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JP6579783B2 - Manufacturing method of bellows - Google Patents
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JP6579783B2 - Manufacturing method of bellows - Google Patents

Manufacturing method of bellows Download PDF

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Publication number
JP6579783B2
JP6579783B2 JP2015081267A JP2015081267A JP6579783B2 JP 6579783 B2 JP6579783 B2 JP 6579783B2 JP 2015081267 A JP2015081267 A JP 2015081267A JP 2015081267 A JP2015081267 A JP 2015081267A JP 6579783 B2 JP6579783 B2 JP 6579783B2
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Prior art keywords
bellows
base material
mold
manufacturing
sheet
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JP2016198968A (en
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云峰 楊
云峰 楊
浩士 根本
浩士 根本
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Disco Corp
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Disco Corp
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Priority to JP2015081267A priority Critical patent/JP6579783B2/en
Priority to TW105107367A priority patent/TWI680028B/en
Priority to CN201610187312.7A priority patent/CN106042346B/en
Priority to KR1020160041506A priority patent/KR102325711B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/22Corrugating
    • B29C53/24Corrugating of plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/42Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/14Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/264Auxiliary operations prior to the thermoforming operation, e.g. cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/265Auxiliary operations during the thermoforming operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/266Auxiliary operations after the thermoforming operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/42Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/44Removing or ejecting moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80Component parts, details or accessories; Auxiliary operations
    • B29C53/84Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10Polymers of propylene
    • B29K2023/12PP, i.e. polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/003PET, i.e. poylethylene terephthalate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2016/00Articles with corrugations or pleats

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Diaphragms And Bellows (AREA)

Description

本発明は、蛇腹の製造方法に関する。   The present invention relates to a method for manufacturing a bellows.

機械等の伸縮変位部分又は屈曲変位部分を液体や塵、光線、湿気等の外乱因子から守るために、それらを遮蔽する伸縮自在式のカバーとして蛇腹状のカバーが多く用いられている。例えば、切削装置のように液体を用いる加工装置において、蛇腹状のカバーは、各軸部を液体の飛散から保護している(特許文献1参照)。   In order to protect an expansion / contraction displacement part or bending displacement part of a machine or the like from disturbance factors such as liquid, dust, light rays, and moisture, a bellows-like cover is often used as an extendable cover for shielding them. For example, in a processing apparatus using a liquid such as a cutting apparatus, a bellows-like cover protects each shaft portion from scattering of liquid (see Patent Document 1).

液漏れを防ぎ、耐久性が求められる蛇腹状のカバーでは、ゴム系(クロロスルホン化ポリエチレン、クロロプレンゴム、ニトリルブタジェンゴム、ウレタンゴム等)の材料が用いられている。例えば、ナイロン製の芯地の両面にゴムがコーティングされたシートに、折り目(ミシン目)や切り込み穴が形成されたフィルムシートを、気泡を挟まないようにゴム系(クロロプレンゴム、ニトリルブタジェンゴム、ウレタンゴム等)の接着剤で全面接着し、蛇腹となる積層体を形成する(特許文献2参照)。   Rubber bellows (chlorosulfonated polyethylene, chloroprene rubber, nitrile butadiene rubber, urethane rubber, etc.) are used for bellows-like covers that prevent liquid leakage and require durability. For example, a rubber sheet (chloroprene rubber, nitrile butadiene rubber) is used so that air bubbles are not sandwiched between film sheets with creases (perforations) and cut holes formed on a sheet of nylon coated with rubber on both sides. , Urethane rubber, or the like) to form a laminated body that becomes a bellows (see Patent Document 2).

特開2001−135593号公報JP 2001-135593 A 特公平4−55855号公報Japanese Patent Publication No. 4-55855

ところで、加工装置で用いられる薬剤、例えばオキシランは、ゴム系(クロロスルホルン化ポリエチレンゴム、クロロプレンゴム、ニトリルブタジェンゴム等)の材料を変質させる。オキシランを含んだ液体が長期間にわたりゴム系の材料から形成された蛇腹状のカバーに付着すると、ゴムが変質して液体を吸水し、蛇腹が伸縮する際に吸水した液体が絞り出され、ひいては蛇腹に水漏れを発生させてしまうという課題があった。   By the way, the chemical | medical agent used with a processing apparatus, for example, oxirane, changes the quality of rubber materials (chlorosulfonated polyethylene rubber, chloroprene rubber, nitrile butadiene rubber, etc.). When the liquid containing oxirane adheres to the bellows-shaped cover formed from a rubber-based material for a long time, the rubber changes in quality and absorbs the liquid, and the absorbed liquid is squeezed out when the bellows expands and contracts. There was a problem of causing water leakage in the bellows.

そこで、本発明は、上記に鑑みてなされたものであって、薬剤に対する耐性が強い蛇腹状のカバーを製造することができる蛇腹の製造方法を提供することを目的とする。   Then, this invention is made | formed in view of the above, Comprising: It aims at providing the manufacturing method of the bellows which can manufacture the bellows-like cover with strong tolerance with respect to a chemical | medical agent.

上述した課題を解決し、目的を達成するために、本発明に係る蛇腹の製造方法は、合成樹脂シートからなる母材と、折り目が形成されたシート状の成形型とを重ね合わせ、積層シート体を形成する準備ステップと、該積層シート体の該母材と該成形型とを互いに仮止めして固定する仮止めステップと、該仮止めステップを実施した後、該積層シート体を該折り目に沿って折り曲げ、山部と谷部とを有する蛇腹状に折曲する折曲ステップと、該山部と該谷部とが互いに密接するまで圧縮した状態で該積層シート体を加熱する加熱ステップと、該加熱ステップを実施した後、該積層シート体から該成形型を除去する成形型除去ステップと、を備え、該母材単体で該蛇腹状の形状が維持される蛇腹の製造方法であって、該成形型の該折り目は、直線状の穴又は線状の凹部に形成され、該準備ステップでは、該母材に該成形型を1枚重ねることを特徴とする。
また、上記蛇腹の製造方法において、該母材は、単層の該合成樹脂シートで構成されていることが好ましい。
また、上記蛇腹の製造方法において、該成形型除去ステップ後、該母材は、アクリル樹脂系の接着剤を表面に塗布され、該表面に樹脂系の緩衝布が貼り合わせて積層されることが好ましい。
In order to solve the above-described problems and achieve the object, a method for manufacturing an accordion according to the present invention includes a base sheet made of a synthetic resin sheet and a sheet-shaped mold on which a crease is formed, and a laminated sheet. A preparatory step for forming a body, a temporary fixing step for temporarily fixing the base material and the mold of the laminated sheet body to each other, and a temporary fastening step, after which the laminated sheet body is Bending step of bending along a bellows shape having crests and troughs, and heating step of heating the laminated sheet body in a compressed state until the crests and troughs are in close contact with each other And a mold removing step for removing the mold from the laminated sheet body after the heating step, and the bellows- like shape is maintained by the base material alone. The fold line of the mold is a straight line It is formed in the hole or linear recesses in the preparation step, wherein the overlaying one sheet forming die to the base material.
In the bellows manufacturing method, the base material is preferably composed of a single layer of the synthetic resin sheet.
Further, in the bellows manufacturing method, after the step of removing the mold, the base material is coated with an acrylic resin adhesive on the surface, and a resin buffer cloth is bonded to the surface and laminated. preferable.

また、上記蛇腹の製造方法において、該母材は、ポリエチレンテレフタレート(PET)、ポリ塩化ビニル(PVC)、ポリプロピレン(PP)、ポリウレタン(PU)のいずれかであることが好ましい。   In the bellows manufacturing method, the base material is preferably any of polyethylene terephthalate (PET), polyvinyl chloride (PVC), polypropylene (PP), and polyurethane (PU).

また、上記蛇腹の製造方法において、該折曲ステップでは、水平シート部と該水平シート部の両端から略垂直な下方に折曲されてなる一対の垂直部とからなるコの字状蛇腹に折曲されることが好ましい。   In the bellows manufacturing method, the folding step includes folding a U-shaped bellows comprising a horizontal sheet portion and a pair of vertical portions bent substantially vertically downward from both ends of the horizontal sheet portion. It is preferable to be bent.

本発明の蛇腹の製造方法では、折り目が形成されたシート状の成形型を用いて、合成樹脂シートからなる母材に蛇腹状を形成し、母材単体で蛇腹状を維持するものである。これにより、ゴム系の材料を用いずに蛇腹状を形成することができるので、薬剤に対する耐性が強い蛇腹状のカバーを製造することができる。   In the bellows manufacturing method of the present invention, a bellows shape is formed on a base material made of a synthetic resin sheet using a sheet-shaped mold having creases formed, and the base material alone maintains the bellows shape. Thereby, since a bellows shape can be formed without using a rubber-type material, the bellows-like cover with strong tolerance with respect to a chemical | medical agent can be manufactured.

図1は、加工装置の構成例を示す分解斜視図である。FIG. 1 is an exploded perspective view showing a configuration example of a processing apparatus. 図2は、蛇腹の製造方法を示すフローチャートである。FIG. 2 is a flowchart showing a method of manufacturing the bellows. 図3は、母材の構成例を示す上面図である。FIG. 3 is a top view illustrating a configuration example of the base material. 図4は、シート状の成形型の構成例を示す上面図である。FIG. 4 is a top view illustrating a configuration example of a sheet-shaped mold. 図5は、シート状の成形型及び母材の仮止め例(その1)を示す上面図である。FIG. 5 is a top view showing an example (part 1) of temporary fixing of a sheet-shaped mold and a base material. 図6は、シート状の成形型及び母材の仮止め例(その2)を示す上面図である。FIG. 6 is a top view showing an example (No. 2) of temporary fixing of the sheet-shaped mold and the base material. 図7は、シート状の成形型及び母材の第1折曲例を示す斜視図である。FIG. 7 is a perspective view showing a first bent example of the sheet-shaped mold and the base material. 図8は、シート状の成形型及び母材の第2折曲例を示す斜視図である。FIG. 8 is a perspective view showing a second bent example of the sheet-shaped mold and the base material. 図9は、シート状の成形型及び母材の加熱例を示す斜視図である。FIG. 9 is a perspective view showing an example of heating a sheet-shaped mold and a base material. 図10は、加熱後のシート状の成形型及び母材の構成例を示す斜視図である。FIG. 10 is a perspective view illustrating a configuration example of a sheet-shaped mold and a base material after heating. 図11は、分離後の母材を示す斜視図である。FIG. 11 is a perspective view showing the base material after separation. 図12は、分離後のシート状の成形型を示す斜視図である。FIG. 12 is a perspective view showing the sheet-shaped mold after separation.

本発明を実施するための形態(実施形態)につき、図面を参照しつつ詳細に説明する。以下の実施形態に記載した内容により本発明が限定されるものではない。また、以下に記載した構成要素には、当業者が容易に想定できるもの、実質的に同一のものが含まれる。さらに、以下に記載した構成は適宜組み合わせることが可能である。また、本発明の要旨を逸脱しない範囲で構成の種々の省略、置換又は変更を行うことができる。   DESCRIPTION OF EMBODIMENTS Embodiments (embodiments) for carrying out the present invention will be described in detail with reference to the drawings. The present invention is not limited by the contents described in the following embodiments. The constituent elements described below include those that can be easily assumed by those skilled in the art and those that are substantially the same. Furthermore, the structures described below can be combined as appropriate. Various omissions, substitutions, or changes in the configuration can be made without departing from the scope of the present invention.

〔実施形態〕
実施形態に係る加工装置について説明する。図1は、加工装置の構成例を示す分解斜視図である。加工装置1は、図示しないウェーハを切削するものである。加工装置1は、チャックテーブル10と、加工手段20と、割り出し送り手段30と、切り込み送り手段40と、加工送り手段50と、図示しない制御手段とを備えている。
Embodiment
The processing apparatus according to the embodiment will be described. FIG. 1 is an exploded perspective view showing a configuration example of a processing apparatus. The processing apparatus 1 cuts a wafer (not shown). The processing apparatus 1 includes a chuck table 10, a processing unit 20, an index feeding unit 30, a cutting feed unit 40, a processing feeding unit 50, and a control unit (not shown).

ウェーハは、シリコンやガリウムヒ素等の基板に半導体デバイスが形成されたり、サファイアやSiC等の基板に光デバイスが形成された半導体ウェーハや光デバイスウェーハ、無機材料基板、延性樹脂材料基板、セラミック基板やガラス板等、各種加工材料である。   The wafer is a semiconductor wafer or an optical device wafer in which a semiconductor device is formed on a substrate such as silicon or gallium arsenide, or an optical device is formed on a substrate such as sapphire or SiC, an inorganic material substrate, a ductile resin material substrate, a ceramic substrate, Various processing materials such as glass plates.

ここで、X軸方向は、チャックテーブル10に保持されたウェーハを加工送りする方向である。Y軸方向は、X軸方向に同一水平面上で直交し、チャックテーブル10に保持されたウェーハに対して、加工手段20を割り出し送りする方向である。Z軸方向は、X軸方向及びY軸方向に直交する方向、本実施形態では鉛直方向である。   Here, the X-axis direction is a direction in which the wafer held on the chuck table 10 is processed and fed. The Y-axis direction is a direction in which the processing means 20 is indexed and fed to the wafer held on the chuck table 10 and orthogonal to the X-axis direction on the same horizontal plane. The Z-axis direction is a direction orthogonal to the X-axis direction and the Y-axis direction, which is a vertical direction in this embodiment.

チャックテーブル10は、X軸方向に移動可能に装置本体2の上面に配設されている。チャックテーブル10は、円板状に形成され、保持面11を備えている。チャックテーブル10は、図示しない回転手段により保持面11の中心に直交する回転軸で回転される。保持面11は、チャックテーブル10の鉛直方向の上端面であり、水平面に対して平坦に形成されている。保持面11は、例えばポーラスセラミック等で構成されており、図示しない真空吸引源の負圧により、ウェーハを吸引保持する。   The chuck table 10 is disposed on the upper surface of the apparatus main body 2 so as to be movable in the X-axis direction. The chuck table 10 is formed in a disk shape and includes a holding surface 11. The chuck table 10 is rotated around a rotation axis orthogonal to the center of the holding surface 11 by a rotating means (not shown). The holding surface 11 is an upper end surface in the vertical direction of the chuck table 10 and is formed flat with respect to a horizontal plane. The holding surface 11 is made of, for example, porous ceramic and sucks and holds the wafer by a negative pressure of a vacuum suction source (not shown).

加工手段20は、チャックテーブル10に保持されたウェーハを加工するものである。加工手段20は、割り出し送り手段30及び切り込み送り手段40を介して装置本体2に配設されている。加工手段20は、切削ブレード21と、スピンドル22と、ハウジング23と、一対の加工水供給ノズル24とを備えている。切削ブレード21は、極薄の円板状かつ環状に形成された切削砥石である。スピンドル22は、その先端に切削ブレード21を着脱可能に装着する。ハウジング23は、図示しないモータ等の駆動源を有しており、Y軸方向の回転軸周りに回転自在にスピンドル22を支持する。加工水供給ノズル24は、切削ブレード21を挟むように配設され、切削ブレード21に対して加工水を供給する。加工手段20は、スピンドル22を高速回転させて切削ブレード21によりウェーハを切削すると共に、加工水供給ノズル24により切削ブレード21に対して加工水を供給する。   The processing means 20 processes the wafer held on the chuck table 10. The processing means 20 is disposed in the apparatus main body 2 via the index feed means 30 and the cut feed means 40. The processing means 20 includes a cutting blade 21, a spindle 22, a housing 23, and a pair of processing water supply nozzles 24. The cutting blade 21 is a cutting grindstone formed in an extremely thin disk shape and in an annular shape. The spindle 22 is detachably mounted with a cutting blade 21 at its tip. The housing 23 has a drive source such as a motor (not shown), and supports the spindle 22 so as to be rotatable around a rotation axis in the Y-axis direction. The machining water supply nozzle 24 is disposed so as to sandwich the cutting blade 21 and supplies the machining water to the cutting blade 21. The processing means 20 rotates the spindle 22 at a high speed to cut the wafer with the cutting blade 21 and supplies processing water to the cutting blade 21 with the processing water supply nozzle 24.

割り出し送り手段30は、チャックテーブル10と加工手段20とをY軸方向に相対移動させるものである。例えば、割り出し送り手段30は、Y軸方向に延在されるボールネジ31やパルスモータ32等の駆動源を有しており、切り込み送り手段40を支持するY軸移動基台33をY軸方向に移動させる。   The index feeding means 30 is for moving the chuck table 10 and the processing means 20 relative to each other in the Y-axis direction. For example, the index feeding means 30 has a drive source such as a ball screw 31 and a pulse motor 32 extending in the Y-axis direction, and a Y-axis moving base 33 that supports the cutting feed means 40 is arranged in the Y-axis direction. Move.

切り込み送り手段40は、チャックテーブル10の保持面11と直交するZ軸方向に加工手段20を移動させるものである。例えば、切り込み送り手段40は、Z軸方向に延在される図示しないボールネジやパルスモータ41等の駆動源を有しており、加工手段20を支持するZ軸移動部材42をZ軸方向に移動させる。   The cutting feed means 40 is for moving the machining means 20 in the Z-axis direction orthogonal to the holding surface 11 of the chuck table 10. For example, the cutting feed means 40 has a drive source such as a ball screw (not shown) or a pulse motor 41 that extends in the Z-axis direction, and moves a Z-axis moving member 42 that supports the machining means 20 in the Z-axis direction. Let

加工送り手段50は、チャックテーブル10と加工手段20とをX軸方向に相対移動させるものである。例えば、加工送り手段50は、X軸方向に延在された一対のガイドレール51と、ガイドレール51と平行に配設されたボールネジ52と、ボールネジ52に螺合された図示しないナットに固定され、ガイドレール51にスライド自在に配設されたX軸移動基台53と、ボールネジ52を回転させるパルスモータ54とを備えている。加工送り手段50は、パルスモータ54によりボールネジ52を回転させることにより、チャックテーブル10を支持するX軸移動基台53をX軸方向に移動させる。   The processing feed means 50 is for moving the chuck table 10 and the processing means 20 relative to each other in the X-axis direction. For example, the processing feed means 50 is fixed to a pair of guide rails 51 extending in the X-axis direction, a ball screw 52 disposed in parallel to the guide rail 51, and a nut (not shown) screwed to the ball screw 52. The X-axis moving base 53 slidably disposed on the guide rail 51 and a pulse motor 54 for rotating the ball screw 52 are provided. The processing feed means 50 moves the X-axis movement base 53 that supports the chuck table 10 in the X-axis direction by rotating the ball screw 52 by the pulse motor 54.

ここで、切削ブレード21によりウェーハを加工する際に供給される加工水が、加工送り手段50のボールネジ52などに付着することを防ぐために、加工送り手段50には、カバー部材60と、蛇腹機構70とが配設されている。   Here, in order to prevent the processing water supplied when processing the wafer by the cutting blade 21 from adhering to the ball screw 52 or the like of the processing feeding means 50, the processing feeding means 50 includes a cover member 60 and a bellows mechanism. 70.

カバー部材60は、板状の部材であり、Z軸方向から見た場合に略正方形に形成されている。カバー部材60は、X軸方向から見た場合にコの字状に形成されており、上面部61と、Y軸方向における両端部がZ軸方向に下向きに折り曲げられて形成された折曲部62とを備えている。カバー部材60は、チャックテーブル10を支持するX軸移動基台53とチャックテーブル10との間に配設されている。カバー部材60は、幅方向(Y軸方向)の長さが加工送り手段50の幅方向(Y軸方向)の長さより若干長く形成されている。   The cover member 60 is a plate-like member, and is formed in a substantially square shape when viewed from the Z-axis direction. The cover member 60 is formed in a U shape when viewed from the X-axis direction, and is formed by bending the upper surface portion 61 and both end portions in the Y-axis direction downward in the Z-axis direction. 62. The cover member 60 is disposed between the X-axis moving base 53 that supports the chuck table 10 and the chuck table 10. The cover member 60 is formed so that the length in the width direction (Y-axis direction) is slightly longer than the length in the width direction (Y-axis direction) of the processing feed means 50.

蛇腹機構70は、カバー部材60を介在してX軸方向に延在するように配設されている。蛇腹機構70は、第1蛇腹部71Aと第2蛇腹部71Bとから構成され、カバー部材60の一方側に第1蛇腹部71Aが配設され、カバー部材60の他方側に第2蛇腹部71Bが配設されている。   The bellows mechanism 70 is disposed so as to extend in the X-axis direction with the cover member 60 interposed. The bellows mechanism 70 includes a first bellows portion 71A and a second bellows portion 71B. The first bellows portion 71A is disposed on one side of the cover member 60, and the second bellows portion 71B is disposed on the other side of the cover member 60. Is arranged.

第1蛇腹部71Aは、2つの蛇腹部材710A,710Bから構成されている。蛇腹部材710A,710Bは、合成樹脂、例えば、ポリエチレンテレフタレート(PET)、ポリ塩化ビニル(PVC)、ポリプロピレン(PP)、ポリウレタン(PU)等から形成されている。蛇腹部材710A,710Bは、X軸方向から見た場合にコの字状に形成されており、水平シート部710aと、一対の垂直部710bとを備えている。水平シート部710aは、水平面に沿って山部710cと谷部710dとが伸縮方向(X軸方向)に交互に形成されている。水平シート部710aの幅方向(Y軸方向)の長さは、カバー部材60の幅方向(Y軸方向)の長さと略同じ長さである。すなわち、水平シート部710aの幅方向(Y軸方向)の長さは、加工送り手段50の幅方向(Y軸方向)の長さより若干長く形成されている。蛇腹部材710A,710Bの垂直部710bは、水平シート部710aの幅方向(Y軸方向)における両端から略垂直に下方に折曲されて形成されている。一対の垂直部710bは、蛇腹状に形成されており、山部710eと谷部710fとが伸縮方向に交互に形成されている。蛇腹部材710Aと蛇腹部材710Bとは、ガイドフレーム711を介して連結されている。ガイドフレーム711は、X軸方向から見た場合に、蛇腹部材710A,710Bと同じコの字状に形成されており、ガイドフレーム711の下端の各々には、滑りを良くするためのローラー711aが取り付けられている。カバー部材60と連結される蛇腹部材710BのX軸方向における端面には、図示しないフレームが取り付けられており、フレームとカバー部材60の端面とが図示しないネジにより固定される。   The first bellows portion 71A includes two bellows members 710A and 710B. The bellows members 710A and 710B are made of a synthetic resin such as polyethylene terephthalate (PET), polyvinyl chloride (PVC), polypropylene (PP), polyurethane (PU), or the like. The bellows members 710A and 710B are formed in a U shape when viewed from the X-axis direction, and include a horizontal sheet portion 710a and a pair of vertical portions 710b. As for the horizontal sheet | seat part 710a, the peak part 710c and the trough part 710d are alternately formed in the expansion-contraction direction (X-axis direction) along the horizontal surface. The length of the horizontal sheet portion 710a in the width direction (Y axis direction) is substantially the same as the length of the cover member 60 in the width direction (Y axis direction). That is, the length in the width direction (Y-axis direction) of the horizontal sheet portion 710 a is formed slightly longer than the length in the width direction (Y-axis direction) of the processing feed means 50. The vertical portions 710b of the bellows members 710A and 710B are formed to be bent substantially vertically downward from both ends in the width direction (Y-axis direction) of the horizontal sheet portion 710a. The pair of vertical portions 710b are formed in a bellows shape, and crest portions 710e and trough portions 710f are alternately formed in the expansion / contraction direction. The bellows member 710A and the bellows member 710B are connected via a guide frame 711. The guide frame 711 is formed in the same U-shape as the bellows members 710A and 710B when viewed from the X-axis direction, and a roller 711a for improving slippage is provided at each lower end of the guide frame 711. It is attached. A frame (not shown) is attached to the end face in the X-axis direction of the bellows member 710B connected to the cover member 60, and the frame and the end face of the cover member 60 are fixed by screws (not shown).

第2蛇腹部71Bは、第1蛇腹部71Aと同様に構成されている。すなわち、第2蛇腹部71Bは、2つの蛇腹部材710C,710Dから構成されている。蛇腹部材710C,710Dは、水平シート部710aと、一対の垂直部710bとを備えている。水平シート部710aは、水平面に沿って山部710cと谷部710dとが伸縮方向(X軸方向)に交互に形成されている。水平シート部710aの幅方向(Y軸方向)の長さは、カバー部材60の幅方向(Y軸方向)の長さと略同じ長さである。蛇腹部材710C,710Dの垂直部710bは、水平シート部710aの幅方向(Y軸方向)における両端から略垂直に下方に折曲されて形成されている。一対の垂直部710bは、蛇腹状に形成されており、山部710eと谷部710fとが伸縮方向に交互に形成されている。蛇腹部材710Cと蛇腹部材710Dとは、ガイドフレーム711を介して連結されている。ガイドフレーム711の下端の各々には、滑りを良くするためのローラー711aが取り付けられている。カバー部材60と連結される蛇腹部材710CのX軸方向における端面には、フレーム713が取り付けられており、フレーム713とカバー部材60の端面とが図示しないネジにより固定される。   The second bellows portion 71B is configured similarly to the first bellows portion 71A. That is, the second bellows portion 71B is composed of two bellows members 710C and 710D. The bellows members 710C and 710D include a horizontal sheet portion 710a and a pair of vertical portions 710b. As for the horizontal sheet | seat part 710a, the peak part 710c and the trough part 710d are alternately formed in the expansion-contraction direction (X-axis direction) along the horizontal surface. The length of the horizontal sheet portion 710a in the width direction (Y axis direction) is substantially the same as the length of the cover member 60 in the width direction (Y axis direction). The vertical portions 710b of the bellows members 710C and 710D are formed to be bent substantially vertically downward from both ends in the width direction (Y-axis direction) of the horizontal sheet portion 710a. The pair of vertical portions 710b are formed in a bellows shape, and crest portions 710e and trough portions 710f are alternately formed in the expansion / contraction direction. The bellows member 710 </ b> C and the bellows member 710 </ b> D are connected via a guide frame 711. Each of the lower ends of the guide frame 711 is attached with a roller 711a for improving slipping. A frame 713 is attached to an end surface in the X-axis direction of the bellows member 710C connected to the cover member 60, and the frame 713 and the end surface of the cover member 60 are fixed by screws (not shown).

このように、カバー部材60に連結された第1蛇腹部71A及び第2蛇腹部71Bは、X軸方向において加工送り手段30の上方を覆っている。チャックテーブル10の移動に伴ってカバー部材60がX軸方向に移動した場合に、第1蛇腹部71Aが伸長して第2蛇腹部71Bが収縮するか、又は、第1蛇腹部71Aが収縮して第2蛇腹部71Bが伸長する。なお、カバー部材60の移動範囲において、第1蛇腹部71A又は第2蛇腹部71Bが完全に伸びきることはなく、また、第1蛇腹部71A又は第2蛇腹部71Bが完全に縮んでカバー部材60の移動が妨げられることもない。   As described above, the first bellows portion 71A and the second bellows portion 71B connected to the cover member 60 cover the processing feed means 30 in the X-axis direction. When the cover member 60 moves in the X-axis direction as the chuck table 10 moves, the first bellows portion 71A expands and the second bellows portion 71B contracts, or the first bellows portion 71A contracts. Thus, the second bellows portion 71B extends. In the moving range of the cover member 60, the first bellows portion 71A or the second bellows portion 71B does not extend completely, and the first bellows portion 71A or the second bellows portion 71B is completely contracted to cover the cover member. The movement of 60 is not hindered.

蛇腹機構70の下方側には、蛇腹機構70から加工屑と共に流れ落ちる加工水を受け止めて排出する排水手段80が配設されている。排水手段80は、排水路81と、ドレン管82とを備えている。排水路81は、カバー部材60に連結された第1蛇腹部71A及び第2蛇腹部71Bを囲繞するように略長方形の枠形状に形成され、加工水が流れる部分が溝形状に形成されている。   On the lower side of the bellows mechanism 70, a drainage means 80 is provided for receiving and discharging the processing water flowing from the bellows mechanism 70 together with the processing waste. The drainage means 80 includes a drainage channel 81 and a drain pipe 82. The drainage channel 81 is formed in a substantially rectangular frame shape so as to surround the first bellows portion 71A and the second bellows portion 71B connected to the cover member 60, and a portion where the processing water flows is formed in a groove shape. .

排水路81は、蛇腹機構70の蛇腹部材710(710A〜710D)の垂直部710bが位置付けられる底面板810と、底面板810の内周側に立設された内周壁811と、底面部810の外周側に立設された外周壁812とを備えている。内周壁811は、蛇腹部材710の垂直部710bの内側に位置し、外周壁812は、蛇腹部材710の垂直部710bの外側に位置している。これにより、蛇腹部材710の垂直部710bから流れ落ちる加工水を底面板810で受け止めて、底面板810で受け止めた加工水をドレン管82へ向けて流すことができる。   The drainage channel 81 includes a bottom plate 810 on which the vertical portion 710b of the bellows member 710 (710A to 710D) of the bellows mechanism 70 is positioned, an inner peripheral wall 811 erected on the inner peripheral side of the bottom plate 810, and the bottom portion 810. And an outer peripheral wall 812 erected on the outer peripheral side. The inner peripheral wall 811 is located inside the vertical portion 710 b of the bellows member 710, and the outer peripheral wall 812 is located outside the vertical portion 710 b of the bellows member 710. Thereby, the processing water flowing down from the vertical portion 710 b of the bellows member 710 can be received by the bottom plate 810, and the processing water received by the bottom plate 810 can flow toward the drain pipe 82.

排水路81の内周壁811のX軸方向における両端部には、固定用金具813が取り付けられている。一方の固定用金具813には、第1蛇腹部71Aの蛇腹部材710Aの端面に取り付けられたフレーム712が固定され、他方の固定用金具813には、第2蛇腹部71Bの蛇腹部材710Dの端面に取り付けられたフレーム714が固定される。これにより、蛇腹機構70のX軸方向における両端部が固定される。   Fixing brackets 813 are attached to both ends of the inner peripheral wall 811 of the drainage channel 81 in the X-axis direction. The frame 712 attached to the end surface of the bellows member 710A of the first bellows portion 71A is fixed to one fixing bracket 813, and the end surface of the bellows member 710D of the second bellows portion 71B is fixed to the other fixing bracket 813. The frame 714 attached to is fixed. Thereby, the both ends in the X-axis direction of the bellows mechanism 70 are fixed.

ドレン管82は、排水路81の底面板810が一部開口された図示しない開口部に結合され、排水路81に溜まった加工水を外部へ排出する。例えば、排水路81は、若干傾斜して配設され、最も低い位置にドレン管82が配設されている。これにより、排水路81の加工水は、最も低い位置のドレン管82に向けて流れ出し、ドレン管82から外部に排出される。   The drain pipe 82 is coupled to an opening (not shown) in which the bottom plate 810 of the drainage channel 81 is partially opened, and discharges the processing water accumulated in the drainage channel 81 to the outside. For example, the drainage channel 81 is disposed with a slight inclination, and a drain pipe 82 is disposed at the lowest position. Thereby, the processing water of the drainage channel 81 flows out toward the lowest drain pipe 82 and is discharged from the drain pipe 82 to the outside.

制御手段80は、加工装置1の各構成要素を制御するものである。例えば、制御手段80は、割り出し送り手段30、切り込み送り手段40及び加工送り手段50のパルスモータを駆動する図示しない駆動回路に接続され、駆動回路を制御してチャックテーブル10のX軸方向の位置や、加工手段20のY軸方向及びZ軸方向の位置を決定する。   The control means 80 controls each component of the processing apparatus 1. For example, the control unit 80 is connected to a driving circuit (not shown) that drives the pulse motors of the indexing feeding unit 30, the cutting feeding unit 40, and the machining feeding unit 50, and controls the driving circuit to position the chuck table 10 in the X-axis direction. Or the position of the processing means 20 in the Y-axis direction and the Z-axis direction is determined.

次に、実施形態に係る蛇腹の製造方法について説明する。図2は、蛇腹の製造方法を示すフローチャートである。図3は、母材の構成例を示す上面図である。図4は、シート状の成形型の構成例を示す上面図である。図5は、シート状の成形型及び母材の仮止め例(その1)を示す上面図であり、成形型が上面側に配置されている。図6は、シート状の成形型及び母材の仮止め例(その2)を示す上面図であり、母材が上面側に配置されている。図7は、シート状の成形型及び母材の第1折曲例を示す斜視図である。図8は、シート状の成形型及び母材の第2折曲例を示す斜視図である。図9は、シート状の成形型及び母材の加熱例を示す斜視図である。図10は、加熱後のシート状の成形型及び母材の構成例を示す斜視図である。図11は、分離後の母材を示す斜視図である。図12は、分離後のシート状の成形型を示す斜視図である。   Next, the manufacturing method of the bellows according to the embodiment will be described. FIG. 2 is a flowchart showing a method of manufacturing the bellows. FIG. 3 is a top view illustrating a configuration example of the base material. FIG. 4 is a top view illustrating a configuration example of a sheet-shaped mold. FIG. 5 is a top view showing an example (part 1) of temporary fixing of the sheet-shaped mold and the base material, and the mold is arranged on the upper surface side. FIG. 6 is a top view showing an example (part 2) of temporary fixing of the sheet-shaped mold and the base material, and the base material is arranged on the top surface side. FIG. 7 is a perspective view showing a first bent example of the sheet-shaped mold and the base material. FIG. 8 is a perspective view showing a second bent example of the sheet-shaped mold and the base material. FIG. 9 is a perspective view showing an example of heating a sheet-shaped mold and a base material. FIG. 10 is a perspective view illustrating a configuration example of a sheet-shaped mold and a base material after heating. FIG. 11 is a perspective view showing the base material after separation. FIG. 12 is a perspective view showing the sheet-shaped mold after separation.

先ず、作業者は、母材90と、折り目が形成されたシート状の成形型100とを重ね合わせ、積層シート体110を形成する(図2に示すステップS1;準備ステップ)。ここで、母材90及び成形型100は、ポリエチレンテレフタレート(PET)、ポリ塩化ビニル(PVC)、ポリプロピレン(PP)、ポリウレタン(PU)等から形成された合成樹脂シートである。母材90の厚さは、20μm〜300μm程度で、母材90の硬度(ロックウェル)は、R60〜120程度である。   First, the operator superimposes the base material 90 and the sheet-like mold 100 on which the creases are formed to form a laminated sheet body 110 (step S1 shown in FIG. 2; preparation step). Here, the base material 90 and the mold 100 are synthetic resin sheets formed of polyethylene terephthalate (PET), polyvinyl chloride (PVC), polypropylene (PP), polyurethane (PU), or the like. The base material 90 has a thickness of about 20 μm to 300 μm, and the base material 90 has a hardness (Rockwell) of about R60 to 120.

母材90及び成形型100は、図3及び図4に示すように、略同じ大きさであり、矩形状に形成されている。成形型100には、幅方向に延在する略直線状の複数の折り目101と、三角穴102とが形成されている。折り目101は、蛇腹部材710Aの山部710c及び谷部710dを形成するためのものである。例えば、折り目101は、山部用の折り目101aと谷部用の折り目101bとが成形型100の伸縮方向に一定の間隔で交互に形成されている。山部用の折り目101a及び谷部用の折り目101bは、ミシン目のような穴が略直線状に形成されることにより、折り曲げ可能に形成されている。なお、ミシン目に限らず、成形型100の表面又は裏面に線状の凹部を形成することにより、折り曲げ可能に形成してもよい。   As shown in FIGS. 3 and 4, the base material 90 and the mold 100 are substantially the same size and are formed in a rectangular shape. The mold 100 is formed with a plurality of substantially straight folds 101 extending in the width direction and triangular holes 102. The fold line 101 is for forming the peak part 710c and the valley part 710d of the bellows member 710A. For example, the crease 101 is formed by alternately forming a crease 101 a for a peak and a crease 101 b for a trough at regular intervals in the expansion and contraction direction of the mold 100. The crease 101a for the mountain part and the crease 101b for the valley part are formed so as to be bendable by forming holes like perforations in a substantially straight line. In addition, you may form so that it can be bent by forming a linear recessed part in the surface or back surface of the shaping | molding die 100 not only in perforation.

三角穴102は、垂直部710bを形成するためのものであり、成形型100が開口されて設けられている。三角穴102は、二等辺三角形に形成され、底辺102aは、母材90の幅方向における両端部を略垂直に折り曲げる線上に形成され、伸縮方向において隣接する山部用の折り目101aの間隔と同じ長さに形成されている。また、三角穴102の頂点102bは、垂直部710b側における谷部用の折り目101b上に形成されている。   The triangular hole 102 is for forming the vertical portion 710b, and is provided with the mold 100 being opened. The triangular hole 102 is formed in an isosceles triangle, and the base 102a is formed on a line that bends both ends of the base material 90 in the width direction substantially perpendicularly, and is the same as the interval between the folds 101a for the adjacent peaks in the expansion / contraction direction. It is formed in length. Further, the apex 102b of the triangular hole 102 is formed on a fold line 101b for the valley portion on the vertical portion 710b side.

このように構成された成形型100を母材90に重ね合わせて積層シート体110を形成する。このとき、母材90が成形型100からはみ出さないように、成形型100と母材90とを重ね合わせる。次に、作業者は、積層シート体110の母材90と成形型100とを互いに仮止めして固定する(ステップS2;仮止めステップ)。例えば、図5に示すように、先ず、成形型100が上面側になるように積層シート体110を載置した状態で、三角穴102の配列方向に沿って、三角穴102を覆うように耐熱テープ111を貼る。これにより、三角穴102から露出した母材90と成形型100とを耐熱テープ111により部分的に貼り合わせることができる。次に、図6に示すように、積層シート体110の外周部112の4辺に耐熱テープ111を貼り、母材90の外周部と成形型100の外周部とを貼り合わせる。なお、図6は、母材90が上面側に配置された積層シート体110を図示している。   The laminated mold body 110 is formed by superposing the molding die 100 configured in this manner on the base material 90. At this time, the mold 100 and the base material 90 are overlapped so that the base material 90 does not protrude from the mold 100. Next, the operator temporarily fixes and fixes the base material 90 of the laminated sheet body 110 and the mold 100 (step S2; temporary fixing step). For example, as shown in FIG. 5, first, in a state where the laminated sheet body 110 is placed so that the mold 100 is on the upper surface side, heat resistance is provided so as to cover the triangular holes 102 along the arrangement direction of the triangular holes 102. A tape 111 is applied. Thereby, the base material 90 exposed from the triangular hole 102 and the mold 100 can be partially bonded together by the heat-resistant tape 111. Next, as shown in FIG. 6, the heat-resistant tape 111 is attached to the four sides of the outer peripheral portion 112 of the laminated sheet body 110, and the outer peripheral portion of the base material 90 and the outer peripheral portion of the mold 100 are bonded together. FIG. 6 illustrates the laminated sheet body 110 in which the base material 90 is disposed on the upper surface side.

次に、作業者は、積層シート体110を蛇腹状に折り曲げる(ステップS3;折曲ステップ)。例えば、作業者は、図7に示すように、成形型100の山部用の折り目101aに沿って積層シート体110を山折りにし、谷部用の折り目101bに沿って積層シート体110を谷折りにして、山部91と谷部92とを有する蛇腹状に積層シート体110を折り曲げる。   Next, the operator bends the laminated sheet body 110 into a bellows shape (step S3; bending step). For example, as shown in FIG. 7, the operator folds the laminated sheet body 110 along the fold line 101 a for the ridges of the mold 100 and folds the laminated sheet body 110 along the fold line 101 b for the valley parts. The laminated sheet body 110 is folded into a bellows shape having a peak portion 91 and a valley portion 92.

さらに、作業者は、図8に示すように、三角穴102の垂直二等分線102dに沿って三角穴102を谷折りにすると共に、2本の等辺102cを山折りにする。これにより、積層シート体110の端部113が略垂直に蛇腹状に折れ曲がり、水平シート部710aの両端に一対の垂直部710bが形成される。   Further, as shown in FIG. 8, the worker folds the triangular hole 102 along the vertical bisector 102 d of the triangular hole 102 and folds the two equal sides 102 c into a mountain fold. As a result, the end portion 113 of the laminated sheet body 110 is bent substantially vertically in a bellows shape, and a pair of vertical portions 710b are formed at both ends of the horizontal sheet portion 710a.

次に、作業者は、一対の垂直部710b及び水平シート部710aが形成された積層シート体110を図示しない加熱装置により加熱する(ステップS4;加熱ステップ)。例えば、作業者は、図9に示すように、積層シート体110を伸縮方向に折り畳んで収縮させ、積層シート体110の山部91と谷部92とが互いに密接するまで圧縮して留め具114により垂直部710bの各々と水平シート部710aを固定する。そして、作業者は、積層シート体110が圧縮された状態で、積層シート体110を加熱装置により加熱する。加熱装置は、例えば、熱湯や熱気、蒸気等により積層シート体110を加熱する。積層シート体110を加熱する温度は、50°〜300°程度であり、加熱する時間は、1分〜10分程度である。好ましくは、加熱温度は、80°〜200°程度であり、加熱時間は、2分〜5分程度である。例えば、加熱温度を130°程度に設定し、加熱時間を3分程度に設定する。   Next, the worker heats the laminated sheet body 110 on which the pair of vertical portions 710b and the horizontal sheet portion 710a are formed by a heating device (not shown) (step S4; heating step). For example, as shown in FIG. 9, the operator folds and contracts the laminated sheet body 110 in the expansion / contraction direction, compresses the laminated sheet body 110 until the peak portion 91 and the valley portion 92 are in close contact with each other, and the fastener 114. Thus, each of the vertical portions 710b and the horizontal sheet portion 710a are fixed. And an operator heats the lamination sheet body 110 with a heating apparatus in the state in which the lamination sheet body 110 was compressed. The heating device heats the laminated sheet body 110 with hot water, hot air, steam, or the like, for example. The temperature for heating the laminated sheet 110 is about 50 ° to 300 °, and the heating time is about 1 minute to 10 minutes. Preferably, the heating temperature is about 80 ° to 200 °, and the heating time is about 2 minutes to 5 minutes. For example, the heating temperature is set to about 130 °, and the heating time is set to about 3 minutes.

次に、作業者は、積層シート体110から成形型100を除去する(ステップS5;成形型除去ステップ)。例えば、作業者は、自然冷却などにより積層シート体110の熱を放散させる。そして、作業者は、冷却された積層シート体110から留め具114を取り外し、図10に示すように、圧縮された積層シート体110を伸長する。作業者は、積層シート体110から耐熱テープ111を剥がし、図11及び図12に示すように、母材90から成形型100を取り外す。成形型100が取り外された母材90は、圧縮状態で加熱処理されているので、母材90単体で蛇腹状の形状が維持され、蛇腹部材710が形成される。   Next, an operator removes the shaping | molding die 100 from the lamination sheet body 110 (step S5; shaping | molding die removal step). For example, the worker dissipates heat of the laminated sheet body 110 by natural cooling or the like. Then, the operator removes the fastener 114 from the cooled laminated sheet body 110, and extends the compressed laminated sheet body 110 as shown in FIG. The operator peels off the heat-resistant tape 111 from the laminated sheet body 110 and removes the mold 100 from the base material 90 as shown in FIGS. Since the base material 90 from which the mold 100 has been removed is heat-treated in a compressed state, the base material 90 alone maintains the bellows-like shape, and the bellows member 710 is formed.

使用後の成形型100は、平面形状に戻して再利用してもよい。例えば、図示しない平面板により使用後の成形型100を両側から押圧すると共に加熱処理して平面形状に戻す。また、蛇腹状に形成された成形型100を反対方向に折り曲げて平面形状に戻してもよい。   The used mold 100 may be reused by returning to a planar shape. For example, the mold 100 after use is pressed from both sides with a flat plate (not shown) and heat-treated to return to a flat shape. Alternatively, the molding die 100 formed in a bellows shape may be bent in the opposite direction to return to a planar shape.

以上のように、実施形態に係る蛇腹の製造方法によれば、折り目101及び三角穴102が形成された成形型100を用いて、母材90を蛇腹状に形成し、母材90単体で蛇腹状を維持するものである。母材90は、例えば、ポリエチレンテレフタレート(PET)、ポリ塩化ビニル(PVC)、ポリプロピレン(PP)、ポリウレタン(PU)等から形成されており、ゴム系の材料を用いずに蛇腹状を容易に形成することができる。これにより、加工装置1で用いられる薬剤、例えばオキシランにより変質されず、薬剤に対する耐性が強い蛇腹部材710を製造することができる。また、ゴム系の材料を用いていないので軽量化を実現でき、蛇腹部材710の折り曲げ部位への負担を軽減することができる。また、従来のように、接着工程でシートの全面に接着剤を塗布したり、接着貼り合わせ時に気泡の混入を防いだりという高度な技能を必要とせず、作業時間がかかる工程を削減したことで、工程が簡易化され作業能率を向上させることができる。   As described above, according to the method of manufacturing the bellows according to the embodiment, the base material 90 is formed in a bellows shape using the mold 100 in which the fold line 101 and the triangular hole 102 are formed, and the base material 90 alone is a bellows. Maintain the shape. The base material 90 is made of, for example, polyethylene terephthalate (PET), polyvinyl chloride (PVC), polypropylene (PP), polyurethane (PU), etc., and easily forms a bellows shape without using a rubber-based material. can do. Thereby, the bellows member 710 which is not deteriorated by the chemical | medical agent used with the processing apparatus 1, for example, oxirane, and has strong tolerance with respect to a chemical | medical agent can be manufactured. Further, since no rubber-based material is used, the weight can be reduced, and the burden on the bent portion of the bellows member 710 can be reduced. In addition, as in the past, there was no need for advanced skills such as applying adhesive to the entire surface of the sheet in the bonding process and preventing air bubbles from being mixed during bonding, reducing the time-consuming process. The process can be simplified and work efficiency can be improved.

また、母材90から形成された蛇腹部材710は、水平シート部710aと、水平シート部710aの両端から略垂直な下方に折曲されてなる一対の垂直部710bとからなるコの字状蛇腹に折り曲げられている。このような複雑な蛇腹状であっても、成形型100を用いて容易に形成することができる。   The bellows member 710 formed from the base material 90 is a U-shaped bellows comprising a horizontal sheet portion 710a and a pair of vertical portions 710b bent substantially vertically downward from both ends of the horizontal sheet portion 710a. Is bent. Even such a complicated bellows shape can be easily formed using the mold 100.

〔変形例〕
次に、実施形態の変形例について説明する。蛇腹部材710は、樹脂系の緩衝布で表面を被覆してもよい。例えば、作業者は、母材90から成形型100を取り外した後(ステップS5の後)に、アクリル樹脂系の接着剤を蛇腹状の母材90の表面に塗布し、蛇腹状の母材90の表面に樹脂系の緩衝布を貼り合わせて積層する。これにより、加工手段20で加工した際に飛散する端材により、蛇腹部材710が受ける損傷を軽減することができる。
[Modification]
Next, a modification of the embodiment will be described. The surface of the bellows member 710 may be covered with a resin-based cushioning cloth. For example, after removing the molding die 100 from the base material 90 (after step S5), the operator applies an acrylic resin adhesive to the surface of the bellows-like base material 90, and the bellows-like base material 90 is applied. A resin-based cushioning cloth is bonded to the surface of and laminated. Thereby, the damage which the bellows member 710 receives by the end material scattered when processed by the processing means 20 can be reduced.

また、排水路81から加工水の飛沫が上方へ飛散しないようにする蛇腹状の水返し膜(図示せず)を蛇腹部材710の垂直部710bに設けてもよい。例えば、作業者は、母材90から成形型100を取り外した後(ステップS5の後)に、蛇腹部材710の伸縮方向における一端側から他端側まで、排水路81の上方を覆うように垂直部710bの内側から突出させた蛇腹状の水返し膜を接着して固定する。   In addition, a bellows-shaped water return film (not shown) that prevents splashing of processing water from the drainage channel 81 may be provided on the vertical portion 710 b of the bellows member 710. For example, after removing the forming die 100 from the base material 90 (after step S5), the operator vertically covers the drainage channel 81 from one end side to the other end side in the expansion / contraction direction of the bellows member 710. An accordion-shaped water return film protruding from the inside of the portion 710b is adhered and fixed.

また、圧縮された積層シート体110を留め具114により固定したが、これに限定されない。例えば、圧縮された積層シート体110を1対の板状部材により挟み込んで固定して加熱してもよい。   Moreover, although the compressed laminated sheet body 110 was fixed with the fastener 114, it is not limited to this. For example, the compressed laminated sheet 110 may be sandwiched and fixed by a pair of plate-like members and heated.

また、冷却後に積層シート体110から留め具114を取り外す例を説明したが、母材90に蛇腹形状を癖付けすることができれば、留め具114を取り外すタイミングは、冷却後に限定されない。   Moreover, although the example which removes the fastener 114 from the lamination sheet body 110 after cooling was demonstrated, the timing which removes the fastener 114 will not be limited after cooling, if a bellows shape can be brazed to the base material 90. FIG.

また、作業者が成形型100を使用して母材90から蛇腹部材710を製造したが、図示しない蛇腹製造装置を用いて自動的に製造してもよい。例えば、蛇腹製造装置は、母材90と成形型100とを重ね合わせて積層シート体110を形成する重ね合わせ手段と、積層シート体110の母材90と成形型100とを耐熱テープ111により互いに仮止めして固定する仮止め手段と、積層シート体110を蛇腹状に折り曲げる折り曲げ手段と、熱湯や熱気、蒸気等により積層シート体110を加熱する加熱手段と、積層シート体110から成形型100を除去する除去手段とを備える。   Moreover, although the operator manufactured the bellows member 710 from the base material 90 using the mold 100, it may be automatically manufactured using a bellows manufacturing apparatus (not shown). For example, the bellows manufacturing apparatus includes a superimposing unit that superimposes the base material 90 and the molding die 100 to form the laminated sheet body 110, and the base material 90 of the laminated sheet body 110 and the molding die 100 by the heat-resistant tape 111. Temporary fixing means for temporarily fixing and fixing, folding means for bending the laminated sheet body 110 into a bellows shape, heating means for heating the laminated sheet body 110 with hot water, hot air, steam, etc., and the mold 100 from the laminated sheet body 110 And removing means for removing.

また、上述した蛇腹の製造方法により製造される蛇腹部材710は、ウェーハを切削する際に生じる加工水や加工屑から加工送り手段50を保護する例について説明したが、これに限定されない。例えば、蛇腹部材710は、旋盤やフライス盤等の加工装置の可動部や軸部を、油を含む切削液や切削屑から保護するものとして使用してもよい。   Moreover, although the bellows member 710 manufactured by the above-described bellows manufacturing method has been described with respect to the example in which the processing feeding unit 50 is protected from the processing water and processing waste generated when the wafer is cut, the present invention is not limited thereto. For example, the bellows member 710 may be used to protect a movable part and a shaft part of a processing apparatus such as a lathe or a milling machine from cutting fluid containing oil or cutting waste.

1 加工装置
50 加工送り手段
60 カバー部材
70 蛇腹機構
71A 第1蛇腹部
71B 第2蛇腹部
710(710A〜710D) 蛇腹部材
710a 水平シート部
710b 垂直部
80 排水手段
81 排水路
90 母材
100 成形型
101 折り目
101a 山部用の折り目
101b 谷部用の折り目
102 三角穴
110 積層シート体
111 耐熱テープ
114 留め具
DESCRIPTION OF SYMBOLS 1 Processing apparatus 50 Processing feed means 60 Cover member 70 Bellows mechanism 71A 1st bellows part 71B 2nd bellows part 710 (710A-710D) Bellows member 710a Horizontal sheet | seat part 710b Vertical part 80 Drainage means 81 Drainage path 90 Base material 100 Mold 101 crease 101a crease for mountain part 101b crease for valley part 102 triangular hole 110 laminated sheet body 111 heat resistant tape 114 fastener

Claims (5)

合成樹脂シートからなる母材と、折り目が形成されたシート状の成形型とを重ね合わせ、積層シート体を形成する準備ステップと、
該積層シート体の該母材と該成形型とを互いに仮止めして固定する仮止めステップと、
該仮止めステップを実施した後、該積層シート体を該折り目に沿って折り曲げ、山部と谷部とを有する蛇腹状に折曲する折曲ステップと、
該山部と該谷部とが互いに密接するまで圧縮した状態で該積層シート体を加熱する加熱ステップと、
該加熱ステップを実施した後、該積層シート体から該成形型を除去する成形型除去ステップと、を備え、
該母材単体で該蛇腹状の形状が維持される蛇腹の製造方法であって、
該成形型の該折り目は、直線状の穴又は線状の凹部に形成され、
該準備ステップでは、該母材に該成形型を1枚重ねることを特徴とする蛇腹の製造方法。
A preparatory step of superposing a base material made of a synthetic resin sheet and a sheet-shaped mold on which a crease is formed, to form a laminated sheet body;
A temporary fixing step for temporarily fixing and fixing the base material and the mold of the laminated sheet body;
After performing the temporary fixing step, the folding sheet body is folded along the crease and bent into a bellows shape having crests and troughs;
A heating step of heating the laminated sheet body in a compressed state until the peak and the valley are in close contact with each other;
A mold removing step for removing the mold from the laminated sheet body after performing the heating step;
A manufacturing method of the bellows in which the base material alone maintains the bellows- like shape ,
The fold of the mold is formed in a linear hole or a linear recess,
In the preparation step, a method of manufacturing an accordion , wherein the mold is stacked on the base material .
該母材は、単層の該合成樹脂シートで構成されていることを特徴とする請求項1記載の蛇腹の製造方法。  2. The method of manufacturing a bellows according to claim 1, wherein the base material is composed of a single layer of the synthetic resin sheet. 該成形型除去ステップ後、該母材は、アクリル樹脂系の接着剤を表面に塗布され、該表面に樹脂系の緩衝布が貼り合わせて積層されることを特徴とする請求項1記載の蛇腹の製造方法。  2. The bellows according to claim 1, wherein after the mold removing step, the base material is coated with an acrylic resin-based adhesive on the surface, and a resin-based cushioning cloth is bonded to the surface and laminated. Manufacturing method. 該母材は、ポリエチレンテレフタレート(PET)、ポリ塩化ビニル(PVC)、ポリプロピレン(PP)、ポリウレタン(PU)のいずれかであることを特徴とする請求項1から請求項3のうちいずれか一項に記載の蛇腹の製造方法。 The base material is polyethylene terephthalate (PET), polyvinyl chloride (PVC), polypropylene (PP), any one of the claims 1 to 3, characterized in that either a polyurethane (PU) method of manufacturing a bellows as set forth in. 該折曲ステップでは、水平シート部と該水平シート部の両端から略垂直な下方に折曲されてなる一対の垂直部とからなるコの字状蛇腹に折曲されることを特徴とする請求項1から請求項4のうちいずれか一項に記載の蛇腹の製造方法。 In the bending step, the sheet is bent into a U-shaped bellows comprising a horizontal sheet part and a pair of vertical parts bent substantially vertically downward from both ends of the horizontal sheet part. The manufacturing method of a bellows as described in any one of Claims 1-4 .
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