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JP6533648B2 - Heat treatment method of heat treated high tensile steel sheet - Google Patents
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JP6533648B2 - Heat treatment method of heat treated high tensile steel sheet - Google Patents

Heat treatment method of heat treated high tensile steel sheet Download PDF

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JP6533648B2
JP6533648B2 JP2014140348A JP2014140348A JP6533648B2 JP 6533648 B2 JP6533648 B2 JP 6533648B2 JP 2014140348 A JP2014140348 A JP 2014140348A JP 2014140348 A JP2014140348 A JP 2014140348A JP 6533648 B2 JP6533648 B2 JP 6533648B2
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steel plate
temperature
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steel sheet
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JP2016017202A (en
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友和 田村
友和 田村
操 石川
操 石川
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JFE Steel Corp
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Description

本発明は、板厚方向の材質均一性に優れた調質高張力鋼板の熱処理方法に関するものである。   The present invention relates to a heat treatment method for a tempered high-tensile steel sheet excellent in material uniformity in the thickness direction.

建築、橋梁、貯蔵タンク、圧力容器などの鉄鋼構造物の製造に用いられる鋼板は、強度と靭性が優れていることはもちろん、成形時の加工性や耐水素誘起割れ性に優れていることが要求される。鋼板表層部の硬さが高くなると加工性が低下し、耐水素誘起割れ性も低下する。このため鋼板表層部の硬さは、鋼板全体の強度を保つことができれば、低いほど好ましい。しかし、一般的に、調質鋼板では、熱処理後の冷却において、鋼板表面の冷却速度が鋼板の内部よりも速くなるため、鋼板表層部の硬さは鋼板内部の硬さよりも高くなる。   Steel plates used in the manufacture of steel structures such as buildings, bridges, storage tanks, pressure vessels, etc. should be excellent not only in strength and toughness but also in formability at the time of molding and resistance to hydrogen-induced cracking. Required When the hardness of the surface layer portion of the steel plate is increased, the workability is reduced and the resistance to hydrogen induced cracking is also reduced. Therefore, the hardness of the surface layer portion of the steel sheet is preferably as low as possible, as long as the strength of the entire steel sheet can be maintained. However, in general, in the heat treated steel sheet, the cooling rate on the surface of the steel sheet is faster than the inside of the steel sheet in cooling after heat treatment, so the hardness of the surface layer portion of the steel sheet is higher than the hardness of the inside of the steel sheet.

このため、調質鋼板において鋼板表層部の硬さの上昇を抑えて鋼板内部と同等程度の硬さとし、鋼板表層部と鋼板内部の硬さの差が少ない、板厚方向の材質が均一な鋼板とすることが、鋼板の強度と、加工性または耐水素誘起割れ性とを両立するために重要である。   For this reason, in the heat treated steel sheet, an increase in the hardness of the surface layer portion of the steel plate is suppressed to make the hardness about the same as the inside of the steel plate, and a steel plate having uniform material in the thickness direction with few differences in hardness It is important in order to balance the strength of the steel sheet and the processability or hydrogen-induced cracking resistance.

鋼板表層部の硬さの上昇を抑える技術として、例えば、特許文献1では圧延後に加速冷却し、その後に誘導加熱することにより、表層部のみ軟化させる方法が提案されている。   As a technique for suppressing an increase in hardness of the surface layer portion of the steel sheet, for example, Patent Document 1 proposes a method of accelerating only the surface layer portion after accelerated rolling and induction heating to soften only the surface layer portion.

また特許文献2には鋼板表層部の硬さが、鋼板中心部の硬さよりも15HVを超えて低い鋼板が開示され、その製造方法として圧延冷却後の鋼板表層部のみをAc変態点以上に加熱する方法が提案されている。さらに、鋼板表層部のみを加熱する具体的な方法として、鋼板を加熱炉にて加熱する際、加熱時間を十分長くとらずに表層部が内部よりも高い温度の状態で加熱炉から抽出する方法や、誘導加熱装置により鋼板の表層部を集中的に発熱させる方法、あるいは、鋼板の幅方向に列設したバーナの火炎により、鋼板の表面を加熱する方法等が提案されている。 Further, Patent Document 2 discloses a steel plate whose hardness of the surface layer portion of the steel plate is lower than that of the central portion of the steel plate by more than 15 HV. As a manufacturing method thereof, only the surface layer portion of the steel plate after rolling and cooling is Ac 1 transformation point or more. A method of heating has been proposed. Furthermore, as a specific method of heating only the surface layer portion of the steel plate, when heating the steel plate in a heating furnace, a method of extracting from the heating furnace in a state in which the surface layer portion is at a higher temperature than the inside Alternatively, a method has been proposed in which the surface layer portion of the steel plate is intensively heated by the induction heating device, or a method in which the surface of the steel plate is heated by flames of burners arranged in the width direction of the steel plate.

特許第3666458号公報Patent No. 3666458 gazette 特開2011−195961号公報JP, 2011-195961, A

しかしながら、上記の従来技術には以下のような問題がある。   However, the above-mentioned prior art has the following problems.

引用文献1および2に開示される、誘導加熱により鋼板の表層部を集中的に発熱させる方法では、強力な誘導加熱装置を新たに設置する必要があり、設備コストがかかる。さらに、誘導加熱による加熱に時間がかかり、製造能率が低下してしまう。   In the method of intensively heating the surface layer portion of the steel plate by induction heating, which is disclosed in the cited documents 1 and 2, it is necessary to newly install a strong induction heating device, which increases the equipment cost. Furthermore, the heating by induction heating takes time, and the manufacturing efficiency is reduced.

引用文献2の図2に開示される、加熱バーナにより鋼板の表層部を加熱する方法でも、誘導加熱による方法と、同様に、強力な加熱バーナを多数、新たに設置する必要があり、設備コストがかかる。さらに、加熱バーナよる加熱に時間がかかり、製造能率が低下してしまう。   Also in the method of heating the surface layer portion of the steel plate by the heating burner disclosed in FIG. 2 of the cited document 2, similarly to the method by induction heating, it is necessary to newly install a large number of powerful heating burners. It takes Furthermore, the heating by the heating burner takes time, and the manufacturing efficiency is reduced.

引用文献2に開示される(段落0054)、鋼板を加熱炉にて加熱する際、加熱時間を十分長くとらずに表層部が内部よりも高い温度の状態で加熱炉から抽出する方法は、特に新たな設備を設ける必要がなく、簡便に行える方法であるが、加熱炉で加熱中の鋼板の表層と内部の温度差を利用するものであるので、鋼板内の温度分布、および、熱処理温度、時間が鋼板の特性に及ぼす影響について正確に予測することができなければ、所望の特性を備えた鋼板を安定して製造することができない。しかしながら、引用文献2には、このための具体的な方策について、なんら開示されていない。   A method disclosed in Patent Document 2 (paragraph 0054) for extracting a steel sheet from a heating furnace in a state where the surface layer portion is at a higher temperature than the inside without heating time being sufficiently long when heating the steel plate in the heating furnace There is no need to install new equipment, and it is a simple and easy method, but it uses the temperature difference between the surface layer and the inside of the steel sheet being heated by the heating furnace, so the temperature distribution in the steel sheet and the heat treatment temperature Unless time can accurately predict the influence on the properties of the steel sheet, it is not possible to stably produce a steel sheet with desired properties. However, Reference 2 does not disclose any specific measures for this purpose.

本発明は上記課題を解決するためになされたものであり、新たな設備を使用しない場合であっても、板厚方向の材質均一性に優れた調質高張力鋼板を安定して製造できる技術を提供することにある。   The present invention has been made to solve the above-mentioned problems, and a technology capable of stably manufacturing a tempered high-tensile steel sheet excellent in material uniformity in the thickness direction even when new equipment is not used. To provide.

通常、焼入れ−焼戻しによって鋼板を製造する際には、焼入れした鋼板を、加熱して焼戻しを行って、鋼板全体が均一に所定の温度になってから、鋼板を加熱炉から取り出す(抽出する)。   Usually, when producing a steel plate by quenching and tempering, the quenched steel plate is heated and tempered to take out (extract) the steel plate from the heating furnace after the entire steel plate becomes uniformly at a predetermined temperature. .

焼入れ後の鋼板の硬さ分布は図1に示すように表層の硬さが高く、中央部の硬さが低い分布となっている。これは、表層の方が中央部よりも冷却速度が速く、より完全に焼きが入るためである。このような硬さ分布になっている鋼板を、上記のように、鋼板全体が均一な温度になるまで焼き戻すと、表層硬さは所定の硬さまで低下しているが、鋼板中央の硬さは低下しすぎ、鋼板全体の強度不足となる(図1中 高温焼戻し)、あるいは、鋼板全体の強度は十分であるが、表層硬さが所定の硬さ以下にまで低下しない(図1中 低温焼戻し)、などの問題がある。   As shown in FIG. 1, the hardness distribution of the steel sheet after quenching is such that the hardness of the surface layer is high and the hardness of the central portion is low. This is because the surface layer has a faster cooling rate than the central portion, and more complete baking can occur. As described above, when the steel plate having such hardness distribution is tempered until the entire steel plate reaches a uniform temperature, the surface layer hardness decreases to a predetermined hardness, but the hardness at the center of the steel plate Is too low, the strength of the entire steel plate is insufficient (high temperature tempering in FIG. 1), or the strength of the whole steel plate is sufficient, but the surface hardness does not decrease below the predetermined hardness (low temperature in FIG. 1). There is a problem such as tempering).

そこで、本発明者らは上記課題を解決するために鋭意研究を重ねた結果、以下の知見を得た。   Then, the present inventors acquired the following knowledge, as a result of repeating earnest research, in order to solve the said subject.

焼戻し処理において、昇温途中で加熱炉から鋼板を取り出すことによって、鋼板の表層部と内部とで温度差をつけることができる。これを利用すれば、表層部のみを高温で焼戻して表層硬さを所望の硬さ以下とし、鋼板内部の焼戻し温度を低くして、焼戻しによる強度低下を防止して鋼板全体の強度を確保できる。  In the tempering process, a temperature difference can be provided between the surface layer portion of the steel plate and the inside by taking out the steel plate from the heating furnace during heating. By utilizing this, it is possible to temper only the surface layer portion at a high temperature to make the surface layer hardness less than a desired hardness, lower the tempering temperature inside the steel plate, and prevent strength reduction due to tempering to ensure the strength of the entire steel plate. .

このような方法によって板厚方向の材質均一性に優れた鋼板を安定して製造するためには鋼板の板厚方向各位置各部における昇温途中の温度を正確に予測すること、および、熱処理温度、時間が鋼板の特性に及ぼす影響について正確に予測することが必要である。  In order to stably manufacture a steel plate excellent in material uniformity in the thickness direction by such a method, accurately predicting the temperature during heating up at each position in the thickness direction of the steel plate, and heat treatment temperature It is necessary to accurately predict the influence of time on the properties of the steel sheet.

従来の熱処理では、鋼板全体を均一な温度にするために、目標の温度に到達してから、一定の時間保持する。このため、目標の温度と、その温度での保持時間のみでテンパリングパラメータ(焼戻しパラメータ)が決定される。  In conventional heat treatment, a target temperature is reached and then held for a certain period of time in order to make the entire steel sheet have a uniform temperature. Therefore, the tempering parameters (tempering parameters) are determined only by the target temperature and the holding time at that temperature.

しかし、本発明は昇温途中で加熱炉から鋼板を取り出すため、従来の熱処理とは異なり、一定の温度で鋼板を保持する時間がない。このため、熱伝導計算による鋼板各部の温度の時間的変化と、連続昇温過程を考慮した発展型テンパリングパラメータとを組み合わせることが板厚方向の材質を予測するために必要である。  However, since the present invention takes out the steel plate from the heating furnace during heating, unlike the conventional heat treatment, there is no time to hold the steel plate at a constant temperature. Therefore, in order to predict the material in the thickness direction, it is necessary to combine the temporal change of the temperature of each part of the steel sheet by the heat conduction calculation and the evolved tempering parameter in consideration of the continuous heating process.

本発明は以上の知見に基づいて完成されたものであり、具体的には、本発明は以下の製造方法を提供する。  The present invention has been completed based on the above findings, and specifically, the present invention provides the following production method.

[1] 鋼板を加熱炉で加熱して、鋼板表層部が鋼板内部よりも高い温度で加熱炉から抽出する熱処理方法において、熱伝導計算により、鋼板の板厚方向における各部の温度の時間変化を計算し、この温度の時間変化を時間区間に分割し、その時間区間における温度Ti(℃)と時間区間の長さti(h)とから、下記式1および2によって発展型テンパリングパラメータλを計算し、この発展型テンパリングパラメータλと硬さの関係から、鋼板の板厚方向における各部の硬さを予測し、鋼板の板厚方向の硬さ分布を所望のものとする調質高張力鋼板の製造方法。
λ=log(10λ1 +10λ2 +・・・・) ・・・・・式1
λi=log(ti)−A/Ti+50 ・・・・・式2
ただし、Aは鋼成分で決まる定数である。
[1] In a heat treatment method in which a steel plate surface portion is extracted from the heating furnace at a temperature higher than that of the inside of the steel plate by heating the steel plate in the heating furnace, time change of the temperature of each portion in the thickness direction of the steel plate The time change of this temperature is divided into time intervals, and from the temperature T i (° C.) in the time interval and the length t i (h) of the time interval, the evolved tempering parameter λ is obtained by the following equations 1 and 2. Calculate the hardness of each part in the thickness direction of the steel sheet from the relationship between the developed tempering parameter λ and the hardness, and refine the high tension to make the hardness distribution in the thickness direction of the steel sheet desired. Method of manufacturing steel plate.
λ = log (10 λ 1 +10 λ 2 +...)...
λ i = log (t i ) −A / T i +50...
However, A is a constant determined by the steel composition.

[2] 鋼板の板厚方向の硬さ分布が所望のものとなるように、熱処理炉の設定温度と鋼板の抽出温度とを設定する[1]に記載の調質高張力鋼板の製造方法。   [2] The method for producing a tempered high-tensile steel sheet according to [1], wherein the set temperature of the heat treatment furnace and the extraction temperature of the steel sheet are set so that the hardness distribution in the thickness direction of the steel sheet is desired.

なお、本発明の鋼板の製造方法は、熱処理工程において鋼板の表層と板厚中央に温度差を設けるものであるため、ある程度、厚い鋼板でなければ適用は難しい。このため本発明の製造方法は10mm〜80mmの板厚の鋼板に好適に適用できる。また、本発明の鋼板の製造方法は、焼入れ−焼戻し以外にも、焼きならしなどにも適用可能である。   In addition, since the manufacturing method of the steel plate of this invention is what provides a temperature difference in the surface layer of a steel plate, and plate | board thickness center in a heat treatment process, application is difficult if it is a thick steel plate to some extent. For this reason, the manufacturing method of this invention is suitably applicable to the steel plate of 10 mm-80 mm of plate | board thickness. Moreover, the manufacturing method of the steel plate of this invention is applicable also to normalizing etc. besides hardening-tempering.

本発明の鋼板の製造方法を用いれば、鋼板の強度を確保しつつ表層硬さを低下させ、板厚方向の材質均一性に優れた鋼板を安定して製造することができる。この鋼板は曲げ加工性および耐水素誘起割れ性に優れる。また、本発明の製造方法は、既設の加熱炉を使用することができ、新たな設備を設ける必要はない。   By using the method for producing a steel plate of the present invention, it is possible to reduce the surface layer hardness while securing the strength of the steel plate, and stably produce a steel plate excellent in the material uniformity in the thickness direction. This steel plate is excellent in bending workability and resistance to hydrogen induced cracking. Further, the manufacturing method of the present invention can use an existing heating furnace, and it is not necessary to provide new equipment.

焼入れ−焼戻し鋼板の板厚方向硬さ分布を示す模式図である。It is a schematic diagram which shows plate thickness direction hardness distribution of a hardening-tempered steel plate. 発展型テンパリングパラメータの計算方法を模式的に示す図である。It is a figure which shows typically the calculation method of an evolutionary type tempering parameter. 熱処理温度およびオフセット温度の設定方法を説明する図である。It is a figure explaining the setting method of heat processing temperature and offset temperature. 焼入れままおよび焼戻し後の鋼板の板厚方向硬さ分布を示す図である。It is a figure which shows plate thickness direction hardness distribution of the steel plate as hardening and after tempering.

以下、本発明の実施形態について説明する。なお、本発明は以下の実施形態に限定されない。   Hereinafter, embodiments of the present invention will be described. The present invention is not limited to the following embodiments.

鋼板の板厚方向における各部の硬さの予測
加熱炉中で鋼板を加熱する際の、鋼板の板厚方向における各部の温度の時間変化は、加熱炉中の雰囲気から鋼板への熱伝達−熱伝導方程式を数値的に解くことにより得られる。さらに、各部の温度の時間変化曲線を適当な短い時間区間(区間長さt)に区分し、その区間における温度Tを求める(区間の温度としては区間の平均温度、あるいは、区間の端部の温度などをとることができるが、区間を十分短くとれば、区間のいずれの温度でも十分な精度が得られる。このため区間内のいずれかの温度を適宜選択する)。
Prediction of the hardness of each part in the thickness direction of the steel sheet The time change of the temperature of each part in the thickness direction of the steel sheet when heating the steel sheet in the heating furnace is the heat transfer from the atmosphere in the heating furnace to the steel sheet It is obtained by solving the conduction equation numerically. Furthermore, the time change curve of the temperature of each part is divided into an appropriate short time section (section length t i ), and the temperature T i in that section is determined (the section temperature is the average temperature of the section or the end of the section The temperature of the part can be taken, but if the section is made sufficiently short, sufficient accuracy can be obtained at any temperature of the section, so any temperature in the section is appropriately selected).

図2に表層と板厚1/2位置(1/2t)における温度曲線の例と、1/2tにおける温度曲線を時間区間に分割した例を示す。分割した区間iの区間長さtと、その区間における温度Tとから前記式2を用いて、この分割区間におけるテンパリングパラメータλを求める。そして前記式1を用いて、加熱炉中で鋼板が加熱されている全期間について、分割区間におけるテンパリングパラメータを加算し、発展型テンパリングパラメータλを求める。なお、式2における定数Aは各鋼種について実験により求める。また、区間のテンパリングパラメータλは区間温度が低い場合は極めて小さくなるので、区間温度が抽出温度よりも十分低い(通常100℃程度)温度範囲については、発展型テンパリングパラメータλの計算に加算しなくともよい。 FIG. 2 shows an example of the temperature curve at the surface layer and the thickness 1/2 position (1 / 2t) and an example where the temperature curve at 1 / 2t is divided into time intervals. The tempering parameter λ i in this divided section is obtained from the section length t i of the divided section i and the temperature T i in that section using the above-mentioned equation (2). Then, the tempering parameters in the divided sections are added for the entire period in which the steel plate is heated in the heating furnace using the equation 1 to obtain an evolved tempering parameter λ. In addition, constant A in Formula 2 is calculated | required by experiment about each steel type. Further, since the tempering parameter λ i of the section becomes extremely small when the section temperature is low, the temperature range of the section temperature is sufficiently lower than the extraction temperature (usually about 100 ° C.) is added to the calculation of the evolutionary tempering parameter λ. It is not necessary.

焼入れ後の鋼板の板厚方向の硬さ分布は実測により求める。また、実験により、発展型テンパリングパラメータλと、発展型テンパリングパラメータλを得たときの熱処理条件と同じ条件で焼戻した後の硬さとの関係を実験により求める。鋼板の各部の発展型テンパリングパラメータλは、上記のように求まっているので、焼入れ後の鋼板の各部が所望の硬さとなる発展型テンパリングパラメータλを求め、このλを得たときの条件で焼戻した後の硬さを求めることができる。   The hardness distribution in the thickness direction of the steel sheet after quenching is determined by measurement. Further, the relationship between the developed tempering parameter λ and the hardness after tempering under the same conditions as the heat treatment condition for obtaining the evolved tempering parameter λ is determined by experiment. Since the evolution type tempering parameter λ of each part of the steel plate is determined as described above, the evolution type tempering parameter λ that makes each part of the steel sheet after quenching have a desired hardness is determined, and tempering is performed under the conditions when this λ is obtained. You can determine the hardness after

熱処理炉設定温度および抽出温度の決定
上記の方法により、鋼板の各部の硬さを予測する。これにより、熱処理後の鋼板の厚み方向の硬さ分布が分かるので、所望の硬さ分布が得られるように、熱処理炉の設定温度および鋼板の抽出温度を決定する。
Determination of Heat Treatment Furnace Set Temperature and Extraction Temperature The hardness of each part of the steel plate is predicted by the above method. Since the hardness distribution of the thickness direction of the steel plate after heat treatment is known by this, the set temperature of the heat treatment furnace and the extraction temperature of the steel plate are determined so as to obtain a desired hardness distribution.

一般的に、鋼板の表層硬さと板厚の1/4位置(1/4t)における引張強さとを要求されることが多い。このため、一例として、鋼板の表層硬さと1/4tにおける引張強さとを所望のものとするように、熱処理炉の設定温度および鋼板の抽出温度を決定する例について説明する。ここでは、熱処理炉の設定温度は熱処理炉の雰囲気温度とし、鋼板の抽出温度は、抽出する際の鋼板の1/2tの温度とする。なお、この抽出する際の鋼板の1/2tの温度をこれ以降、オフセット温度と呼ぶこととする(1/2tの温度は熱伝達−熱伝導計算による値である)。   Generally, the surface hardness of the steel sheet and the tensile strength at 1⁄4 position (1⁄4 t) of the thickness are often required. Therefore, as an example, an example will be described in which the set temperature of the heat treatment furnace and the extraction temperature of the steel plate are determined such that the surface hardness of the steel plate and the tensile strength at 1/4 t are desired. Here, the set temperature of the heat treatment furnace is the atmosphere temperature of the heat treatment furnace, and the extraction temperature of the steel plate is the temperature of 1/2 t of the steel plate at the time of extraction. The temperature of 1 / 2t of the steel plate at the time of extraction is hereinafter referred to as offset temperature (the temperature of 1 / 2t is a value by heat transfer-heat conduction calculation).

まず、オフセット温度を仮に設定する。オフセット温度は、所望の引張強さ(1/4tにおける)が得られる通常の熱処理(鋼板の温度が均一になるまで保持する熱処理)における抽出時の1/2tにおける温度(通常熱処理では鋼板の温度が均一になるまで保持するため、熱処理炉の設定温度とほぼ同じ温度)と同じに設定する。   First, the offset temperature is temporarily set. The offset temperature is the temperature at 1 / 2t during extraction (normal heat treatment for maintaining the temperature of the steel plate until the temperature of the steel plate becomes uniform) at which the desired tensile strength (at 1 / 4t) can be obtained In order to hold until uniform, it is set to the same temperature as the set temperature of the heat treatment furnace.

次に、熱処理炉の設定温度を設定する。熱処理炉の設定温度は通常の熱処理よりも高く設定する。熱処理炉の設定温度に応じ、図3に示すように、表層温度の時間変化が計算され、さらに表層温度の時間変化から、表層硬さの時間変化が計算される。また、同時に、同様の手順により1/4tにおける硬さの時間変化が計算される(1/4t温度の時間変化は図示しない)。また、1/2tにおける温度の時間変化も計算される。1/2tにおける温度が、通常熱処理における抽出時の1/2tにおける温度に達した時点を、鋼板を熱処理炉から抽出するタイミングとする。   Next, the set temperature of the heat treatment furnace is set. The set temperature of the heat treatment furnace is set higher than that of the normal heat treatment. According to the set temperature of the heat treatment furnace, as shown in FIG. 3, the time change of the surface layer temperature is calculated, and the time change of the surface layer hardness is calculated from the time change of the surface layer temperature. Also, at the same time, the time change of hardness at 1/4 t is calculated by the same procedure (the time change of 1/4 t temperature is not shown). Also, the time change of temperature at 1 / 2t is also calculated. The point in time at which the temperature at 1⁄2 t reaches the temperature at 1⁄2 t during extraction in normal heat treatment is taken as the timing for extracting the steel sheet from the heat treatment furnace.

この抽出するタイミングにおける、表層硬さと1/4tにおける硬さが上記の計算から分かる。硬さは容易に引張り強さに換算できるので、これらの硬さが所望の範囲にあれば、上記の計算において設定したオフセット温度、熱処理炉の設定温度が、所望の特性が得られる設定である。   The surface hardness and the hardness at 1⁄4 t at this extracting timing can be understood from the above calculation. Since the hardness can be easily converted to tensile strength, the offset temperature set in the above calculation and the set temperature of the heat treatment furnace are set so as to obtain desired characteristics if the hardness is in the desired range. .

もし、これらの硬さが所望の範囲になければ、オフセット温度または熱処理炉の設定温度を設定し直して、計算をやり直し、所望の特性が得られるまで、計算を繰り返す。以上の手順により、所望の特性を有する鋼板を得るための、オフセット温度と熱処理炉の設定温度が決定される。なお、硬さから引張強さへの変換は、換算表(SAE J417など)によってもよいし、換算式を用いてもよい。   If these hardnesses do not fall within the desired range, the offset temperature or the setting temperature of the heat treatment furnace is reset, the calculation is repeated, and the calculation is repeated until the desired characteristics are obtained. According to the above-described procedure, the offset temperature and the set temperature of the heat treatment furnace are determined in order to obtain a steel plate having desired characteristics. In addition, conversion from hardness to tensile strength may be based on a conversion table (such as SAE J 417) or a conversion formula may be used.

表1に示す成分組成を有する鋼板(厚み35mm)を、930℃に加熱し、その後、水冷により焼入れた。   The steel plate (35 mm in thickness) having the component composition shown in Table 1 was heated to 930 ° C. and then quenched by water cooling.

Figure 0006533648
Figure 0006533648

このように焼入れた鋼板を用い、焼入れままの鋼板の硬さ分布を測定した。また、この焼入れた鋼板を用い、種々の条件で焼戻しを行い、硬さを測定した。 The hardness distribution of the as-quenched steel plate was measured using the steel plate thus quenched. Moreover, tempering was performed on various conditions using this hardened steel plate, and hardness was measured.

このデータより、式2の定数Aの値を定めた。また、発展型テンパリングパラメータλを用いて、硬さ分布の予測を行い、表層硬さがブリネル硬さで、HBW225以下(ビッカース硬さ換算237HV以下)、1/4tの引張強さが550MPa以上となる熱処理条件として、熱処理炉の設定温度:700℃、オフセット温度:680℃を設定した。この熱処理条件により、前記の焼入れた鋼板を用い、焼戻しをおこなった。この焼戻し後の鋼板の硬さ分布を測定し、1/4tにおける引張強さを測定した。硬さ測定および引張り特性は、以下の方法により測定した。
[硬さ測定]
鋼板の断面を鏡面となるまで研磨した後、鋼板表面から1mmの位置から板厚方向に1mm間隔で、鋼板裏面から1mmの位置まで、ビッカース硬さ(加重98N)を測定した。
[引張り特性]
圧延方向に対して90°方向(C方向)に丸棒引張試験片(平行部径6.0mm×標点間距離25mm)を採取し、JIS Z 2241の規定に準拠してクロスヘッド速度10mm/minで引張試験をおこない、引張強度(TS)を測定した。
From this data, the value of constant A in equation 2 was determined. In addition, the hardness distribution is predicted using the evolved tempering parameter λ, and the surface hardness is Brinell hardness, HBW 225 or less (Vickers hardness conversion 237 HV or less), 1 / 4t tensile strength is 550 MPa or more As heat treatment conditions which become, the preset temperature of a heat treatment furnace: 700 ° C, offset temperature: 680 ° C were set up. Under the heat treatment conditions, tempering was performed using the above-described hardened steel sheet. The hardness distribution of the steel plate after tempering was measured, and the tensile strength at 1/4 t was measured. Hardness measurement and tensile properties were measured by the following methods.
[Hardness measurement]
After the cross section of the steel plate was polished until it became a mirror surface, Vickers hardness (weight: 98 N) was measured from the position of 1 mm from the steel plate surface to the position of 1 mm from the back of the steel plate at 1 mm intervals in the thickness direction.
[Tensive properties]
Round bar tensile test pieces (parallel part diameter 6.0 mm × distance between marks 25 mm) are collected in the direction of 90 ° (direction C) with respect to the rolling direction, and the crosshead speed 10 mm / in accordance with JIS Z 2241. A tensile test was performed at min to measure tensile strength (TS).

図4に焼入れままの鋼板、および、本発明条件(設定温度:700℃、オフセット温度:680℃)の焼戻し後の鋼板の、硬さの板厚方向分布を示す。図中には比較として、従来法(設定温度:680℃)で焼戻した鋼板の硬さ板厚方向分布も示す。従来法と比べ、本発明条件による焼戻しでは表面近傍の硬さが約30HV低下しており、目標とするHBW225以下(ビッカース硬さ換算237HV以下)を満足していることが分かる。   FIG. 4 shows the thickness direction distribution of hardness of the as-quenched steel plate and the steel plate after tempering under the conditions of the present invention (set temperature: 700 ° C., offset temperature: 680 ° C.). In the drawing, as a comparison, the distribution of hardness in the thickness direction of the steel plate tempered by the conventional method (setting temperature: 680 ° C.) is also shown. Compared with the conventional method, the hardness in the vicinity of the surface is reduced by about 30 HV in the tempering according to the conditions of the present invention, and it is understood that the target HBW 225 or less (Vickers hardness conversion 237 HV or less) is satisfied.

表2には本実施例条件の焼戻し後(設定温度:700℃、オフセット温度:680℃)の計算による硬さの予測値と実測値を示す。   Table 2 shows predicted hardness values and actual hardness values by calculation after tempering (set temperature: 700 ° C., offset temperature: 680 ° C.) of the conditions of the present example.

Figure 0006533648
Figure 0006533648

計算値(予測)と実測値はよく一致している。本発明の方法により、従来法による焼戻しでは不可能であった、表層硬さHBW225以下および1/4tの引張強さが550MPa以上を両立する鋼板を製造することができた。
また、前記の焼戻し条件で、鋼板を25枚焼戻したが、表層硬さ、1/4tの引張強さとも、前記の条件を25枚の全てが満足した。本発明の方法によれば、安定して所望の特性が得られることが明らかである。
The calculated values (forecasts) and the actual values agree well. According to the method of the present invention, it was possible to produce a steel plate compatible with the surface layer hardness HBW of 225 or less and the tensile strength of 1⁄4 t of 550 MPa or more, which were impossible by tempering by the conventional method.
Moreover, although 25 sheets of steel plates were tempered under the above-described tempering conditions, all of the 25 sheets satisfied the above-described conditions for the surface layer hardness and the tensile strength of 1/4 t. It is clear that the method of the present invention stably provides the desired properties.

Claims (4)

鋼板を加熱炉で加熱して、昇温途中で且つ鋼板表層温度が加熱炉の設定温度に達する前であって鋼板表層部が鋼板内部よりも高い温度で加熱炉から抽出する熱処理にあたり、熱伝導計算により、鋼板の板厚方向における各部の温度の時間変化を計算し、この温度の時間変化を時間区間に分割し、その時間区間における温度T(℃)と時間区間の長さt(h)とから、下記式1および2によって発展型テンパリングパラメータλを計算し、実験により求めた発展型テンパリングパラメータλと硬さの関係から、鋼板の板厚方向における各部の硬さを予測し、該予測結果に基づいて前記加熱炉の熱処理条件を設定し、鋼板の板厚方向の硬さ分布を所望のものとする調質高張力鋼板の熱処理方法。
ただし、前記鋼板の板厚方向の硬さ分布における表層の硬さは、板厚1/2位置の硬さより高い。
λ=log(10λ1 +10λ2 +・・・・) ・・・・・式1
λi=log(ti)−A/Ti+50 ・・・・・式2
ただし、Aは鋼の成分で決まる定数である。
Heat conduction in heat treatment where the steel plate is heated in the heating furnace and the temperature of the surface layer of the steel plate reaches the set temperature of the heating furnace while heating up and the surface layer of the steel plate is extracted from the heating furnace at a higher temperature than the inside of the steel plate The time change of the temperature of each part in the thickness direction of the steel plate is calculated by calculation, and the time change of this temperature is divided into time intervals, and the temperature T i (° C.) in that time interval and the length t i of the time interval h) calculate the evolutionary tempering parameter λ according to the following equations 1 and 2 and predict the hardness of each part in the thickness direction of the steel plate from the relationship between the evolutionary tempering parameter λ and the hardness obtained by experiment , A heat treatment method of a tempered high tensile steel sheet, wherein a heat treatment condition of the heating furnace is set based on the prediction result, and a hardness distribution in a thickness direction of the steel sheet is made as desired.
However, the hardness of the surface layer in the hardness distribution in the thickness direction of the steel plate is higher than the hardness at the half thickness position.
λ = log (10 λ 1 +10 λ 2 +...)...
λ i = log (t i ) −A / T i +50...
However, A is a constant determined by the composition of steel.
前記熱処理条件は加熱炉の設定温度と鋼板の抽出温度である請求項1に記載の調質高張力鋼板の熱処理方法。   The heat treatment method according to claim 1, wherein the heat treatment conditions are a set temperature of a heating furnace and an extraction temperature of a steel plate. 前記鋼板の抽出温度は、鋼板を抽出する際の鋼板の板厚1/2位置における温度であり、
前記加熱炉の設定温度を、前記鋼板の抽出温度よりも高く設定する請求項2に記載の調質高張力鋼板の熱処理方法。
The extraction temperature of the steel plate is a temperature at a thickness 1/2 position of the steel plate when extracting the steel plate,
The heat treatment method of the heat treated high tensile steel sheet according to claim 2, wherein the set temperature of the heating furnace is set higher than the extraction temperature of the steel sheet.
熱処理された鋼板は、表層硬さHBW225以下および鋼板の板厚の1/4位置における引張強さが550MPa以上である請求項1〜3のいずれか一項に記載の調質高張力鋼板の熱処理方法。   The heat treated steel plate has a surface hardness of HBW 225 or less and a tensile strength at a quarter position of the thickness of the steel plate of 550 MPa or more. The heat treatment of the tempered high tensile steel plate according to any one of claims 1 to 3. Method.
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