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JP6539147B2 - Opening and closing assist device for tilt plate - Google Patents
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JP6539147B2 - Opening and closing assist device for tilt plate - Google Patents

Opening and closing assist device for tilt plate Download PDF

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JP6539147B2
JP6539147B2 JP2015157770A JP2015157770A JP6539147B2 JP 6539147 B2 JP6539147 B2 JP 6539147B2 JP 2015157770 A JP2015157770 A JP 2015157770A JP 2015157770 A JP2015157770 A JP 2015157770A JP 6539147 B2 JP6539147 B2 JP 6539147B2
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base
traction force
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closing
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JP2017035969A (en
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隆生 遠藤
隆生 遠藤
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Mitsubishi Steel Mfg Co Ltd
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Description

本発明は、あおり板の開閉補助装置に関する。   BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to an auxiliary device for opening and closing a pivot plate.

従来から、貨物自動車の荷台には、可動側板のあおり板を、下端位置のヒンジで、起立状態の閉鎖位置と垂下状態の開放位置との間で回転可能に設けている。あおり板は、自重による開放モーメントが大きく、開閉操作に大きな力を要する。そこで、あおり板に閉鎖モーメントを作用させる開閉補助装置が設けられている。   Conventionally, in the cargo bed of a lorry, a movable side plate lift plate is rotatably provided between a closed position in an upright state and an open position in a suspended state by a hinge at a lower end position. The tilting plate has a large opening moment by its own weight, and requires a large force for opening and closing operations. Therefore, an open / close assist device is provided to apply a closing moment to the tilt plate.

そうしたあおり板の開閉補助装置として、例えば、図7に示すものがある。即ち、貨物自動車の荷台Kの下に設けられた基体100と、基体100の前側に上端があおり板Sの側面と連結されるアーム機構101と、基体100の後側に牽引部材102とばね103を有する牽引力発生機構104と、牽引部材102とアーム機構101の後端とを連結して牽引力を伝達させる伝達機構105とを有している。伝達機構105はチェーンなどで構成されており、基体100に固定された固定滑車106に掛けられている(例えば、特許文献1参照)。   An example of such an open / close assist device for the tilt plate is shown in FIG. That is, the base 100 provided under the loading platform K of the lorry, the arm mechanism 101 whose upper end is connected to the side of the tilting plate S on the front side of the base 100, the pulling member 102 and the spring 103 on the rear side of the base 100. And a transmission mechanism 105 for connecting the traction member 102 and the rear end of the arm mechanism 101 to transmit the traction force. The transmission mechanism 105 is constituted by a chain or the like, and is hung on a fixed pulley 106 fixed to the base 100 (see, for example, Patent Document 1).

上記の特許文献1は、ばねの弾性力を定滑車により方向を変更させて閉鎖モーメントを得る技術である。ところで、重量のある荷物を持ち上げるには、小さな力で大きな力を作用させることが可能な動滑車を利用すると良いことが知られている。例えば単純な動滑車を利用すると定滑車だけのものと比べて2倍の力を作用させることができる。上記の特許文献1は、動滑車を利用していない技術であるため、あおり板が閉鎖状態から開放状態へ移行する初期段階において、必要十分なばねの弾性力を得ることが難しくなる。また、ばねの弾性力を十分に確保するため、例えば線形の太いばねを使用したり、アーム機構の角度が限定されるなど軽量化や小型化ができない構成となってしまう。   Patent Document 1 mentioned above is a technology for changing the direction of the elastic force of a spring by a constant pulley to obtain a closing moment. By the way, in order to lift a heavy load, it is known that it is better to use a moving pulley that can exert a large force with a small force. For example, the use of a simple moving pulley can exert twice as much force as that of a fixed pulley alone. Patent Document 1 described above is a technology that does not use a moving pulley, so it is difficult to obtain the necessary and sufficient elastic force of the spring in the initial stage of transition of the tilt plate from the closed state to the open state. In addition, in order to sufficiently secure the elastic force of the spring, for example, a linear thick spring is used, or the angle of the arm mechanism is limited.

動滑車を利用した開閉補助装置として、例えば、図8に示すものがある。この開閉補助装置は、ウイング型側面開閉荷台車の前後方向(走行方向)に設けられた枠体の中空部を有する支柱110内に設置されている。   An example of an open / close assist device using a moving pulley is shown in FIG. The opening / closing assist device is installed in a support 110 having a hollow portion of a frame provided in the front-rear direction (traveling direction) of the wing-type side opening / closing load carriage.

即ち、支柱110の中空部内の上部に上下方向に伸縮するコイルばね111が設けられ、コイルばね111の直下位置に動滑車112が吊り下げられている(例えば、特許文献2参照)。支柱の下部に設けられたアイボルト113の先端に連結されたワイヤー114は、動滑車112に掛けられ、ガイドプーリ115を介してあおり板Sに連結されている。したがって、あおり板Sが開閉されるとワイヤー114により動滑車112に連結されたコイルばね111には弾性力が作用する。このとき動滑車112は、コイルばね111の伸張に伴って下方へ移動している。   That is, a coil spring 111 which expands and contracts in the vertical direction is provided at the upper portion in the hollow portion of the support 110, and the moving pulley 112 is suspended at a position directly below the coil spring 111 (see, for example, Patent Document 2). A wire 114 connected to the tip of an eyebolt 113 provided at the lower part of the column is hung on a moving pulley 112 and connected to the tilt plate S via a guide pulley 115. Therefore, when the tilt plate S is opened and closed, an elastic force acts on the coil spring 111 connected to the moving pulley 112 by the wire 114. At this time, the moving pulley 112 moves downward with the extension of the coil spring 111.

特開2008−87690号公報JP 2008-87690A 実開平4−38888号公報Japanese Utility Model Application Publication No. 4-38888

上記した特許文献2の開閉補助装置は、コイルばね111の直下位置に動滑車112が吊り下げられている構成である。したがって、あおり板Sの開放に伴うワイヤー114の移動量に対しコイルばね111のストロークは約半分となる。つまり、動滑車112を使うことにより、ばねの弾性力の作用は半減されてしまう。ばねの弾性力を十分に確保するためには、線径の太い重いばねを使用する等の必要が生じるため、装置が重くなり、大型化する問題がある。   The opening / closing assist device of Patent Document 2 described above has a configuration in which the moving pulley 112 is suspended at a position directly below the coil spring 111. Therefore, the stroke of the coil spring 111 is about half of the amount of movement of the wire 114 accompanying the opening of the tilting plate S. That is, by using the moving pulley 112, the action of the elastic force of the spring is halved. In order to secure a sufficient elastic force of the spring, it is necessary to use a thick and heavy spring with a wire diameter, etc., so the device becomes heavy and there is a problem that the apparatus becomes large.

上記の点から従来のあおり板の開閉補助装置では、ばねの弾性力を最大限に作用させ、装置の軽量化や小型化を実現することはできなかった。   From the above point of view, with the conventional swinging door open / close assist device, it has not been possible to realize the reduction in weight and size of the device by maximizing the elastic force of the spring.

本発明の一つの目的は、ばねの弾性力を最大限に作用させ、装置の軽量化や小型化を実現するあおり板の開閉補助装置を提供することにある。   One object of the present invention is to provide an open / close assisting device for a pivot plate which exerts the maximum elastic force of a spring to realize a reduction in the weight and size of the device.

上記の課題は、
あおり板を有する荷台の下に固定された基体と、当該基体の前側に設けられたアーム機構と、基体の後側に設けられた牽引力発生機構と、当該牽引力発生機構に発生した牽引力を前記アーム機構へ伝達する牽引力伝達機構とを有するあおり板の開閉補助装置であって、
前記アーム機構は、
前記基体に回転アームの後端を、前記回転アームの前端にサイドリンクの下端を、前記サイドリンクの上端に前記あおり板に固定する取付部材を、それぞれ回転可能に連結する構成とし、
前記牽引力発生機構は、前記基体の後側に設けられ、
前記牽引力伝達機構は、後端が前記牽引力発生機構と連結され、中途部が前記基体に固定された固定滑車と、前記回転アームに設けられた動滑車へ順に掛けられ、先端が前記基体と連結されていることを特徴とするあおり板の開閉補助装置により解決できる。
The above task is
A base fixed under a loading platform having a tilt plate, an arm mechanism provided on the front side of the base, a traction force generation mechanism provided on the rear side of the base, and a traction force generated in the traction force generation mechanism An open / close assist device for an elevator plate having a traction force transmission mechanism for transmitting to the mechanism,
The arm mechanism is
The base is configured to rotatably connect a rear end of the rotary arm, a front end of the rotary arm to a lower end of the side link, and an upper end of the side link to a mounting member fixed to the pivot plate.
The traction force generation mechanism is provided on the rear side of the base body,
The traction force transmission mechanism is sequentially hooked on a fixed pulley whose rear end is connected to the traction force generation mechanism and a middle part is fixed to the base, and a moving pulley provided on the rotating arm, and its tip is connected to the base It can be solved by the opening / closing auxiliary device of the pivot board characterized by being.

本発明によれば、ばねの弾性力を最大限に作用させ、装置の軽量化や小型化を実現するあおり板の開閉補助装置を提供できる。   According to the present invention, it is possible to provide an open / close assisting device for a pivot plate which exerts the elastic force of a spring to the maximum and realizes weight reduction and miniaturization of the device.

本発明の第1の実施形態に係るあおり板の開閉補助装置の使用状態の一例を示す全体斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a whole perspective view which shows an example of use condition of the opening-and-closing auxiliary | assistance apparatus of the pivot board which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係るあおり板の開閉補助装置の使用状態の一例を示す一部透過斜視図である。It is a partially transparent perspective view which shows an example of use condition of the opening / closing auxiliary | assistance apparatus of the pivot board which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係るあおり板の開閉補助装置の一部縦断側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a partial vertical side view of the opening / closing assistance apparatus of the pivot board which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係るあおり板の開閉補助装置の正面図である。It is a front view of the opening / closing assistance device of the pivot board which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係るあおり板の開閉補助装置のあおり板開放時における動作状態を示す一部縦断側面図である。It is a partial longitudinal cross-sectional view which shows the operation state at the time of open | release of the elevator board of the opening-closing | switching auxiliary device of the elevator board concerning 1st Embodiment of this invention. 本発明の第2の実施形態に係るあおり板の開閉補助装置の一部縦断側面図である。It is a partial longitudinal cross-sectional view of the opening / closing assistance apparatus of the pivot board which concerns on the 2nd Embodiment of this invention. 従来のあおり板の開閉補助装置の一部縦断側面図である。It is a partial vertical side view of the opening / closing assistance apparatus of the conventional pivot board. 従来のあおり板の開閉補助装置の一部縦断側面図である。It is a partial vertical side view of the opening / closing assistance apparatus of the conventional pivot board.

次に、本発明に係るあおり板の開閉補助装置の実施形態を説明する。各図面中、同一又は相当する部分には同一の符号を付しており、その重複説明は適宜簡略化ないし省略する。図面は、部材もしくは部品間の相対比を示すことを目的としない。したがって、具体的な寸法は、以下の限定的でない実施形態に照らし、当業者により決定することができる。   Next, an embodiment of an auxiliary device for opening and closing a pivot plate according to the present invention will be described. In the drawings, the same or corresponding parts are denoted by the same reference numerals, and the redundant description thereof is appropriately simplified or omitted. The drawings are not intended to indicate relative ratios between members or parts. Accordingly, specific dimensions can be determined by one of ordinary skill in the art in light of the following non-limiting embodiments.

因みに、特許請求の範囲又は明細書に記載する「前側」とは、あおり板の開閉補助装置1におけるあおり板の取付側を指し、「後側」とはあおり板の開閉補助装置1における付勢手段側(螺旋ばね41に相当)を指す。   Incidentally, the "front side" described in the claims or the specification refers to the attachment side of the tilt plate in the swing opening / closing auxiliary device 1, and the "rear side" is a bias in the swing opening / closing auxiliary device 1 of the tilt plate. It indicates the means side (corresponding to the helical spring 41).

[第1の実施形態]
図1は、本発明の第1の実施形態に係るあおり板の開閉補助装置1の使用状態の一例を示す全体斜視図である。図2は、本発明の第1の実施形態に係るあおり板の開閉補助装置1の使用状態の一例を示す一部透過斜視図である。図2において、透過部分は図面の関係上、本実施形態の開閉補助装置1の説明に必要な部分のみとした。図3は、本発明の第1の実施形態に係るあおり板の開閉補助装置1の一部縦断側面図である。図3は説明の関係上、内部を一部実線で示している。図4は、本発明の第1の実施形態に係るあおり板の開閉補助装置1の正面図である。図1〜図4は、あおり板K2の閉鎖状態(起立状態)における開閉補助装置1を示している。
First Embodiment
FIG. 1 is an overall perspective view showing an example of a usage state of an opening / closing assist device 1 for an elevator plate according to a first embodiment of the present invention. FIG. 2 is a partially transparent perspective view showing an example of a usage state of the opening / closing assist device 1 for the pivot plate according to the first embodiment of the present invention. In FIG. 2, the transmission part is only the part necessary for the explanation of the switching support device 1 of the present embodiment in relation to the drawing. FIG. 3 is a partial vertical cross-sectional side view of the pivoting door open / close assist device 1 according to the first embodiment of the present invention. FIG. 3 partially shows the inside by a solid line for the sake of explanation. FIG. 4 is a front view of an opening / closing assist device 1 for the pivot plate according to the first embodiment of the present invention. FIGS. 1 to 4 show the opening / closing auxiliary device 1 in the closed state (upright state) of the tilt plate K2.

あおり板の開閉補助装置1(以下、単に開閉補助装置1とも云う。)は、貨物自動車のあおり板K2を有する荷台Kの下方位置に配置された基体2を有している。貨物自動車の荷台Kは、積荷を載置する基板K1と、あおり板K2と、基板K1の下面の外周縁部に設けられたチャンネル材で成る枠部K3とを有している。   The swinging opening / closing assisting device 1 (hereinafter, also referred to simply as the opening / closing assisting device 1) has a base 2 disposed at a lower position of a loading platform K having a lift plate K2 of a lorry. The cargo platform K of the lorry has a substrate K1 on which a load is placed, an elevator plate K2, and a frame portion K3 made of a channel material provided at the outer peripheral edge of the lower surface of the substrate K1.

あおり板K2は、可動側板でありヒンジ6により起立状態の閉鎖位置と垂下状態の開放位置との間で回転可能に設けられている。ヒンジ6は、あおり板K2と枠部K3に跨る様態で設けられている。   The tilting plate K2 is a movable side plate, and is rotatably provided between the closed position in the upright state and the open position in the suspended state by the hinge 6. The hinge 6 is provided in such a manner as to straddle the pivot plate K2 and the frame portion K3.

基体2は、前側(矢印X1側)に設けられたアーム機構3と、基体2の後側(矢印X2側)に設けられた牽引力発生機構4と、牽引力発生機構4に発生した牽引力をアーム機構3へ伝達する牽引力伝達機構5とを有している。   The base 2 includes an arm mechanism 3 provided on the front side (arrow X1 side), a traction force generation mechanism 4 provided on the rear side (arrow X2 side) of the base 2, and a traction mechanism generated in the traction force generation mechanism 4 And a traction force transmission mechanism 5 for transmission to the vehicle.

基体2は、一定の間隔を空けて平行に起立する2つの側板21と、側板21の上端部に連結される上板22とを有している(図2、図4参照)。2つの側板21は、上板22の下端面の略中央位置から下垂する様態で設けられており、基体2の全体正面視がT字形状になる構成である。2つの側板21、21の間隔は後述する回転アーム部31を内包可能な幅としている。上板22の前側(矢印X1側)端縁には、当該上板22から直交方向下に折れ曲がるボルト孔を有する連結片23を取付けている。連結片23は、枠部K3の裏面とボルトにより接合されている。   The base 2 has two side plates 21 standing parallel to each other at a constant interval, and an upper plate 22 connected to the upper end of the side plate 21 (see FIGS. 2 and 4). The two side plates 21 are provided in a manner of hanging from a substantially central position of the lower end face of the upper plate 22, and the entire base 2 has a T-shaped front view. The distance between the two side plates 21 is such that the rotation arm portion 31 described later can be included. A connection piece 23 having a bolt hole bent downward in the orthogonal direction from the upper plate 22 is attached to the front edge (arrow X1 side) end edge of the upper plate 22. The connection piece 23 is joined to the back surface of the frame portion K3 by a bolt.

(アーム機構)
アーム機構3は、基体2の左右の側板21に後端が連結される回転アーム部31と、回転アーム部31の前側と連結されるサイドリンク部32と、サイドリンク部32の上端にあおり板K2に固定する取付部材33とを有している。
(Arm mechanism)
The arm mechanism 3 has a rotary arm 31 whose rear end is connected to the left and right side plates 21 of the base body 2, a side link 32 connected to the front side of the rotary arm 31, and a tilt plate at the upper end of the side link 32. And a mounting member 33 fixed to K2.

回転アーム部31は、左右の側板310と、側板310同士を繋ぐ繋ぎ板311とからなり、繋ぎ板311が左右の側板310の前側(矢印X1側)縁部同士を繋ぐ構成としている。   The rotating arm portion 31 includes left and right side plates 310 and a connecting plate 311 connecting the side plates 310 to each other, and the connecting plate 311 connects front side (arrow X1 side) edges of the left and right side plates 310 to each other.

回転アーム部31の後端は、基体2の左右の側板21に軸34により回転可能に取り付けられている。軸34は左右の側板21を水平方向に貫通する。回転アーム部31の後端の軸34は、側板21の前下端部(矢印X1側及びZ2側)に位置している(図3参照)。回転アーム部31の前端(矢印X1側)は、サイドリンク部32の下端を軸35により回転可能に連結している。また、回転アーム部31は、後述するが左右の側板310に動滑車55を軸56により回転可能に取付けている。軸56は左右の側板310を水平方向に貫通する。   The rear end of the rotating arm portion 31 is rotatably attached to the left and right side plates 21 of the base 2 by a shaft 34. The shaft 34 penetrates the left and right side plates 21 in the horizontal direction. The shaft 34 at the rear end of the rotating arm portion 31 is located at the front lower end portion (arrow X1 side and Z2 side) of the side plate 21 (see FIG. 3). The lower end of the side link portion 32 is rotatably connected by a shaft 35 at the front end (arrow X1 side) of the rotating arm portion 31. In addition, the rotating arm portion 31 has the moving pulley 55 rotatably attached to the left and right side plates 310 by means of a shaft 56, which will be described later. The shaft 56 passes through the left and right side plates 310 in the horizontal direction.

サイドリンク部32は、上下方向(矢印Z1−Z2方向)に延在する2本のレール部320を設けている。レール部320の下端部は、当該左右のレール部320の間に回転アーム部31の左右の側板310を介在させ、レール部320の下端と側板310の上端とを軸35により貫通させることで両者を回転可能に連結している。サイドリンク部32の上端は、取付部材33を軸36で回転可能に連結している。   The side link portion 32 is provided with two rail portions 320 extending in the vertical direction (the direction of the arrow Z1-Z2). The lower end portion of the rail portion 320 interposes the left and right side plates 310 of the rotating arm portion 31 between the left and right rail portions 320, and the lower end of the rail portion 320 and the upper end of the side plate 310 are penetrated by the shaft 35 Are connected rotatably. The upper end of the side link portion 32 rotatably connects the mounting member 33 by a shaft 36.

取付部材33は、あおり板K2とボルト接合する。取付部材33は、軸36の回転により、あおり板K2を図3に示す起立位置から水平位置(図5A参照)を経て、垂下位置に開放(図5B参照)させることができる。また、あおり板K2が起立位置から開放位置へ移動する際、回転アーム部31は、後端の軸34を中心として下側に回転する動作が行われる。因みに図示したボルト接合の位置や数などは任意に変更可能である。また、図示例の軸34、35、36は貫通軸とされているが、この限りではなく非貫通で設けられて良い。   The mounting member 33 is bolted to the tilt plate K2. The mounting member 33 can open the tilting plate K2 from the standing position shown in FIG. 3 to the hanging position (see FIG. 5B) through the horizontal position (see FIG. 5A) by the rotation of the shaft 36. Further, when the tilt plate K2 moves from the standing position to the open position, the rotary arm portion 31 is rotated downward about the shaft 34 at the rear end. Incidentally, the positions and the number of bolt joints shown in the figure can be arbitrarily changed. Moreover, although the axis | shafts 34, 35, and 36 of the example of illustration are made into a penetration axis | shaft, it may not be this limitation and may be provided by non-penetration.

(牽引力発生機構)
牽引力発生機構4は、基体2の後側(矢印X2側)に設けられた後板24に円筒形状のばねカバー25を前後方向(矢印X1−X2方向)に沿って固定している。ばねカバー25は、内部に付勢手段41を同心状に挿入している。付勢手段41は、本実施形態では螺旋ばねを用いたがこの限りではなく、通例使用可能な付勢手段を適用可能である(以下、螺旋ばね41と云う)。螺旋ばね41は、前後方向に沿って配置している。この螺旋ばね41は、内部に棒形状の牽引部材42を同心状に挿入している。牽引部材42は、螺旋ばね41の軸心と平行に配置している。この牽引部材42は、後端側の螺軸に、ばね受け部43を貫通してナット44を螺合し、円盤形状のばね受け部43を同心状に取り付けている。ばね受け部43と基体2の左右の後板24との間には、螺旋ばね41が配置されている。ナット44の回転でばね受け部43の取付位置を牽引部材42に沿って移動可能にしたので、螺旋ばね41のプレロードを自在に調整できる。牽引部材42を前進させると、ばね受け部43も追随して前進して螺旋ばね41が圧縮され、螺旋ばね41の弾性力で牽引部材42を後側に引っ張る牽引力が発生する構成とした。因みに、基体2の左右の後板24は、左右の側板21の後端からそれぞれ、外方(矢印Y1方向及び矢印Y2方向)に向けて延在している(図2、図4参照)。左右の側板21の後端の間は、空間とされて、後述する牽引部材42の先端と連結される索条部材54が通る。
(Traction force generation mechanism)
The traction force generation mechanism 4 fixes a cylindrical spring cover 25 to the rear plate 24 provided on the rear side (arrow X2 side) of the base 2 along the front-rear direction (arrow X1-X2 direction). The spring cover 25 has the biasing means 41 concentrically inserted therein. Although the helical spring is used in the present embodiment, the biasing means 41 is not limited to this, and a commonly usable biasing means can be applied (hereinafter referred to as the helical spring 41). The helical spring 41 is disposed along the front-rear direction. The helical spring 41 has a rod-shaped pulling member 42 concentrically inserted therein. The pulling member 42 is disposed parallel to the axis of the helical spring 41. The pulling member 42 penetrates the spring receiving portion 43 and screws a nut 44 to a screw shaft on the rear end side, and the disk shaped spring receiving portion 43 is concentrically attached. A helical spring 41 is disposed between the spring receiving portion 43 and the left and right rear plates 24 of the base 2. Since the mounting position of the spring receiving portion 43 can be moved along the pulling member 42 by the rotation of the nut 44, the preload of the helical spring 41 can be freely adjusted. When the pulling member 42 is moved forward, the spring receiving portion 43 is also moved forward to compress the spiral spring 41, and the elastic force of the spiral spring 41 generates a pulling force that pulls the pulling member 42 backward. Incidentally, the left and right rear plates 24 of the base 2 extend outward (in the arrow Y1 direction and the arrow Y2 direction) from the rear ends of the left and right side plates 21 (see FIGS. 2 and 4). A space between the rear ends of the left and right side plates 21 passes through a cord member 54 connected to the tip of the pulling member 42 described later.

(牽引力伝達機構)
牽引力伝達機構5は、基体2の左右の側板21に固定滑車51を軸52で回転可能に取り付けている。また基体2の左右の側板21に支持ピン53を取付けている。固定滑車51と支持ピン53は、左右の側板21の間に配置され、左右の側板21を水平方向に貫通する。
(Traction force transmission mechanism)
The traction force transmission mechanism 5 has a fixed pulley 51 rotatably attached to the left and right side plates 21 of the base 2 by a shaft 52. Further, support pins 53 are attached to the left and right side plates 21 of the base 2. The fixed pulley 51 and the support pin 53 are disposed between the left and right side plates 21 and pass through the left and right side plates 21 in the horizontal direction.

固定滑車51は、上面に索条部材54を掛けている。索条部材54は、後端を螺旋ばね41内に挿入して牽引部材42の前端に回転可能に連結している。また、索条部材54の中途部は、まず固定滑車51の上面に掛け、続いて回転アーム部31に設けた動滑車55に掛けられている。動滑車55は、回転アーム部31の左右の側板310に軸56により回転可能に取付けられている。   The fixed pulley 51 has a cord member 54 on its upper surface. The rope member 54 is rotatably connected to the front end of the pulling member 42 by inserting the rear end into the helical spring 41. Further, the middle portion of the cord member 54 is first hung on the upper surface of the fixed pulley 51 and then hung on a moving pulley 55 provided on the rotating arm portion 31. The moving pulley 55 is rotatably attached to the left and right side plates 310 of the rotating arm portion 31 by a shaft 56.

索条部材54の先端は、当該索条部材54の中途部に対して折返し状態となるように支持ピン53と連結固定する。索条部材54のストロークは、従来の例えば図7に示す伝達機構105(チェーン)のストロークに比べて大きい。したがって、図7の定滑車による構成に比して、同程度のばねを使用しても、より大きな牽引力を螺旋ばね41へ伝達できるので、螺旋ばね41から大きな弾性力を得られる。また、索条部材54は、牽引部材42、ばね受け部43、螺旋ばね41の外側(矢印X1側)で連結されていて良い。   The tip end of the cord member 54 is connected and fixed to the support pin 53 so as to be folded back with respect to the middle part of the cord member 54. The stroke of the cord members 54 is larger than that of the conventional transmission mechanism 105 (chain) shown, for example, in FIG. Therefore, even if the same degree of spring is used as compared with the configuration by the constant pulley of FIG. 7, a larger elastic force can be obtained from the helical spring 41 because a larger pulling force can be transmitted to the helical spring 41. Further, the cord members 54 may be connected to the outside of the pulling member 42, the spring receiving portion 43, and the helical spring 41 (arrow X1 side).

あおり板K2を開放すると回転アーム部31が軸34を支点にして下側に回転する(図5A、図5B参照)。このとき動滑車55は、回転アーム部31の回転に伴って位置が下方(矢印Z2方向)へ移動することで、索条部材54の固定滑車51の前側部分が前進しつつ下降し、索条部材54の固定滑車51の後側部分が前進し、牽引部材42の前進で牽引力発生機構4に牽引力が発生する。   When the tilt plate K2 is released, the rotary arm portion 31 rotates downward about the shaft 34 (see FIGS. 5A and 5B). At this time, the moving pulley 55 moves downward (in the direction of the arrow Z2) as the rotating arm 31 rotates, whereby the front portion of the fixed pulley 51 of the cord member 54 is advanced while being lowered, and the cord The rear portion of the fixed pulley 51 of the member 54 advances, and a traction force is generated in the traction force generating mechanism 4 as the traction member 42 advances.

因みに、固定滑車51の上面に載った索条部材54の中心は、螺旋ばね41の軸心と一致する構成としている。索条部材54の固定滑車51の後側部分は、牽引部材42、螺旋ばね41と同心状に配列し、螺旋ばね41の軸心と平行に配置している。すると、螺旋ばね41の圧縮が直線的に行われ、作動時における擦れ音の低減が可能になる。   Incidentally, the center of the cord member 54 placed on the upper surface of the fixed pulley 51 is configured to coincide with the axial center of the helical spring 41. The rear portion of the fixed pulley 51 of the cord member 54 is arranged concentrically with the pulling member 42 and the helical spring 41 and arranged parallel to the axis of the helical spring 41. Then, the compression of the helical spring 41 is performed linearly, which makes it possible to reduce the friction noise at the time of operation.

上記構成の開閉補助装置1の取付けは、基体2の連結片23の前側面(矢印X1側)を枠部K3の裏面に接触させ、枠部K3の表面側から差し込んだボルトで連結する。また、アーム機構3の取付部材33を、あおり板K2とボルト接合することにより荷台Kに取付ける。   In the attachment of the opening / closing auxiliary device 1 of the above-mentioned configuration, the front side surface (arrow X1 side) of the connecting piece 23 of the base 2 is brought into contact with the back surface of the frame portion K3 and is connected by a bolt inserted from the surface side of the frame portion K3. Further, the mounting member 33 of the arm mechanism 3 is attached to the loading platform K by bolting to the tilt plate K2.

図示例の索条部材54は、ワイヤーロープなどの紐状部材、又はベルトなどの帯状部材、チェーンなどの鎖状部材などである。牽引力伝達機構5の構成要件に紐状体の索条部材54を使用したことにより、固定滑車や動滑車を使用することができる。すると弾性力の方向の変更が可能となり、螺旋ばね41の位置や角度を自由に配置できる効果を奏する。特に螺旋ばね41と牽引部材42を、基体2の後側において、あおり板K2の長手方向(矢印Y1−Y2方向)と平行する位置に配置すると、装置の前後方向(矢印X1−X2方向)の小型化を実現できる。開閉補助装置1が設置される荷台Kの下方位置には、サイドバンパー、燃料タンク、エアータンクなどの付加機器が複数配置されるためスペースには限りがある。したがって、小型化を実現できると、配置の自由度が向上し、付加機器の配置に支障を来すことを防止できる。また、索条部材54は比較的安価で且つ軽量である利点もある。   The line member 54 in the illustrated example is a string-like member such as a wire rope, a band-like member such as a belt, or a chain-like member such as a chain. By using the cord members 54 of the cord-like body as the constituent requirements of the traction transfer mechanism 5, a fixed pulley or a moving pulley can be used. Then, the direction of the elastic force can be changed, and the position and angle of the helical spring 41 can be freely arranged. In particular, when the helical spring 41 and the pulling member 42 are disposed on the rear side of the base 2 in a position parallel to the longitudinal direction (arrow Y1-Y2 direction) of the tilt plate K2, the device is in the front-rear direction (arrow X1-X2 direction). Miniaturization can be realized. A space is limited because a plurality of additional devices such as side bumpers, fuel tanks, air tanks, etc. are arranged at the lower position of the loading platform K where the opening / closing auxiliary device 1 is installed. Therefore, if miniaturization can be realized, the degree of freedom of arrangement is improved, and it is possible to prevent hindrance to the arrangement of additional equipment. The cord members 54 also have the advantage of being relatively inexpensive and lightweight.

また、本実施形態の開閉補助装置1は、あおり板K2の開放動作に伴って移動する動滑車55により、螺旋ばね41の弾性力を増幅させる構成である。さらに、後端を螺旋ばね41を牽引する牽引部材42と連結された索条部材54は、固定滑車に掛けられた後、動滑車55で折り返されて先端が支持ピン53に固定される構成である。したがって、図7の装置の伝達機構105(チェーン)に比して螺旋ばねを牽引するストロークを大きくできる。同程度の螺旋ばねを使用する場合、図7の装置に比して約2倍程度の弾性力(閉鎖モーメント)を得ることができる。また、同程度のばねの弾性力が必要な場合に、本実施形態の構成を適用すると、線径が細く軽いばねを使用することができ、装置の小型化と軽量化に寄与できる。   Further, the opening / closing assist device 1 of the present embodiment is configured to amplify the elastic force of the helical spring 41 by the moving pulley 55 that moves with the opening operation of the tilt plate K2. Further, the cord member 54 connected to the pulling member 42 for pulling the helical spring 41 at the rear end is hung on the fixed pulley and then folded back by the moving pulley 55 so that the tip is fixed to the support pin 53 is there. Therefore, the stroke for pulling the helical spring can be made larger than that of the transmission mechanism 105 (chain) of the device of FIG. When using the same degree of helical spring, about twice the elastic force (closing moment) can be obtained as compared with the device of FIG. In addition, when the elastic force of the same degree of spring is required, applying the configuration of the present embodiment makes it possible to use a light spring with a thin wire diameter, which can contribute to downsizing and weight reduction of the device.

また、本実施形態の開閉補助装置1は、取付構造が簡単で取付位置も特に限定されていないため、一般的な貨物自動車(トラック)の荷台全般にわたって実施できるため汎用性が非常に高い。因みに、本実施形態においては索条部材54は牽引部材42と連結される構成を示したがこの限りではない。索条部材54は螺旋ばね41(付勢手段)に直接連結して実施することが可能であり、牽引部材42は必須要件ではない。   Further, since the opening / closing assist device 1 of the present embodiment has a simple mounting structure and no particular limitation on the mounting position, it can be implemented over the entire cargo bed of a general lorry (truck), and its versatility is very high. Incidentally, in the present embodiment, the cord members 54 are shown to be connected to the pulling member 42, but the present invention is not limited to this. The cord members 54 can be implemented by being directly connected to the helical spring 41 (biasing means), and the traction member 42 is not an essential requirement.

(動作)
次に、開閉補助装置1の動作を図3、図5に基づいて簡潔に説明する。特にあおり板K2が閉鎖状態から開放状態へ移動する際の開閉補助装置1の動作について説明する。図5Aはあおり板の水平状態における開閉補助装置1の様態を示し、図5Bはあおり板の開放状態における開閉補助装置1の様態を示した。図5は説明の関係上、内部を実線で示している。
(Operation)
Next, the operation of the switching assist device 1 will be briefly described based on FIG. 3 and FIG. In particular, the operation of the opening / closing auxiliary device 1 when the tilting plate K2 moves from the closed state to the open state will be described. FIG. 5A shows an aspect of the switching support device 1 in the horizontal state of the pivoting plate, and FIG. 5B shows an aspect of the switching support device 1 in the open state of the pivoting plate. FIG. 5 shows the inside by a solid line for the sake of explanation.

図3に示すあおり板K2の閉鎖状態から、取付部材33を軸36で回転させることで、あおり板K2を図5Aに示す水平状態へ移動させる。移動時には回転アーム部31が軸34を支点に下側へ回転することに伴って動滑車55も下方へ移動する。すると、索条部材54は動滑車55の移動により前側へ進行し、牽引部材42も追随して前進することで、牽引力発生機構4に牽引力が発生し閉鎖モーメントが作用し始める。このとき固定滑車を利用した同程度のばねの閉鎖モーメントと比較するとき、約2倍程度の閉鎖モーメントが作用している。   By rotating the mounting member 33 about the shaft 36 from the closed state of the tilt plate K2 shown in FIG. 3, the tilt plate K2 is moved to the horizontal state shown in FIG. 5A. At the time of movement, the moving pulley 55 also moves downward as the rotating arm portion 31 rotates downward with the shaft 34 as a fulcrum. Then, the cord member 54 advances to the front side by the movement of the movable pulley 55, and the traction member 42 also follows and advances, whereby a traction force is generated in the traction force generation mechanism 4 and a closing moment starts to act. At this time, when compared with the closing moment of the spring of the same degree using the fixed pulley, the closing moment of about twice acts.

あおり板K2が図5Aの水平状態から、図5Bに示す開放状態に移動すると、回転アーム部31が更に下側へ回転し動滑車55もさらに下方へ移動する。その際、牽引力発生機構4には、開放モーメントと釣り合う牽引力が発生している。   When the tilt plate K2 moves from the horizontal state of FIG. 5A to the open state shown in FIG. 5B, the rotary arm portion 31 further rotates downward, and the moving pulley 55 also moves further downward. At this time, in the traction force generation mechanism 4, a traction force that is in balance with the opening moment is generated.

あおり板K2は、開放途中と閉鎖途中で、それぞれ、開放モーメントが作用する一方、牽引力発生機構4に発生する牽引力が回転アーム部31を後端の軸34を中心として上側に回転させようとするモーメントになって、閉鎖モーメントが作用する。   During the opening and closing of the tilting plate K2, the opening moment acts while the pulling force generated in the pulling force generating mechanism 4 tries to rotate the rotating arm 31 upward about the rear end shaft 34. It becomes a moment and the closing moment acts.

[第2の実施形態]
第1の実施形態に係るあおり板の開閉補助装置1は、牽引力伝達機構5として、紐状体の索条部材54と、動滑車55を使用する構成としたので、装置の前後方向(矢印X1−X2方向)の小型化に寄与できることは前述のとおりである。しかし、第2の実施形態の開閉補助装置1'は、装置の上下方向(矢印Z1−Z2方向)においても小型化することができる。以下その点を説明する。
Second Embodiment
The swing plate open / close assist device 1 according to the first embodiment is configured to use the cord member 54 of a string-like body and the moving pulley 55 as the traction force transfer mechanism 5, so the longitudinal direction of the device (arrow X 1 As described above, it can contribute to the miniaturization of the (X2 direction). However, the opening and closing assist device 1 ′ of the second embodiment can be miniaturized also in the vertical direction (arrow Z1-Z2 direction) of the device. The points will be described below.

固定滑車51と動滑車55は、その取付位置をある程度自由に変更できる利点がある。図6は、本発明の第2の実施形態に係るあおり板の開閉補助装置を示した一部縦断側面図である。図6は説明の関係上、内部を一部実線で示している。更に云うと、図6は図3に示す動滑車55の位置を上方へ移動させて、上下方向の小型化を実現した例である。図示上の点線は、図3に示した回転アーム部31と動滑車55及び側板21を示している。   The fixed pulley 51 and the moving pulley 55 have an advantage that their mounting positions can be freely changed to some extent. FIG. 6 is a partially longitudinal sectional side view showing an opening / closing assist device for the pivot plate according to the second embodiment of the present invention. FIG. 6 shows the inside by a solid line for the sake of explanation. Further, FIG. 6 shows an example in which the position of the moving pulley 55 shown in FIG. 3 is moved upward to realize downsizing in the vertical direction. The dotted lines in the drawing indicate the rotary arm portion 31, the moving pulley 55 and the side plate 21 shown in FIG.

本実施形態の動滑車55'は、回転アーム部31'に取付けられている。動滑車55'の位置を上方へ移動させるため、本実施形態では図3に示した回転アーム部31の軸34を軸34'の位置へ変更した。また、変更した軸34'の位置と釣り合うように、図3の固定滑車51の位置を固定滑車51'の位置へ変更し、支持ピン53の位置も支持ピン53'の位置へ変更した。因みに、支持ピン53'の位置へ変更したことに伴い、索条部材54は、図3とは逆回り(右回り)に折り返す状態となるように、動滑車55'と支持ピン53'とに掛けられる。   The moving pulley 55 'of the present embodiment is attached to the rotating arm 31'. In order to move the position of the moving pulley 55 'upward, in the present embodiment, the axis 34 of the rotating arm 31 shown in FIG. 3 is changed to the position of the axis 34'. Further, the position of the fixed pulley 51 of FIG. 3 was changed to the position of the fixed pulley 51 'so as to balance with the changed position of the shaft 34', and the position of the support pin 53 was also changed to the position of the support pin 53 '. Incidentally, with the change to the position of the support pin 53 ', the cord member 54 is moved to the moving pulley 55' and the support pin 53 'so as to be turned back (clockwise) as in FIG. It is hung.

本実施形態の開閉補助装置1'は、回転アーム部31'の後端に位置する軸34'の位置を上方へ移動させた構成とすることで、回転アーム部31'の後端を連結する基体2の側板21'の上下方向(矢印Z1−Z2方向)の高さH2を、基体2の側板21の高さH1より縮小できる。すると、開閉補助装置1の荷台Kから下方への高さ(長さ)が縮小され、小型化が実現できる。また、基体2が小型化されることにより、軽量化も可能となる。   The opening / closing assist device 1 ′ of this embodiment connects the rear end of the rotating arm 31 ′ by moving the position of the shaft 34 ′ located at the rear end of the rotating arm 31 ′ upward. The height H 2 of the side plate 21 ′ of the base 2 in the vertical direction (direction of arrow Z 1 -Z 2) can be smaller than the height H 1 of the side plate 21 of the base 2. Then, the height (length) of the opening / closing assist device 1 from the loading platform K downward is reduced, and downsizing can be realized. In addition, as the base 2 is miniaturized, the weight can also be reduced.

上記したように、あおり板の開閉補助装置1、1'が設置される荷台Kの下方位置には、サイドバンパー、燃料タンク、エアー機器などが配置されるためスペースには限りがある。特にサイドバンパーは取付け高さ位置が決定されているため、装置を上下方向に小型化できることは、荷台Kの下方位置に低配できることを意味し、サイドバンパーの配置に支障をきたす問題を解決できる利点がある。   As described above, since the side bumper, the fuel tank, the air device, and the like are arranged at the lower position of the loading platform K where the opening / closing assisting device 1, 1 ′ of the tilt plate is installed, the space is limited. In particular, since the mounting height position of the side bumpers is determined, the ability to miniaturize the apparatus in the vertical direction means that it can be arranged at a lower position of the loading platform K, which can solve the problem that interferes with the arrangement of the side bumpers. There is an advantage.

以上、本発明の好ましい実施形態について詳述したが、本発明は上記した特定の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の要旨の範囲内において、種々の変形・変更が可能なものである。   Although the preferred embodiments of the present invention have been described above in detail, the present invention is not limited to the specific embodiments described above, and various modifications may be made within the scope of the present invention as set forth in the appended claims. It is possible to change or change it.

1、1' 開閉補助装置
2 基体
21、21'側板
22 上板
23 連結片
24 後板
25 ばねカバー
3 アーム機構
31、31'回転アーム部
310 側板
311 繋ぎ板
32 サイドリンク部
320 レール材
33 取付部材
34、35、36 軸
4 牽引力発生機構
41 螺旋ばね(付勢手段)
42 牽引部材
43 ばね受け部
44 ナット
5 牽引力伝達機構
51 固定滑車
52 軸
53 支持ピン
54 索条部材
55、55'動滑車
56 軸
6 ヒンジ
K 荷台
K2、S あおり板
1, 1 'Opening / closing auxiliary device 2 base 21, 21' side plate 22 upper plate 23 connecting piece 24 rear plate 25 spring cover 3 arm mechanism 31, 31 'rotary arm portion 310 side plate 311 connecting plate 32 side link portion 320 rail member 33 Members 34, 35, 36 Axis 4 Traction generating mechanism 41 Helical spring (biasing means)
42 traction member 43 spring receiving portion 44 nut 5 traction force transmission mechanism 51 fixed pulley 52 shaft 53 support pin 54 string member 55, 55 'moving pulley 56 shaft 6 hinge K load carrier K2, S tilt plate

Claims (2)

あおり板を有する荷台の下に固定された基体と、当該基体の前側に設けられたアーム機構と、基体の後側に設けられた牽引力発生機構と、当該牽引力発生機構に発生した牽引力を前記アーム機構へ伝達する牽引力伝達機構とを有するあおり板の開閉補助装置であって、
前記アーム機構は、
前記基体に回転アームの後端を、前記回転アームの前端にサイドリンクの下端を、前記サイドリンクの上端に前記あおり板に固定する取付部材を、それぞれ回転可能に連結する構成とし、
前記牽引力発生機構は、前記基体の後側に設けられ、
前記牽引力伝達機構は、後端が前記牽引力発生機構と連結され、中途部が前記基体に固定された固定滑車と、前記回転アームに設けられた動滑車へ順に掛けられ、先端が前記基体と連結されていることを特徴とするあおり板の開閉補助装置。
A base fixed under a loading platform having a tilt plate, an arm mechanism provided on the front side of the base, a traction force generation mechanism provided on the rear side of the base, and a traction force generated in the traction force generation mechanism An open / close assist device for an elevator plate having a traction force transmission mechanism for transmitting to the mechanism,
The arm mechanism is
The base is configured to rotatably connect a rear end of the rotary arm, a front end of the rotary arm to a lower end of the side link, and an upper end of the side link to a mounting member fixed to the pivot plate.
The traction force generation mechanism is provided on the rear side of the base body,
The traction force transmission mechanism is sequentially hooked on a fixed pulley whose rear end is connected to the traction force generation mechanism and a middle part is fixed to the base, and a moving pulley provided on the rotating arm, and its tip is connected to the base An open / close assist device for a pivot plate characterized by being
前記牽引力発生機構は、付勢手段が前記基体の後側に設けられ、牽引部材が前記付勢手段と平行に配置され、前記牽引部材の後端部に前記付勢手段の受け部が取付けられ、前記受け部と前記基体との間に前記付勢手段が配置される構成とされ、
前記付勢手段と前記牽引部材は、前記基体の後側において、前記あおり板の長手方向と平行する位置に配置されていることを特徴とする請求項1に記載のあおり板の開閉補助装置。
In the traction force generation mechanism, biasing means is provided on the rear side of the base, a pulling member is disposed in parallel with the biasing means, and a receiving portion of the biasing means is attached to a rear end of the pulling member. The biasing means is disposed between the receiving portion and the base,
The auxiliary device according to claim 1, wherein the biasing means and the pulling member are disposed on the rear side of the base in parallel with the longitudinal direction of the elevator plate.
JP2015157770A 2015-08-07 2015-08-07 Opening and closing assist device for tilt plate Active JP6539147B2 (en)

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