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JP6437267B2 - Load cell - Google Patents
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JP6437267B2 - Load cell - Google Patents

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JP6437267B2
JP6437267B2 JP2014210461A JP2014210461A JP6437267B2 JP 6437267 B2 JP6437267 B2 JP 6437267B2 JP 2014210461 A JP2014210461 A JP 2014210461A JP 2014210461 A JP2014210461 A JP 2014210461A JP 6437267 B2 JP6437267 B2 JP 6437267B2
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strain
welding
end surface
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JP2016080455A (en
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真澄 藤本
真澄 藤本
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Yamato Scale Co Ltd
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Description

本発明は、台秤、計量タンク、計量ホッパ等の各種計量装置に用いられる平行四辺形型のロードセルに関し、更に詳しくは、防水型のロードセルに関する。   The present invention relates to a parallelogram type load cell used in various weighing devices such as a platform scale, a weighing tank, and a weighing hopper, and more particularly to a waterproof type load cell.

歪量を検出する歪センサの一種である歪ゲージを、起歪体に貼着して、負荷荷重による起歪部の伸縮量を歪ゲージの抵抗値変化による電気信号に変換して負荷荷重の大きさに比例する荷重信号を発生するロードセルにおいて、前記歪ゲージ部分等を密封して外部環境から保護するものとして、例えば、特許文献1に示す防水型のロードセルがある。   A strain gauge, which is a type of strain sensor that detects the amount of strain, is attached to the strain generating body, and the amount of expansion / contraction of the strained portion due to the load is converted into an electrical signal due to a change in the resistance value of the strain gauge. In a load cell that generates a load signal proportional to the size, a waterproof load cell disclosed in Patent Document 1, for example, is provided to protect the strain gauge portion and the like from the external environment.

図6は、この特許文献1のロードセルの正面図であり、図7は、図6の矢視A−A断面図である。   FIG. 6 is a front view of the load cell of Patent Document 1, and FIG. 7 is a cross-sectional view taken along the line AA in FIG.

このロードセル50は、荷重を受ける受台が取付けられる可動部51、計量装置の基台等のベースに取付けられる固定部52、および、それらを連結する上下のビーム部53,54を備えている。   The load cell 50 includes a movable portion 51 to which a receiving base for receiving a load is attached, a fixed portion 52 to be attached to a base such as a base of a weighing device, and upper and lower beam portions 53 and 54 that connect them.

左右方向の両側の前記可動部51と前記固定部52との間には、前後方向(図Aの紙面に垂直方向、図Bの上下方向)に貫通する第1貫通円孔55が形成されており、該第1貫通円孔55の周囲が深く掘下げ加工されて円筒部55aが形成され、前後方向の中央部分において、その外周の一部が、連結部56を介して可動部51及び固定部52とそれぞれ連結されている。   Between the movable part 51 and the fixed part 52 on both sides in the left-right direction, a first through-hole 55 is formed that penetrates in the front-rear direction (perpendicular to the plane of FIG. A, up-down direction in FIG. B). In addition, the periphery of the first through-hole 55 is deeply dug to form a cylindrical portion 55a, and at the center portion in the front-rear direction, a part of the outer periphery thereof is connected to the movable portion 51 and the fixed portion via the connecting portion 56. 52, respectively.

第1貫通円孔55の周囲の上ビーム部53側には、第1貫通円孔55よりも小径の一対の第2上部貫通円孔66,67が形成されると共に、それらを繋ぐ連結溝68が形成され、また、第1貫通円孔55の周囲の下ビーム部54側には、第1貫通円孔55よりも小径の一対の第2下部貫通円孔69,70が形成されると共に、それらを繋ぐ連結溝71が形成される。   A pair of second upper through-holes 66 and 67 having a smaller diameter than the first through-hole 55 are formed on the upper beam portion 53 side around the first through-hole 55 and a connecting groove 68 that connects them. In addition, a pair of second lower through holes 69 and 70 having a smaller diameter than the first through hole 55 are formed on the lower beam portion 54 side around the first through hole 55, and A connecting groove 71 that connects them is formed.

上ビーム部53側の一対の第2上部貫通円孔66,67によって、上ビーム部53には、薄肉の起歪部53a,53bが形成される一方、第1貫通円孔55の外周の連結部56には、薄肉の起歪部56a,56bが形成される。また、下ビーム部54側の一対の第2下部貫通円孔69,70によって、下ビーム部54には、薄肉の起歪部54a,54bが形成される一方、第1貫通円孔55の外周の連結部56には、薄肉の起歪部56c,56dが形成される。   The pair of second upper through-holes 66 and 67 on the upper beam portion 53 side form thin strain-generating portions 53 a and 53 b in the upper beam portion 53, while connecting the outer periphery of the first through-hole 55. In the portion 56, thin strain generating portions 56a and 56b are formed. The pair of second lower through-holes 69 and 70 on the lower beam portion 54 side form thin strain-generating portions 54 a and 54 b in the lower beam portion 54, while the outer periphery of the first through-hole 55. Thin connection portions 56c and 56d are formed in the connecting portion 56.

前記第1貫通円孔55の外周の各起歪部56a〜56dに対応して第1貫通円孔55の内周面には、4つの歪ゲージ57〜60が貼着されており、これら歪ゲージ57〜60部分の防水を図るために、円筒状の金属製の円筒シール部材61を嵌め込み、この円筒シール部材61の両端部と第1貫通円孔55とを溶接し、歪ゲージ57〜60部分を密封している。   Four strain gauges 57-60 are attached to the inner peripheral surface of the first through-hole 55 corresponding to the strain-inducing portions 56a-56d on the outer periphery of the first through-hole 55, and these strains In order to waterproof the portions of the gauges 57 to 60, cylindrical metal cylindrical seal members 61 are fitted, both ends of the cylindrical seal members 61 and the first through-holes 55 are welded, and strain gauges 57 to 60 are obtained. The part is sealed.

また、固定部52には、歪ゲージ57〜60と外部とを配線接続するための配線や回路基板等が収納された収納室62が形成されており、この収納室62は、連通孔63を介して外部に連通する一方、上述の連結部56に形成された接続孔64を介して第1貫通円孔55の内周面に接続されている。歪ゲージ57〜60は、接続孔64、収納室62及び連通孔63を介して外部と配線接続される。この収納室62は、開口部に金属製の蓋体65が溶接されて、防水が図られている。   In addition, the fixing portion 52 is formed with a storage chamber 62 in which wiring for connecting the strain gauges 57 to 60 to the outside, a circuit board, and the like are stored. The first through-hole 55 is connected to the inner peripheral surface of the first through-hole 55 via a connection hole 64 formed in the connecting portion 56. The strain gauges 57 to 60 are connected to the outside via the connection hole 64, the storage chamber 62, and the communication hole 63. The storage chamber 62 is waterproofed by welding a metal lid 65 to the opening.

このロードセル50では、負荷荷重が可動部51に加えられると、上下のビーム部53,54の起歪部53a,53b;54a,54bが撓むと共に、第1貫通円孔55の外周の連結部56の起歪部56a〜56dが撓み、歪応力が集中する第1貫通円孔55の内周面に貼着された歪ゲージ57〜60によって伸縮歪応力を検出し、負荷荷重が荷重信号に変換される。   In the load cell 50, when a load is applied to the movable portion 51, the strain generating portions 53a, 53b; 54a, 54b of the upper and lower beam portions 53, 54 are bent and the outer peripheral connecting portion of the first through hole 55 is connected. The strain generating portions 56a to 56d of the 56 are bent and the stretching strain stress is detected by the strain gauges 57 to 60 attached to the inner peripheral surface of the first through-hole 55 where the strain stress is concentrated, and the load load becomes the load signal. Converted.

米国特許第4,488,611号U.S. Pat. No. 4,488,611

特許文献1のロードセルでは、上下のビーム部53,54の起歪部53a,53b;54a,54b(以下「第1の起歪部」という)と、第1貫通円孔55の外周の連結部56の起歪部56a〜56d(以下「第2の起歪部」という)とが存在し、第1の起歪部と第2の起歪部とが、並列バネを構成するので、ロードセルとしてのバネ定数は第1の起歪部と第2の起歪部のバネ定数の合計値となる。   In the load cell of Patent Document 1, the strain generating portions 53 a and 53 b of the upper and lower beam portions 53 and 54; 54 a and 54 b (hereinafter referred to as “first strain generating portion”) and the outer peripheral connection portion of the first through hole 55. There are 56 strain generating portions 56a to 56d (hereinafter referred to as "second strain generating portions"), and the first strain generating portion and the second strain generating portion constitute a parallel spring. Is the sum of the spring constants of the first and second strain generating portions.

このように第1の起歪部が存在し、大きいバネ定数を持つため、第2の起歪部、すなわち、第1貫通円孔55の外周の連結部56の起歪部56a〜56dのバネ定数を小さくしなければならない。   Thus, since the first strain generating portion exists and has a large spring constant, the second strain generating portion, that is, the springs of the strain generating portions 56 a to 56 d of the connecting portion 56 on the outer periphery of the first through-hole 55. The constant must be reduced.

このため、上記のように第1貫通円孔55の周囲を広い幅で深く掘下げ加工し、薄い円筒部55aが形成されると共に、この円筒部55aの前後方向(図7の上下方向)の長さも短く加工しており、加工コストが高くつくという課題がある。   Therefore, as described above, the periphery of the first through-hole 55 is deeply dug with a wide width to form a thin cylindrical portion 55a, and the length of the cylindrical portion 55a in the front-rear direction (vertical direction in FIG. 7). In addition, there is a problem that processing is short and the processing cost is high.

本発明は、上述のような実情に着目してなされたものであって、コストを低減した防水型のロードセルを提供することを目的とする。   The present invention has been made paying attention to the above-described actual situation, and an object thereof is to provide a waterproof load cell with reduced cost.

上記目的を達成するために、本発明では次のように構成している。   In order to achieve the above object, the present invention is configured as follows.

(1)本発明のロードセルは、左右方向の一端側の固定部及び他端側の可動部と、前記固定部の上部及び前記可動部の上部を連結する上ビーム部と、前記固定部の下部及び前記可動部の下部を連結する下ビーム部とを一体に有する金属材料からなる起歪体を備え、前記固定部と前記可動部との間に、前後方向に貫通する貫通孔を有し、前記起歪体の上側端面には、前後方向に貫通するように断面円弧状の一対の上部円弧状溝が、前記貫通孔の外周に近接するように形成されると共に前記起歪体の上側端面との間に開放部が設けられる一方、前記起歪体の下側端面には、前後方向に貫通するように断面円弧状の一対の下部円弧状溝が、前記貫通孔の外周に近接するように形成されると共に前記起歪体の下側端面との間に開放部が設けられ、前記上部円弧状溝は、当該上部円弧状溝の円弧に対応する円周の一部を残し、当該一部よりも長い前記円周の残余の部分が起歪体本体内に位置するように形成されている一方、前記下部円弧状溝は、当該下部円弧状溝の円弧に対応する円周の一部を残し、当該一部よりも長い前記円周の残余の部分が起歪体本体内に位置するように形成されており、前記貫通孔の内周面の、各円弧状溝と前記貫通孔とが近接する薄肉の起歪部に対応する部分には、歪ゲージが取付けられ、前後方向の一方側の端面には、前記貫通孔の外周に溶接用周壁を形成するための環状溝が、前記貫通孔を囲むように形成される一方、前後方向の他方側の端面には、前記貫通孔の外周に溶接用周壁を形成するための環状溝が、前記貫通孔を囲むように形成され、前記貫通孔内に装着されて前記歪ゲージを密封するための金属製の筒状のシール部材の一端部と、前記一方側の端面に形成される前記溶接用周壁とが、溶接される一方、前記シール部材の他端部と、前記他方側の端面に形成される前記溶接用周壁とが、溶接される。 (1) The load cell of the present invention includes a fixed portion on one end side in the left-right direction and a movable portion on the other end side, an upper beam portion connecting the upper portion of the fixed portion and the upper portion of the movable portion, and a lower portion of the fixed portion. And a strain body made of a metal material integrally having a lower beam part connecting the lower part of the movable part, and having a through-hole penetrating in the front-rear direction between the fixed part and the movable part, On the upper end surface of the strain body, a pair of upper arc-shaped grooves having an arc cross section so as to penetrate in the front-rear direction are formed so as to be close to the outer periphery of the through hole, and the upper end surface of the strain body A pair of lower arc-shaped grooves having a circular arc cross section so as to penetrate in the front-rear direction on the lower end surface of the strain body so as to be close to the outer periphery of the through-hole. opening is provided between the lower end surface of the strain generating body is formed into the The partial arc-shaped groove is formed so that a part of the circumference corresponding to the arc of the upper arc-shaped groove remains, and the remaining part of the circumference longer than the part is positioned in the strain body. On the other hand, the lower arc-shaped groove leaves a part of the circumference corresponding to the arc of the lower arc-shaped groove, and the remaining part of the circumference longer than the part is positioned in the strain body. A strain gauge is attached to a portion of the inner peripheral surface of the through hole corresponding to the thin strain generating portion where each arc-shaped groove and the through hole are close to each other. An annular groove for forming a welding peripheral wall on the outer periphery of the through hole is formed on one end face so as to surround the through hole, while the other end face in the front-rear direction has the through hole on the other end face. An annular groove for forming a peripheral wall for welding is formed on the outer circumference of the through hole so as to surround the through hole. One end of a metal cylindrical seal member that is attached and seals the strain gauge and the peripheral wall for welding formed on the end surface on the one side are welded, while the other seal member An end part and the said surrounding wall for welding formed in the said end surface of the said other side are welded.

本発明によると、固定部と可動部との間に、前後方向に貫通する貫通孔を有し、起歪体の上側端面には、前後方向に貫通するように断面円弧状の一対の上部円弧状溝が、貫通孔の外周に近接するように形成される一方、下側端面には、前後方向に貫通するように断面円弧状の一対の下部円弧状溝が、貫通孔に近接するように形成されるので、4個の各円弧状溝が、貫通孔にそれぞれ近接する4箇所に薄肉の起歪部が形成されることになる。   According to the present invention, between the fixed part and the movable part, there is a through-hole penetrating in the front-rear direction, and the upper end surface of the strain generating body has a pair of upper circles having a circular arc shape so as to penetrate in the front-rear direction. While the arc-shaped grooves are formed so as to be close to the outer periphery of the through hole, a pair of lower arc-shaped grooves having a circular arc shape so as to penetrate in the front-rear direction are close to the through-hole on the lower end surface. Since the four arc-shaped grooves are formed, thin strain-generating portions are formed at four positions close to the through holes.

上部円弧状溝は、上側端面に断面円弧状に形成されると共に上方は開放し、同様に、下部円弧状溝は、下側端面に断面円弧状に形成されると共に下方が開放している。   The upper arc-shaped groove is formed in the upper end surface in a circular arc shape and opened upward, and similarly, the lower arc-shaped groove is formed in the lower end surface in a cross-sectional arc shape and opened downward.

したがって、図6の特許文献1のように、第1貫通円孔55の周囲に近接して断面円形の第2貫通円孔66,67;69,70を形成する場合のような上下のビーム部53,54の起歪部53a,53b;54a,54bは存在しない。   Therefore, as in Patent Document 1 of FIG. 6, the upper and lower beam portions as in the case where the second through-holes 66, 67; 69, 70 having a circular cross section are formed in the vicinity of the periphery of the first through-hole 55 are formed. The strain generating portions 53a and 53b; 54a and 54b of 53 and 54 do not exist.

すなわち、本発明のロードセルは、4個の各円弧状溝が貫通孔にそれぞれ近接する薄肉の4箇所を起歪部とした平行四辺形型ロードセルとして機能し、特許文献1のような大きなバネ定数を持つ起歪部53a,53b;54a,54bが存在しないので、特許文献1のように、第1貫通円孔55の起歪部56a〜56dのバネ定数を小さくするために、第1貫通円孔55の周囲を広い幅で深く掘下げ加工し、薄い円筒部55aを形成すると共に、この円筒部55aの前後方向の長さも短く加工するといった必要がなく、加工コストを低減した防水型のロードセルを得ることができる。   That is, the load cell of the present invention functions as a parallelogram load cell having four thin-walled portions each having four arcuate grooves close to the through-holes as strain-generating portions, and has a large spring constant as in Patent Document 1. As shown in Patent Document 1, in order to reduce the spring constant of the strain-generating portions 56a to 56d of the first through-hole 55, there is no first strain-circulating portion 53a, 53b; A waterproof load cell that reduces the processing cost is obtained by deeply digging the periphery of the hole 55 with a wide width to form a thin cylindrical portion 55a and reducing the longitudinal length of the cylindrical portion 55a. Can be obtained.

更に、4箇所の起歪部に対応する貫通孔の内周面に歪ゲージを取付け、これら歪ゲージを密封するための金属製の筒状のシール部材を貫通孔内に装着して溶接しているが、前後方向の一方側及び他方側の各端面には、貫通孔を囲むように環状溝を形成することによって、貫通孔の周縁に溶接用周壁を形成し、筒状のシール部材の一端部及び他端部を、各端面に形成した各溶接用周壁にそれぞれ溶接している。   Furthermore, a strain gauge is attached to the inner peripheral surface of the through hole corresponding to the four strain-generating portions, and a metal cylindrical seal member for sealing the strain gauge is attached and welded in the through hole. However, an annular groove is formed on each end surface on one side and the other side in the front-rear direction so as to surround the through-hole, thereby forming a peripheral wall for welding at the periphery of the through-hole, and one end of the cylindrical seal member. The part and the other end are welded to each welding peripheral wall formed on each end face.

環状溝によって、溶接用周壁の大きさが、溶接相手であるシール部材の一端部や他端部に対応する大きさとなるように形成することによって、溶接の際の熱を、溶接用周壁とシール部材の端部とに均等に伝達させることができ、溶接不良が生じることなく、歪ゲージを完全に密封して防水を図ることができる。   By forming an annular groove so that the size of the peripheral wall for welding corresponds to one end and the other end of the seal member that is the welding partner, heat from the welding peripheral wall and the seal is sealed. It can be transmitted evenly to the end of the member, and the strain gauge can be completely sealed and waterproofed without causing poor welding.

また、環状溝は、溶接用周壁を形成するためだけのものであり、細く、浅く形成すればよく、環状溝が、起歪部のバネ定数へ与える影響は極めて小さく、無視することができる。すなわち、バネ定数を小さくするための加工は不要で、溶接に対する考慮を払う加工のみで環状溝を形成できる。   Further, the annular groove is only for forming the peripheral wall for welding and may be formed thin and shallow, and the influence of the annular groove on the spring constant of the strain generating portion is extremely small and can be ignored. That is, processing for reducing the spring constant is not necessary, and the annular groove can be formed only by processing that considers welding.

(2)本発明のロードセルは左右方向の一端側の固定部及び他端側の可動部と、前記固定部の上部及び前記可動部の上部を連結する上ビーム部と、前記固定部の下部及び前記可動部の下部を連結する下ビーム部とを一体に有する金属材料からなる起歪体を備え、前記固定部と前記可動部との間に、前後方向に貫通する貫通孔を有し、前記起歪体の上側端面には、前後方向に貫通するように断面円弧状の一対の上部円弧状溝が、前記貫通孔の外周に近接するように形成されると共に前記起歪体の上側端面との間に開放部が設けられる一方、前記起歪体の下側端面には、前後方向に貫通するように断面円弧状の一対の下部円弧状溝が、前記貫通孔の外周に近接するように形成されると共に前記起歪体の下側端面との間に開放部が設けられ、前記貫通孔の内周面の、各円弧状溝と前記貫通孔とが近接する薄肉の起歪部に対応する部分には、歪ゲージが取付けられ、前後方向の一方側の端面には、前記貫通孔の外周に溶接用周壁を形成するための環状溝が、前記貫通孔を囲むように形成される一方、前後方向の他方側の端面には、前記貫通孔の外周に溶接用周壁を形成するための環状溝が、前記貫通孔を囲むように形成され、前記貫通孔内に装着されて前記歪ゲージを密封するための金属製の筒状のシール部材の一端部と、前記一方側の端面に形成される前記溶接用周壁とが、溶接される一方、前記シール部材の他端部と、前記他方側の端面に形成される前記溶接用周壁とが、溶接されるものであり、前記貫通孔が円形であり、前記上部円弧状溝及び前記下部円弧状溝が、前記貫通孔よりも小径の断面円弧状であり、前記シール部材が、円筒状であり、前記環状溝は、前記貫通孔と該貫通孔に近接する円弧状溝との間の距離未満の狭い幅で、前記貫通孔と該貫通孔に近接する円弧状溝との間の領域を通って前記貫通孔を囲むように形成される。 (2) load cell Le of the present invention includes a movable portion of the stationary portion and the other end in the lateral direction of the one end side, and the upper beam portion for connecting the upper and upper portion of the movable portion of the fixed portion, the fixed portion A strain body made of a metal material integrally having a lower part and a lower beam part connecting the lower part of the movable part, and having a through-hole penetrating in the front-rear direction between the fixed part and the movable part The upper end surface of the strain body is formed with a pair of upper arc-shaped grooves having an arc cross section so as to penetrate in the front-rear direction so as to be close to the outer periphery of the through hole, and on the upper side of the strain body While an open portion is provided between the end surface and the lower end surface of the strain generating body, a pair of lower arc-shaped grooves having an arc cross section so as to penetrate in the front-rear direction are close to the outer periphery of the through-hole. And an open part is provided between the lower end surface of the strain generating body and the A strain gauge is attached to a portion of the inner peripheral surface of the through hole corresponding to the thin strained portion where each arc-shaped groove and the through hole are close to each other. An annular groove for forming a welding peripheral wall on the outer periphery of the hole is formed so as to surround the through hole, and a welding peripheral wall is formed on the outer periphery of the through hole on the other end surface in the front-rear direction. An annular groove is formed to surround the through hole, and is attached to the through hole and seals the strain gauge with one end of a metal cylindrical seal member, and the one end face The welding peripheral wall formed on the other side is welded, while the other end of the seal member and the welding peripheral wall formed on the other end surface are welded, and the penetration The hole is circular, and the upper arc-shaped groove and the lower arc-shaped groove are formed from the through-hole. It has a small-diameter cross-sectional arc shape, the seal member is cylindrical, and the annular groove has a narrow width less than the distance between the through-hole and the arc-shaped groove adjacent to the through-hole, and the through-hole And an arcuate groove adjacent to the through hole so as to surround the through hole.

本発明によると、貫通孔が円形であり、楕円形などの場合に比べて加工が容易となる。また、環状溝の幅は、貫通孔と、該貫通孔に近接する円弧状溝との間の距離未満の狭い幅であるので、起歪部のバネ定数へ与える影響は極めて小さい。また、環状溝は、貫通孔と、該貫通孔に近接する円弧状溝との間の領域を通って貫通孔を囲むように形成されるので、環状溝と貫通孔との間に形成される溶接用周壁の幅を細くすることができる。 According to the present invention , the through hole is circular, and processing is easier than in the case of an oval shape. Further, since the width of the annular groove is a narrow width less than the distance between the through hole and the arc-shaped groove adjacent to the through hole, the influence on the spring constant of the strain generating portion is extremely small. The annular groove is formed between the annular groove and the through hole because the annular groove is formed so as to surround the through hole through a region between the through hole and the arc-shaped groove adjacent to the through hole. The width of the peripheral wall for welding can be reduced.

(3)本発明のロードセルの別の実施態様では、筒状の前記シール部材の前記一端部及び前記他端部は、残余の部分より大径の大径部を有し、前記環状溝は、前記大径部の前後方向に沿う長さ以内の深さで浅く形成される。   (3) In another embodiment of the load cell of the present invention, the one end portion and the other end portion of the cylindrical sealing member have a large diameter portion larger in diameter than the remaining portion, and the annular groove is The large-diameter portion is shallowly formed with a depth within the length along the front-rear direction.

この実施態様によると、環状溝は、筒状のシール部材の大径部の前後方向に沿う長さ以内の深さで浅く形成されるので、起歪部のバネ定数へ与える影響は極めて小さく、また、環状溝と貫通孔との間に形成される溶接用周壁の高さを低くすることができる。   According to this embodiment, since the annular groove is formed shallow at a depth within the length along the front-rear direction of the large-diameter portion of the cylindrical seal member, the influence on the spring constant of the strain-generating portion is extremely small. Moreover, the height of the peripheral wall for welding formed between the annular groove and the through hole can be reduced.

(4)本発明のロードセルの他の実施態様では、前記大径部は、前後方向に沿って延びる接合部を有し、前記溶接用周壁と前記接合部とが溶接され、前記溶接用周壁の高さを、前記接合部の前後方向に沿う長さと略等しくしている。   (4) In another embodiment of the load cell of the present invention, the large-diameter portion has a joint portion extending along the front-rear direction, and the welding peripheral wall and the joint portion are welded, The height is substantially equal to the length along the front-rear direction of the joint.

この実施態様によると、内周面に歪ゲージが取付けられた貫通孔の周縁の溶接用周壁と、前記歪ゲージを密封するために貫通孔の内周に装着されて溶接されるシール部材の接合部との長さを略等しくしたので、溶接の際の熱が、溶接用周壁と接合部とに均等に伝達されて、溶接不良が生じることなく、確実な溶接が可能となり、歪ゲージを完全に密封して防水を図ることができる。   According to this embodiment, the peripheral wall for welding at the periphery of the through hole having the strain gauge attached to the inner peripheral surface, and the seal member that is attached and welded to the inner periphery of the through hole to seal the strain gauge. Because the length of the weld is approximately equal, the heat during welding is evenly transferred to the peripheral wall for welding and the joint, so that welding can be reliably performed without causing poor welding, and the strain gauge is completely It can be sealed to be waterproof.

(5)上記(4)の実施態様では、前記溶接用周壁の幅を、前記接合部の幅と略等しくしてもよい。   (5) In the embodiment of the above (4), the width of the peripheral wall for welding may be substantially equal to the width of the joint portion.

この実施態様によると、内周面に歪ゲージが取付けられた貫通孔の周縁の溶接用周壁と、前記歪ゲージを密封するために貫通孔内に装着されて溶接されるシール部材の接合部との長さ及び幅を略等しくしたので、溶接の熱が一層均等に伝達され、一層確実な溶接が可能となる。   According to this embodiment, the peripheral wall for welding at the periphery of the through hole having a strain gauge attached to the inner peripheral surface, and the joint portion of the seal member that is mounted and welded in the through hole to seal the strain gauge, Since the lengths and widths of these are made substantially equal, the heat of welding is transmitted more evenly, and more reliable welding is possible.

(6)本発明の好ましい実施態様では、前記シール部材が、前記起歪体と同一種類の金属材料からなる。   (6) In a preferred embodiment of the present invention, the seal member is made of the same type of metal material as the strain body.

この実施態様によると、溶接用周壁を構成する起歪体と、溶接相手であるシール部材とが、同一種類の金属材料からなるので、異なる材料を溶接した場合のように、異なる材料の力学的な性質の相違等に起因してロードセルの特性が劣化するといったことがない。   According to this embodiment, since the strain body constituting the welding peripheral wall and the seal member which is the welding counterpart are made of the same type of metal material, the mechanical properties of different materials are different as in the case of welding different materials. The characteristics of the load cell are not deteriorated due to the difference in properties.

このように本発明のロードセルによれば、4個の各円弧状溝が貫通孔にそれぞれ近接する薄肉の4箇所を起歪部とし、従来の特許文献1のように貫通孔の周囲以外に大きなバネ定数を持つ起歪部が存在しないので、特許文献1のように、貫通孔の周囲の起歪部のバネ定数を小さくするために、貫通孔の周囲を広い幅で深く掘下げ加工し、薄い円筒部を形成すると共に、この円筒部の前後方向の長さも短く加工するといった必要がなく、正常な溶接ができるようにするための浅く幅の狭い簡単な加工を施すのみでよくコストを低減した防水型のロードセルを得ることができる。   As described above, according to the load cell of the present invention, the four arc-shaped grooves have four thin-walled portions close to the through-holes as the strain-generating portions, and are large other than the periphery of the through-holes as in the conventional patent document 1. Since there is no strain-generating portion having a spring constant, as in Patent Document 1, in order to reduce the spring constant of the strain-generating portion around the through-hole, the periphery of the through-hole is deeply dug into a wide width and thin. It is not necessary to form a cylindrical part and to shorten the length of the cylindrical part in the front-rear direction, and it is only necessary to apply a shallow and narrow simple process to enable normal welding, thus reducing costs. A waterproof load cell can be obtained.

更に、貫通孔の外周の溶接用周壁を、歪ゲージを密封するための筒状のシール部材の端部に対応する大きさに形成することによって、溶接の際の熱を、溶接用周壁とシール部材の端部とに均等に伝達することができ、溶接不良が生じることなく、確実な溶接が可能となり、これによって、歪ゲージを完全に密封して防水を図ることができる。   Furthermore, the welding peripheral wall on the outer periphery of the through hole is formed in a size corresponding to the end of the cylindrical seal member for sealing the strain gauge, so that the heat during welding is sealed with the peripheral wall for welding. It can be transmitted evenly to the end of the member, and welding can be reliably performed without causing poor welding, whereby the strain gauge can be completely sealed and waterproofed.

図1は本発明の一実施形態に係るロードセルの正面図である。FIG. 1 is a front view of a load cell according to an embodiment of the present invention. 図2は図1のロードセルの平面図である。FIG. 2 is a plan view of the load cell of FIG. 図3は図1の矢視B−Bの拡大断面図である。3 is an enlarged cross-sectional view taken along the line BB in FIG. 図4は図1の矢視C−Cの拡大断面図である。4 is an enlarged cross-sectional view taken along the line CC in FIG. 図5は本発明の他の実施形態のロードセルの正面図である。FIG. 5 is a front view of a load cell according to another embodiment of the present invention. 図6は従来例の正面図である。FIG. 6 is a front view of a conventional example. 図7は図6の矢視A−A断面図である。7 is a cross-sectional view taken along the line AA in FIG.

以下、図面によって本発明の実施形態について詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1は、本発明の一実施形態のロードセルの正面図であり、図2は、その平面図である。   FIG. 1 is a front view of a load cell according to an embodiment of the present invention, and FIG. 2 is a plan view thereof.

この実施形態のロードセル1は、ステンレス鋼、あるいは、アルミニウムや鉄などの直方体状の金属弾性体から成る起歪体2を備えている。このロードセル1は、水平方向である左右方向(図1,図2の左右方向)の一端側の固定部3と、他端側の可動部4と、前記両部3,4の間に、起歪体2の厚み方向である前後方向(図1,の紙面に垂直方向、図2の上下方向)に貫通する直径Rの円形の貫通円孔5と、起歪体2の上側端面に形成された前後方向に貫通するように延びる断面円弧状の一対の上部円弧状溝6,7と、起歪体2の下側端面に形成された前後方向に貫通するように延びる断面円弧状の下部円弧状溝8,9と、固定部3側に形成されて、配線を接続収納する配線接続室10と、その開口部を密封する蓋体11等を備えている。   The load cell 1 of this embodiment includes a strain generating body 2 made of a stainless steel, or a rectangular metal elastic body such as aluminum or iron. The load cell 1 is formed between a fixed portion 3 on one end side in the left-right direction (the left-right direction in FIGS. 1 and 2) which is a horizontal direction, a movable portion 4 on the other end side, and both the portions 3 and 4. A circular through-hole 5 having a diameter R that penetrates in the thickness direction of the strain body 2 (perpendicular to the plane of FIG. 1, the vertical direction in FIG. 2) and the upper end surface of the strain body 2 are formed. A pair of upper arc-shaped grooves 6 and 7 having an arc shape extending so as to penetrate in the front-rear direction, and a lower circle having a cross-section arc shape extending in the front-rear direction formed in the lower end surface of the strain body 2 Arc-shaped grooves 8 and 9, a wiring connection chamber 10 formed on the fixed portion 3 side for connecting and storing wiring, a lid 11 for sealing the opening, and the like are provided.

この実施形態のロードセル1は、防水型であり、貫通円孔5の内周面の4箇所に貼着された歪ゲージ12a〜12dを密封するために、後述の拡大断面図である図3及び図4にも示すように、円筒状の金属製の円筒シール部材13を、貫通円孔5内に嵌め込み、溶接して密封している。   The load cell 1 of this embodiment is a waterproof type, and is an enlarged cross-sectional view described later in order to seal the strain gauges 12a to 12d attached to four locations on the inner peripheral surface of the through-hole 5 as shown in FIG. As shown in FIG. 4, a cylindrical metal cylindrical seal member 13 is fitted into the through-hole 5 and is sealed by welding.

図1に示すように、固定部3の下面側には、当該ロードセル1を、計量装置の基台26等のベースに固定するためのねじ孔14が形成されており、可動部4の左側の端面には、被計量物が載置される計量台15を支持する計量台用金具15aを取付けるためのねじ孔16が形成されている。   As shown in FIG. 1, a screw hole 14 for fixing the load cell 1 to a base such as a base 26 of the weighing device is formed on the lower surface side of the fixed portion 3. On the end face, there is formed a screw hole 16 for attaching a weighing table fitting 15a for supporting the weighing table 15 on which an object to be weighed is placed.

一対の上部円弧状溝6,7は、前後方向に貫通するように、すなわち、前後方向の一方側の端面(正面)から他方側の端面(背面)に至るように、貫通円孔5に近接して形成される。そして起歪体2の上側端面との間に開放部が設けられる。   The pair of upper arcuate grooves 6 and 7 are close to the through-hole 5 so as to penetrate in the front-rear direction, that is, from one end face (front face) to the other end face (back face) in the front-rear direction. Formed. An open portion is provided between the upper end surface of the strain body 2.

同様に、一対の下部円弧状溝8,9は、前後方向に貫通するように、すなわち、前後方向の一方側の端面(正面)から他方側の端面(背面)に至るように、貫通円孔5に近接して形成される。そして起歪体2の下側端面との間に開放部が設けられる。   Similarly, the pair of lower arc-shaped grooves 8 and 9 penetrates in the front-rear direction, that is, extends from one end surface (front surface) to the other end surface (rear surface) in the front-rear direction. 5 is formed in the vicinity. An open portion is provided between the lower end surface of the strain generating body 2.

各円弧状溝6〜9の円弧の直径rは、互いに等しく、貫通円孔5の直径Rより小さい。各円弧状溝6〜9は、前後方向に沿って貫通円孔5にそれぞれ平行に形成されている。開放部とは、図1のロードセル1の場合、円弧状溝6,7,8,9の円周の一部が、起歪体2の上面及び下面によって途切れた部位をいう。   The arc diameters r of the arc-shaped grooves 6 to 9 are equal to each other and smaller than the diameter R of the through-hole 5. Each of the arc-shaped grooves 6 to 9 is formed in parallel to the through-hole 5 along the front-rear direction. In the case of the load cell 1 of FIG. 1, the open portion refers to a portion where a part of the circumference of the arc-shaped grooves 6, 7, 8, 9 is interrupted by the upper surface and the lower surface of the strain body 2.

可動部4と固定部3とは、その上下が、貫通円孔5の上側の一対の上部円弧状溝6,7の間の上ビーム部17、及び、貫通円孔5の下側の一対の下部円弧状溝8,9の間の下ビーム部18を介してそれぞれ連結されている。上部円弧状溝6,7は、上ビーム部17を挟んで左右対称の位置に形成され、下部円弧状溝8,9は、下ビーム部18を挟んで左右対称の位置に形成される。   The movable part 4 and the fixed part 3 have a pair of upper beam portions 17 between a pair of upper arcuate grooves 6 and 7 on the upper side of the through-hole 5 and a pair of lower sides of the through-hole 5. The lower arcuate grooves 8 and 9 are connected to each other via a lower beam portion 18. The upper arc-shaped grooves 6 and 7 are formed at symmetrical positions with the upper beam portion 17 in between, and the lower arc-shaped grooves 8 and 9 are formed at symmetrical positions with the lower beam portion 18 in between.

上部円弧状溝6,7及び貫通円孔5によって、上ビーム部17には、薄肉の起歪部19a,19bが形成される一方、下部円弧状溝8,9及び貫通円孔5によって、下ビーム部18には、薄肉の起歪部19c,19dが形成される。   The upper arc-shaped grooves 6 and 7 and the through-hole 5 form thin strain-generating portions 19a and 19b in the upper beam portion 17, while the lower arc-shaped grooves 8 and 9 and the through-hole 5 The beam portion 18 is formed with thin strain-generating portions 19c and 19d.

貫通円孔5から上部及び下部の各円弧状溝6,7;8,9までの距離aは、いずれも等しく、各起歪部19a〜19dの肉厚となる。負荷荷重に応じた歪を発生させる起歪部19a〜19dに対応して貫通円孔5の内周面には、その前後方向の中央部位に、歪ゲージ12a〜12dが貼着されている。貫通円孔5の直径Rは、歪ゲージ12a〜12dを貼着し、配線作業をするのに必要な大きさとなっている。   The distances a from the through-hole 5 to the upper and lower arc-shaped grooves 6, 7; 8, 9 are all equal, and are the thicknesses of the strain-generating portions 19 a to 19 d. Strain gauges 12 a to 12 d are attached to the inner peripheral surface of the through-hole 5 corresponding to the strain generating portions 19 a to 19 d that generate strain corresponding to the load, at the center portion in the front-rear direction. The diameter R of the through-hole 5 is a size necessary for attaching the strain gauges 12a to 12d and performing wiring work.

計量台15から可動部4に負荷荷重が加えられたとき、4個の円弧状溝6〜9と貫通円孔5との間に形成された4箇所の薄肉部を起歪部19a〜19dとし、上側の上部円弧状溝6,7間の連結部を上ビーム部17とし、下側の下部円弧状溝8,9の間の連結部を下ビーム部18とする平行四辺形型のロードセルとして機能する。   When a load is applied from the weighing table 15 to the movable portion 4, the four thin portions formed between the four arc-shaped grooves 6-9 and the through-hole 5 are referred to as strain-generating portions 19a-19d. As a parallelogram type load cell, the connecting portion between the upper upper arc-shaped grooves 6 and 7 is the upper beam portion 17 and the connecting portion between the lower lower arc-shaped grooves 8 and 9 is the lower beam portion 18. Function.

すなわち、ロードセル1に、計量台15を介して負荷荷重が可動部4に加えられると、貫通円孔5の外周の起歪部19a〜19dが撓み、貫通円孔5の内周面の歪ゲージ12a〜12dによって伸縮歪応力を検出し、負荷荷重が荷重信号に変換され、この荷重信号を演算処理して計量台15に印加された負荷荷重が算出される。   That is, when a load is applied to the load cell 1 via the weighing table 15 to the movable portion 4, the strain-generating portions 19 a to 19 d on the outer periphery of the through-hole 5 are bent, and a strain gauge on the inner peripheral surface of the through-hole 5 is deformed. The stretching strain stress is detected by 12a to 12d, the load load is converted into a load signal, and the load load applied to the weighing table 15 is calculated by calculating the load signal.

図3は、図1の矢視B−Bの拡大断面図であり、図4は、図1の矢視C−C拡大断面図である。   3 is an enlarged sectional view taken along the line BB in FIG. 1, and FIG. 4 is an enlarged sectional view taken along the line CC in FIG.

この実施形態のロードセル1は、貫通円孔5の内周面に貼着された歪ゲージ12a〜12dを完全に密封するために、円筒状の円筒シール部材13を、貫通円孔5内に嵌め込み、ティグ(TIG)溶接やレーザー溶接によって接合している。   In the load cell 1 of this embodiment, a cylindrical seal member 13 having a cylindrical shape is fitted into the through-hole 5 in order to completely seal the strain gauges 12 a to 12 d attached to the inner peripheral surface of the through-hole 5. , TIG welding and laser welding.

円筒シール部材13は、金属製であり、その両端部が、やや大径のフランジ部13aとなっており、このフランジ部13aは、外方へ傾斜した傾斜部13a1と、前後方向に延びる接合部13a2とを備えている。   The cylindrical seal member 13 is made of metal, and both end portions thereof are slightly large-diameter flange portions 13a. The flange portion 13a includes an inclined portion 13a1 inclined outward and a joint portion extending in the front-rear direction. 13a2.

この溶接は、貫通円孔5と円筒シール部材13の接合部13a2とを溶融させて接合するが、接合される部分の熱伝達特性及び熱容量を略等しくするために、次のように構成している。   In this welding, the through-hole 5 and the joint portion 13a2 of the cylindrical seal member 13 are melted and joined. In order to make the heat transfer characteristics and heat capacity of the joined portions substantially equal, the following configuration is adopted. Yes.

すなわち、前後方向(図3,図4の上下方向)の両端面には、円筒シール部材13の接合部13a2と略等しい大きさとなるように、貫通円孔5の周縁に溶接用周壁21が形成される。   That is, the peripheral wall 21 for welding is formed in the periphery of the through-hole 5 so that it may become a magnitude | size substantially equal to the junction part 13a2 of the cylindrical seal member 13 in the front-back direction (up-down direction of FIG. 3, FIG. 4). Is done.

この溶接用周壁21を形成するために、図1に示すように、貫通円孔5とこの貫通円孔5にそれぞれ近接する各円弧状溝6〜9との間の領域を通る環状溝20を形成している。   In order to form the peripheral wall 21 for welding, as shown in FIG. 1, an annular groove 20 passing through a region between the through-hole 5 and the respective arc-shaped grooves 6 to 9 adjacent to the through-hole 5 is formed. Forming.

この実施形態の環状溝20は、断面矩形であり、その幅Wは、貫通円孔5とこの貫通円孔5にそれぞれ近接する各円弧状溝6〜9との間の距離a未満の狭い幅である。また、図3に示すように、環状溝20の深さDは、円筒シール部材13の大径のフランジ部13aの前後方向に沿う長さL1以下に浅く形成される。すなわち、溶接加熱によって、溶接用周壁21と円筒シール部材13とが接触する先端の極く短い部位が、均等に少量ずつ溶融すればよいので、溶接用周壁21の高さは低くてよい。   The annular groove 20 of this embodiment has a rectangular cross section, and its width W is a narrow width less than the distance a between the through-hole 5 and each of the arc-shaped grooves 6 to 9 adjacent to the through-hole 5. It is. As shown in FIG. 3, the depth D of the annular groove 20 is shallower than a length L <b> 1 along the front-rear direction of the large-diameter flange portion 13 a of the cylindrical seal member 13. In other words, the welding peripheral wall 21 may have a low height because the extremely short portion of the tip where the peripheral wall 21 for welding and the cylindrical seal member 13 are contacted with each other is melted by small amounts.

したがって、貫通円孔5と環状溝20との間に形成される溶接用周壁21は、細く、低く形成され、この実施形態では、溶接用周壁21の幅及び高さは、円筒シール部材13の接合部13a2の厚さ及び長さに略等しくなるように形成される。   Therefore, the welding peripheral wall 21 formed between the through-hole 5 and the annular groove 20 is thin and low. In this embodiment, the width and height of the welding peripheral wall 21 are the same as those of the cylindrical seal member 13. It is formed to be approximately equal to the thickness and length of the joint portion 13a2.

これによって、貫通円孔5の周縁の溶接用周壁21と、円筒シール部材13の接合部13a2との熱伝達特性及び熱容量を略等しくすることができ、TIG(ティグ)溶接の際の熱が、溶接用周壁21と接合部13a2とに略均等に伝達され、溶接用周壁21と接合部13a2とを互いに均等に溶融させて接合することができる。   Thereby, the heat transfer characteristic and heat capacity of the peripheral wall 21 for welding of the periphery of the through-hole 5 and the joint part 13a2 of the cylindrical seal member 13 can be made substantially equal, and the heat at the time of TIG (TIG) welding is The welding peripheral wall 21 and the joint portion 13a2 are transmitted substantially evenly, and the welding peripheral wall 21 and the joint portion 13a2 can be melted and joined to each other evenly.

したがって、熱伝導のアンバランスが生じていずれか一方が速く溶融して溶接不良が生じるといったことがなく、溶接用周壁21と円筒シール部材13とを確実に接合することができる。   Accordingly, there is no occurrence of imbalance in heat conduction, and either one of them quickly melts and welding failure does not occur, and the welding peripheral wall 21 and the cylindrical seal member 13 can be reliably joined.

この溶接用周壁21と円筒シール部材13との接合によって、歪ゲージ12a〜12dが貼着された貫通円孔5の内周面が円筒シール部材13で完全に密封された気密室22が構成される。   By joining the peripheral wall 21 for welding and the cylindrical seal member 13, an airtight chamber 22 is formed in which the inner peripheral surface of the through-hole 5 to which the strain gauges 12 a to 12 d are attached is completely sealed by the cylindrical seal member 13. The

更に、この実施形態では、円筒シール部材13は、貫通円孔5の周縁の溶接用周壁21を構成する起歪体2と同一種類の金属材料からなる。   Furthermore, in this embodiment, the cylindrical seal member 13 is made of the same type of metal material as that of the strain body 2 constituting the peripheral wall 21 for welding at the periphery of the through-hole 5.

このように同一種類の金属材料からなる円筒シール部材13の接合部13a2と貫通円孔5の周縁の溶接用周壁21とを、互いに溶融させて溶接することによって、異なる材料を用いた場合のように異なる材料の力学的な性質の相違等に起因してロードセルの特性が劣化するといったことがない。また、同一の熱伝導率であるから、同一のタイミングで溶融するので好都合である。   In this way, the joining portion 13a2 of the cylindrical seal member 13 made of the same type of metal material and the welding peripheral wall 21 at the periphery of the through-hole 5 are melted and welded to each other so that different materials are used. In addition, the characteristics of the load cell are not deteriorated due to differences in mechanical properties of different materials. Moreover, since it has the same thermal conductivity, it melts at the same timing, which is convenient.

上記のように貫通円孔5の内周面の歪ゲージ12a〜12dは、気密室22内に存在するため防水性能を有する。また、荷重信号検出用の配線も防水性能を持たせるため、図1及び図2に示すように、固定部3の内部には、貫通円孔5の内周面と配線接続室10とを繋ぐ配線孔23が形成される一方、固定部3の端部には、配線接続室10と外部とを接続するための接続孔24が形成される。気密室22から引き出される配線は、配線接続室10において、ロードセル1の外部から防水コネクタ25を介して導入された配線と接続される。配線接続室10も防水性能を有するように、円形の開口部には、外周部にフランジの付いた薄い金属製の蓋体11を設けて覆い、開口部の周縁と蓋体11のフランジとをティグ(TIG)溶接等によって接合し、完全密閉され防水性能の高い配線接続室10となっている。   As described above, since the strain gauges 12 a to 12 d on the inner peripheral surface of the through-hole 5 are present in the airtight chamber 22, they have waterproof performance. Further, the load signal detection wiring also has waterproof performance, and therefore, as shown in FIGS. 1 and 2, the inner peripheral surface of the through-hole 5 and the wiring connection chamber 10 are connected inside the fixed portion 3. While the wiring hole 23 is formed, a connection hole 24 for connecting the wiring connection chamber 10 and the outside is formed at the end of the fixed portion 3. The wiring drawn out from the hermetic chamber 22 is connected to the wiring introduced from the outside of the load cell 1 through the waterproof connector 25 in the wiring connection chamber 10. The circular opening is covered with a thin metal lid 11 with a flange on the outer periphery so that the wiring connection chamber 10 also has waterproof performance, and the periphery of the opening and the flange of the lid 11 are covered. The wiring connection chamber 10 is joined by TIG welding or the like and is completely sealed and has high waterproof performance.

以上のように本実施形態によれば、4個の円弧状溝6〜9が貫通円孔5にそれぞれ近接する4箇所の薄肉部を起歪部19a〜19dとし、上部円弧状溝6,7の上側は開放され、下部円弧状溝8,9の下側は開放されているので、図6の従来の特許文献1のような大きなバネ定数を持つ起歪部53a,53b;54a,54bが存在せず、起歪部19a〜19dを前後方向に薄くする必要がない、すなわち、特許文献1のように、第1貫通円孔55の起歪部56a〜56dのバネ定数を小さくするために、第1貫通円孔55の周囲を広い幅で深く掘下げ加工し、薄い円筒部55aを形成すると共に、この円筒部55aの前後方向の長さも短く加工するといった必要がなく、加工コストを低減した防水型のロードセル1を得ることができる。   As described above, according to the present embodiment, the four thin-walled portions where the four arc-shaped grooves 6 to 9 are respectively close to the through-hole 5 are the strain-generating portions 19a to 19d, and the upper arc-shaped grooves 6 and 7 are used. Since the upper side of the lower arc-shaped grooves 8 and 9 are open, the strain generating portions 53a and 53b; 54a and 54b having a large spring constant as in the conventional patent document 1 of FIG. There is no need to make the strain generating portions 19a to 19d thin in the front-rear direction, that is, in order to reduce the spring constant of the strain generating portions 56a to 56d of the first through-hole 55 as in Patent Document 1. In addition, the periphery of the first through-hole 55 is deeply dug with a wide width to form a thin cylindrical portion 55a, and it is not necessary to shorten the length in the front-rear direction of the cylindrical portion 55a, thereby reducing the processing cost. A waterproof load cell 1 can be obtained.

更に、貫通円孔5の内周面の歪ゲージ12a〜12dを密封するための円筒シール部材13を貫通円孔5に嵌め込んで溶接しているが、前後方向の両端面には、貫通円孔5を囲むように環状溝20を形成することによって、貫通円孔5の周縁に、円筒シール部材13の接合部13a2と略等しい大きさの溶接用周壁21を形成し、この溶接用周壁21と円筒シール部材13の接合部13a2とを溶接しているので、溶接の際の熱を、溶接用周壁21と円筒シール部材13の接合部13a2とに均等に伝達させることができ、溶接不良が生じることなく、確実な溶接が可能となり、歪ゲージ12a〜12dを完全に密封して気密・防水を図ることができる。   Furthermore, a cylindrical seal member 13 for sealing the strain gauges 12a to 12d on the inner peripheral surface of the through-hole 5 is fitted into the through-hole 5 and welded. By forming the annular groove 20 so as to surround the hole 5, a welding peripheral wall 21 having a size substantially equal to the joint portion 13 a 2 of the cylindrical seal member 13 is formed on the periphery of the through-hole 5. And the joint portion 13a2 of the cylindrical seal member 13 are welded, so that heat during welding can be evenly transmitted to the peripheral wall 21 for welding and the joint portion 13a2 of the cylindrical seal member 13, resulting in poor welding. Without generating, reliable welding becomes possible, and the strain gauges 12a to 12d can be completely sealed to achieve airtightness and waterproofing.

また、環状溝20は、溶接用周壁21を形成するためだけのものであり、細く、浅く加工すればよく、加工が容易であると共に、起歪部19a〜19dのバネ定数へ与える影響は極めて小さく、無視することができる。すなわち、起歪部19a〜19dのバネ定数は、貫通円孔5と各円弧状溝6〜9との間の肉厚の大小によって決定すればよい。   Further, the annular groove 20 is only for forming the peripheral wall 21 for welding, and may be processed thinly and shallowly. The processing is easy and the influence on the spring constant of the strain generating portions 19a to 19d is extremely high. Small and can be ignored. In other words, the spring constants of the strain generating portions 19a to 19d may be determined depending on the thickness between the through-hole 5 and the arc-shaped grooves 6 to 9.

本実施形態のロードセル1では、小さい定格容量であっても、特許文献1の場合のように、貫通円孔5の周囲の起歪部19a〜19dの前後方向の厚みを薄くする必要がなく、すなわち、貫通円孔5の周囲を深く掘下げ加工する必要がなく、環状溝20は、溶接用周壁21を形成するための専用溝として浅く、狭く形成すればよい。   In the load cell 1 of the present embodiment, even if the rated capacity is small, it is not necessary to reduce the thickness in the front-rear direction of the strain-generating portions 19a to 19d around the through-hole 5 as in the case of Patent Document 1, That is, it is not necessary to dig deeply around the through-hole 5, and the annular groove 20 may be shallow and narrow as a dedicated groove for forming the peripheral wall 21 for welding.

図5は、本発明の他の実施形態のロードセルの正面図であり、上記実施形態に対応する部分には、同一の参照符号を付す。   FIG. 5 is a front view of a load cell according to another embodiment of the present invention, and portions corresponding to the above-described embodiment are denoted by the same reference numerals.

この実施形態のロードセル1aは、応答速度を高めるため、すなわち、固有振動数を高めるために、起歪部19a〜19dの各中立線が水平線とそれぞれなす角度αを、30度未満(α<30°)としている。なお、図5では、起歪部19a,19bについてだけ前記角度αを示しているが、起歪部19c,19dも同様である。   In the load cell 1a of this embodiment, in order to increase the response speed, that is, to increase the natural frequency, the angle α formed by each neutral line of the strain generating portions 19a to 19d with the horizontal line is less than 30 degrees (α <30 °). In FIG. 5, the angle α is shown only for the strain generating portions 19a and 19b, but the same applies to the strain generating portions 19c and 19d.

このようにすると、モーメントアームと呼ばれる固定部3側の起歪部19b,19dと、可動部4側の起歪部19a,19cとの間の距離L2を短くすることができ、同じ荷重に対する起歪部19a〜19dの撓み量が小さくなって、すなわち、バネ定数が大きくなってロードセル1aの固有振動数が高くなって高速応答が可能となる。   In this way, the distance L2 between the strain-generating portions 19b, 19d on the fixed portion 3 side called the moment arm and the strain-generating portions 19a, 19c on the movable portion 4 side can be shortened. The amount of bending of the strained portions 19a to 19d is reduced, that is, the spring constant is increased, the natural frequency of the load cell 1a is increased, and high-speed response is possible.

その他の構成は、上記実施形態と同様である。   Other configurations are the same as those in the above embodiment.

上記各実施形態では、環状溝20の幅Wは、貫通円孔5とこの貫通円孔5にそれぞれ近接する各円弧状溝6〜9との間の距離a未満としたけれども、前記距離a以上としてもよい。   In each of the above embodiments, the width W of the annular groove 20 is less than the distance a between the through-hole 5 and each of the arc-shaped grooves 6 to 9 adjacent to the through-hole 5, but the distance a is equal to or greater than the distance a. It is good.

また、環状溝20の深さDは、円筒シール部材13の大径のフランジ部13aの前後方向に沿う長さL1以下としたけれども、前記長さL1を超える深さとしてもよい。   Further, the depth D of the annular groove 20 is not more than the length L1 along the front-rear direction of the large-diameter flange portion 13a of the cylindrical seal member 13, but may be a depth exceeding the length L1.

環状溝20の断面形状は、矩形に限らず、V字状やその他の形状であってよい、
貫通円孔5は、円形であったけれども、楕円形としてもよく、この場合には、楕円筒状のシール部材を用いればよい。
The cross-sectional shape of the annular groove 20 is not limited to a rectangle, but may be a V shape or other shapes.
Although the through-hole 5 is circular, it may be oval. In this case, an oval cylindrical seal member may be used.

1,1a ロードセル
2 起歪体
3 固定部
4 可動部
5 貫通円孔
6,7 上部円弧状溝
8,9 下部円弧状溝
9,10 下部貫通円孔
12a〜12d 歪ゲージ
13 円筒シール部材
13a フランジ部(大径部)
13a2 接合部
17 上ビーム部
18 下ビーム部
19a〜19d 起歪部
20 環状溝
21 溶接用周壁
DESCRIPTION OF SYMBOLS 1,1a Load cell 2 Strain body 3 Fixed part 4 Movable part 5 Through-circular hole 6,7 Upper circular arc groove 8,9 Lower circular arc groove 9,10 Lower through-circular hole 12a-12d Strain gauge 13 Cylindrical seal member 13a Flange Part (large diameter part)
13a2 Joint portion 17 Upper beam portion 18 Lower beam portion 19a to 19d Strain portion 20 Annular groove 21 Welding peripheral wall

Claims (6)

左右方向の一端側の固定部及び他端側の可動部と、前記固定部の上部及び前記可動部の上部を連結する上ビーム部と、前記固定部の下部及び前記可動部の下部を連結する下ビーム部とを一体に有する金属材料からなる起歪体を備え、
前記固定部と前記可動部との間に、前後方向に貫通する貫通孔を有し、
前記起歪体の上側端面には、前後方向に貫通するように断面円弧状の一対の上部円弧状溝が、前記貫通孔の外周に近接するように形成されると共に前記起歪体の上側端面との間に開放部が設けられる一方、前記起歪体の下側端面には、前後方向に貫通するように断面円弧状の一対の下部円弧状溝が、前記貫通孔の外周に近接するように形成されると共に前記起歪体の下側端面との間に開放部が設けられ、
前記上部円弧状溝は、当該上部円弧状溝の円弧に対応する円周の一部を残し、当該一部よりも長い前記円周の残余の部分が起歪体本体内に位置するように形成されている一方、前記下部円弧状溝は、当該下部円弧状溝の円弧に対応する円周の一部を残し、当該一部よりも長い前記円周の残余の部分が起歪体本体内に位置するように形成されており、
前記貫通孔の内周面の、各円弧状溝と前記貫通孔とが近接する薄肉の起歪部に対応する部分には、歪ゲージが取付けられ、
前後方向の一方側の端面には、前記貫通孔の外周に溶接用周壁を形成するための環状溝が、前記貫通孔を囲むように形成される一方、前後方向の他方側の端面には、前記貫通孔の外周に溶接用周壁を形成するための環状溝が、前記貫通孔を囲むように形成され、
前記貫通孔内に装着されて前記歪ゲージを密封するための金属製の筒状のシール部材の一端部と、前記一方側の端面に形成される前記溶接用周壁とが、溶接される一方、前記シール部材の他端部と、前記他方側の端面に形成される前記溶接用周壁とが、溶接される、
ことを特徴とするロードセル。
A fixed portion on one end side in the left-right direction and a movable portion on the other end side, an upper beam portion connecting the upper portion of the fixed portion and the upper portion of the movable portion, a lower portion of the fixed portion, and a lower portion of the movable portion are connected. Comprising a strain body made of a metal material integrally having a lower beam portion;
Between the fixed part and the movable part, there is a through-hole penetrating in the front-rear direction,
On the upper end surface of the strain body, a pair of upper arc-shaped grooves having an arc cross section so as to penetrate in the front-rear direction are formed so as to be close to the outer periphery of the through hole, and the upper end surface of the strain body A pair of lower arc-shaped grooves having a circular arc cross section so as to penetrate in the front-rear direction on the lower end surface of the strain body so as to be close to the outer periphery of the through-hole. And an open portion is provided between the lower end surface of the strain generating body and
The upper arc-shaped groove is formed so that a part of the circumference corresponding to the arc of the upper arc-shaped groove remains, and the remaining part of the circumference longer than the part is positioned in the strain body. On the other hand, the lower arcuate groove leaves a part of the circumference corresponding to the arc of the lower arcuate groove, and the remaining part of the circumference longer than the part is in the strain body. Formed to be located,
A strain gauge is attached to a portion of the inner peripheral surface of the through hole corresponding to the thin strain generating portion where each arc-shaped groove and the through hole are close to each other,
On one end surface in the front-rear direction, an annular groove for forming a welding peripheral wall on the outer periphery of the through-hole is formed so as to surround the through-hole, while on the other end surface in the front-rear direction, An annular groove for forming a peripheral wall for welding on the outer periphery of the through hole is formed so as to surround the through hole,
One end of a metal cylindrical sealing member that is mounted in the through hole and seals the strain gauge, and the welding peripheral wall formed on the one end surface are welded, The other end of the seal member and the peripheral wall for welding formed on the end surface on the other side are welded.
A load cell characterized by that.
左右方向の一端側の固定部及び他端側の可動部と、前記固定部の上部及び前記可動部の上部を連結する上ビーム部と、前記固定部の下部及び前記可動部の下部を連結する下ビーム部とを一体に有する金属材料からなる起歪体を備え、
前記固定部と前記可動部との間に、前後方向に貫通する貫通孔を有し、
前記起歪体の上側端面には、前後方向に貫通するように断面円弧状の一対の上部円弧状溝が、前記貫通孔の外周に近接するように形成されると共に前記起歪体の上側端面との間に開放部が設けられる一方、前記起歪体の下側端面には、前後方向に貫通するように断面円弧状の一対の下部円弧状溝が、前記貫通孔の外周に近接するように形成されると共に前記起歪体の下側端面との間に開放部が設けられ、
前記貫通孔の内周面の、各円弧状溝と前記貫通孔とが近接する薄肉の起歪部に対応する部分には、歪ゲージが取付けられ、
前後方向の一方側の端面には、前記貫通孔の外周に溶接用周壁を形成するための環状溝が、前記貫通孔を囲むように形成される一方、前後方向の他方側の端面には、前記貫通孔の外周に溶接用周壁を形成するための環状溝が、前記貫通孔を囲むように形成され、
前記貫通孔内に装着されて前記歪ゲージを密封するための金属製の筒状のシール部材の一端部と、前記一方側の端面に形成される前記溶接用周壁とが、溶接される一方、前記シール部材の他端部と、前記他方側の端面に形成される前記溶接用周壁とが、溶接されるものであり、
前記貫通孔が円形であり、
前記上部円弧状溝及び前記下部円弧状溝が、前記貫通孔よりも小径の断面円弧状であり、
前記シール部材が、円筒状であり、
前記環状溝は、前記貫通孔と該貫通孔に近接する円弧状溝との間の距離未満の狭い幅で、前記貫通孔と該貫通孔に近接する円弧状溝との間の領域を通って前記貫通孔を囲むように形成される、
ことを特徴とするロードセル。
A fixed portion on one end side in the left-right direction and a movable portion on the other end side, an upper beam portion connecting the upper portion of the fixed portion and the upper portion of the movable portion, a lower portion of the fixed portion, and a lower portion of the movable portion are connected. Comprising a strain body made of a metal material integrally having a lower beam portion;
Between the fixed part and the movable part, there is a through-hole penetrating in the front-rear direction,
On the upper end surface of the strain body, a pair of upper arc-shaped grooves having an arc cross section so as to penetrate in the front-rear direction are formed so as to be close to the outer periphery of the through hole, and the upper end surface of the strain body A pair of lower arc-shaped grooves having a circular arc cross section so as to penetrate in the front-rear direction on the lower end surface of the strain body so as to be close to the outer periphery of the through-hole. And an open portion is provided between the lower end surface of the strain generating body and
A strain gauge is attached to a portion of the inner peripheral surface of the through hole corresponding to the thin strain generating portion where each arc-shaped groove and the through hole are close to each other,
On one end surface in the front-rear direction, an annular groove for forming a welding peripheral wall on the outer periphery of the through-hole is formed so as to surround the through-hole, while on the other end surface in the front-rear direction, An annular groove for forming a peripheral wall for welding on the outer periphery of the through hole is formed so as to surround the through hole,
One end of a metal cylindrical sealing member that is mounted in the through hole and seals the strain gauge, and the welding peripheral wall formed on the one end surface are welded, The other end of the seal member and the peripheral wall for welding formed on the other end surface are welded.
The through hole is circular;
The upper arc-shaped groove and the lower arc-shaped groove have a cross-sectional arc shape having a smaller diameter than the through hole,
The sealing member is cylindrical;
The annular groove has a narrow width less than the distance between the through-hole and the arc-shaped groove adjacent to the through-hole, and passes through a region between the through-hole and the arc-shaped groove adjacent to the through-hole. Formed to surround the through hole,
A load cell characterized by that .
筒状の前記シール部材の前記一端部及び前記他端部は、残余の部分より大径の大径部を有し、
前記環状溝は、前記大径部の前後方向に沿う長さ以内の深さで浅く形成される、
請求項1または2に記載のロードセル。
The one end part and the other end part of the cylindrical sealing member have a large diameter part larger in diameter than the remaining part,
The annular groove is formed shallow with a depth within a length along the front-rear direction of the large diameter portion.
The load cell according to claim 1 or 2.
前記大径部は、前後方向に沿って延びる接合部を有し、
前記溶接用周壁と前記接合部とが溶接され、
前記溶接用周壁の高さを、前記接合部の前後方向に沿う長さと略等しくした、
請求項3に記載のロードセル。
The large-diameter portion has a joint portion extending along the front-rear direction,
The peripheral wall for welding and the joint are welded,
The height of the peripheral wall for welding is substantially equal to the length along the front-rear direction of the joint,
The load cell according to claim 3.
前記溶接用周壁の幅を、前記接合部の幅と略等しくした、
請求項4に記載のロードセル。
The width of the peripheral wall for welding is substantially equal to the width of the joint portion.
The load cell according to claim 4.
前記シール部材が、前記起歪体と同一種類の金属材料からなる、
請求項1ないし5のいずれかに記載のロードセル。
The seal member is made of the same type of metal material as the strain body,
The load cell according to any one of claims 1 to 5.
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JP2003028746A (en) * 2001-07-16 2003-01-29 Hamurontekku:Kk Tester for air leakage
JP2013104754A (en) * 2011-11-11 2013-05-30 Seiko Epson Corp Physical quantity detector and method of manufacturing physical quantity detector
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