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JP6433364B2 - Particle leveling device - Google Patents
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JP6433364B2 - Particle leveling device - Google Patents

Particle leveling device Download PDF

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JP6433364B2
JP6433364B2 JP2015074717A JP2015074717A JP6433364B2 JP 6433364 B2 JP6433364 B2 JP 6433364B2 JP 2015074717 A JP2015074717 A JP 2015074717A JP 2015074717 A JP2015074717 A JP 2015074717A JP 6433364 B2 JP6433364 B2 JP 6433364B2
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ingredients
transport path
conveyor
drying
conveying
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JP2016193787A (en
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亜貴 佐古
亜貴 佐古
耕平 野村
耕平 野村
康宏 若尾
康宏 若尾
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Nissin Foods Holdings Co Ltd
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Description

本発明は、具材を複数のベルトコンベアにより乾燥装置内へ搬送する搬送装置に関するものである。   The present invention relates to a conveying apparatus that conveys ingredients into a drying apparatus by a plurality of belt conveyors.

熱湯を注加することで湯戻しして喫食する即席麺や即席味噌汁には、それぞれ乾燥麺塊や粉末味噌と一緒に、熱湯によって湯戻し可能な乾燥具材(かやく)が添付されているものが多い。具材は、原料を適宜加工した後、これを熱風乾燥、フライ乾燥、凍結乾燥等の乾燥手段によって乾燥したものが一般的である。熱湯によって湯戻し可能な乾燥具材の製造方法に関する技術は、以下の特許文献1、2が知られている。   Instant noodles and instant miso soup that are reconstituted by pouring hot water and dried miso soup are accompanied by dried noodle chunks and powdered miso, along with dry ingredients that can be reconstituted with hot water. There are many things. Ingredients are generally prepared by appropriately processing a raw material and then drying it by a drying means such as hot air drying, fly drying, freeze drying and the like. The following Patent Documents 1 and 2 are known as techniques relating to a method for producing a drying tool that can be reconstituted with hot water.

特許文献1には、卵黄粉末、澱粉および膨張剤を混合して粉体混合物を調製し、粉体混合物に水または調味液で加水/混練して小塊状とし、蒸煮し、冷却し、次いで熱風乾燥して、熱風乾燥スクランブルエッグを製造する技術が開示され、乾燥には流動層造粒機等を用い、水分包含量を約5%以下にまで乾燥させることが保水性、保形性等の点から好ましいこと、乾燥の温度、時間は、例えば40℃、80分間の低温での長時間乾燥から、85℃、30分間の高温での短時間乾燥まで可能であるが、復元性・食感を考慮すると、比較的低温の40〜60℃で80〜60分間とすることが好適であることについても記載されている。   In Patent Document 1, an egg yolk powder, starch and a swelling agent are mixed to prepare a powder mixture, and the powder mixture is hydrated / kneaded with water or seasoning liquid to form a small lump, steamed, cooled, and then heated with hot air A technique for producing a hot-air dried scrambled egg by drying is disclosed. For drying, a fluidized bed granulator or the like is used, and it is possible to dry the water content to about 5% or less. What is preferable from the point is that drying temperature and time can be from, for example, long-time drying at a low temperature of 40 ° C. and 80 minutes to short-time drying at a high temperature of 85 ° C. and 30 minutes. In view of the above, it is also described that it is preferable that the temperature is set at a relatively low temperature of 40 to 60 ° C. for 80 to 60 minutes.

また、特許文献2には、原料野菜(野菜の種類や厚み等に応じて適宜サイズに調製しておく)を蒸煮処理した後に乾燥して乾燥野菜を製造する技術が開示され、乾燥処理では、即席食品の具材において通常使用される乾燥技術、すなわち、熱風乾燥、フライ乾燥、凍結乾燥等各種の乾燥方法が用いられること、熱風乾燥では、棚型又はコンベア移送型等の乾燥庫で50〜120℃程度の熱風を当てて乾燥する方法が用いられることについても記載されている。   Patent Document 2 discloses a technique for producing a dried vegetable by steaming a raw vegetable (prepared to an appropriate size according to the type and thickness of the vegetable), and in the drying process, Various drying methods such as hot air drying, fly drying, freeze drying, etc. are used in the ingredients of instant foods. In hot air drying, it is 50 to 50 in a drying cabinet such as a shelf type or a conveyor transfer type. It is also described that a method of drying by applying hot air of about 120 ° C. is used.

しかしながら、特許文献1、2には、ベルトコンベアにより搬送される具材を、乾燥装置によって効率よく乾燥させるという観点からの工夫はなされていない。   However, Patent Documents 1 and 2 are not devised from the viewpoint of efficiently drying the material conveyed by the belt conveyor by a drying device.

特開2000−262248号公報JP 2000-262248 A

特開2012−50413号公報JP 2012-50413 A

本発明は、具材の搬送工程を利用して、乾燥装置による乾燥に適した厚さを有する具材の層を形成することを目的とするものである。   An object of the present invention is to form a layer of ingredients having a thickness suitable for drying by a drying device, using an ingredient conveying step.

本発明は、設置高、および搬送速度が異なる複数のコンベアと、具材をコンベアの幅方向に分散させ、かつ具材の層を一定の高さ以下に制限する、1つまたは複数の整流部材を組み合わせることで、乾燥装置に適した具材の層を形成するものである。   The present invention relates to a plurality of conveyors having different installation heights and transport speeds, and one or a plurality of rectifying members that disperse the ingredients in the width direction of the conveyor and limit the layers of the ingredients to a certain height or less. Are combined to form a layer of ingredients suitable for a drying apparatus.

本発明によれば、具材に損傷や乾燥むらを生じさせることなく、乾燥装置による具材乾燥処理の生産性を向上させるができる。   ADVANTAGE OF THE INVENTION According to this invention, productivity of the material drying process by a drying apparatus can be improved, without producing damage and drying unevenness to a material.

図1は、具材を搬送する搬送装置および乾燥装置の平面図である。FIG. 1 is a plan view of a conveying device and a drying device for conveying ingredients. 図2は 具材を搬送する搬送装置および乾燥装置の横断面図である。FIG. 2 is a cross-sectional view of a conveying device and a drying device for conveying ingredients. 図3は 具材を搬送する搬送装置の斜視図である。FIG. 3 is a perspective view of a transport device for transporting ingredients. 図4は 複数の直線状外壁により構成される整流部材の平面図である。FIG. 4 is a plan view of a rectifying member constituted by a plurality of linear outer walls.

以下、本発明の実施の形態について説明する。なお、本発明は以下の実施の形態に限定されるものではない。図1は、本発明の具材を搬送する搬送装置および乾燥装置の平面図であり、図2は、具材を搬送する搬送装置および乾燥装置の横断面図であり、図3は、具材を搬送する搬送装置の斜視図である。   Embodiments of the present invention will be described below. Note that the present invention is not limited to the following embodiments. FIG. 1 is a plan view of a transport device and a drying device for transporting ingredients according to the present invention, FIG. 2 is a cross-sectional view of the transport device and the drying device for transporting ingredients, and FIG. It is a perspective view of the conveying apparatus which conveys.

図1ないし3において、搬送装置1によって搬送され、乾燥装置7によって熱風乾燥される具材8の例としては、例えば、卵黄粉末、澱粉および膨張剤を混合して粉体混合物を調製し、粉体混合物に水または調味液で加水/混練して小塊状とし、蒸煮し、冷却した粒子状の具材が考えられるが、乾燥装置により熱風乾燥可能な具材であれば、いかなる具材であっても構わない。   1 to 3, examples of the ingredients 8 that are conveyed by the conveying device 1 and dried by hot air by the drying device 7 include, for example, a mixture of egg yolk powder, starch, and an expanding agent to prepare a powder mixture, It is possible to use particulate ingredients that have been added to the body mixture with water or seasoning to form a small lump, steamed, and cooled, but any ingredients that can be dried with hot air using a drying device can be used. It doesn't matter.

本発明における搬送装置1は、図示しない投入口より具材8が投入される第1のコンベア2と、第1のコンベア2よりも低い位置に設置され、第1のコンベア2の終端より落下する具材8を受け取り、下流へ搬送する第2のコンベア3と、第2のコンベア3上に設けられ、搬送される具材8をコンベアの幅方向に分散させ、かつ第2のコンベア3との間の間隙を通過する具材の層を第1の高さ以下に制限する第1の整流部材5と、第2のコンベア3よりもさらに低い位置に設置され、第2のコンベア3の終端より落下する具材8を受け取り、下流へ搬送する第3のコンベア4より構成される。また、第3のコンベア4上には、第3のコンベア4によって搬送される具材8をコンベアの幅方向に分散させ、第3のコンベア4との間の間隙を通過する具材の層を第2の高さ以下に制限する第2の整流部材6がさらに設けられている。   The conveying device 1 according to the present invention is installed at a position lower than the first conveyor 2 into which the ingredients 8 are introduced from an insertion port (not shown) and the first conveyor 2, and falls from the end of the first conveyor 2. The second conveyor 3 that receives the material 8 and conveys it downstream, and the material 8 that is provided on the second conveyor 3 and is distributed in the width direction of the conveyor, and the second conveyor 3 The first rectifying member 5 that restricts the layer of ingredients passing through the gap between the first height and the second height is lower than the second conveyor 3, and the end of the second conveyor 3 It comprises a third conveyor 4 that receives the falling ingredients 8 and conveys them downstream. In addition, on the third conveyor 4, the ingredients 8 conveyed by the third conveyor 4 are dispersed in the width direction of the conveyor, and a layer of ingredients passing through the gap between the third conveyor 4 is provided. There is further provided a second rectifying member 6 that is limited to the second height or less.

第1の整流部材5と第2の整流部材6は、図3に示すように、所定の高さを有するV字型の外壁を備えているため、各コンベアにより搬送される具材8は、V字型の外壁によってコンベアの幅方向へ分散される。また、各整流部材と各コンベアの間には間隙が設けられているため、外壁より下方にある具材8は、各間隙を通過して下流へ搬送される。なお、V字型外壁を構成する左右の外壁を、コンベアの中心軸に対して左右対称に配置した場合、左右の外壁同士がなす角度は45°から180°の範囲に設定することができるが、90°から110°の範囲とすることが好適である。また、図4に示すように、第1の整流部材5と第2の整流部材6のそれぞれを、互いに平行な複数の直線状の外壁によって構成することも可能である。   As shown in FIG. 3, the first rectifying member 5 and the second rectifying member 6 have a V-shaped outer wall having a predetermined height, so that the ingredients 8 conveyed by each conveyor are Dispersed in the width direction of the conveyor by the V-shaped outer wall. In addition, since a gap is provided between each rectifying member and each conveyor, the ingredient 8 below the outer wall passes through each gap and is conveyed downstream. When the left and right outer walls constituting the V-shaped outer wall are arranged symmetrically with respect to the central axis of the conveyor, the angle formed by the left and right outer walls can be set in a range of 45 ° to 180 °. , 90 ° to 110 ° is preferable. Moreover, as shown in FIG. 4, each of the 1st rectification member 5 and the 2nd rectification member 6 can also be comprised with the some linear outer wall parallel to mutually.

搬送装置1の下流には乾燥装置7が設けられているため、搬送装置1の第3のコンベア4により具材8を搬送しながら、所定時間、熱風乾燥することができる。   Since the drying device 7 is provided downstream of the transport device 1, the hot air can be dried for a predetermined time while the material 8 is transported by the third conveyor 4 of the transport device 1.

ここで、具材8の搬送プロセスを以下に示す。投入された具材8は、第1のコンベア2によって搬送速度Vで下流へ搬送され、第1のコンベア2の終端から、第1のコンベア2の搬送方向に対して直交方向、かつ第1のコンベア2よりも低い位置に設置された第2のコンベア3へ投入される。第2のコンベア3に投入された具材8は、搬送速度Vでさらに下流へ搬送される。第2のコンベア3上には、上流からみてV字型の外壁を有する第1の整流部材5が設けられているため、その外壁によって具材8は第2のコンベア3の幅方向に分散される。また、第1の整流部材5と第2のコンベア3との間の間隙を通過する具材8の層の厚さは、図2に示すように第1の高さh以下に制限されることになる。 Here, the conveyance process of the ingredient 8 is shown below. The charged material 8 is transported downstream at the transport speed V 1 by the first conveyor 2, and is orthogonal to the transport direction of the first conveyor 2 from the end of the first conveyor 2 and the first To the second conveyor 3 installed at a position lower than the conveyor 2. Ingredients 8 which are introduced into the second conveyor 3 is further conveyed downstream at the conveying speed V 2. Since the first rectifying member 5 having a V-shaped outer wall as viewed from the upstream is provided on the second conveyor 3, the ingredients 8 are dispersed in the width direction of the second conveyor 3 by the outer wall. The Further, the thickness of the layer of the material 8 passing through the gap between the first rectifying member 5 and the second conveyor 3 is limited to the first height h 1 or less as shown in FIG. It will be.

第2のコンベア3の搬送速度Vは、第1のコンベア2の搬送速度Vよりも小さく設定され、第1の整流部材5はV字型の外壁を有しているため、搬送速度の速度差によって具材8の層の厚さを増加させつつ、V字型の外壁によって第2のコンベア3の幅方向へ具材8を分散させることができる。 The conveyance speed V2 of the second conveyor 3 is set to be smaller than the conveyance speed V1 of the first conveyor 2, and the first rectifying member 5 has a V-shaped outer wall. The material 8 can be dispersed in the width direction of the second conveyor 3 by the V-shaped outer wall while increasing the thickness of the layer of the material 8 due to the speed difference.

続いて、具材8は、第2のコンベア3の終端から、第2のコンベア3と比べてより低い位置に設置され、かつより広い横幅を有する第3のコンベア4へ投入される。第3のコンベア4に投入された具材8は、搬送速度Vでさらに下流へ搬送される。第3のコンベア4上には、上流からみてV字型形状の外壁を有する第2の整流部材6が設けられているため、その外壁によって具材8は第3のコンベア4の幅方向に分散される。また、第2の整流部材6と第3のコンベア4との間の間隙を通過する具材8の層の厚さは、図2に示すように第2の高さh以下となるように制限されることになる。 Subsequently, the ingredients 8 are placed from the end of the second conveyor 3 to the third conveyor 4 that is installed at a lower position than the second conveyor 3 and has a wider lateral width. The third conveyor 4 ingredients 8 which are turned on is further conveyed downstream at the conveying speed V 3. Since the second rectifying member 6 having a V-shaped outer wall as viewed from the upstream is provided on the third conveyor 4, the material 8 is dispersed in the width direction of the third conveyor 4 by the outer wall. Is done. Further, the thickness of the layer of the material 8 passing through the gap between the second rectifying member 6 and the third conveyor 4 is set to be equal to or less than the second height h 2 as shown in FIG. Will be limited.

第3のコンベア4の搬送速度Vは、第2のコンベア3の搬送速度Vよりも小さく設定され、第2の整流部材6はV字型形状を有しているため、搬送速度の速度差によって具材8の層の厚さをさらに増加させつつ、V字型の外壁によって第3のコンベア4の幅方向へ具材8を分散させることができる。 The conveyance speed V 3 of the third conveyor 4 is set to be smaller than the conveyance speed V 2 of the second conveyor 3, and the second rectifying member 6 has a V-shape, and therefore the conveyance speed speed. The material 8 can be dispersed in the width direction of the third conveyor 4 by the V-shaped outer wall while further increasing the thickness of the layer of the material 8 due to the difference.

このように、下流に行くほど搬送速度が遅くなる複数のコンベアと、コンベア上に設けられた1つまたは複数の整流部材を組み合わせることで、具材に損傷を与えることなく、コンベアの幅方向へ具材を順次分散、積層させ、乾燥装置による乾燥に適した厚さを有する具材の層を形成することができる。   In this way, by combining a plurality of conveyors whose transport speed becomes slower as going downstream, and one or a plurality of rectifying members provided on the conveyor, in the width direction of the conveyor without damaging the ingredients. It is possible to disperse and laminate the ingredients sequentially to form an ingredient layer having a thickness suitable for drying with a drying device.

各コンベアの搬送速度は、乾燥装置の庫内搬送路長、乾燥時間、乾燥温度により決定されるが、乾燥装置の庫内搬送路長が5〜6メートル、乾燥時間が10分、乾燥温度が35℃〜65℃である場合、第1の搬送速度Vは、6メートル/分〜8メートル/分、第2の搬送速度Vは、1.5メートル/分〜2.5メートル/分、第3の速度Vは、0.5メートル〜0.6メートル/分に設定することが好適である。 The conveying speed of each conveyor is determined by the length of the conveying path in the cabinet of the drying apparatus, the drying time, and the drying temperature. The length of the conveying path of the drying apparatus is 5 to 6 meters, the drying time is 10 minutes, and the drying temperature When the temperature is 35 ° C. to 65 ° C., the first transport speed V 1 is 6 meters / minute to 8 meters / minute, and the second transport speed V 2 is 1.5 meters / minute to 2.5 meters / minute. , third velocity V 3 is preferably set to 0.5 meters to 0.6 meters / minute.

また、第2の整流部材6の第2の高さhは、乾燥装置によって乾燥むらが生じない具材の層厚によって決定されるが、例えば、20mm〜85mmの範囲内の値とすることが好適である。さらに、第1の整流部材5の第1の高さhは、第2の整流部材6の第2の高さhよりも小さい値に設定され、例えば、5mm〜35mmの範囲の値に設定することが好適である。なお、第1の高さhおよび第2の高さhは、手動または自動で変更可能である。 The second height h 2 of the second rectifying element 6 is uneven drying by the drying apparatus is determined by the thickness of the ingredients does not occur, for example, be a value within the range of 20mm~85mm Is preferred. Furthermore, the first height h 1 of the first rectifying member 5 is set to a value smaller than the second height h 2 of the second rectifying member 6, for example, a value in the range of 5 mm to 35 mm. It is preferable to set. The first height h 1 and the second height h 2 may be changed manually or automatically.

1 搬送装置
2 第1のコンベア
3 第2のコンベア
4 第3のコンベア
5 第1の整流部材
6 第2の整流部材
7 乾燥装置
8 具材
DESCRIPTION OF SYMBOLS 1 Conveying device 2 1st conveyor 3 2nd conveyor 4 3rd conveyor 5 1st rectifying member 6 2nd rectifying member 7 Drying device 8 Ingredients

Claims (9)

複数の具材を搬送する搬送装置であって、
前記複数の具材を下流へ搬送する第1の搬送路と、
前記第1の搬送路の下方に位置し、前記第1の搬送路の終端から前記複数の具材を受ける第2の搬送路と、
前記第2の搬送路の下方に位置し、前記第2の搬送路の終端から前記複数の具材を受ける第3の搬送路と、
前記第2の搬送路上に設けられた第1の整流部材であって、前記第2の搬送路により搬送される前記複数の具材を前記第2の搬送路の幅方向に分散させ、かつ前記第1の整流部材と前記第2の搬送路の間の間隙を通過する具材の層を第1の高さ以下に制限する、第1の整流部材と、
を備えたことを特徴とする搬送装置。
A conveying device for conveying a plurality of ingredients,
A first transport path for transporting the plurality of ingredients downstream;
A second conveyance path that is located below the first conveyance path and that receives the plurality of ingredients from the end of the first conveyance path;
A third transport path located below the second transport path and receiving the plurality of ingredients from the end of the second transport path;
A first rectifying member provided on the second transport path, wherein the plurality of ingredients transported by the second transport path are dispersed in a width direction of the second transport path; and A first rectifying member that limits a layer of ingredients passing through a gap between the first rectifying member and the second transport path to a first height or less;
A conveying apparatus comprising:
前記第3の搬送路上に設けられた第2の整流部材であって、前記第3の搬送路により搬送される前記複数の具材を前記第3の搬送路の幅方向に分散させ、かつ前記第2の整流部材と前記第3の搬送路の間の間隙を通過する具材の層を第2の高さ以下に制限する、第2の整流部材と、
をさらに備えたことを特徴とする請求項1に記載の搬送装置。
A second rectifying member provided on the third transport path, wherein the plurality of ingredients transported by the third transport path are dispersed in the width direction of the third transport path; and A second rectifying member that restricts the layer of the ingredients passing through the gap between the second rectifying member and the third conveying path to a second height or less;
The transport apparatus according to claim 1, further comprising:
前記第2の搬送路の搬送速度は、前記第1の搬送路の搬送速度よりも小さい、
ことを特徴とする、請求項1または2に記載の搬送装置。
The transport speed of the second transport path is smaller than the transport speed of the first transport path,
The conveying apparatus according to claim 1 or 2, wherein
前記第3の搬送路の搬送速度は、前記第2の搬送路の搬送速度よりも小さい、
ことを特徴とする、請求項1ないし3のいずれか1項に記載の搬送装置。
The conveyance speed of the third conveyance path is smaller than the conveyance speed of the second conveyance path.
The conveying apparatus according to any one of claims 1 to 3, wherein the conveying apparatus is characterized.
前記第2の高さは、前記第1の高さよりも大きい、
ことを特徴とする、請求項1ないし4のいずれか1項に記載の搬送装置。
The second height is greater than the first height;
The conveying apparatus according to any one of claims 1 to 4, wherein the conveying apparatus is characterized in that:
前記第1の搬送路は、前記第2の搬送路に対して直交して配置されている、請求項1ないし5のいずれか1項に記載の搬送装置。   The transport apparatus according to claim 1, wherein the first transport path is disposed orthogonal to the second transport path. 前記具材は、粉体混合物の小塊である、請求項1ないし6のいずれか1項に記載の搬送装置。   The conveying device according to any one of claims 1 to 6, wherein the ingredient is a small lump of a powder mixture. 前記第1の整流部材、および前記第2の整流部材は、前記第2の搬送路の上流からみてV字型形状の外壁を有する、請求項1ないし7のいずれか1項に記載の搬送装置。   The conveying device according to claim 1, wherein the first rectifying member and the second rectifying member have a V-shaped outer wall as viewed from the upstream side of the second conveying path. . 請求項1ないし8のいずれか1項に記載された搬送装置と、
前記搬送装置の前記第3の搬送路により搬送される前記複数の具材を熱風乾燥させる乾燥装置と、
を備えたことを特徴とする具材乾燥装置。
A conveying device according to any one of claims 1 to 8,
A drying device for drying the plurality of ingredients conveyed by the third conveyance path of the conveyance device with hot air;
A material drying apparatus comprising:
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