JP6436331B2 - Tubular moving body - Google Patents
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- JP6436331B2 JP6436331B2 JP2014029904A JP2014029904A JP6436331B2 JP 6436331 B2 JP6436331 B2 JP 6436331B2 JP 2014029904 A JP2014029904 A JP 2014029904A JP 2014029904 A JP2014029904 A JP 2014029904A JP 6436331 B2 JP6436331 B2 JP 6436331B2
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Description
本発明は、管内を移動可能に構成された管状構成体に関する。 The present invention relates to a tubular structure configured to be movable in a tube.
従来、下水道は、都市のインフラとして、環境保全、衛生維持といった重要な役割を果たしている。近年、その設備の老朽化は進み、破損による道路陥没などの事故が発生している。老朽化した管は、年々増加しているにもかかわらず、破損を予防するための維持管理予算は横ばいの状態にあり、効率的に管内部の状態を検査して管の補修の要否を知ることができる管内検査ロボットが必要とされている。このような下水道の配管には、下水管に高低差を設けてこの高低差により自然に下水を運搬させる自然流下方式と、下水管にポンプを設けてポンプで下水を加圧して運搬する圧送方式とが採用されている。前者は、重力を利用して下水に流れを生じさせているため、地形形状に依存した配管となり、単純な配管設計がなされる。後者は、ポンプを利用して下水に流れを生じさせているため、地形形状による制限を受けない。このため、自由な配管設計が可能となるため、結果として迷路のように複雑に入り組んだ配管となりやすい。
このような配管内を検査するために特許文献1に開示された管状移動体を用いることが考えられる。
Conventionally, the sewer has played an important role as environmental protection and sanitation maintenance as urban infrastructure. In recent years, the facilities have become aging, and accidents such as road collapse due to damage have occurred. Despite the fact that aging pipes have been increasing year by year, the maintenance budget to prevent breakage has been flat, and the internal conditions of pipes have been inspected efficiently to determine whether pipe repair is necessary. There is a need for an in-pipe inspection robot that can be known. In such sewer pipes, there is a natural flow system that allows the sewage pipes to have a height difference and transports the sewage naturally by this height difference, and a pumping system that transports the sewage by pressurizing the sewage with a pump. And are adopted. Since the former uses gravity to generate a flow in the sewage, the piping depends on the topographic shape and a simple piping design is made. The latter uses a pump to generate a flow in the sewage, and thus is not limited by the topographic shape. For this reason, since free piping design becomes possible, it becomes easy to become complicated piping like a maze as a result.
In order to inspect the inside of such a pipe, it is conceivable to use the tubular moving body disclosed in Patent Document 1.
しかしながら、特許文献1に開示された管状移動体は、複数の伸縮ユニット間が蛇腹状の管状連結体(コネクトチューブ)で連結されて構成されているので、管状移動体が管内を移動する際に管状連結体が中心軸に沿った方向に伸縮し、この管状連結体の中心軸に沿った方向の伸縮動作が管状移動体の移動時の移動速度低下の原因となってしまう。 However, the tubular moving body disclosed in Patent Document 1 is configured such that a plurality of expansion and contraction units are connected by a bellows-like tubular connecting body (connect tube). Therefore, when the tubular moving body moves in the pipe, The tubular connecting body expands and contracts in the direction along the central axis, and the expansion and contraction operation in the direction along the central axis of the tubular connecting body causes a decrease in moving speed when the tubular moving body moves.
本発明は、従来の問題点に鑑みてなされたもので、移動速度低下を抑制できる管状移動体を提供することを目的とする。 This invention is made | formed in view of the conventional problem, and it aims at providing the tubular mobile body which can suppress a moving speed fall.
本発明に係る管状移動体によれば、内筒と、当該内筒の外周側に配置された弾性膨張体とを有し、前記内筒と前記弾性膨張体との間に形成された気室内への空気の給排によって前記内筒の中心軸に沿った方向に伸縮可能な複数の伸縮構成部と、互いに隣り合う一方の伸縮構成部の端部と対抗する他方の伸縮構成部の端部とを連結する連結部とを備え、伸縮構成部の伸縮により移動可能に構成された管状移動体であって、連結部は、複数の管体が連結して構成され、中心軸に沿って延長する中空部を有する管状体であるとともに、中心軸に沿った方向に伸縮せず、かつ、曲がることが可能に構成され、気室内には、管状移動体の外部に配置された空気供給手段と接続され、内筒の内側及び連結部の中空を経由して延長する供給管により空気が供給される構成されたので、移動速度の低下を抑制できるとともに、管内の曲路を移動する際においては曲路に追従して曲がることができる管状移動体を提供できる。
複数の伸縮構成部うち、先頭に位置する伸縮構成部の前方に撮像手段を有する管状のヘッド部材を設け、ヘッド部材が、当該ヘッド部材の外周面よりも外側に突出して設けられた弾性体を有し、弾性体は、板状部材又は細線状部材を湾曲させることにより所定の弾性が付与され、ヘッド部材の前端よりも前方に突出する湾曲面を有しても良い。
なお、前記管状連結部を構成する管体は、当該管体の一方の端部側の外周面が前記管体の中心軸に沿って湾曲する湾曲面に形成されるとともに、他方の端部側の内周面が前記管体の中心軸に沿って湾曲する湾曲面に形成され、かつ、前記管体の一方の端部側の外周面と他方の端部側の外周面との間に境界部を備え、互いに隣り合う一方の管体の端部側の内周面と対抗する他方の管体の外周面とが接触して互いに面上を摺動可能なように連結構成され、一方の管体の中心軸と他方の管体の中心軸とが一直線上に位置される真直状態と、一方の管体の端面と対抗する他方の管体の前記境界部とが近づいて一方の管体の中心軸と他方の管体の中心軸とが交差する曲がり状態とに設定可能に構成され、さらに、一方の管体の端面と対抗する他方の管体の前記境界部とが接触することによって一方の管体の中心軸と他方の管体の中心軸とが交差する交差角度が最小となる最大曲がり状態に設定されても良く、移動速度の低下を抑制できるとともに、管内の曲路を移動する際においては曲路に追従して曲がることができ、かつ、管体の連結個数を変更することで、最大曲がり角度を調整可能な管状移動体を提供できる。
According to the tubular moving body according to the present invention, an air chamber having an inner cylinder and an elastic expansion body disposed on the outer peripheral side of the inner cylinder and formed between the inner cylinder and the elastic expansion body. A plurality of expansion / contraction components that can expand and contract in a direction along the central axis of the inner cylinder by supplying and discharging air, and an end of the other expansion / contraction component that opposes an end of one of the expansion / contraction components adjacent to each other A tubular moving body configured to be movable by expansion and contraction of the expansion / contraction component, wherein the connection portion is configured by connecting a plurality of tubes and extends along the central axis And an air supply means arranged outside the tubular moving body in the air chamber, the tubular body having a hollow portion that does not expand and contract in a direction along the central axis and can be bent. Air is supplied by a supply pipe that is connected and extends through the inside of the inner cylinder and the hollow of the connecting portion. Since constructed is, it is possible to suppress the reduction of the moving speed, at the time of moving the curved path of the tube can provide a tubular moving body can bend to follow the curved path.
A tubular head member having an imaging means is provided in front of the expansion / contraction component located at the head among the plurality of expansion / contraction components, and an elastic body provided with the head member protruding outward from the outer peripheral surface of the head member is provided. The elastic body may have a curved surface that is given a predetermined elasticity by curving the plate-like member or the thin wire-like member and projects forward from the front end of the head member.
In addition, the tubular body constituting the tubular connecting portion is formed such that an outer peripheral surface on one end side of the tubular body is a curved surface curved along the central axis of the tubular body, and the other end side The inner peripheral surface of the tubular body is formed as a curved surface that is curved along the central axis of the tubular body, and a boundary is formed between the outer circumferential surface on one end side and the outer circumferential surface on the other end side of the tubular body. Are connected to each other so that the inner peripheral surface on the end side of one of the adjacent tubular bodies contacts the outer peripheral surface of the other tubular body and can slide on each other. The straight state where the central axis of the tubular body and the central axis of the other tubular body are positioned in a straight line, and the boundary portion of the other tubular body facing the end surface of the one tubular body approach each other, and the one tubular body The other tube body is configured to be able to be set in a bent state where the center axis of the other tube body intersects with the center axis of the other tube body, and is opposed to the end surface of one tube body May be set to the maximum bending state intersection angle is minimized to the central axis of the other pipe of the one pipe body is crossed by the said boundary is in contact, suppressing a decrease in movement speed In addition, when moving along a curved path in a pipe, it is possible to provide a tubular moving body that can bend following the curved path and that can adjust the maximum bending angle by changing the number of pipes connected. .
以下、発明の実施形態を通じて本発明を詳説するが、以下の実施形態は特許請求の範囲に係る発明を限定するものではなく、また実施形態の中で説明される特徴の組み合わせのすべてが発明の解決手段に必須であるとは限らず、選択的に採用される構成を含むものである。 Hereinafter, the present invention will be described in detail through embodiments of the invention. However, the following embodiments do not limit the invention according to the claims, and all combinations of features described in the embodiments are included in the invention. It is not necessarily essential to the solution, but includes a configuration that is selectively adopted.
以下、本発明の実施の形態について、各図に基づき説明する。
図1に示すように、管1の内部の状態を探査する管体内探査装置10は、管1内を移動する管状移動体13と、管状移動体13の駆動源となる流体としての圧縮空気を供給する圧縮空気供給手段16と、管状移動体13の進行動作を制御する進行制御手段17とを主たる構成として備える。なお、以下の説明においては、矢印X1に沿う方向を管状移動体13の進行方向とし、この進行方向を前側、進行方向とは反対方向を後側としてその前後方向を特定する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 1, a tubular body exploration device 10 for exploring a state inside a tube 1 includes a tubular moving body 13 that moves in the tube 1 and compressed air as a fluid that is a driving source of the tubular moving body 13. The compressed air supply means 16 to supply and the progress control means 17 which controls the advancing operation | movement of the tubular moving body 13 are provided as main structures. In the following description, the direction along the arrow X1 is defined as the traveling direction of the tubular moving body 13, and the front-rear direction is specified with the traveling direction as the front side and the direction opposite to the traveling direction as the rear side.
管状移動体13は、探査ユニット11と複数の伸縮ユニット20(伸縮構成部)と複数のユニット連結体(連結部)とを備えた構成である。
即ち、管状移動体13は、前端に設けられた探査ユニット11と前側から数えて1番目の伸縮ユニット20とが前端側ユニット連結体34を介して連結され、前側から数えて1番目の伸縮ユニット20と前側から数えて2番目の伸縮ユニット20とがユニット連結体35を介して連結され、以後同様に、前側の伸縮ユニット20と後側の伸縮ユニット20とがユニット連結体35を介して順次連結された構成である。
なお、本実施形態では、図1に示すように、探査ユニット11及び4個の伸縮ユニット20が、前端側ユニット連結体34及び複数のユニット連結体35;35…を介してそれぞれ連結されて管状移動体13を構成するものとして説明し、伸縮ユニット20の位置を特定する場合には、前側から後側に向かって順に、伸縮ユニット20A、伸縮ユニット20B、伸縮ユニット20C、伸縮ユニット20Dと示して説明する。
The tubular mobile body 13 includes the exploration unit 11, a plurality of expansion / contraction units 20 (extension / contraction component), and a plurality of unit connection bodies (connection portions).
That is, the tubular mobile body 13 is connected to the exploration unit 11 provided at the front end and the first telescopic unit 20 counted from the front side via the front end unit coupling body 34, and the first telescopic unit counted from the front side. 20 and the second telescopic unit 20 counted from the front side are connected via a unit connecting body 35. Similarly, the front side telescopic unit 20 and the rear side telescopic unit 20 are sequentially connected via the unit connecting body 35. It is a connected configuration.
In this embodiment, as shown in FIG. 1, the exploration unit 11 and the four telescopic units 20 are connected to each other via a front end side unit connecting body 34 and a plurality of unit connecting bodies 35; 35. When the position of the expansion / contraction unit 20 is specified as the mobile body 13 is specified, the expansion unit 20A, the expansion / contraction unit 20B, the expansion / contraction unit 20C, and the expansion / contraction unit 20D are shown in order from the front side to the rear side. explain.
探査ユニット11は、探査手段としての例えば撮像手段11M及び照明手段11Nと、探査手段を所定の取付状態で収容するためのヘッド部材としての管状収容部11Aと、管状収容部の周囲に設けられた弾性体51とを備えた構成である。
管状収容部11Aの前端開口11dは光透過性を有した塞板11fで塞がれている(図2;図3参照)。
照明手段11Nが当該塞板11fを通して前方を照射可能なように管状収容部11Aの管内に所定の状態で取り付けられ、撮像手段11Mが当該塞板11fを通して前方を撮像可能なように管状収容部11Aの管内に所定の状態で取り付けられていることにより、管状移動体13が探査対象の管1内を進行方向に移動する際に、照明手段11Nで照射される光によって探査ユニット11の前方の管1内を照らし、撮像手段11Mによって探査ユニット11の前方の管1内を撮像することができるように構成される。
撮像手段11M及び照明手段11Nには可撓性を有するケーブル12が接続される。
管状収容部11Aの後端部と前端側ユニット連結体34の前端部とが連結されている。
The exploration unit 11 is provided around, for example, the imaging means 11M and the illumination means 11N as exploration means, a tubular accommodating portion 11A as a head member for accommodating the exploration means in a predetermined mounting state, and the tubular accommodating portion. The elastic body 51 is provided.
The front end opening 11d of the tubular accommodating portion 11A is closed with a light-transmitting closing plate 11f (see FIGS. 2 and 3).
The illumination means 11N is attached in a predetermined state in the tube of the tubular housing 11A so that the front can be irradiated through the block 11f, and the tubular housing 11A so that the imaging unit 11M can image the front through the block 11f. When the tubular moving body 13 moves in the traveling direction in the tube 1 to be searched in a predetermined state, the tube in front of the searching unit 11 is irradiated by the light irradiated by the illumination means 11N. 1 is configured such that the inside of the tube 1 in front of the exploration unit 11 can be imaged by the imaging means 11M.
A flexible cable 12 is connected to the imaging unit 11M and the illumination unit 11N.
The rear end portion of the tubular housing portion 11A is connected to the front end portion of the front end unit connecting body 34.
ケーブル12は、一端側が撮像手段11M及び照明手段11Nと接続され、他端側が管状移動体13の内部に設けられた制御部17Aに接続される。撮像手段11M及び照明手段11Nには、制御部17A及びケーブル12を介して管1の外部より電源が供給されるとともに、撮像手段11Mで受光して得られた画像がケーブル12及び制御部17Aを介して管1の外部に設置されたモニタ等の表示手段18に出力される。 One end of the cable 12 is connected to the imaging unit 11M and the illumination unit 11N, and the other end is connected to a control unit 17A provided inside the tubular moving body 13. The imaging unit 11M and the illumination unit 11N are supplied with power from the outside of the tube 1 via the control unit 17A and the cable 12, and an image obtained by receiving light from the imaging unit 11M passes through the cable 12 and the control unit 17A. To the display means 18 such as a monitor installed outside the pipe 1.
弾性体51は、例えば、図2に示すように、板状部材を所定の弾性を持つように形成した板ばね52が、管状収容部11Aの外周面11yに、外周面11yの周に沿った方向(以下、周方向という)に沿って所定の間隔を隔てて複数設けられた構成である。
板ばね52は、例えば、長尺な細幅の平板材の長手方向の一端部52aの一方の板面を管状収容部11Aの前端側の外周面11yに固定した後、平板材の長手方向の他端側を管状収容部11Aの前端11tより前方に延長させて当該平板材の一端側を管状収容部11Aの前端11tより前方の位置で平板材の板面を湾曲させた後に平板材の他端側を後方に折り返し、さらに、平板材の他端側の他端に近い側の板面を湾曲させた後に前方に折り返した他端部52bの一方の板面を管状収容部11Aの後端11e側の外周面11yに固定することによって、所定の弾性が付与された構成である。
言い換えれば、板ばね52は、例えば、長尺な細幅の平板材の長手方向の両端側の板面を湾曲させて平板材の両端が互いに向かい合うように平板材を変形させて、一方の湾曲面52tが管状収容部11Aの前端11tよりも前方に位置されるように板材の一端部52aの板面が管状収容部11Aの前端11t側の外周面11yに固定され、かつ、他方の湾曲面が管状収容部11Aの後端11e側に位置されるように板材の他端部52bの板面が管状収容部11Aの後端11e側の外周面11yに固定されたことにより、所定の弾性が付与された構成である。
当該板ばね52は、例えば、図3に示すように、管状収容部11Aの外周面11yに、外周面11yの周方向に沿って所定の等しい間隔を隔てて6個配設されている。
なお、各板ばね52の表面には、管1の内壁との摩擦を低減するための摩擦低減シート等の摩擦低減手段が設けられている。
このように、板ばね52により形成された湾曲面52tが管状収容部11Aの前端11tよりも前方に位置されるように構成されたので、管状移動体13が管1内の屈曲路を通過する際、管状収容部11Aの前端11tよりも先に当該湾曲面52tが屈曲路の内壁に衝突するので、前端側ユニット連結体34の先頭側連結部34Aが曲がって探査ユニット11が進路を変えやすくなり、管状移動体13が管1内の屈曲路をスムーズに通過できるようになる。
また、管1内に障害物(管1の内壁より突出する突起、管1内に残留した異物等)が存在する場合でも、当該板ばね52により形成された湾曲面52tが障害物に衝突した場合、当該板ばね52の弾性力によって管状移動体13を管1内の中心軸側に移動させることができるので、管状移動体13が管1内をスムーズに移動できるようになる。
For example, as shown in FIG. 2, the elastic body 51 includes a plate spring 52 formed with a plate-like member having a predetermined elasticity, along the outer circumferential surface 11 y of the tubular housing portion 11 </ b> A along the circumference of the outer circumferential surface 11 y. It is the structure provided with two or more predetermined intervals along the direction (henceforth the circumferential direction).
The plate spring 52 is, for example, after fixing one plate surface of one end portion 52a in the longitudinal direction of a long thin flat plate material to the outer peripheral surface 11y on the front end side of the tubular housing portion 11A, and then in the longitudinal direction of the flat plate material. The other end side is extended forward from the front end 11t of the tubular accommodating portion 11A, and the one end side of the flat plate member is curved at the position in front of the front end 11t of the tubular accommodating portion 11A, and then the plate surface of the flat plate member is removed. The end side of the other end portion 52b is turned back after the end side is folded back and the plate surface near the other end on the other end side of the flat plate is bent, and then the rear end of the tubular housing portion 11A. By being fixed to the outer peripheral surface 11y on the 11e side, a predetermined elasticity is provided.
In other words, for example, the plate spring 52 is formed by deforming the flat plate material so that both ends of the flat plate material face each other by curving the plate surfaces on both ends in the longitudinal direction of the long thin flat plate material. The plate surface of one end portion 52a of the plate member is fixed to the outer peripheral surface 11y on the front end 11t side of the tubular housing portion 11A so that the surface 52t is positioned in front of the front end 11t of the tubular housing portion 11A, and the other curved surface The plate surface of the other end 52b of the plate member is fixed to the outer peripheral surface 11y on the rear end 11e side of the tubular housing portion 11A such that the predetermined elasticity is obtained. It is a given configuration.
For example, as shown in FIG. 3, six leaf springs 52 are arranged on the outer peripheral surface 11y of the tubular housing portion 11A at predetermined equal intervals along the circumferential direction of the outer peripheral surface 11y.
Note that a friction reducing means such as a friction reducing sheet for reducing friction with the inner wall of the tube 1 is provided on the surface of each leaf spring 52.
In this way, the curved surface 52t formed by the leaf spring 52 is configured to be positioned in front of the front end 11t of the tubular housing portion 11A, so that the tubular moving body 13 passes through the bending path in the tube 1. At this time, since the curved surface 52t collides with the inner wall of the bending path before the front end 11t of the tubular housing part 11A, the leading side connecting part 34A of the front end side unit connecting body 34 is bent and the exploration unit 11 can easily change the course. Thus, the tubular moving body 13 can smoothly pass through the bending path in the tube 1.
Even when there are obstacles in the tube 1 (projections protruding from the inner wall of the tube 1, foreign matter remaining in the tube 1, etc.), the curved surface 52t formed by the leaf spring 52 collides with the obstacle. In this case, since the tubular moving body 13 can be moved toward the central axis in the tube 1 by the elastic force of the leaf spring 52, the tubular moving body 13 can move smoothly in the tube 1.
図4に示すように、伸縮ユニット20は、内筒21と、弾性膨張体22と、一対のフランジ23;23とを備える。
内筒21は、内側に前述のケーブル12が挿通可能な空間を有した円筒状に形成される。
弾性膨張体22は、内筒21の外側に内筒21と同軸状に設けられた円筒状に形成される。
As shown in FIG. 4, the telescopic unit 20 includes an inner cylinder 21, an elastic expansion body 22, and a pair of flanges 23; 23.
The inner cylinder 21 is formed in a cylindrical shape having a space through which the cable 12 can be inserted.
The elastic expansion body 22 is formed in a cylindrical shape provided coaxially with the inner cylinder 21 outside the inner cylinder 21.
フランジ23は、例えば樹脂や金属等により構成された円環体であって、外周面の一端側に設けられて内筒21の端部21aが位置される一端部側環状溝29aと、外周面の中央側に設けられて弾性膨張体22の端部22aが位置される中央側環状溝29bと、外周面の他端側に設けられてユニット連結体35の端部又は前端側ユニット連結体34の後端部に設けられたコネクタ35Bの接続部が位置される他端部側環状溝29cと、一端部側環状溝29aと中央側環状溝29bとの間の環状肉厚部29dと、中央側環状溝29bと他端部側環状溝29cとの間の環状肉厚部29eとを備える。
一方のフランジ23の環状肉厚部29dには、環状肉厚部29dの内周面から外周面に貫通する空気流通孔31が設けられる。
The flange 23 is an annular body made of, for example, resin, metal, or the like, and is provided on one end side of the outer peripheral surface and is provided with one end-side annular groove 29a where the end portion 21a of the inner cylinder 21 is positioned, and the outer peripheral surface. A central annular groove 29b provided on the center side of the elastic expansion body 22 and positioned on the other end side of the outer peripheral surface, or an end portion of the unit connection body 35 or the front end side unit connection body 34. The other end side annular groove 29c where the connection portion of the connector 35B provided at the rear end is located, the annular thick part 29d between the one end side annular groove 29a and the center side annular groove 29b, An annular thick portion 29e is provided between the side annular groove 29b and the other end side annular groove 29c.
The annular thick portion 29d of one flange 23 is provided with an air circulation hole 31 penetrating from the inner peripheral surface of the annular thick portion 29d to the outer peripheral surface.
図4に示すように、円筒状の内筒21は、可撓性を有する部材により構成され、筒の軸に沿った方向に伸縮可能な蛇腹状に形成される。当該内筒21は、弾性膨張体22の収縮動作に追従して軸に沿った方向に収縮し、伸長動作に追従して軸に沿った方向に伸長する。
内筒21の両方の端部21a;21aは、それぞれ、互いに向かい合うフランジ23;23の一端部側環状溝29a;29aに位置され、ピアノ線等の括り部材29Aや接着剤等の固定手段によって強固かつ液密にフランジ23;23の一端側外周面に固定される。なお、内筒21の両方の端部21a;21aは、それぞれ、互いに向かい合うフランジ23;23の一端側内周面に接着剤等の固定手段によって強固かつ液密に固定されてもよい。
As shown in FIG. 4, the cylindrical inner cylinder 21 is formed of a flexible member, and is formed in a bellows shape that can expand and contract in a direction along the axis of the cylinder. The inner cylinder 21 contracts in the direction along the axis following the contraction operation of the elastic expansion body 22, and extends in the direction along the axis following the extension operation.
Both end portions 21a; 21a of the inner cylinder 21 are respectively positioned in one end-side annular grooves 29a; 29a of the flanges 23; 23 facing each other, and are firmly fixed by a fastening member 29A such as a piano wire or an adhesive. And it fixes to the outer peripheral surface of the one end side of flange 23; 23 liquid-tightly. The both end portions 21a; 21a of the inner cylinder 21 may be firmly and liquid-tightly fixed to one end side inner peripheral surface of the flanges 23; 23 facing each other by a fixing means such as an adhesive.
弾性膨張体22は、内筒21の軸方向に渡って延在する円筒状に形成された部材であって、内筒21の外周面全域を取り囲んで覆うように配設される。図5に誇張して示すように、弾性膨張体22は、弾性体より形成される円筒状の筒本体22Aと、当該筒本体22Aの内部において密に内挿された複数の規制繊維22Bとから構成される。筒本体22Aの材質としては、シリコーンゴム等の合成ゴム、或いは天然ラテックスゴム等の天然ゴムが好適であるが、後述する空気室Sへの圧縮空気の給排によってその形状が変化し得る材質であれば如何なる材質であってもよく、その厚さや後述の規制繊維の配置は、弾性膨張体22の空気排出時の伸長する力等を考慮して決められる。また、図5に示すように、規制繊維22Bは、筒本体22Aの伸長する力を考慮して筒本体22Aの壁厚内に配置され、本実施例では複数の層の積層で密に内挿され、筒本体22Aの軸方向に沿って延在するものを示すが、単層でもよい。規制繊維22Bの材質としては、例えばグラスロービング繊維やカーボンロービング繊維等、軸方向への伸びの少ない材質が好適である。 The elastic expansion body 22 is a member formed in a cylindrical shape extending in the axial direction of the inner cylinder 21, and is disposed so as to surround and cover the entire outer peripheral surface of the inner cylinder 21. As exaggeratedly shown in FIG. 5, the elastic expansion body 22 includes a cylindrical tube body 22A formed of an elastic body and a plurality of restriction fibers 22B that are densely inserted inside the tube body 22A. Composed. The material of the cylinder main body 22A is preferably a synthetic rubber such as silicone rubber or a natural rubber such as natural latex rubber, but the shape of the cylinder main body 22A can be changed by supplying and discharging compressed air to the air chamber S described later. Any material may be used, and the thickness and the arrangement of the regulating fibers described later are determined in consideration of the extending force when the elastic expansion body 22 is discharged with air. In addition, as shown in FIG. 5, the regulating fiber 22B is disposed within the wall thickness of the cylinder main body 22A in consideration of the extending force of the cylinder main body 22A. However, although it shows what extends along the axial direction of the cylinder body 22A, it may be a single layer. As the material of the regulation fiber 22B, a material with little elongation in the axial direction, such as a glass roving fiber and a carbon roving fiber, is preferable.
弾性膨張体22の両方の端部は、それぞれ、互いに向かい合うフランジ23;23の中央側環状溝29b;29bに位置され、ピアノ線等の括り部材29Aや接着剤等の固定手段によって強固かつ液密にフランジ23;23の中央側外周面に固定される。
これによりフランジ23と内筒21の外周面と弾性膨張体22の内周面とで囲まれた密閉空間としての空気室Sが形成される。この空気室S内には、圧縮空気が供給される。
Both end portions of the elastic expansion body 22 are respectively positioned in the center-side annular grooves 29b; 29b of the flanges 23; 23 facing each other, and are firmly and liquid-tight by a fastening member 29A such as a piano wire or an adhesive. Are fixed to the outer peripheral surface of the center side of the flange 23;
Thus, an air chamber S is formed as a sealed space surrounded by the flange 23, the outer peripheral surface of the inner cylinder 21, and the inner peripheral surface of the elastic expansion body 22. Compressed air is supplied into the air chamber S.
ユニット連結体35は、図6に示すように、複数の断面円形の管体35A;35A…が前後方向に沿って連結されて構成された管状連結体35Xと、管状連結体35Xの中心軸35Cに沿った両端にそれぞれ設けられたコネクタ35B;35Bとを備え、管体35Aの中心軸に沿った方向に伸縮せず、かつ、曲がることが可能な管状連結部により構成される。
当該管状連結体35Xを構成する管体35Aは、図8(a)に示すように、当該管体35Aの一方の端部側(管体35Aの中心軸35Yに沿った方向の一端部)の外周面及び内周面が当該管体35Aの中心軸35Yに沿って湾曲する湾曲面に形成されるとともに、当該管体35Aの他方の端部側(管体35Aの中心軸35Yに沿った方向の他端部)の外周面及び内周面が当該管体35Aの中心軸35Yに沿って湾曲する湾曲面に形成され、かつ、当該管体35Aの一方の端部側の外周面と他方の端部側の外周面との境界部は、段差面35cに形成される。当該段差面35cは、管体35Aの径に沿った方向、かつ、管体35Aの周に沿った方向に延長する環状の段差面により形成される。さらに、当該管体35Aの一方の端部側の内周面と他方の端部側の内周面との境界部は、段差の無い面又は段差面に形成される。
そして、管状連結体35Xは、前後方向に互いに隣り合う一方の管体35Aの端部側の内周面35dと対抗する他方の管体35Aの外周面35eとが接触して互いに面上を摺動可能なように、一方の管体35Aと他方の管体35Aとが、管体35Aの内部に設けられた接続手段36を介して互いに連結されて構成される。
As shown in FIG. 6, the unit connecting body 35 includes a tubular connecting body 35X configured by connecting a plurality of circular tubes 35A; 35A... Along the front-rear direction, and a central axis 35C of the tubular connecting body 35X. Connector 35B; 35B respectively provided at both ends along the tube, and is configured by a tubular coupling portion that does not expand and contract in the direction along the central axis of the tube body 35A and can be bent.
As shown in FIG. 8A, the tubular body 35A constituting the tubular coupling body 35X is on one end side of the tubular body 35A (one end portion in the direction along the central axis 35Y of the tubular body 35A). The outer peripheral surface and the inner peripheral surface are formed in a curved surface that is curved along the central axis 35Y of the tubular body 35A, and the other end side of the tubular body 35A (the direction along the central axis 35Y of the tubular body 35A). The outer peripheral surface and the inner peripheral surface of the other end portion of the tube body 35A are formed in a curved surface that is curved along the central axis 35Y of the tube body 35A, and the outer surface on one end side of the tube body 35A and the other A boundary portion with the outer peripheral surface on the end side is formed on the step surface 35c. The step surface 35c is formed by an annular step surface extending in the direction along the diameter of the tube body 35A and in the direction along the circumference of the tube body 35A. Further, the boundary portion between the inner peripheral surface on one end side and the inner peripheral surface on the other end side of the tubular body 35A is formed on a surface having no step or a step surface.
Then, the tubular coupling body 35X is slid on the surface by contact with the outer peripheral surface 35e of the other tubular body 35A facing the inner peripheral surface 35d on the end side of one tubular body 35A adjacent to each other in the front-rear direction. One tubular body 35A and the other tubular body 35A are connected to each other via connection means 36 provided inside the tubular body 35A so as to be movable.
接続手段36は、例えば図7に示すように、管体35Aの中心軸35Yと直交する方向に延長する両端36e;36eが管体35Aの内周面の互いに180°離れた位置で管体35Aと一体となるように形成され、かつ、例えば図8に示すように、管体35Aの中心軸35Yに沿った一方の端部側に係合体受部36aを有し、他方の端部側に当該係合体受部36aに係合される係合体36bを有した構成である。
係合体36bと係合体受部36aとの係合は、自在継ぎ手のように構成される。
なお、33c;36cは開口部であり、この開口部36cにケーブル等を通すことができる。
For example, as shown in FIG. 7, the connecting means 36 has both ends 36e; 36e extending in a direction orthogonal to the central axis 35Y of the pipe 35A; the pipe 35A at positions where the inner circumferential surfaces of the pipe 35A are 180 ° apart from each other. 8 and has an engagement body receiving portion 36a on one end side along the central axis 35Y of the tubular body 35A, for example, as shown in FIG. 8, and on the other end portion side. The engagement body 36b is engaged with the engagement body receiving portion 36a.
The engagement between the engagement body 36b and the engagement body receiving portion 36a is configured like a universal joint.
In addition, 33c; 36c is an opening part, A cable etc. can be passed through this opening part 36c.
当該管状連結体35Xは、真直状態と曲がり状態とに設定可能に構成される。
真直状態とは、図8(a)に示すように、一方の管体35Aの中心軸35Yと他方の管体35Aの中心軸35Yとが一直線上に位置される状態である。
曲がり状態とは、一方の管体35Aの端部側の内周面35dと対抗する他方の管体35Aの端部側の外周面35eとが互いに摺動し、一方の管体35Aの一方の端面35tと他方の管体35Aの段差面35cとが近づいて、一方の管体35Aの中心軸35Yと他方の管体35Aの中心軸35Yとが交差する状態である。
そして、図8(b)に示すように、一方の管体35Aの一方の端面35tと他方の管体35Aの段差面35cとが接触することによって一方の管体35Aの中心軸35Yと他方の管体35Aの中心軸35Yとが交差する交差角度(なす角度)αが最小となる最大曲がり状態になるように構成されている。最小交差角度αは、真直状態である最大角度180°を基準とした最小角度である。言い換えれば、真直状態からの曲がり角度β(=180−α)が最大となる最大曲がり状態になるように構成されている。
例えば、最小交差角度α=150°の場合、最大曲がり角度β=30である。
なお、管状連結体35Xを構成する管体35Aの数は2個以上であればよいが、管状移動体13の最大曲がり角度を大きくする場合には、管状連結体35Xを構成する管体35Aの数を多くすればよい。
The tubular connector 35X is configured to be settable in a straight state and a bent state.
As shown in FIG. 8A, the straight state is a state where the central axis 35Y of one tubular body 35A and the central axis 35Y of the other tubular body 35A are positioned on a straight line.
In the bent state, the inner peripheral surface 35d on the end portion side of one tubular body 35A and the outer peripheral surface 35e on the end portion side of the other tubular body 35A slide against each other, and one of the one tubular body 35A is slid. The end surface 35t and the step surface 35c of the other tubular body 35A approach each other, and the central axis 35Y of one tubular body 35A and the central axis 35Y of the other tubular body 35A intersect each other.
Then, as shown in FIG. 8 (b), one end face 35t of one tubular body 35A and the stepped surface 35c of the other tubular body 35A come into contact with each other so that the central axis 35Y of one tubular body 35A and the other The tube 35A is configured to be in a maximum bending state in which an intersecting angle (angle formed) intersecting with the central axis 35Y of the tubular body 35A is minimized. The minimum crossing angle α is a minimum angle based on a maximum angle of 180 ° in a straight state. In other words, it is configured to be in the maximum bending state in which the bending angle β (= 180−α) from the straight state becomes maximum.
For example, when the minimum crossing angle α = 150 °, the maximum bending angle β = 30.
The number of the tubular bodies 35A constituting the tubular connecting body 35X may be two or more. However, when the maximum bending angle of the tubular moving body 13 is increased, the number of the tubular bodies 35A constituting the tubular connecting body 35X is increased. Just increase the number.
コネクタ35Bは、一端側が管状連結体35Xの端部に固定状態に連結され、他端側がフランジに連結される。例えば、図6に示すように、コネクタ35Bとフランジ23とには、図外のボルト等のねじを通す挿通孔35a;23aが形成されており、コネクタ35Bとフランジ23とがねじ止めにより、着脱可能に連結される。 One end of the connector 35B is fixedly connected to the end of the tubular connector 35X, and the other end is connected to the flange. For example, as shown in FIG. 6, the connector 35B and the flange 23 are formed with insertion holes 35a; 23a through which screws such as bolts (not shown) are passed, and the connector 35B and the flange 23 are attached and detached by screwing. Connected as possible.
このように実施形態の管状移動体13は、前後の伸縮ユニット20;20が、管体35Aの中心軸35Yに沿った方向に伸縮せず、かつ、曲がることが可能に構成された管状連結体35Xを有したユニット連結体35によって連結され、管状移動体13が移動する際にユニット連結体35が管体35Aの中心軸35Yに沿った方向に直線状に伸縮しないように構成されたので、移動速度の低下を抑制できるとともに、管1内の曲路を移動する際においては曲路に追従して曲がることができる管状移動体13を提供できる。
特許文献1の管状移動体のように、蛇腹構造の管状体をユニット連結体として用いた場合、伸縮ユニットの伸縮動作に伴って、蛇腹構造の管状体が中心軸に沿った方向に縮んで当該管状体に弾性力が蓄えられ、そして、当該管状体に蓄えられた弾性力が解放されて管状体が元の状態に弾性復帰するように伸びるという動作が繰り返されるので、この管状体の弾性による伸縮動作が管状移動体の移動速度低下の原因となってしまう。つまり、特許文献1の管状移動体では、伸縮ユニットの伸縮動作に伴い、蛇腹状の管状体に蓄えられた弾性力が解放されて当該管状体が元の状態に弾性復帰する際に、当該管状体及び当該管状体の後続部分が後方にずれるようになって、管状移動体の移動速度が低下する要因となる。
一方、本発明の実施形態による管状移動体13では、前後の伸縮ユニット20;20を連結する連結部として、伸縮ユニット20の伸縮動作に伴って弾性復帰力が蓄えられることが無くて中心軸に沿った方向に直線状に伸縮しない管状連結体35Xを用いたので、特許文献1のように複数の伸縮ユニット間が蛇腹状の管状連結体で連結されて構成されている場合と比べて、管状移動体の移動速度を速くできる。つまり、実施形態の管状移動体13の場合、伸縮ユニット20の伸縮動作に伴って管状連結体35Xが、特許文献1の管状移動体のように弾性力蓄積と弾性力復帰とを繰り返す伸縮運動を行うわけではないので、特許文献1の管状移動体のような移動速度低下要因がなくなり、特許文献1の管状移動体と比べて移動速度の速い管状移動体13を提供できる。
さらに、実施形態の管状移動体13では、曲がることが可能な管状連結体35Xを連結部として用い、管状移動体13が管1内の曲路を通過する際において、前後方向に互いに隣り合う一方の管体35Aの端部側の内周面35dと対抗する他方の管体35Aの外周面35eとの摩擦力よりも大きい外力が管状連結体35Xに加わった場合には、管状連結体35Xが管1内の曲路の曲がりに追従して曲がるようになり、また、管状移動体13が管1内の直線路を通過する際においては、管状連結体35Xが直線路に沿った状態で移動するようになる。
即ち、実施形態の管状移動体13は、外力が加わった場合に曲がり、かつ、管体35Aの中心軸35Yに沿った方向に直線状に伸縮しない構成の管状連結体35Xを備えたので、管1内の曲路の曲がり等に追従して曲がることが可能で、かつ、移動速度の速い管状移動体13となる。
尚、管状連結体35Xを構成する管体35Aの連結個数を変更することで、最大曲がり角度を調整可能となるので、管1の曲がり角度に応じた最適な管状連結体35Xを備えた管状移動体13を形成できるようになる。
Thus, the tubular movable body 13 of the embodiment is configured such that the front and rear expansion / contraction units 20; 20 do not expand and contract in the direction along the central axis 35Y of the tube 35A and can be bent. Since the unit connecting body 35 is connected by the unit connecting body 35 having 35X and the tubular connecting body 13 moves, the unit connecting body 35 is configured not to linearly expand and contract in the direction along the central axis 35Y of the tubular body 35A. A tubular moving body 13 that can suppress a decrease in moving speed and can bend following the curved path when moving along the curved path in the tube 1 can be provided.
When a bellows structure tubular body is used as a unit connection body, such as the tubular moving body of Patent Document 1, the bellows structure tubular body contracts in the direction along the central axis as the telescopic unit expands and contracts. Since the elastic force is stored in the tubular body, and the elastic force stored in the tubular body is released so that the tubular body is stretched so as to return to its original state, the elasticity of the tubular body is repeated. The expansion / contraction operation causes a decrease in the moving speed of the tubular moving body. That is, in the tubular moving body of Patent Document 1, when the elastic force stored in the bellows-like tubular body is released and the tubular body is elastically restored to the original state in accordance with the expansion / contraction operation of the expansion / contraction unit, the tubular body The body and the subsequent portion of the tubular body are displaced rearward, which causes a decrease in the moving speed of the tubular moving body.
On the other hand, in the tubular mobile body 13 according to the embodiment of the present invention, as a connecting portion that connects the front and rear expansion / contraction units 20; Since the tubular coupling body 35X that does not linearly expand and contract in the direction along the line is used, the tubular coupling body 35X is tubular compared to the case where a plurality of expansion and contraction units are coupled with a bellows-shaped tubular coupling body as in Patent Document 1. The moving speed of the moving body can be increased. That is, in the case of the tubular moving body 13 of the embodiment, the tubular connecting body 35X performs an expansion and contraction motion that repeats elastic force accumulation and elastic force recovery as the tubular moving body of Patent Document 1 with the expansion and contraction operation of the expansion and contraction unit 20. Since it is not necessarily performed, the moving speed reduction factor like the tubular moving body of Patent Document 1 is eliminated, and the tubular moving body 13 having a higher moving speed than the tubular moving body of Patent Document 1 can be provided.
Furthermore, in the tubular moving body 13 of the embodiment, the tubular connecting body 35X that can be bent is used as a connecting portion, and the tubular moving body 13 is adjacent to each other in the front-rear direction when passing through the curved path in the tube 1. When an external force larger than the frictional force with the outer peripheral surface 35e of the other tubular body 35A that opposes the inner peripheral surface 35d on the end side of the tubular body 35A is applied to the tubular connected body 35X, the tubular connected body 35X When the tubular moving body 13 passes through the straight path in the tube 1, the tubular connecting body 35X moves in a state along the straight path. To come.
That is, the tubular moving body 13 according to the embodiment includes the tubular coupling body 35X that is bent when an external force is applied and that does not linearly expand and contract in the direction along the central axis 35Y of the tubular body 35A. The tubular moving body 13 can be bent following the bending of the curved path in 1 and has a high moving speed.
In addition, since the maximum bending angle can be adjusted by changing the number of pipes 35A constituting the tubular connecting body 35X, the tubular movement provided with the optimal tubular connecting body 35X corresponding to the bending angle of the pipe 1 The body 13 can be formed.
図1に示すように、最も前側に位置される伸縮ユニット20Aと探査ユニット11の管状収容部11Aとを連結する前端側ユニット連結体34は、先頭側連結部34Aと伸縮ユニット側連結部34Bとを備える。
先頭側連結部34Aは、前端側が管状収容部11Aの後端側に連結される。
伸縮ユニット側連結部34Bは、前端側が先頭側連結部34Aの後端側に連結されて、後端側が最も先頭側に位置される伸縮ユニット20Aの前端側のフランジ23に連結される。
先頭側連結部34Aは、管の中心軸に沿った方向に伸縮可能で、かつ、曲がることが可能な例えば蛇腹構造の管状体により構成される。
伸縮ユニット側連結部34Bは、管の中心軸に沿った方向に伸縮せず、かつ、曲がることが可能な例えば上述した管状連結体35Xにより構成される。
このように、前端側ユニット連結体34は、探査ユニット11側の先頭側連結部34Aが伸縮可能で曲がりやすい構成とされ、かつ、伸縮ユニット側連結部34Bが伸縮せずに曲がる構成とされたので、探査ユニットが管1内の曲路にすばやく追従して曲がりやすくなり、かつ、移動速度の低下を抑制できる管状移動体13を提供できる。
As shown in FIG. 1, the front-end-side unit connection body 34 that connects the expansion unit 20 </ b> A located on the foremost side and the tubular housing part 11 </ b> A of the exploration unit 11 includes Is provided.
The front end connecting portion 34A is connected to the rear end side of the tubular housing portion 11A at the front end side.
The expansion unit side connecting portion 34B is connected at the front end side to the rear end side of the leading side connecting portion 34A, and the rear end side is connected to the flange 23 on the front end side of the expansion unit 20A positioned closest to the leading side.
The leading side connecting portion 34A is configured by, for example, a bellows-like tubular body that can be expanded and contracted in a direction along the central axis of the tube and bends.
The expansion / contraction unit side connection part 34B is configured by, for example, the above-described tubular connection body 35X that does not expand and contract in a direction along the central axis of the tube and can be bent.
As described above, the front end side unit connection body 34 is configured such that the leading side connection portion 34A on the exploration unit 11 side can be expanded and contracted, and the expansion unit side connection portion 34B bends without expansion and contraction. Therefore, it is possible to provide the tubular moving body 13 in which the exploration unit can easily follow the curved path in the tube 1 and bend easily, and can suppress a decrease in moving speed.
図4に示すように、フランジ23の空気流通孔31には、後述のコンプレッサ16Aから供給される空気を空気室Sに流通可能、若しくは、空気室Sの空気を排出可能とする切替弁14が取り付けられる。
切替弁14は、電気的な信号の入力により動作が制御される電磁弁であって、後述の進行制御手段17と接続される。切替弁14は、圧縮空気が流入する流入口14aと、空気室Sに空気を給排する給排口14bと、空気室Sの空気を排出する排出口14cとを備え、給排口14bと空気流通孔31との間に空気の連通が可能となるように空気流通孔31に取り付けられる。この切替弁14は、信号が入力されると排出口14cを閉じ、流入口14aと給排口14bとを連通させて、圧縮空気供給手段16から供給される圧縮空気を空気室Sに流入させ、信号が入力されない状態では、流入口14aを閉じ、給排口14bと排出口14cとを連通させて、圧縮空気供給手段16から供給される圧縮空気を遮断して空気室Sの空気を排出口14cから排出させて空気の流れを切り替える。
As shown in FIG. 4, a switching valve 14 that allows air supplied from a compressor 16 </ b> A (described later) to flow to the air chamber S or discharges air from the air chamber S is provided in the air circulation hole 31 of the flange 23. It is attached.
The switching valve 14 is an electromagnetic valve whose operation is controlled by the input of an electrical signal, and is connected to a later-described progress control means 17. The switching valve 14 includes an inlet 14a through which compressed air flows, a supply / exhaust port 14b that supplies / discharges air to / from the air chamber S, and a discharge port 14c that discharges air from the air chamber S. It is attached to the air circulation hole 31 so that air can communicate with the air circulation hole 31. When the signal is input, the switching valve 14 closes the discharge port 14c, connects the inflow port 14a and the supply / discharge port 14b, and allows the compressed air supplied from the compressed air supply means 16 to flow into the air chamber S. In the state where no signal is input, the inlet 14a is closed, the supply / discharge port 14b and the discharge port 14c are communicated, the compressed air supplied from the compressed air supply means 16 is shut off, and the air in the air chamber S is discharged. The air flow is switched by discharging from the outlet 14c.
各伸縮ユニット20A〜20Dに設けられた切替弁14(14A〜14D(図9参照))は、制御部17Aを介して進行制御手段17と個別に接続され、進行制御手段17から出力される電気的な信号の入力により次のように動作が制御される。伸縮ユニット20を収縮させるときには、流入口14aからの空気の流入を許容するとともに給排口14bを開放して、圧縮空気を空気室Sに流入させる。このとき、排出口14cは閉じた状態が維持される。本実施例では、この状態を切替弁14の開放という。また、伸縮ユニット20を伸長させるときには、流入口14aからの圧縮空気の流入を遮断するとともに、給排口14b及び排出口14cとを開放し、空気室Sと内筒21の内部空間とを連通させることで空気室Sの空気を内筒21の内部空間に排出させる。本実施例では、この状態を切替弁14の閉鎖という。なお、空気室Sからの空気の排出は、弾性膨張体22の張力が駆動源となって空気室Sから内筒21内に空気が排出される。この切替弁14(14A〜14D)の流入口14aには、空気室Sに圧縮空気を供給するための後述する空気供給管24(24A〜24D)がそれぞれ接続される。 The switching valves 14 (14A to 14D (see FIG. 9)) provided in the respective expansion units 20A to 20D are individually connected to the progress control means 17 via the control unit 17A, and are output from the progress control means 17. The operation is controlled as follows by the input of a general signal. When the expansion / contraction unit 20 is contracted, the inflow of air from the inflow port 14a is allowed, and the supply / discharge port 14b is opened to allow the compressed air to flow into the air chamber S. At this time, the discharge port 14c is kept closed. In this embodiment, this state is referred to as opening of the switching valve 14. When the telescopic unit 20 is extended, the inflow of compressed air from the inflow port 14a is blocked, the supply / discharge port 14b and the discharge port 14c are opened, and the air chamber S communicates with the inner space of the inner cylinder 21. By doing so, the air in the air chamber S is discharged into the inner space of the inner cylinder 21. In this embodiment, this state is called closing of the switching valve 14. The air is discharged from the air chamber S into the inner cylinder 21 from the air chamber S using the tension of the elastic expansion body 22 as a driving source. An air supply pipe 24 (24A to 24D), which will be described later, for supplying compressed air to the air chamber S is connected to the inlet 14a of the switching valve 14 (14A to 14D).
図9に示すように、複数の空気供給管24(24A〜24D)は、複数の伸縮ユニット20A〜20Dに対して独立して圧縮空気を供給する流路を構成するものであって、例えばポリ塩化ビニル等の可撓性を有するホースが適用される。好ましくは、内部を流通する空気の圧力の変化によって、潰れや膨らみが生じたりしない耐圧のホースを用いるとよい。
各空気供給管24A〜24Dは、圧縮空気供給手段16から管状移動体13まで延長する空気供給管16C内を流通する圧縮空気を分岐管41A〜41Cにより分岐させて各伸縮ユニット20A〜20Dの切替弁14にそれぞれ供給する。各分岐管41A〜41Cは、図9の例に示すように、流入した空気を二股に分岐させるY字状の二股分岐管からなり、圧縮空気供給手段16から管状移動体13に到達する空気供給管16Cの端部に、圧縮空気の流路を二股に分岐する分岐管41Aが取り付けられる。この分岐管41Aには、最後尾の伸縮ユニット20Dの切替弁14に接続される空気供給管24Dと、伸縮ユニット20A〜20Cへ供給する空気の流路となる空気供給管42Aとが接続される。
As shown in FIG. 9, the plurality of air supply pipes 24 (24A to 24D) constitute a flow path for supplying compressed air independently to the plurality of expansion / contraction units 20A to 20D. A flexible hose such as vinyl chloride is applied. It is preferable to use a pressure-resistant hose that does not crush or bulge due to a change in the pressure of the air flowing inside.
Each of the air supply pipes 24A to 24D branches the compressed air flowing through the air supply pipe 16C extending from the compressed air supply means 16 to the tubular moving body 13 by the branch pipes 41A to 41C, and switches the expansion units 20A to 20D. Each is supplied to a valve 14. As shown in the example of FIG. 9, each of the branch pipes 41 </ b> A to 41 </ b> C is composed of a Y-shaped bifurcated branch pipe that branches the inflowed air into two branches, and air supply that reaches the tubular moving body 13 from the compressed air supply means 16. A branch pipe 41A for bifurcating the flow path of the compressed air is attached to the end of the pipe 16C. The branch pipe 41A is connected to an air supply pipe 24D connected to the switching valve 14 of the rearmost expansion / contraction unit 20D and an air supply pipe 42A serving as a flow path of air supplied to the expansion / contraction units 20A to 20C. .
空気供給管42Aの先端には、さらに流路を二股に分岐する分岐管41Bが取り付けられる。分岐管41Bの分岐端には、空気供給管24Cと、伸縮ユニット20A,20Bへ供給する空気の流路となる空気供給管42Bとが接続される。
空気供給管42Bの先端には、さらに流路を二股に分岐する分岐管41Cが取り付けられる。分岐管41Cの分岐端には、空気供給管24Bと、空気供給管24Aとが接続される。なお、上述の空気供給管24A〜24D及び空気供給管42A,42Bが、管状移動体13の内部に延在することは言うまでもない。
また、各空気供給管24A〜24D、空気供給管42A,42Bの長さは、伸縮ユニット20A〜20Dの伸縮動作を考慮して可能な限り長さが短くなるように設定するとよい。
このように、圧縮空気供給手段16から一本の空気供給管16Cを管状移動体13まで延長させ、複数の分岐管41A〜41Cによって各伸縮ユニット20A〜20Cの切替弁14A〜14Dに向けて圧縮空気を供給する流路を形成することで、切替弁14A〜14Dには、圧縮空気供給手段16で加圧された圧縮空気が常時供給されるため、遅滞無く空気室Sに高圧の空気を供給することができる。したがって、圧縮空気供給手段16から管状移動体13までの距離が長くなっても、常時コンプレッサ16Aで加圧された圧縮空気をロス無く供給させるので、管状移動体13の進行速度の低下を防止できる。なお、空気供給管24A〜24D、空気供給管42A,42D及び分岐管41A〜41Cにより形成される流路は、一体に形成することも可能である。
A branch pipe 41B is further attached to the tip of the air supply pipe 42A. The branch end of the branch pipe 41B is connected to an air supply pipe 24C and an air supply pipe 42B serving as a flow path for air supplied to the expansion and contraction units 20A and 20B.
A branch pipe 41C is further attached to the tip of the air supply pipe 42B. An air supply pipe 24B and an air supply pipe 24A are connected to the branch end of the branch pipe 41C. Needless to say, the air supply pipes 24 </ b> A to 24 </ b> D and the air supply pipes 42 </ b> A and 42 </ b> B described above extend inside the tubular moving body 13.
The lengths of the air supply pipes 24A to 24D and the air supply pipes 42A and 42B may be set so that the lengths are as short as possible in consideration of the expansion and contraction operations of the expansion and contraction units 20A to 20D.
In this manner, one air supply pipe 16C is extended from the compressed air supply means 16 to the tubular moving body 13, and compressed toward the switching valves 14A to 14D of the expansion units 20A to 20C by the plurality of branch pipes 41A to 41C. By forming the flow path for supplying air, the compressed air pressurized by the compressed air supply means 16 is always supplied to the switching valves 14A to 14D, so high pressure air is supplied to the air chamber S without delay. can do. Therefore, even if the distance from the compressed air supply means 16 to the tubular moving body 13 becomes long, the compressed air pressurized by the compressor 16A is always supplied without loss, so that a decrease in the traveling speed of the tubular moving body 13 can be prevented. . In addition, the flow path formed by the air supply pipes 24A to 24D, the air supply pipes 42A and 42D, and the branch pipes 41A to 41C can be formed integrally.
なお、空気供給管16Cから各伸縮ユニット20A〜20Dに供給する空気を分岐させる他の方法として、空気供給管16Cから直接各伸縮ユニット20A〜20Dに分岐させるように4つ又の分岐管を用いてもよい。また、空気供給管16Cから二股管により伸縮ユニット20A;20Bと、伸縮ユニット20C;20Dとに向けて流路を分岐させた先に、さらに二股管をそれぞれ設けて伸縮ユニット20Aと20B、伸縮ユニット20C;20Dに向かう流路を形成するようにしてもよい。 As another method for branching the air supplied from the air supply pipe 16C to the expansion / contraction units 20A to 20D, four branch pipes are used so as to branch directly from the air supply pipe 16C to the expansion / contraction units 20A to 20D. May be. Further, bifurcated pipes are provided at the ends of the flow branches from the air supply pipe 16C to the expansion / contraction units 20A; 20B and the expansion / contraction units 20C; 20C; You may make it form the flow path which goes to 20D.
以上説明したとおり、各フランジ23に取り付けられた切替弁14A〜14Dまで圧縮空気を供給しておき、切替弁14A〜14Dの開閉動作を制御して各伸縮ユニット20A〜20Dの空気室Sへの圧縮空気の供給又は空気室Sから空気の排気を制御することにより、各伸縮ユニット20A〜20Dの独立した収縮動作又は伸長動作を行わせることが可能となる。
具体的には、上記構成よりなる伸縮ユニット20の空気室S内に圧縮空気が供給された場合、規制繊維22Bが弾性膨張体22の軸方向への膨張を規制する一方で、径方向への膨張を許容するため、結果として図10や図12で示すように、伸縮ユニット20全体が軸方向へ収縮動作することとなる。一方で、空気室S内に供給された圧縮空気を排出すれば、伸縮ユニット20全体が軸方向へ伸長動作することとなる。
即ち、本実施形態に係る管状移動体13を構成する伸縮ユニット20は、圧縮空気の供給により軸方向に収縮し、圧縮空気の排出により軸方向に伸長する。
As described above, compressed air is supplied to the switching valves 14A to 14D attached to the flanges 23, and the opening and closing operations of the switching valves 14A to 14D are controlled to supply the air chambers S of the expansion units 20A to 20D. By controlling the supply of compressed air or the exhaust of air from the air chamber S, it is possible to cause each of the expansion / contraction units 20A to 20D to perform an independent contraction operation or extension operation.
Specifically, when compressed air is supplied into the air chamber S of the expansion / contraction unit 20 having the above-described configuration, the restriction fiber 22B restricts the expansion of the elastic expansion body 22 in the axial direction, while the radial expansion in the radial direction. In order to allow the expansion, as a result, as shown in FIGS. 10 and 12, the entire telescopic unit 20 contracts in the axial direction. On the other hand, if the compressed air supplied into the air chamber S is discharged, the entire expansion / contraction unit 20 extends in the axial direction.
That is, the telescopic unit 20 constituting the tubular moving body 13 according to the present embodiment contracts in the axial direction by supplying compressed air, and extends in the axial direction by discharging compressed air.
図1に示すように、圧縮空気供給手段16は、コンプレッサ16Aと、レギュレータ16Bとを備える。レギュレータ16Bは、コンプレッサ16Aで加圧された圧縮空気を所定の圧力に整圧して空気供給管16Cに送出する。レギュレータ16Bは、例えば、前述の切替弁14の開閉制御に許容される最大の圧力に調整される。
空気供給管16Cは、レギュレータ16B及び管状移動体13と着脱自在に接続される可撓性を有するホースである。この空気供給管16Cは、管状移動体13の最後尾に位置する伸縮ユニット20Dの内部において、図示しない固定手段により管状移動体13に到達する端部が着脱可能に固定される。この空気供給管16Cは、前述のように複数の分岐管41A〜41Cを経て、分岐管41A〜41Cから切替弁14A〜14Dに独立した空気供給管24A〜24Dとそれぞれ対応して接続されており、進行制御手段17からの制御信号に応じて切替弁14A〜14Dが所定の動作をすることで、各伸縮ユニット20A〜20Dに対して独立して圧縮空気を供給することが可能である。
As shown in FIG. 1, the compressed air supply means 16 includes a compressor 16A and a regulator 16B. The regulator 16B regulates the compressed air pressurized by the compressor 16A to a predetermined pressure and sends it to the air supply pipe 16C. For example, the regulator 16 </ b> B is adjusted to the maximum pressure allowed for the above-described opening / closing control of the switching valve 14.
The air supply pipe 16C is a flexible hose that is detachably connected to the regulator 16B and the tubular moving body 13. The air supply pipe 16C is detachably fixed at its end reaching the tubular moving body 13 by a fixing means (not shown) inside the telescopic unit 20D located at the tail end of the tubular moving body 13. The air supply pipe 16C is connected to the air supply pipes 24A to 24D independent of the switching valves 14A to 14D from the branch pipes 41A to 41C via the plurality of branch pipes 41A to 41C as described above. In addition, the switching valves 14A to 14D perform a predetermined operation in accordance with a control signal from the progress control means 17, so that compressed air can be supplied independently to each of the expansion and contraction units 20A to 20D.
進行制御手段17は、制御部17Aと、操作部17Bと、制御部17Aと操作部17Bとを接続するケーブル17Cとを備え、管状移動体13に蠕動運動を生じさせて、管1内において管状移動体13が進行する駆動力を制御する。制御部17Aは、演算処理手段としてのCPU、RAM,ROMなどの記憶手段、入出力ポート等の入出力手段などのハードウェアを備えるコンピュータであって、ROMに記憶させたプログラムをCPUで演算処理することでプログラムに書かれた制御信号を図示しない出力ポートから伸縮ユニット20A〜20Dの切替弁14A〜14Dに個別に出力する。制御部17Aから切替弁14A〜14Dには、収縮信号、収縮維持信号、伸長信号が出力され、各信号に基づいて切替弁14A〜14Dの開閉動作を制御する。
収縮信号とは、切替弁14A〜14Dに供給された圧縮空気を最大の圧力で空気室Sに供給するように切替弁14A〜14Dを制御する信号であって、本実施例では、切替弁14A〜14Dの許容する最大の圧力で圧縮空気を空気室Sに供給するように切替弁14A〜14Dを制御する信号である。また、収縮維持信号とは、切替弁14A〜14Dの許容する最大の圧力よりも低い圧力で空気室Sに空気を供給するように切替弁14A〜14Dを制御する信号である。
また、伸長信号とは、収縮信号、収縮維持信号に対する便宜上の信号であって、切替弁14A〜14Dに出力されている収縮信号や収縮維持信号を停止させる信号であり、実質的には出力されない信号である。本実施例では、切替弁14A〜14Dは、PWM制御で説明するが、その他の制御方法でもよく、後述するように供給圧力を時間的に変える制御が可能であればさらによい。なお、本実施例では、電気的に弁の開閉が可能となる切替弁14A〜14DをPWM制御で周期的に開閉させることにより、切替弁の小型が可能となり、伸長ユニット20内に収めることが可能となる。
The progress control means 17 includes a control unit 17A, an operation unit 17B, and a cable 17C that connects the control unit 17A and the operation unit 17B. The driving force that the moving body 13 travels is controlled. The control unit 17A is a computer having hardware such as a CPU as a calculation processing means, a storage means such as a RAM and a ROM, and an input / output means such as an input / output port, and the CPU stores a program stored in the ROM. As a result, the control signal written in the program is individually output from the output port (not shown) to the switching valves 14A to 14D of the extension units 20A to 20D. A contraction signal, a contraction maintenance signal, and an expansion signal are output from the controller 17A to the switching valves 14A to 14D, and the opening and closing operations of the switching valves 14A to 14D are controlled based on the signals.
The contraction signal is a signal for controlling the switching valves 14A to 14D so that the compressed air supplied to the switching valves 14A to 14D is supplied to the air chamber S at the maximum pressure. In this embodiment, the switching valve 14A is used. This is a signal for controlling the switching valves 14A to 14D so as to supply compressed air to the air chamber S at the maximum pressure allowed by ˜14D. The contraction maintenance signal is a signal for controlling the switching valves 14A to 14D so that air is supplied to the air chamber S at a pressure lower than the maximum pressure allowed by the switching valves 14A to 14D.
The expansion signal is a signal for convenience with respect to the contraction signal and the contraction maintenance signal, and is a signal for stopping the contraction signal and the contraction maintenance signal output to the switching valves 14A to 14D, and is not substantially output. Signal. In this embodiment, the switching valves 14A to 14D are described by PWM control. However, other control methods may be used, and it is even better if control for changing supply pressure with time is possible as described later. In this embodiment, the switching valves 14A to 14D that can be electrically opened and closed are periodically opened and closed by PWM control, so that the switching valve can be reduced in size and can be accommodated in the extension unit 20. It becomes possible.
制御部17Aは、例えば、上記演算処理手段、記憶手段、入出力手段を1チップに収容したPIC(Peripheral Interface Controller(ペリフェラル インターフェース コントローラ))により実現され、例えば管状移動体13の最後尾に接続される伸縮ユニット20D内に収容される。この制御部17Aには、前述した探査ユニット11から延長するケーブル12と、切替弁14A〜14Dから延長するケーブルとがそれぞれ接続される。操作部17Bは、制御部17Aの入力ポートと通信可能に接続される入力手段であって、制御部17Aに記憶させたプログラムの実行を制御するためのコマンドを制御部17Aに出力する。ケーブル17Cは、制御部17A及び操作部17Bに着脱自在に接続され、制御部17Aと操作部17Bとの通信を伝達する複数の配線と、探査ユニット11により撮影された画像を操作部17Bに伝達する複数の配線と、制御部17A及び探査ユニット11に供給する電源線とが1つに束ねられた可撓性を有する一本の集合ケーブルである。このように、管1の外部に延長するケーブル17Cを一本にすることで、管状移動体13が管1内を進行するときのケーブル17Cと管1との摩擦を低減させて管状移動体13をスムースに進行させることができる。
進行制御手段17は、制御部17Aを操作部17Bと一体に構成して管1の外部に設けるようにしてもよいが、本実施例のように制御部17Aと操作部17Bとを別体とすることにより、ケーブル17Cに含まれる配線を少なくしてケーブル17Cの軽量化ができるので、管状移動体13が移動するときのケーブル17Cを牽引する重さや、ケーブル17Cと管1との摩擦等の負荷を軽減して管状移動体13の移動速度を速くすることができる。より好ましくは、操作部17Bと制御部17Aとを無線通信により互いに通信可能とすることで、ケーブル17Cをなくすことができるので、管状移動体13の移動速度を速くすることができる。
なお、探査ユニット11で撮影された管1内の画像は、操作部17Bに接続された表示手段18に表示される。また、表示手段18に替えてハードディスクや不揮発性の半導体メモリ等の記憶手段を接続して表示手段18上に表示させずに検査画像を記録するようにしても良く、記憶手段に記憶させながら表示手段18に表示するようにしてもよい。
The control unit 17A is realized by, for example, a PIC (Peripheral Interface Controller) in which the arithmetic processing unit, the storage unit, and the input / output unit are accommodated in one chip, and is connected to, for example, the tail end of the tubular moving body 13. The telescopic unit 20D is accommodated. The control unit 17A is connected to the cable 12 extending from the exploration unit 11 and the cables extending from the switching valves 14A to 14D. The operation unit 17B is an input unit that is communicably connected to the input port of the control unit 17A, and outputs a command for controlling execution of the program stored in the control unit 17A to the control unit 17A. The cable 17C is detachably connected to the control unit 17A and the operation unit 17B, and transmits to the operation unit 17B a plurality of wires that transmit communication between the control unit 17A and the operation unit 17B, and an image captured by the exploration unit 11. This is a flexible cable in which a plurality of wirings and a power supply line supplied to the control unit 17A and the exploration unit 11 are bundled together. In this way, by using a single cable 17C that extends to the outside of the tube 1, the friction between the cable 17C and the tube 1 when the tubular moving body 13 travels in the tube 1 is reduced, and the tubular moving body 13 is thus reduced. Can proceed smoothly.
The progress control unit 17 may be configured such that the control unit 17A is integrated with the operation unit 17B and provided outside the pipe 1, but the control unit 17A and the operation unit 17B are separated from each other as in this embodiment. By doing so, it is possible to reduce the weight of the cable 17C by reducing the wiring contained in the cable 17C. Thus, the weight of pulling the cable 17C when the tubular moving body 13 moves, the friction between the cable 17C and the tube 1, etc. It is possible to reduce the load and increase the moving speed of the tubular moving body 13. More preferably, since the operation unit 17B and the control unit 17A can communicate with each other by wireless communication, the cable 17C can be eliminated, so that the moving speed of the tubular moving body 13 can be increased.
In addition, the image in the pipe | tube 1 image | photographed with the exploration unit 11 is displayed on the display means 18 connected to the operation part 17B. Further, a storage means such as a hard disk or a non-volatile semiconductor memory may be connected in place of the display means 18 so that the inspection image may be recorded without being displayed on the display means 18 or displayed while being stored in the storage means. It may be displayed on the means 18.
制御部17Aの記憶手段には、管状移動体13を進行させる動作プログラムが記憶される。例えば、図10に示すような進行パターンA,図12に示すような進行パターンBの2つの動作パターンを実行させる複数の動作プログラムを記憶する。なお、本実施例では、進行パターンAや進行パターンBにより制御される伸縮ユニット20A〜20Dの収縮時間及び、伸縮ユニット20A〜20Dの伸長時間は、同じ所定時間t1で行なわれるものとして説明する。
進行パターンAは、図10(a)乃至(d)、図11に示すように、管状移動体13に3つの行程を繰り返し動作させることで蠕動運動を生じさせて管1内を進行させる。
図10(a)は、管状移動体13の初期状態を示し、例えば、管1内に管状移動体13を配置した状態を示している。このとき、すべての伸縮ユニット20A〜20Dは、伸長状態にある。
管状移動体13を進行させる場合、まず、第1行程として、図10(b)に示すように、先頭の伸縮ユニット20Aの切替弁14Aのみに収縮信号を出力し、伸縮ユニット20Aの空気室Sに圧縮空気を供給して弾性膨張体22の外周面が管1の内壁面に到達するまで伸縮ユニット20Aを収縮させる。
次に、図10(c)に示すように、第2工程に移行して、伸縮ユニット20Aの切替弁14Aに収縮維持信号を出力し、伸縮ユニット20Aの収縮状態を維持したまま残りの伸縮ユニット20B〜20Dのすべてに収縮信号を出力し、伸縮ユニット20B〜20Dの空気室に圧縮空気を供給して各伸縮ユニット20B〜20Dの弾性膨張体22の外周面が管1の内壁面に到達するまで伸縮ユニット20B〜20Dを収縮させる。
次に、図10(d)に示すように、第3工程に移行して、最後尾の伸縮ユニット20Dの切替弁14Dに収縮維持信号を出力し、伸縮ユニット20Dの収縮状態を維持したまま伸縮ユニット20A〜20Cの切替弁14A〜14Cに伸長信号を出力し、空気室Sから空気を排出して伸縮ユニット20A〜20Cを伸長させる。進行パターンAでは、上記第1行程から第3行程までを1サイクルとし、このサイクルを繰り返すことで管状移動体13が進行する。
An operation program for advancing the tubular moving body 13 is stored in the storage means of the control unit 17A. For example, a plurality of operation programs for executing two operation patterns of a progression pattern A as shown in FIG. 10 and a progression pattern B as shown in FIG. 12 are stored. In the present embodiment, the contraction time of the expansion / contraction units 20A to 20D and the expansion time of the expansion / contraction units 20A to 20D controlled by the progression pattern A and the progression pattern B will be described as being performed at the same predetermined time t1.
In the progression pattern A, as shown in FIGS. 10A to 10D and FIG. 11, the tubular moving body 13 is caused to perform a peristaltic motion by repeating the three strokes so as to advance in the tube 1.
FIG. 10A shows an initial state of the tubular moving body 13, for example, a state in which the tubular moving body 13 is arranged in the tube 1. At this time, all the expansion units 20A to 20D are in the extended state.
When the tubular moving body 13 is advanced, first, as shown in FIG. 10B, a contraction signal is output only to the switching valve 14A of the leading telescopic unit 20A, and the air chamber S of the telescopic unit 20A is moved as the first stroke. Compressed air is supplied to the elastic expansion body 22 until the outer peripheral surface of the elastic expansion body 22 reaches the inner wall surface of the tube 1 to contract.
Next, as shown in FIG. 10C, the process proceeds to the second step, and a contraction maintenance signal is output to the switching valve 14A of the expansion / contraction unit 20A, and the remaining expansion / contraction units are maintained while maintaining the contraction state of the expansion / contraction unit 20A. Contraction signals are output to all of 20B to 20D, compressed air is supplied to the air chambers of the expansion units 20B to 20D, and the outer peripheral surface of the elastic expansion body 22 of each expansion unit 20B to 20D reaches the inner wall surface of the tube 1. The expansion / contraction units 20B to 20D are contracted to the maximum.
Next, as shown in FIG. 10 (d), the process proceeds to the third step, and a contraction maintenance signal is output to the switching valve 14D of the rearmost expansion / contraction unit 20D, and expansion / contraction is performed while maintaining the contraction state of the expansion / contraction unit 20D. An extension signal is output to the switching valves 14A to 14C of the units 20A to 20C, the air is discharged from the air chamber S, and the extension units 20A to 20C are extended. In the progression pattern A, the first to third strokes are defined as one cycle, and the tubular moving body 13 advances by repeating this cycle.
図10(b)乃至(d)で示した伸縮ユニット20A〜20Dの伸縮動作、すなわち、圧縮空気供給手段16から各伸縮ユニット20A〜20Dの各空気室Sへの圧縮空気の給排は、本実施例では図11に示すようにPWM(パルス幅変調)制御により制御される。
制御部17Aは、伸縮ユニット20を収縮させる場合、つまり収縮信号を出力した場合、図11,図13に示すように、切替弁14に対して所定時間t1のパルス幅の信号を出力し、切替弁14を開放状態とし、流入口14aと給排口14bとが所定時間t1連通するように切替弁14を制御する。このとき、空気室Sには、空気供給管16Cから切替弁14に圧力P1で供給された圧縮空気が空気室Sに所定時間t1の間流入する。例えば、所定時間t1は、伸縮ユニット20の弾性膨張体22が管1の内壁面に密着するまでに要する時間として設定される。例えば、所定時間t1は、実験的に得られた結果から管1の内径に応じて設定される。なお、伸縮ユニット20を収縮させる場合、所定時間t1の間において、周期的に切替弁14を開閉して空気室Sに圧縮空気を供給するようにしてもよい。
また、制御部17Aは、伸縮ユニット20の収縮状態を維持させる場合、つまり収縮維持信号を出力した場合、図11,図13に示すように、切替弁14に対して所定時間t1よりも短い所定時間t2のパルス幅の信号を所定時間t3の間隔をもって周期的に出力し、流入口14aと給排口14bとを所定時間t2連通したのちに、給排口14bと排出口14cとを所定時間t3連通するように切替弁14を周期的に開閉するように制御する。このように周期的なパルス信号を切替弁14に出力して、切替弁14を開閉させることで、空気供給管16Cにより切替弁14に一定の圧力P1で供給された空気を、圧力P1よりも低い圧力に減圧して空気室Sに供給することができる。このように、切替弁14に収縮維持信号として出力するパルス信号の幅を調整することで、伸縮ユニット20の弾性膨張体22の強度に応じた圧力となるように、空気室Sに供給する空気の圧力が調整可能となる。また、収縮後の伸縮ユニット20の空気室Sに空気の供給を継続することで、弾性膨張体22による管1の内周面への把持力を好適に得ることができ、効率良く管状移動体13を進行させることができる。
また、制御部17Aは、伸縮ユニット20を伸長させる場合、つまり伸長信号を出力した場合、図11に示すように、所定時間t1の間収縮信号や、収縮維持信号の出力を停止し、排出口14cと給排口14bとを所定時間t1連通させて、空気室Sの空気を排出する。
The expansion / contraction operation of the expansion / contraction units 20A to 20D shown in FIGS. 10 (b) to 10 (d), that is, the supply / discharge of compressed air from the compressed air supply means 16 to the air chambers S of the expansion / contraction units 20A to 20D is as follows. In the embodiment, as shown in FIG. 11, control is performed by PWM (pulse width modulation) control.
When the contracting unit 20 is contracted, that is, when a contracting signal is output, the control unit 17A outputs a signal having a pulse width of a predetermined time t1 to the switching valve 14, as shown in FIGS. The switching valve 14 is controlled so that the valve 14 is opened and the inlet 14a and the supply / discharge port 14b communicate with each other for a predetermined time t1. At this time, the compressed air supplied from the air supply pipe 16C to the switching valve 14 at the pressure P1 flows into the air chamber S for a predetermined time t1. For example, the predetermined time t <b> 1 is set as the time required for the elastic expansion body 22 of the expansion / contraction unit 20 to be in close contact with the inner wall surface of the tube 1. For example, the predetermined time t1 is set according to the inner diameter of the tube 1 from the experimentally obtained result. In the case where the expansion / contraction unit 20 is contracted, compressed air may be supplied to the air chamber S by periodically opening and closing the switching valve 14 during the predetermined time t1.
When the controller 17A maintains the contracted state of the expansion / contraction unit 20, that is, when a contraction maintaining signal is output, as shown in FIGS. 11 and 13, the control unit 17A has a predetermined time shorter than the predetermined time t1. A signal having a pulse width of time t2 is periodically output at an interval of a predetermined time t3, and after the inlet 14a and the supply / discharge port 14b communicate with each other for a predetermined time t2, the supply / discharge port 14b and the discharge port 14c are connected for a predetermined time. Control is performed so that the switching valve 14 is periodically opened and closed so as to communicate with t3. By outputting a periodic pulse signal to the switching valve 14 and opening and closing the switching valve 14 in this way, air supplied to the switching valve 14 by the air supply pipe 16C at a constant pressure P1 is more than the pressure P1. The pressure can be reduced to a low pressure and supplied to the air chamber S. In this way, the air supplied to the air chamber S is adjusted so as to have a pressure corresponding to the strength of the elastic expansion body 22 of the expansion / contraction unit 20 by adjusting the width of the pulse signal output as the contraction maintenance signal to the switching valve 14. The pressure can be adjusted. Further, by continuing to supply air to the air chamber S of the expansion / contraction unit 20 after contraction, it is possible to suitably obtain a gripping force on the inner peripheral surface of the tube 1 by the elastic expansion body 22, and to efficiently move the tubular moving body. 13 can be advanced.
Further, when the expansion unit 20 is expanded, that is, when an expansion signal is output, the control unit 17A stops outputting the contraction signal and the contraction maintenance signal for a predetermined time t1, as shown in FIG. 14c and the supply / discharge port 14b are communicated with each other for a predetermined time t1, and the air in the air chamber S is discharged.
図12(a)乃至(e),図13に示すように、進行パターンBは、管状移動体13を4つの行程を繰り返し動作させることで管1内を進行させる。
図12(a)は、管状移動体13の初期状態を示し、例えば、管1内に管状移動体13を配置した状態を示している。このとき、すべての伸縮ユニット20A〜20Dは、伸長状態にある。
まず、第1行程では、図12(b)に示すように、伸縮ユニット20B及び伸縮ユニット20Cには信号を出力せずに、先頭の伸縮ユニット20A及び最後尾の伸縮ユニット20Dの切替弁14A,14Dに収縮信号を出力し、伸縮ユニット20A,20Dの空気室Sに圧縮空気を供給して伸縮ユニット20A,20Dを軸方向に収縮させる。
次に、第2行程では、図12(c)に示すように、伸縮ユニット20Cには信号を出力せずに、先頭の伸縮ユニット20Aの切替弁14Aには収縮維持信号を出力して収縮状態を維持したまま、最後尾の伸縮ユニット20Dの切替弁14Dに伸長信号、伸縮ユニット20Bの切替弁14Bには収縮信号を出力し、伸縮ユニット20Dの伸長と伸縮ユニット20Bの収縮とを同時に行う。
次に、第3行程では、図12(d)に示すように、伸縮ユニット20Dには信号を出力せず、先頭の伸縮ユニット20Aの切替弁14Aには伸長信号、伸縮ユニット20Bの切替弁14Bには収縮維持信号、伸縮ユニット20Cの切替弁14Cには収縮信号をそれぞれ出力し、伸縮ユニット20Aの伸長と伸縮ユニット20Cの収縮とを同時に行う。
次に、第4行程では、図12(e)に示すように、伸縮ユニット20Aの切替弁14Aには信号を出力せずに、伸縮ユニット20Bの切替弁14Bには伸長信号、伸縮ユニット20Cの切替弁14Cには収縮維持信号、伸縮ユニット20Dの切替弁14Dには収縮信号とを出力し、伸縮ユニット20Bの伸長と伸縮ユニット20Dの収縮とを同時に行う。進行パターンBでは、上記第1行程から第4行程までを1つのサイクルとし、このサイクルを繰り返して管状移動体13に蠕動運動を生じさせることで、管状移動体13が矢印X1に向けて進行する。なお、進行パターンAや進行パターンBを連続的に切り替えて動作させる場合には、必ずしも図10(a)や図12(a)で示すような初期状態を経る必要はない。
As shown in FIGS. 12A to 12E and FIG. 13, the progression pattern B advances the inside of the tube 1 by repeatedly operating the tubular moving body 13 through four strokes.
FIG. 12A shows an initial state of the tubular moving body 13, for example, a state in which the tubular moving body 13 is arranged in the tube 1. At this time, all the expansion units 20A to 20D are in the extended state.
First, in the first step, as shown in FIG. 12 (b), the switching valves 14A of the leading and trailing telescopic units 20A and 20D without outputting signals to the telescopic units 20B and 20C, A contraction signal is output to 14D, compressed air is supplied to the air chamber S of the expansion / contraction units 20A and 20D, and the expansion / contraction units 20A and 20D contract in the axial direction.
Next, in the second stroke, as shown in FIG. 12C, a contraction maintaining signal is output to the switching valve 14A of the leading telescopic unit 20A without outputting a signal to the telescopic unit 20C. The expansion signal is output to the switching valve 14D of the rearmost expansion / contraction unit 20D and the contraction signal is output to the switching valve 14B of the expansion / contraction unit 20B, and the expansion of the expansion / contraction unit 20D and the expansion of the expansion / contraction unit 20B are performed simultaneously.
Next, in the third step, as shown in FIG. 12 (d), no signal is output to the expansion / contraction unit 20D, the expansion valve is output to the switching valve 14A of the leading expansion / contraction unit 20A, and the switching valve 14B of the expansion / contraction unit 20B. The contraction maintaining signal and the contraction signal are output to the switching valve 14C of the expansion / contraction unit 20C, respectively, and the expansion of the expansion / contraction unit 20A and the expansion / contraction unit 20C are performed simultaneously.
Next, in the fourth stroke, as shown in FIG. 12 (e), no signal is output to the switching valve 14A of the expansion / contraction unit 20A, and an expansion signal is output to the switching valve 14B of the expansion / contraction unit 20B. A contraction maintaining signal is output to the switching valve 14C, and a contraction signal is output to the switching valve 14D of the expansion / contraction unit 20D, and the expansion of the expansion / contraction unit 20B and the contraction of the expansion / contraction unit 20D are performed simultaneously. In the progression pattern B, the cycle from the first stroke to the fourth stroke is defined as one cycle, and this cycle is repeated to generate a peristaltic motion in the tubular movable body 13 so that the tubular movable body 13 proceeds in the direction of the arrow X1. . Note that when the operation is performed by continuously switching the progress pattern A and the progress pattern B, it is not always necessary to go through the initial state as shown in FIG. 10 (a) or FIG. 12 (a).
図12(b)乃至(e)で示した進行パターンBによる伸縮ユニット20A〜20Dの伸縮動作、すなわち、圧縮空気供給手段16から各伸縮ユニット20A〜20Dへの各空気室Sへの圧縮空気の供給及び停止は、本実施例では図13に示すようなPWM(パルス幅変調)制御により切替弁14A〜14Dが制御される。 The expansion / contraction operation of the expansion / contraction units 20A to 20D by the traveling pattern B shown in FIGS. 12B to 12E, that is, the compressed air to the air chambers S from the compressed air supply means 16 to the expansion / contraction units 20A to 20D. In the present embodiment, the supply and stop are controlled by the switching valves 14A to 14D by PWM (pulse width modulation) control as shown in FIG.
上記進行パターンA,Bの切り替えは、進行制御手段17の操作部17Bから制御部17Aへの入力により制御される。例えば、管1の直管部分を管状移動体13が進行する場合には進行パターンA、曲管部分を管状移動体13が進行する場合には進行パターンB等のように動作パターンを変更することで、管状移動体13を効率良く移動させることができる。 The switching of the progress patterns A and B is controlled by an input from the operation unit 17B of the progress control means 17 to the control unit 17A. For example, the operation pattern is changed such as a progression pattern A when the tubular moving body 13 advances in the straight pipe portion of the tube 1 and a progression pattern B when the tubular moving body 13 advances in the curved pipe portion. Thus, the tubular moving body 13 can be moved efficiently.
次に、図10及び図12に基づいて上記構成からなる管状移動体13の進行動作について説明する。まず、図10を用いて進行パターンAについて説明する。図10(a)は、管状移動体13の初期状態(停止状態)を示し、当該管状移動体13は、初期状態から矢印で示す方向に進行するものとする。この状態から進行制御手段17により、圧縮空気供給手段16を制御し、まず、図10(a)に示す状態から図10(b)に示す如く、管状移動体13の先頭に位置する伸縮ユニット20Aを収縮して、伸縮ユニット20Aの弾性膨張体22の外周面の一部の範囲を管1の内周面と密着させる。次に、図10(c)に示す如く伸縮ユニット20Aの収縮状態を維持するとともに、すべての伸縮ユニット20B〜20Dを収縮させる。この時点では、伸縮ユニット20Aを基準として伸縮ユニット20B〜20Dを軸方向に収縮しただけなので、管状移動体13の先端の位置は変わらない。 Next, based on FIG.10 and FIG.12, the advancing operation | movement of the tubular mobile body 13 which consists of the said structure is demonstrated. First, the progression pattern A will be described with reference to FIG. Fig.10 (a) shows the initial state (stop state) of the tubular mobile body 13, and the said tubular mobile body 13 shall advance from the initial state in the direction shown by the arrow. From this state, the compressed air supply means 16 is controlled by the progress control means 17, and first, as shown in FIG. 10 (b) from the state shown in FIG. 10 (a), the telescopic unit 20A located at the head of the tubular moving body 13 is used. Is contracted so that a partial range of the outer peripheral surface of the elastic expansion body 22 of the expansion / contraction unit 20 </ b> A is in close contact with the inner peripheral surface of the tube 1. Next, as shown in FIG. 10C, the contraction state of the expansion / contraction unit 20A is maintained, and all the expansion / contraction units 20B to 20D are contracted. At this time, since the expansion / contraction units 20B to 20D are merely contracted in the axial direction with the expansion / contraction unit 20A as a reference, the position of the distal end of the tubular moving body 13 does not change.
次に、図10(c)の状態から、図10(d)に示す如く、伸縮ユニット20A〜20Cを伸長状態とするとともに、伸縮ユニット20Dの収縮状態を維持させる。この時、伸縮ユニット20Dを基準とする伸縮ユニット20A〜20Cの伸長動作は、管状移動体13全体を前方に進行させる動作に変換され、管状移動体13が管1内を矢印X1方向に向けて進行する。
その後、伸縮ユニット20Aを収縮させるとともに、伸縮ユニット20Dを伸長させることにより、図10(b)に示す状態に復帰する。なお、この時、伸縮ユニット20Dの伸長動作と同時に伸縮ユニット20Aが軸方向に収縮するので、管状移動体13は進行しない。以上のとおり、進行制御手段17の制御により、各伸縮ユニット20A〜20Dを所定の順番で収縮,伸長させる動作を繰り返すことで、管1内において管状移動体13を速やかに進行させることが可能となる。
Next, from the state of FIG. 10 (c), as shown in FIG. 10 (d), the expansion units 20A to 20C are brought into the expanded state and the contracted state of the expansion unit 20D is maintained. At this time, the expansion operation of the expansion / contraction units 20A to 20C with reference to the expansion / contraction unit 20D is converted into an operation for moving the entire tubular moving body 13 forward, and the tubular moving body 13 is directed in the direction of the arrow X1 in the tube 1. proceed.
Thereafter, the expansion and contraction unit 20A is contracted and the expansion and contraction unit 20D is expanded to return to the state shown in FIG. At this time, since the expansion / contraction unit 20A contracts in the axial direction simultaneously with the expansion operation of the expansion / contraction unit 20D, the tubular moving body 13 does not advance. As described above, it is possible to rapidly advance the tubular moving body 13 in the tube 1 by repeating the operation of contracting and extending the expansion units 20A to 20D in a predetermined order under the control of the progress control unit 17. Become.
次に、図12を用いて進行パターンBについて説明する。図12(a)は、進行パターンBにおける管状移動体13の初期状態(停止状態)を示し、当該管状移動体13は、初期状態から矢印で示す方向に進行するものとする。図12(a)に示す初期状態では、管状移動体13のすべての伸縮ユニット20A〜20Dが伸長状態にある。この状態から進行制御手段17により、圧縮空気供給手段16を制御し、図12(b)に示す如く、伸縮ユニット20A,20Dを収縮させるとともに、伸縮ユニット20B,20Cの伸長状態を維持させる。この時点では、伸縮ユニット20B,20Cを基準として、伸縮ユニット20A,20Dを軸方向に収縮しただけなので、管状移動体13の全体としての位置は変わらない。 Next, the progression pattern B will be described with reference to FIG. FIG. 12A shows an initial state (stopped state) of the tubular moving body 13 in the traveling pattern B, and the tubular moving body 13 travels in the direction indicated by the arrow from the initial state. In the initial state shown in FIG. 12A, all the expansion / contraction units 20A to 20D of the tubular moving body 13 are in the extended state. From this state, the progress control means 17 controls the compressed air supply means 16 to contract the expansion units 20A and 20D and maintain the expansion units 20B and 20C in the extended state as shown in FIG. At this time, since the expansion / contraction units 20A and 20D are merely contracted in the axial direction with reference to the expansion / contraction units 20B and 20C, the overall position of the tubular moving body 13 does not change.
次に、図12(b)の状態から、図12(c)に示す如く、伸縮ユニット20Aの収縮状態及び伸縮ユニット20Cの伸長状態を維持させたまま、伸縮ユニット20Bを収縮させ、伸縮ユニット20Dを伸長させる。この時点では、伸縮ユニット20Dの収縮状態を伸縮ユニット20Bに、伸縮ユニット20Bの伸長状態を伸縮ユニット20Dに入れ替えただけなので、管状移動体13の先端の位置は変わらない。
次に、図12(c)の状態から、図12(d)に示す如く、伸縮ユニット20Bの収縮状態及び伸縮ユニット20Dの伸長状態を維持させたまま、伸縮ユニット20Cを収縮させ、伸縮ユニット20Aを伸長させる。この時、伸縮ユニット20Cの収縮分だけ管状移動体13全体を前方に進行させる動作に変換され、管状移動体13が管1内を矢印X方向に向けて進行する。
Next, from the state of FIG. 12B, as shown in FIG. 12C, the expansion / contraction unit 20B is contracted while maintaining the contraction state of the expansion / contraction unit 20A and the expansion state of the expansion / contraction unit 20C. Elongate. At this point, the contracted state of the telescopic unit 20D is simply replaced with the telescopic unit 20B, and the expanded state of the telescopic unit 20B is simply replaced with the telescopic unit 20D.
Next, from the state of FIG. 12C, as shown in FIG. 12D, the expansion / contraction unit 20C is contracted while maintaining the contraction state of the expansion / contraction unit 20B and the expansion state of the expansion / contraction unit 20D. Elongate. At this time, the entire tubular moving body 13 is moved forward by the contraction of the telescopic unit 20C, and the tubular moving body 13 advances in the direction of the arrow X in the tube 1.
次に、図12(d)の状態から、図12(e)に示す如く、伸縮ユニット20Aの伸長状態及び伸縮ユニット20Cの収縮状態を維持させたまま、伸縮ユニット20Bを伸長させ、伸縮ユニット20Dを収縮させる。この時、伸縮ユニット20Dの収縮分だけ管状移動体13全体を前方に進行させる動作に変換され、管状移動体13が管1内を矢印X1方向に向けて進行する。
次に、図12(e)の状態から、伸縮ユニット20Dの収縮状態及び伸縮ユニット20Bの伸長状態を維持させたまま、伸縮ユニット20Aを収縮させ、伸縮ユニット20Cを伸長させることにより、蠕動運動の1サイクルの最初に復帰する。以上のとおり、進行制御手段17の制御により、各伸縮ユニット20A〜20Dを所定の順番で収縮,伸長させる動作を繰り返すことにより、管状移動体13を管1内において進行させることが可能となる。
進行パターンBは、進行パターンAに比べて行程数が多いため単位時間当たりに進行する速度が遅くなるものの、常に2つの伸縮ユニット20により管1を把持しているため、曲管部分等の屈曲部分において管状移動体13を確実に進行させることができる。
Next, from the state of FIG. 12D, as shown in FIG. 12E, the expansion / contraction unit 20B is extended while maintaining the expansion state of the expansion / contraction unit 20A and the contraction state of the expansion / contraction unit 20C, and the expansion / contraction unit 20D. Shrink. At this time, the entire tubular moving body 13 is converted forward by the contraction of the expansion / contraction unit 20D, and the tubular moving body 13 advances in the direction of the arrow X1 in the tube 1.
Next, from the state of FIG. 12 (e), the expansion / contraction unit 20D is contracted and the expansion / contraction unit 20C is expanded while maintaining the contraction state of the expansion / contraction unit 20D and the expansion state of the expansion / contraction unit 20B. Return to the beginning of one cycle. As described above, the tubular moving body 13 can be advanced in the tube 1 by repeating the operation of contracting and extending each of the expansion and contraction units 20A to 20D in a predetermined order under the control of the progress control means 17.
Since the progression pattern B has a larger number of strokes than the progression pattern A, the traveling speed per unit time is slow. However, since the tube 1 is always gripped by the two expansion and contraction units 20, the bent portion or the like is bent. The tubular moving body 13 can be reliably advanced in the portion.
以下、ユニット連結体35の作用,効果についてそれぞれ詳細に説明する。
図14(a)〜(d)は、管状移動体13の管1内の屈曲部における進行状態を示す概略図である。当該屈曲部は、例えば管1の一部を構成する90度エルボ管1R(以下、単にエルボ1Rという。)等の部材により形成され、エルボ1Rの両端部には、直管1A;1Bが接続されている。
Hereinafter, the operation and effect of the unit connector 35 will be described in detail.
FIGS. 14A to 14D are schematic views showing the progress of the bent portion in the tube 1 of the tubular moving body 13. The bent portion is formed of, for example, a member such as a 90-degree elbow pipe 1R (hereinafter simply referred to as an elbow 1R) constituting a part of the pipe 1, and straight pipes 1A and 1B are connected to both ends of the elbow 1R. Has been.
図14(a)に示すように、先端に位置する探査ユニット11が直管1Aからエルボ1Rを経由して直管1B内に進行するには、図14(b)に示すように、探査ユニット11をエルボ1Rの壁面に沿って方向を直管1Bに進行させて、図14(c)に示すように、エルボ1Rと直管1Bとの接続部に生じる段差部Vを超える必要がある。
本実施形態の管状移動体13は、探査ユニット11の管状収容部11Aの外周面11yに、外周面11yの周方向に沿って所定の等しい間隔を隔てて6個の板ばね52(弾性体51)を備えるとともに、板ばね52は、管状収容部11Aの前端11tより前方に位置される湾曲面52tを備え、かつ、当該探査ユニット11の管状収容部11Aと最も前側に位置される伸縮ユニット20Aとが前端側ユニット連結体34により連結されて、当該前端側ユニット連結体34の先頭側連結部34Aが、管の中心軸に沿った方向に伸縮可能で、かつ、曲がることが可能な蛇腹構造の管状体により構成されている。
したがって、管状収容部11Aの前端11tより前方に位置される板ばね52の湾曲面52tが図14(a)に示すようにエルボ1Rの壁面(曲面)に衝突した場合、図14(b)に示すように板ばね52の弾性力によって探査ユニット11がエルボ1R内の中央側に付勢されるので、先頭側連結部34Aが縮んで曲がりやすくなる。また、探査ユニット11がエルボ1Rの壁面(曲面)を通過する間、板ばね52がエルボ1Rの壁面(曲面)に接触することによる板ばね52の弾性力によって探査ユニット11がエルボ1R内の中央側(中心軸側)に付勢され、また、エルボ1Rの壁面と接触する板ばね52の表面には摩擦低減手段が設けられているので、探査ユニット11がエルボ1R内をスムーズに通過するようになる。
さらに、図14(c)に示すように管状収容部11Aの前端11tより前方に位置される板ばね52の湾曲面52tが段差部Vに衝突した場合、板ばね52の弾性力及び先頭側連結部34Aによって板ばね52が段差部Vの角を乗り越えて図14(d)に示すように直管1B内に移動する。
また、管状移動体13が、直管1A;1B内を移動する際には、ユニット連結体35が、管の中心軸に沿った方向に伸縮せず、かつ、曲がることが可能に構成された管状連結部により形成されているので、移動速度の低下を抑制できる。また、ユニット連結体35が、エルボ1R内(曲路)を移動する際においては曲路に追従して曲がることができる。
さらに、管1の内側に障害物(管1の内壁より突出する突起、管1内に残留した異物等)が存在する場合でも、探査ユニット11の管状収容部11Aの外周面11yに設けられた板ばね52が障害物に衝突した際の弾性力によって探査ユニット11がエルボ1R内の中央側に付勢され、また、エルボ1Rの壁面と接触する板ばね52の表面には摩擦低減手段が設けられているので、探査ユニット11が管1内をスムーズに通過するようになる。
As shown in FIG. 14A, in order for the exploration unit 11 located at the tip to travel from the straight pipe 1A through the elbow 1R into the straight pipe 1B, as shown in FIG. 11 is advanced along the wall surface of the elbow 1R to the straight pipe 1B, and as shown in FIG. 14 (c), it is necessary to exceed the stepped portion V generated at the connecting portion between the elbow 1R and the straight pipe 1B.
The tubular moving body 13 of the present embodiment has six leaf springs 52 (elastic bodies 51) on the outer peripheral surface 11y of the tubular housing portion 11A of the exploration unit 11 at predetermined equal intervals along the circumferential direction of the outer peripheral surface 11y. The leaf spring 52 includes a curved surface 52t positioned forward of the front end 11t of the tubular housing portion 11A, and the telescopic unit 20A positioned on the foremost side with respect to the tubular housing portion 11A of the exploration unit 11 Are connected by the front end side unit connecting body 34, and the leading side connecting portion 34A of the front end side unit connecting body 34 can be expanded and contracted in the direction along the central axis of the tube and can be bent. It is comprised by the tubular body.
Therefore, when the curved surface 52t of the leaf spring 52 positioned in front of the front end 11t of the tubular accommodating portion 11A collides with the wall surface (curved surface) of the elbow 1R as shown in FIG. As shown, since the exploration unit 11 is biased toward the center side in the elbow 1R by the elastic force of the leaf spring 52, the leading side connecting portion 34A is easily contracted and bent. Further, while the exploration unit 11 passes through the wall surface (curved surface) of the elbow 1R, the exploration unit 11 is centered in the elbow 1R by the elastic force of the leaf spring 52 due to the leaf spring 52 coming into contact with the wall surface (curved surface) of the elbow 1R. Friction reducing means is provided on the surface of the leaf spring 52 that is biased to the side (center axis side) and contacts the wall surface of the elbow 1R, so that the exploration unit 11 passes smoothly through the elbow 1R. become.
Further, when the curved surface 52t of the leaf spring 52 positioned in front of the front end 11t of the tubular accommodating portion 11A collides with the stepped portion V as shown in FIG. The plate spring 52 moves over the corner of the stepped portion V by the portion 34A and moves into the straight pipe 1B as shown in FIG.
Further, when the tubular moving body 13 moves in the straight pipes 1A; 1B, the unit connecting body 35 is configured not to expand and contract in the direction along the central axis of the pipe and to bend. Since it is formed by the tubular connecting part, it is possible to suppress a decrease in moving speed. Moreover, when the unit coupling body 35 moves in the elbow 1R (curved path), it can bend following the curved path.
Furthermore, even when there are obstacles (projections protruding from the inner wall of the tube 1, foreign matters remaining in the tube 1) inside the tube 1, the tube 1 is provided on the outer peripheral surface 11 y of the tubular housing portion 11 </ b> A of the exploration unit 11. The exploration unit 11 is urged toward the center of the elbow 1R by the elastic force when the leaf spring 52 collides with an obstacle, and friction reducing means is provided on the surface of the leaf spring 52 that contacts the wall surface of the elbow 1R. As a result, the exploration unit 11 passes through the pipe 1 smoothly.
このように本実施形態の管状移動体13によれば、管1内における直路及び曲路をスムーズに移動できるようになる。
尚、伸縮ユニット20として、内径56mm、外径62mm、長さ100mmのものを6個用い、管状連結体35Xとして、8個の管体35Aを連結して構成された、外径64mm、長さ173mmの管状連結体35Xを用いて、全長2mmの実施形態の管状移動体13を製作するとともに、管状連結体35Xの代わりに、上述した先頭側連結部34Aのような、管の中心軸に沿った方向に伸縮可能で、かつ、曲がることが可能な蛇腹構造の管状体を用いた特許文献1に開示されたような従来構成の管状移動体を製作し、当該製作した実施形態の管状移動体13と従来構成の管状移動体との移動速度の違いを実験した。
実施形態の管状移動体13と従来構成の管状移動体とを、内径108mmの圧送管内で移動させた際の移動速度を計測した結果、実施形態の管状移動体13の移動速度が30.2mm/sであったのに対して、従来構成の管状移動体の移動速度は24.0mm/sであった。
このように、管状連結体35Xを連結部として用いた実施形態の管状移動体13では、移動速度の低下が抑制され、例えば、内径108mmの圧送管内を100m以上スムーズに移動させることができることが実証された。例えば、下水管内検査においては、下水管内の汚水を取り除く必要があることから等から、下水管内検査時間が限られている場合があり、このような場合、実施形態の管状移動体13を用いれば、下水管内検査を短時間で行えるようになる。
尚、実施形態の管状移動体13は、管状連結体35Xが曲がるため、管1内を移動する際に管状連結体35Xが座屈して全体として収縮するが、当該収縮動作は、従来の蛇腹構造の管状体の弾性伸縮動作と比べて、管状移動体13の移動速度を低下させる原因にはなりにくいことが上記実験により明らかになった。
上記実験では、管状移動体13が管1内の直線路を移動する際に管状連結体35Xが概ね管1の内壁に接触しなかった。このことから、管状連結体35Xとして、管1の内壁に接触しない程度に座屈する管状連結体35Xを使用すれば、少なくとも蛇腹構造の管状体を用いた従来構成の管状移動体と比べて、移動速度の速い管状移動体13になるものと想定できる。
即ち、実施形態では、外力が加わった場合に曲がり、かつ、管体35Aの中心軸35Yに沿った方向に直線的に伸縮しない構成の管状連結体35Xを連結部として備えた管状移動体13を構成したので、管1内の曲路の曲がり等に追従して曲がることが可能で、かつ、移動速度の速い管状移動体13を提供できるようになった。
また、各伸縮ユニット20に空気室Sへの空気の出入りを制御する切替弁14を設けたことで、管1の外部に設けた圧縮空気供給手段16から管状移動体13に延長する配管を一本の空気供給管16Cによる空気の供給が可能となる。
したがって、空気供給管16Cの長さが長くなっても、伸縮ユニット20に供給する空気の圧力変化が少ないため、伸縮ユニット20の伸縮速度が変化しないので、管状移動体13の移動速度を低下させずに管1内を管状移動体13とともに探査ユニット11を進行させることができるので、従来と比べて検査時間をより短縮させることができる。
As described above, according to the tubular moving body 13 of the present embodiment, the straight path and the curved path in the pipe 1 can be moved smoothly.
The telescopic unit 20 has six inner diameters of 56 mm, an outer diameter of 62 mm, and a length of 100 mm. The tubular connecting body 35X is configured by connecting eight tubular bodies 35A, and has an outer diameter of 64 mm and a length. The tubular moving body 13 of the embodiment having a total length of 2 mm is manufactured using the 173 mm tubular coupling body 35X, and instead of the tubular coupling body 35X, along the central axis of the tube, such as the leading side coupling portion 34A described above. A tubular mobile body having a conventional configuration as disclosed in Patent Document 1 using a tubular body having a bellows structure that can be expanded and contracted in a predetermined direction is manufactured, and the tubular mobile body according to the manufactured embodiment is manufactured. Experiments were conducted on the difference in moving speed between the No. 13 and the tubular moving body of the conventional configuration.
As a result of measuring the moving speed when the tubular moving body 13 of the embodiment and the tubular moving body of the conventional configuration were moved in the pressure feeding tube having an inner diameter of 108 mm, the moving speed of the tubular moving body 13 of the embodiment was 30.2 mm / Whereas it was s, the moving speed of the tubular moving body of the conventional configuration was 24.0 mm / s.
As described above, in the tubular moving body 13 of the embodiment using the tubular connecting body 35X as the connecting portion, it is demonstrated that a decrease in the moving speed is suppressed and, for example, the inside of the pressure feeding pipe having an inner diameter of 108 mm can be smoothly moved by 100 m or more. It was done. For example, in the inspection in the sewage pipe, the inspection time in the sewage pipe may be limited because it is necessary to remove the sewage in the sewage pipe. In such a case, if the tubular moving body 13 of the embodiment is used, In this way, inspection in the sewer pipe can be performed in a short time.
In addition, since the tubular connecting body 35X bends in the tubular moving body 13 of the embodiment, the tubular connecting body 35X buckles and moves as a whole when moving in the tube 1, but the contraction operation is performed according to the conventional bellows structure. Compared to the elastic expansion / contraction operation of the tubular body, the above experiment revealed that it is less likely to cause a decrease in the moving speed of the tubular moving body 13.
In the above experiment, when the tubular moving body 13 moves along the straight path in the tube 1, the tubular connecting body 35 </ b> X does not substantially contact the inner wall of the tube 1. From this, if the tubular coupling body 35X that buckles to the extent that it does not contact the inner wall of the tube 1 is used as the tubular coupling body 35X, the movement is at least as compared with the conventional tubular moving body using a bellows structure tubular body. It can be assumed that the tubular moving body 13 has a high speed.
That is, in the embodiment, the tubular moving body 13 that includes a tubular coupling body 35X that is bent when an external force is applied and that does not linearly expand and contract in the direction along the central axis 35Y of the tubular body 35A as a coupling portion. Since it comprised, the tubular moving body 13 which can bend following the curve of the curved path in the pipe | tube 1, etc., and has a quick moving speed came to be provided.
In addition, since each expansion / contraction unit 20 is provided with a switching valve 14 that controls the flow of air into and out of the air chamber S, a single pipe extending from the compressed air supply means 16 provided outside the pipe 1 to the tubular moving body 13 is provided. Air can be supplied through the air supply pipe 16C.
Therefore, even if the length of the air supply pipe 16C is increased, the change in the pressure of the air supplied to the expansion / contraction unit 20 is small, and the expansion / contraction speed of the expansion / contraction unit 20 does not change. Therefore, since the exploration unit 11 can be advanced together with the tubular moving body 13 in the tube 1, the inspection time can be further reduced as compared with the conventional case.
なお、管状移動体13を進行させるには、伸縮ユニット20が3つ以上であれば如何なる数を連結してもよい。管状移動体13の移動速度を考慮した場合、ユニット連結体35を介して少なくとも4つ以上の伸縮ユニット20を連結することで、管1内の移動速度を向上させることができる。 In addition, in order to advance the tubular mobile body 13, as long as there are three or more expansion / contraction units 20, any number may be connected. When the moving speed of the tubular moving body 13 is taken into consideration, the moving speed in the pipe 1 can be improved by connecting at least four or more expansion / contraction units 20 via the unit connecting body 35.
本発明に係る管体内探査装置10の他の形態として、図15に示すように、複数の管状移動体13A〜13Dを備えるように構成してもよい。
このような場合、1つの管状移動体により管体内を進行させると、制御部17Aと操作部17Bとを接続するケーブル17C及び空気供給管16Cの長さが長くなり、その重さやケーブル17C及び空気供給管16Cと管1との摩擦が管状移動体13の進行速度を低下させる虞がある。そこで、探査ユニット11が取り付けられた管状移動体13から外部に延長するケーブル17C及び空気供給管16Cに管状移動体13の進行速度に影響を与えない長さを設定し、このケーブル17C及び空気供給管16Cの長さ分管状移動体13が進行する毎に、別の管状移動体13を順次連結して管1内を進行させるようにするとよい。
As another form of the tubular body exploration device 10 according to the present invention, as shown in FIG. 15, a plurality of tubular moving bodies 13A to 13D may be provided.
In such a case, when the tubular body is advanced by one tubular moving body, the length of the cable 17C and the air supply pipe 16C connecting the control unit 17A and the operation unit 17B is increased, and the weight, the cable 17C, and the air are increased. The friction between the supply pipe 16C and the pipe 1 may reduce the traveling speed of the tubular moving body 13. Therefore, a length that does not affect the traveling speed of the tubular mobile body 13 is set in the cable 17C and the air supply pipe 16C extending outward from the tubular mobile body 13 to which the exploration unit 11 is attached. Each time the tubular moving body 13 advances by the length of the tube 16C, the other tubular moving bodies 13 may be sequentially connected to advance in the tube 1.
なお、切替弁14は、信号の入力により開閉する上述の電磁弁に限定されない。例えば、切替弁に、比例電磁弁など印加する電圧の変化や電流の変化により当該切替弁を流通する空気の圧力を調整可能な電磁弁を用いてもよい。この場合、空気室Sの空気を排気するための排気弁をフランジ23に取り付け、伸縮ユニット20を収縮させるときに、切替弁に供給された空気を最大の圧力で空気室Sに供給するように切替弁を制御し、伸縮ユニット20の収縮状態を維持するときには、上記圧力よりも低い圧力の空気が気室内にされるように切替弁を制御し、伸縮ユニット20を伸長させるときには、切替弁の空気の流通を停止させ、排気弁から空気室S内の空気を排出するように、制御部17Aにより制御可能に構成すればよい。
このような切替弁と、先述したPWM制御を組み合わせることにより、弁の小型化が可能となり、伸縮ユニット20内に収めることができる。また、上述のようにPWM制御により切替弁14を制御することにより、一般的に大型である比例電磁弁よりも小型である3ポートの切替弁を用いることで管状移動体13の小型化が可能となり、管状移動体13の収縮と伸長の時間を短縮できて、管1内をすばやく移動させることが可能となる。
The switching valve 14 is not limited to the above-described electromagnetic valve that opens and closes by input of a signal. For example, a solenoid valve that can adjust the pressure of air flowing through the switching valve by a change in applied voltage or a change in current, such as a proportional solenoid valve, may be used as the switching valve. In this case, when the exhaust valve for exhausting the air in the air chamber S is attached to the flange 23 and the expansion / contraction unit 20 is contracted, the air supplied to the switching valve is supplied to the air chamber S at the maximum pressure. When the switching valve is controlled and the contraction state of the expansion / contraction unit 20 is maintained, the switching valve is controlled so that air having a pressure lower than the above pressure is placed in the air chamber, and when the expansion / contraction unit 20 is extended, What is necessary is just to comprise so that control is possible by the control part 17A so that the distribution | circulation of air may be stopped and air in the air chamber S may be discharged | emitted from an exhaust valve.
By combining such a switching valve and the aforementioned PWM control, the valve can be miniaturized and can be accommodated in the expansion / contraction unit 20. In addition, by controlling the switching valve 14 by PWM control as described above, the tubular moving body 13 can be downsized by using a three-port switching valve that is smaller than a generally proportional solenoid valve. Thus, the contraction and extension time of the tubular moving body 13 can be shortened, and the inside of the tube 1 can be moved quickly.
上記本実施例では、進行パターンAや進行パターンBにより制御される伸縮ユニット20A〜20Dの収縮時間及び、伸縮ユニット20A〜20Dの伸長時間は、同じ所定時間t1で行なわれるものとして説明したが、収縮する時間と伸長する時間とに差が生じる場合には、上述した各行程における各伸縮ユニット20A〜20Dの動作が完了した後に次の工程に移行するように、適宜、収縮信号、収縮維持信号、伸長信号を出力する時間をPWM制御して管状移動体13の進行動作を最適化すればよい。 In the present embodiment, the contraction time of the expansion / contraction units 20A to 20D and the expansion time of the expansion / contraction units 20A to 20D controlled by the progress pattern A and the progress pattern B are described as being performed at the same predetermined time t1, If there is a difference between the time for contraction and the time for expansion, the contraction signal and the contraction maintenance signal are appropriately selected so that the operation proceeds to the next step after the operations of the expansion units 20A to 20D in each process described above are completed. The time for outputting the extension signal may be PWM controlled to optimize the traveling operation of the tubular moving body 13.
なお、連結部は、管状移動体の中心軸に沿った連結部の延長方向に沿って伸縮せず、かつ、曲がることで連結部の延長方向を変更可能なように構成されていればよい。例えば、薄板により形成された管状体(筒体)、前後の伸縮構成部を伸縮構成部の周方向に間隔を隔てて配置される複数の細状体で連結する構成であってもよい。
また、蛇腹状の管状体を二重以上に重ねて軸に沿った方向の伸縮動作(弾性復帰動作)を抑えた構成であってもよい。
管体35Aの境界部は、段差面35cでなくともよい。例えば、一方の管体35Aの一方の端部側の湾曲外周面と他方の端部側の湾曲外周面との境界線近傍の湾曲面と他方の管体35Aの端面とが接触して最大曲がり状態に設定されるような構成であってもよい。
In addition, the connection part should just be comprised so that the extension direction of a connection part can be changed by bending, without expanding and contracting along the extension direction of the connection part along the central axis of a tubular mobile body. For example, the structure which connects the tubular body (cylinder body) formed with the thin plate, and the front-rear expansion-contraction structural part with the some narrow body arrange | positioned at intervals in the circumferential direction of an expansion-contraction structural part may be sufficient.
Moreover, the structure which suppressed the expansion-contraction operation | movement (elastic return operation | movement) of the direction along an axis | shaft by overlapping a bellows-like tubular body more than double may be sufficient.
The boundary portion of the tubular body 35A may not be the step surface 35c. For example, the curved surface in the vicinity of the boundary line between the curved outer peripheral surface on one end side of one tubular body 35A and the curved outer peripheral surface on the other end side contacts the end surface of the other tubular body 35A, and the maximum bending is achieved. The configuration may be such that the state is set.
弾性体51は、板ばね52の後端部が管状収容部11Aの外周面11yに固定されていなくても、管1の内壁に衝突した場合に弾性力を生じるように構成されていればよい。
また、まっすぐな管路、あるいは、比較的ゆるいカーブの曲路を移動させる管状移動体の場合には、必ずしも、弾性体51の一部が管状収容部11Aの前端11tよりも前方の突出していなくてもよい。また、弾性体51の前端側の形状も湾曲でなく管路内で想定される段差を乗り越えることが可能な形状であればよい。
また、本発明では、上述した管状移動体より弾性体を除いた構成、即ち、弾性体を除いた探査ユニット(先頭部)と、中心軸に沿った方向に伸縮可能な管状体により構成されて前後方向に並ぶように配置された複数の伸縮ユニット(伸縮構成部)と、前後に配置された一方の伸縮ユニットの端部と対抗する他方の伸縮ユニットの端部とを連結するユニット連結体(連結部)と、探査ユニットの後端部と最も先頭側に位置される伸縮ユニットの前端部とを連結する先頭側連結部とを備え、伸縮ユニットを伸縮させることによって管内を移動可能に構成された管状構成体において、ユニット連結体等により形成された連結体の外周面に、所定の弾性が付与されて当該外周面の外側に突出する弾性体を備えただけの構成の管状移動体としてもよい。当該構成の管状移動体であっても、弾性体が管内の障害物又は管の内壁に接触することによる弾性体の弾性力によって管状移動体が管内の中央側(中心軸側)に付勢されるので、管状移動体が管内をスムーズに移動できるようになる。
尚、実施形態で示した板ばねの一部が管状収容部の前端よりも前方に突出して湾曲するように設けられた構成と、上述したユニット連結体等により形成された連結体の外周面に弾性体が設けられた構成とを備えた管状移動体とすれば、管内における直路及び曲路をよりスムーズに移動できるようになり、より好ましい。
弾性体は、細線状の棒状体を用いて所定の弾性を付与した構成、あるいは、板材及び棒状体の両方の用いて所定の弾性を付与した構成であってもよい。
即ち、弾性体は、管状移動体の少なくとも先頭側を弾性化できる構成であればよい。
The elastic body 51 may be configured to generate an elastic force when it collides with the inner wall of the tube 1 even if the rear end portion of the leaf spring 52 is not fixed to the outer peripheral surface 11y of the tubular housing portion 11A. .
Further, in the case of a tubular moving body that moves a straight pipe line or a curved path having a relatively loose curve, a part of the elastic body 51 does not necessarily protrude forward from the front end 11t of the tubular housing portion 11A. May be. Further, the shape of the elastic body 51 on the front end side may be a shape that is not curved and can overcome a step assumed in the pipeline.
Moreover, in this invention, it is comprised by the structure which remove | excluded the elastic body from the tubular moving body mentioned above, ie, the exploration unit (leading part) except the elastic body, and the tubular body which can be expanded-contracted in the direction along a central axis. A unit connection body that connects a plurality of expansion / contraction units (extension / contraction component) arranged in a line in the front-rear direction and an end of the other expansion / contraction unit facing the end of one expansion / contraction unit arranged in the front-rear direction ( Connecting portion) and a front side connecting portion that connects the rear end portion of the exploration unit and the front end portion of the expansion unit located on the most front side, and is configured to be movable in the pipe by expanding and contracting the expansion unit. In the tubular structural body, a tubular moving body having a configuration in which a predetermined elasticity is given to the outer peripheral surface of the coupling body formed by the unit coupling body and the like, and the elastic body protrudes outside the outer circumferential surface is provided. Good. Even in the tubular moving body having the configuration, the tubular moving body is biased toward the center side (center axis side) in the tube by the elastic force of the elastic body due to the elastic body coming into contact with the obstacle in the tube or the inner wall of the tube. Therefore, the tubular moving body can move smoothly in the tube.
It should be noted that a part of the leaf spring shown in the embodiment is configured to protrude forward from the front end of the tubular housing portion and bend, and the outer peripheral surface of the coupling body formed by the unit coupling body described above. A tubular moving body having a configuration provided with an elastic body is more preferable because it allows a straight path and a curved path in the pipe to move more smoothly.
The elastic body may have a configuration in which a predetermined elasticity is imparted using a thin rod-shaped body, or a configuration in which a predetermined elasticity is imparted by using both a plate material and a rod-shaped body.
In other words, the elastic body may be configured to be elastic at least at the front side of the tubular moving body.
13 管状移動体、20;20A〜20D 伸縮ユニット(伸縮構成部)、
35 ユニット連結体(連結部、管状連結部)、35A 管体、
35c 段差面(境界部)、35t 管体の端面、35d 管体の内周面、
35e 管体の外周面、35Y 管体の中心軸、α 交差角度。
13 Tubular mobile body, 20; 20A-20D Telescopic unit (stretching component),
35 unit connection body (connection part, tubular connection part), 35A tube body,
35c step surface (boundary part), end surface of 35t tube, 35d inner peripheral surface of tube,
35e The outer peripheral surface of the tube, the central axis of the 35Y tube, and the α crossing angle.
Claims (2)
互いに隣り合う一方の伸縮構成部の端部と対抗する他方の伸縮構成部の端部とを連結する連結部と、を備え、
前記伸縮構成部の伸縮により移動可能に構成された管状移動体であって、
前記連結部は、複数の管体が連結して構成され、前記中心軸に沿って延長する中空部を有する管状体であるとともに、前記中心軸に沿った方向に伸縮せず、かつ、曲がることが可能に構成され、
前記気室内には、前記管状移動体の外部に配置された空気供給手段と接続され、前記内筒の内側及び前記連結部の中空を経由して延長する供給管により空気が供給されることを特徴とする管状移動体。 An inner cylinder and an elastic expansion body arranged on the outer peripheral side of the inner cylinder, and the supply and discharge of air to and from the air chamber formed between the inner cylinder and the elastic expansion body A plurality of stretchable components that can stretch in a direction along the central axis;
A connecting portion that connects an end portion of one of the stretchable component portions adjacent to each other and an end portion of the other stretchable component portion facing each other;
A tubular mobile body configured to be movable by expansion and contraction of the expansion and contraction component part,
The connecting portion is formed by connecting a plurality of tubular bodies, is a tubular body having a hollow portion extending along the central axis, does not expand and contract in a direction along the central axis, and bends. Is configured to be possible
The air chamber is connected to air supply means arranged outside the tubular moving body, and is supplied with air by a supply pipe that extends through the inside of the inner cylinder and the hollow of the connecting portion. A tubular moving body.
前記ヘッド部材が、当該ヘッド部材の外周面よりも外側に突出して設けられた弾性体を有し、
前記弾性体は、板状部材又は細線状部材を湾曲させることにより所定の弾性が付与され、前記ヘッド部材の前端よりも前方に突出する湾曲面を有することを特徴とする請求項1に記載の管状移動体。 Among the plurality of stretchable components, a tubular head member having an imaging means is provided in front of the stretchable component located at the head,
The head member has an elastic body provided to protrude outward from the outer peripheral surface of the head member;
2. The elastic body according to claim 1, wherein the elastic body is provided with predetermined elasticity by curving a plate-like member or a thin wire-like member, and has a curved surface protruding forward from a front end of the head member . Tubular moving body.
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| JPS61244986A (en) * | 1985-04-22 | 1986-10-31 | 株式会社椿本チエイン | Flexible supporter for cable, etc. |
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