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JP6579877B2 - How to adjust the hanging height of a structure - Google Patents
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JP6579877B2 - How to adjust the hanging height of a structure - Google Patents

How to adjust the hanging height of a structure Download PDF

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JP6579877B2
JP6579877B2 JP2015181317A JP2015181317A JP6579877B2 JP 6579877 B2 JP6579877 B2 JP 6579877B2 JP 2015181317 A JP2015181317 A JP 2015181317A JP 2015181317 A JP2015181317 A JP 2015181317A JP 6579877 B2 JP6579877 B2 JP 6579877B2
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height position
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hoisting
lowering
point
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JP2017057032A (en
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洋一 三木
洋一 三木
宏明 田畑
宏明 田畑
辻 直人
直人 辻
善朗 高木
善朗 高木
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IHI Transport Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions

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Description

本発明は、構造物の吊上下調整方法に関するものである。 The present invention relates to a method for adjusting a suspended vertical of a structure.

近年、油田やガス田のある海域にセミサブマーシブル(Semi-Submersible)を係留し、海洋石油・ガス生産設備として海洋資源開発に利用するケースが増えている。   In recent years, semi-submersibles have been moored in the seas where oil and gas fields are located, and are increasingly used for offshore resource development as offshore oil and gas production facilities.

前記セミサブマーシブルは、トラス構造やラーメン構造を有する構造物の下部が海面下に沈み込んでいる半潜水型の浮体構造物であり、該浮体構造物の上に掘削リグや石油・ガス生産設備を搭載して使用されるようになっている。   The semi-submersible is a semi-submersible floating structure in which the lower part of a structure having a truss structure or a ramen structure is submerged below the sea surface. Drilling rigs or oil / gas production facilities are installed on the floating structure. It is designed to be used.

前記セミサブマーシブルは非常に大型の構造物であり、効率的な製造を行うために、ドック内で上部構造物と下部構造物に分けて製造する場合がある。そして、その組立手順の一例としては、前記上部構造物と下部構造物の製造がそれぞれ完了した後、ドックを跨ぐように配置されたゴライアスクレーン等の門型クレーンにより前記上部構造物を複数の吊点で吊上げる。続いて、ドックに水を張り、前記下部構造物を水に浮かせて前記上部構造物の下方に移動させる。この状態で、前記上部構造物を下部構造物の上に吊下げて載置し、該上部構造物と下部構造物を結合する。   The semi-submersible is a very large structure, and may be manufactured separately in an upper structure and a lower structure in the dock in order to perform efficient manufacturing. As an example of the assembly procedure, after the manufacture of the upper structure and the lower structure is completed, the upper structure is suspended by a portal crane such as a Goliath crane disposed so as to straddle the dock. Lift at a point. Subsequently, the dock is filled with water, and the lower structure is floated on the water and moved below the upper structure. In this state, the upper structure is suspended and placed on the lower structure, and the upper structure and the lower structure are coupled.

尚、複数の吊点での荷重変動を集中的に監視しつつ、吊荷の姿勢を一定に保持して吊上げ動作を行わせる重量物の吊上げに関する一般的技術水準を示すものとしては、例えば、特許文献1がある。   In addition, while intensively monitoring load fluctuations at a plurality of hanging points, as a general technical level related to lifting heavy objects that perform a lifting operation while maintaining the posture of the suspended load constant, for example, There exists patent document 1. FIG.

特開2004−123248号公報JP 2004-123248 A

ところで、二点吊りであれば、ガーダや吊荷としての大型構造物の撓み、或いはワイヤロープの伸び等により、吊点に高さの差が生じても荷重の分配に影響はしない。   By the way, in the case of two-point suspension, even if there is a difference in height due to bending of a large structure as a girder or a suspended load, or elongation of a wire rope, distribution of the load is not affected.

しかしながら、大型構造物を三点以上の多数の吊点でワイヤロープにより吊上げ、且つ各吊点の巻上駆動装置が独立している場合、各吊点に高さの差が生じると、荷重の分配に変動が生じてしまう問題があった。   However, when a large structure is lifted by a wire rope at a large number of suspension points at three or more points and the hoisting drive device at each suspension point is independent, if there is a difference in height between the suspension points, There was a problem that the distribution would fluctuate.

尚、特許文献1に開示されているものでは、ガーダや吊荷としての大型構造物の撓み、或いはワイヤロープの伸び等については全く考慮されていない。   In addition, in what is disclosed by patent document 1, it is not considered at all about the bending of the large sized structure as a girder or a suspended load, or the elongation of a wire rope.

本発明は、上記従来の問題点に鑑みてなしたもので、各吊点の高さ位置の差をなくして荷重分配の変動を最小限に抑えることができ、構造物を水平に保持しつつ円滑に吊上げ下げし得る構造物の吊上下調整方法を提供しようとするものである。 The present invention has been made in view of the above-described conventional problems, and can eliminate the difference in height position of each suspension point to minimize the load distribution variation, while maintaining the structure horizontally. An object of the present invention is to provide a method for adjusting the lifting and lowering of a structure that can be smoothly lifted and lowered.

本発明は、水平方向へ延びるガーダに配設された複数台のウインチドラムから繰り出されるワイヤロープにより三点以上の吊点で構造物を吊上げ下げする構造物の吊上下調整方法であって、
前記各ウインチドラムの巻上トルクを前記構造物が地面から浮き上がらない同一値に設定することにより、前記各ワイヤロープに同じ張力を付与して緩みをなくす仮巻上工程と、
該仮巻上工程で緩みをなくしたワイヤロープを各ウインチドラムにより等速で巻上げ、構造物が地面から浮き上がった状態で停止させる地切工程と、
該地切工程で地面から浮き上がった状態の構造物を、該構造物の両端における吊点の高さ位置が同一となるよう各ウインチドラムを個別に巻上げ・巻下げする巻上時両端吊点高さ位置調整工程と、
該巻上時両端吊点高さ位置調整工程で同一とした構造物の両端における吊点の高さ位置を0点として設定し且つそれ以外の吊点の高さ位置を0点として設定する巻上時0点補正工程と、
該巻上時0点補正工程で設定された各吊点の0点高さ位置から各ウインチドラムを等速で巻上げる巻上工程と、
該巻上工程で各ウインチドラムを等速で巻上げている間、設定時間毎に各吊点の高さ位置を計測し、基準として設定された吊点の高さ位置とそれ以外の吊点の高さ位置との変位差が閾値を外れているか否かを判定し、前記変位差が閾値を外れていない場合には前記巻上工程を継続し、前記変位差が閾値を外れた場合には一旦巻上げを停止し、前記巻上時両端吊点高さ位置調整工程へ戻す巻上時吊点高さ監視工程と、
前記地切工程と巻上時両端吊点高さ位置調整工程と巻上工程のうちいずれかの工程が行われている間、前記各ウインチドラムに作用する荷重のうち少なくとも一つの荷重が停止設定値を超えているか否かを判定し、前記少なくとも一つの荷重が停止設定値を超えていない場合には前記地切工程と巻上時両端吊点高さ位置調整工程と巻上工程のうちいずれかの工程を継続し、前記少なくとも一つの荷重が停止設定値を超えた場合には一旦巻上げを停止し、前記各吊点の高さ位置を調整して前記荷重を停止設定値以下とした後、前記巻上時両端吊点高さ位置調整工程へ戻す巻上時荷重監視工程と
を行うことを特徴とする構造物の吊上下調整方法にかかるものである。
The present invention is a structure lifting adjustment method for lifting a structure at three or more hanging points by wire ropes fed from a plurality of winch drums arranged in a girder extending in the horizontal direction,
A temporary hoisting step in which the hoisting torque of each winch drum is set to the same value at which the structure does not float from the ground, thereby applying the same tension to each wire rope to eliminate loosening; and
A ground cutting step in which the wire rope that has been loosened in the temporary winding step is wound up at a constant speed by each winch drum, and the structure is stopped in a state of being lifted from the ground;
Lifting and unwinding each winch drum individually so that the height position of the suspension points at both ends of the structure is the same at the both ends of the structure lifted from the ground in the ground cutting process Position adjustment process,
Winding in which the height positions of the suspension points at both ends of the same structure are set as 0 points and the height positions of the other suspension points are set as 0 points in the same structure in the height position adjustment process at both ends when winding. An upper zero correction process;
A hoisting step of hoisting each winch drum at a constant speed from the zero point height position of each hanging point set in the hoisting zero point correction step;
While each winch drum is being wound at a constant speed in the winding process, the height position of each hanging point is measured every set time, and the height position of the hanging point set as a reference and the other hanging points are measured. It is determined whether or not the displacement difference from the height position is outside the threshold value. If the displacement difference is not outside the threshold value, the hoisting process is continued, and if the displacement difference is outside the threshold value, The hoisting point height monitoring process at the time of hoisting that is once stopped and returned to the hoisting point height position adjusting process at both ends at hoisting;
At least one load among the loads acting on each winch drum is set to stop while any one of the above-mentioned ground cutting process and the hoisting point height position adjusting process at the both ends during winding and the winding process is performed. It is determined whether or not the value exceeds the value, and if the at least one load does not exceed the set stop value, any of the ground cutting step, the lifting point height position adjusting step during winding, and the winding step If the at least one load exceeds the stop set value, the hoisting is temporarily stopped, and the height position of each hanging point is adjusted to make the load equal to or less than the stop set value. And a hoisting load monitoring process for returning to the hoisting point height position adjusting process at both ends when hoisting.

前記構造物の吊上下調整方法において、前記荷重の停止設定値は、装置全体の吊上定格荷重をウインチドラムの数で割った値であることが好ましい。   In the suspension vertical adjustment method for the structure, the stop set value of the load is preferably a value obtained by dividing the suspension rated load of the entire apparatus by the number of winch drums.

又、前記構造物の吊上下調整方法において、前記構造物は、下部構造物の上に載置される上部構造物であり、
前記巻上工程で上部構造物が所定高さに到達したか否かを判定し、該上部構造物が所定高さに到達した時点で巻上げを停止する巻上完了工程と、
該巻上完了工程で巻上げが停止された前記上部構造物の下方位置に下部構造物を移送後、各ウインチドラムを等速で巻下げる巻下工程と、
該巻下工程で各ウインチドラムを等速で巻下げている間、設定時間毎に各吊点の高さ位置を計測し、基準として設定された吊点の高さ位置とそれ以外の吊点の高さ位置との変位差が閾値を外れているか否かを判定し、前記変位差が閾値を外れていない場合には前記巻下工程を継続し、前記変位差が閾値を外れた場合には一旦巻下げを停止する巻下時吊点高さ監視工程と、
該巻下時吊点高さ監視工程で巻下げが停止された場合、前記上部構造物の両端における吊点の高さ位置が同一となるよう各ウインチドラムを個別に巻下げ・巻上げする巻下時両端吊点高さ位置調整工程と、
該巻下時両端吊点高さ位置調整工程で同一とした上部構造物の両端における吊点の高さ位置を0点として設定し且つそれ以外の吊点の高さ位置を0点として設定し、前記巻下工程へ戻す巻下時0点補正工程と、
前記巻下時両端吊点高さ位置調整工程と巻下工程のうちいずれかの工程が行われている間、前記各ウインチドラムのうち少なくとも一つの荷重が停止設定値を超えているか否かを判定し、前記少なくとも一つの荷重が停止設定値を超えていない場合には前記巻下時両端吊点高さ位置調整工程と巻下工程のうちいずれかの工程を継続し、前記少なくとも一つの荷重が停止設定値を超えた場合には一旦巻下げを停止し、前記各吊点の高さ位置を調整して前記荷重を停止設定値以下とした後、前記巻下時両端吊点高さ位置調整工程へ戻す巻下時荷重監視工程と、
前記巻下工程で巻下げられた上部構造物が下部構造物の上に載置されたか否かを判定し、該上部構造物が下部構造物の上に載置された時点で巻下げを停止する巻下完了工程と
を行うことが好ましい。
Moreover, in the hanging up and down adjustment method of the structure, the structure is an upper structure placed on the lower structure,
It is determined whether or not the upper structure has reached a predetermined height in the winding step, and the winding completion step of stopping the winding when the upper structure reaches the predetermined height; and
A lowering step of lowering each winch drum at a constant speed after transferring the lower structure to a position below the upper structure where the winding is stopped in the winding completion step;
While each winch drum is being wound at a constant speed in the unwinding step, the height position of each hanging point is measured at each set time, and the height position of the hanging point set as a reference and other hanging points are measured. It is determined whether or not the displacement difference from the height position is outside the threshold, and when the displacement difference is not outside the threshold, the unwinding process is continued, and when the displacement difference is outside the threshold Is a suspension point height monitoring process to stop the lowering once,
When the unwinding is stopped in the unwinding suspending point height monitoring step, the winch drums are individually unwound and unwound so that the height positions of the suspending points at both ends of the upper structure are the same. At the time of both ends hanging point height position adjustment process,
The height positions of the suspension points at both ends of the upper structure that are the same in the both-end suspension point height adjustment process at the time of unwinding are set as 0 points, and the height positions of the other suspension points are set as 0 points. , A zero point correction process at the time of unwinding to return to the unwinding process,
Whether or not at least one load of the winch drums exceeds a stop set value while any one of the both-end lifting point height position adjusting step and the lowering step at the time of lowering is being performed. And if the at least one load does not exceed the set stop value, continue either one of the both-end suspension point height position adjusting step and the lowering step during lowering, and the at least one load When the value exceeds the stop set value, the lowering is temporarily stopped, the height position of each hanging point is adjusted to make the load equal to or less than the stop set value, and then the both-end hanging point height position at the time of lowering is set. A lowering load monitoring process for returning to the adjustment process;
It is determined whether or not the upper structure that has been lowered in the lowering process is placed on the lower structure, and the lowering is stopped when the upper structure is placed on the lower structure. It is preferable to perform the unwinding completion step.

本発明の構造物の吊上下調整方法によれば、各吊点の高さ位置の差をなくして荷重分配の変動を最小限に抑えることができ、構造物を水平に保持しつつ円滑に吊上げ下げし得るという優れた効果を奏し得る。 According to the lifting / lowering adjustment method for a structure of the present invention, the difference in height position of each hanging point can be eliminated to minimize the variation in load distribution, and the structure can be suspended smoothly while being held horizontally. An excellent effect of raising and lowering can be achieved.

本発明の構造物の吊上下調整方法の実施例において、吊上げ前の初期状態を示す正面図である。In the Example of the hanging up-and-down adjustment method of the structure of this invention, it is a front view which shows the initial state before lifting. 本発明の構造物の吊上下調整方法の実施例において、各ワイヤロープに同じ張力を付与して緩みをなくした状態を示す正面図である。In the Example of the hanging up-and-down adjustment method of the structure of this invention, it is a front view which shows the state which gave the same tension | tensile_strength to each wire rope and eliminated looseness. 本発明の構造物の吊上下調整方法の実施例において、構造物が地面から浮き上がった状態を示す正面図である。In the Example of the hanging up-and-down adjustment method of the structure of this invention, it is a front view which shows the state which the structure floated from the ground. 本発明の構造物の吊上下調整方法の実施例において、構造物が所定高さに到達した状態を示す正面図である。It is a front view which shows the state which the structure reached | attained predetermined height in the Example of the hanging up-and-down adjustment method of the structure of this invention. 本発明の構造物の吊上下調整方法の実施例において、構造物の下方位置に下部構造物を移送後、各ウインチドラムを等速で巻下げる状態を示す正面図である。FIG. 5 is a front view showing a state in which each winch drum is wound at a constant speed after the lower structure is transferred to the lower position of the structure in the embodiment of the method for adjusting the vertical suspension of the structure of the present invention. 本発明の構造物の吊上下調整方法の実施例において、構造物を下部構造物の上に載置した状態を示す正面図である。In the Example of the hanging up-and-down adjustment method of the structure of this invention, it is a front view which shows the state which mounted the structure on the lower structure. 本発明の構造物の吊上下調整方法の実施例において、ウインチドラムから繰り出されるワイヤロープの配索例並びにピンタイプのロードセル(荷重計)の配置例を示す斜視図である。It is a perspective view which shows the example of arrangement | positioning of the wire rope paid out from a winch drum, and the example of arrangement | positioning of a pin type load cell (load meter) in the Example of the hanging up-and-down adjustment method of the structure of this invention. 本発明の構造物の吊上下調整方法の実施例において、ウインチドラムから繰り出されるワイヤロープの配索例並びに引張タイプのロードセル(荷重計)の配置例を示す斜視図である。In the Example of the hanging up-and-down adjustment method of the structure of this invention, it is a perspective view which shows the example of an arrangement | positioning of the wire rope paid out from a winch drum, and the example of arrangement | positioning of a tension type load cell (load meter). 本発明の構造物の吊上下調整方法の実施例における仮巻上工程から巻上工程までの運転の流れを示すフローチャートである。It is a flowchart which shows the flow of the operation | movement from the temporary winding process to the winding process in the Example of the hanging up-and-down adjustment method of the structure of this invention. 本発明の構造物の吊上下調整方法の実施例における巻下工程から結合工程までの運転の流れを示すフローチャートである。It is a flowchart which shows the operation | movement flow from the unwinding process to the coupling | bonding process in the Example of the hanging-up-and-down adjustment method of the structure of this invention.

以下、本発明の実施の形態を添付図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

図1〜図10は本発明の構造物の吊上下調整方法の実施例である。 FIGS. 1-10 is an Example of the hanging-up-and-down adjustment method of the structure of this invention.

本実施例では、ドック1内でセミサブマーシブルの上部構造物2Aと下部構造物2Bに分けて製造し、前記ドック1を跨ぐように配置されたゴライアスクレーン等の門型クレーン3により前記上部構造物2Aを複数の吊点Xで吊上げて、最終的に下部構造物2Bと結合する例について説明する。   In this embodiment, a semi-submersible upper structure 2A and a lower structure 2B are manufactured separately in the dock 1, and the upper structure is formed by a portal crane 3 such as a Goliath crane disposed so as to straddle the dock 1. An example in which 2A is lifted at a plurality of hanging points X and is finally coupled to the lower structure 2B will be described.

前記門型クレーン3は、前記ドック1の周縁部に立設された脚部4と、該脚部4の上端部間に掛け渡すように配設され且つ水平方向へ延びるガーダ5とを備え、該ガーダ5に配設された複数台(図1〜図6の例では、片側四台ずつ合計八台)のウインチドラム6から繰り出されるワイヤロープ7により三点以上の多数の吊点Xで上部構造物2Aを吊上げ下げするようになっている。   The portal crane 3 includes a leg 4 erected on the peripheral edge of the dock 1, and a girder 5 disposed so as to span between the upper ends of the leg 4 and extending horizontally. The upper part at three or more hanging points X is provided by wire ropes 7 fed out from a plurality of winch drums 6 (four in each example, four on each side in the example of FIGS. 1 to 6) arranged on the girder 5. The structure 2A is lifted and lowered.

前記ウインチドラム6から繰り出されるワイヤロープ7は、例えば、図7及び図8に示す如く、ガーダ5の長手方向へ配設された四組の吊シーブユニット8を構成する多数の固定シーブ9と昇降シーブ10とに順次掛け回されている。各組の吊シーブユニット8において、前記固定シーブ9は、前記ガーダ5の長手方向と直交する水平方向へ五個一組として二組十個が前記ガーダ5内に配設され、前記昇降シーブ10は、前記ガーダ5の長手方向と直交する水平方向へ四個一組として二組八個がシーブブラケット11に取り付けられて前記固定シーブ9から吊下げられている。前記ウインチドラム6側から数えて二組目の吊シーブユニット8と三組目の吊シーブユニット8との間には、中間ドラム12が配設され、該中間ドラム12に前記ワイヤロープ7が巻掛けられている。各組の吊シーブユニット8において、前記昇降シーブ10が取り付けられたシーブブラケット11に、前記上部構造物2Aの上面に連結されて前記吊点Xを構成する吊ブラケット13が枢着されている。但し、図7及び図8に示すワイヤロープ7の配索例は、あくまでも一例であって、これに限定されるものではない。尚、前記シーブブラケット11は、四個一組として、図7及び図8には図示を省略している結合材14(図1〜図6参照)により連結されている。   For example, as shown in FIGS. 7 and 8, the wire rope 7 fed out from the winch drum 6 is lifted and lowered with a number of fixed sheaves 9 constituting four sets of suspended sheave units 8 arranged in the longitudinal direction of the girder 5. It is wound around the sheave 10 sequentially. In each set of suspended sheave units 8, the fixed sheave 9 is disposed in the girder 5 as a set of five in the horizontal direction perpendicular to the longitudinal direction of the girder 5. Are attached to the sheave bracket 11 in a horizontal direction perpendicular to the longitudinal direction of the girder 5 and are suspended from the fixed sheave 9. An intermediate drum 12 is disposed between the second set of suspended sheave units 8 and the third set of suspended sheave units 8 counted from the winch drum 6 side, and the wire rope 7 is wound around the intermediate drum 12. It is hung. In each set of suspended sheave units 8, a suspended bracket 13 that is connected to the upper surface of the upper structure 2A and that constitutes the suspended point X is pivotally attached to a sheave bracket 11 to which the elevating sheave 10 is attached. However, the example of the wire rope 7 shown in FIGS. 7 and 8 is merely an example, and is not limited thereto. In addition, the said sheave bracket 11 is connected by the coupling material 14 (refer FIGS. 1-6) which is abbreviate | omitting illustration in FIG.7 and FIG.8 as a set of four.

前記ガーダ5には、前記吊点Xの高さ位置を計測する測距計15を設けてある。該測距計15としては、例えば、レーザ測距計を採用することができ、この場合、図1〜図6に示す如く、前記吊ブラケット13に、前記レーザ測距計とした測距計15から投射されたレーザ光を反射する反射板16を設けるようにすれば良い。   The girder 5 is provided with a distance meter 15 for measuring the height position of the hanging point X. As the range finder 15, for example, a laser range finder can be adopted. In this case, as shown in FIGS. 1 to 6, the range finder 15 as the laser range finder is attached to the suspension bracket 13. A reflection plate 16 that reflects the laser beam projected from the light source may be provided.

又、前記ガーダ5には、前記ウインチドラム6に作用する荷重を計測する荷重計17を設けてある。該荷重計17としては、例えば、ピンタイプ或いは引張タイプのロードセルを採用することができる。前記ピンタイプのロードセルを荷重計17として用いる場合、例えば、図7に示す如く、前記二組目の吊シーブユニット8の両端に位置する固定シーブ9及び三組目の吊シーブユニット8の両端に位置する固定シーブ9と同芯状にピンタイプのロードセル(荷重計17)を配設し、前記固定シーブ9に加わる荷重を前記ウインチドラム6に作用する荷重として計測するようにすれば良い。前記引張タイプのロードセルを荷重計17として用いる場合、例えば、図8に示す如く、一端が前記ガーダ5内に吊下げられるように固定された引張タイプのロードセル(荷重計17)の他端を前記中間ドラム12の支持軸18に連結する形で配設し、中間ドラム12に加わる荷重を前記ウインチドラム6に作用する荷重として計測するようにすれば良い。   The girder 5 is provided with a load meter 17 for measuring a load acting on the winch drum 6. As the load cell 17, for example, a pin type or tension type load cell can be adopted. When the pin type load cell is used as the load meter 17, for example, as shown in FIG. 7, the fixed sheave 9 located at both ends of the second set of suspended sheave units 8 and the opposite ends of the third set of suspended sheave units 8 are used. A pin-type load cell (load meter 17) may be disposed concentrically with the fixed sheave 9 and the load applied to the fixed sheave 9 may be measured as a load acting on the winch drum 6. When the tension type load cell is used as the load meter 17, for example, as shown in FIG. 8, the other end of the tension type load cell (load meter 17) is fixed so that one end is suspended in the girder 5. What is necessary is to arrange | position so that it may connect with the support shaft 18 of the intermediate drum 12, and to measure the load added to the intermediate drum 12 as a load which acts on the said winch drum 6.

前記測距計15で計測された吊点Xの高さ位置と、前記荷重計17で計測された荷重は、図7或いは図8に示す如く、位置信号15a及び荷重信号17aとして制御器19に入力され、該制御器19において、前記測距計15で計測された吊点Xの高さ位置と、前記荷重計17で計測された荷重とに基づき、前記ウインチドラム6のモータMへ巻上げ・巻下げを制御するための駆動信号6aが出力されるようにしてある。   The height position of the hanging point X measured by the distance meter 15 and the load measured by the load meter 17 are sent to the controller 19 as a position signal 15a and a load signal 17a as shown in FIG. 7 or FIG. The controller 19 winds up the motor M of the winch drum 6 based on the height position of the hanging point X measured by the distance meter 15 and the load measured by the load meter 17. A drive signal 6a for controlling the lowering is output.

次に、上記実施例の作用を説明する。   Next, the operation of the above embodiment will be described.

先ず、図1に示す如く、ドック1内で製造されたセミサブマーシブルの上部構造物2Aの上面に吊ブラケット13を連結する。   First, as shown in FIG. 1, a suspension bracket 13 is connected to the upper surface of a semi-submersible upper structure 2 </ b> A manufactured in the dock 1.

続いて、図2に示す如く、各ウインチドラム6の巻上トルクを前記上部構造物2Aが地面から浮き上がらない同一値に設定することにより、前記各ワイヤロープ7に同じ張力を付与して緩みをなくす。これが図9のフローチャートでは仮巻上工程として示される(ステップS1参照)。   Subsequently, as shown in FIG. 2, by setting the hoisting torque of each winch drum 6 to the same value that the upper structure 2A does not lift from the ground, the same tension is applied to each wire rope 7 to loosen it. lose. This is shown as a temporary winding process in the flowchart of FIG. 9 (see step S1).

前記仮巻上工程で緩みをなくしたワイヤロープ7を各ウインチドラム6により等速で巻上げ、図3に示す如く、上部構造物2Aが地面から浮き上がった状態で停止させる。これが図9のフローチャートでは地切工程として示される(ステップS2参照)。   The wire rope 7 that has been loosened in the temporary winding step is wound up at a constant speed by the winch drums 6 and stopped in a state where the upper structure 2A is lifted from the ground as shown in FIG. This is shown as a ground cutting process in the flowchart of FIG. 9 (see step S2).

前記地切工程で地面から浮き上がった状態の上部構造物2Aを、該上部構造物2Aの両端における吊点Xの高さ位置が同一となるよう各ウインチドラム6を個別に巻上げ・巻下げする。これが図9のフローチャートでは巻上時両端吊点高さ位置調整工程として示される(ステップS3参照)。   The winch drums 6 are individually wound and unwound so that the height structures of the suspension points X at both ends of the upper structure 2A are the same in the upper structure 2A that is lifted from the ground in the ground cutting step. This is shown in the flowchart of FIG. 9 as a step for adjusting the height position of the lifting points at both ends when winding (see step S3).

前記巻上時両端吊点高さ位置調整工程で同一とした上部構造物2Aの両端における吊点Xの高さ位置を0点として設定し且つそれ以外の吊点Xの高さ位置を0点として設定、前記測距計15の補正を行う。これが図9のフローチャートでは巻上時0点補正工程として示される(ステップS4参照)。   The height position of the suspension point X at both ends of the upper structure 2A, which is the same in the both-end suspension point height position adjusting step at the time of winding, is set as 0 point, and the height position of the other suspension point X is 0 point And the rangefinder 15 is corrected. This is shown as the winding zero point correction step in the flowchart of FIG. 9 (see step S4).

前記巻上時0点補正工程で設定された各吊点Xの0点高さ位置から各ウインチドラム6を等速で巻上げる。これが図9のフローチャートでは巻上工程として示される(ステップS5参照)。   Each winch drum 6 is wound at a constant speed from the zero point height position of each hanging point X set in the winding zero point correction step. This is shown as a winding process in the flowchart of FIG. 9 (see step S5).

前記巻上工程で各ウインチドラム6を等速で巻上げている間、設定時間(例えば、一秒)毎に各吊点Xの高さ位置を測距計15によって計測し、基準として設定された吊点Xの高さ位置とそれ以外の吊点Xの高さ位置との変位差が閾値を外れているか否かを判定し、前記変位差が閾値を外れていない場合には前記巻上工程を継続し、前記変位差が閾値を外れた場合には一旦巻上げを停止し、前記巻上時両端吊点高さ位置調整工程へ戻す。これが図9のフローチャートでは巻上時吊点高さ監視工程として示される(ステップS6及びステップS7参照)。   While each winch drum 6 was wound at a constant speed in the winding step, the height position of each hanging point X was measured by the distance meter 15 every set time (for example, one second) and set as a reference. It is determined whether or not the displacement difference between the height position of the hanging point X and the height position of the other hanging point X is out of the threshold value. If the displacement difference is not out of the threshold value, the hoisting step If the displacement difference deviates from the threshold value, the hoisting is temporarily stopped and the process is returned to the hoisting point height position adjusting step at the time of hoisting. This is shown in the flowchart of FIG. 9 as a hoisting point height monitoring step during winding (see step S6 and step S7).

前記地切工程と巻上時両端吊点高さ位置調整工程と巻上工程のうちいずれかの工程が行われている間、前記各ウインチドラム6に作用する荷重のうち少なくとも一つの荷重が停止設定値を超えているか否かを判定し、前記少なくとも一つの荷重が停止設定値を超えていない場合には前記地切工程と巻上時両端吊点高さ位置調整工程と巻上工程のうちいずれかの工程を継続し、前記少なくとも一つの荷重が停止設定値を超えた場合には一旦巻上げを停止し、前記各吊点Xの高さ位置を調整して前記荷重を停止設定値以下とした後、前記巻上時両端吊点高さ位置調整工程へ戻す。これが図9のフローチャートでは巻上時荷重監視工程として示される(ステップS81、ステップS82、ステップS83、ステップS9及びステップS10参照)。尚、前記荷重を停止設定値以下とする操作は、門型クレーン3のオペレータがウインチドラム6の巻上げ・巻下げを個別に微調整したり、或いは前記オペレータと玉掛作業員が連携して上部構造物2Aに対する吊点Xを変更したりすることにより行われる。   At least one of the loads acting on each winch drum 6 is stopped while any one of the above-mentioned ground cutting process, hoisting point height position adjusting process at hoisting and hoisting process is being performed. It is determined whether or not the set value is exceeded, and when the at least one load does not exceed the stop set value, the ground cutting step and the both-end lifting point height position adjusting step and the hoisting step during the hoisting are included. Any one of the steps is continued, and when the at least one load exceeds the stop set value, the winding is temporarily stopped, and the height position of each hanging point X is adjusted to make the load equal to or less than the stop set value. After that, the process is returned to the step of adjusting the height position of the lifting points at both ends when winding. This is shown as a hoisting load monitoring step in the flowchart of FIG. 9 (see step S81, step S82, step S83, step S9 and step S10). The operation of setting the load to the stop set value or less is performed by the operator of the portal crane 3 finely adjusting the winding / lowering of the winch drum 6 individually, or by the superstructure of the operator and the slinging worker in cooperation with each other. This is done by changing the suspension point X for the object 2A.

ここで、前記荷重の停止設定値は、装置全体の吊上定格荷重をウインチドラム6の数で割った値として設定してある。尚、前記荷重の警報設定値として、例えば、(定格荷重/ウインチドラム6数)×0.9の値を予めセットしておき、前記荷重が警報設定値に達した段階で警報を発し、門型クレーン3のオペレータや玉掛作業員に注意を促すようにしても良い。   Here, the stop set value of the load is set as a value obtained by dividing the lifting rated load of the entire apparatus by the number of winch drums 6. As the load alarm set value, for example, a value of (rated load / number of winch drums 6) × 0.9 is set in advance, and an alarm is issued when the load reaches the alarm set value. The operator of the type crane 3 and the slinging worker may be alerted.

前記巻上工程で上部構造物2Aが所定高さに到達したか否かを判定し、該上部構造物2Aが図4に示す如く所定高さに到達した時点で巻上げを停止する。これが図9のフローチャートでは巻上完了工程として示される(ステップS11及びステップS12参照)。前記所定高さとは、下部構造物2Bを上部構造物2Aの下に移送する際に支障がない高さであり、巻上げの停止は、オペレータの判断によって行われる。尚、前記制御器19に対し、前記下部構造物2Bを上部構造物2Aの下に移送する際に支障がない高さを予め入力しておき、前記測距計15で計測される吊点Xの高さ位置に基づき自動的に巻上げを停止するようにしても良い。   In the winding process, it is determined whether or not the upper structure 2A has reached a predetermined height, and the winding is stopped when the upper structure 2A reaches a predetermined height as shown in FIG. This is shown as a hoisting completion process in the flowchart of FIG. 9 (see step S11 and step S12). The predetermined height is a height that does not hinder the transfer of the lower structure 2B to the lower structure 2A, and the winding is stopped at the operator's discretion. A height that does not hinder the transfer of the lower structure 2B below the upper structure 2A is input in advance to the controller 19, and the suspension point X measured by the distance meter 15 is input. The winding may be automatically stopped based on the height position.

前記巻上完了工程で巻上げが停止されたら、図5に示す如く、ドック1に注水し、前記上部構造物2Aの下方位置に下部構造物2Bを移送後、各ウインチドラム6を等速で巻下げる。これが図10のフローチャートでは巻下工程として示される(ステップS13参照)。   When the winding is stopped in the winding completion step, as shown in FIG. 5, water is poured into the dock 1, the lower structure 2B is transferred to a position below the upper structure 2A, and then each winch drum 6 is wound at a constant speed. Lower. This is shown as a lowering process in the flowchart of FIG. 10 (see step S13).

前記巻下工程で各ウインチドラム6を等速で巻下げている間、設定時間(例えば、一秒)毎に各吊点Xの高さ位置を測距計15によって計測し、基準として設定された吊点Xの高さ位置とそれ以外の吊点Xの高さ位置との変位差が閾値を外れているか否かを判定し、前記変位差が閾値を外れていない場合には前記巻下工程を継続し、前記変位差が閾値を外れた場合には一旦巻下げを停止する。これが図10のフローチャートでは巻下時吊点高さ監視工程として示される(ステップS14及びステップS15参照)。   While each winch drum 6 is being wound at a constant speed in the unwinding step, the height position of each hanging point X is measured by the distance meter 15 every set time (for example, one second) and set as a reference. It is determined whether or not the displacement difference between the height position of the hanging point X and the height position of the other hanging point X is outside the threshold value, and if the displacement difference is not outside the threshold value, the lowering The process is continued, and when the displacement difference is outside the threshold value, the lowering is temporarily stopped. This is shown in the flowchart of FIG. 10 as a step of monitoring the suspension point height at the time of lowering (see step S14 and step S15).

前記巻下時吊点高さ監視工程で巻下げが停止された場合、前記上部構造物2Aの両端における吊点Xの高さ位置が同一となるよう各ウインチドラム6を個別に巻下げ・巻上げする。これが図10のフローチャートでは巻下時両端吊点高さ位置調整工程として示される(ステップS16参照)。   When the unwinding is stopped in the unwinding suspension point height monitoring step, each winch drum 6 is individually unwound and wound so that the height positions of the suspension points X at both ends of the upper structure 2A are the same. To do. This is shown in the flowchart of FIG. 10 as a step for adjusting the height position of the suspension points at both ends during the lowering (see step S16).

前記巻下時両端吊点高さ位置調整工程で同一とした上部構造物2Aの両端における吊点Xの高さ位置を0点として設定し且つそれ以外の吊点Xの高さ位置を0点として設定し、前記巻下工程へ戻す。これが図10のフローチャートでは巻下時0点補正工程として示される(ステップS17参照)。   The height position of the suspension point X at both ends of the upper structure 2A, which is the same in the both-end suspension point height position adjusting step at the time of unwinding, is set as 0 point, and the height positions of the other suspension point X are 0 points. And return to the unwinding step. This is shown in the flowchart of FIG. 10 as a zero point correction process at the time of lowering (see step S17).

前記巻下時両端吊点高さ位置調整工程と巻下工程のうちいずれかの工程が行われている間、前記各ウインチドラム6のうち少なくとも一つの荷重が停止設定値を超えているか否かを判定し、前記少なくとも一つの荷重が停止設定値を超えていない場合には前記巻下時両端吊点高さ位置調整工程と巻下工程のうちいずれかの工程を継続し、前記少なくとも一つの荷重が停止設定値を超えた場合には一旦巻下げを停止し、前記各吊点Xの高さ位置を調整して前記荷重を停止設定値以下とした後、前記巻下時両端吊点高さ位置調整工程へ戻す。これが図10のフローチャートでは巻下時荷重監視工程として示される(ステップS181、ステップS182、ステップS19及びステップS20参照)。尚、前記荷重を停止設定値以下とする操作は、門型クレーン3のオペレータがウインチドラム6の巻上げ・巻下げを個別に微調整したり、或いは前記オペレータと玉掛作業員が連携して上部構造物2Aに対する吊点Xを変更したりすることにより行われる。   Whether or not at least one of the winch drums 6 exceeds a stop set value while any one of the both-end lifting point height position adjusting step and the lowering step at the time of lowering is being performed. And when the at least one load does not exceed the stop set value, continue any one of the both-end suspension point height position adjusting step and the unwinding step during unwinding, and the at least one load When the load exceeds the stop set value, the lowering is temporarily stopped, and the height position of each hanging point X is adjusted to make the load equal to or less than the stop set value. Return to the position adjustment process. This is shown in the flowchart of FIG. 10 as a load-lowering load monitoring step (see step S181, step S182, step S19, and step S20). The operation of setting the load to the stop set value or less is performed by the operator of the portal crane 3 finely adjusting the winding / lowering of the winch drum 6 individually, or by the superstructure of the operator and the slinging worker in cooperation with each other. This is done by changing the suspension point X for the object 2A.

前記巻下工程で巻下げられた上部構造物2Aが下部構造物2Bの上に載置されたか否かを判定し、該上部構造物2Aが下部構造物2Bの上に載置された時点で巻下げを停止する。これが図10のフローチャートでは巻下完了工程として示される(ステップS21及びステップS22参照)。尚、前記巻下完了工程においては、門型クレーン3のオペレータ及び玉掛作業員の監視のもと、上部構造物2Aと下部構造物2Bの微調整を行いつつ両者の結合を行い、ワイヤロープ7が充分に緩んだことを玉掛作業員が確認してオペレータに合図し、オペレータが巻下げを停止するようにしている。   It is determined whether or not the upper structure 2A unwound in the unwinding step is placed on the lower structure 2B, and when the upper structure 2A is placed on the lower structure 2B. Stop the lowering. This is shown as a lowering completion step in the flowchart of FIG. 10 (see step S21 and step S22). In the unwinding completion process, under the supervision of the operator of the portal crane 3 and the slinging worker, the upper structure 2A and the lower structure 2B are finely adjusted and coupled to each other, and the wire rope 7 The slack worker confirms that the slack has been sufficiently loosened and signals the operator so that the operator stops the lowering.

この結果、セミサブマーシブルの上部構造物2Aのような大型構造物を三点以上の吊点Xでワイヤロープ7により吊上げる際に、各吊点Xの巻上駆動装置であるウインチドラム6が独立している場合であっても、各吊点Xに高さの差が生じることを回避可能となり、荷重の分配に変動が生じてしまう心配がなくなる。   As a result, when a large structure such as the semi-submersible superstructure 2A is lifted by the wire rope 7 at three or more hanging points X, the winch drum 6 that is the hoisting drive device for each hanging point X is independent. Even in this case, it is possible to avoid a difference in height between the hanging points X, and there is no fear of fluctuations in load distribution.

こうして、各吊点Xの高さ位置の差をなくして荷重分配の変動を最小限に抑えることができ、構造物を水平に保持しつつ円滑に吊上げ下げし得る。   Thus, the difference in the height position of each hanging point X can be eliminated to minimize the variation in load distribution, and the structure can be smoothly lifted and lowered while being held horizontally.

そして、本実施例では、前記荷重の停止設定値は、装置全体の吊上定格荷重をウインチドラム6の数で割った値としているため、該ウインチドラム6に無理な負荷が掛かることを未然に防ぐことができる。   In this embodiment, the set stop value of the load is a value obtained by dividing the hoisting rated load of the entire apparatus by the number of winch drums 6, so that an unreasonable load is applied to the winch drum 6 beforehand. Can be prevented.

又、本実施例では、構造物は、下部構造物2Bの上に載置される上部構造物2Aであり、
前記巻上工程で上部構造物2Aが所定高さに到達したか否かを判定し、該上部構造物2Aが所定高さに到達した時点で巻上げを停止する巻上完了工程と、
該巻上完了工程で巻上げが停止された前記上部構造物2Aの下方位置に下部構造物2Bを移送後、各ウインチドラム6を等速で巻下げる巻下工程と、
該巻下工程で各ウインチドラム6を等速で巻下げている間、設定時間毎に各吊点Xの高さ位置を計測し、基準として設定された吊点Xの高さ位置とそれ以外の吊点Xの高さ位置との変位差が閾値を外れているか否かを判定し、前記変位差が閾値を外れていない場合には前記巻下工程を継続し、前記変位差が閾値を外れた場合には一旦巻下げを停止する巻下時吊点高さ監視工程と、
該巻下時吊点高さ監視工程で巻下げが停止された場合、前記上部構造物2Aの両端における吊点Xの高さ位置が同一となるよう各ウインチドラム6を個別に巻下げ・巻上げする巻下時両端吊点高さ位置調整工程と、
該巻下時両端吊点高さ位置調整工程で同一とした上部構造物2Aの両端における吊点Xの高さ位置を0点として設定し且つそれ以外の吊点Xの高さ位置を0点として設定し、前記巻下工程へ戻す巻下時0点補正工程と、
前記巻下時両端吊点高さ位置調整工程と巻下工程のうちいずれかの工程が行われている間、前記各ウインチドラム6のうち少なくとも一つの荷重が停止設定値を超えているか否かを判定し、前記少なくとも一つの荷重が停止設定値を超えていない場合には前記巻下時両端吊点高さ位置調整工程と巻下工程のうちいずれかの工程を継続し、前記少なくとも一つの荷重が停止設定値を超えた場合には一旦巻下げを停止し、前記各吊点Xの高さ位置を調整して前記荷重を停止設定値以下とした後、前記巻下時両端吊点高さ位置調整工程へ戻す巻下時荷重監視工程と、
前記巻下工程で巻下げられた上部構造物2Aが下部構造物2Bの上に載置されたか否かを判定し、該上部構造物2Aが下部構造物2Bの上に載置された時点で巻下げを停止する巻下完了工程と
を行うようになっているため、吊上げられた上部構造物2Aを、各吊点Xの高さ位置の差をなくして荷重分配の変動を最小限に抑えつつ、水平に保持して円滑に吊下げ、下部構造物2Bとの結合を行うことができる。
In this embodiment, the structure is an upper structure 2A placed on the lower structure 2B.
A winding completion step of determining whether or not the upper structure 2A has reached a predetermined height in the winding process, and stopping winding when the upper structure 2A reaches a predetermined height;
A lowering step in which the winch drum 6 is wound at a constant speed after the lower structure 2B is transferred to a position below the upper structure 2A that has been unwound in the winding completion step;
While each winch drum 6 is being wound at a constant speed in the unwinding step, the height position of each hanging point X is measured at every set time, and the height position of the hanging point X set as a reference and the others It is determined whether or not the displacement difference from the height position of the hanging point X is out of the threshold value. If the displacement difference is not out of the threshold value, the unwinding step is continued, and the displacement difference exceeds the threshold value. When it falls off, the hanging point height monitoring process at the time of unwinding temporarily stops the unwinding,
When the unwinding is stopped in the unwinding suspension point height monitoring step, each winch drum 6 is individually unwound and wound so that the height positions of the suspension points X at both ends of the upper structure 2A are the same. The step of adjusting the height position of the suspension points at both ends when rolling down,
The height position of the suspension point X at both ends of the upper structure 2A, which is the same in the both-end suspension point height position adjusting step at the time of unwinding, is set as 0 point, and the height positions of the other suspension point X are 0 point And a zero point correction step when lowering to return to the lowering step,
Whether or not at least one of the winch drums 6 exceeds a stop set value while any one of the both-end lifting point height position adjusting step and the lowering step at the time of lowering is being performed. And when the at least one load does not exceed the stop set value, continue any one of the both-end suspension point height position adjusting step and the unwinding step during unwinding, and the at least one load When the load exceeds the stop set value, the lowering is temporarily stopped, and the height position of each hanging point X is adjusted to make the load equal to or less than the stop set value. The unwinding load monitoring process to return to the position adjustment process,
It is determined whether or not the upper structure 2A unwound in the unwinding step is placed on the lower structure 2B, and when the upper structure 2A is placed on the lower structure 2B. The unwinding completion process for stopping the unwinding is performed, so that the suspended upper structure 2A eliminates the difference in the height position of each hanging point X and minimizes the variation in load distribution. On the other hand, it can be held horizontally and hung smoothly to be coupled to the lower structure 2B.

尚、本発明の構造物の吊上下調整方法は、上述の実施例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。 It should be noted that the method for adjusting the hanging up and down of the structure of the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the present invention.

1 ドック
2A 上部構造物(構造物)
2B 下部構造物
3 門型クレーン
5 ガーダ
6 ウインチドラム
6a 駆動信号
7 ワイヤロープ
15 測距計
15a 位置信号
17 荷重計
17a 荷重信号
19 制御器
X 吊点
1 Dock 2A Superstructure (Structure)
2B Substructure 3 Gate Crane 5 Girder 6 Winch Drum 6a Drive Signal 7 Wire Rope 15 Distance Meter 15a Position Signal 17 Load Meter 17a Load Signal 19 Controller X Hanging Point

Claims (3)

水平方向へ延びるガーダに配設された複数台のウインチドラムから繰り出されるワイヤロープにより三点以上の吊点で構造物を吊上げ下げする構造物の吊上下調整方法であって、
前記各ウインチドラムの巻上トルクを前記構造物が地面から浮き上がらない同一値に設定することにより、前記各ワイヤロープに同じ張力を付与して緩みをなくす仮巻上工程と、
該仮巻上工程で緩みをなくしたワイヤロープを各ウインチドラムにより等速で巻上げ、構造物が地面から浮き上がった状態で停止させる地切工程と、
該地切工程で地面から浮き上がった状態の構造物を、該構造物の両端における吊点の高さ位置が同一となるよう各ウインチドラムを個別に巻上げ・巻下げする巻上時両端吊点高さ位置調整工程と、
該巻上時両端吊点高さ位置調整工程で同一とした構造物の両端における吊点の高さ位置を0点として設定し且つそれ以外の吊点の高さ位置を0点として設定する巻上時0点補正工程と、
該巻上時0点補正工程で設定された各吊点の0点高さ位置から各ウインチドラムを等速で巻上げる巻上工程と、
該巻上工程で各ウインチドラムを等速で巻上げている間、設定時間毎に各吊点の高さ位置を計測し、基準として設定された吊点の高さ位置とそれ以外の吊点の高さ位置との変位差が閾値を外れているか否かを判定し、前記変位差が閾値を外れていない場合には前記巻上工程を継続し、前記変位差が閾値を外れた場合には一旦巻上げを停止し、前記巻上時両端吊点高さ位置調整工程へ戻す巻上時吊点高さ監視工程と、
前記地切工程と巻上時両端吊点高さ位置調整工程と巻上工程のうちいずれかの工程が行われている間、前記各ウインチドラムに作用する荷重のうち少なくとも一つの荷重が停止設定値を超えているか否かを判定し、前記少なくとも一つの荷重が停止設定値を超えていない場合には前記地切工程と巻上時両端吊点高さ位置調整工程と巻上工程のうちいずれかの工程を継続し、前記少なくとも一つの荷重が停止設定値を超えた場合には一旦巻上げを停止し、前記各吊点の高さ位置を調整して前記荷重を停止設定値以下とした後、前記巻上時両端吊点高さ位置調整工程へ戻す巻上時荷重監視工程と
を行うことを特徴とする構造物の吊上下調整方法。
A method for adjusting the lifting and lowering of a structure by lifting a structure at three or more hanging points by wire ropes fed from a plurality of winch drums arranged on a girder extending in a horizontal direction,
A temporary hoisting step in which the hoisting torque of each winch drum is set to the same value at which the structure does not float from the ground, thereby applying the same tension to each wire rope to eliminate loosening; and
A ground cutting step in which the wire rope that has been loosened in the temporary winding step is wound up at a constant speed by each winch drum, and the structure is stopped in a state of being lifted from the ground;
Lifting and unwinding each winch drum individually so that the height position of the suspension points at both ends of the structure is the same at the both ends of the structure lifted from the ground in the ground cutting process Position adjustment process,
Winding in which the height positions of the suspension points at both ends of the same structure are set as 0 points and the height positions of the other suspension points are set as 0 points in the same structure in the height position adjustment process at both ends when winding. An upper zero correction process;
A hoisting step of hoisting each winch drum at a constant speed from the zero point height position of each hanging point set in the hoisting zero point correction step;
While each winch drum is being wound at a constant speed in the winding process, the height position of each hanging point is measured every set time, and the height position of the hanging point set as a reference and the other hanging points are measured. It is determined whether or not the displacement difference from the height position is outside the threshold value. If the displacement difference is not outside the threshold value, the hoisting process is continued, and if the displacement difference is outside the threshold value, The hoisting point height monitoring process at the time of hoisting that is once stopped and returned to the hoisting point height position adjusting process at both ends at hoisting;
At least one load among the loads acting on each winch drum is set to stop while any one of the above-mentioned ground cutting process and the hoisting point height position adjusting process at the both ends during winding and the winding process is performed. It is determined whether or not the value exceeds the value, and if the at least one load does not exceed the set stop value, any of the ground cutting step, the lifting point height position adjusting step during winding, and the winding step If the at least one load exceeds the stop set value, the hoisting is temporarily stopped, and the height position of each hanging point is adjusted to make the load equal to or less than the stop set value. And a hoisting load monitoring process for returning to the hoisting point height position adjusting process at both ends when hoisting.
前記荷重の停止設定値は、装置全体の吊上定格荷重をウインチドラムの数で割った値である請求項1記載の構造物の吊上下調整方法。   The suspension lifting and lowering adjustment method for a structure according to claim 1, wherein the stop set value of the load is a value obtained by dividing the lifting rated load of the entire apparatus by the number of winch drums. 前記構造物は、下部構造物の上に載置される上部構造物であり、
前記巻上工程で上部構造物が所定高さに到達したか否かを判定し、該上部構造物が所定高さに到達した時点で巻上げを停止する巻上完了工程と、
該巻上完了工程で巻上げが停止された前記上部構造物の下方位置に下部構造物を移送後、各ウインチドラムを等速で巻下げる巻下工程と、
該巻下工程で各ウインチドラムを等速で巻下げている間、設定時間毎に各吊点の高さ位置を計測し、基準として設定された吊点の高さ位置とそれ以外の吊点の高さ位置との変位差が閾値を外れているか否かを判定し、前記変位差が閾値を外れていない場合には前記巻下工程を継続し、前記変位差が閾値を外れた場合には一旦巻下げを停止する巻下時吊点高さ監視工程と、
該巻下時吊点高さ監視工程で巻下げが停止された場合、前記上部構造物の両端における吊点の高さ位置が同一となるよう各ウインチドラムを個別に巻下げ・巻上げする巻下時両端吊点高さ位置調整工程と、
該巻下時両端吊点高さ位置調整工程で同一とした上部構造物の両端における吊点の高さ位置を0点として設定し且つそれ以外の吊点の高さ位置を0点として設定し、前記巻下工程へ戻す巻下時0点補正工程と、
前記巻下時両端吊点高さ位置調整工程と巻下工程のうちいずれかの工程が行われている間、前記各ウインチドラムのうち少なくとも一つの荷重が停止設定値を超えているか否かを判定し、前記少なくとも一つの荷重が停止設定値を超えていない場合には前記巻下時両端吊点高さ位置調整工程と巻下工程のうちいずれかの工程を継続し、前記少なくとも一つの荷重が停止設定値を超えた場合には一旦巻下げを停止し、前記各吊点の高さ位置を調整して前記荷重を停止設定値以下とした後、前記巻下時両端吊点高さ位置調整工程へ戻す巻下時荷重監視工程と、
前記巻下工程で巻下げられた上部構造物が下部構造物の上に載置されたか否かを判定し、該上部構造物が下部構造物の上に載置された時点で巻下げを停止する巻下完了工程と
を行う請求項1又は2記載の構造物の吊上下調整方法。
The structure is an upper structure placed on the lower structure,
It is determined whether or not the upper structure has reached a predetermined height in the winding step, and the winding completion step of stopping the winding when the upper structure reaches the predetermined height; and
A lowering step of lowering each winch drum at a constant speed after transferring the lower structure to a position below the upper structure where the winding is stopped in the winding completion step;
While each winch drum is being wound at a constant speed in the unwinding step, the height position of each hanging point is measured at each set time, and the height position of the hanging point set as a reference and other hanging points are measured. It is determined whether or not the displacement difference from the height position is outside the threshold, and when the displacement difference is not outside the threshold, the unwinding process is continued, and when the displacement difference is outside the threshold Is a suspension point height monitoring process to stop the lowering once,
When the unwinding is stopped in the unwinding suspending point height monitoring step, the winch drums are individually unwound and unwound so that the height positions of the suspending points at both ends of the upper structure are the same. At the time of both ends hanging point height position adjustment process,
The height positions of the suspension points at both ends of the upper structure that are the same in the both-end suspension point height adjustment process at the time of unwinding are set as 0 points, and the height positions of the other suspension points are set as 0 points. , A zero point correction process at the time of unwinding to return to the unwinding process,
Whether or not at least one load of the winch drums exceeds a stop set value while any one of the both-end lifting point height position adjusting step and the lowering step at the time of lowering is being performed. And if the at least one load does not exceed the set stop value, continue either one of the both-end suspension point height position adjusting step and the lowering step during lowering, and the at least one load When the value exceeds the stop set value, the lowering is temporarily stopped, the height position of each hanging point is adjusted to make the load equal to or less than the stop set value, and then the both-end hanging point height position at the time of lowering is set. A lowering load monitoring process for returning to the adjustment process;
It is determined whether or not the upper structure that has been lowered in the lowering process is placed on the lower structure, and the lowering is stopped when the upper structure is placed on the lower structure. The method for adjusting the suspended height of the structure according to claim 1 or 2, wherein the unwinding completion step is performed.
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