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JP6401812B2 - Structure with heat exchange piping with protector - Google Patents
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JP6401812B2 - Structure with heat exchange piping with protector - Google Patents

Structure with heat exchange piping with protector Download PDF

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JP6401812B2
JP6401812B2 JP2017053616A JP2017053616A JP6401812B2 JP 6401812 B2 JP6401812 B2 JP 6401812B2 JP 2017053616 A JP2017053616 A JP 2017053616A JP 2017053616 A JP2017053616 A JP 2017053616A JP 6401812 B2 JP6401812 B2 JP 6401812B2
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heat exchange
protector
exchange pipe
suit blow
suit
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JP2017106720A (en
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進 齋藤
進 齋藤
克 宮崎
克 宮崎
太 米川
太 米川
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Idemitsu Kosan Co Ltd
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Description

本発明は、プロテクターを有する熱交換配管を備えた、ボイラの熱交換部等の構造物に関する。   The present invention relates to a structure such as a heat exchange section of a boiler, which includes a heat exchange pipe having a protector.

石油や石炭等の燃料を燃焼させる設備では、当該燃料の燃焼によって灰が発生する。この灰が、設備内の熱交換配管の伝熱面に付着すると、当該熱交換配管の熱交換効率が低下する問題がある。
この問題に対しては、熱交換配管の伝熱面に圧縮空気や水蒸気等の気体を噴きつけ、灰を落とす煤吹装置(スーツブロー)をさらに設けることで解決することができる。
In equipment for burning fuel such as oil and coal, ash is generated by the combustion of the fuel. When this ash adheres to the heat transfer surface of the heat exchange pipe in the facility, there is a problem that the heat exchange efficiency of the heat exchange pipe is lowered.
This problem can be solved by further providing a soot blower (suit blow) that blows a gas such as compressed air or water vapor onto the heat transfer surface of the heat exchange pipe to drop the ash.

スーツブローによって熱交換効率の低下は防げるものの、ボイラ等の燃焼設備内は、灰、砂等の微粒子を含むガスが常に循環しており、当該微粒子がスーツブローの噴きつける気体によって熱交換配管にぶつかり、配管摩耗させる問題が生じる。特に大型ボイラの場合、摩耗した熱交換配管の交換は、膨大なコストを必要とするため、当該摩耗をできる限り抑制することが求められていた。   Although the reduction of heat exchange efficiency can be prevented by suit blow, gas containing fine particles such as ash and sand is constantly circulating in combustion equipment such as boilers, and the fine particles blow into the heat exchange pipe by the gas blown by suit blow. The problem of colliding and pipe wear occurs. In particular, in the case of a large boiler, replacement of a worn heat exchange pipe requires enormous costs, so that it has been required to suppress the wear as much as possible.

微粒子を含むガスによる磨耗防止対策としては、(1)本体そのものを耐摩耗性材料とする方法、(2)保護部表面にコーティングして保護する方法、及び(3)熱交換配管に円環上のカバーを被せ配管の肉厚を増す方法の大きく3つに分類される。   As countermeasures against wear caused by gas containing fine particles, (1) a method of making the main body itself wear-resistant material, (2) a method of coating and protecting the surface of the protection part, and (3) an annular ring on the heat exchange pipe There are three main methods for increasing the wall thickness of the pipes.

(1)本体そのものをステンレス等の耐摩耗性材料とする方法では、本体全域の摩耗を防止又は軽減されるため、状況によってはメンテナンスフリーとなり得る。しかし、一般に耐摩耗性材料は高価であり、熱交換配管の本数も多大な数量であることからコストが莫大となるという欠点がある。   (1) In the method in which the main body itself is made of an abrasion-resistant material such as stainless steel, the wear of the entire main body is prevented or reduced, so that it can be maintenance-free depending on the situation. However, in general, wear-resistant materials are expensive, and the number of heat exchange pipes is large, so that there is a disadvantage that the cost is enormous.

(2)保護部表面にコーティングして保護する方法としては、耐摩耗金属溶射、ライニング等が挙げられる。しかしながら、設置済の設備を変更する場合、配管隙間が通常は数cm以下であることから、当該方法の適用は困難である。また、大型のボイラである場合、熱交換配管の本数が膨大であることから多大なコストを必要とする。   (2) Examples of the method of coating and protecting the surface of the protective part include wear-resistant metal spraying and lining. However, when the installed equipment is changed, since the piping gap is usually several cm or less, it is difficult to apply the method. Moreover, since it is a large sized boiler, since the number of heat exchange piping is enormous, a great cost is required.

(3)熱交換配管に円環上のカバーを被せ配管の肉厚を増す方法(特許文献1)であっても、熱交換配管の本数が多大であることからコストが問題となる。また、このようなプロテクターをとりつけても、スーツブロー上流側に近く設置された熱交換配管の摩耗は激しく、効果が長く持続しないという問題があった。   (3) Even in the method (Patent Document 1) in which the cover on the ring is covered with the heat exchange pipe and the thickness of the pipe is increased (Patent Document 1), the number of the heat exchange pipes is large, so the cost becomes a problem. Moreover, even if such a protector is attached, there is a problem in that the heat exchange pipe installed near the upstream side of the suit blow is severely worn and the effect does not last long.

特表平10−508938号公報Japanese National Patent Publication No. 10-508938

本発明の目的は、安価で簡単な構造で摩耗防止効果を長期間継続するプロテクターを提供することである。   An object of the present invention is to provide a protector that has a wear prevention effect for a long period of time with an inexpensive and simple structure.

本発明によれば、以下の構造物等が提供される。
1.粒子を含む流体が内部を通過する構造物であって、
複数の熱交換配管を、前記流体の流動方向に対して垂直方向に一定間隔で離隔して設置してなる熱交換配管群と、前記熱交換配管群の伝熱面に気体を噴き付けるスーツブローを備え、
前記熱交換配管が、前記スーツブローから噴きつける気体を受ける面にそれぞれプロテクターを有する構造物。
2.粒子を含む流体が内部を通過する構造物であって、
複数の熱交換配管を、前記流体の流動方向に対して垂直方向に一定間隔で離隔して設置してなる熱交換配管群と、前記熱交換配管群の伝熱面に気体を噴き付けるスーツブローを備え、
前記熱交換配管群が前記スーツブローを挟んで2つ形成されており、
流体の上流側の前記熱交換配管群の熱交換配管が、前記スーツブローから噴きつける気体を受ける面にそれぞれプロテクターを有する構造物。
3.前記プロテクターが、凹部が前記スーツブローに向いた湾曲部材、凹部が前記スーツブローに向いたV字部材、又は凹部が前記スーツブローに向いたコの字部材である1又は2に記載の構造物。
4.前記粒子が灰粒子及び/又は砂粒子であり、前記流体が気体であって、ボイラの熱交換部である1〜3のいずれかに記載の構造物。
According to the present invention, the following structures and the like are provided.
1. A structure through which fluid containing particles passes;
A heat exchange pipe group in which a plurality of heat exchange pipes are installed at regular intervals in a direction perpendicular to the fluid flow direction, and a suit blow that blows gas onto the heat transfer surface of the heat exchange pipe group With
The structure which has a protector in the surface where the said heat exchange piping receives the gas which spouts from the said suit blow, respectively.
2. A structure through which fluid containing particles passes;
A heat exchange pipe group in which a plurality of heat exchange pipes are installed at regular intervals in a direction perpendicular to the fluid flow direction, and a suit blow that blows gas onto the heat transfer surface of the heat exchange pipe group With
Two heat exchange piping groups are formed across the suit blow,
The structure which has a protector in the surface where the heat exchange piping of the said heat exchange piping group of the upstream of the fluid receives the gas which sprays from the said suit blow, respectively.
3. The structure according to 1 or 2, wherein the protector is a curved member whose concave portion faces the suit blow, a V-shaped member whose concave portion faces the suit blow, or a U-shaped member whose concave portion faces the suit blow. .
4). The structure according to any one of 1 to 3, wherein the particles are ash particles and / or sand particles, the fluid is a gas, and is a heat exchange part of a boiler.

本発明によれば、安価で簡単な構造で摩耗防止効果を長期間継続するプロテクターが提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the protector which continues the wear prevention effect for a long period of time with an inexpensive and simple structure can be provided.

本発明の一実施形態を示す図である。It is a figure which shows one Embodiment of this invention. 本発明の他の実施形態を示す図である。It is a figure which shows other embodiment of this invention. 本発明の他の実施形態を示す図である。It is a figure which shows other embodiment of this invention. プロテクターが設けられた熱交換配管の斜視図及び概略断面図である。It is the perspective view and schematic sectional drawing of the heat exchange piping provided with the protector. プロテクターがV字部材である場合の、堰を有するプロテクターの斜視図である。It is a perspective view of the protector which has a weir when a protector is a V-shaped member. プロテクターが設けられた熱交換配管の断面図である。It is sectional drawing of the heat exchange piping provided with the protector. 流動解析した各種プロテクターを有する熱交換配管を備えるスーツブローモデル図を示す。The suit blow model figure provided with the heat exchange piping which has various protectors which analyzed flow is shown. 図7の流動解析の結果を示す図である。It is a figure which shows the result of the flow analysis of FIG. 流動解析した堰を有するプロテクターを有する熱交換配管を備えるスーツブローモデル図を示す。The suit blow model figure provided with the heat exchange piping which has the protector which has the weir which analyzed the flow is shown. 図9の流動解析の結果を示す図である。It is a figure which shows the result of the flow analysis of FIG. 実施例3の循環流動床ボイラの運用結果を示す図である。It is a figure which shows the operation result of the circulating fluidized bed boiler of Example 3.

本発明の構造物は、粒子を含む流体が内部を通過する構造物であって、複数の熱交換配管を、流体の流動方向に対して垂直方向に一定間隔で離隔して設置してある熱交換配管群と、熱交換配管群の伝熱面に気体を噴き付けるスーツブローを備え、熱交換配管が、スーツブローから噴きつける気体(スーツブローガス)を受ける面にそれぞれプロテクターを有する。
本発明の構造物は、好ましくはボイラ(循環流動層ボイラ、微粉炭ボイラ等)、燃焼炉、焼却炉等の熱交換配管のスーツブロー部(熱交換配管のスーツブローガスを受ける部分)である。
The structure of the present invention is a structure through which a fluid containing particles passes, and a plurality of heat exchange pipes are installed at regular intervals in a direction perpendicular to the fluid flow direction. The exchange pipe group and a suit blow for injecting a gas to the heat transfer surface of the heat exchange pipe group are provided, and the heat exchange pipe has a protector on a surface for receiving the gas (suit blow gas) to be injected from the suit blow.
The structure of the present invention is preferably a suit blow part of a heat exchange pipe (a part receiving the suit blow gas of the heat exchange pipe) such as a boiler (circulating fluidized bed boiler, pulverized coal boiler, etc.), a combustion furnace, an incinerator, or the like. .

本発明の構造物中は、粒子を含む流体が内部を通過しているが、当該流体は好ましくは気体である。
また、流体中の粒子は、例えば灰粒子や砂粒子が含まれる。粒子が灰(石炭灰)である場合、粒径は例えば5〜60μm程度であり、粒子が砂の場合は粒径は例えば100μm以上である。
In the structure of the present invention, a fluid containing particles passes through the inside, and the fluid is preferably a gas.
The particles in the fluid include, for example, ash particles and sand particles. When the particles are ash (coal ash), the particle size is, for example, about 5 to 60 μm, and when the particles are sand, the particle size is, for example, 100 μm or more.

図1は、本発明の一実施形態を示す図である。
図1において、複数の熱交換配管10は、流体の流動方向に対して垂直方向に1列に配され、さらに当該列を流体の流動方向に複数配して熱交換配管群を形成している。熱交換配管群は、スーツブロー30を間に介して2つ形成されており、これら2つの熱交換配管群について、スーツブロー30に面する2列の熱交換配管はプロテクター20を有する。
2つの熱交換配管群に挟まれた円筒状のスーツブロー30は、その円筒の先端部分に噴射口を有しており、当該噴射口からスーツブローガスを噴き付け、熱交換配管10の伝熱面に付着した汚れを落とす機能を有する。また、スーツブロー30は、配管自体が回転しながら熱交換配管群の間を熱交換配管の列に沿って(図1の左右方向)に移動することもできる。
本発明の構造物では、熱交換配管にプロテクターを設けることによって、スーツブローの熱交換配管の汚れを落とす機能を低下させることなく、熱交換配管の摩耗を防ぐことができる。また、プロテクター自体の摩耗も小さいため、長期間(例えば数年)熱交換配管の摩耗防止効果を維持することができる。
FIG. 1 is a diagram showing an embodiment of the present invention.
In FIG. 1, a plurality of heat exchange pipes 10 are arranged in one row in a direction perpendicular to the fluid flow direction, and a plurality of the rows are arranged in the fluid flow direction to form a heat exchange pipe group. . Two heat exchange pipe groups are formed with the suit blow 30 interposed therebetween, and for these two heat exchange pipe groups, the two rows of heat exchange pipes facing the suit blow 30 have protectors 20.
A cylindrical suit blow 30 sandwiched between two heat exchange pipe groups has an injection port at the tip of the cylinder, and a suit blow gas is injected from the injection port to transfer heat from the heat exchange pipe 10. Has the function of removing dirt adhering to the surface. Moreover, the suit blow 30 can also move between the heat exchange pipe groups along the row of the heat exchange pipes (the left-right direction in FIG. 1) while the pipes themselves rotate.
In the structure of the present invention, by providing a protector on the heat exchange pipe, wear of the heat exchange pipe can be prevented without deteriorating the function of removing dirt from the heat exchange pipe of the suit blow. Further, since the wear of the protector itself is small, the effect of preventing wear of the heat exchange pipe can be maintained for a long period (for example, several years).

図1が示すように、プロテクター20を有する熱交換配管10は、スーツブロー30に面する熱交換配管だけでよい。また、図2が示すように、スーツブロー30に面する1列目及び2列目まででもよい。
このように構造物中の熱交換配管は、全てがプロテクターを有する必要はなく、スーツブローのスーツブローガスが強く当たる部分にのみプロテクターを設けるだけでよい。
As shown in FIG. 1, the heat exchange pipe 10 having the protector 20 may be only the heat exchange pipe facing the suit blow 30. Further, as shown in FIG. 2, the first and second rows facing the suit blow 30 may be used.
Thus, it is not necessary for all the heat exchange pipes in the structure to have a protector, and it is only necessary to provide a protector only at a portion of the suit blow where the suit blow gas is strongly hit.

図3は、本発明の他の実施形態を示す図である。
図3の構造物では、2つの熱交換配管群のうちの流体流動方向の上流側の熱交換配管群であって、スーツブロー30に面する1列の熱交換配管のみがプロテクター20を有する。
その他、複数の熱交換配管10が、流体の流動方向に対して垂直方向に1列に配され、さらに当該列を流体の流動方向に複数配して熱交換配管群を形成しており、2つの熱交換配管群に円筒状のスーツブロー30が挟まれていることは図1と同じである。
FIG. 3 is a diagram showing another embodiment of the present invention.
In the structure of FIG. 3, only one row of heat exchange pipes facing the suit blow 30 has the protector 20, which is the upstream heat exchange pipe group in the fluid flow direction of the two heat exchange pipe groups.
In addition, a plurality of heat exchange pipes 10 are arranged in one row in the direction perpendicular to the fluid flow direction, and a plurality of the rows are arranged in the fluid flow direction to form a heat exchange pipe group. The cylindrical suit blow 30 is sandwiched between two heat exchange pipe groups as in FIG.

2つの熱交換配管群のうち、流体の流動方向の下流側の熱交換配管群は、流動方向上流側の熱交換配管に比べ、流体自体の流動によって伝熱面に汚れが溜まりにくい傾向にある。従って、スーツブローガスによる汚れ除去も大きな風圧を必要とせず、流動方向上流側の熱交換配管群に比べ、スーツブローとの距離を長くとることができる。長く距離をとることにより、スーツブローガスによる熱交換配管の摩耗を低減することができ、プロテクターの設置を省略することができる。   Of the two heat exchange pipe groups, the heat exchange pipe group on the downstream side in the fluid flow direction tends to be less likely to accumulate dirt on the heat transfer surface due to the flow of the fluid itself than the heat exchange pipe on the upstream side in the flow direction. . Accordingly, the removal of dirt by the suit blow gas does not require a large wind pressure, and the distance from the suit blow can be made longer than the heat exchange pipe group on the upstream side in the flow direction. By taking a long distance, it is possible to reduce the wear of the heat exchange piping due to the suit blow gas, and the installation of the protector can be omitted.

図4はプロテクターが設けられた熱交換配管の斜視図及び概略断面図である。
図4に示すように、プロテクターは熱交換配管の延伸方向に沿って設けられており、配管をスーツブローのスーツブローガスから保護している。熱交換配管に設けられるプロテクターは、好ましくは湾曲部材(図4の半円)、V字部材、及びコの字部材のいずれかである。プロテクターが湾曲部材、V字部材及びコの字部材である場合、これらの凹部がスーツブローに向くように設ける。また、プロテクターがV字部材及びコの字部材である場合、先端が内側に屈曲していてもよい。
FIG. 4 is a perspective view and a schematic sectional view of a heat exchange pipe provided with a protector.
As shown in FIG. 4, the protector is provided along the extending direction of the heat exchange pipe and protects the pipe from the suit blow gas of the suit blow. The protector provided in the heat exchange pipe is preferably one of a curved member (semicircle in FIG. 4), a V-shaped member, and a U-shaped member. When a protector is a curved member, a V-shaped member, and a U-shaped member, these recessed parts are provided so as to face suit blow. Moreover, when a protector is a V-shaped member and a U-shaped member, the front-end | tip may be bent inside.

熱交換配管に設けられるプロテクターは、平板でもよいが、プロテクターが平板である場合、プロテクター自体の摩耗が大きく、プロテクターの交換頻度が高くなって、コストが上昇するおそれがある。一方、プロテクターが上記V字部材、湾曲部材、コの字部材である場合、プロテクター自体の摩耗が小さく、プロテクターの交換頻度を低くすることができ、コストを抑えることができる。
特にV字部材及び湾曲部材であれば、V字部材は平板を2枚張り合わせることで製造でき、湾曲部材は円筒部材を2つに分割することで製造できることから、製造が容易であるため、コスト面からプロテクターとして特に好ましい。また、市販のL字部材をそのまま使用することも可能でありコストを抑えることができる。
The protector provided in the heat exchange pipe may be a flat plate, but when the protector is a flat plate, the protector itself is greatly worn, the frequency of replacement of the protector increases, and the cost may increase. On the other hand, when a protector is the said V-shaped member, a curved member, and a U-shaped member, wear of protector itself is small, the replacement frequency of a protector can be made low, and cost can be held down.
In particular, if it is a V-shaped member and a curved member, the V-shaped member can be manufactured by laminating two flat plates, and since the curved member can be manufactured by dividing the cylindrical member into two, the manufacturing is easy. Particularly preferred as a protector from the viewpoint of cost. Moreover, it is also possible to use a commercially available L-shaped member as it is, and cost can be suppressed.

プロテクターは、好ましくはその端部に堰を有する。
図5は、プロテクターがV字部材である場合の、堰を有するプロテクターの斜視図である。尚、図5では堰は片方の端部のみに配されているが、好ましくは両端部に堰を有する。
プロテクターがその端部に堰を有することで、流体中に含まれる粒子が当該端部から漏れ出て、熱交換配管や、その周辺部に衝突して浸食することを防ぐことができる。
The protector preferably has a weir at its end.
FIG. 5 is a perspective view of a protector having a weir when the protector is a V-shaped member. In FIG. 5, the weir is arranged only at one end, but preferably has a weir at both ends.
By having a weir at the end of the protector, it is possible to prevent particles contained in the fluid from leaking out from the end and colliding with and eroding the heat exchanging pipe and its peripheral part.

プロテクターの構成材料は、設置場所によって適宜選択すればよく、例えば循環流動層ボイラの熱交換配管である場合、プロテクターの材料として、雰囲気ガス温度に耐えるステンレス鋼が選択でき、炭素鋼のような安価な材料であっても十分な熱交換配管の摩耗防止効果が得られる。   The material of the protector may be appropriately selected depending on the installation location. For example, when the heat exchange pipe of the circulating fluidized bed boiler is selected, stainless steel that can withstand the atmospheric gas temperature can be selected as the protector material, and it is inexpensive as carbon steel. Even if it is a simple material, sufficient wear prevention effect of the heat exchange pipe can be obtained.

図6は、プロテクターが設けられた熱交換配管の断面図である。
プロテクターの幅は、好ましくは配管の外径の0.9〜1.1倍である。また、プロテクターの高さは、好ましくは配管の管径(内径)0.5倍〜1.1倍である。
例えば図6が示すように、V字部材を備える熱交換配管の外径が0.05mの場合、当該V字部材の高さは0.035mであり、V字部材の幅は0.05mである
尚、コスト低減と交換容易化のため、図6に示すように、プロテクターの熱交換配管への設置は、例えば熱交換配管に半割り管プロテクター(半円状プロテクター)をバンド巻固定して、溶接することで取付け固定するとよい。この場合であっても、好ましいプロテクター幅及び高さ等に変化はない。
FIG. 6 is a cross-sectional view of a heat exchange pipe provided with a protector.
The width of the protector is preferably 0.9 to 1.1 times the outer diameter of the pipe. The height of the protector is preferably 0.5 to 1.1 times the pipe diameter (inner diameter) of the pipe.
For example, as FIG. 6 shows, when the outer diameter of the heat exchange pipe provided with the V-shaped member is 0.05 m, the height of the V-shaped member is 0.035 m, and the width of the V-shaped member is 0.05 m. In order to reduce costs and facilitate replacement, as shown in FIG. 6, the protector is installed on the heat exchange pipe by, for example, fixing a half-pipe protector (semi-circular protector) to the heat exchange pipe with a band. It is good to fix it by welding. Even in this case, there is no change in preferred protector width and height.

実施例1
本発明のプロテクターの摩耗防止効果を確認するため、以下に示す解析を行った。
流動解析ソフトFluent(フルエント)(アンシス・ジャパン株式会社製)を用いて、図7に示すスーツブロー部について、LES(Large Eddy Simulation)による流動及び粒子追跡衝突解析を行い、熱交換配管及びプロテクターの摩耗を解析した。尚、図7は、スーツブロー部の熱交換配管がプロテクターを有さない場合を示す。
具体的には、以下の条件を設定し、それぞれ解析した。得られた結果を図8に示す。
Example 1
In order to confirm the wear prevention effect of the protector of the present invention, the following analysis was performed.
Using the flow analysis software Fluent (manufactured by Ansys Japan Co., Ltd.), the flow and particle tracking collision analysis by LES (Large Eddy Simulation) is performed on the suit blow part shown in FIG. Wear was analyzed. In addition, FIG. 7 shows the case where the heat exchange piping of a suit blow part does not have a protector.
Specifically, the following conditions were set and analyzed. The obtained result is shown in FIG.

[解析条件]
スーツブローガス流速:60m/s
ガス密度:0.834kg/m
粘度:0.000291Pa・s、
粒子密度:800kg/m
粒子流量:0.1kg/s
粒子径:10μm
摩耗計測時間:0.1〜1.1secの1秒間計測
(摩耗計測時間=粒子飛散時間)
[Analysis conditions]
Suit blow gas flow velocity: 60m / s
Gas density: 0.834 kg / m 3
Viscosity: 0.000291 Pa · s,
Particle density: 800 kg / m 3
Particle flow rate: 0.1 kg / s
Particle size: 10 μm
Wear measurement time: 0.1 second to 1.1 second measurement (wear measurement time = particle scattering time)

図8に示すように、摩耗の最大値はプロテクター無しに比べ、半円、V字、コの字、先端が内側に屈曲のいずれのプロテクターともに1/2〜1/3となった。また、摩耗を面積で合計した値(積分値)は半円に比べV字、コの字、先端が内側に屈曲した形状では2〜5割小さい値であり、より摩耗が少なくなっていることが分かった。   As shown in FIG. 8, the maximum value of wear was 1/2 to 1/3 for all protectors with semicircle, V-shape, U-shape, and tip bent inward, compared to the case without a protector. Also, the total wear value (integrated value) by area is 20-50% smaller for V-shaped, U-shaped, and tip bent inward than semi-circle, and wear is reduced. I understood.

実施例2
熱交換配管が有するプロテクターの端部に堰を有する場合の、当該堰の効果を確認する解析を行った。
流動解析ソフトFluent(フルエント)を用いて、図9に示すスーツブロー部について、LES(Large Eddy Simulation)による流動及び粒子追跡衝突解析を行い、プロテクター端部近傍の熱交配管及び側壁面の摩耗度合いを解析した。図9のスーツブロー部の熱交換配管は、一方の端部に堰を有し、他方の端部が堰を有さないV字部材からなるプロテクターである。
具体的には、以下の条件を設定し、それぞれ解析した。得られた結果を図10に示す。
Example 2
An analysis was conducted to confirm the effect of the weir when the end of the protector included in the heat exchange pipe has a weir.
Using the flow analysis software Fluent, flow and particle tracking collision analysis by LES (Large Eddy Simulation) is performed on the suit blow part shown in FIG. 9, and the degree of wear of the heat exchange pipe and the side wall surface near the end of the protector Was analyzed. The heat exchange pipe of the suit blow part in FIG. 9 is a protector made of a V-shaped member having a weir at one end and the other end not having a weir.
Specifically, the following conditions were set and analyzed. The obtained result is shown in FIG.

[解析条件]
ガス流速:100m/s
ガス密度:0.834kg/m
粘度:0.000291Pa・s
粒子密度:800kg/m
粒子流量:0.05kg/s
粒子径:50μm
粒子飛散時間:0.1〜1.1secの1秒間計測
[Analysis conditions]
Gas flow rate: 100m / s
Gas density: 0.834 kg / m 3
Viscosity: 0.000291 Pa · s
Particle density: 800 kg / m 3
Particle flow rate: 0.05kg / s
Particle size: 50 μm
Particle scattering time: 0.1 second to 1.1 second measurement for 1 second

熱交換配管が有するプロテクターの端部に堰がある場合は、熱交換配管が有するプロテクターの端部に堰が無い場合に比べ、プロテクター端部周辺の熱交配管及び側壁面の摩耗は1/10以下になった。   When there is a weir at the end of the protector that the heat exchange pipe has, compared to the case where there is no weir at the end of the protector that the heat exchange pipe has, the wear of the heat exchange pipe and the side wall surface around the protector end is 1/10. It became the following.

実施例3
図11に示すように、図3と同様の熱交換配管群及びスーツブローを備えるスーツブロー部を備える循環流動床ボイラを運用した結果、当該熱交換配管群は、プロテクターを有さない熱交換配管群に比べ、1列目及び2列目以降の熱交換配管の摩耗を防止することができた。
また、熱交換配管群が有するV字部材プロテクター自体も摩耗が少なく長く防護効果が続き、当該プロテクターの交換は、10年以上に渡って不要であった。
Example 3
As shown in FIG. 11, as a result of operating a circulating fluidized bed boiler including a heat exchange pipe group similar to FIG. 3 and a suit blow unit equipped with a suit blow, the heat exchange pipe group is a heat exchange pipe having no protector. Compared with the group, it was possible to prevent wear of the heat exchange pipes in the first row and the second row.
In addition, the V-shaped member protector itself of the heat exchange piping group has little wear and the protective effect has continued for a long time, and replacement of the protector has not been necessary for more than 10 years.

本発明のプロテクターは、摩耗防止のためにボイラ等の配管に用いることができる。   The protector of this invention can be used for piping, such as a boiler, for abrasion prevention.

10 熱交換配管
20 プロテクター
30 スーツブロー
10 Heat exchange piping 20 Protector 30 Suit blow

Claims (7)

粒子を含む流体が内部を通過する構造物であって、
複数の熱交換配管を、前記流体の流動方向に対して垂直方向に一定間隔で離隔して設置してなる熱交換配管群と、前記熱交換配管群の伝熱面に気体を噴き付けるスーツブローを備え、
前記熱交換配管が、前記スーツブローから噴きつける気体を受ける面にそれぞれプロテクターを有し、
前記プロテクターが、凹部が前記スーツブローに向いた湾曲部材、凹部が前記スーツブローに向いたV字部材、又は凹部が前記スーツブローに向いたコの字部材であり、
前記プロテクターが、ステンレス鋼又は炭素鋼からなる構造物。
A structure through which fluid containing particles passes;
A heat exchange pipe group in which a plurality of heat exchange pipes are installed at regular intervals in a direction perpendicular to the fluid flow direction, and a suit blow that blows gas onto the heat transfer surface of the heat exchange pipe group With
The heat exchange pipe, have a respective protector surface receiving the gas sprayed from the suit blow,
The protector is a curved member whose concave portion faces the suit blow, a V-shaped member whose concave portion faces the suit blow, or a U-shaped member whose concave portion faces the suit blow,
A structure in which the protector is made of stainless steel or carbon steel .
粒子を含む流体が内部を通過する構造物であって、
複数の熱交換配管を、前記流体の流動方向に対して垂直方向に一定間隔で離隔して設置してなる熱交換配管群と、前記熱交換配管群の伝熱面に気体を噴き付けるスーツブローを備え、
前記熱交換配管群が前記スーツブローを挟んで2つ形成されており、
流体の上流側の前記熱交換配管群の熱交換配管が、前記スーツブローから噴きつける気体を受ける面にそれぞれプロテクターを有し、
前記プロテクターが、凹部が前記スーツブローに向いた湾曲部材、凹部が前記スーツブローに向いたV字部材、又は凹部が前記スーツブローに向いたコの字部材であり、
前記プロテクターが、ステンレス鋼又は炭素鋼からなる構造物。
A structure through which fluid containing particles passes;
A heat exchange pipe group in which a plurality of heat exchange pipes are installed at regular intervals in a direction perpendicular to the fluid flow direction, and a suit blow that blows gas onto the heat transfer surface of the heat exchange pipe group With
Two heat exchange piping groups are formed across the suit blow,
Upstream of the heat exchanger pipe group heat exchange pipe of the fluid, have a respective protector surface receiving the gas sprayed from the suit blow,
The protector is a curved member whose concave portion faces the suit blow, a V-shaped member whose concave portion faces the suit blow, or a U-shaped member whose concave portion faces the suit blow,
A structure in which the protector is made of stainless steel or carbon steel .
前記凹部が前記スーツブローに向いたV字部材の先端、及び前記凹部が前記スーツブローに向いたコの字部材の先端が内側に屈曲している請求項1又は2に記載の構造物。 The structure according to claim 1 or 2 , wherein a tip of the V-shaped member whose concave portion faces the suit blow and a tip of a U-shaped member whose concave portion faces the suit blow are bent inward. 前記プロテクターが前記熱交換配管の延伸方向に沿って設けられており、前記熱交換配管の延伸方向の端部に堰を有する請求項1〜のいずれかに記載の構造物。 The structure according to any one of claims 1 to 3 , wherein the protector is provided along an extending direction of the heat exchange pipe and has a weir at an end in the extending direction of the heat exchange pipe . 前記プロテクターの幅が、前記熱交換配管の外径の0.9〜1.1倍であり、前記プロテクターの高さが、前記熱交換配管の内径の0.5倍〜1.1倍である請求項1〜のいずれかに記載の構造物。 The width of the protector is 0.9 to 1.1 times the outer diameter of the heat exchange pipe, and the height of the protector is 0.5 to 1.1 times the inner diameter of the heat exchange pipe. The structure according to any one of claims 1 to 4 . 前記複数の熱交換配管のうち、前記スーツブローに面する熱交換配管のみが前記プロテクターを有する請求項1〜のいずれかに記載の構造物。 The structure according to any one of claims 1 to 5 , wherein only the heat exchange pipe facing the suit blow has the protector among the plurality of heat exchange pipes. 前記粒子が灰粒子及び/又は砂粒子であり、前記流体が気体であって、ボイラの熱交換部である請求項1〜のいずれかに記載の構造物。 The particles are ash particles and / or sand particles, said fluid is a gas, the structure according to any one of claims 1 to 6 which is a heat exchange section of the boiler.
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