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JP6535728B2 - Bonding structure - Google Patents
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JP6535728B2 - Bonding structure - Google Patents

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JP6535728B2
JP6535728B2 JP2017500227A JP2017500227A JP6535728B2 JP 6535728 B2 JP6535728 B2 JP 6535728B2 JP 2017500227 A JP2017500227 A JP 2017500227A JP 2017500227 A JP2017500227 A JP 2017500227A JP 6535728 B2 JP6535728 B2 JP 6535728B2
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receiving
curved surface
pressing
fixing
fixed
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JPWO2016132516A1 (en
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伊藤 敦
敦 伊藤
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Next Energy and Resources Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02Heads
    • F16M11/04Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
    • F16M11/06Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
    • F16M11/12Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting in more than one direction
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Pivots And Pivotal Connections (AREA)
  • Photovoltaic Devices (AREA)

Description

本発明は、被固定部材を固定部材に固定する接合構造に関し、詳しくは、固定部材に対して被固定部材の傾き角度及び傾き方向を調整可能な接合構造に関するものである。   The present invention relates to a joint structure for fixing a member to be fixed to a fixing member, and more particularly, to a joint structure capable of adjusting an inclination angle and an inclination direction of the member to be fixed with respect to the fixing member.

太陽光発電パネル設置用架台、大型のアンテナ装置、建築物の基礎梁等の比較的大型の被固定部材を地上に設置する場合には、地盤に支持杭等の固定部材を立設して、その上端部に被固定部材が取付けられることが多い。   When installing a relatively large fixed member such as a solar panel installation rack, a large antenna device, or a foundation beam of a building on the ground, a fixing member such as a support pile is erected on the ground. A fixed member is often attached to the upper end thereof.

急傾斜地、硬い地盤、地中障害物が多いなどの厳しい施工環境において支持杭の打設を行う場合には、杭の倒れ、ねじれ、高さの誤差(総称して施工誤差)が発生し易い。従って、支持杭等の固定部材に上部構造等の被固定部材を固定する際には、前記の施工誤差を吸収できる調整機能付きの接合構造が必要とされる。この種の調整機能付きの接合構造として、例えば、特許文献1及び2に開示された構造がある。   When placing support piles in a severe construction environment such as steep slopes, hard ground, or many underground obstacles, it is easy for piles to fall, get twisted and have height errors (collectively construction errors) . Therefore, when fixing fixed members, such as a top structure, to fixed members, such as a support pile, the connection structure with the adjustment function which can absorb the said construction error is required. Examples of such a joint structure with adjustment function include the structures disclosed in Patent Documents 1 and 2.

特許文献1に開示されている取付物支持ユニット11(接合構造)は、球座部23を具備する受け座部28Uと、球座部23の湾曲受け面23aに凹曲面38を面接触させ取付物が固定される取付台座部材30と、取付台座部材30を球座部23に締め付け固定する固定用ボルト50とを有している。そして、取付台座部材30の凹曲面の中央部に開口されたボルト挿通孔35内に、球座部23の湾曲受け面に沿う取付台座部材30のスライド移動を可能にするクリアランスが確保されている。取付物支持ユニット11の取付台座部材30は、受け座部28Uの球座部23に固定されていない状態において、球座部23の湾曲受け面23aに沿ってスライド移動可能であるため、受け座部28Uに対する向きを簡単に調整できる。また、取付台座部材30が受け座部28Uにボルト固定された後、再度、取付台座部材30の向きを調整したい場合には、固定用ボルト50を緩めることで簡単に再調整ができる。   The attachment support unit 11 (joining structure) disclosed in Patent Document 1 mounts the receiving seat 28U having the ball seat 23 and the concave receiving surface 23a on the curved receiving surface 23a of the ball seat 23 so as to attach it. It has a mounting base member 30 to which an object is fixed, and a fixing bolt 50 for clamping and fixing the mounting base member 30 to the ball seat 23. And, in the bolt insertion hole 35 opened in the central part of the concave curved surface of the mounting base member 30, a clearance which enables the sliding movement of the mounting base member 30 along the curved receiving surface of the ball seat 23 is secured. . The mounting base member 30 of the mounting support unit 11 can slide along the curved receiving surface 23a of the ball seat 23 in a state where it is not fixed to the ball seat 23 of the receiving seat 28U. The orientation with respect to the unit 28U can be easily adjusted. In addition, after the mounting base member 30 is bolted to the receiving seat portion 28U, if it is desired to adjust the direction of the mounting base member 30 again, it can be easily readjusted by loosening the fixing bolt 50.

特許文献2に開示されている接合構造7は、基礎梁5と鋼管杭3とを接続する構造であり、杭頭キャップ19に支承される凸面11bを有した球座頭ボルト11と、球座頭ボルト11の一方の端部である頭部11cを杭頭キャップ19に固定する位置調整部21(固定手段)と、球座頭ボルト11の他方の端部と基礎梁5とを連結する基礎梁固定プレート9とを備えている。位置調整部21は、球座頭ボルト11の他方の端部が挿通する挿通孔Haを有し、挿通孔Haは、球座頭ボルト11が揺動自在の孔径を有している。そして、位置調整部21が球座頭ボルト11の径方向への張出し部に当接することによって、球座頭ボルト11が位置調整部21の挿通孔Haから抜け出さないように係止される。従って、杭頭キャップ19に支承される凸面11bを支点として、球座頭ボルト11を挿通孔Ha内で傾けながら調整することで、基礎梁5の設置状態の傾きの誤差を簡単に調整でき、寸法精度よく基礎梁5を鋼管杭3に容易に接続することができる。   The joint structure 7 disclosed in Patent Document 2 is a structure for connecting the foundation beam 5 and the steel pipe pile 3 and includes a spherical head bolt 11 having a convex surface 11 b supported by a pile head cap 19 and a spherical head bolt. Position adjustment portion 21 (fixing means) for fixing the head 11c which is one end of the head 11 to the pile head cap 19 and a foundation beam fixing plate for connecting the other end of the ball head bolt 11 and the foundation beam 5 And nine. The position adjustment portion 21 has an insertion hole Ha through which the other end of the ball-seat bolt 11 is inserted, and the insertion hole Ha has a hole diameter in which the ball-seat bolt 11 can swing. Then, when the position adjusting portion 21 abuts on the radially extending portion of the ball head bolt 11, the ball head bolt 11 is locked so as not to come out of the insertion hole Ha of the position adjusting portion 21. Therefore, the inclination error of the installation state of the foundation beam 5 can be easily adjusted by adjusting the ball seat head bolt 11 while tilting it in the insertion hole Ha with the convex surface 11b supported by the pile head cap 19 as a fulcrum. The foundation beam 5 can be easily connected to the steel pipe pile 3 with high accuracy.

特開2013−174089号公報JP, 2013-174089, A 特開2009−209557号公報JP, 2009-209557, A

ここで、特許文献1に開示されている取付物支持ユニット11は、取付台座部材30の凹曲面の中央部に開口されたボルト挿通孔35に固定用ボルト50が挿通されている。従って、取付台座部材30に取付物が固定された状態では、固定用ボルト50の頭部が取付物に覆われてしまう場合があり、固定用ボルト50を緩めての再調整が不可能になる虞がある。   Here, in the mounted object support unit 11 disclosed in Patent Document 1, the fixing bolt 50 is inserted into the bolt insertion hole 35 opened in the central portion of the concave surface of the mounting base member 30. Therefore, in the state where the attachment is fixed to the mounting base member 30, the head of the fixing bolt 50 may be covered by the attachment, and the adjustment can not be performed by loosening the fixing bolt 50. There is a risk.

また、特許文献2に開示されている接合構造7は、球座頭ボルト11が頭部11cに形成された凸面11bを支点として揺動自在となっている。すなわち、球座頭ボルト11は、一点支持の点接触の状態となっている。また、球座頭ボルト11の頭部11cの張り出した側面が、位置調整部21の挿通孔Haの内周面に当接することによって、球座頭ボルト11が位置調整部21の挿通孔Haから抜け出さないように係止される。このため、傾いた状態の球座頭ボルト11を保持する際には、球座頭ボルト11の頭部11cの側面と位置調整部21の挿通孔Haの内周面との接触面積が減少し、二点接触の状態で保持されることとなる。   Further, in the joint structure 7 disclosed in Patent Document 2, the spherical head bolt 11 is swingable with a convex surface 11b formed on the head portion 11c as a fulcrum. That is, the ball head bolt 11 is in a point contact state of one point support. Further, the projecting side surface of the head portion 11 c of the ball head bolt 11 abuts on the inner circumferential surface of the insertion hole Ha of the position adjustment portion 21, whereby the ball head bolt 11 does not come out of the insertion hole Ha of the position adjustment portion 21. To be locked. For this reason, when holding the ball head bolt 11 in the inclined state, the contact area between the side surface of the head 11 c of the ball head bolt 11 and the inner peripheral surface of the insertion hole Ha of the position adjustment portion 21 decreases. It will be held in the state of point contact.

すなわち、傾いた状態の球座頭ボルト11は、頭部11cが凸部の一点と張出し部の二点の合計三点で保持された状態となっている。この状態では、球座頭ボルト11の傾きを固定する方向に対しては保持力が強いが、傾き方向に直交する方向に対しては保持力が最も弱く、傾いた状態の球座頭ボルト11の保持力の強さに方向性が生じるという問題がある。また、点接触の保持では、接触点に荷重が集中するため、長期的に接触点が凹み易く(クリープ変形)、これにより、接触点の接触圧が低下して、球座頭ボルト11の保持力が長期的に損なわれる虞がある。   That is, in the inclined state, the head 11c is held at a total of three points, that is, one point of the convex portion and two points of the overhang portion. In this state, the holding force is strong in the direction in which the inclination of the ball head bolt 11 is fixed, but the holding force is weakest in the direction orthogonal to the inclination direction, and the ball head 11 in the inclined state is held. There is a problem that directionality arises in the strength of force. In addition, in holding point contact, the load is concentrated on the contact point, so the contact point tends to be dented in a long time (creep deformation), thereby reducing the contact pressure of the contact point and holding force of the ball head bolt 11 May be lost in the long run.

本発明は、上記実情に鑑みてなされたものであり、固定部材に対して被固定部材の傾き角度及び傾き方向を調整可能であるとともに、傾き角度及び傾き方向によらず被固定部材を安定して保持可能であり、かつ、被固定部材の傾き角度及び傾き方向の再調整が容易である接合構造を提供することを目的とする。   The present invention has been made in view of the above circumstances, and is capable of adjusting the inclination angle and inclination direction of the fixed member with respect to the fixing member, and stabilizing the fixed member regardless of the inclination angle and inclination direction It is an object of the present invention to provide a joint structure which can be held and which can be easily readjusted for the tilt angle and tilt direction of the fixed member.

上記目的を達成するために、第1に本発明は、第一凸曲面を有し固定部材に連結される受け座部と、前記第一凸曲面に面接触しつつ摺動可能な第一凹曲面及び該第一凹曲面の裏面側の第二凸曲面を有する椀状部材と、前記第二凸曲面の中央から突出し被固定部材に連結される軸部材と、前記第二凸曲面に面接触する第二凹曲面を有し前記受け座部に対して前記椀状部材を押し付け固定する押付部材と、前記第一凹曲面の摺動範囲よりも外側で前記押付部材を前記受け座部又は前記固定部材に締結する締結手段と、を備え、前記第一凸曲面、前記第一凹曲面、前記第二凸曲面及び前記第二凹曲面が略同心の略真球面状を呈していることを特徴とする接合構造を提供する(発明1)。   In order to achieve the above object, firstly, the present invention has a receiving seat portion having a first convex curved surface and connected to a fixing member, and a first concave which can slide in surface contact with the first convex curved surface. A wedge-shaped member having a curved surface and a second convex curved surface on the back side of the first concave curved surface, a shaft member protruding from the center of the second convex curved surface and coupled to the fixed member, and surface contact with the second convex curved surface A pressing member having a second concave curved surface for pressing and fixing the wedge-shaped member against the receiving seat, and the pressing member at the outer side of the sliding range of the first concave curved surface A fastening means for fastening to a fixing member, wherein the first convex curved surface, the first concave curved surface, the second convex curved surface, and the second concave curved surface have a substantially spherical shape substantially concentric. The present invention provides a bonding structure (invention 1).

上記発明(発明1)によれば、押付部材を受け座部又は固定部材に対して締結している位置が椀状部材の第一凹局面の摺動範囲よりも外側であることにより、接合構造の上部に被固定部材が載せられた状態であっても、押付部材を受け座部又は固定部材に締結する締結手段を緩めることにより椀状部材を受け座部と押付部材との間で摺動させ、固定部材に対する軸部材の傾き角度及び傾き方向を調整できるため、固定部材に対して被固定部材を取り付ける傾き角度及び傾き方向を調整することができる。また、傾き角度及び傾き方向を調整するために、被固定部材を接合構造から取り外す必要がないため、被固定部材は安定的に保持され、何度でも再調整が容易である。   According to the above invention (Invention 1), the joining structure is achieved because the position at which the pressing member is fastened to the receiving seat portion or the fixing member is outside the sliding range of the first concave surface of the bowl-like member. Even when the fixed member is placed on the upper part of the case, the pressing member slides between the receiving seat and the pressing member by loosening the fastening means for fastening the receiving seat or the fixing member. Since the inclination angle and the inclination direction of the shaft member with respect to the fixing member can be adjusted, the inclination angle and the inclination direction in which the fixing member is attached to the fixing member can be adjusted. In addition, since it is not necessary to remove the fixed member from the joint structure in order to adjust the tilt angle and the tilt direction, the fixed member is stably held, and readjustment is easy any number of times.

上記発明(発明1)においては、前記軸部材が、外周に雄ねじが形成された雄ねじ部材と、内周に雌ねじが形成された雌ねじ部材と、が螺合された構造よりなり、前記雄ねじ部材と前記雌ねじ部材とを相対回転させることによって、前記軸部材の軸方向の長さの調整が可能であることが好ましい(発明2)。   In the above invention (Invention 1), the shaft member has a structure in which a male screw member having a male screw formed on the outer periphery and a female screw member having a female screw formed on the inner periphery are screwed together. It is preferable that the axial length of the shaft member can be adjusted by relatively rotating the female screw member (Invention 2).

上記発明(発明2)によれば、固定部材に対する被固定部材の傾き角度及び傾き方向の調整に加えて、雄ねじ部材と雌ねじ部材とを相対回転させるという簡易な操作だけで固定部材に対する被固定部材の高さの調整も容易に行うことができる。   According to the above invention (Invention 2), in addition to the adjustment of the inclination angle and inclination direction of the fixed member relative to the fixed member, the fixed member relative to the fixed member only by a simple operation of relatively rotating the male screw member and the female screw member Adjustment of the height can also be easily performed.

上記発明(発明2)においては、前記軸部材と前記被固定部材とを第一挟持部及び第二挟持部によって挟み込み、もって前記軸部材を前記被固定部材に連結する挟持部材を更に備え、前記第一挟持部と前記第二挟持部とが締緩自在に構成されていることが好ましい(発明3)。   In the above invention (Invention 2), the shaft member and the member to be fixed are further sandwiched by the first holding portion and the second holding portion, and the device further comprises a holding member connecting the shaft member to the member to be fixed. It is preferable that the first holding portion and the second holding portion be configured to be freely tightened (invention 3).

上記発明(発明3)によれば、第一挟持部と第二挟持部とが締緩自在に構成されていることにより、第一挟持部及び第二挟持部による軸部材及び被固定部材の挟持状態を解除することができるため、被固定部材を完全に接合構造から取り外すことなく軸部材の雄ねじ部材及び雌ねじ部材の相対回転が可能になる。それにより、一旦決めた軸部材の傾き角度及び傾き方向を維持したまま固定部材に対する被固定部材の高さのみを容易に微調整・再調整することができる。   According to the above invention (Invention 3), the first holding portion and the second holding portion are configured to be freely tightened, so that holding of the shaft member and the fixed member by the first holding portion and the second holding portion Since the state can be released, relative rotation of the male screw member and the female screw member of the shaft member becomes possible without completely removing the fixed member from the joint structure. As a result, it is possible to easily finely adjust and re-adjust only the height of the fixing member with respect to the fixing member while maintaining the inclination angle and the inclination direction of the shaft member once determined.

上記発明(発明1〜3)においては、前記受け座部が、前記第一凸曲面を有する受け部材と、該受け部材を取り付けて前記固定部材に連結する取付部材とを備え、前記受け部材を前記取付部材に取り付ける位置を変えることによって、前記固定部材に対する前記第一凸曲面の相対的な位置の調整が可能であることが好ましい(発明4)。   In the above inventions (inventions 1 to 3), the receiving seat portion includes a receiving member having the first convex curved surface, and an attaching member for attaching the receiving member and connecting the receiving member to the fixing member, and the receiving member It is preferable that adjustment of the relative position of the first convex curved surface with respect to the fixing member is possible by changing the position of attachment to the mounting member (Invention 4).

上記発明(発明4)によれば、固定部材に対する被固定部材の傾き角度及び傾き方向の調整に加えて、受け部材を取付部材に取り付ける位置を変えるという簡易な操作だけで固定部材に対する被固定部材の平面位置の調整も容易に行うことができる。   According to the above invention (Invention 4), in addition to the adjustment of the inclination angle and inclination direction of the fixed member with respect to the fixed member, the fixed member with respect to the fixed member only by a simple operation of changing the position of attaching the receiving member to the mounting member The adjustment of the plane position of can also be easily performed.

本発明に係る接合構造によれば、固定部材に対して被固定部材の傾き角度及び傾き方向を調整可能であるとともに、傾き角度及び傾き方向によらず被固定部材を安定して保持可能であり、かつ、被固定部材の傾き角度及び傾き方向の再調整が容易である。   According to the joint structure of the present invention, the inclination angle and the inclination direction of the fixing member can be adjusted with respect to the fixing member, and the fixing member can be stably held regardless of the inclination angle and the inclination direction And, it is easy to re-adjust the tilt angle and tilt direction of the fixed member.

本発明の一実施形態に係るコネクタ(接合構造)を用いて太陽光発電パネル設置用架台(縦桟先行構造)の上部構造を支持杭に取り付ける様子を示す説明図である。It is explanatory drawing which shows a mode that the upper structure of the mount frame (longitudinal bar leading structure) for photovoltaic power generation panel installation is attached to a support pile using the connector (joining structure) which concerns on one Embodiment of this invention. 図1に示した太陽光発電パネル設置用架台の縦桟の断面構造を示す説明図である。It is explanatory drawing which shows the cross-section of the vertical bar of the mount frame for solar power generation panel installation shown in FIG. 図1に示した太陽光発電パネル設置用架台の支持杭の断面構造を示す説明図である。It is explanatory drawing which shows the cross-section of the support pile of the mount frame for solar power generation panel installation shown in FIG. 同実施形態に係るコネクタの使用状態を示す説明図である。It is explanatory drawing which shows the use condition of the connector which concerns on the embodiment. 同実施形態に係るコネクタの構造を示す分解斜視図である。It is an exploded perspective view showing the structure of the connector concerning the embodiment. 同実施形態に係るコネクタの構造を示す断面図であり、(a)は東西方向の断面図、(b)は南北方向の断面図である。It is sectional drawing which shows the structure of the connector which concerns on the embodiment, (a) is sectional drawing of east-west direction, (b) is sectional drawing of north-south direction. 同実施形態に係るコネクタを構成する押付部材の構造を示す平面図である。It is a top view which shows the structure of the pressing member which comprises the connector which concerns on the embodiment. 同実施形態に係るコネクタを用いて太陽光発電パネル設置用架台(横桟先行構造)の上部構造を支持杭に取り付ける様子を示す説明図である。It is explanatory drawing which shows a mode that the upper structure of the mount frame for solar power generation panel installation (transverse leading structure) is attached to a support pile using the connector which concerns on the embodiment.

以下、図面を参照しながら本発明の実施形態について説明する。本実施形態においては、被固定部材たる太陽光発電パネル設置用架台の上部構造9を、コネクタ1(接合構造)を用いて固定部材たる太陽光発電パネル設置用架台の下部構造である支持杭8に固定する。ただし、本発明のコネクタ1を適用する固定部材、被固定部材はこれに限られない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the present embodiment, a support pile 8 which is a lower structure of a solar power panel installation gantry which is a fixing member using a connector 1 (joining structure) as the upper structure 9 of the solar power generation panel installation rack which is a fixed member. Fix to However, the fixing member and the fixed member to which the connector 1 of the present invention is applied are not limited thereto.

太陽光発電パネル設置用架台の上部構造9は、図1に示すように、複数の縦桟91を平行に並べた上に複数の横桟92を縦桟91とは直交する方向に平行に並べ、連結金具、ねじ止め等の公知の固定手段によって縦桟91と横桟92とを固定してなるものである。横桟92上には太陽光発電パネル(不図示)が設置される。なお、本実施形態の説明においては、図1に示すように、便宜上、縦桟91の長手方向を南北方向、横桟92の長手方向を東西方向、鉛直方向を上下方向とするが、これら方向の記載が実際の方位や設置方向と一致するものではない。   As shown in FIG. 1, the upper structure 9 of the solar panel installation rack mounts a plurality of vertical bars 91 in parallel and a plurality of horizontal bars 92 in parallel in a direction perpendicular to the vertical bars 91. The vertical rail 91 and the horizontal rail 92 are fixed by known fixing means such as a connection metal fitting and screwing. A photovoltaic panel (not shown) is installed on the cross rail 92. In the description of this embodiment, as shown in FIG. 1, for the sake of convenience, the longitudinal direction of the vertical beam 91 is taken as the north-south direction, the longitudinal direction of the horizontal beam 92 as the east-west direction, and the vertical direction as the vertical direction. Does not match the actual orientation or installation direction.

太陽光発電パネル設置用架台の上部構造9は、下部を地盤7に打ち込んで鉛直方向に立設されている複数の支持杭8に対して、コネクタ1を介して固定される。具体的には、一つの支持杭8に一つのコネクタ1が取り付けられ、太陽光発電パネル設置用架台の上部構造9を構成する一本の縦桟91を、南北方向に並ぶ二つの支持杭8に対してそれぞれコネクタ1を介して固定する。同様にして複数の縦桟91を平行に並べて支持杭8上にコネクタ1を介して固定し、その複数の縦桟91に直交するように横桟92を縦桟91上に複数平行に並べて固定していく。   The upper structure 9 of the solar panel installation rack is fixed via the connector 1 to a plurality of support piles 8 which are vertically installed with the lower part being driven into the ground 7. Specifically, one connector 1 is attached to one support pile 8, and one vertical rail 91 constituting the upper structure 9 of the solar panel installation rack is arranged in two north-south directions. Are fixed to the connector 1 via the connector 1 respectively. Similarly, a plurality of vertical bars 91 are arranged in parallel and fixed on the support pile 8 via the connector 1, and a plurality of horizontal bars 92 are arranged in parallel on the vertical bars 91 so as to be orthogonal to the plurality of vertical bars 91. I will.

なお、図1においては、支持杭8が南北方向に二本、東西方向に三本が並べられ、合計六本の支持杭8が図示されているが、これに限られるものではなく、設置する太陽光発電パネルの大きさや枚数、その設置場所の自然条件等に応じて支持杭8の数や並べ方は変化してもよい。また、本実施形態においては平行する三本の縦桟91に対して四本の横桟92が直交するように並べられているが、これに限られるものではなく、設置する太陽光発電パネルの大きさや枚数、その設置場所の自然条件等に応じて縦桟91及び横桟92の数や並べ方は変化してもよい。縦桟91の長さに応じて横桟92の本数や間隔が変化することや、横桟92の長さに応じて縦桟91の本数や間隔が変化することも当然に許容される。   In FIG. 1, two support piles 8 are arranged in the north-south direction and three support piles are arranged in the east-west direction, and a total of six support piles 8 are illustrated, but the invention is not limited thereto. The number and arrangement of the support piles 8 may be changed according to the size and the number of solar panels and the natural conditions of the installation place. Further, in the present embodiment, four horizontal bars 92 are arranged to be orthogonal to three parallel vertical bars 91, but the present invention is not limited to this. The number and arrangement of the vertical bars 91 and the horizontal bars 92 may be changed according to the size, the number, and the natural conditions of the installation place. Naturally, the number or interval of the horizontal bars 92 may be changed according to the length of the vertical bars 91, or the number or interval of the vertical bars 91 may be changed according to the length of the horizontal bars 92.

縦桟91は、図2に示すように、略コの字形状の断面形状を有し、開口側の両端辺は内側に向かって折り曲げられて係止部911を構成している。また、横桟92は、太陽光発電パネルを設置するに適した形状、かつ縦桟91に固定するに適した形状を有していればその形状は特に限定されないが、例えば縦桟91と同様の略コの字形状の断面形状を有するものや、略Z字形状の断面形状を有するものが挙げられる。縦桟91及び横桟92の材質はいずれも鉄であり、例えば鋼板のベンダー加工やロール鋼板のロールフォーミングによって製造されるが、これに限られるものではなく、例えば押し出し成形によって製造されるアルミニウム合金製であってもよい。   As shown in FIG. 2, the vertical bar 91 has a substantially U-shaped cross-sectional shape, and both end sides on the opening side are bent inward to form a locking portion 911. In addition, the shape of the cross rail 92 is not particularly limited as long as it has a shape suitable for installing a photovoltaic panel and a shape suitable for fixing to the vertical rail 91. Those having a substantially U-shaped cross-sectional shape or those having a substantially Z-shaped cross-sectional shape can be mentioned. The materials of the vertical bars 91 and the horizontal bars 92 are all iron, and are manufactured by, for example, bending of steel plates or roll forming of rolled steel plates, but the invention is not limited thereto. For example, aluminum alloys manufactured by extrusion molding It may be made.

支持杭8は、それぞれ下部を地盤7に打ち込んで固定され、鉛直に立設されている。図3に示すように、支持杭8の断面形状は略コの字形状であり、両側面の開口側の両端辺が外側に向かって略直角に折り曲げられたフランジ部81を有している。支持杭8の両側面の上部には、図5に示すように、取付部材連結孔82がそれぞれ三つずつ設けられている。支持杭8の材質は溶融亜鉛メッキされた鋼であり、例えばロール成形によって製造されるが、これに限られるものではない。本実施形態においては、支持杭8は、縦桟91の長手方向(すなわち南北方向)ではなく横桟92の長手方向(すなわち東西方向)に開口側が来るように地盤7に打ち込まれて立設されている。   The support piles 8 are each vertically driven by fixing the lower part thereof to the ground 7 and fixing. As shown in FIG. 3, the cross-sectional shape of the support pile 8 is substantially U-shaped, and both side edges on the opening side have flange portions 81 bent at substantially right angles toward the outside. As shown in FIG. 5, three attachment member connection holes 82 are provided on upper portions of both side surfaces of the support pile 8. The material of the support pile 8 is hot-dip galvanized steel and is manufactured by, for example, roll forming, but is not limited thereto. In the present embodiment, the support pile 8 is driven into the ground 7 so that the opening side comes in the longitudinal direction (i.e., east-west direction) of the horizontal beam 92 instead of the longitudinal direction (i.e., north-south direction) of the vertical beam 91 ing.

コネクタ1は、図4〜6に示すように、受け座部10、椀状部材20、軸部材30、押付部材40及び挟持部材50を組み合わせて構成され、受け座部10が支持杭8に連結され、軸部材30が挟持部材50を介して太陽光発電パネル設置用架台の上部構造9の縦桟91に連結されることにより、太陽光発電パネル設置用架台の上部構造9を支持杭8に固定するものである。本実施形態のコネクタ1の材質は鉄であり、例えば鋼板をプレス加工することによって製造されるが、これに限られるものではない。   As shown in FIGS. 4 to 6, the connector 1 is configured by combining the receiving seat portion 10, the hook-like member 20, the shaft member 30, the pressing member 40, and the holding member 50, and the receiving seat portion 10 is connected to the support pile 8. And the shaft member 30 is connected to the vertical cross-piece 91 of the upper structure 9 of the solar cell panel installation pedestal via the sandwiching member 50, so that the upper structure 9 of the photovoltaic panel installation It is fixed. The material of the connector 1 of the present embodiment is iron, and is manufactured by, for example, pressing a steel plate, but is not limited thereto.

なお、図4はコネクタ1の使用状態を示す説明図であり、図1中の一つのコネクタ1周辺部分を拡大したものである。実際に太陽光発電パネル設置用架台の上部構造9を設置する際は、主に南側に太陽光発電パネルが向くように角度を付けて支持杭8に固定される。そのため図4においては、太陽光発電パネル設置用架台の上部構造9を支持杭8に対して所定の角度でコネクタ1によって固定する様子が示されている。また、説明の都合上、地盤7は平坦とし、支持杭8は鉛直方向に立設するものとしているが、実際には傾斜地において支持杭8を地盤7に対して角度を付けて打ち込むこともある。一方、図4とは異なり、図5及び6においては、コネクタ1の構造を説明するに適した図とするために、支持杭8に対して角度を付けずに太陽光発電パネル設置用架台の上部構造9を固定する様子を示している。すなわち、太陽光発電パネル設置用架台の上部構造9の縦桟91は支持杭8上に水平に固定されている。   FIG. 4 is an explanatory view showing a use state of the connector 1 and is an enlarged view of a portion around one connector 1 in FIG. When actually installing the superstructure 9 of the mounting frame for photovoltaic power generation panel installation, it is fixed to the support pile 8 at an angle so that the photovoltaic power generation panel is mainly directed to the south side. Therefore, in FIG. 4, a state is shown in which the upper structure 9 of the solar panel installation rack is fixed to the support pile 8 at a predetermined angle by the connector 1. Further, although the ground 7 is flat and the support pile 8 is erected in the vertical direction for convenience of explanation, actually, the support pile 8 may be driven at an angle with respect to the ground 7 on a slope. . On the other hand, unlike FIGS. 4A and 4B, in FIGS. 5 and 6, in order to obtain a view suitable for describing the structure of the connector 1, the solar panel installation rack is not provided with an angle with respect to the support pile 8. It shows that the upper structure 9 is fixed. That is, the vertical bars 91 of the upper structure 9 of the solar panel installation rack are horizontally fixed on the support piles 8.

まず、コネクタ1を構成する各部材の構造について説明する。受け座部10は、図6に示すように、椀状部材接触面111(第一凸曲面)を中央部に有する受け部材11と、受け部材11を取り付けて支持杭8に連結する左右一対の取付部材12a,12bとから構成される。取付部材12aと取付部材12bとは同一の部材である。   First, the structure of each member constituting the connector 1 will be described. As shown in FIG. 6, the receiving seat portion 10 has a receiving member 11 having a ridge-like member contact surface 111 (first convex curved surface) at its central portion, and a pair of left and right receiving members 11 attached and connected to the support pile 8. It is comprised from mounting member 12a, 12b. The mounting member 12a and the mounting member 12b are the same member.

受け部材11は平面視略正方形状の平板形状を有し、その中央部に椀状部材接触面111が形成されている。椀状部材接触面111は、受け部材11の中央部を下側から半球形状に押し出して当該半球の上部を水平に切り取った形状を有する。椀状部材接触面111の中央部には正円形状の開口部112が形成されている。   The receiving member 11 has a flat plate shape having a substantially square shape in plan view, and a hook-shaped member contact surface 111 is formed at a central portion thereof. The wedge-shaped member contact surface 111 has a shape in which the central portion of the receiving member 11 is extruded from below to a hemispherical shape, and the upper portion of the hemisphere is cut horizontally. In the central portion of the hook-like member contact surface 111, a circular opening 112 is formed.

受け部材11の対向する二つの辺115a,115cの中央部近傍には、それらの辺115a,115cに沿って矩形長孔形状の取付部材締結孔113a,113bが設けられている。また、受け部材11を支持杭8に取り付けた際に支持杭8の開口側に位置する辺115bの中央部近傍と、その辺115bに対向する辺115dの両隅近傍の合計三カ所に角孔形状の押付部材締結孔114a,114b,114cが設けられている。(辺115bの中央部近傍に設けられていたものを押付部材締結孔114a、辺115dの両隅近傍に設けられたものを押付部材締結孔114b,114cとする。)   Near the central portions of the two opposing sides 115 a and 115 c of the receiving member 11, rectangular long hole shaped attachment member fastening holes 113 a and 113 b are provided along the sides 115 a and 115 c. In addition, when the receiving member 11 is attached to the support pile 8, a square hole is formed at a total of three places in the vicinity of the central portion of the side 115b located on the opening side of the support pile 8 and in the vicinity of both corners of the side 115d opposing the side 115b. The pressing member fastening holes 114a, 114b, 114c of the shape are provided. (The pressing member fastening holes 114a are provided near the central portion of the side 115b, and the pressing member fastening holes 114b and 114c are provided near both corners of the side 115d.)

取付部材12a,12bは、支持杭8に取り付けられるときに支持杭8に接触する支持杭取付部121a,121bと、受け部材11に取り付けられるときに受け部材11に接触する受け部材取付部123a,123bとを有している。取付部材12a,12bは一枚の矩形平板がL字形状に折り曲げられた形状を有するアングル部材であり、受け部材取付部123a,123bが支持杭取付部121a,121bの上端部から略直角に延設されている。支持杭取付部121a,121bの下端部近傍には角孔形状の支持杭取付孔122a,122bがそれぞれ一つずつ設けられている。一方、受け部材取付部123a,123bにはその中央部に長角孔形状の受け部材取付孔124a,124bがそれぞれ一つずつ設けられている。   The mounting members 12a and 12b are supporting pile mounting portions 121a and 121b that contact the supporting pile 8 when mounted to the supporting pile 8, and the receiving member mounting portions 123a that contact the receiving member 11 when mounted to the receiving member 11 And 123b. The mounting members 12a and 12b are angle members having a shape in which a single rectangular flat plate is bent in an L shape, and the receiving member mounting portions 123a and 123b extend substantially at right angles from the upper end portions of the support pile mounting portions 121a and 121b. It is set up. In the vicinity of lower end portions of the support pile attachment portions 121a and 121b, one rectangular support pile attachment holes 122a and 122b are provided. On the other hand, receiving member mounting holes 124a and 124b each having a rectangular hole shape are respectively provided in the center portions of the receiving member mounting portions 123a and 123b.

椀状部材20は半球面形状を有し、内側が椀状部材接触面111に面接触しつつ摺動可能な受け座部接触面21(第一凹曲面)、その裏側、すなわち外側が押付部材接触面22(第二凸曲面)となっている。   The bowl-shaped member 20 has a hemispherical shape and can slide while the inner side is in surface contact with the bowl-shaped member contact surface 111 (first concave curved surface), the back side, that is, the outside is a pressing member It is the contact surface 22 (second convex curved surface).

軸部材30は、外周に雄ねじが形成された雄ねじ部材31と、内周に雌ねじが形成された雌ねじ部材32とが螺合された構造よりなり、雄ねじ部材31が椀状部材20の押付部材接触面22の中央から突出し、雌ねじ部材32が太陽光発電パネル設置用架台の上部構造9の縦桟91に連結される。雄ねじ部材31はその外周に雄ねじが形成された中空円筒形状を有し、椀状部材20の押付部材接触面22中央部に溶接、ねじ止め等の公知の固定手段を用いて立設されている。雌ねじ部材32は円盤状の頭部321と、その内周に雌ねじが形成された中空円筒形状の胴部322とを有し、挟持部材50を介して太陽光発電パネル設置用架台の上部構造9の縦桟91に連結される。胴部322には切り欠き323が平行に二つ形成されており(図5において一つは胴部322の裏面側にあるため不図示)、二つの切り欠き323をスパナ等で掴むことで、容易に雌ねじ部材32を回転させることが可能となっている。このような構造を有することにより、本実施形態においては、雄ねじ部材31と雌ねじ部材32とを相対回転させることによって軸部材30の軸方向の長さの調整が可能となっている。   The shaft member 30 has a structure in which a male screw member 31 with a male screw formed on the outer periphery and a female screw member 32 with a female screw formed on the inner periphery are screwed together. The female screw member 32 protrudes from the center of the surface 22 and is connected to the vertical crosspiece 91 of the upper structure 9 of the solar panel installation rack. The male screw member 31 has a hollow cylindrical shape in which a male screw is formed on the outer periphery thereof, and is erected at a central portion of the pressing member contact surface 22 of the wedge member 20 using known fixing means such as welding and screwing. . The female screw member 32 has a disk-shaped head portion 321 and a hollow cylindrical body portion 322 having a female screw formed on the inner periphery thereof. Connected to the vertical bar 91 of the Two notches 323 are formed in parallel in the body 322 (not shown because one is on the back side of the body 322 in FIG. 5), and by grasping the two notches 323 with a spanner or the like, It is possible to easily rotate the female screw member 32. By having such a structure, in the present embodiment, the axial length of the shaft member 30 can be adjusted by relatively rotating the male screw member 31 and the female screw member 32.

押付部材40は、受け座部10に対して椀状部材20を押し付け固定するための部材であり、半球面形状を有する椀状の部材からその底部を水平に切り取った形状を有し、その内側に、椀状部材20の押付部材接触面22に面接触する椀状部材押付面41(第二凹曲面)を有する。押付部材40(椀状部材押付面41)の中央部には正円形状の開口部42が形成されている。また、図7に示すように、押付部材40の下端周縁部からは三方向に三つの締結片43a,43b,43cが延設されており、三つの締結片43a,43b,43cのそれぞれに角孔形状の締結孔431a,431b,431cが一つずつ設けられている。   The pressing member 40 is a member for pressing and fixing the bowl-like member 20 against the receiving seat portion 10, and has a shape obtained by horizontally cutting the bottom of a bowl-like member having a hemispherical shape, and the inside thereof And the wedge-shaped member pressing surface 41 (second concave surface) that is in surface contact with the pressing member contact surface 22 of the wedge-shaped member 20. A regular circular opening 42 is formed at the center of the pressing member 40 (the wedge-shaped member pressing surface 41). Further, as shown in FIG. 7, three fastening pieces 43a, 43b and 43c are extended in three directions from the lower end peripheral part of the pressing member 40, and a corner is formed on each of the three fastening pieces 43a, 43b and 43c. Hole-shaped fastening holes 431a, 431b, 431c are provided one by one.

図7に示すように、締結片43aは平面視略正方形状の板状部材であり、締結片43b,43cは略長方形状の板片に略二等辺三角形状の板片を組み合わせた平面視剣先形状の板状部材である。三つの締結片43a,43b,43cの設けられている位置関係は、椀状部材押付面41が椀状部材20の押付部材接触面22に面接触し、椀状部材20の受け部材接触面21が受け部材11の椀状部材接触面111に面接触するように、押付部材40と受け部材11との間に椀状部材20を挟み込んで組み合わせたとき、締結孔431aが受け部材11の辺115bの中央部近傍に設けられた押付部材締結孔114aに対応する位置に合わせると、締結孔431b,431cが受け部材11の辺115dの両隅近傍に設けられた二つの押付部材締結孔114b,114cにそれぞれ対応する位置に来るように配されている。   As shown in FIG. 7, the fastening piece 43 a is a plate-like member having a substantially square shape in plan view, and the fastening pieces 43 b and 43 c have a substantially rectangular plate piece combined with a substantially isosceles triangular plate piece. It is a plate-like member of a shape. The positional relationship in which the three fastening pieces 43a, 43b, 43c are provided is such that the wedge-shaped member pressing surface 41 makes surface contact with the pressing member contact surface 22 of the wedge-shaped member 20, and the receiving member contact surface 21 of the wedge-shaped member 20. When the wedge-shaped member 20 is sandwiched between the pressing member 40 and the receiving member 11 so as to make surface contact with the wedge-shaped member contact surface 111 of the receiving member 11, the fastening hole 431 a is the side 115 b of the receiving member 11 The two pressing member fastening holes 114b and 114c are provided with fastening holes 431b and 431c near both corners of the side 115d of the receiving member 11 when aligned with the position corresponding to the pressing member fastening hole 114a provided near the central portion of Are arranged to correspond to each.

ここで、押付部材40と受け部材11との間に椀状部材20を挟み込んで組み合わせたときに、押付部材40の椀状部材押付面41(第二凹曲面)が椀状部材20の押付部材接触面22(第二凸曲面)に摺動可能に面接触し、椀状部材20の受け部材接触面21(第一凹曲面)が受け部材11の椀状部材接触面111(第一凸曲面)に摺動可能に面接触するように、椀状部材接触面111(第一凸曲面)、受け座部接触面21(第一凹曲面)、押付部材接触面22(第二凸曲面)及び椀状部材押付面41(第二凹曲面)は略同心の略真球面状を呈している。   Here, when the wedge-shaped member 20 is sandwiched and combined between the pressing member 40 and the receiving member 11, the wedge-shaped member pressing surface 41 (second concave surface) of the pressing member 40 is a pressing member of the wedge-shaped member 20. The receiving member contact surface 21 (first concave curved surface) of the wedge-shaped member 20 is slidably in contact with the contact surface 22 (second convex curved surface), and the wedge-shaped member contacting surface 111 (first convex curved surface) of the receiving member 11 (A first convex curved surface), a receiving seat contact surface 21 (a first concave curved surface), a pressing member contact surface 22 (a second convex curved surface), and a sliding contact surface The wedge-shaped member pressing surface 41 (second concave surface) has a substantially concentric spherical shape.

挟持部材50は、軸部材30を太陽光発電パネル設置用架台の上部構造9へと連結するための部材であり、第一挟持板部材51と第二挟持板部材52とから構成される。第一挟持板部材51と第二挟持板部材52との間に、軸部材30の雌ねじ部材32と太陽光発電パネル設置用架台の上部構造9の縦桟91とが締緩自在に挟持される。本実施形態においては第一挟持板部材51と第二挟持板部材52とは全く同一の形状を有するため、第一挟持板部材51についてのみその構造を説明する。   The holding member 50 is a member for connecting the shaft member 30 to the upper structure 9 of the solar power generation panel installation mount, and is configured of a first holding plate member 51 and a second holding plate member 52. Between the first holding plate member 51 and the second holding plate member 52, the female screw member 32 of the shaft member 30 and the vertical cross-piece 91 of the upper structure 9 of the solar panel installation stand are tightened and loosened. . In the present embodiment, since the first holding plate member 51 and the second holding plate member 52 have exactly the same shape, the structure of only the first holding plate member 51 will be described.

第一挟持部材51は、縦桟91を挟持するための平板形状の桟接触部511と、桟接触部511の下側に位置し、軸部材30の雌ねじ部材32の形状に対応する略半円柱形状の窪みが設けられた軸接触部514とを有している。また、縦桟91を挟持したときに縦桟91が上方向にずれて抜けることがないように、桟接触部511の上端部は内側に向かって折り曲げられて返し512を構成しており、当該返し512は縦桟91を挟持したときに縦桟91の係止部911を覆うような形状となっている。軸接触部514の両側部には、第一挟持板部材51と第二挟持板部材52とを対向させ、縦桟91及び雌ねじ部材32を間に挟んで固定するためのボルト・ナット63を通す丸孔513が設けられている。ボルト・ナット63をきつく締めることにより、第一挟持板部材51と第二挟持板部材52とよって縦桟91及び雌ねじ部材32を間に挟持して固定状態となり、ボルト・ナット63を緩めることにより、固定状態が解除される。ボルト・ナット63を緩めて固定状態が解除された場合にも雌ねじ部材32が第一挟持板部材51及び第二挟持板部材52の間から抜けることがないように、軸接触部514には、雌ねじ部材32を挟持したときに雌ねじ部材32の頭部321が嵌合する溝515が形成されている。   The first holding member 51 is a substantially semicircular column located below the crosspiece contact portion 511 and the crosspiece contact portion 511 for sandwiching the vertical crosspiece 91 and corresponding to the shape of the female screw member 32 of the shaft member 30. And an axial contact portion 514 provided with a recess of a shape. Further, the upper end portion of the rail contact portion 511 is bent inward and constitutes a barb 512 so that the vertical rail 91 is not shifted upward and is not pulled out when the vertical rail 91 is held. The barb 512 is shaped to cover the locking portion 911 of the vertical bar 91 when the vertical bar 91 is held. At both sides of the shaft contact portion 514, a bolt / nut 63 is inserted for fixing the first holding plate member 51 and the second holding plate member 52 opposite to each other and sandwiching the vertical bar 91 and the female screw member 32 therebetween. A round hole 513 is provided. By tightening the bolt and nut 63 tightly, the vertical bar 91 and the female screw member 32 are held between the first clamping plate member 51 and the second clamping plate member 52 in a fixed state, and the bolt and nut 63 are loosened. , Fixed state is released. The shaft contact portion 514 is provided so that the female screw member 32 does not come off between the first holding plate member 51 and the second holding plate member 52 even when the fixed state is released by loosening the bolt / nut 63. A groove 515 is formed in which the head portion 321 of the female screw member 32 fits when the female screw member 32 is held.

以上に説明したコネクタ1を構成する各部材を組み合わせ、コネクタ1を使用して縦桟91を支持杭8に固定する方法を説明する。まず、取付部材12a,12bの受け部材取付部123a,123bが支持杭8の上端から外側に位置するように、取付部材12a,12bの支持杭取付孔122a,122bと支持杭8の取付部材連結孔82とをボルト・ナット60で締めて取付部材12a,12bを支持杭8に取り付ける。支持杭取付孔122a,122bは角孔形状を有しているため、この角孔形状に対応した角根丸頭ボルト60を用いると、ボルト・ナットの締結作業が容易になる。支持杭8の取付部材連結孔82は両側面にそれぞれ三つずつ穿設されているが、求められる縦桟91の設置高さに合わせて三つの中から任意に選択することができる。   A method for fixing the vertical rail 91 to the support pile 8 using the connector 1 by combining the members constituting the connector 1 described above will be described. First, the support member mounting holes 122a and 122b of the mounting members 12a and 12b and the mounting member connection of the support rod 8 are connected such that the receiving member mounting portions 123a and 123b of the mounting members 12a and 12b are located outside from the upper end of the support pile 8. The mounting members 12 a and 12 b are attached to the support pile 8 by tightening the holes 82 with the bolts and nuts 60. Since the support pile mounting holes 122a and 122b have a square hole shape, the use of the square root round head bolt 60 corresponding to the square hole shape facilitates the bolt / nut fastening operation. Although three attachment member connection holes 82 of the support pile 8 are drilled on each side surface, they can be arbitrarily selected from three in accordance with the required installation height of the vertical rail 91.

続いて、受け部材取付孔124a,124b上に取付部材締結孔113a,113bが来るように、取付部材12a,12bの受け部材取付部123a,123b上に受け部材11を載置し、受け部材取付孔124a,124bと取付部材締結孔113a,113bとをボルト・ナット61で締めて受け部材11を取付部材12a,12bに取り付ける。このとき受け部材11は、受け部材11の各辺が支持杭8の各辺と平行になるように、取付部材12a,12bに取り付けることになるが、取付部材締結孔113a,113bが矩形長孔形状に形成されていることにより、受け部材11の支持杭8に対する東西方向の取り付け位置はこの取付部材締結孔113a,113bの東西方向長さの範囲内で自由に動かすことができる。また、受け部材取付孔124a,124bも長角孔形状に形成されているため、受け部材11の支持杭8に対する南北方向の取り付け位置もこの受け部材取付孔124a,124bの南北方向長さの範囲内で調整することが可能となっている。なお、受け部材11の支持杭8に対する南北方向の取り付け位置の調整幅は東西方向の調整幅より小さいが、南北方向の位置調整は縦桟91を挟持部材50に挟持させる位置自体を動かすことによってより広範囲に調整可能である。   Subsequently, the receiving member 11 is placed on the receiving member mounting portions 123a and 123b of the mounting members 12a and 12b so that the mounting member fastening holes 113a and 113b are on the receiving member mounting holes 124a and 124b, and the receiving member mounting The receiving members 11 are attached to the mounting members 12 a and 12 b by tightening the holes 124 a and 124 b and the mounting member fastening holes 113 a and 113 b with bolts and nuts 61. At this time, the receiving member 11 is attached to the mounting members 12a and 12b so that each side of the receiving member 11 is parallel to each side of the support pile 8, but the mounting member fastening holes 113a and 113b are rectangular long holes By being formed in a shape, the attachment position of the receiving member 11 to the support pile 8 in the east-west direction can be freely moved within the range of the east-west length of the attachment member fastening holes 113a, 113b. Further, since the receiving member mounting holes 124a and 124b are also formed in a rectangular shape, the mounting position of the receiving member 11 in the north-south direction with respect to the support pile 8 is also within the range of the north-south length of the receiving member mounting holes 124a and 124b. It is possible to adjust within. The adjustment width of the attachment position of the receiving member 11 to the support pile 8 in the north-south direction is smaller than the adjustment width in the east-west direction, but the position adjustment in the north-south direction It can be adjusted more broadly.

このように、本実施形態においては、受け部材11を取付部材12a,12bに取り付ける位置を変えることによって、支持杭8に対する受け部材11や受け部材11に設けられた椀状部材接触面111の相対的な位置の調整が可能となっている。そのため、受け部材11を取付部材12a,12bに取り付ける位置を変えるという簡易な操作だけで支持杭8に対する太陽光発電パネル設置用架台の上部構造9の平面位置の調整も容易に行うことができる。   Thus, in the present embodiment, by changing the position at which the receiving member 11 is attached to the mounting members 12a and 12b, the relative positions of the receiving member 11 to the support pile 8 and the hook-like member contact surface 111 provided on the receiving member 11 Position adjustment is possible. Therefore, it is possible to easily adjust the planar position of the upper structure 9 of the mount frame for PV panel installation relative to the support pile 8 only by a simple operation of changing the mounting position of the receiving member 11 to the mounting members 12a and 12b.

次に、受け部材11の椀状部材接触面111に椀状部材20の受け座部接触面21が当接するように、受け部材11上に椀状部材20を載置し、椀状部材20から突出する軸部材30(雄ねじ部材31に雌ねじ部材32を螺合させた状態にしておく)が開口部42から突き出すように、更に押付部材40を椀状部材20及び受け部材11上に載置する。この結果、押付部材40と受け部材11との間に椀状部材20が挟み込まれた状態となり、押付部材40の椀状部材押付面41が椀状部材20の押付部材接触面22に面接触し、椀状部材20の受け部材接触面21が受け部材11の椀状部材接触面111に面接触する。このとき、押付部材の締結孔431aが受け部材11の押付部材締結孔114a上に来るように、押付部材の締結孔431b,431cが受け部材11の押付部材締結孔114b,114cそれぞれの上に来るように、押付部材40の載置位置を決め、締結孔431a,431b,431cと押付部材締結孔114a,114b,114cとをボルト・ナット62で締めて押付部材40を受け座部10の受け部材11に締結する。ここまでの作業を各支持杭8に対して繰り返し、挟持部材50を除くコネクタ1を各支持杭8の上部に取り付ける。   Next, the wedge-like member 20 is placed on the receiving member 11 so that the contact portion 21 of the wedge-like member 20 abuts on the wedge-like member contacting surface 111 of the receiving member 11, and from the wedge-like member 20 The pressing member 40 is further placed on the hook-like member 20 and the receiving member 11 so that the protruding shaft member 30 (the female screw member 31 is screwed to the male screw member 31) protrudes from the opening 42. . As a result, the wedge-shaped member 20 is sandwiched between the pressing member 40 and the receiving member 11, and the wedge-shaped member pressing surface 41 of the pressing member 40 makes surface contact with the pressing member contact surface 22 of the wedge-shaped member 20. The receiving member contact surface 21 of the bowl-shaped member 20 is in surface contact with the bowl-shaped member contacting surface 111 of the receiving member 11. At this time, the fastening holes 431b and 431c of the pressing member come above the pressing member fastening holes 114b and 114c of the receiving member 11 so that the fastening holes 431a of the pressing member come on the pressing member fastening holes 114a of the receiving member 11. Thus, the mounting position of the pressing member 40 is determined, the fastening holes 431a, 431b, 431c and the pressing member fastening holes 114a, 114b, 114c are tightened by the bolt and nut 62, and the pressing member 40 is a receiving member of the receiving portion 10 Signed at 11. The work so far is repeated for each support pile 8, and the connector 1 excluding the holding member 50 is attached to the upper part of each support pile 8.

続いて、軸部材30の雌ねじ部材32の頭部321が第一挟持板部材51及び第二挟持板部材52の溝515に嵌合するように第一挟持板部材51と第二挟持板部材52とで軸部材30を挟持し、縦桟91を第一挟持板部材51及び第二挟持板部材52の桟接触部511の間に通した状態で、第一挟持板部材51及び第二挟持板部材52の丸孔513をボルト・ナット63で締める。この作業を各支持孔8において繰り返し、支持杭8上に複数の縦桟91を平行に並べて取り付けていく。   Subsequently, the first sandwiching plate member 51 and the second sandwiching plate member 52 are fitted such that the head portion 321 of the female screw member 32 of the shaft member 30 is fitted into the groove 515 of the first sandwiching plate member 51 and the second sandwiching plate member 52. And sandwiching the shaft member 30 between the first holding plate member 51 and the second holding plate member 52 of the second holding plate member 52, the first holding plate member 51 and the second holding plate The round hole 513 of the member 52 is tightened with a bolt and a nut 63. This operation is repeated in each support hole 8, and a plurality of vertical bars 91 are arranged in parallel on the support pile 8 and attached.

縦桟91を平行に並べて取り付けた後、今度は縦桟91上に複数の横桟92を平行に並べ、連結金具、ねじ止め等の公知の固定手段によって縦桟91と横桟92とを固定して太陽光発電パネル設置用架台の上部構造9を支持杭8上で組み立てる。   After the vertical bars 91 are arranged in parallel, this time, a plurality of horizontal bars 92 are arranged in parallel on the vertical bars 91, and the vertical bars 91 and the horizontal bars 92 are fixed by known fixing means such as connection fittings and screws. Then, the upper structure 9 of the photovoltaic panel installation mount is assembled on the support pile 8.

ここで、押付部材40を受け座部10の受け部材11に対して締結している位置は、図6に示すように、椀状部材20の受け座部接触面21の摺動範囲よりも外側にある。このように押付部材40を受け座部10の受け部材11に対して締結していることにより、コネクタ1の上部に太陽光発電パネル設置用架台の上部構造9が載せられた状態であっても、ボルト・ナット62を緩めることにより椀状部材20を受け座部10と押付部材40との間で摺動させ、支持杭8に対する軸部材30の傾き角度及び傾き方向を調整できるため、支持杭8に対して太陽光発電パネル設置用架台の上部構造9を取り付ける傾き角度及び傾き方向を調整することができる。傾き角度及び傾き方向を調整するために、太陽光発電パネル設置用架台の上部構造9をコネクタ1から取り外す必要がないため、太陽光発電パネル設置用架台の上部構造9は安定的に保持され、何度でも再調整が容易である。   Here, the position at which the pressing member 40 is fastened to the receiving member 11 of the receiving seat portion 10 is outside the sliding range of the receiving seat contact surface 21 of the bowl-like member 20, as shown in FIG. It is in. As described above, since the pressing member 40 is fastened to the receiving member 11 of the receiving seat portion 10, even if the upper structure 9 of the solar panel installation rack is placed on the upper part of the connector 1. Since the wedge-shaped member 20 can be slid between the receiving seat 10 and the pressing member 40 by loosening the bolt and nut 62, and the inclination angle and the inclination direction of the shaft member 30 with respect to the support pile 8 can be adjusted, The inclination angle and the inclination direction to which the upper structure 9 of the solar power generation panel installation stand is attached can be adjusted with respect to 8. Since there is no need to remove the upper structure 9 of the photovoltaic panel installation stand from the connector 1 in order to adjust the inclination angle and the inclination direction, the upper structure 9 of the photovoltaic panel installation stand is stably held, It is easy to re-adjust again and again.

また、第一挟持板部材51と第二挟持板部材52とはボルト・ナット63によって締緩自在に連結されていることにより、当該ボルト・ナット63を緩めることにより第一挟持板部材51及び第二挟持板部材52による軸部材30及び縦桟92の挟持状態を解除することができる。このように挟持状態を解除すると、太陽光発電パネル設置用架台の上部構造9を完全にコネクタ1から取り外すことなく軸部材30の雄ねじ部材31及び雌ねじ部材32の相対回転が可能になるため、一旦決めた傾き角度及び傾き方向を維持したまま支持杭8に対する太陽光発電パネル設置用架台の上部構造9の設置高さのみを容易に再調整・微調整することができる。   In addition, since the first holding plate member 51 and the second holding plate member 52 are connected by a bolt and a nut 63 so as to be able to be tightened and loosened, the first holding plate member 51 and the second holding plate member 51 can be The clamping state of the shaft member 30 and the vertical bar 92 by the two clamping plate members 52 can be released. Since the male screw 31 and the female screw 32 of the shaft member 30 can be rotated relative to each other without completely removing the upper structure 9 of the photovoltaic panel installation rack from the connector 1 when releasing the sandwiching state in this way, It is possible to easily re-adjust and finely adjust only the installation height of the upper structure 9 of the solar cell panel installation mount with respect to the support pile 8 while maintaining the determined inclination angle and inclination direction.

以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。   The embodiments described above are described to facilitate the understanding of the present invention, and are not described to limit the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents that fall within the technical scope of the present invention.

例えば、本実施形態において、挟持部材50は第一挟持板部材51及び第二挟持板部材52の二つの部材からなるものとしたが、軸部材30と被固定部材たる太陽光発電パネル設置用架台の上部構造9等を挟持するための第一挟持部及び第二挟持部を有していればこれに限られるものではなく、一つの部材のみからなるものであってもよい。   For example, in the present embodiment, although the holding member 50 is composed of two members of the first holding plate member 51 and the second holding plate member 52, the frame for solar power generation panel installation which is the shaft member 30 and the fixed member If it has the 1st holding part and 2nd holding part for holding upper structure 9 grade | etc., Of this, it will not restrict to this, It may consist only of one member.

また、本実施形態においては雄ねじ部材31が椀状部材20に立設されていたが、雄ねじ部材31と椀状部材20とが一体成型された一つの部材として構成されていてもよい。雄ねじ部材31と雌ねじ部材32の位置関係は逆でもよく、例えば雌ねじ部材32が椀状部材20に立設されていてもよい。   Further, in the present embodiment, the male screw member 31 is provided upright on the collar-like member 20, but the male screw member 31 and the collar-like member 20 may be configured as one member integrally molded. The positional relationship between the male screw member 31 and the female screw member 32 may be reversed. For example, the female screw member 32 may be erected on the hook-like member 20.

更に、本実施形態においては押付部材40が受け座部10の受け部材11に対して締結されていたが、これに限られるものではなく、第一凹曲面たる受け座部接触面21の摺動範囲よりも外側において押付部材40が支持杭8に対して締結されていてもよい。また、押付部材40に設ける締結片43a,43b,43cの数及び位置もあくまで一例であり、これに限られるものではなく、例えば受け部材11の辺115bの中央部近傍及び辺115dの中央部近傍の二カ所に押付部材締結孔114を設け、押付部材40のそれに対応する位置に二つの締結片43を設けてもよい。   Furthermore, although the pressing member 40 is fastened to the receiving member 11 of the receiving seat portion 10 in the present embodiment, the present invention is not limited to this, and the sliding of the receiving seat portion contact surface 21 which is the first concave curved surface The pressing member 40 may be fastened to the support pile 8 outside the range. Further, the number and position of the fastening pieces 43a, 43b, 43c provided on the pressing member 40 are also merely examples, and the present invention is not limited thereto. For example, the vicinity of the central portion of the side 115b of the receiving member 11 and the vicinity of the central portion of the side 115d The pressing member fastening holes 114 may be provided at two places, and two fastening pieces 43 may be provided at positions corresponding to that of the pressing member 40.

なお、本発明に係るコネクタ1は、図8に示すように、横桟先行構造の太陽光発電パネル設置用架台の上部構造9Aを支持杭8に取り付ける場合にも適用可能である。横桟先行構造の太陽光発電パネル設置用架台の上部構造9Aは、複数の横桟92Aを平行に並べた上に複数の縦桟91Aを横桟92Aとは直交する方向に平行に並べ、連結金具、ねじ止め等の公知の固定手段によって縦桟91Aと横桟92Aとを固定してなるものである。この場合、支持杭8は、横桟92Aの長手方向(すなわち東西方向)ではなく縦桟91Aの長手方向(すなわち南北方向)に開口側が来るように地盤7に打ち込まれて立設され、コネクタ1も90度回転させて支持杭8に取り付けられる。   In addition, as shown in FIG. 8, the connector 1 which concerns on this invention is applicable also when attaching the superstructure 9A of the mounting frame for photovoltaic power generation panel installation of a horizontal cross-lead structure to the support pile 8. As shown in FIG. The upper structure 9A of the solar panel installation rack for the horizontal beam leading structure has a plurality of horizontal beams 92A arranged in parallel and a plurality of vertical beams 91A arranged in parallel in a direction perpendicular to the horizontal beams 92A The vertical rail 91A and the horizontal rail 92A are fixed by known fixing means such as metal fittings and screws. In this case, the support pile 8 is erected by being driven into the ground 7 so that the opening side comes in the longitudinal direction of the vertical beam 91A (namely, the north-south direction) instead of the longitudinal direction of the horizontal beam 92A (namely, east-west direction). Is also rotated 90 degrees and attached to the support pile 8.

本発明に係る接合構造(コネクタ)は、太陽光発電パネル設置用架台、大型のアンテナ装置、建築物の基礎梁等の比較的大型の被固定部材を地上に設置するために好適に用いられる。   The joint structure (connector) according to the present invention is suitably used for installing a relatively large fixed member such as a solar power generation panel installation stand, a large antenna device, and a foundation beam of a building on the ground.

1…コネクタ(接合構造)
10…受け座部
11…受け部材
111…椀状部材接触面(第一凸曲面)
112…開口部
113a,113b…取付部材締結孔
114a,114b,114c…押付部材締結孔
12a,12b…取付部材
121a,121b…支持杭取付部
122a,122b…支持杭取付孔
123a,123b…受け部材取付部
124a,124b…受け部材取付孔
20…椀状部材
21…受け座部接触面(第一凹曲面)
22…押付部材接触面(第二凸曲面)
30…軸部材
31…雄ねじ部材
32…雌ねじ部材
321…頭部
322…胴部
323…切り欠き
40…押付部材
41…椀状部材押付面(第二凹曲面)
42…開口部
43a,43b,43c…締結片
431a,431b,431c…締結孔
50…挟持部材
51…第一挟持板部材
511…桟接触部
512…返し
513…丸孔
514…軸接触部
515…溝
52…第二挟持板部材
60,61,62,63…ボルト・ナット
7…地盤
8…支持杭
81…フランジ
82…取付部材連結孔
9,9A…太陽光発電パネル設置用架台の上部構造
91,91A…縦桟
911…係止部
92,92A…横桟
1 ... connector (joined structure)
DESCRIPTION OF SYMBOLS 10 ... Receiving seat part 11 ... Receiving member 111 ... A bowl-shaped member contact surface (1st convex curve)
112 Openings 113a, 113b Mounting member fastening holes 114a, 114b, 114c Pressing member fastening holes 12a, 12b Mounting members 121a, 121b Support pile mounting portions 122a, 122b Support pile mounting holes 123a, 123b Receiving members Mounting portion 124a, 124b ... Receiving member mounting hole 20 ... Wedge shaped member 21 ... Receiving seat contact surface (first concave surface)
22 ・ ・ ・ Pressing member contact surface (second convex curved surface)
DESCRIPTION OF SYMBOLS 30 ... Axis member 31 ... Male screw member 32 ... Female screw member 321 ... Head 322 ... Body part 323 ... Notch 40 ... Pressing member 41 ... A wedge-shaped member pressing surface (2nd concave surface)
42: Openings 43a, 43b, 43c: Fastening pieces 431a, 431b, 431c: Fastening holes 50: Clamping members 51: First clamping plate member 511: Crossing contact portion 512: Reversion 513 Groove 52 Second clamping plate member 60, 61, 62, 63 Bolts and nuts 7 Ground 8 Support pile 81 Flange 82 Mounting member connecting hole 9, 9 A Upper structure of mount frame for photovoltaic panel installation 91 , 91A ... vertical bar 911 ... locking portion 92, 92A ... horizontal bar

Claims (1)

第一凸曲面を有し固定部材に連結される受け座部と、
前記第一凸曲面に面接触しつつ摺動可能な第一凹曲面及び該第一凹曲面の裏面側の第二凸曲面を有する椀状部材と、
前記第二凸曲面の中央から突出し被固定部材に連結される軸部材と、
前記第二凸曲面に面接触する第二凹曲面を有し前記受け座部に対して前記椀状部材を押し付け固定する押付部材と、
前記第一凹曲面の摺動範囲よりも外側で前記押付部材を前記受け座部又は前記固定部材に締結する締結手段と、を備え、
前記第一凸曲面、前記第一凹曲面、前記第二凸曲面及び前記第二凹曲面が略同心の略真球面状を呈しており、
前記軸部材が、外周に雄ねじが形成された雄ねじ部材と、内周に雌ねじが形成された雌ねじ部材と、が螺合された構造よりなり、
前記雄ねじ部材と前記雌ねじ部材とを相対回転させることによって、前記軸部材の軸方向の長さの調整が可能であり、
前記軸部材と前記被固定部材とを第一挟持部及び第二挟持部によって挟み込み、もって前記軸部材を前記被固定部材に連結する挟持部材を更に備え、
前記第一挟持部と前記第二挟持部とが締緩自在に構成されていることを特徴とする接合構造。
A receiving seat portion having a first convex curved surface and connected to the fixing member;
A wedge-shaped member having a first concave surface which can slide while being in surface contact with the first convex surface, and a second convex surface on the back side of the first concave surface;
A shaft member that protrudes from the center of the second convex curved surface and is connected to a fixed member;
A pressing member having a second concave surface which is in surface contact with the second convex curved surface and pressing and fixing the wedge-shaped member against the receiving seat;
Fastening means for fastening the pressing member to the receiving seat portion or the fixing member outside the sliding range of the first concave surface;
The first convex curved surface, the first concave curved surface, the second convex curved surface, and the second concave curved surface have a substantially spherical shape that is substantially concentric .
The shaft member has a structure in which a male screw member with a male screw formed on the outer periphery and a female screw member with a female screw formed on the inner periphery are screwed together.
The axial length of the shaft member can be adjusted by relatively rotating the male screw member and the female screw member,
It further comprises a holding member for holding the shaft member and the fixed member between the first holding portion and the second holding portion, thereby connecting the shaft member to the fixed member.
A joint structure in which the first holding portion and the second holding portion are configured to be freely loosened .
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