JP6421098B2 - Electromagnetic pump and pulsating water discharge device using the same - Google Patents
Electromagnetic pump and pulsating water discharge device using the same Download PDFInfo
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Description
本発明は、例えば暖房、給湯、調理などに用いられる燃焼装置への燃料供給、洗浄装置への洗浄液供給など、多様な液体供給に用いられる電磁ポンプに関する。 The present invention relates to an electromagnetic pump used for supplying various liquids such as a fuel supply to a combustion apparatus used for heating, hot water supply, cooking, etc., and a cleaning liquid supply to a cleaning apparatus.
従来、この種の電磁ポンプは、シリンダ内にフリーピストン状のプランジャを電磁力で往動させ、かつこれをばね圧で復動させており、このプランジャの往動時に、プランジャで加圧された流体燃料の圧力で吐出用逆止弁を押し開かせながら流体燃料を吐出口より吐出させている。このような電磁ポンプについて図面を参照して説明する。 Conventionally, in this type of electromagnetic pump, a free piston-shaped plunger is moved forward by electromagnetic force in a cylinder and is moved backward by a spring pressure, and the plunger is pressurized by the plunger during the forward movement. The fluid fuel is discharged from the discharge port while the discharge check valve is pushed open by the pressure of the fluid fuel. Such an electromagnetic pump will be described with reference to the drawings.
図6は従来の電磁ポンプを示す。この電磁ポンプは、例えば流体燃料を燃焼装置に供給するためのものである。図6において、電磁ポンプ101は、シリンダ102内にフリーピストン状のプランジャ103がばね104で所定位置に配設されている。プランジャ103内には球状の逆止弁106がばね107で軽く付勢された状態で弁座部108を開閉自在に配設されている。図示の下方が吸入口であり、上方の吐出継ぎ手109側にも、逆止弁110がばね111で軽く付勢された状態でその弁座部112を開閉自在に配設されている。電磁ポンプ101のシリンダ102の外周部にはコイルボビン113が配設されており、コイルボビン113に巻回されて電磁コイル114が配設されている。コイルボビン113の内側には磁極部材115、116が配設され、コイルボビン113及び電磁コイル114の外側には、磁極部材115、116と磁路を形成する磁路部材としての磁気金具117が配設されている。 FIG. 6 shows a conventional electromagnetic pump. This electromagnetic pump is for supplying fluid fuel to a combustion device, for example. In FIG. 6, in the electromagnetic pump 101, a free piston-like plunger 103 is disposed in a cylinder 102 at a predetermined position by a spring 104. A spherical check valve 106 is disposed in the plunger 103 so that the valve seat 108 can be opened and closed in a state where the check valve 106 is lightly biased by a spring 107. The lower side of the drawing is a suction port, and the valve seat 112 is also disposed on the upper side of the upper discharge joint 109 so that the check valve 110 is lightly urged by a spring 111 and can be opened and closed. A coil bobbin 113 is disposed on the outer peripheral portion of the cylinder 102 of the electromagnetic pump 101, and an electromagnetic coil 114 is disposed around the coil bobbin 113. Magnetic pole members 115 and 116 are disposed inside the coil bobbin 113, and magnetic fittings 117 as magnetic path members that form magnetic paths with the magnetic pole members 115 and 116 are disposed outside the coil bobbin 113 and the electromagnetic coil 114. ing.
上記構成において、電磁ポンプ101の電磁コイル114に通電すると、電磁コイル114で発生する電磁力による磁気回路を磁極部材115、116と磁気金具117で形成し、プランジャ103に電磁力を強力に作用させ、プランジャ103をばね104の付勢力に抗して吐出継ぎ手109側に移動させる。この往動時に、プランジャ103内の逆止弁106は加圧された流体燃料の圧力で閉じたままであるが、吐出継ぎ手109側の逆止弁110を流体燃料の圧力で押し開かせながら流体燃料を吐出継ぎ手109より吐出させる。 In the above configuration, when the electromagnetic coil 114 of the electromagnetic pump 101 is energized, a magnetic circuit using the electromagnetic force generated by the electromagnetic coil 114 is formed by the magnetic pole members 115 and 116 and the magnetic metal fitting 117, and the electromagnetic force is applied to the plunger 103 strongly. The plunger 103 is moved toward the discharge joint 109 against the urging force of the spring 104. During this forward movement, the check valve 106 in the plunger 103 remains closed with the pressure of the pressurized fluid fuel, but the fluid fuel while pushing the check valve 110 on the discharge joint 109 side with the pressure of the fluid fuel. Is discharged from the discharge joint 109.
次に、電磁コイル114に駆動パルスが通電されていない状態となり、このときは電磁力が働かないので、プランジャ103はばね104の付勢力で復動して吐出継ぎ手109側とは反対側に移動する。この復動時に、プランジャ103内の逆止弁106はその内部の流体燃料が減圧することで開いて、その弁座部108を介して液体燃料が内部に流入すると共に、吐出継ぎ手109側の逆止弁110は閉じられる。以上の動作を繰り返すことによって液体燃料の吐出制御が成される(例えば、特許文献1参照)。 Next, the drive pulse is not energized to the electromagnetic coil 114. At this time, electromagnetic force does not work, so the plunger 103 moves backward by the urging force of the spring 104 and moves to the side opposite to the discharge joint 109 side. To do. At the time of this backward movement, the check valve 106 in the plunger 103 opens when the fluid fuel in the plunger 103 is depressurized, and the liquid fuel flows into the inside through the valve seat portion 108, and the reverse valve on the discharge joint 109 side is opened. The stop valve 110 is closed. By repeating the above operation, liquid fuel discharge control is performed (see, for example, Patent Document 1).
図7は、従来の、アキュムレータ付き電磁ポンプを用いた脈動水吐出装置を示す。脈動水吐出装置は、例えば洗浄装置の洗浄液供給に使用される。図7において、脈動水吐出装置121は、内装の電磁ポンプと一体的に形成されたアキュムレータ122を備え、流量調整手段(図示せず)から供給される水が流入する入水口124と、脈動水が吐出する出水口125とを備える。 FIG. 7 shows a conventional pulsating water discharge apparatus using an electromagnetic pump with an accumulator. The pulsating water discharge device is used for cleaning liquid supply of a cleaning device, for example. In FIG. 7, a pulsating water discharge device 121 includes an accumulator 122 formed integrally with an internal electromagnetic pump, a water inlet 124 into which water supplied from a flow rate adjusting means (not shown) flows, and pulsating water. And a water outlet 125 for discharging.
脈動水吐出装置121は、電磁コイルへの通電制御により電磁ポンプのシリンダ内で往復動するプランジャである可動部126を備える。可動部126は、図示の軸128と平行方向、すなわち水の流れと平行方向に脈動する。これにより、脈動水吐出装置121は、内部を流れる水に脈動を与えることができ、出水口125から吐水される水に脈動を与えることができる(例えば、特許文献2参照)。 The pulsating water discharge device 121 includes a movable portion 126 that is a plunger that reciprocates in a cylinder of an electromagnetic pump by controlling energization of the electromagnetic coil. The movable portion 126 pulsates in a direction parallel to the illustrated axis 128, that is, in a direction parallel to the water flow. Thereby, the pulsating water discharge apparatus 121 can give a pulsation to the water which flows through the inside, and can give a pulsation to the water discharged from the water outlet 125 (for example, refer patent document 2).
しかしながら、前者の従来の電磁ポンプ101は、電磁コイル114を配設したコイルボビン113の外側に磁路部材としての磁気金具117を設け、磁気金具117は、コイルボビン113を軸心方向から挟み込むように構成されている。磁気金具117は、磁極部材115、116とでもって、電磁コイル114で発生する電磁力による磁気回路を形成している。磁気金具117は、吸入継ぎ手又は吐出継ぎ手の外径形状に比べ、大きく構成されている。 However, the former conventional electromagnetic pump 101 is provided with a magnetic fitting 117 as a magnetic path member outside the coil bobbin 113 provided with the electromagnetic coil 114, and the magnetic fitting 117 is configured to sandwich the coil bobbin 113 from the axial direction. Has been. The magnetic bracket 117 forms a magnetic circuit by the electromagnetic force generated by the electromagnetic coil 114 with the magnetic pole members 115 and 116. The magnetic metal fitting 117 is configured to be larger than the outer diameter shape of the suction joint or the discharge joint.
しかも、磁気金具117は、コイルボビン113を挟み込むように矩形板状部材をU字形状に折り曲げ形成されるため、コイルボビン113に巻回される円筒状の電磁コイル114に対して余分に大きく構成されており、その結果、吸入継ぎ手又は吐出継ぎ手の外径より大幅に大きくなってしまい、電磁ポンプ101を装置に取り付けるために大きなスペースを必要とする問題があった。また、電磁ポンプ101を小径化すると、電磁コイルの能力が低下する。 Moreover, since the magnetic metal member 117 is formed by bending a rectangular plate member into a U shape so as to sandwich the coil bobbin 113, the magnetic metal member 117 is configured to be excessively larger than the cylindrical electromagnetic coil 114 wound around the coil bobbin 113. As a result, the outer diameter of the suction joint or the discharge joint becomes significantly larger, and there is a problem that a large space is required to attach the electromagnetic pump 101 to the apparatus. Moreover, when the diameter of the electromagnetic pump 101 is reduced, the capability of the electromagnetic coil is reduced.
また、後者の脈動水吐出装置121においては、電磁コイルが大きいだけでなく、該吐出装置に一体的に形成されたアキュムレータ122は、入水口124に対し形状が大きく形成されており、電磁コイル及びアキュムレータ122の形状によって該吐出装置が大幅に大きくなってしまい、該吐出装置を洗浄装置に取り付けるために大きなスペースを必要とする問題があった。 Further, in the latter pulsating water discharge device 121, not only the electromagnetic coil is large, but the accumulator 122 formed integrally with the discharge device is formed with a large shape with respect to the water inlet 124. The shape of the accumulator 122 greatly increases the size of the discharge device, and there is a problem that a large space is required to attach the discharge device to the cleaning device.
本発明は、上記従来の問題を解決するものであり、電磁ポンプの外径が吸入継ぎ手や吐出継ぎ手の外径より大幅に大きくなることがなく、しかも電磁コイルの能力を高めた、円筒状でコンパクトな電磁ポンプ及びそれを用いた脈動水吐出装置を提供することを目的とする。 The present invention solves the above-mentioned conventional problems, and the outer diameter of the electromagnetic pump does not become much larger than the outer diameter of the suction joint and the discharge joint, and the cylindrical shape has improved the ability of the electromagnetic coil. It aims at providing a compact electromagnetic pump and a pulsating water discharge device using the same.
上記目的を達成するために本発明の電磁ポンプは、液体の吸入流路を形成する吸入継ぎ手と、液体の吐出流路を形成する筒状の吐出継ぎ手と、これら吸入継ぎ手と吐出継ぎ手との間にあって液体流路を形成する筒状のシリンダと、前記シリンダ内にあって軸心方向に往復動するプランジャと、前記シリンダの外周にあって通電による磁力で前記プランジャを往復動させる電磁コイルと、前記電磁コイルの外周にあって前記電磁コイルに通電したときの磁力による磁気回路を形成する磁気金具とを備え、前記磁気金具は、前記電磁コイルの外周に沿って形成され、前記吸入継ぎ手及び前記吐出継ぎ手の外周と外接する略半円筒形状の側壁と、前記吸入継ぎ手及び前記吐出継ぎ手を前記電磁コイルとともに軸心方向両側から挟み込むように前記側壁の軸心方向端部を折り曲げて形成した押さえ壁とを備え、前記側壁と前記押さえ壁との当接部は、前記側壁の軸心方向端部形状に沿う略半円弧形状である。 In order to achieve the above object, an electromagnetic pump of the present invention is provided between a suction joint that forms a liquid suction flow path, a cylindrical discharge joint that forms a liquid discharge flow path, and the suction joint and the discharge joint. A cylindrical cylinder that forms a liquid flow path, a plunger that reciprocates in the axial direction in the cylinder, and an electromagnetic coil that reciprocates the plunger with a magnetic force generated by energization on the outer periphery of the cylinder, A magnetic fitting that forms a magnetic circuit by a magnetic force when the electromagnetic coil is energized at an outer periphery of the electromagnetic coil, and the magnetic fitting is formed along an outer periphery of the electromagnetic coil, and includes the suction joint and the wherein the side wall of the substantially semi-cylindrical shape that circumscribes the outer circumference of the discharge joint, the intake joint and the discharge joint to sandwich the axial direction on both sides together with the electromagnetic coil side And a pressing wall formed by bending the axial end portion of the contact portion between the side walls and the pressing wall is substantially semi-circular arc shape along the axial direction end portion shape of the side wall.
前記電磁コイルの外径が、吸入継ぎ手又は吐出継ぎ手の外周と外接する大きさの円形状であり、かつ電磁コイルの軸心方向の長さが、前記外径の略1.5倍以上であることが望ましい。 The outer diameter of the electromagnetic coil is a circular shape that circumscribes the outer periphery of the suction joint or the discharge joint, and the length in the axial direction of the electromagnetic coil is approximately 1.5 times or more of the outer diameter. It is desirable.
前記吸入継ぎ手に、所定長の弾性体チューブで形成されたアキュムレータを連結することが望ましい。
また、本発明は、前記電磁ポンプを用いた脈動水吐出装置である。
It is desirable to connect an accumulator formed of an elastic tube having a predetermined length to the suction joint.
Moreover, this invention is a pulsating water discharge apparatus using the said electromagnetic pump.
本発明の電磁ポンプによれば、磁気金具は、電磁コイルの外周に沿い、かつ吸入継ぎ手及び吐出継ぎ手の外周と外接する略半円筒形状の側壁と、吸入継ぎ手及び吐出継ぎ手を電磁コイルとともに軸方向両側から挟み込む押さえ壁とを備えているので、電磁ポンプ外径を吸入継ぎ手及び吐出継ぎ手から大幅に大きくすることのないコンパクトな構成とすることができ、簡単に組み立てることができる。しかも、電磁コイルの外径を小さくして同じ電磁力を得るため電磁コイルの軸心方向の長さを外径に対して長くすることが容易に可能となり、これにより、電磁コイルの巻き線径を小さくして巻き線長さが短くなることで、巻き線の抵抗値が下がるとともに巻き線の露出表面積の体積比が大きくなって電磁コイルの通電時の温度上昇を低減でき、電磁コイルの能力を高めることができる。
また、本発明の脈動水吐出装置によれば、電磁ポンプがコンパクトな略円筒形状となるので、電磁ポンプが装着される機器の吐出部構成部品に該ポンプを一体化することが容易となり、従って、電磁ポンプを含む送液経路をコンパクト化することが容易となる。
According to the electromagnetic pump of the present invention, the magnetic metal fitting has an approximately semi- cylindrical side wall along the outer periphery of the electromagnetic coil and circumscribing the outer periphery of the suction joint and the discharge joint, and the suction joint and the discharge joint together with the electromagnetic coil in the axial direction. since a pressing wall sandwiching from both sides, can be made compact not to significantly increase an electromagnetic pump outer diameter from the suction fitting and the discharge joint, Ru can be easily assembled. Moreover, in order to obtain the same electromagnetic force by reducing the outer diameter of the electromagnetic coil, it is possible to easily increase the axial length of the electromagnetic coil with respect to the outer diameter. By reducing the winding length by reducing the winding length, the resistance value of the winding decreases and the volume ratio of the exposed surface area of the winding increases, reducing the temperature rise during energization of the electromagnetic coil. Can be increased.
In addition, according to the pulsating water discharge device of the present invention, the electromagnetic pump has a compact and substantially cylindrical shape, so that it is easy to integrate the pump into the discharge part component of the device to which the electromagnetic pump is mounted. In addition, it is easy to make the liquid feeding path including the electromagnetic pump compact.
本発明による電磁ポンプは、液体の吸入流路を形成する筒状の吸入継ぎ手と、液体の吐出流路を形成する筒状の吐出継ぎ手と、これら吸入継ぎ手と吐出継ぎ手との間にあって液体流路を形成する筒状のシリンダと、シリンダ内にあって軸心方向に往復動するプランジャと、シリンダの外周にあって通電による磁力でプランジャを往復動させる電磁コイルと、電磁コイルの外周にあって電磁コイルに通電したときの磁力による磁気回路を形成する磁気金具とを備え、磁気金具は、電磁コイルの外周を覆い、かつ吸入継ぎ手及び吐出継ぎ手の外周と外接する略円筒形状のパイプで構成されている。 An electromagnetic pump according to the present invention includes a cylindrical suction joint that forms a liquid suction flow path, a cylindrical discharge joint that forms a liquid discharge flow path, and a liquid flow path between the suction joint and the discharge joint. A cylindrical cylinder that forms a cylinder, a plunger that reciprocates in the axial direction in the cylinder, an electromagnetic coil that reciprocates the plunger by a magnetic force generated by energization on the outer periphery of the cylinder, and an outer periphery of the electromagnetic coil. A magnetic metal fitting that forms a magnetic circuit using a magnetic force when the electromagnetic coil is energized, and the magnetic metal fitting is configured by a substantially cylindrical pipe that covers the outer periphery of the electromagnetic coil and circumscribes the outer periphery of the suction joint and the discharge joint. ing.
(コンパクト性)上記構成においては、磁気金具に電磁コイルで発生する電磁力による強力な磁気回路を形成し、電磁コイルで発生する電磁力によってプランジャを十分なストロークを確保して往復動をさせることができ、しかも電磁ポンプを吸入継ぎ手と吐出継ぎ手の外径から大幅に大きくなることのない略円筒状でコンパクトな形状とすることができる。このため、例えば、電磁ポンプを装着した機器の吐出部構成部品に電磁ポンプを一体化することが容易となり、電磁ポンプを含む送液経路をコンパクト化できる。 (Compactness) In the above configuration, a strong magnetic circuit is formed on the magnetic bracket by the electromagnetic force generated by the electromagnetic coil, and the plunger is reciprocated by securing a sufficient stroke by the electromagnetic force generated by the electromagnetic coil. In addition, the electromagnetic pump can have a substantially cylindrical shape and a compact shape that does not significantly increase from the outer diameter of the suction joint and the discharge joint. For this reason, for example, it becomes easy to integrate an electromagnetic pump into the discharge part component of the apparatus equipped with the electromagnetic pump, and the liquid feeding path including the electromagnetic pump can be made compact.
(磁力UP)また、電磁コイルの外径を小さくして同じ電磁力を得るため電磁コイルの軸心方向の長さを外径に対して長くすることになるため、電磁コイルの巻き線径が小さくなって巻き線長さが短くなることで巻き線の抵抗値が下がるとともに巻き線の露出表面積の体積比が大きくなって、電磁コイルの通電時の温度上昇を低減でき、電磁コイルの能力を高めることができる。 (Magnetic force UP) Also, in order to obtain the same electromagnetic force by reducing the outer diameter of the electromagnetic coil, the axial length of the electromagnetic coil is increased with respect to the outer diameter. The smaller the winding length, the lower the winding resistance value and the larger the volume ratio of the exposed surface area of the winding, so that the temperature rise during energization of the electromagnetic coil can be reduced. Can be increased.
このため、電磁コイルの巻き数を少なくすることができ、相乗的に電磁コイルの外径をより小さくすることができるので、よりコンパクトに構成できる。 For this reason, the number of turns of the electromagnetic coil can be reduced, and the outer diameter of the electromagnetic coil can be made smaller synergistically, so that a more compact configuration can be achieved.
(傷付き防止)さらに、磁気金具により電磁コイルが保護され傷付き防止ができ、電磁コイルの周囲に保護テープなどの保護部材が不要となり、安全かつ安価に構成できる。 (Scratch prevention) Further, the magnetic coil is protected by the magnetic metal fitting to prevent the damage, and a protective member such as a protective tape is not required around the electromagnetic coil, so that it can be configured safely and inexpensively.
前記磁気金具と吸入継ぎ手の間、及び磁気金具と吐出継ぎ手の間に、Oリング等の密封手段を配設してもよい。 Sealing means such as an O-ring may be disposed between the magnetic fitting and the suction joint and between the magnetic fitting and the discharge joint.
(密封構造、安全性向上)この構成によれば、電磁コイルが磁気金具によって覆われ、密封手段によって外気と遮断されるため、電磁コイルが外気の水分などに接する虞が少なくなり、電磁コイルの漏電やショートの心配がなくなり、安全性が大幅に向上する。 (Sealing structure, safety improvement) According to this configuration, the electromagnetic coil is covered with the magnetic metal fitting and is blocked from the outside air by the sealing means, so that the possibility of the electromagnetic coil coming into contact with moisture of the outside air is reduced. There is no need to worry about leakage or short circuit, greatly improving safety.
本発明による電磁ポンプは、液体の吸入流路を形成する筒状の吸入継ぎ手と、液体の吐出流路を形成する筒状の吐出継ぎ手と、これら吸入継ぎ手と吐出継ぎ手との間にあって液体流路を形成する筒状のシリンダと、シリンダ内にあって軸心方向に往復動するプランジャと、シリンダの外周にあって通電による磁力でプランジャを往復動させる電磁コイルと、電磁コイルの外周にあって電磁コイルに通電したときの磁力による磁気回路を形成する磁気金具とを備え、磁気金具は、電磁コイルの外周に沿って形成され、吸入継ぎ手及び吐出継ぎ手の外周と外接する略半円筒形状の側壁と、電磁コイルを軸心方向両側から挟み込むように側壁の軸心方向端部を折り曲げて形成した押さえ壁と、を備え、側壁と押さえ壁との当接部は、側壁の軸心方向端部形状に沿う略半円弧形状としてある。 An electromagnetic pump according to the present invention includes a cylindrical suction joint that forms a liquid suction flow path, a cylindrical discharge joint that forms a liquid discharge flow path, and a liquid flow path between the suction joint and the discharge joint. A cylindrical cylinder that forms a cylinder, a plunger that reciprocates in the axial direction in the cylinder, an electromagnetic coil that reciprocates the plunger by a magnetic force generated by energization on the outer periphery of the cylinder, and an outer periphery of the electromagnetic coil. And a magnetic metal fitting that forms a magnetic circuit using a magnetic force when the electromagnetic coil is energized, and the magnetic metal fitting is formed along the outer periphery of the electromagnetic coil and has a substantially semi-cylindrical side wall circumscribing the outer periphery of the suction joint and the discharge joint And a pressing wall formed by bending the axial end of the side wall so as to sandwich the electromagnetic coil from both sides in the axial direction, and the contact portion between the side wall and the pressing wall is in the axial direction of the side wall. There a substantially semi-circular shape along the section shape.
上記構成においては、磁気金具に電磁コイルで発生する電磁力による強力な磁気回路を形成することができ、これによって、電磁コイルで発生する電磁力によってプランジャを十分なストロークを確保して往復動をさせることができる。しかも、電磁ポンプを吸入継ぎ手と吐出継ぎ手の外径から大幅に大きくなることのない略円筒状でコンパクトな形状とすることができ、例えば、電磁ポンプを装着した機器の吐出部構成部品に電磁ポンプを一体化することが容易となり、電磁ポンプを含む送液経路をコンパクト化できる。 In the above configuration, a strong magnetic circuit by the electromagnetic force generated by the electromagnetic coil can be formed on the magnetic metal fitting, thereby reciprocating the plunger with a sufficient stroke secured by the electromagnetic force generated by the electromagnetic coil. Can be made. Moreover, the electromagnetic pump can be made into a substantially cylindrical and compact shape that does not significantly increase from the outer diameter of the suction joint and the discharge joint. Can be integrated easily, and the liquid feeding path including the electromagnetic pump can be made compact.
また、電磁コイルの外径を小さくして同じ電磁力を得るため電磁コイルの軸心方向の長さを外径に対して長く構成することになるため、電磁コイルの巻き線径が小さくなって巻き線長さが短くなることで、巻き線の抵抗値が下がるとともに巻き線の露出表面積の体積比が大きくなって、電磁コイルの通電時の温度上昇を低減でき、電磁コイルの能力を高めることができる。 In addition, in order to obtain the same electromagnetic force by reducing the outer diameter of the electromagnetic coil, the axial length of the electromagnetic coil is configured to be longer than the outer diameter, so the winding diameter of the electromagnetic coil is reduced. Shortening the winding length reduces the winding resistance and increases the volume ratio of the exposed surface area of the winding, reducing the temperature rise during energization of the electromagnetic coil, and increasing the capacity of the electromagnetic coil. Can do.
このため、電磁コイルの巻き数を少なくすることができ、相乗的に電磁コイルの外径をより小さくすることができ、よりコンパクトに構成できる。 For this reason, the number of windings of the electromagnetic coil can be reduced, the outer diameter of the electromagnetic coil can be reduced synergistically, and a more compact configuration can be achieved.
(強度UP)磁気金具の押さえ壁が電磁コイルを挟み込む強度は構造的に高くなり、電磁コイルと吸入継ぎ手又は吐出継ぎ手若しくは両方同時に挟み込むように構成する場合、電磁コイルで発生する電磁力が磁気金具とプランジャで形成される磁気回路を損なわなければよく、磁気金具の板厚を薄くでき、安価に構成できる。 (Strength UP) The strength with which the holding wall of the magnetic bracket sandwiches the electromagnetic coil is structurally high, and when the electromagnetic coil and the suction joint or the discharge joint or both are sandwiched at the same time, the electromagnetic force generated by the electromagnetic coil is reduced to the magnetic bracket. As long as the magnetic circuit formed by the plunger is not damaged, the thickness of the magnetic metal fitting can be reduced and the structure can be reduced.
前記電磁コイルの外径が、吸入継ぎ手又は吐出継ぎ手の外周と外接する大きさの円形状であり、かつ電磁コイルの軸心方向の長さが、前記外径の略1.5倍以上の構成とすればよい。 A configuration in which the outer diameter of the electromagnetic coil is a circle having a size that circumscribes the outer periphery of the suction joint or the discharge joint, and the length in the axial direction of the electromagnetic coil is approximately 1.5 times or more of the outer diameter. And it is sufficient.
この構成においては、電磁コイルの外径を小さくして同じ電磁力を得るため電磁コイルの軸心方向の長さを外径に対して長く構成しているので、電磁コイルによる必要な磁力を確保するための電磁コイルの巻き線長さが短くなることで、電磁コイルの露出表面積の体積比が大きくなり、電磁コイルの通電時の温度上昇を低減でき、電磁コイルの能力を高めることができる。このため、相乗的に電磁コイルの外径をより小さくすることができ、よりコンパクトに構成できる。 In this configuration, in order to obtain the same electromagnetic force by reducing the outer diameter of the electromagnetic coil, the axial length of the electromagnetic coil is made longer than the outer diameter, so the necessary magnetic force is ensured by the electromagnetic coil. By reducing the winding length of the electromagnetic coil for the purpose, the volume ratio of the exposed surface area of the electromagnetic coil is increased, the temperature rise during energization of the electromagnetic coil can be reduced, and the capability of the electromagnetic coil can be enhanced. For this reason, the outer diameter of an electromagnetic coil can be made smaller synergistically and it can comprise more compactly.
前記吸入継ぎ手に、所定長の弾性体チューブで形成されたアキュムレータを連結した構成とすればよい。 What is necessary is just to set it as the structure which connected the accumulator formed with the elastic body tube of predetermined length to the said suction joint.
この構成においては、チューブの厚み及び強度だけでなく、その長さを調節することによって、蓄圧能力を極めて容易に精度良く調節でき、かつ吸入継ぎ手の外径に等しい形状でアキュムレータ機能を得ることができる。このため、アキュムレータを含む電磁ポンプを吸入継ぎ手と吐出継ぎ手の外径から大幅に大きくなることのない略円筒状でコンパクトな形状とすることができ、取り付けスペースを広げることなく、電磁ポンプを含む送液経路をコンパクト化できる。 In this configuration, by adjusting not only the thickness and strength of the tube, but also its length, the accumulator capacity can be adjusted very easily and accurately, and an accumulator function can be obtained with a shape equal to the outer diameter of the suction joint. it can. For this reason, the electromagnetic pump including the accumulator can be formed into a substantially cylindrical and compact shape that does not greatly increase from the outer diameter of the suction joint and the discharge joint. The liquid path can be made compact.
本発明は、上記の電磁ポンプを用いた脈動水吐出装置とするものである。これにより、電磁ポンプを送液経路の径に近い形状の円筒状でコンパクトな形状とすることができ、例えば、電磁ポンプを装着した機器の吐出部構成部品に一体化でき、電磁ポンプを含む送液経路をコンパクトに簡素化した脈動水吐出装置を得ることができる。 The present invention is a pulsating water discharge device using the above-described electromagnetic pump. As a result, the electromagnetic pump can be made into a cylindrical and compact shape that is close to the diameter of the liquid feeding path, and can be integrated with, for example, a discharge part component of a device equipped with the electromagnetic pump. It is possible to obtain a pulsating water discharge device with a simplified liquid path.
以下、本発明の実施の形態について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the present embodiment.
(実施の形態1)
図1は本発明の実施の形態1における電磁ポンプを示し、図2は同電磁ポンプの部品を示す。
(Embodiment 1)
FIG. 1 shows an electromagnetic pump according to Embodiment 1 of the present invention, and FIG. 2 shows parts of the electromagnetic pump.
図1、図2に示されるように、電磁ポンプ1は、円筒状のシリンダ2と、このシリンダ2に内装されて軸心方向に揺動可能なプランジャ3と、を備える。プランジャ3は、その両端を2つのばね4、5によって復帰位置に移動させるように付勢されている。このプランジャ3には、球状の吸入逆止弁6が内装され、ばね7で軽く付勢された状態で弁座部8を開閉する。シリンダ2には、その外周に、コイルボビン9に巻き回された電磁コイル10が設けられている。シリンダ2の吸入側には、円筒状の吸入継ぎ手11が配設され、シリンダ2の吐出側には、円筒状の吐出継ぎ手12が配設されている。この吐出継ぎ手12には吐出逆止弁13が配設され、この吐出逆止弁13は、ばね14で軽く付勢された状態で弁座部15を開閉する。 As shown in FIGS. 1 and 2, the electromagnetic pump 1 includes a cylindrical cylinder 2 and a plunger 3 that is built in the cylinder 2 and can swing in the axial direction. The plunger 3 is biased so that both ends thereof are moved to a return position by two springs 4 and 5. The plunger 3 is internally provided with a spherical suction check valve 6, and opens and closes the valve seat 8 while being lightly biased by a spring 7. The cylinder 2 is provided with an electromagnetic coil 10 wound around a coil bobbin 9 on the outer periphery thereof. A cylindrical suction joint 11 is disposed on the suction side of the cylinder 2, and a cylindrical discharge joint 12 is disposed on the discharge side of the cylinder 2. The discharge joint 12 is provided with a discharge check valve 13, and this discharge check valve 13 opens and closes the valve seat portion 15 while being lightly biased by a spring 14.
吸入継ぎ手11には、電磁ポンプ1に流体を供給する吸入管16が接続されている。吐出継ぎ手12には、流体を吐出する吐出管17が接続されている。電磁ポンプ1によって、流体は吸入管16から電磁ポンプ1に吸引され、吐出管17へ吐出される。 A suction pipe 16 that supplies fluid to the electromagnetic pump 1 is connected to the suction joint 11. A discharge pipe 17 that discharges fluid is connected to the discharge joint 12. The fluid is sucked from the suction pipe 16 to the electromagnetic pump 1 by the electromagnetic pump 1 and discharged to the discharge pipe 17.
電磁コイル10は、その外径(軸心方向に直交する)が、吸入継ぎ手11又は吐出継ぎ手12の外周と外接する大きさの円形状とされ、軸心方向の長さを外径の略1.5倍以上になるように、所定の線材が円筒状の非磁性体から成るコイルボビン9に巻き付けられて形成されている。コイルボビン9の軸心方向端部にはそれぞれ鍔部が設けられ、線材をこれら鍔部間に巻成することにより電磁コイル10が形成されている。コイルボビン9は、内径寸法がシリンダ2の外径寸法より若干大きめに寸法設定され、これによってコイルボビン9とシリンダ2との間に環状隙間が形成されるようにしている。 The electromagnetic coil 10 has a circular shape whose outer diameter (perpendicular to the axial direction) circumscribes the outer periphery of the suction joint 11 or the discharge joint 12 and has a length in the axial direction of about 1 of the outer diameter. A predetermined wire is wound around a coil bobbin 9 made of a cylindrical nonmagnetic material so as to be 5 times or more. A flange portion is provided at each end of the coil bobbin 9 in the axial direction, and an electromagnetic coil 10 is formed by winding a wire between these flange portions. The coil bobbin 9 is set to have an inner diameter dimension slightly larger than the outer diameter dimension of the cylinder 2, so that an annular gap is formed between the coil bobbin 9 and the cylinder 2.
この環状隙間には、吐出継ぎ手12側からフランジ18aを有する円筒状の吐出部磁性体18が嵌め込まれ、吸入継ぎ手11側からフランジ19aを有する円筒状の吸入部磁性体19が嵌め込まれ、シリンダ2とともに電磁ポンプ1の内部磁路を形成している。 A cylindrical discharge part magnetic body 18 having a flange 18a from the discharge joint 12 side is fitted into the annular gap, and a cylindrical suction part magnetic body 19 having a flange 19a from the suction joint 11 side is fitted to the cylinder 2 In addition, an internal magnetic path of the electromagnetic pump 1 is formed.
電磁コイル10の外周には、吸入継ぎ手11又は吐出継ぎ手12の外周と外接する円筒形状のパイプで形成した磁性材料からなる磁気金具20が配設されている。この磁気金具20は、電磁ポンプ1の外部磁路を形成する構造材とされ、吐出部磁性体18及び吸入部磁性体19とで磁気回路を形成する。この磁気回路は、電磁コイル10で発生する磁力を、吐出部磁性体18からフランジ18aを介して磁気金具20に伝え、さらに、磁気金具20からフランジ19aを介して吸入部磁性体19に伝えるものである。吐出部磁性体18及び吸入部磁性体19は、シリンダ2に外嵌された状態で各先端部が所定長だけ離間するように長さ寸法が設定され、これによって吐出部磁性体18及び吸入部磁性体19に、ばね4、5の付勢力に抗してプランジャ3を移動させる強力な磁束が生成されるようにしている。 On the outer periphery of the electromagnetic coil 10, a magnetic metal fitting 20 made of a magnetic material formed by a cylindrical pipe that circumscribes the outer periphery of the suction joint 11 or the discharge joint 12 is disposed. The magnetic metal fitting 20 is a structural material that forms an external magnetic path of the electromagnetic pump 1, and forms a magnetic circuit with the discharge portion magnetic body 18 and the suction portion magnetic body 19. This magnetic circuit transmits the magnetic force generated by the electromagnetic coil 10 from the discharge portion magnetic body 18 to the magnetic fitting 20 through the flange 18a, and further from the magnetic fitting 20 to the suction portion magnetic body 19 through the flange 19a. It is. The discharge part magnetic body 18 and the suction part magnetic body 19 are set to have a length dimension so that the respective distal end parts are separated by a predetermined length in a state where the discharge part magnetic body 18 and the suction part magnetic body 19 are fitted on the cylinder 2. A strong magnetic flux that moves the plunger 3 against the urging force of the springs 4 and 5 is generated in the magnetic body 19.
磁気金具20は、本実施形態では、その軸心方向両側端が内方に折り曲げ又は絞り加工されて、吸入継ぎ手11の鍔部と吐出継ぎ手12の鍔部とを軸心方向両側から挟み込む構成とされているが、それに限られない。磁気金具20は、全体として、吸入継ぎ手11及び吐出継ぎ手12の外周と外接する円筒形状のパイプ構造であればよい。なお、吸入継ぎ手11の鍔部はフランジ19aと、吐出継ぎ手12の鍔部はフランジ18aとそれぞれ当接されている。電磁コイル10は、駆動制御部21に接続されており、電磁コイル10が間欠的に励磁されるようになっていて、生じる磁力でプランジャ3を往復動させる。 In the present embodiment, the magnetic metal fitting 20 is configured such that both side ends in the axial center direction are bent or drawn inward to sandwich the flange portion of the suction joint 11 and the flange portion of the discharge joint 12 from both axial direction sides. It is, but is not limited to it. The magnetic bracket 20 may be a cylindrical pipe structure that circumscribes the outer periphery of the suction joint 11 and the discharge joint 12 as a whole. The flange portion of the suction joint 11 is in contact with the flange 19a, and the flange portion of the discharge joint 12 is in contact with the flange 18a. The electromagnetic coil 10 is connected to the drive control unit 21, and the electromagnetic coil 10 is intermittently excited. The plunger 3 is reciprocated by the generated magnetic force.
上記実施形態の電磁ポンプの動作を説明する。駆動制御部21から供給される駆動パルスによって、電磁コイル10が間欠的に励磁され、それによって生じる磁力は、吐出部磁性体18からフランジ18aを介して磁気金具20へ、さらに磁気金具20からフランジ19aを介して吸入部磁性体19に向かう磁気回路が形成される。これにより、ばね4、5の付勢力に抗してプランジャ3を移動させる強力な磁束が生成され、プランジャ3をばね4、5の付勢力に抗して吐出継ぎ手12側に移動させる。この往動時に、プランジャ3内の吸入逆止弁6は加圧された流体の圧力で閉じたままであるが、吐出継ぎ手12側の吐出逆止弁13を流体の圧力で押し開かせながら流体を吐出継ぎ手12より吐出させることができる。 The operation of the electromagnetic pump of the above embodiment will be described. The electromagnetic coil 10 is intermittently excited by the drive pulse supplied from the drive control unit 21, and the magnetic force generated thereby is transferred from the discharge unit magnetic body 18 to the magnetic fitting 20 through the flange 18a, and further from the magnetic fitting 20 to the flange. A magnetic circuit directed to the suction part magnetic body 19 through 19a is formed. As a result, a strong magnetic flux that moves the plunger 3 against the urging force of the springs 4 and 5 is generated, and the plunger 3 is moved toward the discharge joint 12 against the urging force of the springs 4 and 5. During this forward movement, the suction check valve 6 in the plunger 3 remains closed at the pressurized fluid pressure, but the fluid is discharged while the discharge check valve 13 on the discharge joint 12 side is pushed open by the fluid pressure. It can be discharged from the discharge joint 12.
その後、電磁コイル10に駆動パルスが通電されていない状態になると、電磁力が働かないので、プランジャ3はばね4、5の付勢力で復動して吐出継ぎ手12側とは反対側に移動することになる。この復動時に、プランジャ3内の吸入逆止弁6はその内部の流体が減圧することで開いて、液体が内部に流入すると共に、吐出継ぎ手12側の吐出逆止弁13は閉じられることになる。以上の動作を繰り返すことによって液体の吐出制御が成される。 Thereafter, when the drive pulse is not energized to the electromagnetic coil 10, the electromagnetic force does not work, so the plunger 3 moves backward by the urging force of the springs 4, 5 and moves to the side opposite to the discharge joint 12 side. It will be. At the time of this backward movement, the suction check valve 6 in the plunger 3 is opened when the fluid inside the plunger 3 is depressurized, the liquid flows into the inside, and the discharge check valve 13 on the discharge joint 12 side is closed. Become. By repeating the above operations, liquid ejection control is performed.
ここに、磁気金具20は、電磁コイル10の外周を覆い吸入継ぎ手11及び吐出継ぎ手12の外周と外接する円筒形状のパイプで形成してあるので、磁気金具20に電磁コイル10で発生する電磁力による強力な磁気回路を形成し、電磁コイル10で発生する電磁力によってプランジャ3を十分なストロークを確保して往復動をさせることができ、電磁ポンプ1を吸入継ぎ手11と吐出継ぎ手12の外径から大幅に大きくなることのない略円筒状でコンパクトな形状とすることができ、電磁ポンプ1を含む送液経路をコンパクト化できる。 Here, since the magnetic metal fitting 20 is formed of a cylindrical pipe that covers the outer circumference of the electromagnetic coil 10 and circumscribes the outer circumference of the suction joint 11 and the discharge joint 12, the electromagnetic force generated by the electromagnetic coil 10 on the magnetic metal fitting 20. The plunger 3 can be reciprocated by securing a sufficient stroke by the electromagnetic force generated by the electromagnetic coil 10, and the outer diameter of the suction joint 11 and the discharge joint 12 can be achieved. Therefore, the liquid feeding path including the electromagnetic pump 1 can be made compact.
また、電磁コイル10の外周を覆うように磁気金具20を配設しているので、電磁コイル10が保護され傷付き防止ができ、電磁コイル10の周囲に保護テープなどの保護部材が不要となり、安全かつ安価に構成できる。 In addition, since the magnetic metal fitting 20 is disposed so as to cover the outer periphery of the electromagnetic coil 10, the electromagnetic coil 10 is protected and can be prevented from being damaged, and a protective member such as a protective tape is unnecessary around the electromagnetic coil 10. It can be configured safely and inexpensively.
さらに、電磁コイル10の外径は、吸入継ぎ手11又は吐出継ぎ手12の外周と外接する大きさの円形状とされているため、電磁コイル10の外径を小さくして同じ電磁力を得るため電磁コイル10の軸心方向の長さを外径に対して長く構成するように、軸心方向の長さを外径の略1.5倍以上としてある。これにより、電磁コイル10による必要な磁力を確保するための電磁コイル10の巻き数を確保でき、電磁コイル10の外径を小さくすることができ、しかも電磁コイル10の表面積が大きくなることで、電磁コイル10の通電時の温度上昇を低減でき、電磁コイル10の能力を高めることができる。 Furthermore, since the outer diameter of the electromagnetic coil 10 is a circle having a size that circumscribes the outer periphery of the suction joint 11 or the discharge joint 12, the outer diameter of the electromagnetic coil 10 is reduced to obtain the same electromagnetic force. The length in the axial direction of the coil 10 is set to be approximately 1.5 times or more of the outer diameter so that the length in the axial direction of the coil 10 is longer than the outer diameter. Thereby, the number of turns of the electromagnetic coil 10 for securing the necessary magnetic force by the electromagnetic coil 10 can be secured, the outer diameter of the electromagnetic coil 10 can be reduced, and the surface area of the electromagnetic coil 10 is increased. The temperature rise at the time of energization of electromagnetic coil 10 can be reduced, and the capability of electromagnetic coil 10 can be enhanced.
また、電磁コイル10の外径を小さくすると、巻き線長さが短くなり、巻き数が同じでも、電磁コイル10の抵抗は低くなって電流が流れ易くなり、その分磁力は増えるので、電磁コイル10の必要な磁力を得るのに、電磁コイル10の巻き数を減らすか、電磁コイル10の巻き線径を細くするなどの調整をすることができる。 Further, when the outer diameter of the electromagnetic coil 10 is reduced, the winding length is shortened, and even if the number of turns is the same, the resistance of the electromagnetic coil 10 is reduced and current flows easily, and the magnetic force increases accordingly. In order to obtain the required magnetic force of 10, adjustment such as reducing the number of turns of the electromagnetic coil 10 or reducing the winding diameter of the electromagnetic coil 10 can be performed.
つまり、電磁コイル10の外周を覆うように磁気金具20を配設するとともに電磁コイル10の軸心方向の長さを長くすることで、電磁コイル10の能力をよりUPできようになり、電磁コイル10の巻き数を少なくすることができ、相乗的に電磁コイル10の外径をより小さくすることができ、よりコンパクトに構成できるようになる。 That is, by disposing the magnetic metal fitting 20 so as to cover the outer periphery of the electromagnetic coil 10 and increasing the length of the electromagnetic coil 10 in the axial direction, the capability of the electromagnetic coil 10 can be further improved. The number of turns of 10 can be reduced, the outer diameter of the electromagnetic coil 10 can be reduced synergistically, and a more compact configuration can be achieved.
なお、電磁ポンプは、逆止弁を有する構成で説明したが、これは、逆止弁を有さない構成でもよく、その他各部の構成も本発明の目的を達成する範囲であれば、その構成はどのようなものであってよい。 In addition, although the electromagnetic pump was demonstrated with the structure which has a non-return valve, this may be the structure which does not have a non-return valve, and if the structure of each other part is the range which achieves the objective of this invention, the structure Can be anything.
(実施の形態2)
図3は本発明の実施の形態2における電磁ポンプを示す。なお、本実施の形態は、密封手段が付加された構成が実施の形態1と異なるだけで、同一の部材には同一の番号を付与し、異なる部分についてのみ説明する。
(Embodiment 2)
FIG. 3 shows an electromagnetic pump according to Embodiment 2 of the present invention. Note that the present embodiment is different from the first embodiment only in the configuration to which the sealing means is added, and the same members are assigned the same numbers and only different portions will be described.
図3に示されるように、磁気金具31は、電磁コイル32の外周を覆い吸入継ぎ手33及び吐出継ぎ手34の外周と外接する略円筒形状のパイプで形成され、また、磁気金具31と吸入継ぎ手33の間に密封手段として吸入Oリング33aが設けられ、磁気金具31と吐出継ぎ手34の間に密封手段として吐出Oリング34aが設けられている。 As shown in FIG. 3, the magnetic metal fitting 31 is formed of a substantially cylindrical pipe that covers the outer circumference of the electromagnetic coil 32 and circumscribes the outer circumference of the suction joint 33 and the discharge joint 34, and the magnetic metal fitting 31 and the suction joint 33. A suction O-ring 33a is provided as a sealing means, and a discharge O-ring 34a is provided as a sealing means between the magnetic fitting 31 and the discharge joint 34.
この構成においては、電磁コイル32が磁気金具31によって覆われ、密封手段によって外気と遮断される。このため、電磁コイル32が外気の水分などに接する虞が少なくなり、電磁コイル32の漏電やショートの心配がなくなり、安全性が大幅に向上する。 In this configuration, the electromagnetic coil 32 is covered with the magnetic metal fitting 31 and shielded from the outside air by the sealing means. For this reason, there is less possibility that the electromagnetic coil 32 will come into contact with moisture in the outside air, and there is no fear of leakage or short-circuiting of the electromagnetic coil 32, and safety is greatly improved.
(実施の形態3)
図4は本発明の実施の形態3における脈動水吐出装置を示し、図5は同脈動水吐出装置の部品を示す。
(Embodiment 3)
FIG. 4 shows a pulsating water discharge device according to Embodiment 3 of the present invention, and FIG. 5 shows components of the pulsating water discharge device.
図4に示されるように、脈動水吐出装置41は、脈動発生用電磁ポンプ43(電磁ポンプという)と、アキュムレータ44とを備える。アキュムレータ44は、水道水の給水管42と、給水された水を電磁ポンプ43の内部に導く吸入継ぎ手45との間に連結され、所定長の弾性体チューブで形成されている。 As shown in FIG. 4, the pulsating water discharge device 41 includes a pulsation generating electromagnetic pump 43 (referred to as an electromagnetic pump) and an accumulator 44. The accumulator 44 is connected between a tap water supply pipe 42 and a suction joint 45 that guides the supplied water to the inside of the electromagnetic pump 43, and is formed of an elastic body tube having a predetermined length.
電磁ポンプ43は、円筒状のシリンダ46(断面ハッチング省略)と、このシリンダ46に内装されて軸心方向に揺動可能なプランジャ49と、を備える。プランジャ49は、その両端を2つのばね47、48によって復帰位置に移動させるように付勢された状態で配設されている。このプランジャ49は、その中央にバイパス路49aを備え、このバイパス路49aはシリンダ46内の通路の吸入継ぎ手45側と電磁ポンプ43の吐出継ぎ手50側とを連通する。 The electromagnetic pump 43 includes a cylindrical cylinder 46 (cross-sectional hatching omitted) and a plunger 49 that is built in the cylinder 46 and can swing in the axial direction. The plunger 49 is disposed in a state where both ends thereof are biased so as to be moved to the return position by the two springs 47 and 48. The plunger 49 has a bypass passage 49 a at the center thereof, and the bypass passage 49 a communicates the suction joint 45 side of the passage in the cylinder 46 and the discharge joint 50 side of the electromagnetic pump 43.
バイパス路49aは、給水されている状態において駆動制御部51からのパルス電圧の給電に応じてプランジャ49が吐出継ぎ手50側に動いた時にシリンダ46下流側へと水を動かす吐出圧力の最大値が給水される水流の圧力以上で、駆動制御部51からのパルス電圧の給電を停止してプランジャ49が元に戻る際の吐出圧力の最小値が給水される水流の圧力より低くなるように設定されている。 The bypass passage 49a has a maximum discharge pressure value that moves water downstream of the cylinder 46 when the plunger 49 moves to the discharge joint 50 side in response to the supply of the pulse voltage from the drive control unit 51 while water is being supplied. It is set so that the minimum value of the discharge pressure when the supply of the pulse voltage from the drive control unit 51 is stopped and the plunger 49 returns to the original value is lower than the pressure of the water flow to be supplied above the pressure of the water flow to be supplied. ing.
シリンダ46内の吐出継ぎ手50側には、径中心部に給水された水流の通路を形成する貫通孔を有した磁気ヘッド52が内設されている。磁気ヘッド52は、シリンダ46の外周に設けられた電磁コイル54の作用により磁化される。電磁コイル54は、シリンダ46の外周に設けられ、所定の線材が円筒状の非磁性体からなるコイルボビン53に巻き付けられて形成されている。 On the discharge joint 50 side in the cylinder 46, a magnetic head 52 having a through hole that forms a passage for the water flow supplied to the central portion of the diameter is provided. The magnetic head 52 is magnetized by the action of the electromagnetic coil 54 provided on the outer periphery of the cylinder 46. The electromagnetic coil 54 is provided on the outer periphery of the cylinder 46, and is formed by winding a predetermined wire around a coil bobbin 53 made of a cylindrical nonmagnetic material.
電磁ポンプ43は、円筒状の吸入部磁性体55と、リング状の吐出部磁性体56とを備える。吸入部磁性体55は、吸入継ぎ手45側のシリンダ46の外周とコイルボビン53との間に配設され、コイルボビン53の側壁に接するフランジ55aを有する。吐出部磁性体56は、磁気ヘッド52が位置する吐出継ぎ手50側のシリンダ46の外周にコイルボビン53の側壁に接するように配設されている。 The electromagnetic pump 43 includes a cylindrical suction portion magnetic body 55 and a ring-shaped discharge portion magnetic body 56. The suction portion magnetic body 55 is provided between the outer periphery of the cylinder 46 on the suction joint 45 side and the coil bobbin 53 and has a flange 55 a that contacts the side wall of the coil bobbin 53. The discharge portion magnetic body 56 is disposed on the outer periphery of the cylinder 46 on the discharge joint 50 side where the magnetic head 52 is located so as to be in contact with the side wall of the coil bobbin 53.
さらに電磁ポンプ43は、電磁コイル54の外周に沿って、電磁コイル54の通電の磁力による磁気回路を形成する磁気金具57を備える。磁気金具57は、図5に示されるように、吸入継ぎ手45又は吐出継ぎ手50の外周と外接する半円筒形状の側壁57aと、側壁aの端部を軸心方向から電磁コイル54を挟み込むように折り曲げて形成した押さえ壁57bとを備えている。側壁57aと押さえ壁57bとの当接部57cは、絞り曲げ又は溶接で一体形成され、側壁57aの端部の形状に沿うように略半円弧状とされている。 Further, the electromagnetic pump 43 includes a magnetic fitting 57 that forms a magnetic circuit by the magnetic force of energization of the electromagnetic coil 54 along the outer periphery of the electromagnetic coil 54. As shown in FIG. 5, the magnetic metal fitting 57 has a semi-cylindrical side wall 57 a circumscribing the outer periphery of the suction joint 45 or the discharge joint 50, and an end of the side wall a sandwiching the electromagnetic coil 54 from the axial direction. And a pressing wall 57b formed by bending. The contact portion 57c between the side wall 57a and the pressing wall 57b is integrally formed by drawing bending or welding, and has a substantially semicircular arc shape so as to follow the shape of the end portion of the side wall 57a.
脈動水吐出装置41は、吐出継ぎ手50側に洗浄用ノズル58を備えている。洗浄用ノズル58は、電磁コイル54の外周に沿って形成した半円筒形状の磁気金具57とほぼ同じ外径とされ、プランジャ49の往復動によって生じる脈動圧により、大小の水玉状の脈動水を吐出する。 The pulsating water discharge device 41 includes a cleaning nozzle 58 on the discharge joint 50 side. The cleaning nozzle 58 has substantially the same outer diameter as the semi-cylindrical magnetic fitting 57 formed along the outer periphery of the electromagnetic coil 54, and pulsating water of large and small polka dots is generated by the pulsating pressure generated by the reciprocating motion of the plunger 49. Discharge.
磁気金具57の押さえ壁57bは、吸入継ぎ手45及び吐出継ぎ手50を電磁コイル54とともに軸心方向から挟み込むことで、他の部品を必要とせず、安価で簡単な組み立て構成としてある。 The pressing wall 57b of the magnetic metal fitting 57 has a low-cost and simple assembling configuration that does not require other parts by sandwiching the suction joint 45 and the discharge joint 50 together with the electromagnetic coil 54 from the axial direction.
上記のような脈動水吐出装置41において、給水されている状態において駆動制御部51からのパルス電圧の給電に応じてプランジャ49が吐出継ぎ手50側に動いた時にシリンダ46の下流側へと水を動かす吐出圧力の最大値が、給水される水流の圧力以上となり、駆動制御部51からのパルス電圧の給電を停止してプランジャ49が元に戻る際の吐出圧力の最小値が、給水される水流の圧力より低くなるように設定しておく。これにより、均一の圧力で供給される水流に脈動圧を付加できる。 In the pulsating water discharge device 41 as described above, when the plunger 49 moves to the discharge joint 50 side in response to the supply of the pulse voltage from the drive control unit 51 in the water supply state, water is supplied to the downstream side of the cylinder 46. The maximum value of the discharge pressure to be moved is equal to or higher than the pressure of the water flow to be supplied, and the minimum value of the discharge pressure when the supply of the pulse voltage from the drive control unit 51 is stopped and the plunger 49 returns to the original value is the water flow to be supplied. The pressure is set to be lower than Thereby, pulsation pressure can be added to the water flow supplied with a uniform pressure.
得られた脈動水は、洗浄用ノズル58から吐出されると、大小の水玉状の脈動水となって噴出され、その結果、洗浄用として少ない水量でも脈動による明確な衝撃を生じる。 When the obtained pulsating water is discharged from the washing nozzle 58, it is ejected as pulsating water in the form of large and small polka dots, and as a result, a clear impact is caused by pulsation even with a small amount of water for washing.
本実施形態においては、吐出時に閉じ、吐出後にプランジャ49が復帰位置に戻る際に開く逆止弁がプランジャ49に設けられていないため、プランジャ49は復帰位置に戻る際に吐出継ぎ手50へと流れている水流を不必要にかき乱すことがない。この結果、電磁ポンプ43による脈動圧で洗浄用ノズル58からきれいな大小の水玉状の脈動水を形成することができる。このことは、少ない水量でも脈動による明確な衝撃を生じ、洗浄用に用いたときの洗浄効果を高めることができる。 In this embodiment, since the check valve that closes at the time of discharge and opens when the plunger 49 returns to the return position after discharge is not provided in the plunger 49, the plunger 49 flows to the discharge joint 50 when returning to the return position. Do not disturb the water flow unnecessarily. As a result, clean large and small polka-dot pulsating water can be formed from the cleaning nozzle 58 by the pulsating pressure of the electromagnetic pump 43. This produces a clear impact due to pulsation even with a small amount of water, and can enhance the cleaning effect when used for cleaning.
ここに、磁気金具57は、電磁コイル54の外周に沿って、吸入継ぎ手45又は吐出継ぎ手50の外周と外接する半円筒形状の側壁57aを設けてあるので、磁気金具57に電磁コイル54で発生する電磁力による強力な磁気回路を形成する。このため、プランジャ49を十分なストロークを確保して往復動をさせることができ、また、電磁ポンプ1を送液経路の径に近い形状の円筒状でコンパクトな形状とすることができ、吐出継ぎ手50に一体化でき、電磁ポンプ43を含む送液経路をコンパクト化できる。 Here, since the magnetic metal fitting 57 is provided with a semi-cylindrical side wall 57 a circumscribing the outer circumference of the suction joint 45 or the discharge joint 50 along the outer circumference of the electromagnetic coil 54, the magnetic metal fitting 57 is generated by the electromagnetic coil 54. A powerful magnetic circuit is formed by electromagnetic force. For this reason, the plunger 49 can be reciprocated with a sufficient stroke, and the electromagnetic pump 1 can be made into a cylindrical and compact shape close to the diameter of the liquid feeding path. 50, and the liquid feeding path including the electromagnetic pump 43 can be made compact.
また、磁気金具57の側壁57aと押さえ壁57bとの当接部57cは、絞り曲げ又は溶接で一体形成して略半円弧状としてあるので、押さえ壁57bが電磁コイル54を挟み込む強度は構造的に高くなる。このため、電磁コイル54と吸入継ぎ手45及び吐出継ぎ手50を両方同時に挟み込むように構成する場合、電磁コイル54で発生する電磁力が磁気金具57とプランジャ49で形成される磁気回路を損なわなければよく、磁気金具57の板厚を薄くでき、安価に構成できる。 Further, since the contact portion 57c between the side wall 57a and the pressing wall 57b of the magnetic metal fitting 57 is integrally formed by drawing bending or welding and has a substantially semicircular arc shape, the strength with which the pressing wall 57b sandwiches the electromagnetic coil 54 is structural. To be high. Therefore, when the electromagnetic coil 54, the suction joint 45, and the discharge joint 50 are both sandwiched at the same time, the electromagnetic force generated by the electromagnetic coil 54 should not damage the magnetic circuit formed by the magnetic fitting 57 and the plunger 49. The thickness of the magnetic metal fitting 57 can be reduced, and it can be constructed at low cost.
吸入継ぎ手45に、弾性体チューブで形成されたアキュムレータ44を連結した構成としてあるので、チューブの厚み及び強度だけでなく、その長さを調節することによって、蓄圧能力を容易に精度良く調節でき、また、吸入継ぎ手45の外径に等しい形状でアキュムレータ44機能を得ることができる。このため、アキュムレータ44を含む電磁ポンプ43を送液経路の径に近い略円筒状でコンパクトな形状とすることができ、脈動水吐出装置41の取り付けスペースを広げることなく、送液経路をコンパクト化できる。 Since the accumulator 44 formed of an elastic tube is connected to the suction joint 45, not only the thickness and strength of the tube but also the length thereof can be adjusted to easily and accurately adjust the pressure accumulation capacity. Further, the accumulator 44 function can be obtained with a shape equal to the outer diameter of the suction joint 45. For this reason, the electromagnetic pump 43 including the accumulator 44 can be made into a substantially cylindrical and compact shape close to the diameter of the liquid feeding path, and the liquid feeding path can be made compact without increasing the mounting space for the pulsating water discharge device 41. it can.
また、弾性体チューブで形成されたアキュムレータ44は、給水管42と吸入継ぎ手45を緩やかな曲率で接続できて、送液経路に自由度を持たせることができる。 In addition, the accumulator 44 formed of an elastic tube can connect the water supply pipe 42 and the suction joint 45 with a gentle curvature, so that the liquid feeding path can have a degree of freedom.
一般の弾性膜を用いるアキュムレータでは、膜厚、その膜強度又は膜の大きさを変えて蓄圧能力を調節する必要があり、精度良く調節することが難しく、さらに、構成上、送液経路に対して形状が大きくなる問題があった。それに対して、弾性体チューブは、チューブの厚み及び強度だけでなく、その長さを調節することによって、取り付けスペースを広げることなく、蓄圧能力を容易に精度良く調節できる利点が得られる。 In accumulators using general elastic membranes, it is necessary to adjust the pressure accumulation capacity by changing the film thickness, the membrane strength, or the size of the membrane, and it is difficult to adjust the accumulator accurately. There is a problem that the shape becomes large. On the other hand, the elastic tube has an advantage that the pressure accumulating capacity can be easily and accurately adjusted without expanding the mounting space by adjusting not only the thickness and strength of the tube but also its length.
なお、上記では、逆止弁を有していない電磁ポンプ43を説明したが、従来のノズル状のゴムチューブ製のダックビル弁を逆止弁として有する電磁ポンプを用いてもよく、磁気金具をコイル外径に沿わせて形成して、電磁ポンプを含む送液経路をコンパクト化できる形状の範囲であれば、その構成はどのようなものであってもよい。その他各部の構成も本発明の目的を達成する範囲であれば、任意に変更することができる。また、磁気金具が略円筒形状の構成は、磁気金具がパイプ又は深絞り加工で製作されれば円筒形状となるが、平板から加工した場合、必ずしも円筒形状にならないことによる。磁気金具の形状は、発明の趣旨に添って、そのような場合をも含み、外径を小さくした形状であればよい。また、電磁コイルの長さが外径の略1.5倍以上は、従来技術ではコイル径と長さは1:1(1倍)であったのに対して、本実施形態では、1.5倍以上であれば発明の効果が得られたことによる。 In the above description, the electromagnetic pump 43 having no check valve has been described. However, an electromagnetic pump having a conventional nozzle-shaped rubber tube duckbill valve as a check valve may be used. The configuration may be any as long as it is formed along the outer diameter and has a shape in which the liquid feeding path including the electromagnetic pump can be made compact. The configuration of each other part can be arbitrarily changed as long as the object of the present invention is achieved. In addition, the configuration in which the magnetic metal fitting is substantially cylindrical has a cylindrical shape if the magnetic metal fitting is manufactured by pipe or deep drawing, but does not necessarily have a cylindrical shape when processed from a flat plate. The shape of the magnetic metal fitting may be any shape that includes such a case and has a reduced outer diameter in accordance with the spirit of the invention. Further, when the length of the electromagnetic coil is approximately 1.5 times or more of the outer diameter, the coil diameter and length are 1: 1 (1 times) in the prior art, whereas in the present embodiment, 1. If it is 5 times or more, it is because the effect of the invention was acquired.
本発明の電磁ポンプ及びこれを用いた脈動水吐出装置は、洗浄機能付きの機器に使用できる他、例えば、ジェットバス、手洗い用のハンドシャワー、脈動水を歯に当てて歯磨きを行うバブルジェット式の歯磨き装置等、脈動する水流が望まれる個所に用いることができる。 The electromagnetic pump of the present invention and the pulsating water discharge device using the same can be used for a device with a cleaning function, for example, a jet bath, a hand shower for washing hands, a bubble jet type that brushes teeth by applying pulsating water to teeth It can be used in places where pulsating water flow is desired, such as toothpaste devices.
1 電磁ポンプ
2,46 シリンダ
3、49 プランジャ
10、32,54 電磁コイル
11、33、45 吸入継ぎ手
12、34、50 吐出継ぎ手
20、31、57 磁気金具
33a 吸入Oリング(密封手段)
34a 吐出Oリング(密封手段)
44 アキュムレータ
57a 磁気金具の側壁
57b 磁気金具の押さえ壁
57c 当接部
1 Electromagnetic pump 2, 46 Cylinder 3, 49 Plunger 10, 32, 54 Electromagnetic coil 11, 33, 45 Suction joint 12, 34, 50 Discharge joint 20, 31, 57 Magnetic bracket 33a Suction O-ring (sealing means)
34a Discharge O-ring (sealing means)
44 Accumulator 57a Side wall 57b of magnetic bracket Pressing wall 57c of magnetic bracket Contact portion
Claims (4)
前記磁気金具は、前記電磁コイルの外周に沿って形成され、前記吸入継ぎ手及び前記吐出継ぎ手の外周と外接する略半円筒形状の側壁と、前記吸入継ぎ手及び前記吐出継ぎ手を前記電磁コイルとともに軸心方向両側から挟み込むように前記側壁の軸心方向端部を折り曲げて形成した押さえ壁とを備え、前記側壁と前記押さえ壁との当接部は、前記側壁の軸心方向端部形状に沿う略半円弧形状である電磁ポンプ。 A suction joint that forms a liquid suction flow path, a cylindrical discharge joint that forms a liquid discharge flow path, a cylindrical cylinder that forms a liquid flow path between the suction joint and the discharge joint, and A plunger that reciprocates in the axial direction in the cylinder, an electromagnetic coil that reciprocates the plunger with a magnetic force generated by energization on the outer periphery of the cylinder, and an electric current that is applied to the electromagnetic coil on the outer periphery of the electromagnetic coil With a magnetic bracket that forms a magnetic circuit by the magnetic force of the time,
The magnetic metal fitting is formed along the outer periphery of the electromagnetic coil, has a substantially semi-cylindrical side wall circumscribing the outer periphery of the suction joint and the discharge joint, and the suction joint and the discharge joint together with the electromagnetic coil. A pressing wall formed by bending the axial direction end of the side wall so as to be sandwiched from both sides in the direction, and a contact portion between the side wall and the pressing wall is substantially in line with the shape of the axial end of the side wall. An electromagnetic pump with a semicircular arc shape.
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| JP2015165894A JP6421098B2 (en) | 2015-08-25 | 2015-08-25 | Electromagnetic pump and pulsating water discharge device using the same |
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| JP2015165894A JP6421098B2 (en) | 2015-08-25 | 2015-08-25 | Electromagnetic pump and pulsating water discharge device using the same |
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| JP2017044102A JP2017044102A (en) | 2017-03-02 |
| JP6421098B2 true JP6421098B2 (en) | 2018-11-07 |
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| JP2021021336A (en) * | 2019-07-24 | 2021-02-18 | シルバー株式会社 | Pulse flow adding machine and washing device using the same |
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| JPS57214Y2 (en) * | 1977-08-27 | 1982-01-05 | ||
| JP2505279Y2 (en) * | 1990-06-25 | 1996-07-24 | 株式会社ユニシアジェックス | In-tank type fuel pump device |
| JPH0886374A (en) * | 1994-09-14 | 1996-04-02 | Aisin Seiki Co Ltd | solenoid valve |
| JP2008045508A (en) * | 2006-08-18 | 2008-02-28 | Nikki Co Ltd | Electromagnetic fuel pump |
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