JP6530107B2 - Method of manufacturing toner - Google Patents
Method of manufacturing toner Download PDFInfo
- Publication number
- JP6530107B2 JP6530107B2 JP2018095001A JP2018095001A JP6530107B2 JP 6530107 B2 JP6530107 B2 JP 6530107B2 JP 2018095001 A JP2018095001 A JP 2018095001A JP 2018095001 A JP2018095001 A JP 2018095001A JP 6530107 B2 JP6530107 B2 JP 6530107B2
- Authority
- JP
- Japan
- Prior art keywords
- toner
- resin
- temperature
- styrene
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 238000004519 manufacturing process Methods 0.000 title claims description 70
- 229920006038 crystalline resin Polymers 0.000 claims description 84
- 238000000034 method Methods 0.000 claims description 59
- 229920005989 resin Polymers 0.000 claims description 59
- 239000011347 resin Substances 0.000 claims description 59
- 229920005792 styrene-acrylic resin Polymers 0.000 claims description 55
- 239000000178 monomer Substances 0.000 claims description 44
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 39
- 238000003860 storage Methods 0.000 claims description 25
- 239000002253 acid Substances 0.000 claims description 20
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 18
- 230000014509 gene expression Effects 0.000 claims description 15
- 239000003086 colorant Substances 0.000 claims description 14
- 239000011230 binding agent Substances 0.000 claims description 13
- 125000004185 ester group Chemical group 0.000 claims description 13
- 230000000630 rising effect Effects 0.000 claims description 12
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 7
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 7
- 230000009477 glass transition Effects 0.000 claims description 6
- 229920000178 Acrylic resin Polymers 0.000 claims description 5
- 239000004925 Acrylic resin Substances 0.000 claims description 5
- 238000000113 differential scanning calorimetry Methods 0.000 claims description 5
- 238000005227 gel permeation chromatography Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims description 3
- 108010007131 Pulmonary Surfactant-Associated Protein B Proteins 0.000 claims 1
- 102100032617 Pulmonary surfactant-associated protein B Human genes 0.000 claims 1
- 239000002245 particle Substances 0.000 description 42
- -1 alicyclic diols Chemical class 0.000 description 41
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 38
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 33
- 125000004432 carbon atom Chemical group C* 0.000 description 32
- 150000003839 salts Chemical group 0.000 description 31
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 30
- 239000006185 dispersion Substances 0.000 description 30
- 239000003795 chemical substances by application Substances 0.000 description 29
- 239000000203 mixture Substances 0.000 description 22
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 21
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 20
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 20
- 150000002009 diols Chemical class 0.000 description 20
- 239000001569 carbon dioxide Substances 0.000 description 19
- 229910002092 carbon dioxide Inorganic materials 0.000 description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 18
- 230000015572 biosynthetic process Effects 0.000 description 18
- 239000000243 solution Substances 0.000 description 17
- 239000000126 substance Substances 0.000 description 15
- 238000003786 synthesis reaction Methods 0.000 description 15
- 239000002904 solvent Substances 0.000 description 14
- 125000000217 alkyl group Chemical group 0.000 description 13
- 238000001816 cooling Methods 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 11
- 229920005862 polyol Polymers 0.000 description 11
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 10
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000005338 heat storage Methods 0.000 description 10
- 239000012071 phase Substances 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- 150000003077 polyols Chemical class 0.000 description 9
- 239000011164 primary particle Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 9
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 8
- 229910002012 Aerosil® Inorganic materials 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 8
- 229920000647 polyepoxide Polymers 0.000 description 8
- 239000008096 xylene Substances 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 125000005442 diisocyanate group Chemical group 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- 239000000155 melt Substances 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 7
- 229920001225 polyester resin Polymers 0.000 description 7
- 239000004645 polyester resin Substances 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- 239000001993 wax Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 238000011084 recovery Methods 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 5
- 239000001361 adipic acid Substances 0.000 description 5
- 235000011037 adipic acid Nutrition 0.000 description 5
- 150000004984 aromatic diamines Chemical class 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 150000004985 diamines Chemical class 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 5
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 5
- 239000011976 maleic acid Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 229920002396 Polyurea Polymers 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 238000007792 addition Methods 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 229920006039 crystalline polyamide Polymers 0.000 description 4
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 4
- GHLKSLMMWAKNBM-UHFFFAOYSA-N dodecane-1,12-diol Chemical compound OCCCCCCCCCCCCO GHLKSLMMWAKNBM-UHFFFAOYSA-N 0.000 description 4
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 4
- 125000003700 epoxy group Chemical group 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 235000019271 petrolatum Nutrition 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 150000008065 acid anhydrides Chemical class 0.000 description 3
- 125000005907 alkyl ester group Chemical group 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000001530 fumaric acid Substances 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 235000019809 paraffin wax Nutrition 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920000768 polyamine Polymers 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 239000007870 radical polymerization initiator Substances 0.000 description 3
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 3
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 238000010557 suspension polymerization reaction Methods 0.000 description 3
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- PGMMMHFNKZSYEP-UHFFFAOYSA-N 1,20-Eicosanediol Chemical compound OCCCCCCCCCCCCCCCCCCCCO PGMMMHFNKZSYEP-UHFFFAOYSA-N 0.000 description 2
- PCHXZXKMYCGVFA-UHFFFAOYSA-N 1,3-diazetidine-2,4-dione Chemical group O=C1NC(=O)N1 PCHXZXKMYCGVFA-UHFFFAOYSA-N 0.000 description 2
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- XLLIQLLCWZCATF-UHFFFAOYSA-N 2-methoxyethyl acetate Chemical compound COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
- QPGBFKDHRXJSIK-UHFFFAOYSA-N 2-tert-butylbenzene-1,3-dicarboxylic acid Chemical compound CC(C)(C)C1=C(C(O)=O)C=CC=C1C(O)=O QPGBFKDHRXJSIK-UHFFFAOYSA-N 0.000 description 2
- WDGCBNTXZHJTHJ-UHFFFAOYSA-N 2h-1,3-oxazol-2-id-4-one Chemical group O=C1CO[C-]=N1 WDGCBNTXZHJTHJ-UHFFFAOYSA-N 0.000 description 2
- WECDUOXQLAIPQW-UHFFFAOYSA-N 4,4'-Methylene bis(2-methylaniline) Chemical compound C1=C(N)C(C)=CC(CC=2C=C(C)C(N)=CC=2)=C1 WECDUOXQLAIPQW-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
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- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical group NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 2
- GZUXJHMPEANEGY-UHFFFAOYSA-N bromomethane Chemical compound BrC GZUXJHMPEANEGY-UHFFFAOYSA-N 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 description 2
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 2
- 229940018557 citraconic acid Drugs 0.000 description 2
- 230000008094 contradictory effect Effects 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
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- FFYWKOUKJFCBAM-UHFFFAOYSA-N ethenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC=C FFYWKOUKJFCBAM-UHFFFAOYSA-N 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- 229940116333 ethyl lactate Drugs 0.000 description 1
- 229940117360 ethyl pyruvate Drugs 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
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- 238000004817 gas chromatography Methods 0.000 description 1
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- 125000003827 glycol group Chemical group 0.000 description 1
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- 229910052595 hematite Inorganic materials 0.000 description 1
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- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
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- UCNNJGDEJXIUCC-UHFFFAOYSA-L hydroxy(oxo)iron;iron Chemical compound [Fe].O[Fe]=O.O[Fe]=O UCNNJGDEJXIUCC-UHFFFAOYSA-L 0.000 description 1
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- NUMHUJZXKZKUBN-UHFFFAOYSA-N methyl 4-ethenylbenzoate Chemical compound COC(=O)C1=CC=C(C=C)C=C1 NUMHUJZXKZKUBN-UHFFFAOYSA-N 0.000 description 1
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- DUWWHGPELOTTOE-UHFFFAOYSA-N n-(5-chloro-2,4-dimethoxyphenyl)-3-oxobutanamide Chemical compound COC1=CC(OC)=C(NC(=O)CC(C)=O)C=C1Cl DUWWHGPELOTTOE-UHFFFAOYSA-N 0.000 description 1
- OLAKSHDLGIUUET-UHFFFAOYSA-N n-anilinosulfanylaniline Chemical compound C=1C=CC=CC=1NSNC1=CC=CC=C1 OLAKSHDLGIUUET-UHFFFAOYSA-N 0.000 description 1
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- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
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- 125000002560 nitrile group Chemical group 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
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- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000004209 oxidized polyethylene wax Substances 0.000 description 1
- 235000013873 oxidized polyethylene wax Nutrition 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- DBSDMAPJGHBWAL-UHFFFAOYSA-N penta-1,4-dien-3-ylbenzene Chemical compound C=CC(C=C)C1=CC=CC=C1 DBSDMAPJGHBWAL-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 229940066842 petrolatum Drugs 0.000 description 1
- 238000000614 phase inversion technique Methods 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- DYFXGORUJGZJCA-UHFFFAOYSA-N phenylmethanediamine Chemical compound NC(N)C1=CC=CC=C1 DYFXGORUJGZJCA-UHFFFAOYSA-N 0.000 description 1
- 125000001476 phosphono group Chemical group [H]OP(*)(=O)O[H] 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
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- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical class CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 1
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- 238000005070 sampling Methods 0.000 description 1
- ZIWRUEGECALFST-UHFFFAOYSA-M sodium 4-(4-dodecoxysulfonylphenoxy)benzenesulfonate Chemical compound [Na+].CCCCCCCCCCCCOS(=O)(=O)c1ccc(Oc2ccc(cc2)S([O-])(=O)=O)cc1 ZIWRUEGECALFST-UHFFFAOYSA-M 0.000 description 1
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- 239000000600 sorbitol Substances 0.000 description 1
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- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical class CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical class C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- 150000003536 tetrazoles Chemical class 0.000 description 1
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- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N tolylenediamine group Chemical group CC1=C(C=C(C=C1)N)N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical class CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
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- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical class CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical class CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
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- 238000004260 weight control Methods 0.000 description 1
- 239000001060 yellow colorant Substances 0.000 description 1
Images
Landscapes
- Developing Agents For Electrophotography (AREA)
Description
本発明は、電子写真法、静電記録法、静電印刷法等において形成される潜像の現像に用いられるトナーの製造方法に関する。 The present invention relates to a method for producing a toner used for developing a latent image formed in electrophotography, electrostatic recording, electrostatic printing and the like.
現在、電子写真用トナーには省エネルギー化の観点から、耐熱保存性、耐湿熱保存性と低温定着性の両立が望まれている。この課題を解決するため、非晶質ポリエステルに結晶性ポリエステルを含有させることで定着温度の低下と耐熱保存性の両立を達成する方法が提案されている(特許文献1)。
しかし、この方法では低温定着性と耐熱保存性については良好な結果が得られるものの、耐湿熱保存性が不十分であり、また、トナーの耐久性が低くなり、複写機・プリンターの設計に制限がある。さらにトナーとしてのコストが高いという問題があった。
これらの問題を解決すべく、ポリエステルよりも比較的安価なスチレン−アクリル系樹脂に結晶性ポリエステル樹脂を含有させる技術が提案されている(特許文献2)。スチレン−アクリル系樹脂を用いることで、トナーの耐久性が向上し、耐湿熱保存性も良好な結果が得られる。しかしながら、結晶性ポリエステルとスチレン―アクリル樹脂は、相溶性が悪いため、十分な低温定着性が得られず、印刷画像の光沢、帯電安定性についても不十分なものであった。
At present, from the viewpoint of energy saving, coexistence of heat-resistant storage stability, moisture-heat storage stability and low-temperature fixability is desired for toners for electrophotography. In order to solve this problem, there is proposed a method of achieving both the decrease in the fixing temperature and the heat resistant storage stability by incorporating the crystalline polyester in the amorphous polyester (Patent Document 1).
However, although this method gives good results for low temperature fixability and heat resistant storage stability, it has insufficient moisture and heat storage stability, and the toner durability is lowered, which limits the design of copiers and printers. There is. Furthermore, there is a problem that the cost as a toner is high.
In order to solve these problems, a technology is proposed in which a crystalline polyester resin is contained in a styrene-acrylic resin, which is relatively cheaper than polyester (Patent Document 2). By using a styrene-acrylic resin, the durability of the toner is improved, and good results are obtained in terms of moisture and heat storage stability. However, since the crystalline polyester and the styrene-acrylic resin have poor compatibility, sufficient low temperature fixability can not be obtained, and the gloss and charge stability of the printed image are also insufficient.
本発明は、耐熱保存性、耐湿熱保存性と低温定着性の両立ができ、かつトナー耐久性、光沢、帯電安定性に優れた安価なトナーを提供することを目的とする。 An object of the present invention is to provide an inexpensive toner which can achieve both heat resistant storage stability, moisture and heat storage stability and low temperature fixability, and is excellent in toner durability, gloss and charge stability.
本発明者は、耐熱保存性、耐湿熱保存性と低温定着性を両立したトナーを開発すべく鋭意検討した結果、本発明に到達した。
すなわち、本発明は、着色剤と結着樹脂(TB)を含有するトナーの製造方法であって、結着樹脂(TB)が、結晶性樹脂(A)と、構成成分としてスチレン系モノマー(b1)を50〜95重量%含有するスチレン−アクリル系樹脂(B)とを含有し、結晶性樹脂(A)の吸熱ピークトップ温度Ta(℃)が50〜100℃の範囲であり、さらに下記の関係式(1)および(2)を満たすことを特徴とするトナーの製造方法であり、結晶性樹脂(A)と、スチレン−アクリル系樹脂(B)とが混合される工程を含み、該混合工程以後の製造工程の温度を25〜40℃に維持することを特徴とするトナーの製造方法である。
The inventors of the present invention arrived at the present invention as a result of intensive studies to develop a toner having both heat resistant storage stability, moisture resistant storage stability and low temperature fixability.
That is, the present invention is a method for producing a toner containing a colorant and a binder resin (TB), wherein the binder resin (TB) comprises a crystalline resin (A) and a styrenic monomer (b1) as a component. And 50 to 95% by weight of a styrene-acrylic resin (B), the endothermic peak top temperature Ta (.degree. C.) of the crystalline resin (A) is in the range of 50 to 100.degree . A method for producing a toner characterized by satisfying the relational expressions (1) and (2), which comprises the step of mixing a crystalline resin (A) and a styrene-acrylic resin (B) The temperature of the manufacturing process after the process is maintained at 25 to 40 ° C. , which is a method of manufacturing a toner.
Q1/(Q0×q/100)≧0.8 (1)
[式中、Q0は結晶性樹脂(A)を0℃から150℃まで毎分10℃で昇温したときに示差走査熱量測定で検出される第1回目の昇温過程における結晶性樹脂(A)の吸熱ピークに基づく吸熱量[J/g]を表す。Q1は、トナーを0℃から150℃まで毎分10℃で昇温したときに検出される第1回目の昇温過程における結晶性樹脂(A)に由来の吸熱ピークに基づく吸熱量[J/g]を表す。qはトナーに対する結晶性樹脂(A)の含有量(重量%)を表す。]
Q 1 / (Q 0 × q / 100) ≧ 0.8 (1)
[Wherein, Q 0 is a crystalline resin (in the first temperature rising process detected by differential scanning calorimetry when the temperature of the crystalline resin (A) is raised from 0 ° C. to 150 ° C. at 10 ° C./minute The endothermic energy [J / g] based on the endothermic peak of A) is represented. Q 1 is an endothermic amount based on the endothermic peak derived from the crystalline resin (A) in the first temperature rising process which is detected when the temperature of the toner is raised from 0 ° C. to 150 ° C. at 10 ° C./min. Represents / g]. q represents the content (% by weight) of the crystalline resin (A) to the toner. ]
Q2/Q1≦0.50 (2)
[式中、Q2は、トナーの第1回目の昇温過程でQ1を測定した後に、150℃から0℃まで毎分10℃で冷却した後、0℃から150℃まで再び毎分10℃で昇温する第2回目の昇温過程における結晶性樹脂(A)に由来の吸熱ピークに基づく吸熱量[J/g]を表す。]
Q 2 / Q 1 ≦ 0.50 (2)
[Wherein, Q 2 is measured at a temperature of 10 ° C./min from 150 ° C. to 0 ° C. after measuring Q 1 in the first temperature raising process of the toner, and then again 10 ° C./min from 0 ° C. to 150 ° C. The endothermic amount [J / g] based on the endothermic peak derived from the crystalline resin (A) in the second temperature raising process of raising the temperature by ° C. is shown. ]
本発明のトナーは耐熱保存性、耐湿熱保存性と低温定着性を両立し、トナー耐久性、光沢、帯電安定性に優れかつ低価格である。 The toner of the present invention has both heat resistance storage stability, humidity resistance storage stability and low temperature fixing properties, and is excellent in toner durability, glossiness, charging stability and low price.
以下に本発明のトナーを説明する。
本発明のトナーは、着色剤と結着樹脂(TB)を含有するトナーであって、この結着樹脂(TB)は、結晶性樹脂(A)と、構成成分としてスチレン系モノマー(b1)を50〜95重量%含有するスチレン−アクリル系樹脂(B)とを含有することを特徴とする。さらに下記の関係式(1)および(2)を満たす。
The toner of the present invention will be described below.
The toner of the present invention is a toner containing a coloring agent and a binder resin (TB), and the binder resin (TB) comprises a crystalline resin (A) and a styrenic monomer (b1) as a component. A styrene-acrylic resin (B) containing 50 to 95% by weight is contained. Furthermore, the following relational expressions (1) and (2) are satisfied.
Q1/(Q0×q/100)≧0.8 (1) Q 1 / (Q 0 × q / 100) ≧ 0.8 (1)
[関係式(1)中、Q0は結晶性樹脂(A)を0℃から150℃まで毎分10℃で昇温したときに示差走査熱量測定で検出される第1回目の昇温過程における結晶性樹脂(A)の吸熱ピークに基づく吸熱量[J/g]を表す。Q1は、トナーを0℃から150℃まで毎分10℃で昇温したときに検出される第1回目の昇温過程における結晶性樹脂(A)に由来の吸熱ピークに基づく吸熱量[J/g]を表す。qはトナーに対する結晶性樹脂(A)の含有量(重量%)を表す。] [In the relational expression (1), Q 0 is in the first temperature rising process detected by differential scanning calorimetry when the temperature of the crystalline resin (A) is raised from 0 ° C. to 150 ° C. at 10 ° C./min. The endothermic amount [J / g] based on the endothermic peak of crystalline resin (A) is represented. Q 1 is an endothermic amount based on the endothermic peak derived from the crystalline resin (A) in the first temperature rising process which is detected when the temperature of the toner is raised from 0 ° C. to 150 ° C. at 10 ° C./min. Represents / g]. q represents the content (% by weight) of the crystalline resin (A) to the toner. ]
Q2/Q1≦0.50 (2) Q 2 / Q 1 ≦ 0.50 (2)
[関係式(2)中、Q2は、トナーの第1回目の昇温過程でQ1を測定した後に、150℃から0℃まで毎分10℃で冷却した後、0℃から150℃まで再び毎分10℃で昇温する第2回目の昇温過程における結晶性樹脂(A)に由来の吸熱ピークに基づく吸熱量[J/g]を表す。] In [equation (2), Q 2 is, after measuring the Q 1 in the first heating process of the toner, after cooling per minute 10 ° C. to 0 ℃ from 0.99 ° C., to 0.99 ° C. from 0 ℃ The endothermic amount [J / g] based on the endothermic peak derived from the crystalline resin (A) in the second temperature raising process of raising the temperature again at 10 ° C. per minute is shown. ]
結着樹脂(TB)として結晶性樹脂(A)とスチレン−アクリル系樹脂(B)を含有していると、トナーは加熱定着時に融解して、(A)と(B)が相溶する。その結果、(B)が可塑化され、結着樹脂のガラス転移温度が下がり、その溶融粘度も同温度のスチレン−アクリル系樹脂(B)単体に比べ低くなる。
その結果、トナーとしての溶融粘度も低くなるため、定着時により低温での定着が可能となる。
When the crystalline resin (A) and the styrene-acrylic resin (B) are contained as the binder resin (TB), the toner is melted at the time of heat fixation, and (A) and (B) become compatible. As a result, (B) is plasticized, the glass transition temperature of the binder resin is lowered, and the melt viscosity is also lower than that of the styrene-acrylic resin (B) alone at the same temperature.
As a result, the melt viscosity as a toner also decreases, and therefore, it is possible to perform fixing at a lower temperature at the time of fixing.
(A)と(B)が相溶することによる(B)の溶融粘度の低下は、(A)が(B)に相溶する量に依存しており、相溶する量が多い方が溶融粘度を低下させることができる。トナー中の(A)は、理想的には定着時に全量が(B)に相溶することが好ましい。そのため、低温定着性の観点からは(A)と(B)が相溶しやすい樹脂の組み合わせが好ましい。 The decrease in the melt viscosity of (B) due to the compatibility of (A) and (B) depends on the amount of compatibility of (A) with (B), and the larger the amount of compatibility, the melting is The viscosity can be reduced. Ideally, the total amount of (A) in the toner is preferably compatible with (B) at the time of fixing. Therefore, from the viewpoint of low temperature fixability, a combination of resins in which (A) and (B) are easily compatible is preferable.
一方、加熱溶融前のトナーにおいては、(A)が(B)に相溶すると、(B)のガラス転移温度が下がるため、トナーの耐熱保存性が低下する。
そのため、トナー中の(A)と(B)は、加熱溶融時なら相溶する樹脂の組み合わせであっても、加熱溶融前では相溶せずに相分離した状態で存在することが好ましい。
On the other hand, in the toner before heating and melting, when (A) is compatible with (B), the glass transition temperature of (B) is lowered, so that the heat resistant storage stability of the toner is lowered.
Therefore, it is preferable that (A) and (B) in the toner be present in a phase separated state without being compatible with each other even before the heating and melting, even if they are a combination of resins compatible when heating and melting.
具体的には、前述のように、本発明のトナーでは、加熱溶融時には相溶する(A)と(B)を、加熱溶融前のトナー中では相分離した状態で存在させることで、高いレベルでの耐熱保存性と低温定着性の相反する性能を両立している。このような形態を実現することによって本発明が完成された。 Specifically, as described above, in the toner of the present invention, (A) and (B), which are compatible when heated and melted, are present in a phase separated state in the toner before heated and melted, and thus the level is high. It is compatible with the contradictory performance of heat-resistant storage stability and low-temperature fixability. The present invention has been completed by realizing such a form.
このような形態を実現することによってトナー耐久性、光沢、帯電安定性も向上する。
具体的には、加熱溶融前トナーの(A)と(B)との相溶を抑えることで、トナーの軟化、トナー組成の不均一化を抑えることで、それぞれトナーの耐久性、帯電安定性を向上させている。また、定着時には、トナーの溶融粘度が下げられるため、印刷画像の光沢の高い画像を実現できる。
By realizing such a form, the toner durability, the gloss and the charging stability are also improved.
Specifically, the compatibility of the toner before heating and melting with (A) and (B) is suppressed to suppress the softening of the toner and the nonuniformity of the toner composition, whereby the durability and the charging stability of the toner are respectively suppressed. Improve. Further, at the time of fixing, the melt viscosity of the toner can be lowered, so that an image with high gloss of the printed image can be realized.
本発明のトナーは、関係式(1)と関係式(2)を満足することにより、高いレベルでの耐熱保存性と低温定着性の相反する性能を両立し得る。 The toner of the present invention can achieve both of the contradictory performances of the heat resistant storage stability at a high level and the low temperature fixability by satisfying the relational expression (1) and the relational expression (2).
Q1/(Q0×q/100)≧0.8 (1)
Q2/Q1≦0.50 (2)
Q 1 / (Q 0 × q / 100) ≧ 0.8 (1)
Q 2 / Q 1 ≦ 0.50 (2)
関係式(1)中、Q0は結晶性樹脂(A)を0℃から150℃まで毎分10℃で昇温したときに示差走査熱量測定で検出される第1回目の昇温過程における結晶性樹脂(A)の吸熱ピークに基づく吸熱量[J/g]を表す。
Q1は、トナーを0℃から150℃まで毎分10℃で昇温したときに検出される第1回目の昇温過程における結晶性樹脂(A)に由来の吸熱ピークに基づく吸熱量[J/g]を表す。
qはトナーに対する結晶性樹脂(A)の含有量(重量%)を表す。
In the relational expression (1), Q 0 is a crystal in the first temperature rising process detected by differential scanning calorimetry when the temperature of the crystalline resin (A) is increased from 0 ° C. to 150 ° C. at 10 ° C./min. Endothermic [J / g] based on the endothermic peak of the water-soluble resin (A).
Q 1 is an endothermic amount based on the endothermic peak derived from the crystalline resin (A) in the first temperature rising process which is detected when the temperature of the toner is raised from 0 ° C. to 150 ° C. at 10 ° C./min. Represents / g].
q represents the content (% by weight) of the crystalline resin (A) to the toner.
また、関係式(2)式中、Q2は、トナーの第1回目の昇温過程でQ1を測定した後に、150℃から0℃まで毎分10℃で冷却した後、0℃から150℃まで再び毎分10℃で昇温する第2回目の昇温過程における結晶性樹脂(A)に由来の吸熱ピークに基づく吸熱量[J/g]を表す。 Moreover, in relation (2), Q 2 is, after measuring the Q 1 in the first heating process of the toner, after cooling per minute 10 ° C. to 0 ℃ from 0.99 ° C., from 0 ℃ 0.99 The endothermic amount [J / g] based on the endothermic peak derived from the crystalline resin (A) in the second temperature raising process of raising the temperature again at 10 ° C. per minute to ° C. is shown.
すなわち、本発明のトナーを上記の条件で昇温、冷却、昇温と繰り返した際に、示差走査熱量計(DSC)により測定すると結晶性樹脂(A)由来の吸熱ピークが示される。
そこで、第1回目の昇温過程の吸熱ピークに基づく吸熱量Q1、第2回目の昇温過程の吸熱ピークに基づく吸熱量Q2とする。
That is, when the toner of the present invention is repeatedly heated and cooled and heated under the above conditions, an endothermic peak derived from the crystalline resin (A) is shown as measured by a differential scanning calorimeter (DSC).
Therefore, the heat absorption amount Q 1 based on the endothermic peak in the first temperature rising process and the heat absorption amount Q 2 based on the endothermic peak in the second temperature rising process are set.
DSCにより測定する際の昇温・冷却条件としては、0℃から10℃/分の条件で150℃まで昇温する(第1回目の昇温過程)。次いで、10℃/分の条件で0℃まで冷却する(第1回目の冷却過程)。さらに、10℃/分の条件で150℃まで昇温する(第2回目の昇温過程)。 As temperature raising / cooling conditions at the time of measurement by DSC, the temperature is raised to 150 ° C. under the conditions of 0 ° C. to 10 ° C./minute (first temperature raising process). Subsequently, it cools to 0 degreeC on 10 degreeC / min conditions (1st cooling process). Further, the temperature is raised to 150 ° C. under the condition of 10 ° C./min (second temperature raising process).
結晶性樹脂(A)由来の吸熱ピークが2つ以上ある場合は、DSCチャートにおいてQ1、Q2共にそれらに相当する吸熱ピーク面積を合算した値で吸熱量を計算する。
また結晶性樹脂(A)由来の吸熱ピークが結晶性樹脂(A)由来ではない吸熱ピークと重なる場合は、結晶性樹脂(A)由来ではない吸熱ピーク分を差し引いて求める。なお、トナーバインダーにさらに配合する原料のうち、ワックスなどの結晶性の原料は吸熱ピークを発現する場合がある。このような場合は、吸熱ピーク面積を合算した値から、結晶性樹脂(A)由来ではない結晶性物質単体の融解熱量(Qw0)と、トナー中の結晶性樹脂(A)由来ではない物質の含有量(qw)から以下の式より算出される値(Qw)を結晶性樹脂(A)由来ではない物質の融解熱量を差し引くことで算出できる。
When there are two or more endothermic peaks derived from the crystalline resin (A), the endothermic amount is calculated by adding together endothermic peak areas corresponding to Q 1 and Q 2 in the DSC chart.
When the endothermic peak derived from the crystalline resin (A) overlaps with the endothermic peak not derived from the crystalline resin (A), the endothermic peak fraction not derived from the crystalline resin (A) is subtracted. Among the raw materials to be further blended in the toner binder, crystalline raw materials such as wax may exhibit an endothermic peak. In such a case, from the value obtained by summing the endothermic peak areas, the heat of fusion (Q w0 ) of the crystalline substance alone not derived from the crystalline resin (A) and the substance not derived from the crystalline resin (A) in the toner The value (Q w ) calculated by the following equation from the content (q w ) of can be calculated by subtracting the heat of fusion of a substance not derived from the crystalline resin (A).
Qw=Qw0×qw/100 Q w = Q w0 × q w / 100
結晶性樹脂(A)由来ではない物質単体の融解熱量(Qw0)と、トナー中の結晶性樹脂(A)由来ではない物質の含有量(qw)は、例えば、製造されるトナーの原料の分析結果とその構成比から算出しても良いし、これが不明な場合は、トナーの溶剤抽出等で、この構成物質を分析し、単利分析する方法により、トナー構成比を明らかにした後に算出しても良い。 The heat of fusion (Q w0 ) of the substance not derived from the crystalline resin (A) and the content (q w ) of the substance not derived from the crystalline resin (A) in the toner are, for example, raw materials of the manufactured toner It may be calculated from the analysis result and its composition ratio, or if it is unknown, it is calculated after the toner composition ratio is clarified by a method of analyzing this constituent material by solvent extraction of toner etc. You may.
関係式(1)の左辺の値は、トナーの耐熱保存性、耐湿熱保存性、トナー耐久性、帯電安定性の観点から通常0.8以上、好ましくは0.85以上、さらに好ましくは0.90以上である。 The value of the left side of the relational expression (1) is usually 0.8 or more, preferably 0.85 or more, more preferably 0. 5 or more from the viewpoint of heat resistance storage stability of toner, humidity and heat storage stability, toner durability and charging stability. 90 or more.
関係式(2)の左辺の値はトナーの低温定着性、光沢の観点から通常0.50以下、好ましくは0.3以下、さらに好ましくは0.2以下、特に好ましくは0.1以下、最も好ましくはQ2が検出されないことである。 The value of the left side of the relational expression (2) is usually 0.50 or less, preferably 0.3 or less, more preferably 0.2 or less, particularly preferably 0.1 or less, from the viewpoint of low temperature fixability and gloss of the toner preferably is that Q 2 is not detected.
本発明の結着樹脂(TB)は、結晶性樹脂(A)と、構成成分としてスチレン系モノマー(b1)を50〜95重量%含有するスチレン−アクリル系樹脂(B)とを含有する。 The binder resin (TB) of the present invention contains a crystalline resin (A) and a styrene-acrylic resin (B) containing 50 to 95% by weight of a styrenic monomer (b1) as a component.
本発明における「結晶性」とは前述のDSC測定の第1回目の昇温過程において明確な吸熱ピークを有する樹脂をいう。
結晶性樹脂(A)由来の吸熱ピークトップ温度Ta(℃)としての範囲は好ましくは50〜100℃、さらに好ましくは53〜90℃、特に好ましくは55〜85℃である。
トナーの耐熱保存性、耐湿熱保存性、トナー耐久性、帯電安定性の観点からTaは50以上が好ましく、低温定着性、光沢の観点から100以下が好ましい。
なお、ピークトップ温度とは、DSCチャートの吸熱ピークの凹部の最も深い箇所の温度のことを指す。
そして、結晶性樹脂(A)由来の吸熱ピークが2つ以上ある場合は、少なくとも1つがこの範囲にあればよい。
The "crystalline" in the present invention refers to a resin having a clear endothermic peak in the first temperature raising process of the above-mentioned DSC measurement.
The endothermic peak top temperature Ta (° C.) derived from the crystalline resin (A) is preferably 50 to 100 ° C., more preferably 53 to 90 ° C., particularly preferably 55 to 85 ° C.
From the viewpoints of the heat resistant storage stability of the toner, the humidity and heat storage stability, the toner durability, and the charging stability, Ta is preferably 50 or more, and preferably 100 or less from the viewpoint of low temperature fixing property and gloss.
In addition, peak top temperature refers to the temperature of the deepest part of the recessed part of the endothermic peak of a DSC chart.
And when there exist two or more endothermic peaks derived from crystalline resin (A), at least one should just exist in this range.
本発明の結晶性樹脂(A)は、前述のDSC測定の第1回目の昇温過程において明確な吸熱ピークを有する樹脂であれば、特にその種類は限定されないが、例えば以下の結晶性ポリエステル樹脂(A1)、結晶性ポリウレタン樹脂(A2)、結晶性ポリウレア樹脂(A3)、結晶性ポリアミド樹脂(A4)、結晶性ポリビニル樹脂(A5)、結晶性エポキシ樹脂(A6)、結晶性ポリエーテル樹脂(A7)などの化合物が挙げられる。 The type of the crystalline resin (A) of the present invention is not particularly limited as long as it is a resin having a clear endothermic peak in the first temperature raising process of the above-described DSC measurement. (A1), crystalline polyurethane resin (A2), crystalline polyurea resin (A3), crystalline polyamide resin (A4), crystalline polyvinyl resin (A5), crystalline epoxy resin (A6), crystalline polyether resin ( And compounds such as A7).
結晶性ポリエステル樹脂(A1)としては、ジオール成分(x)とジカルボン酸成分(y)とから合成されるポリエステル樹脂が挙げられ、必要に応じて3価以上のアルコール成分や3価以上のポリカルボン酸成分を併用してもよい。 Examples of the crystalline polyester resin (A1) include polyester resins synthesized from a diol component (x) and a dicarboxylic acid component (y), and a trivalent or higher alcohol component or a trivalent or higher polycarboxylic acid as necessary. An acid component may be used in combination.
ジオール成分(x)のジオールとしては、脂肪族ジオール、炭素数4〜36のアルキレンエーテルグリコール(ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレンエーテルグリコールなど);炭素数4〜36の脂環式ジオール(1,4−シクロヘキサンジメタノール、水素添加ビスフェノールAなど);上記脂環式ジオールのアルキレンオキサイド(以下、「アルキレンオキサイド」をAOと略記する)〔エチレンオキサイド(以下、「エチレンオキサイド」をEOと略記する)、プロピレンオキサイド(以下、「プロピレンオキサイド」をPOと略記する)、ブチレンオキサイド(以下、「ブチレンオキサイド」をBOと略記する)など〕付加物(付加モル数1〜30);ビスフェノール類(ビスフェノールA、ビスフェノールF、ビスフェノールSなど)のAO(EO、PO、BOなど)付加物(付加モル数2〜30);ポリラクトンジオール(ポリε−カプロラクトンジオールなど);ポリブタジエンジオールなど挙げられる。これらの2種以上を併用してもよい。 Aliphatic diol, alkylene ether glycol having 4 to 36 carbon atoms (diethylene glycol, triethylene glycol, dipropylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene ether glycol, etc.) as the diol of the diol component (x); carbon number 4-36 alicyclic diols (1,4-cyclohexanedimethanol, hydrogenated bisphenol A, etc.); alkylene oxides of the above-mentioned alicyclic diols (hereinafter, "alkylene oxide" is abbreviated as AO) [ethylene oxide (hereinafter , "Ethylene oxide" is abbreviated as EO, propylene oxide (hereinafter, "propylene oxide" is abbreviated as PO), butylene oxide (hereinafter, "butylene oxide" is abbreviated as BO), etc. Adducts (mol additions 1 to 30); AO (EO, PO, BO, etc.) adducts of bisphenols (bisphenol A, bisphenol F, bisphenol S etc.) adducts (mol additions 2 to 30); polylactone diol (poly) ε-caprolactone diol and the like); polybutadiene diol and the like. Two or more of these may be used in combination.
これらのジオールの中で、結晶性の観点から脂肪族ジオールが好ましい。炭素数は2〜36個の範囲であり、2〜20個の範囲が好ましい。さらに、同様の観点から直鎖型脂肪族ジオールが分岐型脂肪族ジオールより好ましい。 Among these diols, aliphatic diols are preferred from the viewpoint of crystallinity. The carbon number is in the range of 2 to 36, preferably in the range of 2 to 20. Furthermore, from the same viewpoint, linear aliphatic diols are preferable to branched aliphatic diols.
直鎖型脂肪族ジオールとしては、例えば、エチレングリコール、1,3−プロパンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,7−ヘプタンジオール、1,8−オクタンジオール、1,9−ノナンジオール、1,10−デカンジオール、1,11−ウンデカンジオール、1,12−ドデカンジオール、1,13−トリデカンジオール、1,14−テトラデカンジオール、1,18−オクタデカンジオール、1,20−エイコサンジオールなどが挙げられる。これらのうち、エチレングリコール、1,3−プロパンジオール、1,4−ブタンジオール、1,6−ヘキサンジオール、1,9−ノナンジオール、1,10−デカンジオール1,12−ドデカンジオールが好ましい。 Examples of linear aliphatic diols include ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1 , 8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol, 1,13-tridecanediol, 1,14-tetradecanediol, 1 , 18-octadecanediol, 1,20-eicosanediol and the like. Among these, ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1,9-nonanediol, and 1,10-decanediol 1,12-dodecanediol are preferable.
結晶性の観点から直鎖型脂肪族ジオールの含有率が使用するジオール成分の80モル%以上であることが好ましく、更に好ましくは90モル%以上である。 From the viewpoint of crystallinity, the content of the linear aliphatic diol is preferably 80 mol% or more, more preferably 90 mol% or more of the diol component to be used.
必要によりジオール成分(x)と併用される3〜8価またはそれ以上のポリオールとしては、炭素数3〜36の3〜8価またはそれ以上の多価脂肪族アルコール(アルカンポリオールおよびその分子内もしくは分子間脱水物、例えばグリセリン、トリメチロールエタン、トリメチロールプロパン、ペンタエリスリトール、ソルビトール、ソルビタン、およびポリグリセリン;糖類およびその誘導体、例えばショ糖、およびメチルグルコシド);トリスフェノール類(トリスフェノールPAなど)のAO付加物(付加モル数2〜30);ノボラック樹脂(フェノールノボラック、クレゾールノボラックなど)のAO付加物(付加モル数2〜30);アクリルポリオール[ヒドロキシエチル(メタ)アクリレートと他のビニル系モノマーの共重合物など];などが挙げられる。 The trivalent to octavalent or higher polyol optionally used in combination with the diol component (x) is a trivalent to octavalent or higher polyhydric aliphatic alcohol having 3 to 36 carbon atoms (alkane polyol and its molecule or Intermolecular dehydrated products such as glycerin, trimethylolethane, trimethylolpropane, pentaerythritol, sorbitol, sorbitan, and polyglycerins; saccharides and their derivatives such as sucrose and methylglucoside; trisphenols (such as trisphenol PA) AO adducts of (2 to 30 moles of addition); AO adducts of novolak resin (phenol novolac, cresol novolac, etc.) (2 to 30 moles of addition); acrylic polyol [hydroxyethyl (meth) acrylate and other vinyl compounds Copolymerization of monomers Etc.]; and the like.
これらのうち好ましいものは、3〜8価またはそれ以上の多価脂肪族アルコールおよびノボラック樹脂のAO付加物であり、さらに好ましいものはノボラック樹脂のAO付加物である。 Among these, trihydric to trihydric or higher polyhydric aliphatic alcohols and AO adducts of novolak resins are preferable, and further preferable are AO adducts of novolac resins.
結晶性ポリエステル樹脂(A1)には、前記ジオール(x)に加え、カルボン酸(塩)基、スルホン酸(塩)基、スルファミン酸(塩)基及びリン酸(塩)基からなる群から選ばれる少なくとも1種の基を有するジオーを構成単位としてもよい。
なお、本発明における「酸(塩)」の表記は、「酸又は酸塩」を意味する。
The crystalline polyester resin (A1) is selected from the group consisting of a carboxylic acid (salt) group, a sulfonic acid (salt) group, a sulfamic acid (salt) group and a phosphoric acid (salt) group in addition to the diol (x). It is also possible to use geor which has at least one kind of group as a constitutional unit.
In addition, the expression of "acid (salt)" in the present invention means "acid or acid salt".
カルボン酸(塩)基を有するジオールとしては、酒石酸(塩)、2,2−ビス(ヒドロキシメチル)プロパン酸(塩)、2,2−ビス(ヒドロキシメチル)ブタン酸(塩)及び3−[ビス(2−ヒドロキシエチル)アミノ]プロパン酸(塩)等が挙げられる。 Examples of diols having a carboxylic acid (salt) group include tartaric acid (salt), 2,2-bis (hydroxymethyl) propanoic acid (salt), 2,2-bis (hydroxymethyl) butanoic acid (salt) and 3- [3 Examples include bis (2-hydroxyethyl) amino] propanoic acid (salt) and the like.
スルホン酸(塩)基を有するジオールとしては、2,2−ビス(ヒドロキシメチル)エタンスルホン酸(塩)、2−[ビス(2−ヒドロキシエチル)アミノ]エタンスルホン酸(塩)及び5−スルホ−イソフタル酸−1,3‐ビス(2‐ヒドロキシエチル)エステル(塩)等が挙げられる。 Examples of diols having a sulfonic acid (salt) group include 2,2-bis (hydroxymethyl) ethanesulfonic acid (salt), 2- [bis (2-hydroxyethyl) amino] ethanesulfonic acid (salt) and 5-sulfo. -Isophthalic acid-1, 3- bis (2-hydroxyethyl) ester (salt) etc. are mentioned.
スルファミン酸(塩)基を有するジオールとしては、N,N−ビス(2−ヒドロキシエチル)スルファミン酸(塩)、N,N−ビス(3−ヒドロキシプロピル)スルファミン酸(塩)、N,N−ビス(4−ヒドロキシブチル)スルファミン酸(塩)及びN,N−ビス(2−ヒドロキシプロピル)スルファミン酸(塩)等が挙げられる。 Examples of the diol having a sulfamic acid (salt) group include N, N-bis (2-hydroxyethyl) sulfamic acid (salt), N, N-bis (3-hydroxypropyl) sulfamic acid (salt), N, N- Examples thereof include bis (4-hydroxybutyl) sulfamic acid (salt) and N, N-bis (2-hydroxypropyl) sulfamic acid (salt).
リン酸(塩)基を有するジオールとしては、ビス(2−ヒドロキシエチル)ホスフェート(塩)等が挙げられる。
酸塩を構成する塩としては、アンモニウム塩、アミン塩(メチルアミン塩、ジメチルアミン塩、トリメチルアミン塩、エチルアミン塩、ジエチルアミン塩、トリエチルアミン塩、プロピルアミン塩、ジプロピルアミン塩、トリプロピルアミン塩、ブチルアミン塩、ジブチルアミン塩、トリブチルアミン塩、モノエタノールアミン塩、ジエタノールアミン塩、トリエタノールアミン塩、N−メチルエタノールアミン塩、N−エチルエタノールアミン塩、N,N−ジメチルエタノールアミン塩、N,N−ジエチルエタノールアミン塩、ヒドロキシルアミン塩、N,N−ジエチルヒドロキシルアミン塩及びモルホリン塩等)、4級アンモニウム塩[テトラメチルアンモニウム塩、テトラエチルアンモニウム塩及びトリメチル(2−ヒドロキシエチル)アンモニウム塩等]、アルカリ金属塩(ナトリウム塩及びカリウム塩等)が挙げられる。
Examples of the diol having a phosphoric acid (salt) group include bis (2-hydroxyethyl) phosphate (salt) and the like.
As salts constituting acid salts, ammonium salts, amine salts (methylamine salts, dimethylamine salts, trimethylamine salts, ethylamine salts, ethylamine salts, diethylamine salts, triethylamine salts, propylamine salts, dipropylamine salts, tripropylamine salts, butylamine Salts, dibutylamine salts, tributylamine salts, monoethanolamine salts, diethanolamine salts, triethanolamine salts, N-methylethanolamine salts, N-ethylethanolamine salts, N, N-dimethylethanolamine salts, N, N- Diethylethanolamine salt, hydroxylamine salt, N, N-diethylhydroxylamine salt and morpholine salt, etc., quaternary ammonium salt [tetramethylammonium salt, tetraethylammonium salt and trimethyl (2-hydroxyethyl) Ammonium salts, alkali metal salts (sodium salts and potassium salts, etc.).
官能基を有するジオールのうち、トナーの帯電性及び耐熱保存安定性の観点から好ましいのは、カルボン酸(塩)基を有するジオール及びスルホン酸(塩)基を有するジオール(x’)である。 Among the diols having functional groups, diols having a carboxylic acid (salt) group and diols having a sulfonic acid (salt) group (x ') are preferable from the viewpoint of chargeability of the toner and heat resistant storage stability.
結晶性ポリエステル樹脂(A1)を構成するジカルボン酸成分(y)のジカルボン酸としては、炭素数(カルボニル基の炭素を含める)2〜50のアルカンジカルボン酸(コハク酸、アジピン酸、セバシン酸、アゼライン酸、ドデカンジカルボン酸、オクタデカンジカルボン酸、デシルコハク酸など);炭素数4〜50のアルケンジカルボン酸(ドデセニルコハク酸、ペンタデセニルコハク酸、オクタデセニルコハク酸などのアルケニルコハク酸、マレイン酸、フマル酸、シトラコン酸など);炭素数6〜40の脂環式ジカルボン酸〔ダイマー酸(2量化リノール酸)など〕、炭素数8〜36の芳香族ジカルボン酸(フタル酸、イソフタル酸、テレフタル酸、t−ブチルイソフタル酸、2,6−ナフタレンジカルボン酸、4,4’−ビフェニルジカルボン酸など)などが挙げられる。これらの2種以上を併用してもよい。 As dicarboxylic acid of dicarboxylic acid component (y) which constitutes crystalline polyester resin (A1), alkanedicarboxylic acid (succinic acid, adipic acid, sebacic acid, azeline) of carbon number (including carbon of carbonyl group) 2-50 Acid, dodecanedicarboxylic acid, octadecanedicarboxylic acid, decylsuccinic acid, etc .; alkene dicarboxylic acid having 4 to 50 carbon atoms (dodecenylsuccinic acid, pentadecenylsuccinic acid, alkenylsuccinic acid such as octadecenylsuccinic acid, etc., maleic acid, Fumaric acid, citraconic acid, etc.); Alicyclic dicarboxylic acid having 6 to 40 carbon atoms (dimer acid (dimerized linoleic acid), etc.), aromatic dicarboxylic acid having 8 to 36 carbon atoms (phthalic acid, isophthalic acid, terephthalic acid , T-Butylisophthalic acid, 2,6-naphthalenedicarboxylic acid, 4,4'-biphenyl Etc. dicarboxylic acid). Two or more of these may be used in combination.
これらジカルボン酸の中では、アルカンジカルボン酸とアルケンジカルボン酸の脂肪族ジカルボン酸を用いるのが結晶性の観点から好ましく、直鎖型のジカルボン酸が特に好ましい。
また、脂肪族ジカルボン酸と共に芳香族ジカルボン酸(テレフタル酸、イソフタル酸、t−ブチルイソフタル酸、およびこれらの低級アルキルエステル類)を共重合したものも同様に好ましい。芳香族ジカルボン酸の共重合量としては20モル%以下が好ましい。
Among these dicarboxylic acids, it is preferable from the viewpoint of crystallinity to use aliphatic dicarboxylic acids of alkane dicarboxylic acids and alkene dicarboxylic acids, and linear type dicarboxylic acids are particularly preferable.
Moreover, what co-polymerized aromatic dicarboxylic acid (terephthalic acid, isophthalic acid, t-butyl isophthalic acid, and these lower alkyl esters) with aliphatic dicarboxylic acid is similarly preferable. As a copolymerization amount of aromatic dicarboxylic acid, 20 mol% or less is preferable.
なお、ジカルボン酸または3〜6価またはそれ以上のポリカルボン酸としては、上述のものの酸無水物、または炭素数1〜4の低級アルキルエステル(メチルエステル、エチルエステル、イソプロピルエステルなど)を用いてもよい。 In addition, as a dicarboxylic acid or a polycarboxylic acid having 3 to 6 or more valences, acid anhydrides of the above or lower alkyl esters having 1 to 4 carbon atoms (methyl ester, ethyl ester, isopropyl ester, etc.) are used. It is also good.
本発明の結晶性樹脂(A)として使用できる結晶性ポリウレタン(A2)としては、スチレン−アクリル系樹脂(B)と相溶するものであれば特にその化学構造は限定されない。 The crystalline polyurethane (A2) usable as the crystalline resin (A) of the present invention is not particularly limited in its chemical structure as long as it is compatible with the styrene-acrylic resin (B).
結晶性ポリウレタン(A2)としては、前記の結晶性ポリエステル(A1)とジイソシアネート(v)を構成単位とするもの、および前記の結晶性ポリエステル(A1)と前記ジオール成分(x)とジイソシアネート(v)を構成単位とするもの等が挙げられる。 As crystalline polyurethane (A2), what has said crystalline polyester (A1) and diisocyanate (v) as a structural unit, said crystalline polyester (A1), said diol component (x), and diisocyanate (v) And the like.
ジイソシアネート(v)としては、炭素数(NCO基中の炭素を除く。以下同様。)6〜20の芳香族ジイソシアネート、炭素数2〜18の脂肪族ジイソシアネート、これらのジイソシアネートの変性物(ウレタン基、カルボジイミド基、アロファネート基、ウレア基、ビューレット基、ウレトジオン基、ウレトイミン基、イソシアヌレート基及びオキサゾリドン基含有変性物等)及びこれらの2種以上の混合物等が挙げられる。 As diisocyanate (v), aromatic diisocyanate having 6 to 20 carbon atoms (excluding carbon in NCO group. The same applies to the following.), Aliphatic diisocyanate having 2 to 18 carbon atoms, modified products of these diisocyanates (urethane group, A carbodiimide group, an allophanate group, a urea group, a biuret group, a uretdione group, a uretimine group, an isocyanurate group, a modified product containing an oxazolidone group, etc.) and mixtures of two or more of these, etc. may be mentioned.
芳香族ジイソシアネートとしては、1,3−又は1,4−フェニレンジイソシアネート、2,4−又は2,6−トリレンジイソシアネート(TDI)、粗製TDI、m−又はp−。キシリレンジイソシアネート(XDI)、α,α,α’,α’−テトラメチルキシリレンジイソシアネート(TMXDI)、2,4’−又は4,4’−ジフェニルメタンジイソシアネート(MDI)、粗製MDI{粗製ジアミノフェニルメタン[ホルムアルデヒドと芳香族アミン(アニリン)又はその混合物との縮合生成物及びこれらの混合物等が挙げられる。 As aromatic diisocyanates, 1,3- or 1,4-phenylene diisocyanate, 2,4- or 2,6-tolylene diisocyanate (TDI), crude TDI, m- or p-. Xylylene diisocyanate (XDI), α, α, α ', α'-tetramethyl xylylene diisocyanate (TMXDI), 2,4'- or 4,4'-diphenylmethane diisocyanate (MDI), crude MDI {crude diaminophenylmethane [A condensation product of formaldehyde and an aromatic amine (aniline) or a mixture thereof, a mixture thereof, and the like can be mentioned.
脂肪族ジイソシアネートとしては、鎖状脂肪族ジイソシアネート及び環状脂肪族ジイソシアネート等が挙げられる。
鎖状脂肪族ジイソシアネートとしては、エチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート(HDI)、ドデカメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、2,6−ジイソシアナトメチルカプロエート、ビス(2−イソシアナトエチル)フマレート、ビス(2−イソシアナトエチル)カーボネート、2−イソシアナトエチル−2,6−ジイソシアナトヘキサノエート及びこれらの混合物等が挙げられる。
Examples of aliphatic diisocyanates include linear aliphatic diisocyanates and cyclic aliphatic diisocyanates.
As linear aliphatic diisocyanates, ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), dodecamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, lysine diisocyanate, 2,6-diisocyanatomethyl caproate And bis (2-isocyanatoethyl) fumarate, bis (2-isocyanatoethyl) carbonate, 2-isocyanatoethyl-2,6-diisocyanatohexanoate, and mixtures thereof.
環状脂肪族ジイソシアネートとしては、イソホロンジイソシアネート(IPDI)、ジシクロヘキシルメタン−4,4’−ジイソシアネート(水添MDI)、シクロヘキシレンジイソシアネート、メチルシクロヘキシレンジイソシアネート(水添TDI)、ビス(2−イソシアナトエチル)−4−シクロヘキセン−1,2−ジカルボキシレート、2,5−又は2,6−ノルボルナンジイソシアネート及びこれらの混合物等が挙げられる。 As cyclic aliphatic diisocyanates, isophorone diisocyanate (IPDI), dicyclohexylmethane-4,4'-diisocyanate (hydrogenated MDI), cyclohexylene diisocyanate, methyl cyclohexylene diisocyanate (hydrogenated TDI), bis (2-isocyanatoethyl) -4-cyclohexene-1,2-dicarboxylate, 2,5- or 2,6-norbornane diisocyanate and mixtures thereof, and the like.
ジイソシアネートの変性物には、ウレタン基、カルボジイミド基、アロファネート基、ウレア基、ビューレット基、ウレトジオン基、ウレトイミン基、イソシアヌレート基及び/又はオキサゾリドン基を含有する変性物等が用いられ、変性MDI(ウレタン変性MDI、カルボジイミド変性MDI及びトリヒドロカルビルホスフェート変性MDI等)、ウレタン変性TDI及びこれらの混合物[例えば変性MDIとウレタン変性TDI(イソシアネート含有プレポリマー)との混合物]等が挙げられる。 As modified products of diisocyanate, modified products containing a urethane group, a carbodiimide group, an allophanate group, a urea group, a biuret group, a uretdione group, a uretimine group, an isocyanurate group and / or an oxazolidone group are used. Urethane-modified MDI, carbodiimide-modified MDI, trihydrocarbyl phosphate-modified MDI, etc.), urethane-modified TDI and mixtures thereof [eg, mixture of modified MDI and urethane-modified TDI (isocyanate-containing prepolymer)], etc. may be mentioned.
これらのジイソシアネート(v)のうちで好ましいのは、炭素数6〜15の芳香族ジイソシアネート、炭素数4〜15の脂肪族ジイソシアネートであり、更に好ましいのはTDI、MDI、HDI、水添MDI及びIPDIである。 Among these diisocyanates (v), preferred are aromatic diisocyanates having 6 to 15 carbon atoms and aliphatic diisocyanates having 4 to 15 carbon atoms, and more preferred are TDI, MDI, HDI, hydrogenated MDI and IPDI. It is.
結晶性ポリウレア(A3)としては、結着樹脂(B)と相溶するものであれば特にその化学構造は限定されない。 The crystalline polyurea (A3) is not particularly limited in its chemical structure as long as it is compatible with the binder resin (B).
結晶性ポリウレア(A3)としては、前記の結晶性ポリエステル樹脂(A1)とジアミン(z)とジイソシアネート(v)を構成単位とするもの等が挙げられる。 Examples of the crystalline polyurea (A3) include those having the above-mentioned crystalline polyester resin (A1), diamine (z) and diisocyanate (v) as structural units.
ジアミン(z)としては、炭素数2〜18の脂肪族ジアミン及び炭素数6〜20の芳香族ジアミン等が挙げられる。
炭素数2〜18の脂肪族ジアミンとしては、鎖状脂肪族ジアミン及び環状脂肪族ジアミン等が挙げられる。
As a diamine (z), a C2-C18 aliphatic diamine, a C6-C20 aromatic diamine, etc. are mentioned.
Examples of aliphatic diamines having 2 to 18 carbon atoms include linear aliphatic diamines and cyclic aliphatic diamines.
鎖状脂肪族ジアミンとしては、炭素数2〜12のアルキレンジアミン(エチレンジアミン、プロピレンジアミン、トリメチレンジアミン、テトラメチレンジアミン及びヘキサメチレンジアミン等)及びポリアルキレン(炭素数2〜6)ポリアミン[ジエチレントリアミン、イミノビスプロピルアミン、ビス(ヘキサメチレン)トリアミン、トリエチレンテトラミン、テトラエチレンペンタミン及びペンタエチレンヘキサミン等]等が挙げられる。
環状脂肪族ポリアミンとしては、炭素数4〜15の脂環式ジアミン{1,3−ジアミノシクロヘキサン、イソホロンジアミン、メンセンジアミン、4,4’−メチレンジシクロヘキサンジアミン(水添メチレンジアニリン)及び3,9−ビス(3−アミノプロピル)−2,4,8,10−テトラオキサスピロ[5,5]ウンデカン等}及び炭素数4〜15の複素環式ジアミン[ピペラジン、N−アミノエチルピペラジン、1,4−ジアミノエチルピペラジン、及び1,4−ビス(2−アミノ−2−メチルプロピル)ピペラジン等]等が挙げられる。
Examples of the chain aliphatic diamine include alkylene diamines having 2 to 12 carbon atoms (ethylene diamine, propylene diamine, trimethylene diamine, tetramethylene diamine, hexamethylene diamine, etc.) and polyalkylenes (2 to 6 carbon atoms) polyamines [diethylene triamine, imino Bispropylamine, bis (hexamethylene) triamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine and the like] and the like.
Examples of cyclic aliphatic polyamines include alicyclic diamines having 4 to 15 carbon atoms {1,3-diaminocyclohexane, isophoronediamine, mensenediamine, 4,4'-methylenedicyclohexanediamine (hydrogenated methylenedianiline) and 3 , 9-bis (3-aminopropyl) -2,4,8,10-tetraoxaspiro [5,5] undecane etc.} and heterocyclic diamines having 4 to 15 carbon atoms [piperazine, N-aminoethyl piperazine, 1,4-diaminoethyl piperazine, 1,4-bis (2-amino-2-methylpropyl) piperazine and the like] and the like.
炭素数6〜20の芳香族ジアミンとしては、芳香族ジアミン、アルキル基(メチル基、エチル基、n−又はイソプロピル基及びブチル基等の炭素数1〜4のアルキル基)を有する芳香族ジアミン等が挙げられる。 As the aromatic diamine having 6 to 20 carbon atoms, aromatic diamine, aromatic diamine having an alkyl group (alkyl group having 1 to 4 carbon atoms such as methyl group, ethyl group, n- or isopropyl group and butyl group), etc. Can be mentioned.
芳香族ジアミンとしては、1,2−、1,3−又は1,4−フェニレンジアミン、2,4’−又は4,4’−ジフェニルメタンジアミン、ジアミノジフェニルスルホン、ベンジジン、チオジアニリン、ビス(3,4−ジアミノフェニル)スルホン、2,6−ジアミノピリジン、m−アミノベンジルアミン、ナフチレンジアミン及びこれらの混合物等が挙げられる。 As the aromatic diamine, 1,2-, 1,3- or 1,4-phenylenediamine, 2,4′- or 4,4′-diphenylmethanediamine, diaminodiphenyl sulfone, benzidine, thiodianiline, bis (3,4 And -diaminophenyl) sulfone, 2, 6-diaminopyridine, m-aminobenzylamine, naphthalenediamine, and mixtures thereof.
アルキル基(メチル基、エチル基、n−又はイソプロピル基及びブチル基等の炭素数1〜4のアルキル基)を有する芳香族ジアミンとしては、2,4−又は2,6−トリレンジアミン、クルードトリレンジアミン、ジエチルトリレンジアミン、4,4’−ジアミノ−3,3’−ジメチルジフェニルメタン、4,4’−ビス(o−トルイジン)、ジアニシジン、ジアミノジトリルスルホン、1,3−ジメチル−2,4−ジアミノベンゼン、1,3−ジエチル−2,4−ジアミノベンゼン、1,3−ジメチル−2,6−ジアミノベンゼン、1,4−ジエチル−2,5−ジアミノベンゼン、1,4−ジイソプロピル−2,5−ジアミノベンゼン、1,4−ジブチル−2,5−ジアミノベンゼン、2,4−ジアミノメシチレン、1,3,5−トリエチル−2,4−ジアミノベンゼン、1,3,5−トリイソプロピル−2,4−ジアミノベンゼン、1−メチル−3,5−ジエチル−2,4−ジアミノベンゼン、1−メチル−3,5−ジエチル−2,6−ジアミノベンゼン、2,3−ジメチル−1,4−ジアミノナフタレン、2,6−ジメチル−1,5−ジアミノナフタレン、2,6−ジイソプロピル−1,5−ジアミノナフタレン、2,6−ジブチル−1,5−ジアミノナフタレン、3,3’,5,5’−テトラメチルベンジジン、3,3’,5,5’−テトライソプロピルベンジジン、3,3’,5,5’−テトラメチル−4,4’−ジアミノジフェニルメタン、3,3’,5,5’−テトラエチル−4,4’−ジアミノジフェニルメタン、3,3’,5,5’−テトライソプロピル−4,4’−ジアミノジフェニルメタン、3,3’,5,5’−テトラブチル−4,4’−ジアミノジフェニルメタン、3,5−ジエチル−3’−メチル−2’,4−ジアミノジフェニルメタン、3,5−ジイソプロピル−3’−メチル−2’,4−ジアミノジフェニルメタン、3,3’−ジエチル−2,2’−ジアミノジフェニルメタン、4,4’−ジアミノ−3,3’−ジメチルジフェニルメタン、3,3’,5,5’−テトラエチル−4,4’−ジアミノベンゾフェノン、3,3’,5,5’−テトライソプロピル−4,4’−ジアミノベンゾフェノン、3,3’,5,5’−テトラエチル−4,4’−ジアミノジフェニルエーテル、3,3’,5,5’−テトライソプロピル−4,4’−ジアミノジフェニルスルホン及びこれらの混合物等が挙げられる。 As an aromatic diamine which has an alkyl group (C1-C4 alkyl groups such as methyl group, ethyl group, n- or isopropyl group and butyl group), 2,4- or 2,6-tolylenediamine, crude Tolylenediamine, diethyltolylenediamine, 4,4'-diamino-3,3'-dimethyldiphenylmethane, 4,4'-bis (o-toluidine), dianisidine, diaminoditolylsulfone, 1,3-dimethyl-2 2,4-diaminobenzene, 1,3-diethyl-2,4-diaminobenzene, 1,3-dimethyl-2,6-diaminobenzene, 1,4-diethyl-2,5-diaminobenzene, 1,4-diisopropyl -2,5-Diaminobenzene, 1,4-dibutyl-2,5-diaminobenzene, 2,4-diaminomesitylene, 1,3,5-triethene -2,4-Diaminobenzene, 1,3,5-triisopropyl-2,4-diaminobenzene, 1-methyl-3,5-diethyl-2,4-diaminobenzene, 1-methyl-3,5-diethyl 2,6-diaminobenzene, 2,3-dimethyl-1,4-diaminonaphthalene, 2,6-dimethyl-1,5-diaminonaphthalene, 2,6-diisopropyl-1,5-diaminonaphthalene, 2,6 -Dibutyl-1,5-diaminonaphthalene, 3,3 ', 5,5'-tetramethylbenzidine, 3,3', 5,5'-tetraisopropylbenzidine, 3,3 ', 5,5'-tetramethyl -4,4'-Diaminodiphenylmethane, 3,3 ', 5,5'-tetraethyl-4,4'-diaminodiphenylmethane, 3,3', 5,5'-tetraisopropyl-4, '-Diaminodiphenylmethane, 3,3', 5,5'-tetrabutyl-4,4'-diaminodiphenylmethane, 3,5-diethyl-3'-methyl-2 ', 4-diaminodiphenylmethane, 3,5-diisopropyl- 3'-Methyl-2 ', 4-diaminodiphenylmethane, 3,3'-diethyl-2,2'-diaminodiphenylmethane, 4,4'-diamino-3,3'-dimethyldiphenylmethane, 3,3', 5, 5'-Tetraethyl-4,4'-diaminobenzophenone, 3,3 ', 5,5'-tetraisopropyl-4,4'-diaminobenzophenone, 3,3', 5,5'-tetraethyl-4,4 ' -Diaminodiphenyl ether, 3,3 ', 5,5'-tetraisopropyl-4,4'-diaminodiphenyl sulfone and mixtures thereof It can be mentioned.
結晶性ポリアミド(A4)としては、結着樹脂(B)と相溶するものであれば特にその化学構造は限定されない。 The crystalline polyamide (A4) is not particularly limited in its chemical structure as long as it is compatible with the binder resin (B).
結晶性ポリアミド(A4)としては、前記の結晶性ポリエステル(A1)と前記ジアミン(z)とジカルボン酸(y)を構成単位とするもの等が挙げられる。 As crystalline polyamide (A4), what makes said crystalline polyester (A1), said diamine (z), and dicarboxylic acid (y) a structural unit etc. is mentioned.
結晶性ポリビニル樹脂(A5)としては、結着樹脂(B)と相溶するものであれば特にその化学構造は限定されない。 The crystalline polyvinyl resin (A5) is not particularly limited in its chemical structure as long as it is compatible with the binder resin (B).
結晶性ポリビニル樹脂(A5)としては、重合性二重結合を有するエステルを単独重合又は共重合した重合体が挙げられる。 As crystalline polyvinyl resin (A5), the polymer which homopolymerized or copolymerized the ester which has a polymerizable double bond is mentioned.
重合性二重結合を有するエステルとしては、酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、ジアリルフタレート、ジアリルアジペート、イソプロペニルアセテート、ビニルメタクリレート、メチル−4−ビニルベンゾエート、シクロヘキシルメタクリレート、ベンジルメタクリレート、フェニル(メタ)アクリレート、ビニルメトキシアセテート、ビニルベンゾエート、エチル−α−エトキシアクリレート、炭素数1〜50のアルキル基を有するアルキル(メタ)アクリレート[メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ドデシル(メタ)アクリレート、ヘキサデシル(メタ)アクリレート、ヘプタデシル(メタ)アクリレート及びエイコシル(メタ)アクリレート等]、ジアルキルフマレート(2個のアルキル基は、炭素数2〜8の直鎖、分枝鎖又は脂環式の基である)、ジアルキルマレエート(2個のアルキル基は、炭素数2〜8の直鎖、分枝鎖又は脂環式の基である)、ポリ(メタ)アリロキシアルカン類(ジアリロキシエタン、トリアリロキシエタン、テトラアリロキシエタン、テトラアリロキシプロパン、テトラアリロキシブタン及びテトラメタアリロキシエタン等)等、ポリアルキレングリコール鎖と重合性二重結合を有する単量体[ポリエチレングリコール[Mn=300]モノ(メタ)アクリレート、ポリプロピレングリコール(Mn=500)モノアクリレート、メチルアルコールEO10モル付加物(メタ)アクリレート及びラウリルアルコールEO30モル付加物(メタ)アクリレート等]、ポリ(メタ)アクリレート類[多価アルコール類のポリ(メタ)アクリレート:エチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート及びポリエチレングリコールジ(メタ)アクリレート等]等が挙げられる。 Examples of the ester having a polymerizable double bond include vinyl acetate, vinyl propionate, vinyl butyrate, diallyl phthalate, diallyl adipate, isopropenyl acetate, vinyl methacrylate, methyl-4-vinylbenzoate, cyclohexyl methacrylate, benzyl methacrylate, phenyl (meth ) Acrylate, vinyl methoxyacetate, vinyl benzoate, ethyl-α-ethoxy acrylate, alkyl (meth) acrylate having alkyl group having 1 to 50 carbon atoms [methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate Butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, dodecyl (meth) acrylate, hexadecyl (meth) acrylate, heptadecyl ) Acrylates and eicosyl (meth) acrylates etc.], dialkyl fumarate (2 alkyl groups are linear, branched or alicyclic groups having 2 to 8 carbon atoms), dialkyl maleates (2 The alkyl group in the group is a linear, branched or alicyclic group having 2 to 8 carbon atoms), poly (meth) allyloxyalkanes (diaryloxyethane, triaryloxyethane, tetraaryloxyethane) , Etc., monomers having a polyalkylene glycol chain and a polymerizable double bond [polyethylene glycol [Mn = 300] mono (meth) acrylate, polypropylene, etc. Glycol (Mn = 500) monoacrylate, methyl alcohol EO 10 molar adduct (meth) acrylate and lau Ryl alcohol EO 30 moles adduct (meth) acrylate etc., poly (meth) acrylates [poly (meth) acrylates of polyhydric alcohols: ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, neopentyl glycol Di (meth) acrylate, trimethylolpropane tri (meth) acrylate, polyethylene glycol di (meth) acrylate etc.] and the like.
結晶性ポリビニル樹脂(A5)は、重合性二重結合を有するエステルに加え、重合性二重結合を有する炭化水素単量体、カルボキシル基と重合性二重結合を有する単量体及びそれらの塩、スルホ基と重合性二重結合を有する単量体及びそれらの塩、ホスホノ基と重合性二重結合を有する単量体及びその塩、ヒドロキシル基と重合性二重結合を有する単量体、重合性二重結合を有する含窒素単量体、エポキシ基と重合性二重結合を有する炭素数6〜18の単量体、ハロゲン元素と重合性二重結合を有する炭素数2〜16の単量体、重合性二重結合を有するエーテル、重合性二重結合を有するケトン及び重合性二重結合を有する含硫黄化合物などを構成単量体とすることができる。 The crystalline polyvinyl resin (A5) is, in addition to an ester having a polymerizable double bond, a hydrocarbon monomer having a polymerizable double bond, a monomer having a carboxyl group and a polymerizable double bond, and salts thereof A monomer having a sulfo group and a polymerizable double bond and a salt thereof, a monomer having a phosphono group and a polymerizable double bond and a salt thereof, a monomer having a hydroxyl group and a polymerizable double bond, Nitrogen-containing monomers having a polymerizable double bond, monomers having 6 to 18 carbon atoms having an epoxy group and a polymerizable double bond, and monomers having 2 to 16 carbon atoms having a halogen element and a polymerizable double bond A monomer, an ether having a polymerizable double bond, a ketone having a polymerizable double bond, a sulfur-containing compound having a polymerizable double bond, and the like can be used as the constituent monomer.
結晶性エポキシ樹脂(A6)としては、ポリエポキシドの開環重合物、ポリエポキシドと活性水素含有化合物[水、前記ジオール(x)、ジカルボン酸(y)、ジアミン(z)等]との重付加物等が挙げられる。 As the crystalline epoxy resin (A6), a ring-opening polymer of polyepoxide, a polyadduct of polyepoxide and an active hydrogen-containing compound [water, the above diol (x), dicarboxylic acid (y), diamine (z), etc.], etc. Can be mentioned.
ポリエポキシドとしては、分子中に2個以上のエポキシ基を有していれば特に限定されない。ポリエポキシドのうち好ましいのは、硬化物の機械的性質の観点から分子中にエポキシ基を2〜6個有するものである。ポリエポキシドのエポキシ当量(エポキシ基1個当たりの分子量)は、好ましくは65〜1,000であり、更に好ましくは90〜500である。エポキシ当量が1,000以下であると、架橋構造が密になり硬化物の耐水性、耐薬品性及び機械的強度等の物性が向上し、一方、エポキシ当量が65未満のものを合成するのは困難である。 The polyepoxide is not particularly limited as long as it has two or more epoxy groups in the molecule. Among the polyepoxides, preferred are those having 2 to 6 epoxy groups in the molecule from the viewpoint of the mechanical properties of the cured product. The epoxy equivalent (molecular weight per epoxy group) of the polyepoxide is preferably 65 to 1,000, more preferably 90 to 500. If the epoxy equivalent is 1,000 or less, the cross-linked structure becomes dense and physical properties such as water resistance, chemical resistance and mechanical strength of the cured product are improved, while one having an epoxy equivalent of less than 65 is synthesized It is difficult.
ポリエポキシドとしては、芳香族系ポリエポキシ化合物、複素環系ポリエポキシ化合物、脂環族系ポリエポキシ化合物及び脂肪族系ポリエポキシ化合物等が挙げられる。 Examples of polyepoxides include aromatic polyepoxy compounds, heterocyclic polyepoxy compounds, alicyclic polyepoxy compounds and aliphatic polyepoxy compounds.
結晶性ポリエーテル樹脂(A7)としては、結晶性ポリオキシアルキレンポリオール等が挙げられる。
結晶性ポリオキシアルキレンポリオールの製造方法としては特に限定されず、公知のいずれの方法でもよい。
Examples of the crystalline polyether resin (A7) include crystalline polyoxyalkylene polyols and the like.
The method for producing the crystalline polyoxyalkylene polyol is not particularly limited, and any known method may be used.
例えば、キラル体のポリオキシアルキレンポリオールを、通常のポリオキシアルキレンポリオールの重合で使用される触媒で開環重合させる方法(Journal of the American Chemical Society、1956年、第78巻、第18号、p.4787−4792 に記載);安価なラセミ体のポリオキシアルキレンポリオールを、立体的に嵩高い特殊な化学構造の錯体を触媒として用いて開環重合させる方法が挙げられる。 For example, a method of ring-opening polymerization of a chiral polyoxyalkylene polyol with a catalyst used in polymerization of ordinary polyoxyalkylene polyols (Journal of the American Chemical Society, 1956, 78, 18, p. 4787-4792); ring-opening polymerization of an inexpensive racemic polyoxyalkylene polyol using a sterically bulky complex chemical structure as a catalyst.
特殊な錯体を用いる方法としては、ランタノイド錯体と有機アルミニウムを接触させた化合物を触媒として用いる方法(特開平11−12353号公報に記載)やバイメタル−μ−オキソアルコキサイドとヒドロキシル化合物をあらかじめ反応させる方法(特表2001−521957号公報に記載)等が挙げられる。 As a method of using a special complex, a method of using a compound in which a lanthanoid complex and an organic aluminum are brought into contact as a catalyst (described in JP-A-11-12353) or a reaction of bimetal-μ-oxo alkoxide and a hydroxyl compound in advance Methods (described in JP-A-2001-521957) and the like.
また、非常にアイソタクティシティーの高いポリオキシアルキレンポリオールを得る方法として、サレン錯体を触媒として用いる方法(Journal of the American Chemical Society、2005年、第127巻、第33号、p.11566−11567 に記載)等が挙げられる。 In addition, as a method of obtaining a polyoxyalkylene polyol having a very high isotacticity, a method using a salen complex as a catalyst (Journal of the American Chemical Society, 2005, Vol. 127, No. 33, pp. 11566-11567) Description etc. are mentioned.
例えば、キラル体のポリオキシアルキレンポリオールを用い、その開環重合時に、開始
剤として、グリコール又は水を用いると、末端にヒドロキシル基を有するアイソタクティシティが50%以上であるポリオキシアルキレングリコールが得られる。
アイソタクティシティが50%以上であるポリオキシアルキレングリコールは、その末端を例えば、カルボキシル基になるように変性したものであってもよい。なお、アイソタクティシティが50%以上であると、通常ポリオキシアルキレンポリオールは結晶性を有する。
上記グリコールとしては、前記ジオール(x1)等が挙げられ、カルボキシ変性するのに用いるカルボン酸としては、前記ジカルボン酸(y2)等が挙げられる
For example, when a chiral polyoxyalkylene polyol is used and glycol or water is used as an initiator during ring-opening polymerization, a polyoxyalkylene glycol having 50% or more isotacticity having a hydroxyl group at the end is obtained. Be
The end of the polyoxyalkylene glycol having an isotacticity of 50% or more may be, for example, one modified to become a carboxyl group. When the isotacticity is 50% or more, the polyoxyalkylene polyol usually has crystallinity.
Examples of the glycol include the diol (x1) and the like, and examples of the carboxylic acid used for carboxy modification include the dicarboxylic acid (y2) and the like.
結晶性樹脂(A)のうち、低温定着性の観点から好ましいのは、結晶性ポリエステル樹脂(A1)、結晶性ポリウレタン樹脂(A2)、結晶性ポリウレア樹脂(A3)及び結晶性ポリアミド樹脂(A4)であり、更に好ましいのは、エステル基、ウレタン基、ウレア基及びアミド基からなる群から選ばれた少なくとも1種の官能基を有する結晶性樹脂であり、特に好ましいのは、エステル基を有する結晶性樹脂である。 Among the crystalline resins (A), preferred from the viewpoint of low-temperature fixability are crystalline polyester resin (A1), crystalline polyurethane resin (A2), crystalline polyurea resin (A3) and crystalline polyamide resin (A4) And more preferably a crystalline resin having at least one functional group selected from the group consisting of an ester group, a urethane group, a urea group and an amide group, and particularly preferably a crystal having an ester group. Resin.
本発明の結晶性樹脂(A)の重量平均分子量(Mw)は好ましくは3,000〜50,000であり、さらに好ましくは3,500〜35,000、特に好ましくは4,000〜25,000である。
低温定着性の観点から50,000以下が好ましく、耐熱保存性の観点から3,000以上が好ましい。
The weight average molecular weight (Mw) of the crystalline resin (A) of the present invention is preferably 3,000 to 50,000, more preferably 3,500 to 35,000, and particularly preferably 4,000 to 25,000. It is.
It is preferably 50,000 or less from the viewpoint of low temperature fixability, and 3,000 or more from the viewpoint of heat resistant storage stability.
本発明における結晶性樹脂(A)とスチレン−アクリル系樹脂(B)の分子量分布やMwは、ゲルパーミエーションクロマトグラフィー(GPC)を用いて、以下の条件で測定することができる。
装置(一例) :「HLC−8120」[東ソー(株)製]
カラム(一例):「TSK GEL GMH6」[東ソー(株)製]2本
測定温度 :40℃
試料溶液 :0.25重量%のテトラヒドロフラン溶液(不溶解分をグラスフィルターでろ別したもの)
溶液注入量 :100μl
検出装置 :屈折率検出器
基準物質 :標準ポリスチレン(TSKstandard POLYSTYRENE)12点(分子量:500、1,050、2,800、5,970、9,100、18,100、37,900、96,400、190,000、355,000、1,090,000、2,890,000)[東ソー(株)製]
The molecular weight distribution and Mw of the crystalline resin (A) and the styrene-acrylic resin (B) in the present invention can be measured under the following conditions using gel permeation chromatography (GPC).
Device (example): "HLC-8120" (manufactured by Tosoh Corporation)
Column (example): "TSK GEL GMH6" (manufactured by Tosoh Corp.) 2 Measurement temperature: 40 ° C
Sample solution: 0.25% by weight of tetrahydrofuran solution (Insoluble content filtered off with a glass filter)
Solution injection volume: 100 μl
Detector: Refractive index detector Reference substance: Standard polystyrene (TSK standard POLYSTYRENE) 12 points (molecular weight: 500, 1,050, 2,800, 5,970, 9,100, 18,100, 37,900, 96,400 , 190,000, 355,000, 1,090,000, 2,890,000) (manufactured by Tosoh Corp.)
スチレン系モノマー(b1)としては、重合性二重結合を有する芳香族炭化水素:スチレン;スチレンのハイドロカルビル(炭素数1〜30のアルキル、シクロアルキル、アラルキル及び/又はアルケニル)置換体(例えばα−メチルスチレン、ビニルトルエン、2,4−ジメチルスチレン、エチルスチレン、イソプロピルスチレン、ブチルスチレン、フェニルスチレン、シクロヘキシルスチレン、ベンジルスチレン、クロチルベンゼン、ジビニルベンゼン、ジビニルトルエン、ジビニルキシレン及びトリビニルベンゼン等);及びビニルナフタレン等が挙げられる。これらのうち、結晶性樹脂(A)との相溶性の観点から好ましいのは、スチレン、スチレンのハイドロカルビル置換体、及びこれらの併用である。 As the styrene-based monomer (b1), aromatic hydrocarbon having a polymerizable double bond: styrene; hydrocarbyl (alkyl having 1 to 30 carbon atoms, cycloalkyl, aralkyl and / or alkenyl) substitution product of styrene (for example, α-methylstyrene, vinyltoluene, 2,4-dimethylstyrene, ethylstyrene, isopropylstyrene, butylstyrene, phenylstyrene, cyclohexylstyrene, benzylstyrene, crotylbenzene, divinylbenzene, divinyltoluene, divinylxylene, trivinylbenzene etc. And vinyl naphthalene and the like. Among these, from the viewpoint of compatibility with the crystalline resin (A), styrene, a hydrocarbyl-substituted product of styrene, and a combination thereof are preferable.
アクリル系モノマー(b2)としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレートなどのアルキル基の炭素数が1〜18のアルキルエステル類;ヒドロキシルエチル(メタ)アクリレートなどのアルキル基の炭素数1〜18のヒドロキシル基含有(メタ)アクリレート;ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレートなどのアルキル基の炭素数1〜18のアミノ基含有(メタ)アクリレート;アクリロニトリル、メタクリロニトリル、メタクリロニトリルのメチル基が炭素数1〜18のニトリル基含有(メタ)アクリル化合物および(メタ)アクリル酸などを挙げることができる。
これらのうち好ましくはメチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、(メタ)アクリル酸;およびこれらの2種以上の混合物である。
As an acrylic monomer (b2), alkyl groups such as methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate and the like Alkyl esters having 1 to 18 carbon atoms; alkyls having 1 to 18 carbons, such as hydroxyl ethyl (meth) acrylate; hydroxyl group-containing (meth) acrylates; dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) Amino group-containing (meth) acrylates having 1 to 18 carbon atoms of alkyl group such as acrylates; acrylonitrile, methacrylonitrile, nitrile group-containing (meth) acrylic compounds having methyl group of 1 to 18 carbon atoms and methacrylonitrile; It can be mentioned, such as acrylic acid.
Of these, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, (meth) acrylic acid, and mixtures of two or more of these are preferable.
スチレン−アクリル系樹脂(B)は、構成成分としてスチレン系モノマー(b1)を50〜95重量%含有する。50%未満の場合、結晶性樹脂(A)との相溶性が悪く、低温定着性が十分に改善されない。 The styrene-acrylic resin (B) contains 50 to 95% by weight of a styrene-based monomer (b1) as a component. If it is less than 50%, the compatibility with the crystalline resin (A) is poor, and the low temperature fixability is not sufficiently improved.
本発明のスチレン−アクリル系樹脂(B)は、構成単位としてスチレン系モノマー(b1)、アクリル系モノマー(b2)以外に、カルボキシル基を含有するモノマー(b3)、スルホン酸基を含有するモノマー(b4)、および(b3)と(b4)を併用することが好ましい。そして、カルボキシル基を含有するモノマー(b3)やスルホン酸基を含有するモノマー(b4)を構成単位とするスチレン−アクリル系樹脂は酸基を含有するため酸価を有する。 The styrene-acrylic resin (B) of the present invention comprises a monomer (b3) containing a carboxyl group and a monomer containing a sulfonic acid group in addition to the styrenic monomer (b1) and the acrylic monomer (b2) as constituent units. It is preferable to use b4), and (b3) and (b4) in combination. The styrene-acrylic resin having a carboxyl group-containing monomer (b3) or a sulfonic acid group-containing monomer (b4) as a structural unit has an acid value because it contains an acid group.
スチレン系モノマー(b1)、アクリル系モノマー(b2)、並びにカルボキシル基を含有するモノマー(b3)および/又はスルホン酸基を含有するモノマー(b4)とを構成単位として有するスチレン−アクリル系樹脂(B)の酸価は好ましくは5.0〜40.0mgKOH/gであり、さらに好ましくは8.0〜30.0mgKOH/gであり、特に好ましくは10.0〜20.0mgKOH/gである。
mgKOH/gである。
低温定着性の観点から5.0mgKOH/g以上が好ましく、耐熱保存性の観点から40,0mgKOH/g以下が好ましい。
Styrene-acrylic resin (B) having a styrenic monomer (b1), an acrylic monomer (b2), a carboxyl group-containing monomer (b3) and / or a sulfonic acid group-containing monomer (b4) as a constitutional unit The acid value of) is preferably 5.0 to 40.0 mg KOH / g, more preferably 8.0 to 30.0 mg KOH / g, and particularly preferably 10.0 to 20.0 mg KOH / g.
It is mgKOH / g.
5.0 mg KOH / g or more is preferable from the viewpoint of low temperature fixability, and 40, 0 mg KOH / g or less is preferable from the viewpoint of heat resistant storage stability.
カルボキシル基を含有するモノマー(b3)としては、不飽和モノカルボン酸(b31)、不飽和ジカルボン酸(b31)等が挙げられる。
不飽和モノカルボン酸(b31)としては、(メタ)アクリル酸[「(メタ)アクリル」の表記は、アクリル又はメタクリルを意味する。]、クロトン酸、イソクロトン酸及び桂皮酸等が挙げられる。
また、不飽和ジカルボン酸(b31)としては、マレイン酸、フマル酸、イタコン酸、シトラコン酸及びメサコン酸等が挙げられる。
さらに、不飽和ジカルボン酸の酸無水物(例えばマレイン酸、フマル酸、イタコン酸等の酸無水物)やモノアルキル(炭素数1〜10)エステル(例えばマレイン酸モノメチルエステル、マレイン酸モノデシルエステル、フマル酸モノエチルエステル、イタコン酸モノブチルエステル及びシトラコン酸モノデシルエステル等)も使用できる。
As a monomer (b3) containing a carboxyl group, unsaturated monocarboxylic acid (b31), unsaturated dicarboxylic acid (b31), etc. are mentioned.
As unsaturated monocarboxylic acid (b31), the notation of (meth) acrylic acid [“(meth) acrylic” means acrylic or methacrylic. ], Crotonic acid, isocrotonic acid and cinnamic acid.
Moreover, as unsaturated dicarboxylic acid (b31), maleic acid, fumaric acid, itaconic acid, citraconic acid, mesaconic acid and the like can be mentioned.
Furthermore, acid anhydrides of unsaturated dicarboxylic acids (for example, acid anhydrides such as maleic acid, fumaric acid and itaconic acid) and monoalkyl (C1-C10) esters (for example, monomethyl esters of maleic acid and monodecyl esters of maleic acid) Fumaric acid monoethyl ester, itaconic acid monobutyl ester, citraconic acid monodecyl ester, etc. can also be used.
スルホン酸基を含有するモノマー(b4)としては、例えば、炭素数2〜14のアルケンスルホン酸、スチレンスルホン酸体、炭素数5〜18のスルホ(ヒドロキシ)アルキル(メタ)アクリレート、炭素数5〜18のスルホ(ヒドロキシ)アルキル(メタ)アクリルアミド、アルキル(炭素数3〜18)アリルスルホコハク酸等が挙げられる。 Examples of the monomer (b4) containing a sulfonic acid group include alkene sulfonic acid having 2 to 14 carbon atoms, a styrene sulfonic acid, sulfo (hydroxy) alkyl (meth) acrylate having 5 to 18 carbon atoms, and 5 to 5 carbon atoms. And 18 sulfo (hydroxy) alkyl (meth) acrylamides, alkyl (3 to 18 carbon atoms) allyl sulfosuccinic acid and the like.
スチレン系モノマー(b1)、アクリル系モノマー(b2)、並びにカルボキシル基を含有するモノマー(b3)および/又はスルホン酸基を含有するモノマー(b4)とを構成単位として有するスチレン−アクリル系樹脂(B)と結晶性樹脂(A)を含有する本発明のトナーは下記の関係式(3)を満たすことが好ましい。 Styrene-acrylic resin (B) having a styrenic monomer (b1), an acrylic monomer (b2), a carboxyl group-containing monomer (b3) and / or a sulfonic acid group-containing monomer (b4) as a constitutional unit And the crystalline resin (A), the toner of the present invention preferably satisfies the following relational expression (3).
20≦X≦55 (3)
X=0.61×AV−0.64×(|SPB−SPA−0.5|)−0.35×(|EB−EA+20|)−0.50×Mw/10,000+18.0
20 ≦ X ≦ 55 (3)
X = 0.61 x AV-0.64 x (| SP B- SP A- 0.5 |)-0.35 x (| E B- E A + 20 |)-0.50 x Mw / 10,000 + 18 .0
式中、AVはスチレン−アクリル系樹脂(B)の酸価(mgKOH/g)を表す。
また、SPBはスチレン−アクリル系樹脂(B)の溶解度パラメータ(SP値)、SPAは結晶性樹脂(A)の溶解度パラメータを表す。
また、EBはスチレン−アクリル系樹脂(B)のエステル基濃度(重量%)、EAは結晶性樹脂(A)のエステル基濃度(重量%)を表す。
In formula, AV represents the acid value (mgKOH / g) of styrene-acrylic resin (B).
Moreover, SP B is a styrene - solubility parameter of the acrylic resin (B) (SP value), SP A represents a solubility parameter of the crystalline resin (A).
Further, E B represents the ester group concentration (% by weight) of the styrene-acrylic resin (B), and E A represents the ester group concentration (% by weight) of the crystalline resin (A).
なお、本発明における溶解度パラメータ(SP値)は、Fedorsによる方法[Polym.Eng.Sci.14(2)152,(1974)]により計算することができる。 In addition, the solubility parameter (SP value) in this invention is a method by Fedors [Polym. Eng. Sci. 14 (2) 152, (1974)].
結晶性樹脂(A)及びスチレン−アクリル系樹脂(B)のエステル基濃度は、(A)または(B)中のエステル基[−C(=O)O−]の数から算出することができ、具体的には下記の式(5)によって表される値である。
エステル基濃度(単位:%)=[(N×44)/数平均分子量]×100 (5)
ここで、Nは(A)または(B)の1分子当りのエステル基数の平均であり、44はエステル基[−C(=O)O−]の式量である。
実際のエステル基濃度を算出するにあたり、核磁気共鳴スペクトル(NMR)等で(A)を構成するモノマー組成とエステル基数を求めて算出する方法や、(A)の製造に供した原料の量比からエステル基数を求めて算出する方法がある。
The ester group concentration of the crystalline resin (A) and the styrene-acrylic resin (B) can be calculated from the number of ester groups [-C (= O) O-] in (A) or (B). Specifically, it is a value represented by the following formula (5).
Ester group concentration (unit:%) = [(N × 44) / number average molecular weight] × 100 (5)
Here, N is the average of the number of ester groups per molecule of (A) or (B), and 44 is the formula weight of the ester group [-C (= O) O-].
In calculating the actual ester group concentration, the method of calculating by calculating the monomer composition and the number of ester groups constituting (A) by nuclear magnetic resonance spectrum (NMR) etc., and the quantitative ratio of the raw materials used for the production of (A) There is a method of calculating by calculating the number of ester groups from
スチレン−アクリル系樹脂(B)は、GPCで得られる分子量分布において、1つまたは2つ以上の分子量ピークを有するが、その際に3,000〜60,000の領域に少なくとも1つのピークを有することが好ましい。 The styrene-acrylic resin (B) has one or more molecular weight peaks in the molecular weight distribution obtained by GPC, in which case it has at least one peak in the region of 3,000 to 60,000. Is preferred.
スチレン−アクリル系樹脂(B)の120℃における貯蔵弾性率G’(120)は、低温定着性の観点から好ましくは1×103〜1×106Paであり、さらに好ましくは3×103〜5×105Pa、特に好ましくは5×103〜1×105Paである。 The storage elastic modulus G ′ (120) of the styrene-acrylic resin (B) at 120 ° C. is preferably 1 × 10 3 to 1 × 10 6 Pa, more preferably 3 × 10 3 Pa, from the viewpoint of low-temperature fixability. ~5 × 10 5 Pa, particularly preferably from 5 × 10 3 ~1 × 10 5 Pa.
トナーは、下記の関係式(4)を満たすことが好ましい。
10≦Tg1−Tg2≦30 (4)
The toner preferably satisfies the following relational expression (4).
10 ≦ Tg 1 −Tg 2 ≦ 30 (4)
式(4)中のTg1は、トナーを0℃から150℃まで毎分10℃で昇温したときにDSCで検出される第1回目の昇温過程におけるガラス転移温度(℃)を表す。
また、Tg2はトナーの第1回目の昇温過程でTg1を測定した後に、150℃から0℃まで毎分10℃で冷却した後、0℃から150℃まで毎分10℃で再び昇温したときに検出される第2回目の昇温過程におけるガラス転移温度(℃)を表す。
In the formula (4), Tg 1 represents a glass transition temperature (° C.) in the first temperature rising process which is detected by DSC when the temperature of the toner is raised from 10 ° C. to 150 ° C. at 10 ° C./min.
Further, Tg 2 is measured at a temperature of 10 ° C./min from 150 ° C. to 0 ° C. after measuring Tg 1 in the first temperature raising process of the toner, and then raised again at 10 ° C./min from 0 ° C. to 150 ° C. It represents the glass transition temperature (° C.) in the second temperature raising process detected when the temperature is raised.
Tg1−Tg2の値が10℃未満であると、トナーの低温定着性が不十分であり、また30℃より大きいと、トナー化時に相分離状態を維持できなくなる。 When the value of Tg 1 -Tg 2 is less than 10 ° C., the low temperature fixability of the toner is insufficient, and when it is more than 30 ° C., the phase separation state can not be maintained at the time of toner formation.
トナー中の結晶性樹脂(A)の含有率は、結晶性樹脂(A)とスチレン−アクリル系樹脂(B)の合計重量に基づいて5〜30重量%であることが好ましい。
低温定着性の観点から5%以上が好ましく、耐熱保存性の観点から30%以下が好ましい。
The content of the crystalline resin (A) in the toner is preferably 5 to 30% by weight based on the total weight of the crystalline resin (A) and the styrene-acrylic resin (B).
5% or more is preferable from the viewpoint of low-temperature fixability, and 30% or less is preferable from the viewpoint of heat resistant storage stability.
スチレン−アクリル系樹脂(B)は、前記のモノマー(b1)、(b2)及び必要により(b3)、(b4)とラジカル重合開始剤を用いて、溶液重合、塊状重合、懸濁重合及び乳化重合等の公知の重合方法で得ることができる。
これらの重合方法のうち、分子量制御の観点から好ましいのは、溶液重合、懸濁重合、塊状重合及びこれらの組み合わせである。
The styrene-acrylic resin (B) is prepared by solution polymerization, bulk polymerization, suspension polymerization and emulsification using the above monomers (b1) and (b2) and optionally (b3) and (b4) and a radical polymerization initiator. It can be obtained by a known polymerization method such as polymerization.
Among these polymerization methods, preferred from the viewpoint of molecular weight control are solution polymerization, suspension polymerization, bulk polymerization and combinations thereof.
ラジカル重合開始剤としては、アゾ系重合開始剤(例えばアゾビスイソブチロニトリル、アゾビスバレロニトリル、およびアゾビスシアノ吉草酸)、および有機過酸化物系重合開始剤〔例えばベンゾイルパーオキサイド、ジ−t−ブチルパーオキサイド、t−ブチルパーオキシベンゾエート、2、2−ビス(4,4−ジ−t−ブチルパーオキシシクロヘキシル)プロパン〕等が挙げられる。
これらのうち好ましいのは、ジ−t−ブチルパーオキサイド、および2、2−ビス(4,4−ジ−t−ブチルパーオキシシクロヘキシル)プロパンである。
As a radical polymerization initiator, an azo polymerization initiator (for example, azobisisobutyronitrile, azobisvaleronitrile, and azobiscyanovaleric acid), an organic peroxide polymerization initiator [for example, benzoyl peroxide, di-t -Butyl peroxide, t-butylperoxybenzoate, 2,2-bis (4,4-di-t-butylperoxycyclohexyl) propane] and the like.
Among these, di-t-butyl peroxide and 2,2-bis (4,4-di-t-butylperoxycyclohexyl) propane are preferred.
ラジカル重合開始剤の使用量は、モノマーの全量に基づいて、好ましくは0.01〜10重量%、更に好ましくは0.02〜8重量%、特に好ましくは0.05〜6重量%である。 The amount of the radical polymerization initiator used is preferably 0.01 to 10% by weight, more preferably 0.02 to 8% by weight, and particularly preferably 0.05 to 6% by weight, based on the total amount of monomers.
本発明のスチレン−アクリル系樹脂(B)の合成に使用可能な有機溶剤としては、芳香族炭化水素系溶剤(トルエン、キシレン、エチルベンゼン及びテトラリン等);脂肪族炭化水素系溶剤(n−ヘキサン、n−ヘプタン、n−デカン、ミネラルスピリット及びシクロヘキサン等);ハロゲン溶剤(塩化メチル、臭化メチル、ヨウ化メチル、メチレンジクロライド、四塩化炭素、トリクロロエチレン及びパークロロエチレン等);エステル系溶剤(酢酸エチル、酢酸ブチル、2−ヒドロキシイソ酪酸メチル、乳酸メチル、乳酸エチル、メトキシブチルアセテート、メチルセロソルブアセテート、エチルセロソルブアセテート、ピルビン酸メチル及びピルビン酸エチル等);エーテル系溶剤(ジエチルエーテル、テトラヒドロフラン、ジオキサン、ジオキソラン、エチルセロソルブ、ブチルセロソルブ、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、プロピレングリコールモノメチルエーテル及びプロピレングリコールモノエチルエーテル等);ケトン系溶剤(アセトン、メチルエチルケトン、メチルイソブチルケトン、ジ−n−ブチルケトン及びシクロヘキサノン等);アルコール系溶剤(メタノール、エタノール、n−プロパノール、イソプロパノール、n−ブタノール、イソブタノール、t−ブタノール、2−エチルヘキシルアルコール、ベンジルアルコール、2,2,3,3−テトラフルオロプロパノール及びトリフルオロエタノール等);アミド系溶剤(ジメチルホルムアミド及びジメチルアセトアミド等);スルホキシド系溶剤(ジメチルスルホキシド等);複素環式化合物系溶剤(N−メチルピロリドン等)及びこれらの2種以上の混合溶剤が挙げられる。
これらのうち好ましいのは、操作性の観点から芳香族炭化水素系溶剤、さらに好ましくは、キシレン、トルエン、エチルベンゼンである。
As an organic solvent which can be used for the synthesis of the styrene-acrylic resin (B) of the present invention, aromatic hydrocarbon solvents (toluene, xylene, ethylbenzene and tetralin etc.); aliphatic hydrocarbon solvents (n-hexane, n-heptane, n-decane, mineral spirits and cyclohexane etc .; halogen solvents (methyl chloride, methyl bromide, methyl iodide, methylene dichloride, carbon tetrachloride, trichloroethylene and perchlorethylene etc); ester solvents (ethyl acetate) , Butyl acetate, methyl 2-hydroxyisobutyrate, methyl lactate, ethyl lactate, methoxybutyl acetate, methyl cellosolve acetate, ethyl cellosolve acetate, methyl pyruvate and ethyl pyruvate etc; ether solvents (diethyl ether, tetrahydrofuran, dioxa , Dioxolane, ethyl cellosolve, butyl cellosolve, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol monomethyl ether and propylene glycol monoethyl ether, etc .; ketone solvents (acetone, methyl ethyl ketone, methyl isobutyl ketone, di-n-butyl ketone and Cyclohexanone etc .; alcohol solvents (methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, t-butanol, 2-ethylhexyl alcohol, benzyl alcohol, 2,2,3,3-tetrafluoropropanol and tri) Fluoroethanol etc .; amide solvents (such as dimethylformamide and dimethylacetamide); sulfoxide solvents (di Sulfoxide, etc.); heterocyclic compounds based solvents (N- methylpyrrolidone) and include mixed solvent of two or more thereof.
Among them, aromatic hydrocarbon solvents are preferable from the viewpoint of operability, more preferably xylene, toluene and ethylbenzene.
また、懸濁重合を行う場合、無機酸塩分散剤(炭酸カルシウムおよびリン酸カルシウム等)、および有機分散剤(ポリビニルアルコールおよびメチルセルロース等)等を用いて水中で重合することができる。 When suspension polymerization is performed, polymerization can be performed in water using an inorganic acid salt dispersant (such as calcium carbonate and calcium phosphate), an organic dispersant (such as polyvinyl alcohol and methyl cellulose), or the like.
トナーの製造方法については特に制限はなく、公知の溶融懸濁法、重合法等により得られたものであってもよいし、超臨界状態の二酸化炭素中で分散する方法により製造してもよい。
その際に、結晶性樹脂(A)と、スチレン−アクリル系樹脂(B)及び/又はスチレン−アクリル系樹脂(B)を構成するモノマー(b)とが混合される工程を含み、この混合工程以後の製造工程の温度を結晶性樹脂(A)の融点TmA以下に維持することが好ましい。
この混合工程以降に温度管理を行うことで、トナー中に(A)と(B)を相分離したままの状態で存在させることができる。
The method for producing the toner is not particularly limited, and may be obtained by a known melt suspension method, polymerization method or the like, or may be produced by a method of dispersing in carbon dioxide in a supercritical state. .
At that time, the step of mixing the crystalline resin (A) and the monomer (b) constituting the styrene-acrylic resin (B) and / or the styrene-acrylic resin (B) is included, and this mixing step It is preferable to maintain the temperature of the subsequent production steps at or below the melting point Tm A of the crystalline resin (A).
By performing temperature control after this mixing step, it is possible to cause (A) and (B) to exist in the toner in a phase separated state.
例えば、溶融懸濁法によりトナーを得る場合は、(A)、(B)、着色剤、離型剤などの、流動化剤以外のトナーを構成する成分を有機溶剤に溶解又は分散して油相とした後、界面活性剤を含有した水相とこの油相を混合することで微細な粒子化を行い、さらに油相と水相の混合物から有機溶剤を除去し、次いでトナー粒子を分離、分級した後、最後に流動化剤を混合して製造することができる。 For example, in the case of obtaining the toner by the melt suspension method, the components constituting the toner other than the fluidizing agent such as (A), (B), the coloring agent, and the releasing agent are dissolved or dispersed in an organic solvent After the phase formation, fine particle formation is carried out by mixing this oil phase with an aqueous phase containing a surfactant, further removing the organic solvent from the mixture of the oil phase and the water phase, and then separating the toner particles, After classification, the fluidizing agent can be finally mixed and manufactured.
本発明において溶融懸濁法を実施する場合、結晶性樹脂(A)は有機溶剤中に分散している状態であり、その形態は、たとえば以下の一連の工程のようにして実現される。
撹拌装置、加熱冷却装置、冷却管及び温度計を備えた反応容器に、結晶性樹脂(A)及び酢酸エチルを投入し、撹拌下で加熱溶解する。その後冷却し結晶性樹脂(A)を微粒子状に晶析させ、これを、たとえばウルトラビスコミルのような粉砕機で湿式粉砕し得られる。
When the melt suspension method is carried out in the present invention, the crystalline resin (A) is in the state of being dispersed in an organic solvent, and the form thereof is realized, for example, as in the following series of steps.
The crystalline resin (A) and ethyl acetate are charged into a reaction vessel equipped with a stirring device, a heating and cooling device, a condenser and a thermometer, and the mixture is heated and dissolved under stirring. After cooling, the crystalline resin (A) is crystallized in the form of fine particles, and this is obtained by wet pulverization using, for example, a pulverizer such as an ultravisco mill.
(A)は固体のままトナー化されるため、トナー中では(B)とは相溶しないのが好ましい。 Since (A) is converted to a solid as toner, it is preferable that the toner be incompatible with (B).
また、溶融懸濁法のように有機溶剤に分散させるかわりに、超臨界状態の二酸化炭素中で分散する方法(例えば特開2007−277511号公報に記載)で製造してもよい。 Further, instead of being dispersed in an organic solvent as in the melt suspension method, it may be manufactured by a method of dispersing in carbon dioxide in a supercritical state (for example, described in JP-A-2007-277511).
本発明の結晶性樹脂(A)は、前記の結晶性樹脂分散液としてのトナーへの導入に限定されるものではなく、溶融状態の(A)をトナー中で析出させる等の方法でも実施可能である。
たとえば、重合法のように、スチレン−アクリル系樹脂(B)を構成するモノマー(b1)〜(b4)に(A)を融解させた状態で重合反応を実施する方法においても、重合反応温度を(A)の融点TmA以下に維持することで、重合の進行と共に(A)が析出し、さらに重合以降の工程についても同様の温度管理を行なうことで、相分離状態のトナーを製造することができる。
The crystalline resin (A) of the present invention is not limited to the introduction to the toner as the above-mentioned crystalline resin dispersion, but may be carried out by, for example, precipitating (A) in the molten state in the toner. It is.
For example, also in the method of carrying out the polymerization reaction in a state in which (A) is melted in the monomers (b1) to (b4) constituting the styrene-acrylic resin (B) as in the polymerization method, the polymerization reaction temperature is By maintaining the temperature below the melting point Tm A of (A), (A) is precipitated as the polymerization proceeds, and the same temperature control is performed for the steps after the polymerization to produce a toner in a phase separated state. Can.
トナーの粒径をコントロールする方法としては、乳化転相法では水を添加し、転相させる際に界面活性剤を併用したり、転相時に撹拌する等の公知の方法で粒径をコントロールできる。 As a method of controlling the particle diameter of the toner, in the emulsion phase inversion method, the particle diameter can be controlled by a known method such as adding water at the time of phase inversion, using surfactant in combination, or stirring at phase inversion. .
本発明のトナーは、着色剤を含有し、この着色剤としては黒色着色剤、青色着色剤、赤色着色剤及び黄色着色剤からなる群より選ばれる1種類以上を含有することが好ましい。
着色剤としては、トナー用着色剤として使用されている染料、顔料等のすべてを使用することができる。
具体的には、カーボンブラック、鉄黒、スーダンブラックSM、ファーストイエローG、ベンジジンイエロー、ソルベントイエロー(21、77及び114等)、ピグメントイエロー(12、14、17及び83等)、インドファーストオレンジ、イルガシンレッド、パラニトアニリンレッド、トルイジンレッド、ソルベントレッド(17、49、128、5、13、22及び48・2等)、ディスパースレッド、カーミンFB、ピグメントオレンジR、レーキレッド2G、ローダミンFB、ローダミンBレーキ、メチルバイオレットBレーキ、フタロシアニンブルー、ソルベントブルー(25、94、60及び15・3等)、ピグメントブルー、ブリリアントグリーン、フタロシアニングリーン、オイルイエローGG、カヤセットYG、オラゾールブラウンB及びオイルピンクOP等が挙げられる。
また、必要により磁性粉(鉄、コバルト及びニッケル等の強磁性金属の粉末、マグネタイト、ヘマタイト並びにフェライト等の化合物)を着色剤としての機能を兼ねて含有させることができる。
The toner of the present invention contains a colorant, and as this colorant, it is preferable to contain one or more selected from the group consisting of a black colorant, a blue colorant, a red colorant and a yellow colorant.
As the colorant, all dyes, pigments and the like used as colorants for toner can be used.
Specifically, carbon black, iron black, sudan black SM, fast yellow G, benzidine yellow, solvent yellow (21, 77 and 114 etc.), pigment yellow (12, 14, 17 and 83 etc.), indofirst orange, Irgacin red, paranito aniline red, toluidine red, solvent red (17, 49, 128, 5, 13, 22 and 48.2 etc.), disperse red, carmine FB, pigment orange R, lake red 2G, rhodamine FB, Rhodamine B lake, methyl violet B lake, phthalocyanine blue, solvent blue (25, 94, 60 and 15.3 etc.), pigment blue, brilliant green, phthalocyanine green, oil yellow GG, Kayase YG, o Tetrazole brown B and oil pink OP, and the like.
If necessary, magnetic powders (powders of ferromagnetic metals such as iron, cobalt and nickel, and compounds such as magnetite, hematite and ferrite) can be contained as well as the function as a colorant.
着色剤の含有率は、トナーの重量に基づき、好ましくは0〜60重量%であり、更に好ましくは0.1〜55重量%、特に好ましくは0.5〜50重量%である。 The content of the colorant is preferably 0 to 60% by weight, more preferably 0.1 to 55% by weight, and particularly preferably 0.5 to 50% by weight, based on the weight of the toner.
本発明のトナーは、着色剤の他に、離型剤、荷電制御剤及び流動化剤等を含有させることができる。
離型剤としては、天然ワックス(蜜ろう、カルナバワックス及びモンタンワックス等)、石油ワックス(パラフィンワックス、マイクロクリスタリンワックス、及びペトロラタム等)、合成ワックス(ポリエチレンワックス、ポリプロピレンワックス、酸化ポリエチレンワックス及び酸化ポリプロピレンワックス等)、及び合成エステルワックス(炭素数10〜30の脂肪酸と炭素数10〜30のアルコールから合成される脂肪酸エステル等)等が挙げられ、これらの離型剤からなる群より選ばれる1種類以上を含有することが好ましい。
The toner of the present invention may contain a release agent, a charge control agent, a fluidizing agent, and the like in addition to the colorant.
Examples of mold release agents include natural waxes (such as beeswax, carnauba wax and montan wax), petroleum waxes (such as paraffin wax, microcrystalline wax and petrolatum), synthetic waxes (such as polyethylene wax, polypropylene wax, oxidized polyethylene wax and oxidized polypropylene) Waxes, etc., synthetic ester waxes (fatty acid esters synthesized from fatty acids having 10 to 30 carbon atoms and alcohols having 10 to 30 carbon atoms, etc.), and the like, and one type selected from the group consisting of these releasing agents It is preferable to contain the above.
離型剤の吸熱ピークの最大温度(Tr)は、低温定着性及び光沢の観点から好ましくは40〜90℃であり、さらに好ましくは45〜85℃、特に好ましくは50〜80℃である。 The maximum temperature (Tr) of the endothermic peak of the release agent is preferably 40 to 90 ° C., more preferably 45 to 85 ° C., particularly preferably 50 to 80 ° C. from the viewpoint of low temperature fixability and gloss.
離型剤の100℃における動粘度は、低温定着性及び光沢の観点から好ましくは3〜20mm2/sであり、更に好ましくは4〜19mm2/s、特に好ましくは5〜18mm2/sである。 Kinematic viscosity at 100 ° C. of the releasing agent is preferably from the viewpoint of low-temperature fixability and gloss are 3 to 20 mm 2 / s, more preferably 4~19mm 2 / s, particularly preferably 5~18mm 2 / s is there.
離型剤の含有率は、トナーの重量に基づき、好ましくは0〜30重量%であり、更に好ましくは0.5〜20重量%、特に好ましくは1〜10重量%である。 The content of the release agent is preferably 0 to 30% by weight, more preferably 0.5 to 20% by weight, and particularly preferably 1 to 10% by weight, based on the weight of the toner.
荷電制御剤としては、ニグロシン染料、3級アミンを側鎖として含有するトリフェニルメタン系染料、4級アンモニウム塩、ポリアミン樹脂、イミダゾール誘導体、4級アンモニウム塩基含有ポリマー、含金属アゾ染料、銅フタロシアニン染料、サリチル酸金属塩、ベンジル酸のホウ素錯体、スルホン酸基含有ポリマー、含フッ素系ポリマー、ハロゲン置換芳香環含有ポリマー、サリチル酸のアルキル誘導体の金属錯体、セチルトリメチルアンモニウムブロミド等が挙げられる。 As charge control agents, nigrosine dyes, triphenylmethane dyes containing tertiary amines as side chains, quaternary ammonium salts, polyamine resins, imidazole derivatives, polymers containing quaternary ammonium bases, metal-containing azo dyes, copper phthalocyanine dyes And salicylic acid metal salts, boron complexes of benzyl acid, sulfonic acid group-containing polymers, fluorine-containing polymers, halogen-substituted aromatic ring-containing polymers, metal complexes of alkyl derivatives of salicylic acid, cetyltrimethylammonium bromide and the like.
荷電制御剤の含有率は、トナーの重量に基づき、好ましくは0〜20重量%であり、更に好ましくは0.1〜10重量%、特に好ましくは0.5〜7.5重量%である。 The content of the charge control agent is preferably 0 to 20% by weight, more preferably 0.1 to 10% by weight, and particularly preferably 0.5 to 7.5% by weight, based on the weight of the toner.
流動化剤としては、シリカ、チタニア、アルミナ、脂肪酸金属塩、シリコーン樹脂粒子及びフッ素樹脂粒子等が挙げられ、2種以上を併用してもよい。 Examples of the fluidizing agent include silica, titania, alumina, metal salts of fatty acids, silicone resin particles and fluorocarbon resin particles, and two or more may be used in combination.
耐熱保存性、耐久性および帯電安定性の観点から、一次粒子の体積平均粒径が異なる2種類以上の流動化剤を併用することが好ましく、この場合、それぞれの一次粒子の体積平均粒径が5nm以上30nm未満の流動化剤1と、一次粒子の体積平均粒径が30nm以上200nm以下の流動化剤2を併用して含有することがさらに好ましい。特に好ましくは、一次粒子の体積平均粒径が5nm以上30nm未満の流動化剤1と、一次粒子の体積平均粒径が30nm以上200nm以下の流動化剤2との併用である。 From the viewpoint of heat resistant storage stability, durability and charge stability, it is preferable to use two or more types of fluidizing agents having different volume average particle sizes of primary particles in combination, in which case the volume average particle size of each primary particle is It is more preferable to contain the fluidizing agent 1 of 5 nm or more and less than 30 nm and the fluidizing agent 2 of 30 nm or more and 200 nm or less in volume average particle diameter of the primary particles in combination. Particularly preferred is a combination of a fluidizing agent 1 having a primary particle volume average particle size of 5 nm to less than 30 nm and a fluidizing agent 2 having a primary particle volume average particle size of 30 nm to 200 nm.
流動化剤の含有率は、トナーの重量に基づいて、好ましくは0.2〜5.0重量%であり、さらに好ましくは0.3〜4.0重量%、特に好ましくは0.4〜3.0重量%である。 The content of the fluidizing agent is preferably 0.2 to 5.0% by weight, more preferably 0.3 to 4.0% by weight, particularly preferably 0.4 to 3% by weight based on the weight of the toner. It is .0% by weight.
トナーは、必要に応じて、キャリアー粒子[鉄粉、ガラスビーズ、ニッケル粉、フェライト、マグネタイト及び樹脂(アクリル樹脂及びシリコーン樹脂等)により表面をコーティングしたフェライト等]と混合して、電気的潜像の現像剤として用いることができる。また、キャリアー粒子の替わりに、帯電ブレード等と摩擦させて、電気的潜像を形成させることもでき、電気的潜像は、公知の熱ロール定着方法等によって、支持体(紙及びポリエステルフィルム等)に定着される。 The toner is mixed with carrier particles [iron powder, glass beads, nickel powder, ferrite, magnetite and resin (such as acrylic resin and silicone resin) coated on the surface thereof as necessary] to form an electrostatic latent image. It can be used as a developer of Alternatively, instead of carrier particles, an electrostatic latent image can be formed by rubbing with a charging blade or the like, and the electrostatic latent image can be formed of a support (paper, polyester film, etc.) by a known heat roll fixing method or the like. It is fixed in
トナーの体積平均粒径は、好ましくは1〜15μmであり、更に好ましくは2〜10μm、特に好ましくは3〜7μmである。
なお、トナーの体積平均粒径は、コールターカウンター「マルチサイザーIII」(ベッ
クマンコールター社製)を用いて測定することができる。
The volume average particle size of the toner is preferably 1 to 15 μm, more preferably 2 to 10 μm, and particularly preferably 3 to 7 μm.
The volume average particle size of the toner can be measured using Coulter Counter "Multisizer III" (manufactured by Beckman Coulter, Inc.).
以下、実施例により本発明を更に説明するが、本発明はこれらに限定されるものではない。 EXAMPLES The present invention will be further described by way of examples, but the present invention is not limited thereto.
<製造例1>[結晶性樹脂(A−1)の合成]
撹拌装置、加熱冷却装置、温度計、冷却管及び窒素導入管を備えた反応容器に、エチレングリコール 284重量部、アジピン酸650重量部、重合触媒としてチタニウムジイソプロポキシビストリエタノールアミネート2.5重量部を入れ、180℃に昇温し、同温度で窒素気流下に生成する水を留去しながら4時間反応させ、次いで220℃まで昇温した後、窒素気流下に生成する水を留去しながら4時間反応した。更に同温度で0.007〜0.026MPaの減圧下で水を留去しながら、酸価が0.5以下になるまで反応させた。その後、180℃まで冷却し、無水トリメリット酸24.6重量部を反応容器に入れ、180℃にて1時間反応させ、結晶性樹脂(A−1)を得た。
<Production Example 1> [Synthesis of Crystalline Resin (A-1)]
Ethylene glycol 284 parts by weight, adipic acid 650 parts by weight, titanium diisopropoxy bis triethanolaminate 2.5 parts by weight as a polymerization catalyst in a reaction vessel equipped with a stirrer, heating / cooling unit, thermometer, cooling pipe and nitrogen introduction pipe The reaction mixture is heated to 180 ° C., reacted at the same temperature for 4 hours while distilling off water generated under nitrogen stream, and then heated up to 220 ° C., then distilling off water generated under nitrogen stream While reacting for 4 hours. Furthermore, while distilling off water at a reduced pressure of 0.007 to 0.026 MPa at the same temperature, the reaction was performed until the acid value became 0.5 or less. Then, it cooled to 180 degreeC, 24.6 weight parts of trimellitic anhydrides were put into the reaction container, and it was made to react at 180 degreeC for 1 hour, and crystalline resin (A-1) was obtained.
<製造例2>[結晶性樹脂(A−2)の合成]
製造例1においてエチレングリコールとアジピン酸を、1、4−ブタンジオール253重量部、ドデカン二酸617重量部に置き換えた以外は製造例1と同様にして結晶性樹脂(A−2)を得た。
<Production Example 2> [Synthesis of Crystalline Resin (A-2)]
A crystalline resin (A-2) was obtained in the same manner as in Production Example 1 except that ethylene glycol and adipic acid were replaced by 253 parts by weight of 1,4-butanediol and 617 parts by weight of dodecanedioic acid in Production Example 1 .
<製造例3>[結晶性樹脂(A−3)の合成]
製造例1においてエチレングリコールとアジピン酸を、1,12−ドデカンジオール408重量部、ドデカン二酸434重量部に置き換えた以外は製造例1と同様にして結晶性樹脂(A−3)を得た。
<Production Example 3> [Synthesis of Crystalline Resin (A-3)]
A crystalline resin (A-3) was obtained in the same manner as in Production Example 1 except that ethylene glycol and adipic acid were replaced by 408 parts by weight of 1,12-dodecanediol and 434 parts by weight of dodecanedioic acid in Production Example 1 .
<製造例4>[結晶性樹脂(A−4)の合成]
製造例1においてエチレングリコールとアジピン酸を、1,6−ヘキサンジオール272重量部、セバシン酸445重量部に置き換えた以外は製造例1と同様にして結晶性樹脂(A−4)を得た。
<Production Example 4> [Synthesis of Crystalline Resin (A-4)]
A crystalline resin (A-4) was obtained in the same manner as in Production Example 1 except that ethylene glycol and adipic acid were replaced by 272 parts by weight of 1,6-hexanediol and 445 parts by weight of sebacic acid in Production Example 1.
結晶性樹脂(A−1)〜(A−4)の物性値を表1に示す。 The physical property values of the crystalline resins (A-1) to (A-4) are shown in Table 1.
<製造例5>[スチレン−アクリル系樹脂(B−1)の合成]
オートクレーブにキシレン80重量部を仕込み、窒素で置換した後、185℃まで昇温した。次いで、同温度でスチレン60重量部、n−ブチルメタクリレート15重量部、メチルメタアクリレート23重量部、アクリル酸2重量部、ジ−t−ブチルパーオキサイド0.23重量部およびキシレン35重量部の混合溶液を、同温度で3時間かけて滴下し、更に同温度で1時間保持して、スチレン−アクリル系樹脂(B−1)のキシレン溶液を得た。次いで、得られたキシレン溶液を、1kPa以下でキシレンを除去しながら170℃に昇温した。ガスクロマトグラフィーにより樹脂中のキシレンが1,000ppm、モノマーが1,000ppm以下であることを確認して、スチレン−アクリル系樹脂(B−1)を得た。
<Production Example 5> [Synthesis of Styrene-Acrylic Resin (B-1)]
The autoclave was charged with 80 parts by weight of xylene, purged with nitrogen, and heated to 185 ° C. Then, at the same temperature, a mixture of 60 parts by weight of styrene, 15 parts by weight of n-butyl methacrylate, 23 parts by weight of methyl methacrylate, 2 parts by weight of acrylic acid, 0.23 parts by weight of di-t-butyl peroxide and 35 parts by weight of xylene The solution was dropped over 3 hours at the same temperature, and further kept at the same temperature for 1 hour to obtain a xylene solution of a styrene-acrylic resin (B-1). Next, the obtained xylene solution was heated to 170 ° C. while removing xylene at 1 kPa or less. It was confirmed by gas chromatography that the content of xylene in the resin was 1,000 ppm and the content of the monomer was 1,000 ppm or less to obtain a styrene-acrylic resin (B-1).
<製造例6>[スチレン−アクリル系樹脂(B−2)の合成]
製造例5において、スチレン70重量部、n−ブチルメタクリレート15重量部、メチルメタアクリレート13重量部、アクリル酸2重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B−2)を得た。
<Production Example 6> [Synthesis of Styrene-Acryl Resin (B-2)]
A styrene-acrylic resin (B was prepared in the same manner as in Production Example 5 except that 70 parts by weight of styrene, 15 parts by weight of n-butyl methacrylate, 13 parts by weight of methyl methacrylate and 2 parts by weight of acrylic acid were substituted. -2) was obtained.
<製造例7>[スチレン−アクリル系樹脂(B−3)の合成]
製造例5において、スチレン70重量部、n−ブチルメタクリレート15重量部、メチルメタアクリレート13重量部、アクリル酸2重量部、ジ−t−ブチルパーオキサイド0.06重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B−3)を得た。
<Production example 7> [Synthesis of styrene-acrylic resin (B-3)]
Production Example 5 except that 70 parts by weight of styrene, 15 parts by weight of n-butyl methacrylate, 13 parts by weight of methyl methacrylate, 2 parts by weight of acrylic acid, and 0.06 parts by weight of di-t-butyl peroxide Similar to 5, a styrene-acrylic resin (B-3) was obtained.
<製造例8>[スチレン−アクリル系樹脂(B−4)の合成]
製造例5において、スチレン50重量部、n−ブチルメタクリレート20重量部、メチルメタアクリレート28重量部、アクリル酸2重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B−4)を得た。
<Production Example 8> [Synthesis of Styrene-Acryl Resin (B-4)]
In the same manner as in Production Example 5 except that 50 parts by weight of styrene, 20 parts by weight of n-butyl methacrylate, 28 parts by weight of methyl methacrylate and 2 parts by weight of acrylic acid were substituted in Production Example 5, a styrene-acrylic resin (B -4) was obtained.
<製造例9>[スチレン−アクリル系樹脂(B−5)の合成]
製造例5において、スチレン90重量部、n−ブチルメタクリレート8重量部、アクリル酸2重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B−5)を得た。
<Production Example 9> [Synthesis of Styrene-Acryl Resin (B-5)]
A styrene-acrylic resin (B-5) was obtained in the same manner as in Production Example 5 except that 90 parts by weight of styrene, 8 parts by weight of n-butyl methacrylate, and 2 parts by weight of acrylic acid were substituted.
<製造例10>[スチレン−アクリル系樹脂(B−6)の合成]
製造例5において、スチレン70重量部、n−ブチルメタクリレート15重量部、メチルメタアクリレート14.87重量部、アクリル酸0.13重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B−6)を得た。
<Production Example 10> [Synthesis of Styrene-Acryl Resin (B-6)]
A styrene-acrylic resin was prepared in the same manner as in Preparation Example 5 except that 70 parts by weight of styrene, 15 parts by weight of n-butyl methacrylate, 14.87 parts by weight of methyl methacrylate and 0.13 parts by weight of acrylic acid were substituted. System resin (B-6) was obtained.
<製造例11>[スチレン−アクリル系樹脂(B−7)の合成]
製造例5において、スチレン70重量部、n−ブチルメタクリレート15重量部、メチルメタアクリレート10重量部、アクリル酸5重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B−7)を得た。
<Production Example 11> [Synthesis of Styrene-Acryl Resin (B-7)]
A styrene-acrylic resin (B was prepared in the same manner as in Production Example 5 except that 70 parts by weight of styrene, 15 parts by weight of n-butyl methacrylate, 10 parts by weight of methyl methacrylate and 5 parts by weight of acrylic acid were substituted. -7) was obtained.
<製造例12>[スチレン−アクリル系樹脂(B−8)の合成]
製造例5において、スチレン70重量部、n−ブチルメタクリレート15重量部、メチルメタアクリレート15重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B−8)を得た。
Production Example 12 Synthesis of Styrene-Acryl Resin (B-8)
A styrene-acrylic resin (B-8) was obtained in the same manner as in Production Example 5 except that 70 parts by weight of styrene, 15 parts by weight of n-butyl methacrylate, and 15 parts by weight of methyl methacrylate were substituted in Production Example 5. .
<製造例13>[スチレン−アクリル系樹脂(B−9)の合成]
製造例5において、スチレン70重量部、n−ブチルメタクリレート15重量部、メチルメタアクリレート6.45重量部、アクリル酸8.55重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B−9)を得た。
<Production example 13> [Synthesis of styrene-acrylic resin (B-9)]
A styrene-acrylic resin was prepared in the same manner as in Preparation Example 5 except that 70 parts by weight of styrene, 15 parts by weight of n-butyl methacrylate, 6.45 parts by weight of methyl methacrylate and 8.55 parts by weight of acrylic acid were substituted. System resin (B-9) was obtained.
<比較製造例1>[スチレン−アクリル系樹脂(B’−1)の合成]
製造例5において、スチレン30重量部、n−ブチルメタクリレート20重量部、メチルメタアクリレート48重量部、アクリル酸2重量部に置き換えた以外は製造例5と同様にして、スチレン−アクリル系樹脂(B’−1)を得た。
<Comparative production example 1> [Synthesis of styrene-acrylic resin (B'-1)]
A styrene-acrylic resin (B was prepared in the same manner as in Production Example 5 except that 30 parts by weight of styrene, 20 parts by weight of n-butyl methacrylate, 48 parts by weight of methyl methacrylate and 2 parts by weight of acrylic acid were substituted. '-1) was obtained.
スチレン−アクリル系樹脂(B−1)〜(B−9)、(B’−1)の物性値を表2に示す。 Physical properties of the styrene-acrylic resins (B-1) to (B-9) and (B'-1) are shown in Table 2.
<製造例14〜22と比較製造例2>
撹拌装置を備えた反応容器に、スチレン−アクリル系樹脂(B−1)〜(B−9)、(B’−1)をそれぞれ50重量部、酢酸エチル50重量部を投入し、撹拌して樹脂を均一に溶解させ、スチレン−アクリル系樹脂溶液(BS−1)〜(BS−9)、(B’S−1)を得た。
<Production Examples 14 to 22 and Comparative Production Example 2>
50 parts by weight of each of the styrene-acrylic resins (B-1) to (B-9) and (B'-1) and 50 parts by weight of ethyl acetate are charged into a reaction vessel equipped with a stirrer and stirred. The resin was uniformly dissolved to obtain styrene-acrylic resin solutions (BS-1) to (BS-9) and (B'S-1).
<製造例23>[結晶性樹脂分散液(AD−1)の製造]
撹拌装置、加熱冷却装置、冷却管及び温度計を備えた反応容器に、製造例1で製造した樹脂(A−1)15重量部及び酢酸エチル15重量部を投入し、撹拌下65℃に昇温し、同温度で30分間撹拌後、1時間かけて10℃まで冷却して結晶性樹脂を微粒子状に晶析させ、更にウルトラビスコミル(アイメックス製)で湿式粉砕し、結晶性樹脂分散液(AD−1)を得た。(AD−1)の体積平均粒径は0.5μm、固形分濃度は50重量%であった。
<Production Example 23> [Production of Crystalline Resin Dispersion (AD-1)]
15 parts by weight of the resin (A-1) produced in Production Example 1 and 15 parts by weight of ethyl acetate were charged into a reaction vessel equipped with a stirrer, a heating / cooling device, a condenser and a thermometer, and the temperature was raised to 65 ° C. with stirring. The mixture is warmed, stirred at the same temperature for 30 minutes, cooled to 10 ° C. over 1 hour to crystallize the crystalline resin in the form of fine particles, and further wet-pulverized with an ultravisco mill (manufactured by IMEX) to obtain a crystalline resin dispersion (AD-1) was obtained. The volume average particle diameter of (AD-1) was 0.5 μm, and the solid content concentration was 50% by weight.
<製造例24>[結晶性樹脂分散液(AD−2)の製造]
製造例23において樹脂(A−1)15重量部を樹脂(A−2)に置き換えた以外は製造例23と同様にし、結晶性樹脂分散液(AD−2)を得た。(AD−2)の体積平均粒径は0.5μm、固形分濃度は50重量%であった。
<Production Example 24> [Production of Crystalline Resin Dispersion (AD-2)]
A crystalline resin dispersion (AD-2) was obtained in the same manner as in Production Example 23 except that 15 parts by weight of the resin (A-1) was replaced with the resin (A-2) in Production Example 23. The volume average particle diameter of (AD-2) was 0.5 μm, and the solid concentration was 50% by weight.
<製造例25>[結晶性樹脂分散液(AD−3)の製造]
製造例23において樹脂(A−1)15重量部を樹脂(A−3)に置き換えた以外は製造例23と同様にし、結晶性樹脂分散液(AD−3)を得た。(AD−3)の体積平均粒径は0.5μm、固形分濃度は50重量%であった。
<Production Example 25> [Production of Crystalline Resin Dispersion (AD-3)]
A crystalline resin dispersion (AD-3) was obtained in the same manner as in Production Example 23 except that 15 parts by weight of the resin (A-1) was replaced with the resin (A-3) in Production Example 23. The volume average particle diameter of (AD-3) was 0.5 μm, and the solid concentration was 50% by weight.
<製造例26>[結晶性樹脂分散液(AD−4)の製造]
製造例23において樹脂(A−1)15重量部を樹脂(A−4)に置き換えた以外は製造例23と同様にし、結晶性樹脂分散液(AD−4)を得た。(AD−4)の体積平均粒径は0.5μm、固形分濃度は50重量%であった。
<Production Example 26> [Production of Crystalline Resin Dispersion (AD-4)]
A crystalline resin dispersion (AD-4) was obtained in the same manner as in Production Example 23 except that 15 parts by weight of the resin (A-1) was replaced with the resin (A-4) in Production Example 23. The volume average particle diameter of (AD-4) was 0.5 μm, and the solid concentration was 50% by weight.
<製造例27>[離型剤分散液の製造]
撹拌装置、加熱冷却装置、冷却管及び温度計を備えた反応容器に、パラフィンワックス(石油ワックス)「HNP−9」[Tr:73℃、100℃における動粘度:7mm2/s、日本精鑞(株)製]10重量部、酢酸エチル15重量部を投入し、撹拌下78℃に昇温し、同温度で30分間撹拌後、1時間かけて30℃まで冷却してパラフィンワックスを微粒子状に晶析させ、更にウルトラビスコミル(アイメックス製)で湿式粉砕し、離型剤分散液を得た。得られた離型剤分散液の体積平均粒径は0.25μm、固形分濃度は50重量%であった。
<Production Example 27> [Production of Release Agent Dispersion]
Paraffin wax (petroleum wax) "HNP-9" [Tr: 73 ° C, kinematic viscosity at 100 ° C: 7 mm 2 / s, Nippon Seiso Co., Ltd.] in a reaction vessel equipped with a stirrer, heating / cooling device, cooling pipe and thermometer 10 parts by weight, 15 parts by weight of ethyl acetate are added, the temperature is raised to 78 ° C. with stirring, the mixture is stirred for 30 minutes at the same temperature, and cooled to 30 ° C. over 1 hour to make paraffin wax into fine particles The resultant mixture was further crystallized with an ultravisco mill (manufactured by Imex Co., Ltd.) to obtain a release agent dispersion. The volume average particle diameter of the obtained release agent dispersion was 0.25 μm, and the solid content concentration was 50% by weight.
<製造例28>[樹脂溶液(C−1)の製造]
撹拌装置、及び温度計を備えた反応容器に、(AD−1)90重量部、(BS−1)695重量部、着色剤27重量部、離型剤分散液54重量部を投入し、撹拌下40℃で60分間撹拌し、樹脂溶液(C−1)を得た。
<Production Example 28> [Production of Resin Solution (C-1)]
90 parts by weight of (AD-1), 695 parts by weight of (BS-1), 27 parts by weight of a coloring agent, and 54 parts by weight of a releasing agent dispersion are added to a reaction vessel equipped with a stirrer and a thermometer and stirred The mixture was stirred at 40 ° C. for 60 minutes to obtain a resin solution (C-1).
<実施例1〜10>
製造例14〜26、比較製造例2で得られた溶液(BS−1)〜(BS−9)、(B’S−1)、(AD−1)〜(AD−4)を用いて、スチレン−アクリル系樹脂(B−1)〜(B−9)、結晶性樹脂(A−1)〜(A−4)、離型剤分散液の固形分量が、それぞれ表3に記載の重量部数となるよう秤量し、以下の方法でトナーを作製した。
Examples 1 to 10
Using the solutions (BS-1) to (BS-9), (B'S-1) and (AD-1) to (AD-4) obtained in Production Examples 14 to 26 and Comparative Production Example 2, The solid parts of the styrene-acrylic resins (B-1) to (B-9), the crystalline resins (A-1) to (A-4), and the releasing agent dispersion liquid are respectively the parts by weight shown in Table 3 The toner was weighed by the following method.
ビーカーに、イオン交換水95重量部、カルボキシメチルセルロースナトリウム1重量部、ドデシルジフェニルエーテルジスルホン酸ナトリウムの50.0重量%水溶液「エレミノールMON−7」[三洋化成工業(株)製]16.8重量部及び酢酸エチル8.9重量部を投入し、撹拌して均一に溶解した。次いで25℃に昇温し、同温度でTKオートホモミキサーを10,000rpmに撹拌しながら、結晶性樹脂分散液9.0重量部、着色剤2.7重量部、離型剤分散液5.4重量部、及びスチレン−アクリル系樹脂溶液69.5重量部投入し2分間撹拌した。次いでこの分散体を、撹拌装置、加熱冷却装置、冷却管及び温度計を備えた反応容器に移し、30℃で濃度が0.5重量%以下となるまで酢酸エチルを留去し、トナー粒子の水性樹脂分散体を得た。次いで洗浄、濾別し、40℃で18時間乾燥を行い、揮発分を0.5重量%以下とした。得られたトナー粒子49.5重量部と流動化剤1としてシリカ「アエロジルR972」(一次粒子の体積平均粒径:16nm、日本アエロジル製)0.5重量部とを均一混合して、体積平均粒径5μmの本発明のトナー(T−1)〜(T−10)、比較のトナー(T’−1)〜(T’−3)を得た。 In a beaker, 95 parts by weight of ion exchanged water, 1 part by weight of sodium carboxymethylcellulose, 50.0% by weight aqueous solution of sodium dodecyl diphenyl ether disulfonate “Eleminol MON-7” (manufactured by Sanyo Chemical Industries, Ltd.) 16.8 parts by weight and 8.9 parts by weight of ethyl acetate was added and stirred to dissolve uniformly. Next, the temperature is raised to 25 ° C., and 9.0 parts by weight of a crystalline resin dispersion, 2.7 parts by weight of a colorant, and a release agent dispersion 5, while stirring the TK autohomomixer at 10,000 rpm at the same temperature. 4 parts by weight and 69.5 parts by weight of a styrene-acrylic resin solution were added and stirred for 2 minutes. Next, this dispersion is transferred to a reaction vessel equipped with a stirrer, heating / cooling device, condenser and thermometer, and ethyl acetate is distilled off until the concentration becomes 0.5% by weight or less at 30 ° C. An aqueous resin dispersion was obtained. Then, it was washed, filtered off, and dried at 40 ° C. for 18 hours to make the volatile content 0.5% by weight or less. 49.5 parts by weight of the obtained toner particles and 0.5 parts by weight of silica “Aerosil R 972” (volume average particle diameter of primary particles: 16 nm, manufactured by Nippon Aerosil) as fluidizing agent 1 are uniformly mixed, and the volume average is Toners (T-1) to (T-10) of the present invention having a particle diameter of 5 μm and comparative toners (T'-1) to (T'-3) were obtained.
<実施例11〜13>
得られたトナー粒子49.5重量部、流動化剤1としてシリカ「アエロジルR972」(一次粒子の体積平均粒径:16nm、日本アエロジル製)0.25重量部と流動化剤2としてシリカ「アエロジルRY50」(一次粒子の体積平均粒径:40nm、日本アエロジル製)0.25重量部とを均一混合する以外は実施例1から10と同様にして、体積平均粒径5μmの本発明のトナー(T−11)〜(T−13)を得た。
Examples 11 to 13
49.5 parts by weight of the obtained toner particles, 0.25 parts by weight of silica "Aerosil R 972" (volume average particle diameter of primary particles: 16 nm, manufactured by Nippon Aerosil) as fluidizing agent 1, and silica "Aerosil R972" as fluidizing agent 2 Toner according to the present invention having a volume average particle diameter of 5 μm in the same manner as in Examples 1 to 10 except that 0.25 parts by weight of “RY50” (volume average particle diameter of primary particles: 40 nm, manufactured by Nippon Aerosil) is uniformly mixed. T-11) to (T-13) were obtained.
<実施例14>
図1の実験装置において、まずバルブV1、V2を閉じ、ボンベB2から、ポンプP4を用いて粒子回収槽T4に二酸化炭素(純度99.99%)を導入し、14MPa、40℃に調整した。また樹脂溶液タンクT1に樹脂溶液(C−1)を投入した。
次に、液状の二酸化炭素のボンベB1から、ポンプP3を用いて液状の二酸化炭素を分散槽T3に投入し、超臨界状態(9MPa、40℃)に調整した。
次に、分散槽T3の内部を2,000rpmで攪拌しながら、タンクT1から、ポンプP1を用いて樹脂溶液(C−1)の混合液を分散槽T3内に導入した。導入後T3の内部の圧力は14MPaとなった。
Example 14
In the experimental apparatus of FIG. 1, first, the valves V1 and V2 were closed, carbon dioxide (purity 99.99%) was introduced into the particle recovery tank T4 from a cylinder B2 using a pump P4, and adjusted to 14 MPa and 40 ° C. Further, the resin solution (C-1) was charged into the resin solution tank T1.
Next, liquid carbon dioxide was introduced into the dispersion tank T3 from a cylinder B1 of liquid carbon dioxide using a pump P3, and adjusted to a supercritical state (9 MPa, 40 ° C.).
Next, while stirring the inside of the dispersion tank T3 at 2,000 rpm, a mixed solution of the resin solution (C-1) was introduced into the dispersion tank T3 from the tank T1 using the pump P1. After the introduction, the pressure inside T3 was 14 MPa.
なお、分散槽T3への仕込み組成の重量比は次の通りである。
樹脂溶液(C−1) 490重量部
二酸化炭素 550重量部
The weight ratio of the composition charged into the dispersion tank T3 is as follows.
Resin solution (C-1) 490 parts by weight Carbon dioxide 550 parts by weight
上記の導入した二酸化炭素の重量は、二酸化炭素の温度(40℃)、及び圧力(15MPa)から二酸化炭素の密度を下記文献に記載の状態式より算出し、これに分散槽T3の体積を乗じることにより算出した(以下同様。)。
文献:Journal of Physical and Chemical Refarence data、vol.25、P.1509〜1596
The weight of carbon dioxide introduced above is calculated from the temperature (40 ° C.) of carbon dioxide and the pressure (15 MPa) from the equation of state described in the following document from the pressure (15 MPa), and this is multiplied by the volume of dispersion tank T3. Calculated by the same rule (the same applies below).
Literature: Journal of Physical and Chemical Refarence data, vol. 25, P.I. 1509-1596
樹脂溶液(C−1)を導入後、1分間攪拌し、超臨界状態の二酸化炭素に樹脂粒子(D−23)が分散した分散体(X1−1)を得た。
次に、バルブV1を開き、B1からP3を用いてT3及びT4内に超臨界状態の二酸化炭素を導入することで、分散体(X1−1)をT3からT4内に移送した。分散体(X1−1)をT3からT4に移送する間、圧力が一定に保たれるように、V2の開度を調節した。この操作を30秒間行い、V1を閉めた。この操作によりT4内に移送された樹脂分散体(X1)からの溶剤の抽出を行った。
さらにT4を40℃とし、15分間保持することでトナー粒子を生成した。
After the resin solution (C-1) was introduced, the mixture was stirred for 1 minute to obtain a dispersion (X1-1) in which resin particles (D-23) were dispersed in supercritical carbon dioxide.
Next, the dispersion (X1-1) was transferred from T3 to T4 by opening valve V1 and introducing carbon dioxide in a supercritical state into T3 and T4 using B1 to P3. During transfer of the dispersion (X1-1) from T3 to T4, the degree of opening of V2 was adjusted so that the pressure was kept constant. This operation was performed for 30 seconds and V1 was closed. By this operation, the solvent was extracted from the resin dispersion (X1) transferred into T4.
Further, by setting T4 at 40 ° C. and holding for 15 minutes, toner particles were generated.
次に、圧力ボンベB2から、ポンプP4を用いて粒子回収槽T4に二酸化炭素を導入しつつ圧力調整バルブV2の開度を調整することで、圧力を14MPaに保持した。
この操作により、溶剤を含む二酸化炭素を溶剤トラップ槽T5に排出すると共に、トナー粒子をフィルターF1に捕捉した。圧力ボンベB2から、ポンプP4を用いて粒子回収槽T4に二酸化炭素を導入する操作は、上記の分散槽T3に導入した二酸化炭素重量の5倍量を粒子回収槽T4に導入した時点で停止した。この停止の時点で、溶剤を含む二酸化炭素を、溶剤を含まない二酸化炭素で置換すると共にトナー粒子をフィルターF1に捕捉する操作は完了した。
さらに、圧力調整バルブV2を少しずつ開き、粒子回収槽内を大気圧まで減圧することで、フィルターF1に捕捉されている、トナー粒子を取り出し、トナー粒子49.5重量部と流動化剤1としてシリカ「アエロジルR972」(一次粒子の体積平均粒径:16nm、日本アエロジル製)0.5重量部とを均一混合して、体積平均粒径5μmの本発明のトナー(T−14)を得た。
Next, the pressure was maintained at 14 MPa by adjusting the opening degree of the pressure control valve V2 while introducing carbon dioxide from the pressure cylinder B2 into the particle recovery tank T4 using the pump P4.
By this operation, carbon dioxide containing the solvent was discharged to the solvent trap tank T5, and the toner particles were trapped in the filter F1. The operation of introducing carbon dioxide from the pressure cylinder B2 into the particle recovery tank T4 using the pump P4 was stopped when 5 times the weight of carbon dioxide introduced into the dispersion tank T3 was introduced into the particle recovery tank T4. . At the time of this stop, the operation of replacing the solvent-containing carbon dioxide with the solvent-free carbon dioxide and capturing the toner particles in the filter F1 is completed.
Further, the pressure control valve V2 is opened little by little, and the pressure in the particle recovery tank is reduced to atmospheric pressure, whereby the toner particles captured by the filter F1 are taken out and 49.5 parts by weight of toner particles and fluidizing agent 1 A toner (T-14) of the present invention having a volume average particle diameter of 5 μm was obtained by uniformly mixing 0.5 parts by weight of silica “Aerosil R972” (volume average particle diameter of primary particles: 16 nm, manufactured by Nippon Aerosil) .
トナー(T−1)〜(T−14)、(T’−1)〜(T’−3)について、以下の方法で低温定着性、光沢、耐熱保存安定性、耐湿熱保存安定性、耐久性、帯電安定性を評価した。その結果を表3に示す。 For toners (T-1) to (T-14) and (T'-1) to (T'-3), low temperature fixability, gloss, heat resistant storage stability, moisture and heat storage stability, durability by the following methods And charging stability were evaluated. The results are shown in Table 3.
[1]低温定着性
紙面上に0.6mg/cm2となるよう均一に載せる(このとき粉体を紙面に載せる方法は、熱定着機を外したプリンターを用いる。上記の重量密度で粉体を均一に載せることができるのであれば他の方法を用いてもよい)。この紙を加圧ローラーに定着速度(加熱ローラ周速)213mm/sec、定着圧力(加圧ローラ圧)1MPaの条件で通した時のコールドオフセットの発生温度を測定した。コールドオフセットの発生温度が低いほど、低温定着性に優れることを意味する。
[1] Low-Temperature Fixing Properties Load uniformly on the paper so as to be 0.6 mg / cm 2 (In this case, the powder is placed on the paper using a printer with the heat fixing device removed. Powder with the above weight density Other methods may be used if they can be uniformly placed). The temperature at which cold offset occurred when this paper was passed through a pressure roller under the conditions of a fixing speed (heat roller circumferential speed) of 213 mm / sec and a fixing pressure (pressure roller pressure) of 1 MPa was measured. The lower the cold offset occurrence temperature, the better the low-temperature fixability.
[2]光沢
140℃で定着した画像を光沢度計(VG−1D)(日本電色社製)を用い、投光角度、受光角度をそれぞれ60°にあわせ、S、S/10の切り替えSWはSにあわせ、0調整及び標準板を用い、標準設定の後試料台に前記画像を置き、光沢を測定した。
光沢の数値が高いほど、光沢に優れることを意味する。
[2] Glossiness Use a gloss meter (VG-1D) (made by Nippon Denshoku Co., Ltd.) to fix the image fixed at 140 ° C, adjust the projection angle and the light reception angle to 60 °, and switch S and S / 10. In accordance with S, using the 0 adjustment and the standard plate, the image was placed on the sample table after the standard setting, and the gloss was measured.
The higher the gloss value, the better the gloss.
[3]耐熱保存安定性
50℃の雰囲気で1日間静置し、ブロッキングの程度を目視で判断し、下記の基準で耐熱保存安定性を評価した。
[評価基準]
○:ブロッキングが発生しない
△:ブロッキングが発生するが、力を加えると容易に分散する
×:ブロッキングが発生し、力を加えても分散しない
[3] Heat-Resistant Storage Stability The sample was allowed to stand for 1 day in an atmosphere of 50 ° C., the degree of blocking was visually judged, and the heat-resistant storage stability was evaluated based on the following criteria.
[Evaluation criteria]
○: No blocking occurred Δ: Blocking occurred, but dispersed easily when force is applied ×: Blocking occurred, not dispersed even if force applied
[4]耐湿熱保存安定性
40℃、相対湿度80%の雰囲気で20時間静置し、ブロッキングの程度を目視で判断し、以下の基準で耐湿熱保存安定性を評価した。
[評価基準]
○:ブロッキングが発生しない
△:ブロッキングが発生するが、力を加えると容易に分散する
×:ブロッキングが発生し、力を加えても分散しない
[4] Moisture and Heat Storage Stability The sample was allowed to stand for 20 hours in an atmosphere of 40 ° C. and 80% relative humidity, the degree of blocking was visually judged, and moisture and heat storage stability was evaluated according to the following criteria.
[Evaluation criteria]
○: Blocking does not occur Δ: Blocking occurs, but disperses easily when force is applied ×: Blocking occurs, does not disperse even if force is applied
[5]耐久性
二成分現像剤として、市販モノクロ複写機[AR5030、シャープ(株)製]を用いて連続コピーを行い、以下の基準で耐久性を評価した。
[評価基準]
◎:1万枚コピー後も画質に変化なく、カブリの発生もない
○:1万枚コピー後でカブリが発生している
△:6千枚コピー後でカブリが発生している
×:2千枚コピー後でカブリが発生している
[5] Durability Continuous copying was carried out using a commercially available monochrome copying machine [AR 5030, manufactured by Sharp Corp.] as a two-component developer, and the durability was evaluated according to the following criteria.
[Evaluation criteria]
: 1: There is no change in image quality and no fogging after copying 10,000 sheets.: 1: Fogging occurs after copying 10,000 sheets. :: Fogging occurs after copying 6,000 sheets. A fog has occurred after copying
[6]帯電安定性
50ccの共栓付ガラス瓶に、樹脂粒子0.5g、鉄粉(日本鉄粉株式会社製「F−150」)10gを精秤し、共栓をして23℃、50%RHの雰囲気下でターブラシェーカミキサー(ウイリー・ア・バショッフェン社製)にセットし、回転数90rpmで攪拌する。
攪拌後の混合粉体0.2gを目開き20μmステンレス金網がセットされたブローオフ粉体帯電量測定装置(京セラケミカル株式会社製TB−203)に装填し、ブロー圧10KPa、吸引圧5KPaの条件で、残存鉄粉の帯電量を測定し、定法により樹脂粒子の帯電量(μC/g)を算出する。
攪拌を1時間継続し、途中の3分後と60分後にサンプリングして帯電量の変化を測定する。
[6] Charge stability 50 g of resin particles and 10 g of iron powder ("F-150" manufactured by Nippon Iron Powder Co., Ltd.) are precisely weighed in a 50 cc stoppered glass bottle and stoppered at 23 ° C, 50 Set in a TURBRHA SEEKHA MIXER (manufactured by Willie a Bashofen) under an atmosphere of% RH and stir at a rotational speed of 90 rpm.
Load 0.2 g of the mixed powder after stirring into a blow-off powder charge measuring device (TB-203 manufactured by Kyocera Chemical Co., Ltd.) in which a 20 μm stainless steel wire mesh is set, and use a blow pressure of 10 KPa and a suction pressure of 5 KPa. Then, the charge amount of the residual iron powder is measured, and the charge amount (μC / g) of the resin particles is calculated by a standard method.
Stirring is continued for 1 hour, and the change in the amount of charge is measured by sampling after 3 minutes and after 60 minutes.
3分後の帯電量Q3と3分後の帯電量Q60から下記の式(6)より算出される帯電量の変化率を評価した。
変化率=|Q3−Q60|/Q3 (6)
◎:変化率が0.05未満
○:変化率が0.05以上0.07未満
△:変化率が0.07以上0.16未満
×:変化率が0.16以上
3 charge amount after minutes Q 3 and after 3 minutes the charge amount Q 60 was assessed charge amount change rate is calculated from Equation (6) below.
Rate of change = | Q 3- Q 60 | / Q 3 (6)
:: The rate of change is less than 0.05 ○: The rate of change is 0.05 or more and less than 0.07 Δ: The rate of change is 0.07 or more and less than 0.16 ×: The rate of change is 0.16 or more
実施例1〜14の本発明のトナーはいずれの性能評価項目でも優れた結果が得られた。
一方、関係式(2)を満足しない比較例1のトナーとスチレン系モノマー含有量が50%以下のスチレン−アクリル系樹脂を用いた比較例3のトナーは低温定着性と光沢度が不良で、関係式(1)を満足しない比較例2のトナーは耐熱保存性が不良であった。
The toners of the present invention of Examples 1 to 14 obtained excellent results in any of the performance evaluation items.
On the other hand, the toner of Comparative Example 1 not satisfying the relational expression (2) and the toner of Comparative Example 3 using a styrene-acrylic resin having a styrene monomer content of 50% or less have poor low-temperature fixability and glossiness. The toner of Comparative Example 2 not satisfying the relational expression (1) had poor heat resistance storage stability.
本発明のトナーは、耐熱保存性、耐湿熱保存性と低温定着性の両立ができ、かつトナー耐久性、光沢、帯電安定性に優れることから、電子写真トナー、静電記録トナー及び静電印刷トナー等として有用である。 The toner of the present invention is compatible with heat-resistant storage property, moisture-resistant heat storage property and low-temperature fixing property, and is excellent in toner durability, gloss, charge stability, and thus electrophotographic toner, electrostatic recording toner and electrostatic printing It is useful as a toner or the like.
T1:樹脂溶液タンク
T2:微粒子分散液タンク
T3:分散槽(最高使用圧力:20MPa、最高使用温度:100℃、撹拌機つき)
T4:粒子回収槽(最高使用圧力:20MPa、最高使用温度:100℃)
F1:セラミックフィルター(メッシュ:0.5μm)
T5:溶剤トラップ
B1、B2:二酸化炭素ボンベ
P1、P2:溶液ポンプ
P3、P4:二酸化炭素ポンプ
V1、V3、V4、V5、V6、V7、V8:バルブ
V2:圧力調整バルブ
T1: resin solution tank T2: fine particle dispersion tank T3: dispersion tank (maximum operating pressure: 20 MPa, maximum operating temperature: 100 ° C., with stirrer)
T4: Particle recovery tank (maximum operating pressure: 20MPa, maximum operating temperature: 100 ° C)
F1: Ceramic filter (mesh: 0.5 μm)
T5: solvent trap B1, B2: carbon dioxide cylinder P1, P2: solution pump P3, P4: carbon dioxide pump V1, V3, V4, V5, V6, V7, V8: valve V2: pressure regulating valve
Claims (6)
Q1/(Q0×q/100)≧0.8 (1)
[式中、Q0は結晶性樹脂(A)を0℃から150℃まで毎分10℃で昇温したときに示差走査熱量測定で検出される第1回目の昇温過程における結晶性樹脂(A)の吸熱ピークに基づく吸熱量[J/g]を表す。Q1は、トナーを0℃から150℃まで毎分10℃で昇温したときに検出される第1回目の昇温過程における結晶性樹脂(A)に由来の吸熱ピークに基づく吸熱量[J/g]を表す。qはトナーに対する結晶性樹脂(A)の含有量(重量%)を表す。]
Q2/Q1≦0.50 (2)
[式中、Q2は、トナーの第1回目の昇温過程でQ1を測定した後に、150℃から0℃まで毎分10℃で冷却した後、0℃から150℃まで再び毎分10℃で昇温する第2回目の昇温過程における結晶性樹脂(A)に由来の吸熱ピークに基づく吸熱量[J/g]を表す。] A method for producing a toner containing a colorant and a binder resin (TB), wherein the binder resin (TB) comprises 50 to 95% by weight of a crystalline resin (A) and a styrenic monomer (b1) as a component. % And the endothermic peak top temperature Ta (° C.) of the crystalline resin (A) are in the range of 50 to 100 ° C., and further the following relational expression (1) and (2) A method for producing a toner, characterized in that it comprises the step of mixing the crystalline resin (A) and the styrene-acrylic resin (B), and A method of producing a toner, wherein the temperature is maintained at 25 to 40 ° C.
Q 1 / (Q 0 × q / 100) ≧ 0.8 (1)
[Wherein, Q 0 is a crystalline resin (in the first temperature rising process detected by differential scanning calorimetry when the temperature of the crystalline resin (A) is raised from 0 ° C. to 150 ° C. at 10 ° C./minute The endothermic energy [J / g] based on the endothermic peak of A) is represented. Q 1 is an endothermic amount based on an endothermic peak derived from the crystalline resin (A) in the first temperature rising process which is detected when the temperature of the toner is raised from 10 ° C. to 150 ° C. Represents / g]. q represents the content (% by weight) of the crystalline resin (A) to the toner. ]
Q 2 / Q 1 ≦ 0.50 (2)
[Wherein, Q 2 is measured at a temperature of 10 ° C./min from 150 ° C. to 0 ° C. after measuring Q 1 in the first temperature raising process of the toner, and then again 10 ° C./min from 0 ° C. The endothermic amount [J / g] based on the endothermic peak derived from the crystalline resin (A) in the second temperature raising process of raising the temperature by ° C. is shown. ]
20≦X≦55 (3)
X=0.61×AV−0.64×(|SPB−SPA−0.5|)−0.35×(|EB−EA+20|)−0.50×Mw/10,000+18.0
[但し、式(3)中、AVはスチレン−アクリル系樹脂(B)の酸価(mgKOH/g)、SPBはスチレン−アクリル系樹脂(B)の溶解度パラメータ(SP値)、SPAは結晶性樹脂(A)の溶解度パラメータ、EBはスチレン−アクリル系樹脂(B)のエステル基濃度(重量%)、EAは結晶性樹脂(A)のエステル基濃度(重量%)、Mwはスチレン−アクリル系樹脂(B)の重量平均分子量を表す。] A styrene-acrylic resin (B) comprises a styrene monomer (b1), an acrylic monomer (b2), and a monomer containing a carboxyl group (b3) and / or a monomer containing a sulfonic acid group (b4) The method for producing a toner according to claim 1, wherein the crystalline resin (A) and the styrene-acrylic resin (B) have the following relational expression (3) as a unit.
20 ≦ X ≦ 55 (3)
X = 0.61 x AV-0.64 x (| SP B- SP A- 0.5 |)-0.35 x (| E B- E A + 20 |)-0.50 x Mw / 10,000 + 18 .0
[In the formula (3), AV styrene - acid value of the acrylic resin (B) (mgKOH / g) , SP B is a styrene - solubility parameter (SP value) of the acrylic resin (B), SP A is solubility parameter of the crystalline resin (a), E B is a styrene - ester group concentration of the acrylic resin (B) (wt%), E a is an ester group concentration of the crystalline resin (a) (wt%), Mw is It represents the weight average molecular weight of the styrene-acrylic resin (B). ]
10≦Tg1−Tg2≦30 (4)
[式(4)中、Tg1はトナーを0℃から150℃まで毎分10℃で昇温したときに示差走査熱量測定で検出される第1回目の昇温過程におけるガラス転移温度(℃)を表す。また、Tg2はトナーの第1回目の昇温過程でTg1を測定した後に、150℃から0℃まで毎分10℃で冷却した後、0℃から150℃まで毎分10℃で再び昇温したときに検出される第2回目の昇温過程におけるガラス転移温度(℃)を表す。] The method for producing a toner according to any one of claims 1 and 2, wherein the toner satisfies the following relationship (4).
10 ≦ Tg 1 −Tg 2 ≦ 30 (4)
[In the formula (4), Tg 1 is the glass transition temperature (° C.) in the first temperature rising process which is detected by differential scanning calorimetry when the temperature of the toner is raised from 10 ° C. to 150 ° C. Represents Further, Tg 2 is measured at a temperature of 10 ° C./min from 150 ° C. to 0 ° C. after measuring Tg 1 in the first temperature raising process of the toner, and then raised again at 10 ° C./min from 0 ° C. to 150 ° C. It represents the glass transition temperature (° C.) in the second temperature raising process detected when the temperature is raised. ]
The method for producing a toner according to any one of claims 1 to 5, wherein the storage elastic modulus G '(120) of the styrene-acrylic resin (B) at 120 ° C is 1 × 10 3 to 1 × 10 6 Pa.
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| JP2018084607A (en) * | 2016-11-21 | 2018-05-31 | 富士ゼロックス株式会社 | Toner for electrostatic charge image development, electrostatic charge image developer, toner cartridge, process cartridge, image forming apparatus, and image forming method |
| JP2018124420A (en) * | 2017-02-01 | 2018-08-09 | キヤノン株式会社 | Toner production method |
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