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JP6426351B2 - Cover material and resin sash - Google Patents
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JP6426351B2 - Cover material and resin sash - Google Patents

Cover material and resin sash Download PDF

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JP6426351B2
JP6426351B2 JP2014028663A JP2014028663A JP6426351B2 JP 6426351 B2 JP6426351 B2 JP 6426351B2 JP 2014028663 A JP2014028663 A JP 2014028663A JP 2014028663 A JP2014028663 A JP 2014028663A JP 6426351 B2 JP6426351 B2 JP 6426351B2
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cover
frame
outdoor side
attached
cover material
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JP2015151822A (en
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光一 瀬川
光一 瀬川
誠 樹下
誠 樹下
姫野 賢
賢 姫野
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YKK AP Inc
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Description

本発明は、建物の躯体開口部に設置される樹脂製の枠体に取り付けられるカバー材及び該カバー材が取り付けられる樹脂サッシに関する。   The present invention relates to a cover material attached to a resin frame installed in a housing opening of a building and a resin sash to which the cover material is attached.

従来より住宅の窓等にはアルミニウム製のサッシ(アルミサッシ)が広く用いられている。アルミサッシは、耐久性や製造コスト等の点で利点があるが、断熱性能や結露等の点に問題がある。そこで、近年は樹脂製のサッシ(樹脂サッシ)も多く用いられてきている。樹脂サッシは、建物の躯体開口部に設置されるサッシ枠(枠体)やこの枠体の内側に設けられる障子の框材を塩化ビニル樹脂(PVC)等の樹脂で形成したものである。   Conventionally, an aluminum sash (aluminum sash) has been widely used for windows of houses. Aluminum sash is advantageous in terms of durability and manufacturing cost but has problems in heat insulation performance and condensation. Therefore, in recent years, resin-made sash (resin sash) has been widely used. The resin sash is a sash frame (frame) installed at the opening of a frame of a building, or a barrier material of shoji provided on the inside of this frame formed of resin such as vinyl chloride resin (PVC).

このような樹脂サッシに関し、特許文献1には、枠体の室内側部位を金属製のカバー材で覆うことにより、その耐火性能を向上させた樹脂サッシのリフォーム構造が開示されている。   With regard to such a resin sash, Patent Document 1 discloses a reform structure of a resin sash in which the fire resistance performance is improved by covering the indoor side portion of the frame with a metal cover material.

特開2010−209657号公報JP, 2010-209657, A

ところで、図14に示すような建物100の入隅部102では、外気の風Wの抜けが悪いため熱が逃げ難く、そこに設置された窓104,104同士の日射Sの反射の影響もあり、窓104の周囲温度が上昇し易い構造となっている。   By the way, in the entrance corner part 102 of the building 100 as shown in FIG. 14, since the escape of the wind W of outside air is bad, the heat is difficult to escape, and there is also an influence of the reflection of the solar radiation S between the windows 104, 104 installed there. The ambient temperature of the window 104 tends to rise.

そこで、このような入隅部102の窓104に樹脂サッシを用いた場合、気象条件等によっては樹脂サッシ自体の温度が過度に上昇し、熱変形を生じる可能性があることがわかってきた。例えば、樹脂サッシを塩化ビニル樹脂で形成した場合、その軟化温度となる約80℃を超えたあたりで材料の弾性率が急激に低下し、変形し易い状態となる。樹脂サッシの温度上昇は、その製品色とも関連がある。例えば、黒色や茶色といった濃色系の場合、白色等の淡色系に比べて日射吸収率が高く、同じ気象条件であっても温度上昇し易くなる。また、入隅部102としては、図14に示すように建物100の外壁角部を90度程度切欠いた形状の他、建物100の外壁を鋭角に凹ませた形状(図15参照)や建物100の外壁を矩形に凹ませた形状からなる両入隅部(図16参照)等、各種の構造がある。   Therefore, it has been found that when a resin sash is used for the window 104 of such an inward corner portion 102, the temperature of the resin sash itself may rise excessively depending on weather conditions etc., and thermal deformation may occur. For example, when the resin sash is formed of a vinyl chloride resin, the elastic modulus of the material sharply decreases in the vicinity of about 80 ° C., which is the softening temperature, and it is in a state of being easily deformed. The temperature rise of the resin sash is also related to the product color. For example, in the case of a dark color system such as black or brown, the solar absorptivity is higher than that of a light color system such as white, and even under the same weather conditions, the temperature rises easily. Further, as the inside corner portion 102, as shown in FIG. 14, in addition to the shape obtained by cutting out the outer wall corner portion of the building 100 by about 90 degrees, the shape obtained by denting the outer wall of the building 100 at an acute angle (see FIG. 15) There are various structures, such as both inward corner parts (refer to FIG. 16) which are formed by indenting the outer wall of the rectangular shape.

通常、図17に示すように、樹脂サッシ106の下枠106aには、障子110の重量や樹脂サッシ106自体の重量による荷重がかかっている。そのため、樹脂サッシ106を構成する樹脂材料の軟化温度を超えて温度上昇した場合、下枠106aやこの下枠106aから室外側に突出した水切り部108が軟化し、波打ち(図17(A)参照)や潰れ(図17(B)参照)等の変形を生じ易いとの事例が報告されている。枠体に変形を生じると、樹脂サッシ106の外観品質を損なうことになる。   Usually, as shown in FIG. 17, the lower frame 106a of the resin sash 106 is loaded with the weight of the shoji 110 and the weight of the resin sash 106 itself. Therefore, when the temperature rises above the softening temperature of the resin material constituting the resin sash 106, the lower frame 106a and the draining portion 108 projecting outward from the lower frame 106a are softened and waved (see FIG. 17A). There have been reported cases where deformation such as crushing or crushing (see FIG. 17B) is likely to occur. If the frame is deformed, the appearance quality of the resin sash 106 will be impaired.

本発明は、上記従来技術の課題を考慮してなされたものであり、室外側温度が上昇した場合であっても枠体の変形を抑え、外観品質を維持することができるカバー材及び該カバー材が取り付けられる樹脂サッシを提供することを目的とする。   The present invention has been made in consideration of the above-mentioned problems of the prior art, and a cover material capable of suppressing the deformation of the frame and maintaining the appearance quality even when the outdoor temperature rises, and the cover The object is to provide a resin sash to which a material is attached.

本発明に係るカバー材は、樹脂製の上枠、下枠及び左右の縦枠で形成された枠体に取り付けられる金属製のカバー材であって、前記上枠、下枠及び左右の縦枠のうちの少なくとも1つの枠を取付対象枠とし、該取付対象枠から室外側へと突出した室外側部位の見込み面を覆うように、該室外側部位の長手方向に沿って取り付けられることを特徴とする。   The cover material according to the present invention is a metal cover material attached to a frame formed of a resin upper frame, a lower frame, and left and right vertical frames, and the upper frame, the lower frame, and the left and right vertical frames And at least one of the frames is a mounting target frame, and is mounted along the longitudinal direction of the outdoor side portion so as to cover a prospective surface of the outdoor side portion projecting from the mounting target frame to the outdoor side. I assume.

このような構成によれば、枠体の温度が過度に上昇した場合であっても、枠体の室外側部位の見込み面を金属製のカバー材で覆っているため、枠体の形状がカバー材によって矯正され、熱による変形を抑えることができ、樹脂サッシの外観品質を長期に渡って維持することができる。しかも、カバー材が金属製であるため、放熱性がよく、樹脂サッシの温度上昇そのものを抑えることもできる。   According to such a configuration, even if the temperature of the frame rises excessively, the prospective surface of the outdoor side portion of the frame is covered with the metal cover material, so the shape of the frame is a cover It is corrected by the material, the deformation due to heat can be suppressed, and the appearance quality of the resin sash can be maintained for a long time. And since the cover material is metal, heat dissipation is good and it is also possible to suppress the temperature rise of the resin sash itself.

本発明に係るカバー材は、前記取付対象枠の両側に設けられた枠と当接しない長さ寸法であることが好ましい。そうすると、枠体を構成する樹脂の軟化温度を超えて温度が上昇し、枠体が収縮し或いはカバー材が伸長した場合であっても、取付対象枠の両側に設けられた枠とカバー材との間に確保されるクリアランスによって枠体とカバー材との干渉が防止され、カバー材や枠体が変形し或いは損傷することを防止できる。また、温度が低下した場合には、樹脂の収縮量が金属製のカバー材の収縮量よりも大きくなるが、このような低温時に樹脂が収縮した場合にも、枠体とカバー材とが干渉することを防止できる。   It is preferable that the cover material which concerns on this invention is a length dimension which is not contact | abutted with the frame provided in the both sides of the said attachment object flame | frame. Then, the temperature rises above the softening temperature of the resin constituting the frame, and even if the frame is contracted or the cover material is expanded, the frames and the cover material provided on both sides of the mounting object frame The clearance secured between them prevents interference between the frame and the cover material, and can prevent the cover material and the frame from being deformed or damaged. Also, when the temperature decreases, the amount of shrinkage of the resin becomes larger than the amount of shrinkage of the metal cover material, but even when the resin shrinks at such a low temperature, the frame and the cover material interfere with each other. Can be prevented.

本発明に係るカバー材は、前記取付対象枠の室外側垂直面から室外側に向かって延出された水切り部の見込み面を覆う第1カバー部と、前記水切り部の室外側端面を覆う第2カバー部とを有するとよい。そうすると、日射等の影響により枠体の室外側部位で熱変形の可能性が最も高いと考えられる水切り部の変形を抑制することができる。   The cover material according to the present invention comprises a first cover portion covering a prospective surface of a draining portion extended from the outdoor side vertical surface of the mounting object frame toward the outdoor side, and a first cover portion covering the outdoor side end surface of the draining portion. It is good to have 2 cover parts. Then, it is possible to suppress deformation of the draining portion that is considered to have the highest possibility of thermal deformation at the outdoor side portion of the frame due to the influence of solar radiation and the like.

本発明に係るカバー材は、前記第1カバー部から連続して設けられ、前記室外側垂直面を覆う第3カバー部を有し、前記第1カバー部と前記第3カバー部との間の角度が、前記水切り部の見込み面と前記室外側垂直面との間の角度よりも大きく設定されているとよい。そうすると、この第3カバー部を枠体の室外側垂直面に当てた状態でカバー材を固定することができ、しかも第3カバー部が室内側への弾性反発力を有した状態で位置決め固定されるため、取付後のカバー材の安定性が向上する。   The cover material according to the present invention is provided continuously from the first cover portion, and has a third cover portion covering the outdoor side vertical surface, and between the first cover portion and the third cover portion. The angle may be set larger than the angle between the prospective surface of the water drain and the outdoor vertical surface. Then, the cover material can be fixed in a state in which the third cover portion is in contact with the outdoor vertical surface of the frame, and the third cover portion is positioned and fixed in a state having an elastic repulsive force toward the indoor side. Therefore, the stability of the cover material after mounting is improved.

本発明に係るカバー材は、前記取付対象枠の内部に配設されるターンナットと、当該カバー材の外面側から該ターンナットへと螺合される前記ビスとによって前記取付対象枠に取り付けられるものであり、当該カバー材の外面に露出した前記ビスを覆う化粧カバーを有してもよい。ターンナットを用いた構造とすると、水切り部の内部に予めナットを配設しておく必要がなく、また水切り部の壁面に雌ねじを形成する必要もなく、カバー材の取り付けが容易になる。このため、既設の樹脂サッシに対してもカバー材を容易に後付けで取り付けることが可能となり、カバー材の汎用性が向上する。さらに、化粧カバーにより、樹脂サッシの外観品質を一層向上させることができる。   The cover material according to the present invention is attached to the attachment object frame by the turn nut disposed inside the attachment object frame and the screw screwed from the outer surface side of the cover material to the turn nut. It may have a cosmetic cover which covers the screw exposed on the outer surface of the cover material. In the structure using the turn nut, it is not necessary to arrange the nut in advance inside the draining portion, and it is not necessary to form an internal thread on the wall surface of the draining portion, and the cover material can be easily attached. Therefore, the cover material can be easily retrofitted to the existing resin sash, and the versatility of the cover material is improved. Furthermore, the cosmetic cover can further improve the appearance quality of the resin sash.

本発明に係る樹脂サッシは、上記構成からなるカバー材が取り付けられることを特徴とする。これにより、樹脂サッシの温度が過度に上昇した場合であっても枠体の変形を抑え、その外観品質の低下を防止することができる。   The resin sash according to the present invention is characterized in that the cover material having the above-mentioned configuration is attached. As a result, even when the temperature of the resin sash is excessively increased, it is possible to suppress the deformation of the frame and to prevent the deterioration of the appearance quality.

また、本発明に係る樹脂サッシは、上記構成からなるカバー材が取り付けられる樹脂サッシであって、前記カバー材及び前記化粧カバーの長手方向端部を覆うキャップを前記取付対象枠の前記水切り部の見込み面に取り付けたことを特徴とする。これにより、カバー材及び化粧カバーの長手方向端部のエッジが外部に露出することを防止できる。   Further, a resin sash according to the present invention is a resin sash to which the cover material having the above-described configuration is attached, and a cap covering the longitudinal direction end of the cover material and the decorative cover is provided in the draining portion of the attachment object frame. It is characterized in that it is attached to the prospect surface. This can prevent the edges of the longitudinal end portions of the cover material and the decorative cover from being exposed to the outside.

本発明によれば、枠体の温度が過度に上昇した場合であっても、枠体の室外側部位の見込み面を金属製のカバー材で覆っているため、枠体の形状がカバー材によって矯正され、熱による変形を抑えることができ、樹脂サッシの外観品質を長期に渡って維持することができる。   According to the present invention, even when the temperature of the frame rises excessively, the prospective surface of the outdoor side portion of the frame is covered with the metal cover material, so the shape of the frame is covered by the cover material It can be corrected, heat deformation can be suppressed, and the appearance quality of the resin sash can be maintained for a long time.

図1は、本発明の一実施形態に係る樹脂サッシを室外側から見た斜視図である。FIG. 1 is a perspective view of a resin sash according to an embodiment of the present invention as viewed from the outdoor side. 図2は、図1に示す樹脂サッシの下部を拡大した斜視図である。FIG. 2 is an enlarged perspective view of the lower portion of the resin sash shown in FIG. 図3は、図2に示す樹脂サッシの下部の縦断面図であり、図3(A)は、カバー材の取付前の状態を示す図であり、図3(B)は、カバー材の取付後の状態を示す図である。FIG. 3 is a vertical cross-sectional view of the lower portion of the resin sash shown in FIG. 2, and FIG. 3 (A) is a view showing a state before attachment of the cover material, and FIG. 3 (B) is attachment of the cover material It is a figure which shows the state of the back. 図4は、カバー材を下枠に取り付けた状態での横断面図である。FIG. 4 is a cross-sectional view of the cover member attached to the lower frame. 図5は、第1変形例に係るカバー材を取り付けた樹脂サッシの下部を拡大した斜視図である。FIG. 5 is an enlarged perspective view of the lower portion of the resin sash to which the cover material according to the first modification is attached. 図6は、図5に示す樹脂サッシの下部の縦断面図である。FIG. 6 is a longitudinal sectional view of the lower portion of the resin sash shown in FIG. 図7は、図5に示すカバー材にキャップを取り付けた状態での要部拡大斜視図であり、図7(A)は、キャップを上方から見た図であり、図7(B)は、キャップを下方から見た図である。7 is an enlarged perspective view of an essential part in a state where the cap is attached to the cover shown in FIG. 5, FIG. 7 (A) is a view of the cap as viewed from above, and FIG. 7 (B) is It is the figure which looked at the cap from the downward direction. 図8は、キャップを下方から見た斜視図である。FIG. 8 is a perspective view of the cap as viewed from below. 図9は、第2変形例に係るカバー材を取り付けた樹脂サッシの下部の縦断面図である。FIG. 9 is a longitudinal sectional view of a lower portion of a resin sash to which a cover material according to a second modification is attached. 図10は、第3変形例に係るカバー材を取り付けた樹脂サッシの下部の縦断面図である。FIG. 10 is a longitudinal sectional view of a lower portion of a resin sash to which a cover material according to a third modification is attached. 図11は、第4変形例に係るカバー材を取り付けた樹脂サッシの下部の縦断面図である。FIG. 11 is a longitudinal sectional view of a lower portion of a resin sash to which a cover material according to a fourth modification is attached. 図12は、第5変形例に係るカバー材を取り付けた樹脂サッシの下部の縦断面図である。FIG. 12 is a longitudinal sectional view of a lower portion of a resin sash to which a cover material according to a fifth modification is attached. 図13は、テラスドアとして樹脂サッシを用いた場合のカバー材の取付構造の一例を示す縦断面図である。FIG. 13 is a longitudinal cross-sectional view showing an example of the mounting structure of the cover material when a resin sash is used as the terrace door. 図14は、建物の入隅部の一例を示す説明図である。FIG. 14 is an explanatory view showing an example of a corner of a building. 図15は、建物の入隅部の別の一例を示す説明図である。FIG. 15 is an explanatory view showing another example of a corner of a building. 図16は、建物の入隅部のさらに別の一例を示す説明図である。FIG. 16 is an explanatory view showing still another example of a corner of a building. 図17は、樹脂サッシが変形した状態を示す斜視図であり、図17(A)は、下枠の水切り部が波打ちした状態を示す図であり、図17(B)は、下枠の水切り部が潰れた状態を示す図である。FIG. 17 is a perspective view showing a state in which the resin sash is deformed, and FIG. 17 (A) is a view showing a state in which the draining portion of the lower frame is waved, and FIG. 17 (B) is a draining of the lower frame It is a figure which shows the state in which the part was crushed.

以下、本発明に係るカバー材について好適な実施の形態を挙げ、添付の図面を参照しながら詳細に説明する。   Hereinafter, preferred embodiments of the cover material according to the present invention will be described in detail with reference to the accompanying drawings.

図1は、本発明の一実施形態に係る樹脂サッシ10を室外側から見た斜視図である。図2は、図1に示す樹脂サッシ10の下部を拡大した斜視図である。図3は、図2に示す樹脂サッシ10の下部の縦断面図であり、図3(A)は、カバー材12の取付前の状態を示す図であり、図3(B)は、カバー材12の取付後の状態を示す図である。   FIG. 1 is a perspective view of a resin sash 10 according to an embodiment of the present invention as viewed from the outdoor side. FIG. 2 is an enlarged perspective view of the lower portion of the resin sash 10 shown in FIG. 3 is a vertical cross-sectional view of the lower portion of the resin sash 10 shown in FIG. 2, and FIG. 3 (A) is a view showing a state before attachment of the cover member 12, and FIG. 3 (B) is a cover member It is a figure which shows the state after 12 of attachment.

本実施形態では、住宅等の建物の躯体開口部14の内側に設置され、開閉しない面材16を有したFIX窓として用いられる樹脂サッシ10を例示する。なお、この樹脂サッシ10は、縦すべり出し窓又はすべり出し窓等の各種窓用、さらにはテラスドア又は勝手口ドア等の各種扉用等、各種用途にも利用できる。   In the present embodiment, a resin sash 10 which is installed inside a housing opening 14 of a building such as a house and is used as a FIX window having a facing 16 which does not open and close is exemplified. The resin sash 10 can be used in various applications such as various windows such as vertical sliding windows or sliding windows, and various doors such as terrace doors or self-opening doors.

図1に示すように、樹脂サッシ10は、躯体開口部14の内側に固定される枠体18を備える。枠体18は、上枠18aと、下枠18bと、左右の縦枠18c,18cとを四周枠組みして構成されている。上枠18a、下枠18b及び縦枠18cは、塩化ビニル樹脂(PVC)等の樹脂を押出成形した部材である。これら上枠18a、下枠18b及び縦枠18cは、所定長さで切断した同一の枠部材によって形成され、その断面形状は同一となっている。枠体18は、上枠18a、下枠18b及び縦枠18cの45度に切断された端部同士が適宜突き合わされ、接合されることで構成されている。   As shown in FIG. 1, the resin sash 10 includes a frame 18 fixed to the inside of the housing opening 14. The frame 18 is configured by framing an upper frame 18a, a lower frame 18b, and left and right vertical frames 18c and 18c around the four circumferences. The upper frame 18a, the lower frame 18b, and the vertical frame 18c are members obtained by extruding a resin such as a vinyl chloride resin (PVC). The upper frame 18a, the lower frame 18b, and the vertical frame 18c are formed by the same frame member cut at a predetermined length, and their cross-sectional shapes are the same. The frame 18 is configured such that the end portions of the upper frame 18a, the lower frame 18b, and the vertical frame 18c which are cut at 45 degrees are appropriately butted and joined.

上枠18a、下枠18b及び縦枠18cは、室内外を仕切る面材16を挟んで室内側に配置される室内側部位20と、室外側に配置される室外側部位22とを備える。下枠18bの室外側部位22には、後述するカバー材12が取り付けられている。面材16は、例えば、スペーサ16bを介して2枚のガラス板16a,16aを一体に形成した2層の複層ガラスである(図3参照)。下枠18bの室外側部位22には、カバー材12が取り付けられている(図1及び図2参照)。   The upper frame 18a, the lower frame 18b, and the vertical frame 18c each include an indoor side portion 20 disposed on the indoor side with the surface member 16 separating the indoor and the outdoor, and an outdoor side portion 22 disposed on the outdoor side. A cover member 12 described later is attached to the outdoor side portion 22 of the lower frame 18b. The face material 16 is, for example, a two-layered double-layered glass in which two glass plates 16a, 16a are integrally formed via a spacer 16b (see FIG. 3). The cover material 12 is attached to the outdoor side part 22 of the lower frame 18b (refer FIG.1 and FIG.2).

図3に示すように、下枠18bは、見込み面に面材16が配置される部分24を有し、この部分24よりも室内側となる部分に突出部26を有すると共に、部分24よりも室外側となる部分に水切り部32を有している。部分24と水切り部32との間には、部分24よりも水切り部32が一段低くなるように、室外側見付け面となる室外側垂直面30が設けてある。上記のように上枠18a及び縦枠18cは、下枠18bと同一の断面形状を有している。これらによって構成される枠体18には、部分24に面材16が装着された後、室外側に押縁28を装着することで突出部26と押縁28との間にガラスである面材16が保持される。なお、図2では、カバー材12の構成を明示するため、部分24を画成する突出部26及び押縁28の図示を省略しており、図1についても同様としている。   As shown in FIG. 3, the lower frame 18 b has a portion 24 in which the facing 16 is disposed on the prospective surface, and has a projecting portion 26 at a portion closer to the room than the portion 24. A draining portion 32 is provided at a portion to be the outdoor side. Between the portion 24 and the draining portion 32, an outdoor side vertical surface 30 which is an outdoor side looking surface is provided so that the draining portion 32 is one step lower than the portion 24. As described above, the upper frame 18a and the vertical frame 18c have the same cross-sectional shape as the lower frame 18b. After the face material 16 is attached to the portion 24, the face material 16 made of glass is provided between the projecting portion 26 and the attachment edge 28 by attaching the attachment edge 28 to the outside. It is held. In addition, in order to clarify the structure of the cover material 12, in FIG. 2, illustration of the protrusion part 26 and the ledge 28 which comprise the part 24 is abbreviate | omitted, It is made the same also about FIG.

ところで、このように構成された樹脂サッシ10が、図14〜図16に示すような建物100の入隅部102のように温度上昇し易い箇所に設置された場合、枠体18の構成材料の軟化温度(例えば、樹脂のガラス転移点)を超えてしまうと、図17に示すような水切り部32等の変形の問題が懸念されることになる。なお、このような温度上昇は、外壁が厚く、熱を蓄積し易い厚壁に設置された樹脂サッシ10においても懸念される問題である。特に、このような入隅部102や厚壁に用いられる樹脂サッシ10を構成する樹脂として、例えばポリ塩化ビニル樹脂の表面に着色のための薄いアクリル積層が形成されている場合、その製品色が濃色の場合には日射吸収率が高く、より高温となる傾向にある。一例として、製品色が淡色系である白色の場合の樹脂サッシ10の日射吸収率が16%程度である場合、濃色系である茶色や黒色では70〜75%程度となるといった調査結果が得られている。   By the way, when the resin sash 10 configured in this way is installed at a location where temperature rise is likely to occur, such as the inside corner 102 of the building 100 as shown in FIG. 14 to FIG. If the softening temperature (for example, the glass transition temperature of the resin) is exceeded, the problem of deformation of the water draining portion 32 or the like as shown in FIG. 17 is concerned. Such a temperature rise is a problem which is also a concern in the resin sash 10 installed on a thick wall whose outer wall is thick and which easily accumulates heat. In particular, when a thin acrylic laminate for coloring is formed on the surface of polyvinyl chloride resin, for example, as the resin constituting the resin sash 10 used for such an inward corner portion 102 or thick wall, the product color is In the case of dark color, the solar absorptivity is high and tends to be higher. As an example, in the case where the solar absorptivity of the resin sash 10 is about 16% when the product color is light white and is about 70 to 75% for dark brown or black. It is done.

そこで、本実施形態に係る樹脂サッシ10では、温度上昇時の変形が最も懸念される下枠18bの室外側部位22に対してカバー材12を取り付け、これにより枠体18の変形を抑制し、その外観品質や機能の劣化を防止している。以下では、枠体18を構成する各枠のうち、下枠18bにカバー材12を取り付けた構成を例示して説明するが、カバー材12は上枠18a又は縦枠18cの室外側部位22に取り付けてもよい。樹脂サッシ10の設置箇所の状況によっては、上枠18aや縦枠18cが変形する可能性もあるためである。カバー材12は、新規に製造販売される樹脂サッシ10に予め取り付けられていてもよく、既設の樹脂サッシ10に後付けで取り付けられてもよい。   Therefore, in the resin sash 10 according to the present embodiment, the cover member 12 is attached to the outdoor side portion 22 of the lower frame 18b where the deformation at the time of temperature rise is most concerned, thereby suppressing the deformation of the frame 18; Its appearance quality and function are prevented from deteriorating. Below, among each frame which constitutes frame 18, although the composition which attached cover material 12 to lower frame 18b is illustrated and explained, cover material 12 is in outdoor side part 22 of upper frame 18a or vertical frame 18c. You may attach it. This is because the upper frame 18a and the vertical frame 18c may be deformed depending on the situation of the installation location of the resin sash 10. The cover material 12 may be attached in advance to the resin sash 10 that is newly manufactured and sold, or may be attached to the existing resin sash 10 as a retrofit.

図2に示すように、カバー材12は、下枠18bの室外側部位22に対し、その長手方向の略全長を覆うように取り付けられるものである。図2及び図3に示すように、カバー材12は、金属製の帯状平板をその短辺方向で略Z字状に屈曲させ、第1カバー部12aと、第2カバー部12bと、第3カバー部12cとを形成したものである。カバー材12は、例えば、アルミニウムやステンレス等の金属製板材で形成される。   As shown in FIG. 2, the cover member 12 is attached to the outdoor side portion 22 of the lower frame 18 b so as to cover substantially the entire length in the longitudinal direction. As shown in FIGS. 2 and 3, the cover member 12 bends a metal belt-like flat plate into a substantially Z shape in the direction of its short side to form a first cover 12 a, a second cover 12 b, and a third A cover 12c is formed. The cover member 12 is formed of, for example, a metal plate material such as aluminum or stainless steel.

第1カバー部12aは、水切り部32の上面(見込み面)32aを覆うように室外側に向かって僅かに傾斜した部位である。カバー材12を下枠18bに取り付けた場合、第1カバー部12aは略水平方向に沿った面となる。なお、カバー材12を上枠18aに取り付けた場合、第1カバー部12aは略水平方向に沿った面となるが、縦枠18cに取り付けた場合には略鉛直方向に沿った面となる。第1カバー部12aの下面には、上面32aとの間に隙間を形成するスペーサとなる脚部34が設けられている。脚部34を省略し、第1カバー部12aを水切り部32の上面32a上に密着させてもよい。   The first cover portion 12 a is a portion slightly inclined toward the outdoor side so as to cover the upper surface (expected surface) 32 a of the draining portion 32. When the cover member 12 is attached to the lower frame 18b, the first cover portion 12a is a surface along the substantially horizontal direction. When the cover member 12 is attached to the upper frame 18a, the first cover portion 12a is a surface along the substantially horizontal direction, but when attached to the vertical frame 18c, the surface is a surface along the substantially vertical direction. On the lower surface of the first cover portion 12a, a leg portion 34 serving as a spacer that forms a gap with the upper surface 32a is provided. The legs 34 may be omitted, and the first cover 12 a may be in close contact with the upper surface 32 a of the draining portion 32.

第2カバー部12bは、水切り部32の室外側端面(先端面)32bを覆うように第1カバー部12aと略直交した部位である。第2カバー部12bには、当該カバー材12を下枠18bに固定するためのビス36を挿通させる貫通孔38が形成されている(図3(A)参照)。貫通孔38は、水切り部32の室外側端面32bに形成されたナット取付孔40と連通する位置に形成されている。ナット取付孔40は、ターンナット42を水切り部32の内部に外側から挿入固定する際に使用する孔部である。第2カバー部12bには、さらに、水切り部32の室外側端面32bに設けられた排水口44を外面に露出させておくための矩形の孔部46が形成されている(図2参照)。排水口44は、水切り部32の内部に浸入した雨水等を外部に排出するための開口である。図3(B)中に2点鎖線で示すように、第2カバー部12bの下端側を室内側に折り曲げた下カバー部47を設け、水切り部32の室外側端面32bを内包する構成としてもよい。   The second cover portion 12 b is a portion substantially orthogonal to the first cover portion 12 a so as to cover the outer side end surface (tip end surface) 32 b of the draining portion 32. In the second cover portion 12b, a through hole 38 for inserting a screw 36 for fixing the cover member 12 to the lower frame 18b is formed (see FIG. 3A). The through hole 38 is formed at a position in communication with the nut attachment hole 40 formed in the outdoor side end surface 32 b of the draining portion 32. The nut mounting hole 40 is a hole used when inserting and fixing the turn nut 42 from the outside to the inside of the draining portion 32. The second cover portion 12b is further formed with a rectangular hole 46 for exposing the drainage port 44 provided on the outdoor side end surface 32b of the drainage portion 32 to the outer surface (see FIG. 2). The drainage port 44 is an opening for draining rainwater or the like which has entered the inside of the draining portion 32 to the outside. As shown by a two-dot chain line in FIG. 3B, a lower cover portion 47 obtained by bending the lower end side of the second cover portion 12b to the indoor side is provided, and the outer side end surface 32b of the draining portion 32 is included. Good.

第3カバー部12cは、第1カバー部12aから連続して設けられ、下枠18bの室外側垂直面30を覆うように第1カバー部12aと略直交した部位である。第3カバー部12cの第1カバー部12aからの立ち上がり量は、室外側垂直面30を覆うことができ、且つ押縁28に届かない程度に設定されている。カバー材12を取り外すことなく押縁28の着脱を可能とし、さらに縦すべり出し窓等の開き窓とFIX窓の連窓に対応し、窓の開きを邪魔しないためである。つまり、カバー材12は、下枠18bの室外側部位22のうち、押縁28を除く略全体を覆うカバーである。図3(A)に示すように、カバー材12の取付前の状態において、第1カバー部12aと第3カバー部12cとの間の角度θ1は、水切り部32の上面32aと室外側垂直面30との間の角度θ2よりも大きく設定されている。   The third cover portion 12c is provided continuously from the first cover portion 12a, and is a portion substantially orthogonal to the first cover portion 12a so as to cover the outdoor vertical surface 30 of the lower frame 18b. The rising amount of the third cover portion 12c from the first cover portion 12a can be set to an extent that it can cover the outdoor vertical surface 30 and does not reach the siding edge 28. This makes it possible to attach and remove the leading edge 28 without removing the cover member 12 and to correspond to the windows of the vertical sliding window and the like and the windows of the FIX window so as not to disturb the opening of the window. That is, the cover member 12 is a cover that covers substantially the entire outside portion 22 of the lower frame 18 b except the edging 28. As shown in FIG. 3A, in the state before the attachment of the cover member 12, the angle θ1 between the first cover portion 12a and the third cover portion 12c is the upper surface 32a of the drainage portion 32 and the outdoor vertical surface. It is set larger than the angle θ2 between 30 and 30.

図4は、カバー材12を下枠18bに取り付けた状態での横断面図である。図4では、図面の見易さを確保するため、実際には中空部品で構成された縦枠18cを中実部品とみなしてハッチングを図示している。   FIG. 4 is a cross-sectional view of the cover 12 attached to the lower frame 18b. In FIG. 4, in order to ensure the viewability of the drawing, hatching is illustrated with the vertical frame 18 c actually formed of hollow parts regarded as a solid part.

図4に示すように、カバー材12の長手方向長さは、取付対象枠である下枠18bの両側に設けられた縦枠18c,18cとの間にそれぞれ所定間隔のクリアランスC1が形成される長さ寸法、つまりカバー材12はその両側の縦枠18cに当接しない長さ寸法に設定されている。具体的には、左右の縦枠18c,18cの内面間の距離L1に対し、その内側に配置される第1カバー部12a及び第3カバー部12cが、距離L1から両側のクリアランスC1分を引いた距離L2(L2=L1−2×C1)となっている。なお、左右の縦枠18c,18cの室外側に配置される第2カバー部12bは、距離L1より大きく、平面視で各縦枠18cと重なる距離L3となっている。本実施形態の場合、クリアランスC1は、例えば5mm程度としている。   As shown in FIG. 4, with respect to the longitudinal direction length of the cover member 12, clearances C1 each having a predetermined interval are formed between the vertical frames 18c and 18c provided on both sides of the lower frame 18b which is an attachment target frame. The length dimension, that is, the length dimension in which the cover material 12 does not abut on the vertical frames 18c on both sides thereof is set. Specifically, with respect to the distance L1 between the inner surfaces of the left and right vertical frames 18c, 18c, the first cover portion 12a and the third cover portion 12c disposed on the inner side pull the clearance C1 of both sides from the distance L1. The distance L2 (L2 = L1-2 × C1) is obtained. The second cover portion 12b disposed outside the left and right vertical frames 18c, 18c is larger than the distance L1 and has a distance L3 overlapping the vertical frames 18c in a plan view. In the case of the present embodiment, the clearance C1 is, for example, about 5 mm.

カバー材12のエッジとなる第2カバー部12bの両端上端角部と、第3カバー部12cの両端上端角部とには、R形状の面取り48が施されている。   An R-shaped chamfer 48 is applied to the upper end corner portions of both ends of the second cover portion 12 b and the upper end corner portions of both ends of the third cover portion 12 c which become the edge of the cover member 12.

このようなカバー材12を下枠18bの室外側部位22に取り付ける場合には、予めターンナット42を水切り部32の内部に固定しておき、図3(A)に示すように、貫通孔38とナット取付孔40とを位置合わせしつつ、カバー材12を室外側部位22の上に配置する。   When such a cover member 12 is attached to the outdoor side portion 22 of the lower frame 18b, the turn nut 42 is fixed in advance to the inside of the draining portion 32, and as shown in FIG. The cover member 12 is disposed on the outdoor side portion 22 while aligning the nut mounting hole 40 with the nut mounting hole 40.

続いて、図2及び図3(B)に示すように、ビス36を貫通孔38を挿通させてターンナット42に螺合させ、カバー材12を室外側部位22に固定する。この際、カバー材12では、上記のように第1カバー部12aと第3カバー部12cとの間の角度θ1が、上面32aと室外側垂直面30との間の角度θ2よりも大きく設定されている。このため、ビス36の締付時、第3カバー部12cの上部が室外側垂直面30に当接して室外側へと弾性的に押し倒されるため、第3カバー部12cが室内側への弾性反発力を有した状態で位置決め固定される。これにより、第3カバー部12cの上端と室外側垂直面30との間に隙間が形成されず、カバー材12のがたつきも防止される。なお、図3(A)中に2点鎖線で示すような突起37を設けてもよい。突起37は、第2カバー部12bの下端側内面であって、ビス36に近接する位置に設けられている。この突起37を設けると、カバー材12が室内側に傾くため、上記のような第3カバー部12cによる弾性反発力を設定しなくても、カバー材12を下枠18bの室外側部位22に対してがたつきなく安定して取り付けることができる。なお、後述する図11に示すカバー材78のように、第3カバー部78cをビス36で固定する構成の場合には、突起37と同様な突起を第3カバー部78cの上端側内面であって、ビス36に近接する位置に設けると、カバー材78が室外側に傾き、そのがたつきが防止される。   Subsequently, as shown in FIG. 2 and FIG. 3B, the screw 36 is inserted through the through hole 38 and screwed into the turn nut 42 to fix the cover material 12 to the outdoor side portion 22. At this time, in the cover member 12, the angle θ1 between the first cover portion 12a and the third cover portion 12c is set larger than the angle θ2 between the upper surface 32a and the outdoor vertical surface 30 as described above. ing. Therefore, when the screw 36 is tightened, the upper portion of the third cover portion 12c abuts on the outdoor vertical surface 30, and is elastically pushed down to the outdoor side, so that the third cover portion 12c is elastically repelled to the indoor side. Positioning is fixed with force. Thus, no gap is formed between the upper end of the third cover portion 12c and the outdoor vertical surface 30, and rattling of the cover member 12 is also prevented. In addition, you may provide the protrusion 37 as shown with a dashed-two dotted line in FIG. 3 (A). The projection 37 is provided on the inner surface on the lower end side of the second cover portion 12 b and at a position close to the screw 36. When the projection 37 is provided, the cover member 12 is inclined to the indoor side, so the cover member 12 can be placed on the outdoor side portion 22 of the lower frame 18b without setting the elastic repulsive force by the third cover portion 12c as described above. It can be attached stably without rattling. In the case where the third cover 78c is fixed with the screws 36 as in a cover member 78 shown in FIG. 11 described later, a protrusion similar to the protrusion 37 is an inner surface on the upper end side of the third cover 78c. When the cover member 78 is provided at a position close to the screw 36, the cover member 78 is inclined to the outside, and the rattling is prevented.

以上のように、本実施形態に係る樹脂サッシ10は、枠体18を構成する上枠18a、下枠18b及び左右の縦枠18c,18cのうちの少なくとも1つの枠(本実施形態では下枠18b)を取付対象枠とし、該下枠18bから室外側へと突出した室外側部位22の見込み面となる水切り部32の上面32aを覆うように、該室外側部位22の長手方向に沿って取り付けられる金属製のカバー材12を備える。   As described above, the resin sash 10 according to the present embodiment includes at least one of the upper frame 18a, the lower frame 18b, and the left and right vertical frames 18c and 18c that constitute the frame 18 (the lower frame in the present embodiment 18b) as a mounting object frame, along the longitudinal direction of the outdoor side portion 22 so as to cover the upper surface 32a of the draining portion 32 which is a prospective surface of the outdoor side portion 22 projecting from the lower frame 18b to the outdoor side. It has a metal cover 12 attached.

従って、樹脂サッシ10の温度が過度に上昇し、仮に枠体18の構成材料(本実施形態ではポリ塩化ビニル樹脂)の軟化温度(約80℃)を超えた温度となった場合であっても、下枠18bの室外側部位22に金属製のカバー材12を設けているため、下枠18bの形状がカバー材12によって矯正され、図17に示すような熱による変形を抑えることができる。このため、樹脂サッシ10の外観品質を長期に渡って維持することができる。また、仮に下枠18bが変形した場合にも、カバー材12によって下枠18bの変形部分が隠されるため、樹脂サッシ10の外観品質が損なわれることはない。しかもカバー材12は、枠体18を構成する樹脂よりも熱伝導性(放熱性)の高い金属で形成されているため、樹脂サッシ10で蓄積される熱を大気中に円滑に放熱することができ、温度上昇自体を抑制できるという利点もある。   Therefore, even if the temperature of the resin sash 10 is excessively increased and temporarily exceeds the softening temperature (about 80 ° C.) of the constituent material of the frame 18 (polyvinyl chloride resin in the present embodiment). Since the metallic cover member 12 is provided on the outdoor side portion 22 of the lower frame 18b, the shape of the lower frame 18b is corrected by the cover member 12 and deformation due to heat as shown in FIG. 17 can be suppressed. For this reason, the appearance quality of the resin sash 10 can be maintained for a long time. Further, even if the lower frame 18b is deformed, the deformed portion of the lower frame 18b is concealed by the cover member 12, so that the appearance quality of the resin sash 10 is not impaired. Moreover, since the cover material 12 is formed of a metal having higher thermal conductivity (heat dissipation property) than the resin constituting the frame 18, the heat accumulated in the resin sash 10 can be smoothly dissipated into the atmosphere. There is also an advantage that the temperature rise itself can be suppressed.

なお、カバー材12は、必ずしも第1カバー部12a、第2カバー部12b及び第3カバー部12cの全ての部位を有する必要はなく、いずれか1つ又は複数を有すればよい。例えば、下枠18bの室外側部位22では、図17に示す例からも明らかなように、水切り部32の上面32aが熱変形の可能性が最も高い箇所と考えられる。このため、カバー材12を第1カバー部12aのみで構成してもよい。また、第2カバー部12bは水切り部32の室外側端面32bを覆うため、樹脂サッシ10の外観品質を一層向上させることができる。一方、上記したように第3カバー部12cを備えると、該第3カバー部12cが下枠18bの室外側垂直面30と当接して板ばね状に機能するため、カバー材12の取付後の安定性が増し、がたつき等の発生を抑制できるという利点がある。   In addition, the cover material 12 does not necessarily need to have all the parts of the 1st cover part 12a, the 2nd cover part 12b, and the 3rd cover part 12c, and should just have any one or multiple. For example, in the outdoor side portion 22 of the lower frame 18b, as is apparent from the example shown in FIG. 17, the upper surface 32a of the draining portion 32 is considered to be the portion where the possibility of thermal deformation is the highest. For this reason, the cover material 12 may be configured only by the first cover portion 12a. In addition, since the second cover portion 12 b covers the outdoor end surface 32 b of the draining portion 32, the appearance quality of the resin sash 10 can be further improved. On the other hand, when the third cover portion 12c is provided as described above, the third cover portion 12c abuts on the outdoor vertical surface 30 of the lower frame 18b to function like a leaf spring, so that the cover member 12 is attached. There is an advantage that the stability is increased and the occurrence of rattling can be suppressed.

樹脂サッシ10を構成する枠体18は、例えば、ポリ塩化ビニル樹脂によって形成されている。通常、このような樹脂で枠体18を押出し成形する場合、その成形時に材料内部に引張り方向の応力が残留したまま硬化し、製品である枠体18にもこの引張り応力が残留している。このため、このような樹脂材料が軟化温度を超えて温度上昇すると、残留している応力が開放されて枠体18が急激に収縮する現象が見られる。そこで、本実施形態では、カバー材12は、取付対象枠となる下枠18bの両側に設けられた縦枠18c,18cと当接しない長さ寸法に設定されている(図4参照)。これにより、熱の影響により、カバー材12を取り付けた下枠18bやその両側の縦枠18cが収縮した場合であっても、この収縮がクリアランスC1によって吸収されるため、枠体18からカバー材12が押圧力を受けることが防止され、カバー材12や枠体18の変形や損傷を回避できる。すなわち、クリアランスC1は、樹脂と金属との熱収縮率の違いを吸収するための緩衝部となる。さらに、クリアランスC1を設けたことにより、金属製のカバー材12が熱によってその長手方向に伸長した場合にも枠体18との干渉を抑えることができる。さらに、樹脂サッシ10の温度が低下した場合には、樹脂(枠体10)の収縮量がアルミ等の金属(カバー材12)の収縮量よりも大きくなる。そこで、このような低温時に枠体10が大きく収縮した場合にも、クリアランスC1により該枠体10とカバー材12とが干渉することを防止できる。   The frame 18 constituting the resin sash 10 is made of, for example, polyvinyl chloride resin. Usually, when extruding the frame 18 with such a resin, the resin hardens while the stress in the tensile direction remains in the material at the time of its shaping, and this tensile stress also remains in the frame 18 which is a product. Therefore, when the temperature of such a resin material rises above the softening temperature, the residual stress is released and the frame 18 shrinks rapidly. So, in this embodiment, the cover material 12 is set to the length dimension which does not contact | abut with the vertical frames 18c and 18c provided in the both sides of the lower frame 18b used as an attachment object frame (refer FIG. 4). As a result, even if the lower frame 18b to which the cover member 12 is attached and the vertical frames 18c on both sides of the cover 12 are contracted due to the influence of heat, this contraction is absorbed by the clearance C1, so that the cover member from the frame 18 It is prevented that 12 receives a pressing force, and a deformation | transformation and damage of the cover material 12 or the frame 18 can be avoided. That is, the clearance C1 serves as a buffer for absorbing the difference in thermal contraction rate between the resin and the metal. Furthermore, by providing the clearance C1, interference with the frame 18 can be suppressed even when the metal cover material 12 is stretched in the longitudinal direction by heat. Furthermore, when the temperature of the resin sash 10 decreases, the amount of contraction of the resin (frame 10) becomes larger than the amount of contraction of a metal (cover material 12) such as aluminum. Therefore, even when the frame 10 is greatly contracted at such a low temperature, interference between the frame 10 and the cover material 12 can be prevented by the clearance C1.

樹脂サッシ10では、カバー材12の取り付けをターンナット42を用いた構造としている。これにより、水切り部32の内部に予めナットを配設しておく必要がなく、また水切り部32の壁面に雌ねじを形成する必要もなく、カバー材12の取り付けが容易になる。このため、既設の樹脂サッシ10に対してもカバー材12を容易に後付けで取り付けることが可能となり、カバー材12の汎用性が向上する。   In the resin sash 10, the cover material 12 is attached using a turn nut 42. As a result, it is not necessary to arrange a nut in advance inside the draining portion 32, and it is not necessary to form an internal thread on the wall surface of the draining portion 32, and the attachment of the cover material 12 is facilitated. Therefore, the cover material 12 can be easily retrofitted to the existing resin sash 10, and the versatility of the cover material 12 is improved.

次に、カバー材12の各変形例を説明する。以下の変形例では、上記したカバー材12による枠体18の変形抑制や外観品質の維持といった効果に加えて、さらに各種の有用な効果を得ることができる。   Next, each modification of the cover material 12 is demonstrated. In addition to the effects of the deformation suppression of the frame 18 by the cover material 12 described above and the maintenance of the appearance quality, various useful effects can be obtained in the following modifications.

図5は、第1変形例に係るカバー材50を取り付けた樹脂サッシ10の下部を拡大した斜視図であり、図6は、図5に示す樹脂サッシ10の下部の縦断面図である。図5及び図6において、図1〜図4に示される参照符号と同一の参照符号は同一又は同様な構成を示し、このため同一又は同様な機能及び効果を奏するものとして詳細な説明を省略し、以下の各図についても同様とする。   FIG. 5 is an enlarged perspective view of the lower portion of the resin sash 10 to which the cover member 50 according to the first modification is attached, and FIG. 6 is a longitudinal sectional view of the lower portion of the resin sash 10 shown in FIG. In FIGS. 5 and 6, the same reference numerals as those shown in FIGS. 1 to 4 indicate the same or similar configurations, and therefore, detailed description will be omitted as they have the same or similar functions and effects. The same applies to the following figures.

図2及び図3に示すカバー材12では、取付用のビス36の一部(頭部)が外観上に露出している。そこで、カバー材50は、ビス36を外観上で隠すビス隠しカバー(化粧カバー52)を有する構成となっている。   In the cover member 12 shown in FIGS. 2 and 3, a part (head) of the mounting screw 36 is exposed on the appearance. Therefore, the cover member 50 is configured to have a screw hidden cover (makeup cover 52) for hiding the screw 36 on the appearance.

図5及び図6に示すように、カバー材50は、カバー本体54と、化粧カバー52とを備える。カバー本体54及び化粧カバー52は、いずれもアルミニウム等の金属製の板材で形成される。なお、図6では、面材16として、3枚のガラス板16a,16a,16aを2つのスペーサ16bを介して一体に形成した3層の複層ガラスを例示している。   As shown in FIGS. 5 and 6, the cover member 50 includes a cover main body 54 and a cosmetic cover 52. The cover main body 54 and the decorative cover 52 are both formed of a plate made of metal such as aluminum. In addition, in FIG. 6, the multilayer glass of three layers which integrally formed three glass plates 16a, 16a, and 16a via the two spacers 16b is illustrated as the surface material 16. As shown in FIG.

カバー本体54は、第1カバー部12aと、第2カバー部12bと、第3カバー部12cとを有する。第2カバー部12bの上下端部には、室外側に向かって突出した上下一対の係合片56,56が設けられている。各係合片56の先端側内面には、互いに対向する突部56aが突設されている。   The cover main body 54 has a first cover 12a, a second cover 12b, and a third cover 12c. Upper and lower end portions of the second cover portion 12b are provided with a pair of upper and lower engagement pieces 56, which protrude toward the outdoor side. Protrusions 56 a facing each other are provided on the inner surface of the tip end side of each engagement piece 56.

化粧カバー52は、カバー本体54の第2カバー部12bと同一の長手方向長さを有する。化粧カバー52の室内側の外面には、上下一対の係合爪部52a,52aが突設されている。各係合爪部52aが各係合片56の突部56aに係合することにより、化粧カバー52をカバー本体54に固定することができる(図6参照)。これにより、ビス36を化粧カバー52の内側に隠して外観上に露出することを防止でき、樹脂サッシ10の外観品質を一層向上させることができる。   The cosmetic cover 52 has the same longitudinal length as the second cover portion 12 b of the cover main body 54. A pair of upper and lower engagement claws 52a, 52a is provided on the outer surface of the interior of the cosmetic cover 52 on the indoor side. The cosmetic cover 52 can be fixed to the cover main body 54 by the engagement claws 52a engaging with the projections 56a of the engagement pieces 56 (see FIG. 6). As a result, it is possible to prevent the screw 36 from being hidden inside the cosmetic cover 52 and exposed on the appearance, and the appearance quality of the resin sash 10 can be further improved.

図5に示すように、カバー材50の長手方向長さは、取付対象枠である下枠18bの両側に設けられた縦枠18c,18cとの間にそれぞれ所定間隔のクリアランスC1,C2が形成される長さ寸法、つまりカバー材50についてもその両側の縦枠18cに当接しない長さ寸法に設定されている。具体的には、第3カバー部12cは、図4に示すカバー材12の場合と同一のクリアランスC1が形成される長さ寸法に設定される。第1カバー部12a及び第2カバー部12bは、C1より大きなクリアランスC2が形成される長さ寸法に設定されている。第1カバー部12a及び第2カバー部12bについても、第3カバー部12cと同様にクリアランスC1が形成される長さ寸法としてもよいが、本実施形態では、後述するキャップ58によって第1カバー部12a及び第2カバー部12bの端部を覆うため、より大きなクリアランスC2が形成される長さ寸法に設定している。   As shown in FIG. 5, with respect to the longitudinal length of the cover member 50, clearances C1 and C2 each having a predetermined interval are formed between vertical frames 18c and 18c provided on both sides of the lower frame 18b which is an attachment target frame. The length dimension of the cover member 50, that is, the length dimension which does not abut the vertical frame 18c on both sides of the cover member 50 is also set. Specifically, the third cover portion 12c is set to a length dimension in which the same clearance C1 as the case of the cover member 12 shown in FIG. 4 is formed. The first cover portion 12a and the second cover portion 12b are set to a length dimension in which a clearance C2 larger than C1 is formed. The first cover portion 12a and the second cover portion 12b may have a length dimension in which the clearance C1 is formed similarly to the third cover portion 12c, but in the present embodiment, the first cover portion is formed by the cap 58 described later. In order to cover the end portions of the second cover 12a and the second cover 12b, the length dimension is set such that a larger clearance C2 is formed.

すなわち、図5及び図6に示すように、カバー材50では、第2カバー部12bの室外側に化粧カバー52が取り付けられるため、図3に示すカバー材12に比べて、水切り部32の室外側端面32bからのカバー材50の突出量が大きくなっている。そこで、カバー材50では、室外側へと大きく突出したエッジを保護するため、その長手方向両端部を覆うようにキャップ58を設けるとよい(図7参照)。   That is, as shown in FIGS. 5 and 6, in the cover member 50, since the decorative cover 52 is attached to the outdoor side of the second cover portion 12b, the chamber of the draining portion 32 is compared with the cover member 12 shown in FIG. The amount of protrusion of the cover member 50 from the outer end face 32 b is large. Therefore, in the cover member 50, in order to protect the edge that largely protrudes to the outdoor side, it is preferable to provide a cap 58 so as to cover both longitudinal direction end portions (see FIG. 7).

図7は、図5に示すカバー材50にキャップ58を取り付けた状態での要部拡大斜視図であり、図7(A)は、キャップ58を上方から見た図であり、図7(B)は、キャップ58を下方から見た図である。図8は、キャップ58を下方から見た斜視図である。   7 is an enlarged perspective view of an essential part in a state where the cap 58 is attached to the cover member 50 shown in FIG. 5, and FIG. 7 (A) is a view of the cap 58 as viewed from above. ) Is the figure which looked at the cap 58 from the downward direction. FIG. 8 is a perspective view of the cap 58 as viewed from below.

上記の通り、カバー材50は、第3カバー部12cよりも第1カバー部12a及び第2カバー部12bの長手方向長さが短く設定されている(図5参照)。そこで、キャップ58は、これら第1カバー部12a及び第2カバー部12bの両端部を覆う位置であって、左右の縦枠18c,18cの内側となる位置に取り付けられる(図7(A)参照)。   As described above, the length of the cover member 50 in the longitudinal direction of the first cover 12a and the second cover 12b is set shorter than that of the third cover 12c (see FIG. 5). Therefore, the cap 58 is attached at a position covering the both end portions of the first cover portion 12a and the second cover portion 12b and at an inner side of the left and right vertical frames 18c and 18c (see FIG. 7A). ).

図7(A)、図7(B)及び図8に示すように、キャップ58は、カバー材50の第1カバー部12aの上面に重なる上板58aと、上板58aの室外側端部から下方に屈曲形成され、カバー材50の第2カバー部12bの室外側外面と重なる側板58bとを備える。キャップ58は、例えば樹脂製である。   As shown in FIG. 7A, FIG. 7B and FIG. 8, the cap 58 is formed of an upper plate 58a overlapping the upper surface of the first cover portion 12a of the cover member 50, and an outer end of the upper plate 58a. A side plate 58b is formed to be bent downward and overlaps with the outer surface of the second cover portion 12b of the cover member 50. The cap 58 is made of, for example, a resin.

上板58aの下面には、一対の取付爪部60,60が突設されている。各取付爪部60は、第1カバー部12aの側方に露出する下枠18bの水切り部32の上面32aに形成された室内外方向の長孔62(図5参照)に係合可能である。つまり、取付爪部60を長孔62に係合させることにより、キャップ58が水切り部32の上面32a上に固定される。   On the lower surface of the upper plate 58a, a pair of mounting claws 60, 60 are provided in a protruding manner. The respective attachment claws 60 are engageable with the indoor and outdoor long holes 62 (see FIG. 5) formed on the upper surface 32a of the draining portion 32 of the lower frame 18b exposed to the side of the first cover 12a. . That is, the cap 58 is fixed on the upper surface 32 a of the draining portion 32 by engaging the mounting claw portion 60 with the long hole 62.

側板58bには、隣接する縦枠18c側に向かって先細りした傾斜面64が形成されている。傾斜面64は、カバー材50の第2カバー部12bの側部を覆う部分である。傾斜面64の基端側には切欠部66が形成され、切欠部66により側板58bとの間に開口部68が形成されている(図7(B)参照)。図5から明らかなように、排水口44から化粧カバー52の内側に排出された雨水等は、化粧カバー52の内側を両側方に流れ、図7(B)に示すようにキャップ58の下面に切欠部66によって形成された開口部68から外部へと排出される。   The side plate 58b is formed with an inclined surface 64 which is tapered toward the adjacent vertical frame 18c. The inclined surface 64 is a portion covering the side of the second cover 12 b of the cover member 50. A notch 66 is formed on the base end side of the inclined surface 64, and an opening 68 is formed between the notch 66 and the side plate 58b (see FIG. 7B). As is clear from FIG. 5, the rain water etc. drained from the drainage port 44 to the inside of the cosmetic cover 52 flows on the inside of the cosmetic cover 52 to both sides, and as shown in FIG. It is discharged from the opening 68 formed by the notch 66 to the outside.

図7(A)に示すように、キャップ58が下枠18bの水切り部32に取り付けられた状態では、上板58aの内側に第1カバー部12aが配置され、側板58bの内側に第2カバー部12bが配置される。この際、キャップ58とカバー材50とは連結されておらず、上板58aと第1カバー部12aは相対移動可能であり、側板58bと第2カバー部12bも相対移動可能である。このため、樹脂サッシ10の温度変動により、枠体18が収縮し或いはカバー材50が伸長した場合であっても、図7(A)中の破線矢印Aに示すように、キャップ58の内側でカバー材50が相対的に進退する。従って、キャップ58及び枠体18とカバー材50とが互いに接触して、過度な負荷が生じることが回避され、これらの変形や損傷が防止される。   As shown in FIG. 7A, in the state where the cap 58 is attached to the draining portion 32 of the lower frame 18b, the first cover portion 12a is disposed inside the upper plate 58a, and the second cover is disposed inside the side plate 58b. Part 12 b is arranged. At this time, the cap 58 and the cover member 50 are not connected to each other, the upper plate 58a and the first cover portion 12a are relatively movable, and the side plate 58b and the second cover portion 12b are also relatively movable. For this reason, even if the frame 18 is contracted or the cover member 50 is expanded due to the temperature fluctuation of the resin sash 10, as shown by the broken-line arrow A in FIG. The cover member 50 relatively advances and retreats. Accordingly, the cap 58 and the frame 18 and the cover member 50 are in contact with each other to prevent an excessive load from being generated, thereby preventing their deformation and damage.

図9は、第2変形例に係るカバー材70を取り付けた樹脂サッシ10の下部の縦断面図である。   FIG. 9 is a vertical cross-sectional view of the lower portion of the resin sash 10 to which the cover member 70 according to the second modification is attached.

図6に示すカバー材50では、第2カバー部12bの外面側に化粧カバー52を装着してビス36を隠す構成としている。これに対し、カバー材70では、ビス36によって水切り部32に固定したブラケット72の外面側にカバー材70を取り付ける構成となっている。   In the cover member 50 shown in FIG. 6, the cosmetic cover 52 is attached to the outer surface side of the second cover portion 12 b to hide the screw 36. On the other hand, in the cover member 70, the cover member 70 is attached to the outer surface side of the bracket 72 fixed to the draining portion 32 by the screw 36.

図9に示すように、カバー材70は、第1カバー部70aと、第2カバー部70bと、第3カバー部12cとを有する。第1カバー部70aは、室外側に向かって水切り部32よりも十分に突出した幅寸法を有する。第2カバー部70bは、第1カバー部70aの端部から下方に屈曲して略垂直方向に延在した後、室内側に向かって屈曲した形状を有する。水切り部32の室外側端面32bから室外側に突出した第1カバー部70aと第2カバー部70bとの上下対向面には、互いに対向する突部73,73が設けられている。   As shown in FIG. 9, the cover member 70 has a first cover 70a, a second cover 70b, and a third cover 12c. The first cover portion 70 a has a width dimension that protrudes sufficiently beyond the drainage portion 32 toward the outdoor side. The second cover 70b is bent downward from the end of the first cover 70a and extends in a substantially vertical direction, and then has a shape bent toward the indoor side. Protrusions 73, 73 facing each other are provided on the upper and lower facing surfaces of the first cover portion 70 a and the second cover portion 70 b that project outward from the outdoor side end surface 32 b of the drainage portion 32.

ブラケット72は、水切り部32の長手方向において、ビス36の取付箇所に合わせて複数設けられる。つまり、ブラケット72の長手方向長さは、カバー材70の長手方向長さに比べて十分に短いものとなっている。ブラケット72は、水切り部32の室外側端面32bに当接配置され、ビス36によって固定される略垂直方向の取付部72aと、取付部72aの上下端部から室外側に向かって突出した上下一対の係合片72b,72bとを有する。   A plurality of brackets 72 are provided in the longitudinal direction of the draining portion 32 in accordance with the mounting places of the screws 36. That is, the longitudinal length of the bracket 72 is sufficiently short as compared with the longitudinal length of the cover 70. The bracket 72 is disposed in contact with the outer side end surface 32b of the draining portion 32 and is substantially vertically attached with a mounting portion 72a fixed by a screw 36, and a pair of upper and lower pairs projecting outward from the upper and lower end portions of the mounting portion 72a. And the engagement pieces 72b and 72b.

従って、ビス36によって水切り部32の室外側端面32bに固定された各ブラケット72の各係合片72bに各突部73を係合させることにより、ビス36を隠した状態でカバー材70を下枠18bに対して取り付けることができる。このようなカバー材70では、図5及び図6に示すカバー材50のように第2カバー部12bの長手方向長さと同等の長さを有する化粧カバー52に代えて、短い長さのブラケット72を用いてビス36を隠すことが可能となっている。   Therefore, by engaging the projections 73 with the engagement pieces 72b of the brackets 72 fixed to the outdoor side end face 32b of the draining portion 32 with the screws 36, the cover member 70 is lowered with the screws 36 hidden. It can be attached to the frame 18b. In such a cover member 70, a bracket 72 having a short length is used instead of the decorative cover 52 having the same length as the longitudinal direction length of the second cover portion 12b like the cover member 50 shown in FIGS. Can be used to hide the screw 36.

図10は、第3変形例に係るカバー材74を取り付けた樹脂サッシ10の下部の縦断面図である。   FIG. 10 is a longitudinal sectional view of the lower part of the resin sash 10 to which the cover member 74 according to the third modification is attached.

図10に示すように、カバー材74は、図9に示すカバー材70の第1カバー部70aの室外側端部に放熱フィン部76を延設した構成である。放熱フィン部76は、第1カバー部70aの室外側端部から延出した上板76aと、上板76aの下面側から下方に一対突出した垂直方向の放熱板76b,76bとを備える。各放熱板76bの側面には、複数のフィン76cが形成され、その表面積が拡大されている。フィン76cは、第2カバー部70bの室外側側面にも形成されている。   As shown in FIG. 10, the cover member 74 has a configuration in which the radiation fin portion 76 is extended to the outside end of the first cover portion 70a of the cover member 70 shown in FIG. The radiation fin portion 76 includes an upper plate 76a extending from the outdoor end of the first cover portion 70a, and vertical radiation plates 76b and 76b projecting downward from the lower surface side of the upper plate 76a. A plurality of fins 76c are formed on the side surface of each heat sink 76b, and the surface area is enlarged. The fins 76c are also formed on the outer side surface of the second cover 70b.

従って、カバー材74では、当該カバー材74や下枠18bに蓄積される熱を放熱フィン部76でより円滑に放熱することができる。これにより、枠体18の温度上昇自体を抑制でき、枠体18の熱による変形をより確実に防止することができる。   Therefore, in the cover member 74, the heat accumulated in the cover member 74 and the lower frame 18b can be dissipated more smoothly by the radiation fin portion 76. Thereby, the temperature rise itself of the frame 18 can be suppressed, and the deformation of the frame 18 due to the heat can be more reliably prevented.

図11は、第4変形例に係るカバー材78を取り付けた樹脂サッシ10の下部の縦断面図である。   FIG. 11 is a longitudinal cross-sectional view of the lower portion of the resin sash 10 to which the cover member 78 according to the fourth modification is attached.

上記したように、図3(B)に示すカバー材12や図6に示すカバー材50では、水切り部32の室外側端面32bに対し、ビス36及びターンナット42を用いて第2カバー部12bを固定している。これに対し、図11に示すカバー材78では、下枠18bの室外側垂直面30に対し、ビス36及びターンナット42を用いて第3カバー部78cを固定する構成となっている。   As described above, in the cover member 12 shown in FIG. 3 (B) and the cover member 50 shown in FIG. 6, the second cover 12b is formed by using the screw 36 and the turn nut 42 with respect to the outside outer end face 32b of the draining portion 32. Is fixed. On the other hand, in the cover member 78 shown in FIG. 11, the third cover portion 78c is fixed to the outdoor vertical surface 30 of the lower frame 18b using the screw 36 and the turn nut 42.

このようなカバー材78は、例えば水切り部32の厚みが薄く、その室外側端面32bに対してビス36及びターンナット42を用いることが困難な構造の枠体18に対して特に有効に用いることができる。   Such a cover member 78 is particularly effectively used for the frame 18 having a structure in which it is difficult to use the screw 36 and the turn nut 42 for the outer end face 32 b with a thin draining portion 32, for example. Can.

図12は、第5変形例に係るカバー材80を取り付けた樹脂サッシ10の下部の縦断面図である。   FIG. 12 is a vertical cross-sectional view of the lower portion of the resin sash 10 to which the cover member 80 according to the fifth modification is attached.

躯体開口部14(図1参照)の室内側方向の厚みが大きな外壁(厚壁)では、図12に示すように、水切り部32の室外側への突出量も大きくなる。そこで、このカバー材80は、図11に示すカバー材78等に比べて、室内外方向の幅がより大きな第1カバー部80aを有し、上記のような厚壁にも円滑に取付可能となっている。   In an outer wall (thick wall) where the thickness in the indoor side direction of the casing opening 14 (see FIG. 1) is large, as shown in FIG. 12, the amount of protrusion of the drainage portion 32 to the outdoor side also becomes large. Therefore, the cover member 80 has a first cover portion 80a having a larger width in the indoor / outdoor direction than the cover member 78 or the like shown in FIG. 11, and can be attached smoothly to such a thick wall as described above. It has become.

図12では、このようなカバー材80として、その第3カバー部78cをビス36及びターンナット42を用いて室外側垂直面30に固定する構成例を図示しているが、カバー材80についても図3(B)に示すカバー材12等と同様に第2カバー部12bを水切り部32の室外側端面32bに対して固定する構造としてもよい。   Although FIG. 12 illustrates a configuration example in which the third cover portion 78c is fixed to the outdoor vertical surface 30 using the screw 36 and the turn nut 42 as such a cover member 80, the cover member 80 is also illustrated. Similar to the cover member 12 shown in FIG. 3B, the second cover portion 12b may be fixed to the outer end surface 32b of the drainage portion 32.

なお、本発明は、上記した実施形態に限定されるものではなく、本発明の主旨を逸脱しない範囲で自由に変更できることは勿論である。   In addition, this invention is not limited to above-described embodiment, Of course, it can change freely in the range which does not deviate from the main point of this invention.

例えば、上記実施形態では、図3に示すようなFIX窓を構成する樹脂サッシ10の枠体18に対してカバー材12等を取り付けた構成を例示したが、上記したように、カバー材12等は開閉窓等を構成する樹脂サッシ10の枠体18に取り付けてもよい。例えば、図13は、テラスドアとして樹脂サッシ10を用いた場合のカバー材12の取付構造の一例を示している。この例では、下枠18bに対して室外側に開閉移動する障子90を有した構成となっている。そして、障子90が閉じられた状態では、その框材92の裏側に第3カバー部12cの一部が隠れる位置関係でカバー材12が取り付けられている。   For example, in the above embodiment, the configuration in which the cover material 12 and the like are attached to the frame 18 of the resin sash 10 constituting the FIX window as illustrated in FIG. 3 is illustrated. May be attached to the frame 18 of the resin sash 10 which constitutes an open / close window or the like. For example, FIG. 13 has shown an example of the attachment structure of the cover material 12 at the time of using the resin sash 10 as a terrace door. In this example, the lower frame 18b is configured to have a shoji 90 that moves open and close to the outdoor side. Then, in a state where the shoji 90 is closed, the cover material 12 is attached to the back side of the base material 92 in a positional relationship in which a part of the third cover portion 12c is hidden.

10,106 樹脂サッシ、12,50,70,74,78,80 カバー材、12a,70a,80a 第1カバー部、12b,70b 第2カバー部、12c,78c 第3カバー部、16 面材、18 枠体、18a 上枠、18b,106a 下枠、18c 縦枠、20 室内側部位、22 室外側部位、30 室外側垂直面、32,108 水切り部、32a 上面、32b 室外側端面、36 ビス、42 ターンナット、44 排水口、46 孔部、52 化粧カバー、54 カバー本体、58 キャップ、68 開口部、72 ブラケット、76 放熱フィン部、90,110 障子、102 入隅部、104 窓   10, 106 resin sash, 12, 50, 70, 74, 78, 80 cover material, 12a, 70a, 80a first cover portion, 12b, 70b second cover portion, 12c, 78c third cover portion, 16 face material, 18 frame body, 18a upper frame, 18b, 106a lower frame, 18c vertical frame, 20 indoor side part, 22 room outer side part, 30 room outer side vertical surface, 32, 108 drainage part, 32a upper surface, 32b room outer side end face, 36 screw , 42 turn nut, 44 drainage port, 46 hole portion, 52 cosmetic cover, 54 cover body, 58 cap, 68 opening portion, 72 bracket, 76 heat radiation fin portion, 90, 110 shoji, 102 incised portion, 104 window

Claims (4)

樹脂製の上枠、下枠及び左右の縦枠で形成された枠体に取り付けられる金属製のカバー材であって、
前記上枠、下枠及び左右の縦枠のうちの少なくとも1つの枠を取付対象枠とし、該取付対象枠から室外側へと突出した室外側部位の見込み面を覆うように、該室外側部位の長手方向に沿って取り付けられるものであり、
前記取付対象枠の室外側垂直面から室外側に向かって延出された水切り部の見込み面を覆う第1カバー部と、
前記水切り部の室外側端面を覆う第2カバー部と、
前記第1カバー部から連続して設けられ、前記室外側垂直面を覆う第3カバー部とを有し、
前記第1カバー部と前記第3カバー部との間の角度が、前記水切り部の見込み面と前記室外側垂直面との間の角度よりも大きく設定されていることを特徴とするカバー材。
A metal cover material attached to a frame formed of a resin upper frame, a lower frame, and left and right vertical frames,
The at least one frame of the upper frame, the lower frame, and the left and right vertical frames is a mounting target frame, and the outdoor side portion is covered so as to cover a prospective surface of the outdoor side portion projecting from the mounting target frame to the outdoor side. Mounted along the longitudinal direction of the
A first cover portion covering a prospective surface of a draining portion extended from the outdoor side vertical surface of the mounting object frame toward the outdoor side;
A second cover portion covering an outer end surface of the drainage portion;
And a third cover portion continuously provided from the first cover portion and covering the outdoor vertical surface.
A cover material, wherein an angle between the first cover portion and the third cover portion is set to be larger than an angle between a prospective surface of the drainage portion and the outdoor vertical surface.
樹脂製の上枠、下枠及び左右の縦枠で形成された枠体に取り付けられる金属製のカバー材であって、
前記上枠、下枠及び左右の縦枠のうちの少なくとも1つの枠を取付対象枠とし、該取付対象枠から室外側へと突出した室外側部位の見込み面を覆うように、該室外側部位の長手方向に沿って取り付けられるものであり、
前記取付対象枠の室外側垂直面から室外側に向かって延出された水切り部の見込み面を覆う第1カバー部と、
前記水切り部の室外側端面を覆う第2カバー部とを有し、
前記取付対象枠の内部に配設されるターンナットと、当該カバー材の外面側から該ターンナットへと螺合されるビスとによって前記取付対象枠に取り付けられるものであり、
当該カバー材の外面に露出した前記ビスを覆う化粧カバーを有することを特徴とするカバー材。
A metal cover material attached to a frame formed of a resin upper frame, a lower frame, and left and right vertical frames,
The at least one frame of the upper frame, the lower frame, and the left and right vertical frames is a mounting target frame, and the outdoor side portion is covered so as to cover a prospective surface of the outdoor side portion projecting from the mounting target frame to the outdoor side. Mounted along the longitudinal direction of the
A first cover portion covering a prospective surface of a draining portion extended from the outdoor side vertical surface of the mounting object frame toward the outdoor side;
And a second cover portion covering an outer end surface of the draining portion;
The mounting object frame is attached to the mounting object frame by a turn nut disposed inside the mounting object frame and a screw which is screwed from the outer surface side of the cover material to the turn nut.
A cover material comprising a cosmetic cover that covers the screw exposed on the outer surface of the cover material.
請求項1又は2に記載のカバー材が取り付けられることを特徴とする樹脂サッシ。 A resin sash to which the cover material according to claim 1 or 2 is attached. 請求項記載のカバー材が取り付けられる樹脂サッシであって、
前記カバー材及び前記化粧カバーの長手方向端部を覆うキャップを前記取付対象枠の前記水切り部の見込み面に取り付けたことを特徴とする樹脂サッシ。
It is a resin sash to which the cover material of Claim 2 is attached, Comprising:
A resin sash characterized in that a cap for covering a longitudinal direction end of the cover material and the decorative cover is attached to a prospective surface of the draining portion of the attachment object frame.
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