backlash.
As shown in FIG. 7, the gear mechanism is configured such that a driving side helical gear 137 that is driven integrally with the driving gear shaft 116, and this driving side meshes with the helical gear 137 to transmit a rotational force to the driven gear shaft 119. The driven side is a gear mechanism provided with a helical gear 139, and the driven side helical gear 139 is arranged on the outer periphery of the first helical gear 139 a integrated with the driven gear shaft 119 and the driven gear shaft 119. And a second helical gear 139b that is directly loosely fitted, and further, the second helical gear 139b is moved along the axial direction of the driven gear shaft 119 with respect to the first helical gear 139a. The guide pin 141 for guiding and a biasing means 148 for biasing the second helical gear 139b so as to be separated from the first helical gear 139a are provided.

前記案内ピン141は、従動歯車軸119の周囲に複数配置され、各案内ピン141は、その一端側がボルト142で第1はすば歯車139aにねじ止めされ、他端側が第2はすば歯139bに設けた貫通穴143を貫通している。
さらに、前記案内ピン141と交互に複数本の貫通ボルト144が、第1はすば歯車139aを貫通して第2はすば歯車139bに形成された雌ねじ部145にねじ込まれ、第2はすば歯車139bから突出する貫通ボルト144の先端部にロックナット146がねじ込まれている。
前記付勢手段としての圧縮コイルバネ148は、第1はすば歯車139aと第2はすば歯車139bの対向面における前記貫通ボルト144の位置に形成された凹部147に、貫通ボルト144を囲むように収容されている。したがって、圧縮コイルバネ148は前記の通り第2はすば歯車139bを第1はすば歯車139aから離間させるように付勢している。138、140はキーである。150はスラスト軸受け、151は従動歯車軸119の雄ねじ部149に螺合するナットである。
A plurality of the guide pins 141 are arranged around the driven gear shaft 119. Each guide pin 141 is screwed to the first helical gear 139a by a bolt 142 at one end side thereof and the second helical tooth at the other end side. It penetrates through hole 143 provided in 139b.
Further, a plurality of through bolts 144 alternately with the guide pins 141 pass through the first helical gear 139a and are screwed into the female screw portion 145 formed in the second helical gear 139b, and the second helical gear. A lock nut 146 is screwed into the tip end portion of the through bolt 144 protruding from the gear 139b.
The compression coil spring 148 as the urging means surrounds the through bolt 144 in a recess 147 formed at the position of the through bolt 144 on the opposing surfaces of the first helical gear 139a and the second helical gear 139b. Is housed in. Therefore, the compression coil spring 148 urges the second helical gear 139b to be separated from the first helical gear 139a as described above. Reference numerals 138 and 140 denote keys. Reference numeral 150 denotes a thrust bearing, and reference numeral 151 denotes a nut that engages with the male thread portion 149 of the driven gear shaft 119.

この歯車機構を組み立てる際、従動側の第2はすば歯車139bの歯筋を第1はすば歯車139aの歯筋に揃えた整合状態で、かつ圧縮コイルバネ148のばね力が作用した状態で、貫通ボルト144の頭部と第1はすば歯車139aとの間に、バックラッシュ除去を十分除去し得るような隙間Gが形成されるように設定する。この設定は両歯車139b、139aが整合状態で両歯車139b、139a間の隙間が距離Cとなるように初期設定することと同義となるが、その距離Cを設定する初期設定の際に、前記スラスト軸受け150、ナット151を用いる。このスラスト軸受け150及びナット151は初期設定を終えた後は、従動歯車軸119から取り外して、圧縮コイルバネ148のばね力で第2はすば歯車139bを同図で右方に移動させられるようにする。   When assembling the gear mechanism, the second helical gear 139b on the driven side is aligned with the tooth trace of the first helical gear 139a and the spring force of the compression coil spring 148 is applied. The gap G is set between the head of the through bolt 144 and the first helical gear 139a so that the backlash can be removed sufficiently. This setting is synonymous with the initial setting so that the gap between the two gears 139b and 139a is the distance C when both the gears 139b and 139a are aligned, but in the initial setting to set the distance C, Thrust bearing 150 and nut 151 are used. After the initial setting of the thrust bearing 150 and the nut 151 is completed, the thrust bearing 150 and the nut 151 are detached from the driven gear shaft 119 so that the second helical gear 139b can be moved rightward in the drawing by the spring force of the compression coil spring 148. To do.

上記の歯車機構において、圧縮コイルばね148のばね力によって、従動側の第2はすば歯車139bが第1はすば歯車139aから離間する方向に付勢されているので、したがって、駆動側はすば歯車137と従動側はすば歯車(第1はすば歯車139a・第2はすば歯車139b)139との間でのバックラッシュがない状態となる。
この歯車機構が印刷装置に適用された場合で言えば、印刷媒体(ウェブ)の厚みが変ったときは、印刷媒体の厚さに応じてつまり版胴軸(駆動軸)116と圧胴軸(従動軸)119との軸間の距離(すなわち歯車中心間距離)に応じて、従動側の第2はすば歯車139bが第1はすば歯車139aから離間する方向に移動(初期設定の隙間Cの位置からδCだけ移動)して、駆動側はすば歯車137と従動側はすば歯車139(139a,39b)との間のバックラッシュを解消する。すなわち、バックラッシュを自動的に解消する。
In the above gear mechanism, the second helical gear 139b on the driven side is biased in the direction away from the first helical gear 139a by the spring force of the compression coil spring 148. There is no backlash between the helical gear 137 and the driven side helical gear (the first helical gear 139a and the second helical gear 139b) 139.
In the case where the gear mechanism is applied to a printing apparatus, when the thickness of the printing medium (web) changes, the plate cylinder shaft (drive shaft) 116 and the impression cylinder shaft (drive cylinder shaft 116 and the impression cylinder shaft) are changed according to the thickness of the printing medium. The second helical gear 139b on the driven side moves in a direction away from the first helical gear 139a in accordance with the distance between the shaft and the driven shaft 119 (that is, the distance between the gear centers) (initially set gap). C) from the position C), and the backlash between the helical gear 137 on the driving side and the helical gear 139 (139a, 39b) on the driven side is eliminated. That is, the backlash is automatically resolved.

特開2002−188708JP2002-188708

上記の歯車機構110では、バックラッシュを自動的に解消するための構造として、第2はすば歯車139bを第1はすば歯車139aに対して軸方向に移動案内するための案内ピン141を設ける構造であり、また、第2はすば歯車139bを第1はすば歯車139aから離間させるための付勢手段として圧縮コイルバネ148、貫通ボルト144、凹所147、ロックナット146等を設ける構造であり、また、貫通ボルト144の頭部と第1はすば歯車139aとの間に設ける隙間Gを適切に調整するために、スラスト軸受け150及びナット151を設ける構造等が必要であり、構造として複雑である。また、従動側の第1はすば歯車39aと第2はすば歯車39bとを別個に製作して従動歯車軸119上で組み立てる構造である。
また、そのように複雑な構造であることに伴って、また、従動側の第1はすば歯車139aと第2はすば歯車139bとを別個に製作して組み立てる構造であることで、主として第2はすば歯車139bの機械的強度が低いものとなり、十分大きな駆動力伝達には適用できないと思われる。また構造が複雑なので製作が煩雑となりコストも高くなる。また、スラスト軸受け150、ナット151を用いて前記隙間Gを設定する操作も煩雑である。
In the gear mechanism 110 described above, as a structure for automatically eliminating backlash, a guide pin 141 for moving and guiding the second helical gear 139b in the axial direction with respect to the first helical gear 139a is provided. Further, as a biasing means for separating the second helical gear 139b from the first helical gear 139a, a compression coil spring 148, a through bolt 144, a recess 147, a lock nut 146, and the like are provided. In addition, in order to appropriately adjust the gap G provided between the head of the through bolt 144 and the first helical gear 139a, a structure in which the thrust bearing 150 and the nut 151 are provided is necessary. As complicated as. Further, the first helical gear 39a and the second helical gear 39b on the driven side are separately manufactured and assembled on the driven gear shaft 119.
In addition, with such a complicated structure, and the structure in which the first helical gear 139a and the second helical gear 139b on the driven side are separately manufactured and assembled, Secondly, the mechanical strength of the helical gear 139b is low, and it seems that it cannot be applied to sufficiently large driving force transmission. Further, since the structure is complicated, the production becomes complicated and the cost increases. Further, the operation of setting the gap G using the thrust bearing 150 and the nut 151 is also complicated.

本発明は上記従来の欠点を解消するためになされたもので、はすば歯車による歯車機構において、簡単な構造でバックラッシュの発生を防止でき、固定従動歯車と可動従動歯車との分割された従動歯車の組立作業が極めて容易で作業性が良好であり、また、機械的強度が高く、製作が容易でそのコストを安くすることができる歯車機構を提供することを目的とする。また、固定従動歯車と可動従動歯車とを、精度よくかつ能率的にかつ安価に歯切り加工することができる歯切り加工方法を提供することを目的とする。   The present invention has been made to eliminate the above-mentioned conventional drawbacks, and in a gear mechanism using a helical gear, the occurrence of backlash can be prevented with a simple structure, and the stationary driven gear and the movable driven gear are divided. It is an object of the present invention to provide a gear mechanism that can easily assemble a driven gear, has good workability, has high mechanical strength, can be easily manufactured, and can reduce its cost. It is another object of the present invention to provide a gear-cutting method capable of gear-cutting a fixed driven gear and a movable driven gear with high accuracy, efficiency, and low cost.

上記課題を解決する請求項1の発明は、駆動軸により駆動される駆動歯車と、前記駆動軸と平行な出力軸としての従動軸上に設けられて前記駆動歯車と噛み合う従動歯車とによる、いずれもはすば歯車を用いた歯車機構であって、
前記従動歯車は、前記従動軸の軸端側に向けて延出するスリーブ部を一体に有するとともに前記従動軸に前記スリーブ部において軸方向の移動を拘束された状態で前記駆動歯車と噛み合う駆動力伝達のための固定従動歯車と、前記固定従動歯車の前記スリーブ部に嵌合して軸方向にのみ移動可能に設けられて前記駆動歯車と噛み合うバックラッシュ防止のための可動従動歯車とからなり、
前記従動軸の軸端部に取り付けられて前記スリーブ部端面のみに当接して前記固定従動歯車の軸方向移動を拘束する固定部材を備え、かつ、前記可動従動歯車を前記固定従動歯車側に付勢する付勢手段を備えたことを特徴とする。
The invention of claim 1 that solves the above-described problem is any of a driving gear driven by a driving shaft and a driven gear that is provided on a driven shaft as an output shaft parallel to the driving shaft and meshes with the driving gear. A gear mechanism using a helical gear,
The driven gear integrally includes a sleeve portion that extends toward the shaft end of the driven shaft, and a driving force that meshes with the drive gear in a state in which movement of the sleeve portion in the axial direction is restricted by the driven shaft. A fixed driven gear for transmission, and a movable driven gear for preventing backlash that is fitted to the sleeve portion of the fixed driven gear and is movable only in the axial direction and meshes with the drive gear,
A fixed member that is attached to the shaft end portion of the driven shaft and that abuts only the end surface of the sleeve portion and restrains the axial movement of the fixed driven gear; and the movable driven gear is attached to the fixed driven gear side. it characterized by comprising biasing means for energizing.

請求項2は、請求項1の歯車機構において、前記固定従動歯車は、前記従動軸の端部側に段差をつけて形成した細径部に嵌合しており、前記段差部と前記固定部材とにより軸方向移動を拘束されていることを特徴とする。 According to a second aspect of the present invention, in the gear mechanism according to the first aspect, the fixed driven gear is fitted to a small diameter portion formed with a step on the end side of the driven shaft, and the stepped portion and the fixing member The movement in the axial direction is restricted by the above.

請求項3は、請求項1又は2記載の歯車機構において、前記駆動歯車及び従動歯車は互いの歯車の中心間距離の変動に対応可能な歯車機構であることを特徴とする。According to a third aspect of the present invention, in the gear mechanism according to the first or second aspect, the drive gear and the driven gear are gear mechanisms capable of responding to variations in the distance between the centers of the gears.

請求項4は、請求項1〜3のいずれか1項の歯車機構において、前記付勢手段は、前記可動従動歯車の固定従動歯車と反対側の側面に設けた凹所に圧縮コイルバネを収容するとともに、この圧縮コイルバネ内を挿通し前記凹所の底面にあけた貫通穴を貫通して、前記固定従動歯車の側面に設けたネジ穴に先端ネジ部が捩じ込まれる頭付きボルトを設けて構成したことを特徴とする。   According to a fourth aspect of the present invention, in the gear mechanism according to any one of the first to third aspects, the urging means houses a compression coil spring in a recess provided on a side surface of the movable driven gear opposite to the fixed driven gear. And a headed bolt that is inserted through the compression coil spring, penetrates a through hole formed in the bottom surface of the recess, and is screwed into a screw hole provided on a side surface of the fixed driven gear. It is characterized by comprising.

請求項5は、請求項1〜4のいずれか1項の歯車機構において、前記固定従動歯車は第1のキーを介して前記従動歯車軸と一体回転可能に結合し、前記可動従動歯車は第2のキーを介し前記スリーブ部に軸方向に摺動可能かつ一体回転可能に結合していることを特徴とする。 According to a fifth aspect of the present invention, in the gear mechanism according to any one of the first to fourth aspects, the fixed driven gear is coupled to the driven gear shaft through a first key so as to be integrally rotatable, and the movable driven gear is a first gear. It is characterized in that it is slidably connected in the axial direction to the sleeve portion through two keys so as to be integrally rotatable.

請求項6は、請求項1〜4のいずれか1項に記載の歯車機構が、冷間ロール成形機における駆動歯車軸1の部分を端部に持つ下ロール軸1Aに下ロール20を固定し、従動歯車軸3の部分を端部に持つ上ロール軸3Aに上ロール21を固定し、回転する上下のロール20、21間に帯鋼板を送り込んで帯鋼板に凹凸を形成するロール成形機における歯車機構であって、前記駆動歯車軸1により駆動される駆動歯車と、前記駆動歯車軸と平行な出力軸としての従動歯車軸上に設けられて前記駆動歯車と噛み合う従動歯車とによる、いずれもはすば歯車を用いた歯車機構であることを特徴とする。A sixth aspect of the present invention is the gear mechanism according to any one of the first to fourth aspects, wherein the lower roll 20 is fixed to the lower roll shaft 1A having the end portion of the drive gear shaft 1 in the cold roll forming machine. In the roll forming machine, the upper roll 21 is fixed to the upper roll shaft 3A having the driven gear shaft 3 at the end, and the band steel sheet is fed between the rotating upper and lower rolls 20, 21 to form irregularities on the band steel sheet. Any of a gear mechanism that is driven by the drive gear shaft 1 and a driven gear that is provided on a driven gear shaft as an output shaft parallel to the drive gear shaft and meshes with the drive gear. It is a gear mechanism using a helical gear.

本発明において、バックラッシュが生じた場合、可動従動歯車がばね力で固定従動歯車側に近づくことで、自動的にバックラッシュが解消される。ばね力は常に可動従動歯車に作用しているので、バックラッシュの発生を防止できる。
ばねとして、可動従動歯車の歯筋を固定従動歯車の歯筋に揃えた整合状態においてある程度のばね力が作用するような付勢力を有するものを使用する。そのようなばねを用いて組み立てた従動歯車を駆動歯車に噛み合わせると、そのバックラッシュ防止が図られた歯車機構が得られる。
In the present invention, when backlash occurs, the movable driven gear approaches the fixed driven gear side by the spring force, so that the backlash is automatically eliminated. Since the spring force always acts on the movable driven gear, the occurrence of backlash can be prevented.
A spring having an urging force to which a certain amount of spring force acts in an aligned state in which the tooth trace of the movable driven gear is aligned with the tooth trace of the fixed driven gear is used. When the driven gear assembled using such a spring is meshed with the drive gear, a gear mechanism in which the backlash is prevented can be obtained.

上記のように、ばねとして適切な付勢力のばねを用いれば済み、煩雑な初期設定を必要としないので、従動歯車の組立作業が特許文献1と比較して極めて容易であり、作業性が良好である。
なお、ばねの付勢力が適切でない場合は、ばねを収容する凹所が可動従動歯車の外側(固定従動歯車と反対側)の側面にあることにより、頭付きボルトを抜けば直ちにばねを交換することができるので、その点でも作業性がよい。特許文献1では、ばねが可動従動歯車の内側にあるので、ロックナットを外し貫通ボルトを抜き可動従動歯車をスライドさせて固定従動歯車との間隔を広げた上でばねの交換を行なう必要があり、ばねの交換は煩雑である。
As described above, it is sufficient to use a spring having an appropriate biasing force as a spring, and no complicated initial setting is required. Therefore, the assembly work of the driven gear is extremely easy as compared with Patent Document 1, and the workability is good. It is.
If the biasing force of the spring is not appropriate, the spring is replaced immediately after the headed bolt is removed because the recess for housing the spring is on the side of the outer side of the movable driven gear (the side opposite to the fixed driven gear). In this respect, workability is good. In Patent Document 1, since the spring is inside the movable driven gear, it is necessary to replace the spring after removing the lock nut, removing the through bolt and sliding the movable driven gear to widen the distance from the fixed driven gear. The replacement of the spring is complicated.

本発明では、バックラッシュ防止の機構として、可動従動歯車の外側の側面に凹所を形成しその底面に貫通穴をあけ、凹所にばねを収容し、ばねの中を通した頭付きボルトを固定従動歯車側にあけたネジ穴に捩じ込むという簡単な構成で実現され、複雑な構造の特許文献1と比較してシンプルであり、したがって、製作が容易であり、安価に製作できる。   In the present invention, as a mechanism for preventing backlash, a recess is formed in the outer side surface of the movable driven gear, a through hole is formed in the bottom surface, a spring is accommodated in the recess, and a headed bolt that passes through the spring is provided. It is realized with a simple configuration of being screwed into a screw hole formed on the fixed driven gear side, and is simpler than that of Patent Document 1 having a complicated structure. Therefore, it is easy to manufacture and can be manufactured at low cost.

可動従動歯車は、従動軸に直接嵌合するのでなく、固定従動歯車に形成した大径のスリーブ部に嵌合する構成なので、細い従動歯車軸上に直接嵌合する特許文献1の第2はすば歯車と異なり、軸方向の力に対して強度が高いと言える。また、大径のスリーブ部上を摺動するのでその摺動に際して傾く恐れもなく、スムーズな摺動が可能である。   The movable driven gear is not directly fitted to the driven shaft, but is fitted to a large-diameter sleeve portion formed on the fixed driven gear. Unlike helical gears, it can be said that the strength is high against axial forces. In addition, since sliding is performed on the large-diameter sleeve portion, there is no fear of tilting during the sliding, and smooth sliding is possible.

固定従動歯車及び可動従動歯車の歯切り加工を行なう際に、両者を個別に歯切り加工するのでなく、可動従動歯車用の歯車材を固定従動歯車用の歯車材のスリーブ部に嵌合させた状態で両者の歯切り加工を行なうことができるので、精度良い歯切り加工が可能であり、能率的に歯切り加工することができ、安価に加工できる。   When gearing of the fixed driven gear and the movable driven gear is performed, the gear material for the movable driven gear is fitted to the sleeve portion of the gear material for the fixed driven gear instead of individually gearing the two. Since both gears can be cut in the state, gear cutting can be performed with high accuracy, gear cutting can be efficiently performed, and processing can be performed at low cost.

本発明の一実施例の歯車機構を示す一部省略した断面図である。It is sectional drawing which abbreviate | omitted partially showing the gear mechanism of one Example of this invention. 図1のB矢視図である(但し駆動軸は断面で示す)。It is a B arrow view of FIG. 1 (however, a drive shaft is shown with a cross section). 上記歯車機構を、冷間ロール成形機における上下ロール軸間の駆動力伝達機構に適用した場合を示す図である。It is a figure which shows the case where the said gear mechanism is applied to the drive force transmission mechanism between the upper and lower roll shafts in a cold roll forming machine. 上記歯車機構における駆動歯車と従動歯車(固定従動歯車及び可動従動歯車)との歯の噛み合い状態を相模式的に説明する図(図1の概ねA−A拡大断面図に相当)であり、(イ)は上下ロール間に薄い板厚t1の鋼板が挟まれた状態において可動従動歯車と固定従動歯車とを整合状態(両歯車の歯筋を揃えた状態)にした場合、(ロ)はバックラッシュのある(イ)の整合状態からバックラッシュが自動的に解消された場合、(ハ)は前記板厚t1よりさらに厚い板厚t2の鋼板が挟まれた場合で自動的なバックラッシュ解消が行われる直前のバックラッシュのある状態、(ニ)はバックラッシュのある(ハ)の状態からバックラッシュが自動的に解消された場合を示す。FIG. 2 is a diagram schematically illustrating the meshing state of teeth of a driving gear and a driven gear (a fixed driven gear and a movable driven gear) in the gear mechanism (corresponding to an enlarged cross-sectional view taken along line AA in FIG. 1); B) When the movable driven gear and the fixed driven gear are aligned (with the tooth traces of both gears aligned) in a state where a thin steel sheet of thickness t1 is sandwiched between the upper and lower rolls, When the backlash is automatically eliminated from the aligned state (a) with rush, (c) is the case where a steel plate having a thickness t2 thicker than the plate thickness t1 is sandwiched, and the automatic backlash is eliminated. The state with the backlash just before being performed, (d) shows the case where the backlash is automatically resolved from the state with the backlash (c). 上記歯車機構における従動歯車(固定従動歯車及び可動従動歯車)の歯切り加工を行なう要領を説明するもので、(イ)は一部省略した正面図、(ロ)は(イ)の右側面図である(但し間隔規制ボルトは断面で示した)。It explains the point of gear cutting of the driven gear (fixed driven gear and movable driven gear) in the above gear mechanism, (a) is a partially omitted front view, (b) is a right side view of (b). (However, the interval regulating bolt is shown in cross section). 本発明の他の実施例を模式的に示すもので、(イ)、(ロ)、(ハ)はそれぞれ異なる実施例を示す。The other Example of this invention is shown typically, (A), (B), (C) shows a different Example, respectively. 従来の歯車機構を示す断面図である。It is sectional drawing which shows the conventional gear mechanism.

以下、本発明の歯車機構を実施するための形態について、図面を参照して説明する。 Hereinafter, modes for carrying out the gear Organization of the present invention will be described with reference to the drawings.

図1は本発明の一実施例の歯車機構の一部省略した断面図、図2は図1のB矢視図(右側面図)である。
この歯車機構10は、原動軸により回転駆動される駆動歯車軸1と一体に駆動される駆動歯車2と、この駆動歯車2と噛み合って従動歯車軸3に回転力を伝達する従動歯車4とからなる。駆動歯車2及び従動歯車4はいずれもはすば歯車であり、また、上下歯車中心間距離の変動に対応できるように転位歯車を用いている。15は原動軸、16は駆動歯車軸1と連結するチェーンカップリングである。
前記従動歯車4は、固定従動歯車5と可動従動歯車6とからなっている。前記固定従動歯車5は、可動従動歯車6側に向けて延出するスリーブ部5aを有している。また、固定従動歯車5は、キー7を介して従動歯車軸3と一体に回転するように結合し、前記従動軸3の軸端にボルト13で取り付けられた円板状の端部プレート(固定部材)8により軸方向の移動を拘束されて、従動軸3に固定されている。なお、前記固定従動歯車は、図1に示されている通り前記従動軸3の端部側に段差をつけて形成した細径部に嵌合しており、前記段差(段差部)と前記端部プレート(固定部材)8とにより軸方向移動を拘束されている。
前記可動従動歯車6は、固定従動歯車5の前記スリーブ部5aに摺動可能に嵌合し、かつ、キー9を介して固定従動歯車5と回転方向に結合して、固定従動歯車5に対して軸方向にのみ移動可能とされている。
FIG. 1 is a cross-sectional view of a gear mechanism according to an embodiment of the present invention, in which a part of the gear mechanism is omitted, and FIG.
The gear mechanism 10 includes a drive gear 2 that is driven integrally with a drive gear shaft 1 that is rotationally driven by a drive shaft, and a driven gear 4 that meshes with the drive gear 2 and transmits a rotational force to the driven gear shaft 3. Become. Both the drive gear 2 and the driven gear 4 are helical gears, and a shift gear is used so as to cope with fluctuations in the distance between the upper and lower gear centers. Reference numeral 15 denotes a driving shaft, and 16 denotes a chain coupling connected to the drive gear shaft 1.
The driven gear 4 includes a fixed driven gear 5 and a movable driven gear 6. The fixed driven gear 5 has a sleeve portion 5a extending toward the movable driven gear 6 side. Further, the fixed driven gear 5 is coupled to the driven gear shaft 3 through a key 7 so as to rotate integrally therewith, and is attached to the shaft end of the driven shaft 3 by a bolt 13 with a disc-shaped end plate (fixed). The movement in the axial direction is constrained by a member 8 and is fixed to the driven shaft 3. The fixed driven gear is fitted to a small diameter portion formed with a step on the end side of the driven shaft 3 as shown in FIG. 1, and the step (step portion) and the end The movement in the axial direction is restricted by the part plate (fixing member) 8.
The movable driven gear 6 is slidably fitted to the sleeve portion 5a of the fixed driven gear 5 and is coupled to the fixed driven gear 5 in the rotational direction via a key 9 so as to be fixed to the fixed driven gear 5. It can be moved only in the axial direction.

前記可動従動歯車6の固定従動歯車5側と反対側の側面に、円周方向に間隔をあけた複数箇所に凹所6aが形成され、この凹所6aの底面に軸方向の貫通穴6bがあけられている。固定従動歯車5の可動従動歯車6側の側面における、前記貫通穴6bの前方位置にネジ穴5bが形成されている。前記凹所6aに、可動従動歯車6を固定従動歯車5側に付勢する付勢手段としての圧縮コイルバネ11が収容され、この圧縮コイルバネ11内を通り貫通穴6bを貫通して、前記固定従動歯車5のネジ穴5bに先端ネジ部が捩じ込まれる頭付きボルト12を備えている。なお、図1では頭付きボルト12の部分は1箇所のみを図示し他の省略している。   On the side surface of the movable driven gear 6 opposite to the fixed driven gear 5 side, recesses 6a are formed at a plurality of locations spaced in the circumferential direction, and axial through holes 6b are formed on the bottom surface of the recesses 6a. It has been opened. A screw hole 5b is formed at the front side of the through hole 6b on the side surface of the fixed driven gear 5 on the movable driven gear 6 side. A compression coil spring 11 as an urging means for urging the movable driven gear 6 toward the fixed driven gear 5 is accommodated in the recess 6a. The compression driven spring 11 passes through the compression coil spring 11 and penetrates the through hole 6b. A headed bolt 12 into which the tip screw portion is screwed into the screw hole 5b of the gear 5 is provided. In FIG. 1, only one portion of the headed bolt 12 is shown and the other parts are omitted.

図3は上記歯車機構10を冷間ロール成形機における上下ロール軸間の駆動力伝達機構に適用した場合を示す図である。
図示例は、例えば0.3mm〜0.8mmなどの薄い鋼板に多数の凹凸が形成されたエンボス鋼板をロール成形機で製造する場合のものであり、駆動歯車軸1の部分を端部に持つ下ロール軸1Aに下ロール(下エンボスロール)20を固定し、従動歯車軸3の部分を端部に持つ上ロール軸3Aに上ロール(上エンボスロール)21を固定し、回転する上下のロール20、21間に帯鋼板(帯状被転写材)を送り込んで帯鋼板に多数の凹凸を形成してエンボス鋼板を製造する。ロール成形機から送り出されるエンボス鋼板は切断機で所定の長さに切断される。22、23はエンボスロール20、21の両側で上下のロール軸を例えば円筒コロ軸受けで支持するロールスタンドである。
前記上下ロール20、21の凹凸形状は互いに凹凸が逆であり、上下ロール20、21の回転数が高精度に一致していないと、上下ロールの凹凸に位置ずれが生じて精度よい凹凸形状が得られない。したがって、上下のエンボスロール20、21を組み込んでエンボス鋼板を成形するロール成形機(転写装置)は、上下のロール軸の回転数を精度よく一致させる必要があり、したがって、上下ロール軸間の駆動力伝達を行う歯車機構10は、精度よくバックラッシュ防止を図る必要がある。
FIG. 3 is a diagram showing a case where the gear mechanism 10 is applied to a driving force transmission mechanism between upper and lower roll shafts in a cold roll forming machine.
In the illustrated example, an embossed steel sheet in which a large number of irregularities are formed on a thin steel sheet of 0.3 mm to 0.8 mm, for example, is manufactured by a roll forming machine, and the drive gear shaft 1 portion is at the end. A lower roll (lower embossing roll) 20 is fixed to the lower roll shaft 1A, an upper roll (upper embossing roll) 21 is fixed to an upper roll shaft 3A having the driven gear shaft 3 at the end, and the upper and lower rolls rotate. An embossed steel plate is manufactured by feeding a strip steel plate (band-shaped transfer material) between 20 and 21 and forming a large number of irregularities on the strip steel plate. The embossed steel sheet fed from the roll forming machine is cut into a predetermined length by a cutting machine. 22 and 23 are roll stands that support the upper and lower roll shafts on both sides of the emboss rolls 20 and 21 with, for example, cylindrical roller bearings.
The concave and convex shapes of the upper and lower rolls 20 and 21 are opposite to each other. If the rotational speeds of the upper and lower rolls 20 and 21 do not coincide with each other with high accuracy, the irregularities of the upper and lower rolls are misaligned, resulting in a precise concave and convex shape. I can't get it. Therefore, a roll forming machine (transfer device) that forms the embossed steel sheet by incorporating the upper and lower embossing rolls 20 and 21 needs to make the rotational speeds of the upper and lower roll shafts coincide with each other accurately. The gear mechanism 10 that transmits force needs to prevent backlash with high accuracy.

上記歯車機構10を組み立てる場合、可動従動歯車6を固定従動歯車5のスリーブ部5aに嵌合させ、可動従動歯車6の凹所6aに圧縮コイルバネ11を収容し、頭付きボルト12を圧縮コイルバネ11内を通し凹所底面の貫通穴6bを貫通させて固定従動歯車5の側面のネジ穴5bに先端ネジ部を螺合させて、固定従動歯車5と可動従動歯車6とを一体にした従動歯車(固定従動歯車5及び可動従動歯車6)4とする。
次いで、前記一体とした従動歯車(固定従動歯車5及び可動従動歯車6)4を、従動歯車軸3に挿入して駆動歯車2と噛み合わせた後、端部プレート8を従動軸3の軸端面にボルト13で固定することで、歯車機構10の組立てが行なわれる。なお、前記組み立ての順序は一部変更することができる。
When assembling the gear mechanism 10, the movable driven gear 6 is fitted into the sleeve portion 5 a of the fixed driven gear 5, the compression coil spring 11 is accommodated in the recess 6 a of the movable driven gear 6, and the headed bolt 12 is connected to the compression coil spring 11. A driven gear in which the fixed driven gear 5 and the movable driven gear 6 are integrated by passing the inside through the through hole 6b on the bottom surface of the recess and screwing the tip screw portion into the screw hole 5b on the side surface of the fixed driven gear 5. (Fixed driven gear 5 and movable driven gear 6).
Next, after the integrated driven gear (fixed driven gear 5 and movable driven gear 6) 4 is inserted into the driven gear shaft 3 and meshed with the drive gear 2, the end plate 8 is connected to the shaft end surface of the driven shaft 3. The gear mechanism 10 is assembled by fixing it with the bolts 13. The order of assembly can be partially changed.

頭付きボルト11の長さ、凹所6aの深さ、圧縮コイルバネの弾性係数及び長さは適切に設定されている。図1は従動歯車4(固定従動歯車5・可動従動歯車6)が駆動歯車2と噛み合っておりかつ可動従動歯車6の歯筋と固定従動歯車5の歯筋とが揃った整合状態を示しており、この整合状態での固定従動歯車5と可動従動歯車6との間のクリアランスをCで示す。この整合状態で可動従動歯車6は、圧縮コイルバネ11から適切なばね力(バックラッシュ解消のために可動従動歯車6を移動させることが可能なばね力)を受けている。図1では可動従動歯車6の外側(固定従動歯車5と反対側)の側面と固定従動歯車5のスリーブ部5aの端面とが揃っているが、必ずしも揃える必要はない。
なお、端部プレート8の外径を、その周縁部が可動従動歯車6の外側の側面に当たり得るように可動従動歯車6の内径より大径にすることができる。この場合、可動従動歯車6の外側の側面が端部プレートに当たった状態で、前記適切なばね力が生ぜしめた時にクリアランスが前記整合状態時クリアランスCとなるようにするとよい。
The length of the headed bolt 11, the depth of the recess 6a, and the elastic coefficient and length of the compression coil spring are appropriately set. FIG. 1 shows an aligned state in which the driven gear 4 (the fixed driven gear 5 and the movable driven gear 6) is engaged with the drive gear 2 and the tooth traces of the movable driven gear 6 and the tooth traces of the fixed driven gear 5 are aligned. cage, showing the clearance between the stationary driven gear 5 and the movable driven gear 6 in this alignment by C 0. In this aligned state, the movable driven gear 6 receives an appropriate spring force (a spring force capable of moving the movable driven gear 6 to eliminate backlash) from the compression coil spring 11. In FIG. 1, the outer side surface of the movable driven gear 6 (the side opposite to the fixed driven gear 5) and the end surface of the sleeve portion 5 a of the fixed driven gear 5 are aligned, but it is not always necessary to align them.
Note that the outer diameter of the end plate 8 can be made larger than the inner diameter of the movable driven gear 6 so that the peripheral edge can hit the outer side surface of the movable driven gear 6. In this case, in a state where the outer side surface of the movable driven gear 6 hits the end plate, clearance may be such that said alignment when clearance C 0 when the proper spring force is caused.

上記のように構成された歯車機構において、自動的にバックラッシュが解消される作用を説明する。固定従動歯車5と可動従動歯車6との歯筋が揃った整合状態では駆動歯車2と従動歯車4(固定従動歯車5・可動従動歯車6)との間にバックラッシュが生じている。この整合状態から可動従動歯車6がばね力で固定従動歯車5側に平行移動して接近すると、両歯車5、6の歯筋が互いにずれる。両歯車5、6の歯筋が互いにずれることで、二つの歯車5、6からなる従動歯車4の歯としての噛合い接触点位置での歯厚が、実質的に駆動歯車2の噛合い接触点位置での溝幅Wまで広がった状態(噛み合い作用上は従動歯車の歯形がバックラッシュ零で製作された場合と実質的に同じ状態)となり、バックラッシュが解消される。
この場合、同時点で駆動歯車とのかみ合いに関与する(駆動歯車の歯と接触する)歯の数は、歯車のねじれ角、各歯車5、6の幅(軸方向の幅)などにより異なったものとなり、例えば2枚の歯あるいは3枚の歯などが同時に接触状態となるが、はすば歯車であり歯筋が傾斜しているので、複数の歯筋において噛合い接触点を移動させながら被駆動作用及びバックラッシュ解消作用を生じ、バックラッシュのない回転力伝達が行われる。
In the gear mechanism configured as described above, an operation of automatically eliminating backlash will be described. In an aligned state where the teeth of the fixed driven gear 5 and the movable driven gear 6 are aligned, backlash occurs between the drive gear 2 and the driven gear 4 (the fixed driven gear 5 and the movable driven gear 6). When the movable driven gear 6 moves parallel to and approaches the fixed driven gear 5 side by the spring force from this aligned state, the tooth traces of the two gears 5 and 6 are displaced from each other. Since the tooth traces of the two gears 5 and 6 are shifted from each other, the tooth thickness at the meshing contact point position of the driven gear 4 composed of the two gears 5 and 6 is substantially meshed with the driving gear 2. The groove width W at the point position is expanded (substantially the same as when the driven gear tooth profile is manufactured with zero backlash in terms of meshing action), and backlash is eliminated.
In this case, the number of teeth that are involved in meshing with the drive gear at the same point (contact with the teeth of the drive gear) differs depending on the torsion angle of the gear, the width of each gear 5, 6 (width in the axial direction), and the like. For example, two teeth or three teeth are in contact with each other at the same time. However, since it is a helical gear and the tooth traces are inclined, the meshing contact points are moved in a plurality of tooth traces. A driven action and a backlash elimination action are produced, and a rotational force transmission without backlash is performed.

図4は上述したバックラッシュ防止作用の考え方を、従動歯車4(固定従動歯車5及び可動従動歯車6)が、駆動歯車2の1つの歯溝内にある1つの歯筋でバックラッシュ防止を図りつつ駆動されていると単純に摸式化して説明する図である。なお、この図4は図1の概ねA−A断面に相当する。
図4(イ)は上下ロール間に薄い板厚t1の鋼板が挟まれた状態において固定従動歯車5と可動従動歯車6とを整合状態(両歯車の歯筋を揃えた状態)にした場合の噛み合い状態を模式的に示す。2dは駆動歯車2の歯、5dは固定従動歯車5の歯、6dは可動従動歯車6の歯を示す。
FIG. 4 shows the concept of the above-described backlash prevention action, in which the driven gear 4 (the fixed driven gear 5 and the movable driven gear 6) is designed to prevent backlash by one tooth trace in one tooth groove of the drive gear 2. It is a figure which simply formulates and demonstrates that it is driving while driving. Note that FIG. 4 substantially corresponds to the AA cross section of FIG.
FIG. 4 (a) shows a case in which the stationary driven gear 5 and the movable driven gear 6 are in an aligned state (a state in which the tooth traces of both gears are aligned) in a state where a thin steel sheet t1 is sandwiched between upper and lower rolls. The meshing state is schematically shown. Reference numeral 2d denotes teeth of the drive gear 2, 5d denotes teeth of the fixed driven gear 5, and 6d denotes teeth of the movable driven gear 6.

図4(イ)の整合状態(両歯車の歯筋が揃った状態であり、バックラッシュ補正の動作がされていない状態)ではバックラッシュが生じているが、常時作用している圧縮コイルバネ11のばね力で可動従動歯車6が固定従動歯車5に接近する方向(矢印n方向)にδCだけ移動して、両歯車5、6の歯筋が互いにずれる。両歯車5、6の歯筋が互いにずれることで、二つの歯車5、6からなる従動歯車4の歯としての噛合い接触点位置での歯厚が、実質的に駆動歯車2の噛合い接触点位置での溝幅Wまで広がった状態(噛み合い作用上は従動歯車の歯形がバックラッシュ零で製作された場合と実質的に同じ状態)となり、バックラッシュが解消される。図4(ロ)に示すようにバックラッシュが解消される。この時のクリアランスをCで示す。 In the aligned state shown in FIG. 4 (a) (the state in which the tooth traces of both gears are aligned and the backlash correction operation is not performed), backlash occurs, but the compression coil spring 11 that is constantly acting The movable driven gear 6 is moved by δC in the direction approaching the fixed driven gear 5 (arrow n direction) by the spring force, and the tooth traces of both gears 5 and 6 are shifted from each other. Since the tooth traces of the two gears 5 and 6 are shifted from each other, the tooth thickness at the meshing contact point position of the driven gear 4 composed of the two gears 5 and 6 is substantially meshed with the driving gear 2. The groove width W at the point position is expanded (substantially the same as when the driven gear tooth profile is manufactured with zero backlash in terms of meshing action), and backlash is eliminated. As shown in FIG. 4B, backlash is eliminated. It shows the clearance at this time in C 1.

上下ロール間に前記板厚t1よりさらに厚い板厚t2の鋼板が挟まれた場合、上下のロール軸間距離(=駆動歯車軸1と従動歯車軸3間の距離)、すなわち上下歯車の中心間距離が広がるので、噛み合い部における歯厚が図4(ロ)の破線で示すように、すなわち図4(ハ)に実線で示すように薄くなり、バックラッシュが生じた状態となる。この場合、前記と同様に、常時作用している圧縮コイルバネ11のばね力で可動従動歯車6が固定従動歯車5に接近する方向(矢印n’方向)に移動して、両歯車5、6の歯筋が互いにずれ、図4(ニ)のように、二つの歯車5、6からなる従動歯車4の歯としての噛合い接触点位置での歯厚が、実質的に駆動歯車2の噛合い接触点位置での溝幅W’まで広がった状態となり、バックラッシュが解消される。この時のクリアランスをCで示す。なお、この時の歯厚W’は前記は歯厚Wより僅かに狭い。 When a steel plate having a thickness t2 larger than the thickness t1 is sandwiched between the upper and lower rolls, the distance between the upper and lower roll shafts (= the distance between the drive gear shaft 1 and the driven gear shaft 3), that is, between the centers of the upper and lower gears. Since the distance increases, the tooth thickness at the meshing portion becomes thin as shown by the broken line in FIG. 4B, that is, as shown by the solid line in FIG. 4C, and a backlash occurs. In this case, similarly to the above, the movable driven gear 6 moves in the direction approaching the fixed driven gear 5 (in the direction of the arrow n ′) by the spring force of the compression coil spring 11 that is constantly acting, The tooth traces deviate from each other, and the tooth thickness at the meshing contact point position of the driven gear 4 consisting of the two gears 5 and 6 as shown in FIG. The backlash is eliminated by extending the groove width W ′ at the contact point position. It shows the clearance at this time in C 2. The tooth thickness W ′ at this time is slightly smaller than the tooth thickness W.

上述の通りであり、本発明の歯車機構において、バックラッシュが生じた場合、可動従動歯車6が圧縮コイルバネ11のばね力で固定従動歯車5側に近づくことで、自動的にバックラッシュが解消される。圧縮コイルバネ11のばね力は常に可動従動歯車6に作用しているので、バックラッシュの発生を防止できる。
バックラッシュ解消のための圧縮コイルバネとして、適切な付勢力の圧縮コイルバネを用いれば済み、煩雑な初期設定を必要としないので、従動歯車4の組立作業が特許文献1と比較して極めて容易であり、作業性が良好である。
仮に圧縮コイルバネの付勢力が適切でない場合は、圧縮コイルバネを収容する凹所6aが可動従動歯車6の外側の側面にあるので、頭付きボルト12を抜けば直ちに圧縮コイルバネ11を交換することができ、その点でも作業性がよい。これに対して特許文献1では、ばねが可動従動歯車の内側にあるので、ロックナットを外し貫通ボルトを抜き可動従動歯車をスライドさせて固定従動歯車との間隔を広げた上でばねの交換を行なう必要があり、ばねの交換は煩雑である。
As described above, in the gear mechanism of the present invention, when backlash occurs, the movable driven gear 6 approaches the fixed driven gear 5 side by the spring force of the compression coil spring 11, so that the backlash is automatically eliminated. The Since the spring force of the compression coil spring 11 always acts on the movable driven gear 6, the occurrence of backlash can be prevented.
As the compression coil spring for eliminating the backlash, a compression coil spring having an appropriate urging force may be used, and no complicated initial setting is required. Therefore, the assembly work of the driven gear 4 is extremely easy as compared with Patent Document 1. Workability is good.
If the urging force of the compression coil spring is not appropriate, the recess 6a for accommodating the compression coil spring is located on the outer side surface of the movable driven gear 6, so that the compression coil spring 11 can be replaced immediately after the headed bolt 12 is removed. In this respect, workability is good. On the other hand, in Patent Document 1, since the spring is inside the movable driven gear, the lock nut is removed, the through bolt is pulled out, the movable driven gear is slid to widen the space between the fixed driven gear and the spring is replaced. It is necessary to do this, and changing the spring is complicated.

本発明では、バックラッシュ防止の機構として、可動従動歯車6の外側の側面に凹所6aを形成しその底面に貫通穴6bをあけ、凹所6aにばね11を収容し、ばねの中を通した頭付きボルト12を固定従動歯車5側にあけたネジ穴に捩じ込むという簡単な構成で実現され、複雑な構造の特許文献1と比較してシンプルであり、したがって、製作が容易であり、安価に製作できる。
可動従動歯車6は、従動歯車軸3に直接嵌合するのでなく、固定従動歯車5に形成した大径のスリーブ部5aに嵌合する構成なので、細い従動歯車軸上に直接嵌合する特許文献1の第2はすば歯車と異なり、軸方向の力に対して強度が高いと言える。また、大径のスリーブ部5a上を摺動するのでその摺動に際して傾く恐れもなく、スムーズな摺動が可能である。
In the present invention, as a mechanism for preventing backlash, a recess 6a is formed in the outer side surface of the movable driven gear 6, a through hole 6b is formed in the bottom surface, and the spring 11 is accommodated in the recess 6a. This is realized by a simple configuration in which the headed bolt 12 is screwed into a screw hole opened on the fixed driven gear 5 side, and is simpler than that of the patent document 1 having a complicated structure, and therefore easy to manufacture. Can be manufactured inexpensively.
The movable driven gear 6 is not directly fitted to the driven gear shaft 3, but is fitted to a large-diameter sleeve portion 5a formed on the fixed driven gear 5, so that the movable driven gear 6 is directly fitted on the thin driven gear shaft. Unlike the first helical gear 1, it can be said that the strength is high with respect to the axial force. Further, since sliding is performed on the large-diameter sleeve portion 5a, there is no risk of tilting during the sliding, and smooth sliding is possible.

従動歯車4の固定従動歯車5及び可動従動歯車6の歯切り加工を行なう場合の要領を説明する。
図5において、5’は固定従動歯車用の歯車材、6’は可動従動歯車用の歯車材を示す。ここで、歯車材とは、歯切り加工を行なった時は所望の歯車となる素材を指す。したがって、歯車材5’、6’の幅は得ようとする歯車の幅となっており、軸穴は形成されている。また、固定従動歯車用の歯車材6’にはスリーブ部5a’が既に形成されている。
歯切り加工は、固定従動歯車用の歯車材5’のスリーブ部5a’に嵌合させた可動従動歯車用の歯車材6’と前記固定従動歯車用の歯車材5’のスリーブ部外径より外側部分との間の隙間Sを、予め設定した前述のクリアランスC(整合状態のクリアランス)と同寸法にした状態で、固定従動歯車用の歯車材5’と可動従動歯車用の歯車材6’とに対する歯切り加工を行なう。
The procedure for gear cutting of the fixed driven gear 5 and the movable driven gear 6 of the driven gear 4 will be described.
In FIG. 5, 5 'indicates a gear material for a fixed driven gear, and 6' indicates a gear material for a movable driven gear. Here, the gear material refers to a material that becomes a desired gear when gear cutting is performed. Therefore, the width of the gear members 5 ′ and 6 ′ is the width of the gear to be obtained, and the shaft hole is formed. Further, a sleeve portion 5a ′ is already formed on the gear member 6 ′ for the fixed driven gear.
The gear cutting is performed from the outer diameter of the sleeve portion of the gear member 5 ′ for the movable driven gear and the gear member 5 ′ for the fixed driven gear fitted to the sleeve portion 5a ′ of the gear member 5 ′ for the fixed driven gear. The gear material 5 ′ for the fixed driven gear and the gear material 6 for the movable driven gear with the gap S between the outer portion and the preset clearance C 0 (clearance in the aligned state) set to the same dimensions. Perform gear cutting for 'and.

この場合、可動従動歯車用の歯車材6’の側面の例えば円周方向に等間隔の4箇所にネジ穴6e’をあけ、間隔規定ボルト25をネジ穴6e’に捩じ込み、先端を固定従動歯車用の歯車材5’の側面に突き当てて、前記隙間S(=C)の寸法を規定する。
上記の通り、固定従動歯車5及び可動従動歯車6の歯切り加工を行なう際に、両者を個別に歯切り加工するのでなく、可動従動歯車用の歯車材6’を固定従動歯車用の歯車材5’のスリーブ部5a’に嵌合させて一体にした状態で両者の歯切り加工を行なうことができるので、精度良い歯切り加工が可能であり、能率的に歯切り加工することができ、安価に加工できる。
なお、必要に応じて間隔規定ボルト25の緩み止めを施す。また、両歯車材5’、6’が離間する方向を拘束する手段は歯切りをする工作機械側に設けるとよい。
In this case, screw holes 6e 'are formed in, for example, four circumferentially equidistant positions on the side surface of the gear member 6' for the movable driven gear, and the distance regulating bolt 25 is screwed into the screw hole 6e 'to fix the tip. The size of the gap S (= C 0 ) is defined by abutting against the side surface of the gear member 5 ′ for the driven gear.
As described above, when gear cutting of the fixed driven gear 5 and the movable driven gear 6 is performed, the gear material 6 ′ for the movable driven gear is used as the gear material for the fixed driven gear, instead of gearing the two separately. Since both gears can be cut in a state of being fitted to and integrated with the 5 'sleeve portion 5a', accurate gear cutting can be performed, and gear cutting can be efficiently performed. Can be processed at low cost.
It should be noted that the gap regulating bolt 25 is loosened as necessary. Further, means for restricting the direction in which the two gear members 5 ′ and 6 ′ are separated may be provided on the machine tool side for gear cutting.

上述の実施例では可動従動歯車6を、固定従動歯車5に一体形成したスリーブ部5aに嵌合させているが、図6(イ)のように、固定従動歯車5Aにスリーブ部は設けず、可動従動歯車6Aを従動歯車軸3に直接嵌合させた構成とすることもできる。
また、図6(ロ)のように、固定従動歯車5Bが従動歯車軸3の軸端側に設けられた構成とすることもできる。
また、可動従動歯車を固定従動歯車側に付勢する付勢手段として、頭付きボルトの先端部のネジ部を固定従動歯車側のネジ穴にねじ込む構成ではなく、図6(ハ)のような構成とすることもできる。すなわち、圧縮コイルバネ11を収容する凹所6Caの底面に貫通穴は設けず、かつ、端部プレート8Cを大径の鍔部8Caを一体に持つ段付き円板形状にし、この端部プレート8Cの鍔部6Caに設けたネジ穴8Cbに頭付きボルト12Cのねじ部を螺合させ、その先端側を凹所8Ca内に配置した圧縮コイルバネ11内を通して凹所6Caの底面に突き当てる構成とすることもできる。
In the above-described embodiment, the movable driven gear 6 is fitted to the sleeve portion 5a formed integrally with the fixed driven gear 5. However, as shown in FIG. 6 (a), the fixed driven gear 5A is not provided with a sleeve portion. The movable driven gear 6 </ b> A may be directly fitted to the driven gear shaft 3.
Further, as shown in FIG. 6B, the fixed driven gear 5B may be provided on the shaft end side of the driven gear shaft 3.
Further, as an urging means for urging the movable driven gear toward the fixed driven gear side, the screw portion at the tip of the headed bolt is not screwed into the screw hole on the fixed driven gear side, but as shown in FIG. It can also be configured. That is, a through hole is not provided in the bottom surface of the recess 6Ca that accommodates the compression coil spring 11, and the end plate 8C is formed into a stepped disk shape integrally including a large-diameter flange portion 8Ca, and the end plate 8C The screw portion of the headed bolt 12C is screwed into the screw hole 8Cb provided in the flange portion 6Ca, and the tip side thereof is brought into contact with the bottom surface of the recess 6Ca through the compression coil spring 11 disposed in the recess 8Ca. You can also.

1 駆動歯車軸
2 駆動歯車、
3 従動歯車軸
4 従動歯車
5 固定従動歯車
5a スリーブ部
5b ネジ穴
6 可動従動歯車
6a 凹所
6b 貫通穴
6e ネジ穴
7 キー
8 端部プレート(固定部材)
9 キー
10 歯車機構
11 圧縮コイルバネ
12 頭付きボルト
15 原動軸
16 チェーンカップリング
20 下エンボスロール
21 上エンボスロール
22、23 ロールスタンド
25 間隔規定ボルト
1 drive gear shaft 2 drive gear,
3 driven gear shaft 4 driven gear 5 fixed driven gear 5a sleeve portion 5b screw hole 6 movable driven gear 6a recess 6b through hole 6e screw hole 7 key 8 end plate (fixing member)
9 Key 10 Gear mechanism 11 Compression coil spring 12 Head bolt 15 Drive shaft 16 Chain coupling 20 Lower emboss roll 21 Upper emboss roll 22, 23 Roll stand 25 Spacing bolt

Claims (6)

駆動軸により駆動される駆動歯車と、前記駆動軸と平行な出力軸としての従動軸上に設けられて前記駆動歯車と噛み合う従動歯車とによる、いずれもはすば歯車を用いた歯車機構であって、
前記従動歯車は、前記従動軸の軸端側に向けて延出するスリーブ部を一体に有するとともに前記従動軸に前記スリーブ部において軸方向の移動を拘束された状態で前記駆動歯車と噛み合う駆動力伝達のための固定従動歯車と、前記固定従動歯車の前記スリーブ部に嵌合して軸方向にのみ移動可能に設けられて前記駆動歯車と噛み合うバックラッシュ防止のための可動従動歯車とからなり、
前記従動軸の軸端部に取り付けられて前記スリーブ部端面のみに当接して前記固定従動歯車の軸方向移動を拘束する固定部材を備え、かつ、前記可動従動歯車を前記固定従動歯車側に付勢する付勢手段を備えたことを特徴とする歯車機構。
Each of these is a gear mechanism using a helical gear, including a driving gear driven by a driving shaft and a driven gear provided on a driven shaft as an output shaft parallel to the driving shaft and meshing with the driving gear. And
The driven gear integrally includes a sleeve portion that extends toward the shaft end of the driven shaft, and a driving force that meshes with the drive gear in a state in which movement of the sleeve portion in the axial direction is restricted by the driven shaft. A fixed driven gear for transmission, and a movable driven gear for preventing backlash that is fitted to the sleeve portion of the fixed driven gear and is movable only in the axial direction and meshes with the drive gear,
A fixed member that is attached to the shaft end portion of the driven shaft and that abuts only the end surface of the sleeve portion and restrains the axial movement of the fixed driven gear; and the movable driven gear is attached to the fixed driven gear side. A gear mechanism comprising biasing means for biasing.
前記固定従動歯車は、前記従動軸の端部側に段差をつけて形成した細径部に嵌合しており、前記段差部と前記固定部材とにより軸方向移動を拘束されていることを特徴とする請求項1記載の歯車機構。The fixed driven gear is fitted to a small diameter portion formed with a step on the end side of the driven shaft, and axial movement is restricted by the step portion and the fixing member. The gear mechanism according to claim 1. 前記駆動歯車及び従動歯車は互いの歯車の中心間距離の変動に対応可能な歯車機構であることを特徴とする請求項1又は2記載の歯車機構。   The gear mechanism according to claim 1 or 2, wherein the drive gear and the driven gear are gear mechanisms that can cope with fluctuations in the distance between the centers of the gears. 前記付勢手段は、前記可動従動歯車の固定従動歯車と反対側の側面に設けた凹所に圧縮コイルバネを収容するとともに、この圧縮コイルバネ内を挿通し前記凹所の底面にあけた貫通穴を貫通して、前記固定従動歯車の側面に設けたネジ穴に先端ネジ部が捩じ込まれる頭付きボルトを設けて構成したことを特徴とする請求項1〜3のいずれか1項に記載の歯車機構。   The biasing means accommodates a compression coil spring in a recess provided on the side surface of the movable driven gear opposite to the fixed driven gear, and has a through hole formed in the bottom surface of the recess through the compression coil spring. The head bolt which penetrated and screwed the front-end | tip thread part in the screw hole provided in the side surface of the said fixed driven gear was provided, and it comprised, The structure of any one of Claims 1-3 characterized by the above-mentioned. Gear mechanism. 前記固定従動歯車は第1のキーを介して前記従動歯車軸と一体回転可能に結合し、前記可動従動歯車は第2のキーを介し前記スリーブ部に軸方向に摺動可能かつ一体回転可能に結合していることを特徴とする請求項1〜4いずれか1項に記載の歯車機構。   The fixed driven gear is coupled to the driven gear shaft via a first key so as to be rotatable integrally with the driven gear shaft, and the movable driven gear is slidable in the axial direction and rotatable integrally with the sleeve portion via a second key. The gear mechanism according to any one of claims 1 to 4, wherein the gear mechanism is coupled. 前記歯車機構が、冷間ロール成形機における駆動歯車軸の部分を端部に持つ下ロール軸に下ロールを固定し、従動歯車軸の部分を端部に持つ上ロール軸に上ロールを固定し、回転する上下のロール間に帯鋼板を送り込んで帯鋼板に凹凸を形成するロール成形機における歯車機構であって、前記駆動歯車軸により駆動される駆動歯車と、前記駆動歯車軸と平行な出力軸としての従動歯車軸上に設けられて前記駆動歯車と噛み合う従動歯車とによる、いずれもはすば歯車を用いた歯車機構であることを特徴とする請求項1〜5のいずれか1項に記載の歯車機構。The gear mechanism fixes the lower roll to the lower roll shaft having the end portion of the drive gear shaft in the cold roll forming machine, and fixes the upper roll to the upper roll shaft having the end portion of the driven gear shaft. A gear mechanism in a roll forming machine that feeds a strip between upper and lower rotating rolls to form irregularities on the strip, the drive gear being driven by the drive gear shaft, and the output parallel to the drive gear shaft 6. The gear mechanism using a helical gear according to any one of claims 1 to 5, wherein the driven gear is provided on a driven gear shaft as a shaft and meshes with the drive gear. The gear mechanism described.
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