JP6410428B2 - Oil and fat composition for release oil and release oil using the same - Google Patents
Oil and fat composition for release oil and release oil using the same Download PDFInfo
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本発明は、パン類や菓子類等を焼成等によって製造する工程において、生地を入れる型に塗布して使用される離型油用油脂組成物とそれを用いた離型油に関する。 TECHNICAL FIELD The present invention relates to an oil / fat composition for a release oil that is used by being applied to a mold for putting dough in a process of producing breads, confectionery, etc. by baking or the like, and a release oil using the same.
パン類や菓子類等、特に、生地に澱粉や蛋白質、糖分等が含まれる食品の製造において、食品生地を焼成又は蒸成することによって食品を製造する工程では、生地を型から取り出す際に生地の型への付着を抑制して離型性を向上させるために離型油が使用されている。 In the process of manufacturing food by baking or steaming food dough in the manufacture of foods containing starch, protein, sugar, etc. Mold release oil is used in order to suppress the adhesion to the mold and improve the mold release property.
この離型油は、離型性の他に、型に離型油を塗布する際に塗りやすいこと、具体的には塗りムラが生じにくく、刷毛等で塗布する際には延びが良いことが求められる。焼き型に均一に塗布できることは、加熱時に焼き型と食品生地の界面で均質な油膜を保持することにも繋がる。 In addition to releasability, this release oil is easy to apply when applying the release oil to the mold, specifically, uneven coating is less likely to occur, and may be good when applied with a brush or the like. Desired. The ability to uniformly apply to the baking mold also leads to maintaining a homogeneous oil film at the interface between the baking mold and the food dough during heating.
また離型油を型に塗布した後、液ダレが少なく付着性が良いことが求められる。液ダレが多く、付着性が悪いと、型の側面から離型油が流れ落ちてしまう。このため、離型に必要な油脂量が不足し、生地が型に付着して離型性が悪くなったり、流れ落ちた離型油が型の底部や四隅に溜まる油だまりを発生し、食品の商品価値を損なったり、作業性が悪くなったりする。 In addition, after the release oil is applied to the mold, it is required that there is little dripping and good adhesion. If there is a lot of liquid dripping and the adhesion is poor, the release oil will flow down from the side of the mold. For this reason, the amount of fats and oils necessary for mold release is insufficient, the dough adheres to the mold and the mold release property deteriorates, or the mold release oil that has flowed down generates a pool of oil that accumulates at the bottom and four corners of the mold. The merchandise value is impaired and workability is deteriorated.
また焼成品の状態が良いこと、例えばパンの焼き色が、フライ様(フライしたように端が油っぽく、油脂による色付きがあること)のないことが求められる。 In addition, it is required that the state of the baked product is good, for example, the baking color of the bread is not frying (the edge is oily as if fried and colored with oils and fats).
そして離型油は、繰り返し使用した際に劣化臭が生じないことが求められる。例えば、離型油に炭素数14以下の脂肪酸を多く含有すると、油脂が劣化した際に遊離脂肪酸を発生させ、劣化臭、すなわち石鹸臭の原因となる。 And release oil is calculated | required that a degradation odor does not arise when it uses repeatedly. For example, if the release oil contains a large amount of fatty acids having 14 or less carbon atoms, free fatty acids are generated when the fats and oils are deteriorated, causing deterioration odors, that is, soapy odors.
製パンにおいては、離型油は、発酵工程と焼成工程に次のように使用されている。 In bread making, release oil is used in the fermentation process and baking process as follows.
発酵工程では、中種法の中種発酵、フロアタイム、ストレート法のフロアタイム(発酵)にボックスオイルとして離型油が使用される。中種法、ストレート法の発酵工程では、ボックスと呼ばれる容器や、ステンレス製ボールやトレイ等の容器の全体にボックスオイルを塗り、生地を入れ、容器に生地が入った状態で発酵室に入れ、中種法では、28℃で4時間、ストレート法では27℃で100分程度発酵させる。 In the fermentation process, mold release oil is used as box oil for medium seed fermentation, floor time, and floor time (fermentation) of the straight method. In the fermentation process of the medium seed method and the straight method, box oil is applied to the entire container such as a box or stainless steel balls or trays, the dough is put, and the dough is placed in the container and put into the fermentation room. In the medium seed method, fermentation is performed at 28 ° C. for 4 hours, and in the straight method at 27 ° C. for about 100 minutes.
その間に生地は膨張するため側面に塗布した離型油が多量に流れ落ちると膨張した生地と容器との間の離型油が不足するため、発酵が終わった生地を取り出すときに生地がボックスに付着しやすくなる。また液ダレによって型の底部や四隅に離型油が溜まると、繰り返し使用した場合は臭いの原因となり、掃除するにも大変な作業となる。 During that time, the dough expands, so if a large amount of release oil applied to the side flows down, there is not enough release oil between the expanded dough and the container, so the dough adheres to the box when the dough after fermentation is removed. It becomes easy to do. Also, if release oil accumulates at the bottom and four corners of the mold due to liquid dripping, repeated use will cause odors and will be a difficult task to clean.
また焼成工程では、食型に入れたり、天板にのせたりする際に離型油が使用される。ここではパン生地が付着しないよう、全面に離型油が塗布される。生地を型に入れ、この状態でホイロに入れ、38℃で40〜45分程度置く間に徐々に発酵させる。 In the firing step, a release oil is used when putting in a food mold or placing on a top plate. Here, release oil is applied to the entire surface so that bread dough does not adhere. The dough is put into a mold, put in a proofer in this state, and gradually fermented while being placed at 38 ° C. for about 40 to 45 minutes.
このホイロにおいても発酵時に、側面に塗布した離型油が流れ落ちると、生地が食型に付着しやすくなり離型性が悪くなる。また、流れた離型油が食型の底部や四隅に溜まり(油だまり)、焼成したときにパンの表面(クラスト)がフライ様となり、商品価値を損なう。またボックス等の容器と同様に食型は繰り返し使用されるため、油だまりが残存していると、油脂の劣化が起こり、油脂の臭いが生地に付着し、風味を損ねてしまう。 Also in this proofer, when the mold release oil applied to the side surface flows down during fermentation, the dough tends to adhere to the food mold and the mold release property deteriorates. Moreover, the released release oil collects at the bottom and four corners of the food mold (oil sump), and when baked, the surface of the bread (crust) becomes fried and damages the commercial value. In addition, the food mold is used repeatedly as in the case of a container such as a box. Therefore, if a puddle remains, the fat and oil deteriorates, and the smell of the fat and oil adheres to the dough and impairs the flavor.
従来、離型油は型への塗布性、離型性等を考慮し、液状油にワックスや極度硬化油を添加した油脂組成物が使用されている。また繰り返し使用する際の安定性等を向上させるために中鎖トリグリセリド(MCT)や、MCTにラウリン系油脂を添加した油脂組成物、MCTをエステル交換した油脂組成物等も使用されている。 Conventionally, as a release oil, an oil / fat composition in which a wax or an extremely hardened oil is added to a liquid oil has been used in consideration of applicability to a mold, releasability, and the like. In addition, medium chain triglyceride (MCT), an oil composition obtained by adding lauric oil to MCT, an oil composition obtained by transesterifying MCT, and the like are also used in order to improve stability and the like when repeatedly used.
しかし、MCTは融点が低く、パン等の製造では型への塗布後に発酵室やホイロで温度の高い状態に長時間曝されるため、塗布した離型油が流れ落ちて型の隅に油だまりを生じ、焼成したパンの表面(クラスト)がフライ様となり商品価値を損なうという問題があった。 However, MCT has a low melting point, and in the manufacture of bread and the like, it is exposed to a high temperature in the fermentation chamber or proofer for a long time after application to the mold, so that the applied release oil flows down and accumulates oil in the corners of the mold. As a result, there was a problem that the surface (crust) of the baked bread became fried and the commercial value was impaired.
従来、離型油に使用される油脂組成物として、次のような技術が提案されている。 Conventionally, the following techniques have been proposed as an oil and fat composition used for a release oil.
特許文献1には、中鎖飽和脂肪酸トリグリセリド10〜90質量%と、構成脂肪酸中にモノ不飽和脂肪酸を50%以上含有し多価不飽和脂肪酸を35%以下含有する融点15℃以下の油脂90〜10質量%とをエステル交換して得られる液状油組成物が提案されている。しかし液状であるため油だまりを抑制できず、油だまりが生じると焼成した食品がフライ様になって商品価値が低下する。 Patent Document 1 discloses an oil / fat 90 having a melting point of 15 ° C. or lower, containing 10 to 90% by mass of a medium-chain saturated fatty acid triglyceride and 50% or more of a monounsaturated fatty acid and 35% or less of a polyunsaturated fatty acid. A liquid oil composition obtained by transesterification with 10 mass% to 10 mass% has been proposed. However, since it is liquid, it is not possible to suppress oil accumulation, and when an oil accumulation occurs, the baked food becomes fried and the commercial value is reduced.
特許文献2には、油脂の構成脂肪酸としての炭素数14以下の脂肪酸含量が、油脂中の構成脂肪酸全量に対して82%以上である食用油脂を用いる技術が提案されている。しかし炭素数14以下の脂肪酸量が多いため、繰り返し使用する場合に遊離して脂肪酸となりやすく、これにより劣化臭を生じると、食品の風味が低下しやすくなる。 Patent Document 2 proposes a technique using an edible fat and oil having a fatty acid content of 14 or less carbon atoms as a constituent fatty acid of the oil and fat with respect to the total amount of the constituent fatty acid in the oil and fat. However, since the amount of fatty acids having 14 or less carbon atoms is large, they are easily liberated when used repeatedly and become fatty acids. When a deteriorated odor is caused thereby, the flavor of the food tends to be lowered.
特許文献3には、直接β結晶である油脂としてパーム系油脂のエステル交換油脂を用いる技術が提案されている。 Patent Document 3 proposes a technique using transesterified fats and oils of palm-based fats and oils as fats and oils that are directly β crystals.
しかしながら、特許文献3で使用されているパーム系油脂のエステル交換油脂、例えばパームステアリンのような硬質油のエステル交換したものは、型に離型油を塗布する際に延びが悪いため塗りにくく、塗りムラが生じてしまい、塗布性に劣る。また離型性も未だ満足できるものではなく更に改良の余地があった。 However, the transesterified fats and oils of palm oil used in Patent Document 3, for example, those obtained by transesterifying hard oils such as palm stearin are difficult to apply because they do not extend well when applying release oil to the mold, Uneven coating occurs, resulting in poor applicability. Moreover, the releasability is still not satisfactory and there is room for further improvement.
本発明は、以上の通りの事情に鑑みてなされたものであり、塗布性が良好で、液ダレを抑制することができ、離型性に優れ、焼き色の良好な食品を得ることができ、繰り返し使用した際にも劣化臭が生じにくい離型油用油脂組成物とそれを用いた離型油を提供することを課題としている。 The present invention has been made in view of the circumstances as described above, has good applicability, can suppress dripping, has excellent releasability, and can obtain a food with good baking color. Therefore, an object of the present invention is to provide an oil / fat composition for a release oil that hardly causes a deterioration odor even when it is repeatedly used, and a release oil using the same.
前記の課題を解決するために、本発明の離型油用油脂組成物は、ラウリン系油脂とパーム系油脂とのエステル交換油脂を含有することを特徴としている。 In order to solve the above-mentioned problems, the oil / fat composition for release oil of the present invention is characterized by containing a transesterified oil / fat of lauric oil / fat and palm oil / fat.
この離型油用油脂組成物は、構成脂肪酸として飽和脂肪酸(S)を2個、不飽和脂肪酸(U)を1個含む2飽和トリグリセリドのうち、対称型トリグリセリド(SUS)と非対称型トリグリセリド(SSU)との質量比(SUS/SSU)が0.1〜2.5であることが好ましい。 This oil / fat composition for release oil is composed of symmetric triglyceride (SUS) and asymmetric triglyceride (SSU) among di-saturated triglycerides containing two saturated fatty acids (S) and one unsaturated fatty acid (U) as constituent fatty acids. ) And the mass ratio (SUS / SSU) is preferably 0.1 to 2.5.
この離型油用油脂組成物は、全構成脂肪酸中の炭素数14以下の飽和脂肪酸量が0.5〜12質量%であることが好ましい。 In the oil / fat composition for release oil, the amount of saturated fatty acid having 14 or less carbon atoms in all the constituent fatty acids is preferably 0.5 to 12% by mass.
この離型油用油脂組成物は、構成脂肪酸として飽和脂肪酸(S)を2個、不飽和脂肪酸(U)を1個含む2飽和トリグリセリドと、構成脂肪酸として飽和脂肪酸(S)を3個含む3飽和トリグリセリドとの合計割合が5〜70質量%であることが好ましい。 This oil / fat composition for release oil contains 2 saturated triglycerides containing 2 saturated fatty acids (S) as constituent fatty acids and 1 unsaturated fatty acid (U), and 3 saturated fatty acids (S) as constituent fatty acids 3 The total ratio with saturated triglycerides is preferably 5 to 70% by mass.
本発明の離型油は、前記の離型油用油脂組成物を含有する。 The release oil of the present invention contains the oil / fat composition for release oil.
本発明によれば、塗布性が良好で、液ダレを抑制することができ、離型性に優れ、焼き色の良好な食品を得ることができ、繰り返し使用した際にも劣化臭が生じにくい。 According to the present invention, the applicability is good, the dripping can be suppressed, the food can be obtained with excellent releasability and good baked color, and the deterioration odor is hardly generated even when used repeatedly. .
以下に、本発明を詳細に説明する。 The present invention is described in detail below.
本発明の離型油用油脂組成物は、ラウリン系油脂とパーム系油脂とのエステル交換油脂を含有することを特徴としている。 The oil / fat composition for release oil of the present invention is characterized by containing a transesterified oil / fat of lauric oil / fat and palm oil / fat.
このパーム系油脂にラウリン系油脂を組み合わせたエステル交換油脂を使用することで、離型性に優れた離型油用油脂組成物を得ることができる。 By using a transesterified oil and fat in which a lauric oil and fat is combined with this palm oil and fat, an oil and fat composition for release oil having excellent releasability can be obtained.
そしてパーム系油脂にラウリン系油脂を組み合わせたこのエステル交換油脂は、他の油脂との相溶性が良く、例えば硬い油脂だけで固まることが抑制され、経時による2不飽和トリグリセリド及び3不飽和トリグリセリド等の低融点トリグリセリドである液状油が流れ出るのを抑制できる。そのため長時間に渡り型に入れたときに液状油が固液分離して流れ出し、離型性が低下することを抑制でき、また型の底部や四隅に油だまりを生じて焼成品の表面がフライ様の外観になることが抑制され、焼き色の良好な食品を得ることができる。 And this transesterified oil and fat combined with lauric oil and fat in palm oil and fat has good compatibility with other oils and fats, for example, it is suppressed from solidifying only with hard oil and fat, 2 unsaturated triglycerides and 3 unsaturated triglycerides over time, etc. The liquid oil which is a low melting point triglyceride can be prevented from flowing out. For this reason, liquid oil can be prevented from flowing out by solid-liquid separation when it is placed in the mold for a long time, and it is possible to prevent the mold release from deteriorating. It is possible to obtain a food with good baking color.
エステル交換油脂の原料であるラウリン系油脂は、全構成脂肪酸中のラウリン酸含有量が30質量%以上、好ましくは40〜55質量%、より好ましくは45〜50質量%である。このようなラウリン系油脂としては、パーム核油、ヤシ油、これらの分別油、硬化油等が挙げられ、これらは1種単独で使用してもよく2種以上を併用してもよい。これらのうち、ヤシ油に比べて融点が高く、高融点のエステル交換油脂を容易に得ることができる点を考慮すると、パーム核油及びその分別油や硬化油が好ましい。硬化油としては、部分硬化油、低温硬化油、又は完全水素添加した極度硬化油を用いることができるが、極度硬化油を用いるとトランス酸量を低減することができる。 As for the lauric fats and oils which are raw materials of transesterified fats and oils, lauric acid content in all the constituent fatty acids is 30 mass% or more, preferably 40 to 55 mass%, more preferably 45 to 50 mass%. Examples of such lauric fats and oils include palm kernel oil, coconut oil, fractionated oils thereof, hardened oils, and the like. These may be used alone or in combination of two or more. Among these, palm kernel oil and its fractionated oil and hardened oil are preferred in view of the fact that the melting point is higher than that of coconut oil and a high melting point transesterified oil and fat can be easily obtained. As the hardened oil, a partially hardened oil, a low temperature hardened oil, or an extremely hardened oil that has been completely hydrogenated can be used. However, using an extremely hardened oil can reduce the amount of trans acid.
ラウリン系油脂は、ヨウ素価が2以下であることが好ましい。ヨウ素価が2以下のラウリン系油脂を用いると、他の油脂に対して核となりやすく、核発生を誘発するため固化が遅れるのを抑制でき、塗布性が向上する。ヨウ素価が2以下のラウリン系油脂としては、極度硬化油を用いることができる。 The lauric oil / fat preferably has an iodine value of 2 or less. When a lauric oil having an iodine value of 2 or less is used, it tends to be a nucleus with respect to other oils and fats, and it is possible to suppress delay in solidification because it induces nucleation, thereby improving applicability. As the lauric oil having an iodine value of 2 or less, extremely hardened oil can be used.
エステル交換油脂の原料であるパーム系油脂は、全構成脂肪酸中の炭素数16以上の脂肪酸含有量が35質量%以上である。パーム系油脂としては、パーム油、パーム分別油、これらの硬化油、エステル交換油脂等が挙げられ、これらは1種単独で使用してもよく2種以上を併用してもよい。パーム分別油としては、硬質部(パームステアリン等)、軟質部(パームオレイン、パームダブルオレイン等)、中融点部(PMF等)等を用いることができる。パーム系油脂として硬化油を使用する場合、部分硬化油、低温硬化油、極度硬化油等を用いることができるが、中でも極度硬化油が好ましい。 Palm-based fats and oils that are raw materials for transesterified fats and oils have a fatty acid content of 16 or more carbon atoms in all the constituent fatty acids of 35% by mass or more. Examples of palm oils and fats include palm oil, palm fractionated oil, hardened oils thereof, transesterified oils and fats, and the like. These may be used alone or in combination of two or more. As palm fractionated oil, a hard part (palm stearin etc.), a soft part (palm olein, palm double olein etc.), a medium melting point part (PMF etc.), etc. can be used. When using hardened oil as palm oil and fat, partially hardened oil, low temperature hardened oil, extremely hardened oil, etc. can be used, but extremely hardened oil is particularly preferable.
パーム系油脂は、極度硬化油をラウリン系油脂及びパーム系油脂の合計量に対して20〜60質量%の範囲内で含有することが好ましい。 It is preferable that palm oil fat contains extremely hardened oil within the range of 20-60 mass% with respect to the total amount of lauric oil fat and palm oil fat.
ラウリン系油脂とパーム系油脂とのエステル交換反応には、エステル交換触媒として化学触媒や酵素触媒が用いられる。化学触媒としてはナトリウムメチラートや水酸化ナトリウム等が用いられ、酵素触媒としてはリパーゼ等が用いられる。リパーゼとしてはアスペルギルス属、アルカリゲネス属等のリパーゼが挙げられ、イオン交換樹脂、ケイ藻土、セラミック等の担体上に固定し固定化したものを用いても、粉末の形態として用いても良い。また位置選択性のあるリパーゼ、位置選択性のないリパーゼのいずれも用いることができるが、位置選択性のないリパーゼを用いることが好ましい。エステル交換触媒として化学触媒や位置選択性のない酵素触媒を用いた場合、ラウリン系油脂とパーム系油脂とのエステル交換反応が完了すると、構成脂肪酸として飽和脂肪酸(S)を2個、不飽和脂肪酸(U)を1個含む2飽和トリグリセリドのうち、対称型トリグリセリド(SUS)と非対称型トリグリセリド(SSU)とのエステル交換油脂中における質量比(SUS/SSU)が0.45〜0.55となる。 A chemical catalyst or an enzyme catalyst is used as a transesterification catalyst in the transesterification reaction between lauric fat and palm fat. Sodium methylate, sodium hydroxide or the like is used as the chemical catalyst, and lipase or the like is used as the enzyme catalyst. Examples of the lipase include lipases of the genus Aspergillus, Alkagenes, etc., which may be fixed and immobilized on a carrier such as an ion exchange resin, diatomaceous earth, or ceramic, or may be used in the form of a powder. Either lipase with regioselectivity or lipase without regioselectivity can be used, but it is preferable to use a lipase without regioselectivity. When a chemical catalyst or an enzyme catalyst without regioselectivity is used as the transesterification catalyst, when the transesterification reaction between the lauric fat and the palm fat is completed, two saturated fatty acids (S) as constituent fatty acids and unsaturated fatty acids Among di-saturated triglycerides containing one (U), the mass ratio (SUS / SSU) in the transesterified oil / fat of symmetric triglyceride (SUS) and asymmetric triglyceride (SSU) is 0.45 to 0.55. .
エステル交換に化学触媒を用いる場合、触媒を油脂質量の0.05〜0.15質量%添加し、減圧下で80〜120℃に加熱し、0.5〜1.0時間攪拌することでラウリン系油脂とパーム系油脂とのエステル交換反応が平衡状態となって完了し、エステル交換油脂を得ることができる。また酵素触媒を用いる場合、リパーゼ等の酵素触媒を油脂質量の0.01〜10質量%添加し、40〜80℃でエステル交換反応を行うことによりエステル交換反応が平衡状態となって完了し、エステル交換油脂を得ることができる。エステル交換反応はカラムによる連続反応、バッチ反応のいずれの方法で行うこともできる。エステル交換反応後、必要に応じて脱色、脱臭等の精製を行うことができる。 When a chemical catalyst is used for transesterification, 0.05 to 0.15% by mass of the oil lipid amount is added to the catalyst, heated to 80 to 120 ° C. under reduced pressure, and stirred for 0.5 to 1.0 hour. The transesterification reaction between the base oil and fat and the palm oil and fat is completed in an equilibrium state, and the transesterification oil and fat can be obtained. When an enzyme catalyst is used, an enzyme catalyst such as lipase is added in an amount of 0.01 to 10% by mass of the oil lipid amount, and the ester exchange reaction is completed in an equilibrium state by performing an ester exchange reaction at 40 to 80 ° C. Transesterified fats and oils can be obtained. The transesterification reaction can be carried out by either a continuous reaction using a column or a batch reaction. After the transesterification reaction, purification such as decolorization and deodorization can be performed as necessary.
ラウリン系油脂における全構成脂肪酸中のラウリン酸の割合、パーム系油脂における全構成脂肪酸中の炭素数16以上の脂肪酸含有量、エステル交換反応の終了は、ガスクロマトグラフ法により確認することができる。 The ratio of lauric acid in all constituent fatty acids in lauric fats and oils, the content of fatty acids having 16 or more carbon atoms in all constituent fatty acids in palm fats and oils, and the end of transesterification can be confirmed by gas chromatography.
エステル交換油脂は、ラウリン系油脂5質量%以上80質量%以下と、パーム系油脂20質量%以上95質量%以下とをエステル交換して得られたものであることが好ましく、ラウリン系油脂5質量%以上30質量以下とパーム系油脂70質量%以上95%以下であることがより好ましく、ラウリン系油脂が10質量%以上30質量%未満とパーム系油脂70質量%超90質量%以下であることが更に好ましい。ラウリン系油脂とパーム系油脂をこの質量範囲で使用すると、離型油用油脂組成物における炭素数14以下の飽和脂肪酸量を前記の範囲内にすることが容易である。 The transesterified oil / fat is preferably obtained by transesterification of 5% by mass to 80% by mass of lauric oil / fat and 20% by mass to 95% by mass of palm-based oil / fat, and 5% by mass of lauric oil / fat. It is more preferable that they are 70 mass% or more and 95% or less of palm-type fats and oils, and 10 mass% or more and less than 30 mass% of lauric fats and oils are 70 mass% or more and 90 mass% or less of palm-type fats and oils. Is more preferable. When lauric fats and palm fats are used in this mass range, the amount of saturated fatty acids having 14 or less carbon atoms in the oil / fat composition for release oil can be easily within the above range.
本発明の離型油用油脂組成物は、構成脂肪酸として飽和脂肪酸(S)を2個、不飽和脂肪酸(U)を1個含む2飽和トリグリセリドのうち、対称型トリグリセリド(SUS)と非対称型トリグリセリド(SSU)との質量比(SUS/SSU)が0.1〜2.5であることが好ましい。この範囲内であると、液ダレが抑制されて、例えば製パン等で長時間に渡り型に入れた場合にも、型の側面から離型油が流れ落ちにくく離型性が向上する。また離型油が流れ落ちにくいため、型の底部や四隅に油だまりを生じて焼成品の表面がフライ様の外観になることが抑制され、焼き色の良好な食品を得ることができる。特にSUS/SSUが2.5以下であると、長時間に渡り型に入れたときに油脂が固液分離し、液状油が流れ出て油だまりを生じることを抑制できる。 The oil / fat composition for release oil of the present invention comprises a symmetric triglyceride (SUS) and an asymmetric triglyceride among disaturated triglycerides containing two saturated fatty acids (S) and one unsaturated fatty acid (U) as constituent fatty acids. The mass ratio (SUS / SSU) to (SSU) is preferably 0.1 to 2.5. Within this range, dripping is suppressed, and even when the mold is placed in a mold over a long period of time, for example, in breadmaking, the release oil is less likely to flow from the side surface of the mold, and the releasability is improved. In addition, since the release oil does not easily flow down, it is possible to suppress the occurrence of oil pools at the bottom and four corners of the mold and the surface of the baked product to have a fried appearance, thereby obtaining a food with a good baked color. In particular, when SUS / SSU is 2.5 or less, it is possible to prevent oil and fat from being solid-liquid separated when placed in a mold for a long time, and liquid oil to flow out and produce a pool of oil.
本発明の離型油用油脂組成物は、炭素数14以下の飽和脂肪酸量が0.5〜12質量%であることが好ましい。この範囲内であると、型に離型油を塗布する際に塗りムラが生じにくく、刷毛等で塗布する際には延びが良く、塗布性が良好である。更に繰り返し使用した際の油脂の遊離脂肪酸に起因する劣化臭が抑制され、焼成した食品の風味を損なうことがない。また離型性も良好である。炭素数14以下の飽和脂肪酸量が0.5質量%以上であると離型性が良好であり、12質量%以下であると塗布性が向上し、繰り返し使用した際の劣化臭も抑制できる。 In the oil / fat composition for release oil of the present invention, the amount of saturated fatty acid having 14 or less carbon atoms is preferably 0.5 to 12% by mass. Within this range, coating unevenness is less likely to occur when the release oil is applied to the mold, and when applied with a brush or the like, the spread is good and the applicability is good. Furthermore, the deterioration smell resulting from the free fatty acid of fats and oils at the time of repeated use is suppressed, and the flavor of the baked food is not impaired. In addition, the releasability is also good. When the amount of the saturated fatty acid having 14 or less carbon atoms is 0.5% by mass or more, the releasability is good, and when it is 12% by mass or less, the coating property is improved and the deterioration odor when repeatedly used can be suppressed.
本発明の離型油用油脂組成物は、構成脂肪酸として飽和脂肪酸(S)を2個、不飽和脂肪酸(U)を1個含む2飽和トリグリセリドと、構成脂肪酸として飽和脂肪酸(S)を3個含む3飽和トリグリセリドとの合計割合が油脂全体の質量に対して5〜70質量%であることが好ましい。この範囲内であると、型に離型油を塗布する際に塗りムラが生じにくく、刷毛等で塗布する際には延びが良く、塗布性が良好である。更に型の底部や四隅に油だまりを生じて焼成品の表面がフライ様の外観になることが抑制され、焼き色の良好な食品を得ることができる。更に繰り返し使用した際の油脂の遊離脂肪酸に起因する劣化臭が抑制され、焼成した食品の風味を損なうことがない。また離型性も良好である。この合計割合が5質量%以上であると油だまりを抑制することができ、この合計割合が70質量%以下であると塗布性が向上し、離型性も良好で、繰り返し使用した際の劣化臭も抑制できる。本発明の全体的な効果を考慮すると、2飽和トリグリセリドと3飽和トリグリセリドとの合計割合は、より好ましくは15〜60質量%、更に好ましくは20〜60質量%である。 The oil / fat composition for release oil of the present invention comprises 2 saturated triglycerides containing 2 saturated fatty acids (S) as constituent fatty acids and 1 unsaturated fatty acid (U), and 3 saturated fatty acids (S) as constituent fatty acids. It is preferable that the total ratio with the 3 saturated triglyceride to contain is 5-70 mass% with respect to the mass of the whole fats and oils. Within this range, coating unevenness is less likely to occur when the release oil is applied to the mold, and when applied with a brush or the like, the spread is good and the applicability is good. Furthermore, oil puddles are generated at the bottom and four corners of the mold and the surface of the baked product is prevented from having a fried appearance, and a food with good baking color can be obtained. Furthermore, the deterioration smell resulting from the free fatty acid of fats and oils at the time of repeated use is suppressed, and the flavor of the baked food is not impaired. In addition, the releasability is also good. If this total ratio is 5% by mass or more, oil accumulation can be suppressed, and if this total ratio is 70% by mass or less, the coatability is improved, the releasability is good, and the deterioration is caused when repeatedly used. Odor can be suppressed. In consideration of the overall effect of the present invention, the total ratio of disaturated triglyceride and trisaturated triglyceride is more preferably 15 to 60% by mass, and further preferably 20 to 60% by mass.
本発明の離型油用油脂組成物におけるエステル交換油脂の含有量は、組成物全量に対して3〜90質量%が好ましく、5〜75質量%がより好ましく、10〜70質量%が更に好ましい。 The content of the transesterified oil / fat in the oil / fat composition for release oil of the present invention is preferably 3 to 90% by mass, more preferably 5 to 75% by mass, and still more preferably 10 to 70% by mass with respect to the total amount of the composition. .
本発明の離型油用油脂組成物は、第1の油脂成分としてのエステル交換油脂に加えて次の第2の油脂成分及び第3の油脂成分の少なくともいずれかを配合することが好ましい。 The oil / fat composition for release oil of the present invention preferably contains at least one of the following second oil / fat component and third oil / fat component in addition to the transesterified oil / fat as the first oil / fat component.
第2の油脂成分は、構成脂肪酸の総炭素数が46であるトリグリセリドと構成脂肪酸の総炭素数が48であるトリグリセリドとの合計割合が1〜25質量%の範囲内である油脂であり、パーム系油脂や、ラード、乳脂、ヤシ油、パーム核油、及びこれらの分別油や部分硬化油、菜種部分硬化油等が挙げられ、これらは1種単独で使用してもよく2種以上を併用してもよい。 The second fat and oil component is a fat and oil in which the total ratio of the triglyceride having 46 total fatty acids and the triglyceride having 48 total fatty acids is in the range of 1 to 25 mass%, and palm Oils, lard, milk fat, coconut oil, palm kernel oil, fractionated oils, partially hardened oils, rapeseed partially hardened oils, and the like. These may be used alone or in combination of two or more. May be.
この第2の油脂成分は、本発明の離型油用油脂組成物のSUS/SSUや2飽和トリグリセリドと3飽和トリグリセリドとの合計割合を調整し、本発明の効果を高めることができる。 This 2nd oil-fat component can adjust the sum total ratio of SUS / SSU of the oil-fat composition for mold release oils of this invention, 2 saturated triglycerides, and 3 saturated triglycerides, and can heighten the effect of this invention.
これらの中でも、パーム系油脂及びラードから選ばれる少なくとも1種が好ましい。 Among these, at least one selected from palm oil and fat and lard is preferable.
ここでパーム系油脂としては、パーム油、パーム分別油、及びこれらの硬化油、エステル交換油脂等が挙げられ、これらは1種単独で使用してもよく2種以上を併用してもよい。パーム分別油としては、硬質部(パームステアリン等)、軟質部(パームオレイン、パームダブルオレイン等)、中融点部(PMF等)等を用いることができる。この第2の油脂成分のパーム系油脂は、相溶性等の点から、ヨウ素価45〜65のパーム系油脂を使用することが好ましく、このようなパーム系油脂としては、パーム油、パーム分別軟質油、パーム分別中融点油、及びこれらのエステル交換油脂等が挙げられる。 Here, examples of the palm-based fats and oils include palm oil, palm fractionated oil, and these hardened oils and transesterified fats and oils. These may be used alone or in combination of two or more. As palm fractionated oil, a hard part (palm stearin etc.), a soft part (palm olein, palm double olein etc.), a medium melting point part (PMF etc.), etc. can be used. The palm oil / fat of the second oil / fat component is preferably a palm oil / fat having an iodine value of 45 to 65 from the viewpoint of compatibility and the like. Oil, palm fractionation middle melting point oil, and these transesterified oils and the like.
本発明の離型油用油脂組成物における第2の油脂成分の含有量は、離型油用油脂組成物全量に対して3〜60質量%が好ましく、5〜50質量%がより好ましい。 3-60 mass% is preferable with respect to the oil-fat composition for mold release oils, and, as for content of the 2nd fat component in the oil-fat composition for mold release oils of this invention, 5-50 mass% is more preferable.
第3の油脂成分は、液状油であり、ここで液状油は5℃で流動状を呈する油脂であり、菜種油、大豆油、コーン油、米油、綿実油、ひまわり油、ゴマ油、オリーブ油、中鎖トリグリセリド (MCT)等が挙げられ、これらは1種単独で使用してもよく2種以上を併用してもよい。 The third oil / fat component is a liquid oil, where the liquid oil is a fat / oil that is fluid at 5 ° C., and can be rapeseed oil, soybean oil, corn oil, rice oil, cottonseed oil, sunflower oil, sesame oil, olive oil, medium chain A triglyceride (MCT) etc. are mentioned, These may be used individually by 1 type and may use 2 or more types together.
この第3の油脂成分は、5℃で流動状を呈する液状油脂を含有することが塗布性が良好となるので好ましい。 It is preferable that the third oil / fat component contains a liquid oil / fat that exhibits a fluid state at 5 ° C., since the coating property is improved.
本発明の離型油用油脂組成物における第3の油脂成分の含有量は、離型油用油脂組成物全量に対して5〜95質量%が好ましく、10〜90質量%がより好ましい。 As for content of the 3rd fats and oils component in the oil-fat composition for mold release oils of this invention, 5-95 mass% is preferable with respect to the oil-fat composition for mold release oil, and 10-90 mass% is more preferable.
本発明の離型油用油脂組成物は、以上の油脂成分の他に、その他の油脂成分、例えば、植物油脂の極度硬化油等を適宜の量で配合することができる。植物油脂の極度硬化油としては、ヤシ極度硬化油、パーム極度硬化油、パーム核極度硬化油、菜種極度硬化油等が挙げられ、これらは1種単独で使用してもよく2種以上を併用してもよい。 The oil / fat composition for release oil of the present invention can be blended with an appropriate amount of other oil / fat components, for example, extremely hardened oil of vegetable oil / fat, in addition to the above oil / fat components. Examples of extremely hardened oils of vegetable oils include palm extremely hardened oil, palm extremely hardened oil, palm kernel extremely hardened oil, rapeseed extremely hardened oil, and the like. These may be used alone or in combination of two or more. May be.
本発明の離型油用油脂組成物は、これを単独で用いて離型油として使用することができるが、本発明の効果を損なわない範囲内において、離型性や粘性等を考慮して、レシチン、食用ワックス、植物ステロール、乳化剤、消泡剤、酸化防止剤、澱粉類等の他の添加成分を適宜の量、例えば離型油全量に対して好ましくは10質量%以下、より好ましくは6質量%以下の量で配合し、これを離型油として使用することができる。 The oil / fat composition for release oil of the present invention can be used alone as a release oil, but within the range not impairing the effects of the present invention, considering releasability and viscosity. , Lecithin, edible wax, plant sterols, emulsifiers, antifoaming agents, antioxidants, starches and other additional components in an appropriate amount, for example, preferably 10% by mass or less, more preferably based on the total amount of release oil It mix | blends in the quantity of 6 mass% or less, and this can be used as a mold release oil.
本発明の離型油は、前記の各成分を配合し常法により均一に混合することによって製造することができる。混合は各成分が均一に溶解するように加熱下で攪拌することによって行うことができ、その後冷却することにより本発明の離型油を調製することができる。 The release oil of the present invention can be produced by blending the above components and mixing them uniformly by a conventional method. Mixing can be performed by stirring under heating so that each component is uniformly dissolved, and then the release oil of the present invention can be prepared by cooling.
本発明の離型油は、パン類や菓子類等、特に、生地に澱粉や蛋白質、糖分等が含まれる食品の製造において、型、天板等に塗布することによって使用される。特に、食品生地を焼成又は蒸成することによって食品を製造する工程に好適である。 The release oil of the present invention is used by applying to a mold, a top plate or the like in the manufacture of foods such as breads and confectionery, especially foods containing starch, protein, sugar and the like in the dough. In particular, it is suitable for a process for producing food by baking or steaming food dough.
本発明の離型油の塗布方法としては、特に限定されず、刷毛、モップ、布等による塗布、スプレー等による噴霧等が挙げられる。製菓・製パンで使用される離型油は、刷毛やモップ等を使用し塗布する固形状タイプ、スプレー使用の液状タイプに大別されるが、本発明の離型油はいずれにも好適に使用できる。 The method for applying the release oil of the present invention is not particularly limited, and examples thereof include application with a brush, mop, cloth, etc., spraying with a spray, and the like. Release oils used in confectionery and bread making are roughly classified into solid types that are applied using brushes and mops, etc., and liquid types that are used for spraying. The release oils of the present invention are suitable for both. Can be used.
また、その塗布量については、特に限定されず、従来と同様の量を考慮して適宜の量とすることができる。 Further, the coating amount is not particularly limited, and can be set to an appropriate amount in consideration of the same amount as in the past.
本発明の離型油を製パンに使用する場合の一例について説明すると、生地をボックス等の容器に入れ、発酵させる際のボックスオイルとして、また成型後、型詰、ホイロ、焼成工程において、食型に入れたり天板にのせたりする際の離型油として使用できる。 An example of the case where the release oil of the present invention is used for breadmaking will be described. The dough is put in a container such as a box and used as a box oil for fermentation, and after molding, in mold filling, proofing, baking process, Can be used as mold release oil when placed in a mold or placed on a top plate.
生地をボックス等の容器に入れて発酵させる際のボックスオイルとして本発明の離型油を使用する場合では、ボックスの全体に本発明の離型油を塗布し、生地を入れて、ボックスに生地が入った状態で、例えば27℃で100分程度発酵させるが、本発明の離型油は塗布性が良好で、液ダレが少なく型への付着性が良好で、離型性が良好である。すなわち生地が膨張する際にも離型油が流れ落ちにくく、発酵が終わった状態では、塗布後に離型油が流れ落ちにくいため発酵が終わった生地を取り出すときに生地がボックスに付着することを抑制できる。また底部や四隅に離型油が溜まって繰り返し使用した場合に臭いの原因となることが抑制され、清掃作業も軽減できる。 When the release oil of the present invention is used as a box oil when the dough is put in a container such as a box and fermented, the release oil of the present invention is applied to the entire box, the dough is put, and the dough is put in the box For example, the release oil of the present invention has good coatability, less liquid dripping, good adhesion to the mold, and good release properties. . That is, when the dough expands, the release oil does not easily flow down, and in a state where fermentation is finished, the release oil does not easily flow down after application, so that the dough can be prevented from adhering to the box when the dough after fermentation is taken out. . In addition, when release oil accumulates at the bottom and at the four corners and is used repeatedly, it is suppressed from causing odor, and cleaning work can be reduced.
型詰、ホイロ、焼成工程で本発明の離型油を使用する場合では、パン生地が付着しないよう、食型の全面に離型油を塗布した後、生地を食型に入れ、この状態でホイロに入れて例えば38℃で40分間放置し徐々に発酵させる。その時に側面の離型油が流れ落ちにくいため、離型性が良好で、また離型油が底部や四隅に溜まって焼成品がフライ様の外観となることなく、焼き色の良好な食品を得ることができる。 When using the release oil of the present invention in the mold filling, proofing and baking processes, after applying the release oil to the entire surface of the food mold so that the dough does not adhere, put the dough into the food mold and in this state And is allowed to stand at 38 ° C. for 40 minutes and gradually fermented. At that time, the mold release oil on the side is difficult to flow down, so the mold release property is good, and the mold release oil accumulates at the bottom and four corners, and the baked product does not have a fried appearance, and a food with good baking color is obtained. be able to.
またボックスや食型を繰り返し使用しても、油だまりが少ないため油脂の劣化が起こりにくく、油脂の臭いが生地に付着して風味を損ねることも抑制できる。 Moreover, even if a box or food mold is used repeatedly, the oil and fat are hardly deteriorated because there are few oil pools, and it is possible to suppress the smell of the oil and fat from adhering to the dough and impairing the flavor.
以下に、実施例により本発明を更に詳しく説明するが、本発明はこれらの実施例に何ら限定されるものではない。なお、表1と表2における各成分の配合量は質量部を示す。
(1)測定方法
各油脂のヨウ素価は基準油脂分析試験法(社団法人日本油化学会)の「2.3.4.1−1996 ヨウ素価(ウィイス−シクロヘキサン法)」で測定した。
EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples. In addition, the compounding quantity of each component in Table 1 and Table 2 shows a mass part.
(1) Measuring method The iodine value of each fat / oil was measured by “2.3.4.1-1996 Iodine number (Wiis-cyclohexane method)” of the standard fat analysis method (Japan Oil Chemical Society).
油脂組成物における全構成脂肪酸中の炭素数14以下の飽和脂肪酸量は、ガスクロマトグラフ法(基準油脂分析試験法(社団法人日本油化学会)の「2.4.2.2−1996 脂肪酸組成(FID昇温ガスクロマトグラフ法)で測定した。 The amount of saturated fatty acid having 14 or less carbon atoms in all the constituent fatty acids in the oil / fat composition is determined according to “2.4.2.2-1996 fatty acid composition (gas chromatographic method (standard oil analysis test method (Japan Oil Chemists' Society))” FID temperature rising gas chromatograph method).
油脂組成物における2飽和トリグリセリドと3飽和トリグリセリドとの合計割合、3飽和トリグリセリドの含有量、2飽和トリグリセリドと3飽和トリグリセリドとの質量比は、ガスクロマトグラフ法(基準油脂分析試験法(社団法人日本油化学会)の「2.4.2.2−1996 脂肪酸組成(FID昇温ガスクロマトグラフ法)」と「暫7-2003 2位脂肪酸組成」)で測定し、それぞれ脂肪酸量を用いて計算にて求めた。 The total ratio of di-saturated triglyceride and tri-saturated triglyceride in the oil and fat composition, the content of tri-saturated triglyceride, and the mass ratio of 2-saturated triglyceride and tri-saturated triglyceride were determined by gas chromatography (standard oil analysis test method (Japan Oil) Chemical Society) "2.4.2.2-1996 fatty acid composition (FID temperature rising gas chromatographic method)" and "temporary 7-2003 2-position fatty acid composition"), and by calculation using the amount of fatty acid respectively. Asked.
油脂組成物における対称型トリグリセリド(SUS)と非対称型トリグリセリド(SSU)との質量比(SUS/SSU)は、ガスクロマトグラフ法(基準油脂分析試験法(社団法人日本油化学会)の「2.4.2.2−1996 脂肪酸組成(FID昇温ガスクロマトグラフ法)」と「暫7-2003 2位脂肪酸組成」)により求めたSUS型トリグリセリドとSSU型トリグリセリドの質量より算出した。 The mass ratio (SUS / SSU) of symmetric triglyceride (SUS) to asymmetric triglyceride (SSU) in the oil / fat composition was determined by the gas chromatographic method (standard oil analysis test method (Japan Oil Chemists' Society) 2.4). It was calculated from the masses of the SUS triglyceride and the SSU triglyceride obtained by “2.2-1996 fatty acid composition (FID temperature rising gas chromatograph method)” and “temporary 7-2003 2-position fatty acid composition”).
(2)油脂組成物の調製
(エステル交換油脂1〜3)
エステル交換油脂1〜3は次の方法で調製した。表1に示す割合でラウリン系油脂(A1)とパーム系油脂(A2)とを混合して110℃に加熱し、十分に脱水させた後、化学触媒としてナトリウムメチラートを油脂量の0.08質量%添加し、減圧下、100℃で0.5時間攪拌しながらエステル交換反応を行った。エステル交換反応後、水洗して触媒を除去し、活性白土を用いて脱色し、更に脱臭を行ってエステル交換油脂を得た。
(2) Preparation of oil / fat composition (transesterified oil / fat 1-3)
Transesterified fats and oils 1 to 3 were prepared by the following method. After mixing lauric fat (A1) and palm fat (A2) in the proportions shown in Table 1 and heating to 110 ° C. and sufficiently dehydrating, sodium methylate as a chemical catalyst is 0.08 of the fat amount. The transesterification reaction was carried out with stirring at 100 ° C. for 0.5 hour under reduced pressure. After the transesterification reaction, the catalyst was removed by washing with water, decolorized using activated clay, and further deodorized to obtain a transesterified oil and fat.
エステル交換油脂2、3は、エステル交換油脂1の製法に準じて調製した。 Transesterified fats and oils 2 and 3 were prepared according to the production method of transesterified fats and oils 1.
エステル交換に用いたラウリン系油脂(A1)、パーム系油脂(A2)を以下に示す。
ラウリン系油脂(A1)
パーム核極度硬化油:ラウリン酸含有量45.7質量%(ヨウ素価2)
パーム系油脂(A2)
パーム油:C16以上の脂肪酸含有量97.9質量%(ヨウ素価53)
パーム極度硬化油:C16以上の脂肪酸含有量97.9質量%(ヨウ素価2)
パーム分別硬質油:C16以上の脂肪酸含有量98.8質量%(ヨウ素価32)
パーム分別軟質油:C16以上の脂肪酸含有量97.7質量%(ヨウ素価56)
得られたエステル交換油脂1〜3の分析結果を表1に示す。
The lauric fat (A1) and palm fat (A2) used for transesterification are shown below.
Laurin oil (A1)
Palm kernel extremely hardened oil: lauric acid content 45.7% by mass (iodine value 2)
Palm oil (A2)
Palm oil: fatty acid content of C16 or higher 97.9% by mass (iodine value 53)
Palm extremely hardened oil: C7.9 or higher fatty acid content 97.9% by mass (iodine value 2)
Palm fractionated hard oil: Fatty acid content of C8.8 or higher 98.8% by mass (iodine value 32)
Palm fractionated soft oil: C16 or higher fatty acid content 97.7% by mass (iodine value 56)
The analysis results of the obtained transesterified oils 1 to 3 are shown in Table 1.
(油脂組成物)
表2に示す配合比にてエステル交換油脂を含む各油脂を混合し、実施例及び比較例の離型油用油脂組成物を得た。
(Oil composition)
The fats and oils containing transesterified fats and oils were mixed with the compounding ratio shown in Table 2, and the oil-fat composition for mold release oils of the Example and the comparative example were obtained.
(3)評価
実施例及び比較例の各試料について次の評価を行った。
(離型油の製造)
離型油用油脂組成物95質量部に大豆レシチン5質量部を添加し、70℃に調温してプロペラ撹拌機で均一に撹拌し、離型油を製造した。
〈離型油の配合〉
油脂組成物 95質量部
大豆レシチン 5質量部
(3) Evaluation The following evaluation was performed about each sample of an Example and a comparative example.
(Manufacture of release oil)
5 parts by mass of soybean lecithin was added to 95 parts by mass of the oil / fat composition for release oil, the temperature was adjusted to 70 ° C., and the mixture was stirred uniformly with a propeller stirrer to produce a release oil.
<Formulation of release oil>
Oil composition 95 parts by weight Soy lecithin 5 parts by weight
得られた離型油を用いて次の評価を行った。 The following evaluation was performed using the obtained release oil.
以下の配合でストレート法によりパン生地を5kg作製した。その後ステンレス製ボール(外径×深さ64×23cm)に上記離型油2gを刷毛で塗付し、生地を入れ、フロアタイムとして温度27℃、湿度80%の発酵室で100分発酵させた。 5 kg of bread dough was prepared by the straight method with the following composition. Thereafter, 2 g of the above release oil was applied to a stainless steel ball (outer diameter x depth 64 x 23 cm) with a brush, the dough was put, and the floor time was fermented for 100 minutes in a fermentation chamber at a temperature of 27 ° C and a humidity of 80%. .
その後生地を320gで分割し、ベンチタイムを20分とった後に、ロール状に成形し、上記で得た離型油を刷毛で塗布しておいた食パン用焼き型(ワンローフ型)に生地を入れ、ホイロ温度38℃、湿度80%で45分発酵させ、温度200℃のオーブンにて25分焼成して食パンを製造した。 Then, the dough was divided into 320 g, the bench time was 20 minutes, formed into a roll, and the dough was put into a baking pan (one loaf type) that had been applied with the release oil obtained above with a brush. The bread was fermented at a temperature of 38 ° C. and a humidity of 80% for 45 minutes, and baked in an oven at a temperature of 200 ° C. for 25 minutes.
〈パンの配合〉
強力粉 100質量部
砂糖 10質量部
食塩 2質量部
全卵 20質量部
マーガリン※1 15質量部
脱脂粉乳 3質量部
イースト 5質量部
イーストフード 0.1質量部
水 45質量部
※1 マーガリン:ミヨシ油脂製「パンテオンフレッシュ」
<Bread formulation>
Powerful powder 100 parts by weight Sugar 10 parts by weight Salt 2 parts by weight Whole egg 20 parts by weight Margarine * 1 15 parts by weight Nonfat dry milk 3 parts by weight Yeast 5 parts by weight East food 0.1 part by weight Water 45 parts by weight * 1 Margarine: made by Miyoshi Oil & Fats "Pantheon Fresh"
〈パンの製造工程〉
ミキシング 低速4分 中低速2分 マーガリン投入 低速2分
中低速2分
捏上温度 28℃
フロアタイム 発酵室温27℃ 湿度80% 100分
分割 生地320g
ベンチタイム 発酵室温27℃ 湿度80% 20分
成型 生地320gをロール状にしてワンローフ型に一本詰める
ホイロ 38℃ 湿度80% 45分
焼成 200℃ 25分
<Bread production process>
Mixing Low speed 4 minutes Medium low speed 2 minutes Margarine input Low speed 2 minutes
Medium / low speed 2 min.
Floor time Fermentation room temperature 27 ℃ Humidity 80% 100 minutes Divided dough 320g
Bench time Fermentation room temperature 27 ° C Humidity 80% 20 minutes Molding 320 g of dough into a roll and filling it into a one loaf type Proofer 38 ° C Humidity 80% 45 minutes Firing 200 ° C 25 minutes
[塗布性]
ワンローフ型に刷毛で離型油を1.5g塗布する際の塗布性を以下の基準で評価した。
評価基準
◎:非常に延びが良くムラがない。
○:延びが良くムラがない。
△:延びは良いが若干のムラがある。
×:延びが悪くムラがある。
[Applicability]
The applicability when 1.5 g of release oil was applied to the one-loaf mold with a brush was evaluated according to the following criteria.
Evaluation criteria A : Very good elongation and no unevenness.
○: Elongation is good and there is no unevenness.
Δ: Elongation is good, but there is some unevenness.
X: Elongation is poor and uneven.
[発酵時の離型性]
フロアタイム終了後、発酵室からステンレス製ボールを取り出し、30cmの高さより反転したときの生地の落下(離型)とステンレス製ボールへの生地の付着状態を目視により評価した。
評価基準
◎:落下し、ボールへの付着は殆どない。
○:落下し、ボールへの付着は若干ある。
△:落下し、ボールへの付着がある。
×:落下しない、もしくは落下しボールへの付着が非常に多い。
[Releasability during fermentation]
After completion of the floor time, the stainless steel balls were taken out from the fermentation chamber, and the fall of the dough (removal) when reversed from a height of 30 cm and the adhesion state of the dough to the stainless balls were visually evaluated.
Evaluation criteria
(Double-circle): It falls and there is almost no adhesion to a ball | bowl.
○: It falls and there is some adhesion to the ball.
Δ: Dropped and adhered to the ball.
X: It does not fall, or it falls and adheres to a ball | bowl very much.
[焼成時の離型性]
窯から取り出した焼き型を反転させ離型させた。反転し型からパンが離型しない場合、型を30cmの高さより落下させ衝撃を加え、落下した回数とパン生地の焼き型への付着状態を目視により以下の基準で評価した。
評価基準
◎:反転後離型、もしくは落下1回目で離型し、焼き型への付着は殆どない。
○:落下2〜3回目で離型し、焼き型への付着は少々ある。
△:落下4〜6回目で離型し、焼き型への付着は少々ある。
×:落下7〜10回目で離型し、焼き型への付着が多い。あるいは10回落下させても
パンは離型しない。
[Releasability during firing]
The baking mold taken out from the kiln was inverted and released. When the bread was not released from the mold, the mold was dropped from a height of 30 cm, an impact was applied, and the number of drops and the state of adhesion of the bread dough to the baking mold were visually evaluated according to the following criteria.
Evaluation Criteria A : Release after inversion or release at the first drop and hardly adhere to the baking mold.
○: The mold is released after the second to third drop, and there is a little adhesion to the baking mold.
(Triangle | delta): It molds at the 4th-6th drop, and there is a little adhesion to a baking mold.
X: The mold is released after the 7th to 10th dropping, and is often attached to the baking mold. Or even if it drops 10 times, bread does not release.
[焼成品の状態]
上記で焼成したパンの焼き色を目視により以下の基準で評価した。
評価基準
◎:きれいな焼き色であり、フライ様とはなっていない。
○:きれいな焼き色であり、ほとんどフライ様とはなっていない。
△:若干フライ様に端が油っぽくなっている。
×:フライ様に端が油っぽくなっている。
[State of fired product]
The baking color of the bread baked as described above was visually evaluated according to the following criteria.
Evaluation standard A : It is a beautiful baked color and is not fried.
○: It is a beautiful baked color and hardly fried.
Δ: The end is slightly oily like a fly.
X: The end is oily like a fly.
[液ダレ(油だまり)]
スプレーガン(アネスト岩田製エアーレスユニットALS122型)を使用し、NT2505ノズルを装着し使用圧力1〜2kg/cm2で離型油を、垂直に立てかけた6取天板に横方向50cmより1秒間噴霧して、30分後の液ダレの状況を目視により以下の基準で評価した。
評価基準
◎:液ダレがなく付着性は良好である。
○:液ダレが若干ある。
△:液ダレがある。
×:液ダレが多く下に溜まる。
[Liquid dripping (oil sump)]
Use a spray gun (Anest Iwata airless unit ALS122 type), install NT2505 nozzle, and use release oil at a working pressure of 1-2kg / cm 2 for 6 seconds from 50cm in the horizontal direction for 6 seconds on the top plate. After spraying, the condition of dripping after 30 minutes was visually evaluated according to the following criteria.
Evaluation standard ( double-circle): There is no dripping and adhesiveness is favorable.
○: There is some dripping.
Δ: Liquid dripping
X: A lot of liquid dripping accumulates below.
[劣化臭]
離型油をビーカーに入れ、60℃で1ヶ月保管した後の臭いを以下の基準で評価した。
評価基準
◎:石鹸臭は全くしない。
○:ほとんど石鹸臭はしない。
△:若干石鹸臭がある。
×:強い石鹸臭がある。
[Deterioration odor]
The release oil was put into a beaker, and the odor after storing at 60 ° C. for 1 month was evaluated according to the following criteria.
Evaluation standard ◎: No soap odor.
○: Almost no soap odor.
Δ: Some soapy odor.
X: Strong soapy odor.
以上の評価の結果を表2に示す。また油脂組成物の分析値も表2に併せて示した。 The results of the above evaluation are shown in Table 2. The analysis values of the oil and fat composition are also shown in Table 2.
Claims (7)
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