JP6536645B2 - Surface-treated organic pigment for color filter, method for producing the same, and color filter - Google Patents
Surface-treated organic pigment for color filter, method for producing the same, and color filter Download PDFInfo
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- JP6536645B2 JP6536645B2 JP2017183664A JP2017183664A JP6536645B2 JP 6536645 B2 JP6536645 B2 JP 6536645B2 JP 2017183664 A JP2017183664 A JP 2017183664A JP 2017183664 A JP2017183664 A JP 2017183664A JP 6536645 B2 JP6536645 B2 JP 6536645B2
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/006—Preparation of organic pigments
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2002—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
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Description
本発明は、カラーフィルタ用表面処理有機顔料、その製造方法及びカラーフィルタに関する。 The present invention relates to a surface-treated organic pigment for color filter, a method for producing the same, and a color filter.
有機顔料を着色が必要な媒体に分散させる際には、より簡便に分散できるように、或いは分散後の媒体中での安定性をより増すために、界面活性剤や有機顔料誘導体による有機顔料の表面処理がよく行われる。この表面処理により、何も表面処理をされていない有機顔料の分散性や分散安定性を向上させることが出来る。 When dispersing the organic pigment in a medium that requires coloring, it is possible to more easily disperse the organic pigment or to increase the stability in the medium after dispersion, it is preferable to use an organic pigment comprising a surfactant or an organic pigment derivative. Surface treatment is often performed. This surface treatment can improve the dispersibility and dispersion stability of the organic pigment which has not been subjected to any surface treatment.
分散が必要な媒体が合成樹脂である場合には、この表面処理に当たり、合成樹脂もよく使われている。具体的には、アクリル樹脂不揮発分の存在下で有機顔料をソルベントソルトミリングする方法などが知られている。 When the medium requiring dispersion is a synthetic resin, the synthetic resin is also often used in this surface treatment. Specifically, a method of solvent salt milling an organic pigment in the presence of an acrylic resin nonvolatile matter is known.
有機顔料の合成樹脂による表面処理については、(メタ)アクリル樹脂、エポキシ樹脂、ポリエステル樹脂、ポリウレタン樹脂等といった、大括りのポリマーのカテゴリー別には検討がなされているが、具体的にどの様なカテゴリーのポリマーが分散性や分散安定性での改良効果が高いのか、及び同じカテゴリーのポリマー内でどの様な構造のポリマーが、選択的に、最も前記改良効果が高いのかについては、体系的な検討が行われているわけではなく、不明な点も多い。 The surface treatment of organic pigments with synthetic resin has been studied according to the categories of polymers, such as (meth) acrylic resin, epoxy resin, polyester resin, polyurethane resin, etc., but specifically what category it is Systematic investigations as to whether the polymer of the present invention is highly effective in improving the dispersibility and dispersion stability, and what structure of the polymer within the polymer of the same category is selectively the most effective. It is not the case that there are many unknown points.
ところで、インクジェット用インクやカラーフィルタ用カラーレジスト等の高機能用途に用いられる有機顔料は、塗料や熱可塑性プラスチック成形品の着色に用いられる汎用有機顔料に比べて、高精彩な印刷が要求されることから、より微細な有機顔料が求められている。 By the way, organic pigments used for high-performance applications such as inkjet inks and color resists for color filters are required to have high-resolution printing compared to general-purpose organic pigments used for coloring paints and thermoplastic plastic molded articles Therefore, finer organic pigments are required.
しかしながら、微細な有機顔料は、汎用有機顔料よりも凝集しやすいことから、必ずしも、汎用用途で用いられている有機顔料の表面処理の手法によって、どの様な合成樹脂を用いて表面処理しても、期待した通りの改良効果が得られるわけではなく、試行錯誤によって、最適なカテゴリーで最適な構造の合成樹脂を選択しているのが実態である。 However, since fine organic pigments are more likely to aggregate than general purpose organic pigments, it is not always necessary to use any synthetic resin for surface treatment by the method of surface treatment of organic pigments used in general purpose applications. However, the improvement effect as expected is not necessarily obtained, but it is the fact that the synthetic resin of the optimal structure is selected in the optimal category by trial and error.
具体的には、例えば、カラーフィルタ用カラーレジストの調製に用いる有機顔料の表面処理方法としては、(メタ)アクリル樹脂不揮発分の存在下で有機顔料をソルベントソルトミリングする方法(特許文献1)、液媒体中、ポリウレタン樹脂の存在下で有機顔料を加圧加熱する方法が知られている(特許文献2)。 Specifically, for example, as a method for surface treatment of an organic pigment used for preparation of a color resist for color filter, a method of solvent salt milling an organic pigment in the presence of (meth) acrylic resin nonvolatile matter (Patent Document 1) There is known a method of pressure heating an organic pigment in a liquid medium in the presence of a polyurethane resin (Patent Document 2).
しかしながら、上記した従来の技術の製造方法で表面処理された有機顔料から得られた着色物の彩度は未だ不充分であり、熱履歴を長時間に亘り受けると着色物の色相が大きく変化してしまい耐熱性にも劣っているのが実情であった。 However, the color saturation of the colored material obtained from the organic pigment surface-treated by the above-described conventional manufacturing method is still insufficient, and the color hue of the colored material changes significantly when it is subjected to a heat history over a long period of time. The fact is that the heat resistance is also inferior.
そこで、本発明者らは上記課題を解決すべく、各種の合成樹脂を用いて有機顔料の表面処理効果を鋭意検討したところ、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体で表面処理を行うと、上記した欠点が解消された着色物が得られること、特に、製造工程或いは使用条件で高温に長時間曝される様な液晶表示装置に用いられるカラーフィルタにおいて、輝度の耐熱性に優れた液晶表示が可能なカラーフィルタとなることを見い出し、本発明を完成するに至った。 Then, when the present inventors earnestly examined the surface treatment effect of organic pigment using various synthetic resins in order to solve the above-mentioned subject, the number of carbon atoms of a side chain differs, and two or more kinds of (meta) acrylic acid esters differ. The surface treatment with the copolymer of the present invention provides a colored product in which the above-mentioned drawbacks are eliminated, and in particular, a color filter used for a liquid crystal display which is exposed to high temperatures for a long time in manufacturing processes or conditions of use. In the present invention, it has been found that the color filter can be a liquid crystal display excellent in heat resistance of luminance, and the present invention is completed.
即ち本発明は、質量換算で有機顔料(A)100部当たり、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B)不揮発分0.1〜15部を含有することを特徴とするカラーフィルタ用表面処理有機顔料を提供する。
また本発明は、液媒体中、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B)不揮発分の存在下で有機顔料(A)を加圧加熱するか、または側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B)不揮発分の存在下で有機顔料(A)をソルベントソルトミリングするカラーフィルタ用表面処理有機顔料の製造方法を提供する。
更に本発明は、上記したいずれかの表面処理有機顔料を、画素部に含有することを特徴とするカラーフィルタ。
That is, according to the present invention, 0.1 to 15 parts of (B) a copolymer having two or more (meth) acrylic acid esters each having a different number of carbon atoms in the side chain, per 100 parts of organic pigment (A) in mass conversion. Provided is a surface-treated organic pigment for color filter characterized by containing.
In the liquid medium, the organic pigment (A) is heated under pressure in the presence of a copolymer of two or more (meth) acrylates having different numbers of carbon atoms in side chains in the liquid medium (B) nonvolatile matter Or a copolymer of two or more (meth) acrylates having different numbers of carbon atoms in side chains (B) Surface-treated organic pigment for color filter which solvent salt-mills organic pigment (A) in the presence of nonvolatile matter Provide a manufacturing method.
Furthermore, according to the present invention, a color filter comprising any one of the surface-treated organic pigments described above in a pixel portion.
本発明の表面処理有機顔料は、有機顔料(A)と特定共重合体(B)とを所定割合で含有していることから、熱履歴を長時間に亘り受けても着色物の色相変化が小さい、すなわち着色の耐熱性に優れた着色物が得られるという格別顕著な技術的効果を奏する。
また本発明の表面処理有機顔料の製造方法は、上記した表面処理有機顔料が簡便に得られるという格別顕著な技術的効果を奏する。
更に本発明のカラーフィルタは、上記した表面処理有機顔料又は上記した製造方法にて得られた表面処理有機顔料を画素部に含有することから、輝度の耐熱性により優れた液晶表示が可能であるという格別顕著な技術的効果を奏する。
Since the surface-treated organic pigment of the present invention contains the organic pigment (A) and the specific copolymer (B) at a predetermined ratio, the color change of the colored product is caused even if the heat history is received for a long time It has an extremely remarkable technical effect that a small colored product having excellent heat resistance can be obtained.
Further, the method for producing a surface-treated organic pigment of the present invention has an extremely remarkable technical effect that the above-mentioned surface-treated organic pigment can be easily obtained.
Furthermore, since the color filter of the present invention contains the above-described surface-treated organic pigment or the surface-treated organic pigment obtained by the above-described production method in the pixel portion, liquid crystal display excellent in heat resistance of luminance is possible. It produces exceptional technical effects.
本発明の表面処理有機顔料は、質量換算で有機顔料(A)100部当たり、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B)不揮発分0.1〜15部を含有することを特徴とする。 The surface-treated organic pigment of the present invention is a copolymer of two or more (meth) acrylates having different numbers of carbon atoms in side chains per 100 parts of the organic pigment (A) in terms of mass (B) nonvolatile matter 0.1 .About.15 parts.
有機顔料(A)としては、公知慣用のものがいずれも挙げられ、例えば、フタロシアニン顔料、キナクリドン顔料、アゾ顔料、ジオキサジン顔料、アントラキノン顔料、ジケトピロロピロール顔料、有機金属錯体顔料等が挙げられる。 Examples of the organic pigment (A) include all known and commonly used pigments such as phthalocyanine pigments, quinacridone pigments, azo pigments, dioxazine pigments, anthraquinone pigments, diketopyrrolopyrrole pigments, organic metal complex pigments and the like.
本発明における有機顔料(A)は、どの様な粒子径のものであっても良いが、着色剤は、乾燥粉体において、一次粒子の平均粒子径100nm以下であると、より鮮明な着色物を得られやすいので好ましい。一方で、粒子径が小さい有機顔料(A)ほど一般的に耐熱性が低い場合が多いので、鮮明性を損なわずに何等かの手段で耐熱性を改良することが必要となる。 The organic pigment (A) in the present invention may be of any particle size, but the coloring agent is a clear powder when the average particle size of primary particles is 100 nm or less in the dry powder. Because it is easy to obtain On the other hand, since the heat resistance is generally lower as the particle size of the organic pigment (A) is smaller in many cases, it is necessary to improve the heat resistance by some means without impairing the sharpness.
本発明において一次粒子の平均粒子径とは、次の様に測定される。まず、透過型電子顕微鏡または走査型電子顕微鏡で視野内の粒子を撮影する。そして、二次元画像上の、凝集体を構成する一次粒子の50個につき、個々の粒子の内径の最長の長さ(最大長)を求める。個々の粒子の最大長の平均値を一次粒子の平均粒子径とする。 In the present invention, the average particle size of primary particles is measured as follows. First, the particles in the field of view are photographed with a transmission electron microscope or a scanning electron microscope. Then, the longest length (maximum length) of the inner diameter of each particle is determined for 50 primary particles constituting an aggregate on a two-dimensional image. The average value of the maximum length of individual particles is taken as the average particle size of primary particles.
また、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B In addition, copolymers of two or more (meth) acrylic esters having different numbers of carbon atoms in side chains (B
)としても、公知慣用のものをいずれも用いることが出来る。(メタ)アクリル酸エステルとは、(メタ)アクリル酸とその他の各種アルコールとから形成される様なエステル結合を含有する化合物であり、上記アルコールに由来する、エステル結合COOの末端に炭素原子鎖を含有するものを言う。典型的には、前記炭素鎖がアルキル基であるものが、(メタ)アクリル酸アルキルエステルと称されている。(メタ)アクリル酸アルキルエステルで言えば、側鎖はアルキル基を意味する。当業界では、(メタ)アクリル酸アルキルエステルばかりでなく、上記炭素鎖がアルキル基以外の化合物もよく知られていることから、本発明においては(メタ)アクリル酸アルキルエステルだけでなく、炭素鎖が、アルキル基以外の化合物を含めて、(メタ)アクリル酸エステルと称するものとする。 Any of known and commonly used ones can be used as the (Meth) acrylic acid ester is a compound containing an ester bond such as that formed from (meth) acrylic acid and various other alcohols, and a carbon atom chain at the end of the ester bond COO derived from the above alcohol Say what contains. Typically, those in which the carbon chain is an alkyl group are referred to as (meth) acrylic acid alkyl esters. In the case of (meth) acrylic acid alkyl ester, the side chain means an alkyl group. In the industry, not only (meth) acrylic acid alkyl esters but also compounds in which the above carbon chain is other than an alkyl group are well known, so in the present invention, not only (meth) acrylic acid alkyl esters but also carbon chains , And compounds other than alkyl groups are referred to as (meth) acrylic acid esters.
この様な(メタ)アクリル酸エステルとしては、例えば、(メタ)アクリル酸アルキルエステルである、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、iso−プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、ドデシル(メタ)アクリレート〔ラウリル(メタ)アクリレート〕、オクタデシル(メタ)アクリレート〔ステアリル(メタ)アクリレート〕等のアルキル基を有する(メタ)アクリル酸アルキルエステル;シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、アダマンチル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート等の脂環基を含有する(メタ)アクリル酸エステル; As such (meth) acrylic acid ester, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, iso-propyl (meth) which is (meth) acrylic acid alkyl ester Acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, dodecyl (meth) acrylate [lauryl (meth) acrylate (Meth) acrylic acid alkyl ester having an alkyl group such as acrylate, octadecyl (meth) acrylate (stearyl (meth) acrylate), etc .; cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, adamantyl Meth) acrylate, containing an alicyclic group such as dicyclopentanyl (meth) acrylate (meth) acrylic acid ester;
メトキシトリエチレングリコール(メタ)アクリレート、メトキシポリエチレングリコール#400(メタ)アクリレート、メトキシジプロピレングリコール(メタ)アクリレート、メトキシトリプロピレングリコール(メタ)アクリレート、メトキシポリプロピレングリコール(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、2−エチルヘキシルカルビトール(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、p−ノニルフェノキシエチル(メタ)アクリレート、p−ノニルフェノキシポリエチレングリコール(メタ)アクリレート等のエーテル基を含有する(メタ)アクリル酸エステル;ベンジル(メタ)アクリレート等の芳香環を含有する(メタ)アクリル酸エステル;
などを挙げることが出来る。
Methoxy triethylene glycol (meth) acrylate, methoxy polyethylene glycol # 400 (meth) acrylate, methoxy dipropylene glycol (meth) acrylate, methoxy tripropylene glycol (meth) acrylate, methoxy polypropylene glycol (meth) acrylate, ethyl carbitol (meth ) Acrylate, 2-ethylhexyl carbitol (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, p-nonyl phenoxyethyl (meth) acrylate, p-nonyl phenoxy polyethylene (Meth) acrylic acid esters containing an ether group such as glycol (meth) acrylate; (Meth) containing an aromatic ring acrylate (meth) acrylic acid ester;
And so on.
本発明において、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B)とは、上記した様な各種(メタ)アクリル酸エステルの中から側鎖の炭素原子数が異なるものを2種以上選択して組み合わせて共重合させることにより得られた重合体を意味する。 In the present invention, a copolymer (B) of two or more kinds of (meth) acrylic acid esters having different numbers of carbon atoms in side chains is a carbon atom of a side chain among various (meth) acrylic acid esters as described above. It means a polymer obtained by selecting and copolymerizing two or more kinds selected from different numbers.
共重合体(B)としては、ガラス転移温度(Tg)が出来るだけ高い方が、それ自体の耐熱性に優れるものの、有機顔料(A)と併用した際に、相互作用により優れた耐熱性を発揮できる点で、Tg0〜150℃である共重合体がより好ましい。 As the copolymer (B), although the one having the highest possible glass transition temperature (Tg) is excellent in the heat resistance of itself, when used in combination with the organic pigment (A), the heat resistance excellent due to the interaction is obtained. Copolymers having a Tg of 0 to 150 ° C. are more preferred in terms of their ability to be exhibited.
共重合体(B)としては、どの様な分子量のものでも用いることは出来るが、具体的には、重量平均分子量5,000〜100,000の共重合体が、有機顔料(A)に対する親和性が大きく、耐熱性の向上効果もより大きいことから好ましい。 As the copolymer (B), one having any molecular weight can be used, but specifically, the copolymer having a weight average molecular weight of 5,000 to 100,000 has an affinity for the organic pigment (A) The heat resistance is preferably high because the heat resistance improvement effect is also large.
共重合体(B)は、塊状重合、溶液重合、懸濁重合、乳化重合等の従来より公知の種々の反応方法によって合成することが出来る。この際には、公知慣用の重合開始剤、界面活性剤及び消泡剤を併用することも出来る。 The copolymer (B) can be synthesized by various conventionally known reaction methods such as bulk polymerization, solution polymerization, suspension polymerization and emulsion polymerization. At this time, known and commonly used polymerization initiators, surfactants and antifoaming agents can be used in combination.
共重合体(B)は、上記した側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上を必須単量体として、それらに共重合可能なその他の共単量体を併用して共重合させたものであっても良い。 The copolymer (B) contains, as essential monomers, two or more kinds of (meth) acrylates having different numbers of carbon atoms in side chains as described above, in combination with other comonomers copolymerizable therewith. It may be copolymerized.
この様な共単量体としては、例えば酢酸ビニル、プロピオン酸ビニル、第3級カルボン酸ビニル等のビニルエステル類;ビニルピロリドン等の複素環式ビニル化合物;塩化ビニル、塩化ビニリデン、フッ化ビニリデン等のハロゲン化オレフィン類、アクリロニトリル、メタクリロニトリル等のシアノ基含有単量体;エチルビニルエーテル、イソブチルビニルエーテル等のビニルエーテル類;メチルビニルケトン等のビニルケトン類;エチレン、プロピレン等のα−オレフィン類;ブタジエン、イソプレン等のジエン類;スチレン、ビニルトルエン、α−メチルスチレン、ジメチルスチレン、tert−ブチルスチレン、クロロスチレン等のスチレン系単量体が挙げられる。 Such comonomers include, for example, vinyl esters such as vinyl acetate, vinyl propionate, and vinyl tertiary carboxylate; heterocyclic vinyl compounds such as vinyl pyrrolidone; vinyl chloride, vinylidene chloride, vinylidene fluoride, etc. Cyano-containing monomers such as halogenated olefins, acrylonitrile and methacrylonitrile; vinyl ethers such as ethyl vinyl ether and isobutyl vinyl ether; vinyl ketones such as methyl vinyl ketone; α-olefins such as ethylene and propylene; butadiene, Dienes such as isoprene; styrene-based monomers such as styrene, vinyl toluene, α-methylstyrene, dimethylstyrene, tert-butylstyrene, chlorostyrene and the like.
本発明者等によれば、共重合体(B)は、(メタ)アクリル酸エステル2種以上に由来する、異なる炭素原子数の側鎖のみならず、更にエポキシ基をも含有する共重合体の方が、異なる炭素原子数の側鎖のみを含有する共重合体よりも、熱履歴を受けてもより色相が変化し難く、耐熱性に優れていることを知見した。 According to the present inventors, the copolymer (B) is a copolymer containing not only side chains having different numbers of carbon atoms but also epoxy groups derived from two or more (meth) acrylic acid esters. It has been found that the color change is less likely to change even under heat history and the heat resistance is better than a copolymer containing only side chains having different numbers of carbon atoms.
前記したエポキシ基の共重合体への導入方法としては、特に限定されず、エポキシ基を含有したラジカル重合性単量体を必須成分として重合しても、先に合成した共重合体に後からエポキシ基修飾をしても良いが、導入が容易であることから、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上とエポキシ基を含有した単量体を必須成分として重合する方が好ましい。 The method for introducing the above-mentioned epoxy group into the copolymer is not particularly limited, and even if the radically polymerizable monomer containing an epoxy group is polymerized as an essential component, the copolymer synthesized earlier is used later. Although epoxy group modification may be carried out, since introduction is easy, a monomer containing two or more kinds of (meth) acrylic acid esters having different number of carbon atoms in side chains and an epoxy group is polymerized as an essential component Is preferred.
エポキシ基を有する単量体としては、例えば、グリシジル(メタ)アクリレート、アリルグリシジルエーテル、4−ヒドロキシブチル(メタ)アクリレートグリシジルエーテル等のエポキシ基含有単量体が挙げられる。 Examples of the monomer having an epoxy group include epoxy group-containing monomers such as glycidyl (meth) acrylate, allyl glycidyl ether, and 4-hydroxybutyl (meth) acrylate glycidyl ether.
共重合体(B)としては、好適な、前記した側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上とエポキシ基を含有した単量体を必須成分として重合した共重合体であり、共重合体(B)を構成する全単量体を質量換算で100%としたときに、エポキシ基を有する単量体が全単量体の3〜35質量%である共重合体が、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上のみからの共重合体に比べても、より高い耐熱性が得られると共に、着色が必要な被着色媒体への分散性も良好となることから好ましい。 As the copolymer (B), preferred is a copolymer obtained by polymerizing a monomer containing two or more kinds of (meth) acrylic acid esters different in the number of carbon atoms in the side chain described above and an epoxy group as an essential component The copolymer having 3 to 35% by mass of the monomer having an epoxy group is 100% based on the mass conversion of all the monomers constituting the copolymer (B). Higher heat resistance can be obtained compared to a copolymer consisting of only two or more (meth) acrylates having different numbers of carbon atoms in side chains, and dispersibility in a medium to be colored which requires coloring is also possible. It is preferable because it becomes good.
エポキシ基を有する単量体が全単量体の3〜35質量%である共重合体においては、エポキシ基を有する単量体の占める量が多いほど、熱履歴を受けた際の彩度や色度の変化が小さくなる傾向にある。
共重合体(B)中のエポキシ基は、その一部または全部が求核試薬と反応して開環した官能基となっていても良い。例えば、共重合体中のエポキシ基の全部が塩酸と反応してα−クロロヒドリン基となったものを共重合体(B)として用いたときも、元のエポキシ基を含有する共重合体を用いたときと同様の耐熱性改善効果がある。
In a copolymer in which the monomer having an epoxy group is 3 to 35% by mass of all the monomers, the greater the amount occupied by the monomer having an epoxy group, the color saturation upon receiving heat history and the like The change in chromaticity tends to be small.
The epoxy group in the copolymer (B) may be partially or entirely reacted with a nucleophile to form a ring-opened functional group. For example, even when a copolymer (B) in which all of the epoxy groups in the copolymer have reacted with hydrochloric acid to form α-chlorohydrin groups is used as the copolymer containing the original epoxy group. It has the same heat resistance improvement effect as it did.
本発明の表面処理有機顔料は、質量換算で有機顔料(A)100部当たり、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B)不揮発分が0.1〜15部となる様に含有されていれば良いが、中でも有機顔料(A)100部当たり0.5〜12部、特に1〜10部であると、共重合体(B)を含有させることより、本発明における技術的効果、被着色媒体への分散性や分散安定性等のその他の技術的効果、経済性等の最もバランスが取れた表面処理有機顔料と出来るので好ましい。 In the surface-treated organic pigment of the present invention, the copolymer (B) having a nonvolatile content of two or more (meth) acrylates having different numbers of carbon atoms in side chains per 100 parts of the organic pigment (A) in mass conversion is 0. The content of the copolymer (B) is preferably in the range of 0.5 to 12 parts, particularly 1 to 10 parts per 100 parts of the organic pigment (A), although it may be contained to be 1 to 15 parts. In particular, it is preferable because it can be a surface-treated organic pigment having the best balance of technical effects in the present invention, other technical effects such as dispersibility in a medium to be colored and dispersion stability, and economy.
この様な本発明の表面処理有機顔料は、有機顔料(A)と共重合体(B)とを任意の手段で混合することで調製することが出来る。簡便な調製方法としては、例えば、有機顔料(B)と共重合体(B)不揮発分とを混合する方法、共重合体(B)の液媒体溶液中に有機顔料(A)を混合し撹拌し、濾過乾燥する方法等がある。 Such surface-treated organic pigment of the present invention can be prepared by mixing the organic pigment (A) and the copolymer (B) by any means. As a simple preparation method, for example, a method of mixing the organic pigment (B) and the copolymer (B) non volatile matter, mixing the organic pigment (A) in a liquid medium solution of the copolymer (B) and stirring And filter drying.
しかしながら、本発明者等は、前記した簡便な調製方法に比べて、より有機顔料(A)と共重合体(B)の強い相互作用が期待できる方法、具体的には、液媒体中、側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B)不揮発分の存在下で有機顔料(A)を加圧加熱するか、または側鎖の炭素原子数が異なる(メタ)アクリル酸エステル2種以上の共重合体(B)不揮発分の存在下で有機顔料(A)をソルベントソルトミリングすることで調製された表面処理有機顔料の方が、前記した簡便な方法で調製された表面処理有機顔料に比べて、より大きな耐熱性改良効果が奏されることを、この度初めて知見した。以下、前者の調製方法を加圧加熱法、後者の調製方法をソルベントソルトミリング法と称する。 However, the present inventors can expect a stronger interaction between the organic pigment (A) and the copolymer (B) than the simple preparation method described above, specifically, in the liquid medium, The organic pigment (A) is heated under pressure in the presence of a copolymer of two or more (meth) acrylates having different numbers of carbon atoms in the chain (B), or the number of carbon atoms in the side chain is different (Meth) Acrylate Ester Copolymer of Two or More Kinds (B) The Surface-Treated Organic Pigment Prepared by Solvent Salt Milling of the Organic Pigment (A) in the Presence of Nonvolatile Content is the Simple Method Described Above It has been found for the first time that a greater effect of improving the heat resistance is exerted as compared to the surface-treated organic pigment prepared in the above. Hereinafter, the former preparation method is referred to as a pressure heating method, and the latter preparation method is referred to as a solvent salt milling method.
本発明の上記した二つの表面処理有機顔料の製造方法は、有機顔料(A)として、例えばC.I.ピグメントブルー15:6(ε型銅フタロシアニン顔料)、C.I.ピグメントグリーン36(ハロゲン化銅フタロシアニン顔料)及びC.I.ピグメントグリーン58(ハロゲン化亜鉛フタロシアニン顔料)の様なフタロシアニン顔料を含む表面処理有機顔料を得るのに、特に優れた製造方法である。 The above-mentioned two methods for producing a surface-treated organic pigment of the present invention are, for example, C.I. I. Pigment blue 15: 6 (ε-type copper phthalocyanine pigment), C.I. I. Pigment green 36 (halogenated copper phthalocyanine pigment) and C.I. I. This is a particularly excellent method of producing surface-treated organic pigments containing phthalocyanine pigments such as CI Pigment Green 58 (halogenated zinc phthalocyanine pigments).
まず、加圧加熱法について説明する。加圧加熱法によれば、例えば、有機顔料(A)と、共重合体(B)を液媒体に溶解または分散させた溶液や分散液とを混合攪拌して、加熱を行なうことで、加熱を行なわない場合に比べて共重合体(B)を更に均一かつ確実に有機顔料(A)の表面を被覆することができる。また、加圧加熱を行なうことで、単なる加熱の場合の有機顔料(A)粒子の表面への共重合体(B)の被覆のみならず、有機顔料(A)粒子の細孔の様な空隙部分への共重合体(B)の浸透を促進することができ、より被覆の効果が高まる。 First, the pressure heating method will be described. According to the pressure heating method, for example, heating is performed by mixing and stirring an organic pigment (A) and a solution or dispersion in which a copolymer (B) is dissolved or dispersed in a liquid medium. The copolymer (B) can coat the surface of the organic pigment (A) more uniformly and reliably as compared with the case where no. In addition, by applying pressure heating, not only the coating of the copolymer (B) on the surface of the organic pigment (A) particles in the case of simple heating but also voids such as the pores of the organic pigment (A) particles The penetration of the copolymer (B) into the part can be promoted, and the effect of the coating is enhanced.
このとき、液媒体として、水のみまたは水を主体として水溶性有機溶剤を含む液媒体(水性媒体という)を用いる様にすると、液媒体として、有機溶媒のみを用いて前記混合加熱を行う場合に比べて、有機顔料(A)自体の結晶形状等の変化が少なく、色相変化が小さくなるので好ましい。 At this time, when using a liquid medium containing only water or a water-soluble organic solvent (referred to as an aqueous medium) as the liquid medium, the mixing heating is carried out using only the organic solvent as the liquid medium. Compared with this, it is preferable because the change in the crystal shape of the organic pigment (A) itself is small and the change in hue is small.
上記した水溶性有機溶剤としては、例えば、プロピレングリコールモノメチルエーテルアセテート、エチルアルコール、イソプロピルアルコール、イソブチルアルコール等が挙げられる。 Examples of the above-mentioned water-soluble organic solvent include propylene glycol monomethyl ether acetate, ethyl alcohol, isopropyl alcohol, isobutyl alcohol and the like.
加圧加熱に当たり用いる水性媒体は、有機顔料(A)に対して大過剰であることが好ましく、質量換算で有機顔料(A)1部当たり、15〜100部であることが加圧加熱によりもたらされる効果を最大限発揮させ、有機顔料(A)の被覆に関与する仕込んだ共重合体(B)の量をより高め、後記する濾過工程での共重合体(B)の流出を低減したり、同工程時間自体をより短縮する上でも、より好ましい。 It is preferable that the aqueous medium used for pressure heating be a large excess with respect to the organic pigment (A), and that 15 to 100 parts per mass of the organic pigment (A) is obtained by pressure heating. The amount of the copolymer (B) charged in the coating of the organic pigment (A) to reduce the outflow of the copolymer (B) in the filtration step described later. It is more preferable to shorten the same process time itself.
加圧加熱法にて、有機顔料(A)と共重合体(B)とから表面処理有機顔料を調製する場合、最終的に得られる表面処理有機顔料が、質量換算で有機顔料(A)100部当たり共重合体(B)0.5〜12部となる様に、両者が仕込まれるが、有機顔料(A)と共重合体(B)との間の吸着を含む相互作用が強いことから、仕込んだ共重合体(B)不揮発分は、流出することなく、質量換算でその不揮発分の少なくとも70%が、有機顔料(A)にとどまる。 When a surface-treated organic pigment is prepared from the organic pigment (A) and the copolymer (B) by a pressure heating method, the surface-treated organic pigment finally obtained is the organic pigment (A) 100 in mass conversion. Both parts are charged so that the amount of the copolymer (B) is 0.5 to 12 parts per part, but the interaction including the adsorption between the organic pigment (A) and the copolymer (B) is strong. The copolymer (B) non volatile matter which is charged does not flow out, and at least 70% of the non volatile matter in terms of mass remains in the organic pigment (A).
有機顔料(A)と共重合体(B)との加熱は、両者を混合した後、密閉系にて、温度100〜150℃での攪拌下、30分〜5時間の範囲にて行なうことができる。こうして密閉系で加熱を行なうことで、加圧状態が形成され、前記した様に、顔料粒子の空隙にまで、共重合体(B)が浸透することになり、単に粒子表面だけを被覆するのに比べて、より優れた効果が発現される。 Heating of the organic pigment (A) and the copolymer (B) may be carried out in a range of 30 minutes to 5 hours in a closed system under stirring at a temperature of 100 to 150 ° C. after mixing the two. it can. Thus, by heating in a closed system, a pressurized state is formed, and as described above, the copolymer (B) penetrates into the voids of the pigment particles, and only the particle surface is covered. Compared to, a better effect is expressed.
次に、ソルベントソルトミリング法について説明する。ソルベントソルトミリング法によれば、例えば、有機顔料(A)と共重合体(B)を、水溶性無機塩と親水性有機溶剤で機械的応力を加えて混練することで、有機顔料(A)の粒子径を微細にすると共に、粒子形状を略立方体状にした上で、共重合体(B)を均一かつ確実に有機顔料(A)の表面に被覆することができる。 Next, the solvent salt milling method will be described. According to the solvent salt milling method, for example, an organic pigment (A) and a copolymer (B) are kneaded by applying a mechanical stress with a water-soluble inorganic salt and a hydrophilic organic solvent, and the organic pigment (A) The copolymer (B) can be uniformly and reliably coated on the surface of the organic pigment (A) while making the particle diameter of the particle smaller and making the particle shape into a substantially cubic shape.
このソルベントソルトミリングは、具体的には、有機顔料と、水溶性無機塩と、それを溶解しない親水性有機溶剤とを混練機に仕込み、その中で混練摩砕が行われる。前記混練において、原料の結晶型の変換を意図しない場合には、有機顔料(A)として、市販のε型銅フタロシアン顔料を混練の原料として用いることが出来る。一方、結晶型の変換等を意図する場合には、上記有機顔料(A)として、混練後とは異なる結晶型の粗製有機顔料を混練の原料として用いることも出来る。具体的には、ε型銅フタロシアニン顔料は、粗製α型銅フタロシアン顔料を原料として上記した混練によっても得ることが出来る。 Specifically, in this solvent salt milling, an organic pigment, a water-soluble inorganic salt, and a hydrophilic organic solvent which does not dissolve it are placed in a kneader, and kneading and grinding are performed therein. In the above kneading, if conversion of the crystal form of the raw material is not intended, a commercially available ε-type copper phthalocyanine pigment can be used as the raw material for kneading as the organic pigment (A). On the other hand, when conversion of crystal form and the like are intended, a crude organic pigment of a crystal form different from that after kneading can be used as a raw material for kneading as the organic pigment (A). Specifically, the ε-type copper phthalocyanine pigment can also be obtained by the above-mentioned kneading using a crude α-type copper phthalocyanine pigment as a raw material.
ソルベントソルトミリング法にて、有機顔料(A)と共重合体(B)とから表面処理有機顔料を調製する場合、最終的に得られる表面処理有機顔料が、有機顔料(A)100部当たり共重合体(B)0.5〜12部となる様に、両者が仕込まれるが、有機顔料(A)と共重合体(B)との間の吸着を含む相互作用が強いことから、加圧加熱法と同様に、仕込んだ共重合体(B)不揮発分は、ほとんど流出することなく、質量換算でその不揮発分の少なくとも70%が、有機顔料(A)にとどまる。 In the case of preparing a surface-treated organic pigment from the organic pigment (A) and the copolymer (B) by the solvent salt milling method, the surface-treated organic pigment finally obtained is a co-compound per 100 parts of the organic pigment (A) Both are charged so as to be 0.5 to 12 parts of the polymer (B), but the pressure is high because the interaction including the adsorption between the organic pigment (A) and the copolymer (B) is strong. Similar to the heating method, the copolymer (B) non-volatile component charged hardly leaves at least 70% of the non-volatile component in terms of mass remains in the organic pigment (A).
水溶性無機塩としては、例えば塩化ナトリウム、塩化カリウム、硫酸ナトリウム等の無機塩を用いることが好ましい。また、平均粒子径0.5〜50μmの無機塩を用いることがより好ましい。この様な無機塩は、通常の無機塩を微粉砕することにより容易に得られる。 As the water-soluble inorganic salt, for example, inorganic salts such as sodium chloride, potassium chloride, sodium sulfate and the like are preferably used. Further, it is more preferable to use an inorganic salt having an average particle diameter of 0.5 to 50 μm. Such inorganic salts are easily obtained by pulverizing common inorganic salts.
また、当該無機塩の使用量は、質量換算で有機顔料(A)1部に対して8〜20部とするのが好ましく、10〜15部とするのがより好ましい。 Moreover, it is preferable to set it as 8-20 parts with respect to 1 part of organic pigments (A) in conversion of mass, and, as for the usage-amount of the said inorganic salt, it is more preferable to set it as 10-15 parts.
水溶性有機溶剤としては、結晶成長を抑制し得るものが好適に使用でき、例えばジエチレングリコール、グリセリン、エチレングリコール、プロピレングリコール、液体ポリエチレングリコール、液体ポリプロピレングリコール、2−(メトキシメトキシ)エタノール、2−ブトキシエタノール、2−(イソペンチルオキシ)エタノール、2−(ヘキシルオキシ)エタノール、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコール、トリエチレングリコールモノメチルエーテル、1−メトキシ−2−プロパノール、1−エトキシ−2−プロパノール、ジプロピレングリコール、ジプロピレングリコールモノメチルエーテル、1,2−プロパンジオール等を用いることができるが、エチレングリコール又はジエチレングリコールが好ましい。 As the water-soluble organic solvent, those capable of suppressing the crystal growth can be suitably used. For example, diethylene glycol, glycerin, ethylene glycol, propylene glycol, liquid polyethylene glycol, liquid polypropylene glycol, 2- (methoxymethoxy) ethanol, 2-butoxy Ethanol, 2- (isopentyloxy) ethanol, 2- (hexyloxy) ethanol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monomethyl ether, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, dipropylene glycol, dipropylene glycol monomethyl ether, 1,2-pro Or the like can be used Njioru but ethylene glycol or diethylene glycol are preferred.
当該水溶性有機溶剤の使用量は、特に限定されるものではないが、質量換算で有機顔料(A)1部に対して0.01〜5部が好ましい。 Although the usage-amount of the said water-soluble organic solvent is not specifically limited, 0.01-5 parts are preferable with respect to 1 part of organic pigments (A) in mass conversion.
混練温度は、60〜150℃の間で行うことが好ましい。有機顔料(A)が銅フタロシアニン顔料の場合、上記温度が80〜120℃の間であると、ε型銅フタロシアニンのε化率(銅フタロシアニンに含まれるε型結晶化率)を高くすることが出来、後記する耐熱性、コントラスト等の低下も少なくすることが出来るので、こうして得られた表面処理有機顔料は、カラーフィルタ用として好ましい。 The kneading temperature is preferably between 60 and 150 ° C. When the organic pigment (A) is a copper phthalocyanine pigment, the ε conversion rate of ε type copper phthalocyanine (ε type crystallization rate contained in copper phthalocyanine) can be increased when the temperature is between 80 and 120 ° C. The surface-treated organic pigment thus obtained is preferable for use in color filters, since it is possible to reduce the decrease in heat resistance, contrast, etc., which will be described later.
この混練に用いる装置としては、ニーダー、ミックスマーラー、特開2007−100008公報に記載のプラネタリー型ミキサーである井上製作所株式会社製のトリミックス(商標名)や、特開平4−122778号公報に記載の連続式二軸押出機や、特開2006−306996号公報に記載の連続式一軸混練機である浅田鉄工株式会社製のミラクルKCK等を用いることができる。 As an apparatus used for this kneading, a kneader or mix miller, Trimix (trade name) manufactured by Inoue Seisakusho Co., Ltd., which is a planetary mixer described in JP-A 2007-100008, or JP-A-4-122778 It is possible to use the continuous twin-screw extruder described above, Miracle KCK manufactured by Asada Iron Works Co., Ltd., which is a continuous single-screw kneader described in JP-A-2006-306996, and the like.
有機顔料(A)としてフタロシアニン顔料を用いる場合には、当該表面処理有機顔料を調製する方法としては、加圧加熱法もソルベントソルトミリング法も採用し得るが、有機顔料(A)として、金属フタロシアニン顔料を含有する表面処理有機顔料を得る場合には、ソルベントソルトミリング法を採用するのが好ましく、有機顔料(A)として、ハロゲン化金属フタロシアニン顔料を含有する表面処理有機顔料を得る場合には、加圧加熱法を採用するのが好ましい。 When a phthalocyanine pigment is used as the organic pigment (A), a pressure heating method or a solvent salt milling method may be employed as a method of preparing the surface-treated organic pigment, but metal phthalocyanine as the organic pigment (A) When obtaining a surface-treated organic pigment containing a pigment, it is preferable to adopt the solvent salt milling method, and when obtaining a surface-treated organic pigment containing a halogenated metal phthalocyanine pigment as the organic pigment (A), It is preferable to employ a pressure heating method.
加圧加熱法でもソルベントソルトミリング法でも、液媒中での加熱や加熱混練が行なわれた混合物は、例えば冷却し、そこから液媒体を除去し、必要に応じて、固形物を洗浄、濾過、乾燥、粉砕等をすることにより、有機顔料(A)と共重合体(B)不揮発分とを含有する本発明の表面処理有機顔料の粉体を得ることが出来る。 The mixture subjected to heating in the liquid medium or heating and kneading under the pressure heating method or solvent salt milling method is cooled, for example, the liquid medium is removed therefrom, and if necessary, the solid is washed and filtered. By drying, pulverizing and the like, it is possible to obtain the powder of the surface-treated organic pigment of the present invention containing the organic pigment (A) and the copolymer (B) nonvolatile matter.
洗浄としては、水洗、湯洗のいずれも採用できる。洗浄回数は、1〜5回の範囲で繰り返すことも出来る。洗浄することで、有機顔料(A)に吸着していない共重合体(B)を容易に除去することが出来る。必要であれば、結晶状態を変化させない様に、酸洗浄、アルカリ洗浄、溶剤洗浄を行ってもよい。表面処理有機顔料に含有された、有効成分である、共重合体(B)不揮発分の量(いわゆる歩留まり)は、例えば表面処理有機顔料の溶媒抽出による共重合体抽出量から、或いは、仕込共重合体(B)に対する濾液中の流出量から求めることが出来る。 As the washing, either water washing or hot water washing can be employed. The number of times of washing can be repeated within the range of 1 to 5 times. By washing, the copolymer (B) not adsorbed to the organic pigment (A) can be easily removed. If necessary, acid washing, alkali washing and solvent washing may be performed so as not to change the crystalline state. The amount of the copolymer (B) non-volatile component (so-called yield), which is an effective component, contained in the surface-treated organic pigment is determined, for example, from the amount of copolymer extraction by solvent extraction of the surface-treated organic pigment or It can be determined from the amount of outflow in the filtrate to the polymer (B).
上記した濾別、洗浄後の乾燥としては、例えば、乾燥機に設置した加熱源による80〜120℃の加熱等により、顔料の脱水及び/又は脱溶剤をする回分式あるいは連続式の乾燥等が挙げられ、乾燥機としては一般に箱型乾燥機、バンド乾燥機、スプレードライアー等がある。特にスプレードライ乾燥はペースト作成時に易分散であるため好ましい。また、乾燥後の粉砕は、比表面積を大きくしたり一次粒子の平均粒子径を小さくするための操作ではなく、例えば箱型乾燥機、バンド乾燥機を用いた乾燥の場合のように顔料がランプ状等の塊となった際に顔料を解して粉末化するために行うものであり、例えば、乳鉢、ハンマーミル、ディスクミル、ピンミル、ジェットミル等による粉砕等が挙げられる。こうして、有機顔料(A)と共重合体(B)とを含有する表面処理有機顔料を主成分として含む乾燥粉末が得られる。 As the drying after the above-mentioned filtration and washing, for example, a batch-type or continuous-type drying of dehydrating and / or desolvating the pigment by heating at 80 to 120 ° C. by a heat source installed in a drier, etc. Examples of the dryer include a box dryer, a band dryer, and a spray dryer. In particular, spray drying is preferable because it is easily dispersed at the time of paste formation. In addition, pulverization after drying is not an operation for increasing the specific surface area or reducing the average particle size of primary particles, but, for example, the pigment is a lamp as in the case of drying using a box dryer or a band dryer. It is carried out in order to dissolve and pigment the pigment when it is in the form of lumps, for example, grinding with a mortar, a hammer mill, a disc mill, a pin mill, a jet mill or the like. Thus, a dry powder containing as a main component a surface-treated organic pigment containing the organic pigment (A) and the copolymer (B) is obtained.
本発明の表面処理有機顔料は、遊離金属、遊離金属イオン源の様な不純物を含んでいても良いが、それをカラーフィルタの画素部の着色に用いる様な場合は、前記した不純物は出来るだけ少ない方が好ましい。例えば、有機顔料(A)がフタロシアニン顔料の場合の表面処理有機顔料は、銅、亜鉛や、銅イオン、亜鉛イオンといった金属イオン源の含有量が出来るだけ少ない方が、液晶表示特性に悪影響が出難くなるので好ましい。含まれる遊離金属は、金属フタロシアニンを合成する際の残存する遊離金属である場合や、合成後の金属フタロシアニンの分解によって生成したものである場合がある。 The surface-treated organic pigment of the present invention may contain an impurity such as a free metal or free metal ion source, but in the case where it is used to color a pixel portion of a color filter, the above-mentioned impurity is as small as possible. The smaller one is preferable. For example, when the organic pigment (A) is a phthalocyanine pigment, when the content of the metal ion source such as copper, zinc, copper ion and zinc ion is as small as possible, the liquid crystal display characteristics are adversely affected. It is preferable because it becomes difficult. The contained free metal may be the remaining free metal when synthesizing metal phthalocyanine, or may be generated by decomposition of metal phthalocyanine after synthesis.
この様な、遊離金属、遊離金属イオン源は、特開2008−308605公報に記載されているように酸類で洗浄を行うことができる。使用される酸類は、例えば、塩酸、硫酸を挙げることができ、塩酸や硫酸の濃度は、0.5%〜4%が好ましい。また、洗浄時の温度は、50〜90℃が好ましい。また、水を用いて洗浄してもよい。 Such free metal and free metal ion sources can be washed with acids as described in JP-A-2008-308605. Examples of acids used include hydrochloric acid and sulfuric acid, and the concentration of hydrochloric acid or sulfuric acid is preferably 0.5% to 4%. Further, the temperature at the time of washing is preferably 50 to 90 ° C. It may also be washed with water.
カラーフィルタの耐熱性低下が少ない点で、有機顔料(A)として金属フタロシアニン顔料を含む本発明の表面処理有機顔料の場合は、遊離金属の含有率は、質量換算で表面処理有機顔料中に900ppm以下であることが好ましい。 In the case of the surface-treated organic pigment of the present invention containing a metal phthalocyanine pigment as the organic pigment (A) in that the heat resistance of the color filter is small, the free metal content is 900 ppm in the surface-treated organic pigment by mass conversion. It is preferable that it is the following.
本発明における表面処理有機顔料は、液媒体中への分散性、分散安定性が高く、後記する顔料分散液の粘度は低く、かつ微細な粒子に分散していることからニュートン流動性も高いまま安定し、例えばこれからカラーフィルタ画素部を製造した場合には、均質な塗膜を形成して輝度、コントラストおよび光透過率のいずれもが高いカラーフィルタを得ることができる。 The surface-treated organic pigment in the present invention has high dispersibility in the liquid medium, high dispersion stability, the viscosity of the pigment dispersion described later is low, and since it is dispersed in fine particles, Newtonian fluidity is also high. For example, when a color filter pixel portion is manufactured from this, it is possible to form a uniform coating film and obtain a color filter having high brightness, contrast and light transmittance.
こうして得られた本発明の表面処理有機顔料は、被着色媒体を着色した際の着色物が鮮明で彩度に優れ、熱履歴を長時間に亘り受けても着色物の色相が大きく変化せずに耐熱性に優れている。従って、カラーフィルタの画素部の着色をはじめとして、塗料、プラスチック、印刷インク、ゴム、レザー、捺染、電子写真用トナー、インクジェットインキ、熱転写インキなどの着色にも適する。 In the surface-treated organic pigment of the present invention thus obtained, the colored material upon coloring the medium to be colored is clear and excellent in chroma, and the hue of the colored material does not change significantly even if it receives a heat history over a long period of time Excellent in heat resistance. Therefore, it is suitable for coloring of paints, plastics, printing inks, rubbers, leathers, textiles, toners for electrophotography, inkjet inks, thermal transfer inks and the like as well as coloring of pixel parts of color filters.
本発明の表面処理有機顔料をカラーフィルタの画素部を形成するために用いる場合には、有機顔料(A)として金属フタロシアニン顔料を含む本発明の表面処理有機顔料には、必要に応じて、ジオキサジン顔料を更に含有させることが出来る。有機顔料(A)としてジケトピロロピロール顔料を含む本発明の表面処理有機顔料には、必要に応じて、アントラキン顔料を含有させることが出来る。有機顔料(A)としてハロゲン化金属フタロシアニン顔料を含む本発明の表面処理有機顔料には、必要に応じて、キノフタロン顔料や有機金属錯体顔料を含有させることが出来る。 When the surface-treated organic pigment of the present invention is used to form a pixel portion of a color filter, the surface-treated organic pigment of the present invention containing a metal phthalocyanine pigment as the organic pigment (A) may be dioxazine, if necessary. A pigment can be further contained. The surface-treated organic pigment of the present invention containing a diketopyrrolopyrrole pigment as the organic pigment (A) can optionally contain an anthraquin pigment. The surface-treated organic pigment of the present invention containing a halogenated metal phthalocyanine pigment as the organic pigment (A) can contain a quinophthalone pigment or an organic metal complex pigment, if necessary.
更には、本発明の表面処理有機顔料には、有機顔料(A)のスルホン酸誘導体、同N−(ジアルキルアミノ)メチル誘導体、同N−(ジアルキルアミノアルキル)スルホン酸アミド誘導体、同フタルイミドアルキル誘導体等の有機顔料誘導体等や、ビックケミー社のディスパービック130、ディスパービック161、ディスパービック162、ディスパービック163、ディスパービック170、ディスパービック171、ディスパービック174、ディスパービック180、ディスパービック182、ディスパービック183、ディスパービック184、ディスパービック185、ディスパービック2000、ディスパービック2001、ディスパービック2020、ディスパービック2050、ディスパービック2070、ディスパービック2096、ディスパービック2150、ディスパービックLPN21116、ディスパービックLPN6919、エフカ社のエフカ46、エフカ47、エフカ452、エフカLP4008、エフカ4009、エフカLP4010、エフカLP4050、エフカLP4055、エフカ400、エフカ401、エフカ402、エフカ403、エフカ450、エフカ451、エフカ453、エフカ4540、エフカ4550、エフカLP4560、エフカ120、エフカ150、エフカ1501、エフカ1502、エフカ1503、ルーブリゾール社のソルスパース3000、ソルスパース9000、ソルスパース13240、ソルスパース13650、ソルスパース13940、ソルスパース17000、ソルスパース18000、ソルスパース20000、ソルスパース21000、ソルスパース20000、ソルスパース24000、ソルスパース26000、ソルスパース27000、ソルスパース28000、ソルスパース32000、ソルスパース36000、ソルスパース37000、ソルスパース38000、ソルスパース41000、ソルスパース42000、ソルスパース43000、ソルスパース46000、ソルスパース54000、ソルスパース71000、味の素株式会社のアジスパーPB711、アジスパーPB821、アジスパーPB822、アジスパーPB814、アジスパーPN411、アジスパーPA111等の分散剤や、アクリル系樹脂、ウレタン系樹脂、アルキッド系樹脂、ウッドロジン、ガムロジン、トール油ロジン等の天然ロジン、重合ロジン、不均化ロジン、水添ロジン、酸化ロジン、マレイン化ロジン等の変性ロジン、ロジンアミン、ライムロジン、ロジンアルキレンオキシド付加物、ロジンアルキド付加物、ロジン変性フェノール等のロジン誘導体等の、室温で液状かつ水不溶性の合成樹脂を含有させることが出来る。これら分散剤や、樹脂の添加は、フロッキュレーションの低減、顔料の分散安定性の向上、分散体の粘度特性を向上にも寄与する。 Furthermore, the surface-treated organic pigment of the present invention includes a sulfonic acid derivative of organic pigment (A), an N- (dialkylamino) methyl derivative, an N- (dialkylaminoalkyl) sulfonic acid amide derivative, and a phthalimidoalkyl derivative. And organic pigment derivatives and the like, DISKAVIC 130, DISKAVIC 161, DISPERKIC 162, DISPERKIC 163, DISPERKIC 170, DISPERKIC 171, DISPERKIC 174, DISPERBIC 180, DISPERBIC 182, DISPERBIC 183, and the like. , Disperbic 184, Disperbic 185, Disperbic 2000, Disperbic 2001, Disperbic 2020, Disperbic 2050, Disperbic 2070, Disper Tracks 2096, Disperbic 2150, Disperbic LPN 21116, Disperbic LPN 6919, Efka Efka 46, Efka 45, Efka LP 4008, Efka 4009, Efka LP 4010, Efka LP 4050, Efka LP 4055, Efka 400, Efka 401, Efka 402, Efka 403, Efka 450, Efka 453, Efka 4540, Efka LP 4560, Efka 120, Efka 150, Efka 1502, Efka 1503, Evuka 1503, Sul Sparse 3000, Sul Sparse 9000, Sul Sparse 13240 , Solsparse 13650, Solsparse 13940, Solsparse 17000, Solsparse 18000, Sols Source 20000, Sols sparse 21000, Sols sparse 20000, Sols sparse 24000, Sols sparse 26000, Sols sparse 28000, Sols sparse 28000, Sols sparse 32000, Sols sparse 36000, Sols sparse 37000, Sols sparse 38000, Sols sparse 41000, Sols sparse 42000, Sols sparse 43000, Sols sparse 46000, Sols spars 5s 71000, Ajinomoto Co., Ltd.'s Ajispar PB711, Ajisasper PB821, Azispar PB822, Azispar PB814, Azispar PN411, Azispar PA111, etc., dispersants such as acrylic resin, urethane resin, alkyd resin, wood rosin, gum rosin, tall oil rosin etc. Natural rosin, Polymerized rosin, disproportionated rosin, hydrogenated rosin, oxidized rosin, modified rosin such as rosin rosin, rosin amine, lime rosin, rosin alkylene oxide adduct, rosin alkyd adduct, rosin derivative such as rosin modified phenol etc at room temperature A liquid and water insoluble synthetic resin can be contained. The addition of the dispersant and the resin also contributes to the reduction of the flocculation, the improvement of the dispersion stability of the pigment, and the improvement of the viscosity characteristics of the dispersion.
本発明の表面処理有機顔料は、公知慣用の用途にいずれも使用できるが、カラーフィルタの画素部に含有させる場合には、それは、特に一次粒子の平均粒子径が0.01〜0.10μmであると、顔料凝集も比較的弱く、着色すべき合成樹脂等への分散性がより良好となる。 Although the surface-treated organic pigment of the present invention can be used in any of the known and commonly used applications, when it is contained in the pixel portion of a color filter, it preferably has an average primary particle diameter of 0.01 to 0.10 μm. If present, pigment aggregation is also relatively weak, and the dispersibility in the synthetic resin to be colored becomes better.
上記した本発明の表面処理有機顔料又は本発明の製造方法で得られた表面処理有機顔料を、カラーフィルタのR,G,Bの各色の画素部に含有させることで、カラーフィルタとすることが出来る。具体的には、例えばC.I.ピグメントレッド254の様なジケトピロロピロール顔料を含有する本発明の表面処理有機顔料からはR画素が、C.I.ピグメントグリーン36や同58の様なハロゲン化金属フタロシアニン顔料を含有する本発明の表面処理有機顔料からはG画素が、C.I.ピグメントブルー15:6の様な金属フタロシアニン顔料を含有する本発明の表面処理有機顔料からはB画素を得ることが出来る。 The surface-treated organic pigment of the present invention described above or the surface-treated organic pigment obtained by the production method of the present invention is incorporated in the pixel portion of each color of R, G, B of the color filter to obtain a color filter It can. Specifically, for example, C.I. I. From the surface-treated organic pigment of the present invention containing a diketopyrrolopyrrole pigment such as C.I. I. From the surface-treated organic pigment of the present invention containing a halogenated metal phthalocyanine pigment such as C.I. I. B pixels can be obtained from the surface-treated organic pigment of the present invention containing a metal phthalocyanine pigment such as pigment blue 15: 6.
上記した通り、本発明の表面処理有機顔料は、公知の方法でカラーフィルタのR,G,B各色画素部のパターンの形成に用いることが出来る。典型的には、本発明のカラーフィルタ用表面処理有機顔料と、感光性樹脂とを必須成分して含むカラーフィルタ画素部用感光性組成物を得ることが出来る。 As described above, the surface-treated organic pigment of the present invention can be used to form a pattern of R, G, B color pixel portions of a color filter by a known method. Typically, it is possible to obtain a photosensitive composition for a color filter pixel portion, which contains the surface-treated organic pigment for color filter of the present invention and a photosensitive resin as essential components.
カラーフィルタの製造方法としては、例えば、本発明の表面処理有機顔料を感光性樹脂からなる分散媒に分散させた後、スリットコート法、スピンコート法、ロールコート法、インクジェット法等でガラス等の透明基板上に塗布し、ついでこの塗布膜に対して、フォトマスクを介して紫外線によるパターン露光を行った後、未露光部分を溶剤等で洗浄して各色パターンを得る、フォトリソグラフィーと呼ばれる方法が挙げられる。 As a method for producing a color filter, for example, after the surface-treated organic pigment of the present invention is dispersed in a dispersion medium made of a photosensitive resin, glass, etc. can be produced by a slit coating method, spin coating method, roll coating method This method is called photolithography, which is applied on a transparent substrate and then subjected to pattern exposure with ultraviolet light through a photomask to the coated film, and then the unexposed area is washed with a solvent or the like to obtain each color pattern. It can be mentioned.
その他、電着法、転写法、ミセル電解法、PVED(Photovoltaic Electrodeposition)法の方法で各色画素部のパターンを形成して、カラーフィルタを製造してもよい。本発明の表面処理有機顔料は、熱履歴を受けても色相変化が小さいため、例えば、ベーキングを工程に含む様なカラーフィルタの製造方法においては、極めて有用である。 In addition, a color filter may be manufactured by forming a pattern of each color pixel portion by an electrodeposition method, a transfer method, a micelle electrolysis method, or a PVED (photovoltaic electrodeposition) method. The surface-treated organic pigment of the present invention is very useful, for example, in a method of producing a color filter including baking in the process, because the hue change is small even when subjected to heat history.
カラーフィルタ画素部用感光性組成物を調製するには、例えば、本発明の表面処理有機顔料と、感光性樹脂と、光重合開始剤と、前記樹脂を溶解する有機溶剤とを必須成分として混合する。その製造方法としては、本発明の表面処理有機顔料と有機溶剤と必要に応じて分散剤を用いて分散液を調製してから、そこに感光性樹脂等を加えて調製する方法が一般的である。 In order to prepare a photosensitive composition for a color filter pixel portion, for example, the surface-treated organic pigment of the present invention, a photosensitive resin, a photopolymerization initiator, and an organic solvent which dissolves the resin are mixed as essential components Do. As a method for producing the same, it is common to prepare a dispersion using the surface-treated organic pigment of the present invention, an organic solvent and, if necessary, a dispersing agent, and then adding a photosensitive resin or the like thereto to prepare it. is there.
必要に応じて用いる分散剤としては、例えばビックケミー社のディスパービック(DisperbyK登録商標)130、ディスパービック161、ディスパービック162、ディスパービック163、ディスパービック170、エフカ社のエフカ46、エフカ47等が挙げられる。また、レベリング剤、カップリング剤、カチオン系の界面活性剤なども併せて使用可能である。 Examples of the dispersant used as required include Disperbyk (registered trademark) 130, Disperbyk 161, Disperbyc 162, Disperbyc 163, Disperbyk 170, Efka Efka 46, Efka 47, etc. Be In addition, leveling agents, coupling agents, cationic surfactants and the like can also be used.
有機溶剤としては、例えばトルエンやキシレン、メトキシベンゼン等の芳香族系溶剤、酢酸エチルや酢酸ブチル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート等の酢酸エステル系溶剤、エトキシエチルプロピオネート等のプロピオネート系溶剤、メタノール、エタノール等のアルコール系溶剤、ブチルセロソルブ、プロピレングリコールモノメチルエーテル、ジエチレングリコールエチルエーテル、ジエチレングリコールジメチルエーテル等のエーテル系溶剤、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤、ヘキサン等の脂肪族炭化水素系溶剤、N,N−ジメチルホルムアミド、γ−ブチロラクタム、N−メチル−2−ピロリドン、アニリン、ピリジン等の窒素化合物系溶剤、γ−ブチロラクトン等のラクトン系溶剤、カルバミン酸メチルとカルバミン酸エチルの48:52の混合物のようなカルバミン酸エステル、水等がある。有機溶剤としては、特にプロピオネート系、アルコール系、エーテル系、ケトン系、窒素化合物系、ラクトン系、水等の極性溶媒で水可溶のものが適している。 Examples of the organic solvent include aromatic solvents such as toluene, xylene and methoxybenzene, acetic acid ester solvents such as ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate and propylene glycol monoethyl ether acetate, and ethoxy ethyl propionate Propionate solvents, alcohol solvents such as methanol and ethanol, ether solvents such as butyl cellosolve, propylene glycol monomethyl ether, diethylene glycol ethyl ether and diethylene glycol dimethyl ether, ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone, and fats such as hexane Hydrocarbon solvents, N, N-dimethylformamide, γ-butyrolactam, N-methyl-2-pyrrolidone, ani Emissions, nitrogen compound-based solvent such as pyridine, a lactone-based solvents such as γ- butyrolactone, carbamic acid esters such as a mixture of 48:52 of methyl carbamate and ethyl carbamate, there is water. As the organic solvent, a polar solvent such as propionate type, alcohol type, ether type, ketone type, nitrogen compound type, lactone type, water or the like and water soluble one is particularly suitable.
本発明の表面処理有機顔料100質量部当たり、300〜1000質量部の有機溶剤と、必要に応じて0〜100質量部の分散剤及び/又は0〜20質量部のフタロシアニン誘導体とを、均一となる様に攪拌分散して分散液を得ることができる。次いでこの分散液に、本発明の表面処理有機顔料1質量部当たり、3〜20質量部の感光性樹脂、感光性樹脂1質量部当たり0.05〜3質量部の光重合開始剤と、必要に応じてさらに有機溶剤を添加し、均一となる様に攪拌分散してカラーフィルタ画素部用感光性組成物を得ることができる。 300 to 1000 parts by mass of the organic solvent and, if necessary, 0 to 100 parts by mass of the dispersant and / or 0 to 20 parts by mass of the phthalocyanine derivative per 100 parts by mass of the surface-treated organic pigment of the present invention As a result, the dispersion can be obtained by stirring and dispersing. Subsequently, 3 to 20 parts by mass of the photosensitive resin, 0.05 to 3 parts by mass of the photopolymerization initiator per 1 part by mass of the photosensitive resin, and the necessary amount of the dispersion per 1 part by mass of the surface-treated organic pigment of the present invention An organic solvent is further added according to the conditions, and the mixture is stirred and dispersed so as to be uniform, whereby a photosensitive composition for color filter pixel can be obtained.
この際に使用可能な感光性樹脂としては、例えばウレタン系樹脂、アクリル系樹脂、ポリアミド酸系樹脂、ポリイミド系樹脂、スチレンマレイン酸系樹脂、スチレン無水マレイン酸系樹脂等の熱可塑性樹脂や、例えば1,6−ヘキサンジオールジアクリレート、エチレングリコールジアクリレート、ネオペンチルグリコールジアクリレート、トリエチレングリコールジアクリレート、ビス(アクリロキシエトキシ)ビスフェノールA、3−メチルペンタンジオールジアクリレート等のような2官能モノマー、トリメチルロールプロパトントリアクリレート、ペンタエリスリトールトリアクリレート、トリス(2−ヒドロキシエチル)イソシアネート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールペンタアクリレート等のような多官能モノマー等の光重合性モノマーが挙げられる。 Examples of photosensitive resins that can be used at this time include thermoplastic resins such as urethane resins, acrylic resins, polyamic acid resins, polyimide resins, styrene maleic acid resins, styrene maleic anhydride resins, and the like. Bifunctional monomers such as 1,6-hexanediol diacrylate, ethylene glycol diacrylate, neopentyl glycol diacrylate, triethylene glycol diacrylate, bis (acryloxyethoxy) bisphenol A, 3-methylpentanediol diacrylate, etc. Trimethyl roll propaton triacrylate, pentaerythritol triacrylate, tris (2-hydroxyethyl) isocyanate, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate It includes photopolymerizable monomers such as polyfunctional monomers such as.
光重合開始剤としては、例えばアセトフェノン、ベンゾフェノン、ベンジルジメチルケタール、ベンゾイルパーオキサイド、2−クロロチオキサントン、1,3−ビス(4'−アジドベンザル)−2−プロパン、1,3−ビス(4'−アジドベンザル)−2−プロパン−2'−スルホン酸、4,4'−ジアジドスチルベン−2,2'−ジスルホン酸等がある。 As the photopolymerization initiator, for example, acetophenone, benzophenone, benzyl dimethyl ketal, benzoyl peroxide, 2-chlorothioxanthone, 1,3-bis (4'-azidobenzal) -2-propane, 1,3-bis (4'-) Azidobenzal) -2-propane-2'-sulfonic acid, 4,4'-diazide stilbene-2,2'-disulfonic acid and the like.
こうして調製されたカラーフィルタ画素部用感光性組成物は、フォトマスクを介して紫外線によるパターン露光を行った後、未露光部分を有機溶剤やアルカリ水等で洗浄することによりカラーフィルタとなすことができる。 The thus prepared photosensitive composition for a color filter pixel portion may be formed into a color filter by performing pattern exposure with ultraviolet light through a photomask and then washing an unexposed portion with an organic solvent, alkaline water or the like. it can.
以下、合成例、比較合成例、実施例、比較例を用いて、本発明を具体的に示す。これらの例中、「%」は質量パーセントを意味するものとする。 Hereinafter, the present invention will be specifically described using Synthesis Examples, Comparative Synthesis Examples, Examples, and Comparative Examples. In these examples, "%" shall mean mass percent.
(合成例1)
攪拌機、温度計、冷却管および窒素導入管を装備した4つ口フラスコに、プロピレングリコールモノメチルエーテルアセテート1540部を仕込み、窒素気流下で110℃に昇温した後、メチルメタクリレート623部、n−ブチルメタクリレート307部、グリシジルメタクリレート70部及びt−ブチルパーオキシ−2−エチルヘキサノエート(以下、TBPEHと略称する。)18部からなる混合液を4時間かけて滴下した。滴下終了後、110℃にて7時間反応させて、不揮発分40.5%、重量平均分子量16,000の共重合体(B−1)の溶液を得た。
Synthesis Example 1
In a four-necked flask equipped with a stirrer, thermometer, condenser and nitrogen inlet tube, 1540 parts of propylene glycol monomethyl ether acetate is charged, and the temperature is raised to 110 ° C. under a nitrogen stream, then 623 parts of methyl methacrylate, n-butyl A mixed solution consisting of 307 parts of methacrylate, 70 parts of glycidyl methacrylate and 18 parts of t-butylperoxy-2-ethylhexanoate (hereinafter abbreviated as TBPEH) was dropped over 4 hours. After completion of the dropwise addition, reaction was carried out at 110 ° C. for 7 hours to obtain a solution of a copolymer (B-1) having a nonvolatile content of 40.5% and a weight average molecular weight of 16,000.
(合成例2)
合成例1と同様の4つ口フラスコに、プロピレングリコールモノメチルエーテルアセテート1540部を仕込み、窒素気流下で110℃に昇温した後、メチルメタクリレート597部、n−ブチルメタクリレート261部、グリシジルメタクリレート142部及びTBPEH18部からなる混合液を4時間かけて滴下した。滴下終了後、110℃にて7時間反応させて、不揮発分39.8%、重量平均分子量15,000の共重合体(B−2)の溶液を得た。
(Composition example 2)
1540 parts of propylene glycol monomethyl ether acetate is charged into the same four-necked flask as in Synthesis Example 1, and the temperature is raised to 110 ° C. under nitrogen stream, then 597 parts of methyl methacrylate, 261 parts of n-butyl methacrylate, 142 parts of glycidyl methacrylate And a mixture of 18 parts of TBPEH was added dropwise over 4 hours. After completion of the dropwise addition, reaction was carried out at 110 ° C. for 7 hours to obtain a solution of a copolymer (B-2) having a nonvolatile content of 39.8% and a weight average molecular weight of 15,000.
(合成例3)
合成例1と同様の4つ口フラスコに、プロピレングリコールモノメチルエーテルアセテート1540部を仕込み、窒素気流下で110℃に昇温した後、メチルメタクリレート547部、n−ブチルメタクリレート173部、グリシジルメタクリレート280部及びTBPEH18部からなる混合液を4時間かけて滴下した。滴下終了後、110℃にて7時間反応させて、不揮発分40.0%、重量平均分子量16,000の共重合体(B−3)の溶液を得た。
(Composition example 3)
1540 parts of propylene glycol monomethyl ether acetate is charged into the same four-necked flask as in Synthesis Example 1, and the temperature is raised to 110 ° C. under nitrogen stream, then 547 parts of methyl methacrylate, 173 parts of n-butyl methacrylate, 280 parts of glycidyl methacrylate And a mixture of 18 parts of TBPEH was added dropwise over 4 hours. After completion of the dropwise addition, the mixture was reacted at 110 ° C. for 7 hours to obtain a solution of a copolymer (B-3) having a nonvolatile content of 40.0% and a weight average molecular weight of 16,000.
(合成例4)
合成例1と同様の4つ口フラスコに、プロピレングリコールモノメチルエーテルアセテート1540部を仕込み、窒素気流下で110℃に昇温した後、ベンジルメタクリレート856部、グリシジルメタクリレート142部及びTBPEH18部からなる混合液を4時間かけて滴下した。滴下終了後、110℃にて7時間反応させて、不揮発分38.1%、重量平均分子量14,000の重合体(B−4)の溶液を得た。
(Composition example 4)
1540 parts of propylene glycol monomethyl ether acetate is charged into the same four-necked flask as in Synthesis Example 1, and the temperature is raised to 110 ° C. under a nitrogen stream, and then a mixed liquid consisting of 856 parts of benzyl methacrylate, 142 parts of glycidyl methacrylate and 18 parts of TBPEH. Was dripped over 4 hours. After completion of the dropwise addition, the reaction was carried out at 110 ° C. for 7 hours to obtain a solution of a polymer (B-4) having a nonvolatile content of 38.1% and a weight average molecular weight of 14,000.
(合成例5)
合成例2の重合体(B−2)の溶液を、減圧乾燥(60℃、10時間)して得られた重合体(B−2)の固体と塩酸を反応させることで、重合体(B−2)中のエポキシ基が開環してα−クロロヒドリン体となった重合体(B−5)を得た。
(Composition example 5)
The solution of the polymer (B-2) of Synthesis Example 2 is dried under reduced pressure (60 ° C., 10 hours), and the solid of the polymer (B-2) obtained is reacted with hydrochloric acid to obtain a polymer (B). The polymer (B-5) in which the epoxy group in -2) was ring-opened to give an α-chlorohydrin form was obtained.
(合成例6)
合成例1と同様の4つ口フラスコに、プロピレングリコールモノメチルエーテルアセテート1540部を仕込み、窒素気流下で110℃に昇温した後、メチルメタクリレート597部、n−ブチルメタクリレート261部及びTBPEH18部からなる混合液を4時間かけて滴下した。滴下終了後、110℃にて7時間反応させて、不揮発分39.8%、重量平均分子量15,000の共重合体(B−6)の溶液を得た。
Synthesis Example 6
1540 parts of propylene glycol monomethyl ether acetate is charged into the same four-necked flask as in Synthesis Example 1, and the temperature is raised to 110 ° C. under a nitrogen stream, and then it comprises 597 parts of methyl methacrylate, 261 parts of n-butyl methacrylate and 18 parts of TBPEH. The mixture was dropped over 4 hours. After completion of the dropwise addition, reaction was carried out at 110 ° C. for 7 hours to obtain a solution of a copolymer (B-6) having a nonvolatile content of 39.8% and a weight average molecular weight of 15,000.
FASTOGEN GREEN A110(DIC株式会社製ポリ臭素化亜鉛フタロシアニン顔料)10gと、上記合成例1の共重合体(B−1)溶液(固形分40.5%)1.25gとを、水589gと共に、1リットルのオートクレーブに仕込み、撹拌しながら1時間で130℃に昇温し、その温度で1時間保持撹拌することで顔料表面への樹脂処理を行った。室温まで放冷した後、吸引ろ過、温水2リットルで洗浄した。得られたウエットケーキを90℃、12時間乾燥し、ラボミルにて粉砕し、一次粒子の平均粒子径100nm以下の表面処理有機顔料(X−1)を得た。 10 g of FASTOGEN GREEN A110 (polybrominated zinc phthalocyanine pigment manufactured by DIC Corporation) and 1.25 g of the copolymer (B-1) solution (the solid content 40.5%) of the above-mentioned Synthesis Example 1 together with 589 g of water The mixture was charged in a 1-liter autoclave, heated to 130 ° C. in 1 hour while stirring, and maintained at that temperature for 1 hour to carry out resin treatment on the pigment surface. After cooling to room temperature, suction filtration and washing with 2 liters of warm water were carried out. The obtained wet cake was dried at 90 ° C. for 12 hours, and ground by a lab mill to obtain a surface-treated organic pigment (X-1) having an average particle diameter of 100 nm or less of primary particles.
合成例1の共重合体(B−1)溶液(固形分40.5%)1.25gを、不揮発分で同量となる様に、合成例2の共重合体(B−2)溶液(固形分39.8%)を用いた以外は実施例1と同様にして、一次粒子の平均粒子径100nm以下の表面処理有機顔料(X−2)を得た。 The copolymer (B-2) solution (Synthesis example 2) solution (B-2) solution (Synthesis 4) solution (solid content 40.5%) solution (Comb. A surface-treated organic pigment (X-2) having an average particle diameter of 100 nm or less of primary particles was obtained in the same manner as in Example 1 except that solid content 39.8% was used.
合成例1の共重合体(B−1)溶液(固形分40.5%)1.25gを、不揮発分で同量となる様に、合成例3の共重合体(B−3)溶液(固形分39.8%)を用いた以外は実施例1と同様にして、一次粒子の平均粒子径100nm以下の表面処理有機顔料(X−3)を得た。 The copolymer (B-3) solution (Synthesis example 3) solution (B-3) solution (Synthesis 4) solution (solid content 40.5%) 1.25 g is made the same amount as non-volatile matter. A surface-treated organic pigment (X-3) having an average particle diameter of 100 nm or less of primary particles was obtained in the same manner as in Example 1 except that solid content of 39.8% was used.
(比較例1)
合成例1の共重合体(B−1)溶液(固形分40.5%)1.25gを、不揮発分で同量となる様に、ハイドランAP−40F(DIC株式会社製のポリウレタン樹脂水性分散液)を用いた以外は実施例1と同様にして、表面処理有機顔料(X−4)を得た。
(Comparative example 1)
Hydrane AP-40F (Polyurethane resin aqueous dispersion manufactured by DIC Corporation) so that 1.25 g of the copolymer (B-1) solution (solid content 40.5%) of Synthesis Example 1 is equivalent in non-volatile content A surface-treated organic pigment (X-4) was obtained in the same manner as in Example 1 except that the solution was used.
上記実施例1で得た表面処理有機顔料(X−1)2.48部を、ビックケミー社製 BYK−LPN6919(ビックケミー社製分散剤)1.24部、ユニディックZL295(DIC株式会社製アクリル樹脂)1.86部、プロピレングリコールモノメチルエーテルアセテート10.92部と共に、0.3〜0.4mmのジルコンビーズを用いて、東洋精機(株)製ペイントコンディショナーで2時間分散した。
この着色組成物(I)4.0部、ユニディックZL295 2.10部、プロピレングリコールモノメチルエーテルアセテート2.00部を加えて、ペイントコンディショナーで混合することでカラーフィルタ用緑色画素部を形成するための評価用組成物を得た。
この評価用組成物をソーダガラスに膜厚を変えてスピンコートし、90℃で3分乾燥して評価用ガラス基板を得た。このガラス基板を用いて、C光源における色度(x,y)を、大塚電子(株)製MCPD−3000で測定した。また、評価用ガラス基板を230℃で1時間加熱後の色度も合わせて測定した。
2.48 parts of the surface-treated organic pigment (X-1) obtained in Example 1 above, 1.24 parts of BYK-LPN6919 (Bicchemy dispersant) manufactured by Bick Chemie, Unidic ZL 295 (acrylic resin manufactured by DIC Corporation) 1.) Using 0.3 to 0.4 mm zircon beads together with 1.86 parts and 10.92 parts of propylene glycol monomethyl ether acetate, the particles were dispersed for 2 hours with a paint conditioner manufactured by Toyo Seiki Co., Ltd.
To form a green pixel part for a color filter by adding 4.0 parts of this coloring composition (I), 2.10 parts of Unidic ZL 295 and 2.00 parts of propylene glycol monomethyl ether acetate and mixing them with a paint conditioner The composition for evaluation of was obtained.
The composition for evaluation was spin-coated on soda glass while changing the film thickness, and dried at 90 ° C. for 3 minutes to obtain a glass substrate for evaluation. Using this glass substrate, the chromaticity (x, y) of the C light source was measured by MCPD-3000 manufactured by Otsuka Electronics Co., Ltd. Further, the chromaticity after heating the evaluation glass substrate at 230 ° C. for 1 hour was also measured.
上記実施例1で得た表面処理有機顔料(X−1)2.48部の代わりに、実施例2で得た同量の表面処理有機顔料(X−2)を用いる以外は、実施例4と同様にして一連の操作を行い、評価用ガラス基板を得て、同様に測定を行った。 Example 4 except that the same amount of the surface-treated organic pigment (X-2) obtained in Example 2 is used instead of 2.48 parts of the surface-treated organic pigment (X-1) obtained in Example 1 above A series of operations were performed in the same manner as in to obtain a glass substrate for evaluation, and the measurement was performed in the same manner.
上記実施例1で得た表面処理有機顔料(X−1)2.48部の代わりに、実施例3で得た同量の表面処理有機顔料(X−3)を用いる以外は、実施例4と同様にして一連の操作を行い、評価用ガラス基板を得て、同様に測定を行った。 Example 4 except that the same amount of the surface-treated organic pigment (X-3) obtained in Example 3 is used instead of 2.48 parts of the surface-treated organic pigment (X-1) obtained in Example 1 above A series of operations were performed in the same manner as in to obtain a glass substrate for evaluation, and the measurement was performed in the same manner.
(比較例2)
上記実施例1で得た表面処理有機顔料(X−1)2.48部の代わりに、比較例1で得た同量の表面処理有機顔料(X−4)を用いる以外は、実施例4と同様にして一連の操作を行い、評価用ガラス基板を得て、同様に測定を行った。
(Comparative example 2)
Example 4 except that the same amount of the surface-treated organic pigment (X-4) obtained in Comparative Example 1 is used instead of 2.48 parts of the surface-treated organic pigment (X-1) obtained in Example 1 above A series of operations were performed in the same manner as in to obtain a glass substrate for evaluation, and the measurement was performed in the same manner.
上記実施例4〜6及び比較例2の評価結果を、表1に示した。尚、表中のPB後とは230℃で1時間加熱後を意味する。 The evaluation results of Examples 4 to 6 and Comparative Example 2 are shown in Table 1. After PB in the table means after heating at 230 ° C. for 1 hour.
上記表1の実施例4と比較例1との対比からわかる通り、本発明で用いる特定の共重合体(B)の方が、従来用いられて来たポリウレタン樹脂に比べて、初期とPB後の輝度値及び色度値の差が小さく、熱履歴を受けても輝度及び色度の変動が小さく耐熱性に優れていることは明白である。
実施例4〜6では、いずれも初期に比べてPB後の方が、輝度も色度も絶対値として向上しており、しかも、仕込み時の特定共重合体(B)に占める側鎖エポキシ基の含有率が高まるほど、初期の輝度の絶対値は高くなる傾向が見られた。
As can be seen from the comparison between Example 4 and Comparative Example 1 in Table 1 above, the specific copolymer (B) used in the present invention has an initial and after PB compared to the polyurethane resin used conventionally. It is apparent that the difference between the luminance value and the chromaticity value is small, and the variation of the luminance and the chromaticity is small even under heat history, and the heat resistance is excellent.
In each of Examples 4 to 6, both the luminance and the chromaticity are improved as an absolute value after PB in comparison with the initial state, and the side chain epoxy group occupied in the specific copolymer (B) at the time of preparation There was a tendency that the absolute value of the initial luminance increased as the content rate of
FASTOGEN BLUE AE−8(DIC株式会社製ε型銅フタロシアニン顔料)85部、平均置換基数1.4の銅フタロシアニンフタルイミドメチル誘導体5部、合成例2の重合体(B−2)の溶液を、減圧乾燥(60℃、10時間)して得られた重合体(B−2)の固体10部、粉砕した塩化ナトリウム1000部、およびジエチレングリコール160部を双腕型ニーダーに仕込み、80〜90℃で10時間混練した。
得られた内容物を大過剰の水で洗浄、濾過し、ろ液の比電導度が(原水の比電導度+20μS/cm以下)となるまで水洗することによって、ε型銅フタロシアニン表面処理有機顔料のウエットケーキを得た。得られたウエットケーキをビーカーに移し、2%塩酸水溶液3000部を加え、攪拌分散してスラリーとし、70℃で1時間攪拌後、濾過、水洗し、ウエットケーキを得た。
得られたウエットケーキをビーカーに移し、室温の水3000部を加え、攪拌分散してスラリーとした。引き続き、平均置換基数0.8の銅フタロシアニンスルホン酸誘導体5部の水酸化ナトリウム水溶液を前記顔料スラリー中に添加し、1時間攪拌後、塩酸を添加してスラリーのpHを7まで戻して顔料の表面に析出させた。そのまま1時間保持後、濾過、温水洗浄、乾燥、粉砕し、一次粒子の平均粒子径100nm以下の青色表面処理有機顔料を得た。
85 parts of FASTOGEN BLUE AE-8 (ε-type copper phthalocyanine pigment manufactured by DIC Corporation), 5 parts of copper phthalocyanine phthalimidomethyl derivative having an average substituent number of 1.4, and a solution of the polymer (B-2) of Synthesis Example 2 are decompressed 10 parts of solid of polymer (B-2) obtained by drying (60 ° C., 10 hours), 1000 parts of crushed sodium chloride, and 160 parts of diethylene glycol are charged in a double-arm kneader, 10 at 80-90 ° C. Knead for time.
The resulting content is washed with a large excess of water, filtered, and washed with water until the specific conductivity of the filtrate becomes (specific conductivity of the raw water + 20 μS / cm or less), to obtain an ε-type copper phthalocyanine surface-treated organic pigment The wet cake of The obtained wet cake was transferred to a beaker, and 3000 parts of 2% hydrochloric acid aqueous solution was added thereto, and dispersed by stirring to obtain a slurry. The mixture was stirred at 70 ° C. for 1 hour, filtered and washed with water to obtain a wet cake.
The obtained wet cake was transferred to a beaker, 3000 parts of water at room temperature was added, and the mixture was stirred and dispersed to obtain a slurry. Subsequently, an aqueous sodium hydroxide solution of 5 parts of a copper phthalocyanine sulfonic acid derivative having an average substituent number of 0.8 is added to the pigment slurry, and after stirring for 1 hour, hydrochloric acid is added to return the pH of the slurry to 7 and It was deposited on the surface. After holding as it is for 1 hour, it is filtered, washed with warm water, dried and pulverized to obtain a blue surface-treated organic pigment having an average particle diameter of 100 nm or less of primary particles.
このようにして得られた青色表面処理有機顔料10部をポリビンに入れ、プロピレングリコールモノメチルエーテルアセテート55部、BYK(商標名)LPN21116(ビックケミー株式会社社製)7.0部、0.3−0.4mmφセプルビーズを加え、ペイントコンディショナー(東洋精機株式会社製)で4時間分散し、顔料分散液を得た。この顔料分散液75.00部とポリエステルアクリレート樹脂(アロニックス(商標名)M7100、東亜合成化学工業株式会社製)5.50部、ジぺンタエリスリトールヘキサアクリレート(KAYARAD(商標名)DPHA、日本化薬株式会社製)5.00部、ベンゾフェノン(KAYACURE(商標名)BP−100、日本化薬株式会社製)1.00部、ユーカーエステルEEP13.5部を分散撹拌機で撹拌し、孔径1.0μmのフィルターで濾過し、カラーレジストを得た。このカラーレジストは50mm×50mm、1mmの厚ガラスに乾燥膜厚が2μmとなるようにスピンコーターを用いて塗布し、その後90℃で20分間予備乾燥して塗膜を形成させた。次いで、フォトマスクを介して紫外線によるパターン露光を行った後、未露光部分を0.5%の炭酸ナトリウム水溶液中で洗浄し、230℃で60分間焼成することでカラーフィルタとした。 10 parts of the blue surface-treated organic pigment thus obtained is put in a polybin, 55 parts of propylene glycol monomethyl ether acetate, 7.0 parts of BYK (trade name) LPN 21116 (manufactured by Bick Chemie Co., Ltd.), 0.3-0 .4 mm φ seple beads were added, and dispersed with a paint conditioner (manufactured by Toyo Seiki Co., Ltd.) for 4 hours to obtain a pigment dispersion. 75.00 parts of this pigment dispersion and 5.50 parts of polyester acrylate resin (ALONIX.RTM. M7100, manufactured by Toa Synthetic Chemical Industry Co., Ltd.), dierythritol erythritol hexaacrylate (KAYARAD.TM. DPHA, Nippon Kayaku Co., Ltd. A dispersion stirrer is used to stir 5.00 parts of KK Co., Ltd., 1.00 parts of benzophenone (KAYACURE (trade name) BP-100, manufactured by Nippon Kayaku Co., Ltd.), 13.5 parts of Euker Ester EEP with a dispersion stirrer, and the pore diameter is 1.0 μm. The solution was filtered through a filter of to obtain a color resist. This color resist was coated on a 50 mm × 50 mm, 1 mm thick glass using a spin coater so that the dry film thickness would be 2 μm, and then predried at 90 ° C. for 20 minutes to form a coating. Then, after pattern exposure with ultraviolet light was performed through a photomask, the unexposed portion was washed in a 0.5% aqueous solution of sodium carbonate and baked at 230 ° C. for 60 minutes to obtain a color filter.
こうして得られたカラーフィルタを用いて、C光源における輝度Yを、大塚電子(株)製MCPD−3000で測定したところ、13.49であった。また、カラーフィルタを230℃で1時間加熱後の輝度を測定したところ、13.42であった。 It was 13.49 when luminance Y in C light source was measured by Otsuka Electronics Co., Ltd. product MCPD-3000 using the color filter obtained in this way. In addition, the luminance after heating the color filter at 230 ° C. for 1 hour was 13.42.
実施例7の重合体(B−2)に変えて、重合体(B−5)を用いた以外は実施例7と同様にして、青色表面処理有機顔料を得て、それを用いてカラーフィルタとしてC光源における輝度Yを測定したところ、230℃で1時間加熱前の輝度は13.50であり、230℃で1時間加熱後の輝度は13.43であった。 A blue surface-treated organic pigment is obtained in the same manner as in Example 7 except that the polymer (B-2) in Example 7 is used instead of the polymer (B-2), and a color filter is produced using it. When the luminance Y in the C light source was measured, the luminance before heating at 230 ° C. for one hour was 13.50, and the luminance after heating at 230 ° C. for one hour was 13.43.
(比較例3)
実施例7の重合体(B−2)に変えて、重合体(B−6)を用いた以外は実施例7と同様にして、青色表面処理有機顔料を得て、それを用いてカラーフィルタとしてC光源における輝度Yを測定したところ、230℃で1時間加熱前の輝度は13.45であり、230℃で1時間加熱後の輝度は13.26であった。
(Comparative example 3)
A blue surface-treated organic pigment is obtained in the same manner as in Example 7 except that the polymer (B-2) is used instead of the polymer (B-2) in Example 7, and a color filter is produced using it. When the luminance Y in the C light source was measured, the luminance before heating at 230 ° C. for one hour was 13.45, and the luminance after heating at 230 ° C. for one hour was 13.26.
上記実施例7〜8および比較例3の評価結果を、表2に示した。 The evaluation results of Examples 7 to 8 and Comparative Example 3 are shown in Table 2.
本発明によれば、有機顔料(A)と、特定共重合体(B)との相互作用による特異な耐熱性により、熱履歴を受けても色相変化の小さい着色物を提供でき、特に、カラーフィルタの画素部の調製に用いた際に、高輝度で、熱履歴を長時間に亘って受けても、輝度に優れた液晶表示が可能となる液晶表示装置を提供できる。 According to the present invention, the specific heat resistance due to the interaction between the organic pigment (A) and the specific copolymer (B) makes it possible to provide a colored product having a small change in hue even when subjected to a heat history. When used for preparation of the pixel portion of the filter, it is possible to provide a liquid crystal display device which has high luminance and can perform liquid crystal display with excellent luminance even if heat history is received for a long time.
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