JP6430871B2 - Method for producing transdermal administration tape containing basic drug salt - Google Patents
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Description
本発明は、安定な塩基性薬物塩含有経皮投与テープ剤の製造方法に関する。 The present invention relates to a method for producing a stable transdermal administration tape containing a basic drug salt.
医薬品の中には塩基性薬物の塩(塩基性薬物塩)が数多く存在し、当該塩基性薬物塩の経皮吸収性を促進させる手段が種々開発されている。例えば、フマル酸ケトチフェンを含有する経皮投与製剤に酢酸ナトリウムを含有させる技術(特許文献1)、フェンタニルまたはその塩を含有する経皮投与テープ剤に粘着剤と酢酸ナトリウムを配合する技術(特許文献2)、塩基性薬物塩に、酢酸ナトリウム等の有機酸塩を粉体平均粒子径が0.1〜100μmになるように粉砕して配合する技術(特許文献3)が報告されている。 There are many basic drug salts (basic drug salts) in pharmaceuticals, and various means for promoting transdermal absorbability of the basic drug salts have been developed. For example, a technique in which sodium acetate is contained in a transdermal preparation containing ketotifen fumarate (Patent Document 1), and a technique in which an adhesive and sodium acetate are mixed in a transdermal tape containing fentanyl or a salt thereof (Patent Document) 2) A technique (Patent Document 3) in which an organic acid salt such as sodium acetate is pulverized and blended with a basic drug salt so as to have a powder average particle diameter of 0.1 to 100 μm has been reported.
しかしながら、特許文献2に記載のように、塩基性薬物塩の吸収を促進する酢酸ナトリウムの粘着剤中への溶解性が低いため、酢酸ナトリウムの配合量が多いと不均一な製剤となり、粘着性が低下するという問題がある。特許文献3には、そのような酢酸ナトリウムを粘着剤中に均一に分散させるために粒子径を小さくするために粉砕することが必要である旨記載されている。
従って、本発明の課題は、何ら特別な粉砕工程を必要とせず、経皮吸収性に優れ、かつ結晶析出等の問題がない塩基性薬物塩含有経皮投与テープ剤を提供することにある。
However, as described in Patent Document 2, the solubility of sodium acetate that promotes the absorption of basic drug salts in the adhesive is low. There is a problem that decreases. Patent Document 3 describes that in order to uniformly disperse such sodium acetate in the pressure-sensitive adhesive, it is necessary to grind in order to reduce the particle diameter.
Accordingly, an object of the present invention is to provide a transdermal administration tape containing a basic drug salt which does not require any special pulverization step, has excellent transdermal absorbability and has no problems such as crystal precipitation.
そこで本発明者は、塩基性薬物塩を有機溶剤と酢酸ナトリウムの含有液中で溶解又は油状物状態にする際に、少量の水を添加すれば、何ら酢酸ナトリウムの粉砕や粒子径管理を行なわなくても、酢酸ナトリウムが析出したり大きな結晶が残ることがなく、経皮吸収性の良好な経皮投与テープ剤が得られることを見出し、本発明を完成した。 Therefore, the present inventor performed sodium acetate pulverization and particle size control by adding a small amount of water when the basic drug salt is dissolved in an organic solvent and sodium acetate-containing liquid or made into an oily state. The inventors have found that a transdermal administration tape having good transdermal absorbability can be obtained without precipitation of sodium acetate or leaving large crystals even without it, and the present invention has been completed.
すなわち、本発明は、次の〔1〕〜〔7〕を提供するものである。
〔1〕塩基性薬物塩を、水、酢酸ナトリウム及び有機溶剤を含有する液中で溶解又は油状物状態にする工程を含むことを特徴とする塩基性薬物塩含有経皮投与テープ剤の製造方法。
〔2〕酢酸ナトリウムの配合量が、塩基性薬物塩1モルに対して2.5〜3.5モルである〔1〕記載の製造方法。
〔3〕水の添加量が、酢酸ナトリウム1モルに対して4.5〜18.2モルである〔1〕又は〔2〕記載の製造方法。
〔4〕塩基性薬物塩が、クエン酸フェンタニル、塩酸オキシブチニン及びフマル酸ビソプロロールから選ばれるものである〔1〕〜〔3〕のいずれかに記載の製造方法。
〔5〕経皮投与テープ剤の粘着基剤が、ゴム系粘着剤又はアクリル系粘着剤である〔1〕〜〔4〕のいずれかに記載の製造方法。
〔6〕塩基性薬物塩を、水、酢酸ナトリウム及び有機溶剤を含有する液中で溶解又は油状物状態にする工程の後に、当該溶液を脱水する工程を含む〔1〕〜〔5〕のいずれかに記載の製造方法。
〔7〕前記有機溶剤が、流動パラフィン、クロタミトン、酢酸エチル及びトルエンから選ばれる1種又は2種以上である〔1〕〜〔5〕のいずれかに記載の製造方法。
That is, the present invention provides the following [1] to [7].
[1] A method for producing a basic drug salt-containing transdermal administration tape comprising a step of dissolving a basic drug salt in a liquid containing water, sodium acetate and an organic solvent or converting it into an oily state. .
[2] The production method according to [1], wherein the compounding amount of sodium acetate is 2.5 to 3.5 mol per 1 mol of the basic drug salt.
[3] The production method according to [1] or [2], wherein the amount of water added is 4.5 to 18.2 mol with respect to 1 mol of sodium acetate.
[4] The production method according to any one of [1] to [3], wherein the basic drug salt is selected from fentanyl citrate, oxybutynin hydrochloride and bisoprolol fumarate.
[5] The production method according to any one of [1] to [4], wherein the adhesive base of the transdermal administration tape is a rubber adhesive or an acrylic adhesive.
[6] Any one of [1] to [5] including a step of dehydrating the basic drug salt in a solution containing water, sodium acetate and an organic solvent, or after dehydrating the solution. The manufacturing method of crab.
[7] The production method according to any one of [1] to [5], wherein the organic solvent is one or more selected from liquid paraffin, crotamiton, ethyl acetate, and toluene.
本発明方法によれば、酢酸ナトリウムを粉砕機を用いて粉砕したり、更に粉砕した酢酸ナトリウムの粒子径を管理する等の操作を必要とせずに、塩基性薬物塩の経皮吸収性が良好で、かつ酢酸ナトリウムの析出のない、安定な経皮投与テープ剤が得られる。 According to the method of the present invention, the transdermal absorbability of the basic drug salt is good without requiring operations such as pulverizing sodium acetate using a pulverizer and controlling the particle diameter of the pulverized sodium acetate. In addition, a stable transdermal administration tape without precipitation of sodium acetate can be obtained.
本発明の塩基性薬物塩含有経皮投与テープ剤の製造方法は、(a)塩基性薬物塩を、水、酢酸ナトリウム及び有機溶剤を含有する液中で溶解又は油状物状態にする工程(工程(a))を含むことを特徴とする。 The method for producing a basic drug salt-containing transdermal administration tape of the present invention comprises the steps of (a) dissolving a basic drug salt in a liquid containing water, sodium acetate and an organic solvent or converting it into an oily state (process) (A)) is included.
塩基性薬物塩は、経皮投与テープ剤の有効成分であり、塩基性薬物の塩であれば限定されないが、例えばクエン酸フェンタニル、塩酸フルラゼパム、塩酸リルマザホン、酒石酸ブトルファノール、クエン酸ペリソキサール、酒石酸エルゴタミン、メシル酸エルゴタミン、塩酸メタンフェタミン、塩酸メチルフェニデート、塩酸クロルプロマジン、塩酸イミプラミン、塩酸リドカイン、塩酸プロカイン、塩酸オキシブチニン、塩酸チザニジン、塩酸エペリゾン、メシル酸プリジノール、メシル酸ペルゴリド、メシル酸ブロモクリプチン、塩酸トリヘキシフェニジル、塩酸アマンタジン、フマル酸クレマスチン、タンニン酸ジフェンヒドラミン、塩酸ツロブテロール、塩酸プロカテロール、塩酸イソプレナリン、塩酸ドパミン、塩酸ジルチアゼム、塩酸ベラパミル、クエン酸ニカメタート、塩酸トラゾリン、塩酸フルナリジン、塩酸ニカルジピン、塩酸ベニジピン、塩酸エホニジピン、フマル酸ビソプロロール、マレイン酸チモロール、塩酸ジルチアゼム、酒石酸メトプロロール、塩酸プロプラノロール、塩酸アルプレノロール、フマル酸ケトチフェン、塩酸アゼラスチン、メシル酸ベタヒスチン、塩酸ジフェニドール、塩酸オンダンセトロン、塩酸グラニセトロン、塩酸ロピニロール、酢酸クロマジノン、塩酸ブプレノルフィン、塩酸ドネペジル等が挙げられる。このうち、クエン酸フェンタニル、塩酸オキシブチニン及びフマル酸ビソプロロールが好ましく、クエン酸フェンタニルが特に好ましい。 The basic drug salt is an active ingredient of a transdermal tape, and is not limited as long as it is a basic drug salt. Ergotamine mesylate, methamphetamine hydrochloride, methylphenidate hydrochloride, chlorpromazine hydrochloride, imipramine hydrochloride, lidocaine hydrochloride, procaine hydrochloride, oxybutynin hydrochloride, tizanidine hydrochloride, eperisone hydrochloride, pridinol mesylate, pergolide mesylate, bromocriptine mesylate, trihexyphenidyl hydrochloride , Amantadine hydrochloride, clemastine fumarate, diphenhydramine tannate, tulobuterol hydrochloride, procaterol hydrochloride, isoprenaline hydrochloride, dopamine hydrochloride, diltiazem hydrochloride Verapamil hydrochloride, nicamethate citrate, trazoline hydrochloride, flunarizine hydrochloride, nicardipine hydrochloride, benidipine hydrochloride, efonidipine hydrochloride, bisoprolol fumarate, timolol maleate, diltiazem hydrochloride, metoprolol tartrate, propranolol hydrochloride, alprenolol hydrochloride, ketotifen fumarate, azelastine hydrochloride , Betahistine mesylate, diphenidol hydrochloride, ondansetron hydrochloride, granisetron hydrochloride, ropinirole hydrochloride, chromadinone acetate, buprenorphine hydrochloride, donepezil hydrochloride, and the like. Of these, fentanyl citrate, oxybutynin hydrochloride and bisoprolol fumarate are preferred, and fentanyl citrate is particularly preferred.
塩基性薬物塩の使用量は、安定な配合性、経皮吸収性の点から本発明経皮投与テープ製剤の粘着剤層全体の質量に対して0.5〜8質量%が好ましく、1〜8質量%がより好ましく、1〜6質量%がさらに好ましい。 The amount of the basic drug salt used is preferably 0.5 to 8% by mass with respect to the total mass of the pressure-sensitive adhesive layer of the transdermal administration tape preparation of the present invention from the viewpoint of stable compoundability and transdermal absorbability. 8 mass% is more preferable, and 1-6 mass% is further more preferable.
酢酸ナトリウムは、塩基性薬物塩の経皮吸収性を促進するものである。酢酸ナトリウムは一般に、無水和物と3水和物が知られているが、何れでも良い。また、本発明においては、酢酸ナトリウムは特に粉砕や粒子径調整を行う必要がなく、通常の酢酸ナトリウム、すなわち粒子径が100μmを超えるものでも使用することができる。 Sodium acetate promotes the percutaneous absorption of basic drug salts. As sodium acetate, anhydrous and trihydrate are generally known, but any of them may be used. In the present invention, sodium acetate is not particularly required to be pulverized or adjusted in particle size, and ordinary sodium acetate, that is, particles having a particle size exceeding 100 μm can be used.
酢酸ナトリウムの使用量は、塩基性薬物塩の経皮吸収促進作用の点と皮膚刺激等の防止の点から、塩基性薬物塩1モルに対して0.5〜5モルが好ましく、1〜4モルがより好ましく、2.5〜3.5モルがさらに好ましい。 The amount of sodium acetate used is preferably 0.5 to 5 moles per mole of the basic drug salt from the viewpoint of enhancing the transdermal absorption of the basic drug salt and preventing skin irritation and the like. Mole is more preferable, and 2.5 to 3.5 mol is more preferable.
有機溶剤は、テープ剤の粘着性基剤及び塩基性薬物塩を溶解又は油状物状態にさせるものであれば、特に限定されないが、例えば流動パラフィン、トルエン、ヘキサン、シクロヘキサン等の炭化水素系溶剤;酢酸エチル、酢酸ブチル、高級脂肪酸エステル、多価アルコール脂肪酸エステル等のエステル系溶剤;クロタミトン、ジメチルアセトアミド等のアミド系溶剤;テトラヒドロフラン等の環状エーテル系溶剤;アセトン、メチルエチルケトン等のケトン系溶剤等が挙げられる。このうち、炭化水素系溶剤、エステル系溶剤、アミド系溶剤が好ましく、流動パラフィン、酢酸エチル、トルエン、クロタミトン、高級脂肪酸エステル及び多価アルコール脂肪酸エステルから選ばれる1種又は2種以上がより好ましく、流動パラフィン、クロタミトン、酢酸エチル及びトルエンから選ばれる1種又は2種以上の溶剤がさらに好ましい。 The organic solvent is not particularly limited as long as the adhesive base of the tape agent and the basic drug salt are dissolved or made into an oily state. For example, hydrocarbon solvents such as liquid paraffin, toluene, hexane, and cyclohexane; Ester solvents such as ethyl acetate, butyl acetate, higher fatty acid esters, polyhydric alcohol fatty acid esters; amide solvents such as crotamiton and dimethylacetamide; cyclic ether solvents such as tetrahydrofuran; ketone solvents such as acetone and methyl ethyl ketone It is done. Of these, hydrocarbon solvents, ester solvents, amide solvents are preferred, and one or more selected from liquid paraffin, ethyl acetate, toluene, crotamiton, higher fatty acid esters and polyhydric alcohol fatty acid esters are more preferred, One or more solvents selected from liquid paraffin, crotamiton, ethyl acetate and toluene are more preferred.
工程(a)における有機溶剤の使用量は、塩基性薬物塩を溶解又は油状物状態にできる量であれば特に限定されないが、作業性の点から、塩基性薬物塩1質量部に対して、0.5質量部以上が好ましい。 The amount of the organic solvent used in the step (a) is not particularly limited as long as the basic drug salt can be dissolved or converted into an oily state, but from the viewpoint of workability, with respect to 1 part by mass of the basic drug salt, 0.5 parts by mass or more is preferable.
本発明においては、塩基性薬物塩を溶解又は油状物状態にするための媒体中に、有機溶剤及び酢酸エチルに加えて水を使用する点に特徴がある。水を添加しない場合には、粉砕して粒子径を調整した酢酸ナトリウムを使用する必要がある。これに対し、工程(a)において、少量の水を添加することにより、酢酸ナトリウムが析出したり大きな結晶が残ることが抑制でき、かつ粉砕しない酢酸ナトリウムの使用も可能である。
水の添加量は、塗工乾燥工程で障害が発生しない程度に酢酸ナトリウムを溶解することが出来る量であれば、特に限定されないが、塩基性薬物塩溶液の調製効率の点から酢酸ナトリウム1モルに対して水4.5〜18.2モルが好ましく、8.7〜9.5モルがより好ましい。酢酸ナトリウムに対して水が少ないと酢酸ナトリウムを溶解する効率が悪くなる。一方、多いと塩基性薬物塩溶液の脱水を行う場合に長時間を要する。
The present invention is characterized in that water is used in addition to an organic solvent and ethyl acetate in a medium for dissolving a basic drug salt into an oily state. When water is not added, it is necessary to use sodium acetate that has been pulverized to adjust the particle size. On the other hand, by adding a small amount of water in step (a), it is possible to suppress the precipitation of sodium acetate and the remaining of large crystals, and it is possible to use sodium acetate that is not pulverized.
The amount of water added is not particularly limited as long as sodium acetate can be dissolved to such an extent that no trouble occurs in the coating and drying process. However, 1 mol of sodium acetate from the viewpoint of the preparation efficiency of the basic drug salt solution. The water is preferably 4.5 to 18.2 mol, more preferably 8.7 to 9.5 mol. When there is little water with respect to sodium acetate, the efficiency which melt | dissolves sodium acetate will worsen. On the other hand, if it is more, it takes a long time to dehydrate the basic drug salt solution.
また、工程(a)の溶液中には、前記成分に加えて、脱水工程で共沸作用により脱水し易いようにエタノール等の低級アルコールを配合することができる。 Moreover, in addition to the said component, lower alcohols, such as ethanol, can be mix | blended with the solution of a process (a) so that it may be easy to spin-dry | dehydrate by an azeotropic action in a spin-drying | dehydration process.
工程(a)は、塩基性薬物塩を、水、酢酸ナトリウム及び有機溶剤からなる液中で溶解又は油状物状態にすればよく、これらの各成分の添加順序は特に問わない。溶解にあたって、必要により加温してもよく、その加温温度は、60〜100℃が好ましく、さらに70〜90℃がより好ましい。すべての成分が溶解又は油状物状態になったことを確認できればよく、撹拌時間や加温時間は問わない。 In the step (a), the basic drug salt may be dissolved or oiled in a liquid composed of water, sodium acetate and an organic solvent, and the order of addition of these components is not particularly limited. In dissolution, it may be heated if necessary, and the heating temperature is preferably 60 to 100 ° C, more preferably 70 to 90 ° C. It is only necessary to confirm that all the components are dissolved or in an oily state, and the stirring time and heating time are not limited.
次いで、必要に応じて、前記溶液を脱水してもよい(脱水工程)。ただし、塩基性薬物塩を添加せずに、有機溶剤、酢酸ナトリウム及び水を含有する溶液を脱水した場合には、酢酸ナトリウムの結晶が析出する。すなわち、塩基性薬物塩、水、酢酸ナトリウム及び有機溶剤を含有する溶液又は油状液を一度形成させれば(工程(a)を経由すれば)、その後脱水を行っても酢酸ナトリウムの析出は生じない。
脱水工程は、均一な塗工溶液を得ることができる程度に水を除去できれば良い、具体的には、塗工溶液中の固形分100質量部に対して、水の含量が0.25質量部以下、より好ましくは0.2質量部以下に除去できる方法であればよく、例えば溶液を開放下で加温撹拌する方法、減圧下で加温を行いながら撹拌する方法、撹拌を行いながら温風や乾燥気流(空気、窒素等)を吹き付ける方法等により行うことができる。
Next, the solution may be dehydrated as necessary (dehydration step). However, when a solution containing an organic solvent, sodium acetate and water is dehydrated without adding a basic drug salt, crystals of sodium acetate are precipitated. That is, once a solution or oily solution containing a basic drug salt, water, sodium acetate and an organic solvent is formed (via step (a)), sodium acetate is precipitated even after dehydration. Absent.
The dehydration step only needs to remove water to such an extent that a uniform coating solution can be obtained. Specifically, the water content is 0.25 parts by mass with respect to 100 parts by mass of the solid content in the coating solution. In the following, more preferably, it may be a method that can be removed to 0.2 parts by mass or less, for example, a method of heating and stirring the solution in an open state, a method of stirring while heating under reduced pressure, a warm air while stirring. Or a method of blowing a dry airflow (air, nitrogen, etc.).
工程(a)で得られた溶液又は必要に応じて脱水工程を行った溶液は、基剤溶液と混合して塗工溶液とし、得られた塗工溶液を塗工乾燥することにより経皮投与テープ剤が得られる。 The solution obtained in the step (a) or the solution subjected to the dehydration step as necessary is mixed with the base solution to form a coating solution, and the obtained coating solution is coated and dried for transdermal administration. A tape is obtained.
基剤溶液には、粘着基剤が含まれ、その他必要に応じて粘着付与剤、可塑剤、吸収促進剤、溶解剤、酸化防止剤等を配合することができる。 The base solution contains an adhesive base, and a tackifier, a plasticizer, an absorption accelerator, a solubilizer, an antioxidant and the like can be blended as necessary.
粘着基剤としては、ゴム系粘着剤又はアクリル系粘着剤が好ましい。ゴム系粘着剤としては、スチレン・イソプレン・スチレン共重合体(SIS)、ポリイソブチレンゴム(PIB)、イソプレンゴム、スチレン・ブタジエン・スチレン共重合体(SBS)、スチレンブタジエンゴム、シリコーンゴム等が挙げられる。アクリル系粘着剤としては、アクリル酸アルキルエステル等が挙げられる。
粘着基剤の含有量は、粘着剤層全体に対して0.1〜98質量%が好ましく、0.1〜70質量%がより好ましく、0.1〜50質量%がさらに好ましい。
As the adhesive base, a rubber adhesive or an acrylic adhesive is preferable. Examples of rubber adhesives include styrene / isoprene / styrene copolymer (SIS), polyisobutylene rubber (PIB), isoprene rubber, styrene / butadiene / styrene copolymer (SBS), styrene butadiene rubber, and silicone rubber. It is done. Examples of the acrylic pressure-sensitive adhesive include alkyl acrylate esters.
0.1-98 mass% is preferable with respect to the whole adhesive layer, as for content of an adhesive base, 0.1-70 mass% is more preferable, and 0.1-50 mass% is further more preferable.
粘着付与剤としては、ロジン系樹脂、脂環族飽和炭化水素樹脂、脂肪族炭化水素樹脂、テルペン樹脂、マレイン酸樹脂等が挙げられる。可塑剤としては、流動パラフィン、ポリブテン、高級脂肪酸エステル(ミリスチン酸イソプロピル、パルミチン酸イソプロピル、アジピン酸ジイソプロピル、セバシン酸ジエチル等)、トリアセチン、クエン酸トリエチル、スクワラン、スクワレン、植物油(ヒマシ油、ホホバ油、オリーブ油等)等が挙げられる。吸収促進剤としては、高級アルコール(オレイルアルコール、ミリスチルアルコール、ステアリルアルコール等)、高級脂肪酸エステル(ミリスチン酸イソプロピル、パルミチン酸イソプロピル、アジピン酸ジイソプロピル、セバシン酸ジエチル等)、多価アルコール脂肪酸エステル、ポリオキシエチレンアルキルエーテル等が挙げられる。溶解剤としては、N−メチルピロリドン、多価アルコール(プロピレングリコール、グリセリン、ポリエチレングリコール、ブタンジオール等)、クロタミトン等が挙げられる。酸化防止剤としては、ジブチルヒドロキシトルエン(BHT)、ブチルヒドロキシアニソール(BHA)、亜硫酸水素ナトリウム、亜硫酸ナトリウム、アスコルビン酸類等が挙げられる。 Examples of the tackifier include rosin resins, alicyclic saturated hydrocarbon resins, aliphatic hydrocarbon resins, terpene resins, maleic resins, and the like. Plasticizers include liquid paraffin, polybutene, higher fatty acid esters (isopropyl myristate, isopropyl palmitate, diisopropyl adipate, diethyl sebacate, etc.), triacetin, triethyl citrate, squalane, squalene, vegetable oil (castor oil, jojoba oil, Olive oil, etc.). Absorption accelerators include higher alcohols (oleyl alcohol, myristyl alcohol, stearyl alcohol, etc.), higher fatty acid esters (isopropyl myristate, isopropyl palmitate, diisopropyl adipate, diethyl sebacate, etc.), polyhydric alcohol fatty acid esters, polyoxy An ethylene alkyl ether etc. are mentioned. Examples of the solubilizer include N-methylpyrrolidone, polyhydric alcohol (propylene glycol, glycerin, polyethylene glycol, butanediol, etc.), crotamiton and the like. Examples of the antioxidant include dibutylhydroxytoluene (BHT), butylhydroxyanisole (BHA), sodium bisulfite, sodium sulfite, ascorbic acids and the like.
本発明の経皮投与テープ剤は、前記成分を含有する粘着剤層に支持体及びライナーを有する形態とするのが好ましい。支持体としては、ポリエステルフィルムにポリエステル、ポリプロピレン、ポリエチレン等の不織布をラミネートしたものが良い。ライナーとしては、ポリエステルフィルムにシリコーン系又はフッ素系剥離コーティングを施したものが良い。 The transdermal administration tape of the present invention preferably has a form in which a pressure-sensitive adhesive layer containing the above components has a support and a liner. The support is preferably a polyester film laminated with a nonwoven fabric such as polyester, polypropylene, polyethylene or the like. As the liner, a polyester film having a silicone-based or fluorine-based release coating is preferable.
本発明の経皮投与テープ剤は、密封性のある袋に1枚又は複数枚を封入して保存することができる。 One or a plurality of the transdermal administration tapes of the present invention can be stored in a sealed bag.
次に実施例を挙げて本発明を更に説明する。 EXAMPLES Next, an Example is given and this invention is demonstrated further.
(i)製剤試料の作製
表1示した処方A及び処方Bの製剤を調製した。処方Aは実施例1〜3及び比較例1〜3の方法で調製した。処方Bは実施例4及び比較例4の方法で調製した。
但し、比較例2及び比較例4では精製水を添加しなかった。更に、比較例4では酢酸ナトリウム(無水和物)は乳鉢を用いて、粉砕したものを用いた。
(I) Preparation of preparation sample Preparations of formulation A and formulation B shown in Table 1 were prepared. Formulation A was prepared by the methods of Examples 1-3 and Comparative Examples 1-3. Formulation B was prepared by the methods of Example 4 and Comparative Example 4.
However, in Comparative Examples 2 and 4, purified water was not added. Further, in Comparative Example 4, sodium acetate (anhydrous) was pulverized using a mortar.
(ii)基剤溶液
酢酸エチルにSIS、脂環族飽和炭化水素樹脂、流動パラフィン、BHT及びラウリルアルコールを加えて撹拌溶解し、基剤溶液Aとした。
トルエンにSIS、PIB、脂環族飽和炭化水素樹脂、流動パラフィン及びBHTを加えて撹拌溶解し、基剤溶液Bとした。
(Ii) Base solution SIS, alicyclic saturated hydrocarbon resin, liquid paraffin, BHT and lauryl alcohol were added to ethyl acetate and dissolved by stirring to obtain base solution A.
SIS, PIB, alicyclic saturated hydrocarbon resin, liquid paraffin and BHT were added to toluene and dissolved by stirring to obtain a base solution B.
実施例1
流動パラフィンに酢酸ナトリウム(無水和物)(日本合成化学、平均粒子径1400μm以上)及び精製水を加えて撹拌し、酢酸ナトリウムを溶解した。次に、クエン酸フェンタニルを加えて80℃で30分間撹拌した。更に、減圧下で70℃で撹拌し脱水したものを有効成分溶液とした。
基剤溶液Aに有効成分溶液を加えて撹拌し、塗工溶液とした。
次に、シリコーン処理したポリエステルフィルムのシリコーン処理面に、塗工溶液を塗工乾燥した後、支持体をラミネートし、所定の大きさに裁断したものを製剤試料とした。
塗工溶液の塗工量は製剤試料1枚(40cm2)当たりの、クエン酸フェンタニルの量が8mgとなるように調整した。
Example 1
Sodium acetate (anhydrous) (Nippon Synthetic Chemical, average particle size of 1400 μm or more) and purified water were added to liquid paraffin and stirred to dissolve sodium acetate. Next, fentanyl citrate was added and stirred at 80 ° C. for 30 minutes. Furthermore, what was stirred and dehydrated at 70 ° C. under reduced pressure was used as an active ingredient solution.
The active ingredient solution was added to the base solution A and stirred to obtain a coating solution.
Next, the coating solution was coated and dried on the silicone-treated surface of the polyester film subjected to silicone treatment, and then the support was laminated and cut into a predetermined size to obtain a preparation sample.
The coating amount of the coating solution was adjusted so that the amount of fentanyl citrate per preparation sample (40 cm 2 ) was 8 mg.
実施例2
流動パラフィンにクエン酸フェンタニル及び酢酸ナトリウム(無水和物)を添加し、80℃で2時間撹拌した。次に、精製水を加え80℃で撹拌し酢酸ナトリウムを溶解した。更に、減圧下で70℃で撹拌し脱水したものを有効成分溶液とした。
得られた有効成分溶液は実施例1と同様に操作し、製剤試料を得た。
Example 2
Fentanyl citrate and sodium acetate (anhydrous) were added to the liquid paraffin and stirred at 80 ° C. for 2 hours. Next, purified water was added and stirred at 80 ° C. to dissolve sodium acetate. Furthermore, what was stirred and dehydrated at 70 ° C. under reduced pressure was used as an active ingredient solution.
The obtained active ingredient solution was operated in the same manner as in Example 1 to obtain a preparation sample.
実施例3
流動パラフィンに酢酸ナトリウム(無水和物)及び精製水を加えて撹拌し、酢酸ナトリウムを溶解した。次に、クエン酸フェンタニルを加えて80℃で30分間撹拌した。更に、80℃の温風を吹き付けながら撹拌し、脱水したものを有効成分溶液とした。
得られた有効成分溶液は実施例1と同様に操作し、製剤試料を得た。
Example 3
Sodium acetate (anhydrous) and purified water were added to liquid paraffin and stirred to dissolve the sodium acetate. Next, fentanyl citrate was added and stirred at 80 ° C. for 30 minutes. Further, the mixture was stirred while blowing warm air of 80 ° C. and dehydrated to obtain an active ingredient solution.
The obtained active ingredient solution was operated in the same manner as in Example 1 to obtain a preparation sample.
実施例4
クロタミトンに酢酸ナトリウム(無水和物)及び精製水を加えて撹拌し、酢酸ナトリウムを溶解した。次にクエン酸フェンタニルを加えて80℃で30分間撹拌した。更にホットプレート(設定温度110℃)上で加温しながら撹拌し脱水したものを有効成分溶液とした。
基剤溶液Bに有効成分溶液を加えて撹拌し、塗工溶液とした。
得られた塗工溶液は実施例1と同様に操作し、製剤試料を得た。
Example 4
Sodium acetate (anhydrous) and purified water were added to crotamiton and stirred to dissolve sodium acetate. Next, fentanyl citrate was added and stirred at 80 ° C. for 30 minutes. Furthermore, what was stirred and dehydrated while heating on a hot plate (set temperature 110 ° C.) was used as an active ingredient solution.
The active ingredient solution was added to the base solution B and stirred to obtain a coating solution.
The obtained coating solution was operated in the same manner as in Example 1 to obtain a preparation sample.
比較例1
流動パラフィンに酢酸ナトリウム(無水和物)及び精製水を加え撹拌し、酢酸ナトリウムを溶解した。次に、減圧下で70℃で撹拌し脱水した後、クエン酸フェンタニルを加え、80℃で2時間撹拌したものを有効成分溶液とした。
得られた有効成分溶液は実施例1と同様に操作し、製剤試料を得た。
尚、比較例1では脱水処理により酢酸ナトリウムは析出した。この析出物は、クエン酸フェンタニルを加えて撹拌しても、消失しなかった。
Comparative Example 1
Sodium acetate (anhydrous) and purified water were added to liquid paraffin and stirred to dissolve sodium acetate. Next, after dehydrating by stirring at 70 ° C. under reduced pressure, fentanyl citrate was added, and the mixture stirred at 80 ° C. for 2 hours was used as an active ingredient solution.
The obtained active ingredient solution was operated in the same manner as in Example 1 to obtain a preparation sample.
In Comparative Example 1, sodium acetate was precipitated by dehydration. This precipitate did not disappear even when fentanyl citrate was added and stirred.
比較例2
流動パラフィンにクエン酸フェンタニル及び酢酸ナトリウム(無水和物)を添加し80℃で2時間撹拌し有効成分溶液とした。
得られた有効成分溶液は実施例1と同様に操作した。
尚、比較例2では塗工溶液中に酢酸ナトリウムの大きな結晶が分散しており、上手く塗工乾燥を行うことができず、製剤試料を得ることができなかった。
Comparative Example 2
Fentanyl citrate and sodium acetate (anhydrous) were added to liquid paraffin and stirred at 80 ° C. for 2 hours to obtain an active ingredient solution.
The obtained active ingredient solution was operated in the same manner as in Example 1.
In Comparative Example 2, large crystals of sodium acetate were dispersed in the coating solution, so that the coating and drying could not be performed well, and a preparation sample could not be obtained.
比較例3
流動パラフィンに酢酸ナトリウム(無水和物)及び精製水を加えて撹拌し、酢酸ナトリウムを溶解した。次に、クエン酸フェンタニルを加えて80℃で30分間撹拌したものを有効成分溶液とした。
得られた有効成分溶液は実施例1と同様に操作した。
尚、比較例3では有効成分溶液を基剤溶液に添加し撹拌したところ、基剤成分が凝集してしまい、製剤試料を得ることができなかった。
Comparative Example 3
Sodium acetate (anhydrous) and purified water were added to liquid paraffin and stirred to dissolve the sodium acetate. Next, fentanyl citrate was added and stirred for 30 minutes at 80 ° C. to obtain an active ingredient solution.
The obtained active ingredient solution was operated in the same manner as in Example 1.
In Comparative Example 3, when the active ingredient solution was added to the base solution and stirred, the base component was aggregated and a preparation sample could not be obtained.
比較例4
クロタミトンにクエン酸フェンタニル及び粉砕した酢酸ナトリウム(無水和物)を添加し、80℃で2時間撹拌したものを有効成分溶液とした。
得られた有効成分溶液は実施例4と同様に操作し、製剤試料を得た。
Comparative Example 4
Fentanyl citrate and crushed sodium acetate (anhydrate) were added to crotamiton and stirred at 80 ° C. for 2 hours to obtain an active ingredient solution.
The obtained active ingredient solution was operated in the same manner as in Example 4 to obtain a preparation sample.
A.有効成分溶液の評価
有効成分溶液の状態を下記のスコアにしたがって目視評価した。
A. Evaluation of active ingredient solution The state of the active ingredient solution was visually evaluated according to the following score.
また、必要に応じて有効成分溶液及び塗工溶液の状態はデジタルマイクロスコープ(HIROX KH−8700型)を用いて観察した。 Moreover, the states of the active ingredient solution and the coating solution were observed using a digital microscope (HIROX KH-8700 type) as necessary.
B.皮膚透過性試験
雄性ヘアレスマウス7週齢の腹部摘出皮膚を、横型拡散セル(Chem. Pharm. Bull. 37(5) 1404-1406 1989)に装着し、角質層側には所定の製剤試料を適用した。
一方、レシーバー側(真皮層側)には受容液として等張リン酸緩衝液(pH7.4)2.5mLを適用した。
試験中受容液は、32℃に保ち、マグネティックスターラーを用いて撹拌を行った。
所定の時間に受容液1mLを採取し、試料溶液とした。試料溶液採取後、直ちに新しい等張リン酸緩衝液1mLを補液した。
試料溶液中のクエン酸フェンタニルは高速液体クロマトグラフ法により定量し、クエン酸フェンタニルの累積透過量を求めた(μg/cm2)。
B. Skin permeability test Male hairless mice 7 weeks old abdominal excised skin is attached to a horizontal diffusion cell (Chem. Pharm. Bull. 37 (5) 1404-1406 1989), and a prescribed preparation sample is applied to the stratum corneum side. did.
On the other hand, 2.5 mL of isotonic phosphate buffer (pH 7.4) was applied as a receiving solution to the receiver side (dermis layer side).
During the test, the receiving solution was kept at 32 ° C. and stirred using a magnetic stirrer.
1 mL of the receiving solution was collected at a predetermined time and used as a sample solution. Immediately after collecting the sample solution, 1 mL of a new isotonic phosphate buffer was replenished.
Fentanyl citrate in the sample solution was quantified by high performance liquid chromatography, and the cumulative amount of fentanyl citrate permeated was determined (μg / cm 2 ).
C.有効成分溶液の評価 C. Evaluation of active ingredient solutions
D.皮膚透過性試験結果
図6に示す。
D. Results of skin permeability test are shown in FIG.
実施例及び比較例に用いた酢酸ナトリウム(無水和物)の結晶のデジタルマイクロスコープ像を図1に示す。酢酸ナトリウムの結晶は粒子径が100μmを超えるものであることが分かる。
水を加えて酢酸ナトリウムを溶解した後、クエン酸フェンタニルを加えて有効成分溶液を調製した実施例1では、酢酸ナトリウムの結晶の殆ど無い有効成分溶液が得られた(図2)。この有効成分溶液を用いた製剤の皮膚透過性は良好であった。実施例4においても、同様の結果が得られた。
特許文献2記載の実施例5に準じて、流動パラフィンにクエン酸フェンタニル及び酢酸ナトリウムを添加したところ、有効成分溶液中の酢酸ナトリウムの大きな結晶は消失しなかった(図4)。この状態で、基剤溶液に添加した結果、酢酸ナトリウムの大きな結晶が分散した塗工溶液となり、上手く製剤試料を得ることはできなかった(比較例2)。
一方、比較例2の有効成分溶液に精製水を添加すると、酢酸ナトリウムの大きな結晶は消失し(図3)、実施例1と同様の良好な製剤を得ることができた(実施例2)。
水を加えて酢酸ナトリウムを溶解した後、クエン酸フェンタニルを加える前に脱水すると、酢酸ナトリウムは析出した。この酢酸ナトリウムの結晶はクエン酸フェンタニルを加えて撹拌を行っても消失しなかった(比較例1)。この製剤の皮膚透過性は低いものであった。
比較例4では酢酸ナトリウムを粉砕したにもかかわらず、有効成分溶液中に酢酸ナトリウムの細かい結晶が残った。この結晶は、基剤溶液を加えても消失しなかった(図5)。
比較例4と同じ処方(固形分)を、本発明の方法で調製した実施例4では、粉砕を行っていない酢酸ナトリウムを用いても、有効成分溶液中に結晶は認められず、塗工溶液中でも同様であった。
水を加えて酢酸ナトリウムの結晶を溶解処理する、本発明の製造方法は、従前の技術よりも結晶の無い塗工溶液を得ることが出来る。この技術は、塗工溶液の単位面積当たりの塗工量が少ない、即ち塗工クリアランスの小さい貼付剤の製造では特に有用である。
The digital microscope image of the crystal | crystallization of the sodium acetate (anhydrate) used for the Example and the comparative example is shown in FIG. It can be seen that the crystals of sodium acetate have a particle diameter exceeding 100 μm.
In Example 1 in which water was added to dissolve sodium acetate and then fentanyl citrate was added to prepare an active ingredient solution, an active ingredient solution having almost no sodium acetate crystals was obtained (FIG. 2). The skin permeability of the preparation using this active ingredient solution was good. Similar results were obtained in Example 4.
When fentanyl citrate and sodium acetate were added to liquid paraffin according to Example 5 described in Patent Document 2, large crystals of sodium acetate in the active ingredient solution did not disappear (FIG. 4). In this state, as a result of adding to the base solution, a coating solution in which large crystals of sodium acetate were dispersed was obtained, and a preparation sample could not be successfully obtained (Comparative Example 2).
On the other hand, when purified water was added to the active ingredient solution of Comparative Example 2, large crystals of sodium acetate disappeared (FIG. 3), and a good preparation similar to Example 1 could be obtained (Example 2).
After adding water to dissolve sodium acetate and dehydrating before adding fentanyl citrate, sodium acetate precipitated. The crystals of sodium acetate did not disappear even when fentanyl citrate was added and stirred (Comparative Example 1). The skin permeability of this preparation was low.
In Comparative Example 4, although sodium acetate was pulverized, fine crystals of sodium acetate remained in the active ingredient solution. These crystals did not disappear even when the base solution was added (FIG. 5).
In Example 4 where the same formulation (solid content) as Comparative Example 4 was prepared by the method of the present invention, no crystals were observed in the active ingredient solution even when sodium crushed sodium acetate was used, and the coating solution It was the same among them.
The production method of the present invention, in which water is added to dissolve the crystals of sodium acetate, can provide a coating solution having no crystals compared to the prior art. This technique is particularly useful in the production of a patch having a small coating amount per unit area of the coating solution, that is, having a small coating clearance.
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