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JP6534656B2 - Power storage module and method of manufacturing power storage module - Google Patents
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JP6534656B2 - Power storage module and method of manufacturing power storage module - Google Patents

Power storage module and method of manufacturing power storage module Download PDF

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JP6534656B2
JP6534656B2 JP2016521008A JP2016521008A JP6534656B2 JP 6534656 B2 JP6534656 B2 JP 6534656B2 JP 2016521008 A JP2016521008 A JP 2016521008A JP 2016521008 A JP2016521008 A JP 2016521008A JP 6534656 B2 JP6534656 B2 JP 6534656B2
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electrode terminal
storage
negative electrode
positive electrode
storage module
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JPWO2015178153A1 (en
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一晃 松田
一晃 松田
正人 齋藤
正人 齋藤
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Asahi Kasei Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G2/00Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
    • H01G2/02Mountings
    • H01G2/04Mountings specially adapted for mounting on a chassis
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/10Multiple hybrid or EDL capacitors, e.g. arrays or modules
    • H01G11/12Stacked hybrid or EDL capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/74Terminals, e.g. extensions of current collectors
    • H01G11/76Terminals, e.g. extensions of current collectors specially adapted for integration in multiple or stacked hybrid or EDL capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/211Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • H01M50/264Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Battery Mounting, Suspending (AREA)

Description

本発明は、蓄電モジュール及び蓄電モジュールの製造方法に関する。   The present invention relates to a storage module and a method of manufacturing the storage module.

近年、リチウムイオン二次電池、ニッケル水素電池、電気二重層キャパシタ又はリチウムイオンキャパシタなどの蓄電池を用いた蓄電モジュールが開発されている。このような蓄電モジュールは、例えば、蓄電池が直列又は並列に接続された蓄電体を有し、高電圧や大容量の状態で充放電することができるため、電源装置として様々な用途に用いられている。   In recent years, a storage module using a storage battery such as a lithium ion secondary battery, a nickel hydrogen battery, an electric double layer capacitor, or a lithium ion capacitor has been developed. Such a storage module has, for example, a storage battery in which storage batteries are connected in series or in parallel, and can be charged and discharged in a high voltage or large capacity state, and thus used for various applications as a power supply device There is.

従来、複数の蓄電池の端子を接続する方法として、端子を直接接続する方法や、バスバーなどを介して端子を接続する方法などがある。さらに、2つのセルの端子を直接接続する場合には、端子を重ねて溶接により接続する方法があり、その一つにレーザー溶接法がある。このようなレーザー溶接を行う場合、重ねた端子全てを貫通したレーザー光がセル又はモジュールの他の部材に照射されると、セルもしくは他の部材が破損するおそれがある。そこで、例えば、重ねた端子の内のレーザー照射とは反対側の端子をレーザー光が貫通しないように溶接方法が提案されている。   Conventionally, as a method of connecting the terminals of a plurality of storage batteries, there are a method of directly connecting the terminals, a method of connecting the terminals via a bus bar, and the like. Furthermore, in the case of directly connecting the terminals of two cells, there is a method in which the terminals are overlapped and connected by welding, one of which is the laser welding method. In the case of performing such laser welding, when the laser light passing through all the stacked terminals is irradiated to the other members of the cell or module, the cells or the other members may be damaged. Therefore, for example, a welding method has been proposed so that the laser light does not penetrate through the terminal on the opposite side to the laser irradiation in the stacked terminals.

特開2003−338275号公報JP 2003-338275 A 国際公開第2006/016441号International Publication No. 2006/016441

しかしながら、端子同士の直接接続及びバスバーを介した接続のいずれにおいても、蓄電モジュールに、例えば車載時のような振動が長時間与えられると、振動によっては端子とセルの位相がずれ、端子もしくはセル内部が疲労破損するおそれがある。特に、バスバーなどの重量物が端子に固定されている場合、端子もしくはセル内部への応力が大きくなり、疲労破損の可能性が高まる。   However, in any of the direct connection between the terminals and the connection through the bus bar, if vibration is applied to the storage module for a long time, for example, as when mounted on a car, the phases of the terminals and the cells are shifted depending on the vibration. There is a risk of fatigue failure inside. In particular, when a heavy material such as a bus bar is fixed to the terminal, the stress on the inside of the terminal or the cell becomes large, and the possibility of fatigue failure increases.

また、レーザー光を照射する場合、蓄電池の端子のよう薄板において、キーホールを形成するような高エネルギー密度のレーザー光の到達深度を端子の厚み内で制御することは困難である。そして、近年の蓄電モジュールにおいて端子は薄くなる傾向にあり、端子が薄くなるに従いレーザー照射の制御は困難さが増してしまう。   Moreover, when irradiating a laser beam, it is difficult to control the arrival depth of the laser beam of a high energy density which forms a keyhole in a thin plate like a terminal of a storage battery within the thickness of a terminal. And in a recent storage module, the terminal tends to be thinner, and as the terminal becomes thinner, control of laser irradiation becomes more difficult.

加えて、端子に照射されるレーザー光のエネルギーが大きくなるほど溶接金属により形成される端子間の接触面積が大きくなり、端子の接続はより高強度かつ低抵抗に形成される。しかし、端子の接続を振動に耐えうる強度及び蓄電池の性能に影響しない溶接抵抗を得ようとすると、レーザー光がレーザー照射とは反対側の端子を貫通してしまう危険性が増大してしまう。   In addition, as the energy of the laser beam irradiated to the terminals increases, the contact area between the terminals formed by the weld metal increases, and the connection of the terminals is formed to have higher strength and lower resistance. However, if it is attempted to obtain welding strength that does not affect the strength of the connection and the performance of the storage battery, the risk of the laser beam penetrating the terminal on the opposite side to the laser irradiation increases.

また、レーザー光がセルまたは他の部材に照射されないように重ねた端子におけるレーザー照射と反対側の面とセルや他の部材との間にレーザー光を吸収する治具(以下「下受け治具」と呼称する。)を挿入する方法が考えられる。しかし、この場合、下受け治具を挿入するスペースを確保するため、モジュールのサイズが大きくなってしまう。   In addition, a jig for absorbing the laser beam between the cell and the other member on the opposite side of the laser irradiation in the terminal overlapped so that the laser beam is not irradiated to the cell or the other member (hereinafter referred to as “lower support jig Can be considered.). However, in this case, the size of the module is increased in order to secure a space for inserting the lower receiving jig.

開示の技術は、上記に鑑みてなされたものであって、端子の溶接部が高強度且つ低抵抗で且つ小型の蓄電モジュール及び蓄電モジュールの製造方法を提供することを目的とする。   The technology disclosed herein has been made in view of the above, and it is an object of the present invention to provide a storage module with high strength, low resistance, and a small size at a welded portion of a terminal and a method for manufacturing the storage module.

本願の開示する蓄電モジュール及び蓄電モジュールの製造方法は、一つの態様において、電気を蓄える蓄電部材、及び、前記蓄電部材から突出する正極端子及び負極端子を有する複数の蓄電セルを備える。そして、前記蓄電セルは積層されており、異なる前記蓄電セルの前記正極端子と前記負極端子とが前記蓄電セルの積層方向に対して垂直側に向けて積層され、積層方向の一端に前記蓄電部材に固定された固定部材が配置され、前記固定部材と、前記正極端子及び前記負極端子、隣り合う前記蓄電セルの前記正極端子同士もしくは前記負極端子同士とが溶接されることで前記蓄電セル同士が直列又は並列に接続されている。 A storage module disclosed in the present application and a method of manufacturing the storage module include, in one aspect, a storage member for storing electricity, and a plurality of storage cells each having a positive electrode terminal and a negative electrode terminal protruding from the storage member. The storage cells are stacked, and the positive electrode terminal and the negative electrode terminal of different storage cells are stacked vertically to the stacking direction of the storage cells, and the storage member is placed at one end in the stacking direction. The storage cells are arranged by welding a fixing member fixed to each other and welding the fixing member, the positive electrode terminal and the negative electrode terminal, and the positive electrode terminals or the negative electrode terminals of the adjacent storage cells. It is connected in series or in parallel.

本願の開示する蓄電モジュール及び蓄電モジュールの製造方法の一つの態様によれば、サイズを小さく抑えつつ、端子の溶接部を高強度且つ低抵抗にすることができるという効果を奏する。   According to one aspect of the storage module disclosed in the present application and the method of manufacturing the storage module, it is possible to achieve high strength and low resistance at the welded portion of the terminal while keeping the size small.

図1は、実施例1に係る蓄電モジュールの斜視図である。FIG. 1 is a perspective view of a storage module according to a first embodiment. 図2は、実施例1に係る蓄電モジュールの側面図である。FIG. 2 is a side view of the storage module according to the first embodiment. 図3は、片側端子形状の蓄電セルの正面図である。FIG. 3 is a front view of a single-sided terminal-shaped storage cell. 図4は、実施例1に係る蓄電セルの接続を説明するための模式図である。FIG. 4 is a schematic view for explaining connection of the storage cell according to the first embodiment. 図5は、レーザー光の照射状態を説明するための図である。FIG. 5 is a figure for demonstrating the irradiation state of a laser beam. 図6は、実施例1に係る蓄電モジュールの製造工程のフローチャートである。FIG. 6 is a flowchart of a manufacturing process of the power storage module according to the first embodiment. 図7は、蓄電モジュールの体積比較の図である。FIG. 7 is a diagram of volume comparison of the storage module. 図8は、両側端子形状の蓄電セルの正面図である。FIG. 8 is a front view of a storage cell in the shape of both side terminals. 図9は、実施例2に係る蓄電セルの接続を説明するための模式図である。FIG. 9 is a schematic view for explaining connection of the storage cell according to the second embodiment. 図10は、実施例3に係る蓄電セルの接続を説明するための模式図である。FIG. 10 is a schematic view for explaining connection of the storage cell according to the third embodiment.

以下に、本願の開示する蓄電モジュール及び蓄電モジュールの製造方法の実施例を図面に基づいて詳細に説明する。なお、以下の実施例により本願の開示する蓄電モジュール及び蓄電モジュールの製造方法が限定されるものではない。   Hereinafter, an embodiment of a storage module disclosed in the present application and a method of manufacturing the storage module will be described in detail based on the drawings. Note that the storage module disclosed in the present application and the method for manufacturing the storage module are not limited by the following embodiments.

図1は、実施例1に係る蓄電モジュールの斜視図である。図2は、実施例1に係る蓄電モジュールの側面図である。図1に示す蓄電モジュール1は、複数枚の蓄電セル2と、エンドプレート31と、エンドプレート32と、ブラケット4とを有する。蓄電モジュール1は、例えば、リチウムイオンキャパシタモジュールである。さらに、蓄電モジュール1は、セル同士の間にセル端子固定部材100を有する。また、リチウムイオンキャパシタモジュールの他にも、リチウムイオン電池モジュールや電気二重層キャパシタモジュールなどであってもよい。   FIG. 1 is a perspective view of a storage module according to a first embodiment. FIG. 2 is a side view of the storage module according to the first embodiment. The storage module 1 shown in FIG. 1 includes a plurality of storage cells 2, an end plate 31, an end plate 32, and a bracket 4. The storage module 1 is, for example, a lithium ion capacitor module. Furthermore, the storage module 1 has a cell terminal fixing member 100 between the cells. In addition to the lithium ion capacitor module, a lithium ion battery module or an electric double layer capacitor module may be used.

セル端子固定部材100は、金属板101、絶縁部材102及びセル固定部材103を有する。金属板101は、例えば、アルミニウム、鉄又は銅を主成分とする金属単体又は合金である。   The cell terminal fixing member 100 has a metal plate 101, an insulating member 102 and a cell fixing member 103. The metal plate 101 is, for example, a single metal or an alloy mainly containing aluminum, iron or copper.

金属板101は、後述するようにレーザー溶接時にレーザー光がその内部でとどまるように制御し易い厚みを有し、且つ、蓄電モジュール1が重くならないような厚みを有する。例えば、金属板101の厚みは、0.3mm以上5mm以下の範囲が好ましく、より好ましくは0.3mm以上3mm以下の範囲である。   The metal plate 101 has a thickness that is easy to control so that the laser beam stays inside at the time of laser welding as described later, and has a thickness such that the storage module 1 does not become heavy. For example, the thickness of the metal plate 101 is preferably in the range of 0.3 mm to 5 mm, and more preferably in the range of 0.3 mm to 3 mm.

また、絶縁部材102は、例えば、合成樹脂である。また、セル固定部材103は、アルミニウム、鉄又は銅を主成分とする金属単体又は合金、もしくは、合成樹脂である。ここで合成樹脂は、尿素樹脂、フェノール樹脂、不飽和ポリエステル樹脂、ポリウレタン、アルキド樹脂、エポキシ樹脂、メラミン樹脂、ポリエチレン、ポリ塩化ビニル、ポリスチレン、ポリプロピレン、メタクリル樹脂、ポリカーボネート、ポリアミド、ポリアセタール、フッ素樹脂、などであり変性種であっても良い。また、これら単種または複合したポリマーアロイであっても良い。また、用途によっては、エンジニアリングプラスチックと呼ばれる強度や耐熱性に優れた合成樹脂、例えば変性ポリフェニレンエーテル樹脂とスチレン樹脂もしくはポリプロピレンとのアロイを用いても良い。本発明では一例として、絶縁部材102にポリウレタンを用い、セル固定部材103にアルミニウム合金A5052を用いた。   The insulating member 102 is, for example, a synthetic resin. In addition, the cell fixing member 103 is a single metal, an alloy, or a synthetic resin containing aluminum, iron or copper as a main component. Here, the synthetic resin is urea resin, phenol resin, unsaturated polyester resin, polyurethane, alkyd resin, epoxy resin, melamine resin, polyethylene, polyvinyl chloride, polystyrene, polypropylene, methacrylic resin, polycarbonate, polyamide, polyacetal, fluorocarbon resin, And may be modified species. Moreover, these single types or composite polymer alloys may be used. Also, depending on the application, a synthetic resin called engineering plastic having excellent strength and heat resistance, for example, an alloy of a modified polyphenylene ether resin and a styrene resin or polypropylene may be used. In the present invention, as an example, polyurethane is used for the insulating member 102 and aluminum alloy A5052 is used for the cell fixing member 103.

セル端子固定部材100は、インサート成形などにより、金属板101及びセル固定部材103が絶縁部材102に固着した部材として構成される。このセル端子固定部材100が、「固定部材」の一例である。インサート成形の他にも、各部品を個別に作り、はめ合わせや接着、ねじ締結などにより固定してもよい。   The cell terminal fixing member 100 is configured as a member in which the metal plate 101 and the cell fixing member 103 are fixed to the insulating member 102 by insert molding or the like. The cell terminal fixing member 100 is an example of the “fixing member”. Other than insert molding, each part may be individually manufactured and fixed by fitting, bonding, screwing, or the like.

そして、蓄電モジュール1は、正極と負極とを積層した電極積層体をラミネート材の容器内に封止した複数の蓄電セル2を有する。蓄電モジュール1は、各蓄電セル2の平面に例えば、両面テープを張り付けた状態でセル固定部材103を挟んで平面同士が重ね合わされ蓄電セル2がセル固定部材103に固定される。ただし、ここでは両面テープを用いて固定したが、蓄電セル2をセル固定部材103に固定させられれば他の方法でもよく、例えば接着剤などを用いてもよい。これにより、蓄電セル2はセル固定部材103に対して動かなくなる。なお、本実施形態の蓄電モジュール1は、例えば、12枚の蓄電セル2を搭載した蓄電モジュールを一例として示したが、12枚に限定されるものではなく、何枚であっても良い。   And the electrical storage module 1 has the several electrical storage cell 2 which sealed the electrode laminated body which laminated | stacked the positive electrode and the negative electrode in the container of lamination material. In the storage module 1, for example, the double-sided adhesive tape is attached to the flat surface of each storage cell 2 with the cell fixing member 103 sandwiched between the flat surfaces, and the storage cell 2 is fixed to the cell fixing member 103. However, although fixed using a double-sided tape here, other methods may be used as long as the storage cell 2 can be fixed to the cell fixing member 103, and for example, an adhesive may be used. As a result, the storage cell 2 does not move relative to the cell fixing member 103. In addition, although the electrical storage module 1 of this embodiment showed the electrical storage module which mounted the electrical storage cell 2 of 12 sheets as an example, it is not limited to 12 sheets, but may be how many.

図3は、片側端子形状の蓄電セルの正面図である。蓄電セル2は、例えば、リチウムイオンキャパシタセルである。蓄電セル2は、図示せぬ電極積層体を収容する容器23、正極端子21及び負極端子22を有する。電極積層体は、図示せぬ正極、負極およびセパレータを積層して構成し、発電要素を1単位とし、複数単位の発電要素を積層する。リチウムイオンキャパシタの他にも、リチウムイオン電池や電気二重層キャパシタなどであってもよい。   FIG. 3 is a front view of a single-sided terminal-shaped storage cell. The storage cell 2 is, for example, a lithium ion capacitor cell. The storage cell 2 has a container 23 for accommodating an electrode stack (not shown), a positive electrode terminal 21 and a negative electrode terminal 22. The electrode laminate is configured by laminating a positive electrode, a negative electrode, and a separator (not shown), one power generation element being a unit, and a plurality of power generation elements being stacked. Other than lithium ion capacitors, lithium ion batteries, electric double layer capacitors, etc. may be used.

正極は、例えば、リチウムイオンを可逆的に担持可能な材料から成る正極電極を正極集電体上に形成した構造を有する。正極集電体は、正極電極を支持しながら、集電を行うための部材であって、例えば、アルミニウム等の導電性金属板を用いて形成される。正極集電体は、平面視矩形状に形成され、その四辺の内の一辺からタブを突出する構造である。正極集電体のタブは、正極端子21に接続される。   The positive electrode has, for example, a structure in which a positive electrode made of a material capable of supporting lithium ions reversibly is formed on a positive electrode current collector. The positive electrode current collector is a member for collecting current while supporting the positive electrode, and is formed using, for example, a conductive metal plate such as aluminum. The positive electrode current collector is formed in a rectangular shape in a plan view, and has a structure in which a tab protrudes from one of the four sides. The tab of the positive electrode current collector is connected to the positive electrode terminal 21.

負極は、例えば、リチウムイオンを可逆的に担持可能な材料から成る負極電極を負極集電体上に形成した構造を有する。負極集電体は、負極電極を支持しながら、集電を行うための部材であって、例えば、銅等の導電性金属板を用いて形成される。負極集電体は、平面視矩形状に形成され、その四辺の内の一辺からタブを突出する構造である。負極集電体のタブは、例えば、負極端子22に接続される。   The negative electrode has, for example, a structure in which a negative electrode made of a material capable of reversibly supporting lithium ions is formed on a negative electrode current collector. The negative electrode current collector is a member for collecting current while supporting the negative electrode, and is formed using, for example, a conductive metal plate such as copper. The negative electrode current collector is formed in a rectangular shape in a plan view, and has a structure in which a tab protrudes from one of the four sides. The tab of the negative electrode current collector is connected to, for example, the negative electrode terminal 22.

容器23は、例えば、アルミ箔を樹脂フィルムでラミネートしたアルミラミネートフィルム材の矩形形状のソフト容器である。更に、容器23は、例えば、リチウムイオンを含む有機電解液とともに電極積層体を密封した構造である。容器23は、電極積層体および有機電解液を密封しているため、容器23の面部は中央付近に電極積層体の形状が隆起した形状となる。その容器23の隆起した面部をセル主面と称する場合がある。なお、アルミラミネートフィルム材の層構成としては、蓄電セル2の内側の層から外側の層へ、PP(Polypropylene)層、PPa(ポリフタルアミド)層、AL(アルミニウム)層、ナイロン層、PET(PolyEthyleneTerephthalate)層の順である。また、アルミラミネートフィルム材の層構成としては、例えば、PPa(ポリフタルアミド)層、AL(アルミニウム)層、ナイロン層、PET(PolyEthyleneTerephthalate)層の順にしても良い。この電極積層体を収容した容器23が、「蓄電部材」の一例である。   The container 23 is, for example, a rectangular soft container of an aluminum laminated film material in which an aluminum foil is laminated with a resin film. Furthermore, the container 23 is a structure which sealed the electrode laminated body with the organic electrolyte containing lithium ion, for example. Since the container 23 seals the electrode stack and the organic electrolyte, the surface of the container 23 has a shape in which the shape of the electrode stack is raised near the center. The raised surface portion of the container 23 may be referred to as a cell main surface. In addition, as a layer configuration of the aluminum laminate film material, a PP (Polypropylene) layer, a PPa (polyphthalamide) layer, an AL (aluminum) layer, a nylon layer, PET (from the inner layer to the outer layer of the storage cell 2) The order of the PolyEthylene Terephtalate) layer. In addition, as a layer configuration of the aluminum laminate film material, for example, a PPa (polyphthalamide) layer, an AL (aluminum) layer, a nylon layer, and a PET (polyethylene terephthalate) layer may be sequentially formed. The container 23 in which the electrode laminate is housed is an example of the "power storage member".

さらに、蓄電セル2は、電極積層体が容器23内に収容された場合、矩形形状の四辺の内、一辺から正極端子21よび負極端子22が突出した構造となる。このような形状の蓄電セル2は、片側端子形状と呼称する。   Furthermore, when the electrode stack is accommodated in the container 23, the storage cell 2 has a structure in which the positive electrode terminal 21 and the negative electrode terminal 22 project from one side of the four sides of the rectangular shape. The storage cell 2 having such a shape is referred to as a one-side terminal shape.

正極端子21は、例えば、アルミ材で構成される。負極端子22は、例えば、銅材で構成される。積層された蓄電セル2は、正極端子21と負極端子22が接続されることにより直列接続される。正極端子21及び負極端子22は、例えば、厚み0.3mm程度、幅68mm程度を有する。   The positive electrode terminal 21 is made of, for example, an aluminum material. The negative electrode terminal 22 is made of, for example, a copper material. The stacked storage cells 2 are connected in series by connecting the positive electrode terminal 21 and the negative electrode terminal 22. The positive electrode terminal 21 and the negative electrode terminal 22 have, for example, a thickness of about 0.3 mm and a width of about 68 mm.

図4は、実施例1に係る蓄電セルの接続を説明するための模式図である。図4に示すように、正極端子21及び負極端子22は、それぞれ接続する蓄電セル2に向かってほぼ直角に屈曲される。   FIG. 4 is a schematic view for explaining connection of the storage cell according to the first embodiment. As shown in FIG. 4, the positive electrode terminal 21 and the negative electrode terminal 22 are bent substantially at right angles toward the storage cells 2 connected respectively.

そして、正極端子21が容器23に近い側になるように屈曲した正極端子21及び負極端子22を重ね合わせる。以下では、正極端子21及び負極端子22から容器23に向かう方向を下とし、逆に、容器23から正極端子21及び負極端子22に向かう方向を上として説明する。すなわち、正極端子21を下にして、負極端子22が上になるように正極端子21と負極端子22とが重ねられる。さらに、正極端子21は、下の面が金属板101に接触するように屈曲される。   Then, the positive electrode terminal 21 and the negative electrode terminal 22 bent so that the positive electrode terminal 21 is closer to the container 23 are superimposed. In the following description, the direction from the positive electrode terminal 21 and the negative electrode terminal 22 toward the container 23 is downward, and the direction from the container 23 toward the positive electrode terminal 21 and the negative electrode terminal 22 is upward. That is, with the positive electrode terminal 21 down, the positive electrode terminal 21 and the negative electrode terminal 22 are overlapped so that the negative electrode terminal 22 is on the upper side. Furthermore, the positive electrode terminal 21 is bent so that the lower surface is in contact with the metal plate 101.

ここで、図4では、絶縁部材102は蓄電セル2の容器23に接触しているが、絶縁部材102は、金属板101とセル固定部材103との間で絶縁を行えばよく、蓄電セル2の容器23やその他の部材に接触していなくてもよい。   Here, although the insulating member 102 is in contact with the container 23 of the storage cell 2 in FIG. 4, the insulating member 102 may perform insulation between the metal plate 101 and the cell fixing member 103. It does not have to be in contact with the container 23 or any other member.

そして、正極端子21、負極端子22及び金属板101は、重なった状態で、例えば、上から治具(以下、「上押さえ治具」と呼称する。)で押さえられ、それぞれが圧着するように押圧される。押圧の値は、正極端子21と負極端子22が密着するための値であれば良く、厳密に精度よくそれぞれの部品を加工することができれば軽く抑える程度の力、例えば数百gf程度の力で抑えればよい。また、一般的な加工法によれば必ず加工公差が生じる為、例えば1kgf〜10kgf程度の力で押圧することにより正極端子21と負極端子22を密着させることができる。   Then, the positive electrode terminal 21, the negative electrode terminal 22, and the metal plate 101 are pressed from above, for example, with a jig (hereinafter referred to as “upper pressing jig”) in a state of overlapping, so that they are crimped. It is pressed. The value of the pressure may be any value as long as the positive electrode terminal 21 and the negative electrode terminal 22 are in close contact with each other. You can suppress it. Further, according to a general processing method, since a processing tolerance always occurs, the positive electrode terminal 21 and the negative electrode terminal 22 can be brought into close contact by pressing with a force of, for example, about 1 kgf to 10 kgf.

この状態で、図5に示すように上側から負極端子22に向けてレーザー光200が照射される。レーザー光200は、負極端子22及び正極端子21を貫通し、金属板101の内部まで達するように制御される。図5は、レーザー光の照射状態を説明するための図である。   In this state, as shown in FIG. 5, the laser beam 200 is emitted from the upper side toward the negative electrode terminal 22. The laser beam 200 passes through the negative electrode terminal 22 and the positive electrode terminal 21 and is controlled to reach the inside of the metal plate 101. FIG. 5 is a figure for demonstrating the irradiation state of a laser beam.

ここで、上述したように金属板101は、正極端子21及び負極端子22に比べて厚みがあり、その内部で止まり貫通しないようにレーザー光200を制御することは容易である。そこで、レーザー溶接時には、レーザー光200は、到達深度が金属板101の厚み内となるように制御される。照射されたレーザー光200は、金属板101の内部で吸収され、金属板を貫通せず内部で止まる。到達深度は溶接後のそれぞれの部品を断面観察することで、実質的に金属の溶融がどの深度まで生じているかを評価することで分かる。断面観察は、光学顕微鏡やSEM(走査型電子顕微鏡)などによって観察することができる。   Here, as described above, the metal plate 101 is thicker than the positive electrode terminal 21 and the negative electrode terminal 22, and it is easy to control the laser beam 200 so that it does not stop and penetrate inside. Therefore, at the time of laser welding, the laser beam 200 is controlled so that the reaching depth is within the thickness of the metal plate 101. The irradiated laser beam 200 is absorbed inside the metal plate 101 and stops inside without penetrating the metal plate. The depth of penetration can be found by observing the cross-sections of the respective parts after welding and by evaluating to what depth the melting of the metal substantially occurs. Cross-sectional observation can be observed by an optical microscope, SEM (scanning electron microscope) or the like.

このように、レーザー光200が金属板101を貫通しないことによって、金属が溶け落ちない。そのため、正極端子21と容器23との間に溶融金属を受けるための下受け治具を挿入するためのスペースを特に設けなくてもよくなる。そのうえ、下受け治具を使用しないことで、蓄電モジュール1の全体のサイズを小さく抑えることができ、さらに、下受け治具の清掃などの処理も省略でき、製造工程を単純化することができる。   As described above, when the laser beam 200 does not penetrate the metal plate 101, the metal is not melted down. Therefore, it is not necessary to particularly provide a space for inserting the lower receiving jig for receiving the molten metal between the positive electrode terminal 21 and the container 23. Moreover, by not using the lower receiving jig, the overall size of the storage module 1 can be kept small, and further, processing such as cleaning of the lower receiving jig can be omitted, and the manufacturing process can be simplified. .

また、金属の溶け落ちがなくなるため、アンダーフィルが改善され、正極端子21と負極端子22との接続強度が向上する。   In addition, since the melting of the metal is eliminated, the underfill is improved, and the connection strength between the positive electrode terminal 21 and the negative electrode terminal 22 is improved.

また、レーザー溶接における溶接部を、正極端子21、負極端子22及び金属板101の3層構造とすることで、高エネルギーのレーザー光200を照射しても、正極端子21及び負極端子22を貫通したレーザー光200が金属板101内で止まる。このように、高エネルギーでの溶接が可能なため、正極端子21と負極端子22との間の接触面積が増え、高強度且つ低抵抗な溶接部を形成できる。   Further, by forming the welding portion in laser welding into a three-layer structure of the positive electrode terminal 21, the negative electrode terminal 22 and the metal plate 101, the positive electrode terminal 21 and the negative electrode terminal 22 are penetrated even when the high energy laser beam 200 is irradiated. The laser beam 200 stops in the metal plate 101. As described above, since welding with high energy is possible, the contact area between the positive electrode terminal 21 and the negative electrode terminal 22 is increased, and a welded portion with high strength and low resistance can be formed.

さらに、溶接された正極端子21及び負極端子22は、金属板101、絶縁部材102及びセル固定部材103を介して、容器23に固定される。これにより、蓄電モジュール1が振動した場合、正極端子21及び負極端子22と容器23との位相が一致する。これにより、正極端子21及び負極端子22と容器23との位相ずれが抑えられ、位相ずれによる正極端子21、負極端子22又は容器23への繰り返し応力が軽減されるので、耐振動性を向上させることができる。   Further, the welded positive electrode terminal 21 and negative electrode terminal 22 are fixed to the container 23 through the metal plate 101, the insulating member 102 and the cell fixing member 103. Thus, when the storage module 1 vibrates, the phases of the positive electrode terminal 21 and the negative electrode terminal 22 and the container 23 coincide with each other. Thereby, the phase shift between the positive electrode terminal 21 and the negative electrode terminal 22 and the container 23 is suppressed, and the repeated stress on the positive electrode terminal 21, the negative electrode terminal 22 or the container 23 due to the phase shift is reduced, thereby improving the vibration resistance. be able to.

図1及び2に戻って説明を続ける。積層された各蓄電セル2は、以上に説明したレーザー溶接により直列接続される。   Returning to FIGS. 1 and 2, the description will be continued. The stacked storage cells 2 are connected in series by the laser welding described above.

ブラケット4は、積層された蓄電セル2における容器23の正極端子21及び負極端子22が配置された辺に直交する2辺それぞれを押さえるように2つ配置される。さらに、エンドプレート31及び32は、ブラケット4に固定され、蓄電セル2を積層方向から挟持し圧力を掛けつつ蓄電セル2を保持する。   Two brackets 4 are disposed so as to hold each of two sides orthogonal to the side on which positive electrode terminal 21 and negative electrode terminal 22 of container 23 in stacked electric storage cell 2 are arranged. Furthermore, the end plates 31 and 32 are fixed to the bracket 4 and hold the storage cell 2 while holding the storage cell 2 in the stacking direction and applying pressure.

次に、図6を参照して、本実施例に係る蓄電モジュール1の製造工程を説明する。図6は、実施例1に係る蓄電モジュールの製造工程のフローチャートである。   Next, with reference to FIG. 6, the manufacturing process of the electrical storage module 1 which concerns on a present Example is demonstrated. FIG. 6 is a flowchart of a manufacturing process of the power storage module according to the first embodiment.

作業者は、インサート成形などにより、金属板101、絶縁部材102及びセル固定部材103が固定され、セル端子固定部材100を生成させる(ステップS1)。   The worker fixes the metal plate 101, the insulating member 102 and the cell fixing member 103 by insert molding or the like, and generates the cell terminal fixing member 100 (step S1).

次に、作業者は、セル固定部材103を容器23に固定する(ステップS2)。これにより、セル端子固定部材100が蓄電セル2に固定させる。   Next, the worker fixes the cell fixing member 103 to the container 23 (step S2). Thereby, the cell terminal fixing member 100 is fixed to the storage cell 2.

次に、作業者は、蓄電セル2を積層し、さらに、容器23側から正極端子21、負極端子22と重なり、且つ、正極端子21が金属板101と接触するように、正極端子21及び負極端子22を屈曲させる(ステップS3)。   Next, the worker stacks the storage cells 2 and further overlaps the positive electrode terminal 21 and the negative electrode terminal 22 from the container 23 side, and the positive electrode terminal 21 and the negative electrode are in contact with the metal plate 101. The terminal 22 is bent (step S3).

次に、作業者は、積層した蓄電セル2にエンドプレート31及び32、並びに、ブラケット4を取り付け、エンドプレート31及び32、並びに、ブラケット4により蓄電セル2を保持させる(ステップS4)。   Next, the worker attaches the end plates 31 and 32 and the bracket 4 to the stacked storage cells 2 and holds the storage cell 2 by the end plates 31 and 32 and the bracket 4 (step S4).

次に、作業者は、上押さえ治具により、絶縁部材102と反対方向から負極端子22を押圧する(ステップS5)。これにより、屈曲させた負極端子22、正極端子21及び金属板101が、絶縁部材102の方向に向かって押圧される。   Next, the worker presses the negative electrode terminal 22 from the direction opposite to the insulating member 102 by the upper pressing jig (step S5). Thereby, the bent negative electrode terminal 22, the positive electrode terminal 21, and the metal plate 101 are pressed in the direction of the insulating member 102.

次に、作業者は、レーザー光が金属板101内で止まるように制御して負極端子22に向けてレーザー光を照射し、負極端子22、正極端子21を溶接する(ステップS6)。   Next, the operator controls the laser beam to stop within the metal plate 101, irradiates the laser beam toward the negative electrode terminal 22, and welds the negative electrode terminal 22 and the positive electrode terminal 21 (step S6).

以上に説明したように、本実施例に係る蓄電モジュールは、セル端子固定部材により蓄電セルの容器と端子とが固定される。これにより、蓄電モジュールに振動が加えられても、端子と容器との位相が一致し、端子又はセル内部への繰り返し応力が軽減される。すなわち、耐振動性を向上させることができる。特に容器がラミネートの場合に、本実施例に係る蓄電モジュール1は、耐振動性の向上に対して大きく寄与することができる。   As described above, in the storage module according to the present embodiment, the container of the storage cell and the terminal are fixed by the cell terminal fixing member. Thereby, even if vibration is applied to the storage module, the phases of the terminal and the container coincide with each other, and the repeated stress to the inside of the terminal or the cell is reduced. That is, vibration resistance can be improved. In particular, when the container is a laminate, the storage module 1 according to the present embodiment can greatly contribute to the improvement of the vibration resistance.

さらに、溶接部を端子2枚とセル端子固定部材に設けた金属板による3層構造にすることができ、高エネルギーのレーザー光を照射しても、レーザー光を金属板内で止めることができる。そのため、高エネルギーでの溶接を行うことができ、端子間の接触面積が増え、高強度且つ低抵抗な溶接部を形成することができる。   Furthermore, the welded portion can have a three-layer structure of two terminals and a metal plate provided on the cell terminal fixing member, and even when high energy laser light is irradiated, the laser light can be stopped in the metal plate. . Therefore, welding can be performed with high energy, the contact area between the terminals can be increased, and a welded portion with high strength and low resistance can be formed.

さらに、金属の溶け落ちが発生しないため、容器やその他の部材に対する溶融金属の付着のおそれが無くなり、付着を防ぐための下受け治具を端子と容器との間に配置しなくてもよい。このように、下受け治具のスペースを設けないことにより、蓄電モジュールを小型化することができる。   Furthermore, since the melting of the metal does not occur, there is no possibility that the molten metal adheres to the container or other members, and it is not necessary to arrange the lower receiving jig between the terminal and the container in order to prevent the adhesion. Thus, the storage module can be miniaturized by not providing a space for the lower receiving jig.

例えば、図7は、蓄電モジュールの体積比較の図である。図7の比較例と記された行は、下受け治具を用いて製造した蓄電モジュールの体積を表している。また、実施例と記された行は、本実施例に係る製造方法を用いて製造された蓄電モジュール1の体積を表している。さらに、変化率と記された行は、比較例の体積に対して実施例の体積がどのくらい変化したかを表している。さらに、片側端子形状と両側端子形状という2つの項目があるが、ここでは、片側天使形状の蓄電セル2の場合について説明し、両側端子形状の蓄電セルの場合については、後で説明する。   For example, FIG. 7 is a diagram of volume comparison of power storage modules. The row indicated as the comparative example in FIG. 7 represents the volume of the storage module manufactured using the lower receiving jig. Moreover, the line described as an Example represents the volume of the electrical storage module 1 manufactured using the manufacturing method which concerns on a present Example. Furthermore, the line indicated as the rate of change indicates how much the volume of the example has changed relative to the volume of the comparative example. Furthermore, although there are two items of the one-sided terminal shape and the both-sided terminal shape, here, the case of the storage cell 2 of one-side angel shape is described, and the case of the storage cell of both-side terminal shape is described later.

図7は以下の条件を用いて計測した場合である。すなわち、蓄電セル2は、実施例及び比較例ともに、セル厚みが10mmであり、セル幅が100mmであり、セル高さが100mmであるとする。さらに、比較例の場合、端子高さが15mmである。また、実施例の場合、端子高さが5mmであり、セル固定部材103の厚みが0.3mmである。   FIG. 7 shows the case of measurement using the following conditions. That is, it is assumed that the storage cell 2 has a cell thickness of 10 mm, a cell width of 100 mm, and a cell height of 100 mm in both the example and the comparative example. Furthermore, in the case of the comparative example, the terminal height is 15 mm. In the case of the example, the terminal height is 5 mm, and the thickness of the cell fixing member 103 is 0.3 mm.

片側端子形状の蓄電セル2を用いた蓄電モジュール1を下受け治具を用いて製造した場合、蓄電モジュール1の体積は1185ccになる。これに対して、片側端子形状の蓄電セル2を用いた蓄電モジュール1を本実施例に係る製造方法を用いて製造した場合、蓄電モジュール1の体積は1082ccとなる。そして、その体積の変化率は−8.7%となる。このように、本実施例に係る製造方法を用いて蓄電モジュール1を製造する方が、下受け治具を用いて製造する場合に比べて、体積を小さくすることができ、小型化できることが分かる。   When the storage module 1 using the storage cell 2 having a single-sided terminal shape is manufactured using the lower receiving jig, the volume of the storage module 1 is 1185 cc. On the other hand, when the storage module 1 using the storage cell 2 having a single-sided terminal shape is manufactured using the manufacturing method according to the present embodiment, the volume of the storage module 1 is 1082 cc. And, the rate of change of the volume is -8.7%. As described above, it can be understood that the method of manufacturing the storage module 1 using the manufacturing method according to the present embodiment can reduce the volume and miniaturize as compared with the case of manufacturing using the lower receiving jig. .

(変形例)
次に、変形例について説明する。実施例1では、矩形形状をした容器23の一辺に正極端子21及び負極端子22が設けられた片側端子形状の蓄電セル2を用いて説明したが、正極端子21及び負極端子22の位置はこれに限らない。
(Modification)
Next, a modification is described. The first embodiment has been described using the storage cell 2 having a single-sided terminal shape in which the positive electrode terminal 21 and the negative electrode terminal 22 are provided on one side of the rectangular container 23, but the positions of the positive electrode terminal 21 and the negative electrode terminal 22 are the same. Not limited to.

図8は、両側端子形状の蓄電セルの正面図である。本変形例の蓄電モジュール1は、図8のように矩形形状をした容器23の一辺に正極端子21が設けられその辺と対向する辺に負極端子22が設けられた蓄電セル2を用いる。このような蓄電セル2は、両側端子形状と呼称する。   FIG. 8 is a front view of a storage cell in the shape of both side terminals. The storage module 1 of this modification uses a storage cell 2 in which a positive electrode terminal 21 is provided on one side of a container 23 having a rectangular shape as shown in FIG. 8 and a negative electrode terminal 22 is provided on the side facing the side. Such a storage cell 2 is referred to as a both-side terminal shape.

両側端子形状の蓄電セル2であっても、実施例1と同様に、セル固定部材103に容器23が固定され、正極端子21及び負極端子22が、金属板101とともに溶接され、固定されることで、容器23と正極端子21及び負極端子22とが固定される。   Even in the case of the storage cell 2 in the shape of both side terminals, the container 23 is fixed to the cell fixing member 103 and the positive electrode terminal 21 and the negative electrode terminal 22 are welded and fixed together with the metal plate 101 as in the first embodiment. Then, the container 23, the positive electrode terminal 21 and the negative electrode terminal 22 are fixed.

ただし、両側端子形状の蓄電セル2の場合、対向する辺に正極端子21と負極端子22とが設けられているので、それぞれの辺の側で溶接が行われる。この場合、セル端子固定部材100は、セル固定部材103の両端に絶縁部材102及び金属板101を有していてもよい。また、セル固定部材103の一端に絶縁部材102及び金属板101を有するセル端子固定部材100を向かい合う各辺の側で1つずつ用いてもよい。   However, in the case of the storage cell 2 in the shape of both side terminals, since the positive electrode terminal 21 and the negative electrode terminal 22 are provided on opposite sides, welding is performed on the side of each side. In this case, the cell terminal fixing member 100 may have the insulating member 102 and the metal plate 101 at both ends of the cell fixing member 103. In addition, the cell terminal fixing member 100 having the insulating member 102 and the metal plate 101 at one end of the cell fixing member 103 may be used one by one on each side facing each other.

そして、両側端子形状の蓄電セル2を用いた蓄電モジュール1であっても、実施例1と同様の効果を有する。   And even if it is the electrical storage module 1 using the electrical storage cell 2 of the both-ends terminal shape, it has an effect similar to Example 1. FIG.

例えば、図7に示すように、両側端子形状の蓄電セル2を用いた蓄電モジュール1を下受け治具を用いて製造した場合、蓄電モジュール1の体積は1339ccになる。これに対して、両側端子形状の蓄電セル2を用いた蓄電モジュール1を本実施例に係る製造方法を用いて製造した場合、蓄電モジュール1の体積は1133ccとなる。そして、その体積の変化率は−15.4%となる。このように、本変形例の場合でも、下受け治具を用いて製造する場合に比べて、体積を小さくすることができ、小型化できることが分かる。   For example, as shown in FIG. 7, when the storage module 1 using the storage cells 2 in the shape of both terminals is manufactured using the lower receiving jig, the volume of the storage module 1 is 1339 cc. On the other hand, when the storage module 1 using the storage cells 2 in the shape of both terminals is manufactured using the manufacturing method according to the present embodiment, the volume of the storage module 1 is 1133 cc. And the rate of change of the volume is -15.4%. As described above, even in the case of the present modification, it can be seen that the volume can be reduced and the size can be reduced as compared with the case of manufacturing using the lower receiving jig.

図9は、実施例2に係る蓄電セルの接続を説明するための模式図である。実施例1では、蓄電セル2の容器23でセル固定部材103を挟むように配置されていたが、これに限らず、セル固定部材103が容器23に固定されており、金属板101が正極端子21及び負極端子22に溶接され固定されていればよい。   FIG. 9 is a schematic view for explaining connection of the storage cell according to the second embodiment. In Example 1, the cell fixing member 103 is disposed so as to sandwich the cell 23 of the storage cell 2. However, the present invention is not limited to this. The cell fixing member 103 is fixed to the vessel 23, and the metal plate 101 is a positive electrode terminal. 21 and the negative electrode terminal 22 may be welded and fixed.

そこで、本実施例では、蓄電セル2に対するセル端子固定部材100の配置を実施例1と異ならせた構成について説明する。   Therefore, in the present embodiment, a configuration will be described in which the arrangement of the cell terminal fixing member 100 with respect to the storage cell 2 is different from that of the first embodiment.

本実施例に係る蓄電モジュール1では、蓄電セル2の容器23の表面同士が粘着テープや接着剤などで固定されている。   In the storage module 1 according to the present embodiment, the surfaces of the container 23 of the storage cell 2 are fixed by an adhesive tape, an adhesive, or the like.

そして、セル固定部材103は、固定された2つの蓄電セル2の一方の容器23の反対側の面に固定される。   Then, the cell fixing member 103 is fixed to the opposite surface of one container 23 of the two fixed storage cells 2.

絶縁部材102は、容器23が接着されたセル固定部材103の面上に配置され、セル固定部材103に固定される。   The insulating member 102 is disposed on the surface of the cell fixing member 103 to which the container 23 is adhered, and is fixed to the cell fixing member 103.

金属板101は、絶縁部材102のセル固定部材103と反対側の面に配置され、絶縁部材102に固定される。   The metal plate 101 is disposed on the surface of the insulating member 102 opposite to the cell fixing member 103, and is fixed to the insulating member 102.

セル固定部材103に接着されている容器23から正極端子21が、金属板101の絶縁部材102と反対側の面まで延びる。また、セル固定部材103に接着されていない方の容器23から負極端子22が、正極端子21の金属板101と反対側の表面に重なるように、金属板101の位置まで延びる。   The positive electrode terminal 21 extends from the container 23 bonded to the cell fixing member 103 to the surface of the metal plate 101 opposite to the insulating member 102. The negative electrode terminal 22 extends from the container 23 which is not bonded to the cell fixing member 103 to the position of the metal plate 101 so as to overlap the surface of the positive electrode terminal 21 opposite to the metal plate 101.

重ねられた正極端子21、負極端子22及び金属板101は、金属板101内で止まるように制御されたレーザー光が負極端子22側から照射され、溶接される。これにより、正極端子21及び負極端子22は、金属板101に固定される。   A laser beam controlled so as to stop inside the metal plate 101 is irradiated from the side of the negative electrode terminal 22 and welded in the stacked positive electrode terminal 21, the negative electrode terminal 22 and the metal plate 101. Thereby, the positive electrode terminal 21 and the negative electrode terminal 22 are fixed to the metal plate 101.

そして、図9に示すような状態であっても、正極端子21及び負極端子22は、金属板101、絶縁部材102及びセル固定部材103を介して、セル固定部材103に接着されている容器23と固定されている。さらに、正極端子21及び負極端子22は、セル固定部材103に固定されている容器23を介して、もう一方の容器23とも固定されている。   And, even in the state as shown in FIG. 9, the positive electrode terminal 21 and the negative electrode terminal 22 are attached to the cell fixing member 103 through the metal plate 101, the insulating member 102 and the cell fixing member 103. And fixed. Furthermore, the positive electrode terminal 21 and the negative electrode terminal 22 are also fixed to the other container 23 through the container 23 fixed to the cell fixing member 103.

以上に説明したように、本実施例に係る蓄電モジュールにおいても、蓄電モジュールに振動が与えられた場合にも、各端子と容器との位相のずれが発生せず、端子又はセル内部への繰り返し応力が軽減される。すなわち、耐振動性を向上させることができる。   As described above, also in the storage module according to the present embodiment, even when vibration is applied to the storage module, no phase shift between the terminals and the container occurs, and repetition into the terminals or cells is made. Stress is relieved. That is, vibration resistance can be improved.

また、レーザー溶接に関しては、実施例1と同様であり、高強度且つ低抵抗な溶接部が生成でき、さらに蓄電モジュールの小型化を図ることができる。   Further, laser welding is the same as that of the first embodiment, and a welded portion with high strength and low resistance can be generated, and further, the storage module can be miniaturized.

図10は、実施例3に係る蓄電セルの接続を説明するための模式図である。本実施例は、蓄電セル2に対するセル端子固定部材100の配置が、実施例1及び実施例2以外の構成である。   FIG. 10 is a schematic view for explaining connection of the storage cell according to the third embodiment. In the present embodiment, the arrangement of the cell terminal fixing member 100 with respect to the storage cell 2 is a configuration other than the first embodiment and the second embodiment.

本実施例に係る蓄電モジュール1では、2つの蓄電セル2の容器23がセル固定部材103の1つの面に、それぞれの正極端子21と負極端子22とが向き合うように搭載され、固定される。   In the storage module 1 according to the present embodiment, the containers 23 of the two storage cells 2 are mounted and fixed on one surface of the cell fixing member 103 so that the positive electrode terminal 21 and the negative electrode terminal 22 face each other.

絶縁部材102は、セル固定部材103の容器23が搭載された面上の、2つの容器23の間に固定される。   The insulating member 102 is fixed between the two containers 23 on the surface of the cell fixing member 103 on which the container 23 is mounted.

金属板101は、絶縁部材102のセル固定部材103と反対側の面に配置され、絶縁部材102に固定される。   The metal plate 101 is disposed on the surface of the insulating member 102 opposite to the cell fixing member 103, and is fixed to the insulating member 102.

向かい合う容器23の一方から正極端子21が、金属板101の絶縁部材102と反対側の面まで延びる。また、他方の容器23から負極端子22が、正極端子21の金属板101と反対側の表面に重なるように、金属板101の位置まで延びる。   The positive electrode terminal 21 extends from one of the facing containers 23 to the surface of the metal plate 101 opposite to the insulating member 102. The negative electrode terminal 22 extends from the other container 23 to the position of the metal plate 101 so as to overlap the surface of the positive electrode terminal 21 opposite to the metal plate 101.

重ねられた正極端子21、負極端子22及び金属板101は、金属板101内で止まるように制御されたレーザー光が負極端子22側から照射され、溶接される。これにより、正極端子21及び負極端子22は、金属板101に固定される。   A laser beam controlled so as to stop inside the metal plate 101 is irradiated from the side of the negative electrode terminal 22 and welded in the stacked positive electrode terminal 21, the negative electrode terminal 22 and the metal plate 101. Thereby, the positive electrode terminal 21 and the negative electrode terminal 22 are fixed to the metal plate 101.

そして、図10に示すような状態であっても、正極端子21及び負極端子22は、金属板101、絶縁部材102及びセル固定部材103を介して容器23と固定されている。   Even in the state shown in FIG. 10, the positive electrode terminal 21 and the negative electrode terminal 22 are fixed to the container 23 through the metal plate 101, the insulating member 102, and the cell fixing member 103.

以上に説明したように、本実施例に係る蓄電モジュールにおいても、蓄電モジュールに振動が与えられた場合にも、各端子と容器との位相のずれが発生せず、端子又はセル内部への繰り返し応力が軽減される。すなわち、耐振動性を向上させることができる。   As described above, also in the storage module according to the present embodiment, even when vibration is applied to the storage module, no phase shift between the terminals and the container occurs, and repetition into the terminals or cells is made. Stress is relieved. That is, vibration resistance can be improved.

また、レーザー溶接に関しては、実施例1と同様であり、高強度且つ低抵抗な溶接部が生成でき、さらに蓄電モジュールの小型化を図ることができる。   Further, laser welding is the same as that of the first embodiment, and a welded portion with high strength and low resistance can be generated, and further, the storage module can be miniaturized.

また、以上の説明では、主にレーザー溶接によって正極端子21と負極端子22と金属板101とが溶接される構造について記述したが、レーザー溶接の他に、抵抗溶接などの方法によってもそれぞれの部品が溶接されてもよい。   Moreover, in the above description, the structure in which the positive electrode terminal 21, the negative electrode terminal 22, and the metal plate 101 are welded by laser welding has been mainly described, but in addition to laser welding, each component may be May be welded.

また、以上の説明では、正極端子21と負極端子22とが異なる材質で構成されている場合で説明したが、正極端子と負極端子とは同じ材質で構成されていてもよい。   Moreover, although the case where the positive electrode terminal 21 and the negative electrode terminal 22 were comprised with the different material was demonstrated in the above description, the positive electrode terminal and the negative electrode terminal may be comprised with the same material.

また、以上の説明では、主に正極端子21と負極端子22が溶接され直列接続される場合について説明したが、隣り合う蓄電セル2の正極端子21同士、または負極端子22同士を溶接し、並列に接続する場合でも本発明の効果は同様に発現する。   In the above description, mainly the case where positive electrode terminal 21 and negative electrode terminal 22 are welded and connected in series has been described, but positive electrode terminals 21 of adjacent storage cells 2 or negative electrode terminals 22 are welded and connected in parallel The effect of the present invention is similarly exhibited even when connecting to

1 蓄電モジュール
2 蓄電セル
4 ブラケット
21 正極端子
22 負極端子
23 容器
31,32 エンドプレート
100 セル端子固定部材
101 金属板
102 絶縁部材
103 セル固定部材
DESCRIPTION OF SYMBOLS 1 storage module 2 storage cell 4 bracket 21 positive electrode terminal 22 negative electrode terminal 23 container 31, 32 end plate 100 cell terminal fixing member 101 metal plate 102 insulating member 103 cell fixing member

Claims (11)

電気を蓄える蓄電部材、及び、前記蓄電部材から突出する正極端子及び負極端子を有する複数の蓄電セルを備え、
前記蓄電セルは積層されており、
異なる前記蓄電セルの前記正極端子と前記負極端子とが前記蓄電セルの積層方向に対して垂直側に向けて積層され、積層方向の一端に前記蓄電部材に固定された固定部材が配置され、前記固定部材と、前記正極端子及び前記負極端子、隣り合う前記蓄電セルの前記正極端子同士もしくは前記負極端子同士とが溶接されることで前記蓄電セル同士が直列又は並列に接続されている
ことを特徴とする蓄電モジュール。
A storage member for storing electricity; and a plurality of storage cells each having a positive electrode terminal and a negative electrode terminal protruding from the storage member;
The storage cells are stacked,
The positive electrode terminal and the negative electrode terminal of different storage cells are stacked vertically to the stacking direction of the storage cells, and a fixing member fixed to the storage member is disposed at one end in the stacking direction, The storage cells are connected in series or in parallel by welding a fixing member, the positive electrode terminal and the negative electrode terminal, and the positive electrode terminals or the negative electrode terminals of the adjacent storage cells. Storage module to be.
前記固定部材は、金属板及び絶縁部材とセル固定部材とを有し、
前記金属板は、積層された前記正極端子及び前記負極端子の前記積層方向の前記一端に接触しており、
前記セル固定部材は、前記蓄電部材と固定されており、
前記絶縁部材は、前記金属板と前記セル固定部材との間に配置されている
ことを特徴とする請求項1に記載の蓄電モジュール。
The fixing member includes a metal plate, an insulating member, and a cell fixing member.
The metal plate is in contact with the stacked positive electrode terminal and the one end in the stacking direction of the negative electrode terminal,
The cell fixing member is fixed to the electric storage member,
The storage module according to claim 1, wherein the insulating member is disposed between the metal plate and the cell fixing member.
前記溶接は、積層された前記正極端子又は前記負極端子の側からレーザー光が照射され、前記固定部材の内部までを到達深度としてレーザー溶接されることを特徴とする請求項1又は2に記載の蓄電モジュール。   The said welding is irradiated with a laser beam from the side of the laminated | stacked said positive electrode terminal or the said negative electrode terminal, It is laser welding by making the inside of the said fixing member into a reach | attainment depth, It is characterized by the above-mentioned. Storage module. 前記金属板は、アルミニウム、鉄、又は銅を主成分とした金属単体又は合金であることを特徴とする請求項2に記載の蓄電モジュール。   The said metal plate is a metal single-piece | unit or alloy which had aluminum, iron, or copper as a main component, The electrical storage module of Claim 2 characterized by the above-mentioned. 前記絶縁部材は、合成樹脂を主成分とする絶縁体であることを特徴とする請求項2に記載の蓄電モジュール。   The power storage module according to claim 2, wherein the insulating member is an insulator containing a synthetic resin as a main component. 前記セル固定部材は、アルミニウム又は鉄を主成分とした金属単体又は合金、もしくは合成樹脂であることを特徴とする請求項2に記載の蓄電モジュール。   The power storage module according to claim 2, wherein the cell fixing member is a single metal, an alloy, or a synthetic resin containing aluminum or iron as a main component. 前記正極端子及び前記負極端子は、同一の材料から成ることを特徴とする請求項1に記載の蓄電モジュール。   The storage module according to claim 1, wherein the positive electrode terminal and the negative electrode terminal are made of the same material. 前記正極端子及び前記負極端子は、互いに異なる材料から成ることを特徴とする請求項1に記載の蓄電モジュール。   The storage module according to claim 1, wherein the positive electrode terminal and the negative electrode terminal are made of different materials. 前記正極端子は、アルミニウムを主成分とする材料から成ることを特徴とする請求項8に記載の蓄電モジュール。   The said positive electrode terminal consists of a material which has aluminum as a main component, The electrical storage module of Claim 8 characterized by the above-mentioned. 前記負極端子は、銅を主成分とする材料から成ることを特徴とする請求項8に記載の蓄電モジュール。   The said negative electrode terminal consists of a material which has copper as a main component, The electrical storage module of Claim 8 characterized by the above-mentioned. 電気を蓄える蓄電部材、及び、前記蓄電部材から突出する正極端子及び負極端子を有する複数の蓄電セルを有する蓄電モジュールの製造方法であって、
前記蓄電セルを積層し、
異なる前記蓄電セルの前記正極端子と前記負極端子とを前記蓄電セルの積層方向に対して垂直側に向けて積層し、
積層方向の一端に前記蓄電部材に固定された固定部材を配置し、
前記固定部材と、前記正極端子及び前記負極端子、又は、隣り合う前記蓄電セルの正極端子同士もしくは負極端子同士とを溶接して前記蓄電セル同士が直列又は並列に接続する
ことを特徴とする蓄電モジュールの製造方法。
What is claimed is: 1. A method of manufacturing a storage module comprising: a storage member for storing electricity; and a plurality of storage cells having a positive electrode terminal and a negative electrode terminal protruding from the storage member,
Stacking the storage cells,
Laminating the positive electrode terminal and the negative electrode terminal of the different storage cells in a direction perpendicular to the stacking direction of the storage cells ;
A fixing member fixed to the electricity storage member is disposed at one end in the stacking direction,
The storage cells are connected in series or in parallel by welding the fixing member, the positive electrode terminal and the negative electrode terminal, or the positive electrode terminals or the negative electrode terminals of the adjacent storage cells. Module manufacturing method.
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