JP6524857B2 - Stucco material, plaster and plaster panel - Google Patents
Stucco material, plaster and plaster panel Download PDFInfo
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- JP6524857B2 JP6524857B2 JP2015164630A JP2015164630A JP6524857B2 JP 6524857 B2 JP6524857 B2 JP 6524857B2 JP 2015164630 A JP2015164630 A JP 2015164630A JP 2015164630 A JP2015164630 A JP 2015164630A JP 6524857 B2 JP6524857 B2 JP 6524857B2
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- stucco
- bamboo powder
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- 239000000463 material Substances 0.000 title claims description 88
- 239000011505 plaster Substances 0.000 title claims description 73
- 239000000843 powder Substances 0.000 claims description 108
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 105
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 105
- 241001330002 Bambuseae Species 0.000 claims description 105
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 105
- 239000011425 bamboo Substances 0.000 claims description 105
- 229910001424 calcium ion Inorganic materials 0.000 claims description 68
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 52
- 239000007864 aqueous solution Substances 0.000 claims description 34
- 239000000292 calcium oxide Substances 0.000 claims description 26
- 235000012255 calcium oxide Nutrition 0.000 claims description 26
- 230000007423 decrease Effects 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 18
- 239000000920 calcium hydroxide Substances 0.000 claims description 17
- 235000011116 calcium hydroxide Nutrition 0.000 claims description 17
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 17
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 15
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 15
- 239000004571 lime Substances 0.000 claims description 15
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 14
- 239000004576 sand Substances 0.000 claims description 9
- 238000004898 kneading Methods 0.000 claims description 7
- 238000010304 firing Methods 0.000 claims description 5
- 239000011575 calcium Substances 0.000 description 40
- 238000012360 testing method Methods 0.000 description 24
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 18
- 238000005452 bending Methods 0.000 description 18
- 238000005259 measurement Methods 0.000 description 13
- 239000000835 fiber Substances 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000006386 neutralization reaction Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000011550 stock solution Substances 0.000 description 5
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 241001474374 Blennius Species 0.000 description 3
- 244000025254 Cannabis sativa Species 0.000 description 3
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 235000009120 camo Nutrition 0.000 description 3
- 235000005607 chanvre indien Nutrition 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000009415 formwork Methods 0.000 description 3
- 239000011487 hemp Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 235000020637 scallop Nutrition 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 241000237502 Ostreidae Species 0.000 description 2
- 241000237503 Pectinidae Species 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 238000001739 density measurement Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000020636 oyster Nutrition 0.000 description 2
- 239000011433 polymer cement mortar Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 208000010392 Bone Fractures Diseases 0.000 description 1
- 241000345998 Calamus manan Species 0.000 description 1
- 206010010214 Compression fracture Diseases 0.000 description 1
- 206010017076 Fracture Diseases 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 241000237509 Patinopecten sp. Species 0.000 description 1
- 241000209504 Poaceae Species 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 240000005499 Sasa Species 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000000274 adsorptive effect Effects 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- -1 alkaline earth metal salts Chemical class 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000012669 compression test Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 235000008216 herbs Nutrition 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 235000012950 rattan cane Nutrition 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
Description
本発明は、軽量で靱性に優れる漆喰を形成可能な漆喰材料、その漆喰材料を硬化させてなる漆喰及び漆喰パネルに関するものである。 The present invention relates to a stucco material capable of forming a lightweight stucco having excellent toughness, and a stucco and stucco panel obtained by curing the stucco material.
漆喰は、消石灰に麻の繊維や藁の繊維(すさ)、草本や海藻から得る接着剤、水などを混練して作られ、二酸化炭素を吸収しながら硬化する(気硬性)塗壁材料として知られている。また、漆喰は、防水性、調湿性、耐火性などの特性を有し、古くから城郭、神社、土蔵や家屋の土で造られた内外壁の上塗り材として用いられてきたが、近年ではその使用範囲は限られたものになっている。このため、合成樹脂や顔料等を混ぜた漆喰が商品化され、また、従来の低強度で脆いといわれる漆喰に対し、漆喰の強度の向上、強度発現性の改善、あるいは調湿機能やホルムアルデヒドの吸着分解機能など漆喰の本来の特性に着目した新たな製品の開発などが試みられ、漆喰の使用範囲・用途を拡大するための試みがなされている。 Stucco is made by kneading slaked lime with fibers of hemp fibers, moss fibers (sasa), herbs and seaweeds, water, etc. and is hardened as it absorbs carbon dioxide (air-hardenable) as a coated wall material It is done. In addition, plaster has properties such as waterproofness, humidity control and fire resistance, and has been used as a top coat for the inner and outer walls made of soil from castles, shrines, storages and houses since ancient times, but in recent years The range of use is limited. For this reason, stucco mixed with synthetic resin, pigment, etc. is commercialized, and, compared with the conventional low strength and brittle stucco, the strength of the stucco is improved, the strength developing property is improved, or the humidity control function or formaldehyde Attempts have been made to develop new products focusing on the original characteristics of stucco such as adsorptive decomposition function, and attempts have been made to expand the range of use and application of stucco.
例えば、特許文献1に、ひび割れやフレーキングを生じにくく強度発現性を改善した漆喰用組成物として、γ型2CaO・SiO2と水酸化カルシウムとを含有してなる漆喰用組成物が提案されている。また特許文献2に、空中、水中を問わず硬化して高強度になり用途の拡大を図ることができるしっくい系接着硬化材として、消石灰もしくは生石灰、およびその混合粉体を主原料として、これに珪酸アルカリ成分とアルカリ土類金属塩から選ばれた1種または2種以上の成分を配合して成るしっくい系接着硬化材が提案されている。 For example, Patent Document 1 proposes a composition for stucco comprising γ-type 2CaO · SiO 2 and calcium hydroxide as a composition for stucco which is less likely to cause cracking and flaking and has improved strength development. There is. Further, as disclosed in Patent Document 2, slaked lime or quicklime, and a mixed powder thereof are used as main materials, as a plaster-based adhesive cured material which can be hardened to high strength and be expanded regardless of air or water. A plaster-based adhesive / hardening material has been proposed which comprises one or more components selected from alkali silicate components and alkaline earth metal salts.
また特許文献3には、十分な強度を備える漆喰として、大量に廃棄されているホタテ貝の有効利用を図ったホタテ貝殻粉末を主成分とする漆喰材料が、特許文献4には、粘調性及び強靱性を増す漆喰として、漆喰の主原料中に殻の粉末を混入した漆喰が提案されている。 In addition, in Patent Document 3, a plaster material containing scallop shell powder as a main component for effectively utilizing scallops discarded in large quantities as stucco having sufficient strength is disclosed in Patent Document 4 as a viscose. And as stucco which increases toughness, the stucco which mixed the powder of the shell in the main raw material of stucco is proposed.
漆喰は、気硬性を有するので長時間をかけて高い強度・硬度を発揮するものであるとされ、これが容認されているが、強度発現性に優れ、早期に所定の強度・硬度を発揮するならば、さらに広い漆喰の使用・用途の拡大が望まれる。特許文献1には強度発現性を著しく改善した漆喰用組成物を提供すると記載があるもそのデータや説明は特になく、特許文献2〜4に記載の漆喰材料も強度発現性がどの程度改善されたのかは明確でない。 Stucco is considered to exhibit high strength and hardness over a long time because it has air-hardening properties, and this is accepted, but if excellent in strength development and early in time to exhibit predetermined strength and hardness For example, it is desirable to expand the use and application of wider plaster. Although Patent Document 1 describes that a composition for plaster having significantly improved strength development is provided, there is no particular data or explanation thereof, and the plaster materials described in Patent Literature 2 to 4 also improve strength development to some extent. It is not clear.
上記問題を解決すべく本発明者らは、強度発現性に優れる漆喰材料として、高Caイオン含有水溶液を使用した漆喰材料を開発している。この漆喰は、従来の漆喰に比較して曲げ強度を5〜10倍程度、圧縮強度を5倍程度向上させることができる(例えば特許文献5参照)。 In order to solve the above problems, the present inventors have developed a plaster material using a high Ca ion-containing aqueous solution as a plaster material excellent in strength development. The stucco can improve the bending strength by about 5 to 10 times and the compressive strength by about 5 times as compared with the conventional stucco (see, for example, Patent Document 5).
特許文献5に記載の高Caイオン含有水溶液を含有する漆喰材料は、優れた漆喰材料であるが、漆喰の使用先、用途を拡大すべくさらなる改善が望まれている。例えば剪断、曲げに対する耐性を向上させることで、壁材料としての利用の促進が期待される。さらに重いことも漆喰の使用先、用途拡大のネックとなっている。漆喰を軽量化するだけであれば対応も比較的容易であるが、従来の漆喰と同等以上の強度、靱性を有し、さらに軽量化することは容易ではない。 Although the plaster material containing the high Ca ion-containing aqueous solution described in Patent Document 5 is an excellent plaster material, further improvement is desired in order to expand usage destinations and applications of the plaster. For example, by improving resistance to shearing and bending, it is expected to promote the use as a wall material. The heavier ones are also the bottleneck for using plaster and expanding its application. Although it is relatively easy to cope with the weight reduction of the stucco, it has strength and toughness equal to or higher than those of the conventional stucco, and it is not easy to reduce the weight further.
本発明は、このような漆喰の使用・用途の拡大の要請、従来の問題点に鑑み、高い強度及び靱性を有すると共に軽量化された漆喰を形成可能な漆喰材料、その漆喰材料を硬化させてなる漆喰及び漆喰パネルを提供することを目的とする。 The present invention, in view of the demand for expanding the use and application of such stucco and conventional problems, a stucco material having high strength and toughness and capable of forming a lightweight stucco, and curing the stucco material Aims to provide a stucco and stucco panel.
本発明は、生石灰及び/又は消石灰と細骨材と竹粉末と水とを主成分とし、前記竹粉末の含有量が、生石灰及び/又は消石灰に対して30〜50重量%である漆喰材料である。 The present invention is a plaster material mainly comprising quick lime and / or slaked lime, fine aggregate, bamboo powder and water, wherein the content of the bamboo powder is 30 to 50% by weight based on quick lime and / or slaked lime. is there.
本発明の漆喰材料は、前記水に代えて、高Caイオン含有水溶液が用いられ、前記高Caイオン含有水溶液のCaイオン濃度が6〜20g/Lであるのがよい。 In the plaster material of the present invention , a high Ca ion-containing aqueous solution is used instead of the water, and the Ca ion concentration of the high Ca ion-containing aqueous solution is preferably 6 to 20 g / L.
また本発明の漆喰材料において、前記細骨材には石灰製砂を使用することができ、前記石灰製砂の含有量が、生石灰及び/又は消石灰に対して300重量%であるのが好ましい。 In plaster material of the present invention, before the KiHoso aggregate can be used lime made sand, the content of the lime-made sand, preferably from 300% by weight relative to the quick lime and / or slaked lime .
また本発明の漆喰材料において、前記生石灰及び/又は消石灰は、カキ殻を900〜1200℃で焼成したものを使用することができる。 In plaster material of the present invention, the quick lime and / or slaked lime, Ru can be used after firing oyster shells at 900 to 1200 ° C..
本発明は、前記漆喰材料が混練され、硬化してなる漆喰であって、硬化前の体積に対する硬化前後の体積変化量の割合を体積増減率としたとき、体積増減率が±1%以内である漆喰である。 The present invention is a stucco formed by kneading and curing the stucco material , wherein the volume change rate is within ± 1% when the ratio of the volume change before and after curing to the volume before curing is the volume change rate. It is a stucco.
また本発明は、前記漆喰材料が混練され、硬化してなる漆喰パネルであって、硬化前の体積に対する硬化前後の体積変化量の割合を体積増減率としたとき、体積増減率が±1%以内である運搬可能に形成された漆喰パネルである。 Further, the present invention is a plaster panel in which the plaster material is kneaded and hardened, and the volume change ratio is ± 1% when the ratio of the volume change before and after hardening to the volume before hardening is the volume change ratio. within an der Ru transportable-formed plaster panel.
本発明によれば、高い強度及び靱性を有すると共に軽量化された漆喰を形成可能な漆喰材料を提供することができる。また高い強度及び靱性を有すると共に軽量化された漆喰及び漆喰パネルを提供することができる。 According to the present invention, it is possible to provide a stucco material having high strength and toughness and capable of forming a lightweight stucco. In addition, it is possible to provide a stucco and stucco panel which has high strength and toughness and is reduced in weight.
本発明において各種漆喰を次のように定義する。従来の漆喰と同様に、石灰、細骨材を含む漆喰材料を混練する液体に水を使用するものを普通漆喰、水の代わりに高Caイオンを含有する水溶液(高Caイオン含有水溶液)を使用するものを高Ca漆喰、竹粉末を含有する漆喰材料を混練する液体に水を使用するものを竹粉末漆喰、竹粉末を含有する漆喰材料を混練する液体に高Caイオン含有水溶液を使用するものを竹粉末高Ca漆喰と呼ぶ。 In the present invention, various types of stucco are defined as follows. As with conventional stucco, those using water as a liquid to knead stucco material including lime and fine aggregate are used as ordinary stucco, and instead of water, an aqueous solution containing high Ca ion (high Ca ion containing aqueous solution) is used What uses water as the liquid to knead plaster material containing high Ca plaster, bamboo powder Use to bamboo powder plaster, liquid using kneader material containing bamboo powder to use high Ca ion containing aqueous solution Is called bamboo powder high Ca stucco.
本発明の第1実施形態の漆喰材料は、生石灰及び/又は消石灰と細骨材と竹粉末とを含んでなる漆喰材料であり、これらに水を加えて混練し使用する竹粉末漆喰材料である。本漆喰材料は、竹粉末を含有する点に特徴がある。なお、本漆喰材料において、上記成分の他、漆喰において一般に使用される麻の繊維や藁の繊維(すさ)、草本や海藻から得る接着剤又は合成樹脂からなる接着剤等が含まれていてもよい。 The stucco material according to the first embodiment of the present invention is a stucco material comprising quick lime and / or slaked lime, fine aggregate and bamboo powder, and is a bamboo powder stucco material to which water is added and kneaded and used. . The present plaster material is characterized in that it contains bamboo powder. In addition to the above components, the present plaster material may also contain, for example, fibers of hemp fibers and straw (sass) commonly used in stucco, adhesives obtained from grasses and seaweeds, adhesives made of synthetic resin, etc. Good.
本漆喰材料において、石灰は、生石灰又は消石灰又は生石灰と消石灰との混合物を使用することができる。生石灰又は消石灰の素材として、カキ殻やホタテ貝などの貝殻を焼成したものを使用することもできる。細骨材は、特に限定されないが、山砂、川砂や石灰製砂などを使用することができる。 As the lime in the present plaster material, quick lime or slaked lime or a mixture of quick lime and slaked lime can be used. As a raw material of quick lime or slaked lime, what baked shells, such as oyster shell and scallops, can also be used. The fine aggregate is not particularly limited, but mountain sand, river sand, lime sand or the like can be used.
竹粉末は、竹を粉砕し粉末状としたものであり、平均粒径が300μm程度のものを好適に使用することができる。竹粉末の原料である竹の種類は特に限定されない。 Bamboo powder is obtained by pulverizing bamboo into powder, and one having an average particle diameter of about 300 μm can be suitably used. The kind of bamboo which is a raw material of bamboo powder is not particularly limited.
本漆喰材料は、竹粉末の含有量が多くなるに従って硬化させたときの乾燥速度が速くなり、また体積増減率が小さくなる。また竹粉末の含有量が多くなるに従って密度が小さくなり漆喰が軽量化される。さらに竹粉末の含有量が多くなるに従って中性化が進行し易く、強度が上昇する。一方で、竹粉末の含有量が極端に多くなると塗工が難しくなる。 In the present plaster material, as the content of bamboo powder increases, the drying speed when hardened becomes faster, and the volume change rate becomes smaller. Also, as the content of bamboo powder increases, the density decreases and the stucco is reduced in weight. Furthermore, as the content of bamboo powder increases, carbonation tends to proceed, and the strength increases. On the other hand, when the content of bamboo powder is extremely large, coating becomes difficult.
以上のことから竹粉末の含有量は、石灰100重量部に対し20〜50重量部、好ましくは石灰100重量部に対し20〜40重量部、より好ましくは石灰100重量部に対し30〜40重量部である。以下、石灰100重量部に対する竹粉末○重量部を、竹粉末濃度○%という。石灰100重量部に対し竹粉末30重量部を含む場合、竹粉末濃度は30%である。 From the above, the content of bamboo powder is 20 to 50 parts by weight to 100 parts by weight of lime, preferably 20 to 40 parts by weight to 100 parts by weight of lime, more preferably 30 to 40 parts by weight to 100 parts by weight of lime It is a department. Hereinafter, ○ parts by weight of bamboo powder to 100 parts by weight of lime is referred to as bamboo powder concentration ○%. When 30 parts by weight of bamboo powder is contained with respect to 100 parts by weight of lime, the bamboo powder concentration is 30%.
上記構成からなる漆喰材料は、従来の漆喰に比較して乾燥が速いので壁材等に好適に使用することができ、漆喰パネルを製造する場合、生産性が向上する。また竹粉末濃度が30〜50%の漆喰材料は、硬化させたとき体積増減率が非常に小さく、特に竹粉末濃度が40〜50%の漆喰材料を硬化させれば、体積増減のない無収縮の漆喰を得ることができる(後述の実施例参照)。このため大きな収縮を嫌う壁材、漆喰パネルの原料として好適に使用することができる。 The plaster material having the above-mentioned structure is faster in drying than conventional plaster, so it can be suitably used as a wall material or the like, and when manufacturing plaster panels, productivity is improved. In addition, the plaster material having a bamboo powder concentration of 30 to 50% has a very small change in volume when hardened, and in particular if the plaster material having a bamboo powder concentration of 40 to 50% is hardened, no shrinkage occurs without volume change. The stucco of can be obtained (see the examples described below). Therefore, it can be suitably used as a material for wall materials and plaster panels that do not like large shrinkage.
後述の実施例に示すように竹粉末濃度が30〜50%の漆喰材料を硬化させてなる漆喰の密度は、約1.6〜1.68g/cm3である。これに対して普通漆喰の密度は、約1.88g/cm3であり、その差は、0.2〜0.28g/cm3、割合にして10〜15%程度ある。このように本漆喰材料を硬化させてなる漆喰は、密度が小さいので漆喰パネルとした場合であっても運搬が楽であり、可搬可能な漆喰パネルを容易に製造することができる。 The density of a plaster obtained by curing a plaster material having a bamboo powder concentration of 30 to 50% as shown in the below-mentioned examples is about 1.6 to 1.68 g / cm 3 . On the other hand, the density of ordinary stucco is about 1.88 g / cm 3 , and the difference is about 0.2 to 0.28 g / cm 3 in proportion of about 10 to 15%. Thus, the stucco formed by curing the present stucco material has a low density, so that it is easy to transport even if it is a stucco panel, and a portable stucco panel can be easily produced.
本漆喰材料を硬化させてなる漆喰の曲げ強度は、後述の実施例に示すように竹粉末濃度が30〜50%の場合、普通漆喰に比較して2〜3.5倍高い。また圧縮強度も、竹粉末濃度に比例して増加し、従来の漆喰に比較し数倍の強度を有する。このように本漆喰材料を硬化させてなる漆喰は、靱性に優れるので、壁材料などせん断力を受ける部位に、また漆喰パネルに好適に使用することができる。 The bending strength of the stucco formed by curing the present stucco material is 2 to 3.5 times higher than that of ordinary stucco when the bamboo powder concentration is 30 to 50% as shown in the examples described later. The compressive strength also increases in proportion to the concentration of bamboo powder, and has several times the strength of conventional stucco. Since the stucco formed by curing the present stucco material in this manner is excellent in toughness, it can be suitably used for a portion subjected to a shearing force such as a wall material or for a stucco panel.
本発明の第2実施形態の漆喰材料は、本発明の第1実施形態の漆喰材料にさらに高Caイオン含有水溶液を含んでなる漆喰材料である。すなわち、本発明に係る漆喰材料は、生石灰及び/又は消石灰と細骨材と竹粉末とを混練する液体に高Caイオン含有水溶液を使用する点に特徴を有する竹粉末高Ca漆喰材料である。ここで高Caイオン含有水溶液とは高濃度のCaイオンを含む液体を言う。なお、本漆喰材料も本発明の第1実施形態の漆喰材料と同様に、上記成分の他、漆喰において一般に使用される麻の繊維や藁の繊維(すさ)、草本や海藻から得る接着剤又は合成樹脂からなる接着剤等が含まれていてもよい。 The stucco material according to the second embodiment of the present invention is a stucco material further comprising a high Ca ion-containing aqueous solution in addition to the stucco material according to the first embodiment of the present invention. That is, the plaster material according to the present invention is a bamboo powder high Ca plaster material characterized in that a high Ca ion-containing aqueous solution is used as a liquid for kneading quick lime and / or slaked lime with fine aggregate and bamboo powder. Here, the high Ca ion-containing aqueous solution means a liquid containing a high concentration of Ca ions. In the same manner as the plaster material of the first embodiment of the present invention, the present plaster material also has, other than the above-mentioned components, an adhesive obtained from hemp fibers or rattan fibers (sins) generally used in plaster, herbaceous or seaweed The adhesive etc. which consist of synthetic resins may be contained.
公開されているデータ(例えば、http://www.takenet-eco.co.jp/pages/jitsurei/sokai_senjo.html、http://www.questions.gr.jp/chem/odoroki1.htm)によると、生石灰(CaO)や消石灰(Ca(OH)2)は、重量百分率濃度で純水に0.2%程度溶解するとされる。本実施形態の漆喰材料においては、CaOやCa(OH)2が0.2%よりもさらに多く溶解したものを使用する。このため、例えば、先ずCaOを溶解させやすい酢酸水溶液などに溶解させた原液を製造する。 According to published data (for example, http://www.takenet-eco.co.jp/pages/jitsurei/sokai_senjo.html, http://www.questions.gr.jp/chem/odoroki1.htm) Limestone (CaO) and calcium hydroxide (Ca (OH) 2 ) are said to be dissolved by about 0.2% in pure water at a weight percentage concentration. In the plaster material of the present embodiment, CaO or Ca (OH) 2 which is dissolved more than 0.2% is used. For this reason, for example, a stock solution is first prepared by dissolving CaO in an aqueous acetic acid solution or the like which is easily dissolved.
そしてこの原液、又はこの原液を水で希釈した水溶液を製造し、これらを竹粉末を含む漆喰材料に加えて混練を行う。この混練に使用される水溶液は、Caイオンが高い濃度で存在する。このため、本発明においては、高Caイオン含有水溶液と呼ぶ。なお、水は特に限定されず、上水、イオン水又は純水などいずれであってもよい。 Then, this stock solution or an aqueous solution obtained by diluting this stock solution with water is produced, and these are added to a plaster material containing bamboo powder and kneaded. The aqueous solution used for this kneading has a high concentration of Ca ions. Therefore, in the present invention, it is referred to as a high Ca ion-containing aqueous solution. The water is not particularly limited, and may be any of pure water, ionic water, pure water and the like.
高Caイオン含有水溶液は、例えば、10%酢酸水溶液を用いると重量百分率濃度でCaOを常温で、Caベースで3.2%(32g/L)程度溶解させることができる。CaOやCa(OH)2の溶解が困難である場合は、炭酸水素ナトリウム(NaHCO3)を添加することができる。また、酢酸水溶液以外にクエン酸水溶液、ギ酸水溶液などの酸性水溶液を用いて、CaO及び/又はCa(OH)2を溶解させてもよい。但し、溶解能力等を考えれば酢酸水溶液が好ましい。また、使用に際し、高Caイオン含有水溶液のpHを調整することもできる。 For example, when using a 10% aqueous acetic acid solution, the high Ca ion-containing aqueous solution can dissolve CaO at a weight percentage concentration at room temperature and about 3.2% (32 g / L) based on Ca. Sodium bicarbonate (NaHCO 3 ) can be added if dissolution of CaO or Ca (OH) 2 is difficult. Moreover, you may dissolve CaO and / or Ca (OH) 2 using acidic aqueous solutions, such as a citric acid aqueous solution and a formic acid aqueous solution, other than an acetic acid aqueous solution. However, an aqueous solution of acetic acid is preferable in view of the dissolution ability and the like. In addition, the pH of the high Ca ion-containing aqueous solution can be adjusted during use.
高Caイオン含有水溶液の作製の際に使用するCaO及び/又はCa(OH)2は、特定のCaO及び/又はCa(OH)2に限定されるものではなく、後述の実施例で示すように900〜1200℃で焼成したカキ殻粉末を使用することができる。カキ殻に代え、他の貝殻を焼成し使用することもできる。 The CaO and / or Ca (OH) 2 used in the preparation of the high Ca ion-containing aqueous solution is not limited to a specific CaO and / or Ca (OH) 2 as shown in the examples described later The oyster shell powder baked at 900-1200 degreeC can be used. Instead of oyster shells, other shells can be fired and used.
高Caイオン含有水溶液のCaイオンの量は、特定の値のものに限定されることなく使用可能であり、Caイオンが約2〜20g/Lのものを使用することができ、中でもCaイオン濃度が6〜20g/Lの高Caイオン含有水溶液を好適に使用することができる。このような高Caイオン含有水溶液を使用して得られる漆喰は、従来の漆喰に比較して曲げ強度が高く、靭性に優れる。 The amount of Ca ion in the high Ca ion-containing aqueous solution can be used without being limited to a specific value, and Ca ion of about 2 to 20 g / L can be used, among which Ca ion concentration An aqueous solution containing 6 to 20 g / L of a high Ca ion can be suitably used. The stucco obtained by using such a high Ca ion-containing aqueous solution has high bending strength and excellent toughness as compared with the conventional stucco.
高Caイオン含有水溶液を含む本漆喰材料においても竹粉末濃度は、第1実施形態の漆喰材料と同様に、20〜50%、好ましくは20〜40%、より好ましくは30〜40%である。 Also in the present plaster material containing a high Ca ion-containing aqueous solution, the bamboo powder concentration is 20 to 50%, preferably 20 to 40%, more preferably 30 to 40%, similarly to the plaster material of the first embodiment.
本漆喰材料は、生石灰、細骨材、竹粉末等の成分及び高Caイオン含有水溶液を個別に在庫しておき、使用時にこれらを混練して使用するものであってもよく、また、予め生石灰、細骨材、竹粉末等の成分に高Caイオン含有水溶液を加えたものであってもよい。なお、予め生石灰、細骨材、竹粉末等の成分に高Caイオン含有水溶液を加えたものは、気密に梱包して保管され、使用時に練り直したうえで使用される。 The present plaster material may be used by separately stocking components such as quick lime, fine aggregate, bamboo powder, and a high Ca ion-containing aqueous solution, and kneading these at the time of use and may be used in advance. The aqueous dispersion containing high Ca ions may be added to components such as fine aggregate and bamboo powder. In addition, what added the high Ca ion containing aqueous solution to components, such as a quick lime, a fine aggregate, a bamboo powder, beforehand is packed airtightly, is stored, and is used after kneading at the time of use.
上記構成からなる漆喰材料は、第1実施形態の漆喰材料と同様に、硬化させたときの体積増減率が非常に小さく、特にCaイオン濃度が6〜20g/Lの漆喰材料を硬化させれば収縮を嫌う壁材、漆喰パネルに好適に使用することができる。 The stucco material having the above-described configuration has a very small volume increase / decrease rate when cured, as in the stucco material of the first embodiment, and in particular, if the stucco material having a Ca ion concentration of 6 to 20 g / L is cured. It can be suitably used for wall materials and plaster panels that resist shrinkage.
後述の実施例に示すように竹粉末濃度が30%の漆喰材料を硬化させてなる漆喰は、Caイオン濃度10g/L前後を除き、密度が約1.43〜1.48g/cm3と小さいため漆喰パネルとした場合であっても運搬が楽であり、可搬可能な漆喰パネルを容易に製造することができる。 As shown in the below-mentioned example, the stucco made by curing the stucco material having a bamboo powder concentration of 30% has a density as small as about 1.43 to 1.48 g / cm 3 except for the Ca ion concentration of around 10 g / L. Therefore, even if it is a plaster panel, transportation is easy, and a portable plaster panel can be easily manufactured.
本漆喰材料を硬化させてなる漆喰の曲げ強度は、後述の実施例に示すようにCaイオン濃度の増加に伴って増加する。Caイオン濃度6〜16g/Lにかけて高Ca漆喰の2〜2.5倍に増加し、Caイオン濃度18〜20g/Lでは約3.5〜4倍に増加することが分かった。圧縮強度も、Caイオン濃度の増加に伴って増加し、概ね高Ca漆喰の圧縮強度の3倍以上である。また本漆喰材料を硬化させてなる漆喰は、圧縮破壊後においてもそのままの形状を残す。このことからも漆喰同士の結合力が強く、非常に粘り強い漆喰であることが分かる。 The flexural strength of the stucco formed by curing the present stucco material increases with the increase of the Ca ion concentration as shown in the examples described later. It turned out that it increases 2 to 2.5 times of high Ca plaster over 5 to 16 g / L of Ca ion concentration, and increases about 3.5 to 4 times of Ca ion concentration 18 to 20 g / L. The compressive strength also increases with the increase of the Ca ion concentration, and is generally more than three times the compressive strength of high Ca stucco. Moreover, the stucco which hardens this stucco material leaves the shape as it is even after compression fracture. This also shows that the bond between the stucco is strong and it is a very tenacious stucco.
本漆喰材料を硬化させてなる漆喰の曲げ強度及び圧縮強度が、Caイオン濃度の増加に伴って増加するのは、中性化の進行に関係すると考えられる。本漆喰材料を硬化させてなる漆喰の中性化は、Caイオン濃度が高いほど早く進む。中性化が進むと強度試験に使用する試験体は、試験体周りの炭酸カルシウムによって補強される、つまり炭酸カルシウムが鉄筋のような役割を果たし、曲げ強度及び圧縮強度が増加したと考えられる。 It is considered that the bending strength and compressive strength of the stucco formed by curing the present stucco material increase with the increase of the Ca ion concentration is related to the progress of the neutralization. The neutralization of the stucco made by curing the present plaster material proceeds faster as the Ca ion concentration is higher. As carbonation progresses, the test body used for the strength test is reinforced by calcium carbonate around the test body, that is, it is considered that calcium carbonate plays a role like a reinforcing bar and flexural strength and compressive strength increase.
以上のように竹粉末高Ca漆喰は、Caイオンが中性化の進行を早め、さらに繊維質である竹粉末が石灰や骨材間を結合させる役目を果たすことで、普通漆喰はもちろん高Ca漆喰と比較しても曲げ強度及び圧縮強度に優れる。このような漆喰材料を硬化させてなる竹粉末高Ca漆喰は、竹粉末漆喰と同じく壁材、漆喰パネルに好適に使用することができる。 As described above, bamboo powder high Ca stucco has the role of accelerating the progress of neutralization of Ca ions, and the fibrous bamboo powder playing a role of bonding between lime and aggregate, and of course, high stucco as well as high calcium. It is excellent in bending strength and compressive strength as compared with stucco. The bamboo powder high Ca stucco which hardens such a stucco material can be suitably used for a wall material and a plaster panel like a bamboo powder stucco.
以上のとおり、好適な実施形態を説明したが、当業者であれば、本明細書を見て、自明な範囲内で種々の変更及び修正を容易に想定するであろう。従って、そのような変更及び修正は、請求の範囲から定まる発明の範囲内のものと解釈される。 While the preferred embodiments have been described above, one of ordinary skill in the art, upon viewing the specification, will readily envision various changes and modifications within the obvious scope. Accordingly, such changes and modifications are to be construed as being within the scope of the invention as defined in the appended claims.
実施例1:竹粉末漆喰材料及び竹粉末漆喰
代表的な竹粉末漆喰材料の作製要領を示す。表1に示す生石灰(中山石灰工業株式会社製;粒度0.15mm以下)100重量部と、石灰砂300重量部と、平均粒径が300μmの竹粉末30重量部と、水120重量部とを混合し、竹粉末濃度30%の竹粉末漆喰材料を得た。同じ要領で竹粉末濃度5%、7.5%、10%、20%、40、50%の竹粉末漆喰材料を得た。また同じ要領で竹粉末の入っていない普通漆喰材料を得た。
Example 1: Bamboo powder stucco material and bamboo powder stucco A preparation procedure of a representative bamboo powder stucco material is shown. 100 parts by weight of quicklime (made by Nakayama Lime Industry Co., Ltd .; particle size of 0.15 mm or less) shown in Table 1, 300 parts by weight of lime sand, 30 parts by weight of bamboo powder having an average particle diameter of 300 μm, and 120 parts by weight of water The mixture was mixed to obtain a bamboo powder stucco material having a bamboo powder concentration of 30%. In the same manner, bamboo powder plaster materials having bamboo powder concentrations of 5%, 7.5%, 10%, 20%, 40 and 50% were obtained. Also, in the same manner, an ordinary plaster material containing no bamboo powder was obtained.
竹粉末漆喰の試験体は、以下の要領で作製した。上記手順で得られた竹粉末漆喰材料を3連型枠に半分程度まで流し込み、型枠の隅々まで竹粉末漆喰材料が行き渡るように突き棒で万遍なく突いた後、型枠一杯まで竹粉末漆喰材料を流し込み、突き棒の底が前回の1/3の深さとなるまで万遍なく突いた。さらに型枠の表面が隠れるまで、竹粉末漆喰材料を流し込み、数時間放置した。その後、型枠の上部を平行棒でカットし、型枠から取り出し、養生ケースに入れ、気中養生室で所定の日数、気中養生し、試験体を得た。試験体は、40×40×160mmの角柱状である。普通漆喰の試験体は、普通漆喰材料を用い、竹粉末漆喰の試験体と同じ要領で作製した。 A test sample of bamboo powder stucco was prepared in the following manner. Pour the bamboo powder stucco material obtained by the above procedure into half of the formwork in half, and push it evenly with a push rod so that the bamboo powder stucco material spreads to every corner of the formwork, then take the formwork to full bamboo Powdered plaster material was poured in, and the bottom of the stab sticks out all the way to the previous 1/3 depth. Furthermore, bamboo powder plaster material was poured in and allowed to stand for several hours until the surface of the mold was hidden. Thereafter, the upper part of the mold was cut with a parallel bar, taken out of the mold, placed in a curing case, and air cured for a predetermined number of days in an air curing room to obtain a test body. The test body is a prism of 40 × 40 × 160 mm. The test body of ordinary stucco was produced using the ordinary stucco material in the same manner as the test body of bamboo powder stucco.
竹粉末漆喰の重量増減率、体積増減率、密度の測定結果を図1〜図3に示した。重量増減率は、脱型時の試験体の重量に対する気中養生30日後の重量割合とした。体積増減率は、気中養生30日後の試験体の長さと幅と高さをディジタルノギスを用いて測定し、これらを下に試験体の体積を求め、脱型時の体積を基準として、式(1)を用いて求めた。
体積増減率(%)=(脱型時の体積−経過日数時の体積)/脱型時の体積×100
・・・(1)
密度は、気中養生30日後の試験体の重量を測定し、上記要領で算出した体積で重量を除算し求めた。
The measurement results of weight change rate, volume change rate, and density of bamboo powder stucco are shown in FIGS. 1 to 3. The weight change rate was a weight ratio after 30 days of atmospheric curing to the weight of the specimen at the time of demolding. The rate of increase or decrease in volume is determined by measuring the length, width and height of the test specimen after 30 days of air curing using a digital caliper, determining the volume of the test specimen under these, and based on the volume at demolding, It calculated | required using (1).
Volume change rate (%) = (volume at demolding-volume at the elapsed days) / volume at demolding x 100
... (1)
The density was determined by measuring the weight of the test specimen after 30 days of air curing and dividing the weight by the volume calculated in the above manner.
図1に示すように重量増減率は、竹粉末濃度が0〜7.5%にかけて増加傾向を示すが、竹粉末濃度が10〜30%では、ほぼ−12%前後である。竹粉末濃度が40〜50%では−5.5%前後で推移し、乾燥重量減少率は小さくなっている。 As shown in FIG. 1, the weight increase and decrease rate tends to increase as the bamboo powder concentration increases from 0 to 7.5%, but when the bamboo powder concentration is 10 to 30%, it is approximately -12%. When the concentration of bamboo powder is 40 to 50%, it remains around -5.5%, and the dry weight reduction rate decreases.
また竹粉末漆喰の気中養生期間中、毎日実施した重量測定の結果から竹粉末濃度が高いほど乾燥に至る期間が短かいことが分かった。 In addition, during the air curing period of bamboo powder stucco, it was found from the result of weight measurement carried out daily that the higher the bamboo powder concentration, the shorter the period to dry.
図2に示すように体積増減率は、竹粉末濃度が増加するに従って小さくなっている。特に、竹粉末濃度が7.5%、40〜50%では体積増減率はほぼ0%前後になっており、体積収縮の少ない漆喰と言える。図2に示すように普通漆喰の体積増減率は、−5%であるから、その違いは明白である。 As shown in FIG. 2, the rate of increase or decrease in volume decreases as the concentration of bamboo powder increases. In particular, when the bamboo powder concentration is 7.5% and 40 to 50%, the volume change rate is approximately 0%, and it can be said that the plaster has a small volume shrinkage. As shown in FIG. 2, since the volume change rate of ordinary stucco is -5%, the difference is obvious.
図3に示すように密度は、竹粉末濃度が20〜50%の範囲において約1.60〜1.68g/cm2であり、普通漆喰の密度に比較して約0.2〜0.28g/cm2低かった。全体的には、竹粉末濃度が増加するに従って密度が小さくなる傾向を示した。これは竹粉末濃度が高くなると漆喰重量が軽くなる一方で、体積減少率が小さいためである。 As shown in FIG. 3, the density is about 1.60 to 1.68 g / cm 2 in the range of bamboo powder concentration of 20 to 50%, and it is about 0.2 to 0.28 g as compared with the density of ordinary stucco / Cm 2 was low. Overall, the density tended to decrease as the bamboo powder concentration increased. This is because while the weight of the plaster decreases as the bamboo powder concentration increases, the volume reduction rate is small.
強度試験の結果を図4及び図5に示した。試験体の養生期間は30日間である。強度試験は、JISA1171(ポリマーセメントモルタルの試験方法)に準じた方法で行った。 The results of the strength test are shown in FIG. 4 and FIG. The curing period of the test body is 30 days. The strength test was conducted by a method according to JIS A 1171 (test method for polymer cement mortar).
図4に示すように曲げ強度は、竹粉末濃度が5〜20%までは、ほぼ普通漆喰と同程度であるが、竹粉末濃度が30〜50%では、普通漆喰に比較して2〜3.5倍に増加することが分かった。圧縮強度は、図4に示すように竹粉末濃度の増加に伴って増加する傾向を示し、竹粉末濃度が40〜50%では、普通漆喰の圧縮強度の約1.4倍であった。また図5から竹粉末漆喰は、従来の漆喰と同様に曲げ強度は圧縮強度に比例した。 As shown in FIG. 4, the bending strength is almost the same as that of ordinary stucco until the bamboo powder concentration is 5 to 20%, but when the bamboo powder concentration is 30 to 50%, it is 2-3 compared to the ordinary stucco It was found to increase .5 times. The compressive strength tends to increase as the bamboo powder concentration increases, as shown in FIG. 4. The bamboo powder concentration was about 1.4 times the compressive strength of ordinary stucco at 40 to 50%. Further, from FIG. 5, in the case of bamboo powder stucco, the bending strength was in proportion to the compressive strength as in the case of the conventional stucco.
実施例2:竹粉末高Ca漆喰材料及び竹粉末高Ca漆喰
竹粉末高Ca漆喰材料の作製要領を示す。表1に示す生石灰(中山石灰工業株式会社製;粒度0.15mm以下)100重量部と、石灰砂300重量部と、平均粒径が300μmの竹粉末30重量部と、高Caイオン含有水溶液120重量部とを混合し、竹粉末高Ca漆喰材料を得た。高Caイオン濃度は、0、2、4、6、8、10、12、14、16、18及び20g/Lとした。なお高Caイオン濃度0は、竹粉末濃度が30%の竹粉末漆喰材料である。竹粉末高Ca漆喰の試験体は、実施例1に記載の竹粉末漆喰と同じ要領で作製した。
Example 2: Bamboo powder high Ca stucco material and bamboo powder high Ca stucco The preparation procedure of the bamboo powder high Ca stucco material is shown. 100 parts by weight of quicklime (made by Nakayama Lime Industry Co., Ltd .; particle size of 0.15 mm or less) shown in Table 1, 300 parts by weight of lime sand, 30 parts by weight of bamboo powder having an average particle diameter of 300 μm, and a high Ca ion-containing aqueous solution 120 By mixing with parts by weight, bamboo powder high Ca plaster material was obtained. The high Ca ion concentration was 0, 2, 4, 6, 8, 10, 12, 14, 16, 18 and 20 g / L. In addition, high Ca ion concentration 0 is a bamboo powder stucco material whose bamboo powder concentration is 30%. The test piece of bamboo powder high Ca stucco was produced in the same manner as the bamboo powder stucco described in Example 1.
高Caイオン含有水溶液は、以下の要領で作製した。酢酸(和光純薬工業株式会社製一級、コードNo.014-00266)100gを900gの純水に加えた酢酸水溶液(10重量%濃度)に、カキ殻を1200℃で焼成して得られた白色の粉末30gを数回に分けて加え完全に溶解させた。この溶液を半日放置した後に上澄み液を採取し、これを高Caイオン含有水溶液(原液)とした。上記原液に水を加え、高Caイオン含有水溶液を得た。カキ殻の焼成温度は、900〜1200℃とすることができる。カキ殻を1200℃で焼成して得られた白色の粉末の成分分析結果を表2に示す。 The high Ca ion-containing aqueous solution was prepared as follows. White color obtained by firing oyster shell at 1200 ° C. in an aqueous acetic acid solution (10% by weight concentration) in which 100 g of acetic acid (1st grade by Wako Pure Chemical Industries, Ltd., code No. 014-00266) is added to 900 g of pure water 30 g of the powder of the above was added in several portions and dissolved completely. After leaving this solution to stand for half a day, the supernatant was collected and used as a high Ca ion-containing aqueous solution (stock solution). Water was added to the above stock solution to obtain a high Ca ion-containing aqueous solution. The firing temperature of the oyster shell can be 900 to 1200 ° C. The component analysis results of the white powder obtained by firing the oyster shell at 1200 ° C. are shown in Table 2.
竹粉末高Ca漆喰の重量増減率、体積増減率、密度の測定結果を図6〜図8に示した。重量増減率、体積増減率、密度の定義、測定要領は実施例1に記載の竹粉末漆喰と同じである。但し、測定は、気中養生55日後に実施した。 The measurement results of weight change rate, volume change rate, and density of bamboo powder high Ca stucco are shown in FIGS. 6 to 8. The definition of weight change rate, volume change rate, density, and measurement procedure are the same as the bamboo powder stucco described in the first embodiment. However, the measurement was carried out 55 days after air curing.
図6に示すように重量増減率は、Caイオン濃度が増加するに伴ない減少率が小さくなる傾向を示すが、Caイオン濃度12g/Lのとき重量は大きく減少した。また、Caイオン濃度14〜20g/Lにかけては、ほぼ同一で推移した。以上の特性は、Caイオン濃度が増加するとCO2吸収能力が高くなり、それが重量減少を妨げる要因になっていると考えられる。また、CO2吸収能力は、Caイオン濃度14g/L以降、ほぼ一定になると考えられる。 As shown in FIG. 6, the weight increase / decrease rate tends to decrease as the Ca ion concentration increases, but the weight greatly decreases when the Ca ion concentration is 12 g / L. Moreover, it remained substantially the same to 14 to 20 g / L of Ca ion concentration. The above characteristics are considered to be a factor that prevents the weight loss, as the Ca ion concentration increases and the CO 2 absorption capacity increases. In addition, the CO 2 absorption capacity is considered to be substantially constant after the Ca ion concentration of 14 g / L.
図7に示すように体積増減率は、Caイオン濃度6g/L以降、Caイオン濃度が増加するに伴う体積増減率は小さくなり、Caイオン濃度14g/L以降、若干膨張する傾向を示している。Caイオン濃度6〜20g/Lでは体積増減率は、ほぼ0%前後になっており、体積収縮の少ない漆喰材料と言える。 As shown in FIG. 7, the volume increase / decrease rate shows a tendency to be slightly expanded after the Ca ion concentration is 6 g / L, while the volume increase / decrease rate decreases as the Ca ion concentration increases. . When the Ca ion concentration is 6 to 20 g / L, the volume increase / decrease rate is approximately 0%, which can be said to be a plaster material having a small volume shrinkage.
図8に示すように密度は、Caイオン濃度0〜10g/Lの範囲においてCaイオン濃度に比例して増加する傾向を示し、Caイオン濃度10〜20g/Lの範囲においては徐々に減少した。竹粉末高Ca漆喰の密度は、Caイオン濃度10g/L前後を除き、約1.43〜1.48g/cm3であり、これを高Ca漆喰の密度と比較すると、竹粉末高Ca漆喰の密度が0.2〜0.35g/cm3小さく、さらにCaイオン濃度が増加するとより密度差が大きくなることが分かった。これは密度の小さい竹粉末を混入することとCaイオン水溶液との相互効果で得られた特性である。 As shown in FIG. 8, the density tends to increase in proportion to the Ca ion concentration in the range of 0 to 10 g / L of Ca ion concentration, and gradually decreases in the range of 10 to 20 g / L of Ca ion concentration. The density of bamboo powder high Ca stucco is about 1.43 to 1.48 g / cm 3 except Ca ion concentration around 10 g / L, and comparing this with the density of high Ca stucco, bamboo powder high Ca stucco It was found that the density was lower by 0.2 to 0.35 g / cm 3 and the density difference was further increased as the Ca ion concentration was increased. This is a characteristic obtained by mixing bamboo powder with low density and the mutual effect with the Ca ion aqueous solution.
図9は、竹粉末高Ca漆喰の気中養生55日後の試験体の中性化進行状態を示す図である。この図は、竹粉末高Ca漆喰の気中養生55日後の試験体の曲げ試験による各試験体の曲げ破断面にフェノールフタレイン液を吹きかけて得た図である。白色の部分が中性化部分であり炭酸カルシウムである。赤色の部分はまだ中性化されていない部分であり、水酸化カルシウムである。 FIG. 9 is a view showing the progress of the carbonation of the test sample 55 days after atmospheric curing of bamboo powder high Ca stucco. This figure is a figure obtained by spraying a phenolphthalein solution on the bending fracture surface of each test body by a bending test of a test body after 55 days of air curing of bamboo powder high Ca stucco. The white part is a neutralization part and is calcium carbonate. The red part is the part which is not neutralized yet, and is calcium hydroxide.
図9より、Caイオン濃度0〜12g/Lの範囲では、漆喰の上下左右が若干白くなっているが、ほぼ同程度である。それに対して、Caイオン濃度14〜20g/Lの範囲では、Caイオン濃度の増加に伴って上下左右の白くなっている部分が増加しており、中性化が進んでいることが分かる。炭酸カルシウムの部分は、鉄筋のような役割を果たし、赤い部分を補強するため強度に大きく影響を与える。 From FIG. 9, in the range of the Ca ion concentration of 0 to 12 g / L, the top, bottom, left, and right of the stucco are slightly white, but they are substantially the same. On the other hand, in the range of the Ca ion concentration of 14 to 20 g / L, it can be seen that the whitened parts in the upper, lower, left, and right areas increase with the increase of the Ca ion concentration, and the neutralization progresses. The part of calcium carbonate plays a role like rebar, and greatly affects the strength because it reinforces the red part.
強度試験の結果を図10及び図11に示した。試験体の養生期間は55日間である。強度試験は、JISA1171(ポリマーセメントモルタルの試験方法)に準じた方法で行った。 The results of the strength test are shown in FIG. 10 and FIG. The curing period of the test body is 55 days. The strength test was conducted by a method according to JIS A 1171 (test method for polymer cement mortar).
図10に示すように曲げ強度は、Caイオン濃度の増加に伴って増加する傾向を示している。Caイオン濃度6〜16g/Lの範囲では、高Ca漆喰の曲げ強度の2〜2.5倍、Caイオン濃度18〜20g/Lの範囲では、高Ca漆喰の曲げ強度の約3.5〜4倍に増加することが分かった。 As shown in FIG. 10, the bending strength tends to increase with the increase of the Ca ion concentration. In the range of 6 to 16 g / L of Ca ion concentration, 2 to 2.5 times the bending strength of high Ca plaster, and in the range of 18 to 20 g / L of Ca ion concentration, the bending strength of high Ca plaster of about 3.5 to It was found to increase fourfold.
また図10に示すように圧縮強度もCaイオン濃度の増加に伴って増加する傾向を示した。竹粉末高Ca漆喰の圧縮強度は、Caイオン濃度2〜20g/Lの範囲において、概ね高Ca漆喰の圧縮強度の3倍以上であった。竹粉末高Ca漆喰が高Ca漆喰に比較して圧縮強度及び曲げ強度が大きいのは、竹粉末が繊維質であるためこれが石灰や骨材間を結合させていることに起因するものと考えられる。 Further, as shown in FIG. 10, the compressive strength also tends to increase with the increase of the Ca ion concentration. The compressive strength of bamboo powder high Ca stucco was, in the range of 2 to 20 g / L of Ca ion concentration, approximately three or more times the compressive strength of high Ca stucco. The high compressive strength and flexural strength of bamboo powder high Ca stucco compared to high calcium stucco is thought to be due to the fact that bamboo powder is fibrous and that it bonds between lime and aggregate. .
また竹粉末高Ca漆喰は、圧縮試験後の試験体がばらばらにならない。これから竹粉末高Ca漆喰の粘り気の高さが伺える。図11に示すように竹粉末高Ca漆喰は、従来の漆喰と同様に曲げ強度と圧縮強度は比例関係にあった。曲げ強度及び圧縮強度のCaイオン濃度の依存性を比較すると、圧縮強度の方が大きかった。 In addition, in the case of bamboo powder high Ca plaster, the test body after compression test does not fall apart. From this, it can be seen that the viscosity of bamboo powder high Ca plaster is high. As shown in FIG. 11, in the case of bamboo powder high Ca stucco, the bending strength and the compressive strength were in proportion as in the conventional stucco. When the dependence of the Ca ion concentration on the flexural strength and the compressive strength was compared, the compressive strength was larger.
Claims (6)
前記竹粉末の含有量が、生石灰及び/又は消石灰に対して30〜50重量%である漆喰材料。 Main components are quick lime and / or calcium hydroxide, fine aggregate, bamboo powder and water,
The plaster material whose content of the said bamboo powder is 30 to 50 weight% with respect to quick lime and / or slaked lime .
前記高Caイオン含有水溶液のCaイオン濃度が6〜20g/Lであることを特徴とする請求項1に記載の漆喰材料。 Instead of the water, a high Ca ion-containing aqueous solution is used,
The plaster material according to claim 1 , wherein the Ca ion concentration of the high Ca ion-containing aqueous solution is 6 to 20 g / L.
前記石灰製砂の含有量が、生石灰及び/又は消石灰に対して300重量%であることを特徴とする請求項1から請求項3のいずれか1項に記載の漆喰材料。 The fine aggregate is sand made of lime,
The plaster material according to any one of claims 1 to 3 , wherein the content of the lime sand is 300% by weight with respect to quick lime and / or slaked lime .
硬化前の体積に対する硬化前後の体積変化量の割合を体積増減率としたとき、体積増減率が±1%以内である漆喰。 A stucco formed by kneading and curing the stucco material according to any one of claims 1 to 4,
Stucco in which the volume increase or decrease rate is within ± 1%, where the volume increase or decrease rate is the ratio of the volume change before and after curing to the volume before curing .
硬化前の体積に対する硬化前後の体積変化量の割合を体積増減率としたとき、体積増減率が±1%以内である運搬可能に形成された漆喰パネル。 It is a plaster panel in which the plaster material according to any one of claims 1 to 4 is kneaded and hardened,
The stucco panel formed so as to be transportable , wherein the volume change rate is within ± 1% when the ratio of the volume change before and after curing to the volume before curing is taken as the volume change rate .
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