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JP6567902B2 - Tip body and method for producing the same - Google Patents
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JP6567902B2 - Tip body and method for producing the same - Google Patents

Tip body and method for producing the same Download PDF

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JP6567902B2
JP6567902B2 JP2015135346A JP2015135346A JP6567902B2 JP 6567902 B2 JP6567902 B2 JP 6567902B2 JP 2015135346 A JP2015135346 A JP 2015135346A JP 2015135346 A JP2015135346 A JP 2015135346A JP 6567902 B2 JP6567902 B2 JP 6567902B2
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tip body
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porosity
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和彦 岡本
和彦 岡本
茂雄 山田
茂雄 山田
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司フエルト商事株式会社
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Description

本発明は、インク又は塗液を所望箇所に筆記又は塗布するための、穂先体及びその製造方法に関する。   The present invention relates to a tip and a method for manufacturing the same for writing or applying an ink or a coating liquid to a desired location.

塗布具は、筆記具、マーカー等が代表的なもので、一般には、軸筒(把持筒)内にインク(塗液)を充填インクタンク又はインクを含浸させた塗液吸蔵体を備え、そのインクタンク又は塗液吸蔵体に、穂先体の後端を直接又は中継芯(誘導芯)を介して接続し、穂先体の先端部を塗布具の軸筒(チップホルダーを備えたものもある)の外部に露出させた構成となっている。   The applicator is typically a writing instrument, marker or the like, and generally includes an ink tank filled with ink (coating liquid) in a shaft cylinder (gripping cylinder) or a coating liquid occlusion body impregnated with ink. Connect the rear end of the tip body to the tank or coating solution occlusion body directly or via a relay core (induction core), and connect the tip of the tip body to the shaft of the applicator (some types have a tip holder). The structure is exposed to the outside.

穂先体は、文字、図形、記号等を書くためのものであり、用途に応じて穂先体の先端を、尖鋭に、砲弾状に、半円球状に、扁平で、直線状の端縁または傾斜した端縁(チゼル状)等に形成したものがある。従来、穂先体の製造方法は、プラスチック繊維等を棒状に束ねたもの、プラスチック短繊維に熱硬化樹脂又は熱可塑性樹脂を含浸させて加熱硬化させて繊維集合体としたもの、プラスチック押出し成形したもの、プラスチック焼結による多孔体としたもの等が知られている。   The tip is for writing letters, figures, symbols, etc. The tip of the tip is sharp, bullet-shaped, hemispherical, flat, straight edge or inclined depending on the application. There are those formed on the edge (chisel shape) or the like. Conventionally, the method of manufacturing the tip body is a method in which plastic fibers are bundled in a rod shape, a short fiber is impregnated with a thermosetting resin or a thermoplastic resin and heat-cured to form a fiber aggregate, or a plastic extrusion molding In addition, a porous body made by plastic sintering is known.

例えば、特許文献1には、微細な粒子からなるペン芯先端部と粗大な粒子からなるペン芯根本部との二層構造で構成されたペン芯が記載されている。このペン芯の製造方法は、まず、見掛比重0.35のポリフッ化ビニリデン樹脂粉末を、予め240から250℃の流動空気中で加熱処理を行って、焼成ポリマーを得る。そして、この焼成ポリマーを、平均粒子径約200μと平均粒子径100μに分け、ペン芯金型に先ず、平均粒子径100μの焼成ポリマーを充填し、その上に、平均粒子径約200μの焼成ポリマーを充填する。そして、250℃の流動空気中で焼結させた後、冷却し、ペン芯金型から離型することで、ペン芯が成形される。   For example, Patent Document 1 describes a pen core having a two-layer structure including a pen core tip portion made of fine particles and a pen core root portion made of coarse particles. In this method for producing a pen core, first, a polyvinylidene fluoride resin powder having an apparent specific gravity of 0.35 is preliminarily heated in flowing air at 240 to 250 ° C. to obtain a baked polymer. The fired polymer is divided into an average particle size of about 200 μm and an average particle size of 100 μm, and a pen core mold is first filled with a fired polymer with an average particle size of 100 μm, and then a fired polymer with an average particle size of about 200 μm. Fill. And after making it sinter in 250 degreeC fluid air, it cools and a pen core is shape | molded by releasing from a pen core metal mold | die.

また、特許文献2には、合成樹脂製の多孔体の穂先本体と、この穂先本体に内蔵された中綿とからなる穂先体が記載されている。この穂先体の穂先本体は、合成樹脂焼結体からなり、全体が同じ空隙率で成形されている。   Patent Document 2 describes a tip body composed of a porous tip body made of a synthetic resin and a batting incorporated in the tip body. The tip body of the tip body is made of a synthetic resin sintered body, and is entirely molded with the same porosity.

特公昭49−32969号公報Japanese Patent Publication No.49-32969 特開2014−83699号公報JP 2014-83699 A

しかしながら、特許文献1に記載されたペン芯の製造方法では、ペン芯先端部は、平均粒子径100μの焼成ポリマーを焼結して成形しているため、空隙率が低い。このため、所望箇所に充分に筆記又は塗布することができない虞がある。また、文字、図形、記号等を書けたとしても、会議室、講堂、広い教室等において、部屋の後方にいる人が読み取ることができない虞がある。   However, in the pen core manufacturing method described in Patent Document 1, the tip of the pen core is formed by sintering a sintered polymer having an average particle diameter of 100 μm, and thus has a low porosity. For this reason, there exists a possibility that it cannot write or apply | coat to a desired location fully. Even if characters, figures, symbols, etc. can be written, there is a possibility that a person behind the room cannot read in a conference room, a lecture hall, a large classroom, or the like.

また、特許文献1に記載されたペン芯のペン芯根本部は、平均粒子径200μの焼成ポリマーを焼結して成形しているため、空隙率が高い。このため、ペン芯を塗布具のホルダに装着したとき、ホルダへの保持力が弱く、筆圧によるペン芯の折り曲げ、又は、運送時
の振動、衝撃等の外力が塗布具に加わることによって、塗布具がホルダから抜ける、浮く等の問題が発生する虞がある。
Moreover, since the pen core root part of the pen core described in Patent Document 1 is formed by sintering a sintered polymer having an average particle diameter of 200 μm, the porosity is high. For this reason, when the pen core is attached to the holder of the applicator, the holding force to the holder is weak, and by applying external force such as bending of the pen core due to writing pressure or vibration, impact during transportation to the applicator, There is a possibility that problems such as the applicator coming off from the holder or floating may occur.

更に、特許文献2に記載された穂先体では、全体が同じ空隙率で成形した穂先本体内に中綿を内蔵することにより、塗液を十分に供給でき、かつ、幅広く塗布することができるが、特許文献2には、穂先本体が二層構造で成形することについての開示はない。   Furthermore, in the tip body described in Patent Document 2, by incorporating the batting in the tip body formed entirely with the same porosity, the coating liquid can be sufficiently supplied and can be applied widely. Patent Document 2 does not disclose that the tip body is formed in a two-layer structure.

本発明は、かかる点に鑑みてなされたものであり、塗液を充分に供給できかつ幅広く塗布することができ、更に、塗布具のホルダへの保持力を高めた穂先体及びその製造方法を提供することを目的とする。   The present invention has been made in view of the above points, and provides a tip body that can sufficiently supply a coating liquid and can be applied widely, and further has improved holding power to a holder of an applicator, and a method for manufacturing the same. The purpose is to provide.

本発明は、上記課題を解決するための手段として、請求項1に記載した発明は、塗布具のホルダに装着され、前記塗布具の軸筒内の塗布液吸蔵体から供給されるインクを導出させる棒状の穂先体であって、前記穂先体は、後端に開口した収納穴を備え、先端部を筆記端とした合成樹脂焼結体からなる穂先本体と、前記収納穴内に挿入された中綿とからなり、前記穂先本体は、その筆記端を空隙率の高い層とし、前記穂先体を前記ホルダに保持させる部位を空隙率の低い層とし、前記穂先体に設けた収納穴は、前記筆記端の内部まで延びており、前記中綿は、前記収納穴を埋め、その後部は、前記収納穴の開口に至るか突出し、前記穂先本体は、空隙率が前記高い層と空隙率が前記低い層との間に、該低い層と同じ空隙率を備えたフランジ部が形成され、前記フランジ部には、所定の間隔を置いて配置された複数の空気交換溝が形成されていることを特徴とするものである。 According to the present invention, as means for solving the above-mentioned problems, the invention described in claim 1 is to attach ink supplied from a coating liquid occlusion body mounted in a holder of the applicator to the holder of the applicator. A rod-shaped tip body, the tip body having a storage hole opened at a rear end, a tip body made of a synthetic resin sintered body having a writing end as a writing end, and a batting inserted into the storage hole The tip body is a layer with a high porosity at the writing end, a portion for holding the tip body in the holder is a layer with a low porosity, and the storage hole provided in the tip body is the writing hole. It extends to the inside of the end, the batting fills the storage hole, the rear part reaches or protrudes to the opening of the storage hole, and the tip body has a layer having a high porosity and a layer having a low porosity. And a flange portion having the same porosity as the low layer Made is, the flange portion is characterized in that a plurality of air exchange grooves which are disposed at predetermined intervals is formed.

本項に係る穂先体では、空隙率が高い層(先端部、すなわち、筆記端)と、空隙率が高い層より空隙率が低い層(胴体部及びフランジ部)とからる二層構造に構成され、かつ、穂先本体の筆記端の内部までに棒状の中綿が内蔵されているので、胴体部及びフランジ部に空隙率がない状態にあったとしても、インクを充分に筆記端に供給することができる。更に、筆記端では、インクの供給がよく、柔軟性(ソフトタッチ感)を有し、胴体部では、堅硬性を有し、筆圧に起因する穂先体の折り曲げが極めて少ないため、筆記により穂先体が漸次外方に出る現象を防止することができる。   The tip body according to this section is configured in a two-layer structure including a layer having a high porosity (tip portion, that is, a writing end) and a layer having a porosity lower than that of the layer having a high porosity (body portion and flange portion). In addition, since the inside of the writing end of the tip body has a rod-like filling, the ink is sufficiently supplied to the writing end even if the body portion and the flange portion have no porosity. Can do. In addition, the ink supply at the writing end is good, the softness (soft touch feeling) is provided, the body part is rigid, and the tip of the tip body is very little bent due to the writing pressure. The phenomenon that the body gradually goes outward can be prevented.

また、本項に係る穂先体は、空隙率が高い層と空隙率が低い層との間に、径方向外側に延びる環状のフランジ部を設けることにより、穂先体がホルダ内に沈むことを防ぐことができ、また、フランジ部に複数の空気交換溝を設けることで、インクタンク又は塗液吸蔵体に、空気の交換をスムーズに行うことができる。In addition, the tip body according to this section prevents the tip body from sinking into the holder by providing an annular flange portion extending radially outward between the layer having a high porosity and the layer having a low porosity. In addition, by providing a plurality of air exchange grooves in the flange portion, air can be exchanged smoothly in the ink tank or the coating liquid storage body.

請求項2に記載した発明は、請求項1に記載した発明において、空隙率が前記低い層には、前記フランジ部の下面から中央部付近まで延び、所定の間隔を置いて配置された複数の突起部が形成されていることを特徴とするものである。The invention described in claim 2 is the invention described in claim 1, wherein the low porosity layer extends from the lower surface of the flange portion to the vicinity of the center portion, and is arranged at a predetermined interval. A protrusion is formed.

本項に係る穂先体において、空隙率が低い層には、フランジ部の下面から中央部付近まで延びる複数の突起部を設け、この周辺を空隙率の低い、樹脂層(空隙率が低い層)としたので、穂先体とホルダとの嵌合が強固となり、筆圧による穂先体の折り曲げ、又は、運送時の振動、衝撃等の外力が塗布具に加わっても、塗布具のホルダから穂先体の抜け、浮きを防止することができる。In the tip body according to this section, a layer having a low porosity is provided with a plurality of protrusions extending from the lower surface of the flange portion to the vicinity of the center portion, and a resin layer (a layer having a low porosity) having a low porosity around this periphery. As a result, the tip body and the holder are firmly fitted, and the tip body from the holder of the applicator can be bent even if external force such as bending of the tip body due to writing pressure or vibration or impact during transportation is applied to the applicator. Can be prevented from coming off and floating.

た、穂先体をホルダに装着した際、空気交換溝と連通している突起部と突起部との間の空間(空気交換通路)が空気の通り道となり、空気交換溝とインクタンク又は塗液吸蔵体とを適切に連通することができる。
Also, when mounting the tip member to the holder, a space between the protruding portion and the protruding portion in communication with the air exchange groove (air exchange passage) becomes a passage of air, air exchange groove and the ink tank or the coating liquid An occlusion body can be communicated appropriately.

請求項4に記載した発明は、金型のキャビティ内にコアピンを、その周囲に空隙を残して設置するコアピン設置工程と、超高分子量ポリエチレン粉体を、前記コアピンの先端部を少なくとも覆わないで前記キャビティ内に充填する第1充填工程と、前記キャビティ内に充填した前記超高分子量ポリエチレン粉体上に、超高分子量ポリエチレン粉体と、50〜80質量パーセントの水溶性無機物とを混合した混合粉体を充填する第2充填工程と、前記金型に設けた押しピンにより、前記超高分子量ポリエチレン粉体及び前記混合粉体を加圧する加圧工程と、前記金型を加熱し、前記超高分子量ポリエチレン粉体及び前記混合粉体を焼結し、焼結品を成形する焼結工程と、形成された前記焼結品を洗浄し、水溶性無機物を前記焼結品から除去する水溶性無機物洗浄除去工程と、前記水溶性無機物を除去した成形品に棒状中綿を挿入する中綿挿入工程と、からなることを特徴とする方法である。   In the invention described in claim 4, the core pin is installed in the cavity of the mold, leaving a space around the core pin, and the ultrahigh molecular weight polyethylene powder is not covered at least at the tip of the core pin. A first filling step for filling the cavity, and mixing the ultrahigh molecular weight polyethylene powder and 50 to 80 mass percent of a water-soluble inorganic substance on the ultrahigh molecular weight polyethylene powder filled in the cavity A second filling step for filling the powder, a pressing step for pressing the ultrahigh molecular weight polyethylene powder and the mixed powder with a push pin provided in the die, and heating the die, A sintering step of sintering the high molecular weight polyethylene powder and the mixed powder to form a sintered product, and washing the formed sintered product to remove water-soluble inorganic substances from the sintered product. A soluble inorganic cleaning removal step, a batting insertion step of inserting a rod-shaped filling the molded article removing the water-soluble inorganic substance, a method characterized in that it consists of.

本項に係る穂先体の製造方法では、まず、金型のキャビティ内にコアピンを、その周囲に空隙を残して設置する(コアピン設置工程)。次に、コアピンの先端部を少なくとも覆わないで、キャビティ内に超高分子量ポリエチレン粉体を充填し(第1充填工程)、その後、充填した超高分子量ポリエチレン粉体上に、超高分子量ポリエチレン粉体と、50〜80質量パーセントの水溶性無機物とを混合した混合粉体を充填する(第2充填工程)。次に、押しピンによって、超高分子量ポリエチレン粉体及び混合粉末体を加圧する(加圧工程)。次に、金型を加熱し、超高分子量ポリエチレン粉体及び混合粉末体を焼結し(焼結工程)、その後、得られた焼結品を洗浄し、水溶性無機物を焼結品から除去し(水溶性無機物洗浄除去工程)、成形品(穂先本体)を得る。そして、得られた穂先本体に中綿を挿入する(中綿挿入工程)。
この方法により、コアピン設置工程において、コアピンを金型のキャビティ内に設置することで、容易に中心位置を定めることができる。第1及び第2充填工程〜焼結工程において、キャビティ内に超高分子量ポリエチレン粉体の充填後、その上に超高分子量ポリエチレン粉体と50〜80質量パーセントの水溶性無機物とを混合した混合粉体を充填し、押圧ピンによって加圧し、この加圧状態を維持して焼結することで、焼結品を得ることができる。その後、除去工程において、焼結品の洗浄によって、水溶性無機物が除去され、異なった空隙率で成形された二層構造の成形品(穂先本体)を得ることができる。
In the method of manufacturing the tip body according to this section, first, the core pin is installed in the cavity of the mold, leaving a space around the core pin (core pin installation step). Next, the ultra high molecular weight polyethylene powder is filled in the cavity without covering at least the tip of the core pin (first filling step), and then the ultra high molecular weight polyethylene powder is filled on the filled ultra high molecular weight polyethylene powder. The mixed powder obtained by mixing the body and 50 to 80 mass percent of the water-soluble inorganic substance is filled (second filling step). Next, the ultrahigh molecular weight polyethylene powder and the mixed powder body are pressurized with a push pin (pressurizing step). Next, the mold is heated to sinter the ultra-high molecular weight polyethylene powder and the mixed powder body (sintering process), and then the obtained sintered product is washed to remove water-soluble inorganic substances from the sintered product. (Water-soluble inorganic substance washing and removing step) to obtain a molded article (tip body). And a batting is inserted in the obtained head main body (batting insertion process).
By this method, the center position can be easily determined by installing the core pin in the cavity of the mold in the core pin installation step. In the first and second filling steps to the sintering step, after the ultra high molecular weight polyethylene powder is filled in the cavity, the ultra high molecular weight polyethylene powder and 50 to 80 mass percent of the water-soluble inorganic substance are mixed thereon. A sintered product can be obtained by filling the powder, pressurizing with a pressing pin, and maintaining the pressurized state and sintering. Thereafter, in the removal step, the water-soluble inorganic substance is removed by washing the sintered product, and a two-layer molded product (tip body) molded with different porosity can be obtained.

本発明のキャップによれば、塗液を充分に供給できかつ幅広く塗布することができ、更に、塗布具のホルダへの保持力を高めた穂先体及びその製造方法を提供することができる。   According to the cap of the present invention, it is possible to provide a tip body that can sufficiently supply a coating liquid and can be applied widely, and that has enhanced holding power to the holder of the applicator, and a method for manufacturing the same.

本実施形態に係る穂先体を塗布具に装着した状態の平面図である。It is a top view in the state where the tip object concerning this embodiment was equipped in the applicator. 図1に示す穂先体の平面図である。It is a top view of the tip body shown in FIG. 図1に示す穂先体の底面図である。It is a bottom view of the tip body shown in FIG. 図1に示す穂先体のA−A線に沿う断面図である。It is sectional drawing which follows the AA line of the tip body shown in FIG. 図1に示す穂先体の斜視図である。It is a perspective view of the tip body shown in FIG. 図1に示す穂先体の製造方法の工程を示した図である。It is the figure which showed the process of the manufacturing method of the tip shown in FIG. 本実施形態に係る穂先体を成形する合成樹脂材料及び評価を示す図表である。It is a chart which shows the synthetic resin material which molds the tip object concerning this embodiment, and evaluation.

以下、本発明の一実施形態に係る穂先体1の構成を図1〜図5に基づいて詳細に説明する。
本発明の一実施形態に係る穂先体1は、穂先本体11と、この穂先本体11に内蔵され
た中綿13とからなり、インク吸蔵体又は塗布液吸蔵体9を内蔵する塗布具3のホルダ5の先端に取付けられ(図1参照)、インク又は塗布液を紙、ホワイトボード等に筆記又は塗布するものである。
Hereinafter, the configuration of the tip body 1 according to an embodiment of the present invention will be described in detail with reference to FIGS.
A tip body 1 according to an embodiment of the present invention includes a tip body 11 and a batting 13 built in the tip body 11, and a holder 5 of an applicator 3 containing an ink occlusion body or a coating liquid occlusion body 9. The ink or coating liquid is written or coated on paper, whiteboard or the like.

穂先本体11の材料は、合成樹脂製の略有底筒状の多孔体であり、特に、超高分子量ポリエチレンが用いられる。この超高分子量ポリエチレンは、平均分子量390万〜500万、好ましくは平均分子量約450、平均粒径が85μm〜150μm、好ましくは平均粒径115μm程度の粉末である。本実施形態では、ティコナ社(Ticona)の商品名GUR(登録商標)の超高分子量ポリエチレン(GUR2122、GUR4120)を用いる。具体的には、ティコナ社のGUR2122は、平均粒径115μm、平均嵩比重0.23g/cm、平均孔隙率70%、平均強度1MPaの粉末であり、ティコナ社のGUR4120は、平均粒径120μm、平均嵩比重0.40g/cm、平均孔隙率40%、平均強度2.5MPaの粉末である。また、超高分子量ポリエチレン粉末の形状として、ティコナ社のGUR2122は、葡萄房状、ティコナ社のGUR4120は、じゃがいも状の形状である。本実施形態では、穂先本体11を成形する際、空隙率を調整するために、超高分子量ポリエチレン粉末に重曹等の水溶性無機物を添加して常温撹拌混合した粉末を用いる。この水溶性無機物は、平均粒径25μmの粉末を用い、配合割合は、重量比で50〜80質量パーセントである。 The material of the tip main body 11 is a substantially bottomed cylindrical porous body made of synthetic resin, and in particular, ultrahigh molecular weight polyethylene is used. The ultra high molecular weight polyethylene is a powder having an average molecular weight of 3.9 million to 5,000,000, preferably an average molecular weight of about 450, an average particle size of 85 μm to 150 μm, and preferably an average particle size of about 115 μm. In the present embodiment, ultra high molecular weight polyethylene (GUR2122, GUR4120) manufactured by Ticona under the trade name GUR (registered trademark) is used. Specifically, Ticona's GUR2122 is a powder having an average particle size of 115 μm, an average bulk specific gravity of 0.23 g / cm 3 , an average porosity of 70%, and an average strength of 1 MPa, and Ticona's GUR4120 has an average particle size of 120 μm. , An average bulk specific gravity of 0.40 g / cm 3 , an average porosity of 40%, and an average strength of 2.5 MPa. Further, as the shape of the ultra high molecular weight polyethylene powder, Ticona's GUR2122 has a kitchen shape, and Ticona's GUR4120 has a potato shape. In the present embodiment, when the tip main body 11 is molded, a powder obtained by adding a water-soluble inorganic substance such as sodium bicarbonate to an ultrahigh molecular weight polyethylene powder and mixing at room temperature with stirring is used in order to adjust the porosity. As this water-soluble inorganic substance, a powder having an average particle size of 25 μm is used, and the blending ratio is 50 to 80 mass percent by weight.

図2〜5に示すように、穂先本体11は、その先端部位(筆記部位)において、空隙率が高い層12a(第1層)と、これに続く空隙率が低い層12b(第2層)とからなる二層構造12で構成される(図2及び3参照)。二層構造12と言っても、二層が接する中間部位にあっては、両層が入り混じった層(中間層)を形成している。この穂先本体11は、先端部15(筆記端)と、胴体部17と、筆記端15と胴体部17との間に設けられた、外方周方向に延びる環状フランジ部19とからなる。筆記端15は、空隙率が高い層12aに属し、胴体部17及びフランジ部19は、空隙率が低い層12bに属する。また、穂先本体11は、胴体部17の端部から、筆記端15の略中央付近、すなわち、空隙率が高い層12aまで延びる柱状の収納穴21が形成されている(図3及び4参照)。なお、フランジ部19は、空隙率が低い層12bに成形されているが、空隙率が高い層12a又は中間層に成形してもよい。この場合、穂先体1がホルダ5の内側に装着された箇所を空隙率が低い、すなわち、硬質の部位とすることが求められる。   As shown in FIGS. 2 to 5, the tip main body 11 has a layer 12 a (first layer) with a high porosity and a layer 12 b (second layer) with a low porosity following this at the tip portion (writing site). (See FIGS. 2 and 3). Even if it says the two-layer structure 12, in the intermediate part which two layers contact | connect, the layer (intermediate layer) which both layers entered and formed was formed. The tip body 11 includes a tip portion 15 (writing end), a body portion 17, and an annular flange portion 19 provided between the writing end 15 and the body portion 17 and extending in the outer circumferential direction. The writing end 15 belongs to the layer 12a having a high porosity, and the body portion 17 and the flange portion 19 belong to the layer 12b having a low porosity. Further, the tip body 11 is formed with a columnar accommodation hole 21 extending from the end of the body portion 17 to the vicinity of the approximate center of the writing end 15, that is, the layer 12a having a high porosity (see FIGS. 3 and 4). . In addition, although the flange part 19 is shape | molded in the layer 12b with a low porosity, you may shape | mold in the layer 12a or intermediate | middle layer with a high porosity. In this case, the point where the tip body 1 is mounted inside the holder 5 is required to have a low porosity, that is, a hard part.

筆記端15は、略ドーム状又は砲弾状を呈し、フランジ部19の上面から垂直方向に延びるストレート部23と、半円形部25(砲弾部)とからなる。なお、筆記端15は、ストレート部23を設けているが、半円形部25のみでもよい。胴体部17は、後端(筆記端15の反対側の端部)が縮径し、フランジ部19の下面から軸方向下方に延び、円周方向に沿って間隔を置いて設けられた複数の略矩形状の突起部27が形成されている(図3参照)。この複数の突起部27は、空隙率が低い、硬質の部位であるので、穂先体1を塗布具3に装着時、塗布具3のホルダ5の内周面にしっかりと嵌合する(図1参照)。また、対向する二ケ所の突起部27と突起部27との間には、空気の交換通路となる通路29が形成され、この空気交換通路29は、後述する2つの空気交換溝31と連通し、吐出インクとの交換のための空気の通り道としての役割を有する。本実施形態において、突起部27は、6箇所形成される(図3参照)。なお、突起部27は、適宜個数を変更することができる。また、突起部27は、底面視矩形状であるが、底面視半円形状、底面視四角形状、周方向に幅を有する底面視円弧状等の形状にしてもよい。   The writing end 15 has a substantially dome shape or a bullet shape, and includes a straight portion 23 extending in a vertical direction from the upper surface of the flange portion 19 and a semicircular portion 25 (a bullet portion). In addition, although the writing end 15 is provided with the straight part 23, only the semicircular part 25 may be sufficient. The trunk portion 17 has a rear end (an end opposite to the writing end 15) having a reduced diameter, extends downward from the lower surface of the flange portion 19 in the axial direction, and is provided with a plurality of intervals along the circumferential direction. A substantially rectangular protrusion 27 is formed (see FIG. 3). Since the plurality of protrusions 27 are hard portions with a low porosity, when the tip body 1 is attached to the applicator 3, it is securely fitted to the inner peripheral surface of the holder 5 of the applicator 3 (FIG. 1). reference). Further, a passage 29 serving as an air exchange passage is formed between the projecting portions 27 at the two opposing positions, and the air exchange passage 29 communicates with two air exchange grooves 31 described later. It has a role as an air passage for exchanging with the ejected ink. In the present embodiment, six protrusions 27 are formed (see FIG. 3). Note that the number of the protrusions 27 can be changed as appropriate. The protrusion 27 has a rectangular shape when viewed from the bottom, but may have a shape such as a semicircular shape when viewed from the bottom, a quadrangular shape when viewed from the bottom, or an arc shape when viewed from the bottom having a width in the circumferential direction.

環状フランジ部19は、筆記端15のストレート部23の下部から径方向外側に延びる。このフランジ部15には、塗液吸蔵体9に空気の交換を行うための、円周方向に沿って間隔を置いて設けられた空気交換溝31が形成されている。この空気交換溝31は、6つの突起部27と同軸上に配置されておらず、90°間隔を置いて2箇所形成される(図3
参照)。なお、空気交換溝31は、適宜個数を変更することができる。
The annular flange portion 19 extends radially outward from the lower portion of the straight portion 23 of the writing end 15. The flange portion 15 is formed with an air exchange groove 31 provided at intervals along the circumferential direction for exchanging air with the coating liquid storage body 9. The air exchange grooves 31 are not arranged coaxially with the six protrusions 27, and are formed at two positions with an interval of 90 ° (FIG. 3).
reference). The number of air exchange grooves 31 can be changed as appropriate.

中綿13は、従来の筆記具等で使用される塗液吸蔵体9と同様の材料であって、空隙率が約80〜90%を有するポリエステル、アクリル、ポリプロピレン、ポリエチレン、ナイロン等の繊維、捲縮した繊維等の集合体を用いる。これらの繊維集合体(中綿13)は、塗液を豊富に保有する機能を有する。また、中綿13は、製造上において取扱い易いように、棒状体に形成され、その外周のみにバインダーを塗布するか、合成樹脂繊維の場合は弱い熱をかけて外周の繊維の一部を溶着させることにより、棒状体を保持させる。中綿13を棒状に形成する場合、バインダーとか、溶着で、その周壁に形成されている隙間を埋めることを極力少なくする。   The batting 13 is the same material as the coating liquid occlusion body 9 used in a conventional writing instrument or the like, and is made of polyester, acrylic, polypropylene, polyethylene, nylon or other fibers having a porosity of about 80 to 90%, crimped An aggregate of the fibers is used. These fiber assemblies (filling 13) have a function of holding abundant coating liquid. Further, the batting 13 is formed in a rod-like body so that it can be easily handled in production, and a binder is applied only to the outer periphery thereof, or in the case of a synthetic resin fiber, a weak heat is applied to weld a part of the outer peripheral fiber. Thus, the rod-shaped body is held. When the batting 13 is formed in a rod shape, the gap formed in the peripheral wall is reduced as much as possible by binder or welding.

次に、本発明の実施形態に係る穂先体1の製造方法を図6に基づいて詳細に説明する。
まず、図6(a)に示すように、金型41の下型43に、コアピン45が一体になった治具47を取付ける(コアピン取付工程)。このとき、コアピン45は、穂先本体11に内蔵する棒状の中綿13の形状(図4参照)、すなわち、中綿13の直径、長さ等の寸法が略同じものを用意する。
Next, the manufacturing method of the tip 1 according to the embodiment of the present invention will be described in detail based on FIG.
First, as shown in FIG. 6A, the jig 47 in which the core pin 45 is integrated is attached to the lower mold 43 of the mold 41 (core pin attaching step). At this time, the core pin 45 is prepared so that the shape of the rod-like batting 13 built in the tip body 11 (see FIG. 4), that is, the diameter, length, etc. of the batting 13 are substantially the same.

次に、図6(b)に示すように、金型41の中型49に形成されたキャビティ51内にコアピン45を設置する(コアピン設置工程)。このとき、中型49は、キャビティ51とコアピン45との位置を合わせるために、中型49の位置決め孔53に、下型43に設けられた位置決めピン55を挿通する。なお、キャビティ51は、コアピン45の外径より大きく形成され、かつ、コアピン45の上端を越えるように形成されている。これにより、コアピン45とキャビティ51との間には、空隙57が形成される。   Next, as shown in FIG. 6B, the core pin 45 is installed in the cavity 51 formed in the middle mold 49 of the mold 41 (core pin installation step). At this time, in the middle mold 49, the positioning pins 55 provided in the lower mold 43 are inserted into the positioning holes 53 of the middle mold 49 in order to align the positions of the cavity 51 and the core pin 45. The cavity 51 is formed larger than the outer diameter of the core pin 45 and is formed so as to exceed the upper end of the core pin 45. As a result, a gap 57 is formed between the core pin 45 and the cavity 51.

次に、図6(c)に示すように、コアピン45とキャビティ51との間の空隙57(図6(b)参照)に、超高分子量ポリエチレン粉末59を充填する(第1充填工程)。このとき、超高分子量ポリエチレン粉末59の充填は、コアピン45の上端面(先端部)を越えないように充填する。この超高分子量ポリエチレン粉末59は、ティコナ社のGUR2122又はティコナ社のGUR4120を用いており、40メッシュパスに篩い分けされた粉末を充填している。なお、第1充填工程では、穂先本体11の胴体部17及びフランジ部19に相当する。   Next, as shown in FIG.6 (c), the space | gap 57 (refer FIG.6 (b)) between the core pin 45 and the cavity 51 is filled with the ultra high molecular weight polyethylene powder 59 (1st filling process). At this time, the ultra high molecular weight polyethylene powder 59 is filled so as not to exceed the upper end surface (tip portion) of the core pin 45. This ultra high molecular weight polyethylene powder 59 uses GUR2122 made by Ticona or GUR4120 made by Ticona, and is filled with powder that has been sieved into a 40 mesh pass. The first filling step corresponds to the body portion 17 and the flange portion 19 of the tip body 11.

次に、図6(d)に示すように、キャビティ51内に充填した超高分子量ポリエチレン粉末59上に、超高分子量ポリエチレン粉体と、50〜80質量パーセントの水溶性無機物とを混合した混合粉体61を充填する(第2充填工程)。このとき、混合粉体61の充填は、中型49の上端面49aと面一になるまで充填する。なお、混合粉末61は、ティコナ社のGUR2122に50〜80質量パーセントの重曹を添加して常温撹拌混合し、40メッシュパスに篩い分けされた粉末を充填している。なお、第2充填工程では、穂先本体11の筆記端15に相当する。   Next, as shown in FIG. 6 (d), a mixture in which ultrahigh molecular weight polyethylene powder and 50 to 80 mass percent of a water-soluble inorganic substance are mixed on the ultrahigh molecular weight polyethylene powder 59 filled in the cavity 51. The powder 61 is filled (second filling step). At this time, the mixed powder 61 is filled until it is flush with the upper end surface 49 a of the middle mold 49. The mixed powder 61 is filled with powder sieved to 40 mesh pass by adding 50 to 80 mass percent baking soda to GUR2122 manufactured by Ticona and mixing at room temperature with stirring. In the second filling step, it corresponds to the writing end 15 of the tip body 11.

次に、図6(e)に示すように、プレス機(図示せず)のプレスによって、上型63に設けられた、断面視略ドーム状の凹部65aを有した押しピン65でキャビティ51内に充填された超高分子量ポリエチレン粉体59及び混合粉体61を加圧し、圧粉体70を得る(加圧工程)。このとき、上型63の押しピン65を中型49のキャビティ51に位置合わせするために、上型63に設けた位置決め孔67に、下型43の位置決めピン55を挿入する。また、押しピン65の押込みによって混合粉体61が盛り上がり、押しピン65の凹部65a内に充満する。なお、プレスによる加圧力、すなわち、押しピン65の押込み力を調整することにより、超高分子量ポリエチレン粉体59の密度及び混合粉体61の密度が変わり、穂先本体11の空隙率を適宜変更することができる。また、筆記端15の高さは、押しピン65の凹部65aの深さを変更することで、高さを適宜変えることが
できる。
Next, as shown in FIG. 6 (e), the inside of the cavity 51 is pressed by a pressing pin 65 having a substantially dome-shaped recess 65 a provided in the upper die 63 by pressing of a press machine (not shown). The ultrahigh molecular weight polyethylene powder 59 and the mixed powder 61 filled in are pressed to obtain a green compact 70 (pressurizing step). At this time, in order to align the push pin 65 of the upper die 63 with the cavity 51 of the middle die 49, the positioning pin 55 of the lower die 43 is inserted into the positioning hole 67 provided in the upper die 63. Further, the mixed powder 61 rises by the pressing of the push pin 65 and fills the recess 65 a of the push pin 65. In addition, by adjusting the pressing force, that is, the pressing force of the pressing pin 65, the density of the ultrahigh molecular weight polyethylene powder 59 and the density of the mixed powder 61 are changed, and the porosity of the tip body 11 is appropriately changed. be able to. Further, the height of the writing end 15 can be changed as appropriate by changing the depth of the recess 65a of the push pin 65.

次に、図6(f)に示すように、超高分子量ポリエチレン粉体59及び混合粉体61を加圧した状態で、加熱手段69(例えば、電気炉)によって、加熱温度180℃で20分間加熱して焼結し、焼結品71を得る(焼結工程)。このとき、加熱手段69で加熱する前に、金型41に付着したちり、ほこり等を除塵する。   Next, as shown in FIG. 6 (f), the ultrahigh molecular weight polyethylene powder 59 and the mixed powder 61 are pressurized and heated by a heating means 69 (for example, an electric furnace) at a heating temperature of 180 ° C. for 20 minutes. The sintered product 71 is obtained by heating and sintering (sintering step). At this time, before heating by the heating means 69, it adheres to the mold 41 and removes dust and the like.

次に、図6(g)に示すように、プレス機による加圧を解き、上型63を上昇させた後、キャビティ51内から焼結品41を離型する(離型工程)。このとき、コアピン45は、治具47が下型43に固定されているため、焼結品71と共に離型されない。次に、金型41から離型した焼結品71は、内蔵されている水溶性無機物を溶出するために、洗浄し、成形品73(穂先本体11)を得る(水溶性無機物洗浄除去工程、図示せず)。その後、図6(h)に示すように、成形品73(穂先本体11)の後端面に開口している収納穴21に棒状の中綿13を挿入し、穂先体1を得る(中綿挿入工程)。   Next, as shown in FIG. 6G, after the pressurization by the press machine is released and the upper mold 63 is raised, the sintered product 41 is released from the cavity 51 (release process). At this time, the core pin 45 is not released together with the sintered product 71 because the jig 47 is fixed to the lower mold 43. Next, the sintered product 71 released from the mold 41 is washed in order to elute the built-in water-soluble inorganic material to obtain a molded product 73 (tip body 11) (water-soluble inorganic material washing and removing step, Not shown). Then, as shown in FIG.6 (h), the rod-shaped batting 13 is inserted in the accommodation hole 21 opened at the rear end surface of the molded product 73 (the tip body 11), and the tip body 1 is obtained (batting step). .

以上のようにして、製作された穂先体1は、塗布具を製造する場合、図1に示すように、軸筒7の中に、インキ等の塗液を含浸させた塗液吸蔵体9を収納し、穂先体1をホルダ5に装着し、ホルダ5のねじ部5aと軸筒7のねじ部7aとを螺合する。装着に際して、穂先体1の後端部が塗液吸蔵体9の前端部に埋入するように接続することが望ましい。   As shown in FIG. 1, when the tip 1 manufactured as described above is used to manufacture an applicator, a coating liquid storage body 9 impregnated with a coating liquid such as ink is placed in a shaft cylinder 7 as shown in FIG. 1. The tip 1 is mounted on the holder 5, and the screw part 5 a of the holder 5 and the screw part 7 a of the shaft cylinder 7 are screwed together. At the time of mounting, it is desirable to connect so that the rear end portion of the tip body 1 is embedded in the front end portion of the coating liquid storage body 9.

また、穂先体1の製造工程において、コアピン45の周囲に超高分子量ポリエチレン粉体59及び混合粉末61を充填し、焼結しているが、予め棒状の中綿13を治具に固定し、棒状の中綿13の周囲に超高分子量ポリエチレン粉体59、混合粉末61を順次充填して、焼結してもよい。   In addition, in the manufacturing process of the tip 1, the core pin 45 is filled with the ultrahigh molecular weight polyethylene powder 59 and the mixed powder 61 and sintered. Alternatively, the ultra-high molecular weight polyethylene powder 59 and the mixed powder 61 may be sequentially filled around the padding 13 and sintered.

本発明の一実施形態に係る穂先体1によると、穂先本体11は、空隙率が高い層12a(筆記端15)と、空隙率が高い層12aより空隙率が低いか又はない状態の層12b(胴体部17及びフランジ部19)とからる二層構造12に構成され、かつ、穂先本体11の筆記端15の内部までに棒状の中綿13が内蔵されているので、胴体部17及びフランジ部17に空隙率がない状態にあったとしても、インクを充分に筆記端15に供給することができる。更に、筆記端15では、インクの供給がよく、柔軟性(ソフトタッチ感)を有し、胴体部17では、堅硬性を有し、筆圧に起因する穂先体1の折り曲げが極めて少ないため、筆記により穂先体1が漸次外方に出る現象を防止することができる。   According to the tip body 1 according to an embodiment of the present invention, the tip body 11 includes a layer 12a (writing end 15) having a high porosity and a layer 12b in which the porosity is lower or absent than the layer 12a having a high porosity. Since the rod-shaped batting 13 is built up to the inside of the writing end 15 of the tip main body 11, the body portion 17 and the flange portion are formed. Even if there is no void in 17, ink can be sufficiently supplied to the writing end 15. Furthermore, the writing end 15 has a good supply of ink and has a softness (soft touch feeling), and the body portion 17 has a firmness and the bending of the tip body 1 due to the writing pressure is extremely small. It is possible to prevent the tip body 1 from gradually going outward by writing.

また、本発明の一実施形態に係る穂先体1によると、筆記端15の下部から径方向外側に延びる環状のフランジ部19を設けることにより、穂先体1がホルダ5内に沈むことを防ぐことができ、また、フランジ部19に2つの空気交換溝31を設けることで、塗液吸蔵体9に対して空気の交換をスムーズに行うことができる。   Further, according to the tip body 1 according to one embodiment of the present invention, the tip body 1 is prevented from sinking into the holder 5 by providing the annular flange portion 19 extending radially outward from the lower portion of the writing end 15. In addition, by providing the two air exchange grooves 31 in the flange portion 19, it is possible to smoothly exchange air with respect to the coating liquid storage unit 9.

更に、本発明の一実施形態に係る穂先体1によると、胴体部17に、フランジ部19の下面から胴体部17の中央部付近まで延びる複数の突起部27を設け、この周辺を空隙率の低い、樹脂層(空隙率が低い層12b)としたので、穂先体1と塗布具3のホルダ5との嵌合が強固となり、運送時の振動、衝撃等の外力が塗布具3に加わっても、塗布具3のホルダ5から穂先体1の抜け、浮きを防止することができる。また、穂先体1をホルダ5に装着した際、空気交換溝31と連通している、対向する二ケ所の突起部27と突起部27との間の空気交換通路29が空気の通り道となり、空気交換溝31と塗液吸蔵体9とを適切に連通することができる。   Furthermore, according to the tip 1 according to the embodiment of the present invention, the trunk portion 17 is provided with a plurality of protrusions 27 extending from the lower surface of the flange portion 19 to the vicinity of the center portion of the trunk portion 17, and the periphery of the projection portion 27 has a porosity. Since the resin layer is low (layer 12b having a low porosity), the fitting between the tip body 1 and the holder 5 of the applicator 3 is strengthened, and external forces such as vibration and impact during transportation are applied to the applicator 3. In addition, the tip body 1 can be prevented from coming off from the holder 5 of the applicator 3 and floating. When the tip 1 is mounted on the holder 5, the air exchange passage 29 between the two opposing protrusions 27 communicating with the air exchange groove 31 serves as a passage for the air. The exchange groove 31 and the coating liquid storage body 9 can be communicated appropriately.

本発明の一実施形態に係る穂先体1の製造方法によると、コアピン設置工程(図6(b)参照)において、コアピン45を用いることで、中心位置を容易に定めることができる
。第1及び第2充填工程〜焼結工程(図6(c)〜(f)参照)において、キャビティ51内に超高分子量ポリエチレン粉体59の充填後、その上に超高分子量ポリエチレン粉体と50〜80質量パーセントの水溶性無機物とを混合した混合粉体61を充填し、押圧ピン65によって加圧し、この状態を維持して焼結することで、二層構造12の焼結品71を得ることができる。その後、水溶性無機物洗浄除去工程において、焼結品71の洗浄によって、水溶性無機物が除去され、空隙率が高い層12aと低い層12bとで構成された成形品71(穂先本体11)を得ることができる。空隙率は、水溶性無機物の添加量及び加圧工程における押しピン65の押込み力によって、容易に変更することができる。
According to the method for manufacturing the tip 1 according to the embodiment of the present invention, the center position can be easily determined by using the core pin 45 in the core pin installation step (see FIG. 6B). In the first and second filling steps to the sintering step (see FIGS. 6 (c) to (f)), after the ultrahigh molecular weight polyethylene powder 59 is filled in the cavity 51, the ultrahigh molecular weight polyethylene powder and By filling the mixed powder 61 mixed with 50 to 80 mass percent of the water-soluble inorganic substance, pressurizing with the pressing pin 65, and maintaining this state to sinter, the sintered product 71 of the two-layer structure 12 is obtained. Can be obtained. Thereafter, in the water-soluble inorganic material washing and removing step, the water-soluble inorganic material is removed by washing the sintered product 71, and a molded product 71 (tip body 11) composed of the layer 12a having a high porosity and the layer 12b having a low porosity is obtained. be able to. The porosity can be easily changed by the addition amount of the water-soluble inorganic substance and the pushing force of the push pin 65 in the pressing step.

次に、上述の製造方法によって成形された実施例1,2及び対象例の穂先体1の評価試験について図7を参照して説明する。
図7に示すように、穂先体1の評価試験は、穂先体1の保持力、インク追従性の評価(後述の表1参照)を行った。
保持力の評価試験は、穂先体1を塗布具3のホルダ5に装着した状態で、穂先体1を押圧したときの芯抜け(芯抜け力)に基づいて評価した。
インク追従性の評価試験では、インクの消費量(インクの流れの良さ)に基づいて評価した。
Next, the evaluation test of Examples 1 and 2 and the tip 1 of the target example molded by the above manufacturing method will be described with reference to FIG.
As shown in FIG. 7, in the evaluation test of the tip 1, the holding strength of the tip 1 and the ink followability were evaluated (see Table 1 described later).
The evaluation test of the holding power was evaluated based on the core removal (core removal force) when the tip body 1 was pressed while the tip body 1 was mounted on the holder 5 of the applicator 3.
In the ink followability evaluation test, the ink consumption (goodness of ink flow) was evaluated.

次に、実施例1,2及び対象例の穂先体1に用いた材料について説明する。
実施例1では、空隙率が高い層12a(先端部15)の材料、すなわち、第2充填工程(図6(d)参照)で充填する粉末として、ティコナ社のGUR2122(平均粒径115μm、平均嵩比重0.23g/cm、平均孔隙率70%、平均強度1MPa)の粉体に、水溶性無機物として重曹(70質量パーセント)を添加して常温撹拌混合した混合粉末を用い、空隙率が低い層12b(胴体部17及びフランジ部19)の材料、すなわち、第1充填工程(図6(c)参照)で充填する粉末として、ティコナ社のGUR2122の粉体を他の物質に加えることなく用いた。これらの粉末を用いて、上記製造方法によって穂先本体11を成形した。穂先本体11を洗浄、乾燥した後、その後端の収納穴21より棒状の中綿13を挿入した。
Next, the materials used for Examples 1 and 2 and the tip 1 of the target example will be described.
In Example 1, as a material for the layer 12a (tip portion 15) having a high porosity, that is, as a powder to be filled in the second filling step (see FIG. 6D), TURona GUR2122 (average particle diameter 115 μm, average) A powder having a bulk specific gravity of 0.23 g / cm 3 , an average porosity of 70%, and an average strength of 1 MPa was added with sodium bicarbonate (70 mass percent) as a water-soluble inorganic substance and mixed at room temperature with stirring, and the porosity was The material of the lower layer 12b (the body portion 17 and the flange portion 19), that is, the powder to be filled in the first filling step (see FIG. 6C), without adding Ticona GUR2122 powder to other substances. Using. Using these powders, the tip main body 11 was formed by the above-described manufacturing method. After the tip body 11 was washed and dried, a rod-shaped batting 13 was inserted from the storage hole 21 at the rear end.

実施例2では、第2充填工程で充填する粉末として、ティコナ社のGUR2122の粉体に重曹(70質量パーセント)を添加して常温撹拌混合した混合粉末を用い、第1充填工程で充填する粉末として、ティコナ社のGUR4120(平均粒径120μm、平均嵩比重0.40g/cm、平均孔隙率40%、平均強度2.5MPa)の粉体を用いた。これらの粉末を用いて、上記製造方法によって穂先本体11を成形した。穂先本体11を洗浄、乾燥した後、その後端の収納穴21より棒状の中綿13を挿入した。 In Example 2, as the powder to be filled in the second filling step, a mixed powder obtained by adding sodium bicarbonate (70 mass percent) to Ticona GUR2122 powder and stirring and mixing at room temperature is used. As a powder, GUR4120 (average particle size 120 μm, average bulk specific gravity 0.40 g / cm 3 , average porosity 40%, average strength 2.5 MPa) manufactured by Ticona was used. Using these powders, the tip main body 11 was formed by the above-described manufacturing method. After the tip body 11 was washed and dried, a rod-shaped batting 13 was inserted from the storage hole 21 at the rear end.

対象例では、空隙率が高い層12a及び低い層12bの材料、すなわち、第2充填工程を省略し、第1充填工程で中型49の上端面49aと面一になるまで充填する粉末として、ティコナ社のGUR2122の粉体に、水溶無機物として重曹(70質量パーセント)を添加して常温撹拌混合した混合粉末を用いた。この粉末を用いて、上記製造方法によって穂先本体11を成形した。穂先本体11を洗浄、乾燥した後、その後端の収納穴21より棒状の中綿13を挿入した。   In the target example, the material of the high porosity 12a and the low layer 12b, that is, Ticona is used as a powder to be filled until the second filling step is omitted and the upper end surface 49a of the middle die 49 is flush with the first filling step. A mixed powder obtained by adding sodium bicarbonate (70 mass percent) as a water-soluble inorganic substance to a GUR2122 powder manufactured by a company and stirring and mixing at room temperature was used. Using this powder, the tip main body 11 was formed by the above-described manufacturing method. After the tip body 11 was washed and dried, a rod-shaped batting 13 was inserted from the storage hole 21 at the rear end.

次に、評価試験及び製造方法の条件について表1を参照して説明する。

Figure 0006567902

Next, the conditions of the evaluation test and the manufacturing method will be described with reference to Table 1.

Figure 0006567902

穂先体1を塗布具3のホルダ5に挿入する圧力(組込力)において、図7に示すように、実施例1では、1200g、実施例2では、1800g、対象例では、200gであった。保持力の評価試験において、図7に示すように、実施例1では、1500gで、実施例2では、2000gで、対象例では、700gで、穂先体1が塗布具3のホルダ5から浮き出た。インク追従性の評価試験において、実施例1及び2では、インク消費量が2.8(g/100m)であって(表1参照)、同等のインク追従性が得られ、対象例では、インク消費量が2.9(g/100m)であって(表1参照)、実施例1及び2よりインク追従性がよいことがわかった。なお、実施例1の焼結体71(穂先本体11)全体の空隙率は、図7に示すように、約75%、実施例2の焼結体71全体の空隙率は、約70%、対象例の焼結体(穂先本体)全体の空隙率は、約80%であった。   As shown in FIG. 7, the pressure (insertion force) for inserting the tip 1 into the holder 5 of the applicator 3 was 1200 g in Example 1, 1800 g in Example 2, and 200 g in the target example. . In the holding power evaluation test, as shown in FIG. 7, the tip 1 floated from the holder 5 of the applicator 3 at 1500 g in Example 1, 2000 g in Example 2, and 700 g in the target example. . In the ink follow-up evaluation test, in Examples 1 and 2, the ink consumption was 2.8 (g / 100 m) (see Table 1), and equivalent ink follow-up was obtained. The consumption was 2.9 (g / 100 m) (see Table 1), and it was found that the ink followability was better than in Examples 1 and 2. As shown in FIG. 7, the porosity of the entire sintered body 71 (tip body 11) of Example 1 is about 75%, and the porosity of the entire sintered body 71 of Example 2 is about 70%. The porosity of the entire sintered body (tip body) of the target example was about 80%.

以上の結果、二層構造の穂先本体11である実施例1及び2では、穂先体1は、塗布具3のホルダ5内に堅硬に保持され、運送時の振動、衝撃等の外力が塗布具1に加わっても、ホルダ5から穂先体1の抜け、浮きを防ぐことが判った。また、実施例1及び2では、対象例のインクの流れと比較して僅かに劣るものの、インクの追従性の評価結果に示すように、インクの流れは良好であった。対象例では、実施例1及び2よりもインクの流れが良好であることが判った。   As a result, in Examples 1 and 2 which are the tip body 11 having the two-layer structure, the tip body 1 is firmly held in the holder 5 of the applicator 3, and external forces such as vibration and impact during transportation are applied. 1 was found to prevent the tip 1 from coming off from the holder 5 and floating. In Examples 1 and 2, although the ink flow was slightly inferior to the ink flow of the target example, the ink flow was good as shown in the evaluation results of the ink followability. In the target example, it was found that the ink flow was better than in Examples 1 and 2.

1…穂先体、3…塗布具、5…ホルダ、7…軸筒、9…塗布液吸蔵体、11…穂先本体、12…二層構造、12a…空隙率の高い層、12b…空隙率の低い層、13…中綿、15…先端部(筆記端)、17…胴体部、21…収納穴   DESCRIPTION OF SYMBOLS 1 ... Tip body, 3 ... Applicator, 5 ... Holder, 7 ... Shaft cylinder, 9 ... Coating liquid occlusion body, 11 ... Tip body, 12 ... Two-layer structure, 12a ... High porosity layer, 12b ... Porosity Lower layer, 13 ... Filling, 15 ... Tip (writing end), 17 ... Body, 21 ... Storage hole

Claims (3)

塗布具のホルダに装着され、前記塗布具の軸筒内の塗布液吸蔵体から供給されるインクを導出させる棒状の穂先体であって、
前記穂先体は、後端に開口した収納穴を備え、先端部を筆記端とした合成樹脂焼結体からなる穂先本体と、前記収納穴内に挿入された中綿とからなり、
前記穂先本体は、その筆記端を空隙率の高い層とし、前記穂先体を前記ホルダに保持させる部位を空隙率の低い層とし、
前記穂先体に設けた収納穴は、前記筆記端の内部まで延びており、前記中綿は、前記収納穴を埋め、その後部は、前記収納穴の開口に至るか突出し
前記穂先本体は、空隙率が前記高い層と空隙率が前記低い層との間に、該低い層と同じ空隙率を備えたフランジ部が形成され、
前記フランジ部には、所定の間隔を置いて配置された複数の空気交換溝が形成されていることを特徴とする穂先体。
A rod-shaped tip attached to the holder of the applicator and for leading out the ink supplied from the application liquid storage body in the shaft cylinder of the applicator,
The tip body is provided with a storage hole opened at the rear end, consisting of a tip main body made of a synthetic resin sintered body with the tip end as a writing end, and a batting inserted into the storage hole,
The tip body is a layer with a high porosity at the writing end, and a portion that holds the tip body in the holder is a layer with a low porosity.
The storage hole provided in the tip body extends to the inside of the writing end, the batting fills the storage hole, and the rear part reaches or projects the opening of the storage hole ,
The tip body is formed between the layer having a high porosity and the layer having a low porosity, and a flange portion having the same porosity as the low layer is formed.
The tip body is characterized in that a plurality of air exchange grooves arranged at predetermined intervals are formed in the flange portion .
空隙率が前記低い層には、前記フランジ部の下面から中央部付近まで延び、所定の間隔を置いて配置された複数の突起部が形成されていることを特徴とする請求項1に記載の穂先体。 Low porosity said layer, according to claim 1, characterized in that extending from the lower surface of the flange portion to the vicinity of the central portion, a plurality of projections arranged at predetermined intervals are formed Tip body. 金型のキャビティ内にコアピンを、その周囲に空隙を残して設置するコアピン設置工程と、
超高分子量ポリエチレン粉体を、前記コアピンの先端を少なくとも覆わないで前記キャビティ内に充填する第1充填工程と、
前記キャビティ内に充填した前記超高分子量ポリエチレン粉体上に、超高分子量ポリエチレン粉体と、50〜80質量パーセントの水溶性無機物とを混合した混合粉体を充填する第2充填工程と、
前記金型に設けた押しピンにより、前記超高分子量ポリエチレン粉体及び前記混合粉体を加圧する加圧工程と、
前記金型を加熱し、前記超高分子量ポリエチレン粉体及び前記混合粉体を焼結し、焼結品を成形する焼結工程と、
形成された前記焼結品を洗浄し、水溶性無機物を前記焼結品から除去する水溶性無機物洗浄除去工程と、
前記水溶性無機物を除去した成形品に棒状中綿を挿入する中綿挿入工程と、からなることを特徴とする穂先体の製造方法。
A core pin installation step in which the core pin is installed in the cavity of the mold, leaving a gap around the core pin; and
A first filling step of filling an ultrahigh molecular weight polyethylene powder into the cavity without covering at least the tip of the core pin;
A second filling step of filling the ultrahigh molecular weight polyethylene powder filled in the cavity with a mixed powder obtained by mixing ultrahigh molecular weight polyethylene powder and 50 to 80 mass percent of a water-soluble inorganic substance;
A pressing step of pressing the ultrahigh molecular weight polyethylene powder and the mixed powder with a push pin provided in the mold; and
A sintering step of heating the mold, sintering the ultrahigh molecular weight polyethylene powder and the mixed powder, and molding a sintered product;
Washing the formed sintered product and removing the water-soluble inorganic material from the sintered product,
A method for producing a tip body comprising: a batting insert step of inserting a rod-like batting into a molded product from which the water-soluble inorganic material has been removed.
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