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JP6415024B2 - Piping structure and inspection method of piping structure - Google Patents
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JP6415024B2 - Piping structure and inspection method of piping structure - Google Patents

Piping structure and inspection method of piping structure Download PDF

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JP6415024B2
JP6415024B2 JP2013115913A JP2013115913A JP6415024B2 JP 6415024 B2 JP6415024 B2 JP 6415024B2 JP 2013115913 A JP2013115913 A JP 2013115913A JP 2013115913 A JP2013115913 A JP 2013115913A JP 6415024 B2 JP6415024 B2 JP 6415024B2
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adhesive
joint
pipe
piping structure
receiving port
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JP2014234852A (en
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道 八幡
道 八幡
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Sekisui Chemical Co Ltd
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Description

本発明は、配管構造及び配管構造の検査方法に関する。   The present invention relates to a piping structure and a piping structure inspection method.

一般に、マンション、アパート、戸建て、ビル、工場等の建物内部には、多数の給排水管や空調管が設置されている。このような給排水管や空調管を構成する管には、例えば着色されたポリ塩化ビニル管が用いられる。そして、水や空気等の流体を複数の経路に分岐する、或いは二以上の管に連続して通す場合には、管の配置に合うように複数の受口が配設された継手が用いられ、各受口に管を挿入及び固定することによって複数の管が接続される。   In general, a large number of water supply and drainage pipes and air conditioning pipes are installed inside buildings such as apartments, apartments, detached houses, buildings, and factories. For example, a colored polyvinyl chloride pipe is used as a pipe constituting such a water supply / drain pipe or an air conditioning pipe. When a fluid such as water or air is branched into a plurality of paths or continuously passed through two or more pipes, a joint provided with a plurality of receiving ports is used to match the arrangement of the pipes. A plurality of pipes are connected by inserting and fixing the pipes to the respective receiving ports.

上記のように管を継手の受口に固定する際には、接着剤が使用される。ところが、接着剤には透明なものが多く、配管作業はパイプスペースや天井空間等の建物内部の暗所で行われることが多いため、接着剤が管に塗られているか否かの判断が難しく、接着剤が塗られていない状態で管が受口に挿入されることによって管と継手の接続が不十分になる虞があった。このような管における接着剤の塗布忘れ及び管と継手との接続不良を防止するための接着剤として、特許文献1には蛍光性を有する着色剤を含む接着剤が開示されている。   As described above, an adhesive is used to fix the pipe to the joint opening. However, many adhesives are transparent, and piping work is often performed in dark places inside buildings such as pipe spaces and ceiling spaces, making it difficult to determine whether or not adhesive is applied to the pipes. There is a possibility that the connection between the pipe and the joint becomes insufficient when the pipe is inserted into the receiving port without the adhesive. As an adhesive for preventing such forgetting to apply the adhesive in the pipe and preventing poor connection between the pipe and the joint, Patent Document 1 discloses an adhesive containing a fluorescent colorant.

図5は特許文献1に開示されている接着剤を用いて管を継手に接続する様子を示す側面図であり、図6は配管構造100を示す側面図である。前記着色剤を含む接着剤104を用いて管102と継手101とを接続する際には、図5に示すように管102の端部102Eに接着剤104を塗布する。この際、接着剤104の長さは、管102を継手101の受口106に挿入する長さより長くする。続いて、管102を矢印の方向に移動させて受口106に挿入し、図6に示す配管構造100とする。配管構造100においては、継手101から露出した接着剤104の一部或いは該一部から発せられる蛍光を視認することにより、管102に接着剤104が塗布されていることが認識される。   FIG. 5 is a side view showing a state in which the pipe is connected to the joint using the adhesive disclosed in Patent Document 1, and FIG. 6 is a side view showing the piping structure 100. When the pipe 102 and the joint 101 are connected using the adhesive 104 containing the colorant, the adhesive 104 is applied to the end 102E of the pipe 102 as shown in FIG. At this time, the length of the adhesive 104 is made longer than the length for inserting the tube 102 into the receiving port 106 of the joint 101. Subsequently, the pipe 102 is moved in the direction of the arrow and inserted into the receiving port 106 to obtain a piping structure 100 shown in FIG. In the piping structure 100, it is recognized that the adhesive 104 is applied to the pipe 102 by visually observing a part of the adhesive 104 exposed from the joint 101 or the fluorescence emitted from the part.

特開昭60−72971号公報JP-A-60-72971

しかしながら、従来の接着剤を用いて管を継手の受口に固定した場合であっても、継手が不透明であることによって管の挿入状態が確認できない問題があった。また、管を受口に固定するために必要な接着剤の長さが管を受口に挿入する長さより短い場合には、管を受口に固定するために必要な接着剤が管に塗布され、管が受口に固定されており、管が継手に正常に接続されているにも関らず、接着剤は継手から露出しない。そのため、管に接着剤が塗布されていない、若しくは、管が継手に接続されていないとする誤認識が生じる問題があった。   However, even when the pipe is fixed to the joint receiving port using a conventional adhesive, there is a problem that the insertion state of the pipe cannot be confirmed because the joint is opaque. In addition, if the length of the adhesive required to fix the tube to the receiving port is shorter than the length to insert the tube into the receiving port, the adhesive necessary to fix the tube to the receiving port is applied to the tube. The adhesive is not exposed from the joint even though the pipe is fixed to the receptacle and the pipe is normally connected to the joint. Therefore, there has been a problem that erroneous recognition that the adhesive is not applied to the pipe or that the pipe is not connected to the joint occurs.

本発明は、上記事情を鑑みてなされたものであり、配管施工後の点検作業が夜間や暗所においても継手内部の管の挿入状態を確認することができ、管が継手の受口に固定されていることを容易且つ確実に視認可能とする配管構造及び配管構造の検査方法の提供を課題とする。   The present invention has been made in view of the above circumstances, and it is possible to check the insertion state of the pipe inside the joint even at night or in the dark after the pipe construction, and the pipe is fixed to the joint receiving port. It is an object of the present invention to provide a piping structure and an inspection method for the piping structure that make it possible to easily and surely see what is being done.

本発明の配管構造は、建物内部のパイプスペース又は天井空間に設置される配管構造であって、受口を備えた透明又は半透明である継手と、前記受口に挿入された管と、前記受口と前記管との間に介在して前記管を前記受口に固定すると共に、紫外光が照射されることにより蛍光を発する発光物質を含む接着剤(但し、着色剤、光反射性無機物を含む接着剤を除く)と、を有し、前記蛍光の波長が500nm以上550nm以下であり、前記接着剤は可視光に対して無色透明な樹脂、有機溶剤をさらに含み、前記発光物質は前記有機溶剤に可溶な有機化合物であることを特徴とする。
また、本発明の配管構造では、前記接着剤が0.001重量%以上1.0重量%以下の前記発光物質を含むことが好ましい。
The piping structure of the present invention is a piping structure installed in a pipe space or a ceiling space inside a building, and is a transparent or translucent joint provided with a receiving port, a pipe inserted into the receiving port, An adhesive comprising a light emitting substance that emits fluorescence when irradiated with ultraviolet light while fixing the tube to the receptacle interposed between the receptacle and the tube (however, a colorant, a light-reflecting inorganic substance) and excluding adhesive) containing, have the wavelength of fluorescence Ri der than 550nm or less 500 nm, the adhesive further comprises a colorless transparent resin, an organic solvent to visible light, the luminescent material wherein the soluble organic compound der Rukoto to the organic solvent.
In the piping structure of the present invention, it is preferable that the adhesive contains 0.001% by weight or more and 1.0% by weight or less of the luminescent material.

本発明の配管構造の検査方法は、建物内部のパイプスペース又は天井空間に設置される配管構造の検査方法であって、受口を備えた透明又は半透明である継手と、前記受口に挿入された管と、前記受口と前記管との間に介在して前記管を前記受口に固定すると共に、紫外光を照射することにより蛍光を発する発光物質を含む接着剤(但し、着色剤、光反射性無機物を含む接着剤を除く)と、を有し、前記接着剤は可視光に対して無色透明な樹脂、溶剤をさらに含み、前記発光物質は前記有機溶剤に可溶な有機化合物である配管有機構造の前記受口に紫外光を照射し、前記蛍光の波長を500nm以上550nm以下とすることを特徴とする。 The pipe structure inspection method of the present invention is a pipe structure inspection method installed in a pipe space or a ceiling space inside a building , and is inserted into the joint that is transparent or translucent provided with a receiving port. is a tube was, together with the tube interposed between said receiver pipe is fixed to the receptacle, the adhesive containing a light-emitting substance that emits fluorescence by irradiating ultraviolet light (however, colorants and excluding adhesive comprising a light reflecting inorganic material), have a, the adhesive further comprises a colorless transparent resin, a solvent to visible light, the luminescent material soluble organic compound in the organic solvent the ultraviolet light irradiating the receptacle der Ru piping organic structure, characterized by the following 550nm wavelength 500nm or more of the fluorescence.

本発明によれば、継手内部の管の挿入状態を確認することができ、管が継手の受口に固定されていることを容易且つ確実に視認可能とする配管構造及び配管構造の検査方法が提供される。   According to the present invention, there is provided a piping structure and an inspection method for the piping structure that can confirm the insertion state of the pipe inside the joint and that the pipe is fixed to the joint opening easily and surely. Provided.

本発明の実施形態である配管構造を示す側面図であり、接着剤が管の長手方向において管が継手に挿入される長さよりも長く塗布されている場合の図である。It is a side view which shows the piping structure which is embodiment of this invention, and is a figure in case the adhesive agent is apply | coated longer than the length in which a pipe | tube is inserted in a coupling in the longitudinal direction of a pipe | tube. 本発明の実施形態である配管構造を示す側面図であり、接着剤が管の長手方向において管が継手に挿入される長さよりも短く塗布されている場合の図である。It is a side view which shows the piping structure which is embodiment of this invention, and is a figure in case the adhesive agent is apply | coated less than the length by which a pipe | tube is inserted in a coupling in the longitudinal direction of a pipe | tube. 本発明の実施形態である配管構造を得るために管を継手に接続する様子を示す側面図である。It is a side view which shows a mode that a pipe | tube is connected to a coupling in order to obtain the piping structure which is embodiment of this invention. 本発明の実施形態である配管構造の検査方法を説明するための側面図である。It is a side view for demonstrating the inspection method of the piping structure which is embodiment of this invention. 従来の接着剤を用いて管を継手に接続する様子を示す側面図である。It is a side view which shows a mode that a pipe | tube is connected to a coupling using the conventional adhesive agent. 従来の配管構造を示す側面図である。It is a side view which shows the conventional piping structure.

以下、本発明を適用した一実施形態である配管構造及び配管構造の検査方法(以下、単に本実施形態の配管構造、本実施形態の配管構造の検査方法という)について、図面を参照して説明する。なお、以下の説明で用いる図面は模式的なものであり、長さ、幅、及び厚みの比率等は実際のものと同一とは限らず、適宜変更することができる。   Hereinafter, a piping structure and a piping structure inspection method (hereinafter simply referred to as a piping structure of the present embodiment and a piping structure inspection method of the present embodiment) according to an embodiment to which the present invention is applied will be described with reference to the drawings. To do. The drawings used in the following description are schematic, and the length, width, thickness ratio, and the like are not necessarily the same as the actual ones, and can be changed as appropriate.

図1に示すように、配管構造50は、継手51と、管52と、接着剤54と、を備えている。   As shown in FIG. 1, the piping structure 50 includes a joint 51, a pipe 52, and an adhesive 54.

継手51は、透明又は半透明の材質で構成された管状の部材である。ここで、透明又は半透明であるとは、紫外光及び可視光の吸収及び散乱が生じない、又は紫外光及び可視光の吸収及び散乱が比較的少ないことをいう。継手51の両端には、受口56が設けられている。二つの受口56の間の継手51の内部には、各受口56に挿入されている管52の端部52Eを管52の長手方向において係止するためのストッパ58が設けられている。継手51の材質としては、例えば透明性に優れているポリ塩化ビニルが挙げられ、安価で軽量であるという点から硬質ポリ塩化ビニルが好適である。   The joint 51 is a tubular member made of a transparent or translucent material. Here, being transparent or translucent means that absorption and scattering of ultraviolet light and visible light do not occur, or absorption and scattering of ultraviolet light and visible light are relatively small. Receiving ports 56 are provided at both ends of the joint 51. Inside the joint 51 between the two receiving ports 56, a stopper 58 for locking the end 52E of the tube 52 inserted into each receiving port 56 in the longitudinal direction of the tube 52 is provided. As a material of the joint 51, for example, polyvinyl chloride excellent in transparency can be cited, and hard polyvinyl chloride is preferable in that it is inexpensive and lightweight.

管52は、継手51の受口56に挿入されており、その中空部に流す流体に耐性を有する材質からなる管状の部材である。管52の材質としては、例えば押出成形に適用可能な熱可塑性樹脂が挙げられ、押出成形による管52の成形が容易且つ安価である点からポリ塩化ビニルやポリエチレンが好適である。継手51の材質として透明なポリ塩化ビニルが用いられる場合には、管52は外周面に着色を施したポリ塩化ビニル管とされる。   The pipe 52 is a tubular member that is inserted into the receiving port 56 of the joint 51 and is made of a material that is resistant to the fluid flowing through the hollow portion. Examples of the material of the pipe 52 include thermoplastic resins applicable to extrusion molding, and polyvinyl chloride and polyethylene are preferable because the pipe 52 can be easily and inexpensively formed by extrusion molding. When transparent polyvinyl chloride is used as the material of the joint 51, the pipe 52 is a polyvinyl chloride pipe whose outer peripheral surface is colored.

接着剤54は、少なくとも継手51の受口56と管52との間に介在して管52の端部52Eを受口56に固定するものである。接着剤54の長さL54は、管52を受口56に固定できる長さとされており、図1では受口56の長さL56より長い。但し、図1に示すように受口56の長さL56より必ず長いとは限らず、接着剤54の粘着度や接着強度が高く、管52の端部52Eが受口56に強固に固定される場合には、図2に示すように受口56の長さL56以下とされる場合がある。 The adhesive 54 is interposed between at least the receiving port 56 of the joint 51 and the tube 52, and fixes the end portion 52 </ b> E of the tube 52 to the receiving port 56. The length L 54 of the adhesive 54 is a length capable of fixing the pipe 52 to the receptacle 56, longer than the length L 56 of Figure 1, receptacle 56. However, as shown in FIG. 1, the length is not necessarily longer than the length L 56 of the receiving port 56, the adhesiveness and adhesive strength of the adhesive 54 are high, and the end 52 E of the tube 52 is firmly fixed to the receiving port 56. If it is may be less the length L 56 of the socket 56 as shown in FIG.

接着剤54は、樹脂や溶剤、安定剤等の材料からなり、紫外光が照射されることによって蛍光を発する発光物質を含んでいる。従って、ブラックライト等により紫外線が照射されると、接着剤54は蛍光を発する。蛍光の波長は、可視波長域とされている。このような発光物質としては、例えばクマリン系、スチルベン系、ローダミン系等の有機化合物で、有機溶剤に可溶なものが挙げられる。なお、前記の励起波長λ及び蛍光波長λは、各発光物質における代表的な吸収及び蛍光のピーク波長であり、数nm程度の変更がなされることがある。 The adhesive 54 is made of a material such as a resin, a solvent, or a stabilizer, and includes a light emitting substance that emits fluorescence when irradiated with ultraviolet light. Therefore, the adhesive 54 emits fluorescence when it is irradiated with ultraviolet rays by black light or the like. The wavelength of the fluorescence is in the visible wavelength range. Examples of such a luminescent substance include organic compounds such as coumarin-based, stilbene-based, and rhodamine-based materials that are soluble in organic solvents. The excitation wavelength λ 1 and the fluorescence wavelength λ 2 are typical absorption and fluorescence peak wavelengths in each luminescent material, and may be changed by several nanometers.

蛍光の波長は、500nm以上550nm以下であることが好ましい。蛍光の波長が前記の範囲内であれば、人間の視感度が高く、ブラックライト等の紫外線光源が発する励起波長λの青色の光とも区別し易くなるため、接着剤54における蛍光の視認性が高められる。このような発光物質としては、例えば3−[(キノリン−2−イル)メチリデン]イソインドリン−1−オン(化学式:C1812O)が挙げられる。 The fluorescence wavelength is preferably 500 nm or more and 550 nm or less. If the wavelength of the fluorescence is within the above range, human visibility is high, and it is easy to distinguish it from blue light having an excitation wavelength λ 1 emitted from an ultraviolet light source such as black light. Is increased. Examples of such a light-emitting substance include 3-[(quinolin-2-yl) methylidene] isoindoline-1-one (chemical formula: C 18 H 12 N 2 O).

接着剤54における発光物質の含有量は、ブラックライト等の一般的な紫外線光源から接着剤54に紫外光を照射した際に、発光物質から作業者が充分に視認可能な蛍光が発せられる量とされている。具体的には、接着剤54における発光物質の含有量は、0.001重量%以上1.0重量%以下であることが好ましく、0.02重量%以上0.2重量%以下であることがより好ましく、0.1重量%以上0.2重量%以下であることが更に好ましい。接着剤54における発光物質の含有量が前記下限値以上であれば、発光物質から瞬時に視認可能とする充分な強度の蛍光が発光されるため、好ましい。接着剤54における発光物質の含有量が前記上限値を超えると発光物質からの蛍光の受光感度が頭打ちになるため、発光物質の使用量が無駄に多くなるだけで高コストとなり、好ましくない。   The content of the luminescent substance in the adhesive 54 is such that when the adhesive 54 is irradiated with ultraviolet light from a general ultraviolet light source such as a black light, the luminescent substance emits fluorescence that can be sufficiently visually recognized by the operator. Has been. Specifically, the content of the luminescent substance in the adhesive 54 is preferably 0.001 wt% or more and 1.0 wt% or less, and preferably 0.02 wt% or more and 0.2 wt% or less. More preferably, it is more preferably 0.1% by weight or more and 0.2% by weight or less. If the content of the luminescent substance in the adhesive 54 is equal to or higher than the lower limit value, it is preferable because fluorescent light having a sufficient intensity that can be viewed instantaneously from the luminescent substance is emitted. If the content of the luminescent material in the adhesive 54 exceeds the upper limit, the light receiving sensitivity of the fluorescence from the luminescent material will reach its peak, which is not preferable because the use amount of the luminescent material is only increased unnecessarily and the cost is increased.

次いで、本実施形態の配管構造50を得る方法について説明する。
先ず、図3に示すように、管52の端部52Eの外周面に所定の長さで接着剤54を塗布する。その後、図3に示す矢印の方向に管52を移動させ、端部52Eから管52を継手51の一方の受口56に挿入する。端部52Eが継手51のストッパ58に係止されるまで、管52を受口56に押し入れる。同様の作業により、接着剤54を塗布した別の管52を端部52Eから継手51の他方の受口56に挿入し、端部52Eをストッパ58で係止させる。以上の工程により、図1に示す配管構造50を得る。
Next, a method for obtaining the piping structure 50 of the present embodiment will be described.
First, as shown in FIG. 3, an adhesive 54 is applied to the outer peripheral surface of the end 52E of the tube 52 with a predetermined length. Thereafter, the pipe 52 is moved in the direction of the arrow shown in FIG. 3, and the pipe 52 is inserted into one receiving port 56 of the joint 51 from the end 52 </ b> E. The tube 52 is pushed into the receiving port 56 until the end 52E is locked to the stopper 58 of the joint 51. In a similar operation, another pipe 52 coated with the adhesive 54 is inserted from the end 52E into the other receiving port 56 of the joint 51, and the end 52E is locked by the stopper 58. Through the above steps, the piping structure 50 shown in FIG. 1 is obtained.

次いで、本実施形態の配管構造の検査方法について説明する。
先ず、ブラックライト等の紫外線光源60を用意する。図4に示すように、紫外線光源60から発光物質の励起波長λを含む波長域の紫外光を発光させ、配管構造50に照射する。継手51の内部における管52の挿入状態を確認するため、紫外光は少なくとも継手51の受口56に照射する。
Next, a method for inspecting the piping structure of the present embodiment will be described.
First, an ultraviolet light source 60 such as a black light is prepared. As shown in FIG. 4, ultraviolet light in a wavelength region including the excitation wavelength λ 1 of the luminescent material is emitted from the ultraviolet light source 60 and irradiated to the piping structure 50. In order to confirm the insertion state of the pipe 52 inside the joint 51, at least the receiving port 56 of the joint 51 is irradiated with ultraviolet light.

照射された励起波長λの紫外光は、透明又は半透明の継手51を透過し、接着剤54に含まれる発光物質に吸収される。吸収された紫外線によって発光物質中の電子が励起されるため、発光物質から波長λをピークとする蛍光が発せられる。該蛍光は、継手51を透過し、継手51の外方に向けて出射される。この際、継手51において多少の紫外線が吸収されるため、受口56と管52との間に介在している接着剤54の蛍光は、継手51から露出している接着剤54の蛍光よりもやや弱まる場合がある。また、紫外光が照射されることにより、受口56が発光する、或いは受口56が露出している接着剤54の蛍光とは異なる色の光を発する場合もある。作業者は、これらの受口56と管52との間に介在している接着剤54からの蛍光、継手51から露出している接着剤54からの蛍光のそれぞれの管52の長手方向における長さや分布を視認することによって、継手51の内部における管52の挿入状態、接着剤54の塗布状態を確認する。 The irradiated ultraviolet light having the excitation wavelength λ 1 passes through the transparent or translucent joint 51 and is absorbed by the luminescent material contained in the adhesive 54. Since the electrons in the luminescent material are excited by the absorbed ultraviolet light, fluorescence having a wavelength λ 2 as a peak is emitted from the luminescent material. The fluorescence passes through the joint 51 and is emitted toward the outside of the joint 51. At this time, since some ultraviolet rays are absorbed by the joint 51, the fluorescence of the adhesive 54 interposed between the receiving port 56 and the pipe 52 is more than the fluorescence of the adhesive 54 exposed from the joint 51. May be slightly weakened. Further, when the ultraviolet light is irradiated, the receiving port 56 may emit light or emit light having a color different from the fluorescence of the adhesive 54 from which the receiving port 56 is exposed. The operator can add the fluorescence from the adhesive 54 interposed between the receiving port 56 and the tube 52 and the fluorescence from the adhesive 54 exposed from the joint 51 in the longitudinal direction of each tube 52. By visually checking the sheath distribution, the insertion state of the pipe 52 and the application state of the adhesive 54 inside the joint 51 are confirmed.

以上の工程により、継手51の内部における管52の挿入状態が確認され、管52に接着剤54が塗布されているか否か、管52が受口56に固定されているか否か等に関する配管構造50の検査が行われる。   Through the above steps, the insertion state of the pipe 52 inside the joint 51 is confirmed, and the piping structure relating to whether or not the adhesive 54 is applied to the pipe 52, whether or not the pipe 52 is fixed to the receiving port 56, etc. 50 tests are performed.

ここで、本実施形態の配管構造50は、受口56を備えた透明又は半透明である継手51と、受口56に挿入された管52と、受口56と管52との間に介在して管52を受口56に固定すると共に、紫外光が照射されることにより蛍光を発する発光物質を含む接着剤54と、を有する。これにより、配管構造50に紫外線が照射された際に、該紫外線が継手51を透過して接着剤54に含まれている発光物質に吸収される。それと共に、発光物質から蛍光が発せられ、継手51を透過して継手51の外方に出射される。そのため、蛍光の有無や分布が目視で観察可能となり、管52が受口56に挿入されている長さや、管52の端部52Eに受口56で固定され得る充分な長さ・量の接着剤54が塗布されているか否か、及び、接着剤54の塗布状態について、紫外光の照射と略同時に視認可能となる。従って、暗所においても継手51内部の管52の挿入状態、及び、管52が継手51の受口56に固定されているか否かが容易に確認可能となる。   Here, the piping structure 50 according to the present embodiment includes a transparent or translucent joint 51 having a receiving port 56, a pipe 52 inserted into the receiving port 56, and a space between the receiving port 56 and the pipe 52. Then, the tube 52 is fixed to the receiving port 56, and an adhesive 54 containing a luminescent substance that emits fluorescence when irradiated with ultraviolet light is provided. Thereby, when the piping structure 50 is irradiated with ultraviolet rays, the ultraviolet rays pass through the joint 51 and are absorbed by the light emitting material contained in the adhesive 54. At the same time, fluorescence is emitted from the luminescent material, passes through the joint 51, and is emitted to the outside of the joint 51. Therefore, the presence / absence and distribution of fluorescence can be visually observed, and the length in which the tube 52 is inserted into the receiving port 56, or the adhesive of sufficient length and amount that can be fixed to the end 52E of the tube 52 by the receiving port 56. Whether or not the agent 54 is applied and the application state of the adhesive 54 can be visually recognized almost simultaneously with the irradiation of ultraviolet light. Therefore, even in a dark place, it is possible to easily confirm the insertion state of the pipe 52 inside the joint 51 and whether or not the pipe 52 is fixed to the receiving port 56 of the joint 51.

また、塗布された接着剤54の長さL54が管52を受口56に固定できる接着剤54の所定の長さ以上受口56の長さL56未満であって、継手51から接着剤54が露出されなくても、接着剤54からの蛍光が視認可能となる。そのため、前記所定の長さが受口56の長さL56より短い場合であっても、管52が継手51の受口56に固定されているか否かが確実に確認可能となる。この場合には、接着剤54を無駄にすることなく、接着剤54の使用量を適度に抑えることができる。それと共に、接着剤54が継手51から露出しないため、配管構造50に汚れが付着するのを防止することができる。 Further, the length L 54 of the applied adhesive 54 is not less than a predetermined length of the adhesive 54 that can fix the pipe 52 to the receiving port 56 and less than the length L 56 of the receiving port 56, and Even if 54 is not exposed, the fluorescence from the adhesive 54 becomes visible. Therefore, even when the predetermined length is shorter than the length L 56 of the receiving port 56, it can be reliably confirmed whether or not the pipe 52 is fixed to the receiving port 56 of the joint 51. In this case, the usage amount of the adhesive 54 can be moderately suppressed without wasting the adhesive 54. At the same time, since the adhesive 54 is not exposed from the joint 51, it is possible to prevent the dirt from adhering to the piping structure 50.

また、本実施形態の配管構造50では、接着剤54に含まれている発光物質から発せられる蛍光の波長が500nm以上550nm以下であれば、発光物質から人間の視感度が高く、ブラックライト等の紫外線光源が発する励起波長λの青色の光や継手51からの蛍光とも区別し易くなるため、接着剤54からの蛍光の視認性が高まる。
更に、本実施形態の配管構造50では、接着剤54が0.001重量%以上1.0重量%以下の発光物質を含んでいれば、発光物質から瞬時に視認可能とする充分な強度の蛍光が発光されると共に、発光物質からの蛍光の受光感度が頭打ちになることなく、発光物質の使用量が適度に抑えられる。
Moreover, in the piping structure 50 of this embodiment, if the wavelength of the fluorescence emitted from the luminescent material contained in the adhesive 54 is 500 nm or more and 550 nm or less, the human luminosity is high from the luminescent material, such as black light. Since it becomes easy to distinguish from the blue light of the excitation wavelength λ 1 emitted from the ultraviolet light source and the fluorescence from the joint 51, the visibility of the fluorescence from the adhesive 54 is enhanced.
Furthermore, in the piping structure 50 of the present embodiment, when the adhesive 54 contains 0.001% by weight or more and 1.0% by weight or less of the luminescent material, the fluorescent light with sufficient intensity that can be instantly recognized from the luminescent material. Is emitted, and the light receiving sensitivity of the fluorescence from the light emitting material does not reach its peak, and the amount of the light emitting material used is moderately suppressed.

更にまた、接着剤54が可視光に対して無色透明な樹脂や溶剤、安定剤等の材料からなり、紫外光が照射されることによって蛍光を発する発光物質を含む場合には、配管時において管52に接着剤54を塗布する際等に接着剤54が床や壁面に付着しても、床や壁面を仕上げた後に可視光源の下で接着剤54の色が浮き出ることがなく、施工が容易になる。また、従来のように、透明継手に着色接着剤を用いて管を接続すると、接着剤の色によって配管構造の外観が損なわれるが、本発明を適用した配管構造50においては接着剤54の色が目立たないため、配管構造50の美観性が損なわれず、天井配管が美しく仕上がる。   Furthermore, when the adhesive 54 is made of a material such as a resin, a solvent, or a stabilizer that is colorless and transparent with respect to visible light and contains a light emitting substance that emits fluorescence when irradiated with ultraviolet light, Even when the adhesive 54 adheres to the floor or wall surface when the adhesive 54 is applied to 52, the color of the adhesive 54 does not come out under the visible light source after finishing the floor or wall surface, and the construction is facilitated. . In addition, when a pipe is connected to a transparent joint using a colored adhesive as in the prior art, the appearance of the pipe structure is impaired by the color of the adhesive, but in the pipe structure 50 to which the present invention is applied, the color of the adhesive 54 Is inconspicuous, the aesthetics of the piping structure 50 are not impaired, and the ceiling piping is beautifully finished.

本実施形態の配管構造の検査方法によれば、配管構造50に紫外光を照射することで紫外線を透明又は半透明である継手51を透過させ、接着剤54に照射する。これにより、接着剤54に含まれる発光物質は励起され、蛍光を発する。該蛍光は継手51を透過し、継手51の外方に出射される。即ち、暗所において接着剤54から蛍光を発生させ、継手51の外方から視認可能とする。従って、作業者は受口56と管52との間に介在している接着剤54から発せられた蛍光の管52の長手方向における長さや分布、及び、継手51から露出している接着剤54から発せられた蛍光の長さや分布を容易に視認することができる。その結果、継手51の内部における管52の挿入状態、及び、管52が継手51の受口56に固定されているか否かについて容易且つ正確に検査することができる。   According to the piping structure inspection method of the present embodiment, ultraviolet rays are irradiated to the piping structure 50 so that the ultraviolet rays are transmitted through the joint 51 that is transparent or translucent, and the adhesive 54 is irradiated. Thereby, the luminescent substance contained in the adhesive 54 is excited and emits fluorescence. The fluorescence passes through the joint 51 and is emitted to the outside of the joint 51. That is, fluorescence is generated from the adhesive 54 in a dark place so that it can be seen from the outside of the joint 51. Accordingly, the operator can obtain the length and distribution of the fluorescent tube 52 emitted from the adhesive 54 interposed between the receiving port 56 and the tube 52 in the longitudinal direction, and the adhesive 54 exposed from the joint 51. The length and distribution of fluorescence emitted from can be easily visually confirmed. As a result, it is possible to easily and accurately inspect the insertion state of the pipe 52 inside the joint 51 and whether or not the pipe 52 is fixed to the receiving port 56 of the joint 51.

また、本実施形態の配管構造の検査方法によれば、配管構造50のうち受口56に紫外線を照射すれば、上述のように接着剤54から発せられる蛍光を視認可能となる。従って、配管構造の検査時に使用する紫外線光源には、受口56に照射できる程度の照射領域と光量の紫外光を発する比較的、小型・軽量な紫外線光源を用いることができる。これにより、配管時及び検査時の作業効率が向上する。   Moreover, according to the piping structure inspection method of the present embodiment, if the receiving port 56 of the piping structure 50 is irradiated with ultraviolet light, the fluorescence emitted from the adhesive 54 can be visually recognized as described above. Therefore, the ultraviolet light source used for the inspection of the piping structure can be a relatively small and light ultraviolet light source that emits ultraviolet light of an irradiation area and a light quantity that can irradiate the receiving port 56. Thereby, the work efficiency at the time of piping and an inspection improves.

以上、本発明の好ましい実施形態について詳述したが、本発明は係る特定の実施形態に限定されるものではなく、特許請求の範囲内に記載された本発明の要旨の範囲内において、種々の変形・変更が可能である。
例えば、継手51は図1及び図2に例示したように本体が直線状の部材に限定されず、湾曲又は屈曲していてもよく、多数に分岐されていてもよい。具体的には、継手51は、エルボ管、チーズ管、クロス管、キャップ等であってもよい。
また、継手51の受口56が出口側に進む程内径が大きくなるテーパ状に形成され、管52同士が接着接合されていてもよい。
The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific embodiments, and various modifications are possible within the scope of the gist of the present invention described in the claims. Deformation / change is possible.
For example, as illustrated in FIGS. 1 and 2, the joint 51 is not limited to a linear member as illustrated in FIGS. 1 and 2, and may be curved or bent, or may be branched in many. Specifically, the joint 51 may be an elbow pipe, a cheese pipe, a cross pipe, a cap, or the like.
Moreover, it forms in the taper shape from which the internal diameter becomes large, so that the receiving port 56 of the coupling 51 progresses to an exit side, and the pipe | tubes 52 may be adhesively joined.

次に、本発明を以下の実施例により詳細に説明するが、本発明はこれらの実施例にのみ限定されるものではない。   Next, the present invention will be described in detail by the following examples, but the present invention is not limited only to these examples.

(実施例1)
先ず、管として、塩化ビニルからなるVP管、ACドレンパイプ(積水化学工業株式会社製)を用意した。継手として、硬質ポリ塩化ビニルからなる透明な管継手(積水化学工業株式会社製)(以下、単に透明継手という)を用意した。
Example 1
First, as a pipe, a VP pipe made of vinyl chloride and an AC drain pipe (manufactured by Sekisui Chemical Co., Ltd.) were prepared. As a joint, a transparent pipe joint made of hard polyvinyl chloride (manufactured by Sekisui Chemical Co., Ltd.) (hereinafter simply referred to as a transparent joint) was prepared.

次に、接着剤として、組成が塩ビ・酢ビ共重合樹脂15〜25重量%、メチルエチルケトン(溶剤)25〜35重量%、シクロヘキサノン(溶剤)30〜40重量%、アセトン(溶剤)15〜25重量%、錫化合物(安定剤)0.1〜0.3重量%の混合材料と蛍光物質を含む市販の接着剤(商品名:TINOPAL OB、積水フーラー株式会社製)と、市販の接着剤(商品名:ロイヒマーカーMR−30,R−50、シンロイヒ株式会社製)と、蛍光物質として3−[(キノリン−2−イル)メチリデン]イソインドリン−1−オンを含む市販の接着剤(商品名:ロイヒマーカーR−70、シンロイヒ株式会社製)と、を用意し、各接着剤をVP管とACドレンパイプの端部に塗布した。各接着剤における蛍光物質の含有量は、1.0重量%とした。各接着剤を塗布する長さは、管が透明継手のストッパで係止されるまで挿入された際に継手から露出する長さとした。続いて、各接着剤を塗布したVP管とACドレンパイプをそれぞれ、透明継手の受口に挿入して配管構造を得た。   Next, as an adhesive, the composition is 15 to 25% by weight of a vinyl chloride / vinyl acetate copolymer resin, 25 to 35% by weight of methyl ethyl ketone (solvent), 30 to 40% by weight of cyclohexanone (solvent), and 15 to 25% by weight of acetone (solvent). %, Tin compound (stabilizer) 0.1 to 0.3% by weight of mixed material and fluorescent adhesive (trade name: TINOPAL OB, manufactured by Sekisui Fuller Co., Ltd.) and commercially available adhesive (commodity) Name: Leuhi marker MR-30, R-50, manufactured by Sinloi Co., Ltd.) and a commercially available adhesive containing 3-[(quinolin-2-yl) methylidene] isoindoline-1-one as a fluorescent substance (trade name: Loihi marker R-70, manufactured by Shinroihi Co., Ltd.) was prepared, and each adhesive was applied to the ends of the VP pipe and the AC drain pipe. The content of the fluorescent substance in each adhesive was 1.0% by weight. The length for applying each adhesive was the length exposed from the joint when the tube was inserted until it was locked by the stopper of the transparent joint. Subsequently, a VP pipe and an AC drain pipe to which each adhesive was applied were respectively inserted into a receiving port of a transparent joint to obtain a piping structure.

次に、紫外線光源であるブラックライト(型番:PW−UV343H−02、株式会社コンテック製)を用いて、暗所で配管構造の継手の受口に紫外光を照射した。管に塗布した各種接着剤の視認結果を表1に示す。   Next, using a black light (model number: PW-UV343H-02, manufactured by Contec Co., Ltd.), which is an ultraviolet light source, ultraviolet light was irradiated to the joint receiving port of the piping structure in a dark place. Table 1 shows the results of visual recognition of various adhesives applied to the tube.

Figure 0006415024
Figure 0006415024

表1に示すように、接着剤としてTINOPAL OBを用いた場合、及び、ロイヒマーカーMR−30を用いた場合には、ブラックライトの紫外光照射によって透明継手の受口から露出したTINOPAL OBが青色に発光し、青色の蛍光を視認することで継手内部に管が挿入状態をされていることはできたが、透明継手内部の蛍光と継手から露出したTINOPAL OBの蛍光とを識別し、継手内部の管の挿入状態を正確に確認するのにやや時間を要した。これに対し、VP管にロイヒマーカーR−50を塗布して受口に挿入した場合には、ブラックライトの紫外光照射によって受口が紫色に発光すると共に、継手から露出したロイヒマーカーR−50が赤色に発光し、紫色と赤色の蛍光をそれぞれ視認することで継手内部の管の挿入状態を確認することができた。また、ACドレンパイプにロイヒマーカーR−50を塗布して受口に挿入した場合には、ブラックライトの紫外光照射によって受口が明るい青色に発光すると共に、継手から露出したロイヒマーカーR−50が赤色に発光し、青色と赤色の蛍光をそれぞれ視認することで継手内部の管の挿入状態を容易に確認することができた。更に、VP管にロイヒマーカーR−70を塗布して受口に挿入した場合には、ブラックライトの紫外光照射によって受口が緑色に発光すると共に、継手から露出したロイヒマーカーR−70が明るい緑色に発光し、緑色の蛍光をそれぞれ視認することで継手内部の管の挿入状態を容易に確認することができた。ACドレンパイプにロイヒマーカーR−70を塗布して受口に挿入した場合には、ブラックライトの紫外光照射によって受口が青色に発光すると共に、継手から露出したロイヒマーカーR−70が緑色に発光し、青色と緑色の蛍光をそれぞれ視認することで継手内部の管の挿入状態を容易に確認することができた。接着剤としてロイヒマーカーR−70を用いた場合には、継手から露出したロイヒマーカーR−70の蛍光に対する視感度も高まり、ロイヒマーカーR−70の部分の長さを瞬時に視認することができた。   As shown in Table 1, when TINOPAL OB was used as an adhesive and when Leuch marker MR-30 was used, TINOPAL OB exposed from the receiving port of the transparent joint by irradiation with ultraviolet light from black light was blue. The tube was inserted into the joint by visually recognizing the blue fluorescence, but the fluorescence inside the transparent joint and the fluorescence of TINOPAL OB exposed from the joint were identified, and the inside of the joint was identified. It took some time to confirm the insertion state of the tube accurately. On the other hand, when the Leuch marker R-50 is applied to the VP tube and inserted into the receptacle, the receptacle emits purple light when irradiated with ultraviolet light from black light, and the Leuch marker R-50 exposed from the joint. Emitted red, and the violet and red fluorescence were visually recognized, confirming the insertion state of the pipe inside the joint. In addition, when the Leuhi marker R-50 is applied to the AC drain pipe and inserted into the receiving port, the receiving port emits light blue light by irradiation with ultraviolet light of black light, and the Leuhi marker R-50 exposed from the joint. Emitted red, and the blue and red fluorescence was visually recognized, so that the insertion state of the tube inside the joint could be easily confirmed. Furthermore, when the Leuhi marker R-70 is applied to the VP tube and inserted into the receiving port, the receiving port emits green light when irradiated with ultraviolet light from a black light, and the Leuhi marker R-70 exposed from the joint is bright. It was possible to easily confirm the insertion state of the pipe inside the joint by emitting green light and visually recognizing the green fluorescence. When the Leuhi marker R-70 is applied to the AC drain pipe and inserted into the receiving port, the receiving port emits blue light when irradiated with ultraviolet light from black light, and the Leuhi marker R-70 exposed from the joint turns green. It was possible to easily confirm the insertion state of the tube inside the joint by emitting light and visually recognizing blue and green fluorescence. When the Leuhi marker R-70 is used as an adhesive, the visibility of the Leuhi marker R-70 exposed from the joint also increases, and the length of the Leuhi marker R-70 can be instantly visually recognized. It was.

(実施例2)
実施例1と同様のVP管、ACドレンパイプ、透明継手を用意して、更に透明なACドレン継手(積水化学工業株式会社製)(以下、単にACドレン透明継手という)を用意した。蛍光物質の含有量を0.001重量%から0.2重量%まで変化させたロイヒマーカーR−70をそれぞれVP管の端部に塗布した。続いて、VP管を透明継手の受口に挿入して、配管構造を得た。また、ロイヒマーカーR−70における蛍光物質の含有量を0.02重量%、0.14重量%、0.2重量%と変化させ、ACドレンパイプの端部に塗布した。続いて、ACドレンパイプをACドレン透明継手の受口に挿入して、配管構造を得た。ロイヒマーカーR−70における蛍光物質の含有量を変えた際の各配管構造の視認結果を表2に示す。
(Example 2)
The same VP pipe, AC drain pipe and transparent joint as in Example 1 were prepared, and a transparent AC drain joint (manufactured by Sekisui Chemical Co., Ltd.) (hereinafter simply referred to as AC drain transparent joint) was prepared. Leuch marker R-70, in which the content of the fluorescent material was changed from 0.001 wt% to 0.2 wt%, was applied to the end of each VP tube. Subsequently, a VP pipe was inserted into the receiving port of the transparent joint to obtain a piping structure. In addition, the content of the fluorescent material in Leuch marker R-70 was changed to 0.02% by weight, 0.14% by weight, and 0.2% by weight and applied to the end of the AC drain pipe. Subsequently, the AC drain pipe was inserted into the receiving port of the AC drain transparent joint to obtain a piping structure. Table 2 shows the results of visual recognition of the respective pipe structures when the content of the fluorescent substance in the Leuch marker R-70 is changed.

(比較例1)
ロイヒマーカーR−70における蛍光物質の含有量を0.0005重量%とすること以外は、実施例2と同様のVP管及び透明継手を用いて配管構造を得た。この配管構造における視認結果を表2に示す。
(Comparative Example 1)
A piping structure was obtained by using the same VP pipe and transparent joint as in Example 2 except that the content of the fluorescent substance in the Leuch marker R-70 was 0.0005% by weight. The results of visual recognition in this piping structure are shown in Table 2.

(比較例2)
ロイヒマーカーR−70における蛍光物質の含有量を1.0重量%とすること以外は、実施例2と同様のVP管及び透明継手を用いて配管構造を得た。この配管構造における視認結果を表2に示す。
(Comparative Example 2)
A piping structure was obtained using the same VP pipe and transparent joint as in Example 2 except that the content of the fluorescent substance in the Leuch marker R-70 was 1.0% by weight. The results of visual recognition in this piping structure are shown in Table 2.

Figure 0006415024
Figure 0006415024

表2に示すように、ロイヒマーカーR−70における蛍光物質の含有量を0.001重量%以上1.0重量%以下とすることにより、ブラックライトの紫外光によって受口及び継手から露出した接着剤の蛍光を容易に視認可能であることを確認した。特に、透明継手にVP管を接続した場合には、ロイヒマーカーR−70における蛍光物質の含有量が0.02重量%以上であれば、透明継手の受口が容易に視認可能となる強度の蛍光を発して好ましいことがわかった。また、ロイヒマーカーR−70における蛍光物質の含有量が0.1重量%以上であれば、透明継手の受口がより容易に視認可能となる強度の蛍光を発してより好ましく、蛍光物質の含有量が0.2重量%であれば、透明継手の受口が極めて容易に視認可能となる充分な強度の蛍光を発して更に好ましいことがわかった。   As shown in Table 2, by setting the content of the fluorescent substance in the Leuhi marker R-70 to 0.001% by weight or more and 1.0% by weight or less, adhesion exposed from the socket and the joint by the ultraviolet light of black light. It was confirmed that the fluorescence of the agent was easily visible. In particular, when a VP pipe is connected to the transparent joint, if the content of the fluorescent substance in the Leuch marker R-70 is 0.02% by weight or more, the opening of the transparent joint can be easily visually recognized. It turned out to be preferable to emit fluorescence. In addition, if the content of the fluorescent substance in the Leuch marker R-70 is 0.1% by weight or more, it is more preferable that the receiving port of the transparent joint emits fluorescence with an intensity that can be more easily visually recognized. It was found that an amount of 0.2% by weight is more preferable because it emits fluorescent light with sufficient intensity so that the opening of the transparent joint can be visually recognized very easily.

一方、ロイヒマーカーR−70における蛍光物質の含有量を0.0005重量%とした場合には、ブラックライトを用いて透明継手の受口に紫外光を照射しても受口からの蛍光の強度が弱く、視認するのが困難であった。また、ロイヒマーカーR−70における蛍光物質の含有量を1.0重量%とした場合には、ブラックライトを用いて透明継手の受口に紫外光を照射した際の受口及び透明継手から露出した接着剤からの蛍光が、蛍光物質の含有量を0.2重量%とした場合と同様に視認された。この結果から、蛍光物質の含有量を0.2重量%より多くしても、継手内部の管の挿入状態の視認性向上の効果が頭打ちになると推測される。   On the other hand, when the content of the fluorescent substance in the Leuich marker R-70 is 0.0005% by weight, the intensity of the fluorescence from the receiving port even if the light of the transparent joint is irradiated with ultraviolet light using black light. However, it was difficult to see. In addition, when the content of the fluorescent substance in Leuch marker R-70 is 1.0% by weight, it is exposed from the opening and the transparent joint when the transparent joint is irradiated with ultraviolet light using black light. The fluorescence from the adhesive was visually recognized in the same manner as when the content of the fluorescent material was 0.2% by weight. From this result, it is presumed that the effect of improving the visibility of the inserted state of the pipe inside the joint will reach its peak even if the content of the fluorescent substance is increased to more than 0.2% by weight.

50…配管構造、51…継手、52…受口、52E…端部、54…接着剤、56…受口、58…ストッパ、60…紫外線光源、L54,L56…長さ 50 ... piping structure, 51 ... joint, 52 ... receptacle, 52E ... end, 54 ... adhesive, 56 ... receptacle, 58 ... stopper, 60 ... ultraviolet light source, L 54, L 56 ... Length

Claims (3)

建物内部のパイプスペース又は天井空間に設置される配管構造であって、
受口を備えた透明又は半透明である継手と、
前記受口に挿入された管と、
前記受口と前記管との間に介在して前記管を前記受口に固定すると共に、紫外光が照射されることにより蛍光を発する発光物質を含む接着剤(但し、着色剤、光反射性無機物を含む接着剤を除く)と、
を有し、
前記蛍光の波長が500nm以上550nm以下であり、
前記接着剤は可視光に対して無色透明な樹脂、有機溶剤をさらに含み、
前記発光物質は前記有機溶剤に可溶な有機化合物である配管構造。
A piping structure installed in a pipe space or ceiling space inside a building,
A transparent or translucent fitting with a receptacle;
A tube inserted into the receptacle;
An adhesive containing a light emitting substance that emits fluorescence when irradiated with ultraviolet light while fixing the tube to the receptacle interposed between the receptacle and the tube (however, a colorant, a light reflective property) Except for adhesives containing inorganic substances) ,
Have
Wherein the wavelength of the fluorescence Ri der than 550nm or less 500 nm,
The adhesive further contains a resin that is colorless and transparent to visible light, an organic solvent,
The luminescent material is soluble organic compound der Ru piping structure to the organic solvent.
前記接着剤は0.001重量%以上1.0重量%以下の前記発光物質を含む請求項1に記載の配管構造。   The piping structure according to claim 1, wherein the adhesive contains 0.001% by weight or more and 1.0% by weight or less of the luminescent material. 建物内部のパイプスペース又は天井空間に設置される配管構造の検査方法であって、
受口を備えた透明又は半透明である継手と、前記受口に挿入された管と、前記受口と前記管との間に介在して前記管を前記受口に固定すると共に、紫外光を照射することにより蛍光を発する発光物質を含む接着剤(但し、着色剤、光反射性無機物を含む接着剤を除く)と、を有し、前記接着剤は可視光に対して無色透明な樹脂、有機溶剤をさらに含み、前記発光物質は前記有機溶剤に可溶な有機化合物である配管構造の前記受口に紫外光を照射し、前記蛍光の波長を500nm以上550nm以下とする配管構造の検査方法。
A method for inspecting a piping structure installed in a pipe space or a ceiling space inside a building,
A transparent or semi-transparent joint provided with a receiving port, a tube inserted into the receiving port, and being interposed between the receiving port and the tube, fixing the tube to the receiving port, and ultraviolet light adhesive containing a light-emitting substance that emits fluorescence by irradiation (but, colorants, except the adhesive containing a light reflecting inorganic substance) and, have a, the adhesive colorless transparent resin to visible light further comprises an organic solvent, wherein the luminescent material of the organic solvent with UV light irradiating the receptacle of soluble organic compounds der Ru piping structure, the piping structure of the wavelength of the fluorescence and 500nm or 550nm or less Inspection method.
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