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JP6562315B2 - Container filling equipment - Google Patents
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JP6562315B2 - Container filling equipment - Google Patents

Container filling equipment Download PDF

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JP6562315B2
JP6562315B2 JP2017038786A JP2017038786A JP6562315B2 JP 6562315 B2 JP6562315 B2 JP 6562315B2 JP 2017038786 A JP2017038786 A JP 2017038786A JP 2017038786 A JP2017038786 A JP 2017038786A JP 6562315 B2 JP6562315 B2 JP 6562315B2
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container
conveyor
transport
filling
conveying means
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JP2018131327A (en
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哲宏 信田
哲宏 信田
直紀 齊藤
直紀 齊藤
祥太郎 信田
祥太郎 信田
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ノブタ農機株式会社
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Description

本発明は、農産物や工業製品等のバラ物を搬送し、コンテナ内に収納するコンテナへの充填装置に関する。  The present invention relates to a filling device for a container that transports bulk products such as agricultural products and industrial products and stores them in a container.

収穫した農産物や工業製品等のバラ物をコンベヤラインで搬送し、所定の量でコンテナに収容して取扱性を良くすることが行われている。コンテナに入れることで、安全に保管したり、一度にバラの物を大量に移動することが可能となる。これは多くの物品の輸送分野で利用されており、その一つとして被搬送物を傷つけないようにコンテナに収容するという技術も各種提案されている。  It is carried out to improve the handleability by transporting bulk products such as harvested agricultural products and industrial products on a conveyor line and storing them in a container in a predetermined amount. By putting it in a container, it is possible to store it safely and move a large amount of roses at a time. This is used in the field of transportation of many articles, and as one of them, various techniques for accommodating in a container so as not to damage the object to be conveyed have been proposed.

例えば農作物の収穫機の一例として、実開平3−48420号公報には、収穫したポテトを搬送する送りコンベヤの終端下方において機枠に貯留タンクが配置されたポテトハーベスタにおいて、貯留タンクの両側面に排出口を設け、貯留タンクの底の両排出口の間に左右いずれの方向にも走行可能な排出コンベヤを設置し、両排出口の下方において木枠に左右のコンテナステージを油圧装置を介して傾斜可能に取付け、そのコンテナステージに運搬用のポテト収容コンテナを搭載したポテトハーベスタが示されている。  For example, as an example of a crop harvesting machine, Japanese Utility Model Publication No. 3-48420 discloses a potato harvester in which a storage tank is arranged in a machine frame below the end of a feed conveyor that conveys harvested potatoes, on both sides of the storage tank. A discharge conveyor is installed, and a discharge conveyor that can travel in either direction is installed between the two discharge ports at the bottom of the storage tank. The left and right container stages are placed on the wooden frame under the two discharge ports via a hydraulic device. A potato harvester is shown that is tiltably mounted and has a potato storage container mounted on its container stage.

このポテトハーベスタでは、従来はハーベスタ上の貯留タンクから輸送用コンテナにポテトを移し替えていたが、二個の輸送用コンテナをハーベスタ上に積載し、直接ポテトを低落差で投入することで、ポテトの損傷が防止され、荷下ろし作業時間を大幅に減少し、作業能率が向上するとしている。  In this potato harvester, the potato was transferred from the storage tank on the harvester to the shipping container in the past. Damage is prevented, unloading work time is greatly reduced, and work efficiency is improved.

また、設置型の農作物用搬送収納装置の例として、特許3408497号公報には農作物を所定方向に搬送する搬送コンベヤと、該搬送コンベヤの送出側端部の下方に前記所定方向と交差すべく配置されるとともに、正逆回動によって農作物を両送出側端部の各々から送出可能な送出コンベヤと、該送出コンベヤの両送出側端部の各々の下方に配置されるコンテナ載置部とを具備する農作物用搬送収納装置であって、送出コンベヤには、該送出コンベヤをその送出方向にスライドさせることで、コンテナ内への農作物の送出位置を可変させて、コンテナ内に蓄積される農作物の上面を平坦状にするスライド機構が備えられ、コンテナ載置部の各々には、コンテナ内に蓄積される農作物の量が増加するにしたがって、該コンテナ載置部を下降可能な昇降機構が備えられ、送出コンベヤの送出側端部には、その下方のコンテナ内の農作物までの距離を検出する農作物検出部が設けられ、昇降機構は、農作物までの距離が設定値以内になると、コンテナ載置部を下降させるように制御されている農作物用搬送収納装置が示されている。  In addition, as an example of an installation type crop transportation storage device, Japanese Patent No. 3408497 discloses a transport conveyor for transporting crops in a predetermined direction, and is arranged below the delivery side end of the transport conveyor so as to cross the predetermined direction. And a delivery conveyor capable of delivering crops from each of both delivery side ends by forward and reverse rotation, and a container placement portion disposed below each of the delivery side ends of the delivery conveyor. An agricultural product transport and storage device, wherein the delivery conveyor slides the delivery conveyor in the delivery direction, thereby changing the delivery position of the crop into the container, and the upper surface of the crop accumulated in the container. A slide mechanism for flattening the container mounting portion is provided, and each container mounting portion can be lowered as the amount of farm products accumulated in the container increases. A lifting mechanism is provided, and at the delivery side end of the delivery conveyor, there is a crop detection unit that detects the distance to the crop in the container below it, and the lifting mechanism has a distance to the crop within the set value. If it becomes, the conveyance storage apparatus for agricultural products controlled so that a container mounting part may be lowered | hung is shown.

この農作業搬送収納装置では、送出コンベヤのスライド機構とコンテナの昇降機構により農作物の落下高さを農作物の蓄積状態に応じて低くすることができ、送出コンベヤのスライド機構で水平方向の送り出し位置を可変して、コンテナ内に蓄積された農作物の上面を略平坦状にすることができる。したがって、コンテナ内で農作物が山状に積上げられ、それが崩れることにより農作物を傷めることがない上、コンテナの内容量を有効に利用することができるとしている。  In this agricultural work transport and storage device, the drop height of the crop can be lowered according to the accumulation state of the crop by the slide mechanism of the delivery conveyor and the lifting mechanism of the container, and the horizontal delivery position can be changed by the slide mechanism of the delivery conveyor Thus, the upper surface of the crop accumulated in the container can be made substantially flat. Therefore, it is said that crops are piled up in a mountain shape in the container and the crops are not damaged by the collapse, and the internal capacity of the container can be used effectively.

また、送出コンベヤがその両送出側端部の各々から農作物を送出可能であるため、一方のコンテナ載置部に載置されたコンテナに農作物が所定量蓄積されたならば、その農作物が蓄積されたコンテナを空のコンテナと交換し、そのコンテナ交換作業中に、他方のコンテナ載置部に載置されたコンテナ内に送出コンベヤから農作物を収納する作業を行うことができるため、農作物の搬送収納作業を極めて効率的に行うことができるとしている。  In addition, since the delivery conveyor can deliver the crop from each of the two delivery side ends, if a predetermined amount of the crop is accumulated in the container placed on one of the container placement parts, the crop is accumulated. The container can be exchanged for an empty container, and during the container replacement work, the work for storing the crop from the delivery conveyor can be stored in the container mounted on the other container mounting section. The work can be done very efficiently.

実開平3−48420号公報Japanese Utility Model Publication No. 3-48420 特許3408497号公報Japanese Patent No. 3408497

しかしながら、上記従来の文献に示されるような装置では、コンテナ上に搬送手段である送出コンベヤが突出している構成であり、交換のためにコンテナを持ち上げる際に邪魔で煩わしい。送出コンベヤとコンテナ間の上下の距離を離したのでは、コンテナ内への落差が大きくなってしまう。  However, the apparatus as shown in the above-mentioned conventional document has a configuration in which a delivery conveyor as a conveying means protrudes on the container, which is bothersome and troublesome when lifting the container for replacement. If the vertical distance between the delivery conveyor and the container is increased, the drop into the container will increase.

また、上記従来のような装置の構成で、交換するコンテナ上に搬送手段が位置しないようすると、コンテナの傾動角度が規制されたり、大きさ異なるコンテナが使用できない問題があった。例えば、特許文献2に示すような搬送手段を左右にスライドする一本のベルトコンベヤで構成し、二つのコンテナ間の距離を設計上大きくしても、一定より大きなコンテナを使用した場合は傾動させたコンテナ内の奥方まで搬送手段の端部が届かず、投入された被搬送物がコンテナ内壁を転がる距離が長くなり、被搬送物を傷つけてしまう。また、二つのコンテナ間の距離を設計上大きくすると装置も大型化してしまう。  In addition, in the conventional apparatus configuration, if the conveying means is not positioned on the container to be exchanged, there is a problem that the tilt angle of the container is restricted or containers having different sizes cannot be used. For example, the conveying means as shown in Patent Document 2 is composed of a single belt conveyor that slides to the left and right, and even if the distance between two containers is increased by design, the container is tilted when a container larger than a certain value is used. The end of the transport means does not reach the inner part of the container, and the distance that the loaded transport object rolls on the inner wall of the container becomes long, and the transport object is damaged. Further, when the distance between the two containers is increased in design, the apparatus is also increased in size.

充填側のコンテナを45°程度傾斜させ、コンテナの対角の長さを利用して搬送手段を長く突入させ、他方のコンテナ上に搬送手段を突出させないようにしても、一定よりも小さなコンテナを使用した場合は搬送手段の突入距離が減り、他方のコンテナ上に他端が大きく突出する結果となる。農作物の場合、充填初期にコンテナの傾動角度が小さく、投下面の傾斜が急だと、コンテナ内を転がるスピードが速くなり、傷んで腐敗の問題となる。充填初期はコンテナを90°近く傾動させて、投下面の傾斜を緩くし、小さな落差で置いていく様に投入することが望ましい。  Even if the container on the filling side is inclined about 45 °, the conveying means is plunged long by using the diagonal length of the container, and the conveying means is not projected on the other container, When used, the entry distance of the transport means is reduced, and the other end protrudes greatly on the other container. In the case of crops, if the tilt angle of the container is small in the initial stage of filling and the slope of the throwing surface is steep, the speed of rolling inside the container increases, resulting in damage and corruption. In the initial stage of filling, it is desirable to inject the container so that it is placed with a small drop by tilting the container near 90 ° to loosen the slope of the throwing surface.

そこで本発明は、左右両端に搬送端部を有し、搬送方向の切り替えが可能な横長な搬送手段を備え、搬送手段は両搬送端部間に受け入れた農作物やバラ物の被搬送物を横方向に搬送し、両搬送端部の下方にはそれぞれコンテナを載置したコンテナ載置台を備え、コンテナ載置台には、搬送端部からコンテナ内への落下距離を縮める傾動機構を備え、一方のコンテナの充填を終えると、他方のコンテナへと搬送方向を切り替えてコンテナ内へ充填する充填装置において、コンテナの交換が容易で、コンテナの傾動角度が規制されず、様々な大きさのコンテナが使用可能で、被搬送物の傷みが無くコンパクトなコンテナへの充填装置を提供することを目的とする。  In view of this, the present invention includes a horizontally long conveying means having conveying end portions at both left and right ends and capable of switching the conveying direction. The container mounting table is provided with a container mounting table on which containers are respectively placed below both transport ends, and the container mounting table is provided with a tilting mechanism that shortens the falling distance from the transport end into the container. After filling the container, the filling device that changes the transport direction to the other container and fills the container is easy to replace the container, the container tilt angle is not regulated, and containers of various sizes are used An object of the present invention is to provide a filling device for a compact container which is possible and does not damage the object to be conveyed.

上記の目的を達成するために、本発明の請求項1に係るコンテナへの充填装置1は、左右両端に搬送端部を有し、搬送方向の切り替えが可能な横長な搬送手段を備え、搬送手段は両搬送端部間に受け入れた農作物やバラ物の被搬送物を横方向に搬送し、両搬送端部の下方にはそれぞれコンテナを載置したコンテナ載置台を備え、コンテナ載置台には、搬送端部からコンテナ内への落下距離を縮める傾動機構を備え、一方のコンテナの充填を終えると、他方のコンテナへと搬送方向を切り替えてコンテナ内へ充填する充填装置において、搬送手段5の長さは二つのコンテナ7L,7R間の距離と略同じか短い長さとし、搬送手段5が前記長さを基端として、搬送方向側の搬送端部がコンテナ7L,7R側に伸縮する伸縮機構を設け、一方のコンテナへの充填中は、他方のコンテナの上方に搬送手段5が位置しないようにしたものである。  In order to achieve the above object, a container filling device 1 according to claim 1 of the present invention includes a horizontally long conveying means having conveyance end portions at both left and right ends and capable of switching the conveyance direction. The means transports the crops and loose articles to be transported received between the transport ends in the lateral direction, and has container mounts on which containers are respectively placed below the transport ends. In the filling device that includes a tilting mechanism that shortens the falling distance from the transport end portion into the container, and when the filling of one container is completed, the transport direction of the transport means 5 The length is approximately the same or shorter than the distance between the two containers 7L, 7R, and the telescopic mechanism in which the transport means 5 extends and contracts the transport end on the transport direction side toward the containers 7L, 7R with the length as the base end. One side During filling of the Na is one in which the transfer means 5 above the other container was not located.

搬送手段自体がコンテナ側にスライド移動するのとは異なり、搬送手段5を二つのコンテナ7L,7R間の距離と略同じか短い長さとし、搬送手段5の搬送方向の搬送端部のみが伸縮するように構成したから、他方のコンテナ上には搬送手段が位置せず、コンテナの交換が容易となる。また、二つのコンテナ7L,7R間の距離を大きく離して装置を構成する必要が無く、コンパクトな装置とすることができる  Unlike the transport means itself sliding to the container side, the transport means 5 is made to have a length substantially the same as or shorter than the distance between the two containers 7L and 7R, and only the transport end of the transport means 5 in the transport direction expands and contracts. Since it comprised in this way, a conveyance means is not located on the other container, and replacement | exchange of a container becomes easy. Further, it is not necessary to configure the apparatus with a large distance between the two containers 7L and 7R, and the apparatus can be made compact.

また、搬送手段5の充填側コンテナ内への突入量が他方のコンテナへ影響しないから、コンテナ7L,7Rの傾動角度が規制されず、様々な大きさのコンテナを使用できる。  In addition, since the amount of entry of the conveying means 5 into the filling side container does not affect the other container, the tilt angles of the containers 7L and 7R are not regulated, and containers of various sizes can be used.

また、本発明の請求項2に係るコンテナへの充填装置1は、請求項1に記載の発明の構成において、伸縮機構を有する搬送手段5は、重なるように上下二段に位置する上搬送手段10と下搬送手段20から構成され、上搬送手段10は横移動しないスロープまたはコンベヤとし、下搬送手段20は、コンテナ7L,7R側へスライド可能なコンベヤとし、下搬送手段20が上搬送手段10から外方へ突出し、上搬送手段10から下搬送手段20へ被搬送物を受け渡して搬送するものである。  Further, the container filling apparatus 1 according to claim 2 of the present invention is the structure of the invention according to claim 1, wherein the transport means 5 having the expansion / contraction mechanism is located on the upper and lower stages so as to overlap. 10 and the lower conveying means 20, the upper conveying means 10 is a slope or conveyor that does not move laterally, the lower conveying means 20 is a conveyor that can slide to the container 7L, 7R side, and the lower conveying means 20 is the upper conveying means 10 Projecting outward from the upper conveying means 10 and delivering the object to be conveyed from the upper conveying means 10 to the lower conveying means 20.

伸縮機構を有する搬送手段5を、上下二段の搬送手段とし、下搬送手段20のみがスライドするよう構成したから、安価なコストで伸縮機構を構成できる。  Since the conveying means 5 having the expansion / contraction mechanism is a two-stage upper / lower conveyance means and only the lower conveyance means 20 is slid, the expansion / contraction mechanism can be configured at low cost.

請求項1に係る発明によれば、搬送手段5の長さを二つのコンテナ7L,7R間の距離と略同じか短い長さとし、搬送手段5が前記長さを基端として、搬送方向側の搬送端部がコンテナ7L,7R側に伸縮する伸縮機構を設け、一方のコンテナへの充填中は、他方のコンテナの上方に搬送手段が位置せず容易にコンテナの交換ができるから、作業効率が良い。また、二つのコンテナ7L,7R間の距離を大きく離して装置を構成する必要が無いから、コンパクトで安価な充填装置とすることができる。  According to the first aspect of the present invention, the length of the transport means 5 is set to be substantially the same as or shorter than the distance between the two containers 7L and 7R, and the transport means 5 is located on the transport direction side with the length as a base end. An expansion / contraction mechanism in which the conveyance end extends and contracts toward the containers 7L and 7R is provided, and during the filling of one container, the conveyance means is not located above the other container, and the container can be easily replaced. good. Further, since it is not necessary to configure the apparatus with a large distance between the two containers 7L and 7R, a compact and inexpensive filling apparatus can be obtained.

また、搬送手段5の充填側コンテナ内への突入量が他方のコンテナ側へ影響せず、コンテナの傾動角度が規制されないから、被搬送物をコンテナ内で速く転がすことが無く、落下距離を最小限にして被搬送物を傷つけること無く充填できる。様々な大きさのコンテナも使用できるので、装置に合わせてコンテナが限定される事が無い。  In addition, the amount of entry of the transport means 5 into the container on the filling side does not affect the other container side, and the tilt angle of the container is not restricted, so that the object to be transported does not roll quickly in the container, and the fall distance is minimized. It can be filled without damaging the object to be transported. Since containers of various sizes can be used, the container is not limited according to the apparatus.

請求項2に係る発明によれば、伸縮機構を有する搬送手段5は、重なるように上下二段に位置する上搬送手段10と下搬送手段20から構成し、安価なコストで容易に伸縮機構を構成できるから、安価なコンテナへの充填装置を提供できる。  According to the second aspect of the present invention, the conveying means 5 having the expansion / contraction mechanism is constituted by the upper conveyance means 10 and the lower conveyance means 20 that are positioned in two upper and lower stages so as to overlap, and the expansion / contraction mechanism can be easily provided at low cost. Since it can be configured, an inexpensive container filling device can be provided.

図1は本発明の実施形態に係るコンテナへの充填装置の正面図である。FIG. 1 is a front view of a container filling apparatus according to an embodiment of the present invention. 図2は図1のコンテナを取り除いた右側面図である。FIG. 2 is a right side view with the container of FIG. 1 removed. 図3は図1の両コンテナ載置台が最下限位置のときの平面図である。FIG. 3 is a plan view when both the container mounting tables of FIG. 1 are at the lowest limit position. 図4は図1の部分拡大正面図である。FIG. 4 is a partially enlarged front view of FIG. 図5は図2の一部を省略したA−A断面図である。FIG. 5 is a cross-sectional view taken along the line AA in which a part of FIG. 2 is omitted. 図6は図1の一部を省略したB−B断面図である。6 is a cross-sectional view taken along the line BB in which a part of FIG. 1 is omitted. 図7は図5の下搬送コンベヤが左方へスライドした状態を示す部分拡大図である。FIG. 7 is a partially enlarged view showing a state in which the lower conveyor of FIG. 5 is slid leftward. 図8は動作中にコンテナ載置台が下降動作する状態図である。FIG. 8 is a state diagram in which the container mounting table moves down during operation.

コンテナの交換が容易で、コンテナの傾動角度が規制されず、様々な大きさのコンテナが使用可能で、被搬送物の傷みが無くコンパクトなコンテナへの充填装置を提供するという目的を、搬送手段を二つのコンテナ間の距離と略同じか短い長さとし、搬送手段自体が移動するのではなく、充填側の端部のみを伸縮させ、反充填側のコンテナに影響を与えないことで実現した。  The purpose of the transport means is to provide a filling device for a compact container that can be replaced easily, the container tilt angle is not regulated, containers of various sizes can be used, and there is no damage to the object to be transported. This is realized by making the length of the container approximately the same or shorter than the distance between the two containers, not by moving the conveying means itself, but expanding / contracting only the end on the filling side and not affecting the container on the anti-filling side.

以下、本発明に係るコンテナへの充填装置の一実施形態について図1から図8を参照して説明する。充填装置1は、被搬送物としての馬鈴薯や玉葱等の農作物をコンテナ7L,7Rへ充填するための設置式の充填装置である。  Hereinafter, an embodiment of a container filling apparatus according to the present invention will be described with reference to FIGS. The filling device 1 is an installation-type filling device for filling the containers 7L and 7R with agricultural products such as potatoes and onions as the objects to be conveyed.

充填装置1は、農作物を図1に示す左右方向へ搬送する搬送手段5かつ上搬送手段としての上搬送コンベヤ10と下搬送手段としての下搬送コンベヤ20、搬送手段5の搬送端部のそれぞれ下方に配置されるコンテナ7L,7Rとコンテナ7L,7Rを略≡字状に支持するコンテナ載置台50、搬送手段5の下方に設けたシリンダー52a,52bと油圧ユニット53、上記の各構成を支持する機枠3、上記各部の動作を制御する図示しない制御盤から主に構成される。  The filling device 1 includes a conveying means 5 for conveying agricultural products in the left-right direction shown in FIG. 1, an upper conveying conveyor 10 as an upper conveying means, a lower conveying conveyor 20 as a lower conveying means, and lower portions of conveying ends of the conveying means 5. The container 7L, 7R and the container mounting table 50 for supporting the containers 7L, 7R in a substantially ≡ shape, the cylinders 52a, 52b and the hydraulic unit 53 provided below the transfer means 5, and the above-described components are supported. The machine frame 3 is mainly composed of a control panel (not shown) that controls the operation of each of the above parts.

充填装置1へ農作物を供給するベルトコンベヤである供給コンベヤCが外部から上搬送コンベヤ10の略中央上方に搬送端となるよう配置されている。例えば、供給コンベヤCの上流には収穫した農作物の規格外の小玉などを選別する選別ラインが設置され、選別を経た農作物が本充填装置1に受け渡され、充填装置1でコンテナ7L,7Rに充填して輸送、保管を行う。充填装置1への供給方法は、上記に限らず高低差を利用したスロープや各種コンベヤでも良い。  A supply conveyor C, which is a belt conveyor for supplying agricultural products to the filling device 1, is arranged from the outside so as to be a conveyance end substantially above the center of the upper conveyance conveyor 10. For example, a sorting line for sorting out non-standard sized balls of harvested crops is installed upstream of the supply conveyor C, and the sorted crops are delivered to the main filling device 1, and are filled into the containers 7L and 7R by the filling device 1. Fill, transport and store. The supply method to the filling device 1 is not limited to the above, and may be a slope using various height differences or various conveyors.

上搬送コンベヤ10は、モーターの駆動により駆動プーリーと遊動プーリー間に無端状に巻かれたベルトを回行させる公知のベルトコンベヤであり、ベルト11上面が略水平になるよう機枠3に支持されている。ベルト11の幅方向の両端には回行方向に沿って、それぞれ外向き開口略C字断面のコンベヤフレーム12a,12bを略水平に設け、左右の端部付近を駆動プーリー13と遊動プーリー14を掛け渡し、駆動プーリー13と同軸に直交減速機付きの駆動モーター15をコンベヤフレーム12aに取り付ける。本実施例で示す上搬送コンベヤ10はベルト11の幅が約400mm、搬送端部10a,10b間の長さは約1160mmとしている。  The upper conveyor 10 is a known belt conveyor that rotates an endlessly wound belt between a driving pulley and an idle pulley by driving a motor, and is supported by the machine frame 3 so that the upper surface of the belt 11 is substantially horizontal. ing. Conveyor frames 12a and 12b having substantially C-shaped outward openings are provided substantially horizontally at both ends in the width direction of the belt 11, and drive pulleys 13 and idle pulleys 14 are provided near the left and right ends. The drive motor 15 with the orthogonal reduction gear is attached to the conveyor frame 12a coaxially with the drive pulley 13. In the upper conveyor 10 shown in this embodiment, the width of the belt 11 is about 400 mm, and the length between the conveyance end portions 10a and 10b is about 1160 mm.

両コンベヤフレーム12a,12bはベルト11上面よりも上方へ高く立ち上げておく。そして、上搬送コンベヤ10の長さ中央からやや左右の位置に一対のゲート板16をベルト11上面の回行方向に直交するように垂下し、立ち上げたコンベヤフレーム12a,12bとゲート板16で囲いを形成しておく。ゲート板16は厚さ約7mmのゴム板で、その下端はベルト11上面と隙間を設けておく。  Both conveyor frames 12 a and 12 b are raised higher than the upper surface of the belt 11. Then, a pair of gate plates 16 is suspended from the center of the length of the upper conveyor 10 to the left and right so as to be orthogonal to the direction of rotation of the upper surface of the belt 11, and the raised conveyor frames 12 a and 12 b and the gate plate 16 Form an enclosure. The gate plate 16 is a rubber plate having a thickness of about 7 mm, and a lower end thereof is provided with a gap from the upper surface of the belt 11.

駆動モーター15による駆動は正逆回転可能とし、図1に示す左右両方へ搬送するようにしておく。ベルト11は、農作物の表面に傷をつけないようにゴムベルトを用い、搬送端部10a,10bにはそれぞれ外方へ斜め下方に傾斜した一対のスロープ板17を設けておく。  The drive by the drive motor 15 can be rotated forward and backward, and is conveyed to both the left and right shown in FIG. A rubber belt is used as the belt 11 so as not to damage the surface of the crop, and a pair of slope plates 17 that are inclined obliquely downward to the outside are provided on the transport end portions 10a and 10b.

上搬送コンベヤ10の直下には、同じ搬送方向を有し、図1に示す左右方向にそれ自体がスライド可能な下搬送コンベヤ20を設ける。下搬送コンベヤ20は上搬送コンベヤ10と同様な略水平なベルトコンベヤであり、搬送方向の長さは上搬送コンベヤ10より長くしておく。本実施例で示す下搬送コンベヤ20はベルト21の幅は約500mm、搬送端部20a,20b間の長さは約1800mmとした。  A lower transport conveyor 20 having the same transport direction and slidable in the left-right direction shown in FIG. 1 is provided immediately below the upper transport conveyor 10. The lower transfer conveyor 20 is a substantially horizontal belt conveyor similar to the upper transfer conveyor 10, and the length in the transfer direction is longer than that of the upper transfer conveyor 10. In the lower conveyance conveyor 20 shown in this embodiment, the width of the belt 21 is about 500 mm, and the length between the conveyance end portions 20a and 20b is about 1800 mm.

下搬送コンベヤ20もベルト21の幅方向の両端部にはその回行方向に沿ってそれぞれ外向き開口略C字断面のコンベヤフレーム22a,22bを略水平に設け、左右の端部付近を駆動プーリー23と遊動プーリー24を掛け渡し、駆動プーリー23と同軸に直交減速機付きの駆動モーター25をコンベヤフレーム22aに取り付ける。駆動モーター25も上搬送コンベヤ10と同様に正逆回転可能にしておく。  The lower conveyor 20 also has conveyor frames 22a and 22b having substantially C-shaped outward openings at both ends in the width direction of the belt 21 along the turning direction, and drive pulleys near the left and right ends. 23 and the idle pulley 24 are bridged, and a drive motor 25 with an orthogonal reduction gear is attached to the conveyor frame 22a coaxially with the drive pulley 23. Similarly to the upper conveyor 10, the drive motor 25 is allowed to rotate forward and backward.

図4から図6に示すように、下搬送コンベヤ20の両コンベヤフレーム22a,22bをそれぞれ上下に挟む駆動ローラー40、遊動ローラー41を機枠3に横方向に複数設ける。駆動ローラー40、遊動ローラー41は外周にゴムが溶着されたゴム車輪であり、各ローラー40,41の位置は両コンベヤフレーム22a,22b間で対向する位置とし、その対向する駆動ローラー40間には軸を通して連結し、駆動が伝わるようにする。下方中央の駆動ローラー40と同軸で直交減速機付きの駆動モーター42を機枠3に設け、3本の駆動ローラー40の軸にスプロケット43を設け、チェーン44を掛け渡す。駆動モーター42の回転が中央の駆動ローラー40の軸から左右の駆動ローラー40の軸へ駆動が伝えられ、3カ所の駆動ローラー40が同方向に駆動回転される。上方に5カ所、下方に2カ所設置した遊動ローラー41はそれぞれ自由に回転するもので、コンベヤフレーム22a,22bの上下動を規制して密着回転する。この駆動ローラー40の駆動回転と遊動ローラー41により、下搬送コンベヤ20は横方向に略水平にスライドする。  As shown in FIGS. 4 to 6, a plurality of drive rollers 40 and idle rollers 41 sandwiching both the conveyor frames 22 a and 22 b of the lower transport conveyor 20 in the vertical direction are provided in the machine frame 3 in the lateral direction. The driving roller 40 and the idle roller 41 are rubber wheels with rubber welded to the outer periphery, and the positions of the rollers 40 and 41 are opposed to each other between the conveyor frames 22a and 22b. Connect through the shaft to transmit the drive. A drive motor 42 that is coaxial with the lower center drive roller 40 and has an orthogonal reduction gear is provided in the machine frame 3, a sprocket 43 is provided on the shafts of the three drive rollers 40, and a chain 44 is passed over. The rotation of the drive motor 42 is transmitted from the shaft of the central drive roller 40 to the shafts of the left and right drive rollers 40, and the three drive rollers 40 are rotated in the same direction. The idler rollers 41 installed at five places on the upper side and two places on the lower side rotate freely, respectively, and the vertical movement of the conveyor frames 22a and 22b is regulated to rotate closely. Due to the drive rotation of the drive roller 40 and the idle roller 41, the lower transport conveyor 20 slides substantially horizontally in the lateral direction.

図6に示すように両コンベヤフレーム22a,22bの対向する内面に当接しながら水平方向に遊動回転する横規制ローラー45を下搬送コンベヤ20のスライド方向に間隔を開けて複数機枠3に固定する。横規制ローラー45が当接することで、下搬送コンベヤ20が図6に示す左右方向への移動が規制される。  As shown in FIG. 6, the horizontal regulating roller 45 that freely rotates in the horizontal direction while contacting the opposing inner surfaces of the two conveyor frames 22 a and 22 b is fixed to the plurality of machine frames 3 at intervals in the sliding direction of the lower conveyor 20. . When the horizontal regulating roller 45 comes into contact, the movement of the lower transport conveyor 20 in the left-right direction shown in FIG. 6 is regulated.

図4に示すコンベヤフレーム22aの下方左右両端付近に、それぞれリミット検知片26a,26bとその下方の機枠3上に近接センサ46a,46bを設ける。リミット検知片26a,26bはコンベヤフレーム22aの外側垂直面に取り付けた下端が外方へ突出した金属の略L字片である。一方、機枠3側の近接センサ46a,46bは離間した金属を検知する非接触のセンサで、直上位置にリミット検知片26a,26bの突出部が位置すると検知する。つまり、下搬送コンベヤ20がスライドしたときに、リミット検知片26aが近接センサ46bの位置までスライドすると右方へのスライド限界とし、リミット検知片26bが近接センサ46aの位置までスライドすると左方へのスライド限界とするリミットスイッチとして機能する。検知した電気信号は図示しない制御部に電送して、駆動モーターの停止等を制御する。本実施例では、下搬送コンベヤ20は、中心位置から最大約1600mmそれぞれ左右へスライド可能とした。  Proximity sensors 46a and 46b are provided on the limit detection pieces 26a and 26b and the machine frame 3 below the limit detection pieces 26a and 26b, respectively, near the lower left and right ends of the conveyor frame 22a shown in FIG. The limit detection pieces 26a, 26b are substantially L-shaped pieces of metal whose lower ends attached to the outer vertical surface of the conveyor frame 22a protrude outward. On the other hand, the proximity sensors 46a and 46b on the machine frame 3 side are non-contact sensors that detect separated metals, and detect that the protrusions of the limit detection pieces 26a and 26b are located at positions immediately above. In other words, when the lower conveyor 20 slides, the limit detection piece 26a slides to the right when the limit detection piece 26a slides to the position of the proximity sensor 46b, and the limit detection piece 26b slides to the left when the limit detection piece 26b slides to the position of the proximity sensor 46a. Functions as a limit switch for the slide limit. The detected electrical signal is transmitted to a control unit (not shown) to control the stop of the drive motor. In this embodiment, the lower transport conveyor 20 can slide to the left and right at a maximum of about 1600 mm from the center position.

また、図4に示すコンベヤフレーム22aの左右中央の上端付近に満検知片27と、その上方で中心から左右へ各約300mmの位置に近接センサ47a,47bを機枠3に設ける。満検知片27は、上記リミット検知片26a,26bと同様な上端が外方へ突出した金属のL字片で、コンベヤフレーム22aに固定される。そして、近接センサ47a,47bは近接センサ46a,46bと同様な金属を検知するセンサとする。下搬送コンベヤ20がスライドして、その搬送端20a,20bが二つのコンテナ7L,7Rの対向面の上方付近に位置したときに、満検知片27が近接センサ47a,47bで検知されるようにしておく。  Further, a full detection piece 27 is provided in the vicinity of the upper end of the left and right center of the conveyor frame 22a shown in FIG. 4, and proximity sensors 47a and 47b are provided in the machine frame 3 at positions of about 300 mm from the center to the left and right above it. The full detection piece 27 is a metal L-shaped piece whose upper end protrudes outward, similar to the limit detection pieces 26a and 26b, and is fixed to the conveyor frame 22a. The proximity sensors 47a and 47b are sensors that detect the same metal as the proximity sensors 46a and 46b. When the lower conveying conveyor 20 slides and its conveying ends 20a and 20b are located near the upper sides of the opposing surfaces of the two containers 7L and 7R, the full detection piece 27 is detected by the proximity sensors 47a and 47b. Keep it.

下搬送コンベヤ20のコンベヤフレーム22aの長手両端部付近に、コンテナ検知センサ28a,28b、充填検知センサ29a,29bをそれぞれ設ける。コンテナ検知センサ28a,28bは光センサで、そのセンサー部を下搬送コンベヤ20のスライド方向斜め下方へ向けた状態でコンベヤフレーム22aに固定し、下搬送コンベヤ20の端部がそのスライド先方にある壁面等を検知するようにする。充填検知センサ29a,29bも同様な光センサで、そのセンサー部を下方に向け、下搬送コンベヤ20の端部にブラケット30を介して搬送端部20a,20bよりそれぞれ突出するように固定する。充填検知センサ29a,29bによって、下搬送コンベヤ20の搬送端部20a,20bの所定距離下の農作物の有無を検知する。  Container detection sensors 28a and 28b and filling detection sensors 29a and 29b are provided in the vicinity of both longitudinal ends of the conveyor frame 22a of the lower conveyor 20 respectively. The container detection sensors 28a and 28b are optical sensors, and are fixed to the conveyor frame 22a in a state where the sensor portion is directed obliquely downward in the sliding direction of the lower transport conveyor 20, and the wall surface with the end of the lower transport conveyor 20 at the slide destination. Etc. are detected. The filling detection sensors 29a and 29b are also similar optical sensors, and are fixed so that their sensor portions face downward and project from the conveyance end portions 20a and 20b through the bracket 30 to the end portion of the lower conveyance conveyor 20, respectively. The filling detection sensors 29a and 29b detect the presence / absence of agricultural products under a predetermined distance of the transport end portions 20a and 20b of the lower transport conveyor 20.

また、下搬送コンベヤ20の両搬送端部20a,20bには、上搬送コンベヤ10と同様に外方斜め下方に傾斜した一対のスロープ板31を設けておく。  In addition, a pair of slope plates 31 inclined obliquely outward and downward are provided on both conveying end portions 20 a and 20 b of the lower conveying conveyor 20 in the same manner as the upper conveying conveyor 10.

以上のように上搬送コンベヤ10と下搬送コンベヤ20で搬送手段5を構成し、駆動ローラー40、遊動ローラー41、横規制ローラー45で下搬送コンベヤ20を上搬送コンベヤ10から突出するように横方向へスライドさせることで、下搬送コンベヤ20の搬送方向の長さを基端して搬送手段5の伸縮機構を構成する。  As described above, the upper conveying conveyor 10 and the lower conveying conveyor 20 constitute the conveying means 5, and the driving roller 40, the idle roller 41, and the lateral regulating roller 45 laterally project the lower conveying conveyor 20 from the upper conveying conveyor 10. By sliding to the bottom, the extension mechanism of the transport means 5 is configured based on the length of the lower transport conveyor 20 in the transport direction.

コンテナ載置台50は、平面視四角形板状の底面部50aと底面部50aに略直角な四角形枠状の側面部50bとを、直方体籠状のコンテナ7L,7Rを載置可能に略L字形に構成する。そして、このコンテナ載置台50は、下搬送コンベヤ20の両搬送端部20a,20bのそれぞれ下方に側面部50bを対向させて配置する。このとき側面部50bの上端とコンテナ7L,7Rの上端は略同じ高さとし、かつ下搬送コンベヤ20のやや下方に位置するようにする。  The container mounting table 50 has a rectangular plate-like bottom surface portion 50a and a rectangular frame-shaped side surface portion 50b substantially perpendicular to the bottom surface portion 50a in a substantially L shape so that the rectangular parallelepiped containers 7L and 7R can be placed thereon. Configure. And this container mounting base 50 is arrange | positioned so that the side part 50b may be opposed below each of both conveyance edge part 20a, 20b of the lower conveyance conveyor 20. FIG. At this time, the upper end of the side surface portion 50b and the upper ends of the containers 7L and 7R are set to have substantially the same height and are located slightly below the lower transport conveyor 20.

また、本実施例の図1で示すコンテナ7L,7Rは外寸横約1700mm、奥行き約1100mm、高さ約1410mm、内寸法は横約1600mm、奥行き約1000mm、高さ約1300mmの鉄製コンテナとし、側面の桟の間には鉄網が張られ、農作物用として一般的な物である。コンテナ7L,7Rは対向する面をそれぞれの側面部50bに当接させ、図1の奥行方向へも同じ位置となるよう載置する。本実施例ではコンテナ7L,7R間の距離は約2400mmとした。  In addition, the containers 7L and 7R shown in FIG. 1 of the present embodiment are outer containers of about 1700 mm in width, about 1100 mm in depth, about 1410 mm in height, and about 1600 mm in width, about 1000 mm in depth, about 1000 mm in depth, and about 1300 mm in height. A steel net is stretched between the side rails, which is common for agricultural products. The containers 7L and 7R are placed so that the opposing surfaces are in contact with the respective side surface portions 50b so as to be in the same position in the depth direction of FIG. In this embodiment, the distance between the containers 7L and 7R is about 2400 mm.

コンテナ載置台50の側面部50bの縦材には上下に渡って複数の高さ調整孔50cを設け、底面部50aを高さ調整孔50cでボルトナットにより締結して固定する。高さ調整孔50cの位置を変えることで底面部50bの取り付け高さを調整可能としておく。例えば上記のコンテナ7L,7Rの高さが半分のコンテナを使用する場合は、側面部50bの上端とコンテナの上端が略同じ高さになるように、底面部50aの取り付け位置を調整して載置する。  The vertical member of the side surface portion 50b of the container mounting table 50 is provided with a plurality of height adjustment holes 50c in the vertical direction, and the bottom surface portion 50a is fastened and fixed by bolts and nuts through the height adjustment holes 50c. The mounting height of the bottom surface portion 50b can be adjusted by changing the position of the height adjustment hole 50c. For example, when using containers with half the height of the containers 7L and 7R, the mounting position of the bottom surface portion 50a is adjusted so that the upper end of the side surface portion 50b and the upper end of the container are substantially the same height. Put.

側面部50bの縦材上端付近を図2に示す水平な左右方向を軸として機枠3に回動自在に軸着し、回動中心部51を設ける。そして、両側面部50b間の略中央から両側面部50bに向かって一対のシリンダー52a,52bを設ける。シリンダー52a,52bは油圧シリンダーであり、基部は機枠3に軸止し、ロッド先端部を側面部50bに軸止させ、そのロッドの伸縮により回動中心部51を軸としてコンテナ載置台50が回動するようにする。両シリンダー52a,52bの基部付近には油圧を発生させるポンプと制御弁を備えた油圧ユニット53を機枠3に設け、制御盤の指令でコンテナ載置台50をその底面部50aが地面と平行状態となる最下降位置と、側面部50bが略水平状態となる85°回動した最上昇位置の間で回動させる。また、上記の動作角度となるようシリンダー52a,52bには、伸端、縮端を検出するスイッチを備え、制御盤で制御する。  The vicinity of the upper end of the vertical member of the side surface portion 50b is pivotally attached to the machine frame 3 around the horizontal left and right direction shown in FIG. Then, a pair of cylinders 52a and 52b are provided from the approximate center between both side surface portions 50b toward both side surface portions 50b. The cylinders 52a and 52b are hydraulic cylinders, the base is fixed to the machine frame 3, the rod tip is fixed to the side surface 50b, and the container mounting table 50 is pivoted about the rotation center 51 by the expansion and contraction of the rod. Try to rotate. A hydraulic unit 53 having a pump for generating hydraulic pressure and a control valve is provided in the machine frame 3 in the vicinity of the bases of both cylinders 52a and 52b, and the bottom surface 50a of the container mounting table 50 is parallel to the ground in response to a command from the control panel. And the most lowered position rotated by 85 ° so that the side surface portion 50b is in a substantially horizontal state. Further, the cylinders 52a and 52b are provided with a switch for detecting an extended end and a contracted end so as to have the above-mentioned operating angle, and are controlled by a control panel.

次に本発明に係るコンテナへの充填装置1の作動および制御方法の一例を説明する。説明中の左右は、図1における左右とする。  Next, an example of the operation and control method of the container filling device 1 according to the present invention will be described. The left and right in the description are the left and right in FIG.

両コンテナ載置台50が最下降位置の状態でそれぞれコンテナ7L,7Rを載置し、制御盤を操作して運転操作を行う。右方のコンテナ載置台50を最下降位置に停止させたまま、シリンダー52aを伸ばして、左方のコンテナ載置台50を最上昇位置に回動し停止させ、下搬送コンベヤ20を左方にスライドさせてコンテナ7L内へ突入させる。  The containers 7L and 7R are placed in a state where both the container placing tables 50 are in the lowest position, and the operation is performed by operating the control panel. While the right container mounting table 50 is stopped at the lowest position, the cylinder 52a is extended, the left container mounting table 50 is rotated to the highest position and stopped, and the lower conveyor 20 is slid to the left. And rush into the container 7L.

そして、下搬送コンベヤ20の左端付近に設けたコンテナ検知センサ28aがコンテナ7Lの内面に接近して検知するとスライドを停止させる。もし、コンテナ7Lの内壁を検知しない場合でも、下搬送コンベヤ20に設けたリミット検知片26bが近接センサ46a上の位置をスライド限界として停止させる。左右へ約1600mmスライド可能な下搬送コンベヤ20は、傾斜状態の高さ約1300mmのコンテナ7L内へ搬送端20aが下隅7a付近まで十分達した状態になる。  And if the container detection sensor 28a provided in the vicinity of the left end of the lower conveyance conveyor 20 approaches and detects the inner surface of the container 7L, the slide is stopped. Even when the inner wall of the container 7L is not detected, the limit detection piece 26b provided on the lower conveyor 20 stops the position on the proximity sensor 46a as the slide limit. The lower transfer conveyor 20 that can slide about 1600 mm to the left and right is in a state in which the transfer end 20a has sufficiently reached the vicinity of the lower corner 7a in the container 7L having an inclined height of about 1300 mm.

次に、上搬送コンベヤ10と下搬送コンベヤ20をそのベルト11,21上面が左方へ回行するよう駆動回転させる。機外から農作物を搬送してくる供給コンベヤCの端部から上搬送コンベヤ10の略中央のコンベヤフレーム12a,12bとゲート板16で形成された囲い内に農作物を投入する。囲い内に農作物を投入することでコンベヤ外へあふれることを防止し、ベルト11が回行したときにゲート板16の下方をくぐって農作物が所定量流れる。  Next, the upper conveyor 10 and the lower conveyor 20 are driven and rotated so that the upper surfaces of the belts 11 and 21 rotate to the left. From the end of the supply conveyor C that transports the crops from outside the machine, the crops are put into an enclosure formed by the conveyor frames 12 a and 12 b and the gate plate 16 at the substantially center of the upper transport conveyor 10. By introducing the crops into the enclosure, it is prevented from overflowing out of the conveyor, and when the belt 11 turns, a predetermined amount of crops flows under the gate plate 16.

投入された農作物は搬送コンベヤ10上を搬送され、搬送端部10aからスロープ板17を滑り降り、下搬送コンベヤ20のベルト21上に移送され、下搬送コンベヤ20によって左方の搬送端部20aへ搬送され、搬送端部20aからスロープ板31を滑り降りて、コンテナ7L内に投入される。コンベヤ間の受け渡しとコンテナ7Lへの投入の際は、スロープ板17,31によって搬送端部10a,20aのプーリーの高さ分落下して傷つくことを防止している。  The input crop is transported on the transport conveyor 10, slides down the slope plate 17 from the transport end 10 a, is transferred onto the belt 21 of the lower transport conveyor 20, and is transported to the left transport end 20 a by the lower transport conveyor 20. Then, it slides down the slope plate 31 from the transport end 20a and is put into the container 7L. At the time of delivery between the conveyors and loading into the container 7L, the slope plates 17, 31 prevent the pulleys of the transport end portions 10a, 20a from dropping and being damaged.

コンテナ7Lは、コンテナ載置台50の側面部50b側の面が外側下方へ5°傾斜した状態、つまり略水平に近い状態まで傾斜させるので、投入された農作物はコンテナ7L内を速いスピードで転がることなく、小さな落差で下隅7aから蓄積されていく。そのため、投入された農作物の外周に傷をつけることがない。  Since the container 7L is inclined so that the surface on the side surface portion 50b side of the container mounting table 50 is inclined outward by 5 °, that is, substantially horizontal, the input crops roll in the container 7L at a high speed. Instead, it accumulates from the lower corner 7a with a small drop. Therefore, the outer periphery of the input crop is not damaged.

そして、下搬送コンベヤ20の搬送端部20aの充填検知センサ29aが蓄積された農作物の上面を2秒間程度継続的に検知すると、シリンダー52aのロッドを微量収縮させてコンテナ載置台50を下降させる。すると、充填検知センサ29aは農作物の上面との距離が離れて検知しなくなり、下搬送コンベヤ20は継続的にコンベヤ7L内に農作物を蓄積していく。下搬送コンベヤ20からの農作物は、投入位置が集中するので、コンテナ7L内で山を形成する。山の頂部上には更に後続の農作物が連続的に投入されるので、山は周囲に崩れながら大きくなっていく。馬鈴薯等の歪な球形状だと円滑に崩れず、崩れるのに時間がかかるため、充填検知センサ29a,29bは2秒間程度継続的に検知した場合を山が崩れずその位置の充填が完了したと制御することが望ましい。  And if the upper surface of the crop which the filling detection sensor 29a of the conveyance end part 20a of the lower conveyance conveyor 20 accumulate | stored continuously is detected for about 2 second, the rod of the cylinder 52a will be slightly contracted and the container mounting base 50 will be lowered | hung. Then, the filling detection sensor 29a does not detect the distance from the upper surface of the crop, and the lower transport conveyor 20 continuously accumulates the crop in the conveyor 7L. Since the input positions of the agricultural products from the lower conveyor 20 are concentrated, a mountain is formed in the container 7L. Subsequent crops are continuously put on top of the mountain, so the mountain grows as it collapses around. If it is a distorted sphere shape such as potato, it will not collapse smoothly and it will take time to collapse, so the filling detection sensors 29a, 29b will not collapse when the detection is continued for about 2 seconds, and the filling at that position is completed It is desirable to control.

再度蓄積され、崩れない農作物の上面を充填検知センサ29aが2秒間程度継続的に検知すると上記同様に、シリンダー52aのロッドを更に収縮させて、コンテナ載置台50が所定量回動しながら下降する。この時、下搬送コンベヤ20のコンテナ検知センサ28aはコンテナ7Lの内壁と離れ検知しなくなった場合、再度下搬送コンベヤ20をリミット検知片26bが近接センサ46aを越えない範囲でコンテナ7L内へスライドさせる動作を行う。  When the filling detection sensor 29a continuously detects the upper surface of the crop that is accumulated again and does not collapse for about 2 seconds, the rod of the cylinder 52a is further contracted as described above, and the container mounting table 50 is lowered while rotating a predetermined amount. . At this time, if the container detection sensor 28a of the lower transfer conveyor 20 does not detect the separation from the inner wall of the container 7L, the lower transfer conveyor 20 is again slid into the container 7L within a range where the limit detection piece 26b does not exceed the proximity sensor 46a. Perform the action.

上記動作パターンを繰り返し、コンテナ載置台50の底面部50aが地面と平行状態になる最下降位置になるまで繰り返され、図8の(a)から(d)に示すように蓄積状態が変化して充填されていく。コンテナ載置台50が最下降位置では、図8(d)に示すようコンテナ7L内の農作物は左方が山で、右方へ向かって下り傾斜となる状態を形成して蓄積される。そして、最下降位置においても下搬送コンベヤ20からの農作物の投入は継続される。  The above operation pattern is repeated until the bottom surface portion 50a of the container mounting table 50 reaches the lowest lowered position where the bottom surface portion 50a is parallel to the ground, and the accumulation state changes as shown in FIGS. It will be filled. When the container mounting table 50 is in the lowest lowered position, as shown in FIG. 8D, the farm products in the container 7L are accumulated in a state where the left side is a mountain and the downward slope is directed to the right. And in the lowest position, the input of the crop from the lower conveyance conveyor 20 is continued.

そして、コンテナ7Lが最下降位置の状態になったとき、充填検知センサ29aが蓄積された農作物の上面を2秒間程度継続的に検知すると、下搬送コンベヤ20を右方へ少量スライドさせる。すると、下搬送コンベヤ20から投入された農作物は、コンテナ7L内に蓄積された農作物が形成する右側の斜面を転がって下から蓄積されていく。そして、農作物が形成する斜面が右方へ移動するように蓄積していき、農作物の投入位置に崩れが生じなくなると、充填検知センサ29aは農作物が2秒間程度継続的に検知したときに再度下搬送コンベヤ20を右方へ少量スライドさせる。  When the container 7L is in the lowest position, when the upper surface of the accumulated crop is continuously detected by the filling detection sensor 29a for about 2 seconds, the lower conveyor 20 is slid to the right by a small amount. Then, the crops thrown in from the lower conveyance conveyor 20 roll on the right slope formed by the crops accumulated in the container 7L and are accumulated from below. Then, if the slope formed by the crop accumulates so as to move to the right and the crop input position no longer collapses, the filling detection sensor 29a lowers again when the crop is continuously detected for about 2 seconds. A small amount of the conveyor 20 is slid to the right.

上記の下搬送コンベヤ20のスライド動作を繰り返すことで、コンテナ7Lの上端7cから農作物の蓄積上面を平らに形成していく。このとき、シリンダー52bを伸ばし始め、右方のコンテナ載置台50を最上昇位置まで回動させる。下搬送コンベヤ20の搬送端20aがコンテナ7Lの上端7d付近までスライドし、下搬送コンベヤ20の上方に設けた満検知片27を近接センサ47aが検知すると、コンテナ7Lの充填を完了する。  By repeating the sliding operation of the lower conveying conveyor 20, the accumulation upper surface of the crop is formed flat from the upper end 7c of the container 7L. At this time, the cylinder 52b starts to be extended, and the right container mounting table 50 is rotated to the highest position. When the transfer end 20a of the lower transfer conveyor 20 slides to the vicinity of the upper end 7d of the container 7L and the proximity sensor 47a detects the full detection piece 27 provided above the lower transfer conveyor 20, the filling of the container 7L is completed.

コンテナ7Lの充填を完了すると直ちに、上搬送コンベヤ10、下搬送コンベヤ20の回行を一旦停止し、下搬送コンベヤ20を右方へスライドして、その右端をコンテナ7R内へ突入させる。そして、下搬送コンベヤ20のコンテナ検知センサ28bがコンテナ7Rの内面を検知すると、スライドを停止し、上搬送コンベヤ10、下搬送コンベヤ20を逆転駆動、つまり右方向へと搬送方向を切り替え、両コンベヤ10,20上の農作物をコンテナ7Rへ投入し始める。以降は上述したコンテナ7Lへの充填と同様に動作する。  As soon as the filling of the container 7L is completed, the turning of the upper transport conveyor 10 and the lower transport conveyor 20 is temporarily stopped, the lower transport conveyor 20 is slid rightward, and the right end thereof enters the container 7R. When the container detection sensor 28b of the lower conveyor 20 detects the inner surface of the container 7R, the slide is stopped, the upper conveyor 10 and the lower conveyor 20 are driven in reverse, that is, the conveying direction is switched to the right direction. 10th and 20th crops are put into the container 7R. Thereafter, the operation is similar to the above-described filling of the container 7L.

そして、コンテナ7Rへの農作物の搬入作業が行われている際に、充填済みのコンテナ7Lをコンテナ載置台50から降ろし、空のコンテナをコンテナ載置台50に載置することでコンテナ7Lの交換作業が完了する。以上説明した動作を繰り返すことで交互にコンテナを充填することができる。  Then, when the agricultural product is being carried into the container 7 </ b> R, the filled container 7 </ b> L is dropped from the container mounting table 50, and an empty container is mounted on the container mounting table 50, thereby replacing the container 7 </ b> L. Is completed. By repeating the operations described above, the containers can be filled alternately.

上記のようにコンテナ7Rへの充填動作中は、下搬送コンベヤ20はコンテナ7R内へ突入して投入を行っているので、コンテナ7Lの上方には搬送手段5が位置せず、コンテナの持ち上げ作業時に装置への接触に注意する必要が無く、交換作業を容易に行うことができる。  During the filling operation to the container 7R as described above, the lower transfer conveyor 20 enters and enters the container 7R, so that the transfer means 5 is not positioned above the container 7L, and the container lifting operation is performed. Sometimes it is not necessary to pay attention to contact with the device, and the replacement work can be performed easily.

また、交換するコンテナ上に搬送手段5が位置しないようにしているので、コンテナの傾動角度が規制されず、大きさ異なるコンテナの使用も可能としている。例えば、搬送手段を一定長さの一本のコンベヤで、その搬送方向長さをコンテナ間の距離と同じ長さとした場合は、反充填側コンテナ上に搬送手段が位置しないように構成できるが、一定より大きなコンテナを使用した場合は、コンテナ内の奥方まで搬送手段の端部が届かず、投入された被搬送物がコンテナ内面を転がる距離が長くなり、被搬送物を傷つけてしまう。また、二つのコンテナ間の距離を設計上大きくすると装置も大型化してしまう。  Further, since the conveying means 5 is not positioned on the container to be exchanged, the tilt angle of the container is not restricted, and containers of different sizes can be used. For example, if the conveying means is a single conveyor of a certain length and the length in the conveying direction is the same as the distance between containers, the conveying means can be configured not to be positioned on the anti-filling side container, When a container larger than a certain size is used, the end of the transport means does not reach the inner part of the container, and the distance that the loaded transport object rolls on the inner surface of the container becomes long, and the transport object is damaged. Further, when the distance between the two containers is increased in design, the apparatus is also increased in size.

また、充填側のコンテナを45°程度傾斜させ、コンテナの対角の長さを利用して搬送手段を長く突入させ、他方のコンテナ上に搬送手段を突出させないようにしても、一定よりも小さなコンテナを使用した場合は搬送手段の突入距離が減り、他方のコンテナ上に他端が突出する結果となる。農作物の場合、投入初期にコンテナの傾動角度が小さく、投下面の傾斜が急だと、コンテナ内を転がるスピードが速くなり、傷んで腐敗の問題となる。上記のような充填装置1とすることで、コンテナ交換作業に苦慮する必要無く、様々な大きさのコンテナでもコンテナを投入初期はコンテナを90°近く傾動させて、投下面の傾斜を緩くし、小さな落差で置いていく様に投入することが可能となる。  In addition, the container on the filling side is inclined by about 45 °, the length of the diagonal of the container is used to make the conveying means enter long, and the conveying means is not projected on the other container, but smaller than a certain value. When a container is used, the entry distance of the conveying means is reduced, resulting in the other end protruding on the other container. In the case of agricultural products, if the tilt angle of the container is small at the initial stage of input and the slope of the throwing surface is steep, the speed of rolling in the container increases, resulting in damage and corruption. By using the filling device 1 as described above, there is no need to worry about the container replacement work, and even when containers of various sizes are initially charged, the container is tilted nearly 90 ° at the initial stage to loosen the slope of the throwing surface, It becomes possible to put it in as if it was placed with a small drop.

農作物を収容するコンテナの例をとっても、製造元や作物の違いで大きさが異なることもあり、多数の種類のコンテナを使用していることは珍しくない。上記のように被搬送物を傷つけること無く、大きさの異なるコンテナを使用できることは、ユーザーにとって大きなメリットとなる。  Even in the case of containers for storing crops, the size may differ depending on the manufacturer and crop, and it is not uncommon to use many types of containers. The ability to use containers of different sizes without damaging the object to be conveyed as described above is a great advantage for the user.

また、搬送手段を伸縮式とするとともに伸縮量を長く構成すれば、上記の効果に加えて二つのコンテナの設置位置を近づけてコンパクトな充填装置を構成できる。設置式の充填装置では設置スペースを削減できるし、収穫機等の移動式のものへは積載し易くなる。  In addition to the above effects, if the conveying means is extendable and has a long expansion / contraction amount, the installation position of the two containers can be brought close to each other to form a compact filling device. The installation-type filling device can reduce the installation space and can be easily loaded on a mobile device such as a harvester.

以上の本発明は上記の実施形態に限定されるものではなく、その要旨の範囲内で種々の変更が可能である。例えば、搬送手段5を上下二段のベルトコンベヤである上搬送コンベヤ10と下搬送コンベヤ20で構成した例を示したが、三段以上伸縮する物でも良い。また、もちろん充填装置は設置式に限らず、収穫機のような移動式の車両等に取り付けても良い。  The present invention described above is not limited to the above-described embodiment, and various modifications can be made within the scope of the gist. For example, although the example which comprised the conveying means 5 with the upper conveyance conveyor 10 and the lower conveyance conveyor 20 which are the belt conveyors of the upper and lower two steps was shown, the thing which expands-contracts three steps or more may be sufficient. Of course, the filling device is not limited to the installation type, and may be attached to a mobile vehicle such as a harvesting machine.

また、上搬送コンベヤ10の下段で1本の下搬送コンベヤ20が左右にスライドするよう構成したが、例えば上搬送コンベヤ10の左右搬送端部下段に、左右へそれぞれスライドする独立した二つのコンベヤを設けても良い。また、この場合における下段のコンベヤのスライドは水平に限らず、例えば搬送端からの投入落差を小さくする目的で搬送方向へ斜め下方にスライドして伸縮させるようにしても良い。  In addition, although the lower conveyance conveyor 20 is configured to slide left and right at the lower stage of the upper conveyance conveyor 10, for example, two independent conveyors that slide to the left and right are provided at the lower stage of the left and right conveyance ends of the upper conveyance conveyor 10, respectively. It may be provided. Further, the slide of the lower conveyor in this case is not limited to horizontal, and for example, it may be slid and extended and contracted obliquely downward in the transport direction for the purpose of reducing the drop of the input from the transport end.

また、上搬送コンベヤ10をベルトコンベヤで構成した例を示したが、シーソーのように傾斜方向が変更可能なスロープやシュート板でもよい。上搬送コンベヤ10、下搬送コンベヤ20もベルトコンベヤに限らず、ローラーコンベヤや振動コンベヤ等の各種コンベヤでもよい。  Moreover, although the example which comprised the upper conveyance conveyor 10 with the belt conveyor was shown, the slope and chute | shoot board which can change an inclination direction like a seesaw may be used. The upper conveyor 10 and the lower conveyor 20 are not limited to belt conveyors, and may be various conveyors such as roller conveyors and vibration conveyors.

また、搬送手段5伸縮機構を、上搬送コンベヤ10から下搬送コンベヤ20がスライドして突出することで構成したが、搬送手段を一本のベルトコンベヤで構成し、その左右の搬送端部のプーリーのみが移動して伸縮するよう構成してもよい。  In addition, although the conveying means 5 expansion / contraction mechanism is configured by the lower conveying conveyor 20 slidingly protruding from the upper conveying conveyor 10, the conveying means is constituted by a single belt conveyor, and pulleys at the left and right conveying ends. You may comprise so that only can move and expand and contract.

1 充填装置
3 機枠
5 搬送手段
7L,7R コンテナ
10 上搬送コンベヤ
10a,10b 搬送端部
11 ベルト
12a,12b コンベヤフレーム
13 駆動プーリー
14 遊動プーリー
15 駆動モーター
16 ゲート板
17 スロープ板
20 下搬送コンベヤ
20a,20b 搬送端部
21 ベルト
22a,22b コンベヤフレーム
23 駆動プーリー
24 遊動プーリー
25 駆動モーター
26a,26b リミット検知片
27 満検知片
28a,28b コンテナ検知センサ
29a,29b 充填検知センサ
30 ブラケット
31 スロープ板
40 駆動ローラー
41 遊動ローラー
42 駆動モーター
43 スプロケット
44 チェーン
45 横規制ローラー
46a,46b 近接センサ
47a,47b 近接センサ
50 コンテナ載置台
50a 底面部
50b 側面部
50c 高さ調整孔
51 回動中心部
52a,52b シリンダー
53 油圧ユニット
C 供給コンベヤ
DESCRIPTION OF SYMBOLS 1 Filling device 3 Machine frame 5 Conveying means 7L, 7R Container 10 Upper conveyor 10a, 10b Conveying end 11 Belt 12a, 12b Conveyor frame 13 Driving pulley 14 Free pulley 15 Driving motor 16 Gate plate 17 Slope plate 20 Lower conveying conveyor 20a , 20b Conveying end 21 Belt 22a, 22b Conveyor frame 23 Drive pulley 24 Free pulley 25 Drive motor 26a, 26b Limit detection piece 27 Full detection piece 28a, 28b Container detection sensor 29a, 29b Filling detection sensor 30 Bracket 31 Slope plate 40 Drive Roller 41 Idle roller 42 Drive motor 43 Sprocket 44 Chain 45 Lateral restriction roller 46a, 46b Proximity sensor 47a, 47b Proximity sensor 50 Container placement table 50a Bottom part 50b Side part 50c Height adjustment hole 51 Center of rotation 52a, 52b Cylinder 53 Hydraulic unit C Supply conveyor

Claims (2)

左右両端に搬送端部を有し、搬送方向の切り替えが可能な横長な搬送手段を設け、
搬送手段は両搬送端部の間に受け入れた農作物やバラ物の被搬送物を横方向に搬送し、
両搬送端部の下方にはそれぞれコンテナを載置したコンテナ載置台を設け、
コンテナ載置台には、搬送端部からコンテナ内への落下距離を縮める傾動機構を備え、
一方のコンテナの充填を終えると、他方のコンテナへと搬送方向を切り替えてコンテナ内へ充填する充填装置において、
前記搬送手段の長さは前記二つのコンテナ間の距離と略同じか短い長さとし、
搬送手段が前記長さを基端として、搬送方向側の搬送端部がコンテナ側に伸縮する伸縮機構を設け、
一方のコンテナへの充填中は、他方のコンテナの上方に搬送手段が位置しないことを特徴としたコンテナへの充填装置。
A laterally long conveying means having conveyance end portions on both the left and right sides and capable of switching the conveyance direction is provided.
The transport means transports the crops and loose articles transported between the transport ends in the lateral direction,
Under each of the conveyance ends, a container mounting table on which containers are mounted is provided.
The container mounting table is equipped with a tilting mechanism that reduces the falling distance from the transport end to the container.
When the filling of one container is finished, the filling device for filling the container by switching the transport direction to the other container,
The length of the transport means is approximately the same or shorter than the distance between the two containers,
The transport means is provided with an expansion / contraction mechanism in which the transport end on the transport direction side extends and contracts toward the container side with the length as the base end,
An apparatus for filling a container, characterized in that no conveying means is located above the other container during filling of one container.
前記伸縮機構を有する搬送手段は、
重なるように上下二段に位置する上搬送手段と下搬送手段から構成され、
上搬送手段は横移動しないスロープまたはコンベヤとし、下搬送手段は、コンテナ側へスライド可能なコンベヤとし、
下搬送手段が上搬送手段から外方へ突出し、上搬送手段から下搬送手段へと被搬送物を受け渡して搬送する請求項1に記載のコンテナへの充填装置。
Conveying means having the telescopic mechanism is
Consists of upper transport means and lower transport means located in two upper and lower stages so as to overlap,
The upper transport means is a slope or conveyor that does not move laterally, and the lower transport means is a conveyor that can slide to the container side,
2. The container filling apparatus according to claim 1, wherein the lower conveying means projects outward from the upper conveying means, and delivers and conveys the object to be conveyed from the upper conveying means to the lower conveying means.
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