JP6501101B2 - Road snow melting system equipped with fork lift using engine waste heat - Google Patents
Road snow melting system equipped with fork lift using engine waste heat Download PDFInfo
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- JP6501101B2 JP6501101B2 JP2014179786A JP2014179786A JP6501101B2 JP 6501101 B2 JP6501101 B2 JP 6501101B2 JP 2014179786 A JP2014179786 A JP 2014179786A JP 2014179786 A JP2014179786 A JP 2014179786A JP 6501101 B2 JP6501101 B2 JP 6501101B2
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- 238000002844 melting Methods 0.000 title claims description 22
- 230000008018 melting Effects 0.000 title claims description 22
- 239000002918 waste heat Substances 0.000 title claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 66
- 238000001514 detection method Methods 0.000 claims description 13
- 239000002826 coolant Substances 0.000 claims description 4
- 238000009825 accumulation Methods 0.000 claims description 2
- 239000000155 melt Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Description
本発明は車両のエンジンの廃熱を利用し事業所構内道路の融雪に使用する、エンジン廃熱を利用したフオークリフト装着の道路融雪装置に関するものである。 The present invention relates to a road snow melting device equipped with a fork lift using engine waste heat, which uses the waste heat of the engine of a vehicle and is used to melt snow on a road within a business establishment.
北国の事業所構内のフオークリフトの通路の除雪に苦労するが、雪は融かせば水となって排水溝に流出してそれ以上の手間はかからず、融かすのに必要な熱はエンジン廃熱であるから無料で理想的な道路清掃方式であり、更に、フォークリフトは決まった道路を頻繁に往復するから路面に頻繁に廃熱を与えるので融雪に好都合だが、実用化されている車両搭載型の道路融雪装置が存在しない。 Although it is difficult to remove snow from the fork lift aisle in the premises of the northern country, the snow melts and becomes water when it drains and drains into the drainage groove without taking much more time, and the heat necessary for melting is the engine It is an ideal road cleaning system free of charge because it is waste heat. Furthermore, because forklifts frequently return waste heat to the road surface because it frequently reciprocates a fixed road, it is convenient for snow melting, but it is mounted on a vehicle that has been put to practical use There is no type of road snow melting device.
フオークリフトに排雪板を取り付けてブルドーザの如くに排雪をしても、排雪はどこかにスペースを確保して運搬して雪山として置かねばならず、放置すると氷結して氷山になり除去に苦労するのが現状である。 Even if snow is removed like a bulldozer by attaching a snow removal board to the fork lift, the snow must be transported somewhere to secure a space and left as a snow mountain. It is the present condition to struggle with
解決しようとする問題点は、特許文献1では融雪ソリとして具体化しているがソリでは底面の損傷が発生する。スキー場では雪は存在し続けるが融雪ソリは道路上の雪を融かしてしまい、雪が無くなるのでソリの底面は路面にじかに接するからソリの底面の損傷が発生し耐久性が無いので、耐久性を有する装置を提供することを課題とする。 Although the problem to be solved is embodied as a snow melting sled in Patent Document 1, damage to the bottom occurs in the sled. Snow continues to exist in the ski area, but snow melting sled melts the snow on the road and there is no snow, so the bottom of the sled is in direct contact with the road surface and damage to the bottom of the sled occurs, resulting in no durability. It is an object of the present invention to provide a device having flexibility.
本願発明は、内部に湯をたたえるドラムと、そのドラムを回転させる駆動輪と、中空であってそこを貫通する配管を有するそのドラムの軸と、その中空の軸からの水漏れと同時にその中空の軸を通過してそのドラム内に侵入する空気の溜まりを検知して或いはそのドラム内の水位の低下を検知して信号を出す検知部と、その検知部からの信号を受けて補水する補水装置と、内蔵する熱交換器を介してエンジン冷却液の熱により加温される湯をポンプで圧送してそのドラムに送り込み又回収して循環させる配管回路と、から構成される融雪装置をフオークリフトの底部に装着して、フオークリフトの走行に伴いそのドラムを接地させて路面の積雪を融かすことを特徴とするエンジン廃熱を利用したフオークリフト装着の道路融雪装置である。 In the present invention, a drum having hot water inside, a driving wheel for rotating the drum, an axis of the drum having a hollow pipe passing therethrough, and a hollow at the same time of water leakage from the hollow axis Detection unit that detects the accumulation of air that passes into the drum and enters the drum, or detects a drop in the water level in the drum, and sends a signal from the detection unit to refuel water The snow melting device consists of a device and a piping circuit that pumps hot water heated by the heat of the engine coolant through a built-in heat exchanger, sends it to the drum, collects it and collects it and circulates it. A fork lift mounted road snow melting device utilizing engine waste heat characterized in that it is mounted on the bottom of the lift and the drum is grounded as the fork lift travels to melt snow on the road surface.
係る構成によれば、フオークリフトのような低速車両ではドラムを使用しても作業走行に支障をきたさないことに着目すれば、このドラムをエンジン冷却液の有する熱で熱交換器を介して加温し、加温されたドラムを本装置を装着した車両の走行により連続的に通路に接地させて、ドラム自身の熱容量により雪を融かすことにより、底面の損傷による耐久性が劣るソリを使用せずに、耐久性のある装置により道路上の融雪を行うことができるという効果がある。 According to such a configuration, in a low speed vehicle such as a fork lift, it is noted that the use of the drum does not affect the work traveling even if it is used. A warm and heated drum is continuously grounded to the aisle by traveling of a vehicle equipped with this device, and snow is melted by the heat capacity of the drum itself, so that the sled is inferior in durability due to damage to the bottom surface There is an effect that it is possible to perform snow melting on the road by a durable device without doing so.
本願発明によれば、ドラム内に設けた湯槽にエンジン廃熱を利用する熱交換器で加温された湯を循環させて、加温されたドラムを回転させて路面に接地させ通路上の雪を融かす。湯を循環させる配管回路内に内蔵されたポンプ及びエンジン廃熱を利用する熱交換器で湯は循環され加温される。これらにより、底面の損傷による耐久性が劣るソリを使用せずに、路面の雪を確実に融かすという利点がある。 According to the present invention, the hot water heated by the heat exchanger using engine waste heat is circulated in the water bath provided in the drum, and the heated drum is rotated to be grounded on the road surface and the snow on the passage is Melt The hot water is circulated and heated by a pump built in a piping circuit that circulates the hot water and a heat exchanger using engine waste heat. By these, there is an advantage of melting snow on the road surface reliably without using a sled having poor durability due to damage to the bottom.
始業時には従来通りにブルドーザ等で積雪を除去する必要があるが、上述したように日中の作業時の降雪は本融雪装置により融けて無くなるので、除雪労力や費用の削減と除雪作業時のフオークリフトの運転停止のロスが無くなるという利点がある。 It is necessary to remove snowfall with a bulldozer etc. as before when starting work, but as mentioned above snowfall at work in the daytime is melted away by this snow melting apparatus, so snow removal labor and cost reduction and fork during snow removal work There is an advantage that the loss of lift operation stop is eliminated.
例えば、1日に24cmの降雪は1分では0.17mmに過ぎない。例えば、フオークリフトの運転間隔が5分なら0.85mmの積雪を毎回の走行時に融かせばよい。例えば、スキー場の上を走行すれば無限軌道に多量の雪が付着して湯槽がすぐ雪で一杯になるであろうが、本考案ではそういうことは起こらないという利点がある。 For example, 24 cm of snowfall per day is only 0.17 mm in one minute. For example, if the operation interval of the fork lift is 5 minutes, the snow of 0.85 mm may be melted at each traveling. For example, if traveling on a ski resort, a large amount of snow will adhere to the endless track and the water tank will soon be filled with snow, but the present invention has the advantage that such a situation does not occur.
フオークリフトの1回の走行当りにたかだか1ミリ前後の積雪を処理するのに、排土(雪)板を使用するのは板の底面がじかに路面に接するので、板と路面の損傷が避けられず耐久性に劣るので、耐久性に劣る排土(雪)板を使用せずに、路面の雪を確実に融かすという利点がある。 Because the bottom of the board directly contacts the road surface to use the soil (snow) board to treat the snow of about 1 mm per run of the fork lift, damage to the board and the road surface is avoided. Since it is inferior in durability, it has the advantage of reliably melting the snow on the road surface without using a dirt (snow) board which is inferior in durability.
また、雪を融かして路面から無くすという直接の効果の他に、機械除雪とは異なり、雪捨て場の確保とそこ迄の雪の運搬の手間が減少されるというという利点がある。 In addition to the direct effect of melting the snow and removing it from the road surface, there is an advantage that, unlike the mechanical snow removal, the time for securing the snow dump and the time for transporting the snow there is reduced.
また、雪はタイヤで踏み固められると圧雪から氷盤になり、こうなってはその除去に大変苦労するが雪が多少融けたシャーベット雪は除去の苦労が少ないという利点がある。 In addition, when snow is compressed with tires, it becomes an ice plate from compressed snow, which has the advantage that sherbet snow, which has some difficulty in removing it, has little effort in removing it.
フオークリフトの車体の底部に装着した本装置により、普段通りにフオークリフトを作業走行させながら自動的に通路上の積雪を融かすので、融けた雪は降雨と同じく排水溝に流れ去り、わざわざ作業を一時中止して通路の積雪を排雪しなくて済み、雪が降ったからと言って作業能率を低下させなくて済むという利点がある。 With this device mounted on the bottom of the body of the fork lift, the snow on the aisle is automatically melted while working on the fork lift as usual, so the melted snow flows into the drain as well as the rain, and the work is deliberate There is an advantage that it is not necessary to temporarily remove snow from the passage, and it is not necessary to lower the working efficiency just because the snow has fallen.
融雪ソリの如く路面との摩擦により底面が損傷する部品を採用せずに、本装置装着車両の走行速度と同じ対地走行速度を与えられことにより摩擦による損傷を防ぐドラムを採用し、そのドラムにエンジン廃熱を無駄なく伝達する伝熱方法を以下のように設計することにより、無料のエンジン廃熱を利用する車両搭載型の道路融雪方法の具体化を実現した。 Instead of adopting parts whose bottom is damaged by friction with the road surface like snow melting sleds, a drum is adopted that prevents damage due to friction by being given the same ground traveling speed as the traveling speed of the vehicle equipped with this device. By designing a heat transfer method that transfers engine waste heat without waste, we realized a vehicle-mounted road snow melting method that uses engine waste heat free of charge.
実施形態1については、融雪部品としてドラムを採用してこれをフオークリフトの走行に同期させて回転させて接地させる。内蔵する熱交換器を介してエンジン冷却液の熱により加温されてポンプで圧送される湯を循環させる配管回路を用意する。先のドラムの中空の軸を貫通する、配管回路の給湯端部より湯をドラムに送り込み、又給湯端部の反対側に位置する回収端部よりドラムから湯を取り出す。その中空の軸からの水漏れと同時に空気が外部からその中空の軸を侵入してドラム内に空気溜まりを形成し、又ドラム内の水位が低下するので、先の回収端部から空気が吸い込まれて配管回路内を流れる気泡を検知するか、又は水位の低下を検知する検知部を用意する。その検知部から送られる信号により補水装置を作動させることによりドラム内の水位を一定に保つ。先の配管回路を循環する湯により加温されたそのドラムが駆動輪により回転されて接地されて路面の雪を融かす。この融雪装置をフオークリフトの底部に装着してフオークリフトの走行に伴い路面の積雪を融かす。 In the first embodiment, a drum is used as the snow melting part, and it is rotated in synchronization with the traveling of the fork lift and grounded. Prepare a piping circuit that circulates hot water that is heated and pumped by the heat of the engine coolant through the built-in heat exchanger. Hot water is fed to the drum from the hot water supply end of the piping circuit which penetrates the hollow shaft of the previous drum, and hot water is taken out from the drum from the recovery end located opposite to the hot water supply end. At the same time as water leaks from the hollow shaft, air penetrates the hollow shaft from the outside to form an air pool in the drum, and the water level in the drum drops, so air is drawn in from the previous collection end. A detection unit is provided to detect air bubbles flowing in the piping circuit or to detect a drop in water level. The water level in the drum is kept constant by operating the water rehydration device according to the signal sent from the detection unit. The drum heated by the hot water circulating in the previous piping circuit is rotated by the driving wheel and grounded to melt the snow on the road surface. This snow melting device is attached to the bottom of the fork lift to melt snow on the road surface as the fork lift travels.
図1は本願発明装置の実施形態についての1実施例の断面図であって、回転する10のドラムの中空軸内に伝熱媒体である湯を通過させるための12の配管回路の給湯端部を貫通させて、5の熱交換器を介してエンジン廃熱により加温された湯を12の配管回路の給湯端部から6のドラム内に与える。6のドラムの内部は中空であり密閉された湯槽を形成する。6のドラム内の湯は14の道路面において13の積雪を融かし湯は冷え、冷えた湯は6のドラムの湯の給湯側とは反対側に設置された16の配管回路の回収端部を経由して4のポンプで駆動される湯を循環させる9の配管回路に戻る。 FIG. 1 is a cross-sectional view of an embodiment of the apparatus according to the present invention, showing the hot water supply end of 12 piping circuits for passing hot water as a heat transfer medium into the hollow shaft of the rotating 10 drums. The hot water heated by the engine waste heat is supplied from the hot water supply end of the 12 piping circuit to the inside of the 6 drum through the 5 heat exchangers. The interior of the drum 6 is hollow and forms a closed bath. Hot water in drum 6 melts snow on 13 roads on 14 road surfaces and hot water cools, and cold water is collected on the end of 16 piping circuits installed on the opposite side of hot water supply side of 6 drums Return to the piping circuit of 9 to circulate the pump-driven hot water of 4 via the part.
また、6のドラム内の湯槽内の湯は5の熱交換器によりエンジン冷却液の熱を貰って加温される。 Further, the hot water in the hot water tank in the drum 6 is heated by heat of the engine coolant by the heat exchanger 5.
加温された6のドラムと13の積雪の間には必ず雪が融けた水膜が生ずる。これはスケートと同じ原理で摩擦係数が低くなる。よって、回転されないドラムであるとドラムが雪面を滑っていくのでドラムの接地面が固定されてしまう。これでは、ドラムの融雪能力が低下するので、これを防ぐ為に6のドラムを回転させる。 Between the heated 6 drums and the 13 snowfall, a snow film is always formed. This is the same principle as skates, with a low coefficient of friction. Therefore, if the drum is not rotated, the drum slides on the snow surface, and the ground contact surface of the drum is fixed. In this case, since the snow melting ability of the drum is lowered, the drum 6 is rotated to prevent this.
また、6のドラムの対地走行速度を車両のそれと一致するように17の駆動輪を駆動することにより6のドラムと14の道路面の間のすべりを無くし6のドラムの損耗を防ぐ。 Also, by driving the 17 drive wheels so that the ground traveling speed of the 6 drums matches that of the vehicle, slippage between the 6 drums and the 14 road surfaces is eliminated and the 6 drums are prevented from being worn out.
10のドラムの中空の軸からは11の水密シールを設けても(18の水密シールも同じであるが)湯の漏洩は発生し6のドラム内の湯量は減少する。湯が11の水密シールから漏洩すると同時に外部の空気が11の水密シールを逆流して入り込みその空気は7のドラムの上部の空気溜まりに溜まる。6のドラムが回転しても空気は7のドラムの上部の空気溜まりに留まり続けるので、6のドラム内のドラムとは独立の16の配管回路の回収端部から溜まった空気が吸い込まれる。検知部からの信号を受けてドラム内の湯量が一定に保たれるようにドラム内に補水する補水装置として、ここでは、吸い込まれた空気は9の配管回路内に設置した3の気泡検知及び補水装置が気泡を検知すると、1の予備水槽から2の配管を経由して水を補給する。水が補給されると6のドラム内の湯量は増大し7のドラム上部の空気溜まりの空気は減少し、8の湯面は16の配管回路の回収端部より高くなり、16の配管回路の回収端部から7の空気を吸い込まなくなり、9の配管回路内の空気は無くなるので、これを3の気泡検知及び補水装置が検知して水の補給を止めることにより6のドラム内の湯量は一定に保たれる。配管回路内の気泡は3の気泡及び補水装置内の空気抜き孔から排出される。
Even if the watertight seal of 11 is provided from the hollow shaft of the 10 drum (although the watertight seal of 18 is the same) leakage of hot water occurs and the amount of hot water in the drum of 6 decreases. As the hot water leaks from the watertight seal of 11, the external air enters the back of the watertight seal of 11 and enters the air reservoir in the upper part of the 7 drum. Since the air continues to stay in the air reservoir at the top of the drum 7 even if the drum 6 rotates, the air collected from the recovery end of the piping circuit of 16 independent of the drum in the drum 6 is sucked. Here, air inhaled air is detected as air bubbles detected in 3 and installed in 9 piping circuits as a water refueling device for refueling water in the drum so that the amount of hot water in the drum is kept constant upon receiving a signal from the detection unit When the rehydration device detects air bubbles, water is replenished from one spare water tank via two pipes. When the water is replenished, the amount of hot water in the drum 6 increases, the air in the air reservoir at the top of the drum 7 decreases, and the surface of the hot water 8 becomes higher than the recovery end of the 16 piping circuit, and the 16 piping circuit 7 air is not sucked from the recovery end, and the air in the piping circuit of 9 disappears, so this is detected by the air bubble detection and water replenishment device of 3 and the amount of hot water in the drum of 6 is fixed by stopping water replenishment. Be kept Air bubbles in the piping circuit are discharged from the air bubbles in 3 and the air vent in the water rehydration device.
3の気泡検知の代わりに、8のドラム内の湯面位置を検知する15の水位検知部を採用しても良い。この場合は15の水位検知部から送られた信号に基づいて3の補水制御装置は補水を行う。 Instead of the air bubble detection of 3, a water level detection unit of 15 that detects the surface level of the hot water in the drum of 8 may be adopted. In this case, the water replenishment control device 3 performs water replenishment based on the signal sent from the water level detection unit 15.
10の中空の軸から漏洩した湯は14の路面に落下して13の積雪を融かすので実用上は熱損失にならない。 Since the hot water leaking from the hollow shaft of 10 falls on the surface of 14 and melts the snow of 13, it does not cause heat loss in practice.
フオークリフトの車体の底部に装着した本装置により、普段通りにフオークリフトを作業走行させながら自動的に通路面上の積雪を融かすので、融けた雪は降雨と同じく排水溝に流れ去り、わざわざ作業を一時中止して通路の積雪を排雪しなくて済み、雪が降ったからと言って作業能率を低下させなくて済む。 With this device mounted on the bottom of the body of the fork lift, the snow on the aisle surface is automatically melted while working on the fork lift as usual, so the melted snow flows away into the drainage gutter as well as rain, It is not necessary to suspend work and remove snow from the passage, and it is not necessary to reduce work efficiency just because snow has fallen.
1 予備水槽
2 予備水槽からの配管
3 気泡検知及び補水制御装置
4 ポンプ
5 熱交換器
6 ドラム
7 ドラム内部に生じた空気の溜まり
8 ドラム内の湯面
9 配管回路
10 ドラムの中空の軸
11 水密シール
12 10のドラムの中空の軸内を貫通する配管回路の給湯端部
13 積雪
14 道路面
15 8のドラム内の湯面位置を検知する水位検知部
16 10のドラムの中空の軸内を貫通する配管回路の回収端部
17 駆動輪
18 水密シール
DESCRIPTION OF SYMBOLS 1 Spare water tank 2 Piping from a spare water tank 3 Air bubble detection and rehydration control device 4 Pump 5 Heat exchanger 6 Drum 7 Reservoir of air generated inside drum 8 Water surface in drum 9 Piping circuit 10 Hollow shaft of
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| JP6501101B2 true JP6501101B2 (en) | 2019-04-17 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2590701A (en) * | 1946-01-16 | 1952-03-25 | Hoffman Max | Snow melting apparatus |
| US2474759A (en) * | 1948-02-21 | 1949-06-28 | Schmitz Harry | Snow remover |
| JPS5147206Y2 (en) * | 1971-09-23 | 1976-11-15 | ||
| JPS4893603U (en) * | 1972-02-09 | 1973-11-09 | ||
| JPS62159522U (en) * | 1986-03-27 | 1987-10-09 | ||
| JPS6395729U (en) * | 1986-12-12 | 1988-06-21 | ||
| JPH0772675B2 (en) * | 1988-08-25 | 1995-08-02 | 三菱電機株式会社 | Heat exchanger |
| JPH045304A (en) * | 1990-04-23 | 1992-01-09 | Masao Yoshikawa | Snow melting device |
| JPH08232224A (en) * | 1995-02-24 | 1996-09-10 | Yoshiaki Kamo | Movable snow-melting device |
| JP3876427B2 (en) * | 1996-08-12 | 2007-01-31 | 恭嗣 上田 | Snow melting equipment for vehicles using engine waste heat |
| JP2000095041A (en) * | 1998-07-22 | 2000-04-04 | Akiyoshi Umemura | On-vehicle hot water storage and supply device |
| JP2001303527A (en) * | 2000-04-21 | 2001-10-31 | Eiwa System Kogyo Kk | Snow melting method and its device |
| JP2003147741A (en) * | 2001-11-12 | 2003-05-21 | Nippon Signal Co Ltd:The | Snow melter |
| JP4421671B1 (en) * | 2009-06-04 | 2010-02-24 | 博明 上山 | Geothermal water environment conservation heat supply system |
| JP5571039B2 (en) * | 2011-07-06 | 2014-08-13 | トヨタ自動車東日本株式会社 | Induction heating type snow melting system |
-
2014
- 2014-09-04 JP JP2014179786A patent/JP6501101B2/en not_active Expired - Fee Related
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