JP6599088B2 - Toothbrush manufacturing method - Google Patents

Description

The present invention relates to a method of manufacturing a toothbrush, a method of manufacturing a toothbrush is particularly made of synthetic resin fiber surface constituting the brush being mineral coated.

  Conventionally, toothbrushes in which the surface of a synthetic resin fiber constituting the brush is coated with a mineral component have been sold. The mineral component that coats the surface of the fibers constituting the brush has various functions such as water repellency and prevention of bacterial growth and adhesion, as described in Patent Document 1, for example. The toothbrushes have the advantage that no toothpaste is required and the mouth can be cleaned.

  By the way, the synthetic resin fibers coated with mineral components generally use nylon fibers, and each fiber is formed in a so-called columnar shape, so that it is relatively flat such as tooth surfaces and gums. The wide surface is easy to polish, but if it is overpolished, there is a problem that the gums are damaged by the corners between the end surface (upper surface) and the side surface of the cylindrical fiber. In addition, there is a problem that the end portion of the columnar fiber is difficult to invade into a narrow portion such as a tooth surface or a periodontal pocket and an unpolished portion is generated.

As a method of solving such a problem, for example, as shown in Patent Document 2, a tapered surface is formed by forming a tapered surface at the tip of a synthetic resin fiber and thinning the tip of a cylindrical fiber by chemical treatment. There is processing. This taper treatment can be applied to a toothbrush in which a mineral component is coated on the surface of a synthetic resin fiber constituting the brush.
And the toothbrush coated with the mineral component that has been tapered can allow the tip of the fiber to penetrate into narrow places such as the tooth surface and periodontal pocket, and leave the tooth surface, gums, and teeth between the teeth without leaving any brushing. Can be polished.

JP 2004-237248 A JP 2010-233781 A

  By the way, in the toothbrush in which the mineral component is coated on the surface of the synthetic resin fiber constituting the brush, the surface of the nylon fiber is smoothed by the chemical treatment, and the coated mineral component is easily dropped. For a long period of time, there has been a technical problem that the functions of preventing water repellency and preventing the growth of adherent bacteria can not be obtained.

Moreover, the taper surface formed in the front-end | tip part of a synthetic resin fiber is formed in about 2 mm-5 mm in consideration of sizes, such as a periodontal pocket.
When this tapered surface is formed by chemical treatment, the length of the tapered surface is longer than the planned length due to capillary force, and the tip of the fiber (fiber tip) is stiff (bending strength) because the fiber tip is thin. Becomes weaker. For this reason, there is a technical problem that the tip of the hair (fiber tip) is bent at a wide portion close to a flat such as a gum part or a tooth surface part, and the cleaning ability becomes insufficient.

  In order to solve the above technical problem, the present inventors have conducted intensive research on a toothbrush in which the surface of a synthetic resin fiber constituting the brush is mineral-coated and a method for manufacturing the toothbrush. And on the premise that the taper processing of the tip of the fiber is performed by mechanical polishing, it is possible to obtain a taper surface of a predetermined length, the surface of the fiber becomes rough, the fixability of mineral components is improved, Over a long period of time, we researched toothbrushes that can provide water repellent and antibacterial growth prevention functions.

  By the way, when the tapered surface is formed mechanically only by polishing at the tip of the synthetic resin fiber, if the length of the tapered surface is 1 mm or less, the fiber is formed in a narrow portion such as a tooth surface or a periodontal pocket. It was found that the tip could not enter, and the tip (fiber tip) had a strong stiffness (bending strength), a soft feeling (flexibility) was not obtained, and the usability was not good. On the other hand, as the length of the tapered surface becomes longer than 1 mm, the tip of the synthetic resin fiber is transiently polished, and the fiber (bristles) bends more than the toothbrush that has been tapered by chemical treatment. Has been found to be insufficient and inferior in durability.

  Based on the above knowledge, the inventors of the present invention, prior to the step of coating the mineral component with the synthetic resin fiber, at least the fiber tip taper treatment in a state where the synthetic resin fiber is dissolved and swollen. By performing the mechanical polishing, a taper surface having a predetermined length can be obtained, and the fixability of the coated mineral component can be improved, and an appropriate hair end (fiber tip) A manufacturing method of a toothbrush and a toothbrush capable of polishing the tooth surface, gums, and teeth, allowing the bristles (fiber tip) to enter a narrow part such as a tooth surface or periodontal pocket. I came up with it.

The present invention provides an appropriate hair end (fiber) stiffness in which a tapered surface is formed at a fiber tip made of a synthetic resin constituting a brush and a mineral component layer is formed on a fiber surface including the fiber tip. It is an object to provide a method of manufacturing a toothbrush having strength.

The method for producing a toothbrush according to the present invention made to achieve the above object is a method for producing a toothbrush comprising a brush having a mineral component layer formed on the surface of a synthetic resin fiber, and the synthetic resin constituting the brush. Of the fibers, 90% or more of the synthetic resin fiber with a tapered surface is formed, the taper surface is formed in the range of 1 mm to 8 mm from the tip, and the bending strength of the brush at a position of 1 mm from the tip of the brush 0.60 N / cm ² or more and 2.00 N / cm ² or less, and a plurality of bead-shaped convex portions are formed in the axial direction of the fiber on the surface portion of the tapered surface, and between the convex portions and the convex portions. Is a method of manufacturing a toothbrush in which concave portions are formed and the convex portions and concave portions are alternately and continuously arranged, and a step of bundling synthetic resin fibers to produce a synthetic resin fiber assembly, and the synthesis The fat fiber aggregate is immersed in a solution tank containing a solution, and the synthetic resin fiber aggregate is moved up and down from above the abrasive rubbing body, and the synthetic resin fiber aggregate is placed on the abrasive rubbing blade. Is contacted for a predetermined time, and the surface of the synthetic resin fiber is dissolved and swollen and peeled off by the abrasive rubbing blade to form the tapered surface, and after the step of forming the tapered surface, the synthetic resin fiber And dipping the aggregate in mineral water to form a mineral component layer.

As described above, since the synthetic resin fiber having the tapered surface occupies 90% or more and the tapered surface is formed in the range of 1 mm or more and 8 mm or less from the tip, the narrow surface such as the tooth surface or the periodontal pocket. The tip portion of the fiber can be made to enter and a sufficient cleaning ability can be obtained.
Moreover, since the bending strength of the brush at 1mm position from the brush cutting edge is 0.60N / cm ² or more 2.00 N / cm ² or less, it bristles moderate stiffness (bending strength) of the (tip of the fibers) Thus, a good feeling of use having a soft feeling (flexibility) can be obtained.
That is, the effect of removing dirt such as plaque accumulated in a narrow part such as an interdental part or a periodontal pocket between a tooth and a gum or a wide part such as a tooth surface can be improved. A toothbrush with a good feeling of use can be obtained because the degree of contact with sensitive areas such as peripheral pockets and gums is also soft.

In addition, a plurality of bead-shaped convex portions are formed in the axial direction of the fiber on the surface portion of the tapered surface, concave portions are formed between the convex portions and the convex portions, and the convex portions and the concave portions are alternately continuous. for placement Te improves the fixability of the mineral component layer, a long period the efficacy of mineral components can be obtained.

The method for producing a toothbrush according to the present invention is a method for producing the above toothbrush, in which synthetic resin fibers are bundled to produce a synthetic resin fiber assembly, and the synthetic resin fiber assembly is dissolved in a solution. The synthetic resin fiber assembly is moved up and down from above the abrasive rubbing body, and the synthetic resin fiber assembly is brought into contact with the abrasive rubbing blade for a predetermined time to make the synthetic resin fiber assembly. After the surface of the fiber is dissolved and swelled, it is peeled off by the abrasive rubbing blade to form the tapered surface, and after the step of forming the tapered surface, the synthetic resin fiber assembly is immersed in mineral water. And a step of forming a mineral component layer.

In this way, the surface of the synthetic resin fiber is dissolved and swelled, and the tapered surface is formed by peeling off with the abrasive rubbing blade. Therefore, even if a tapered surface having a length of 1 mm or more is formed, the synthetic resin The brush which has moderate bending strength can be obtained, without the front-end | tip part of fiber manufacture being grind | polished transiently. That is, it is easy to manufacture a toothbrush having a taper surface of 1 mm or more and 8 mm or less from the tip, and a bending strength of the brush at a position of 1 mm from the tip of the brush of 0.60 N / cm ² or more and 2.00 N / cm ² or less. Can do.

Further, after the step of forming the tapered surface, the synthetic resin fiber aggregate was immersed in mineral water, it forms minerals layer.
That is, the surface of the synthetic resin fiber is dissolved and swollen, and the taper surface is formed by peeling off with the abrasive rubbing blade, so that the surface roughness of the taper surface is increased and the fixing property of the mineral component layer is improved. , Durability is improved.

According to the present invention, an appropriate hair end (fiber) stiffness, in which a tapered surface is formed at a fiber tip portion made of a synthetic resin constituting a brush and a mineral component layer is formed on the fiber surface including the fiber tip portion. The manufacturing method of the toothbrush provided with (bending strength) can be obtained.

Drawing 1 is a side view concerning an embodiment of a toothbrush manufactured by a manufacturing method of a toothbrush concerning the present invention. FIG. 2 is a side view of the synthetic resin fiber constituting the brush shown in FIG. FIG. 3 is a schematic configuration diagram of a manufacturing apparatus used in the toothbrush manufacturing method according to the present invention. 4 is an enlarged view of a main part of the manufacturing apparatus shown in FIG. FIG. 5 is a schematic view of an abrasive rubbing body used in the manufacturing apparatus shown in FIG. FIG. 6 is a perspective view showing an example of a synthetic resin fiber processed by the manufacturing apparatus shown in FIG. FIG. 7 is a perspective view showing another example of a synthetic resin fiber processed by the manufacturing apparatus shown in FIG. FIG. 8 is a schematic view showing a manufacturing process of a toothbrush. FIG. 9 is a side view schematically showing a measuring device for measuring the bending strength of the brush. FIG. 10 is a side view for explaining the measuring method by the measuring apparatus of FIG.

Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a side view showing an embodiment of a toothbrush manufactured by the method for manufacturing a toothbrush according to the present invention, in which 1 indicates a toothbrush, 2 indicates a handle of the toothbrush 1, and 3 Indicates a brush provided at the tip of the handle of the toothbrush 1. The brush 3 is formed by implanting a fiber bundle 3 </ b> A composed of a plurality of synthetic resin fibers 4 at a plurality of locations at the tip of the handle 2 of the toothbrush 1.

Examples of the material of the synthetic resin fiber 4 constituting the brush 3 include polyester resins such as polybutylene terephthalate, polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polybutylene naphthalate, polyethylene, polypropylene, and the like. Polyolefin resins, polyamide resins such as nylon 6, nylon 610, nylon 612, acrylic resins, polyurethane resins, polyacetal resins, polycarbonate resins, polyether resins, polyphenylene resins, and polyvinyl resins. ing.
As this synthetic resin fiber, a fiber having a diameter of about 0.10 mm to 0.25 mm has an appropriate elasticity and also has an effect of suppressing bending and bending, and is suitably used as a brush for a toothbrush. be able to. In addition, the said diameter is a diameter of a cylindrical part (part in which the taper surface 4a1 is not formed).

  In addition, the number of fibers in a single bundle in which the synthetic resin fibers 4 are assembled can be set as appropriate. Usually, the number of fibers protruding from one flocking hole 2a (see FIG. 8C) is 40 to 70. A thing can be used suitably. Moreover, although the number of the fiber bundle 3A planted at the front-end | tip part of the handle | steering_wheel 2 of the said toothbrush 1 can be set suitably, what is normally planted by 10 to 25 places can be utilized suitably. .

As shown in the schematic diagram enlarged in FIG. 2, the synthetic resin fiber 4 constituting the brush portion 3 is formed such that the diameter is gradually reduced toward the tip, and a taper taper surface 4a1 is formed at the tip. A tapered non-tapered fiber 4b having an end face 4b1 is used without forming the tapered fiber 4a and a tapered face tapered at the tip.
Furthermore, 90% or more of the total number of synthetic resin fibers constituting the brush 3 is composed of the tapered fibers 4a formed with the tapered surfaces 4a1. Furthermore, the brush 3 may be formed of only the tapered fiber 4a.
In addition, the taper surface 4a1 length X formed in the taper fiber 4a is formed in the range of 1 mm-8 mm. This is set in the range of 1 mm to 8 mm in consideration of the size of the periodontal pocket or the like (corresponding to the periodontal pocket affected by periodontal disease).

The brush 3 configured in this manner includes a lot of taper fibers 4a, so that the waist 3 becomes stronger toward the rear side from the tip 3a to the taper 3b and further to the straight body 3c of the brush 3 shown in FIG. The thickness (bending strength) can be increased, and the usability can be improved.
That is, the tip end portion of the tapered fiber 4a can enter a narrow portion such as an interdental portion or a periodontal pocket between a tooth and a gum. In addition, since the waist strength (bending strength) can be increased toward the taper portion 3b and further to the straight body portion 3c as it goes to the rear side, plaque accumulated in a wide area such as a tooth surface, etc. It is easy to remove dirt, and furthermore, a toothbrush that is soft and has a good feeling of use can also be applied to sensitive areas such as periodontal pockets and gums.
Therefore, it is preferable that the taper fiber 4a occupies at least 90% of the entire brush 3.

Further, the brush 3 has a waist strength (bending strength) in a range of 0.60 to 2.00 N / cm ² at a position of 1 mm from the tip 3a of the brush 3 toward the handle as shown in FIG. It is desirable to be.
Here, based on the strength of the waist at a position of 1 mm from the tip of the brush 3 toward the handle direction, the gap between the teeth corresponding to the periodontal pocket and the gingiva is 1 mm to 2 mm for a healthy person. The strength (bending strength) of the waist when the tip of the brush 3 (synthetic resin fiber) enters the gap affects the degree of entry and the feeling of use of the synthetic resin fiber. It is.
When the waist strength (bending strength) is in the range of 0.60 to 2.00 N / cm ² , it is easy to remove dirt such as plaque accumulated in a wide area such as the tooth surface. Furthermore, it is possible to make a toothbrush that is soft and has a good feeling of use when it comes to contact with sensitive areas such as periodontal pockets and gums.
Here, waist strength (bending strength) refers to strength measured by the measurement method described below.

In order to form a waist strength (bending strength) in the range of 0.60 to 2.00 N / cm ² at a position of 1 mm from the tip 3 a of the brush 3 toward the handle direction, the synthetic resin fiber 4 , The diameter of the fiber 4, the mixing ratio of the tapered fiber 4a and the non-tapered fiber 4b, the length dimension of the tapered surface 4a1 of the tapered fiber 4a (see symbol X in FIG. 2), and the fibers 4 constituting one fiber bundle 3A. , The number of fiber bundles 3A constituting the brush 3, the shape of the brush 3, and the shape (diameter, length dimension) of the entire brush.

The surface of the synthetic resin fiber 4 constituting the brush 3 is coated with a mineral component, and a mineral component layer is formed on the surface, although not shown.
The components of the mineral component layer can be appropriately set. For example, calcium 15 to 20 (mg / L), magnesium 2.5 to 3.0 (mg / L), and strontium described in Patent Document 1 0.04-0.05 (mg / L), potassium 2.9-4.6 (mg / L), iron <0.1 (mg / L), sodium 14-21 (mg / L), silicon 2 .3 to 6.7 (mg / L), aluminum <2.5 (mg / L), copper <0.02 (mg / L), zinc <0.01 (mg / L). Things can be used.

  In order to form the mineral component layer, the mineral component layer is immersed in mineral water containing the mineral component described above and applied with a cloth or brush, or heated to a temperature of 50 ° C. or higher, or 0. A mineral component layer can be formed on the surface of the synthetic resin fiber 4 by placing it in a pressure environment of 15 MPa or more.

Next, based on FIG. 3 thru | or FIG. 8, the manufacturing method of the toothbrush concerning this invention is demonstrated.
First, as shown in FIG. 3, a predetermined number of synthetic resin fibers 4 having a predetermined length are bundled to manufacture a fiber assembly 5. Next, the manufactured fiber assembly 5 is attached to the holder 11, and the synthetic resin fibers 4 of the fiber assembly 5 are tapered.
The taper process is performed while polishing and rubbing while swelling the synthetic resin fiber using a treatment liquid that is soluble or swellable with respect to the synthetic resin fiber 4. The treatment liquid used varies depending on the type of synthetic resin fiber. For example, in the case of polyester resin fibers, a sodium hydroxide aqueous solution is generally used. In the case of polyamide fibers, metacresol and calcium chloride / methanol solution are mixed. Admixtures are used respectively.

The taper process of synthetic resin fibers using such a treatment liquid will be described with reference to FIGS. 3 to 5 by taking the case of using nylon fibers as an example.
In this processing method, a processing apparatus in which a plurality of solution tanks are arranged in series is used as indicated by reference numerals 10A, 10B, and 10C. In the case of this processing method, saturated calcium chloride / methanol solution is used for the solution of the first solution tank 10A and the solution of the second solution tank 10B is used as the processing solution used for polishing rubbing / washing of the nylon fibers. Uses a mixed solution of calcium chloride 15% (by weight) and methanol 85% (by weight), and methanol (100%) as the cleaning liquid in the cleaning liquid tank 10C.

Further, in the first solution tank 10A and the second solution tank 10B, there are provided abrasive rubbing bodies 12 for grinding and rubbing the nylon fibers of the nylon fiber aggregate 5 to process them into a taper shape. . The abrasive rubbing body 12 includes a thin disc-shaped abrasive rubbing blade 13, a rotating shaft 14 in which a large number of the abrasive rubbing blades 13 are arranged in parallel at a predetermined interval, and the abrasive rubbing blade 12. The spacer 15 is disposed between the blades 13.
And at least a part of the abrasive rubbing body 12 (the abrasive rubbing blade 13) is disposed so as to be immersed in the solution tank. Although the abrasive rubbing body 12 is also disposed in the cleaning tank 10C, since the cleaning liquid is non-swelling with respect to the nylon fiber, the abrasive rubbing is hardly performed in this portion.

  When processing the nylon fiber assembly 5 attached to the tip of the holder 11 using the above apparatus, first, the holder 11 attached with the fiber assembly 5 is moved up and down from above the abrasive rubbing body 12. While moving, the nylon fiber assembly 5 is brought into contact with the abrasive rubbing blade 13 for a predetermined time while being moved from the back side of the paper in FIG. 3 to the front side of the paper (in the left-right direction in FIG. 5).

At this time, the solution in the first solution tank 10 </ b> A adheres to the nylon fiber assembly 5, so that the surface of the nylon fiber is dissolved and swelled and peeled off by the abrasive rubbing blade 13.
That is, as shown in FIG. 5, since the abrasive rubbing blade 13 is formed with a serrated blade 13a, the abrasive rubbing blade 13 comes into contact with the fibers of the nylon fiber assembly 5 so as to put a comb. Repeat melting, rubbing. At this time, the fiber assembly 5 is configured by controlling the vertical movement speed of the nylon fiber assembly 5 and the moving speed (in the left-right direction in FIG. 5) from the back side to the front side in FIG. Nylon fiber is processed into a tapered shape. Further, the overall shape of the nylon fiber assembly 5 is a tapered shape that becomes narrower toward the tip.
Although the abrasive rubbing blade 13 may be fixed, the abrasive rubbing blade 13 is moved by the up and down movement of the nylon fiber assembly 5 and the movement from the back side to the front side in FIG. 3 (in the horizontal direction in FIG. 5). The rubbing blade 13 may be formed so as to rotate. Further, the nylon fiber was processed into a taper shape by moving the nylon fiber assembly 5 up and down and moving in the lateral direction (in the left-right direction in FIG. 5) from the back side to the front side in FIG. The nylon fiber may be processed into a taper shape by moving the fiber assembly 5 up and down without moving in the lateral direction as described above.

Next, the nylon fiber assembly 5 is moved to the second solution tank 10B, moved up and down, and the nylon fiber assembly 5 is again brought into contact with the abrasive rubbing body 12 for a predetermined time. The polishing and rubbing in the second solution tank 10B increases the amount of polishing and rubbing in the first solution tank 10A, and the basic action is the same as that of the first solution tank 10A.
That is, by controlling the vertical movement speed of the nylon fiber assembly 5, the nylon fibers constituting the fiber assembly 5 are made into fibers 4a having a tapered surface 4a1 as shown in FIG.

And finally, it moves to 10 C of washing tanks, the fiber 4a is wash | cleaned by making the nylon fiber aggregate 5 contact the grinding | polishing friction body 12 for a predetermined time, and the process of the one end part of the nylon fiber aggregate 5 is complete | finished.
In the above-described method, by controlling the movement (movement distance) of the synthetic resin fiber assembly in the vertical direction and the movement from the back side to the front side in FIG. 3 (in the left-right direction in FIG. 5). As shown in FIG. 7, a plurality of bead-shaped convex portions 4a2 can be formed in the axial direction of the fiber on the surface portion of the tapered surface 4a1. At this time, a concave portion 4a3 is formed between the convex portion 4a2 and the convex portion 4a2. That is, in the axial direction of the fiber, the concavo-convex portions are alternately and continuously arranged by the bead-shaped convex portions 4a2 and the concave portions 4a3.
In the above-described method, the abrasive rubbing body 12 is rotated, and further, the synthetic resin fiber assembly 5 is moved up and down while rotating, and the rotational speed thereof is also controlled, so that the shape of the tapered surface is controlled. You may control more (refer the arrow of the virtual line of FIG. 3, FIG. 5). At this time, since the abrasive rubbing body 12 rotates by itself, the synthetic resin fiber assembly 5 (holder 11) is moved from the back side of the paper surface of FIG. 3 to the front side of the paper surface (in the left-right direction of FIG. 5). It is not necessary to move, and the synthetic resin fiber assembly 5 may be moved up and down while rotating.

  Further, similarly, the other end portion of the nylon fiber assembly 5 is processed to form the tapered surface 4a1. Then, the nylon fiber aggregate 5 processed at both ends is immersed in water containing the above-described mineral component and applied with a cloth or a brush, or heated to a temperature of 50 ° C. or higher, or 0 The mineral component layer is formed by drying after passing through a process such as placing in a pressure environment of 15 MPa or more.

As described above, since the tapered surface 4a1 is formed by the rubbing of the saw-toothed blade 13a, the surface roughness thereof becomes rougher than that before processing. Therefore, it is easy to form a mineral component layer, and it is difficult to fall off (good fixability).
In particular, in the synthetic resin fiber 4 in which the concave and convex portions are alternately and continuously arranged by the bead-shaped convex portions 4a2 and the concave portions 4a3, the mineral component can be more reliably adhered.
Subsequently, as shown in FIG. 8 (a), a fiber bundle blended so that the number of the taper fibers 4a is at least 90% of the whole is prepared, and as shown in FIG. 8 (b), this fiber is prepared. The central portion of the bundle is bent into a U shape, and the toothbrush 1 is completed by being inserted into and fixed to the flock hole 2a formed in the handle 2 together with the locking piece 2b such as a wire (see FIG. 8C). .

Next, a method for measuring the waist strength (bending strength) of the brush will be described.
For this measurement, a measuring apparatus schematically shown in FIG. 9 was used. This measuring apparatus includes a stand portion 21 that is an elevating mechanism that is erected on a base 20. The stand portion 21 is formed with a groove portion 21a extending linearly up and down, and a slider 22 is provided along the groove portion 21a so as to be movable up and down by a screw mechanism or the like. As this lifting mechanism, MX-500N manufactured by IMADA can be used.

A load meter 26 for measuring a load applied to the measuring element 25 is attached to the slider 22. As this load cell 26, MODLDS2-2N manufactured by IMADA can be used.
As shown in the drawing, the measuring element 25 of the load cell 26 is arranged so that the tip thereof protrudes laterally (horizontal direction), and before the load measurement, as shown in FIG. The brush 3 is arranged so that the brush 3 of the toothbrush 1 that is the object to be measured is positioned below the distal end surface 25a. The toothbrush 1 is configured to be movable in the horizontal direction by a fixing jig (not shown), and is configured to be able to change the initial position of the brush 3. Note that the vertical direction of the fixing jig is fixed and does not move.

On the other hand, the probe 25 of the load cell 26 is configured to be movable in the vertical direction and is configured not to move in the horizontal direction. Then, by moving the fixing jig in the horizontal direction, the distal end surface 25a of the measuring element 25 is positioned directly above the position of a predetermined distance d (1 mm) from the distal end portion 3a of the brush 3 in a direction perpendicular to the handle. The arrangement is set as the initial position.
The reason why the predetermined distance d is set to 1 mm is that, as described above, the gap between a healthy person's teeth and gingiva is generally 1 mm to 2 mm.

When measuring the bending strength of the brush 3 in the measuring apparatus having such a configuration, first, the load meter 26 is lowered together with the slider 22 from the initial position shown in FIG.
As a result, the measuring element 25 of the load cell 26 is lowered, and as shown in FIG. 10B, the measuring element 25 comes into contact with the tip side of the brush 3 from above, and the tip side of the brush 3 is pushed and bent. . Further, the tip side of the brush 3 is pressed against the tip surface 25 a of the measuring element 25.
In this state, a predetermined load F in the horizontal direction acts on the measuring element 25, and the load measurement value is displayed on the display window 26 a of the load cell 26. The maximum value of this measured value is the bending strength value. When the load cell 26 is further lowered, the brush 3 is separated from the measuring element 25 as shown in FIG. In the toothbrush 3 according to the present invention, the maximum load measurement value (bending strength value) displayed in the display window 26a of the load cell 26 is in the range of 0.60 to 2.00 N / cm ² . It will be.

(Experimental example 1)
Nylon fibers were used as the material of the synthetic resin fibers in the brush, and the lengths of the fibers were 7 mm, 10 mm, and 12 mm, and diameters were 0.10 mm, 0.18 mm, and 0.25 mm. Moreover, the length dimension from the front-end | tip part of the taper surface in a taper fiber shall be 1.0 mm, 5.0 mm, and 8.0 mm, and the mixing ratio of a taper fiber is 80%, 85%, 90%, 95%, 100 of the whole. %. The number of fibers constituting one bundle is 40 to 70, the number of bundles constituting the brush is 10 to 25 bundles, the planar shape of the brush is rectangular, and the length of the brush in the longitudinal direction of the handle is 10 to 25 mm. The length of the brush in the lateral direction of the handle was 7 mm to 13 mm.
The length of the fiber is 7 mm to 12 mm, the diameter is 0.10 mm to 0.25 mm, the length dimension from the tip of the tapered surface of the tapered fiber is 1 mm to 8 mm, and the mixing ratio of the tapered fibers is 90% of the total. It was confirmed that more than 50% can move the hair tip (fiber tip) into narrow areas such as tooth surfaces and periodontal pockets, and can polish the tooth surfaces, gums, and teeth without leaving them unpolished. .

(Experimental example 2)
Next, the usability in Example 1 was good, the fiber length 7 mm to 12 mm, the diameter 0.10 mm to 0.25 mm, the length dimension 1 mm to 8 mm from the tip of the tapered surface of the tapered fiber, For brushes with a mixing ratio of taper fibers of 90% or more, the number of fibers constituting one bundle is 40 to 70, the number of bundles constituting the brush is 10 to 25 bundles, and the planar shape of the brush is rectangular. The shape of the brush was 10 mm to 25 mm in the longitudinal direction of the handle and the length of the brush was 7 mm to 13 mm in the lateral direction of the handle. The bending strength of the toothbrush at a position of 1 mm from the tip of the toothbrush was measured.
As a result, the number of fibers constituting one bundle is 42 to 48, the number of bundles constituting the brush is 22 bundles, the planar shape of the brush is rectangular, the brush length is 20 mm in the longitudinal direction of the handle, and the handle When the length of the brush in the horizontal direction is 10.8 mm, the bending strength is in the range of 0.60 to 2.00 N / cm ² , and the stiffness (bending strength) of an appropriate hair tip (fiber tip) It has a soft feeling and, as mentioned above, the hair tip (fiber tip) can be allowed to enter narrow places such as the tooth surface and periodontal pocket, and it is not left unpolished, and the tooth surface, gums, and teeth Can be polished.

(Experimental example 3)
Using nylon fiber as the material of the synthetic resin fiber, producing a mineral-coated toothbrush, and using a nylon fiber having a tapered surface formed by the manufacturing method described above, producing a mineral-coated toothbrush, Both durability tests were conducted.
As a result, the mineral brush-treated toothbrush using the nylon fiber having the tapered surface formed by the above-described manufacturing method was able to obtain the effect of the mineral coat treatment for a longer time.

DESCRIPTION OF SYMBOLS 1 Toothbrush 2 Toothbrush handle 2a Flocking hole 2b Locking piece 3 Brush 3a Tip part 3b Tapered part 3c Straight trunk part 4 Synthetic resin fiber 4a Tapered fiber 4a1 Tapered surface 4b Non-tapered fiber 4b1 End surface X Tapered surface length

Claims (1)

It is a manufacturing method of a toothbrush provided with a brush in which a mineral component layer is formed on the surface of a synthetic resin fiber, and 90% or more of a synthetic resin fiber having a tapered surface is formed among the synthetic resin fibers constituting the brush. And the taper surface is formed in a range of 1 mm or more and 8 mm or less from the tip, and the bending strength of the brush at a position of 1 mm from the tip of the brush is 0.60 N / cm ² or more and 2.00 N / cm ² or less, A plurality of bead-shaped convex portions are formed in the axial direction of the fiber on the surface portion of the tapered surface, concave portions are formed between the convex portions and the convex portions, and the convex portions and the concave portions are alternately and continuously arranged. A method of manufacturing a toothbrush,
Bundling synthetic resin fibers to produce a synthetic resin fiber assembly;
The synthetic resin fiber aggregate is immersed in a solution tank containing a solution, and the synthetic resin fiber aggregate is moved up and down from above the abrasive rubbing body, and the synthetic resin fiber is placed on the abrasive rubbing blade. Contacting the assembly for a predetermined time, dissolving and swelling the surface of the synthetic resin fiber, peeling off with the abrasive rubbing blade, and forming the tapered surface;
After the step of forming the tapered surface, the step of immersing the synthetic resin fiber assembly in mineral water to form a mineral component layer;
The manufacturing method of the toothbrush characterized by including.

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