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JP6431503B2 - Method for producing cooked noodles - Google Patents
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JP6431503B2 - Method for producing cooked noodles - Google Patents

Method for producing cooked noodles Download PDF

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JP6431503B2
JP6431503B2 JP2016100234A JP2016100234A JP6431503B2 JP 6431503 B2 JP6431503 B2 JP 6431503B2 JP 2016100234 A JP2016100234 A JP 2016100234A JP 2016100234 A JP2016100234 A JP 2016100234A JP 6431503 B2 JP6431503 B2 JP 6431503B2
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noodles
noodle
producing cooked
cooked noodles
water
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JP2017205068A (en
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康正 川手
康正 川手
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NISSEY DELICA CORP.
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Description

本発明は、コンビニエンスストア等において提供される調理麺の製造方法に関し、特に、一定期間経過した後にも食感が劣化することなく食に供することができるようにした調理麺の製造方法に関する。 The present invention relates to a method for producing cooked noodles provided at convenience stores and the like, and more particularly, to a method for producing cooked noodles that can be used for food without deterioration of the texture even after a certain period of time.

コンビニエンスストア等において提供される調理麺においては、製造後一定期間経過後に食されるのが通常である。この場合、麺が柔らかくなり、食感が劣化してしまうという問題点があった。   In cooked noodles provided at convenience stores and the like, they are usually eaten after a certain period of time has elapsed since manufacture. In this case, there is a problem that the noodles become soft and the texture deteriorates.

このような問題点を解決するために、従来、特許文献1に開示された「冷麺類及びその製造方法」が知られている。   In order to solve such problems, conventionally, “cold noodles and a method for producing the same” disclosed in Patent Document 1 are known.

この、特許文献1に開示された「冷麺類及びその製造方法」は、原料粉として小麦粉を主原料として用い、これにエーテル化澱粉とアルギン酸を配合したものに、練水を加えて混合し、真空下で押出し又は混練し、麺線とした後、カルシウムを含む茹で液にて一般的な調理麺よりもやや高い水分含量になるように茹でることで、上記問題点を解決したものである。   This `` cold noodles and method for producing the same '' disclosed in Patent Document 1 uses wheat flour as a raw material as a main raw material, and is mixed with etherified starch and alginic acid added thereto with mixing water, After extruding or kneading under vacuum to make a noodle string, the above problems are solved by boiling with calcium-containing boil so that the water content is slightly higher than that of general cooked noodles.

特開2013−183688号公報JP 2013-183688 A

しかしながら、特許文献1に開示された「冷麺類及びその製造方法」は、
1)エーテル化澱粉とアルギン酸を配合したものを用いる
2)カルシウムを含む茹で液で茹でる
ことを必須の構成としており、これらの構成がないと、時間が経過するに従って、麺が柔らかくなり、満足すべき食感を得ることができなかった。
However, “cold noodles and method for producing the same” disclosed in Patent Document 1
1) Use a blend of etherified starch and alginic acid 2) Boil with calcium-containing boiled liquid is an essential component, and without these components, the noodles will become soft and satisfactory over time I couldn't get the right texture.

そこで、本発明は、簡単な構成で、一定期間経過した後にも食感が劣化することなく食に供することができるようにした調理麺の製造方法を提供することを目的とする。 Therefore, an object of the present invention is to provide a method for producing cooked noodles that has a simple configuration and can be used for food without deterioration of texture even after a certain period of time has elapsed.

上記の目的を達成するため、請求項1の発明の調理麺の製造方法は、澱粉を含む麺原料粉体に92度C以上の熱湯を加えるとともに、ゲージ圧で98kPa以上の高真空下で練り上げて麺生地を生成し、該生成された麺生地から麺を製麺して、該製麺された麺を茹で上げた後パック詰めしたことを特徴とする。 To achieve the above object, a method of producing cooked noodles of the first aspect of the present invention is Rutotomoni added hot water above 92 ° C to noodle material powder comprising starch, a high vacuum of more than 98kPa gauge pressure A noodle dough is produced by kneading, noodles are produced from the produced noodle dough, the noodles produced are boiled and then packed.

請求項2の発明は、請求項1の発明において、前記麺原料粉体は、30%以上の蕎麦粉が含まれていることを特徴とする。 The invention of claim 2 is characterized in that, in the invention of claim 1 , the noodle raw material powder contains 30% or more buckwheat flour.

請求項3の発明の調理麺の製造方法は、澱粉を含む麺原料粉体に92度C以上の熱湯を加える工程と、前記熱湯が加えられた麺原料粉体をゲージ圧で98kPa以上の高真空下で練り上げて麺生地を生成する工程と、前記生成された麺生地から麺を製麺する工程と、前記製麺された麺を茹で上げる工程と、前記茹で上げた麺をパック詰めする工程と、を含むことを特徴とする。 According to a third aspect of the present invention, there is provided a method for producing cooked noodles comprising a step of adding hot water of 92 ° C. or higher to a noodle raw material powder containing starch, and a high n A step of producing a noodle dough by kneading under vacuum, a step of making noodles from the generated noodle dough, a step of boiling the noodles made of noodles, and a step of packing the noodles boiled up It is characterized by including these.

本発明によれば、澱粉を含む麺原料粉体に92度C以上の熱湯を加えるとともに、ゲージ圧で98kPa以上の高真空下で練り上げて麺生地を生成し、該生成された麺生地から麺を製麺して、該製麺された麺を茹で上げた後パック詰めするように構成したので、簡単な構成により一定時間経過した後にも食感が劣化することなく食に供することができるという調理麺の製造方法を提供することができる。 According to the present invention, Rutotomoni added hot water above 92 ° C to noodle material powder comprising starch, to produce a noodle dough kneaded in a high vacuum of more than 98kPa gauge pressure, from noodle dough, which is the product The noodles are made into noodles, and the noodles made with noodles are boiled and then packed into packs, so that even after a lapse of a certain period of time with a simple structure, the texture can be served without deterioration. A method for producing cooked noodles can be provided.

図1は、本発明に係る調理麺の製造方法の一実施例を説明するフローチャートである。FIG. 1 is a flowchart for explaining an embodiment of a method for producing cooked noodles according to the present invention. 図2は、本に係る調理麺の製造方法に関し、練水として熱湯を用いた場合と通常の練水を用いた場合との破断強度を比較したグラフである。FIG. 2 is a graph comparing the breaking strengths when hot water is used as the kneaded water and when normal kneaded water is used in the method for producing cooked noodles according to the present invention. 図3は、本実施例に係る調理麺の製造方法に関し、練水として熱湯を用いた場合と通常の練水を用いた場合との組成変化を比較する電子顕微鏡写真である。FIG. 3 is an electron micrograph comparing the composition change between the case where hot water is used as the kneaded water and the case where normal kneaded water is used in the method for producing cooked noodles according to the present example. 図4は、本実施例に係る調理麺の製造方法に関し、高真空下で練り上げた場合と通常真空下で練り上げた場合との破断強度を比較したグラフである。FIG. 4 is a graph comparing the breaking strength between the case of kneading under a high vacuum and the case of kneading under a normal vacuum in relation to the method for producing cooked noodles according to this example. 図5は、本実施例に係る調理麺の製造方法に関し、高真空下で練り上げた場合と通常真空下で練り上げた場合との生地密度を比較したグラフである。FIG. 5 is a graph comparing the dough density when kneaded under a high vacuum and when kneaded under a normal vacuum with respect to the method for producing cooked noodles according to this example.

以下、本発明を実施するための実施例について、添付した図面を参照しながら詳細に説明する。   Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the accompanying drawings.

なお、以下に示す実施例において、練水に使用する「熱湯」とは、92度C以上の温度のものであり、「高真空」とは、真空度が98kPa(ここでは、大気圧を「0」としたゲージ圧を用い、「−」は省略している)以上の高真空である。   In the examples shown below, “hot water” used for the kneaded water is one having a temperature of 92 ° C. or higher, and “high vacuum” means a vacuum degree of 98 kPa (here, the atmospheric pressure is “ A gauge pressure of “0” is used, and “−” is omitted).

また、この実施例では、調理麺として、ざる蕎麦等の蕎麦麺を想定しているので、「麺原料粉体」としては、30%以上の蕎麦粉が含まれているものを使用した。   Further, in this example, soba noodles such as zaru soba are assumed as cooking noodles, so that “noodle raw material powder” containing 30% or more of soba flour was used.

さて、この実施例の調理麺の製造方法においては、
1)練水として熱湯を使用する
2)麺原料粉体の練り上げは、高真空下で行う
ことに特徴がある。
Now, in the method for producing cooked noodles of this embodiment,
1) Use hot water as the kneading water 2) The noodle raw material powder is kneaded under high vacuum.

すなわち、従来の調理麺の製造方法においては、練水として、15度C程度のものを用いていたが、この実施例では、練水として、92度Cの熱湯を用いる。ここで、92度Cの熱湯を用いる理由は、この練り上げの過程で、麺原料粉体に含まれる澱粉の一部を糊化膨潤して、生成される調理麺の硬さ、粘りを増大させるためである。   That is, in the conventional method for producing cooked noodles, about 15 ° C. was used as the kneading water, but in this embodiment, 92 ° C. hot water is used as the kneading water. Here, the reason for using hot water of 92 ° C. is that, during this kneading process, a portion of the starch contained in the noodle raw material powder is gelatinized and swollen to increase the hardness and stickiness of the produced cooked noodle. Because.

また、従来の調理麺の製法においては、練り上げ過程で真空を用いていても、その真空度は94kPa程度であったが、この実施例では、従来用いられていない、98kPaの高真空下で麺原料粉体の練り上げを行う。ここで、98kPaの高真空下で麺原料粉体の練り上げを行う理由は、この練り上げの過程で、生成される生地密度を大きくし、生成される調理麺の硬さ、粘りを増大させるためである。   Further, in the conventional method for producing cooked noodles, even when vacuum is used in the kneading process, the degree of vacuum is about 94 kPa, but in this example, noodles under a high vacuum of 98 kPa, which is not conventionally used, are used. The raw material powder is kneaded. Here, the reason for kneading the noodle raw material powder under a high vacuum of 98 kPa is to increase the density of the dough produced in this kneading process and increase the hardness and stickiness of the cooked noodles produced. is there.

図1は、本発明に係る調理麺およびその製造方法の一実施例を説明するフローチャートである。   FIG. 1 is a flowchart for explaining an embodiment of cooked noodles and a method for producing the same according to the present invention.

この実施例では、練水として92度Cの熱湯を用いて、麺生地の硬さ、粘りを増大させるために、例えば、30%以上の蕎麦粉が含まれており、かつ澱粉を含む小麦粉等が加えられたものを麺原料粉体として用いる。   In this example, in order to increase the hardness and stickiness of the noodle dough using 92 ° C hot water as the kneading water, for example, wheat flour containing 30% or more buckwheat flour and containing starch, etc. Is used as noodle raw material powder.

まず、この澱粉を含む麺原料粉体に92度Cの熱湯を適量加える(ステップ101)。そして、この熱湯を加えた麺原料粉体を98kPaの高真空下で練り上げて麺生地を生成する(ステップ102)。この高真空下で麺原料粉体を練り上げる装置としては、周知の真空練り上げ装置を改良することにより実現できる。   First, a suitable amount of hot water at 92 ° C. is added to the noodle raw material powder containing the starch (step 101). Then, the noodle raw material powder to which hot water is added is kneaded under a high vacuum of 98 kPa to produce a noodle dough (step 102). An apparatus for kneading noodle raw material powder under this high vacuum can be realized by improving a known vacuum kneading apparatus.

次に、この生成した麺生地から麺を製麺する(ステップ103)。この麺の製麺も周知の製麺機械を用いることができる。   Next, noodles are made from the generated noodle dough (step 103). A well-known noodle making machine can be used for the noodle making.

その後、この生成した麺を所定時間で茹で上げ(ステップ104)、所望のパックに詰める(ステップ105)ことにより、この調理麺の製造を終了する。   Thereafter, the produced noodles are boiled for a predetermined time (step 104) and packed in a desired pack (step 105), thereby completing the production of the cooked noodles.

図2は、本実施例に係る調理麺およびその製造方法に関し、練水として熱湯(92度C)を用いた場合と通常の練水(15度C)を用いた場合との破断強度(硬さ、粘り)を比較したグラフである。なお、この比較においては、麺を茹でてから、1日経過した麺の破断強度(硬さ、粘り)を比較している。   FIG. 2 relates to cooked noodles and a method for producing the same according to the present example, and the breaking strength (hardness) when hot water (92 ° C.) is used as the kneaded water and when normal kneaded water (15 ° C.) is used. This is a graph comparing the stickiness). In this comparison, the breaking strength (hardness, stickiness) of the noodles that have passed for one day after boiling the noodles is compared.

図2から明らかなように、練水として92度Cの熱湯を用いると、通常の練水(15度C)を用いた場合と比較して、麺の硬さ、粘りは明らかに大きな値が維持されていることが解かる。   As is apparent from FIG. 2, when hot water of 92 ° C. is used as the kneading water, the noodles have a significantly higher hardness and stickiness than when using normal kneading water (15 ° C.). You can see that it is maintained.

図3(A)、(B)は、本実施例に係る調理麺の製造方法に関し、練水として熱湯(92度C)を用いた場合と通常の練水(15度C)を用いた場合との組成変化を比較する電子顕微鏡写真(1000倍)である。なお、この比較においては、練水として熱湯(92度C)を用いた場合と通常の練水(15度C)を用いた場合とでミキシングして3分後の生地を電子顕微鏡写真で比較した。 3 (A) and 3 (B) relate to a method for producing cooked noodles according to the present embodiment, when hot water (92 ° C) is used as the kneaded water and when normal kneaded water (15 ° C) is used. It is an electron micrograph (1000 times) which compares a composition change with these. In this comparison, the dough after 3 minutes after mixing with hot water (92 degrees C) and normal water (15 degrees C) as the mixing water is compared with an electron micrograph. did.

図3(A)から明らかなように、練水として92度Cの熱湯を用いると、澱粉が矢印で示すように一部糊化膨潤しているものがみられ、これが麺の硬さ、粘りを増大、維持した理由であると考えられる。   As is clear from FIG. 3 (A), when 92 ° C. hot water is used as the kneaded water, starch is partly swollen as shown by the arrows, which indicates the hardness and stickiness of the noodles. It is thought that this is the reason for increasing and maintaining

図4は、本実施例に係る調理麺の製造方法に関し、高真空下(98kPa)で練り上げた場合と通常真空下(94kPa)で練り上げた場合との破断強度を比較したグラフであり、図5は、本実施例に係る調理麺およびその製造方法に関し、高真空下で練り上げた場合と通常真空下で練り上げた場合との麺生地密度を比較したグラフである。なお、図4に示す比較においては、麺を茹でてから、1日経過した麺の破断強度(硬さ、粘り)を比較している。 FIG. 4 is a graph comparing the breaking strength between the case where it is kneaded under high vacuum (98 kPa) and the case where it is kneaded under normal vacuum (94 kPa), with regard to the method for producing cooked noodles according to this example. These are the graphs which compared the noodle dough density with the case where it knead | mixes under a high vacuum and the case where it knead | mixes normally under a vacuum regarding the cooking noodle which concerns on a present Example, and its manufacturing method. In the comparison shown in FIG. 4, the breaking strength (hardness, stickiness) of the noodles that have passed one day after boiling the noodles is compared.

図5に示すように、高真空下(98kPa)で練り上げた場合は、通常真空下(94kPa)で練り上げた場合に比較して、麺生地密度は高くなり、また、図4から明らかなように、高真空下(98kPa)で練り上げた場合は、通常真空下(94kPa)で練り上げた場合に比較して、麺の硬さ、粘りは大きな値が維持されていることが解かる。   As shown in FIG. 5, when kneaded under high vacuum (98 kPa), the noodle dough density is higher than when kneaded under normal vacuum (94 kPa), and as is clear from FIG. It can be seen that when kneaded under high vacuum (98 kPa), the hardness and stickiness of the noodles are maintained at higher values than when kneaded under normal vacuum (94 kPa).

なお、本発明は上述の実施例に限定されるものではなく、本発明の技術的思想の範囲内であれば、当業者の通常の創作能力によって多くの変形が可能である。例えば、本発明は、ざる蕎麦等の蕎麦麺に適用できるだけなく、パスタ等の麺類にも同様に適用できる。
It should be noted that the present invention is not limited to the above-described embodiments, and many modifications can be made by the ordinary creation ability of those skilled in the art within the scope of the technical idea of the present invention. For example, the present invention can be applied not only to soba noodles such as soba noodles but also to noodles such as pasta.

Claims (2)

コンビニエンスストア等で販売され、製造してから一定時間経過後に食される調理麺の製造方法であって、
澱粉を含む麺原料粉体に92度C以上の熱湯を加えるとともに、ゲージ圧で98kPa以上の高真空下で練り上げて麺生地を生成し、
該生成された麺生地から麺を製麺して、該製麺された麺を茹で上げた後パック詰めしたことを特徴とする調理麺の製造方法
A method for producing cooked noodles that are sold at convenience stores, etc.
Rutotomoni added hot water above 92 ° C to noodle material powder comprising starch and kneaded under a high vacuum of more than 98kPa gauge pressure produces a noodle dough,
A method for producing cooked noodles , wherein noodles are made from the generated noodle dough, the noodles made from the noodles are boiled and then packed .
前記麺原料粉体は、30%以上の蕎麦粉が含まれていることを特徴とする請求項1に記載の調理麺の製造方法The method for producing cooked noodles according to claim 1, wherein the noodle raw material powder contains 30% or more buckwheat flour.
JP2016100234A 2016-05-19 2016-05-19 Method for producing cooked noodles Expired - Fee Related JP6431503B2 (en)

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