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JP6409609B2 - Electrode manufacturing method - Google Patents
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JP6409609B2 - Electrode manufacturing method - Google Patents

Electrode manufacturing method Download PDF

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JP6409609B2
JP6409609B2 JP2015030441A JP2015030441A JP6409609B2 JP 6409609 B2 JP6409609 B2 JP 6409609B2 JP 2015030441 A JP2015030441 A JP 2015030441A JP 2015030441 A JP2015030441 A JP 2015030441A JP 6409609 B2 JP6409609 B2 JP 6409609B2
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electrode
gas
pressing member
blowing
cutting
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JP2016150426A (en
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小森 隆史
隆史 小森
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Toyota Industries Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

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  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Details Of Cutting Devices (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Description

本発明は、電極の製造方法に関する。   The present invention relates to an electrode manufacturing method.

切刃が対向する凸工具及び凹工具を用いて板状材料を打ち抜く方法が知られている(特許文献1参照)。上金型の凹工具の凹部内には、凹工具の切刃側面と僅かな隙間を保ったまま摺動するパッドが設置されている。この方法では、まず、上金型の凹工具の切刃側面とパッドとの間から板状材料に向けて気体を吹き出し、板状材料又は凹工具に付着した異物を除去する。次に、凹工具を下降させ、下金型の凸工具の切刃と凹工具の切刃とによって板状材料を切断する。その後、凹工具を上昇させ、板状材料を切断して得られた製品を金型外部に取り出す。   A method is known in which a plate-shaped material is punched out using a convex tool and a concave tool opposed to the cutting edge (see Patent Document 1). In the recess of the concave tool of the upper mold, a pad that slides with a slight clearance from the side surface of the cutting tool of the concave tool is installed. In this method, first, gas is blown out toward the plate-shaped material from between the side of the cutting edge of the concave tool of the upper mold and the pad, and foreign matter adhering to the plate-shaped material or the concave tool is removed. Next, the concave tool is lowered, and the plate-shaped material is cut with the cutting edge of the convex tool of the lower mold and the cutting edge of the concave tool. Thereafter, the concave tool is raised, and the product obtained by cutting the plate-like material is taken out of the mold.

特開2011−218499号公報JP2011-218499A

上記方法では、板状材料の切断後、上金型の凹工具の上昇に伴って切断粉等の異物が巻き上げられ、異物が製品上に残存するおそれがある。   In the above method, after cutting the plate-like material, foreign matter such as cutting powder is wound up with the rise of the concave tool of the upper mold, and the foreign matter may remain on the product.

ところで、蓄電装置のための電極は、下型と上型との協働によってワークを切断して形成される。そのため、上記方法により製品としての電極を製造する場合、ワークの切断後、例えば上型の上昇に伴って巻き上げられた切断粉等の異物が電極上に残存するおそれがある。   By the way, the electrode for the power storage device is formed by cutting the workpiece by the cooperation of the lower mold and the upper mold. For this reason, when an electrode as a product is manufactured by the above method, there is a possibility that foreign matters such as cutting powder wound up with the rise of the upper die may remain on the electrode after the workpiece is cut.

本発明の一側面は、ワークの切断後、異物が電極上に残存することを抑制できる電極の製造方法を提供することを目的とする。   An object of one aspect of the present invention is to provide an electrode manufacturing method that can prevent foreign matter from remaining on an electrode after the workpiece is cut.

本発明の一側面に係る電極の製造方法は、蓄電装置のための電極の製造方法であって、下型と上型との協働によって、前記下型と押圧部材との間に配置されたワークを切断して前記電極を形成する切断工程と、前記切断工程の後、前記押圧部材を前記電極から離間させた後、前記押圧部材の押圧面に形成された吹き出し口から前記電極に向けて気体を吹き出す吹き出し工程と、を含む。   An electrode manufacturing method according to an aspect of the present invention is an electrode manufacturing method for a power storage device, and is arranged between the lower mold and the pressing member by cooperation of the lower mold and the upper mold. A cutting step of cutting the workpiece to form the electrode, and after the cutting step, the pressing member is separated from the electrode, and then directed from the blowout port formed on the pressing surface of the pressing member toward the electrode. And a blowing step for blowing out gas.

この製造方法によれば、ワークの切断後、例えば上型又は押圧部材の上昇に伴って巻き上げられた切断粉(例えば金属粉又は活物質粉)等の異物が電極上に残存することを抑制できる。   According to this manufacturing method, after cutting the workpiece, it is possible to prevent foreign matters such as cutting powder (for example, metal powder or active material powder) wound up with the rise of the upper die or the pressing member from remaining on the electrode. .

前記吹き出し工程では、前記押圧面の法線方向から見て、前記電極の切断面の位置と前記吹き出し口の位置との間における電極の表面位置に向けて、前記気体を吹き出してもよい。   In the blowing step, the gas may be blown out toward the surface position of the electrode between the position of the cut surface of the electrode and the position of the blowing port as seen from the normal direction of the pressing surface.

この場合、電極の表面及び切断面に付着した異物を効率的に吹き飛ばすことができる。   In this case, the foreign matter adhering to the surface of the electrode and the cut surface can be efficiently blown away.

本発明の一側面によれば、ワークの切断後、異物が電極上に残存することを抑制できる電極の製造方法が提供され得る。   According to one aspect of the present invention, it is possible to provide an electrode manufacturing method capable of suppressing foreign matter from remaining on an electrode after the workpiece is cut.

実施形態に係る電極の製造装置を模式的に示す図である。It is a figure which shows typically the manufacturing apparatus of the electrode which concerns on embodiment. 実施形態に係る電極の製造装置を模式的に示す図である。It is a figure which shows typically the manufacturing apparatus of the electrode which concerns on embodiment. 実施形態に係る電極の製造装置を模式的に示す図である。It is a figure which shows typically the manufacturing apparatus of the electrode which concerns on embodiment. 図3の電極の製造装置の一部の上面図である。FIG. 4 is a top view of a part of the electrode manufacturing apparatus of FIG. 3.

以下、添付図面を参照しながら本発明の実施形態が詳細に説明される。図面の説明において、同一又は同等の要素には同一符号が用いられ、重複する説明は省略される。   Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same reference numerals are used for the same or equivalent elements, and redundant descriptions are omitted.

図1〜図3は、実施形態に係る電極の製造装置を模式的に示す図である。図4は、図3の電極の製造装置の一部の上面図である。図1〜図4にはXYZ直交座標系が示されている。図1〜図4に示される電極の製造装置100は、蓄電装置のための電極Eを製造する装置である。蓄電装置としては、例えばリチウムイオン二次電池等の二次電池、例えば電気二重層キャパシタ等のキャパシタ等が挙げられる。   1 to 3 are diagrams schematically illustrating an electrode manufacturing apparatus according to an embodiment. FIG. 4 is a top view of a part of the electrode manufacturing apparatus of FIG. 1 to 4 show an XYZ orthogonal coordinate system. The electrode manufacturing apparatus 100 shown in FIGS. 1 to 4 is an apparatus for manufacturing an electrode E for a power storage device. Examples of the power storage device include a secondary battery such as a lithium ion secondary battery, and a capacitor such as an electric double layer capacitor.

電極の製造装置100は、ワークWを載置するための下型4と、下型4に対向配置された上型6と、下型4に対向配置されると共に上型6の隣に配置された押圧部材8とを備える。押圧部材8は例えばストリッパープレートである。上型6と押圧部材8との間には隙間が形成され得る。ワークWは、下型4と上型6との間、及び下型4と押圧部材8との間に配置され得る。下型4と上型6との協働によって、下型4と押圧部材8との間に配置されたワークWを切断して電極Eを形成する。上型6は、下型4に対して相対的に上下動することによってワークWを打ち抜くことができる。下型4及び上型6は例えば金型である。下型4は、例えば凹部4aを有する。凹部4aの縁には、下刃4cが形成されている。下刃4cは、例えば電極Eのタブ(活物質層が形成されていない部分)の形状に対応する部分4bを有する(図4参照)。上型6は、凹部4aに嵌め合わされる凸部6aを有する。凸部6aの縁には、下刃4cに対向する上刃6cが形成されている。押圧部材8は、下型4に対して相対的に上下動することによって、ワークWの切断時に、ワークWを押圧して固定することができる。   The electrode manufacturing apparatus 100 has a lower mold 4 on which a workpiece W is placed, an upper mold 6 disposed to face the lower mold 4, and disposed to face the lower mold 4 and next to the upper mold 6. The pressing member 8 is provided. The pressing member 8 is, for example, a stripper plate. A gap may be formed between the upper mold 6 and the pressing member 8. The workpiece W can be disposed between the lower mold 4 and the upper mold 6 and between the lower mold 4 and the pressing member 8. By the cooperation of the lower mold 4 and the upper mold 6, the workpiece W disposed between the lower mold 4 and the pressing member 8 is cut to form the electrode E. The upper mold 6 can punch the workpiece W by moving up and down relatively with respect to the lower mold 4. The lower mold 4 and the upper mold 6 are, for example, molds. The lower mold 4 has, for example, a recess 4a. A lower blade 4c is formed at the edge of the recess 4a. The lower blade 4c has, for example, a portion 4b corresponding to the shape of the tab of the electrode E (the portion where the active material layer is not formed) (see FIG. 4). The upper mold 6 has a convex portion 6a fitted into the concave portion 4a. An upper blade 6c is formed on the edge of the convex portion 6a so as to face the lower blade 4c. The pressing member 8 moves up and down relatively with respect to the lower mold 4 to press and fix the workpiece W when the workpiece W is cut.

ワークWは例えば矩形形状を有する板状部材であってもよい。ワークWは、金属箔と、金属箔上に設けられた活物質層とを備え得る。この場合、金属箔及び活物質層が切断される。活物質層は、金属箔の両面にそれぞれ設けられてもよい。金属箔としては、例えば銅箔又はアルミニウム箔等が挙げられる。活物質層としては、例えば正極活物質層又は負極活物質層等が挙げられる。負極活物質層では、正極活物質層に比べて、切断時に活物質粉が発生し易い。   The workpiece W may be a plate member having a rectangular shape, for example. The workpiece W can include a metal foil and an active material layer provided on the metal foil. In this case, the metal foil and the active material layer are cut. The active material layer may be provided on both surfaces of the metal foil. Examples of the metal foil include copper foil and aluminum foil. Examples of the active material layer include a positive electrode active material layer and a negative electrode active material layer. In the negative electrode active material layer, active material powder is likely to be generated at the time of cutting as compared with the positive electrode active material layer.

押圧部材8の押圧面8pには、電極Eに向けて気体Gを吹き出すための吹き出し口8aが形成されている。押圧部材8の内部には、吹き出し口8aに気体Gを供給するための流路8bが形成されている。気体Gは、押圧面8pの法線方向(Z方向)から見て、電極Eの切断面Ecの位置Rと吹き出し口8aの位置Qとの間における電極Eの表面位置Pに向けて吹き出す。気体Gは、電極Eの切断面Ecに近づく方向(X方向)に向かって吹き出す。吹き出し口8aは、切断面Ecの延在方向(Y方向)に沿って延びてもよい。気体Gとしては、例えば空気、不活性ガス等が挙げられる。押圧面8pの法線方向と、吹き出し口8aからの気体Gの吹き出し方向とのなす角度のうち小さい方の角度θは0°以上90°未満であってもよく、30°以上60°以下であってもよい。   On the pressing surface 8 p of the pressing member 8, a blowing port 8 a for blowing the gas G toward the electrode E is formed. Inside the pressing member 8, a flow path 8b for supplying the gas G to the outlet 8a is formed. The gas G is blown out toward the surface position P of the electrode E between the position R of the cut surface Ec of the electrode E and the position Q of the blowing port 8a when viewed from the normal direction (Z direction) of the pressing surface 8p. The gas G blows out in a direction (X direction) approaching the cut surface Ec of the electrode E. The outlet 8a may extend along the extending direction (Y direction) of the cut surface Ec. Examples of the gas G include air and inert gas. Of the angles formed by the normal direction of the pressing surface 8p and the blowing direction of the gas G from the blowing port 8a, the smaller angle θ may be 0 ° or more and less than 90 °, or 30 ° or more and 60 ° or less. There may be.

実施形態に係る電極の製造方法は、例えば電極の製造装置100を用いて以下のように実施され得る。   The electrode manufacturing method according to the embodiment may be performed as follows using, for example, the electrode manufacturing apparatus 100.

(切断工程)
まず、図1〜図2に示されるように、下型4と上型6との協働によって、下型4と押圧部材8との間に配置されたワークWを切断して電極Eを形成する。具体的には、まず、ワークWを下型4上に載置する(図1の(A)参照)。次に、押圧部材8を降下させて、ワークWを下型4と押圧部材8との間に固定する(図1の(B)参照)。このとき、押圧部材8の押圧面8pはワークWに接触する。次に、上型6を降下させて、ワークWを切断する(図2の(A)参照)。次に、上型6を上昇させる(図2の(B)参照)。
(Cutting process)
First, as shown in FIGS. 1 to 2, the work W disposed between the lower die 4 and the pressing member 8 is cut to form the electrode E by the cooperation of the lower die 4 and the upper die 6. To do. Specifically, first, the workpiece W is placed on the lower mold 4 (see FIG. 1A). Next, the pressing member 8 is lowered to fix the workpiece W between the lower mold 4 and the pressing member 8 (see FIG. 1B). At this time, the pressing surface 8p of the pressing member 8 contacts the workpiece W. Next, the upper mold 6 is lowered to cut the workpiece W (see FIG. 2A). Next, the upper mold 6 is raised (see FIG. 2B).

(吹き出し工程)
次に、押圧部材8を上昇させることによって、押圧部材8を電極Eから離間させる(図3参照)。離間後、押圧部材8の押圧面8pに形成された吹き出し口8aから電極Eに向けて気体Gを吹き出す。押圧部材8が電極Eから離間するタイミングから押圧部材8の上死点に到達するタイミングまでの間において、継続的に気体Gを吹き出すことが好ましい。任意のタイミングで気体Gの吹き出しを停止してもよい。押圧面8pの法線方向から見て、電極Eの切断面Ecの位置Rと吹き出し口8aの位置Qとの間における電極Eの表面位置Pに向けて、気体Gを吹き出してもよい。この場合、電極Eの表面に対して斜めの方向から気体Gを吹き出すことになる。電極Eの表面に到達した気体Gは、電極Eの表面に沿って流れ、電極Eの切断面Ecまで到達する。
(Blowout process)
Next, the pressing member 8 is lifted to separate the pressing member 8 from the electrode E (see FIG. 3). After the separation, the gas G is blown out toward the electrode E from the blowing port 8a formed on the pressing surface 8p of the pressing member 8. It is preferable to continuously blow out the gas G from the timing when the pressing member 8 is separated from the electrode E to the timing when the pressing member 8 reaches the top dead center. The blowing of the gas G may be stopped at an arbitrary timing. The gas G may be blown out toward the surface position P of the electrode E between the position R of the cut surface Ec of the electrode E and the position Q of the blowing port 8a when viewed from the normal direction of the pressing surface 8p. In this case, the gas G is blown out from an oblique direction with respect to the surface of the electrode E. The gas G that has reached the surface of the electrode E flows along the surface of the electrode E and reaches the cut surface Ec of the electrode E.

本実施形態の電極の製造方法によれば、ワークWの切断後、例えば上型6又は押圧部材8の上昇に伴って巻き上げられた切断粉(例えば金属粉又は活物質粉)等の異物が電極E上に残存することを抑制できる。気体Gを電極Eの表面位置Pに向けて吹き出す場合、電極Eの表面及び切断面Ecに付着した異物を効率的に吹き飛ばすことができる。また、気体Gの吹き出し方向を調節することによって、効率的に電極Eを清掃できる。気体Gの吹き出し方向は、例えば吹き出し口8aを有するノズルの向きを制御することによって調節され得る。   According to the electrode manufacturing method of the present embodiment, after cutting the workpiece W, for example, foreign matter such as cutting powder (for example, metal powder or active material powder) wound up as the upper die 6 or the pressing member 8 is raised is It can suppress remaining on E. When the gas G is blown out toward the surface position P of the electrode E, the foreign matter adhering to the surface of the electrode E and the cut surface Ec can be efficiently blown off. Moreover, the electrode E can be efficiently cleaned by adjusting the blowing direction of the gas G. The blowing direction of the gas G can be adjusted, for example, by controlling the direction of the nozzle having the blowing port 8a.

以上、本発明の好適な実施形態について詳細に説明されたが、本発明は上記実施形態に限定されない。   As mentioned above, although preferred embodiment of this invention was described in detail, this invention is not limited to the said embodiment.

4…下型、6…上型、8…押圧部材、8a…吹き出し口、8p…押圧面、E…電極、Ec…切断面、G…気体、P…電極の表面位置、Q…吹き出し口の位置、R…切断面の位置、W…ワーク。   4 ... Lower mold, 6 ... Upper mold, 8 ... Pressing member, 8a ... Blowout port, 8p ... Pressing surface, E ... Electrode, Ec ... Cut surface, G ... Gas, P ... Surface position of electrode, Q ... Blowout port Position, R ... cutting surface position, W ... work.

Claims (3)

蓄電装置のための電極の製造方法であって、
下型と上型との協働によって、前記下型と押圧部材との間に配置されたワークを切断して前記電極を形成する切断工程と、
前記切断工程の後、前記押圧部材を前記電極から離間させた後、前記押圧部材の押圧面に形成された吹き出し口から前記電極に向けて気体を吹き出す吹き出し工程と、
を含み、
前記吹き出し工程では、前記押圧面の法線方向から見て、前記電極の切断面の位置と前記吹き出し口の位置との間における電極の表面位置に向けて、前記気体を吹き出し、
前記気体の吹き出し方向は、前記押圧面の法線方向に対して傾斜している、電極の製造方法。
A method of manufacturing an electrode for a power storage device, comprising:
A cutting step of cutting the workpiece disposed between the lower mold and the pressing member by cooperation of the lower mold and the upper mold to form the electrode,
After the cutting step, after the pressing member is separated from the electrode, a blowing step of blowing gas from the blowing port formed on the pressing surface of the pressing member toward the electrode;
Only including,
In the blowing step, the gas is blown out toward the surface position of the electrode between the position of the cut surface of the electrode and the position of the blowing port as seen from the normal direction of the pressing surface;
The method for producing an electrode, wherein the gas blowing direction is inclined with respect to the normal direction of the pressing surface .
前記吹き出し工程では、前記押圧部材を上昇させる間において、継続的に前記気体を吹き出す、請求項1に記載の電極の製造方法。 The method for manufacturing an electrode according to claim 1, wherein in the blowing step, the gas is continuously blown out while the pressing member is raised . 前記気体の吹き出し方向は調節可能である、請求項1又は2に記載の電極の製造方法。  The method for manufacturing an electrode according to claim 1, wherein a gas blowing direction is adjustable.
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