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JP6561598B2 - Rotation transmission device with torque measuring device - Google Patents
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JP6561598B2 - Rotation transmission device with torque measuring device - Google Patents

Rotation transmission device with torque measuring device Download PDF

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JP6561598B2
JP6561598B2 JP2015112353A JP2015112353A JP6561598B2 JP 6561598 B2 JP6561598 B2 JP 6561598B2 JP 2015112353 A JP2015112353 A JP 2015112353A JP 2015112353 A JP2015112353 A JP 2015112353A JP 6561598 B2 JP6561598 B2 JP 6561598B2
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shaft
torque transmission
torque
transmission shaft
inner shaft
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JP2016223977A5 (en
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松田 靖之
靖之 松田
植田 徹
徹 植田
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NSK Ltd
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Description

本発明は、例えば自動車用自動変速機に組み込んで、トルクを伝達すると共に、伝達するトルクの大きさを測定する為に利用する、トルク測定装置付回転伝達装置の改良に関する。   The present invention relates to an improvement in a rotation transmission device with a torque measuring device that is incorporated into, for example, an automatic transmission for an automobile, and transmits torque and is used to measure the magnitude of the transmitted torque.

自動車用自動変速機を構成する軸の回転速度と、この軸により伝達しているトルクの大きさとを測定し、その測定結果を当該変速機の変速制御又はエンジンの出力制御を行う為の情報として利用する事が、従来から行われている。又、トルクの大きさを測定する為に利用可能な装置として従来から、軸の弾性的な捩れ変形量を1対のセンサの出力信号の位相差に変換し、この位相差に基づいてトルクの大きさを測定する装置が知られている(例えば特許文献1、2参照)。この様な従来構造に就いて、図6を参照しつつ説明する。   The rotational speed of the shaft that constitutes the automatic transmission for automobiles and the magnitude of torque transmitted by this shaft are measured, and the measurement results are used as information for performing shift control of the transmission or engine output control. It has been used conventionally. Conventionally, as an apparatus that can be used to measure the magnitude of torque, the amount of elastic torsional deformation of the shaft is converted into the phase difference between the output signals of a pair of sensors, and the torque is converted based on this phase difference. An apparatus for measuring the size is known (see, for example, Patent Documents 1 and 2). Such a conventional structure will be described with reference to FIG.

図6に示した従来構造の場合、運転時にトルクを伝達するトルク伝達軸1の軸方向2箇所位置に、1対のエンコーダ2、2を外嵌固定している。被検出部である、これら両エンコーダ2、2の外周面である被検出面の磁気特性は、円周方向に関して交互に且つ等ピッチで変化している。又、これら両被検出面の磁気特性が円周方向に関して変化するピッチは、これら両被検出面同士で互いに等しくなっている。又、これら両被検出面に、1対のセンサ3、3の検出部を対向させた状態で、これら両センサ3、3を、図示しないハウジングに支持している。これら両センサ3、3は、それぞれ自身の検出部を対向させた部分の磁気特性の変化に対応して、その出力信号を変化させるものである。   In the case of the conventional structure shown in FIG. 6, a pair of encoders 2 and 2 are externally fitted and fixed at two positions in the axial direction of the torque transmission shaft 1 that transmits torque during operation. The magnetic characteristics of the detected surfaces, which are the outer peripheral surfaces of the encoders 2 and 2 that are the detected portions, change alternately and at equal pitches in the circumferential direction. Further, the pitches at which the magnetic characteristics of the two detection surfaces change in the circumferential direction are equal to each other on the two detection surfaces. The two sensors 3 and 3 are supported by a housing (not shown) in a state where the detection portions of the pair of sensors 3 and 3 are opposed to both the detection surfaces. These sensors 3 and 3 change their output signals in response to changes in the magnetic characteristics of the portions where their detection portions are opposed to each other.

上述の様な前記両センサ3、3の出力信号は、前記トルク伝達軸1と共に前記両エンコーダ2、2が回転する事に伴い、それぞれ周期的に変化する。この変化の周波数(及び周期)は、前記トルク伝達軸1の回転速度に見合った値をとる。この為、この周波数(又は周期)に基づいて、この回転速度を求められる。又、前記トルク伝達軸1によりトルクを伝達する事に伴って、このトルク伝達軸1が弾性的に捩れ変形すると、前記両エンコーダ2、2が回転方向に相対変位する。この結果、前記両センサ3、3の出力信号同士の間の位相差比(=位相差/1周期)が変化する。又、この位相差比は、前記トルク(前記トルク伝達軸1の弾性的な捩れ変形量)に見合った値をとる。この為、この位相差比に基づいて、前記トルクを求められる。   The output signals of the sensors 3 and 3 as described above periodically change as the encoders 2 and 2 rotate together with the torque transmission shaft 1. The frequency (and period) of this change takes a value commensurate with the rotational speed of the torque transmission shaft 1. For this reason, this rotational speed is calculated | required based on this frequency (or period). In addition, when the torque transmission shaft 1 is elastically twisted and deformed as the torque is transmitted by the torque transmission shaft 1, the encoders 2 and 2 are relatively displaced in the rotational direction. As a result, the phase difference ratio (= phase difference / 1 period) between the output signals of the sensors 3, 3 changes. The phase difference ratio takes a value commensurate with the torque (the elastic torsional deformation amount of the torque transmission shaft 1). Therefore, the torque can be obtained based on this phase difference ratio.

ところが、上述した様な従来構造のトルク測定装置付回転伝達装置の場合には、2個のセンサ3、3を、軸方向に離隔した状態で、それぞれ高精度な相対位置関係でハウジングに取り付ける必要がある。この為、これら両センサ3、3の取り付け作業が面倒になる。又、合計2本のハーネス4、4が必要になる為、これらハーネス4、4の配線作業が面倒になる(取り回し性が悪くなる)と共に、コスト及び重量の増大を招く。
又、前記トルク測定の分解能を高くする為には、前記両センサ3、3の出力信号同士の間の位相差比が大きい方が好ましく、この為に、前記トルク伝達軸1の弾性的な捩り変形量に基づく前記両エンコーダ2、2同士の回転方向の相対変位量を多く確保する事が求められている。
尚、本発明に関連するその他の先行技術文献としては、上述した特許文献1、2のほか、特許文献3〜5等に記載された発明がある。
However, in the case of the rotation transmission device with the torque measuring device having the conventional structure as described above, the two sensors 3 and 3 need to be attached to the housing with a relative positional relationship with high accuracy in a state of being separated in the axial direction. There is. For this reason, the mounting work of both the sensors 3 and 3 becomes troublesome. Further, since two harnesses 4 and 4 are required in total, the wiring work of these harnesses 4 and 4 becomes troublesome (the handling property becomes worse), and the cost and the weight increase.
In order to increase the resolution of the torque measurement, it is preferable that the phase difference ratio between the output signals of the sensors 3 and 3 is large. For this reason, the torque transmission shaft 1 is elastically twisted. It is required to secure a large amount of relative displacement in the rotational direction between the encoders 2 and 2 based on the deformation amount.
As other prior art documents related to the present invention, there are inventions described in Patent Documents 3 to 5 in addition to Patent Documents 1 and 2 described above.

特開平1−254826号公報JP-A-1-254826 特開昭63−82330号公報Japanese Unexamined Patent Publication No. 63-82330 特開昭60−213569号公報Japanese Patent Application Laid-Open No. 60-213569 特公平7−18767号公報Japanese Patent Publication No. 7-18767 特開2013−19828号公報JP 2013-19828 A

本発明は、上述の様な事情に鑑みて、センサの取り付け作業性を良好にできると共に、ハーネスの配線作業の簡略化を図る事により、コスト及び重量の低減を図る事ができ、更に、トルク測定の分解能の向上を図れる構造を実現すべく発明したものである。   In view of the circumstances as described above, the present invention can improve the attachment workability of the sensor, simplify the wiring work of the harness, reduce the cost and weight, and further reduce the torque. The invention was invented to realize a structure capable of improving the resolution of measurement.

本発明のトルク測定装置付回転伝達装置は、トルク伝達軸と、内軸と、第一特性変化部材と、第二特性変化部材と、増幅リンク部材と、センサ装置とを備える。
このうちのトルク伝達軸は、使用時にトルクを伝達するものである。
前記内軸は、前記トルク伝達軸の内径側に、軸方向一端側部分をこのトルク伝達軸の軸方向一端側部分に直接又は間接的に、前記トルク伝達軸に対する相対回転不能に連結された状態で配置されている。
前記第一特性変化部材は、前記トルク伝達軸の軸方向他端部に、中心軸が前記トルク伝達軸の中心軸と同軸上に位置する状態で直接又は間接的に固定されている。この様な第一特性変化部材は、特性が円周方向に関して交互に変化している第一被検出部を有している。
前記第二特性変化部材は、前記内軸の軸方向他端側部分のうち、前記トルク伝達軸の他端側開口部から軸方向他方側に突出した部分に、中心軸がこの内軸の中心軸と同軸上に位置すると共に、この内軸に対する相対回転を可能な状態で支持されている。この様な第二特性変化部材は、特性が円周方向に関して交互に変化している第二被検出部を有している。
前記増幅リンク部材は、前記内軸と前記第二特性変化部材との間に、この内軸の回転をこの第二特性変化部材に伝達可能な状態で設けられており、自身の揺動に基づいて、この第二特性変化部材を、この内軸が連結された位置での前記トルク伝達軸の捩れ角以上の角度で回転させる為のものである。
前記センサ装置は、1対の検出部を有しており、前記1対の検出部のそれぞれを前記第一、第二両被検出部に対向させた状態で使用時にも回転しない部分に支持されている。この様なセンサ装置は、前記第一、第二両被検出部のうち、前記1対の検出部を対向させた部分同士の円周方向の位相変化を検出する事ができる。
The rotation transmission device with a torque measuring device of the present invention includes a torque transmission shaft, an inner shaft, a first characteristic change member, a second characteristic change member, an amplification link member, and a sensor device.
Of these, the torque transmission shaft transmits torque during use.
The inner shaft is connected to the inner diameter side of the torque transmission shaft, and one end portion in the axial direction is directly or indirectly connected to the one end portion in the axial direction of the torque transmission shaft so as not to rotate relative to the torque transmission shaft. Is arranged in.
The first characteristic changing member is fixed directly or indirectly to the other axial end portion of the torque transmission shaft in a state where the central axis is coaxial with the central axis of the torque transmission shaft. Such a first characteristic changing member has a first detected part whose characteristics are alternately changed in the circumferential direction.
The second characteristic change member has a central axis at a center portion of the inner shaft at a portion of the other end portion in the axial direction of the inner shaft that protrudes from the other end side opening of the torque transmission shaft toward the other side in the axial direction. It is located coaxially with the shaft and is supported in a state allowing relative rotation with respect to the inner shaft. Such a second characteristic changing member has a second detected portion whose characteristics are alternately changed in the circumferential direction.
The amplification link member is provided between the inner shaft and the second characteristic change member in a state in which the rotation of the inner shaft can be transmitted to the second characteristic change member. The second characteristic change member is rotated at an angle equal to or greater than the torsion angle of the torque transmission shaft at the position where the inner shaft is connected.
The sensor device has a detection unit of the pair, the support to the one said first and respective detector of the pair, does not rotate even during use while being paired toward the second double-be-detected portions Has been. Such a sensor device can detect a phase change in the circumferential direction between portions of the first and second detected portions facing the pair of detection portions.

上述の様な本例のトルク測定装置付回転伝達装置を実施する場合には、追加的に、請求項2に記載した発明の様に、前記増幅リンク部材が、前記内軸との係合部である力点部に入力されたこの内軸の変位に基づき、前記第一特性変化部材又はこの第一特性変化部材と同期して回転する部材との係合部である支点部を中心に揺動し、前記第二特性変化部材との係合部である作用点部を介して、この第二特性変化部材を、前記内軸の捩れ角以上の角度で回転させる様に構成する事ができる。   In the case of implementing the torque transmission device-equipped rotation transmission device of the present example as described above, the amplification link member additionally has an engagement portion with the inner shaft as in the invention described in claim 2. Based on the displacement of the inner shaft input to the force point portion, the rocking is performed around the fulcrum portion that is the engaging portion with the first characteristic changing member or the member that rotates in synchronization with the first characteristic changing member. The second characteristic change member can be configured to rotate at an angle equal to or greater than the torsion angle of the inner shaft via an action point that is an engagement part with the second characteristic change member.

上述の様な本例のトルク測定装置付回転伝達装置を実施する場合には、追加的に、請求項3に記載した発明の様に、前記作用点部と前記力点部との距離を、前記支点部と前記力点部との距離よりも大きくした構成を採用できる。   When the rotation transmission device with a torque measuring device of the present example as described above is implemented, the distance between the action point portion and the force point portion is additionally set as in the invention described in claim 3. A configuration that is larger than the distance between the fulcrum part and the force point part can be adopted.

上述の様に構成する本発明のトルク測定装置付回転伝達装置によれば、センサの取り付け作業性を良好にできると共に、ハーネスの配線作業の簡略化を図る事により、コスト及び重量の低減を図れる。
即ち、本発明の場合には、トルク伝達軸が伝達するトルクの大きさを検出する為に使用する第一、第二両特性変化部材をこのトルク伝達軸の軸方向他方側に配置する構成を採用している。この為、前記第二特性変化部材を前記トルク伝達軸の軸方向一端側に配置する構造と比べて、センサ装置の取り付け作業性を良好にできる。又、前記第一、第二両特性変化部材同士を近くに配置する事ができる為、ハーネスの配線作業を簡略化できると共に、コスト及び重量の低減を図れる。
According to the rotation transmission device with a torque measuring device of the present invention configured as described above, the sensor mounting workability can be improved, and the wiring work of the harness can be simplified to reduce the cost and weight. .
That is, in the case of the present invention, the first and second characteristic change members used for detecting the magnitude of the torque transmitted by the torque transmission shaft are arranged on the other side in the axial direction of the torque transmission shaft. Adopted. For this reason, compared with the structure which arrange | positions said 2nd characteristic change member in the axial direction one end side of the said torque transmission shaft, the attachment workability | operativity of a sensor apparatus can be improved. In addition, since the first and second characteristic changing members can be arranged close to each other, the wiring work of the harness can be simplified and the cost and weight can be reduced.

又、本発明のトルク測定装置付回転伝達装置によれば、トルク測定の分解能の向上を図れる。
即ち、本発明の場合、内軸と第二特性変化部材との間に、この内軸が連結された位置での前記トルク伝達軸の捩れ角(捩れ変形量)を増幅して前記第二特性変化部材に伝達する事ができる増幅リンク部材を設けている。この為、前記内軸から前記第二特性変化部材に伝わる、前記トルク伝達軸の弾性的な捩れ変形量を、このトルク伝達軸から前記第二特性変化部材に直接伝達する場合よりも大きくする事ができる。この結果、センサ装置が検出する前記第一、第二両特性変化部材同士の位相変化(位相差比)が大きくなり、トルク測定の分解能を向上させる事ができる。
Moreover, according to the rotation transmission device with a torque measuring device of the present invention, the resolution of torque measurement can be improved.
That is, in the case of the present invention, the second characteristic is obtained by amplifying the torsion angle (torsional deformation amount) of the torque transmission shaft at a position where the inner shaft is connected between the inner shaft and the second characteristic changing member. An amplification link member that can be transmitted to the change member is provided. For this reason, the amount of elastic torsional deformation of the torque transmission shaft transmitted from the inner shaft to the second characteristic changing member is made larger than that in the case of directly transmitting from the torque transmission shaft to the second characteristic changing member. Can do. As a result, the phase change (phase difference ratio) between the first and second characteristic change members detected by the sensor device is increased, and the resolution of torque measurement can be improved.

本発明の実施の形態の1例を示す、トルク測定装置付回転伝達装置の断面図。Sectional drawing of the rotation transmission apparatus with a torque measuring device which shows one example of embodiment of this invention. 同じく、第二エンコーダを省略した状態で図1の左側から見た図であって、トルクを伝達していない状態(a)と、トルクを伝達している状態(b)。Similarly, it is the figure seen from the left side of Drawing 1 in the state where the 2nd encoder was omitted, and is the state (a) which is not transmitting torque, and the state (b) which is transmitting torque. 同じく、センサ装置を省略して示すトルク測定装置付回転伝達装置の分解斜視図。Similarly, an exploded perspective view of a rotation transmission device with a torque measuring device, omitting the sensor device. 同じく、図3とは異なる角度から見たセンサ装置を省略したトルク測定装置付回転伝達装置の分解斜視図。Similarly, the exploded perspective view of the rotation transmission device with a torque measuring device in which the sensor device viewed from an angle different from that in FIG. 3 is omitted. 同じく、増幅リンク部材のみを取り出して示す平面図。Similarly, the top view which takes out and shows only an amplification link member. 従来構造のトルク測定装置付回転伝達装置の1例を示す略側面図。The schematic side view which shows an example of the rotation transmission apparatus with a torque measuring device of a conventional structure.

[実施の形態の1例]
本発明の実施の形態の1例に就いて、図1〜5を参照しつつ説明する。本例のトルク測定装置付回転伝達装置5は、例えば自動車用の自動変速機に組み込んで使用する。この様なトルク測定装置付回転伝達装置5は、図示しないハウジング(ミッションケース)と、ベルト式CVT等のインプットシャフト(又はカウンタシャフト)として機能する中空状(中空筒状)のトルク伝達軸6と、1対の転がり軸受7a、7bと、入力歯車8、出力歯車9と、内軸10と、第一エンコーダ11と、第二エンコーダ12と、増幅リンク部材13と、センサ装置14とを備える。
[Example of Embodiment]
An example of an embodiment of the present invention will be described with reference to FIGS. The rotation transmission device with torque measuring device 5 of this example is used by being incorporated in an automatic transmission for an automobile, for example. Such a rotation transmission device 5 with a torque measuring device includes a housing (mission case) (not shown) and a hollow (hollow cylindrical) torque transmission shaft 6 that functions as an input shaft (or countershaft) such as a belt type CVT. A pair of rolling bearings 7a and 7b, an input gear 8 , an output gear 9, an inner shaft 10, a first encoder 11, a second encoder 12, an amplification link member 13, and a sensor device 14 are provided. .

前記トルク伝達軸6は、炭素鋼の如き合金鋼により中空円筒状に造られている。この様なトルク伝達軸6の外周面のうち、軸方向一端(図1の右端)寄り部分から軸方向一端縁に掛けての部分には、外径寸法が、当該部分の軸方向他方側に隣接する部分の外径寸法よりも小さい一端側小径円筒部15が形成されている。尚、本明細書及び特許請求の範囲全体で、軸方向、径方向及び円周方向とは、特に断らない限りトルク伝達軸の各方向を言う。   The torque transmission shaft 6 is made in a hollow cylindrical shape by alloy steel such as carbon steel. Of the outer peripheral surface of the torque transmission shaft 6, the outer diameter dimension of the portion extending from the portion closer to one end in the axial direction (the right end in FIG. 1) to the one end edge in the axial direction is on the other axial side of the portion. One end side small diameter cylindrical portion 15 smaller than the outer diameter size of the adjacent portion is formed. In the present specification and claims as a whole, the axial direction, the radial direction, and the circumferential direction refer to directions of the torque transmission shaft unless otherwise specified.

又、前記トルク伝達軸6の外周面のうち、この一端側小径円筒部15の軸方向他方側に隣接した部分には、全周に亙り係止凹溝16が形成されている。又、前記トルク伝達軸6の外周面のうち、この係止凹溝16の軸方向他方側に隣接した部分には、トルクの入力部である雄スプライン部17が形成されている。尚、この雄スプライン部17には、後述する入力歯車8の雌スプライン部28がスプライン係合され、前記トルク伝達軸6とは同軸上に存在しない動力源の回転軸と接続されている。但し、この入力歯車8の代わりに、図示しないクラッチ、筒型軸継手、フランジ型軸継手、流体継手(トルクコンバータを含む)等の動力継手をスプライン係合して、前記トルク伝達軸6と同軸上に配置されたエンジンやモータ等の動力源の回転軸と接続する構成を採用する事もできる。   A locking groove 16 is formed over the entire circumference of the outer peripheral surface of the torque transmission shaft 6 adjacent to the other axial side of the one end side small diameter cylindrical portion 15. A male spline portion 17 serving as a torque input portion is formed on a portion of the outer peripheral surface of the torque transmission shaft 6 adjacent to the other axial side of the locking groove 16. Note that a female spline portion 28 of the input gear 8 to be described later is spline-engaged with the male spline portion 17 and is connected to the rotational shaft of the power source that is not coaxial with the torque transmission shaft 6. However, instead of the input gear 8, a power coupling such as a clutch, a cylindrical shaft coupling, a flange-type shaft coupling, a fluid coupling (including a torque converter) (not shown) is spline-engaged and is coaxial with the torque transmission shaft 6. It is also possible to adopt a configuration that connects to a rotating shaft of a power source such as an engine or motor arranged above.

又、前記トルク伝達軸6の外周面のうち、前記雄スプライン部17の軸方向他方側に隣接した位置には、全周に亙り径方向外方に突出した状態で、位置決め凸部18が形成されている。又、前記トルク伝達軸6の外周面のうち、軸方向他端(図1の左端)寄り部分から軸方向他端縁に掛けての部分には、外径寸法が、当該部分の軸方向一方側に隣接する部分の外径寸法よりも小さい他端側小径円筒部19が形成されている。又、前記トルク伝達軸6の内周面は、全長に亙り内径寸法が変わらない円筒面状に形成されている。この様なトルク伝達軸6は、前記ハウジングに対して、前記両転がり軸受7a、7bにより回転自在に支持されている。本例の場合には、このトルク伝達軸6に、焼き入れ、焼き戻し処理等の熱処理を行い、このトルク伝達軸6の表面硬さをHV400以上とすると共に、表面炭素濃度を0.2%以上としている。   A positioning convex portion 18 is formed on the outer peripheral surface of the torque transmission shaft 6 adjacent to the other axial side of the male spline portion 17 so as to protrude radially outward over the entire circumference. Has been. In addition, the outer diameter of the outer peripheral surface of the torque transmission shaft 6 extends from the portion closer to the other end in the axial direction (the left end in FIG. 1) to the other end in the axial direction. A small-diameter cylindrical portion 19 on the other end side smaller than the outer diameter dimension of the portion adjacent to the side is formed. The inner peripheral surface of the torque transmission shaft 6 is formed in a cylindrical surface shape whose inner diameter does not change over the entire length. Such a torque transmission shaft 6 is rotatably supported by the rolling bearings 7a and 7b with respect to the housing. In the case of this example, the torque transmission shaft 6 is subjected to heat treatment such as quenching and tempering so that the surface hardness of the torque transmission shaft 6 is HV400 or more and the surface carbon concentration is 0.2%. That's it.

前記両転がり軸受7a、7bのうちの、一方(図1の右側)の転がり軸受7aは、円すいころ軸受であり、円環状の外輪20a及び内輪21aと、保持器22aと、複数個の転動体(円すいころ)23a、23aとから構成されている。このうちの外輪20aは、前記ハウジングに内嵌固定されており、前記内輪21aは、前記トルク伝達軸6の一端側小径円筒部15に外嵌固定されている。前記各転動体23a、23aは、前記外輪20aの内周面に形成された外輪軌道24aと、前記内輪21aの外周面に形成された内輪軌道25aとの間に、前記保持器22aにより保持された状態で、転動自在に設けられている。   One of the rolling bearings 7a and 7b (the right side in FIG. 1) is a tapered roller bearing, and includes an annular outer ring 20a and an inner ring 21a, a cage 22a, and a plurality of rolling elements. (Cone rollers) 23a, 23a. Of these, the outer ring 20a is fitted and fixed to the housing, and the inner ring 21a is fitted and fixed to the small-diameter cylindrical portion 15 at one end of the torque transmission shaft 6. The rolling elements 23a, 23a are held by the cage 22a between an outer ring raceway 24a formed on the inner peripheral surface of the outer ring 20a and an inner ring raceway 25a formed on the outer peripheral surface of the inner ring 21a. In such a state, it is provided to be able to roll freely.

一方、前記両転がり軸受7a、7bのうちの、他方(図1の左側)の転がり軸受7bは、円すいころ軸受であり、円環状の外輪20b及び内輪21bと、保持器22bと、複数個の転動体(円すいころ)23b、23bとから構成されている。このうちの外輪20bは、前記ハウジングに内嵌固定されており、前記内輪21bは、前記トルク伝達軸6の他端側小径円筒部19に外嵌固定されている。前記各転動体23b、23bは、前記外輪20bの内周面に形成された外輪軌道24bと、前記内輪21bの外周面に形成された内輪軌道25bとの間に、前記保持器22bにより保持された状態で、転動自在に設けられている。
尚、前記両転がり軸受7a、7bとしては、上述の様な円すいころ軸受以外に、例えば深溝型、アンギュラ型等の玉軸受、円筒ころ軸受、ラジアルニードル軸受、自動調心ころ軸受等を採用する事もできる。
On the other hand, of the two rolling bearings 7a and 7b, the other (left side in FIG. 1) rolling bearing 7b is a tapered roller bearing, and includes an annular outer ring 20b and an inner ring 21b, a cage 22b, and a plurality of rolling bearings. It is comprised from rolling elements (cone rollers) 23b, 23b. Of these, the outer ring 20 b is fitted and fixed to the housing, and the inner ring 21 b is fitted and fixed to the small diameter cylindrical portion 19 on the other end side of the torque transmission shaft 6. The rolling elements 23b, 23b are held by the cage 22b between an outer ring raceway 24b formed on the inner peripheral surface of the outer ring 20b and an inner ring raceway 25b formed on the outer peripheral surface of the inner ring 21b. In such a state, it is provided to be able to roll freely.
In addition to the tapered roller bearings as described above, for example, deep groove type and angular type ball bearings, cylindrical roller bearings, radial needle bearings, self-aligning roller bearings and the like are adopted as the double rolling bearings 7a and 7b. You can also do things.

前記入力歯車8は、炭素鋼の如き合金鋼製のはすば歯車又は平歯車であり、筒部26と、円輪状の歯車本体27とから成る。このうちの筒部26は、内周面に雌スプライン部28が形成されている。又、前記歯車本体27は、この筒部26の外周面のうち、軸方向中間部から軸方向他端縁に掛けての部分に、径方向外方に突出した状態で形成されている。この様な歯車本体27の外周面には、入力側歯部29が形成されている。この様な入力歯車8は、前記筒部26の雌スプライン部28を、前記トルク伝達軸6の雄スプライン部17にスプライン係合された状態で設けられている。又、この状態で、前記筒部26の軸方向一端面が、前記トルク伝達軸6の係止凹溝16に係止した止め輪30の軸方向他側面に当接しており、前記筒部26の軸方向他端面が前記トルク伝達軸6の位置決め凸部18の軸方向一側面に当接している。この様にして、前記入力歯車8は、前記トルク伝達軸6に対する軸方向に関する位置決めを図られている。尚、前記入力歯車8とこのトルク伝達軸6との同軸性を図りつつ、相対回転を防止する為の構造として、前記入力歯車8とこのトルク伝達軸6との嵌合部を、同軸性を確保する為の円筒面嵌合部と、相対回転を防止する為のインボリュートスプライン係合部とを、軸方向に隣接配置して構成する事もできる。   The input gear 8 is a helical gear or spur gear made of an alloy steel such as carbon steel, and includes a cylindrical portion 26 and an annular gear body 27. Of these, the cylindrical portion 26 has a female spline portion 28 formed on the inner peripheral surface thereof. The gear body 27 is formed on the outer peripheral surface of the cylindrical portion 26 so as to protrude radially outward from a portion extending from the axially intermediate portion to the other axial end edge. An input side tooth portion 29 is formed on the outer peripheral surface of the gear body 27. Such an input gear 8 is provided in a state where the female spline portion 28 of the cylindrical portion 26 is spline-engaged with the male spline portion 17 of the torque transmission shaft 6. In this state, one end surface in the axial direction of the cylindrical portion 26 is in contact with the other side surface in the axial direction of the retaining ring 30 locked in the locking groove 16 of the torque transmission shaft 6, and the cylindrical portion 26. The other end surface in the axial direction is in contact with one side surface in the axial direction of the positioning convex portion 18 of the torque transmission shaft 6. In this way, the input gear 8 is positioned in the axial direction with respect to the torque transmission shaft 6. As a structure for preventing relative rotation while achieving coaxiality between the input gear 8 and the torque transmission shaft 6, a fitting portion between the input gear 8 and the torque transmission shaft 6 is made coaxial. A cylindrical surface fitting portion for securing and an involute spline engaging portion for preventing relative rotation may be arranged adjacent to each other in the axial direction.

前記出力歯車9は、素鋼の如き合金鋼製のはすば歯車又は平歯車であり、前記トルク伝達軸6の外周面の軸方向中間部のうちの軸方向他端寄り部分に一体に形成(固定)されている。尚、出力歯車を、トルク伝達軸とは別体として、このトルク伝達軸の軸方向中間部外周面に外嵌固定(スプライン係合)する事もできる。この場合には、この嵌合部を、同心性を確保する為の円筒面嵌合部と、相対回転を防止する為のインボリュートスプライン係合部とを、軸方向に隣接配置した構成を採用できる。   The output gear 9 is a helical gear or a spur gear made of alloy steel such as raw steel, and is formed integrally with a portion closer to the other end in the axial direction in the axially intermediate portion of the outer peripheral surface of the torque transmission shaft 6. (Fixed). The output gear can be separately fitted from the torque transmission shaft and can be externally fitted (splined) to the outer peripheral surface of the intermediate portion in the axial direction of the torque transmission shaft. In this case, it is possible to adopt a configuration in which the fitting portion has a cylindrical surface fitting portion for ensuring concentricity and an involute spline engaging portion for preventing relative rotation arranged adjacent to each other in the axial direction. .

前記内軸10は、炭素鋼の如き合金鋼又は合成樹脂により略円柱状(又は円管状)に造られている。この様な内軸10は、軸方向一端寄り部分から軸方向一端縁に掛けての部分に、外径寸法が、当該部分の軸方向他方側に隣接した部分(軸方向中間部)の外径寸法よりも大きい嵌合面部31が形成されている。又、前記内軸10の軸方向他端寄り部分には、外径寸法が、当該部分の軸方向一方側に隣接した部分(軸方向中間部)よりも大きく、前記嵌合面部31の外径寸法よりも僅かに小さい案内面部32が形成されている。又、前記内軸10の外周面のうち、この案内面部32の軸方向他方側に隣接した部分で、前記トルク伝達軸6の軸方向他端側開口から軸方向他方側に突出した部分には、別体に設けた円輪状の内軸側フランジ部33が外嵌固定されている。この様な内軸側フランジ部33の外径寸法は、前記トルク伝達軸6の内径寸法よりも大きく、このトルク伝達軸6の他端側小径円筒部19の外径寸法よりも小さい。又、前記内軸側フランジ部33の軸方向他側面の径方向外端寄り部分の円周方向1箇所位置には、軸方向他方側に突出した状態で、円柱状の力点用凸部34が形成されている。
又、前記内軸10の軸方向他端部(内軸側フランジ部33の軸方向他方側に隣接した部分)には、段付き軸部35が形成されている。具体的には、この段付き軸部35は、軸方向一方側半部に設けられた中径軸部36と、軸方向他方側半部に設けられた小径軸部37と、この中径軸部36とこの小径軸部37とを連続する段部38とから成る。このうちの小径軸部37の軸方向中間部外周面には、全周に亙り係止凹溝39が形成されている。
The inner shaft 10 is made in a substantially cylindrical shape (or a circular tube shape) from an alloy steel such as carbon steel or a synthetic resin. Such an inner shaft 10 has an outer diameter dimension of a portion (axial intermediate portion) adjacent to the other side in the axial direction of the portion extending from one axial end portion to one axial end edge. A fitting surface portion 31 larger than the size is formed. In addition, the outer diameter of the inner shaft 10 near the other end in the axial direction is larger than the portion adjacent to one side in the axial direction of the portion (the intermediate portion in the axial direction). A guide surface portion 32 slightly smaller than the size is formed. Further, of the outer peripheral surface of the inner shaft 10, a portion adjacent to the other axial side of the guide surface portion 32, and a portion protruding from the other axial end opening of the torque transmission shaft 6 to the other axial side. A ring-shaped inner shaft side flange portion 33 provided as a separate body is externally fitted and fixed. The outer diameter dimension of the inner shaft side flange portion 33 is larger than the inner diameter size of the torque transmission shaft 6 and smaller than the outer diameter size of the other end side small diameter cylindrical portion 19 of the torque transmission shaft 6. Further, at one position in the circumferential direction near the radially outer end of the other axial side surface of the inner shaft side flange portion 33, a cylindrical force point convex portion 34 protrudes to the other side in the axial direction. Is formed.
A stepped shaft portion 35 is formed at the other axial end portion of the inner shaft 10 (a portion adjacent to the other axial direction side of the inner shaft side flange portion 33). Specifically, the stepped shaft portion 35 includes a medium-diameter shaft portion 36 provided in one half of the axial direction, a small-diameter shaft portion 37 provided in the other half of the axial direction, and the medium-diameter shaft. The portion 36 and the small diameter shaft portion 37 are composed of a stepped portion 38 that is continuous. A locking groove 39 is formed on the outer circumferential surface of the intermediate portion in the axial direction of the small-diameter shaft portion 37 over the entire circumference.

この様な構成を有する内軸10は、前記トルク伝達軸6の内径側に、このトルク伝達軸6と同軸に配置されている。この状態で、前記内軸10の嵌合面部31が、前記トルク伝達軸6の軸方向一端部内周面に圧入により内嵌固定されている。この様にして、前記内軸10と前記トルク伝達軸6とは、一体的に回転可能な状態(相対回転不能な状態)に連結されている。又、前記内軸10の案内面部32は、前記トルク伝達軸6の軸方向他端部内周面と近接対向している。この為、トルク伝達時の、この内軸10の振れ(振動)を小さく抑えて、トルク検出精度の向上を図る事ができる。又、上述の様に配置された状態で、前記内軸10の内軸側フランジ部33の軸方向一側面は、前記トルク伝達軸6の軸方向他端面と近接対向している。従って、前記内軸10のうち、前記案内面部32よりも軸方向他方側部分(内側フランジ部33及び段付き軸部35)は、前記トルク伝達軸6の軸方向他端開口から軸方向他方側に突出している。
The inner shaft 10 having such a configuration is disposed coaxially with the torque transmission shaft 6 on the inner diameter side of the torque transmission shaft 6. In this state, the fitting surface portion 31 of the inner shaft 10 is internally fitted and fixed to the inner peripheral surface of one axial end portion of the torque transmission shaft 6 by press fitting. In this way, the inner shaft 10 and the torque transmission shaft 6 are connected in a state in which they can rotate together (a state in which relative rotation is impossible). Further, the guide surface portion 32 of the inner shaft 10 is in close proximity to the inner peripheral surface of the other axial end portion of the torque transmission shaft 6. For this reason, it is possible to improve the torque detection accuracy by suppressing the vibration (vibration) of the inner shaft 10 during torque transmission. Further, in the state of being arranged as described above, one axial side surface of the inner shaft side flange portion 33 of the inner shaft 10 is in close proximity to the other axial end surface of the torque transmission shaft 6. Therefore, in the inner shaft 10, the other axial side portion (the inner shaft side flange portion 33 and the stepped shaft portion 35) than the guide surface portion 32 extends axially from the other axial opening of the torque transmission shaft 6. Projects to the other side.

尚、本例の構造の場合には、前記内軸10と前記トルク伝達軸6とを相対回転不能に連結する為に、この内軸10の嵌合面部31(軸方向一端部)と、前記トルク伝達軸6の軸方向一端部内周面とを締り嵌めにより嵌合固定している。この様な構造以外に、前記内軸10と前記トルク伝達軸6とを、相対回転不能に連結する構造として、例えばインボリュートスプラインやキーにより係合する構造を採用する事もできる。又、図示の構造の場合には、この内軸10の嵌合面部31(軸方向一端部)と、前記トルク伝達軸6の軸方向一端部内周面とを締り嵌めにより嵌合固定する際の組み付け工程上の理由から、別体に設けた内軸側フランジ部33を内軸10に外嵌固定する構成を採用している。但し、上述した様な、前記内軸10と前記トルク伝達軸6とを、相対回転不能に連結する構造として、例えばインボリュートスプラインやキーにより係合する構造を採用した場合には、内軸と内軸側フランジ部とを一体に形成する構成を採用する事も可能である。   In the case of the structure of this example, in order to connect the inner shaft 10 and the torque transmission shaft 6 so as not to be relatively rotatable, the fitting surface portion 31 (one axial end portion) of the inner shaft 10 The torque transmission shaft 6 is fitted and fixed to the inner peripheral surface of one axial end portion by an interference fit. In addition to such a structure, as a structure for connecting the inner shaft 10 and the torque transmission shaft 6 so as not to be relatively rotatable, a structure in which, for example, an involute spline or a key is engaged may be employed. In the case of the illustrated structure, the fitting surface portion 31 (one axial end portion) of the inner shaft 10 and the inner circumferential surface of the one axial end portion of the torque transmission shaft 6 are fitted and fixed by an interference fit. For reasons of the assembly process, a configuration is adopted in which the inner shaft side flange portion 33 provided separately is fitted and fixed to the inner shaft 10. However, in the case where, for example, a structure in which the inner shaft 10 and the torque transmission shaft 6 are connected to each other so as not to rotate relative to each other is employed by, for example, an involute spline or a key, the inner shaft and the inner shaft 10 are connected. It is also possible to adopt a configuration in which the shaft side flange portion is formed integrally.

前記第一エンコーダ11は、第一嵌合筒部40と、第一エンコーダ本体41とを備えている。このうちの第一エンコーダ本体41は、円輪状であり、軸方向一側面の径方向内端部を、前記第一嵌合筒部40の軸方向他側面に連続した状態で設けられている。この様な第一エンコーダ本体41の外周面には、第一被検出部42が形成されている。この第一被検出部42は、S極とN極とが、円周方向に関して交互に且つ等ピッチで配置されており、磁気特性が円周方向に関して交互に且つ等ピッチで変化している。又、前記第一エンコーダ本体41の軸方向他側面の径方向内端部の円周方向1箇所位置には、軸方向他方側に突出した状態で、円柱状の支点用凸部43が形成されている。   The first encoder 11 includes a first fitting cylinder portion 40 and a first encoder body 41. Of these, the first encoder body 41 has an annular shape, and is provided in a state in which the radially inner end portion on one side surface in the axial direction is continuous with the other side surface in the axial direction of the first fitting tube portion 40. A first detected portion 42 is formed on the outer peripheral surface of such a first encoder body 41. In the first detected portion 42, the S poles and the N poles are alternately arranged at equal pitches in the circumferential direction, and the magnetic characteristics are alternately changed at equal pitches in the circumferential direction. In addition, a cylindrical fulcrum convex portion 43 is formed at one position in the circumferential direction of the radially inner end of the other side surface of the first encoder body 41 in a state of protruding to the other side in the axial direction. ing.

以上の様な構成を有する第一エンコーダ11は、前記第一嵌合筒部40の内周面を前記トルク伝達軸6の他端側小径円筒部19のうち、前記他方の転がり軸受7bを構成する内輪21bが外嵌固定された部分よりも軸方向他方側に、前記トルク伝達軸6と同期した回転が可能な状態に外嵌固定されている。この様に固定された状態で、前記第一エンコーダ11の第一被検出部42の中心軸は、前記トルク伝達軸6及び前記内軸10の中心軸と同軸上に存在している。尚、第一エンコーダを、内輪に対して嵌合筒部により直接固定する構造だけでなく、例えば、支持環等を介して取り付ける構成を採用する事もできる。   The first encoder 11 having the above-described configuration configures the other rolling bearing 7b of the inner peripheral surface of the first fitting tube portion 40 in the other end side small diameter cylindrical portion 19 of the torque transmission shaft 6. The inner ring 21b to be rotated is fitted and fixed to the other side in the axial direction from the portion to which the inner ring 21b is fitted and fixed so that the inner ring 21b can rotate in synchronization with the torque transmission shaft 6. In this fixed state, the central axis of the first detected portion 42 of the first encoder 11 is coaxial with the central axes of the torque transmission shaft 6 and the inner shaft 10. In addition, the structure which attaches a 1st encoder via a support ring etc. can also be employ | adopted as well as the structure directly fixed with respect to an inner ring | wheel with a fitting cylinder part.

前記第二エンコーダ12は、円輪部44と、第二エンコーダ本体45とを備えている。
このうちの円輪部44の内径寸法は、前記トルク伝達軸6の小径軸部37の外径寸法よりも僅かに大きい。又、前記円輪部44の軸方向一側面の径方向外端寄り部分の円周方向1箇所位置に、軸方向一方側に突出した状態で、円柱状の作用点用凸部46が形成されている。
前記第二エンコーダ本体45は、円筒状であり、軸方向他端部内周面が、前記円輪部44の径方向外端縁に連続した状態で設けられている。又、前記第二エンコーダ本体45の外周面には、第二被検出部47が形成されている。この第二被検出部47は、S極とN極とが、円周方向に関して交互に且つ等ピッチで配置されており、磁気特性が円周方向に関して交互に且つ等ピッチで変化している。この様な第二被検出部47の磁気特性の変化のピッチ、及び外径寸法は、前記第一エンコーダ11の第一被検出部42と同様である。
The second encoder 12 includes an annular portion 44 and a second encoder body 45.
Among these, the inner diameter dimension of the annular ring portion 44 is slightly larger than the outer diameter dimension of the small diameter shaft portion 37 of the torque transmission shaft 6. In addition, a cylindrical working point convex portion 46 is formed at one position in the circumferential direction near the radially outer end of one side surface in the axial direction of the annular portion 44 in a state of protruding to one side in the axial direction. ing.
The second encoder body 45 has a cylindrical shape, and is provided in a state in which the inner peripheral surface of the other end portion in the axial direction is continuous with the radially outer end edge of the annular portion 44. A second detected portion 47 is formed on the outer peripheral surface of the second encoder body 45. In the second detected portion 47, the S poles and the N poles are alternately arranged at equal pitches in the circumferential direction, and the magnetic characteristics are alternately changed at equal pitches in the circumferential direction. The pitch and the outer diameter of the change in the magnetic characteristics of the second detected portion 47 are the same as those of the first detected portion 42 of the first encoder 11.

以上の様な構成を有する第二エンコーダ12は、前記円輪部44の内周面が、前記内軸10の小径軸部37の外周面に、この内軸10に対する相対回転が可能な状態で緩く外嵌されている。この状態で、前記第二エンコーダ12の第被検出部47の中心軸は、前記トルク伝達軸6及び前記内軸10の中心軸と同軸上に存在している。又、前記円輪部44の軸方向一側面の径方向内端部が、前記内軸10の段付き軸部35を構成する段部38に当接しており、前記円輪部44の軸方向他側面の径方向内端部が、前記小径軸部37に形成された係止凹溝39に係止された止め輪48の軸方向一側面に当接している。この様にして、前記第二エンコーダ12は、前記内軸10に対する軸方向の位置決めを図られている。
又、上述の様に組み付けられた状態で、前記第一エンコーダ11の第一被検出部42と、前記第二エンコーダ12の第二被検出部47とは、軸方向に隣り合う状態で近接(例えば軸方向に10mm以内、好ましくは5mm以内の間隔をあけて)配置されている。
In the second encoder 12 having the above-described configuration, the inner peripheral surface of the annular portion 44 is in a state in which the outer peripheral surface of the small-diameter shaft portion 37 of the inner shaft 10 can rotate relative to the inner shaft 10. It is loosely fitted. In this state, the central axis of the second detected portion 47 of the second encoder 12 is coaxial with the central axes of the torque transmission shaft 6 and the inner shaft 10. A radially inner end of one side surface in the axial direction of the annular portion 44 is in contact with a step portion 38 constituting the stepped shaft portion 35 of the inner shaft 10, and the axial direction of the annular portion 44 is The radially inner end portion of the other side surface is in contact with one axial side surface of a retaining ring 48 that is locked in a locking groove 39 formed in the small-diameter shaft portion 37. In this way, the second encoder 12 is positioned in the axial direction with respect to the inner shaft 10.
Further, in the assembled state as described above, the first detected portion 42 of the first encoder 11 and the second detected portion 47 of the second encoder 12 are close to each other in an axially adjacent state ( For example, they are arranged in the axial direction within 10 mm, preferably within 5 mm.

前記増幅リンク部材13は、例えば、金属板に打ち抜き加工を施す事により造られたものであり、円輪部49と、第一突片50と、第二突片51とから成る。
このうちの円輪部49は、内径寸法が、前記内軸10の段付き軸部35を構成する中径軸部36の外径寸法よりも大きい。尚、前記円輪部49の内径寸法は、後述する様に、前記増幅リンク部材13が揺動した場合に、この円輪部49の内周面と、前記中径軸部36の外周面とが干渉する事がない大きさに規制している。
The amplification link member 13 is made, for example, by punching a metal plate, and includes an annular portion 49, a first projecting piece 50, and a second projecting piece 51.
Of these, the annular portion 49 has an inner diameter larger than the outer diameter of the medium-diameter shaft portion 36 constituting the stepped shaft portion 35 of the inner shaft 10. As will be described later, the inner diameter of the annular portion 49 is such that when the amplification link member 13 is swung, the inner peripheral surface of the annular portion 49 and the outer peripheral surface of the medium-diameter shaft portion 36 are as follows. Is restricted to a size that does not interfere.

前記第一突片50は、前記円輪部49の外周面の円周方向1箇所位置から径方向外方に突出した状態で形成されている。この様な第一突片50の径方向外端寄り部分には、この第一突片50を軸方向に貫通した状態で、円孔である支点用通孔52が形成されている。この様な支点用通孔52の内径寸法は、前記第一エンコーダ11の支点用凸部43の外径寸法よりも僅かに大きい。
又、前記第一突片50の径方向中間部から前記円輪部49の径方向外端部に掛けての部分に、これら第一突片50及び円輪部49を軸方向に貫通した状態で径方向に長い力点用長孔53が形成されている。
The first projecting piece 50 is formed in a state of projecting radially outward from one circumferential position on the outer circumferential surface of the annular portion 49. A fulcrum through hole 52 that is a circular hole is formed in a portion near the radially outer end of the first projecting piece 50 in such a manner that the first projecting piece 50 penetrates in the axial direction. The inner diameter dimension of the fulcrum through hole 52 is slightly larger than the outer diameter dimension of the fulcrum convex portion 43 of the first encoder 11.
Further, a state in which the first projecting piece 50 and the annular portion 49 are penetrated in the axial direction in a portion extending from the radially intermediate portion of the first projecting piece 50 to the radially outer end portion of the annular portion 49. A long hole 53 for a power point that is long in the radial direction is formed.

又、前記第二突片51は、前記円輪部49の外周面のうち、この第一突片50と径方向に関して反対側部分から径方向外方に突出した状態で形成されている。この様な第二突片51の径方向外端部には、軸方向両端部及び径方向外端部が開口しており、軸方向から見た形状が、略半長円形状の作用点用切欠54が形成されている。尚、この作用点用切欠54は、例えば、長孔に形成する事もできる。
又、本例の場合、図5に示す様に、前記支点用通孔52の中心O52と、前記力点用長孔53の中心O53と、前記作用点用切欠54の中心O54(円周方向に関する中心位置)とが、前記円輪部49の中心を通る同一直線X上に位置している。又、この直線X上での、前記作用点用切欠54の中心O54と前記力点用長孔53の中心O53との距離Lは、前記支点用通孔52の中心O52と前記力点用長孔53の中心O53との距離Lの約7倍に設定されている。尚、前記距離Lとこの距離Lとの比は、適宜決定する事ができる。
The second projecting piece 51 is formed on the outer peripheral surface of the annular ring portion 49 so as to project radially outward from a portion opposite to the first projecting piece 50 in the radial direction. At the radially outer end of the second projecting piece 51, both axial end portions and radially outer end portions are opened, and the shape viewed from the axial direction is for a substantially semi-elliptical working point. A notch 54 is formed. In addition, this notch 54 for action points can also be formed in a long hole, for example.
In the case of this example, as shown in FIG. 5, the center O 52 of the fulcrum through hole 52, the center O 53 of the force application slot 53, and the center O 54 of the working point notch 54 (circle) (Center position in the circumferential direction) is located on the same straight line X passing through the center of the annular portion 49. Further, on the straight line X, the distance L 1 between the center O 53 of the center O 54 and the force point long hole 53 of the action point notch 54, the force point and the center O 52 of the fulcrum hole 52 It is set to be about 7 times the distance L 2 between the center O 53 of use long hole 53. The ratio of the distance L 1 and the distance L 2 may be appropriately determined.

以上の様な構成を有する前記増幅リンク部材13は、前記円輪部49に、前記内軸10の段付き軸部35を構成する中径軸部36を緩く挿通した状態で、軸方向に関して前記第一エンコーダ11と前記第二エンコーダ12との間部分に配置されている。又、前記増幅リンク部材13の支点用通孔52の内側に、前記第一エンコーダ11の支点用凸部43ががたつきなく挿入されている(係合している)。この状態で、前記増幅リンク部材13は、前記第一エンコーダ11に対して、前記支点用通孔52(支点用凸部43)を中心とした揺動(回転)が可能となる。尚、前記増幅リンク部材13の支点用通孔52と、前記第一エンコーダ11の支点用凸部43との係合部が、特許請求の範囲に記載した支点部に相当する。   The amplification link member 13 having the above-described configuration is configured so that the annular portion 49 is loosely inserted through the medium-diameter shaft portion 36 constituting the stepped shaft portion 35 of the inner shaft 10 with respect to the axial direction. It is arranged between the first encoder 11 and the second encoder 12. Further, the fulcrum convex portion 43 of the first encoder 11 is inserted (engaged) without being rattled inside the fulcrum through hole 52 of the amplification link member 13. In this state, the amplification link member 13 can swing (rotate) with respect to the first encoder 11 around the fulcrum through hole 52 (fulcrum convex portion 43). The engaging portion between the fulcrum through hole 52 of the amplification link member 13 and the fulcrum convex portion 43 of the first encoder 11 corresponds to the fulcrum described in the claims.

又、前記増幅リンク部材13の力点用長孔53の内側に、この力点用長孔53の長軸方向の変位可能に前記内軸10の力点用凸部34が挿入されている(係合している)。この状態で、この内軸10の回転を前記増幅リンク部材13に伝達可能としている。尚、前記増幅リンク部材13の力点用長孔53と、前記内軸10の力点用凸部34との係合部が、特許請求の範囲に記載した力点部に相当する。   Further, a force point convex portion 34 of the inner shaft 10 is inserted (engaged) inside the force point long hole 53 of the amplification link member 13 so as to be displaceable in the long axis direction of the force point long hole 53. ing). In this state, the rotation of the inner shaft 10 can be transmitted to the amplification link member 13. In addition, the engaging part of the long hole 53 for power points of the said amplification link member 13 and the convex part 34 for power points of the said inner shaft 10 is equivalent to the power point part described in the claim.

更に、前記増幅リンク部材13の作用点用切欠54の内側に、前記第二エンコーダ12の作用点用凸部46が挿入されている(係合している)。この状態で、前記増幅リンク部材13の揺動(回転)を前記第二エンコーダ12に伝達可能としている。尚、前記増幅リンク部材13の作用点用切欠54と、前記第二エンコーダ12の作用点用凸部46との係合部が、特許請求の範囲に記載した作用点部に相当する。   Further, the working point projection 46 of the second encoder 12 is inserted (engaged) inside the working point notch 54 of the amplification link member 13. In this state, the swing (rotation) of the amplification link member 13 can be transmitted to the second encoder 12. The engaging portion between the action point notch 54 of the amplification link member 13 and the action point convex portion 46 of the second encoder 12 corresponds to the action point portion described in the claims.

前記センサ装置14は、合成樹脂製のホルダ55と、このホルダ55の先端部に軸方向に隣接する状態で包埋(保持)された、第一、第二両センサ56、57と、1本のハーネス58とを備える。これら第一、第二両センサ56、57のそれぞれの検出部(第一検出部及び第二検出部)には、ホール素子、ホールIC、MR素子(GMR素子、TMR素子、AMR素子を含む)等の磁気検出素子が組み込まれており、前記ホルダ55を前記他方の転がり軸受7bを構成する外輪20bに支持固定した状態で、前記第一センサ56の第一検出部を、前記第一エンコーダ11の第一被検出部42に、前記第二センサ57の第二検出部を、前記第二エンコーダ12の第二被検出部47に、それぞれ近接対向させている。この為、前記第一センサ56は、前記第一被検出部42の磁気特性変化に対応して出力信号を変化させ、又、前記第二センサ57は、前記第二被検出部47の磁気特性変化に対応して出力信号を変化させる。本例の場合には、この様な前記第一、第二両センサ56、57の出力信号を、前記ハーネス58を通じて、図示しない演算器に送信する。   The sensor device 14 includes a holder 55 made of synthetic resin, first and second sensors 56 and 57 embedded (held) in a state adjacent to the tip of the holder 55 in the axial direction, and one sensor device 14. The harness 58 is provided. The detection units (first detection unit and second detection unit) of each of the first and second sensors 56 and 57 include a Hall element, a Hall IC, and an MR element (including a GMR element, a TMR element, and an AMR element). In the state where the holder 55 is supported and fixed to the outer ring 20b constituting the other rolling bearing 7b, the first detection unit of the first sensor 56 is connected to the first encoder 11. The second detection part of the second sensor 57 is made to face the second detection part 47 of the second encoder 12 in close proximity to the first detection part 42. For this reason, the first sensor 56 changes the output signal in response to a change in the magnetic characteristic of the first detected portion 42, and the second sensor 57 is a magnetic characteristic of the second detected portion 47. The output signal is changed in response to the change. In the case of this example, the output signals of the first and second sensors 56 and 57 are transmitted through the harness 58 to a calculator (not shown).

以上の様な構成を有する本例のトルク測定装置付回転伝達装置5の場合、前記センサ装置14を構成する第一、第二両センサ56、57の出力信号は、前記トルク伝達軸6と共に前記第一、第二両エンコーダ11、12が回転する事に伴い、それぞれ周期的に変化する。本例の場合、前記第一エンコーダ11は、前記トルク伝達軸6の回転が直接伝わる事により回転する。一方、前記第二エンコーダ12は、このトルク伝達軸6の回転が、前記内軸10及び前記増幅リンク部材13を介して伝わる事により回転する。ここで、前記出力信号の変化の周波数(及び周期)は、前記トルク伝達軸6の回転速度に見合った値をとる。従って、これら周波数(又は周期)と回転速度との関係を予め調べておけば、この周波数(又は周期)に基づいて、この回転速度を求められる。   In the case of the rotation transmission device 5 with the torque measuring device having the above-described configuration, the output signals of both the first and second sensors 56 and 57 constituting the sensor device 14 are output together with the torque transmission shaft 6. As both the first and second encoders 11 and 12 rotate, they change periodically. In the case of this example, the first encoder 11 rotates when the rotation of the torque transmission shaft 6 is directly transmitted. On the other hand, the second encoder 12 rotates when the rotation of the torque transmission shaft 6 is transmitted through the inner shaft 10 and the amplification link member 13. Here, the change frequency (and period) of the output signal takes a value corresponding to the rotational speed of the torque transmission shaft 6. Therefore, if the relationship between these frequencies (or periods) and the rotational speed is examined in advance, the rotational speed can be obtained based on the frequencies (or periods).

特に本例のトルク測定装置付回転伝達装置5によれば、センサの取り付け作業性を良好にできると共に、ハーネスの配線作業の簡略化を図れ、コスト及び重量の低減を図れる。
即ち、本例の場合には、前記トルク伝達軸6の軸方向一端部の位相を、このトルク伝達軸6の内径側に配置され、その軸方向他端部がこのトルク伝達軸6の軸方向他端開口から突出した前記内軸10に伝達する事ができる。この為、このトルク伝達軸6の軸方向他端部の位相を検出する為の前記第一エンコーダ11と、このトルク伝達軸6の軸方向一端部の位相を検出する為の第二エンコーダ12とを、このトルク伝達軸6の軸方向に関して他端側部分に隣接配置する(まとめて配置する)事ができる。従って、本例の場合には、前記第一、第二両センサ56、57を前記ホルダ55に保持した1個のセンサ装置14を使用できる為、センサの取り付け作業性を良好にできる。具体的には、前記ホルダ55を、前記転がり軸受7bを構成する外輪20bに取り付ける作業を1回行うだけで、前記第一、第二両センサ56、57を高精度に位置決めする事ができる。又、ハーネスの本数を2本から1本に減らす事ができる為、ハーネスの配線作業の簡略化を図れる(取り回し性を良好にできる)と共に、コスト及び重量の低減を図れる。
In particular, according to the rotation transmission device 5 with the torque measuring device of the present example, the work of attaching the sensor can be improved, the wiring work of the harness can be simplified, and the cost and weight can be reduced.
That is, in the case of this example, the phase of one end portion in the axial direction of the torque transmission shaft 6 is arranged on the inner diameter side of the torque transmission shaft 6, and the other end portion in the axial direction is the axial direction of the torque transmission shaft 6. Transmission to the inner shaft 10 protruding from the other end opening is possible. Therefore, the first encoder 11 for detecting the phase of the other end in the axial direction of the torque transmission shaft 6, and the second encoder 12 for detecting the phase of the one end of the torque transmission shaft 6 in the axial direction, Can be disposed adjacent to the other end portion in the axial direction of the torque transmission shaft 6 (collectively disposed). Therefore, in the case of this example, since one sensor device 14 holding both the first and second sensors 56 and 57 in the holder 55 can be used, the sensor mounting workability can be improved. Specifically, the first and second sensors 56 and 57 can be positioned with high accuracy by performing the operation of attaching the holder 55 to the outer ring 20b constituting the rolling bearing 7b only once. Further, since the number of harnesses can be reduced from two to one, the wiring work of the harness can be simplified (the handling property can be improved), and the cost and weight can be reduced.

又、前記トルク伝達軸6によりトルクを伝達する際には、前記入力歯車8と前記出力歯車9との間部分が弾性的に捩れ変形する事に伴い、前記トルク伝達軸6の軸方向両端部同士(第一、第二両エンコーダ11、12同士)が回転方向に相対変位する。そして、この様に第一、第二両エンコーダ11、12同士が回転方向に相対変位する結果、前記第一、第二両センサ56、57の出力信号同士の間の位相差比(=位相差/1周期)が変化する。ここで、この位相差比は、前記トルクに見合った値をとる。従って、これら位相差比とトルクとの関係を予め調べておけば、この位相差比に基づいて、このトルクを求められる。   Further, when torque is transmitted by the torque transmission shaft 6, both ends of the torque transmission shaft 6 in the axial direction are elastically torsionally deformed between the input gear 8 and the output gear 9. The two (first and second encoders 11, 12) are relatively displaced in the rotational direction. As a result of the relative displacement of the first and second encoders 11 and 12 in the rotational direction in this way, the phase difference ratio between the output signals of the first and second sensors 56 and 57 (= phase difference). / 1 period) changes. Here, this phase difference ratio takes a value commensurate with the torque. Therefore, if the relationship between the phase difference ratio and the torque is examined in advance, the torque can be obtained based on the phase difference ratio.

更に、本例のトルク測定装置付回転伝達装置5によれば、上述の様なトルク測定の分解能の向上を図れる。
即ち、本例の場合、前記トルク伝達軸6が捩れ変形した際の、この捩れ変形に基づく、前記第二エンコーダ12の前記第一エンコーダ11に対する回転方向の相対変位量を、前記増幅リンク部材13を利用して増幅する事ができる。具体的には、前記トルク伝達軸6が捩れ変形すると、この捩れ変形が、前記内軸10の力点用凸部34と前記力点用長孔53との力点部から前記増幅リンク部材13に伝達される。すると、図2(b)に示す様に、この増幅リンク部材13が、この捩れ変形の方向に、前記支点用通孔52と第一エンコーダ11の支点用凸部43との係合部である支点部を中心に揺動する。そして、前記作用点用切欠54と前記作用点用凸部46との係合部である作用点部を介して、前記第二エンコーダ12が前記捩れの方向に回転させられる。ここで、前記増幅リンク部材13を設けていない構造の場合には、前記内軸10の力点用凸部34の回転方向の変位量そのものが、前記第二エンコーダ12に伝達される。一方、本例の様に前記増幅リンク部材13を設けた構造の場合には、前記内軸10の力点用凸部34の回転方向の変位量に対して、前記作用点用切欠54の中心O54と前記力点用長孔53の中心O53との距離Lと、前記支点用通孔52の中心O52と前記力点用長孔53の中心O53との距離Lとの比率(L/L)分だけ増幅された(本例の場合、約7倍に増幅された)回転方向の変位量が、前記第二エンコーダ12に伝達される。この様に増幅された回転方向の変位量に基づいて、この第二エンコーダ12は、前記内軸10の捩れ角よりも、前記比率(L/L)の分だけ増幅された捩れ角で回転する。従って、本例の場合、前記トルク伝達軸6により伝達するトルクが小さい場合でも、前記トルク伝達軸6の弾性的な捩り変形量に基づく前記エンコーダ11、12の回転方向の相対変位量を多く確保する事ができる。この結果、トルク測定の分解能の向上を図れる。
Furthermore, according to the rotation transmission device 5 with the torque measuring device of this example, it is possible to improve the resolution of the torque measurement as described above.
That is, in this example, when the torque transmission shaft 6 is torsionally deformed, the relative displacement amount in the rotational direction of the second encoder 12 with respect to the first encoder 11 based on the torsional deformation is calculated as the amplification link member 13. Can be amplified using Specifically, when the torque transmission shaft 6 is torsionally deformed, the torsional deformation is transmitted to the amplification link member 13 from the force point portion of the force point convex portion 34 of the inner shaft 10 and the force point long hole 53. The Then, as shown in FIG. 2B, the amplification link member 13 is an engaging portion between the fulcrum through hole 52 and the fulcrum convex portion 43 of the first encoder 11 in the direction of the torsional deformation. Swing around the fulcrum. Then, the second encoder 12 is rotated in the twisting direction through an action point portion that is an engagement portion between the action point notch 54 and the action point projection 46. Here, in the case of a structure in which the amplification link member 13 is not provided, the displacement amount in the rotational direction of the force point convex portion 34 of the inner shaft 10 is transmitted to the second encoder 12. On the other hand, in the case of the structure in which the amplification link member 13 is provided as in the present example, the center O of the action point notch 54 with respect to the displacement amount of the force point convex portion 34 of the inner shaft 10 in the rotational direction. 54 and the distance L 1 between the center O 53 of the force point long hole 53, the ratio between the distance L 2 between the center O 52 before Ki支 point for hole 52 and the center O 53 of the force point long hole 53 A displacement amount in the rotational direction amplified by (L 1 / L 2 ) (in this example, amplified by about 7 times) is transmitted to the second encoder 12. Based on the amount of displacement in the rotational direction thus amplified, the second encoder 12 has a torsion angle amplified by the ratio (L 1 / L 2 ) rather than the torsion angle of the inner shaft 10. Rotate. Therefore, in this example, even when the torque transmitted by the torque transmission shaft 6 is small, a large amount of relative displacement in the rotational direction of the encoders 11 and 12 based on the elastic torsional deformation amount of the torque transmission shaft 6 is ensured. I can do it. As a result, it is possible to improve the resolution of torque measurement.

本発明のトルク測定装置付回転伝達装置を構成するトルク伝達軸は、自動車のパワートレインを構成する回転軸に限らず、例えば、風車の回転軸(主軸、増速器の回転軸)、圧延機のロールネック、鉄道車両の回転軸(車軸、減速機の回転軸)、工作機械の回転軸(主軸、送り系の回転軸)、建設機械・農業機械・家庭用電気器具・モータの回転軸等、各種機械装置の回転軸を対象にする事ができる。又、自動車のパワートレインを構成する場合には、例えば、トルクコンバータからトルクが入力されるインプットシャフト(タービンシャフト)や、カウンタシャフトを対象とする事ができる。又、本発明のトルク測定装置付回転伝達装置を組み込んで変速機を構成する場合の変速機の形式は、特に限定されず、オートマチックトランスミッション(AT)、ベルト式やトロイダル式等の各種無段変速機(CVT)、オートメーテッドマニュアルトランスミッション(AMT)、デュアルクラッチトランスミッション(DCT)、トランスファー等、車側の制御により変速を行う変速機を採用できる。又、変速機の設置位置と駆動輪との関係は特に限定されず、前置エンジン前輪駆動車(FF車)、前置エンジン後輪駆動車(FR車)、及び、四輪駆動車等が対象となる。又、測定した回転速度及びトルクは、変速制御やエンジンの出力制御以外の車両制御を行う為に利用しても良い。又、前記変速機の上流側に置かれる動力源は、必ずしもガソリンエンジンやディーゼルエンジン等の内燃機関である必要はなく、例えばハイブリッド車や電気自動車に用いられる電動モータであっても良い。又、本発明を実施する場合に、トルクを測定する事は必須であるが、回転速度を測定する事は必須ではない。回転速度が必要であっても、別途簡易な構造により測定する事もできる。
又、本発明を実施する場合に、増幅リンク部材の構成は、上述した実施の形態の1例の構造に限定されるものではない。
The torque transmission shaft that constitutes the rotation transmission device with the torque measuring device of the present invention is not limited to the rotation shaft that constitutes the power train of the automobile, but, for example, the rotation shaft of the windmill (main shaft, rotation shaft of the speed increasing device), rolling mill Roll neck, rolling shaft of rolling stock (axle, rotating shaft of speed reducer), rotating shaft of machine tool (main shaft, rotating shaft of feed system), construction machinery / agricultural machinery / home appliance / motor rotating shaft, etc. The rotation shafts of various mechanical devices can be targeted. Further, when configuring a power train of an automobile, for example, an input shaft (turbine shaft) to which torque is input from a torque converter or a countershaft can be targeted. Further, the form of the transmission in the case of constituting the transmission by incorporating the rotation transmission device with the torque measuring device of the present invention is not particularly limited, and various continuously variable transmissions such as an automatic transmission (AT), a belt type and a toroidal type. It is possible to adopt a transmission that changes gears under the control of the vehicle, such as a machine (CVT), an automated manual transmission (AMT), a dual clutch transmission (DCT), and a transfer. The relationship between the installation position of the transmission and the drive wheels is not particularly limited, and there are front engine front wheel drive vehicles (FF vehicles), front engine rear wheel drive vehicles (FR vehicles), four wheel drive vehicles, and the like. It becomes a target. Further, the measured rotational speed and torque may be used for vehicle control other than shift control and engine output control. Further, the power source placed on the upstream side of the transmission does not necessarily need to be an internal combustion engine such as a gasoline engine or a diesel engine, and may be an electric motor used for a hybrid vehicle or an electric vehicle, for example. Further, when implementing the present invention, it is essential to measure the torque, but it is not essential to measure the rotational speed. Even if rotation speed is required, it can be measured by a separate simple structure.
Moreover, when implementing this invention, the structure of an amplification link member is not limited to the structure of one example of embodiment mentioned above.

1 回転軸
2 エンコーダ
3 センサ
4 ハーネス
5 トルク測定装置付回転伝達装置
6 トルク伝達軸
7a、7b 転がり軸受
8 入力歯車
9 出力歯車
10 内軸
11 第一エンコーダ
12 第二エンコーダ
13 増幅リンク部材
14 センサ装置
15 一端側小径円筒部
16 係止凹溝
17 雄スプライン部
18 位置決め凸部
19 他端側小径円筒部
20a、20b 外輪
21a、21b 内輪
22a、22b 保持器
23a、23b 転動体
24a、24b 外輪軌道
25a、25b 内輪軌道
26 筒部
27 歯車本体
28 雌スプライン部
29 入力側歯部
30 止め輪
31 嵌合面部
32 案内面部
33 内軸側フランジ部
34 力点用凸部
35 段付き軸部
36 中径軸部
37 小径軸部
38 段部
39 係止凹溝
40 第一嵌合筒部
41 第一エンコーダ本体
42 第一被検出部
43 支点用凸部
44 円輪部
45 第二エンコーダ本体
46 作用点用凸部
47 第二被検出部
48 止め輪
49 円輪部
50 第一突片
51 第二突片
52 支点用通孔
53 力点用長孔
54 作用点用切欠
55 ホルダ
56 第一センサ
57 第二センサ
58 ハーネス
DESCRIPTION OF SYMBOLS 1 Rotating shaft 2 Encoder 3 Sensor 4 Harness 5 Rotation transmitting device with torque measuring device 6 Torque transmitting shaft 7a, 7b Rolling bearing 8 Input gear 9 Output gear 10 Inner shaft 11 First encoder 12 Second encoder 13 Amplifying link member 14 Sensor device DESCRIPTION OF SYMBOLS 15 One end side small diameter cylindrical part 16 Locking groove 17 Male spline part 18 Positioning convex part 19 Other end side small diameter cylindrical part 20a, 20b Outer ring 21a, 21b Inner ring 22a, 22b Cage 23a, 23b Rolling element 24a, 24b Outer ring track 25a 25b Inner ring raceway 26 Tubular part 27 Gear body 28 Female spline part 29 Input side tooth part 30 Retaining ring 31 Fitting surface part 32 Guide surface part 33 Inner shaft side flange part 34 Force point convex part 35 Stepped shaft part 36 Medium diameter shaft part 37 Small-diameter shaft portion 38 Step portion 39 Locking groove 40 First fitting tube portion 41 First encoder Main body 42 first detected portion 43 fulcrum convex portion 44 annular portion 45 second encoder main body 46 acting point convex portion 47 second detected portion 48 retaining ring 49 annular portion 50 first projecting piece 51 second projection 53 fulcrum hole 53 force point slot 54 working point notch 55 holder 56 first sensor 57 second sensor 58 harness

Claims (3)

中空状であり、使用時にトルクを伝達するトルク伝達軸と、
このトルク伝達軸の内径側に、軸方向一端側部分をこのトルク伝達軸の軸方向一端側部分に直接又は間接的に、前記トルク伝達軸に対する相対回転不能に連結された状態で配置された内軸と、
前記トルク伝達軸の軸方向他端部に、中心軸が前記トルク伝達軸の中心軸と同軸上に位置する状態で直接又は間接的に固定されており、特性が円周方向に関して交互に変化している第一被検出部を有する第一特性変化部材と、
前記内軸の軸方向他端側部分のうち、前記トルク伝達軸の他端側開口部から軸方向他方側に突出した部分に、中心軸がこの内軸の中心軸と同軸上に位置すると共に、この内軸に対する相対回転を可能な状態で支持されており、特性が円周方向に関して交互に変化している第二被検出部を有する第二特性変化部材と、
前記内軸と前記第二特性変化部材との間に、この内軸の回転をこの第二特性変化部材に伝達可能な状態で設けられており、自身の揺動に基づいて、この第二特性変化部材を、この内軸が連結された位置での前記トルク伝達軸の捩れ角以上の角度で回転させる事ができる増幅リンク部材と、
1対の検出部を有し、前記1対の検出部のそれぞれを前記第一、第二両被検出部に対向させた状態で使用時にも回転しない部分に支持され、これら第一、第二両被検出部のうち、前記1対の検出部を対向させた部分同士の円周方向の位相変化を検出可能なセンサ装置とを備えているトルク測定装置付回転伝達装置。
A torque transmission shaft that is hollow and transmits torque during use;
An inner end of the torque transmission shaft is disposed with one axial end portion thereof directly or indirectly coupled to the torque transmission shaft so as not to rotate relative to the torque transmission shaft. The axis,
The other end in the axial direction of the torque transmission shaft is directly or indirectly fixed with the central axis coaxially positioned with the central axis of the torque transmission shaft, and the characteristics change alternately in the circumferential direction. A first characteristic changing member having a first detected part,
The central axis is located coaxially with the central axis of the inner shaft at a portion protruding from the other end side opening of the torque transmission shaft to the other axial side of the axially other end portion of the inner shaft. A second characteristic changing member having a second detected part that is supported in a state capable of relative rotation with respect to the inner shaft and whose characteristics are alternately changed in the circumferential direction;
The rotation of the inner shaft is provided between the inner shaft and the second characteristic changing member in a state where the rotation of the inner shaft can be transmitted to the second characteristic changing member. An amplification link member capable of rotating the change member at an angle equal to or greater than the torsion angle of the torque transmission shaft at a position where the inner shaft is coupled;
Has a detection unit of the pair, said pair of detecting portions of the respective first, is supported in a portion which does not rotate even during use while being paired toward the second double-detected portions, these first, A rotation transmission device with a torque measuring device , comprising: a sensor device capable of detecting a phase change in a circumferential direction between portions of the two detected portions facing the pair of detection portions.
前記増幅リンク部材が、前記内軸との係合部である力点部に入力されたこの内軸の変位に基づき、前記第一特性変化部材又はこの第一特性変化部材と同期して回転する部材との係合部である支点部を中心に揺動し、前記第二特性変化部材との係合部である作用点部を介して、この第二特性変化部材を、前記内軸の捩れ角以上の角度で回転させる、請求項1に記載したトルク測定装置付回転伝達装置。   The amplification link member is a member that rotates in synchronization with the first characteristic changing member or the first characteristic changing member based on the displacement of the inner shaft that is input to a force point portion that is an engaging portion with the inner shaft. The second characteristic change member is swung around the fulcrum part that is an engagement part with the second characteristic change member via the action point part that is the engagement part with the second characteristic change member. The rotation transmission device with a torque measuring device according to claim 1, wherein the rotation transmission device is rotated at the above angle. 前記作用点部と前記力点部との距離が、前記支点部と前記力点部との距離よりも大きい、請求項2に記載したトルク測定装置付回転伝達装置。   The rotation transmission device with a torque measuring device according to claim 2, wherein a distance between the action point portion and the force point portion is larger than a distance between the fulcrum portion and the force point portion.
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US4809557A (en) * 1986-04-05 1989-03-07 Ringspann Albrecht Maurer Kg Method and apparatus for measuring torque
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