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JP6599209B2 - Positive electrode active material for lithium ion battery, positive electrode for lithium ion battery and lithium ion battery - Google Patents
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JP6599209B2 - Positive electrode active material for lithium ion battery, positive electrode for lithium ion battery and lithium ion battery - Google Patents

Positive electrode active material for lithium ion battery, positive electrode for lithium ion battery and lithium ion battery Download PDF

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JP6599209B2
JP6599209B2 JP2015213420A JP2015213420A JP6599209B2 JP 6599209 B2 JP6599209 B2 JP 6599209B2 JP 2015213420 A JP2015213420 A JP 2015213420A JP 2015213420 A JP2015213420 A JP 2015213420A JP 6599209 B2 JP6599209 B2 JP 6599209B2
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高行 吉田
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JX Nippon Mining and Metals Corp
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Description

本発明は、リチウムイオン電池用正極活物質、リチウムイオン電池用正極及びリチウムイオン電池に関する。   The present invention relates to a positive electrode active material for a lithium ion battery, a positive electrode for a lithium ion battery, and a lithium ion battery.

リチウムイオン電池の正極活物質には、一般にリチウム含有遷移金属酸化物が用いられている。具体的には、コバルト酸リチウム(LiCoO2)、ニッケル酸リチウム(LiNiO2)、マンガン酸リチウム(LiMn24)等であり、特性改善(高容量化、サイクル特性、保存特性、内部抵抗低減、レート特性)や安全性を高めるためにこれらを複合化することが進められている。車載用やロードレベリング用といった大型用途におけるリチウムイオン電池には、これまでの携帯電話用やパソコン用とは異なった特性が求められている。 Lithium-containing transition metal oxides are generally used as positive electrode active materials for lithium ion batteries. Specifically, lithium cobaltate (LiCoO 2 ), lithium nickelate (LiNiO 2 ), lithium manganate (LiMn 2 O 4 ), etc., improved characteristics (higher capacity, cycle characteristics, storage characteristics, reduced internal resistance) In order to improve the rate characteristics and safety, it is underway to combine them. Lithium ion batteries for large-scale applications such as in-vehicle use and load leveling are required to have different characteristics from those of conventional mobile phones and personal computers.

リチウムイオン電池用正極活物質に用いられる技術の一つに、表面修飾がある。これは、次の3つの技術(a)〜(c)が主体となっている。
(a):活物質の表面で電解液が分解する副反応をなるべく抑制する。かつてはAl23やZrO2などの単独元素の酸化物が主体となっていたが、これで活物質表面を全部修飾してしまうとLiイオンの挿入脱離ができなくなってしまうため、現在は部分的に表面を修飾したり、Liイオン伝導体や活物質で表面修飾する技術が主体となっている。
(b):電解液中のフッ化水素不純物により活物質から遷移金属(特にMn)が溶出することを防止する。この場合も(a)と同様に活物質表面を全部修飾することはできないため、現在はNi系活物質とのブレンドにより電解液中のフッ化水素不純物を反応させてMn溶出を抑制する技術が主体となっている。Mnが特に溶出抑制対象となっている理由として、負極の炭素と反応しやすいことが挙げられ、正極がMn系活物質でかつ負極が黒鉛系活物質の電池で充放電を繰り返した場合、電池の設計によっては10サイクルで初期の10分の1の放電容量しかなくなってしまう。
(c):電子伝導性の低い活物質への、電子伝導性の高い物質を被覆する技術がある。この技術に関しては、リン酸塩系やケイ酸塩系、リチウムチタン系の活物質などに炭素材料を被覆する技術として確立しており、製造も容易であることから工具用などの電池に実用化されている。
One of the techniques used for the positive electrode active material for lithium ion batteries is surface modification. This is mainly based on the following three technologies (a) to (c).
(A): The side reaction which decomposes | disassembles electrolyte solution on the surface of an active material is suppressed as much as possible. In the past, oxides of single elements such as Al 2 O 3 and ZrO 2 were mainly used, but if the entire surface of the active material is modified with this, Li ions cannot be inserted or desorbed. Is mainly based on the technique of partially modifying the surface or modifying the surface with a Li ion conductor or an active material.
(B): The transition metal (particularly Mn) is prevented from being eluted from the active material by the hydrogen fluoride impurity in the electrolytic solution. In this case as well, the entire surface of the active material cannot be modified in the same manner as in (a), so there is currently a technology for suppressing Mn elution by reacting hydrogen fluoride impurities in the electrolytic solution by blending with a Ni-based active material. It is the subject. The reason why Mn is particularly targeted for elution suppression is that it easily reacts with carbon of the negative electrode, and when the positive electrode is a Mn-based active material and the negative electrode is a graphite-based active material, charging and discharging are repeated. Depending on the design, only 10 times the initial discharge capacity is lost in 10 cycles.
(C): There is a technique for coating a material with high electron conductivity on an active material with low electron conductivity. This technology has been established as a technology for coating carbon materials on phosphate-based, silicate-based, and lithium-titanium-based active materials, and is easy to manufacture. Has been.

上記(a)、(b)、(c)の技術を考えた場合に、表面修飾技術にはリチウムイオン伝導を阻害せず、かつ電解液分解も抑制した上で、さらに電池特性を向上する機能が求められていると言える。   When considering the technologies (a), (b), and (c) above, the surface modification technology does not inhibit lithium ion conduction and also suppresses electrolyte decomposition, and further improves battery characteristics. It can be said that is demanded.

特開2009−087647号公報JP 2009-087647 A

ここで、正極活物質の表面修飾技術として、例えば、特許文献1では、Zr4+化合物などのあまり活物質としては働かない添加物と、三級カーボネートなどの電解液添加剤とを組み合わせることで、ハイレート時の過充電安全性等を従来に比べて改善している。このように、従来は電解液の主成分であった炭酸エチレンや炭酸ジアルキルなどの分解がサイクル特性に及ぼす影響を考慮し、その対策として研究された技術が多く存在したが、近年は電解液添加物と、正極材の置換元素との反応を考える場合が散見されるようになっている。そこで、表面の構造・状態の考察が一層重要となるが、電解液主成分の分解に着目した場合と同様に、その反応メカニズムと反応点とを同時に着目した技術は今までのところ存在しない。そのため、電解液添加剤の技術についてはつまるところ、電解液主成分よりも先に分解することで、電解液主成分が正極上で分解するのを防ぐという内容がいまだに多い。しかしながら、電池のさらなる改善を考えた場合、正極材添加元素と電解液添加剤との相性を考えることは非常に重要である。 Here, as a surface modification technique of the positive electrode active material, for example, in Patent Document 1, an additive that does not work as an active material such as a Zr 4+ compound and an electrolyte solution additive such as a tertiary carbonate are combined. In addition, the overcharge safety at the time of high rate has been improved compared to the conventional case. In this way, there have been many technologies that have been studied as countermeasures in consideration of the effect of the decomposition of ethylene carbonate and dialkyl carbonate, which were the main components of the electrolyte, on the cycle characteristics. In some cases, the reaction between the material and the substitution element of the positive electrode material is considered. Therefore, consideration of the structure and state of the surface is even more important. However, as in the case of focusing on the decomposition of the main component of the electrolytic solution, there is no technology that focuses on the reaction mechanism and the reaction point so far. Therefore, as for the technique of the electrolytic solution additive, there are still many contents that prevent the electrolytic solution main component from being decomposed on the positive electrode by decomposing before the electrolytic solution main component. However, when considering further improvement of the battery, it is very important to consider the compatibility between the positive electrode material additive element and the electrolyte additive.

一般的に電池を作製し、適当な電流で充電操作を行うと、正極表面および負極表面に電解液が分解してできた化合物が生成することが判明している。この化合物でできた膜のことをSolid Electrolyte Interface(SEI:固体電解質界面)と呼んでいる。このSEIについては、その化合物がどのようなものかに関する報告は何件かあるものの、その結論は出ていない。従って、電解液のみの分解物なのか、電極と電解液とが反応して共に変質したものかも不明である。ただし、リチウムイオンはこのSEIを通過して挿入脱離をしていることは容易に予想できる。従って、このSEIでリチウムイオンの移動が止まってしまうか、またはSEI中でリチウムイオンの移動が遅いと、電池特性に多大な影響を与えてしまう。これについて、電解液の分解物はリチウムイオンの伝導がスムーズであることはわかっているが、電解液を分解すると液枯れの危険性が増すため、負極の場合で言えば電解液の分解電位よりも高い電位で分解する電解液類似の化合物(例えば、ビニレンカーボネートなど)を電解液添加剤として添加している。一方、正極にはスルホラン添加が効果的であるとされるが、均一なSEIが形成しないため添加量を多くしなければならず、融点も室温付近であるため粘度が高くなってしまう。   In general, it has been found that when a battery is manufactured and a charging operation is performed at an appropriate current, a compound formed by the decomposition of the electrolytic solution is formed on the positive electrode surface and the negative electrode surface. A film made of this compound is called a Solid Electrolyte Interface (SEI: solid electrolyte interface). Regarding SEI, although there are some reports on what the compound is, no conclusion has been reached. Therefore, it is also unclear whether it is a decomposition product of only the electrolytic solution or a product in which both the electrode and the electrolytic solution react and are altered. However, it can be easily predicted that the lithium ions have passed through the SEI and are desorbed. Therefore, if the movement of lithium ions is stopped by this SEI, or if the movement of lithium ions is slow in SEI, battery characteristics will be greatly affected. In this regard, it is known that the decomposition product of the electrolytic solution has a smooth conduction of lithium ions. However, if the electrolytic solution is decomposed, the risk of liquid drainage increases. In addition, a compound similar to an electrolytic solution that decomposes at a high potential (for example, vinylene carbonate) is added as an electrolytic solution additive. On the other hand, addition of sulfolane to the positive electrode is considered to be effective, but since a uniform SEI is not formed, the addition amount must be increased, and the melting point is near room temperature, resulting in an increase in viscosity.

そこで、本発明は、スルホラン少量添加の非水電解質電池において、よりサイクル特性が良好で、かつ高温での保存特性の良好なリチウムイオン電池を作製することが可能なリチウムイオン電池用正極活物質を提供することを課題とする。   Accordingly, the present invention provides a positive electrode active material for a lithium ion battery that can produce a lithium ion battery with better cycle characteristics and better storage characteristics at high temperatures in a non-aqueous electrolyte battery with a small amount of sulfolane added. The issue is to provide.

本発明者は、このような問題を解決するため種々の検討を行った結果、正極活物質について、所定の組成のリチウム複合酸化粒子の表面にLiとZrとWとを含む酸化物を形成し、当該LiとZrとWとを含む酸化物の構造の空間群が、常温でP213である部分を有するように制御することで、スルホラン少量添加の非水電解質電池において、サイクル特性が良好で、かつ高温での保存特性の良好な電池を作製することができることを見出した。   As a result of various studies to solve such problems, the present inventor formed an oxide containing Li, Zr, and W on the surface of lithium composite oxide particles having a predetermined composition for the positive electrode active material. In the non-aqueous electrolyte battery to which a small amount of sulfolane is added, by controlling the space group of the oxide structure containing Li, Zr, and W to have a portion that is P213 at room temperature, the cycle characteristics are good, It was also found that a battery having good storage characteristics at high temperatures can be produced.

上記知見を基礎にして完成した本発明は一側面において、組成式:LixNiaCobMnc2
(前記式において、1.01≦x≦1.05、a≧0.5、0<b≦0.25、0<c≦0.35)
で表される粒子Aの表面に、LiとZrとWとを含む酸化物Bを有し、前記酸化物Bの構造の空間群が、常温でP213である部分を有するリチウムイオン電池用正極活物質である。
In one aspect, the present invention completed on the basis of the above knowledge has a composition formula: Li x Ni a Co b Mn c O 2
(In the above formula, 1.01 ≦ x ≦ 1.05, a ≧ 0.5, 0 <b ≦ 0.25, 0 <c ≦ 0.35)
The positive electrode active for lithium ion batteries which has the oxide B which contains Li, Zr, and W on the surface of the particle | grains represented by these, and the space group of the structure of the said oxide B has a part which is P213 at normal temperature It is a substance.

本発明のリチウムイオン電池用正極活物質は一実施形態において、前記と前記との質量比が、1:99〜5:95である。 In the positive electrode active material in one embodiment for a lithium ion battery of the present invention, the mass ratio of the said B A B: A is from 1: 99 to 5: 95.

本発明のリチウムイオン電池用正極活物質は別の一実施形態において、前記Bの組成が、Zr:Wのモル比で1:2〜2:1であり、ZrとWの物質量の合計に対するLiの物質量が1である。   In another embodiment of the positive electrode active material for a lithium ion battery of the present invention, the composition of B is 1: 2 to 2: 1 in terms of a molar ratio of Zr: W, and is based on the total amount of Zr and W. The amount of Li is 1.

本発明は別の一側面において、本発明のリチウムイオン電池用正極活物質を有するリチウムイオン電池用正極である。   In another aspect, the present invention is a lithium ion battery positive electrode having the lithium ion battery positive electrode active material of the present invention.

本発明は更に別の一側面において、本発明のリチウムイオン電池用正極と、負極と、スルホランを含む電解質と、を有するリチウムイオン電池である。   In still another aspect, the present invention is a lithium ion battery having the positive electrode for a lithium ion battery of the present invention, a negative electrode, and an electrolyte containing sulfolane.

本発明によれば、スルホラン少量添加の非水電解質電池において、よりサイクル特性が良好で、かつ高温での保存特性の良好なリチウムイオン電池を作製することが可能なリチウムイオン電池用正極活物質を提供することができる。   According to the present invention, in a non-aqueous electrolyte battery with a small amount of sulfolane added, a positive electrode active material for a lithium ion battery capable of producing a lithium ion battery having better cycle characteristics and good storage characteristics at high temperatures is provided. Can be provided.

実施例及び比較例に係る核四極子パラメーターδを温度に対してプロットしたグラフである。It is the graph which plotted the nuclear quadrupole parameter (delta) concerning an Example and a comparative example with respect to temperature.

(リチウムイオン電池用正極活物質の構成)
本発明のリチウムイオン電池用正極活物質は、組成式:LixNiaCobMnc2
(前記式において、1.01≦x≦1.05、a≧0.5、0<b≦0.25、0<c≦0.35)
で表される粒子Aの表面に、LiとZrとWとを含む酸化物Bを有し、前記LiとZrとWとを含む酸化物の構造の空間群が、常温でP213である部分を有するリチウムイオン電池用正極活物質である。尚、表面修飾した酸化物は常温ではP213相であるが、おおよそ400〜500K以上の温度になると、Pa−3相となる(ここで、Pa−3のバーは、表記としては、実際には3の上に記載される。以下同様。)
(Configuration of positive electrode active material for lithium ion battery)
The positive electrode active material for a lithium ion battery of the present invention has a composition formula: Li x Ni a Co b Mn c O 2
(In the above formula, 1.01 ≦ x ≦ 1.05, a ≧ 0.5, 0 <b ≦ 0.25, 0 <c ≦ 0.35)
A portion where the space group of the oxide structure containing Li, Zr, and W has an oxide B containing Li, Zr, and W on the surface of the particle A represented by A positive electrode active material for a lithium ion battery. The surface-modified oxide is in the P213 phase at room temperature, but when it reaches a temperature of about 400 to 500 K or higher, it becomes the Pa-3 phase. (The same applies hereinafter.)

LiとZrとWとを含む酸化物によって表面修飾される、コアとなるリチウム複合酸化物の粒子は、上記のように、組成式:LixNiaCobMnc2
(前記式において、1.01≦x≦1.05、a≧0.5、0<b≦0.25、0<c≦0.35)
で表される。ここで、リチウムの比率が1.01〜1.05であるが、これは、1.01未満では、安定した結晶構造を保持し難く、1.05超では電池の高容量が確保できなくなるおそれがあるためである。また、ニッケルの組成が0.5以上であるため、当該リチウムイオン電池用正極活物質を用いたリチウムイオン電池の容量、出力、安全性の三つがバランスよく向上する。リチウムイオン電池用正極活物質におけるニッケルの組成は好ましくは0.5〜0.9、より好ましくは0.7〜0.9、更により好ましくは0.8〜0.9である。
As described above, the core lithium composite oxide particles that are surface-modified with an oxide containing Li, Zr, and W have a composition formula: Li x Ni a Co b Mn c O 2
(In the above formula, 1.01 ≦ x ≦ 1.05, a ≧ 0.5, 0 <b ≦ 0.25, 0 <c ≦ 0.35)
It is represented by Here, the ratio of lithium is 1.01 to 1.05. However, if the ratio is less than 1.01, it is difficult to maintain a stable crystal structure, and if it exceeds 1.05, the high capacity of the battery may not be secured. Because there is. Moreover, since the composition of nickel is 0.5 or more, the capacity, output, and safety of the lithium ion battery using the positive electrode active material for lithium ion battery are improved in a well-balanced manner. The composition of nickel in the positive electrode active material for lithium ion batteries is preferably 0.5 to 0.9, more preferably 0.7 to 0.9, and even more preferably 0.8 to 0.9.

コアとなるリチウム複合酸化物の粒子の表面を修飾するLiとZrとWとを含む酸化物(シェル)は、当該酸化物の構造の空間群が、常温でP213である部分を有する。LiとZrとWとを含む酸化物は、コアとなるリチウム複合酸化物の粒子の表面に層状に形成されていてもよく、当該粒子表面に部分的に付着するように形成されていてもよい。
上記構成によってなぜサイクル効率および保存率が向上するかについては今のところ不明であるが、本発明では次のように推測している。すなわち、ZrまたはWのどちらかの遷移金属に弱く吸着したスルホラン中の炭素−硫黄結合が分解して熱が発生すると、P213またはPa−3の構造に基づくZr−O−Wの横揺れが発生し、吸着したスルホランが外れてしまって、さらなる分解が抑制されるものと考えられる。従来、ZrやWを正極活物質に添加した技術は数多く存在するが、その構造がP213またはPa−3の構造によるものではなく、おおよそLi2ZrO3(空間群C2/C)またはLi2WO4(空間群I41/amd)の構造によるものがほとんどであった。そのため、従来の正極活物質をスルホラン添加電池に適用したとしてもP213またはPa−3の構造に基づくZr−O−Wの横揺れがなく、スルホランの想定以上の分解が避けられなかった。その結果、初期にランダムにスルホランが分解され、SEIに厚いところと薄いところができ、サイクル特性は改善するものの、その幅は小さいところにとどまっていたものと考えられる。これに対して、本発明の正極活物質は、コアとなるリチウム複合酸化物の粒子の表面を修飾するLiとZrとWとを含む酸化物は、当該酸化物の構造の空間群が、常温でP213である部分を有するため、当該正極活物質によって、リチウムイオン電池内でスルホランの分解がより均一に行われてSEIの厚さが均一化するため、より顕著にサイクル特性が改善する。さらに、コアの粒子表面の修飾物質であるLiとZrとWとを含む酸化物(シェル)中にリチウムが含まれているため、スルホランの分解反応の結果、生成したSEIがリチウムを含有していないものと異なっており、その結果サイクル特性とともに高温での保存特性が向上する。
The oxide (shell) containing Li, Zr, and W that modifies the surface of the lithium composite oxide particles that form the core has a portion in which the space group of the structure of the oxide is P213 at room temperature. The oxide containing Li, Zr, and W may be formed in a layered manner on the surface of the lithium composite oxide particle as the core, or may be formed so as to partially adhere to the particle surface. .
The reason why the cycle efficiency and the storage rate are improved by the above configuration is unknown at present, but the present invention assumes as follows. That is, when the carbon-sulfur bond in the sulfolane weakly adsorbed by the transition metal of Zr or W is decomposed and heat is generated, the rolling of Zr-OW based on the structure of P213 or Pa-3 occurs. Then, it is considered that the adsorbed sulfolane is detached and further decomposition is suppressed. Conventionally, there are many techniques in which Zr or W is added to the positive electrode active material, but the structure is not based on the structure of P213 or Pa-3, but approximately Li 2 ZrO 3 (space group C2 / C) or Li 2 WO 4 Mostly due to the structure of (space group I41 / amd). Therefore, even when a conventional positive electrode active material is applied to a sulfolane-added battery, Zr—O—W based on the structure of P213 or Pa-3 does not roll, and decomposition beyond sulfolane is inevitable. As a result, sulfolane is decomposed at random in the initial stage, and SEI has thick and thin portions. Although the cycle characteristics are improved, the width is considered to be small. On the other hand, the positive electrode active material of the present invention is an oxide containing Li, Zr, and W that modifies the surface of the lithium composite oxide particles that are the core, and the space group of the structure of the oxide has a room temperature. Therefore, the positive electrode active material decomposes sulfolane more uniformly in the lithium ion battery and uniforms the thickness of SEI, so that the cycle characteristics are remarkably improved. Further, since lithium is contained in the oxide (shell) containing Li, Zr, and W which are modifiers on the core particle surface, the SEI produced as a result of the decomposition reaction of sulfolane contains lithium. As a result, the storage characteristics at high temperatures are improved together with the cycle characteristics.

前記と前記との質量比は、1:99〜5:95であるのが好ましい。が全体の1%以下では、要求されるサイクル特性を満たすことが難しい場合があり、またA及びBの合計の5%を超えると、容量が低下する場合がある。 The mass ratio B of the said B A: A is 1: 99 to 5: is preferably 95. If B is 1% or less of the whole, it may be difficult to satisfy the required cycle characteristics, and if it exceeds 5% of the total of A and B, the capacity may be reduced.

前記Bの組成が、Zr:Wのモル比で1:2〜2:1であり、ZrとWの物質量の合計に対するLiの物質量が1であるのが好ましい。前記Bの組成において、Liが多いと表面に炭酸リチウム、水酸化リチウムなどの不純物が発生し、少ないとP213相と電解液との副反応が発生するおそれがある。この場合、P213相自体の量が多いと横揺れ効果が多くなるため上記副反応を抑制できるが、P213相が少なく、その中のLiも少ない場合は上記副反応が発生し、サイクル特性の劣化につながることがある。また、ZrとWとの比について、1:2〜2:1の範囲以外では、別の相が生成することがあり、容量またはサイクル特性が低下する場合がある。   Preferably, the composition of B is 1: 2 to 2: 1 in terms of a molar ratio of Zr: W, and the amount of Li is 1 with respect to the total amount of Zr and W. In the composition of B, when the amount of Li is large, impurities such as lithium carbonate and lithium hydroxide are generated on the surface, and when the amount is small, a side reaction between the P213 phase and the electrolytic solution may occur. In this case, if the amount of the P213 phase itself is large, the side effect can be suppressed because the rolling effect is increased. However, if the P213 phase is small and the amount of Li in the phase is small, the side reaction occurs and the cycle characteristics deteriorate. May lead to Further, when the ratio of Zr and W is outside the range of 1: 2 to 2: 1, another phase may be generated, and the capacity or cycle characteristics may be deteriorated.

(リチウムイオン電池用正極及びそれを有するリチウムイオン電池の構成)
本発明の実施形態に係るリチウムイオン電池用正極は、例えば、上述の構成のリチウムイオン電池用正極活物質と、導電助剤と、バインダーとを混合して調製した正極合剤をアルミニウム箔等からなる集電体の片面または両面に設けた構造を有している。また、本発明の実施形態に係るリチウムイオン電池は、このような構成のリチウムイオン電池用正極と、負極と、スルホランを含む電解質とを有する。
(Configuration of positive electrode for lithium ion battery and lithium ion battery having the same)
The positive electrode for a lithium ion battery according to an embodiment of the present invention includes, for example, a positive electrode mixture prepared by mixing a positive electrode active material for a lithium ion battery having the above-described configuration, a conductive additive, and a binder from an aluminum foil or the like. The current collector has a structure provided on one side or both sides. Moreover, the lithium ion battery which concerns on embodiment of this invention has the positive electrode for lithium ion batteries of such a structure, a negative electrode, and the electrolyte containing a sulfolane.

(リチウムイオン電池用正極活物質の製造方法)
次に、本発明の実施形態に係るリチウムイオン電池用正極活物質の製造方法について詳細に説明する。
(Method for producing positive electrode active material for lithium ion battery)
Next, the manufacturing method of the positive electrode active material for lithium ion batteries which concerns on embodiment of this invention is demonstrated in detail.

・LiとZrとWとを含む酸化物(修飾物質)の合成
リチウム複合酸化物の粒子の表面を修飾するLiとZrとWとを含む酸化物を以下のように作製する。
まず、Liアルコキシド、Zrアルコキシド含有アルコール溶液、及び、Wアルコキシド含有アルコール溶液、およびアセチルアセトンを、Li:Zr:W:アセチルアセトンのモル比が所定の値となるように混合し、その後、水を添加してゲルを作製する。
次に、当該ゲルに対し、例えば400〜500℃で1〜20時間の仮焼を実施する(この温度、時間については、当業者が有機物を除去可能と考える範囲で適宜変更可能である)。続いて、仮焼して生成した粉体を金型に充填し、放電プラズマ焼結装置によって不活性ガス雰囲気下、プレス圧30〜250MPa、昇温速度70〜500℃/minで585〜612℃まで急昇温し、1〜20分保持した後、4〜40℃に保持した大量の水の中に投入して急冷する。
急冷後、ロールミルで粗粉砕し、例えばφ2mm程度のジルコニアビーズ、ソルミックスA−7とともに適当なポットに充填し、振動ミルによって微粉砕する。粉末とビーズとソルミックスとの重量比は例えば1:0.5〜7:0.001〜0.005であり、粉砕時間は30〜120分である。
粉砕後、取り出した粉を適当なふるいで分級し、ふるい下を修飾物質とした。
-Synthesis | combination of the oxide (modifier) containing Li, Zr, and W The oxide containing Li, Zr, and W which modifies the surface of the particle | grains of lithium composite oxide is produced as follows.
First, Li alkoxide, Zr alkoxide-containing alcohol solution, W alkoxide-containing alcohol solution, and acetylacetone are mixed so that the molar ratio of Li: Zr: W: acetylacetone becomes a predetermined value, and then water is added. To make a gel.
Next, the gel is calcined, for example, at 400 to 500 ° C. for 1 to 20 hours (this temperature and time can be appropriately changed as long as those skilled in the art can remove organic substances). Subsequently, the powder produced by calcining is filled in a mold, and is 585 to 612 ° C. at a press pressure of 30 to 250 MPa and a temperature increase rate of 70 to 500 ° C./min in an inert gas atmosphere by a discharge plasma sintering apparatus. The temperature is rapidly raised to 1 and kept for 1 to 20 minutes, and then poured into a large amount of water kept at 4 to 40 ° C. and rapidly cooled.
After rapid cooling, coarsely pulverized by a roll mill, filled in a suitable pot together with zirconia beads having a diameter of about 2 mm, Solmix A-7, and finely pulverized by a vibration mill. The weight ratio of powder, beads and solmix is, for example, 1: 0.5 to 7: 0.001 to 0.005, and the pulverization time is 30 to 120 minutes.
After pulverization, the extracted powder was classified with an appropriate sieve, and the substance under the sieve was used as a modifying substance.

・コアとなるリチウム複合酸化物の合成
リチウム複合酸化物については、多数の先行特許(例えば、特開2003−168428等)に記載された手法が使用可能であるが、本発明にて検討した内容を以下に記載する。
まず、純水に硫酸ニッケル、硫酸マンガン、硫酸コバルトを、所定のモル比となるように40℃程度で溶解し、(Ni+Co+Mn)の濃度が1〜2mol/kgとなる40℃程度の水溶液Aを作製する。この水溶液Aの中には、Ni、Co、Mn、SO4、H2O以外は実質的に含まない。
水溶液Aとは別に、NaOHを純水に溶解して、1.5〜3mol/kgのNaOH水溶液Bを作製する。
水溶液A及びBとは別に、アンモニア水溶液を純水で薄めて、0.001mol%以上のアンモニア水溶液Cを作製する。このCについては、取り扱う温度での飽和濃度のものを使用できる。
次に、水溶液B及びCの温度を加熱して40℃程度とし、別途準備した反応槽、水溶液A、B及びCに、それぞれ窒素を流して空気を追い出す。
次に、水溶液A及びBをチューブポンプ等で、毎分1〜2Lずつ10分程度反応槽に送液して種晶を形成した後(この時、水溶液A、Bの送液と同時にCを送液してもよい)、水溶液A、B及びCをチューブポンプによって毎分0.5〜1Lずつ送液する。生成したスラリーをレーザー回折・散乱型粒度分布計(マイクロトラック)で粒度分布測定を行い、平均粒子径(D50)が所望の値に到達したところですべての送液を止める。これをろ過・水洗した後、320〜600℃で0.5〜15時間加熱して前駆体を得る。当該焼成温度及び焼成時間は、当業者が水酸化物を酸化物に変換可能と考える範囲で適宜変更可能である。
Synthesis of core lithium composite oxide For lithium composite oxide, the techniques described in a number of prior patents (for example, Japanese Patent Application Laid-Open No. 2003-168428) can be used. Is described below.
First, nickel sulfate, manganese sulfate, and cobalt sulfate are dissolved in pure water at a predetermined molar ratio of about 40 ° C., and an aqueous solution A of about 40 ° C. with a concentration of (Ni + Co + Mn) of 1 to 2 mol / kg is obtained. Make it. The aqueous solution A is substantially free of components other than Ni, Co, Mn, SO 4 and H 2 O.
Separately from the aqueous solution A, NaOH is dissolved in pure water to prepare a 1.5 to 3 mol / kg NaOH aqueous solution B.
Separately from the aqueous solutions A and B, the ammonia aqueous solution is diluted with pure water to produce an ammonia aqueous solution C of 0.001 mol% or more. About this C, the thing of the saturation density | concentration in the temperature to handle can be used.
Next, the temperature of the aqueous solutions B and C is heated to about 40 ° C., and nitrogen is passed through each of the separately prepared reaction tanks and the aqueous solutions A, B, and C to drive out air.
Next, after the aqueous solutions A and B are fed to the reaction vessel for about 10 minutes at 1 to 2 L per minute with a tube pump or the like to form seed crystals (at this time, C is added simultaneously with the feeding of the aqueous solutions A and B). The aqueous solutions A, B and C may be fed by 0.5 to 1 L per minute by a tube pump. The produced slurry is subjected to particle size distribution measurement with a laser diffraction / scattering type particle size distribution meter (Microtrack), and all liquid feeding is stopped when the average particle size (D50) reaches a desired value. This is filtered and washed with water, and then heated at 320 to 600 ° C. for 0.5 to 15 hours to obtain a precursor. The firing temperature and firing time can be appropriately changed as long as those skilled in the art consider that a hydroxide can be converted into an oxide.

次に、前駆体中に含まれるニッケル、マンガン、コバルトの含量をICP−MSで分析し、Li/(Ni+Co+Mn)がモル比で1.00〜1.2となるようにLiOH・H2Oの量を決定する。当該モル比は、当業者が最終的に残存アルカリ分を十分抑制可能と考える範囲で適宜変更可能である。ICP−MSの分析は常法による。LiOH・H2Oをジェットミルにて粉砕後、ヘンシェルミキサー容器内に前駆体、LiOH・H2Oの順に投入し、蓋を閉じて1〜10分間混合する。混合された粉を取り出した後、15℃/min以下で500℃程度まで、さらに、5℃/min程度で750〜1000℃まで加熱する。次いで、750〜1000℃で1〜20時間保持し、5℃/min程度で400℃程度まで冷却後、炉から取り出してロールミル、パルベライザー等を用いて解砕することで、コアとなるリチウム複合酸化物を得る。 Next, the contents of nickel, manganese and cobalt contained in the precursor are analyzed by ICP-MS, and LiOH.H 2 O is adjusted so that Li / (Ni + Co + Mn) is 1.00 to 1.2 in molar ratio. Determine the amount. The molar ratio can be appropriately changed as long as those skilled in the art ultimately believe that the residual alkali content can be sufficiently suppressed. Analysis of ICP-MS is performed by a conventional method. LiOH · H 2 O is pulverized with a jet mill, and then the precursor and LiOH · H 2 O are put into a Henschel mixer container in this order, and the lid is closed and mixed for 1 to 10 minutes. After taking out the mixed powder, it is heated to about 500 ° C. at 15 ° C./min or less, and further to 750 to 1000 ° C. at about 5 ° C./min. Next, hold at 750 to 1000 ° C. for 1 to 20 hours, cool to about 400 ° C. at about 5 ° C./min, then remove from the furnace and crush using a roll mill, pulverizer, etc., and lithium composite oxidation that becomes the core Get things.

・正極活物質の合成
上述の方法で作製した、LiとZrとWとを含む酸化物(修飾物質)である、ふるい下の粉体を、上述の方法で作製したコアとなるリチウム複合酸化物と共に、それぞれ所定の重量比で乾式粒子複合化装置内に投入し、粒子を複合化することで、正極活物質を得る。
その後、必要であれば、正極活物質を例えばパルベライザー等を用いて解砕することにより正極活物質の粉体を得る。
Synthesis of positive electrode active material Lithium composite oxide which is an oxide (modifier) containing Li, Zr and W, prepared by the above-described method, and a core powder prepared by the above-described method. At the same time, the positive electrode active material is obtained by putting the particles in a dry particle compounding apparatus at a predetermined weight ratio and compositing the particles.
Thereafter, if necessary, the positive electrode active material is pulverized using, for example, a pulverizer to obtain a positive electrode active material powder.

以下、本発明及びその利点をより良く理解するための実施例を提供するが、本発明はこれらの実施例に限られるものではない。   Examples for better understanding of the present invention and its advantages are provided below, but the present invention is not limited to these examples.

(比較例1)
・コアとなるリチウム複合酸化物の合成
まず、純水に硫酸ニッケル、硫酸マンガン、硫酸コバルトを40℃で溶解し、(Ni+Co+Mn)の濃度が1.15mol/kgであり、Ni:Co:Mnのモル比が8:1:1である40℃の水溶液Aを用意した。この水溶液Aの中には、Ni、Co、Mn、SO4、H2O以外は実質的に含まない。水溶液Aとは別に、NaOHを純水に溶解して、1.85mol/kgのNaOH水溶液Bを作製した。また、市販の約29wt%のアンモニア水溶液(関東化学)を純水で薄めて、0.1mol%のアンモニア水溶液Cとした。加熱して水溶液B及びCの温度を40℃とし、別途準備した反応槽、水溶液A、B及びCに、それぞれ窒素を流して空気を追い出した。そして、水溶液A及びBをチューブポンプによって毎分1.5Lずつ10分程度反応槽に送液して種晶を形成した後、水溶液A、B及びCをチューブポンプによって毎分0.8Lずつ送液した。生成したスラリーをレーザー回折・散乱型粒度分布計(マイクロトラック)で粒度分布測定を行い、平均粒子径(D50)が15μmを超えたところですべての送液を止めた。これをろ過・水洗した後、400℃で3時間、空気中で加熱して前駆体を得た。
次に、前駆体中に含まれるニッケル、マンガン、コバルトの含量をICP−MSで分析し、Li/(Ni+Co+Mn)がモル比で1.01となるようにLiOH・H2Oの量を決定した。ICP−MSの分析は常法によった。LiOH・H2Oをジェットミルにて粉砕後、ヘンシェルミキサー容器内に前駆体、LiOH・H2Oの順に投入し、蓋を閉じて5分間混合した。混合された粉を取り出した後、10℃/minで500℃まで、5℃/minで780℃まで加熱し、780℃で10時間保持し、5℃/minで400℃まで冷却後、炉扉を徐々に開放して常温まで冷却して解砕することで、コアとなるリチウム複合酸化物を得た。
(Comparative Example 1)
Synthesis of core lithium composite oxide First, nickel sulfate, manganese sulfate, and cobalt sulfate were dissolved in pure water at 40 ° C., the concentration of (Ni + Co + Mn) was 1.15 mol / kg, and Ni: Co: Mn A 40 ° C. aqueous solution A having a molar ratio of 8: 1: 1 was prepared. The aqueous solution A is substantially free of components other than Ni, Co, Mn, SO 4 and H 2 O. Separately from the aqueous solution A, NaOH was dissolved in pure water to prepare a 1.85 mol / kg NaOH aqueous solution B. In addition, a commercially available about 29 wt% ammonia aqueous solution (Kanto Chemical) was diluted with pure water to obtain a 0.1 mol% ammonia aqueous solution C. The temperature of the aqueous solutions B and C was set to 40 ° C. by heating, and nitrogen was passed through each of the separately prepared reaction tanks and aqueous solutions A, B, and C to expel the air. Then, after the aqueous solutions A and B are sent to the reaction tank by 1.5 L per minute to the reaction tank for about 10 minutes to form seed crystals, the aqueous solutions A, B and C are sent 0.8 L per minute by the tube pump. Liquid. The produced slurry was subjected to particle size distribution measurement with a laser diffraction / scattering type particle size distribution meter (Microtrac), and when the average particle diameter (D50) exceeded 15 μm, all liquid feeding was stopped. This was filtered and washed with water, and then heated in air at 400 ° C. for 3 hours to obtain a precursor.
Next, the contents of nickel, manganese and cobalt contained in the precursor were analyzed by ICP-MS, and the amount of LiOH.H 2 O was determined so that Li / (Ni + Co + Mn) was 1.01 in terms of molar ratio. . ICP-MS was analyzed by a conventional method. LiOH · H 2 O was pulverized with a jet mill, and then the precursor and LiOH · H 2 O were put into the Henschel mixer vessel in that order, and the lid was closed and mixed for 5 minutes. After taking out the mixed powder, it is heated to 500 ° C. at 10 ° C./min, heated to 780 ° C. at 5 ° C./min, held at 780 ° C. for 10 hours, cooled to 400 ° C. at 5 ° C./min, and then the furnace door Was gradually opened, cooled to room temperature, and pulverized to obtain a lithium composite oxide as a core.

(実施例1)
・LiとZrとWとを含む酸化物(修飾物質)の合成
リチウムイソプロポキシド、ジルコニウム(IV)イソプロポキシドのイソプロパノール溶液、タングステン(VI)イソプロポキシドのイソプロパノール溶液、アセチルアセトンをLi:Zr:W:アセチルアセトンがモル比で3:1:2:6となるように窒素中で混合し、その後、Liに対して1mol分、Zrに対して4mol分、Wに対して6mol分の総和の水を添加してゲルを形成させた。次に、当該ゲルを450℃で12時間仮焼した。仮焼した粉体を黒鉛製金型(治具径20mmφ)に充填し、放電プラズマ焼結装置によって1気圧のアルゴンガス雰囲気下、プレス圧50MPa、昇温速度100℃/minで600℃まで昇温し、10分保持した後20℃に保持した大量の水の中に投入して急冷した。急冷後、ロールミルで粗粉砕し、φ2mmのジルコニアビーズ、ソルミックスA−7とともにポットに充填し、振動ミルによって微粉砕した。粉末とビーズとソルミックスとの重量比は1:2:0.0002であり、粉砕時間は46.06分であった。粉砕後、取り出した粉を常温にて目のサイズが22μmであるふるいにかけ、ふるい下を修飾物質とした。この修飾物質のXRDを常温で測定したところ、P213に同定できた。
Example 1
Synthesis of oxide (modifier) containing Li, Zr and W Lithium isopropoxide, zirconium (IV) isopropoxide in isopropanol solution, tungsten (VI) isopropoxide in isopropanol solution, acetylacetone in Li: Zr: W: acetylacetone was mixed in nitrogen so that the molar ratio was 3: 1: 2: 6, and then total water of 1 mol for Li, 4 mol for Zr, and 6 mol for W Was added to form a gel. Next, the gel was calcined at 450 ° C. for 12 hours. The calcined powder is filled in a graphite mold (jig diameter: 20 mmφ), and the temperature is raised to 600 ° C. at a pressurization pressure of 50 MPa and a heating rate of 100 ° C./min in an argon gas atmosphere of 1 atm by a discharge plasma sintering apparatus. The mixture was warmed, held for 10 minutes, and then poured into a large amount of water held at 20 ° C. for rapid cooling. After rapid cooling, the mixture was coarsely pulverized with a roll mill, filled into a pot together with φ2 mm zirconia beads and Solmix A-7, and finely pulverized with a vibration mill. The weight ratio of powder, beads and solmix was 1: 2: 0.0002 and the grinding time was 46.06 minutes. After pulverization, the taken-out powder was passed through a sieve having an eye size of 22 μm at room temperature, and the substance under the sieve was used as a modifying substance. When XRD of this modifier was measured at room temperature, it was identified as P213.

・正極活物質の合成
次に、LiとZrとWとを含む酸化物(修飾物質)である、ふるい下の粉体を、比較例1と同様に作製したコアとなるリチウム複合酸化物と共に、ふるい下の粉体:コアとなるリチウム複合酸化物の重量比が1:99となるように乾式粒子複合化装置内に投入し、粒子を複合化することで、正極活物質を得た。これを実施例1とした。
-Synthesis | combination of positive electrode active material Next, the powder under a sieve which is an oxide (modifier) containing Li, Zr, and W, together with a lithium composite oxide serving as a core produced in the same manner as in Comparative Example 1, The positive electrode active material was obtained by putting in the dry particle compounding apparatus so that the weight ratio of the powder under the sieve: lithium composite oxide as the core was 1:99 and compositing the particles. This was designated Example 1.

(実施例2)
コアのNi:Co:Mnの組成を5:2:3としたこと以外は実施例1と同様に正極活物質を作製し、実施例2とした。
(Example 2)
A positive electrode active material was produced in the same manner as in Example 1 except that the composition of Ni: Co: Mn in the core was changed to 5: 2: 3, and Example 2 was obtained.

(比較例2)
コアのNi:Co:Mnの組成を5:2:3としたこと以外は比較例1と同様に正極活物質を作製し、比較例2とした。
(Comparative Example 2)
A positive electrode active material was prepared in the same manner as in Comparative Example 1 except that the composition of Ni: Co: Mn in the core was changed to 5: 2: 3, and Comparative Example 2 was obtained.

(実施例3)
修飾物質のLi:Zr:W:アセチルアセトンをモル比で3:2:1:6としたこと以外は実施例1と同様に正極活物質を作製し、実施例3とした。
(Example 3)
A positive electrode active material was prepared in the same manner as in Example 1 except that the modifying material Li: Zr: W: acetylacetone was used in a molar ratio of 3: 2: 1: 6.

(実施例4)
修飾物質の合成の際、ふるい下の粉体:コアとなるリチウム複合酸化物の重量比が5:95となるようにしたこと以外は実施例1と同様に正極活物質を作製し、実施例4とした。
Example 4
A positive electrode active material was prepared in the same manner as in Example 1 except that the weight ratio of the powdered powder: core lithium composite oxide was 5:95 during the synthesis of the modifying material. It was set to 4.

(実施例5)
コアのNi:Co:Mnの組成を85:7.5:7.5とした以外は実施例1と同様に正極活物質を作製し、実施例5とした。
(Example 5)
A positive electrode active material was prepared in the same manner as in Example 1 except that the composition of Ni: Co: Mn in the core was set to 85: 7.5: 7.5.

(比較例3)
コアのNi:Co:Mnの組成を85:7.5:7.5とした以外は比較例1と同様に正極活物質を作製し、比較例3とした。
(Comparative Example 3)
A positive electrode active material was produced in the same manner as in Comparative Example 1 except that the composition of Ni: Co: Mn in the core was set to 85: 7.5: 7.5.

(実施例6)
コアのLi/(Ni+Co+Mn)をモル比で1.05としたこと以外は、実施例1と同様に正極活物質を作製し、実施例6とした。
(Example 6)
A positive electrode active material was produced in the same manner as in Example 1 except that the molar ratio of Li / (Ni + Co + Mn) of the core was 1.05, and Example 6 was obtained.

(比較例4)
・LiとZrとを含む酸化物(修飾物質)の合成
市販のLi2CO3とZrO2とをLi:Zrがモル比で2:1となるように混合した後、焼成炉に入れ、10℃/minで500℃まで、5℃/minで900℃まで加熱し、900℃で10時間保持し、5℃/minで400℃まで冷却し、その後炉扉を開放して室温まで冷却した。焼成炉から取り出した後、ロールミルで粗粉砕し、φ2mmのジルコニアビーズ、ソルミックスA−7とともにポットに充填し、振動ミルによって微粉砕した。粉末とビーズとソルミックスとの重量比は1:2:0.0002であり、粉砕時間は46.06分であった。粉砕後、取り出した粉を常温にて目のサイズが22μmであるふるいにかけ、ふるい下を修飾物質とした。この修飾物質のXRDを常温で測定したところ、空間群C2/C(Li2ZrO3)に同定できた。
・正極活物質の合成
次に、LiとZrとを含む酸化物(修飾物質)である、ふるい下の粉体を、比較例1と同様に作製したコアとなるリチウム複合酸化物と共に、ふるい下の粉体:コアとなるリチウム複合酸化物の重量比が1:99となるように乾式粒子複合化装置内に投入し、粒子を複合化することで、正極活物質を得た。これを比較例4とした。
(Comparative Example 4)
Synthesis of oxide (modifier) containing Li and Zr Commercially available Li 2 CO 3 and ZrO 2 were mixed so that the molar ratio of Li: Zr was 2: 1, and then placed in a firing furnace. Heated to 500 ° C. at 500 ° C./min to 900 ° C. at 5 ° C./min, held at 900 ° C. for 10 hours, cooled to 400 ° C. at 5 ° C./min, and then cooled to room temperature by opening the furnace door. After taking out from the firing furnace, it was coarsely pulverized with a roll mill, filled into a pot together with φ2 mm zirconia beads and Solmix A-7, and finely pulverized with a vibration mill. The weight ratio of powder, beads and solmix was 1: 2: 0.0002 and the grinding time was 46.06 minutes. After pulverization, the taken-out powder was passed through a sieve having an eye size of 22 μm at room temperature, and the substance under the sieve was used as a modifying substance. When XRD of this modifier was measured at room temperature, it was identified as space group C2 / C (Li 2 ZrO 3 ).
Synthesis of positive electrode active material Next, the powder under the sieve, which is an oxide (modifier) containing Li and Zr, together with the lithium composite oxide that becomes the core produced in the same manner as in Comparative Example 1 The positive electrode active material was obtained by putting the powder in the dry particle composite apparatus so that the weight ratio of the powder: core lithium composite oxide was 1:99 and compositing the particles. This was designated as Comparative Example 4.

(比較例5)
・LiとWとを含む酸化物(修飾物質)の合成
市販のLi2CO3とWO3とをLi:Wがモル比で2:1となるように混合した後、焼成炉に入れ、10℃/minで500℃まで、5℃/minで900℃まで加熱し、900℃で10時間保持し、5℃/minで400℃まで冷却し、その後炉扉を開放して室温まで冷却した。焼成炉から取り出した後、ロールミルで粗粉砕し、φ2mmのジルコニアビーズ、ソルミックスA−7とともにポットに充填し、振動ミルによって微粉砕した。粉末とビーズとソルミックスとの重量比は1:2:0.0002であり、粉砕時間は46.06分であった。粉砕後、取り出した粉を常温にて目のサイズが22μmであるふるいにかけ、ふるい下を修飾物質とした。この修飾物質のXRDを常温で測定したところ、空間群I41/amd(Li2WO4)に同定できた。
・正極活物質の合成
次に、LiとWとを含む酸化物(修飾物質)である、ふるい下の粉体を、比較例2と同様に作製したコアとなるリチウム複合酸化物と共に、ふるい下の粉体:コアとなるリチウム複合酸化物の重量比が1:99となるように乾式粒子複合化装置内に投入し、粒子を複合化することで、正極活物質を得た。これを比較例5とした。
(Comparative Example 5)
Synthesis of oxide (modifier) containing Li and W After mixing commercially available Li 2 CO 3 and WO 3 so that the molar ratio of Li: W is 2: 1, the mixture is put in a firing furnace. Heated to 500 ° C. at 500 ° C./min to 900 ° C. at 5 ° C./min, held at 900 ° C. for 10 hours, cooled to 400 ° C. at 5 ° C./min, and then cooled to room temperature by opening the furnace door. After taking out from the firing furnace, it was coarsely pulverized with a roll mill, filled into a pot together with φ2 mm zirconia beads and Solmix A-7, and finely pulverized with a vibration mill. The weight ratio of powder, beads and solmix was 1: 2: 0.0002 and the grinding time was 46.06 minutes. After pulverization, the taken-out powder was passed through a sieve having an eye size of 22 μm at room temperature, and the substance under the sieve was used as a modifying substance. When XRD of this modifying substance was measured at room temperature, it was identified as space group I41 / amd (Li 2 WO 4 ).
Synthesis of positive electrode active material Next, the powder under the sieve, which is an oxide (modifier) containing Li and W, together with the lithium composite oxide that becomes the core produced in the same manner as in Comparative Example 2 The positive electrode active material was obtained by putting the powder in the dry particle composite apparatus so that the weight ratio of the powder: core lithium composite oxide was 1:99 and compositing the particles. This was designated as Comparative Example 5.

(比較例6)
・LiとZrとを含む酸化物とLiとWとを含む酸化物との混合相(修飾物質)の合成
市販のLi2CO3とZrO2とWO3とをLi:Zr:Wがモル比で6:1:2となるように混合した後、焼成炉に入れ、10℃/minで500℃まで、5℃/minで900℃まで加熱し、900℃で10時間保持し、5℃/minで400℃まで冷却し、その後炉扉を開放して室温まで冷却した。焼成炉から取り出した後、ロールミルで粗粉砕し、φ2mmのジルコニアビーズ、ソルミックスA−7とともにポットに充填し、振動ミルによって微粉砕した。粉末とビーズとソルミックスとの重量比は1:2:0.0002であり、粉砕時間は46.06分であった。粉砕後、取り出した粉を常温にて目のサイズが22μmであるふるいにかけ、ふるい下を修飾物質とした。この修飾物質のXRDを常温で測定したところ、空間群C2/C(Li2ZrO3)と空間群I41/amd(Li2WO4)との混合相に同定できた。
・正極活物質の合成
次に、LiとZrとを含む酸化物とLiとWとを含む酸化物との混合相(修飾物質)である、ふるい下の粉体を、比較例1と同様に作製したコアとなるリチウム複合酸化物と共に、ふるい下の粉体:コアとなるリチウム複合酸化物の重量比が5:95となるように乾式粒子複合化装置内に投入し、粒子を複合化することで、正極活物質を得た。これを比較例6とした。
(Comparative Example 6)
Synthesis of mixed phase (modifier) of oxide containing Li and Zr and oxide containing Li and W Commercially available Li 2 CO 3 , ZrO 2, and WO 3 are in a molar ratio of Li: Zr: W. 6: 1: 2 and then put into a firing furnace, heated to 500 ° C. at 10 ° C./min, heated to 900 ° C. at 5 ° C./min, held at 900 ° C. for 10 hours, and kept at 5 ° C. / It cooled to 400 degreeC by min. Then, the furnace door was opened and it cooled to room temperature. After taking out from the firing furnace, it was coarsely pulverized with a roll mill, filled into a pot together with φ2 mm zirconia beads and Solmix A-7, and finely pulverized with a vibration mill. The weight ratio of powder, beads and solmix was 1: 2: 0.0002 and the grinding time was 46.06 minutes. After pulverization, the taken-out powder was passed through a sieve having an eye size of 22 μm at room temperature, and the substance under the sieve was used as a modifying substance. When XRD of this modifying substance was measured at room temperature, it was identified as a mixed phase of space group C2 / C (Li 2 ZrO 3 ) and space group I41 / amd (Li 2 WO 4 ).
-Synthesis | combination of positive electrode active material Next, the powder under a sieve which is a mixed phase (modifier) of the oxide containing Li and Zr, and the oxide containing Li and W is used similarly to the comparative example 1. Along with the prepared lithium composite oxide as a core, the powder is put into a dry particle composite apparatus so that the weight ratio of the powder under the sieve: lithium composite oxide as a core is 5:95, and the particles are composited. Thus, a positive electrode active material was obtained. This was designated as Comparative Example 6.

(比較例7)
・LiとZrとWとを含む非晶質酸化物(修飾物質)の合成
市販のLi2CO3とZrO2とWO3とをLi:Zr:Wがモル比で6:1:2となるように混合した後、焼成炉に入れ、10℃/minで500℃まで、5℃/minで900℃まで加熱し、900℃で10時間保持し、炉扉を開放して焼成物を取り出し室温まで急冷した。急冷後、ハンマーミルで粗粉砕し、φ2mmのジルコニアビーズ、ソルミックスA−7とともにポットに充填し、振動ミルによって微粉砕した。粉末とビーズとソルミックスとの重量比は1:5:0.0002であり、粉砕時間は46.06分であった。粉砕後、取り出した粉を常温にて目のサイズが22μmであるふるいにかけ、ふるい下を修飾物質とした。この修飾物質のXRDを常温で測定したところ、ピークは検出されず非晶質と判断できた。
・正極活物質の合成
次に、LiとZrとWとを含む非晶質酸化物(修飾物質)である、ふるい下の粉体を、比較例1と同様に作製したコアとなるリチウム複合酸化物と共に、ふるい下の粉体:コアとなるリチウム複合酸化物の重量比が5:95となるように乾式粒子複合化装置内に投入し、粒子を複合化することで、正極活物質を得た。これを比較例7とした。
(Comparative Example 7)
Synthesis of amorphous oxide (modified substance) containing Li, Zr, and W Commercially available Li 2 CO 3 , ZrO 2, and WO 3 have a molar ratio of Li: Zr: W of 6: 1: 2. After mixing in such a manner, it is put in a firing furnace, heated to 500 ° C. at 10 ° C./min, heated to 900 ° C. at 5 ° C./min, held at 900 ° C. for 10 hours, opened the furnace door, and taken out the fired product. Quenched until. After quenching, it was coarsely pulverized with a hammer mill, filled into a pot together with φ2 mm zirconia beads and Solmix A-7, and finely pulverized with a vibration mill. The weight ratio of powder, beads and solmix was 1: 5: 0.0002 and the grinding time was 46.06 minutes. After pulverization, the taken-out powder was passed through a sieve having an eye size of 22 μm at room temperature, and the substance under the sieve was used as a modifying substance. When the XRD of this modifying substance was measured at room temperature, no peak was detected and it was determined that the substance was amorphous.
Synthesis of positive electrode active material Next, a lithium composite oxide serving as a core prepared by producing a powder under a sieve, which is an amorphous oxide (modifier) containing Li, Zr, and W, in the same manner as in Comparative Example 1. In addition to the powder, the powder under the sieve: the lithium composite oxide serving as the core is put into a dry particle composite device so that the weight ratio of the lithium composite oxide is 5:95, and the particles are composited to obtain a positive electrode active material. It was. This was designated as Comparative Example 7.

(評価)
こうしてできた実施例及び比較例の各サンプルを用いて下記の条件にて各評価を実施した。
−正極材組成の評価−
被覆層について、EPMAで分析して各金属のモル比を算出した。各正極材中の金属含有量を、誘導結合プラズマ発光分光分析装置(ICP−OES)で測定し、各金属の組成比(モル比)を算出した。また、酸素含有量はLECO法で測定し、いずれも組成式において「O2」であることを確認した。
(Evaluation)
Each evaluation was carried out under the following conditions using the samples of Examples and Comparative Examples thus prepared.
-Evaluation of composition of positive electrode material-
About the coating layer, it analyzed by EPMA and the molar ratio of each metal was computed. The metal content in each positive electrode material was measured with an inductively coupled plasma optical emission spectrometer (ICP-OES), and the composition ratio (molar ratio) of each metal was calculated. Further, the oxygen content was measured by the LECO method, and it was confirmed that all were “O 2 ” in the composition formula.

−LiとZrとWとを含む酸化物(修飾物質)の構造の空間群−
LiとZrとWとを含む酸化物(修飾物質)の構造の空間群を497.5−72.0keVのγ−γカスケードを用いた時間分解摂動角相関分光法によって評価した。具体的には、Z.Naturforsch.55a,301−310(2000)の3.Experimentalの方法によった。
まず、活物質中の186Wに対して熱中性子捕獲させ、187W(半減期23.72時間)を生成させた。この187Wはβ崩壊により187Re(半減期555.3ナノ秒)を生成する。この際、同時にγ線も出るが、これはγ1(497.5keV)とγ2(72.0keV)が引き続いて放出されている。γ1が放出されてからγ2が放出されるまでの時間tを計測し、γ2起因の核四極子パラメーターδを計算した。この測定を17〜403K程度の温度範囲内で3点以上行い、核四極子パラメーターδを温度に対してプロットした(図1)。図1に示すグラフにおいて、曲線が下に凸であれば、当該修飾物質は常温ではP213の空間群を持つ。
-Space group of oxide (modifier) structure containing Li, Zr and W-
The space group of the structure of the oxide (modifier) containing Li, Zr and W was evaluated by time-resolved perturbed angular correlation spectroscopy using a 497.5-72.0 keV γ-γ cascade. Specifically, Z. Natureforsch. 55a, 301-310 (2000). According to the method of Experimental.
First, thermal neutron capture was performed on 186 W in the active material to generate 187 W (half-life 23.72 hours). This 187 W generates 187 Re (half-life 555.3 nanoseconds) by β decay. At this time, γ rays are emitted at the same time, but γ 1 (497.5 keV) and γ 2 (72.0 keV) are continuously emitted. The time t from the release of γ 1 to the release of γ 2 was measured, and the nuclear quadrupole parameter δ due to γ 2 was calculated. This measurement was performed at three or more points within a temperature range of about 17 to 403 K, and the nuclear quadrupole parameter δ was plotted against temperature (FIG. 1). In the graph shown in FIG. 1, if the curve is convex downward, the modifying substance has a P213 space group at room temperature.

−電池特性の評価−
正極活物質80g、アセチレンブラック15g、10wt%の濃度でPVdF(ポリビリニデンジフルオライド)をNMP(N−メチル−2−ピロリドン)に溶解させたもの50g、及び、純NMP50gを混合し、アルミニウム箔上に塗布して200℃で乾燥し、線荷重10kN/cmで加圧して正極とした。同様に、黒鉛90g、10wt%の濃度でPVdFをNMPに溶解させたもの100gを混合し、銅箔上に塗布して200℃で乾燥し、線荷重10kN/cmで加圧して負極とした。電解質として0.005wt%のスルホランが添加された、1mol/LのLiPF6を含むエチレンカーボネートとジメチルカーボネートとの1:1混合溶媒を用い、2032型コインセルに充填できるように上述の正極、前述の負極、市販のセパレーターを切り出してアルゴングローブボックス中に入れ、セパレーターに前記電解質を含浸させ、正極および負極にも電解質を滴下して染み込ませた。これらを2032型コインセル部材と組み合わせてかしめ、2032型コインセルを作製した。これを0.2C、3.0〜4.3Vで室温にて充放電を行い、初期放電容量、300サイクル後の放電容量を測定し、(300サイクル後の放電容量)/(初期放電容量)をサイクル効率とした。また、各サンプルについて別に1度だけ充放電したコインセルを用意しておき、このコインセルを0.2C、40℃で1週間4.3Vに保持しておき、その後1度だけ0.2C、3.0〜4.3Vで充放電を行って保存後の放電容量を測定した。そして(保存後の放電容量)/(初期放電容量)を保存率とした。
これらの結果を表1に示す。
-Evaluation of battery characteristics-
A mixture of 80 g of a positive electrode active material, 15 g of acetylene black, 50 g of PVdF (polyvinylidene difluoride) dissolved in NMP (N-methyl-2-pyrrolidone) at a concentration of 10 wt%, and 50 g of pure NMP, It apply | coated on foil and dried at 200 degreeC, it pressurized with the line load of 10 kN / cm, and it was set as the positive electrode. Similarly, 90 g of graphite and 100 g of PVdF dissolved in NMP at a concentration of 10 wt% were mixed, applied onto a copper foil, dried at 200 ° C., and pressurized at a line load of 10 kN / cm to obtain a negative electrode. Using a 1: 1 mixed solvent of ethylene carbonate and dimethyl carbonate containing 1 mol / L LiPF 6 to which 0.005 wt% of sulfolane was added as an electrolyte, the above positive electrode, A negative electrode and a commercially available separator were cut out and placed in an argon glove box, the separator was impregnated with the electrolyte, and the electrolyte was also dropped and soaked into the positive electrode and the negative electrode. These were caulked in combination with a 2032 type coin cell member to produce a 2032 type coin cell. This was charged and discharged at room temperature at 0.2 C and 3.0 to 4.3 V, and the initial discharge capacity and the discharge capacity after 300 cycles were measured. (Discharge capacity after 300 cycles) / (Initial discharge capacity) Was defined as cycle efficiency. In addition, a coin cell that is charged and discharged only once for each sample is prepared, and this coin cell is held at 4.3 C for one week at 0.2 C, 40 ° C., and then 0.2 C, 3. Charging / discharging was performed at 0 to 4.3 V, and the discharge capacity after storage was measured. Then, (discharge capacity after storage) / (initial discharge capacity) was defined as the storage rate.
These results are shown in Table 1.

Figure 0006599209
Figure 0006599209

Claims (5)

組成式:LixNiaCobMnc2
(前記式において、1.01≦x≦1.05、a≧0.5、0<b≦0.25、0<c≦0.35)
で表される粒子Aの表面に、LiとZrとWとを含む酸化物Bを有し、前記酸化物Bの構造の空間群が、常温でP213である部分を有するリチウムイオン電池用正極活物質。
Composition formula: Li x Ni a Co b Mn c O 2
(In the above formula, 1.01 ≦ x ≦ 1.05, a ≧ 0.5, 0 <b ≦ 0.25, 0 <c ≦ 0.35)
The positive electrode active for lithium ion batteries which has the oxide B which contains Li, Zr, and W on the surface of the particle | grains represented by these, and the space group of the structure of the said oxide B is P213 at normal temperature material.
前記と前記との質量比が、1:99〜5:95である請求項1に記載のリチウムイオン電池用正極活物質。 The mass ratio B of the said B A: A is 1: 99 to 5: cathode active material for a lithium ion battery according to claim 1 which is 95. 前記Bの組成が、Zr:Wのモル比で1:2〜2:1であり、ZrとWの物質量の合計に対するLiの物質量が1である請求項1又は2に記載のリチウムイオン電池用正極活物質。   3. The lithium ion according to claim 1, wherein the composition of B is 1: 2 to 2: 1 in a molar ratio of Zr: W, and the amount of Li is 1 with respect to the total amount of Zr and W. 4. Positive electrode active material for batteries. 請求項1〜3のいずれか一項に記載のリチウムイオン電池用正極活物質を有するリチウムイオン電池用正極。   The positive electrode for lithium ion batteries which has the positive electrode active material for lithium ion batteries as described in any one of Claims 1-3. 請求項4に記載のリチウムイオン電池用正極と、負極と、スルホランを含む電解質と、を有するリチウムイオン電池。   The lithium ion battery which has a positive electrode for lithium ion batteries of Claim 4, a negative electrode, and the electrolyte containing a sulfolane.
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