JP6582579B2 - Welding apparatus and welding method - Google Patents
Welding apparatus and welding method Download PDFInfo
- Publication number
- JP6582579B2 JP6582579B2 JP2015119414A JP2015119414A JP6582579B2 JP 6582579 B2 JP6582579 B2 JP 6582579B2 JP 2015119414 A JP2015119414 A JP 2015119414A JP 2015119414 A JP2015119414 A JP 2015119414A JP 6582579 B2 JP6582579 B2 JP 6582579B2
- Authority
- JP
- Japan
- Prior art keywords
- tab
- welding
- electrode
- conductive member
- laminate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Electric Double-Layer Capacitors Or The Like (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Connection Of Batteries Or Terminals (AREA)
Description
本発明は、電極組立体のタブと、導電部材とを溶接する溶接装置、及び溶接方法に関する。 The present invention relates to a welding apparatus and a welding method for welding a tab of an electrode assembly and a conductive member.
EV(Electric Vehicle)やPHV(Plug in Hybrid Vehicle)などの車両には、走行用モータへの供給電力を蓄える蓄電装置としての二次電池が搭載されている。一般に、二次電池は、電極組立体を収容するケースを備え、そのケース内に電極組立体が収容されている。そして、二次電池からの電力の取り出しは、電極組立体の正極電極及び負極電極に、導電部材を介して接続された電極端子を通して行われている。 Vehicles such as EVs (Electric Vehicles) and PHVs (Plug in Hybrid Vehicles) are equipped with secondary batteries as power storage devices that store the power supplied to the driving motor. In general, a secondary battery includes a case that accommodates an electrode assembly, and the electrode assembly is accommodated in the case. And extraction of the electric power from a secondary battery is performed through the electrode terminal connected via the electroconductive member to the positive electrode and negative electrode of an electrode assembly.
電極組立体には、例えば、複数の正極電極と複数の負極電極との間にセパレータを介在させた状態で積層した積層型の電極組立体や、帯状の正極電極と帯状の負極電極との間に帯状のセパレータを介在させた状態で捲回した捲回型の電極組立体がある。 The electrode assembly includes, for example, a stacked electrode assembly in which separators are interposed between a plurality of positive electrodes and a plurality of negative electrodes, or between a belt-like positive electrode and a belt-like negative electrode. There is a wound-type electrode assembly wound with a strip-shaped separator interposed therebetween.
例えば、特許文献1の二次電池において、ケース内に収容された電極組立体は、正極及び負極を有し、正極は正極のタブを有し、負極は負極のタブを有する。各極において複数のタブは、それぞれ積層方向の一端側に寄せ集められた状態で抵抗溶接によって導電部材に接合され、各極のタブの一枚一枚が導電部材と電気的に接続されている。 For example, in the secondary battery of Patent Document 1, an electrode assembly housed in a case has a positive electrode and a negative electrode, the positive electrode has a positive electrode tab, and the negative electrode has a negative electrode tab. In each pole, the plurality of tabs are joined to the conductive member by resistance welding in a state of being gathered together at one end side in the stacking direction, and each tab of each pole is electrically connected to the conductive member. .
ところで、特許文献1に開示の二次電池のように、各極において、タブの一枚一枚と導電部材とを抵抗溶接によって接合するには、まず、タブを積層方向に寄せ集め、寄せ集められたタブに導電部材を重ねた後、それらタブと導電部材を溶接電極で挟み込む必要があり、非常に手間がかかる。 Incidentally, as in the secondary battery disclosed in Patent Document 1, in order to join each tab and each conductive member by resistance welding in each electrode, first, the tabs are gathered together in the stacking direction. After the conductive members are stacked on the formed tabs, it is necessary to sandwich the tabs and the conductive members with welding electrodes, which is very laborious.
本発明は、このような従来の技術に存在する問題点に着目してなされたものであり、その目的は、タブ積層体と導電部材との溶接作業を簡単に行うことができる溶接装置、及び溶接方法を提供することにある。 The present invention has been made paying attention to such problems existing in the prior art, and the purpose thereof is a welding apparatus capable of easily performing a welding operation between a tab laminate and a conductive member, and It is to provide a welding method.
上記問題点を解決するための溶接装置は、一辺から突出した形状のタブを有する電極が、異なる極性の電極同士で互いに絶縁された状態で積層された電極組立体と、前記電極組立体を収容するケースと、前記ケースの壁部に固定され、前記電極組立体と電気を授受する電極端子と、前記タブと前記電極端子とを電気的に接続した導電部材と、を備える蓄電装置の製造のために、前記タブを積み重ねた状態のタブ積層体と前記導電部材とを溶接するための溶接装置であって、前記タブ積層体において積層方向の一端に位置するタブを第1タブ、前記積層方向の他端に位置するタブを第2タブとすると、前記導電部材を前記積層方向に沿って前記第2タブに押し付ける押圧部品と、前記押圧部品による前記導電部材の押し付けに先んじて、前記タブ積層体を前記第2タブから前記第1タブに向けて前記積層方向に寄せ集める集箔部品と、前記タブ積層体と前記導電部材とを溶接するための溶接部品と、前記押圧部品、前記集箔部品、及び前記溶接部品を前記積層方向に沿って移動させるアクチュエータと、を備えることを要旨とする。 A welding apparatus for solving the above problems includes an electrode assembly in which electrodes having tabs protruding from one side are stacked in a state where electrodes having different polarities are insulated from each other, and the electrode assembly is accommodated A power storage device comprising: a case to be fixed; an electrode terminal that is fixed to a wall of the case; and that transmits and receives electricity to and from the electrode assembly; and a conductive member that electrically connects the tab and the electrode terminal. Therefore, a welding apparatus for welding the tab laminated body in a state where the tabs are stacked and the conductive member, wherein the tab located at one end in the laminating direction in the tab laminated body is a first tab, the laminating direction When the tab located at the other end of the second tab is a second tab, a pressing component that presses the conductive member against the second tab along the stacking direction, and the pressing of the conductive member by the pressing component, A foil collecting part for gathering the laminated body from the second tab toward the first tab in the laminating direction, a welding part for welding the tab laminated body and the conductive member, the pressing part, and the collecting part A gist is provided with a foil component and an actuator that moves the welded component along the stacking direction.
これによれば、集箔部品による、タブ積層体の寄せ集めと、押圧部品による、タブ積層体への導電部材の押圧と、溶接部品による、タブ積層体と導電部材との溶接とを、アクチュエータによる各部品の移動によって行うことができる。よって、タブ積層体の寄せ集めと、タブ積層体への導電部材の押圧と、タブ積層体と導電部材との溶接とを、溶接装置で一括して行うことができ、一工程ずつ別々の装置で行う場合と比べると、溶接作業を簡単に行うことができ、溶接時間の短縮を図ることができる。 According to this, the tab laminate is gathered by the foil collecting component, the conductive member is pressed to the tab laminate by the pressing component, and the welding of the tab laminate and the conductive member by the welding component is performed by the actuator. This can be done by moving each part. Therefore, it is possible to collectively collect the tab laminates, press the conductive members against the tab laminates, and weld the tab laminates and the conductive members together with a welding apparatus, and separate apparatuses for each process. As compared with the case where the welding is performed, the welding work can be easily performed, and the welding time can be shortened.
また、溶接装置について、前記アクチュエータは前記積層方向へ進退可能なロッドを備え、前記ロッドには、該ロッドの進退方向に沿って伸縮可能なバネが取り付けられ、該バネに前記集箔部品が支持されているとともに、前記アクチュエータのロッドには、該ロッドの進退方向に沿って伸縮可能な別のバネが取り付けられ、該別のバネに前記押圧部品が支持されていてもよい。 In the welding apparatus, the actuator includes a rod that can be advanced and retracted in the laminating direction, and a spring that can be expanded and contracted along the advancing and retracting direction of the rod is attached to the rod, and the foil collecting component is supported by the spring. In addition, another spring that can be expanded and contracted along the advancing and retracting direction of the rod may be attached to the rod of the actuator, and the pressing component may be supported by the other spring.
これによれば、集箔部品がタブ積層体を押圧し、集箔部品が電極組立体に接触して移動が停止した後、さらにロッドがタブ積層体に向けて突出しても、バネの収縮により、集箔部品をロッドに対し相対的に電極組立体から後退させ、電極組立体が押し潰されることを抑制できる。 According to this, even after the foil collecting component presses the tab laminate, the foil collecting component comes into contact with the electrode assembly and stops moving, and even if the rod protrudes toward the tab laminated body, the spring contracts. The foil collecting component can be retracted from the electrode assembly relative to the rod to prevent the electrode assembly from being crushed.
また、押圧部品が導電部材をタブ積層体に押圧し、押圧部品の移動が停止した後、さらにロッドがタブ積層体に向けて突出しても、別のバネの収縮により、押圧部品をロッドに対し相対的に電極組立体から後退させ、タブ積層体が押し潰されることを抑制できる。 In addition, after the pressing component presses the conductive member against the tab stack and the movement of the pressing component stops, even if the rod protrudes toward the tab stack, the pressing component is moved against the rod by the contraction of another spring. The tab assembly can be prevented from being crushed by moving backward from the electrode assembly.
また、溶接装置について、前記溶接部品は抵抗溶接を行うための一対の溶接電極であり、前記溶接電極はそれぞれ前記アクチュエータによって前記積層方向に移動可能であってもよい。 In the welding apparatus, the welding component may be a pair of welding electrodes for performing resistance welding, and the welding electrodes may be movable in the stacking direction by the actuator.
これによれば、アクチュエータにより、溶接電極をタブ積層体から離間させることができる。このため、タブ積層体に導電部材を重ねる際、溶接電極が邪魔にならない。
また、溶接装置について、前記抵抗溶接の際には、前記積層方向における一方の前記溶接電極と前記タブ積層体との間に保護板が介装され、前記溶接装置は、前記積層方向において前記一方の前記溶接電極と前記タブ積層体との間に配置されて前記保護板を載置する保護板載置部を備えていてもよい。
According to this, the welding electrode can be separated from the tab laminate by the actuator. For this reason, when a conductive member is stacked on the tab laminate, the welding electrode does not get in the way.
In addition, regarding the welding apparatus, during the resistance welding, a protective plate is interposed between one of the welding electrodes in the stacking direction and the tab stacked body, and the welding apparatus includes the one of the welding electrodes in the stacking direction. There may be provided a protective plate placing portion arranged between the welding electrode and the tab laminate and placing the protective plate.
これによれば、保護板載置部に保護板をセットすることで、保護板とタブ積層体とを積層方向に重ねた状態に維持することができる。このため、溶接電極とタブ積層体との間に保護板を介装する作業を、手作業で行う必要が無く、抵抗溶接作業が容易となる。 According to this, by setting the protective plate on the protective plate mounting portion, it is possible to maintain the protective plate and the tab laminate in a stacked state. For this reason, it is not necessary to manually perform the operation of interposing the protective plate between the welding electrode and the tab laminate, and the resistance welding operation is facilitated.
また、溶接装置について、前記壁部と、異なる極性の一対の前記導電部材と、異なる極性の一対の前記電極端子とは予め一体化された蓋端子組付体を構成し、前記導電部材は、前記蓋端子組付体における前記壁部から突出した接続片を備え、前記溶接装置は、前記押圧部品と、前記集箔部品と、前記溶接部品とを一対ずつ備え、前記接続片と前記タブ積層体とを二箇所で溶接する。 Further, for the welding apparatus, the wall portion, the pair of conductive members having different polarities, and the pair of electrode terminals having different polarities constitute a lid terminal assembly integrated in advance, and the conductive members are The cover terminal assembly includes a connection piece projecting from the wall portion, and the welding apparatus includes the pressing part, the foil collecting part, and the welding part, and the connection piece and the tab stack. Weld the body in two places.
これによれば、蓋端子組付体の一対の導電部材に対し、同じ極性のタブ積層体を同時に溶接することができる。
上記問題点を解決するための溶接方法は、一辺から突出した形状のタブを有する電極が、異なる極性の電極同士で互いに絶縁された状態で積層された電極組立体と、前記電極組立体を収容するケースと、前記ケースの壁部に固定され、前記電極組立体と電気を授受する電極端子と、前記タブと前記電極端子とを電気的に接続した導電部材と、を備える蓄電装置の製造のために、前記タブを積み重ねた状態のタブ積層体と前記導電部材とを溶接装置で溶接するための溶接方法であって、前記溶接装置は、前記タブ積層体の複数のタブを積層方向に寄せ集める集箔部品と、前記導電部材を前記積層方向に沿って前記タブ積層体に押し付ける押圧部品と、前記タブ積層体と前記導電部材とを溶接するための溶接部品と、を備え、前記タブ積層体において積層方向の一端に位置するタブを第1タブ、前記積層方向の他端に位置するタブを第2タブとすると、前記集箔部品によって前記タブ積層体を前記第1タブ側から前記第2タブ側に寄せ集め、前記集箔部品による前記タブ積層体の寄せ集め開始の後、前記押圧部品によって前記導電部材を前記タブ積層体の前記第1タブに押し付け、前記溶接部品によって前記タブ積層体と前記導電部材とを溶接することを要旨とする。
According to this, the tab laminated body of the same polarity can be simultaneously welded to the pair of conductive members of the lid terminal assembly.
A welding method for solving the above-described problems includes an electrode assembly in which electrodes having tabs protruding from one side are stacked with electrodes having different polarities insulated from each other, and the electrode assembly is accommodated. A power storage device comprising: a case to be fixed; an electrode terminal that is fixed to a wall of the case; and that transmits and receives electricity to and from the electrode assembly; and a conductive member that electrically connects the tab and the electrode terminal. Therefore, a welding method for welding a tab laminated body in a state where the tabs are stacked and the conductive member with a welding device, wherein the welding apparatus brings a plurality of tabs of the tab laminated body together in a laminating direction. A foil collecting part to be collected; a pressing part for pressing the conductive member against the tab laminated body along the laminating direction; and a welded part for welding the tab laminated body and the conductive member. To the body When the tab located at one end in the laminating direction is the first tab and the tab located at the other end in the laminating direction is the second tab, the tab laminated body is moved from the first tab side to the second tab by the foil collecting component. After gathering to the tab side and starting the gathering of the tab laminated body by the foil collecting part, the conductive member is pressed against the first tab of the tab laminated body by the pressing part, and the tab laminated body by the welding part And the conductive member are welded together.
これによれば、集箔部品によるタブ積層体の寄せ集めと、押圧部品によるタブ積層体への導電部材の押圧と、タブ積層体と導電部材との溶接とを、溶接装置で一括して行うことができる。よって、タブ積層体の寄せ集めと、タブ積層体への導電部材の押圧と、タブ積層体と導電部材との溶接とを、一工程ずつ手作業で行う場合と比べると、溶接作業を簡単に行うことができ、溶接時間の短縮を図ることができる。 According to this, the tab laminated body gathered by the foil collecting parts, the pressing of the conductive member to the tab laminated body by the pressing parts, and the welding of the tab laminated body and the conductive member are collectively performed by the welding apparatus. be able to. Therefore, compared to the case where the tab stack is gathered, the conductive member is pressed against the tab stack, and the welding of the tab stack and the conductive member is performed manually one step at a time, the welding operation is simplified. This can be done, and the welding time can be shortened.
本発明によれば、タブ積層体と導電部材との溶接作業を簡単に行うことができる。 According to the present invention, the welding operation of the tab laminate and the conductive member can be easily performed.
以下、溶接装置を具体化した一実施形態を図1〜図11にしたがって説明する。
まず、蓄電装置としての二次電池10について説明する。
図1又は図2に示すように、蓄電装置としての二次電池10はケース11を備え、ケース11には電極組立体12と、正極及び負極のタブ群36とが収容されている。ケース11は、四角箱状のケース部材14と、このケース部材14の開口部14aを閉塞する矩形平板状の壁部としての蓋部材15とを有している。なお、本実施形態の二次電池10はリチウムイオン電池である。電極組立体12には、電極組立体12との間で電気を授受する電極端子としての正極端子16と負極端子17が電気的に接続されている。
Hereinafter, an embodiment embodying a welding apparatus will be described with reference to FIGS.
First, the secondary battery 10 as a power storage device will be described.
As shown in FIG. 1 or 2, the secondary battery 10 as a power storage device includes a case 11, and the case 11 accommodates an electrode assembly 12 and a positive and negative electrode tab group 36. The case 11 includes a square box-shaped case member 14 and a lid member 15 as a rectangular flat plate-like wall portion that closes the opening 14 a of the case member 14. In addition, the secondary battery 10 of this embodiment is a lithium ion battery. A positive electrode terminal 16 and a negative electrode terminal 17 are electrically connected to the electrode assembly 12 as electrode terminals for transferring electricity to and from the electrode assembly 12.
図3に示すように、電極組立体12は、シート状の複数の正極電極21とシート状の複数の負極電極31とを備え、正極電極21と負極電極31とは異なる極性の電極である。正極電極21は、正極金属箔(本実施形態ではアルミニウム箔)22と、その両面に正極活物質を塗布して構成された正極活物質層23とを有する。負極電極31は、負極金属箔(本実施形態では銅箔)32と、その両面に負極活物質を塗布して構成された負極活物質層33とを有する。そして、電極組立体12は、複数の正極電極21と複数の負極電極31の間にこれらを絶縁するセパレータ24を介在させて層状とした積層型である。 As shown in FIG. 3, the electrode assembly 12 includes a plurality of sheet-like positive electrodes 21 and a plurality of sheet-like negative electrodes 31, and the positive electrodes 21 and the negative electrodes 31 are electrodes having different polarities. The positive electrode 21 has a positive metal foil (aluminum foil in this embodiment) 22 and a positive electrode active material layer 23 formed by applying a positive electrode active material on both surfaces thereof. The negative electrode 31 includes a negative electrode metal foil (copper foil in the present embodiment) 32 and a negative electrode active material layer 33 configured by applying a negative electrode active material on both surfaces thereof. The electrode assembly 12 is a layered type in which a separator 24 is interposed between a plurality of positive electrodes 21 and a plurality of negative electrodes 31 to interpose them.
正極電極21は、正極金属箔22の一辺22aに沿って正極活物質が塗布されていない正極未塗工部22bを有している。正極電極21は、一辺22aの一部から突出した形状のタブ25を有する。負極電極31は、負極金属箔32の一辺32aに沿って負極活物質が塗布されていない負極未塗工部33bを有している。負極電極31は、一辺32aの一部から突出した形状のタブ35を有する。 The positive electrode 21 has a positive electrode uncoated portion 22 b that is not coated with a positive electrode active material along one side 22 a of the positive metal foil 22. The positive electrode 21 has a tab 25 having a shape protruding from a part of one side 22a. The negative electrode 31 has a negative electrode uncoated portion 33 b that is not coated with a negative electrode active material along one side 32 a of the negative electrode metal foil 32. The negative electrode 31 has a tab 35 having a shape protruding from a part of one side 32a.
図1に示すように、複数の正極のタブ25、及び複数の負極のタブ35は、正極電極21及び負極電極31が積層された状態で、正極のタブ25と負極のタブ35とが重ならない位置にそれぞれ設けられている。電極組立体12は、正極電極21の一辺22a、負極電極31の一辺32a、及びセパレータ24の一辺を寄せ集めて形成されたタブ側端面12bを有する。電極組立体12を構成する各正極電極21は、それぞれのタブ25が積層方向Lに沿って列状に配置されるように積層される。同様に、電極組立体12を構成する各負極電極31は、それぞれのタブ35が積層方向Lに沿って列状に配置されるように積層される。 As shown in FIG. 1, the plurality of positive electrode tabs 25 and the plurality of negative electrode tabs 35 are such that the positive electrode tab 25 and the negative electrode tab 35 do not overlap in a state where the positive electrode 21 and the negative electrode 31 are stacked. It is provided at each position. The electrode assembly 12 has a tab-side end face 12b formed by gathering together one side 22a of the positive electrode 21, one side 32a of the negative electrode 31, and one side of the separator 24. The positive electrodes 21 constituting the electrode assembly 12 are stacked such that the tabs 25 are arranged in a row along the stacking direction L. Similarly, the negative electrodes 31 constituting the electrode assembly 12 are stacked such that the tabs 35 are arranged in a row along the stacking direction L.
二次電池10は、タブ側端面12bから突出した正極のタブ群36を有し、このタブ群36は、全ての正極のタブ25を電極組立体12における積層方向Lの一端側に寄せ集め、積層して構成されている。また、二次電池10は、タブ側端面12bから突出した負極のタブ群36を有し、このタブ群36は、全ての負極のタブ35を電極組立体12における積層方向Lの一端側に寄せ集め、積層して構成されている。そして、二次電池10では、ケース11に収容された各タブ群36、及び電極組立体12のタブ側端面12bに対し、蓋部材15の内面が対向している。なお、電極組立体12において、タブ側端面12bに沿い、かつ正極のタブ25(タブ群36)と負極のタブ35(タブ群36)が並ぶ方向を並設方向Xとする。また、蓋部材15の内面と、電極組立体12のタブ側端面12bとを最短距離で結ぶ方向を対向方向Zとする。 The secondary battery 10 has a positive electrode tab group 36 protruding from the tab-side end face 12b. The tab group 36 gathers all the positive electrode tabs 25 toward one end side in the stacking direction L of the electrode assembly 12, It is configured by stacking. Further, the secondary battery 10 has a negative electrode tab group 36 protruding from the tab side end face 12 b, and the tab group 36 brings all the negative electrode tabs 35 close to one end side in the stacking direction L of the electrode assembly 12. Collected and stacked. In the secondary battery 10, the inner surface of the lid member 15 faces each tab group 36 accommodated in the case 11 and the tab side end surface 12 b of the electrode assembly 12. In the electrode assembly 12, a direction along the tab-side end surface 12 b and in which the positive electrode tab 25 (tab group 36) and the negative electrode tab 35 (tab group 36) are arranged is referred to as a parallel direction X. A direction connecting the inner surface of the lid member 15 and the tab side end surface 12b of the electrode assembly 12 with the shortest distance is defined as a facing direction Z.
正極のタブ群36には、電極組立体12と正極端子16とを電気的に接続するための正極の導電部材51が接合されている。また、負極のタブ群36には、電極組立体12と負極端子17とを電気的に接続するための負極の導電部材51が接合されている。 A positive electrode conductive member 51 for electrically connecting the electrode assembly 12 and the positive electrode terminal 16 is joined to the positive electrode tab group 36. Further, a negative electrode conductive member 51 for electrically connecting the electrode assembly 12 and the negative electrode terminal 17 is joined to the negative electrode tab group 36.
次に、正極のタブ群36と導電部材51、及び負極のタブ群36と導電部材51の接合構造について、図5を用いて詳しく説明する。なお、図5では、負極のタブ群36と導電部材51の接合構造を図示しているが、この接合構造は正極のタブ群36と導電部材51の接合構造と同一構造であるため、正極のタブ群36と導電部材51の接合構造は省略する。以下の説明では、負極を正極と読みかえれば、正極のタブ群36と正極の導電部材51の接合構造の説明となる。 Next, the joint structure of the positive electrode tab group 36 and the conductive member 51 and the negative electrode tab group 36 and the conductive member 51 will be described in detail with reference to FIG. In FIG. 5, the bonding structure of the negative electrode tab group 36 and the conductive member 51 is illustrated, but this bonding structure is the same as the bonding structure of the positive electrode tab group 36 and the conductive member 51. The joint structure between the tab group 36 and the conductive member 51 is omitted. In the following description, if the negative electrode is read as the positive electrode, the bonding structure of the positive electrode tab group 36 and the positive electrode conductive member 51 is described.
図5に示すように、負極のタブ群36において、電極組立体12の積層方向Lの一端に位置するタブ35を第1タブ351と記載する。また、負極のタブ群36において、電極組立体12の積層方向Lの他端に位置するタブ35を第2タブ352と記載する。この場合、負極のタブ群36においては、第1タブ351に第2タブ352が接近するように、積層方向の一端側にタブ35が寄せ集められている。これにより、積層段階で独立し、積み重なった状態のタブ35は、第1タブ351側に集約されている。そして、負極のタブ群36と導電部材51とは、第2タブ352に導電部材51が当接し、かつ第1タブ351に保護板40が当接した状態で抵抗溶接を行い、導通部Wを形成することで接合されるとともに、電気的に接続されている(導通している)。 As shown in FIG. 5, in the negative electrode tab group 36, the tab 35 positioned at one end in the stacking direction L of the electrode assembly 12 is referred to as a first tab 351. In the negative electrode tab group 36, the tab 35 positioned at the other end in the stacking direction L of the electrode assembly 12 is referred to as a second tab 352. In this case, in the negative electrode tab group 36, the tabs 35 are gathered on one end side in the stacking direction so that the second tab 352 approaches the first tab 351. Thereby, the tabs 35 that are independent and stacked in the stacking stage are gathered on the first tab 351 side. The negative electrode tab group 36 and the conductive member 51 perform resistance welding in a state where the conductive member 51 is in contact with the second tab 352 and the protective plate 40 is in contact with the first tab 351. In addition to being joined, they are electrically connected (conducted).
保護板40は、複数のタブ35と導電部材51とを抵抗溶接によって接合する際、複数のタブ35(特に第1タブ351)を溶接電極から保護するための部材である。保護板40は矩形板状であり、第1タブ351に接合されている。 The protection plate 40 is a member for protecting the plurality of tabs 35 (particularly the first tab 351) from the welding electrodes when the plurality of tabs 35 and the conductive member 51 are joined by resistance welding. The protection plate 40 has a rectangular plate shape and is joined to the first tab 351.
本実施形態において、各タブ35は同じ大きさに形成されている。このため、電極組立体12の積層方向Lにおいて、第1タブ351からの離間距離が長いタブ35ほど、負極のタブ群36として集約されるタブ35の長さが短い。このため、全てのタブ35を導通させるための導通部Wは、第2タブ352における他のタブ35との重合領域に合わせて設けられている。導電部材51は、対向方向Zにおいて、タブ群36と蓋部材15との間に介在する固定片52と、固定片52に交差し、かつ電極組立体12に向けて突出した形状であり、かつタブ群36と接合された接続片53とを有する。 In the present embodiment, the tabs 35 are formed in the same size. Therefore, in the stacking direction L of the electrode assembly 12, the tab 35 that is gathered as the negative electrode tab group 36 is shorter as the tab 35 has a longer separation distance from the first tab 351. For this reason, the conduction | electrical_connection part W for making all the tabs 35 conduct | electrically_connect is provided according to the superposition | polymerization area | region with the other tab 35 in the 2nd tab 352. FIG. The conductive member 51 has a fixed piece 52 interposed between the tab group 36 and the lid member 15 in the facing direction Z, a shape that intersects the fixed piece 52 and projects toward the electrode assembly 12, and It has the tab group 36 and the connection piece 53 joined.
ここで、負極のタブ群36と接続される前の導電部材51について説明する。
図4又は図6(b)に示すように、導電部材51が有する固定片52は、並設方向Xに沿って長辺が延びる矩形板状である。そして、導電部材51は、後述の内側絶縁カバー55を介して蓋部材15の内面に固定され、蓋部材15に組付けられている。また、導電部材51は、固定片52の長辺の延びる方向に沿った一端部に挿通孔52aを有し、この挿通孔52aには後述の補助端子61が挿通可能である。また、導電部材51は、固定片52の長辺の延びる方向の他端部に接続片53を有し、接続片53は、固定片52の一方の長側縁から固定片52から離れる方向へ矩形状に突出した形状である。なお、固定片52の短辺に沿う長さは、蓋部材15の短辺に沿う長さより短い。固定片52において、内側絶縁カバー55を介して蓋部材15の内面に対峙する面を第1面52bとし、この第1面52bと平行で、かつ電極組立体12のタブ側端面12bと対峙する面を第2面52cとする。
Here, the conductive member 51 before being connected to the negative electrode tab group 36 will be described.
As shown in FIG. 4 or FIG. 6B, the fixing piece 52 included in the conductive member 51 has a rectangular plate shape whose long side extends along the parallel direction X. The conductive member 51 is fixed to the inner surface of the lid member 15 via an inner insulating cover 55 described later, and is assembled to the lid member 15. The conductive member 51 has an insertion hole 52a at one end along the direction in which the long side of the fixed piece 52 extends, and an auxiliary terminal 61 described later can be inserted into the insertion hole 52a. In addition, the conductive member 51 has a connection piece 53 at the other end in the direction in which the long side of the fixed piece 52 extends, and the connection piece 53 extends away from the fixed piece 52 from one long side edge of the fixed piece 52. It is a shape protruding in a rectangular shape. The length along the short side of the fixed piece 52 is shorter than the length along the short side of the lid member 15. In the fixed piece 52, a surface facing the inner surface of the lid member 15 via the inner insulating cover 55 is a first surface 52 b, which is parallel to the first surface 52 b and faces the tab side end surface 12 b of the electrode assembly 12. Let the surface be the second surface 52c.
接続片53は、矩形板状である。接続片53において、最も面積の大きい矩形状の二つの面のうち、固定片52の第1面52bに連続する一方の面を外面53cとし、固定片52の第2面52cに連続する他方の面を内面53dとする。また、接続片53において、外面53c及び内面53dに沿い、かつ固定片52からの突出方向に直交する方向を幅方向とする。接続片53において、幅方向への長さは、並設方向Xに沿ったタブ群36の最大長さより若干長い又は同じである。 The connection piece 53 has a rectangular plate shape. In the connection piece 53, of the two rectangular surfaces having the largest area, one surface continuous to the first surface 52b of the fixed piece 52 is defined as an outer surface 53c, and the other surface continuous to the second surface 52c of the fixed piece 52 is provided. The surface is an inner surface 53d. In the connection piece 53, a direction along the outer surface 53 c and the inner surface 53 d and perpendicular to the protruding direction from the fixed piece 52 is defined as the width direction. In the connection piece 53, the length in the width direction is slightly longer than or the same as the maximum length of the tab group 36 along the juxtaposed direction X.
図5に示すように、接続片53は、固定片52から離れる方向の先端側(電極組立体12寄りの部位)に折り曲げ部58を備え、この折り曲げ部58は、タブ群36を電極組立体12側から覆っている。折り曲げ部58は、蓋部材15を外面から見た場合に、その蓋部材15及び固定片52に重なり、かつ蓋部材15に対し平行な状態にある。導電部材51は、並設方向Xに沿って見た場合、コ字状であり、そのコの字の内側にタブ群36の先端側が入り込んでいる。 As shown in FIG. 5, the connection piece 53 includes a bent portion 58 on the distal end side (site near the electrode assembly 12) in the direction away from the fixed piece 52, and the bent portion 58 connects the tab group 36 to the electrode assembly. Covered from the 12th side. When the lid member 15 is viewed from the outer surface, the bent portion 58 overlaps the lid member 15 and the fixed piece 52 and is in a state parallel to the lid member 15. The conductive member 51 is U-shaped when viewed along the side-by-side direction X, and the distal end side of the tab group 36 enters inside the U-shape.
図6(b)に示すように、折り曲げ部58は、接続片53の先端側の部位を折り曲げて形成されている。折り曲げ部58を形成する前、折り曲げ部58の折り曲げ箇所には、内面53dから外面53cに向けて凹む溝53aが存在する。溝53aは、接続片53の幅方向全体に存在し、かつ幅方向に沿って直線状である。そして、溝53aから接続片53を折り曲げることで、接続片53の長辺の延びる方向の先端側に板状の折り曲げ部58が形成可能である。 As shown in FIG. 6B, the bent portion 58 is formed by bending a portion on the distal end side of the connection piece 53. Before forming the bent portion 58, a groove 53a that is recessed from the inner surface 53d toward the outer surface 53c exists at the bent portion of the bent portion 58. The groove 53a exists in the entire width direction of the connection piece 53 and is linear along the width direction. Then, by bending the connection piece 53 from the groove 53a, a plate-like bent portion 58 can be formed on the distal end side in the direction in which the long side of the connection piece 53 extends.
次に、二次電池10が備える内側絶縁カバー55について説明する。
図1に示すように、二次電池10は、ケース11内に内側絶縁カバー55を備え、内側絶縁カバー55は、負極の導電部材51及び正極の導電部材51と、蓋部材15との間に介在している。内側絶縁カバー55は、長辺の延びる方向の両端部に貫通孔56を有している。
Next, the inner insulating cover 55 provided in the secondary battery 10 will be described.
As shown in FIG. 1, the secondary battery 10 includes an inner insulating cover 55 in the case 11, and the inner insulating cover 55 is interposed between the negative electrode conductive member 51 and the positive electrode conductive member 51 and the lid member 15. Intervene. The inner insulating cover 55 has through holes 56 at both ends in the direction in which the long sides extend.
二次電池10は、蓋部材15に固定された正極端子16及び負極端子17を有する。正極端子16及び負極端子17は、それぞれ上述の内側絶縁カバー55、及び後述の外側絶縁部材57を介して蓋部材15に固定された補助端子61を有する。正極の補助端子61はアルミニウム製であり、負極の補助端子61は銅製である。補助端子61は、角柱状の台座部61aを有するとともに、台座部61aの一面から突出する状態の第1かしめ部61bと、台座部61aの他面から突出する状態の第2かしめ部61cを有する。 The secondary battery 10 includes a positive terminal 16 and a negative terminal 17 that are fixed to the lid member 15. Each of the positive electrode terminal 16 and the negative electrode terminal 17 includes an auxiliary terminal 61 fixed to the lid member 15 via the above-described inner insulating cover 55 and an outer insulating member 57 described later. The positive auxiliary terminal 61 is made of aluminum, and the negative auxiliary terminal 61 is made of copper. The auxiliary terminal 61 includes a prismatic pedestal portion 61a, a first caulking portion 61b that protrudes from one surface of the pedestal portion 61a, and a second caulking portion 61c that protrudes from the other surface of the pedestal portion 61a. .
二次電池10において、補助端子61は、外側絶縁部材57によって蓋部材15から絶縁されている。この外側絶縁部材57は筒状であり、軸方向一端側に台座支持部57aを有し、この台座支持部57aに、台座部61aが嵌合する形状の補助端子凹部57bを有する。また、外側絶縁部材57は、台座支持部57aより小径で、かつ蓋部材15の端子挿通孔15bに挿通される円筒状の軸部57cを有する。 In the secondary battery 10, the auxiliary terminal 61 is insulated from the lid member 15 by the outer insulating member 57. The outer insulating member 57 has a cylindrical shape, and has a pedestal support portion 57a on one end side in the axial direction. The pedestal support portion 57a has an auxiliary terminal recess 57b having a shape into which the pedestal portion 61a is fitted. The outer insulating member 57 has a cylindrical shaft portion 57c having a smaller diameter than the pedestal support portion 57a and inserted into the terminal insertion hole 15b of the lid member 15.
次に、正極端子16及び負極端子17の構造を説明する。なお、図4には負極端子17の構造を図示しているが、正極端子16の構造は負極端子17と同じであるため、その図示を省略する。なお、負極端子17の説明において、負極を正極と読み替えれば正極端子16の説明になる。 Next, the structure of the positive terminal 16 and the negative terminal 17 will be described. FIG. 4 illustrates the structure of the negative electrode terminal 17, but the structure of the positive electrode terminal 16 is the same as that of the negative electrode terminal 17. In the description of the negative electrode terminal 17, the positive electrode terminal 16 can be described by replacing the negative electrode with the positive electrode.
図4に示すように、外側絶縁部材57は、台座支持部57aが蓋部材15の外面に配置されるとともに、軸部57cが蓋部材15の端子挿通孔15bに嵌入されている。また、軸部57cは、内側絶縁カバー55の貫通孔56に挿通されている。 As shown in FIG. 4, in the outer insulating member 57, the pedestal support portion 57 a is disposed on the outer surface of the lid member 15, and the shaft portion 57 c is fitted into the terminal insertion hole 15 b of the lid member 15. The shaft portion 57 c is inserted through the through hole 56 of the inner insulating cover 55.
補助端子61の台座部61aが補助端子凹部57bに嵌め込まれた状態で、第1かしめ部61bが、外側絶縁部材57の軸部57c、及び導電部材51の挿通孔52aを貫通した状態で、導電部材51にかしめられることにより、補助端子61が蓋部材15に固定されている。補助端子61は、第1かしめ部61bと導電部材51とのかしめによる接続を介して電極組立体12の負極電極31と電気的に接続されるとともに、外側絶縁部材57及び内側絶縁カバー55を介して蓋部材15を挟持し、蓋部材15に対して絶縁された状態で固着されている。 In a state where the pedestal portion 61a of the auxiliary terminal 61 is fitted in the auxiliary terminal recess 57b, the first caulking portion 61b is electrically conductive in a state of passing through the shaft portion 57c of the outer insulating member 57 and the insertion hole 52a of the conductive member 51. The auxiliary terminal 61 is fixed to the lid member 15 by being caulked by the member 51. The auxiliary terminal 61 is electrically connected to the negative electrode 31 of the electrode assembly 12 through a connection by caulking between the first caulking portion 61 b and the conductive member 51, and via the outer insulating member 57 and the inner insulating cover 55. The lid member 15 is clamped and fixed in an insulated state with respect to the lid member 15.
蓋部材15は、長辺の延びる方向の両端側で、かつ端子挿通孔15bより外側に回り止め部15aを備える。回り止め部15aは、蓋部材15の金属板をプレス加工によって外方に四角形状に突出させた凸部である。そして、各回り止め部15aには、略有蓋四角筒形状の端子絶縁材59を介して外部端子66が配置されている。外部端子66は金属製である。この外部端子66は、四角箱状であり、かつ内部に端子絶縁材59を介して回り止め部15aが嵌入される基部66aと、この基部66aから突設された極柱部66bとを有し、極柱部66bの外周面に雄ねじ部66cを有する。そして、端子絶縁材59により、外部端子66と蓋部材15との間が絶縁されている。 The lid member 15 includes anti-rotation portions 15a on both ends in the direction in which the long side extends and outside the terminal insertion hole 15b. The anti-rotation portion 15a is a convex portion in which the metal plate of the lid member 15 is projected outward in a square shape by pressing. And in each rotation prevention part 15a, the external terminal 66 is arrange | positioned through the terminal insulating material 59 of the substantially covered square cylinder shape. The external terminal 66 is made of metal. The external terminal 66 has a rectangular box shape, and includes a base portion 66a into which the anti-rotation portion 15a is inserted via a terminal insulating material 59, and a pole column portion 66b protruding from the base portion 66a. The male column portion 66c is provided on the outer peripheral surface of the pole column portion 66b. The external terminal 66 and the lid member 15 are insulated from each other by the terminal insulating material 59.
二次電池10は、矩形平板状の接続導体54を有している。接続導体54は長辺の延びる方向の一端にかしめ部挿通孔54aを有し、長辺の延びる方向の他端に極柱部挿通孔54bを有している。そして、接続導体54は、極柱部挿通孔54bに外部端子66の極柱部66bが蓋部材15側から挿入されるとともに、かしめ部挿通孔54aに補助端子61の第2かしめ部61cが蓋部材15側から挿入されている。第2かしめ部61cは、接続導体54より外側でかしめられている。よって、接続導体54は、補助端子61には接続固定されるが、外部端子66は、極柱部66bが極柱部挿通孔54bに挿通されているだけとなる。また、接続導体54は外部端子66の基部66aに接触し、導通している。 The secondary battery 10 has a rectangular flat connecting conductor 54. The connecting conductor 54 has a caulking portion insertion hole 54a at one end in the extending direction of the long side, and a pole column insertion hole 54b at the other end in the extending direction of the long side. The connecting conductor 54 has the pole column portion 66b of the external terminal 66 inserted into the pole column insertion hole 54b from the lid member 15 side, and the second crimp portion 61c of the auxiliary terminal 61 is covered with the crimp portion insertion hole 54a. It is inserted from the member 15 side. The second caulking portion 61 c is caulked outside the connection conductor 54. Therefore, although the connection conductor 54 is connected and fixed to the auxiliary terminal 61, the external terminal 66 has only the pole column part 66 b inserted through the pole column part insertion hole 54 b. Further, the connection conductor 54 is in contact with the base portion 66a of the external terminal 66 and is conductive.
二次電池10では、正極の外部端子66は、接続導体54、補助端子61、及び導電部材51を介して、正極電極21の正極のタブ群36と電気的に接続されている。よって、正極端子16は、導電部材51の長辺の延びる方向の一端部で電気的に接続され、正極のタブ群36は、導電部材51の長辺の延びる方向の他端部で電気的に接続されている。このため、正極端子16は、導電部材51を介して電極組立体12と電気を授受できる。 In the secondary battery 10, the positive external terminal 66 is electrically connected to the positive electrode tab group 36 of the positive electrode 21 through the connection conductor 54, the auxiliary terminal 61, and the conductive member 51. Therefore, the positive electrode terminal 16 is electrically connected at one end in the direction in which the long side of the conductive member 51 extends, and the positive electrode tab group 36 is electrically connected at the other end in the direction in which the long side of the conductive member 51 extends. It is connected. For this reason, the positive electrode terminal 16 can exchange electricity with the electrode assembly 12 via the conductive member 51.
負極の外部端子66は、接続導体54、補助端子61、及び導電部材51を介して、負極電極31のタブ群36と電気的に接続されている。よって、負極端子17は、導電部材51の長辺の延びる方向の一端部で電気的に接続され、負極のタブ群36は、導電部材51の長辺の延びる方向の他端部で電気的に接続されている。このため、負極端子17は、導電部材51を介して電極組立体12と電気を授受できる。 The negative external terminal 66 is electrically connected to the tab group 36 of the negative electrode 31 through the connection conductor 54, the auxiliary terminal 61, and the conductive member 51. Therefore, the negative electrode terminal 17 is electrically connected at one end of the conductive member 51 in the extending direction of the long side, and the negative electrode tab group 36 is electrically connected at the other end of the conductive member 51 in the extending direction of the long side. It is connected. Therefore, the negative electrode terminal 17 can exchange electricity with the electrode assembly 12 via the conductive member 51.
次に、各極のタブ25,35と導電部材51の接続片53とを接合する溶接装置41について説明する。溶接装置41は、導電部材51の接続片53と、タブ25,35とを抵抗溶接(スポット溶接)するための装置である。 Next, the welding apparatus 41 which joins the tabs 25 and 35 of each pole and the connection piece 53 of the conductive member 51 will be described. The welding device 41 is a device for resistance welding (spot welding) the connection piece 53 of the conductive member 51 and the tabs 25 and 35.
図7又は図8に示すように、溶接装置41は、支持柱42と、この支持柱42に支持された載置台43とを有する。載置台43は、電極組立体12をセットするための載置面43aを上面に備える。載置面43aは、平坦な水平面であり、平面視矩形状である。また、溶接装置41は、載置台43に一体化された保護板載置部44を一対有する。一対の保護板載置部44は、載置面43aの一対の長辺のうち、支持柱42に近い長辺に沿う位置に一体化されている。保護板載置部44は、載置面43aの長辺に沿う方向に間隔を空けて配置されており、一方の保護板載置部44には正極のタブ25のタブ積層体Tが載置され、他方の保護板載置部44には負極のタブ35のタブ積層体Tが載置される。保護板載置部44は絶縁材料製である。 As shown in FIG. 7 or 8, the welding device 41 includes a support column 42 and a mounting table 43 supported by the support column 42. The mounting table 43 includes a mounting surface 43 a for setting the electrode assembly 12 on the upper surface. The placement surface 43a is a flat horizontal surface and has a rectangular shape in plan view. Further, the welding apparatus 41 has a pair of protective plate mounting portions 44 integrated with the mounting table 43. The pair of protective plate placement portions 44 are integrated at a position along the long side close to the support column 42 among the pair of long sides of the placement surface 43a. The protection plate placement portions 44 are arranged at intervals in the direction along the long side of the placement surface 43a, and the tab laminate T of the positive electrode tab 25 is placed on one protection plate placement portion 44. Then, the tab laminate T of the negative electrode tab 35 is placed on the other protective plate placement portion 44. The protection plate mounting part 44 is made of an insulating material.
なお、タブ積層体Tとは、各極において、複数のタブ25,35が積み重ねられた状態にあるものを意味し、複数のタブ25,35が積層方向に寄せ集められていない状態のものを意味する。保護板載置部44は、載置面43aと面一の上面44aを備えるとともに、上面44aから凹む保護板収容部44bを備える。保護板収容部44bの平面視形状は、保護板40の平面視形状に沿う矩形状である。そして、保護板収容部44bには保護板40が収容される。 The tab laminated body T means that the plurality of tabs 25 and 35 are stacked in each pole, and the plurality of tabs 25 and 35 are not gathered in the stacking direction. means. The protection plate mounting portion 44 includes an upper surface 44a that is flush with the mounting surface 43a, and includes a protection plate housing portion 44b that is recessed from the upper surface 44a. The plan view shape of the protection plate housing portion 44 b is a rectangular shape that follows the plan view shape of the protection plate 40. The protective plate 40 is accommodated in the protective plate accommodating portion 44b.
保護板載置部44の上面44aから保護板収容部44bの内底面までの最短距離を、保護板収容部44bの深さとすると、保護板収容部44bの深さは保護板40の厚みと同じである。よって、保護板収容部44bに保護板40を収容し、保護板収容部44bの内底面に保護板40を載せた状態では、保護板40の表面は保護板載置部44の上面44aと面一になる。また、保護板載置部44は、保護板収容部44bの底部を上下方向に貫通する電極挿通孔44cを備える。 When the shortest distance from the upper surface 44a of the protection plate mounting portion 44 to the inner bottom surface of the protection plate housing portion 44b is the depth of the protection plate housing portion 44b, the depth of the protection plate housing portion 44b is the same as the thickness of the protection plate 40. It is. Therefore, in a state where the protection plate 40 is accommodated in the protection plate accommodation portion 44b and the protection plate 40 is placed on the inner bottom surface of the protection plate accommodation portion 44b, the surface of the protection plate 40 faces the upper surface 44a of the protection plate placement portion 44. Become one. The protection plate mounting portion 44 includes an electrode insertion hole 44c that penetrates the bottom of the protection plate housing portion 44b in the vertical direction.
溶接装置41は、支持柱42に固定された第1アクチュエータ45を一対備える。第1アクチュエータ45は、流体圧シリンダとしてのエアシリンダである。第1アクチュエータ45は、そのボディ45a内で移動可能な図示しないピストンを備えるとともに、このピストンに一体のロッド45bを備える。また、第1アクチュエータ45は、図示しない一対の給排ポートを備える。そして、一対の給排ポートへのエアの給排によりピストンがボディ45a内で移動する。このピストンの移動により、ロッド45bはボディ45aに対し進退する。 The welding device 41 includes a pair of first actuators 45 fixed to the support pillar 42. The first actuator 45 is an air cylinder as a fluid pressure cylinder. The first actuator 45 includes a piston (not shown) that can move within the body 45a, and a rod 45b that is integral with the piston. The first actuator 45 includes a pair of supply / discharge ports (not shown). The piston moves in the body 45a by supplying and discharging air to the pair of supply and discharge ports. By this movement of the piston, the rod 45b advances and retreats with respect to the body 45a.
溶接装置41は、各第1アクチュエータ45のロッド45bの先端に取り付けられた取付ヘッド47を備える。この取付ヘッド47は矩形板状である。溶接装置41は、第1溶接電極48を有し、この第1溶接電極48は、取付ヘッド47の長手方向一端部の下面に取り付けられている。第1溶接電極48は、保護板載置部44における保護板収容部44bの上方に位置している。第1溶接電極48は、先端を下方(保護板載置部44)に向けた状態で配置されている。 The welding device 41 includes an attachment head 47 attached to the tip of the rod 45b of each first actuator 45. The mounting head 47 has a rectangular plate shape. The welding device 41 includes a first welding electrode 48, and the first welding electrode 48 is attached to the lower surface of one end portion in the longitudinal direction of the attachment head 47. The first welding electrode 48 is located above the protective plate housing portion 44 b in the protective plate mounting portion 44. The first welding electrode 48 is disposed in a state where the tip is directed downward (protective plate placement portion 44).
溶接装置41は、取付ヘッド47の長手方向一端部の下面に電極側バネ50を有する。電極側バネ50は第1溶接電極48の周囲を取り囲む状態で取付ヘッド47に取り付けられている。電極側バネ50はコイルバネであり、ロッド45bの進退方向に沿って伸縮可能である。電極側バネ50の軸方向一端は取付ヘッド47の下面に固定され、電極側バネ50の軸方向他端には押圧部品37が固定されている。したがって、押圧部品37は、取付ヘッド47及び電極側バネ50を介して第1アクチュエータ45のロッド45bに支持されている。 The welding device 41 has an electrode-side spring 50 on the lower surface of one end portion in the longitudinal direction of the mounting head 47. The electrode-side spring 50 is attached to the attachment head 47 so as to surround the first welding electrode 48. The electrode-side spring 50 is a coil spring and can be expanded and contracted along the advancing / retreating direction of the rod 45b. One end in the axial direction of the electrode side spring 50 is fixed to the lower surface of the mounting head 47, and the pressing component 37 is fixed to the other end in the axial direction of the electrode side spring 50. Therefore, the pressing component 37 is supported by the rod 45 b of the first actuator 45 via the mounting head 47 and the electrode side spring 50.
押圧部品37は、絶縁材料製の矩形板状である。また、押圧部品37は、電極側バネ50で囲まれた透孔37aを備え、この透孔37aは第1溶接電極48が挿脱可能な大きさである。 The pressing component 37 has a rectangular plate shape made of an insulating material. The pressing component 37 includes a through hole 37a surrounded by the electrode-side spring 50. The through hole 37a has a size that allows the first welding electrode 48 to be inserted and removed.
溶接装置41は、取付ヘッド47の長手方向他端部に支持棒38を有する。支持棒38は取付ヘッド47の厚み方向に移動可能である。また、溶接装置41は、支持棒38の先端に取り付けられた集箔部品39を備える。集箔部品39は、絶縁材料製であり側面視で逆L字状である。 The welding device 41 has a support bar 38 at the other longitudinal end of the mounting head 47. The support bar 38 is movable in the thickness direction of the mounting head 47. In addition, the welding device 41 includes a foil collecting part 39 attached to the tip of the support bar 38. The foil collecting part 39 is made of an insulating material and has an inverted L shape in a side view.
集箔部品39は、支持棒38の先端と連結された矩形板状のベース部39aと、このベース部39aにおける第1溶接電極48寄りの縁部に一体のタブ押部39bとを有している。ベース部39aからのタブ押部39bの突出方向において、タブ押部39bにおける突出方向の先端部は、集箔部品39及び押圧部品37が何も押圧していない状態では、押圧部品37の下面よりも保護板載置部44に向けて突出している。 The foil collecting part 39 has a rectangular plate-like base part 39a connected to the tip of the support bar 38, and a tab pressing part 39b integrated with the edge part of the base part 39a near the first welding electrode 48. Yes. In the protruding direction of the tab pressing portion 39b from the base portion 39a, the tip end portion in the protruding direction of the tab pressing portion 39b is from the lower surface of the pressing component 37 when the foil collecting component 39 and the pressing component 37 are not pressed at all. Also protrudes toward the protective plate mounting portion 44.
溶接装置41は、取付ヘッド47の長手方向他端部にタブ側バネ39cを有する。本実施形態では、タブ側バネ39cが、ロッド45bに取り付けられたバネであり、上述の電極側バネ50が、タブ側バネ39cとは別のバネである。タブ側バネ39cは、支持棒38の周囲を取り囲む状態で取付ヘッド47に一体化されている。タブ側バネ39cはコイルバネであり、ロッド45bの進退方向に伸縮可能である。タブ側バネ39cの軸方向一端は取付ヘッド47の下面に固定され、タブ側バネ39cの軸方向他端には集箔部品39のベース部39aが固定されている。よって、集箔部品39は、取付ヘッド47及びタブ側バネ39cを介して、第1アクチュエータ45のロッド45bに支持されている。 The welding device 41 has a tab-side spring 39 c at the other longitudinal end of the mounting head 47. In the present embodiment, the tab side spring 39c is a spring attached to the rod 45b, and the electrode side spring 50 described above is a spring different from the tab side spring 39c. The tab-side spring 39c is integrated with the mounting head 47 so as to surround the support bar 38. The tab side spring 39c is a coil spring and can be expanded and contracted in the advancing and retracting direction of the rod 45b. One end of the tab side spring 39c in the axial direction is fixed to the lower surface of the mounting head 47, and the base portion 39a of the foil collecting part 39 is fixed to the other end of the tab side spring 39c in the axial direction. Therefore, the foil collecting component 39 is supported by the rod 45b of the first actuator 45 via the mounting head 47 and the tab side spring 39c.
そして、押圧部品37及び集箔部品39は、第1アクチュエータ45の駆動により、ロッド45bの進退方向であり、タブ積層体Tでのタブ25,35の積層方向に移動可能である。また、第1溶接電極48は、第1アクチュエータ45の駆動により、ロッド45bの進退方向であり、タブ積層体Tでのタブ25,35の積層方向に移動可能である。よって、本実施形態では、第1アクチュエータ45がアクチュエータを構成する。 Then, the pressing component 37 and the foil collecting component 39 are movable in the direction in which the rod 45 b is advanced and retracted by the driving of the first actuator 45, and in the stacking direction of the tabs 25 and 35 in the tab stack T. Further, the first welding electrode 48 is movable in the direction in which the rod 45 b is advanced and retracted by the driving of the first actuator 45 and in the direction in which the tabs 25 and 35 are stacked in the tab stacked body T. Therefore, in this embodiment, the 1st actuator 45 comprises an actuator.
溶接装置41は、支持柱42に固定された一対の第2アクチュエータ74を備える。各第2アクチュエータ74は、それぞれ流体圧シリンダとしてのエアシリンダである。各第2アクチュエータ74は、上下方向に第1アクチュエータ45と対向した位置に配置されている。第2アクチュエータ74は、ボディ74a内で移動可能な図示しないピストンを備えるとともに、このピストンに一体のロッド74bを備える。また、第2アクチュエータ74は、図示しない一対の給排ポートを備える。そして、一対の給排ポートへのエアの給排によりピストンがボディ74a内で移動する。このピストンの移動により、ロッド74bはボディ74aに対し進退する。 The welding device 41 includes a pair of second actuators 74 fixed to the support column 42. Each second actuator 74 is an air cylinder as a fluid pressure cylinder. Each second actuator 74 is disposed at a position facing the first actuator 45 in the vertical direction. The second actuator 74 includes a piston (not shown) that can move within the body 74a, and a rod 74b that is integral with the piston. The second actuator 74 includes a pair of supply / discharge ports (not shown). The piston moves in the body 74a by supplying and discharging air to the pair of supply and discharge ports. By this movement of the piston, the rod 74b moves forward and backward with respect to the body 74a.
溶接装置41は、第2アクチュエータ74のロッド74bの先端に取り付けられた取付ヘッド75を備える。この取付ヘッド75は矩形板状である。溶接装置41は、取付ヘッド75に取り付けられた円柱状の第2溶接電極76を有する。第2溶接電極76は保護板載置部44における電極挿通孔44cの下方に位置している。第2溶接電極76は、先端を上方(電極挿通孔44c)に向けた状態で配置されている。第2溶接電極76は、保護板載置部44の電極挿通孔44cに挿通可能である。第2溶接電極76は、第2アクチュエータ74の駆動により、ロッド74bの進退方向であり、タブ積層体Tでのタブ25,35の積層方向に移動可能である。 The welding device 41 includes an attachment head 75 attached to the tip of the rod 74b of the second actuator 74. The mounting head 75 has a rectangular plate shape. The welding device 41 has a cylindrical second welding electrode 76 attached to the attachment head 75. The second welding electrode 76 is located below the electrode insertion hole 44 c in the protection plate mounting portion 44. The second welding electrode 76 is arranged with the tip directed upward (electrode insertion hole 44c). The second welding electrode 76 can be inserted into the electrode insertion hole 44 c of the protection plate mounting portion 44. The second welding electrode 76 is movable in the advancing / retreating direction of the rod 74 b and driving in the stacking direction of the tabs 25 and 35 in the tab stack T by driving the second actuator 74.
そして、第1アクチュエータ45に一体の第1溶接電極48と、第2アクチュエータ74に一体の第2溶接電極76により、タブ積層体Tと導電部材51の接続片53とを抵抗溶接する。したがって、本実施形態では、第1溶接電極48と第2溶接電極76が溶接部品を構成するとともに、第2アクチュエータ74もアクチュエータを構成する。 The tab laminate T and the connecting piece 53 of the conductive member 51 are resistance-welded by the first welding electrode 48 integrated with the first actuator 45 and the second welding electrode 76 integrated with the second actuator 74. Therefore, in the present embodiment, the first welding electrode 48 and the second welding electrode 76 constitute a welded part, and the second actuator 74 also constitutes an actuator.
次に、溶接装置41及びタブ積層体Tと導電部材51との溶接方法を作用とともに説明する。
まず、蓋部材15に、各種部品を一体に組み付けて蓋端子組付体18を製造する。
Next, the welding apparatus 41 and the welding method of the tab laminate T and the conductive member 51 will be described together with actions.
First, the lid terminal assembly 18 is manufactured by assembling various components integrally with the lid member 15.
蓋部材15の各端子挿通孔15bに外側絶縁部材57の軸部57cを嵌入するとともに、軸部57cを内側絶縁カバー55の貫通孔56に挿入した後、外側絶縁部材57に補助端子61の第1かしめ部61b側を挿入するとともに、補助端子凹部57bに台座部61aを収容する。そして、導電部材51を内側絶縁カバー55の外側に配置し、補助端子61の第1かしめ部61bを導電部材51の挿通孔52aを貫通させた後、補助端子61の第1かしめ部61bをかしめ、補助端子61を蓋部材15に固定する。このとき、第1かしめ部61bのかしめにより、各導電部材51が内側絶縁カバー55によって蓋部材15から絶縁された状態で、蓋部材15の内面に組付けられる。また、外側絶縁部材57によって、補助端子61と蓋部材15とが絶縁される。 The shaft portion 57 c of the outer insulating member 57 is fitted into each terminal insertion hole 15 b of the lid member 15, and the shaft portion 57 c is inserted into the through hole 56 of the inner insulating cover 55, and then the auxiliary terminal 61 is inserted into the outer insulating member 57. While inserting the 1 crimp part 61b side, the base part 61a is accommodated in the auxiliary terminal recessed part 57b. Then, the conductive member 51 is disposed outside the inner insulating cover 55, the first caulking portion 61 b of the auxiliary terminal 61 is passed through the insertion hole 52 a of the conductive member 51, and then the first caulking portion 61 b of the auxiliary terminal 61 is caulked. The auxiliary terminal 61 is fixed to the lid member 15. At this time, each conductive member 51 is assembled to the inner surface of the lid member 15 in a state of being insulated from the lid member 15 by the inner insulating cover 55 by caulking of the first caulking portion 61b. Further, the auxiliary terminal 61 and the lid member 15 are insulated by the outer insulating member 57.
次に、回り止め部15aに端子絶縁材59を被せるとともに、外部端子66における基部66aの内側に回り止め部15aを配置する。次に、補助端子61の第2かしめ部61cを接続導体54のかしめ部挿通孔54aに挿通するとともに、その接続導体54の極柱部挿通孔54bに外部端子66の極柱部66bを挿通する。 Next, the terminal insulating material 59 is put on the rotation stopper 15 a and the rotation stopper 15 a is arranged inside the base 66 a of the external terminal 66. Next, the second caulking portion 61 c of the auxiliary terminal 61 is inserted into the caulking portion insertion hole 54 a of the connection conductor 54, and the pole column portion 66 b of the external terminal 66 is inserted into the pole column insertion hole 54 b of the connection conductor 54. .
そして、図6(a)に示すように、第2かしめ部61cのかしめにより、補助端子61と外部端子66とが接続導体54によって接続される。このとき、外部端子66は、端子絶縁材59により蓋部材15から絶縁されるとともに、回り止め部15aによって回り止めされる。 Then, as shown in FIG. 6A, the auxiliary terminal 61 and the external terminal 66 are connected by the connection conductor 54 by caulking of the second caulking portion 61c. At this time, the external terminal 66 is insulated from the lid member 15 by the terminal insulating material 59 and is prevented from rotating by the rotation preventing portion 15a.
図6(b)に示すように、蓋部材15に各導電部材51、各補助端子61及び各外部端子66が固定された状態では、接続片53は、蓋部材15の内面に対し、直交する状態で固定片52から突出している。そして、蓋部材15に対し、内側絶縁カバー55と、導電部材51と、接続導体54と、端子絶縁材59と、補助端子61と、外部端子66とが一体に組付けられて蓋端子組付体18が構成される。 As shown in FIG. 6B, in the state where the conductive members 51, the auxiliary terminals 61, and the external terminals 66 are fixed to the lid member 15, the connection piece 53 is orthogonal to the inner surface of the lid member 15. It protrudes from the fixed piece 52 in a state. Then, the inner insulating cover 55, the conductive member 51, the connection conductor 54, the terminal insulating material 59, the auxiliary terminal 61, and the external terminal 66 are integrally assembled with the lid member 15 to assemble the lid terminal. A body 18 is constructed.
次に、正極電極21と負極電極31を、セパレータ24を挟んで積層し、電極組立体12を形成する。電極組立体12の形成と同時に、各極のタブ25,35が積層され、タブ積層体Tが構成される。 Next, the positive electrode 21 and the negative electrode 31 are stacked with the separator 24 interposed therebetween to form the electrode assembly 12. Simultaneously with the formation of the electrode assembly 12, the tabs 25 and 35 of the respective electrodes are laminated to form a tab laminated body T.
図8に示すように、溶接装置41において、第1アクチュエータ45によってロッド45bをボディ45aに没入させ、取付ヘッド47を保護板載置部44から離間させるとともに、押圧部品37、集箔部品39及び第1溶接電極48を保護板載置部44から離間させる。同様に、第2アクチュエータ74によってロッド74bをボディ74aに没入させ、取付ヘッド75を保護板載置部44から離間させるとともに、第2溶接電極76を保護板載置部44から離間させる。 As shown in FIG. 8, in the welding apparatus 41, the rod 45b is immersed in the body 45a by the first actuator 45 and the mounting head 47 is separated from the protective plate placing portion 44, and the pressing component 37, the foil collecting component 39, and The first welding electrode 48 is separated from the protective plate mounting portion 44. Similarly, the rod 74 b is immersed in the body 74 a by the second actuator 74, and the mounting head 75 is separated from the protection plate placing portion 44 and the second welding electrode 76 is separated from the protection plate placing portion 44.
次に、図9に示すように、各保護板載置部44の保護板収容部44bに保護板40をセットする。次に、載置台43の載置面43aに電極組立体12を載せるとともに、各保護板載置部44に各極のタブ積層体Tを載せる。このとき、各タブ積層体Tにおける第1タブ351は、保護板載置部44に載置された保護板40上に配置される。 Next, as shown in FIG. 9, the protection plate 40 is set in the protection plate housing portion 44 b of each protection plate placement portion 44. Next, the electrode assembly 12 is mounted on the mounting surface 43 a of the mounting table 43, and the tab laminate T of each electrode is mounted on each protection plate mounting portion 44. At this time, the first tab 351 in each tab laminate T is disposed on the protection plate 40 placed on the protection plate placement portion 44.
次に、各タブ積層体Tの第2タブ352上に、蓋端子組付体18における各導電部材51の接続片53を載せる。このとき、接続片53の内面53dが第2タブ352に接触するようにする。そして、第1アクチュエータ45によってロッド45bをボディ45aから突出させ、取付ヘッド47を保護板載置部44に接近させる。 Next, the connection piece 53 of each conductive member 51 in the lid terminal assembly 18 is placed on the second tab 352 of each tab laminate T. At this time, the inner surface 53 d of the connection piece 53 is brought into contact with the second tab 352. Then, the rod 45 b is protruded from the body 45 a by the first actuator 45, and the mounting head 47 is brought close to the protection plate mounting portion 44.
まず、集箔部品39のタブ押部39bの先端が、押圧部品37に先んじて各タブ積層体Tの第2タブ352を押圧する。図10に示すように、タブ押部39bの先端は、各タブ25,35の根本側を押圧する。すると、タブ押部39bによって、複数枚のタブ25,35が電極組立体12の積層方向Lの一端に向けて押圧され、複数枚のタブ25,35が積層方向Lの一端側に寄せ集められる。その結果、並設方向Xに沿うタブ積層体Tの側面視では、タブ積層体Tは集箔部品39に沿うL字状となる。その後、ベース部39aが電極組立体12の積層方向Lの他端に位置する端面に接触すると、タブ押部39bによるそれ以上のタブ積層体Tの押圧が停止される。 First, the tip of the tab pressing portion 39 b of the foil collecting part 39 presses the second tab 352 of each tab laminate T prior to the pressing part 37. As shown in FIG. 10, the tip of the tab pressing portion 39b presses the base side of each tab 25, 35. Then, the plurality of tabs 25 and 35 are pressed toward one end in the stacking direction L of the electrode assembly 12 by the tab pressing portion 39b, and the plurality of tabs 25 and 35 are gathered together on one end side in the stacking direction L. . As a result, in the side view of the tab laminated body T along the juxtaposed direction X, the tab laminated body T has an L shape along the foil collecting part 39. Thereafter, when the base portion 39a comes into contact with the end face located at the other end in the stacking direction L of the electrode assembly 12, further pressing of the tab stacked body T by the tab pressing portion 39b is stopped.
また、図11に示すように、押圧部品37によるタブ積層体Tの押圧の開始に続いて、押圧部品37による接続片53の押圧が開始される。押圧部品37によって蓋端子組付体18の接続片53がタブ積層体Tに押し付けられる。ここで、タブ積層体Tは、集箔部品39による押圧によって既に積層方向Lの一端側に寄せ集められているため、押圧部品37はタブ積層体Tにおいて寄せ集められた部分をさらに押圧することとなる。 Further, as shown in FIG. 11, following the start of pressing of the tab laminate T by the pressing component 37, the pressing of the connection piece 53 by the pressing component 37 is started. The connecting piece 53 of the lid terminal assembly 18 is pressed against the tab laminate T by the pressing component 37. Here, since the tab laminated body T is already gathered to one end side in the laminating direction L by the pressing by the foil collecting part 39, the pressing part 37 further presses the gathered part in the tab laminated body T. It becomes.
そして、押圧部品37による押圧により、保護板載置部44の上面44aと押圧部品37との間に、タブ25,35及び接続片53が挟まれていく。集箔部品39のベース部39aが電極組立体12の端面に当接した後も、第1アクチュエータ45が駆動され、ロッド45bの突出が継続される。このとき、集箔部品39に一体の支持棒38は取付ヘッド47の上下方向に移動しつつ、タブ側バネ39cが圧縮される。このため、押圧部品37による押圧が継続される。 Then, the tabs 25 and 35 and the connection piece 53 are sandwiched between the upper surface 44 a of the protection plate mounting portion 44 and the pressing component 37 by pressing by the pressing component 37. Even after the base portion 39a of the foil collecting part 39 comes into contact with the end face of the electrode assembly 12, the first actuator 45 is driven, and the protrusion of the rod 45b is continued. At this time, the support bar 38 integrated with the foil collecting part 39 moves in the vertical direction of the mounting head 47, and the tab side spring 39c is compressed. For this reason, the pressing by the pressing component 37 is continued.
また、押圧部品37と保護板載置部44によってタブ積層体T及び接続片53が挟持され、押圧部品37による押圧が停止した後も、第1アクチュエータ45が駆動され、ロッド45bの突出が継続される。このとき、電極側バネ50が圧縮される。すると、第1溶接電極48は保護板載置部44に接近し、押圧部品37の透孔37aを貫通して接続片53の外面53cに接触する。 In addition, the tab laminate T and the connection piece 53 are sandwiched between the pressing component 37 and the protective plate mounting portion 44, and the first actuator 45 is driven even after the pressing by the pressing component 37 is stopped, and the protrusion of the rod 45b continues. Is done. At this time, the electrode side spring 50 is compressed. Then, the first welding electrode 48 approaches the protective plate mounting portion 44, passes through the through hole 37 a of the pressing component 37, and contacts the outer surface 53 c of the connection piece 53.
また、第1アクチュエータ45の駆動と同時に、第2アクチュエータ74によってロッド74bをボディ74aから突出させ、取付ヘッド75を保護板載置部44に接近させる。そして、各第2溶接電極76を保護板載置部44の電極挿通孔44cに挿入し、第2溶接電極76の先端を保護板40に接触させる。 Simultaneously with the driving of the first actuator 45, the rod 74 b is protruded from the body 74 a by the second actuator 74, and the mounting head 75 is brought close to the protection plate mounting portion 44. Then, each second welding electrode 76 is inserted into the electrode insertion hole 44 c of the protection plate mounting portion 44, and the tip of the second welding electrode 76 is brought into contact with the protection plate 40.
そして、第1溶接電極48と第2溶接電極76によって、タブ積層体Tと接続片53が挟持されると、第1アクチュエータ45及び第2アクチュエータ74の駆動を停止させる。そして、第1溶接電極48と第2溶接電極76の間で通電することにより、接続片53と各タブ25,35とが抵抗溶接される。 Then, when the tab laminate T and the connection piece 53 are sandwiched between the first welding electrode 48 and the second welding electrode 76, the driving of the first actuator 45 and the second actuator 74 is stopped. The connection piece 53 and the tabs 25 and 35 are resistance-welded by energizing between the first welding electrode 48 and the second welding electrode 76.
その結果、各極において、全てのタブ25,35と接続片53とを導通させる導通部Wが形成されるとともに、蓋端子組付体18と電極組立体12とが一体化される。
次に、各導電部材51の接続片53を溝53aから折り曲げる。このとき、接続片53及びタブ25,35が、蓋部材15に組付けられた固定片52の第2面52cに近付くように溝53aを谷折りとなるように折り曲げる。すると、全てのタブ25,35における導通部Wよりも先端側が、接続片53によって電極組立体12側から覆われる。同時に、各極の全てのタブ25,35は、接続片53の折り曲げに伴い、導通部Wより先端側が折り曲げられる。
As a result, in each pole, a conduction portion W for conducting all the tabs 25 and 35 and the connection piece 53 is formed, and the lid terminal assembly 18 and the electrode assembly 12 are integrated.
Next, the connection piece 53 of each conductive member 51 is bent from the groove 53a. At this time, the groove 53a is folded so as to be a valley fold so that the connection piece 53 and the tabs 25 and 35 approach the second surface 52c of the fixing piece 52 assembled to the lid member 15. Then, the front end side of all the tabs 25 and 35 with respect to the conductive portion W is covered with the connection piece 53 from the electrode assembly 12 side. At the same time, all the tabs 25, 35 of each pole are bent at the leading end side from the conduction portion W as the connection piece 53 is bent.
その後、各極の全てのタブ25,35を根本側で折り曲げる。そして、電極組立体12をケース部材14に挿入した後、蓋部材15を電極組立体12の開口端に接合すると、ケース11が形成されるとともに、二次電池10が形成される。 Then, all the tabs 25 and 35 of each pole are bent at the root side. When the electrode assembly 12 is inserted into the case member 14 and then the lid member 15 is joined to the open end of the electrode assembly 12, the case 11 is formed and the secondary battery 10 is formed.
上記実施形態によれば、以下のような効果を得ることができる。
(1)溶接装置41によれば、第1アクチュエータ45によって押圧部品37、集箔部品39及び第1溶接電極48を移動させることで、タブ積層体Tと導電部材51との溶接を行うことができる。すなわち、タブ積層体Tの寄せ集めと、タブ積層体Tと導電部材51との積み重ねと、溶接とを、溶接装置41で一括して行うことができ、タブ積層体Tと導電部材51との溶接作業を簡単に行うことができる。
According to the above embodiment, the following effects can be obtained.
(1) According to the welding device 41, the tab laminate T and the conductive member 51 can be welded by moving the pressing component 37, the foil collecting component 39 and the first welding electrode 48 by the first actuator 45. it can. That is, gathering of the tab laminate T, stacking of the tab laminate T and the conductive member 51, and welding can be performed collectively by the welding device 41. Welding work can be performed easily.
(2)第1アクチュエータ45のロッド45bには、取付ヘッド47を介してタブ側バネ39cが取り付けられ、このタブ側バネ39cに集箔部品39が支持されている。このため、集箔部品39が電極組立体12の端面に当接した後であっても、タブ側バネ39cが収縮することにより、集箔部品39によって電極組立体12が強く押圧されることを抑制することができる。 (2) The tab side spring 39c is attached to the rod 45b of the first actuator 45 via the attachment head 47, and the foil collecting part 39 is supported by the tab side spring 39c. For this reason, even after the foil collection component 39 is in contact with the end face of the electrode assembly 12, the electrode assembly 12 is strongly pressed by the foil collection component 39 due to contraction of the tab side spring 39c. Can be suppressed.
(3)第1アクチュエータ45のロッド45bには、取付ヘッド47を介して電極側バネ50が取り付けられ、この電極側バネ50に押圧部品37が支持されている。このため、押圧部品37の移動が停止した後であっても、電極側バネ50が収縮することにより、第1溶接電極48を、押圧部品37を貫通させてタブ積層体Tに接触させることができる。加えて、集箔部品39が当接する電極組立体12の端面と、押圧部品37が当接するタブ積層体Tとに高さの差があっても、タブ側バネ39cが収縮することで、集箔部品39の移動が停止した後も押圧部品37による押圧が可能になる。 (3) The electrode-side spring 50 is attached to the rod 45 b of the first actuator 45 via the attachment head 47, and the pressing part 37 is supported by the electrode-side spring 50. For this reason, even after the movement of the pressing part 37 is stopped, the electrode-side spring 50 contracts, so that the first welding electrode 48 can penetrate the pressing part 37 and contact the tab laminate T. it can. In addition, even if there is a difference in height between the end surface of the electrode assembly 12 with which the foil collecting part 39 abuts and the tab laminated body T with which the pressing part 37 abuts, the tab side spring 39c contracts, Even after the movement of the foil component 39 is stopped, the pressing by the pressing component 37 becomes possible.
(4)溶接装置41は、タブ積層体Tと導電部材51とを抵抗溶接するための装置であり、第1アクチュエータ45によって移動する第1溶接電極48を備え、第2アクチュエータ74によって移動する第2溶接電極76を備える。そして、タブ積層体Tに導電部材51を重ねるとき、第1溶接電極48及び第2溶接電極76が邪魔にならない。 (4) The welding device 41 is a device for resistance welding the tab laminate T and the conductive member 51, and includes a first welding electrode 48 that is moved by the first actuator 45, and is moved by the second actuator 74. Two welding electrodes 76 are provided. When the conductive member 51 is stacked on the tab laminate T, the first welding electrode 48 and the second welding electrode 76 do not get in the way.
また、保護板載置部44に保護板40をセットするときは、第1アクチュエータ45によって第1溶接電極48を保護板載置部44から離間させ、第2アクチュエータ74によって第2溶接電極76を保護板載置部44付近から離間させておくことができる。したがって、保護板40のセット時に第1溶接電極48及び第2溶接電極76が邪魔にならず、保護板40のセット作業が行える。 When the protective plate 40 is set on the protective plate mounting portion 44, the first welding electrode 48 is separated from the protective plate mounting portion 44 by the first actuator 45, and the second welding electrode 76 is moved by the second actuator 74. The protective plate mounting portion 44 can be separated from the vicinity. Therefore, when the protective plate 40 is set, the first welding electrode 48 and the second welding electrode 76 do not get in the way, and the protective plate 40 can be set.
加えて、第2溶接電極76が電極挿通孔44cを貫通して、保護板載置部44の保護板収容部44b内に突出することを無くすことができる。よって、保護板収容部44bに保護板40を収容したとき、第2溶接電極76によって保護板40が保護板収容部44bから突出したり、傾いてセットされたりすることを無くすことができる。 In addition, the second welding electrode 76 can be prevented from penetrating through the electrode insertion hole 44 c and protruding into the protection plate housing portion 44 b of the protection plate mounting portion 44. Therefore, when the protective plate 40 is accommodated in the protective plate accommodating portion 44b, the protective plate 40 can be prevented from projecting from the protective plate accommodating portion 44b or being tilted by the second welding electrode 76.
(5)溶接装置41は、載置台43に一体の保護板載置部44を備える。そして、保護板載置部44の保護板収容部44bに保護板40を収容し、保護板載置部44にタブ積層体Tを載せることで、タブ積層体Tと保護板40を重ねて配置することができる。よって、例えば、タブ積層体Tに対し、保護板40を手で持ちつつ重ねた状態として抵抗溶接する場合と比べると、保護板40を用いた抵抗溶接が容易になる。 (5) The welding apparatus 41 includes a protection plate mounting portion 44 that is integral with the mounting table 43. Then, the protective plate 40 is accommodated in the protective plate accommodation portion 44b of the protective plate placement portion 44, and the tab laminate T is placed on the protection plate placement portion 44, so that the tab laminate T and the protection plate 40 are stacked. can do. Therefore, for example, resistance welding using the protection plate 40 is facilitated as compared to the case where resistance welding is performed on the tab laminated body T in a state in which the protection plate 40 is overlapped by hand.
(6)溶接装置41は、一対の第1溶接電極48を同時に駆動可能であり、一対の第2溶接電極76を同時に駆動可能である。そして、蓋端子組付体18には、一対の導電部材51が一体化されている。よって、溶接装置41を用いることで、蓋端子組付体18の両方の接続片53と、電極組立体12の両方のタブ積層体Tとを同時に接合することができる。したがって、各極のタブ積層体Tに対し、導電部材51の接続片53を別々に接合する場合と比べて、二次電池10の製造時間を短縮することができる。 (6) The welding device 41 can drive the pair of first welding electrodes 48 simultaneously and can drive the pair of second welding electrodes 76 simultaneously. A pair of conductive members 51 are integrated with the lid terminal assembly 18. Therefore, by using the welding device 41, both the connection pieces 53 of the lid terminal assembly 18 and both the tab laminates T of the electrode assembly 12 can be joined simultaneously. Therefore, the manufacturing time of the secondary battery 10 can be shortened compared with the case where the connection pieces 53 of the conductive member 51 are separately joined to the tab laminate T of each electrode.
(7)押圧部品37と集箔部品39は、共通の駆動源である第1アクチュエータ45によって駆動される。また、集箔部品39は、タブ側バネ39cによって第1アクチュエータ45のロッド45bに支持され、押圧部品37は、電極側バネ50によって第1アクチュエータ45のロッド45bに支持されている。このため、押圧部品37と集箔部品39が停止するタイミングが異なっていても、タブ側バネ39c及び電極側バネ50の収縮により、集箔部品39によるタブ積層体Tの寄せ集めと、押圧部品37による導電部材51の押圧が可能になる。 (7) The pressing component 37 and the foil collecting component 39 are driven by the first actuator 45 which is a common driving source. The foil collecting part 39 is supported by the rod 45 b of the first actuator 45 by the tab side spring 39 c, and the pressing part 37 is supported by the rod 45 b of the first actuator 45 by the electrode side spring 50. For this reason, even if the timing at which the pressing component 37 and the foil collecting component 39 stop is different, the tab laminated body T gathered by the foil collecting component 39 and the pressing component due to the contraction of the tab side spring 39c and the electrode side spring 50. 37, the conductive member 51 can be pressed.
(8)溶接装置41は、集箔部品39を備え、この集箔部品39は、ベース部39aとタブ押部39bを一体に備える。そして、ベース部39aが電極組立体12の端面に当接することで、ロッド45bが移動してもタブ押部39bによるタブ積層体Tの押圧を規制することができ、タブ押部39bが損傷を受けることを抑制できる。 (8) The welding apparatus 41 includes a foil collecting part 39, and the foil collecting part 39 is integrally provided with a base portion 39a and a tab pressing portion 39b. The base portion 39a abuts against the end face of the electrode assembly 12, so that the pressing of the tab laminated body T by the tab pressing portion 39b can be restricted even if the rod 45b moves, and the tab pressing portion 39b is damaged. I can suppress it.
なお、上記実施形態は以下のように変更してもよい。
○ 実施形態では、溶接装置41を用いて、蓋端子組付体18に組付けられた導電部材51とタブ積層体Tとを溶接したが、溶接対象はこれに限らない。蓋端子組付体18に組付けられる前の導電部材51だけと、タブ積層体Tとを溶接装置41を用いて溶接してもよい。
In addition, you may change the said embodiment as follows.
In the embodiment, the welding device 41 is used to weld the conductive member 51 and the tab laminate T assembled to the lid terminal assembly 18, but the welding target is not limited to this. Only the conductive member 51 before being assembled to the lid terminal assembly 18 and the tab laminate T may be welded using the welding device 41.
○ 実施形態では、溶接装置41を、一対の第1アクチュエータ45それぞれで、押圧部品37、集箔部品39及び第1溶接電極48を移動させるとともに、一対の第2アクチュエータ74それぞれで第2溶接電極76を移動させる構成とした。しかし、溶接装置41はこれに限らず、一本の第1アクチュエータ45で押圧部品37、集箔部品39、及び第1溶接電極48を移動させ、一本の第2アクチュエータ74で第2溶接電極76を移動させる構成としてもよい。 In the embodiment, the welding device 41 moves the pressing component 37, the foil collecting component 39, and the first welding electrode 48 with each of the pair of first actuators 45, and the second welding electrode with each of the pair of second actuators 74. 76 was moved. However, the welding apparatus 41 is not limited to this, and the pressing part 37, the foil collecting part 39, and the first welding electrode 48 are moved by one first actuator 45, and the second welding electrode is moved by one second actuator 74. It is good also as a structure to which 76 is moved.
○ 実施形態では、一本の第1アクチュエータ45で、押圧部品37及び集箔部品39を移動させる構成としたが、これに限らない。押圧部品37を押圧用流体圧シリンダで移動させる構成とし、集箔部品39を集箔用流体圧シリンダで移動させる構成とし、押圧部品37と集箔部品39を別々の流体圧シリンダで移動させてもよい。 In the embodiment, the pressing part 37 and the foil collecting part 39 are moved by one first actuator 45, but the present invention is not limited thereto. The pressing part 37 is moved by a pressing fluid pressure cylinder, the foil collecting part 39 is moved by a foil collecting fluid pressure cylinder, and the pressing part 37 and the foil collecting part 39 are moved by separate fluid pressure cylinders. Also good.
さらには、第1溶接電極48も別の流体圧シリンダで移動させる構成としてもよい。
○ タブ積層体Tと導電部材51とは、保護板40を用いずに溶接装置41によって抵抗溶接されてもよい。
Further, the first welding electrode 48 may be moved by another fluid pressure cylinder.
The tab laminate T and the conductive member 51 may be resistance welded by the welding device 41 without using the protective plate 40.
○ 溶接装置41において、一対の第1溶接電極48のうち一方の第1溶接電極48を、溶接部品としてのレーザ照射器に変えてもよい。この場合、第2アクチュエータ74の第2溶接電極76は削除される。そして、レーザ照射器から照射されたレーザにより、タブ積層体Tと導電部材51がレーザ溶接される。したがって、一対のタブ積層体Tのうち、一方はレーザ溶接によって導電部材51と接合され、他方は抵抗溶接によって導電部材51と接合される。 In welding apparatus 41, you may change one 1st welding electrode 48 among a pair of 1st welding electrodes 48 to the laser irradiation machine as welding parts. In this case, the second welding electrode 76 of the second actuator 74 is deleted. Then, the tab laminate T and the conductive member 51 are laser welded by the laser irradiated from the laser irradiator. Therefore, one of the pair of tab laminates T is joined to the conductive member 51 by laser welding, and the other is joined to the conductive member 51 by resistance welding.
さらに、溶接装置41において、一対の第1溶接電極48のうち一方の第1溶接電極48を、溶接部品としての超音波溶接器に変えてもよい。この場合、第2アクチュエータ74の第2溶接電極76は削除される。したがって、一対のタブ積層体Tのうち、一方は超音波溶接によって導電部材51と接合され、他方は抵抗溶接によって導電部材51と接合される。 Further, in the welding apparatus 41, one of the pair of first welding electrodes 48 may be changed to an ultrasonic welder as a welding component. In this case, the second welding electrode 76 of the second actuator 74 is deleted. Therefore, one of the pair of tab laminates T is joined to the conductive member 51 by ultrasonic welding, and the other is joined to the conductive member 51 by resistance welding.
○ 第2溶接電極76は移動可能でなくてもよい。この場合、第2溶接電極76は、保護板載置部44の電極挿通孔44c内に挿通された状態で固定されており、保護板収容部44bに保護板40がセットされると、その保護板40に第2溶接電極76の先端が接触するようにしておく。 (Circle) the 2nd welding electrode 76 does not need to be movable. In this case, the second welding electrode 76 is fixed in a state of being inserted into the electrode insertion hole 44c of the protection plate mounting portion 44, and when the protection plate 40 is set in the protection plate housing portion 44b, the protection is performed. The tip of the second welding electrode 76 is in contact with the plate 40.
○ 溶接装置41において、保護板載置部44は無くてもよく、この場合、タブ積層体Tに対し、手作業等で保護板40が重ねられる。
○ 第1アクチュエータ45や第2アクチュエータ74は、流体圧シリンダとしてのエアシリンダでなくてもよく、油圧シリンダ等であってもよい。
In the welding apparatus 41, the protection plate mounting part 44 may not be provided. In this case, the protection plate 40 is stacked on the tab laminate T by manual work or the like.
The first actuator 45 and the second actuator 74 may not be an air cylinder as a fluid pressure cylinder, but may be a hydraulic cylinder or the like.
○ アクチュエータとして、第1アクチュエータ45や第2アクチュエータ74のようにエアシリンダに具体化したが、これに限らない。押圧部品37、集箔部品39、溶接電極48,76をタブ積層体Tの積層方向に移動させることができれば、アクチュエータは、電動シリンダ、リンク機構、カム機構等に変更してもよい。 The actuator is embodied as an air cylinder such as the first actuator 45 or the second actuator 74, but is not limited thereto. If the pressing part 37, the foil collecting part 39, and the welding electrodes 48 and 76 can be moved in the stacking direction of the tab laminate T, the actuator may be changed to an electric cylinder, a link mechanism, a cam mechanism, or the like.
○ 保護板載置部44は、載置台43の載置面43aより上側に位置するように、支持柱42に支持されていてもよい。そして、保護板載置部44に保護板40がセットされた状態では、タブ積層体Tの上側に保護板40がセットされる。この場合、タブ積層体Tの下方に押圧部品37、集箔部品39、第1溶接電極48及びそれらの駆動源となる第1アクチュエータ45が配置され、タブ積層体Tの上方に第2溶接電極76及び第2アクチュエータ74が配置される。 The protection plate mounting part 44 may be supported by the support pillar 42 so as to be positioned above the mounting surface 43 a of the mounting table 43. In the state where the protection plate 40 is set on the protection plate mounting portion 44, the protection plate 40 is set on the upper side of the tab laminate T. In this case, the pressing part 37, the foil collecting part 39, the first welding electrode 48, and the first actuator 45 serving as a driving source thereof are disposed below the tab laminated body T, and the second welding electrode is disposed above the tab laminated body T. 76 and the second actuator 74 are arranged.
○ 電極組立体は、帯状の正極電極と帯状の負極電極とを、互いに絶縁した状態で捲回軸線を中心として捲回した捲回型であってもよい。捲回型の電極組立体において、正極電極は、正極金属箔の一辺となる長辺に沿って正極活物質が塗布されていない正極未塗工部を有している。また、正極電極は、一辺の一部から突出した形状のタブを、長手方向に間隔をおいて複数有する。負極電極は、負極金属箔の一辺となる長辺に沿って負極活物質が塗布されていない負極未塗工部を有している。負極電極は、一辺の一部から突出した形状のタブを、長手方向に間隔をおいて複数有する。 The electrode assembly may be a wound type in which a belt-like positive electrode and a belt-like negative electrode are wound around a winding axis while being insulated from each other. In the wound electrode assembly, the positive electrode has a positive electrode uncoated portion where the positive electrode active material is not applied along the long side which is one side of the positive electrode metal foil. Further, the positive electrode has a plurality of tabs having a shape protruding from a part of one side at intervals in the longitudinal direction. The negative electrode has a negative electrode uncoated portion where the negative electrode active material is not applied along the long side which is one side of the negative electrode metal foil. The negative electrode has a plurality of tabs having a shape protruding from a part of one side at intervals in the longitudinal direction.
そして、捲回型の電極組立体では、同じ極性のタブ同士が重なるようにして、正極電極と負極電極とを絶縁した状態で捲回することにより、電極組立体の捲回軸線の延びる方向の一端側において、複数の正極のタブ同士が電極組立体の積層方向に積層され、複数の負極のタブ同士が電極組立体の積層方向に積層される。 In the wound type electrode assembly, the positive electrode and the negative electrode are wound in an insulated state so that the tabs of the same polarity overlap each other, so that the winding axis of the electrode assembly extends in the extending direction. On one end side, the plurality of positive electrode tabs are stacked in the stacking direction of the electrode assembly, and the plurality of negative electrode tabs are stacked in the stacking direction of the electrode assembly.
○ 正極電極21は、片面に正極活物質層23を有していてもよい。同様に、負極電極31は、片面に負極活物質層33を有していてもよい。
○ セパレータ24は、正極電極21又は負極電極31を収容する袋状であってもよい。
The positive electrode 21 may have a positive electrode active material layer 23 on one side. Similarly, the negative electrode 31 may have a negative electrode active material layer 33 on one side.
The separator 24 may have a bag shape that accommodates the positive electrode 21 or the negative electrode 31.
○ ケース11において、正極端子16及び負極端子17が固定される壁部は、ケース部材14の側壁や底壁であってもよい。
○ 二次電池10は、リチウムイオン二次電池に限らず、ニッケル水素二次電池やニッケルカドミウム二次電池等の他の二次電池であってもよい。
In the case 11, the wall portion to which the positive electrode terminal 16 and the negative electrode terminal 17 are fixed may be a side wall or a bottom wall of the case member 14.
The secondary battery 10 is not limited to a lithium ion secondary battery, and may be another secondary battery such as a nickel hydrogen secondary battery or a nickel cadmium secondary battery.
○ 蓄電装置は、二次電池10に限らず、例えば、電気二重層キャパシタやリチウムイオンキャパシタ等のようなキャパシタであってもよい。 The power storage device is not limited to the secondary battery 10 and may be a capacitor such as an electric double layer capacitor or a lithium ion capacitor.
T…タブ積層体、10…蓄電装置としての二次電池、11…ケース、12…電極組立体、15…壁部としての蓋部材、18…蓋端子組付体、21…電極としての正極電極、22a,32a…一辺、25,35…タブ、31…電極としての負極電極、37…押圧部品、39…集箔部品、39c…タブ側バネ、40…保護板、41…溶接装置、44…保護板載置部、45…アクチュエータ及び流体圧シリンダとしての第1アクチュエータ、45b…ロッド、48…溶接部品としての第1溶接電極、50…電極側バネ、51…導電部材、53…接続片、66…電極端子としての外部端子、74…アクチュエータ及び流体圧シリンダとしての第2アクチュエータ、76…溶接部品としての第2溶接電極、351…第1タブ、352…第2タブ。 T ... tab laminate, 10 ... secondary battery as power storage device, 11 ... case, 12 ... electrode assembly, 15 ... lid member as wall, 18 ... lid terminal assembly, 21 ... positive electrode as electrode 22a, 32a ... one side, 25, 35 ... tab, 31 ... negative electrode as an electrode, 37 ... pressing part, 39 ... foil collecting part, 39c ... tab side spring, 40 ... protective plate, 41 ... welding apparatus, 44 ... Protection plate mounting portion, 45 ... first actuator as actuator and fluid pressure cylinder, 45b ... rod, 48 ... first welding electrode as welding component, 50 ... electrode side spring, 51 ... conductive member, 53 ... connecting piece, 66 ... External terminal as an electrode terminal, 74 ... Second actuator as an actuator and fluid pressure cylinder, 76 ... Second welding electrode as a welded part, 351 ... First tab, 352 ... Second tab.
Claims (6)
前記タブ積層体において積層方向の一端に位置するタブを第1タブ、前記積層方向の他端に位置するタブを第2タブとすると、
前記導電部材を前記積層方向に沿って前記第2タブに押し付ける押圧部品と、
前記押圧部品による前記導電部材の押し付けに先んじて、前記タブ積層体を前記第2タブから前記第1タブに向けて前記積層方向に寄せ集める集箔部品と、
前記タブ積層体と前記導電部材とを溶接するための溶接部品と、
前記押圧部品、前記集箔部品、及び前記溶接部品を前記積層方向に沿って移動させるアクチュエータと、を備え、
前記溶接部品は抵抗溶接を行うための一対の溶接電極であり、
前記押圧部品と前記集箔部品と前記一対の溶接電極のうちの一方の溶接電極とは、同一の前記アクチュエータに取り付けられており、
前記一方の溶接電極は、前記押圧部品により前記第2タブに押し付けられた状態にある前記導電部材に接触する溶接装置。 Electrodes having tabs protruding from one side are stacked with electrodes of different polarities insulated from each other, a case for housing the electrode assembly, and a wall of the case In order to manufacture a power storage device comprising: an electrode terminal for transferring electricity to and from the electrode assembly; and a conductive member electrically connecting the tab and the electrode terminal, a tab stack in a state where the tabs are stacked A welding apparatus for welding a body and the conductive member,
In the tab laminate, a tab located at one end in the laminating direction is a first tab, and a tab located at the other end in the laminating direction is a second tab.
A pressing component that presses the conductive member against the second tab along the stacking direction;
Prior to pressing of the conductive member by the pressing component, the foil collecting component that collects the tab laminate in the stacking direction from the second tab toward the first tab;
A welded part for welding the tab laminate and the conductive member;
An actuator for moving the pressing component, the foil collecting component, and the welding component along the stacking direction ,
The welding part is a pair of welding electrodes for performing resistance welding,
The pressing component, the foil collecting component, and one welding electrode of the pair of welding electrodes are attached to the same actuator,
The welding apparatus in which the one welding electrode is in contact with the conductive member in a state of being pressed against the second tab by the pressing component .
前記タブ積層体において積層方向の一端に位置するタブを第1タブ、前記積層方向の他端に位置するタブを第2タブとすると、
前記導電部材を前記積層方向に沿って前記第2タブに押し付ける押圧部品と、
前記押圧部品による前記導電部材の押し付けに先んじて、前記タブ積層体を前記第2タブから前記第1タブに向けて前記積層方向に寄せ集める集箔部品と、
前記タブ積層体と前記導電部材とを溶接するための溶接部品と、
前記押圧部品、前記集箔部品、及び前記溶接部品を前記積層方向に沿って移動させるアクチュエータと、を備え、
前記溶接部品は抵抗溶接を行うための一対の溶接電極であり、前記溶接電極はそれぞれ前記アクチュエータによって前記積層方向に移動可能であり、
前記抵抗溶接の際には、前記積層方向における一方の前記溶接電極と前記タブ積層体との間に保護板が介装され、前記溶接装置は、前記積層方向において前記一方の前記溶接電極と前記タブ積層体との間に配置されて前記保護板を載置する保護板載置部を備える溶接装置。 Electrodes having tabs protruding from one side are stacked with electrodes of different polarities insulated from each other, a case for housing the electrode assembly, and a wall of the case In order to manufacture a power storage device comprising: an electrode terminal for transferring electricity to and from the electrode assembly; and a conductive member electrically connecting the tab and the electrode terminal, a tab stack in a state where the tabs are stacked A welding apparatus for welding a body and the conductive member,
In the tab laminate, a tab located at one end in the laminating direction is a first tab, and a tab located at the other end in the laminating direction is a second tab.
A pressing component that presses the conductive member against the second tab along the stacking direction;
Prior to pressing of the conductive member by the pressing component, the foil collecting component that collects the tab laminate in the stacking direction from the second tab toward the first tab;
A welded part for welding the tab laminate and the conductive member;
An actuator for moving the pressing component, the foil collecting component, and the welding component along the stacking direction,
The welding parts are a pair of welding electrodes for performing resistance welding, and the welding electrodes can be moved in the stacking direction by the actuators,
In the resistance welding, a protective plate is interposed between the one welding electrode and the tab laminate in the laminating direction, and the welding apparatus includes the one welding electrode and the one in the laminating direction. welding apparatus Ru provided with a protective plate mounting portion for mounting the protective plate is arranged between the tab laminate.
前記溶接装置は、前記押圧部品と、前記集箔部品と、前記溶接部品とを一対ずつ備え、前記接続片と前記タブ積層体とを二箇所で溶接する請求項1〜請求項4のうちいずれか一項に記載の溶接装置。 The wall portion, the pair of conductive members having different polarities, and the pair of electrode terminals having different polarities constitute a lid terminal assembly that is integrated in advance, and the conductive member is the lid terminal assembly. A connection piece protruding from the wall in
The welding apparatus includes a pair of the pressing part, the foil collecting part, and the welding part, and welds the connection piece and the tab laminate at two locations. A welding apparatus according to claim 1.
前記溶接装置は、前記タブ積層体の複数のタブを積層方向に寄せ集める集箔部品と、
前記導電部材を前記積層方向に沿って前記タブ積層体に押し付ける押圧部品と、
前記タブ積層体と前記導電部材とを溶接するための溶接部品と、
前記押圧部品、前記集箔部品、及び前記溶接部品を前記積層方向に沿って移動させるアクチュエータと、を備え、
前記溶接部品は抵抗溶接を行うための一対の溶接電極であり、前記溶接電極はそれぞれ前記アクチュエータによって前記積層方向に移動可能であり、
前記抵抗溶接の際には、前記積層方向における一方の前記溶接電極と前記タブ積層体との間に保護板が介装され、前記溶接装置は、前記積層方向において前記一方の前記溶接電極と前記タブ積層体との間に配置されて前記保護板を載置する保護板載置部を備え、
前記タブ積層体において積層方向の一端に位置するタブを第1タブ、前記積層方向の他端に位置するタブを第2タブとすると、
前記保護板載置部に載置された前記保護板上に第1タブが配置されるように前記タブ積層体を前記保護板載置部に載置し、
前記集箔部品によって前記タブ積層体を前記第2タブ側から前記第1タブ側に寄せ集め、
前記集箔部品による前記タブ積層体の寄せ集め開始の後、前記押圧部品によって前記導電部材を前記タブ積層体の前記第1タブに押し付け、
前記溶接部品によって前記タブ積層体と前記導電部材とを溶接することを特徴とする溶接方法。
Electrodes having tabs protruding from one side are stacked with electrodes of different polarities insulated from each other, a case for housing the electrode assembly, and a wall of the case In order to manufacture a power storage device comprising: an electrode terminal for transferring electricity to and from the electrode assembly; and a conductive member electrically connecting the tab and the electrode terminal, a tab stack in a state where the tabs are stacked A welding method for welding a body and the conductive member with a welding device,
The welding apparatus is a foil collecting component that gathers a plurality of tabs of the tab laminate in the stacking direction;
A pressing component that presses the conductive member against the tab laminate along the laminating direction;
A welded part for welding the tab laminate and the conductive member;
An actuator for moving the pressing component, the foil collecting component, and the welding component along the stacking direction,
The welding parts are a pair of welding electrodes for performing resistance welding, and the welding electrodes can be moved in the stacking direction by the actuators,
In the resistance welding, a protective plate is interposed between the one welding electrode and the tab laminate in the laminating direction, and the welding apparatus includes the one welding electrode and the one in the laminating direction. A protective plate placing portion disposed between the tab laminate and placing the protective plate;
In the tab laminate, a tab located at one end in the laminating direction is a first tab, and a tab located at the other end in the laminating direction is a second tab.
Placing the tab laminate on the protection plate placement portion so that the first tab is disposed on the protection plate placed on the protection plate placement portion;
The tab laminate is gathered from the second tab side to the first tab side by the foil collecting part,
After starting the gathering of the tab laminate by the foil collecting component, the conductive member is pressed against the first tab of the tab laminate by the pressing component,
A welding method, wherein the tab laminate and the conductive member are welded by the welding component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015119414A JP6582579B2 (en) | 2015-06-12 | 2015-06-12 | Welding apparatus and welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015119414A JP6582579B2 (en) | 2015-06-12 | 2015-06-12 | Welding apparatus and welding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2017004846A JP2017004846A (en) | 2017-01-05 |
| JP6582579B2 true JP6582579B2 (en) | 2019-10-02 |
Family
ID=57752214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2015119414A Active JP6582579B2 (en) | 2015-06-12 | 2015-06-12 | Welding apparatus and welding method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP6582579B2 (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102092117B1 (en) * | 2017-04-12 | 2020-03-23 | 주식회사 엘지화학 | Electrode Tab Coupling Member and Electrode Tab Coupling Assembly comprising the same |
| JP6930352B2 (en) * | 2017-10-04 | 2021-09-01 | 株式会社豊田自動織機 | Protective plate welding equipment |
| CN108000041B (en) * | 2018-01-09 | 2023-12-05 | 辽宁工业大学 | A side welding device for supercapacitor assembly |
| JP7453740B2 (en) * | 2018-03-29 | 2024-03-21 | 三洋電機株式会社 | Power storage device |
| KR102324264B1 (en) | 2018-12-21 | 2021-11-08 | 주식회사 엘지에너지솔루션 | A pressing jig apparatus that closely contacts electrode lead with bus bar and a battery module manufacturing system comprising the same |
| KR102738519B1 (en) * | 2019-09-30 | 2024-12-04 | 현대자동차 주식회사 | Ultrasonic welding system of secondary battery and manufacturing method of secondary battery using the same |
| CN112743232B (en) * | 2020-12-31 | 2022-10-11 | 惠州市德赛电池有限公司 | Protection plate welding mechanism and control method |
| CN113385814A (en) * | 2021-06-21 | 2021-09-14 | 远景动力技术(江苏)有限公司 | Laser welding method and device for multilayer tabs and lithium battery |
| JP7798433B2 (en) | 2021-11-29 | 2026-01-14 | エルジー エナジー ソリューション リミテッド | Electrode tab welding device, electrode tab welding method, and secondary battery |
| KR20230080218A (en) * | 2021-11-29 | 2023-06-07 | 주식회사 엘지에너지솔루션 | Device and method for welding electrode tabs |
| CN218351672U (en) * | 2022-07-21 | 2023-01-20 | 宁德时代新能源科技股份有限公司 | Battery cells, batteries and electrical devices |
| CN118380732B (en) * | 2024-06-21 | 2024-09-27 | 江苏固芯能源科技有限公司 | A welding method for battery cell tabs, battery cell and battery |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5217559B2 (en) * | 2008-03-27 | 2013-06-19 | トヨタ自動車株式会社 | Battery manufacturing method |
| JP4995297B2 (en) * | 2010-03-26 | 2012-08-08 | 三菱重工業株式会社 | Battery and ultrasonic welding system used for manufacturing the battery |
| JP5653866B2 (en) * | 2011-08-24 | 2015-01-14 | 日立オートモティブシステムズ株式会社 | Square battery and method of manufacturing the same |
| WO2013160932A1 (en) * | 2012-04-23 | 2013-10-31 | オー・エム・シー株式会社 | Method for joining collector of electronic component and device for same |
| JP2014018810A (en) * | 2012-07-13 | 2014-02-03 | Toyota Industries Corp | Resistance welding apparatus and resistance welding method using the same |
| JP6683193B2 (en) * | 2015-03-23 | 2020-04-15 | 株式会社豊田自動織機 | Power storage device and method of manufacturing power storage device |
-
2015
- 2015-06-12 JP JP2015119414A patent/JP6582579B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JP2017004846A (en) | 2017-01-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6582579B2 (en) | Welding apparatus and welding method | |
| JP6683193B2 (en) | Power storage device and method of manufacturing power storage device | |
| EP2284930B1 (en) | Secondary battery | |
| JP5874548B2 (en) | Power storage device and method for manufacturing electrode assembly | |
| JP5812082B2 (en) | Power storage device | |
| JP6032077B2 (en) | Power storage device | |
| JP6064879B2 (en) | Power storage device | |
| JP2007335156A (en) | Electricity storage element | |
| WO2014027606A1 (en) | Electrical storage device | |
| JP2016012542A (en) | Power storage device | |
| JP5733252B2 (en) | Connection method | |
| JP2015225740A (en) | Power storage device | |
| JP2019061949A (en) | Electrical storage device, and laser welding method for electrical storage device | |
| JP2019061779A (en) | Power storage device and power storage method | |
| JP6079338B2 (en) | Power storage device and method for manufacturing power storage device | |
| JP6103204B2 (en) | Method for manufacturing power storage device | |
| JP6079592B2 (en) | Power storage device | |
| JP2019140068A (en) | Power storage device, method of manufacturing power storage device, and device of manufacturing power storage device | |
| JP6519334B2 (en) | Method of manufacturing power storage device | |
| JP6677105B2 (en) | Power storage device and method for manufacturing power storage device | |
| JP2019207768A (en) | Power storage device, and manufacturing method of power storage device | |
| JP2016054062A (en) | Positioning structure | |
| JP6874525B2 (en) | Manufacturing method of power storage device | |
| JP6364972B2 (en) | Power storage device and method for manufacturing power storage device | |
| JP2019145272A (en) | Power storage device and manufacturing method of power storage device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20180301 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20190313 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20190319 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20190520 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20190806 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20190819 |
|
| R151 | Written notification of patent or utility model registration |
Ref document number: 6582579 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R151 |