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JP6573773B2 - Vehicle paint composition - Google Patents
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JP6573773B2 - Vehicle paint composition - Google Patents

Vehicle paint composition Download PDF

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JP6573773B2
JP6573773B2 JP2015072008A JP2015072008A JP6573773B2 JP 6573773 B2 JP6573773 B2 JP 6573773B2 JP 2015072008 A JP2015072008 A JP 2015072008A JP 2015072008 A JP2015072008 A JP 2015072008A JP 6573773 B2 JP6573773 B2 JP 6573773B2
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朋也 岡田
朋也 岡田
拓人 橋本
拓人 橋本
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Dai Nippon Toryo Co Ltd
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Description

本発明は、車両用塗料組成物、好ましくは車両補修用塗料組成物に関し、特には、塗装作業性及び乾燥性に優れる車両用塗料組成物に関するものである。   The present invention relates to a coating composition for vehicles, preferably a coating composition for vehicle repair, and in particular, to a coating composition for vehicles excellent in painting workability and drying property.

自動車等の車両には、一般に、金属板等の基材上にプライマー、パテ及びサーフェーサーが順に塗装され、下塗り塗膜が形成され、次いで、該下塗り塗膜上にメタリック塗料又はエナメル塗料が塗装され、ベース塗膜が形成され、必要に応じてクリアー塗料が塗装され、クリアー塗膜が形成されている。そして、これら塗膜に欠陥が生じた場合には、欠陥のある部位(塗膜)を除去してから、それぞれの塗料に対応する補修用塗料を基材上に順に塗装して、車両上の塗膜を補修することになる。   In vehicles such as automobiles, a primer, a putty, and a surfacer are generally coated in order on a base material such as a metal plate to form an undercoat film, and then a metallic paint or enamel paint is applied on the undercoat film. A base coating film is formed, and a clear coating is applied as necessary to form a clear coating film. And when these coating films have defects, after removing the defective parts (coating films), the repair paints corresponding to the respective paints are sequentially applied onto the base material, The coating will be repaired.

車両補修用塗料組成物においては、費用の面に加えて、その塗装作業性、乾燥性や仕上がりの観点から、キシレン、トルエン、エチルベンゼン等の芳香族化合物が溶剤として使用されているのが現状であり(例えば、特許文献1、2)、環境への負荷を軽減する目的から、これら芳香族化合物を使用しない塗料組成物が望まれている。   In coating compositions for vehicle repairs, in addition to cost, aromatic compounds such as xylene, toluene, and ethylbenzene are currently used as solvents from the viewpoint of coating workability, drying properties, and finish. Yes (for example, Patent Documents 1 and 2), a coating composition that does not use these aromatic compounds is desired for the purpose of reducing the burden on the environment.

特開平11−131015号公報Japanese Patent Laid-Open No. 11-13015 特開2004−018041号公報JP 2004-018041 A

しかしながら、キシレンやトルエンを含まない塗料組成物は、塗装作業性や乾燥性が十分に得られないため、補修用塗料組成物として実際に用いることは困難であった。   However, a coating composition that does not contain xylene or toluene cannot be sufficiently used as a coating composition for repair because coating workability and drying are not sufficiently obtained.

そこで、本発明の目的は、上記従来技術の問題を解決し、キシレン、トルエン、エチルベンゼン等の芳香族化合物を含有しない車両用塗料組成物であって、塗装作業性及び乾燥性に優れる車両用塗料組成物を提供することにある。   Accordingly, an object of the present invention is to solve the above-mentioned problems of the prior art, and is a vehicle paint composition that does not contain an aromatic compound such as xylene, toluene, ethylbenzene, etc., and has excellent paint workability and drying properties. It is to provide a composition.

本発明者は、上記目的を達成するために鋭意検討した結果、エステル系溶剤と、脂環式炭化水素及び脂肪族炭化水素から選択される少なくとも一方の炭化水素とを特定の割合で用いることにより、塗装作業性及び乾燥性に優れる車両用塗料組成物を提供できることを見出し、本発明を完成させるに至った。   As a result of intensive studies to achieve the above object, the inventor of the present invention uses an ester solvent and at least one hydrocarbon selected from alicyclic hydrocarbons and aliphatic hydrocarbons at a specific ratio. The present inventors have found that it is possible to provide a coating composition for vehicles that is excellent in painting workability and drying properties, and have completed the present invention.

即ち、本発明の車両用塗料組成物は、樹脂と有機溶剤とを含む車両用塗料組成物であって、前記有機溶剤がエステル系溶剤(A)と、脂環式炭化水素及び脂肪族炭化水素から選択される少なくとも一方の炭化水素(B)とを含み、前記有機溶剤に占めるエステル系溶剤(A)の含有量が65.0〜99.0質量%であり、前記有機溶剤に占める炭化水素(B)の含有量が0.3〜25.0質量%であり、且つ前記有機溶剤に占める芳香族化合物の含有量が5.0質量%未満であることを特徴とする。   That is, the vehicle paint composition of the present invention is a vehicle paint composition containing a resin and an organic solvent, wherein the organic solvent is an ester solvent (A), an alicyclic hydrocarbon, and an aliphatic hydrocarbon. And the content of the ester solvent (A) in the organic solvent is 65.0 to 99.0% by mass, and the hydrocarbon is in the organic solvent. Content of (B) is 0.3-25.0 mass%, and content of the aromatic compound which occupies for the said organic solvent is less than 5.0 mass%, It is characterized by the above-mentioned.

本発明の車両用塗料組成物の好適例においては、前記有機溶剤が更にケトン系溶剤(C)を含み、前記有機溶剤に占めるケトン系溶剤(C)の含有量が0.5〜15.0質量%である。   In a preferred example of the vehicle paint composition of the present invention, the organic solvent further contains a ketone solvent (C), and the content of the ketone solvent (C) in the organic solvent is 0.5 to 15.0. % By mass.

本発明の車両用塗料組成物の他の好適例においては、前記エステル系溶剤(A)が、酢酸エチル、酢酸(イソ)ブチル、酢酸(イソ)ペンチル、メトキシプロピルアセテート、3−エトキシプロピオン酸エチル、ブチルグリコールアセテート、及びブチルジグリコールアセテートよりなる群から選択される少なくとも1種である。   In another preferred embodiment of the vehicle paint composition of the present invention, the ester solvent (A) is ethyl acetate, (iso) butyl acetate, (iso) pentyl acetate, methoxypropyl acetate, ethyl 3-ethoxypropionate. , Butyl glycol acetate, and at least one selected from the group consisting of butyl diglycol acetate.

本発明の車両用塗料組成物の他の好適例においては、前記ケトン系溶剤(C)が、メチルペンチルケトン、メチルイソペンチルケトン、及びメチルエチルケトンよりなる群から選択される少なくとも1種である。   In another preferable example of the vehicle paint composition of the present invention, the ketone solvent (C) is at least one selected from the group consisting of methyl pentyl ketone, methyl isopentyl ketone, and methyl ethyl ketone.

本発明の車両用塗料組成物の他の好適例において、前記樹脂は、重量平均分子量が5000〜60000である樹脂(X)を含み、樹脂全体に占める樹脂(X)の含有量が80〜100質量%である。   In another preferable example of the vehicle paint composition of the present invention, the resin includes a resin (X) having a weight average molecular weight of 5000 to 60000, and a content of the resin (X) in the entire resin is 80 to 100. % By mass.

本発明の車両用塗料組成物の他の好適例において、前記樹脂(X)は、酸価が3〜30である。   In another preferable example of the vehicle paint composition of the present invention, the resin (X) has an acid value of 3 to 30.

本発明の車両用塗料組成物の他の好適例においては、前記樹脂(X)が、アクリル樹脂、ポリエステル樹脂、及びアルキド樹脂よりなる群から選択される少なくとも1種である。   In another preferable example of the vehicle paint composition of the present invention, the resin (X) is at least one selected from the group consisting of an acrylic resin, a polyester resin, and an alkyd resin.

本発明の車両用塗料組成物は、2液型であることが好ましい。   The vehicle paint composition of the present invention is preferably a two-component type.

本発明の車両用塗料組成物の他の好適例においては、更に、着色剤を含む。   In another preferred embodiment of the vehicle paint composition of the present invention, a colorant is further contained.

本発明の車両用塗料組成物の他の好適例においては、更に、メタリック顔料を含む。   In another preferred embodiment of the vehicle paint composition of the present invention, a metallic pigment is further included.

本発明によれば、有機溶剤に占めるエステル系溶剤の含有量を65.0〜99.0質量%、並びに脂環式炭化水素又は/及び脂肪族炭化水素の含有量を0.3〜25.0質量%に調整することで、有機溶剤に占める芳香族化合物の含有量が5.0質量%未満であっても、塗装作業性及び乾燥性に優れる車両用塗料組成物を提供することができる。   According to the present invention, the content of the ester solvent in the organic solvent is 65.0 to 99.0% by mass, and the content of the alicyclic hydrocarbon and / or the aliphatic hydrocarbon is 0.3 to 25. By adjusting the content to 0% by mass, it is possible to provide a vehicle paint composition having excellent coating workability and drying properties even when the content of the aromatic compound in the organic solvent is less than 5.0% by mass. .

以下に、本発明の車両用塗料組成物(以下、単に本発明の塗料組成物とも称する)を詳細に説明する。本発明の車両用塗料組成物は、樹脂と有機溶剤とを含む車両用塗料組成物であって、前記有機溶剤がエステル系溶剤(A)と、脂環式炭化水素及び脂肪族炭化水素から選択される少なくとも一方の炭化水素(B)とを含み、前記有機溶剤に占めるエステル系溶剤(A)の含有量が65.0〜99.0質量%であり、前記有機溶剤に占める炭化水素(B)の含有量が0.3〜25.0質量%であり、且つ前記有機溶剤に占める芳香族化合物の含有量が5.0質量%未満であることを特徴とする。本発明の車両用塗料組成物によれば、エステル系溶剤(A)と炭化水素(B)を特定の割合で使用することで、塗装作業性及び乾燥性に優れる車両用塗料組成物を提供できるため、有機溶剤に占める芳香族化合物の含有量が5.0質量%未満であり、環境への負荷を軽減する効果も高い。   Hereinafter, the vehicle paint composition of the present invention (hereinafter, also simply referred to as the paint composition of the present invention) will be described in detail. The vehicle paint composition of the present invention is a vehicle paint composition containing a resin and an organic solvent, wherein the organic solvent is selected from an ester solvent (A), an alicyclic hydrocarbon, and an aliphatic hydrocarbon. The content of the ester solvent (A) in the organic solvent is 65.0 to 99.0% by mass, and the hydrocarbon (B ) Is 0.3 to 25.0 mass%, and the content of the aromatic compound in the organic solvent is less than 5.0 mass%. According to the vehicle paint composition of the present invention, by using the ester solvent (A) and the hydrocarbon (B) at a specific ratio, it is possible to provide a vehicle paint composition excellent in coating workability and drying property. Therefore, the content of the aromatic compound in the organic solvent is less than 5.0% by mass, and the effect of reducing the burden on the environment is high.

本発明の車両用塗料組成物においては、環境への負荷を軽減する観点から、有機溶剤に占める芳香族化合物の含有量が低いほど好ましく、具体的には1.0質量%未満であることが好ましく、0.5質量%未満であることがより好ましく、0.0質量%である、即ち芳香族化合物を含まないことが特に好ましい。なお、芳香族化合物としては、例えば、キシレン、トルエン及びエチルベンゼン等が挙げられる。   In the vehicle paint composition of the present invention, from the viewpoint of reducing the burden on the environment, the content of the aromatic compound in the organic solvent is preferably as low as possible, specifically less than 1.0% by mass. Preferably, it is less than 0.5% by mass, more preferably 0.0% by mass, that is, it is particularly preferable that no aromatic compound is contained. In addition, as an aromatic compound, xylene, toluene, ethylbenzene, etc. are mentioned, for example.

本発明の塗料組成物に用いる有機溶剤は、エステル系溶剤と、脂環式炭化水素及び脂肪族炭化水素から選択される少なくとも一方の炭化水素とを含むことを要し、更にはポットライフを調整する観点から、ケトン系溶剤を含むことが好ましい。   The organic solvent used in the coating composition of the present invention needs to contain an ester solvent and at least one hydrocarbon selected from alicyclic hydrocarbons and aliphatic hydrocarbons, and further adjust the pot life. Therefore, it is preferable to include a ketone solvent.

ここで、エステル系溶剤は、良好な乾燥性や塗装作業性を得るために使用される。有機溶剤に占めるエステル系溶剤の含有量は65.0〜99.0質量%であり、該エステル系溶剤の含有量が65.0質量%未満では、乾燥性や塗装作業性が悪く、一方、99.0質量%を超えると、塗膜外観が悪くなる。   Here, the ester solvent is used to obtain good drying properties and coating workability. The content of the ester solvent in the organic solvent is 65.0 to 99.0% by mass. If the content of the ester solvent is less than 65.0% by mass, the drying property and the coating workability are poor. When it exceeds 99.0% by mass, the appearance of the coating film is deteriorated.

本発明の塗料組成物において、有機溶剤に占めるエステル系溶剤の含有量は70.0〜98.5質量%であることが好ましい。上記エステル系溶剤は、特に限定されるものではないが、例えば、酢酸メチル、酢酸エチル、酢酸(イソ)プロピル、酢酸(イソ)ブチル、酢酸(イソ)ペンチル、酢酸シクロヘキシル、酢酸2−エチルブチル、酢酸2−エチルヘキシル、酢酸sec-ヘキシル(1−メチルペンチルアセテート)、プロピオン酸メチル、プロピオン酸エチル、プロピオン酸(イソ)プロピル、プロピオン酸(イソ)ブチル、プロピオン酸(イソ)ペンチル、酪酸メチル、酪酸エチル、酪酸(イソ)プロピル、酪酸(イソ)ブチル、酪酸(イソ)プロピル、イソ酪酸イソブチル、2−ヒドロキシ−2−メチルプロピオン酸エチル、酢酸2−メトキシエチル、酢酸2−エトキシエチル、酢酸3−メトキシブチル、酢酸3−エトキシブチル、メトキシプロピルアセテート(PMA)、3−エトキシプロピオン酸エチル(EEP)、ブチルグリコールアセテート、ブチルジグリコールアセテート等が挙げられ、これらの中でも、酢酸エチル、酢酸(イソ)ブチル、酢酸(イソ)ペンチル、メトキシプロピルアセテート、3−エトキシプロピオン酸エチル、ブチルグリコールアセテート、及びブチルジグリコールアセテートが好ましい。これらエステル系溶剤は、一種単独で用いてもよく、二種以上を組み合わせて用いてもよい。   In the coating composition of the present invention, the content of the ester solvent in the organic solvent is preferably 70.0 to 98.5% by mass. The ester solvent is not particularly limited. For example, methyl acetate, ethyl acetate, (iso) propyl acetate, (iso) butyl acetate, (iso) pentyl acetate, cyclohexyl acetate, 2-ethylbutyl acetate, acetic acid 2-ethylhexyl, sec-hexyl acetate (1-methylpentyl acetate), methyl propionate, ethyl propionate, (iso) propyl propionate, (iso) butyl propionate, (iso) pentyl propionate, methyl butyrate, ethyl butyrate (Iso) propyl butyrate, (iso) butyl butyrate, (iso) propyl butyrate, isobutyl isobutyrate, ethyl 2-hydroxy-2-methylpropionate, 2-methoxyethyl acetate, 2-ethoxyethyl acetate, 3-methoxy acetate Butyl, 3-ethoxybutyl acetate, methoxypropyl acetate (PMA), ethyl 3-ethoxypropionate (EEP), butyl glycol acetate, butyl diglycol acetate, etc. Among these, ethyl acetate, (iso) butyl acetate, (iso) pentyl acetate, methoxypropyl acetate, Ethyl 3-ethoxypropionate, butyl glycol acetate, and butyl diglycol acetate are preferred. These ester solvents may be used alone or in combination of two or more.

また、本発明の塗料組成物において有機溶剤として用いる炭化水素は、脂環式炭化水素及び脂肪族炭化水素から選択される少なくとも一方の炭化水素であり、肉持ち感のある良好な塗膜外観を得るために使用される。また、メタリック塗料組成物から得られる塗膜上に上記炭化水素を含む本発明の塗料組成物を塗布する場合に戻りムラが起こり難くなる。有機溶剤に占める炭化水素(脂環式炭化水素若しくは脂肪族炭化水素又は脂環式炭化水素と脂肪族炭化水素の混合物)の含有量は0.3〜25.0質量%であり、該炭化水素の含有量が0.3質量%未満では、良好な塗膜外観が得られず、一方、25.0質量%を超えると、塗装作業性が悪くなる。   In addition, the hydrocarbon used as the organic solvent in the coating composition of the present invention is at least one hydrocarbon selected from alicyclic hydrocarbons and aliphatic hydrocarbons, and has a good coating appearance with a rich feeling. Used to get. In addition, when the coating composition of the present invention containing the hydrocarbon is applied onto a coating film obtained from the metallic coating composition, return unevenness hardly occurs. The content of hydrocarbons (alicyclic hydrocarbons or aliphatic hydrocarbons or a mixture of alicyclic hydrocarbons and aliphatic hydrocarbons) in the organic solvent is 0.3 to 25.0% by mass, and the hydrocarbons If the content is less than 0.3% by mass, a good coating film appearance cannot be obtained. On the other hand, if it exceeds 25.0% by mass, the coating workability is deteriorated.

本発明の塗料組成物において、有機溶剤に占める炭化水素(脂環式炭化水素若しくは脂肪族炭化水素又は脂環式炭化水素と脂肪族炭化水素の混合物)の含有量は0.5〜20.0質量%であることが好ましい。上記脂環式炭化水素及び脂肪族炭化水素は、特に限定されるものではないが、脂環式炭化水素としては、シクロペンタン、シクロヘキサン、シクロブタン等の環状アルカンが好適であり、特にシクロヘキサン、アルキルシクロヘキサンが好ましい。例えば、アルキルシクロヘキサンとしては、メチルシクロヘキサン、エチルシクロヘキサン、1,2−ジメチルシクロヘキサン、1,3−ジメチルシクロヘキサン、1,4−ジメチルシクロヘキサン、プロピルシクロヘキサン、イソプロピルシクロヘキサン、1−メチル−2−エチルシクロヘキサン、1−メチル−3−エチルシクロヘキサン、1−メチル−4−エチルシクロヘキサン、1,2,3−トリメチルシクロヘキサン、1,2,4−トリメチルシクロヘキサン及び1,3,5−トリメチルシクロヘキサン等が挙げられる。また、脂肪族炭化水素としては、例えば、n−ブタン、n−ヘキサン、n−ヘプタン、n−オクタン、イソノナン、n−デカン、n−ドデカン等のノルマルパラフィン系炭化水素やイソパラフィン系炭化水素のようなこれらノルマルパラフィン系炭化水素の異性体等の鎖式飽和炭化水素が好ましく、特にイソパラフィン系炭化水素が好ましい。イソパラフィン系炭化水素については、市販のイソパラフィン系溶剤を用いることができ、例えば、IPソルベント1016、IPソルベント1620、IPソルベント2028(出光興産社製)等が挙げられる。なお、これら炭化水素は、一種単独で用いてもよく、二種以上を組み合わせて用いてもよい。   In the coating composition of the present invention, the content of hydrocarbons (alicyclic hydrocarbons or aliphatic hydrocarbons or a mixture of alicyclic hydrocarbons and aliphatic hydrocarbons) in the organic solvent is 0.5 to 20.0. It is preferable that it is mass%. The alicyclic hydrocarbon and the aliphatic hydrocarbon are not particularly limited, but as the alicyclic hydrocarbon, a cyclic alkane such as cyclopentane, cyclohexane, and cyclobutane is preferable, and in particular, cyclohexane and alkylcyclohexane. Is preferred. For example, as the alkylcyclohexane, methylcyclohexane, ethylcyclohexane, 1,2-dimethylcyclohexane, 1,3-dimethylcyclohexane, 1,4-dimethylcyclohexane, propylcyclohexane, isopropylcyclohexane, 1-methyl-2-ethylcyclohexane, 1 -Methyl-3-ethylcyclohexane, 1-methyl-4-ethylcyclohexane, 1,2,3-trimethylcyclohexane, 1,2,4-trimethylcyclohexane, 1,3,5-trimethylcyclohexane and the like. Examples of the aliphatic hydrocarbon include n-butane, n-hexane, n-heptane, n-octane, isononane, n-decane, n-dodecane, and other normal paraffin hydrocarbons and isoparaffin hydrocarbons. Such chain saturated hydrocarbons such as isomers of normal paraffin hydrocarbons are preferred, and isoparaffin hydrocarbons are particularly preferred. As for the isoparaffinic hydrocarbon, a commercially available isoparaffinic solvent can be used, and examples thereof include IP solvent 1016, IP solvent 1620, IP solvent 2028 (manufactured by Idemitsu Kosan Co., Ltd.) and the like. In addition, these hydrocarbons may be used individually by 1 type, and may be used in combination of 2 or more type.

本発明の塗料組成物に用いる有機溶剤は、上述のように、ケトン系溶剤を含むことが好ましい。ケトン系溶剤は、塗料組成物のポットライフを長くしたり、塗装作業性を更に向上させたりする目的で使用できる。本発明の塗料組成物において、有機溶剤に占めるケトン系溶剤の含有量は、0.5〜15.0質量%であることが好ましい。有機溶剤に占めるケトン系溶剤の含有量が15.0質量%を超えると、樹脂を溶解する能力が高すぎて、戻りムラが起きやすくなる。   As described above, the organic solvent used in the coating composition of the present invention preferably contains a ketone solvent. The ketone solvent can be used for the purpose of extending the pot life of the coating composition or further improving the coating workability. In the coating composition of the present invention, the content of the ketone solvent in the organic solvent is preferably 0.5 to 15.0% by mass. When the content of the ketone solvent in the organic solvent exceeds 15.0% by mass, the ability to dissolve the resin is too high, and return unevenness easily occurs.

本発明の塗料組成物において、有機溶剤に占めるケトン系溶剤の含有量は0.5〜12.0質量%であることが更に好ましい。上記ケトン系溶剤は、特に限定されるものではないが、例えば、アセトン、メチルエチルケトン、メチルプロピルケトン、メチルイソブチルケトン、3−ペンタノン(ジエチルケトン)、ブチルメチルケトン、メチルペンチルケトン(メチルアミルケトン)、メチルイソペンチルケトン(メチルイソアミルケトン)、ジプロピルケトン、ジイソブチルケトン、イソホロン、シクロヘキサノン、メチルシクロヘキサノン等のモノケトンや、アセトニルアセトン、アセチルアセトン等のジケトン等が挙げられ、これらの中でも、メチルペンチルケトン、メチルイソペンチルケトン、及びメチルエチルケトンが好ましい。これらケトン系溶剤は、一種単独で用いてもよく、二種以上を組み合わせて用いてもよい。   In the coating composition of the present invention, the content of the ketone solvent in the organic solvent is more preferably 0.5 to 12.0% by mass. The ketone solvent is not particularly limited. For example, acetone, methyl ethyl ketone, methyl propyl ketone, methyl isobutyl ketone, 3-pentanone (diethyl ketone), butyl methyl ketone, methyl pentyl ketone (methyl amyl ketone), Examples include monoketones such as methyl isopentyl ketone (methyl isoamyl ketone), dipropyl ketone, diisobutyl ketone, isophorone, cyclohexanone, and methylcyclohexanone, and diketones such as acetonyl acetone and acetyl acetone. Among these, methyl pentyl ketone, methyl Isopentyl ketone and methyl ethyl ketone are preferred. These ketone solvents may be used alone or in combination of two or more.

本発明の塗料組成物において、有機溶剤は、エステル系溶剤、脂環式炭化水素及び脂肪族炭化水素並びにケトン系溶剤以外の溶剤(以下、他の有機溶剤ともいう)を含んでもよい。有機溶剤に占める他の有機溶剤の含有量は例えば0.1〜5.0質量%である。他の有機溶剤としては、例えば、イソプロピルアルコール、イソブチルアルコール、n−ブタノール等のアルコール系溶剤、ソルベッソ100等が挙げられる。これら他の有機溶剤は、一種単独で用いてもよく、二種以上を組み合わせて用いてもよい。   In the coating composition of the present invention, the organic solvent may include an ester solvent, an alicyclic hydrocarbon, an aliphatic hydrocarbon, and a solvent other than the ketone solvent (hereinafter also referred to as other organic solvent). The content of other organic solvents in the organic solvent is, for example, 0.1 to 5.0% by mass. Examples of other organic solvents include alcohol solvents such as isopropyl alcohol, isobutyl alcohol and n-butanol, and Solvesso 100. These other organic solvents may be used alone or in combination of two or more.

本発明の塗料組成物中において、有機溶剤の総含有量は、35〜80質量%であることが好ましい。   In the coating composition of the present invention, the total content of the organic solvent is preferably 35 to 80% by mass.

本発明の塗料組成物に用いる樹脂は、塗料業界に通常使用される樹脂が使用でき、例えば、アクリル樹脂、エポキシ樹脂、ポリエステル樹脂、フェノール樹脂、フタル酸樹脂、アルキド樹脂、フッ素樹脂、尿素(ユリア)樹脂、ポリウレタン樹脂、メラミン樹脂、ポリオレフィン樹脂、塩化ビニル樹脂、セルロース樹脂の他、これら樹脂を変性させた樹脂等が挙げられるが、これらの中でも、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、及びセルロース樹脂が好ましい。なお、これら樹脂は、一種単独で用いてもよく、二種以上を組み合わせて用いてもよい。   As the resin used in the coating composition of the present invention, resins usually used in the coating industry can be used. For example, acrylic resin, epoxy resin, polyester resin, phenol resin, phthalic resin, alkyd resin, fluororesin, urea (urea) ) Resins, polyurethane resins, melamine resins, polyolefin resins, vinyl chloride resins, cellulose resins, and resins modified from these resins, among these, acrylic resins, polyester resins, alkyd resins, and cellulose resins Is preferred. In addition, these resin may be used individually by 1 type, and may be used in combination of 2 or more type.

上記樹脂は、重量平均分子量が5000〜60000の樹脂(X)を含むことが好ましい。重量平均分子量が5000〜60000の樹脂(X)の割合は、樹脂全体の80〜100質量%であることが好ましい。本発明の塗料組成物に用いる有機溶剤の主成分であるエステル系溶剤は、重量平均分子量が5000未満の樹脂に対する溶解力が非常に高いため、本発明の塗料組成物に用いる樹脂の重量平均分子量が5000未満であると、例えば車両用メタリック塗料組成物や車両用クリアー塗料組成物として用いる場合には、戻りムラの原因となり得る。ここで、樹脂の重量平均分子量が5000以上であれば、戻りムラの発生を防ぐことができる。一方、樹脂の重量平均分子量が60000を超えると、塗料組成物の粘度が高くなり、塗装作業性が悪くなる。なお、本発明において、重量平均分子量は、ゲル濾過クロマトグラフィーで測定した値であり、標準物質にはポリスチレンが使用される。
なお、本発明の塗料組成物に用いる樹脂は、重量平均分子量が60000を超える樹脂を含んでもよいが、その場合、重量平均分子量が60000を超える樹脂の割合は、樹脂全体の20質量%以下であることが好ましい。重量平均分子量が60000を超える樹脂の割合が20質量%を超えると、重量平均分子量が5000〜60000の樹脂を含む場合であっても、塗料組成物の粘度が高くなり、塗装作業性が悪くなる恐れがある。
The resin preferably contains a resin (X) having a weight average molecular weight of 5000 to 60000. It is preferable that the ratio of resin (X) whose weight average molecular weight is 5000-60000 is 80-100 mass% of the whole resin. Since the ester solvent that is the main component of the organic solvent used in the coating composition of the present invention has a very high solvency for a resin having a weight average molecular weight of less than 5000, the weight average molecular weight of the resin used in the coating composition of the present invention. When it is less than 5000, for example, when it is used as a metallic paint composition for vehicles or a clear paint composition for vehicles, it may cause return unevenness. Here, if the weight average molecular weight of the resin is 5000 or more, the occurrence of unevenness of return can be prevented. On the other hand, when the weight average molecular weight of the resin exceeds 60,000, the viscosity of the coating composition increases and the coating workability deteriorates. In the present invention, the weight average molecular weight is a value measured by gel filtration chromatography, and polystyrene is used as the standard substance.
The resin used in the coating composition of the present invention may include a resin having a weight average molecular weight exceeding 60000. In this case, the proportion of the resin having a weight average molecular weight exceeding 60000 is 20% by mass or less of the entire resin. Preferably there is. When the ratio of the resin having a weight average molecular weight exceeding 60,000 exceeds 20% by mass, the viscosity of the coating composition is increased even when the resin having a weight average molecular weight of 5,000 to 60,000 is included, resulting in poor coating workability. There is a fear.

また、上記樹脂(X)には、上述のように塗料業界に通常使用される樹脂が使用できるが、中でも、有機溶剤への溶解性、塗装作業性、及び塗膜の耐久性等の点から、アクリル樹脂、ポリエステル樹脂、及びアルキド樹脂が好ましい。   In addition, as the resin (X), a resin usually used in the paint industry as described above can be used. Among them, from the viewpoint of solubility in organic solvents, coating workability, and durability of the coating film. Acrylic resin, polyester resin, and alkyd resin are preferred.

上記樹脂(X)は、酸価が3〜30であることが好ましく、5〜15であることがより好ましい。樹脂(X)の酸価が3以上であれば、硬化剤との反応が効率よく行われるため、乾燥性を更に向上させることができる。一方、樹脂(X)の酸価が30を超えると、ポットライフが短くなる傾向があり、また樹脂が着色する傾向もあり、好ましくない。
なお、樹脂の酸価は、JIS K5601−2−1に準拠する方法で測定することができ、具体的には、樹脂1gを中和するのに要する水酸化カリウムのmg数を定量することによって測定することができる。
The resin (X) preferably has an acid value of 3 to 30, and more preferably 5 to 15. When the acid value of the resin (X) is 3 or more, the reaction with the curing agent is efficiently performed, so that the drying property can be further improved. On the other hand, when the acid value of the resin (X) exceeds 30, the pot life tends to be shortened and the resin tends to be colored, which is not preferable.
The acid value of the resin can be measured by a method according to JIS K5601-2-1. Specifically, by quantifying the number of mg of potassium hydroxide required to neutralize 1 g of the resin. Can be measured.

本発明の塗料組成物中において、樹脂の含有量は、10〜35質量%であることが好ましい。   In the coating composition of the present invention, the resin content is preferably 10 to 35% by mass.

本発明の車両用塗料組成物は、配合剤の種類に応じて様々な形態をとることが可能であり、例えば、車両用メタリック塗料組成物、車両用エナメル塗料組成物及び車両用クリアー塗料組成物が挙げられる。本発明の車両用塗料組成物がメタリック塗料である場合、上記樹脂及び有機溶剤の他、通常、メタリック顔料と、好ましくは顔料分散剤とを更に含み、本発明の車両用塗料組成物がエナメル塗料である場合、上記樹脂及び有機溶剤の他、通常、着色剤と、好ましくは顔料分散剤とを更に含む。   The vehicle paint composition of the present invention can take various forms depending on the type of compounding agent. For example, a vehicle metallic paint composition, a vehicle enamel paint composition, and a vehicle clear paint composition are used. Is mentioned. When the vehicle paint composition of the present invention is a metallic paint, in addition to the resin and the organic solvent, the vehicle paint composition of the present invention usually further includes a metallic pigment and preferably a pigment dispersant, and the vehicle paint composition of the present invention is an enamel paint. In addition to the above resin and organic solvent, it usually further includes a colorant and preferably a pigment dispersant.

上記メタリック顔料としては、特に制限されるものではなく、アルミニウム等の公知のメタリック顔料が挙げられ、パールマイカ等のパール調顔料も含まれ得る。また、上記着色剤としては、特に制限されるものではなく、公知の顔料、染料等を使用できる。顔料としては、アゾレーキ顔料、不溶性アゾ顔料、モノアゾ顔料、ジスアゾ顔料、縮合アゾ顔料、キレートアゾ顔料、アゾメチン顔料等のアゾ顔料、フタロシアニン顔料、アントラキノン顔料、ペリレン顔料、キナクリドン顔料、イソインドリン顔料、ベンズイミダゾロン顔料、チオインジゴ顔料、ジオキサジン顔料、キノフタロン顔料、ピロロピロール顔料等の多環式有機顔料、ニトロ顔料、ニトロソ顔料、アニリンブラック、蛍光顔料等のその他の有機顔料;無機酸化物系顔料、水酸化物系顔料、硫化物系顔料、フェロシアン化物系顔料、クロム酸塩系顔料、炭酸塩系顔料、ケイ酸塩系顔料、リン酸塩系顔料、炭素系顔料、金属粉等の無機顔料;金属錯体顔料等が挙げられる。染料としては、例えばアゾ類、アントラキノン類、インジゴイド類、フタロシアニン類、カルボニウム類、キノンイミン類、メチン類、キサンテン類、ニトロ類、ニトロソ類のような油溶性染料、分散染料、酸性染料、反応染料、カチオン染料、直接染料等が挙げられる。本発明の塗料組成物中において、メタリック顔料又は着色剤を含む場合、その含有量は、例えば1〜28質量%であることが好ましい。   The metallic pigment is not particularly limited, and may be a known metallic pigment such as aluminum, and may include a pearl pigment such as pearl mica. The colorant is not particularly limited, and known pigments, dyes, and the like can be used. As pigments, azo lake pigments, insoluble azo pigments, monoazo pigments, disazo pigments, condensed azo pigments, chelate azo pigments, azo pigments such as azomethine pigments, phthalocyanine pigments, anthraquinone pigments, perylene pigments, quinacridone pigments, isoindoline pigments, benzimidazolone Other organic pigments such as pigments, thioindigo pigments, dioxazine pigments, quinophthalone pigments, pyrrolopyrrole pigments, and other organic pigments; nitro pigments, nitroso pigments, aniline black, fluorescent pigments; inorganic oxide pigments, hydroxides Pigments, sulfide pigments, ferrocyanide pigments, chromate pigments, carbonate pigments, silicate pigments, phosphate pigments, carbon pigments, inorganic pigments such as metal powders; metal complex pigments Etc. Examples of the dye include oil-soluble dyes such as azos, anthraquinones, indigoids, phthalocyanines, carboniums, quinoneimines, methines, xanthenes, nitros, nitrosos, disperse dyes, acid dyes, reactive dyes, Cationic dyes, direct dyes and the like can be mentioned. In the coating composition of this invention, when a metallic pigment or a coloring agent is included, it is preferable that the content is 1-28 mass%, for example.

上記顔料分散剤としては、特に制限されるものではなく、公知の顔料分散剤を使用できる。具体例としては、リン酸系顔料分散剤、アクリル系顔料分散剤、シリコーン系顔料分散剤、ワックス系顔料分散剤等が挙げられる。本発明の塗料組成物中において、顔料分散剤の含有量は、例えば0.01〜5質量%である。   The pigment dispersant is not particularly limited, and a known pigment dispersant can be used. Specific examples include phosphoric pigment dispersants, acrylic pigment dispersants, silicone pigment dispersants, wax pigment dispersants, and the like. In the coating composition of this invention, content of a pigment dispersant is 0.01-5 mass%, for example.

本発明の塗料組成物には、塗料業界で通常使用される添加剤、例えば、表面調整剤、消泡剤、沈降防止剤、防カビ剤、防腐剤、紫外線吸収剤、又は光安定剤等が適宜配合されてもよい。なお、本発明の塗料組成物は、1液型でも、2液型でもよい。ここで、本発明の塗料組成物が2液型である場合は、硬化剤を更に含む。   The coating composition of the present invention includes additives usually used in the coating industry, such as surface conditioners, antifoaming agents, anti-settling agents, fungicides, preservatives, ultraviolet absorbers, or light stabilizers. You may mix | blend suitably. The coating composition of the present invention may be a one-component type or a two-component type. Here, when the coating composition of the present invention is a two-component type, it further contains a curing agent.

上記硬化剤としては、特に制限されるものではなく、公知の樹脂硬化剤を使用できる。具体例としては、脂肪族ポリアミン類、脂環族ポリアミン類、芳香族ポリアミン類、ポリアミドアミン類、ジイソシアネート類、イソシアヌレート類、並びにこれらの変性物等が挙げられる。本発明の塗料組成物中において、硬化剤の含有量は、例えば5〜11質量%である。   The curing agent is not particularly limited, and a known resin curing agent can be used. Specific examples include aliphatic polyamines, alicyclic polyamines, aromatic polyamines, polyamidoamines, diisocyanates, isocyanurates, and modified products thereof. In the coating composition of this invention, content of a hardening | curing agent is 5-11 mass%, for example.

本発明の塗料組成物は、樹脂及び有機溶剤と、必要に応じて適宜選択される各種添加剤とを混合することにより調製できる。なお、本発明の塗料組成物が2液型である場合は、樹脂及び有機溶剤を含む主剤成分と、硬化剤及び有機溶剤を含む硬化剤成分とを予め調製し、塗装直前にこれら成分を混合することにより調製できる。また、主剤成分と硬化成分とは別に、有機溶剤を希釈剤として使用することもできる。   The coating composition of the present invention can be prepared by mixing a resin and an organic solvent and various additives appropriately selected as necessary. In addition, when the coating composition of the present invention is a two-component type, a main component containing a resin and an organic solvent and a curing agent component containing a curing agent and an organic solvent are prepared in advance, and these components are mixed immediately before coating. Can be prepared. In addition to the main component and the curing component, an organic solvent can be used as a diluent.

本発明の塗料組成物は、車両用(例えば、自動車、鉄道、大型車両、建機等)のベースコート塗料又はクリアーコート塗料として好ましく用いられ、新設、塗り替え、部分的な補修といった様々な塗装目的に適用できる。その中でも、自動車補修用のベースコート塗料又はクリアーコート塗料としての使用がより好適である。   The paint composition of the present invention is preferably used as a base coat paint or a clear coat paint for vehicles (for example, automobiles, railways, large vehicles, construction machines, etc.), and for various painting purposes such as new installation, repainting, and partial repair. Applicable. Among them, use as a base coat paint or a clear coat paint for automobile repair is more preferable.

本発明の塗料組成物の塗装方法は、特に限定されるものではないが、刷毛塗り塗装、スピンコーター塗装、エアレススプレー塗装、エアスプレー塗装、静電塗装等の塗装方法が可能である。また、本発明の塗料組成物の乾燥温度は、例えば0℃〜120℃であり、好ましくは5℃〜100℃である。本発明の塗料組成物の乾燥時間は、乾燥温度が0℃である場合、10時間程度が好ましく、120℃である場合、15分〜30分が好ましい。なお、塗装時においては、必要時に応じて有機溶剤を添加して希釈しても良い。   Although the coating method of the coating composition of this invention is not specifically limited, Coating methods, such as brush coating coating, spin coater coating, airless spray coating, air spray coating, electrostatic coating, are possible. Moreover, the drying temperature of the coating composition of this invention is 0 to 120 degreeC, for example, Preferably it is 5 to 100 degreeC. The drying time of the coating composition of the present invention is preferably about 10 hours when the drying temperature is 0 ° C, and preferably 15 to 30 minutes when it is 120 ° C. At the time of painting, an organic solvent may be added and diluted as necessary.

以下に、実施例を挙げて本発明を更に詳しく説明するが、本発明は下記の実施例に何ら限定されるものではない。   Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the following examples.

<アクリル樹脂溶液1〜5の調製>
(アクリル樹脂溶液1)
攪拌機、温度計、還流冷却器等が備わった反応容器に、酢酸ブチル27質量部を仕込み、加熱撹拌し、120℃に達してから、下記のモノマー混合物1を3時間かけて滴下した。滴下終了後、120℃を保持したまま、2,2’−アゾビス−2−メチルブチロニトリル0.2質量部と酢酸ブチル2質量部との混合物である追加触媒溶液を1時間かけて滴下した。滴下後の溶液に対して更に120℃で1時間撹拌を続けた後、冷却した。冷却後の溶液に酢酸ブチル12質量部を加えて希釈し、固形分濃度61.1質量%のアクリル樹脂溶液1を得た。得られたアクリル樹脂溶液1中のアクリル樹脂は、重量平均分子量(Mw)が9,800であり、酸価が10.5mgKOH/gであった。
・モノマー混合物1:スチレン3質量部、メチルメタクリレート14質量部、n−ブチルメタクリレート22質量部、t−ブチルメタクリレート9質量部、メタクリル酸1質量部、2−ヒドロキシエチルメタクリレート7質量部、ブタンジオールモノアクリレート5質量部、及び重合開始剤として2,2’−アゾビス−2−メチルブチロニトリル3質量部
<Preparation of acrylic resin solutions 1-5>
(Acrylic resin solution 1)
Into a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, etc., 27 parts by mass of butyl acetate was charged and stirred with heating. After reaching 120 ° C., the following monomer mixture 1 was added dropwise over 3 hours. After the completion of dropping, an additional catalyst solution, which was a mixture of 0.2 parts by mass of 2,2′-azobis-2-methylbutyronitrile and 2 parts by mass of butyl acetate, was added dropwise over 1 hour while maintaining 120 ° C. . The solution after dropping was further stirred at 120 ° C. for 1 hour and then cooled. The cooled solution was diluted by adding 12 parts by mass of butyl acetate to obtain an acrylic resin solution 1 having a solid content concentration of 61.1% by mass. The acrylic resin in the obtained acrylic resin solution 1 had a weight average molecular weight (Mw) of 9,800 and an acid value of 10.5 mgKOH / g.
Monomer mixture 1: 3 parts by mass of styrene, 14 parts by mass of methyl methacrylate, 22 parts by mass of n-butyl methacrylate, 9 parts by mass of t-butyl methacrylate, 1 part by mass of methacrylic acid, 7 parts by mass of 2-hydroxyethyl methacrylate, butanediol mono 5 parts by mass of acrylate, and 3 parts by mass of 2,2′-azobis-2-methylbutyronitrile as a polymerization initiator

(アクリル樹脂溶液2)
攪拌機、温度計、還流冷却器等が備わった反応容器に、酢酸ブチル27質量部を仕込み、加熱撹拌し、120℃に達してから、下記のモノマー混合物2を3時間かけて滴下した。滴下終了後、120℃を保持したまま、2,2’−アゾビス−2−メチルブチロニトリル0.2質量部と酢酸ブチル2質量部との混合物である追加触媒溶液を1時間かけて滴下した。滴下後の溶液に対して更に120℃で1時間撹拌を続けた後、冷却した。冷却後の溶液に酢酸ブチル12質量部を加えて希釈し、固形分濃度61.2質量%のアクリル樹脂溶液2を得た。得られたアクリル樹脂溶液2中のアクリル樹脂は、重量平均分子量(Mw)が5,000であり、酸価が10.1mgKOH/gであった。
・モノマー混合物2:スチレン3質量部、メチルメタクリレート14質量部、n−ブチルメタクリレート22質量部、t−ブチルメタクリレート9質量部、メタクリル酸1質量部、2−ヒドロキシエチルメタクリレート7質量部、ブタンジオールモノアクリレート5質量部、及び重合開始剤として2,2’−アゾビス−2−メチルブチロニトリル4質量部
(Acrylic resin solution 2)
Into a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser and the like, 27 parts by mass of butyl acetate was charged and stirred with heating. After reaching 120 ° C., the following monomer mixture 2 was added dropwise over 3 hours. After the completion of dropping, an additional catalyst solution, which was a mixture of 0.2 parts by mass of 2,2′-azobis-2-methylbutyronitrile and 2 parts by mass of butyl acetate, was added dropwise over 1 hour while maintaining 120 ° C. . The solution after dropping was further stirred at 120 ° C. for 1 hour and then cooled. The cooled solution was diluted by adding 12 parts by mass of butyl acetate to obtain an acrylic resin solution 2 having a solid content concentration of 61.2% by mass. The acrylic resin in the obtained acrylic resin solution 2 had a weight average molecular weight (Mw) of 5,000 and an acid value of 10.1 mgKOH / g.
Monomer mixture 2: 3 parts by weight of styrene, 14 parts by weight of methyl methacrylate, 22 parts by weight of n-butyl methacrylate, 9 parts by weight of t-butyl methacrylate, 1 part by weight of methacrylic acid, 7 parts by weight of 2-hydroxyethyl methacrylate, butanediol mono 5 parts by mass of acrylate, and 4 parts by mass of 2,2′-azobis-2-methylbutyronitrile as a polymerization initiator

(アクリル樹脂溶液3)
攪拌機、温度計、還流冷却器等が備わった反応容器に、酢酸ブチル27質量部を仕込み、加熱撹拌し、100℃に達してから、下記のモノマー混合物3を3時間かけて滴下した。滴下終了後、100℃を保持したまま、2,2’−アゾビス−2−メチルブチロニトリル0.2質量部と酢酸ブチル2質量部との混合物である追加触媒溶液を1時間かけて滴下した。滴下後の溶液に対して更に100℃で1時間撹拌を続けた後、冷却した。冷却後の溶液に酢酸ブチル12質量部を加えて希釈し、固形分濃度60.0質量%のアクリル樹脂溶液3を得た。得られたアクリル樹脂溶液3中のアクリル樹脂は、重量平均分子量(Mw)が58,000であり、酸価が10.6mgKOH/gであった。
・モノマー混合物3:スチレン3質量部、メチルメタクリレート14質量部、n−ブチルメタクリレート22質量部、t−ブチルメタクリレート9質量部、メタクリル酸1質量部、2−ヒドロキシエチルメタクリレート7質量部、ブタンジオールモノアクリレート5質量部、及び重合開始剤として2,2’−アゾビス−2−メチルブチロニトリル0.3質量部
(Acrylic resin solution 3)
Into a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, and the like, 27 parts by mass of butyl acetate was charged and stirred with heating. After reaching 100 ° C., the following monomer mixture 3 was added dropwise over 3 hours. After completion of the dropwise addition, an additional catalyst solution, which was a mixture of 0.2 parts by mass of 2,2′-azobis-2-methylbutyronitrile and 2 parts by mass of butyl acetate, was added dropwise over 1 hour while maintaining 100 ° C. . The solution after dropping was further stirred at 100 ° C. for 1 hour and then cooled. The cooled solution was diluted by adding 12 parts by mass of butyl acetate to obtain an acrylic resin solution 3 having a solid content concentration of 60.0% by mass. The acrylic resin in the resulting acrylic resin solution 3 had a weight average molecular weight (Mw) of 58,000 and an acid value of 10.6 mgKOH / g.
Monomer mixture 3: Styrene 3 parts by mass, methyl methacrylate 14 parts by mass, n-butyl methacrylate 22 parts by mass, t-butyl methacrylate 9 parts by mass, methacrylic acid 1 part by mass, 2-hydroxyethyl methacrylate 7 parts by mass, butanediol mono 5 parts by mass of acrylate and 0.3 parts by mass of 2,2′-azobis-2-methylbutyronitrile as a polymerization initiator

(アクリル樹脂溶液4)
攪拌機、温度計、還流冷却器等が備わった反応容器に、酢酸ブチル27質量部を仕込み、加熱撹拌し、120℃に達してから、下記のモノマー混合物4を3時間かけて滴下した。滴下終了後、120℃を保持したまま、2,2’−アゾビス−2−メチルブチロニトリル0.2質量部と酢酸ブチル2質量部との混合物である追加触媒溶液を1時間かけて滴下した。滴下後の溶液に対して更に100℃で1時間撹拌を続けた後、冷却した。冷却後の溶液に酢酸ブチル12質量部を加えて希釈し、固形分濃度60.0質量%のアクリル樹脂溶液4を得た。得られたアクリル樹脂溶液4中のアクリル樹脂は、重量平均分子量(Mw)が10,000であり、酸価8.2mgKOH/gであった。
・モノマー混合物4:スチレン3質量部、メチルメタクリレート14質量部、n−ブチルメタクリレート22質量部、t−ブチルメタクリレート9質量部、メタクリル酸0.8質量部、2−ヒドロキシエチルメタクリレート7質量部、ブタンジオールモノアクリレート5質量部、及び重合開始剤として2,2’−アゾビス−2−メチルブチロニトリル3質量部
(Acrylic resin solution 4)
Into a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser and the like, 27 parts by mass of butyl acetate was charged and stirred with heating. After reaching 120 ° C., the following monomer mixture 4 was added dropwise over 3 hours. After the completion of dropping, an additional catalyst solution, which was a mixture of 0.2 parts by mass of 2,2′-azobis-2-methylbutyronitrile and 2 parts by mass of butyl acetate, was added dropwise over 1 hour while maintaining 120 ° C. . The solution after dropping was further stirred at 100 ° C. for 1 hour and then cooled. The cooled solution was diluted by adding 12 parts by mass of butyl acetate to obtain an acrylic resin solution 4 having a solid content concentration of 60.0% by mass. The acrylic resin in the resulting acrylic resin solution 4 had a weight average molecular weight (Mw) of 10,000 and an acid value of 8.2 mgKOH / g.
Monomer mixture 4: 3 parts by mass of styrene, 14 parts by mass of methyl methacrylate, 22 parts by mass of n-butyl methacrylate, 9 parts by mass of t-butyl methacrylate, 0.8 parts by mass of methacrylic acid, 7 parts by mass of 2-hydroxyethyl methacrylate, butane 5 parts by mass of diol monoacrylate and 3 parts by mass of 2,2′-azobis-2-methylbutyronitrile as a polymerization initiator

(アクリル樹脂溶液5)
攪拌機、温度計、還流冷却器等が備わった反応容器に、酢酸ブチル27質量部を仕込み、加熱撹拌し、120℃に達してから、下記のモノマー混合物5を3時間かけて滴下した。滴下終了後、120℃を保持したまま、2,2’−アゾビス−2−メチルブチロニトリル0.2質量部と酢酸ブチル2質量部との混合物である追加触媒溶液を1時間かけて滴下した。滴下後の溶液に対して更に120℃で1時間撹拌を続けた後、冷却した。冷却後の溶液に酢酸ブチル12質量部を加えて希釈し、固形分濃度61.0質量%のアクリル樹脂溶液5を得た。得られたアクリル樹脂溶液5中のアクリル樹脂は、重量平均分子量(Mw)が10,000であり、酸価が12.2mgKOH/gであった。
・モノマー混合物5:スチレン3質量部、メチルメタクリレート14質量部、n−ブチルメタクリレート22質量部、t−ブチルメタクリレート9質量部、メタクリル酸1.2質量部、2−ヒドロキシエチルメタクリレート7質量部、ブタンジオールモノアクリレート5質量部、及び重合開始剤として2,2’−アゾビス−2−メチルブチロニトリル3質量部
(Acrylic resin solution 5)
Into a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, etc., 27 parts by mass of butyl acetate was charged and stirred with heating. After reaching 120 ° C., the following monomer mixture 5 was added dropwise over 3 hours. After the completion of dropping, an additional catalyst solution, which was a mixture of 0.2 parts by mass of 2,2′-azobis-2-methylbutyronitrile and 2 parts by mass of butyl acetate, was added dropwise over 1 hour while maintaining 120 ° C. . The solution after dropping was further stirred at 120 ° C. for 1 hour and then cooled. The cooled solution was diluted by adding 12 parts by mass of butyl acetate to obtain an acrylic resin solution 5 having a solid content concentration of 61.0% by mass. The acrylic resin in the resulting acrylic resin solution 5 had a weight average molecular weight (Mw) of 10,000 and an acid value of 12.2 mgKOH / g.
Monomer mixture 5: Styrene 3 parts by mass, methyl methacrylate 14 parts by mass, n-butyl methacrylate 22 parts by mass, t-butyl methacrylate 9 parts by mass, methacrylic acid 1.2 parts by mass, 2-hydroxyethyl methacrylate 7 parts by mass, butane 5 parts by mass of diol monoacrylate and 3 parts by mass of 2,2′-azobis-2-methylbutyronitrile as a polymerization initiator

<エナメル塗料組成物の調製:実施例1〜17、比較例4>
主剤成分については、表1〜3及び7に示す原料を混合し、公知の手法により着色剤を分散させることにより、主剤成分を調製した。また、硬化剤成分及び希釈剤成分については、表1〜3及び7に示す原料を混合して調製した。
次に、主剤成分及び硬化剤成分を使用する直前に混合し、エナメル塗料組成物を調製した。そして、該エナメル塗料組成物に希釈剤成分を加え、塗装に適するよう粘度調整を行った。
<Preparation of enamel coating composition: Examples 1 to 17, Comparative Example 4>
About the main ingredient component, the main ingredient component was prepared by mixing the raw materials shown in Tables 1 to 3 and 7 and dispersing the colorant by a known method. Moreover, about the hardening | curing agent component and the diluent component, the raw material shown in Tables 1-3 and 7 was mixed and prepared.
Next, the enamel coating composition was prepared by mixing the main component and the curing agent component immediately before use. And the diluent component was added to this enamel coating composition, and the viscosity was adjusted so as to be suitable for coating.

<メタリック塗料組成物の調製:実施例18〜27、比較例5>
主剤成分については、表4及び7に示す原料を混合し、公知の手法によりメタリック顔料を分散させることにより、主剤成分を調製した。また、硬化剤成分及び希釈剤成分については、表4及び7に示す原料を混合して調製した。
次に、主剤成分及び硬化剤成分を使用する直前に混合し、メタリック塗料組成物を調製した。そして、該メタリック塗料組成物に希釈剤成分を加え、塗装に適するよう粘度調整を行った。
<Preparation of metallic coating composition: Examples 18 to 27, Comparative Example 5>
About the main ingredient component, the raw materials shown in Tables 4 and 7 were mixed, and the main ingredient component was prepared by dispersing the metallic pigment by a known method. Moreover, about the hardening | curing agent component and the diluent component, the raw material shown in Table 4 and 7 was mixed and prepared.
Next, the main component and the curing agent component were mixed immediately before use to prepare a metallic coating composition. And the diluent component was added to this metallic coating composition, and the viscosity adjustment was performed so that it might be suitable for coating.

<クリアー塗料組成物の調製:実施例28〜37、比較例1〜3及び6>
表5〜7に示す原料を混合し、主剤成分、硬化剤成分及び希釈剤成分をそれぞれ調製した。次に、主剤成分及び硬化剤成分を使用する直前に混合し、クリアー塗料組成物を調製した。そして、該クリアー塗料組成物に希釈剤成分を加え、塗装に適するよう粘度調整を行った。
<Preparation of Clear Coating Composition: Examples 28 to 37, Comparative Examples 1 to 3 and 6>
The raw materials shown in Tables 5 to 7 were mixed to prepare a main component, a curing agent component, and a diluent component, respectively. Next, a main coating component and a curing agent component were mixed immediately before use to prepare a clear coating composition. And the diluent component was added to this clear coating composition, and the viscosity adjustment was performed so that it might be suitable for coating.

表中において商品名で示された原料の詳細を以下に説明する。
・着色剤
CR−95 (酸化チタン、石原産業製)
ラーベン5000ウルトラII (カーボンブラック、コロンビアン製)
クロモファインブルー5191D (フタロシアニン系顔料、大日精化製)
・有機溶剤
IPソルベント1620 (イソパラフィン系溶剤、出光興産製)
・表面調整剤
BYK333 (シリコーン系表面調整剤、ビッグケミージャパン製)
・硬化剤
スミジュールN3300 (ヘキサメチレンジイソシアネートのイソシアヌレート変性体、住化バイエルウレタン製)
デュラネートTPA100 (ヘキサメチレンジイソシアネートのイソシアヌレート変性体、旭化成ケミカルズ製)
・メタリック顔料
7640NS (アルミニウム顔料分散液、固形分65質量%、分散溶媒:ミネラルスピリット及び芳香族系炭化水素、東洋アルミニウム製)
・セルロース樹脂
H1/2 (ニトロセルロース約70質量%、イソプロピルアルコール約30質量%、太平化学製)
Details of the raw materials indicated by trade names in the table will be described below.
・ Colorant CR-95 (Titanium oxide, manufactured by Ishihara Sangyo)
Raven 5000 Ultra II (carbon black, Colombian)
Chromofine blue 5191D (phthalocyanine pigment, manufactured by Dainichi Seika)
・ Organic solvent IP solvent 1620 (isoparaffinic solvent, manufactured by Idemitsu Kosan Co., Ltd.)
・ Surface conditioner BYK333 (silicone surface conditioner, manufactured by Big Chemie Japan)
・ Hardener Sumidur N3300 (Isocyanurate modified from hexamethylene diisocyanate, manufactured by Sumika Bayer Urethane)
Duranate TPA100 (isocyanurate-modified hexamethylene diisocyanate, manufactured by Asahi Kasei Chemicals)
Metallic pigment 7640NS (aluminum pigment dispersion, solid content 65% by weight, dispersion solvent: mineral spirit and aromatic hydrocarbon, manufactured by Toyo Aluminum)
-Cellulose resin H1 / 2 (about 70% by mass of nitrocellulose, about 30% by mass of isopropyl alcohol, manufactured by Taihei Chemical)

<評価>
1.基材の作製
自動車用の防錆鋼板として用いられる亜鉛系めっき鋼板表面に、カチオン電着塗膜(膜厚20μm)と、アクリル樹脂系サーフェーサー層(20〜30μm)をこの順に積層させて、基材を作製した。
<Evaluation>
1. Preparation of base material A cation electrodeposition coating film (film thickness 20 μm) and an acrylic resin surfacer layer (20 to 30 μm) are laminated in this order on the surface of a zinc-based plated steel sheet used as an anti-rust steel sheet for automobiles. A material was prepared.

2.塗装作業性
「1.基材の作製」にて作製された基材上に、乾燥膜厚が40〜50μmとなるように塗料組成物(実施例1〜37、比較例1〜6)をエアスプレーにて塗装し、その後、塗膜を60℃にて30分乾燥させ、下記評価基準に従って塗装作業性を評価した。
〇:スプレー直後に塗料が基材上で均一に濡れ広がり、塗装作業性は良好であった。
×:スプレー直後の塗料は基材上で十分に濡れ広がらず、塗装作業性が悪かった。
2. The coating composition (Examples 1 to 37, Comparative Examples 1 to 6) is air-coated on the base material prepared in “1. Preparation of base material” so that the dry film thickness is 40 to 50 μm. After coating with a spray, the coating film was dried at 60 ° C. for 30 minutes, and the coating workability was evaluated according to the following evaluation criteria.
◯: The paint spread evenly on the substrate immediately after spraying, and the coating workability was good.
X: The paint immediately after spraying did not sufficiently wet and spread on the substrate, and the coating workability was poor.

3.乾燥性
「1.基材の作製」にて作製された基材上に、乾燥膜厚が40〜50μmとなるように塗料組成物(実施例1〜37、比較例1〜6)をエアスプレーにて塗装し、塗膜を温度60℃にて10分間乾燥させ、下記評価基準に従って乾燥性を評価した。
○:塗膜を指先で軽く触れた際、指先に塗料が付着しなかった。
×:塗膜を指先で軽く触れた際、指先に塗料が付着した。
3. On the base material produced in the drying property “1. Production of base material”, the coating compositions (Examples 1 to 37, Comparative Examples 1 to 6) are air sprayed so that the dry film thickness is 40 to 50 μm. The coating film was dried at a temperature of 60 ° C. for 10 minutes, and the drying property was evaluated according to the following evaluation criteria.
○: When the coating film was lightly touched with the fingertip, the paint did not adhere to the fingertip.
X: When the coating film was lightly touched with a fingertip, the paint adhered to the fingertip.

4.塗膜外観
「1.基材の作製」にて作製された基材上に、乾燥膜厚が40〜50μmとなるように塗料組成物(実施例1〜37、比較例1〜6)をエアスプレーにて塗装し、塗膜を温度60℃にて1時間乾燥させ、塗装板を作製した。下記評価基準に従って塗装板の塗膜外観を評価した。
○:平滑な塗膜が得られた。
×:平滑な塗膜が得られなかった。
4). The coating composition (Examples 1 to 37, Comparative Examples 1 to 6) is air-coated on the base material prepared in “1. Preparation of base material” on the coating film appearance so that the dry film thickness becomes 40 to 50 μm. The coating was applied by spraying, and the coating film was dried at a temperature of 60 ° C. for 1 hour to prepare a coated plate. The coating film appearance of the coated plate was evaluated according to the following evaluation criteria.
○: A smooth coating film was obtained.
X: A smooth coating film was not obtained.

5.ポットライフ
まず、塗料組成物(実施例1〜37、比較例1〜6)を調製後すぐに塗装に用いるのではなく40℃にて2時間放置した。次に、「1.基材の作製」にて作製された基材上に、乾燥膜厚が40〜50μmとなるように塗料組成物(実施例1〜37、比較例1〜6)をエアスプレーにて塗装し、塗膜を温度60℃にて1時間乾燥させ、塗装板を作製した。また、放置の条件を40℃×2時間30分に変更した以外は同様にして塗装板を作製した。下記評価基準に従ってポットライフを評価した。
◎:放置の条件が40℃×2時間30分であっても、スプレー直後に塗料が基材上で均一に濡れ広がり、塗装作業性は良好であり、平滑な塗膜が得られた。
○:放置の条件が40℃×2時間である場合、スプレー直後に塗料が基材上で均一に濡れ広がり、塗装作業性は良好であり、平滑な塗膜が得られた。しかしながら、放置の条件が40℃×2時間30分では、塗料の粘度が高くなり、塗装時にスプレーガンに詰まるか又は、塗装できたとしても、ブツブツ状態で塗装されて、平滑な塗膜が得られなかった。
×:どちらの放置条件においても、塗料の粘度が高く、塗装時にスプレーガンに詰まるか又は、塗装できたとしても、ブツブツ状態で塗装されて、平滑な塗膜が得られなかった。
5. Pot Life First, the coating compositions (Examples 1 to 37, Comparative Examples 1 to 6) were not used for coating immediately after preparation but were allowed to stand at 40 ° C. for 2 hours. Next, the coating compositions (Examples 1 to 37, Comparative Examples 1 to 6) are air-treated on the base material prepared in “1. Preparation of base material” so that the dry film thickness becomes 40 to 50 μm. The coating was applied by spraying, and the coating film was dried at a temperature of 60 ° C. for 1 hour to prepare a coated plate. Further, a coated plate was produced in the same manner except that the condition of leaving was changed to 40 ° C. × 2 hours 30 minutes. Pot life was evaluated according to the following evaluation criteria.
A: Even when the condition for standing was 40 ° C. × 2 hours 30 minutes, the paint spread evenly on the substrate immediately after spraying, the coating workability was good, and a smooth coating film was obtained.
◯: When the condition for standing was 40 ° C. × 2 hours, the paint spread evenly on the substrate immediately after spraying, the coating workability was good, and a smooth coating film was obtained. However, when the condition is left at 40 ° C. × 2 hours 30 minutes, the viscosity of the paint increases, and even if the spray gun is clogged or painted, it is applied in a rough state and a smooth coating film is obtained. I couldn't.
X: Under either of the standing conditions, the viscosity of the paint was high and the spray gun was clogged at the time of painting or even if it could be painted, it was painted in a rough state and a smooth coating film could not be obtained.

6.戻りムラ
(実施例38)
「1.基材の作製」にて作製された基材上に、乾燥膜厚が20〜30μmとなるように実施例18のメタリック塗料組成物をエアスプレーにて塗装し、塗膜を温度60℃にて15分乾燥させて、メタリック層を備える塗装板を作製した。次に、塗装板を室温(20〜25℃)まで冷却し、メタリック層上に、乾燥膜厚が30〜40μmとなるように実施例28のクリアー塗料組成物をエアスプレーにて塗装し、塗膜を温度60℃にて15分乾燥させて、メタリック層上にクリアー層を備える塗装板を作製した。下記評価基準に従って戻りムラを評価した。
○:良好なメタリック外観を示し、戻りムラが起こらなかった。
×:メタリック外観に顕著なむらが見られ、戻りムラが起きた。
(実施例39〜56)
メタリック塗料組成物及びクリアー塗料組成物を表8に示す組み合わせに変更した以外は、実施例38と同様の塗装方法により塗装板を作製し、実施例38と同じ評価基準に従って戻りムラを評価した。
6). Return unevenness (Example 38)
On the base material prepared in “1. Preparation of base material”, the metallic paint composition of Example 18 was applied by air spray so that the dry film thickness was 20 to 30 μm, and the coating film was heated to 60 ° C. The coating plate provided with the metallic layer was produced by drying at ° C for 15 minutes. Next, the coated plate was cooled to room temperature (20 to 25 ° C.), and the clear coating composition of Example 28 was applied onto the metallic layer by air spray so that the dry film thickness was 30 to 40 μm. The film was dried at a temperature of 60 ° C. for 15 minutes to produce a coated plate having a clear layer on the metallic layer. Return unevenness was evaluated according to the following evaluation criteria.
◯: A good metallic appearance was exhibited, and no return unevenness occurred.
X: Remarkable unevenness was seen in the metallic appearance, and return unevenness occurred.
(Examples 39 to 56)
A coated plate was produced by the same coating method as in Example 38 except that the metallic paint composition and the clear paint composition were changed to the combinations shown in Table 8, and the return unevenness was evaluated according to the same evaluation criteria as in Example 38.

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Claims (3)

樹脂と有機溶剤とを含む車両用塗料組成物であって、前記樹脂は、重量平均分子量が5000〜60000である樹脂(X)を含み、樹脂全体に占める樹脂(X)の含有量が86.1〜100質量%であり、前記樹脂(X)は、酸価が3〜30のアクリル樹脂であり、前記有機溶剤がエステル系溶剤(A)と、脂環式炭化水素及び脂肪族炭化水素から選択される少なくとも一方の炭化水素(B)と、更にケトン系溶剤(C)とを含み、前記有機溶剤に占めるエステル系溶剤(A)の含有量が65.0〜99.0質量%であり、前記有機溶剤に占める炭化水素(B)の含有量が0.3〜25.0質量%であり、前記有機溶剤に占めるケトン系溶剤(C)の含有量が0.5〜15.0質量%であり、前記エステル系溶剤(A)が、酢酸エチル、酢酸(イソ)ブチル、酢酸(イソ)ペンチル、メトキシプロピルアセテート、3−エトキシプロピオン酸エチル、ブチルグリコールアセテート、及びブチルジグリコールアセテートよりなる群から選択される少なくとも1種であり、前記ケトン系溶剤(C)が、メチルペンチルケトン、メチルイソペンチルケトン、及びメチルエチルケトンよりなる群から選択される少なくとも1種であり、且つ前記有機溶剤に占める芳香族化合物の含有量が5.0質量%未満であることを特徴とする2液型の車両用塗料組成物。 A vehicle paint composition comprising a resin and an organic solvent, wherein the resin comprises a resin (X) having a weight average molecular weight of 5000 to 60000, and the content of the resin (X) in the entire resin is 86. 1 to 100% by mass, the resin (X) is an acrylic resin having an acid value of 3 to 30, and the organic solvent is an ester solvent (A), an alicyclic hydrocarbon and an aliphatic hydrocarbon. It contains at least one selected hydrocarbon (B) and further a ketone solvent (C), and the content of the ester solvent (A) in the organic solvent is 65.0 to 99.0% by mass. The content of the hydrocarbon (B) in the organic solvent is 0.3 to 25.0 mass%, and the content of the ketone solvent (C) in the organic solvent is 0.5 to 15.0 mass%. %, And the ester solvent (A) is ethyl acetate, vinegar Acid (iso) butyl, acetic acid (iso) pentyl, methoxypropyl acetate, ethyl 3-ethoxypropionate, butyl glycol acetate, and butyl diglycol acetate, and the ketone solvent ( C) is at least one selected from the group consisting of methylpentyl ketone, methyl isopentyl ketone, and methyl ethyl ketone, and the content of the aromatic compound in the organic solvent is less than 5.0% by mass. A two-pack type coating composition for vehicles. 更に、着色剤を含むことを特徴とする請求項1に記載の車両用塗料組成物。 The vehicle paint composition according to claim 1, further comprising a colorant. 更に、メタリック顔料を含むことを特徴とする請求項1又は2に記載の車両用塗料組成物。 Furthermore, the vehicle composition for coating according to claim 1 or 2, characterized in that it comprises a metallic pigment.
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