JP6566010B2 - Metal anticorrosive for cooling water and processing method of cooling water system - Google Patents
Metal anticorrosive for cooling water and processing method of cooling water system Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
- C02F5/08—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
- C02F5/10—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
- C02F5/14—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus
- C02F5/145—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus combined with inorganic substances
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
- C23F11/10—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
- C23F11/167—Phosphorus-containing compounds
- C23F11/1676—Phosphonic acids
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
- C23F11/10—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
- C23F11/173—Macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
- C23F11/18—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using inorganic inhibitors
- C23F11/187—Mixtures of inorganic inhibitors
- C23F11/188—Mixtures of inorganic inhibitors containing phosphates
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/02—Non-contaminated water, e.g. for industrial water supply
- C02F2103/023—Water in cooling circuits
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/08—Corrosion inhibition
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- Materials Engineering (AREA)
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- Chemical Kinetics & Catalysis (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Description
本発明は、冷却水が流通する配管及び熱交換器等の金属の腐食を抑制する冷却水用金属防食剤及びその冷却水用金属防食剤を使用した冷却水系の処理方法に関する。 The present invention relates to a metal corrosion inhibitor for cooling water that suppresses corrosion of metals such as pipes and heat exchangers through which cooling water flows, and a method for treating a cooling water system using the metal corrosion inhibitor for cooling water.
開放循環冷却水系に設けられた金属部材、例えば、炭素鋼、銅、又は銅合金製の熱交換器や反応釜、配管は、冷却水と接触することにより腐食を受けることから、一般に、薬剤添加による防食処理が施されている。
炭素鋼製の熱交換器及び反応釜並びに配管の腐食を抑制するために、オルソリン酸塩、ヘキサメタリン酸塩、ヒドロキシエチリデンホスホン酸塩、ホスホノブタントリカルボン酸塩等のリン化合物が冷却水に添加されている。亜鉛塩や重クロム酸塩のような重金属塩を単独あるいは併用して添加する場合もある。
特に、低硬度水質においては、硬度成分による防食効果が期待できないため、硬度の高い水質に比較して腐食が起こりやすく、十分な防食効果を得るためには、一定量以上のリン酸塩等を添加する必要がある(例えば、非特許文献1参照)。これは、近年の環境負荷低減の流れに反するものである。また、環境負荷を低減した処理方法として、水質の成分を調整する方法により、防食効果を改善する方法が提案されている(例えば、特許文献1参照)。特許文献1には、リン酸と亜鉛塩と酸消費量成分とが添加され、全リン酸濃度及び亜鉛濃度がそれぞれ1mg/L以下、かつ、30℃におけるランゲリア指数を1.2以上とすることにより防食効果が発揮されることが述べられている。
Metal members provided in an open circulating cooling water system, such as carbon steel, copper, or copper alloy heat exchangers, reaction kettles, and pipes are generally corroded by contact with cooling water. Corrosion protection treatment is applied.
Phosphorus compounds such as orthophosphate, hexametaphosphate, hydroxyethylidenephosphonate, and phosphonobutanetricarboxylate are added to the cooling water in order to suppress corrosion of carbon steel heat exchangers and reaction kettles and piping. ing. A heavy metal salt such as zinc salt or dichromate may be added alone or in combination.
In particular, in the case of low hardness water quality, the anticorrosion effect due to the hardness component cannot be expected, so corrosion is likely to occur compared to the water quality with high hardness, and in order to obtain a sufficient anticorrosion effect, a certain amount or more of phosphate, etc. It is necessary to add (for example, refer nonpatent literature 1). This is contrary to the recent trend of reducing environmental impact. In addition, as a treatment method with reduced environmental load, a method of improving the anticorrosion effect by a method of adjusting water quality components has been proposed (for example, see Patent Document 1). In Patent Document 1, phosphoric acid, zinc salt, and acid consumption component are added, the total phosphoric acid concentration and the zinc concentration are each 1 mg / L or less, and the Langeria index at 30 ° C. is 1.2 or more. It is stated that the anticorrosion effect is exhibited.
しかしながら、特許文献1に記載の防食効果を改善する方法では、カルシウム硬度、シリカ濃度及びランゲリア指数を一定値以上にするために、膨大な薬剤を添加する必要がある。また、特許文献1には低硬度水質における防食効果及びスケール防止効果は開示されていない。
したがって、低硬度の冷却水系処理において、より低い防食剤濃度で高い防食効果を示すような防食剤が望まれている。
そこで、本発明は、低硬度の冷却水系において、熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができる冷却水用金属防食剤及びその冷却水用金属防食剤を使用した冷却水系の処理方法を提供することを目的とする。
However, in the method for improving the anticorrosive effect described in Patent Document 1, it is necessary to add an enormous amount of chemicals in order to make the calcium hardness, the silica concentration, and the Langeria index more than a certain value. Further, Patent Document 1 does not disclose the anticorrosion effect and the scale prevention effect in low hardness water quality.
Therefore, an anticorrosive agent that exhibits a high anticorrosive effect at a lower anticorrosive concentration in a low hardness cooling water system treatment is desired.
Accordingly, the present invention provides a metal anticorrosive for cooling water and a metal for cooling water capable of suppressing metal corrosion of heat exchangers, reaction kettles, pipes and the like in a low hardness cooling water system by addition of a low concentration chemical. It aims at providing the processing method of the cooling water system which uses a corrosion inhibitor.
本発明者等は、鋭意研究を行った結果、ホスホノ酒石酸、金属腐食の原因となるアノード反応を抑制する、ホスホノ酒石酸以外のリン酸化合物及び亜鉛化合物を含む冷却水用金属防食剤によって、上記課題を解決できることを見出し、本発明を完成させるに至った。すなわち、本発明は以下のとおりである。
[1]ホスホノ酒石酸、金属腐食の原因となるアノード反応を抑制する、前記ホスホノ酒石酸以外のリン酸化合物及び亜鉛化合物を含み、前記ホスホノ酒石酸と前記金属腐食の原因となるアノード反応を抑制する、前記ホスホノ酒石酸以外のリン酸化合物との合計に対する前記ホスホノ酒石酸の含有量が、PO4換算で35質量%以上である冷却水用金属防食剤。
[2]前記金属腐食の原因となるアノード反応を抑制する、前記ホスホノ酒石酸以外のリン酸化合物が、オルソリン酸及び1−ヒドロキシエチリデン−1,1−ジホスホン酸(HEDP)からなる群から選択される少なくとも1種のリン酸化合物である上記[1]に記載の冷却水用金属防食剤。
[3]前記亜鉛化合物が、塩化亜鉛及び硫酸亜鉛からなる群から選択される少なくとも1種の亜鉛塩である上記[1]又は[2]に記載の冷却水用金属防食剤。
[4]下記のAA/AMPS共重合体、AA/HAPS共重合体、及びAA/AMPS/HAPS共重合体からなる群から選択される少なくとも1種のAA/スルホン基含有共重合体をさらに含む上記[1]〜[3]のいずれか1つに記載の冷却水用金属防食剤。
AA/AMPS共重合体:アクリル酸(AA)及びその塩の少なくとも1種とアクリルアミドメチルプロパンスルホン酸(AMPS)及びその塩の少なくとも1種との共重合体
AA/HAPS共重合体:アクリル酸(AA)及びその塩の少なくとも1種とヒドロキシアリロキシプロパンスルホン酸(HAPS)及びその塩の少なくとも1種との共重合体
AA/AMPS/HAPS共重合体:アクリル酸(AA)及びその塩の少なくとも1種と、アクリルアミドメチルプロパンスルホン酸(AMPS)及びその塩の少なくとも1種と、ヒドロキシアリロキシプロパンスルホン酸(HAPS)及びその塩の少なくとも1種との共重合体
[5]前記少なくとも1種のAA/スルホン基含有共重合体の重量平均分子量が500〜50,000であり、前記少なくとも1種のAA/スルホン基含有共重合体が、AA及びその塩に由来する構成単位と、AMPS、HAPS及びそれらの塩に由来する構成単位とを、モル比で70:30〜95:5の割合で含む上記[4]に記載の冷却水用金属防食剤。
[6]カルシウム硬度がCaCO3として、30〜150mg/Lである冷却水系に、ホスホノ酒石酸、金属腐食の原因となるアノード反応を抑制する、前記ホスホノ酒石酸以外のリン酸化合物及び亜鉛化合物を、前記ホスホノ酒石酸と前記ホスホノ酒石酸以外のリン酸化合物との合計に対する前記ホスホノ酒石酸の含有量が、PO4換算で35質量%以上となるように添加する冷却水系の処理方法。
[7]カルシウム硬度がCaCO3として、30〜150mg/Lである冷却水系に、上記[1]〜[5]のいずれか1つに記載の冷却水用金属防食剤を添加する冷却水系の処理方法。
[8]前記冷却水系内における前記ホスホノ酒石酸と、前記金属腐食の原因となるアノード反応を抑制する、前記ホスホノ酒石酸以外のリン酸化合物及び亜鉛化合物とをPO4で換算した合計の濃度が0.05〜5mg/Lになるように、前記冷却水用金属防食剤を前記冷却水系に添加する上記[7]に記載の冷却水系の処理方法。
[9]前記冷却水系内における前記亜鉛化合物の亜鉛元素換算した濃度が0.05〜5mg/Lになるように、前記冷却水用金属防食剤を前記冷却水系に添加する上記[7]又は[8]に記載の冷却水系の処理方法。
[10]冷却水系内における前記少なくとも1種のAA/スルホン基含有共重合体の固形分換算の濃度が1〜10mg/Lになるように、上記[4]又は[5]に記載の冷却水用金属防食剤を、カルシウム硬度がCaCO3として、30〜150mg/Lである冷却水系に添加する冷却水系の処理方法。
As a result of diligent research, the present inventors have solved the above problem with a metal anticorrosive agent for cooling water containing phosphonotartaric acid, a phosphoric acid compound other than phosphonotartaric acid, and a zinc compound, which suppresses the anode reaction that causes metal corrosion. Has been found to be able to be solved, and the present invention has been completed. That is, the present invention is as follows.
[1] The phosphonotartaric acid, containing a phosphoric acid compound other than the phosphonotartaric acid and a zinc compound, which suppresses the anode reaction causing metal corrosion, the anode reaction causing the phosphonotartaric acid and the metal corrosion is inhibited, the content of the phosphono tartaric to the total of the phosphoric acid compound other than phosphono tartaric acid, metal corrosion inhibitor for cooling water is at least 35% by weight PO 4 terms.
[2] The phosphoric acid compound other than the phosphonotartaric acid that suppresses the anode reaction that causes the metal corrosion is selected from the group consisting of orthophosphoric acid and 1-hydroxyethylidene-1,1-diphosphonic acid (HEDP). The metal anticorrosive agent for cooling water according to the above [1], which is at least one phosphate compound.
[3] The metal corrosion inhibitor for cooling water according to the above [1] or [2], wherein the zinc compound is at least one zinc salt selected from the group consisting of zinc chloride and zinc sulfate.
[4] It further includes at least one AA / sulfone group-containing copolymer selected from the group consisting of the following AA / AMPS copolymer, AA / HAPS copolymer, and AA / AMPS / HAPS copolymer. The metal anticorrosive agent for cooling water according to any one of the above [1] to [3].
AA / AMPS copolymer: A copolymer of at least one of acrylic acid (AA) and its salt and acrylamidomethylpropanesulfonic acid (AMPS) and at least one of its salt AA / HAPS copolymer: Acrylic acid ( Copolymer of at least one of AA) and its salt and at least one of hydroxyallyloxypropane sulfonic acid (HAPS) and its salt AA / AMPS / HAPS copolymer: at least of acrylic acid (AA) and its salt A copolymer of at least one of acrylamide methyl propane sulfonic acid (AMPS) and its salt and at least one of hydroxyallyloxy propane sulfonic acid (HAPS) and its salt [5] at least one of the above The weight average molecular weight of the AA / sulfone group-containing copolymer is 500 to 50,000. The at least one AA / sulfone group-containing copolymer comprises a structural unit derived from AA and a salt thereof and a structural unit derived from AMPS, HAPS and a salt thereof in a molar ratio of 70:30 to 95: The metal corrosion inhibitor for cooling water according to the above [4], which is contained at a ratio of 5.
[6] Phosphonotartaric acid, a phosphoric acid compound other than the phosphonotartaric acid, and a zinc compound that suppresses the anode reaction that causes metal corrosion in a cooling water system having a calcium hardness of CaCO 3 as 30 to 150 mg / L, A cooling water treatment method wherein the content of the phosphonotartaric acid with respect to the total of the phosphonotartaric acid and the phosphoric acid compound other than the phosphonotartaric acid is 35% by mass or more in terms of PO 4 .
[7] Treatment of a cooling water system in which the metal corrosion inhibitor for cooling water according to any one of the above [1] to [5] is added to a cooling water system having a calcium hardness of 30 to 150 mg / L as CaCO 3 Method.
[8] The total concentration in terms of PO 4 of the phosphonotartaric acid in the cooling water system and the phosphoric acid compound and zinc compound other than the phosphonotartaric acid, which suppresses the anode reaction causing the metal corrosion, is 0.00. The method for treating a cooling water system according to the above [7], wherein the metal corrosion inhibitor for cooling water is added to the cooling water system so as to be in the range of 05 to 5 mg / L.
[9] The above [7] or [7], wherein the metal anticorrosive for cooling water is added to the cooling water system so that the zinc element-concentrated concentration of the zinc compound in the cooling water system is 0.05 to 5 mg / L. The method for treating a cooling water system according to 8].
[10] The cooling water according to the above [4] or [5], so that the concentration in terms of solid content of the at least one AA / sulfone group-containing copolymer in the cooling water system is 1 to 10 mg / L. A cooling water system treatment method in which a metal anticorrosive is added to a cooling water system having a calcium hardness of 30 to 150 mg / L as CaCO 3 .
本発明によれば、低硬度の冷却水系において、熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができる冷却水用金属防食剤及びその冷却水用金属防食剤を使用した冷却水系の処理方法を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the metal corrosion inhibitor for cooling water which can suppress metal corrosion of a heat exchanger, a reaction kettle, piping, etc. by low concentration chemical | medical agent addition in the cooling water system of low hardness, and its metal for cooling water A method for treating a cooling water system using an anticorrosive agent can be provided.
[冷却水用金属防食剤]
本発明の冷却水用金属防食剤は、ホスホノ酒石酸、金属腐食の原因となるアノード反応を抑制する、ホスホノ酒石酸以外のリン酸化合物及び亜鉛化合物を含み、ホスホノ酒石酸と金属腐食の原因となるアノード反応を抑制する、前記ホスホノ酒石酸以外のリン酸化合物との合計に対するホスホノ酒石酸の含有量が、PO4換算で35質量%以上である。これにより、熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができる。以下、本発明の冷却水用金属防食剤を詳細に説明する。
[Metal anticorrosive for cooling water]
The metal corrosion inhibitor for cooling water of the present invention contains phosphonotartaric acid, a phosphoric acid compound other than phosphonotartaric acid, and a zinc compound that suppresses the anode reaction that causes metal corrosion, and an anodic reaction that causes phosphonotartaric acid and metal corrosion. The content of phosphonotartaric acid with respect to the total of the phosphoric acid compounds other than the phosphonotartaric acid is 35% by mass or more in terms of PO 4 . Thereby, metal corrosion of a heat exchanger, a reaction kettle, piping, etc. can be suppressed by low concentration chemical | medical agent addition. Hereinafter, the metal corrosion inhibitor for cooling water of the present invention will be described in detail.
(ホスホノ酒石酸)
本発明の冷却水用金属防食剤に含まれているホスホノ酒石酸は下記の一般式(I)で表すことができる化合物である。
(Phosphonotartaric acid)
The phosphonotartaric acid contained in the metal corrosion inhibitor for cooling water of the present invention is a compound that can be represented by the following general formula (I).
(金属腐食の原因となるアノード反応を抑制する、ホスホノ酒石酸以外のリン酸化合物)
熱交換器、反応釜及び配管等の金属が電子を放出しイオン化すると、すなわち、上記金属にアノード反応が起こると、金属腐食が発生し進行する。「金属腐食の原因となるアノード反応を抑制する、ホスホノ酒石酸以外のリン酸化合物」(以下、「アノード反応抑制リン酸化合物」ということがある)とは、上記アノード反応の発生及び進行を抑制する、ホスホノ酒石酸以外のリン酸化合物である。
詳しくは、アノード反応抑制リン酸化合物とは、2−ホスホノブタン−1,2,3−トリカルボン酸(PBTC)及びヘキサメタリン酸に比べて、金属腐食の原因となるアノード反応を抑制することができるリン酸化合物であって、ホスホノ酒石酸以外のリン酸化合物を意味する。
(Phosphoric acid compounds other than phosphonotartaric acid that suppress the anode reaction that causes metal corrosion)
When metals such as heat exchangers, reaction kettles and pipes emit electrons and are ionized, that is, when an anodic reaction occurs on the metal, metal corrosion occurs and proceeds. “A phosphoric acid compound other than phosphonotartaric acid that inhibits the anode reaction that causes metal corrosion” (hereinafter sometimes referred to as “anode reaction-suppressing phosphoric acid compound”) refers to inhibiting the occurrence and progression of the anode reaction. And phosphoric acid compounds other than phosphonotartaric acid.
Specifically, the anode reaction-suppressing phosphate compound is phosphoric acid that can suppress the anode reaction that causes metal corrosion compared to 2-phosphonobutane-1,2,3-tricarboxylic acid (PBTC) and hexametaphosphoric acid. It is a compound and means a phosphoric acid compound other than phosphonotartaric acid.
当該アノード反応抑制リン酸化合物は、好ましくはオルソリン酸及び1−ヒドロキシエチリデン−1,1−ジホスホン酸(HEDP)からなる群から選択される少なくとも1種のリン酸化合物である。 The anode reaction-suppressing phosphate compound is preferably at least one phosphate compound selected from the group consisting of orthophosphoric acid and 1-hydroxyethylidene-1,1-diphosphonic acid (HEDP).
なお、ホスホノ酒石酸及びアノード反応抑制リン酸化合物に対してそれ以外のリン酸化合物としては、2−ホスホノブタン−1,2,3−トリカルボン酸(PBTC)、ヘキサメタリン酸等が挙げられる。
これらホスホノ酒石酸及びアノード反応抑制リン酸化合物に対してそれ以外のリン酸化合物については、低硬度の冷却水系において、熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制する観点から、本発明の冷却水用金属防食剤中に含まれないことが好ましい。
In addition, 2-phosphonobutane-1,2,3-tricarboxylic acid (PBTC), hexametaphosphoric acid etc. are mentioned as a phosphoric acid compound other than that with respect to phosphonotartaric acid and an anode reaction suppression phosphoric acid compound.
In contrast to these phosphonotartaric acid and anodic reaction-suppressing phosphate compounds, other phosphate compounds suppress metal corrosion in heat exchangers, reaction kettles and piping in low-hardness cooling water systems by adding low-concentration chemicals. From the viewpoint of, it is preferable that it is not contained in the metal corrosion inhibitor for cooling water of the present invention.
(亜鉛化合物)
本発明の冷却水用金属防食剤に含まれている亜鉛化合物には、例えば、メタホウ酸亜鉛、四ホウ酸亜鉛、フッ化亜鉛、臭化亜鉛、塩化亜鉛、ヨウ化亜鉛、亜塩素酸亜鉛、塩素酸亜鉛、過塩素酸亜鉛、過ヨウ素酸亜鉛、炭酸亜鉛、炭酸水酸化亜鉛、シュウ酸亜鉛、炭化亜鉛、ギ酸亜鉛、酢酸亜鉛、プロピオン酸亜鉛、酪酸亜鉛、吉草酸亜鉛、硝酸亜鉛、亜硝酸亜鉛、酸化亜鉛、過酸化亜鉛、リン化亜鉛、ホスフィン酸亜鉛、二リン酸亜鉛、硫化亜鉛、ジチオ酸亜鉛、亜硫酸亜鉛、硫酸亜鉛、テトラチオン酸亜鉛及びペンタチオン酸亜鉛等が挙げられる。これらの一種を単独で、またはこれらの二種以上を組み合わせて使用することができる。熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができるという観点から、好ましい亜鉛化合物は、塩化亜鉛及び硫酸亜鉛からなる群から選択される少なくとも1種の亜鉛塩である。
(Zinc compound)
Examples of the zinc compound contained in the metal corrosion inhibitor for cooling water of the present invention include zinc metaborate, zinc tetraborate, zinc fluoride, zinc bromide, zinc chloride, zinc iodide, zinc chlorite, Zinc chlorate, zinc perchlorate, zinc periodate, zinc carbonate, zinc carbonate hydroxide, zinc oxalate, zinc carbide, zinc formate, zinc acetate, zinc propionate, zinc butyrate, zinc valerate, zinc nitrate, zinc oxide Examples thereof include zinc nitrate, zinc oxide, zinc peroxide, zinc phosphide, zinc phosphinate, zinc diphosphate, zinc sulfide, zinc dithioate, zinc sulfite, zinc sulfate, zinc tetrathionate, and zinc pentathionate. One of these can be used alone, or two or more of these can be used in combination. From the viewpoint that metal corrosion of heat exchangers, reaction kettles, piping, and the like can be suppressed by addition of a low concentration of chemicals, preferred zinc compounds are at least one selected from the group consisting of zinc chloride and zinc sulfate. Zinc salt.
(AA/スルホン基含有共重合体)
本発明の冷却水用金属防食剤は、AA/AMPS共重合体、AA/HAPS共重合体、及びAA/AMPS/HAPS共重合体からなる群から選択される少なくとも1種のAA/スルホン基含有共重合体をさらに含んでもよい。これにより、本発明の冷却水用金属防食剤における金属腐食抑制効果をさらに向上させることができる。
ここで、AA/AMPS共重合体とは、アクリル酸(AA)及びその塩の少なくとも1種とアクリルアミドメチルプロパンスルホン酸(AMPS)及びその塩の少なくとも1種との共重合体である。また、AA/HAPS共重合体とは、アクリル酸(AA)及びその塩の少なくとも1種とヒドロキシアリロキシプロパンスルホン酸(HAPS)及びその塩の少なくとも1種との共重合体である。さらに、AA/AMPS/HAPS共重合体とは、アクリル酸(AA)及びその塩の少なくとも1種と、アクリルアミドメチルプロパンスルホン酸(AMPS)及びその塩の少なくとも1種と、ヒドロキシアリロキシプロパンスルホン酸(HAPS)及びその塩の少なくとも1種との共重合体である。
(AA / sulfone group-containing copolymer)
The metal corrosion inhibitor for cooling water according to the present invention contains at least one AA / sulfone group selected from the group consisting of AA / AMPS copolymer, AA / HAPS copolymer, and AA / AMPS / HAPS copolymer. A copolymer may further be included. Thereby, the metal corrosion inhibitory effect in the metal corrosion inhibitor for cooling water of this invention can further be improved.
Here, the AA / AMPS copolymer is a copolymer of at least one of acrylic acid (AA) and a salt thereof and at least one of acrylamidomethylpropane sulfonic acid (AMPS) and a salt thereof. The AA / HAPS copolymer is a copolymer of at least one of acrylic acid (AA) and a salt thereof and at least one of hydroxyallyloxypropane sulfonic acid (HAPS) and a salt thereof. Further, the AA / AMPS / HAPS copolymer includes at least one of acrylic acid (AA) and a salt thereof, at least one of acrylamidomethylpropane sulfonic acid (AMPS) and a salt thereof, and hydroxyallyloxypropane sulfonic acid. It is a copolymer with (HAPS) and at least one of its salts.
本発明の冷却水用金属防食剤における金属腐食抑制効果をさらに向上させるという観点から、上記少なくとも1種のAA/スルホン基含有共重合体の重量平均分子量は、好ましくは500〜50,000であり、より好ましくは1,000〜20,000である。なお、上記重量平均分子量は、ゲルパーミエイションクロマトグラフィー(GPC法)による標準ポリアクリル酸換算の値である。 From the viewpoint of further improving the metal corrosion inhibitory effect in the metal corrosion inhibitor for cooling water of the present invention, the weight average molecular weight of the at least one AA / sulfone group-containing copolymer is preferably 500 to 50,000. More preferably, it is 1,000-20,000. In addition, the said weight average molecular weight is a value of standard polyacrylic acid conversion by gel permeation chromatography (GPC method).
本発明の冷却水用金属防食剤における金属腐食抑制効果をさらに向上させるという観点から、AAに由来する構成単位と、AMPS、HAPS及びそれらの塩に由来する構成単位との割合は、好ましくはモル比で70:30〜95:5であり、より好ましくはモル比で80:20〜90:10である。 From the viewpoint of further improving the metal corrosion inhibitory effect in the metal corrosion inhibitor for cooling water of the present invention, the proportion of the structural unit derived from AA and the structural unit derived from AMPS, HAPS and their salts is preferably mol. The ratio is 70:30 to 95: 5, and more preferably the molar ratio is 80:20 to 90:10.
(その他の成分)
本発明の冷却水用金属防食剤は、本発明の効果を阻害しない限り、上記以外の成分を含んでもよい。例えば、水等の溶媒、他の添加剤等を含んでもよい。
(Other ingredients)
The metal corrosion inhibitor for cooling water of the present invention may contain components other than those described above as long as the effects of the present invention are not impaired. For example, a solvent such as water and other additives may be included.
(各成分の含有量)
本発明の冷却水用金属防食剤における、ホスホノ酒石酸とアノード反応抑制リン酸化合物との合計に対するホスホノ酒石酸の含有量は、PO4換算で、35質量%以上であり、好ましくは45〜90質量%であり、より好ましくは50〜75質量%である。ホスホノ酒石酸とアノード反応抑制リン酸化合物との合計に対するホスホノ酒石酸の含有量が35質量%未満であると、低濃度の薬剤添加では、熱交換器、反応釜及び配管等の金属腐食を抑制することができない。
(Content of each component)
In the metal corrosion inhibitor for cooling water of the present invention, the content of phosphonotartaric acid with respect to the total of phosphonotartaric acid and the anode reaction-suppressing phosphate compound is 35% by mass or more, preferably 45 to 90% by mass in terms of PO 4. More preferably, it is 50-75 mass%. When the content of phosphonotartaric acid with respect to the total of phosphonotartaric acid and anodic reaction-suppressing phosphate compound is less than 35% by mass, the addition of a low concentration of chemicals will suppress metal corrosion of heat exchangers, reaction kettles, piping, etc. I can't.
また、低硬度の冷却水系において、熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制する観点から、本発明の冷却水用金属防食剤におけるリン酸化合物の総量に対する、ホスホノ酒石酸とアノード反応抑制リン酸化合物の合計含有量は、PO4換算で、60質量%以上であり、好ましくは80質量%以上であり、より好ましくは90質量%以上であり、さらに好ましくは100質量%である。 In addition, in a low hardness cooling water system, from the viewpoint of suppressing metal corrosion of heat exchangers, reaction kettles, pipes, etc. by addition of a low concentration chemical, the total amount of phosphate compound in the metal anticorrosive for cooling water of the present invention The total content of phosphonotartaric acid and the anodic reaction-suppressing phosphate compound is 60% by mass or more, preferably 80% by mass or more, more preferably 90% by mass or more, and more preferably in terms of PO 4. 100% by mass.
熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができるという観点から、ホスホノ酒石酸及びアノード反応抑制リン酸化合物の合計のPO4換算量100質量部に対する、亜鉛化合物のZn換算量は、好ましくは10〜500質量部であり、より好ましくは50〜200質量部であり、さらに好ましくは80〜140質量部である。 From the viewpoint that metal corrosion of heat exchangers, reaction kettles and pipes can be suppressed by addition of a low concentration of chemicals, the total amount of phosphonotartaric acid and anode reaction-suppressing phosphate compound is 100 parts by mass in terms of PO 4 , The zinc equivalent of the zinc compound is preferably 10 to 500 parts by mass, more preferably 50 to 200 parts by mass, and still more preferably 80 to 140 parts by mass.
熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができるという観点から、ホスホノ酒石酸及びアノード反応抑制リン酸化合物の合計のPO4換算量100質量部に対する、AA/スルホン基含有共重合体の割合は、好ましくは10〜1000質量部であり、より好ましくは80〜500質量部であり、さらに好ましくは100〜300質量部である。 From the viewpoint that metal corrosion of heat exchangers, reaction kettles and pipes can be suppressed by addition of a low concentration of chemicals, the total amount of phosphonotartaric acid and anode reaction-suppressing phosphate compound is 100 parts by mass in terms of PO 4 , The ratio of the AA / sulfone group-containing copolymer is preferably 10 to 1000 parts by mass, more preferably 80 to 500 parts by mass, and still more preferably 100 to 300 parts by mass.
熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができるという観点から、本発明の冷却水用金属防食剤の固形分の総量中における、ホスホノ酒石酸、アノード反応抑制リン酸化合物、亜鉛化合物、及びAA/スルホン基含有共重合体の合計量は、好ましくは60質量%以上であり、好ましくは80質量%以上であり、より好ましくは90質量%以上であり、さらに好ましくは100質量%である。 From the viewpoint that metal corrosion of heat exchangers, reaction kettles and pipes can be suppressed by adding a low concentration of chemicals, phosphonotartaric acid, anode in the total solid content of the metal anticorrosive for cooling water of the present invention The total amount of the reaction-suppressing phosphate compound, zinc compound, and AA / sulfone group-containing copolymer is preferably 60% by mass or more, preferably 80% by mass or more, more preferably 90% by mass or more. More preferably, it is 100 mass%.
[冷却水系の処理方法]
本発明の冷却水系の処理方法は、カルシウム硬度がCaCO3として、30〜150mg/Lである冷却水系に、ホスホノ酒石酸、アノード反応抑制リン酸化合物及び亜鉛化合物を、前記ホスホノ酒石酸とアノード反応抑制リン酸化合物との合計に対する前記ホスホノ酒石酸の含有量が、PO4換算で35質量%以上となるように添加する。これにより、熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができる。以下、本発明の冷却水系の処理方法を詳細に説明する。
本発明の冷却水系の処理方法において、AA/スルホン基含有共重合体をさらに添加してもよい。ここで、AA/スルホン基含有共重合体については、前述のとおりである。
[Cooling water treatment method]
The cooling water system treatment method of the present invention comprises adding a phosphonotartaric acid, an anode reaction-suppressing phosphate compound and a zinc compound to a cooling water system having a calcium hardness of 30 to 150 mg / L as CaCO 3 , and the phosphonotartaric acid and the anode reaction-suppressing phosphorus. the content of the phosphono tartaric to the total of the acid compound is added in an amount of 35 mass% or more PO 4 terms. Thereby, metal corrosion of a heat exchanger, a reaction kettle, piping, etc. can be suppressed by low concentration chemical | medical agent addition. Hereinafter, the processing method of the cooling water system of this invention is demonstrated in detail.
In the cooling water treatment method of the present invention, an AA / sulfone group-containing copolymer may be further added. Here, the AA / sulfone group-containing copolymer is as described above.
本発明の冷却水系の処理方法において、上記のホスホノ酒石酸、アノード反応抑制リン酸化合物、亜鉛化合物、及びAA/スルホン基含有共重合体は、別々に冷却水系に添加してもよい。これにより、必要な成分のみを必要なタイミングで添加することができるため、薬剤の添加量をより抑制することができる。
例えば、冷却水系中におけるリン濃度(PO4換算量)を連続的、定期的、又は不定期に測定し、当該測定値が閾値(例えば、後述する好適濃度範囲の下限値)にまで低下した場合に、ホスホノ酒石酸及びアノード反応抑制リン酸化合物を添加してもよい。
また、冷却水系中における亜鉛化合物濃度(Zn換算量)を連続的、定期的、又は不定期に測定し、当該測定値が閾値(例えば、後述する好適濃度範囲の下限値)にまで低下した場合に、亜鉛化合物を添加してもよい。
また、冷却水系中におけるAA/スルホン基含有共重合体の濃度を連続的、定期的、又は不定期に測定し、当該測定値が閾値(例えば、後述する好適濃度範囲の下限値)にまで低下した場合に、AA/スルホン基含有共重合体を添加してもよい。
In the cooling water system treatment method of the present invention, the phosphonotartaric acid, the anode reaction-suppressing phosphate compound, the zinc compound, and the AA / sulfone group-containing copolymer may be separately added to the cooling water system. Thereby, since only a required component can be added at a required timing, the addition amount of a chemical | medical agent can be suppressed more.
For example, when the phosphorus concentration (PO 4 equivalent amount) in the cooling water system is measured continuously, regularly, or irregularly, and the measured value falls to a threshold value (for example, the lower limit value of the preferred concentration range described later) In addition, phosphonotartaric acid and an anodic reaction inhibiting phosphoric acid compound may be added.
Moreover, when the zinc compound concentration (Zn conversion amount) in the cooling water system is measured continuously, regularly, or irregularly, and the measured value is reduced to a threshold value (for example, a lower limit value of a suitable concentration range described later). In addition, a zinc compound may be added.
Further, the concentration of the AA / sulfone group-containing copolymer in the cooling water system is measured continuously, periodically, or irregularly, and the measured value is reduced to a threshold value (for example, a lower limit value of a suitable concentration range described later). In this case, an AA / sulfone group-containing copolymer may be added.
また、本発明の冷却水系の処理方法において、前述の冷却水用金属防食剤を冷却水系に添加してもよい。これにより、薬剤添加装置の設置数を少なくすることができる。
例えば、冷却水系中におけるリン濃度(PO4換算量)、亜鉛化合物濃度(Zn換算量)、及び必要に応じてAA/スルホン基含有共重合体の濃度の少なくとも1種又は全部を、連続的、定期的、又は不定期に測定し、当該測定値の少なくとも1種がそれぞれの閾値(例えば、後述する好適濃度範囲の下限値)にまで低下した場合に、冷却水用金属防食剤を添加してもよい。
Further, in the cooling water system treatment method of the present invention, the above-described metal corrosion inhibitor for cooling water may be added to the cooling water system. Thereby, the installation number of a chemical | medical agent addition apparatus can be decreased.
For example, at least one or all of the phosphorus concentration (PO 4 equivalent amount), the zinc compound concentration (Zn equivalent amount) in the cooling water system, and, if necessary, the concentration of the AA / sulfone group-containing copolymer, continuously, When measured regularly or irregularly, when at least one of the measured values falls to the respective threshold value (for example, the lower limit value of the preferred concentration range described later), a metal corrosion inhibitor for cooling water is added. Also good.
(カルシウム硬度)
上述したように、本発明の冷却水系の処理方法によれば、低硬度の冷却水系において、熱交換器、反応釜及び配管等の金属腐食を、低濃度の薬剤添加で抑制することができる。低硬度の冷却水系とは、具体的には、カルシウム硬度がCaCO3として、30〜150mg/Lである冷却水系である。
(Calcium hardness)
As described above, according to the cooling water system treatment method of the present invention, in a low hardness cooling water system, metal corrosion of heat exchangers, reaction kettles, pipes, and the like can be suppressed by addition of a low concentration chemical. Specifically, the low hardness cooling water system is a cooling water system having a calcium hardness of 30 to 150 mg / L as CaCO 3 .
(冷却水用金属防食剤の添加量)
冷却水用金属防食剤中の上記リン酸化合物による熱交換器、反応釜及び配管等の金属腐食抑制の効果という観点から、冷却水系内におけるホスホノ酒石酸と上記アノード反応抑制リン酸化合物とのPO4で換算した合計の濃度が、好ましくは0.05〜5mg/Lになるように、より好ましくは0.1〜3.0mg/Lになるように、さらに好ましくは0.5〜2mg/Lになるように、本発明の冷却水用金属防食剤を上記冷却水系に添加するにしてもよい。また、本発明の冷却水用金属防食剤に代えて、ホスホノ酒石酸、アノード反応抑制リン酸化合物、またはその双方を、上記濃度範囲内になるように上記冷却水系に添加してもよい。
(Amount of metal anticorrosive for cooling water added)
From the viewpoint of the effect of suppressing metal corrosion of heat exchangers, reaction kettles and piping by the phosphoric acid compound in the metal corrosion inhibitor for cooling water, PO 4 of phosphonotartaric acid and the anode reaction-suppressing phosphoric acid compound in the cooling water system. The total concentration converted in (1) is preferably 0.05 to 5 mg / L, more preferably 0.1 to 3.0 mg / L, still more preferably 0.5 to 2 mg / L. As such, the metal corrosion inhibitor for cooling water of the present invention may be added to the cooling water system. Further, instead of the metal corrosion inhibitor for cooling water of the present invention, phosphonotartaric acid, anode reaction-suppressing phosphoric acid compound, or both may be added to the cooling water system so as to be within the above concentration range.
また、冷却水用金属防食剤中の上記亜鉛化合物による熱交換器、反応釜及び配管等の金属腐食抑制の効果という観点から、冷却水系内における上記亜鉛化合物の亜鉛元素換算した濃度が、好ましくは0.05〜5mg/Lになるように、より好ましくは0.1〜3.0mg/Lになるように、さらに好ましくは0.5〜2mg/Lになるように本発明の冷却水用金属防食剤を上記冷却水系に添加するにしてもよい。また、本発明の冷却水用金属防食剤に代えて亜鉛化合物を、上記濃度範囲内になるように上記冷却水系に添加してもよい。 In addition, from the viewpoint of the effect of suppressing metal corrosion of the heat exchanger, reaction kettle, piping, etc. by the zinc compound in the metal anticorrosive for cooling water, the concentration in terms of zinc element of the zinc compound in the cooling water system is preferably The metal for cooling water of the present invention so as to be 0.05 to 5 mg / L, more preferably 0.1 to 3.0 mg / L, and still more preferably 0.5 to 2 mg / L. An anticorrosive agent may be added to the cooling water system. Moreover, it may replace with the metal corrosion inhibitor for cooling water of this invention, and may add a zinc compound to the said cooling water system so that it may become in the said density | concentration range.
さらに、冷却水用金属防食剤中の上記少なくとも1種のAA/スルホン基含有共重合体による熱交換器、反応釜及び配管等の金属腐食抑制の効果という観点から、冷却水系内における上記少なくとも1種のAA/スルホン基含有共重合体の固形分換算の濃度が、好ましくは1〜10mg/Lになるように、より好ましくは2〜10mg/Lになるように、さらに好ましくは2〜7mg/Lになるように本発明の冷却水用金属防食剤を上記冷却水系に添加してもよい。また、本発明の冷却水用金属防食剤に代えて上記少なくとも1種のAA/スルホン基含有共重合体を、上記濃度範囲内になるように上記冷却水系に添加してもよい。 Furthermore, from the viewpoint of the effect of suppressing metal corrosion of heat exchangers, reaction kettles, piping and the like by the at least one AA / sulfone group-containing copolymer in the metal anticorrosive for cooling water, the at least one in the cooling water system. The concentration in terms of solid content of the seed AA / sulfone group-containing copolymer is preferably 1 to 10 mg / L, more preferably 2 to 10 mg / L, still more preferably 2 to 7 mg / L. The metal corrosion inhibitor for cooling water of the present invention may be added to the cooling water system so as to be L. Moreover, it may replace with the metal corrosion inhibitor for cooling water of this invention, and may add the said at least 1 sort (s) AA / sulfone group containing copolymer to the said cooling water system so that it may become in the said density | concentration range.
以下、実施例により本発明をさらに詳細に説明する。なお、実施例は、本発明を限定するものではない。 Hereinafter, the present invention will be described in more detail with reference to examples. In addition, an Example does not limit this invention.
[原料等]
本実施例において、次の原料等を用いた。
ホスホノ酒石酸水溶液(濃度:14質量% as PO4)
HEDP水溶液(濃度:55質量% as PO4)
オルソリン酸水溶液(濃度:73質量% as PO4)
PBTC(2−ホスホノブタン−1,2,3−トリカルボン酸)水溶液(濃度:18質量% as PO4)
ヘキサメタリン酸(濃度:93質量% as PO4)
塩化亜鉛水溶液(濃度:20質量% as Solid)
ポリマー溶液(AAとAMPSとの共重合体、モル比(AA/AMPS):89/11、重量平均分子量:6400、溶媒:水、固形分濃度:40質量%)
[Raw materials]
In this example, the following raw materials were used.
Phosphonotartaric acid aqueous solution (concentration: 14% by mass as PO 4 )
HEDP aqueous solution (concentration: 55% by mass as PO 4 )
Orthophosphoric acid aqueous solution (concentration: 73% by mass as PO 4 )
PBTC (2-phosphonobutane-1,2,3-tricarboxylic acid) aqueous solution (concentration: 18% by mass as PO 4 )
Hexametaphosphoric acid (concentration: 93% by weight as PO 4 )
Zinc chloride aqueous solution (concentration: 20% by mass as Solid)
Polymer solution (copolymer of AA and AMPS, molar ratio (AA / AMPS): 89/11, weight average molecular weight: 6400, solvent: water, solid content concentration: 40% by mass)
[製造例1]
ホスホノ酒石酸水溶液、HEDP水溶液、塩化亜鉛水溶液、ポリマー溶液、及び水を添加して、表1に示す組成の防食剤1を得た。
なお、後述する実施例1のように、水中におけるリン化合物(すなわち、ホスホノ酒石酸、HEDP、オルソリン酸、及びPBTCの合計)の濃度がPO4換算で2mg/Lとなるように、防食剤1を水に添加した場合における、防食剤1を構成する各成分の濃度は、表2に示すとおりである。
[Production Example 1]
A phosphonotartaric acid aqueous solution, a HEDP aqueous solution, a zinc chloride aqueous solution, a polymer solution, and water were added to obtain an anticorrosive 1 having the composition shown in Table 1.
As in the first embodiment described below, the phosphorus compound in water (i.e., phosphono tartaric acid, HEDP, orthophosphoric acid, and the sum of PBTC) so that the concentration of the 2 mg / L in PO 4 terms, anticorrosive 1 The concentration of each component constituting the anticorrosive 1 when added to water is as shown in Table 2.
[製造例2〜6及び比較製造例1〜9]
リン酸化合物水溶液の種類及び添加量、塩化亜鉛の添加量、並びにポリマーの添加量を変更して、表1に示す組成の防食剤2〜15を得た。
なお、水中におけるリン化合物(すなわち、ホスホノ酒石酸、HEDP、オルソリン酸、及びPBTCの合計)の濃度がPO4換算で2mg/Lとなるように、防食剤2〜15を水に添加した場合における、防食剤2〜15を構成する各成分の濃度は、表2に示すとおりである。
[Production Examples 2-6 and Comparative Production Examples 1-9]
The anticorrosive agents 2 to 15 having the compositions shown in Table 1 were obtained by changing the type and addition amount of the phosphoric acid compound aqueous solution, the addition amount of zinc chloride, and the addition amount of the polymer.
Incidentally, the phosphorus compound in water (i.e., phosphono tartaric acid, HEDP, orthophosphoric acid, and the sum of PBTC) so that the concentration of the 2 mg / L in PO 4 terms, in the case where the anticorrosive 2-15 was added to water, The concentration of each component constituting the anticorrosives 2 to 15 is as shown in Table 2.
[実施例1]
(健全面に対する防食試験)
寸法が50mm×30mm×1mm、表面積が0.31dm2の低炭素鋼(JIS G3141SPSS-SB)を#400研磨し、トルエン脱脂した試験片を試料とした。当該試料の重量を測定し、試験前重量とした。
1000mlガラス容器に、純水を1000mlから後述の各試薬添加量を差引いた量だけ入れ、炭酸水素ナトリウム水溶液、硫酸マグネシウム水溶液、塩化ナトリウム水溶液、塩化カルシウム水溶液及び防食剤1を添加後、少量の水酸化ナトリウム水溶液と硫酸水溶液でpHを調整し、試験水とした。表3に、実施例1の試験水の水質を示す。
[Example 1]
(Anti-corrosion test for sound surface)
A low carbon steel (JIS G3141SPSS-SB) having a dimension of 50 mm × 30 mm × 1 mm and a surface area of 0.31 dm 2 was polished by # 400, and a test piece which was degreased with toluene was used as a sample. The weight of the sample was measured and used as the pre-test weight.
In a 1000 ml glass container, pure water is added in an amount obtained by subtracting the amount of each reagent described later from 1000 ml, and after adding sodium bicarbonate aqueous solution, magnesium sulfate aqueous solution, sodium chloride aqueous solution, calcium chloride aqueous solution and anticorrosive 1, a small amount of water is added. The pH was adjusted with an aqueous sodium oxide solution and an aqueous sulfuric acid solution to obtain test water. Table 3 shows the water quality of the test water of Example 1.
試験水が入っている1000mlガラス容器を30℃に保たれた腐食試験装置の恒温槽中にセットし、上記試験片を回転軸にネジ止めして浸漬し、150rpmで回転した。試験開始後3日目に新たな試験水に入替え、その後4日間経過した後、試験片を取り出した。取り出した試験片の表面を酸で洗浄し、付着した腐食生成物を除去して乾燥した後の重量を測定し、該当量を試験後重量とした。その後、試験片の重量変化から次式(1)により、腐食速度(mdd)を計算し、防食性能を評価した。評価結果を、図2及び表3に示す。
腐食速度(mdd)=[試験前重量(mg)−試験後重量(mg)]/[試験片の表面積(dm2)×試験日数(日)] (1)
A 1000 ml glass container containing test water was set in a thermostatic chamber of a corrosion test apparatus maintained at 30 ° C., the test piece was screwed onto a rotating shaft and immersed, and rotated at 150 rpm. On the third day after the start of the test, it was replaced with new test water, and after 4 days, the test piece was taken out. The surface of the taken-out test piece was washed with an acid, the adhered corrosion product was removed and the weight after drying was measured, and the corresponding amount was taken as the post-test weight. Thereafter, the corrosion rate (mdd) was calculated from the weight change of the test piece according to the following formula (1), and the anticorrosion performance was evaluated. The evaluation results are shown in FIG.
Corrosion rate (mdd) = [weight before test (mg) −weight after test (mg)] / [surface area of test piece (dm 2 ) × number of test days (days)] (1)
[実施例2〜6及び比較例1〜9]
(健全面に対する防食試験)
防食剤1に代えて防食剤2〜15を用いたこと以外は実施例1と同様にして、試験水とした。実施例2〜6及び比較例1〜9の試験水の水質を表3に示す。
また、実施例1の試験水に代えて、実施例2〜6及び比較例1〜9の試験水を用いたこと以外は実施例1と同様にして、防食性能を評価した。評価結果を、図2及び表3に示す。
[Examples 2 to 6 and Comparative Examples 1 to 9]
(Anti-corrosion test for sound surface)
Test water was obtained in the same manner as in Example 1 except that the anticorrosive agents 2 to 15 were used in place of the anticorrosive agent 1. Table 3 shows the water quality of the test waters of Examples 2 to 6 and Comparative Examples 1 to 9.
Moreover, it replaced with the test water of Example 1, and evaluated the anticorrosion performance like Example 1 except having used the test water of Examples 2-6 and Comparative Examples 1-9. The evaluation results are shown in FIG.
[実施例7]
(腐食面に対する腐食減量試験)
初めに、長さ10cm、内径15mmの炭素鋼(STB-340)の短管を2本/1条件準備し、トルエン脱脂を行った後、5質量%HClにてエッジング処理を行い、これを試料とした。天秤にて短管の重量を測定し、試験前重量とした。
続いて、100Lのダイライトタンクに、各試薬添加量を差し引いた量の純水を投入し、炭酸水素ナトリウム水溶液、ケイ酸ナトリウム水溶液、硫酸マグネシウム溶液、塩化ナトリウム溶液、塩化カルシウム水溶液、硫酸ナトリウム水溶液及び防食剤1をそれぞれ添加後、少量の水酸化ナトリウム、炭酸ガスにてpHを調整し、試験水とした。表4に、試験水の水質を示す。
[Example 7]
(Corrosion weight loss test for corroded surfaces)
First, two short tubes of carbon steel (STB-340) with a length of 10 cm and an inner diameter of 15 mm were prepared per condition, and after toluene degreasing, edging was performed with 5% by mass HCl, and this was sampled. It was. The weight of the short tube was measured with a balance and used as the weight before the test.
Subsequently, 100 L of a dilite tank was charged with pure water in an amount obtained by subtracting the amount of each reagent added, a sodium bicarbonate aqueous solution, a sodium silicate aqueous solution, a magnesium sulfate solution, a sodium chloride solution, a calcium chloride aqueous solution, a sodium sulfate aqueous solution, and After each addition of the anticorrosive agent 1, the pH was adjusted with a small amount of sodium hydroxide and carbon dioxide to obtain test water. Table 4 shows the water quality of the test water.
試験水を通水試験装置(図1)に移し替え、滞留時間が120時間となるように連続供給を実施した。 The test water was transferred to the water test apparatus (FIG. 1), and continuous supply was performed so that the residence time was 120 hours.
図1の通水試験装置1では、試験水が入っている試験水タンク11(容量:50L)が設けられている。試験水タンク内の試験水は、ヒーターコントローラー12により発熱温度が制御されたヒーター13によって加熱され、試験水の水温は30℃に維持される。また、試験水タンク11の水量が低くなると、給水ポンプ14を用いて補給水タンク(容量:50L)15から試験水が試験水タンク11に供給される。また、試験水タンク11の水量が高くなると、オーバーフローとして試験水が試験水タンク11からラインL1を経て排出される。これにより、試験水タンク11の水量は一定に維持される。 In the water flow test device 1 of FIG. 1, a test water tank 11 (capacity: 50 L) containing test water is provided. The test water in the test water tank is heated by the heater 13 whose heat generation temperature is controlled by the heater controller 12, and the temperature of the test water is maintained at 30 ° C. When the amount of water in the test water tank 11 becomes low, the test water is supplied from the makeup water tank (capacity: 50 L) 15 to the test water tank 11 using the water supply pump 14. When the amount of water in the test water tank 11 increases, the test water is discharged from the test water tank 11 via the line L1 as an overflow. Thereby, the amount of water in the test water tank 11 is kept constant.
試験タンク11から排出された試験水は2つのラインL2,L3に分かれる。ラインL2では、循環水ポンプ16及び流量調整バルブ17を通過した試験水はエア吸入口18に供給される。エア吸入口18で試験水に空気が混入される。空気が混入された試験水は炭素鋼の短管19内を通過して、試験水タンク11に戻る。なお、炭素鋼の短管19内を通過する試験水の流速は0.3m/sである。一方、ラインL3では、循環水ポンプ21及び流量調整バルブ22を通過した試験水は炭素鋼の短管23内を通過して、試験水タンク11に戻る。なお、炭素鋼の短管23内を通過する試験水の流速は0.3m/sである。 The test water discharged from the test tank 11 is divided into two lines L2 and L3. In the line L <b> 2, the test water that has passed through the circulating water pump 16 and the flow rate adjustment valve 17 is supplied to the air suction port 18. Air is mixed into the test water at the air inlet 18. The test water mixed with air passes through the carbon steel short pipe 19 and returns to the test water tank 11. The flow rate of the test water passing through the carbon steel short tube 19 is 0.3 m / s. On the other hand, in the line L 3, the test water that has passed through the circulating water pump 21 and the flow rate adjustment valve 22 passes through the carbon steel short pipe 23 and returns to the test water tank 11. The flow rate of the test water passing through the carbon steel short tube 23 is 0.3 m / s.
先述の短管を通水試験装置(図1)に装着し、試験を開始した。試験開始から20時間後、68時間後にそれぞれ短管を引き上げた。引き上げた短管は、酸にて内部を洗浄し、腐食生成物を除去した後、重量を測定し該当量を試験後重量とした。重量変化を次式により計算し、防食性能を比較した。
腐食減量(mg)=[試験前重量(mg)−68時間後試験重量(mg)]−[試験前重量(mg)−20時間後試験重量(mg)] (2)
The above-mentioned short pipe was attached to the water test apparatus (FIG. 1), and the test was started. The short tube was pulled up 20 hours and 68 hours after the start of the test. The short pipe pulled up was washed with acid to remove corrosion products, and then the weight was measured and the corresponding amount was taken as the weight after the test. The weight change was calculated by the following formula and the anticorrosion performance was compared.
Corrosion loss (mg) = [Weight before test (mg) −Test weight after 68 hours (mg)] − [Weight before test (mg) −Test weight after 20 hours (mg)] (2)
[実施例8〜10及び比較例10〜13]
(腐食面に対する腐食減量試験)
防食剤1に代えて防食剤2、4、5、7〜10を用いたこと以外は実施例7と同様にして、試験水とした。実施例8〜10及び比較例10〜13の試験水の水質を表4に示す。
また、実施例7の試験水に代えて、実施例8〜10及び比較例10〜13の試験水を用いたこと以外は実施例7と同様にして、防食性能を評価した。評価結果を、図3及び表4に示す。
[Examples 8 to 10 and Comparative Examples 10 to 13]
(Corrosion weight loss test for corroded surfaces)
Test water was obtained in the same manner as in Example 7 except that the anticorrosive agent 2, 4, 5, 7 to 10 was used instead of the anticorrosive agent 1. Table 4 shows the test water quality of Examples 8 to 10 and Comparative Examples 10 to 13.
Moreover, it replaced with the test water of Example 7, and evaluated anticorrosion performance like Example 7 except having used the test water of Examples 8-10 and Comparative Examples 10-13. The evaluation results are shown in FIG.
[評価結果]
腐食速度試験及び腐食減量試験の評価結果を図2及び図3に示す。
表3、表4、図2及び図3より、冷却水用金属防食剤に、ホスホノ酒石酸、アノード反応抑制リン酸化合物及び亜鉛化合物を含有させ、上記ホスホノ酒石酸と上記アノード反応抑制リン酸化合物との合計に対する上記ホスホノ酒石酸の含有量が35質量%以上とすることにより、低濃度の薬剤添加で金属の腐食速度を低減でき、さらに、低濃度の薬剤添加で金属の腐食減量を低減できることがわかった。
[Evaluation results]
The evaluation results of the corrosion rate test and the corrosion weight loss test are shown in FIGS.
From Table 3, Table 4, FIG. 2 and FIG. 3, the metal anticorrosive for cooling water contains phosphonotartaric acid, an anode reaction-suppressing phosphate compound and a zinc compound, and the phosphonotartaric acid and the anode reaction-suppressing phosphate compound It was found that when the content of the phosphonotartaric acid with respect to the total is 35% by mass or more, the corrosion rate of the metal can be reduced by adding a low concentration of the chemical, and further, the weight loss of the metal can be reduced by adding the low concentration of the chemical. .
1 通水試験装置
11 試験水タンク
12 ヒーターコントローラー
13 ヒーター
14 給水ポンプ
15 補給水タンク
16,21 循環水ポンプ
17,22 流量調整バルブ
18 エア吸入口
19,23 炭素鋼の短管
L1〜L3 ライン
DESCRIPTION OF SYMBOLS 1 Water flow test apparatus 11 Test water tank 12 Heater controller 13 Heater 14 Water supply pump 15 Supply water tank 16, 21 Circulating water pump 17, 22 Flow rate adjustment valve 18 Air inlet 19, 23 Carbon steel short pipe L1-L3 line
Claims (10)
金属腐食の原因となるアノード反応を抑制する、前記ホスホノ酒石酸以外のリン酸化合物及び
亜鉛化合物
を含み、前記ホスホノ酒石酸と前記金属腐食の原因となるアノード反応を抑制する、前記ホスホノ酒石酸以外のリン酸化合物との合計に対する前記ホスホノ酒石酸の含有量が、PO4換算で35質量%以上である冷却水用金属防食剤。 Phosphonotartaric acid,
A phosphoric acid compound other than the phosphonotartaric acid, comprising a phosphoric acid compound other than the phosphonotartaric acid and a zinc compound, which suppresses the anode reaction causing the metal corrosion, and which suppresses the anode reaction causing the metal corrosion to the phosphonotartaric acid. the content of the phosphono tartaric acid, metal corrosion inhibitor for cooling water is at least 35% by weight PO 4 in terms of the total of the compound.
AA/AMPS共重合体:アクリル酸(AA)及びその塩の少なくとも1種とアクリルアミドメチルプロパンスルホン酸(AMPS)及びその塩の少なくとも1種との共重合体
AA/HAPS共重合体:アクリル酸(AA)及びその塩の少なくとも1種とヒドロキシアリロキシプロパンスルホン酸(HAPS)及びその塩の少なくとも1種との共重合体
AA/AMPS/HAPS共重合体:アクリル酸(AA)及びその塩の少なくとも1種と、アクリルアミドメチルプロパンスルホン酸(AMPS)及びその塩の少なくとも1種と、ヒドロキシアリロキシプロパンスルホン酸(HAPS)及びその塩の少なくとも1種との共重合体 The at least one AA / sulfone group-containing copolymer selected from the group consisting of the following AA / AMPS copolymer, AA / HAPS copolymer, and AA / AMPS / HAPS copolymer: The metal anticorrosive agent for cooling water of any one of -3.
AA / AMPS copolymer: A copolymer of at least one of acrylic acid (AA) and its salt and acrylamidomethylpropanesulfonic acid (AMPS) and at least one of its salt AA / HAPS copolymer: Acrylic acid ( Copolymer of at least one of AA) and its salt and at least one of hydroxyallyloxypropane sulfonic acid (HAPS) and its salt AA / AMPS / HAPS copolymer: at least of acrylic acid (AA) and its salt Copolymer of one kind, at least one of acrylamidomethylpropane sulfonic acid (AMPS) and a salt thereof, and at least one of hydroxyallyloxypropane sulfonic acid (HAPS) and a salt thereof
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| JP2017226025A JP6566010B2 (en) | 2017-11-24 | 2017-11-24 | Metal anticorrosive for cooling water and processing method of cooling water system |
| PCT/JP2018/034825 WO2019102703A1 (en) | 2017-11-24 | 2018-09-20 | Metal corrosion inhibitor for cooling water and method for treating cooling water system |
| TW107133891A TW201925102A (en) | 2017-11-24 | 2018-09-26 | Metal corrosion inhibitor for cooling water and method for treating cooling water system |
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| JPS6295200A (en) * | 1985-10-22 | 1987-05-01 | Hakutou Kagaku Kk | Corrosion and scaling inhibitor for metals in water systems |
| JPS63258697A (en) * | 1987-04-16 | 1988-10-26 | Hakutou Kagaku Kk | Corrosion inhibitor that also suppresses the scale of metals in water systems |
| JP4598330B2 (en) * | 2001-09-13 | 2010-12-15 | オルガノ株式会社 | Anticorrosion method |
| JP2010202893A (en) * | 2009-02-27 | 2010-09-16 | Hakuto Co Ltd | Liquid composition for preventing corrosion and scaling, and method for preventing corrosion and scaling |
| JP5559629B2 (en) * | 2010-07-29 | 2014-07-23 | オルガノ株式会社 | Water-based metal anticorrosion method |
| JP6424896B2 (en) * | 2014-02-12 | 2018-11-21 | 栗田工業株式会社 | Use of phosphotartaric acid and its salts for water treatment in water delivery systems |
| EP3216895B1 (en) * | 2016-03-11 | 2019-01-23 | Kurita Water Industries Ltd. | Process for preparing phosphotartaric acid and salts thereof |
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| WO2019102703A1 (en) | 2019-05-31 |
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