JP6582294B2 - Sediment separation and dehydration equipment - Google Patents

Description

  The present invention relates to a residue separation and dehydration apparatus.

  Patent Document 1 discloses a conventional example of a screen separation and dehydration apparatus including a drum screen that separates screen residue from filtrate and separates it into a screen residue, and a screw dehydrator that separates and separates the screen residue. Can be mentioned. Patent Document 1 describes a technique in which a screw dehydrator is arranged inside a drum screen, and the residue is scraped up by a blade provided on the inner wall of the drum screen and is put into a residue input chute of the screw dehydrator. Yes.

JP 2001-321614 A

  However, with the technique described in Patent Document 1 that lifts the residue with a blade, depending on the shape of the residue, it may be difficult to lift the residue and there is a possibility that the residue cannot be efficiently put into the residue input chute. . Further, since the inner wall of the drum screen and the residue charging chute are opposed to each other, the residue may be clogged between the inner wall of the drum screen and the residue charging chute. Furthermore, since a drive source for rotating the drum screen and a drive source for rotating the screw dehydrator are required separately, there is a problem that the apparatus becomes expensive.

  The present invention was created to solve such problems, and provides a residue separation and dehydration device that can efficiently transfer residue from a drum screen to a screw dehydrator and reduce the cost of the device. For the purpose.

In order to solve the above problems, the present invention provides a drum screen that separates residue from filtrate and separates it into a residue, a screw dehydrator that has a screw and a screen housing and dehydrates the residue. The drum screen and the screw are coaxially arranged and rotated integrally by one drive source, and the residue carrying inlet in the screw dehydrator opens in the axial direction . A downstream end portion of the drum screen is connected to the screw via a connecting portion so as to be integrally rotatable, and is supported by the screen housing via a bearing .

According to the present invention, the residue can be efficiently transferred from the drum screen to the screw dehydrator. In addition, since only one drive source is required to rotate the drum screen and the screw, the number of parts can be reduced and the cost can be reduced. Further, according to the present invention, an integral rotation structure of the drum screen and the screw can be realized with a simple configuration.

Further, according to the present invention, the upstream end of the screw extends from the screen housing to the inside around the downstream end of the drum screen, and the upstream end of the screw and the drum screen rotate integrally. It is characterized by having a sushi residue connecting part.

When the separated residue in the rotating drum screen is transferred to the upstream end of the rotating screw, that is, transferred, if the upstream end of the screw is located in the screen housing, the screen housing and the tip of the screw are aligned. Will slide. Thereby, there exists a possibility that it may isolate | separate around a screw and may be in the state which the tangle of a residue or a lump tends to stay.
On the other hand, according to the present invention, since the upstream end portion of the screw and the drum screen rotate integrally by the residue transfer portion, no sliding occurs between the drum screen and the tip end of the screw. The residue is smoothly transferred to the screw.

  The present invention may further include a first flange formed at a downstream end of the drum screen and a second flange formed at an upstream end of the screen housing, and the bearing includes the first flange. It consists of a ring-shaped member made of a fluororesin interposed between the outer peripheral surface of the flange and the inner peripheral surface of the second flange.

  According to the present invention, it is possible to reduce the size of the bearing and reduce the cost of the bearing.

  Further, in the present invention, the connecting portion is attached to a first bracket attached to an inner peripheral surface of the first flange so as to form a connecting groove extending in an axial direction of the screw, and the blade of the screw. And a second bracket to be inserted into the connecting groove.

  ADVANTAGE OF THE INVENTION According to this invention, a drum screen and a screw can be connected quickly and easily, and an assembly property improves.

  Further, the present invention is characterized in that the blade of the screw is formed in two on the upstream side.

  According to the present invention, the residue can be transferred from the drum screen to the screw dehydrator more efficiently.

  Further, the present invention is characterized by having an overflow trough that has an overflow opening that opens toward the inner peripheral surface of the drum screen, and that feeds residue into the drum screen.

  According to the present invention, since the residue is introduced into the drum screen through the overflow port opened toward the inner peripheral surface of the drum screen, the residue is once supplied to the inner peripheral surface of the drum screen. It will be transferred to the screw dehydrator. Thus, the charged residue can be separated from the filtrate and separated into the residue by the separation function of the drum screen, and only the separated residue can be transferred to the screw dehydrator.

  According to the present invention, the residue can be efficiently transferred from the drum screen to the screw dehydrator. In addition, since only one drive source is required to rotate the drum screen and the screw, the number of parts can be reduced and the cost can be reduced.

It is a sectional side view of the residue separation dehydration device of the present invention. It is an exploded perspective view of the residue separation dehydration device of the present invention. It is AA sectional drawing in FIG. It is BB sectional drawing in FIG. It is CC sectional drawing in FIG. It is a sectional side view around a bearing and a guide shoe. (A) is a sectional side view around the connecting portion, (b) is a view taken in the direction of arrow D in (a).

  1 and 2, the residue separating and dewatering apparatus 1 includes a drum screen 2 that separates the introduced residue and separates it into a filtrate T1 and a residue T2, a screw 4 and a screen housing 5 for separation. A screw dehydrator 3 for dewatering the residue T2. The drum screen 2 and the screw dehydrator 3 are housed in a casing 6.

"Case 6"
The casing 6 has a horizontally long shape extending along the axis O of the drum screen 2 and the screw dehydrator 3 so that the drum screen 2 and the screw dehydrator 3 are arranged in series and horizontally. The casing 6 includes a main body portion 6A having an upper portion, a front portion (upstream side) and a rear portion (downstream side) opened, an open / close cover 6B attached to the upper opening portion of the main body portion 6A, and a front plate attached to the front opening portion. 6C and a rear plate 6D attached to the rear opening, and is installed on a predetermined installation surface via a gantry 7 provided at the bottom of the main body 6A. A filtrate outlet 8 for discharging the filtrate T1 processed by the drum screen 2 and the filtrate T3 processed by the screw dehydrator 3 is formed at the bottom of the main body 6A.

"Inflow trough 9"
The residue is put into the drum screen 2 through the inflow trough 9. An inflow pipe 10 is inserted through the front plate 6 </ b> C of the casing 6 along the axis O, and an inflow trough 9 is attached to the end of the inflow pipe 10 in the casing 6. The inflow pipe 10 is supported by the casing 6 via a support bracket 11 (see also FIG. 3). The inflow trough 9 has a substantially cylindrical shape along the axis O, and is disposed inside the drum screen 2. As shown in FIG. 4, the inflow trough 9 is formed with an opening 12 at an upper portion near one end in the transverse direction perpendicular to the axis O as shown in FIG. 4. That is, the overflow port 12 is formed to open toward the inner peripheral surface of the drum screen 2. The residue introduced through the inflow pipe 10 flows into the inflow trough 9, abuts on the downstream end of the inflow trough 9, and overflows from the overflow port 12. The overflow residue is supplied to the inner peripheral surface of the drum screen 2. By once being supplied to the inner peripheral surface of the drum screen 2, the charged residue is not directly charged into the screw dehydrator 3, but is separated from the filtrate T1 by the separation function of the drum screen 2 and reliably separated into the residue T2. After separation, the separated residue T2 is transferred to the screw dehydrator 3. By appropriately setting the distance of the draining portion 61, which is the range between the downstream end portion of the inflow trough 9 and the upstream end portion of the screw 4, a separation function between the filtrate T1 and the residue T2 can be secured. .

"Drum screen 2"
1 and 2, the drum screen 2 is a so-called wedge wire screen in which wires (bars) 2A having an inverted triangular cross section are arranged at equal intervals to form eyes (slits), and the wire 2A along the axis O direction. Are arranged at equal intervals in the circumferential direction around the axis O. Each wire 2A has one end side (upstream side) fixed to the annular bracket 13 by welding, and the other end side (downstream side) fixed to the annular bracket 14 by welding. A plurality of support rods 15 are wound around the outer periphery of the drum screen 2. On the inner periphery of the drum screen 2, ribs 16 are spirally attached to convey the residue to the screw dehydrator 3 side as the drum screen 2 rotates.

"Screw dehydrator 3"
The screw 4 includes a screw shaft 17 centered on the axis O and a blade 18 wound around the screw shaft 17 in a spiral shape. That is, the screw 4 is positioned coaxially with the drum screen 2. In Patent Literature 1, the residue carry-in port in the screw dehydrator is opened upward inside the drum screen, whereas in the screw dehydrator 3 of the present invention, the residue carry-in port 51 is provided on the drum screen 2. The opening is formed in the direction of the axis O while maintaining the same size as the downstream end opening. In this embodiment, the residue carrying-in port 51 is an opening at the upstream end of the screen housing 5.

  The blade 18 has a shape that decreases in diameter as it goes downstream. The blade 18 is a double flight screw wound around the screw shaft 17 in two lines only on the upstream side. The screen housing 5 has an inner peripheral surface facing the outer edge of the blade 18 with a slight gap, and has a substantially conical cylindrical shape that decreases in diameter as the diameter of the blade 18 decreases toward the downstream. ing. As a result, the compression volume of the residue is reduced as it goes downstream, and the residue is effectively squeezed as it goes downstream, and the filtrate T3 is discharged from the plurality of small holes 19 formed in the screen housing 5. The The downstream end of the screen housing 5 has a cylindrical shape with a constant diameter.

  The downstream end of the screen housing 5 is fixed to the rear plate 6D of the casing 6. A second flange 36, which will be described later in detail, is formed at the upstream end of the screen housing 5, and a pair of mounting brackets 20 (FIGS. 2 and 5) are attached to the second flange 36. . The upstream end of the screen housing 5 is fixed to the main body 6 </ b> A of the casing 6 through the mounting bracket 20.

  The upstream end of the blade 18 of the screw 4 extends from the screen housing 5 to the inside around the downstream end of the drum screen 2, and the upstream end of the blade 18 of the screw 4 and the drum screen 2. And the residue connecting portion 62 is configured. The residue transfer portion 62 is configured as a range from the upstream end portion of the extended screw 4 to the upstream end portion of the screen housing 5.

"Back pressure mechanism 21"
In FIG. 1, the residue separating and dewatering apparatus 1 according to this embodiment includes a back pressure mechanism 21 that applies pressure to the residue and enhances the effect of removing the residue. The rear side of the screw shaft 17 extends rearward from the rear end opening of the screen housing 5, and a back pressure mechanism 21 is attached to the extended portion of the screw shaft 17. A discharge casing 22 including an upper cover 22A and a lower chute 22B is attached to the rear surface side of the rear plate 6D, and the back pressure mechanism 21 is disposed inside the discharge casing 22.

  An example of the back pressure mechanism 21 will be described. The back pressure mechanism 21 includes a back pressure member 23 attached to the screw shaft 17 so as to be movable in the axial direction, a flange portion 24 fixed to the screw shaft 17, and the back pressure member 23. And a compression coil spring 25 as an urging means that is always interposed between the flange portion 24 and the back pressure member 23 toward the upstream side. An inclined surface 23 </ b> A is formed at the front portion of the back pressure member 23. A draining member 26 that is in contact with the inclined surface 23A is attached to the rear plate 6D of the casing 6.

  With the above structure, dewatering is effectively performed by applying pressure to the residue in the screen housing 5 by the back pressure member 23 that contacts the draining member 26 and closes the rear end opening of the screen housing 5. The When a predetermined pressure is applied, the residue pushes the back pressure member 23 downstream against the urging force of the compression coil spring 25, and the residue T4 falls and is discharged from the discharge port 27 of the chute 22B.

"Drive source (motor 31)"
The periphery of the rear end of the screw shaft 17 extends rearward from the rear surface of the discharge casing 22. A bearing bracket 28 is attached to the rear surface of the discharge casing 22, and the periphery of the rear end of the screw shaft 17 is supported by the bearing bracket 28 via a bearing 29. A motor 31 with a speed reducer is attached to the bearing bracket 28 via a motor attachment flange 30 with bolts, and the rear end of the screw shaft 17 is connected to the motor 31. The motor 31 constitutes a drive source for the drum screen 2 and the screw 4.

"Connecting part 32, bearing 33"
A downstream end portion of the drum screen 2 is coupled to the screw 4 via a coupling portion 32 so as to be integrally rotatable, and is supported by the screen housing 5 via a bearing 33. As shown in FIG. 6, a first flange 34 is fastened and fixed to the annular bracket 14 of the drum screen 2 by bolts 35. The first flange 34 is a member having a substantially L-shaped cross section having a cylindrical portion 34A extending along the axis O and a protrusion 34B extending from the cylindrical portion 34A in the radially outward direction of the axis O. The protrusion 34 </ b> B is applied to the rear surface of the annular bracket 14 and fastened and fixed by a bolt 35.

  On the other hand, a second flange 36 is attached to the upstream end of the screen housing 5. The second flange 36 has a cylindrical portion 36A extending along the axis O so as to be located outside the cylindrical portion 34A, and a support portion 36B extending from the cylindrical portion 36A in the radial inward direction of the axial center O. The member has a substantially L-shaped cross section, and the inner end of the support portion 36B is attached to the upstream end portion of the screen housing 5 by welding or the like.

  A bearing 33 is interposed between the outer peripheral surface of the cylindrical portion 34 </ b> A of the first flange 34 and the inner peripheral surface of the cylindrical portion 36 </ b> A of the second flange 36. The bearing 33 is made of a ring-shaped member having a thickness of about 1 mm and made of a fluororesin. The outer peripheral surface of the bearing 33 is bonded to the inner peripheral surface of the cylindrical portion 36A with an adhesive, and the inner peripheral surface of the bearing 33 and the outer peripheral surface of the cylindrical portion 34A are in frictional contact with each other. In this case, the outer peripheral surface of the cylindrical portion 34A is preferably subjected to a hardness treatment in order to improve wear resistance, and more preferably a chromium plating treatment with a Rockwell hardness of 50 HRC or more. An O-ring 37 that seals between the outer peripheral surface of the cylindrical portion 34A and the bearing 33 is attached to the groove formed in the cylindrical portion 34A. In some cases, the inner peripheral surface of the bearing 33 and the outer peripheral surface of the cylindrical portion 34A may be bonded with an adhesive so that the outer peripheral surface of the bearing 33 and the inner peripheral surface of the cylindrical portion 36A are in frictional contact.

  A plurality of (three in FIG. 5) guide shoe fixing blocks 38 are attached to the outer peripheral surface of the cylindrical portion 36A of the second flange 36 at intervals in the circumferential direction as shown in FIG. It has been. In FIG. 6, a guide shoe 39 is fastened and fixed to each guide shoe fixing block 38 by a bolt 40. The outer end of the protrusion 34B of the first flange 34 enters the guide groove 39A formed in the guide shoe 39. Thereby, the movement of the drum screen 2 in the direction of the axis O with respect to the screen housing 5 is restricted.

  As described above, the downstream end portion of the drum screen 2 is supported on the screen housing 5 via the bearing 33. As shown in FIG. 3, the upstream end of the drum screen 2 is supported by a pair of guide rollers 41 attached to the casing 6 and rotatable about an axis parallel to the direction of the axis O, as shown in FIG. Is done.

  In FIG. 7, the connecting portion 32 is attached to the first bracket 43 attached to the inner peripheral surface of the first flange 34 and the blade 18 of the screw 4 so that a connecting groove 42 extending in the axis O direction is formed. And a second bracket 44 inserted through the connecting groove 42. The first bracket 43 is fastened and fixed to the inner peripheral surface of the first flange 34 by a bolt 45 as a pair of left and right, and a connection groove 42 is formed between the first brackets 43 and 43. The second bracket 44 has an L-shaped cross section, one side is fastened and fixed to the blade 18 by a bolt 46, and the other side is inserted into the connecting groove 42. Thereby, the blade | wing 18 and the drum screen 2 rotate integrally.

"Action"
The residue is introduced into the drum screen 2 from the inflow pipe 10 and the inflow trough 9. The drum screen 2 is rotated integrally with the screw 4 via the connecting portion 32 by the drive of the motor 31, and the residue is separated from the filtrate T1 and separated into the residue T2. The drum screen 2 is supported on the screen housing 5 via the bearing 33 on the downstream end side and is supported on the guide roller 41 on the upstream end side, so that the drum screen 2 rotates in a stable posture. The filtrate T1 falls from the screen eye and is discharged from the filtrate outlet 8, and the residue T2 is transferred to the screw dehydrator 3 by the feeding action of the rib 16.

  Since the drum screen 2 and the screw 4 rotate synchronously integrally, the separated residue T2 is smoothly screwed without causing tangling to the screw 4 when moving from the drum screen 2 to the screw dehydrator 3. Enter the dehydrator 3. The upper end side end of the screw 4, the drum screen 2, the annular bracket 14, and the first flange 34 rotate integrally and the residue connecting portion 62 is formed. Enter the plane 3. The residue carrying-in port 51 in the screw dehydrator 3 opens in the direction of the axis O and is substantially the same diameter as the inner diameter of the drum screen 2, so that the separated residue T 2 is separated from the drum screen 2. Enter the screw dehydrator 3 smoothly. Furthermore, since the blades 18 on the upstream side of the screw 4 are formed in two strips, the residue enters the screw dehydrator 3 more smoothly. The filtrate T3 processed by the screw dehydrator 3 falls from the small hole 19 of the screen housing 5 and is discharged from the filtrate discharge port 8. The dehydrated residue T4 is discharged from the discharge port 27 via the back pressure mechanism 21. The

  As described above, the drum screen 2 and the screw 4 of the screw dehydrator 3 are arranged on the same axis and rotated together by one drive source to open the residue inlet 51 in the screw dehydrator in the axial direction. With this structure, the residue can be efficiently transferred from the drum screen 2 to the screw dehydrator 3. Further, since only one drive source is required to rotate the drum screen 2 and the screw 4, the number of parts can be reduced and the cost can be reduced.

  Further, the upstream end of the screw 4 extends to the inside of the downstream end of the drum screen 2, and is a range from the upstream end of the extended screw 4 to the screen housing 5. If it is set as the structure provided, it can transfer a residue more efficiently from the drum screen 2 to the screw dehydrator 3. FIG.

  Further, if the downstream end portion of the drum screen 2 is connected to the screw 4 via the connecting portion 32 so as to be integrally rotatable, and is supported by the screen housing 5 via the bearing 33, the drum screen 2 and screw 4 can be realized with a simple configuration.

  Furthermore, it is set as the structure provided with the 1st flange 34 formed in the downstream edge part of the drum screen 2, and the 2nd flange 36 formed in the upstream edge part of the screen housing 5, and the bearing 33 is made into the 1st flange. If a ring-shaped member made of a fluororesin is interposed between the outer peripheral surface of 34 and the inner peripheral surface of the second flange 36, it is possible to reduce the size of the bearing 33 and reduce the cost of the bearing 33.

  The connecting portion 32 is attached to the first bracket 43 attached to the inner peripheral surface of the first flange 34 so as to form a connecting groove 42 extending in the axial direction of the screw 4, and attached to the blade 18 of the screw 4. If it is set as the structure provided with the 2nd bracket 44 inserted in, the drum screen 2 and the screw 4 can be connected quickly and easily, and an assembly property improves.

DESCRIPTION OF SYMBOLS 1 Screen separation dehydration apparatus 2 Drum screen 3 Screw dehydrator 4 Screw 5 Screen housing 6 Casing 9 Inflow trough 17 Screw shaft 18 Blade 21 Back pressure mechanism 31 Motor (drive source)
32 connecting portion 33 bearing 34 first flange 36 second flange 38 guide shoe fixing block 39 guide shoe 41 guide roller 42 connecting groove 43 first bracket 44 second bracket 51 slag carry-in port 62 stag transfer part

Claims (6)

A drum screen for separating the residue from the filtrate and separating the residue into a residue;
A screw dehydrator having a screw and a screen housing and dewatering the separated residue;
In a residue separation and dehydration apparatus equipped with
The drum screen and the screw are arranged on the same axis and are rotated together by one drive source,
The residue inlet in the screw dehydrator opens in the axial direction ,
The downstream end of the previous SL drum screen, together is integrally rotatably connected through a connecting portion to the screw, Shi characterized in that it is supported through bearings on said screen housing residue separation Dehydration device. The upstream end of the screw extends from the screen housing to the inside around the downstream end of the drum screen, and the upstream end of the screw and the drum screen rotate together to form a residue connecting portion. The residue separating and dewatering apparatus according to claim 1, further comprising: A first flange formed at the downstream end of the drum screen;
A second flange formed at the upstream end of the screen housing;
With
The bearing is in claim 1 or claim 2, characterized in that a fluorine resin annular member that is interposed between the outer peripheral surface and the inner peripheral surface of the second flange of the first flange Debris separation and dehydration device as described. The connecting portion is
A first bracket attached to the inner peripheral surface of the first flange so as to form a connecting groove extending in the axial direction of the screw;
A second bracket attached to the blade of the screw and inserted into the connecting groove;
The residue separating and dewatering device according to claim 3 , wherein the residue separating and dewatering device is provided. The residue separation and dehydration apparatus according to any one of claims 1 to 4 , wherein the blades of the screw are formed in two on the upstream side. Wherein toward the inner peripheral surface of the drum screen has an open ended overflow outlet, any one of claims 1 to claim 5, characterized in that it comprises an inlet trough to inject residue in the interior of the drum screen The residue separating and dehydrating apparatus according to the item.

Images