JP6520722B2 - Vinyl polymer particles and composition containing the particles - Google Patents
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Description
本発明は、ビニル系重合体粒子および該粒子を含有する樹脂成型体や各種組成物に関する。 The present invention relates to vinyl polymer particles, resin molded articles containing the particles, and various compositions.
従来、吸湿性を有する樹脂粒子として、いくつかのものが提案されている。例えば、特許文献1には、ヒドラジン架橋による窒素含有量の増加が1.0〜15.0重量%である架橋アクリロニトリル系重合体微粒子であり1.0mmol/g以上の塩型カルボキシル基が導入されてなることを特徴とする高吸放湿性微粒子が開示されている。しかしながら、該粒子はヒドラジン架橋構造に由来する濃いピンク色を有しているため、使用用途が限定されている。 Heretofore, several types of resin particles having hygroscopicity have been proposed. For example, Patent Document 1 discloses a crosslinked acrylonitrile polymer fine particle having a nitrogen content increase of 1.0 to 15.0% by weight due to hydrazine crosslinking, and a salt type carboxyl group of 1.0 mmol / g or more is introduced. No. 6,057,095, discloses high moisture absorbing and releasing fine particles characterized in that However, the use thereof is limited because the particles have a deep pink color derived from a hydrazine crosslinking structure.
また、特許文献2には、カリウム塩型カルボキシル基を1.0〜8.0meq/g含有し、かつジビニルベンゼンを共重合することによって得られる架橋構造を有するビニル系重合体である吸放湿性重合体が開示されている。しかしながら、ジビニルベンゼンは臭気が強い、重合率が低い、残留モノマーの除去に手間がかかるなど、製造面における問題がある。 Patent Literature 2 also has a moisture absorbing and releasing property that is a vinyl polymer having a crosslinked structure obtained by copolymerizing divinylbenzene, which contains 1.0 to 8.0 meq / g of a potassium salt type carboxyl group. Polymers are disclosed. However, divinylbenzene has a strong odor, a low polymerization rate, and takes time to remove residual monomers, which causes problems in production.
さらに、特許文献3には、架橋ポリアクリル酸エステル粒子の表面にあるカルボン酸エステルを加水分解して得られる保湿性粒子が開示されている。しかしながら、該粒子を得るためには、加水分解工程をアルカリ水溶液と有機溶媒の混合溶媒中で実施しなければならず、さらに、乾燥状態にするためには、メタノールやジエチルエーテルなどの有機溶媒で水を置換した上で乾燥させなければならないなど、生産工程に有機溶媒をしなければならず、工程複雑化や環境負荷といった点で問題がある。また、該粒子の表面には多くの亀裂があり、乾燥時に表層部が崩れて微粉化するおそれがある。 Further, Patent Document 3 discloses moisturizing particles obtained by hydrolyzing a carboxylic acid ester on the surface of crosslinked polyacrylic acid ester particles. However, in order to obtain the particles, the hydrolysis step has to be carried out in a mixed solvent of an aqueous alkaline solution and an organic solvent, and furthermore, in order to obtain a dry state, with an organic solvent such as methanol or diethyl ether. It is necessary to use an organic solvent in the production process, for example, water must be replaced and then dried, which causes problems in terms of process complexity and environmental load. In addition, there are many cracks on the surface of the particles, and there is a possibility that the surface layer portion may collapse and be pulverized at the time of drying.
以上のように、従来の吸放湿性粒子は、用途、生産工程、耐久性などに課題を有するものであった。本発明は、かかる従来技術の現状に鑑みて創案されたものであり、その目的は、任意の色にすることが可能で、かつ生産が容易であり、乾燥などによっても微粉化しない吸放湿性粒子および該粒子を含有する樹脂成型体、各種組成物を提供することにある。 As described above, the conventional moisture absorbent / desorbable particles have problems in applications, production processes, durability, and the like. The present invention has been made in view of the current state of the prior art, and the purpose thereof is a moisture absorbing and releasing property which can be made into any color, is easy to produce, and is not pulverized even by drying etc. It is an object of the present invention to provide particles, resin molded articles containing the particles, and various compositions.
即ち本発明の上記目的は、以下の手段により達成される。
(1) 1〜10mmol/gのカルボキシル基を有し、かつエステル系架橋剤およびエステル構造を有さないエーテル系架橋剤を共重合成分として含む球状のビニル系重合体粒子であって、前記エステル系架橋剤の共重合割合が5〜30重量%であり、かつ前記エステル構造を有さないエーテル系架橋剤の共重合割合が0.01〜10重量%であることを特徴とするビニル系重合体粒子。
That is, the above object of the present invention is achieved by the following means.
(1) having a carboxyl group 1~10mmol / g, and a vinyl polymer spherical particles comprising an ester-based crosslinking agent and no ester structure ether-based crosslinking agent as a copolymerization component, the ester The vinyl-based heavy-duty characterized in that the copolymerization ratio of the crosslinking agent is 5 to 30% by weight, and the copolymerization ratio of the ether-based crosslinking agent not having the ester structure is 0.01 to 10% by weight. Coalesced particles .
(2) 粒子内部に微小粒子状の添加剤を含有することを特徴とする(1)に記載のビニル系重合体粒子。
(3) 下記式で示される水膨潤度の値が1〜3であることを特徴とする(1)または(2)に記載のビニル系重合体粒子。
式:[水膨潤度]=X/Y
ここで、
X:1gの粒子を直径16.5mmの試験管に入れ、次いで10mlの目盛りまで水を添加し、試験管を垂直にして静置した後の試験管底部から沈降粒子の最上部までの高さ
Y:1gの粒子を直径16.5mmの試験管に入れ、次いで10mlの目盛りまでメチルエチルケトンを添加し、試験管を垂直にして静置した後の試験管底部から沈降粒子の最上部までの高さ
( 2 ) The vinyl polymer particle according to (1), which contains a microparticulate additive inside the particle.
( 3 ) The vinyl polymer particle according to (1) or ( 2 ), wherein the water swelling degree value represented by the following formula is 1 to 3.
Formula: [water swelling degree] = X / Y
here,
X: Put 1 g of particles into a 16.5 mm diameter test tube, then add water to a 10 ml mark and place the test tube upright with the height from the bottom of the test tube to the top of the sedimented particles Y: Put 1 g of particles into a 16.5 mm diameter test tube, then add methyl ethyl ketone to a 10 ml mark and place the test tube upright with the height from the bottom of the test tube to the top of the sedimented particles
(4) (1)〜(3)のいずれかに記載のビニル系重合体粒子を含有する樹脂成型体。
(5) (1)〜(3)のいずれかに記載のビニル系重合体粒子を含有する塗料組成物。
(6) (1)〜(3)のいずれかに記載のビニル系重合体粒子を含有するインキ組成物。
(7) (1)〜(3)のいずれかに記載のビニル系重合体粒子を含有する繊維構造物。
( 4 ) Resin molded object containing vinyl polymer particle in any one of (1)-( 3 ).
( 5 ) Coating composition containing vinyl polymer particles according to any one of (1) to ( 3 ).
( 6 ) An ink composition containing the vinyl polymer particles according to any one of (1) to ( 3 ).
( 7 ) A fiber structure containing the vinyl polymer particles according to any one of (1) to ( 3 ).
本発明のビニル系重合体粒子は、優れた吸放湿性能等を有しつつ、粒子内部に様々な添加剤を含有させることが容易であるため、例えば、顔料を含有させることによって、任意の色を有する吸放湿性粒子とすることが可能である。かかる本発明のビニル系重合体粒子は、例えば、外観が重視される合成皮革、フィルムなどの樹脂成型体、塗料やインキなどの組成物、不織布、紙、布帛などの繊維構造物などにおける吸放湿性付与剤として利用することができる。 The vinyl polymer particles of the present invention can easily contain various additives in the inside of the particles while having excellent moisture absorption and release performance and the like. It is possible to have moisture absorbing and releasing particles having a color. The vinyl polymer particles of the present invention absorb and release, for example, synthetic leathers where appearance is important, resin molded articles such as films, compositions such as paints and inks, and fiber structures such as non-woven fabrics, paper, and fabrics. It can be used as a moisturizing agent.
本発明のビニル系重合体粒子はカルボキシル基を有するものである。カルボキシル基は、親水性の高い極性基であり、該基を含有することにより、本発明のビニル系重合体粒子の吸放湿性が発現される。特に、カルボキシル基のカウンターイオンが水素イオン以外のイオンである場合(以下、このようなカルボキシル基を塩型カルボキシル基という)、優れた吸放湿性を発現させることが可能である。 The vinyl polymer particles of the present invention have carboxyl groups. The carboxyl group is a polar group having high hydrophilicity, and the moisture absorption and release of the vinyl polymer particle of the present invention is expressed by containing the group. In particular, when the counter ion of the carboxyl group is an ion other than a hydrogen ion (hereinafter, such a carboxyl group is referred to as a salt type carboxyl group), it is possible to exhibit excellent moisture absorption and release.
かかる塩型カルボキシル基の塩の型、すなわちカウンターカチオンとしては、例えば、Li、Na、K、Rb、Cs等のアルカリ金属、Be、Mg、Ca、Sr、Ba等のアルカリ土類金属、Cu、Zn、Al、Mn、Ag、Fe、Co、Ni等のその他の金属、NH4、アミン等が挙げられる。なかでも、より高い吸放湿性、利用のしやすさ、安全性の観点などからNa、K、Mg、Ca、Zn、Al、Ag、NH4等が好ましい。The salt type of such a salt type carboxyl group, that is, as a counter cation, for example, an alkali metal such as Li, Na, K, Rb and Cs, an alkaline earth metal such as Be, Mg, Ca, Sr and Ba, Cu, Other metals such as Zn, Al, Mn, Ag, Fe, Co, Ni, etc., NH 4 , amines and the like can be mentioned. Among them, Na, K, Mg, Ca, Zn, Al, Ag, NH 4 and the like are preferable from the viewpoint of higher moisture absorbability, ease of use, safety and the like.
一方、カルボキシル基のカウンターカチオンが水素イオンである場合(以下、H型カルボキシル基という)にも、塩型カルボキシル基ほどではないが吸放湿性を発現させることができる。さらに、アンモニアや有機アミン化合物などの塩基性物質の吸着性、抗ウイルス性、あるいは抗アレルゲン性などについて、優れた性能を発現させることができる。 On the other hand, even when the counter cation of the carboxyl group is a hydrogen ion (hereinafter referred to as H-type carboxyl group), it is possible to exhibit moisture absorption and release although not as much as a salt type carboxyl group. Furthermore, excellent performance can be exhibited with regard to the adsorptivity, antiviral property, anti-allergenic property and the like of basic substances such as ammonia and organic amine compounds.
なお、本発明においては、上述した各種のカルボキシル基が混在していても構わず、求められる性能に応じて適宜組み合わせることができる。 In the present invention, the various carboxyl groups described above may be mixed, and can be combined appropriately according to the required performance.
本発明のビニル系重合体粒子におけるカルボキシル基の量としては、好ましくは1〜10mmol/g、より好ましくは3〜9mmol/g、さらに好ましくは5〜8mmol/gである。カルボキシル基量が10mmol/gを超える場合、後述する架橋構造の割合が少なくなりすぎ、高吸水性樹脂に近いものとなって、吸湿によって粘着性がでる、水膨潤による体積変化が激しくなるなどといった問題が生じてくる。一方、カルボキシル基量が少なくなるほど吸放湿性は低下してゆき、特に1mmol/gより少ない場合では、十分な吸放湿湿性能を得られない場合が多い。 The amount of carboxyl groups in the vinyl polymer particles of the present invention is preferably 1 to 10 mmol / g, more preferably 3 to 9 mmol / g, and still more preferably 5 to 8 mmol / g. When the amount of carboxyl groups exceeds 10 mmol / g, the ratio of the crosslinked structure to be described later becomes too small to be close to a highly water-absorbent resin, sticky by moisture absorption, the volume change by water swelling becomes severe, etc. A problem arises. On the other hand, the lower the carboxyl group content, the lower the moisture absorption and release properties. In particular, when the content is less than 1 mmol / g, sufficient moisture absorption and release performance can not often be obtained.
ビニル系重合体粒子へのカルボキシル基の導入の方法としては、加水分解などの化学変性によりカルボキシル基に変換可能な構造を有する単量体を共重合成分に用いて得られた重合体粒子に、化学変性によりカルボキシル基を導入し、その後、所望のカウンターイオンを有するカルボキシル基に変える方法が挙げられる。 As a method of introducing a carboxyl group into a vinyl polymer particle, a polymer particle obtained by using a monomer having a structure convertible to a carboxyl group by chemical modification such as hydrolysis as a copolymerization component, There is a method of introducing a carboxyl group by chemical modification and then converting it to a carboxyl group having a desired counter ion.
加水分解処理すればカルボキシル基を得られる構造を有する単量体としてはアクリロニトリル、メタクリロニトリル等のシアノ基を有する単量体;アクリル酸、メタクリル酸、マレイン酸、イタコン酸、ビニルプロピオン酸等の無水物およびその誘導体であり、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ノルマルプロピル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸ノルマルブチル、(メタ)アクリル酸ノルマルオクチル、(メタ)アクリル酸-2-エチルヘキシル、ヒドロキシルエチル(メタ)アクリレート等のエステル化合物、(メタ)アクリルアミド、ジメチル(メタ)アクリルアミド、モノエチル(メタ)アクリルアミド、ノルマル-t-ブチル(メタ)アクリルアミド等のアミド等が例示できる。 As a monomer having a structure capable of obtaining a carboxyl group by hydrolysis treatment, a monomer having a cyano group such as acrylonitrile and methacrylonitrile; acrylic acid, methacrylic acid, maleic acid, itaconic acid, vinyl propionic acid and the like Anhydrides and derivatives thereof, such as methyl (meth) acrylate, ethyl (meth) acrylate, normal propyl (meth) acrylate, isopropyl (meth) acrylate, normal butyl (meth) acrylate, (meth) Ester compounds such as normal octyl acrylate, 2-ethylhexyl (meth) acrylate, hydroxyl ethyl (meth) acrylate, (meth) acrylamide, dimethyl (meth) acrylamide, monoethyl (meth) acrylamide, normal-t-butyl (meth) ) Amide such as acrylamide Etc. can be illustrated.
また、カルボキシル基を所望の塩型にする方法としては、得られた重合体粒子にLi、Na、K、Rb、Cs等のアルカリ金属イオン、Be、Mg、Ca、Sr、Ba等のアルカリ土類金属イオン、Cu、Zn、Al、Mn、Ag、Fe、Co、Ni等の他の金属イオン、NH4、アミン等の有機の陽イオン等の所望のカウンターイオンを大量に含む溶液や酸を作用させてイオン交換を行う等の方法を挙げることができる。Further, as a method of converting the carboxyl group into a desired salt form, the obtained polymer particles may be subjected to alkali metal ions such as Li, Na, K, Rb and Cs, and alkali earth ions such as Be, Mg, Ca, Sr and Ba. Acids and solutions containing a large amount of desired counter ions such as metal ions of other metals such as Cu, Zn, Al, Mn, Ag, Co, Ni, etc., organic cations such as NH 4 , amines etc. It is possible to cite a method of performing ion exchange by acting.
また、本発明のビニル系重合体粒子はエステル系架橋剤およびエーテル系架橋剤を共重合させて架橋構造を導入したものである。上述したように本発明のビニル系重合体粒子は水との親和性の高いカルボキシル基を多量に含有するため、水に接することで、粘着性を帯びたり、水に激しく膨潤したり、場合によっては水に溶解したりする可能性があり、このような粒子を樹脂等に配合した場合、特性に悪影響を与える場合がある。架橋構造はかかる不具合が起こらないようにするためのものである。 Further, the vinyl polymer particles of the present invention are obtained by copolymerizing an ester-based crosslinking agent and an ether-based crosslinking agent to introduce a crosslinked structure. As described above, since the vinyl polymer particles of the present invention contain a large amount of carboxyl groups having a high affinity for water, they are tacky or swelled in water by being in contact with water. May be dissolved in water, and when such particles are blended in a resin or the like, the properties may be adversely affected. The crosslinked structure is intended to prevent such problems.
本発明において採用するエステル系架橋剤とは、エステル構造と、2つ以上、好ましくは3つ以上の二重結合を有するものである。かかるエステル系架橋剤としては、ジ(メタ)アクリレート類、トリ(メタ)アクリレート類、テトラ(メタ)アクリレート類、ヘキサ(メタ)アクリレート類などを挙げることができる。ここで、(メタ)アクリレートとの表記はメタアクリレートとアクリレートの両者を表す。 The ester crosslinker employed in the present invention is one having an ester structure and two or more, preferably three or more double bonds. As this ester type crosslinking agent, di (meth) acrylates, tri (meth) acrylates, tetra (meth) acrylates, hexa (meth) acrylates etc. can be mentioned. Here, the expression of (meth) acrylate represents both of methacrylate and acrylate.
具体的には、エチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、2-ヒドロキシ-3-アクリロイロキシプロピル(メタ)アクリレート、プロポキシ化エトキシ化ビスフェノールAジ(メタ)アクリレート、エトキシ化ビスフェノールAジ(メタ)アクリレート、プロポキシ化ビスフェノールAジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、1,10-デカンジオールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、エトキシ化ペンタエリスリトールテトラ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレートなどを例示することができる。 Specifically, ethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, 2-hydroxy-3-acryloyloxypropyl (meth) acrylate, propoxylated ethoxylated bisphenol A di (meth) acrylate, ethoxylated Bisphenol A di (meth) acrylate, propoxylated bisphenol A di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1,10-decanediol di ( Meta) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, ditrimethylol Ropantetora (meth) acrylate, ethoxylated pentaerythritol tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate, and the like can be exemplified dipentaerythritol hexa (meth) acrylate.
また、本発明において採用するエーテル架橋剤とは、エーテル結合と、2つ以上、より好ましくは3つ以上の二重結合を有するものであって、かつエステル構造を有さないものである。かかるエーテル系架橋剤としては、アリルエーテル類、アリルビニルエーテル類、ビニルエーテル類などが挙げられる。これらの中でも、3つ以上の二重結合を有するものがより好ましい。具体的には、ジアリルエーテル、トリメチロールプロパンジアリルエーテル、ペンタエリスリトールトリアリルエーテル、アリルビニルエーテル、1,4-ブタンジオールジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、ジエチレングリコールジビニルエーテル、トリエチレングリコールジビニルエーテルなどを例示することができる。 In addition, the ether crosslinking agent employed in the present invention is one having an ether bond and two or more, more preferably three or more double bonds, and not having an ester structure. As this ether type crosslinking agent, allyl ether, allyl vinyl ether, vinyl ether etc. are mentioned. Among these, those having three or more double bonds are more preferable. Specifically, diallyl ether, trimethylolpropane diallyl ether, pentaerythritol triallyl ether, allyl vinyl ether, 1,4-butanediol divinyl ether, cyclohexane dimethanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, etc. are exemplified. can do.
本発明においては、上述したエステル系架橋剤とエーテル系架橋剤の両方を用いることが必要である。エステル系架橋剤のみを用いた場合には、後述する加水分解において粒子がゲル化して、その後の脱水、乾燥に多くの時間が必要となる。また、乾燥後に粒子同士が合一し、解砕等において多くの時間を要し、粒子形状も損なわれやすくなる。これは、加水分解によって、エステル系架橋剤のエステル構造の多くが分解されて架橋構造の数が少なくなってしまうことによるものと考えられる。 In the present invention, it is necessary to use both the ester-based crosslinking agent and the ether-based crosslinking agent described above. When only an ester-based crosslinking agent is used, the particles are gelled in the hydrolysis described later, and it takes much time for dehydration and drying thereafter. In addition, the particles coalesce after drying, and it takes a lot of time in crushing and the like, and the particle shape is easily lost. It is considered that this is because most of the ester structure of the ester-based crosslinking agent is decomposed by the hydrolysis to reduce the number of crosslinked structures.
また、エーテル系架橋剤のみを用いた場合には、後述する加水分解後の脱水、乾燥においては、上述のエステル系架橋剤のみを用いた場合ほどには時間を要しない。しかし、再度吸水すると激しく膨潤するため、該粒子を添加した樹脂成型体などにおいて、水濡れ時などに形状が変形したり、脆いゲルが脱落したりするなどの不具合が生じる。 When only an ether crosslinking agent is used, it does not take as much time as in the case of using only the above-mentioned ester crosslinking agent in dehydration and drying after hydrolysis described later. However, since it swells violently when it absorbs water again, in the resin molded body etc. which added the said particle | grains, problems, such as a shape deform | transforming at the time of water wet etc. and a weak gel falling off, arise.
一方、上述したエステル系架橋剤とエーテル系架橋剤の両方を用いた場合には、加水分解後にゲル化することなく、脱水も容易に行うことができ、球状の粒子を得ることができる。また、得られた粒子は水に濡れても膨潤が抑制されるので、上記のような不具合も起こりにくい。 On the other hand, when both of the ester-based crosslinking agent and the ether-based crosslinking agent described above are used, dehydration can be easily performed without gelation after hydrolysis, and spherical particles can be obtained. In addition, since the obtained particles are suppressed from swelling even when they are wet with water, the above-mentioned problems hardly occur.
エステル系架橋剤とエーテル系架橋剤の両方を用いた場合のかかる有利な効果を得るためには、エステル系架橋剤の共重合割合としては、好ましくは5〜30重量%であり、より好ましくは10〜30重量%である。また、エステル構造を有さないエーテル系架橋剤の共重合割合としては、好ましくは0.01〜10重量%、より好ましくは0.5〜5重量%である。 In order to obtain such an advantageous effect when using both an ester crosslinking agent and an ether crosslinking agent, the copolymerization ratio of the ester crosslinking agent is preferably 5 to 30% by weight, more preferably 10 to 30% by weight. Moreover, as a copolymerization ratio of the ether type crosslinking agent which does not have ester structure, Preferably it is 0.01 to 10 weight%, More preferably, it is 0.5 to 5 weight%.
また、本発明のビニル系重合体粒子は球状を有するものである。具体的には、後述する方法で測定した円形度が0.90以上、より好ましくは0.95以上であるものである。球状であることにより、樹脂などに混合する際の撹拌等によって粒子が割れたり、欠けたりすることが起こりにくくなり、微粉化を抑制することができるので、樹脂成型体等に安定した機能付与を行うことができる。 The vinyl polymer particles of the present invention have a spherical shape. Specifically, the circularity measured by the method described later is 0.90 or more, more preferably 0.95 or more. The spherical shape makes it difficult for the particles to be broken or chipped due to stirring or the like at the time of mixing with a resin or the like, and micronization can be suppressed. It can be carried out.
また、本発明のビニル系重合体粒子の水膨潤度としては、後述する方法で測定した数値が好ましくは1〜3、より好ましくは1.5〜3である。かかる水膨潤度が3を超える場合には、乾燥時と吸湿時の粒子の体積変化が過大となり、樹脂成型体などの添加剤として用いた場合に、樹脂成型体の変形や劣化促進、あるいは樹脂成型体からの粒子脱落などの不具合を生じやすくなる。一方、水膨潤度が1に満たない場合には、吸湿量が過度に制限されて十分な吸放湿性能を得られない場合がある。かかる水膨潤度は、ビニル系重合体粒子中のカルボキシル基量、カウンターイオンの種類、架橋剤の共重合割合などを調節することによって制御することができる。 Moreover, as a water swelling degree of the vinyl-type polymer particle of this invention, the numerical value measured by the method mentioned later becomes like this. Preferably it is 1-3, More preferably, it is 1.5-3. When the degree of water swelling exceeds 3, the volume change of particles during drying and moisture absorption becomes excessive, and when used as an additive for a resin molded product, deformation or deterioration of the resin molded product is promoted, or resin It becomes easy to produce problems, such as particle | grain fall-off from a molding. On the other hand, when the degree of water swelling is less than 1, the amount of moisture absorption may be excessively limited, and sufficient moisture absorption / desorption performance may not be obtained. The degree of water swelling can be controlled by adjusting the amount of carboxyl groups in the vinyl polymer particles, the type of counter ion, the copolymerization ratio of the crosslinking agent, and the like.
また、本発明のビニル系重合体粒子は後述するように懸濁重合を経て製造することができる。懸濁重合においては媒体中にモノマー滴を分散させて重合を行うが、本発明においては、このモノマー滴中に添加剤を含有させて重合することにより、上述した吸放湿性能などの機能ほかに、様々な機能を付加することが可能である。かかる添加剤としては、防腐剤、防かび剤、抗菌剤、酸化防止剤、紫外線吸収剤、顔料、芳香剤、消臭剤、吸着材、無機系吸湿剤、光触媒粒子など、様々なものを挙げることができるが、加水分解処理を経ても機能が維持されるもの好ましい。なお、複数の添加剤を用いてもよいことは言うまでもない。 In addition, the vinyl polymer particles of the present invention can be produced through suspension polymerization as described later. In suspension polymerization, polymerization is carried out by dispersing monomer droplets in a medium, but in the present invention, by adding an additive to the monomer droplets and polymerizing, other functions such as the above-mentioned moisture absorption and release performance, etc. , It is possible to add various functions. Such additives include various ones such as preservatives, fungicides, antibacterial agents, antioxidants, ultraviolet absorbers, pigments, fragrances, deodorants, adsorbents, inorganic hygroscopic agents, photocatalyst particles, etc. It is preferable that the function is maintained even after the hydrolysis treatment. Needless to say, a plurality of additives may be used.
中でも、本発明のビニル系重合体粒子において顔料を添加した場合には、所望の色を有する吸放湿性粒子を得ることができる。このような吸放湿性粒子は、外観が重視される合成皮革、フィルムなどの樹脂成型体、塗料やインキなどの組成物、不織布、紙、布帛などにおいて、外観に違和感を与えることなく、吸放湿性を付与することができるため極めて有用である。 Among them, when a pigment is added to the vinyl polymer particles of the present invention, moisture absorbing and releasing particles having a desired color can be obtained. Such moisture absorbing and releasing particles absorb and release the appearance without giving a sense of incongruity to the appearance, such as synthetic leather, resin molded articles such as films, compositions such as paints and inks, non-woven fabrics, paper, fabrics, etc. It is extremely useful because it can impart moisture.
採用しうる顔料としては、天然顔料、蛍光顔料、無機顔料やアゾ系顔料、多環式系顔料などの有機顔料などが挙げられる。このうち、無機顔料としては、亜鉛華、鉛白、リトポン、二酸化チタン、沈降性硫酸バリウム、バライト粉、鉛丹、酸化鉄赤、黄鉛、亜鉛黄、ウルトラマリン青、プロシア青、カーボンブラック、チタンブラックなどが挙げられる。また、アゾ系顔料としては、不溶性アゾ顔料、アゾレーキ顔料、縮合アゾ顔料、キレートアゾ顔料などが挙げられ、多環式系顔料としては、フタロシアニン系顔料、ペリレン及びペリノン系顔料、チオインジゴ系顔料、キナクリドン系顔料、ジオキサジン系顔料、イソインドリノン系顔料、キノフタロン系顔料などが挙げられる。この他に、染付けレーキ顔料、アジン顔料、ニトロソ顔料、ニトロ顔料なども顔料として挙げられる。 Examples of the pigment that can be employed include natural pigments, fluorescent pigments, inorganic pigments, azo pigments, organic pigments such as polycyclic pigments, and the like. Among these, as inorganic pigments, zinc flower, lead white, lithopone, titanium dioxide, precipitated barium sulfate, barite powder, red lead, iron oxide red, yellow lead, zinc yellow, ultramarine blue, Prussia blue, carbon black, Titanium black etc. are mentioned. In addition, as azo pigments, insoluble azo pigments, azo lake pigments, condensed azo pigments, chelate azo pigments and the like can be mentioned, and as polycyclic pigments, phthalocyanine pigments, perylenes and perinone pigments, thioindigo pigments, quinacridones Pigments, dioxazine pigments, isoindolinone pigments, quinophthalone pigments and the like. In addition, dyed lake pigments, azine pigments, nitroso pigments, nitro pigments and the like can also be mentioned as pigments.
かかる添加剤の添加量としては、特に制限はなく、所望の機能が達成できるように設定することが可能であるが、例えば、顔料の場合であれば、十分な発色が得られ、安定的に重合を行う観点から、ビニル系重合体粒子を構成する重合体重量に対して、好ましくは0.1〜5重量%、より好ましくは0.4〜3重量%の範囲で使用することが望ましい。 The addition amount of such an additive is not particularly limited and can be set so as to achieve a desired function, but in the case of a pigment, for example, sufficient color development can be obtained and stably. From the viewpoint of polymerization, it is desirable to use in the range of preferably 0.1 to 5% by weight, more preferably 0.4 to 3% by weight, based on the weight of the polymer constituting the vinyl polymer particles.
また、本発明のビニル系重合体粒子の平均粒子径としては、好ましくは1〜500μm、より好ましくは5〜150μmである。平均粒子径が500μmを超えると樹脂に添加して成型する際などに成型不良などが発生しやすく、成型できても表面の凹凸が激しく外観不良となったり、使用時に粒子が脱落したりするなどの不具合を引き起こす場合がある。一方、1μm未満とすることは懸濁重合においては難しい。 The average particle diameter of the vinyl polymer particles of the present invention is preferably 1 to 500 μm, more preferably 5 to 150 μm. If the average particle size exceeds 500 μm, molding defects are likely to occur when added to a resin for molding, etc. Even if molding can be performed, surface irregularities are severe and appearance defects occur, or particles fall off during use, etc. May cause problems. On the other hand, it is difficult in suspension polymerization to be less than 1 μm.
また、上述してきた本発明のビニル系重合体粒子を樹脂成型体などに吸放湿性能を付与する目的で使用する場合、該粒子の20℃×65%RH条件下での飽和吸湿率としては、好ましくは15%以上、より好ましくは20%以上、さらに好ましくは30%以上とすることが望ましい。かかる飽和吸湿率は、主に粒子中の塩型カルボキシル基量を変化させることなどで調整することが可能である。 In addition, when the vinyl polymer particles of the present invention described above are used for the purpose of imparting moisture absorption / desorption performance to a resin molding or the like, the saturated moisture absorption rate of the particles under 20 ° C. × 65% RH conditions is Preferably, it is 15% or more, more preferably 20% or more, and still more preferably 30% or more. The saturated moisture absorption rate can be adjusted mainly by changing the amount of salt-type carboxyl groups in particles.
本発明のビニル系重合体粒子の製造方法としては、懸濁重合法で得られた粒子を加水分解する方法を挙げることができる。具体的には、まず、上述した化学変性によりカルボキシル基に変換可能な構造を有する単量体、エステル系架橋剤、エステル構造を有さないエーテル系架橋剤、重合開始剤、および、必要に応じて、上述した添加剤やその他のビニル系単量体を混合した単量体混合物を液滴として水性媒体に分散させ、加熱して重合を行い、原料粒子を得る。 Examples of the method for producing vinyl polymer particles of the present invention include a method of hydrolyzing particles obtained by the suspension polymerization method. Specifically, first, a monomer having a structure that can be converted to a carboxyl group by the above-described chemical modification, an ester-based crosslinking agent, an ether-based crosslinking agent that does not have an ester structure, a polymerization initiator, and, if necessary A monomer mixture obtained by mixing the above-described additive and other vinyl monomer is dispersed as droplets in an aqueous medium, and the mixture is heated for polymerization to obtain raw material particles.
次いで、該原料粒子をアルカリ性化合物溶液、鉱酸溶液、または有機酸溶液中で加水分解を行い、その後、必要に応じて、所望のカウンターイオンを大量に含む溶液や酸を作用させてイオン交換を行うことにより製造することができる。ここで、加水分解に用いるアルカリ性化合物としては、アルカリ金属水酸化物、アンモニア等、鉱酸としては硝酸、硫酸、塩酸等、有機酸としては蟻酸、酢酸等を挙げることができる。 Next, the raw material particles are hydrolyzed in an alkaline compound solution, a mineral acid solution or an organic acid solution, and then, if necessary, a solution containing a large amount of a desired counter ion or an acid is allowed to act for ion exchange. It can be manufactured by carrying out. Here, examples of the alkaline compound used for hydrolysis include alkali metal hydroxides, ammonia and the like, mineral acids such as nitric acid, sulfuric acid and hydrochloric acid, and organic acids such as formic acid and acetic acid.
上述のようにして得られる本発明のビニル系重合体粒子は、樹脂成型体、塗料組成物、インキ組成物、繊維構造物などのさまざまな材料、組成物に含有させることによって、その材料、組成物に吸放湿性、消臭性、塩基性物質吸着性、抗ウイルス性、あるいは抗アレルゲン性などの機能を付与することができる。特に、本発明のビニル系重合体粒子は顔料により任意の色に着色できるため、色を重視する材料、組成物に好適に使用することができる。 The vinyl polymer particles of the present invention obtained as described above can be incorporated into various materials and compositions such as resin moldings, coating compositions, ink compositions, fiber structures, etc. The substance can be provided with functions such as moisture absorption / desorption property, odor elimination property, basic substance adsorption property, antiviral property, or antiallergenic property. In particular, since the vinyl polymer particles of the present invention can be colored to any color by the pigment, they can be suitably used in materials and compositions that place importance on color.
本発明の樹脂成型体としては、繊維、合成皮革、人工皮革、フィルム、シートなどを挙げることができる。例えば、繊維の場合であれば、ウレタン樹脂をジメチルアセトアミドに溶解させた紡糸原液やアクリロニトリル系重合体をチオシアン酸ナトリウム水溶液に溶解させた紡糸原液などに本発明のビニル系重合体粒子を混合して常法の紡糸法により繊維形態に加工することで吸放湿性能を有するウレタン繊維やアクリル繊維を製造することができる。 Examples of the resin molded product of the present invention include fibers, synthetic leather, artificial leather, films, sheets and the like. For example, in the case of fibers, the vinyl polymer particles of the present invention are mixed with a spinning solution prepared by dissolving a urethane resin in dimethylacetamide or a spinning solution prepared by dissolving an acrylonitrile polymer in a sodium thiocyanate aqueous solution. By processing into a fiber form by a conventional spinning method, urethane fibers and acrylic fibers having moisture absorption and release performance can be produced.
また、人工皮革の場合であれば、ジメチルホルムアミドにウレタン樹脂を溶解させた液体に本発明のビニル系重合体粒子を混合した後にポリエステル繊維で構成された不織布にコーティングを行い、その後水溶液中で脱溶媒、乾燥することで吸放湿性能を有する人工皮革を製造することができる。 In the case of artificial leather, the vinyl polymer particles of the present invention are mixed with a liquid in which a urethane resin is dissolved in dimethylformamide, and then coated on a non-woven fabric composed of polyester fibers, and then removed in an aqueous solution. A solvent and drying can produce an artificial leather having moisture absorption and release performance.
本発明の繊維構造物としては、糸、編物、織物、不織布、紙などを挙げることができる。これらのものは、上記のようにして得られる本発明のビニル系重合体粒子を含有させた繊維を用いて作製することができるほか、通常の糸、編物、織物、不織布、紙などに本発明のビニル系重合体粒子を固着させることによって作製することも可能である。 Examples of the fiber structure of the present invention include yarn, knitted fabric, woven fabric, non-woven fabric, paper and the like. These can be produced using fibers containing the vinyl polymer particles of the present invention obtained as described above, and they can be produced as usual yarns, knits, wovens, wovens, non-wovens, papers, etc. It is also possible to produce by fixing vinyl polymer particles of
上述したような材料や組成物における本発明のビニル系重合体粒子の添加量としては、目的とする吸放湿性、消臭性、塩基性物質吸着性、抗ウイルス性、あるいは抗アレルゲン性などの機能を発現できるように適宜設定することができるが、例えば、樹脂成型体の場合であれば、樹脂成型体全体の重量に対して5〜60重量%とするのが好ましい。5重量%未満であると本発明のビニル系重合体粒子の特性を活かしたものとならない場合があり、60重量%を超える場合には、成型体の強度等の物性の低下や摩擦などによるビニル系重合体粒子の脱落などの問題が発生する場合がある。 The addition amount of the vinyl polymer particles of the present invention in the materials and compositions as described above includes the target moisture absorption and release properties, deodorizing properties, basic substance adsorption properties, antiviral properties, or antiallergenic properties, etc. Although it can set suitably so that a function can be expressed, for example, in the case of a resin molding, it is preferable to set it as 5 to 60 weight% with respect to the weight of the whole resin molding. If it is less than 5% by weight, the properties of the vinyl polymer particles of the present invention may not be fully utilized, and if it exceeds 60% by weight, vinyl may be caused by deterioration of physical properties such as strength of the molded body or friction. Problems such as dropping of the polymer particles may occur.
以下実施例により本発明を具体的に説明するが、本発明は以下の実施例に限定されるものではない。なお、実施例中の部及び百分率は、断りのない限り重量基準で示す。まず、各特性の評価方法について説明する。 EXAMPLES Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to the following examples. In the examples, parts and percentages are by weight unless otherwise indicated. First, an evaluation method of each characteristic will be described.
(1)円形度
本発明における円形度とは下記式にて算出される粒子の円形度を指して言う。
粒子投影像の円形度=(粒子投影面積と同じ面積の円の周長)/(粒子投影像の周長)
粒子投影像の円形度の平均値=粒子の円形度
すなわち、円形度は真円の場合に1となり、不定形の度合いが増すにつれ、より小さい値となる。かかる円形度は、例えば、シスメックス株式会社製フロー式粒子像分析装置「FPIA−3000S」を用いて測定することができる。(1) Degree of Circularity The degree of circularity in the present invention refers to the degree of circularity of particles calculated by the following equation.
Degree of circularity of particle projection image = (perimeter of circle having the same area as particle projection area) / (peripheral length of particle projection image)
Average value of circularity of particle projection image = circularity of particle, that is, circularity is 1 in the case of a perfect circle, and becomes smaller as the degree of irregular shape increases. The degree of circularity can be measured, for example, using a flow type particle image analyzer “FPIA-3000S” manufactured by Sysmex Corporation.
(2)脱水性
試料粒子を5%含有する水分散体を作成し、該水分散体を吸引濾過した時の状態を以下の基準によって評価した。
○:吸引開始後1時間以内に濾過が完了する
×:吸引開始後1時間を経過しても濾過が完了しない(2) An aqueous dispersion containing 5% of dewaterable sample particles was prepared, and the state when the aqueous dispersion was subjected to suction filtration was evaluated according to the following criteria.
○: The filtration is completed within 1 hour after the start of suction ×: The filtration is not completed even after 1 hour after the start of suction
(3)カルボキシル基量
試料を水中に分散し、1Nの塩酸を添加してpH2.0に調整する。次いで、試料を濾別、乾燥し重量(W1[g])を測定する。重量測定後の試料を水中に再分散し、0.1Nの水酸化ナトリウム水溶液により滴定を行う。得られる滴定曲線から、カルボキシル基に消費された水酸化ナトリウム水溶液消費量(V[ml])を求め、次式によってカルボキシル基量を算出する。
カルボキシル基量[mmol/g]=0.1×V/W1(3) Carboxyl group weight The sample is dispersed in water and adjusted to pH 2.0 by addition of 1N hydrochloric acid. Then, the sample is separated by filtration, dried and the weight (W1 [g]) is measured. The weighed sample is redispersed in water and titrated with 0.1 N aqueous sodium hydroxide solution. From the titration curve obtained, the consumption amount (V [ml]) of the aqueous sodium hydroxide solution consumed for the carboxyl group is determined, and the carboxyl group amount is calculated by the following equation.
Amount of carboxyl group [mmol / g] = 0.1 × V / W1
(4)水膨潤度
直径16.5mmの試験管に乾燥させた試料粒子1gを入れる。次いで、10mlの目盛りまで水を添加し、該粒子を膨潤させる。試験管を垂直にして60時間静置した後、試験管底部から沈降した粒子の最上部までの高さ(X[cm])を測定する。他方、水のかわりにメチルエチルケトンを使用すること以外は同様にして、試料粒子をメチルエチルケトンに膨潤させたときの試験管底部から沈降した粒子の最上部までの高さ(Y[cm])を測定する。得られる測定値から、次式によって水膨潤度を算出する。
水膨潤度=X/Y(4) Water swelling degree 1 g of dried sample particles is placed in a test tube of 16.5 mm in diameter. Water is then added to a 10 ml mark to swell the particles. After leaving the test tube vertical for 60 hours, measure the height (X [cm]) from the bottom of the test tube to the top of the precipitated particles. On the other hand, measure the height (Y [cm]) from the bottom of the test tube to the top of the precipitated particles when swelling the sample particles in methyl ethyl ketone similarly to using methyl ethyl ketone instead of water. . From the measured values obtained, the degree of water swelling is calculated by the following equation.
Water swelling degree = X / Y
(5)平均粒子径
島津製作所製レーザー回折式粒度分布測定装置「SALD-200V」を使用して水を分散媒として測定し、体積基準で表した粒子径分布から、平均粒子径(μm)を求める。(5) Average particle size Measured with water as a dispersion medium using a laser diffraction type particle size distribution measuring apparatus "SALD-200V" manufactured by Shimadzu Corporation, and the average particle size (μm) was calculated from the particle size distribution represented on a volume basis. Ask.
(6)粒子の飽和吸湿率
試料約5.0gを105℃、16時間乾燥して重量(W2[g])を測定する。次に該試料を温度20℃、相対湿度65%に調節した恒温恒湿器に24時間入れる。このようにして吸湿した試料の重量(W3[g])を測定する。以上の測定結果から、次式によって算出する。
飽和吸湿率[%]=(W3−W2)/W2×100(6) Saturated Moisture Absorption Rate of Particles About 5.0 g of a sample is dried at 105 ° C. for 16 hours, and the weight (W 2 [g]) is measured. Next, the sample is placed in a thermo-hygrostat kept at a temperature of 20 ° C. and a relative humidity of 65% for 24 hours. The weight (W3 [g]) of the sample absorbed in this manner is measured. From the above measurement results, it is calculated by the following equation.
Saturated moisture absorption rate [%] = (W3-W2) / W2 × 100
(7)シートの吸湿量
1辺が10cmの正方形の試料を105℃、16時間乾燥して重量(W4[g])を測定する。次に該試料を温度20℃、相対湿度40%に調節した恒温恒湿器に16時間入れる。このようにして吸湿した試料の重量(W5[g])を測定する。次に、測定後の試料を温度40℃、相対湿度90%に調節した恒温恒湿器に2時間入れた後、試料の重量(W6[g])を測定する。以上の測定結果から、各条件下におけるシートの吸湿率を次式によって算出する。
温度20℃、相対湿度40%下での吸湿率[g/m2]=(W5−W4)/0.01
温度40℃、相対湿度90%下での吸湿率[g/m2]=(W6−W4)/0.01(7) Measure the weight (W4 [g]) by drying a square sample with a side of 10 cm of moisture absorption of the sheet at 105 ° C. for 16 hours. Next, the sample is placed in a thermo-hygrostat kept at a temperature of 20 ° C. and a relative humidity of 40% for 16 hours. The weight (W5 [g]) of the sample absorbed in this manner is measured. Next, the sample after measurement is placed in a constant temperature and humidity chamber adjusted to a temperature of 40 ° C. and a relative humidity of 90% for 2 hours, and then the weight of the sample (W6 [g]) is measured. From the above measurement results, the moisture absorption rate of the sheet under each condition is calculated by the following equation.
Moisture absorption rate [g / m 2 ] = (W5-W4) /0.01 under temperature 20 ° C, relative humidity 40%
Moisture absorption rate [g / m 2 ] = (W6-W4) /0.01 under temperature 40 ° C, relative humidity 90%
[実施例1]
アクリル酸メチル82部、トリメチロールプロパントリメタアクリレート17部、ペンタエリスリトールトリアリルエーテル1部、2,2’-アゾビス(2,4-ジメチルバレロニトリル)1部からなる単量体混合物を、水400部に分散させる。次いで、50℃で2時間重合を行い、水洗、脱水して原料粒子を得る。該原料粒子150部と水810部を混合し、水酸化ナトリウム40部を添加して、95℃で10時間加水分解を行い、水洗、脱水、乾燥、解砕を行うことで、ナトリウム塩型カルボキシル基を有する実施例1のビニル系重合体粒子を得た。該粒子の特性を評価した結果を表1に示す。また、該粒子のSEM写真を図1に示す。Example 1
A monomer mixture consisting of 82 parts of methyl acrylate, 17 parts of trimethylolpropane trimethacrylate, 1 part of pentaerythritol triallyl ether, 1 part of 2,2'-azobis (2,4-dimethylvaleronitrile), water 400 Disperse in parts. Next, polymerization is carried out at 50 ° C. for 2 hours, followed by washing with water and dehydration to obtain raw material particles. 150 parts of the raw material particles and 810 parts of water are mixed, 40 parts of sodium hydroxide is added, and hydrolysis is carried out at 95 ° C. for 10 hours, followed by washing with water, dehydration, drying and crushing, sodium salt type carboxyl Vinyl polymer particles of Example 1 having a group were obtained. The results of evaluating the properties of the particles are shown in Table 1. In addition, an SEM photograph of the particles is shown in FIG.
[比較例1]
実施例1における単量体混合物の代わりに、アクリル酸メチル80部、トリメチロールプロパントリメタアクリレート20部、2,2’-アゾビス(2,4-ジメチルバレロニトリル)1部からなる単量体混合物を用いること以外は実施例1と同様にして、ナトリウム塩型カルボキシル基を有する比較例1の粒子を得た。該粒子の特性を評価した結果を表1に示す。Comparative Example 1
A monomer mixture comprising 80 parts of methyl acrylate, 20 parts of trimethylolpropane trimethacrylate, and 1 part of 2,2'-azobis (2,4-dimethylvaleronitrile) instead of the monomer mixture in Example 1 The particles of Comparative Example 1 having a sodium salt type carboxyl group were obtained in the same manner as Example 1 except using. The results of evaluating the properties of the particles are shown in Table 1.
[比較例2]
実施例1における単量体混合物の代わりに、アクリル酸メチル80部、ペンタエリスリトールトリアリルエーテル20部、2,2’-アゾビス(2,4-ジメチルバレロニトリル)1部からなる単量体混合物を用いること以外は実施例1と同様にして、ナトリウム塩型カルボキシル基を有する比較例2の粒子を得た。該粒子の特性を評価した結果を表1に示す。Comparative Example 2
Instead of the monomer mixture in Example 1, a monomer mixture consisting of 80 parts of methyl acrylate, 20 parts of pentaerythritol triallyl ether, and 1 part of 2,2′-azobis (2,4-dimethylvaleronitrile) The particles of Comparative Example 2 having a sodium salt type carboxyl group were obtained in the same manner as Example 1 except for using. The results of evaluating the properties of the particles are shown in Table 1.
[実施例2]
実施例1における単量体混合物の代わりに、アクリル酸メチル80部、トリメチロールプロパントリメタアクリレート19部、ペンタエリスリトールトリアリルエーテル1部、2,2’-アゾビス(2,4-ジメチルバレロニトリル)1部、およびカーボンブラック2部からなる単量体混合物を用いること以外は実施例1と同様にして、ナトリウム塩型カルボキシル基を有する実施例2のビニル系重合体粒子を得た。該粒子の特性を評価した結果を表1に示す。Example 2
Instead of the monomer mixture in Example 1, 80 parts of methyl acrylate, 19 parts of trimethylolpropane trimethacrylate, 1 part of pentaerythritol triarylether, 2,2'-azobis (2,4-dimethylvaleronitrile) In the same manner as in Example 1 except that a monomer mixture consisting of 1 part and 2 parts of carbon black was used, vinyl polymer particles of Example 2 having a sodium salt type carboxyl group were obtained. The results of evaluating the properties of the particles are shown in Table 1.
[実施例3]
実施例1における単量体混合物の代わりに、アクリル酸メチル85部、トリメチロールプロパントリメタアクリレート10部、ペンタエリスリトールトリアリルエーテル5部、2,2’-アゾビス(2,4-ジメチルバレロニトリル)1部からなる単量体混合物を用いること以外は実施例1と同様にして、ナトリウム塩型カルボキシル基を有する実施例3のビニル系重合体粒子を得た。該粒子の特性を評価した結果を表1に示す。[Example 3]
Instead of the monomer mixture in Example 1, 85 parts of methyl acrylate, 10 parts of trimethylolpropane trimethacrylate, 5 parts of pentaerythritol triarylether, 2,2′-azobis (2,4-dimethylvaleronitrile) In the same manner as in Example 1 except that a monomer mixture consisting of 1 part was used, vinyl polymer particles of Example 3 having a sodium salt type carboxyl group were obtained. The results of evaluating the properties of the particles are shown in Table 1.
[実施例4]
実施例1における単量体混合物の代わりに、アクリル酸メチル69.5部、トリメチロールプロパントリメタアクリレート30部、ペンタエリスリトールトリアリルエーテル0.5部、2,2’-アゾビス(2,4-ジメチルバレロニトリル)1部からなる単量体混合物を用いること以外は実施例1と同様にして、ナトリウム塩型カルボキシル基を有する実施例4のビニル系重合体粒子を得た。該粒子の特性を評価した結果を表1に示す。Example 4
Instead of the monomer mixture in Example 1, 69.5 parts of methyl acrylate, 30 parts of trimethylolpropane trimethacrylate, 0.5 parts of pentaerythritol triarylether, 2,2'-azobis (2,4-) A vinyl polymer particle of Example 4 having a sodium salt type carboxyl group was obtained in the same manner as Example 1 except that a monomer mixture consisting of 1 part of dimethylvaleronitrile) was used. The results of evaluating the properties of the particles are shown in Table 1.
表1からわかるように、エーテル系架橋剤を使用しない比較例1およびエステル系架橋剤使用しない比較例2においては、脱水性が不良で、水膨潤度が大きいものであった。特に比較例1においては、加水分解後の脱水、解砕において、他の例よりもかなり多くの時間が必要であった。実施例2では、顔料としてカーボンブラックを添加しているが、得られた粒子は良好な黒色を発色するとともに、顔料を添加していない実施例1と同等の吸湿性能を有するものであった。 As can be seen from Table 1, in Comparative Example 1 in which the ether crosslinking agent was not used and Comparative Example 2 in which the ester crosslinking agent was not used, the dewaterability was poor and the degree of water swelling was large. In Comparative Example 1, in particular, dehydration and hydrolysis after hydrolysis required much more time than the other examples. In Example 2, carbon black was added as a pigment, but the obtained particles exhibited good black color and had the same moisture absorption performance as Example 1 in which no pigment was added.
[実施例5]
実施例2のビニル系重合体粒子67部、ウレタン樹脂「クリスボンNY−373」(DIC株式会社製)500部(固形分20%)、ジメチルホルムアミド175部を混合し、剥離紙上に塗工する。次いで、塗工後の剥離紙を水に浸漬して、脱溶媒を行い、乾燥させて、本発明のビニル系重合体粒子を含有するウレタン樹脂シートを得た。該シートの目付は145g/m2であった。[Example 5]
67 parts of vinyl polymer particles of Example 2, 500 parts (solid content 20%) of urethane resin "Kurisbon NY-373" (manufactured by DIC Corporation), and 175 parts of dimethylformamide are mixed and coated on a release paper. Next, the coated release paper was immersed in water, desolvated, and dried to obtain a urethane resin sheet containing vinyl polymer particles of the present invention. The basis weight of the sheet was 145 g / m 2 .
また、上記に記載の方法に従い該シート吸湿量を測定したところ、温度20℃、相対湿度40%下においては14.9g/m2であり、温度40℃、相対湿度90%下においては47.8g/m2であった。一方、ウレタン樹脂「クリスボンNY−373」のみを用いて作製したシートについて同様の吸湿量測定をした結果は、温度20℃、相対湿度40%下において0.28g/m2であり、温度40℃、相対湿度90%下においては0.32g/m2であった。以上から、本発明のビニル系重合体粒子を含有させることにより、吸湿性が高いシートを得ることがわかる。また、該シートは、低湿度雰囲気下と高湿度雰囲気下での吸湿量の差が大きいことから、高湿度雰囲気下で吸湿した水分を低湿度雰囲気下で放湿するといった湿度調整などにも利用可能なものである。
Further, when the sheet moisture absorption amount was measured according to the method described above, it was 14.9 g / m 2 at a temperature of 20 ° C. and a relative humidity of 40%, and 47. at a temperature of 40 ° C. and a relative humidity of 90%. It was 8 g / m 2 . On the other hand, the result of the same measurement of the amount of moisture absorption of a sheet prepared using only the urethane resin "Kurisbon NY-373" is 0.28 g / m 2 at a temperature of 20 ° C and a relative humidity of 40%, and a temperature of 40 ° C The relative humidity was 90% and was 0.32 g / m 2 . From the above, it is understood that a sheet having high hygroscopicity can be obtained by containing the vinyl polymer particles of the present invention. In addition, since the sheet has a large difference in the amount of moisture absorption under the low humidity atmosphere and the high humidity atmosphere, it is also used for humidity control such as releasing moisture absorbed under the high humidity atmosphere under the low humidity atmosphere. It is possible.
Claims (7)
式:[水膨潤度]=X/Y
ここで、
X:1gの粒子を直径16.5mmの試験管に入れ、次いで10mlの目盛りまで水を添加し、試験管を垂直にして静置した後の試験管底部から沈降粒子の最上部までの高さ
Y:1gの粒子を直径16.5mmの試験管に入れ、次いで10mlの目盛りまでメチルエチルケトンを添加し、試験管を垂直にして静置した後の試験管底部から沈降粒子の最上部までの高さ The vinyl polymer particle according to claim 1 or 2, wherein the water swelling degree value represented by the following formula is 1 to 3.
Formula: [water swelling degree] = X / Y
here,
X: Put 1 g of particles into a 16.5 mm diameter test tube, then add water to a 10 ml mark and place the test tube upright with the height from the bottom of the test tube to the top of the sedimented particles Y: Put 1 g of particles into a 16.5 mm diameter test tube, then add methyl ethyl ketone to a 10 ml mark and place the test tube upright with the height from the bottom of the test tube to the top of the sedimented particles
The fiber structure containing the vinyl-type polymer particle in any one of Claims 1-3.
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| JP2014001197 | 2014-01-07 | ||
| JP2014001197 | 2014-01-07 | ||
| PCT/JP2014/083544 WO2015104971A1 (en) | 2014-01-07 | 2014-12-18 | Vinyl-based-polymer particles and composition containing said particles |
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| JPWO2015104971A1 JPWO2015104971A1 (en) | 2017-03-23 |
| JP6520722B2 true JP6520722B2 (en) | 2019-05-29 |
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| JP2015556757A Active JP6520722B2 (en) | 2014-01-07 | 2014-12-18 | Vinyl polymer particles and composition containing the particles |
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| KR (1) | KR102191690B1 (en) |
| CN (1) | CN105899551B (en) |
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| JP7257108B2 (en) * | 2017-07-06 | 2023-04-13 | テクノUmg株式会社 | Graft polymer and thermoplastic resin composition |
| JP7145407B2 (en) * | 2018-03-28 | 2022-10-03 | 東洋紡株式会社 | Antiviral fiber structure |
| WO2023068082A1 (en) * | 2021-10-22 | 2023-04-27 | 三菱鉛筆株式会社 | Aromatic particle dispersion and aqueous ink composition for writing instrument containing same |
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| JP3650977B2 (en) | 1994-12-13 | 2005-05-25 | 日本エクスラン工業株式会社 | Highly moisture-absorbing / releasing material, method for producing the same, and additive comprising the material |
| AU2002210553A1 (en) * | 2000-10-19 | 2002-04-29 | Basf Aktiengesellschaft | Cross-linked, water-swellable polymer and method for producing the same |
| EP1726601B1 (en) * | 2004-03-19 | 2012-04-18 | Japan Exlan Company Limited | Ultrafine particle capable of moisture absorption and desorption and product utilizing the ultrafine particle |
| JP5190801B2 (en) | 2009-01-09 | 2013-04-24 | 日本エクスラン工業株式会社 | Hygroscopic polymer and molded body containing the polymer |
| JP5728739B2 (en) | 2009-12-16 | 2015-06-03 | 熊本県 | Method for producing moisturizing particles |
| WO2012030750A2 (en) * | 2010-09-02 | 2012-03-08 | Lubrizol Advanced Materials, Inc. | Polymers and compositions |
| JP2015503655A (en) * | 2011-12-30 | 2015-02-02 | エボニック コーポレイションEvonik Corporation | Superabsorbent polymer containing a cross-linking agent |
| CN104144952B (en) * | 2012-02-22 | 2017-02-08 | 日本爱克兰工业株式会社 | Hygroscopic and desorbing polymer and raw materials containing same |
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| CN105899551B (en) | 2018-08-07 |
| TWI631145B (en) | 2018-08-01 |
| WO2015104971A1 (en) | 2015-07-16 |
| TW201527331A (en) | 2015-07-16 |
| KR102191690B1 (en) | 2020-12-16 |
| CN105899551A (en) | 2016-08-24 |
| KR20160106558A (en) | 2016-09-12 |
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