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JP6617012B2 - Aluminum alloy fin material for heat exchangers excellent in strength, conductivity and brazing properties, and heat exchanger provided with the aluminum alloy fin materials for heat exchangers - Google Patents
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JP6617012B2 - Aluminum alloy fin material for heat exchangers excellent in strength, conductivity and brazing properties, and heat exchanger provided with the aluminum alloy fin materials for heat exchangers - Google Patents

Aluminum alloy fin material for heat exchangers excellent in strength, conductivity and brazing properties, and heat exchanger provided with the aluminum alloy fin materials for heat exchangers Download PDF

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JP6617012B2
JP6617012B2 JP2015227685A JP2015227685A JP6617012B2 JP 6617012 B2 JP6617012 B2 JP 6617012B2 JP 2015227685 A JP2015227685 A JP 2015227685A JP 2015227685 A JP2015227685 A JP 2015227685A JP 6617012 B2 JP6617012 B2 JP 6617012B2
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brazing
temperature
aluminum alloy
strength
conductivity
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JP2016121393A (en
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茂紀 中西
祥平 岩尾
正和 江戸
勇樹 寺本
聖英 手島
学 長谷川
道泰 山本
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Denso Corp
MA Aluminum Corp
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Mitsubishi Aluminum Co Ltd
Denso Corp
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Priority to CN201510979417.1A priority patent/CN105734368B/en
Priority to US14/980,138 priority patent/US11002498B2/en
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Description

本発明は、自動車用熱交換器に用いられる強度、導電性、ろう付性に優れるアルミニウム合金フィン材および該熱交換器用アルミニウム合金フィン材を備える熱交換器に関する。 The present invention is strength for use in automobile heat exchanger, conductive, it relates to a heat exchanger comprising an aluminum alloy fin material contact and heat exchange aluminum alloy fin material excellent in brazeability.

自動車熱交換器用フィン材には、ろう付後の高強度、高導電率、ろう付性が求められている。しかし、これらの特性がいずれもトレードオフの関係にあるため、従来は全ての特性を満足させることが難しいとされている。過去には、例えば特許文献1や特許文献2において、ろう付後の強度と導電性に優れるフィン材が提案されている。特許文献1や特許文献2で提案されているフィン材は、鋳造時のスラブ冷却速度が例えば数十℃/s以上など非常に速く、溶湯から直接薄板を作製する連続鋳造圧延法(CC法)を基にした製造方法によって作製されている。   The fin material for automobile heat exchangers is required to have high strength, high conductivity and brazing after brazing. However, since these characteristics are in a trade-off relationship, it is conventionally difficult to satisfy all the characteristics. In the past, for example, Patent Document 1 and Patent Document 2 have proposed fin materials having excellent strength and conductivity after brazing. The fin material proposed in Patent Document 1 and Patent Document 2 has a very fast slab cooling rate at the time of casting, such as several tens of degrees centigrade / s or more, and a continuous casting rolling method (CC method) in which a thin plate is directly produced from a molten metal. It is produced by a manufacturing method based on the above.

一方で、例えば鋳造時のスラブ冷却速度が10℃/s以下の半連続鋳造法(DC法)を用いたフィン材では、鋳造時に連続鋳造ほどの微細な晶出物が得られず、晶出物サイズは1μm以上と粗大化しやすい。この場合、材料中に存在する粗大な晶出物がろう付加熱時に再結晶の核生成サイトとなることで結晶粒が微細化しやすく、結晶粒界を起点としたろう侵食が起こり易くなり、ろう付性に劣る。
また、半連続鋳造法では鋳造によって得られた鋳塊を偏析の均質化等を目的に一般的に均質化処理と呼ばれる500℃前後の高温での熱処理が負荷される。さらに、熱間圧延前に圧延時の変形抵抗の低減やクラックの発生を抑制するため500℃以上の均熱処理が必須となる。
On the other hand, for example, a fin material using a semi-continuous casting method (DC method) with a slab cooling rate of 10 ° C./s or less at the time of casting cannot obtain a fine crystallization product as continuous casting at the time of casting. The object size tends to be coarsened to 1 μm or more. In this case, the coarse crystallized material present in the material becomes a recrystallization nucleation site during the heat of brazing, so that the crystal grains are easily refined, and the wax erosion from the crystal grain boundary is likely to occur. Inferiority.
Further, in the semi-continuous casting method, a heat treatment at a high temperature of about 500 ° C. generally called a homogenization treatment is applied for the purpose of homogenizing segregation of the ingot obtained by casting. Furthermore, a soaking treatment at 500 ° C. or higher is essential before hot rolling in order to reduce deformation resistance during cracking and to suppress the occurrence of cracks.

特開2008−038166号公報JP 2008-038166 A 特開2001−335901号公報JP 2001-335901 A 特開2012−26008号公報JP 2012-26008 A

しかし、DC法による材料に適用される熱処理により、鋳造時に過飽和に固溶した添加元素の析出が生じるが、熱処理温度が500℃以上の高温の場合、第二相粒子が粗大化しやすく、強度低下への影響が避けられない。
以上のように最も一般的な鋳造法であるDC法では、高強度、高導電、ろう付性を両立することは難しい。
このような問題に対し、例えば特許文献3では、Mn、Si、Feの組成比や金属間化合物の種類や分散状態を規定することでDC法でありながらろう付後の高強度と高導電率を達成するフィン材が提案されている。しかし、これらフィン材はろう付後の導電率は48%IACS程度と高いものの、ろう付後の強度は130MPa程度に留まっており、十分な特性ではない。
However, due to the heat treatment applied to the material by the DC method, precipitation of additive elements dissolved in supersaturation at the time of casting occurs, but when the heat treatment temperature is higher than 500 ° C., the second phase particles are likely to be coarsened and the strength is reduced. The impact on the environment is inevitable.
As described above, in the DC method which is the most general casting method, it is difficult to achieve both high strength, high conductivity, and brazability.
For example, in Patent Document 3, high strength and high electrical conductivity after brazing are defined in Patent Document 3 by defining the composition ratio of Mn, Si, and Fe, the type of intermetallic compound, and the dispersion state. A fin material that achieves the above has been proposed. However, although these fin materials have a high conductivity after brazing of about 48% IACS, the strength after brazing is only about 130 MPa, which is not a sufficient characteristic.

本発明は、上記事情を背景としてなされたものであり、ろう付後の導電率は42%IACS以上を確保しつつ、更なる強度向上と結晶粒粗大化によるろう付性を向上したアルミニウム合金フィン材および熱交換器を提供することを目的とする。   The present invention has been made against the background of the above circumstances, and the aluminum alloy fin has further improved strength and brazeability by crystal grain coarsening while ensuring a conductivity of 42% IACS or higher after brazing. An object is to provide a material and a heat exchanger.

ここでアルミニウム強化機構として、添加元素による「固溶強化」、熱処理により極微細な多数の硬質粒子を分散させる「析出強化」、結晶粒を微細化させる「結晶粒微細化強化」などが一般的に考えられる。しかし、固溶強化は導電率の低下を招き、結晶粒微細化強化はろう付性の低下を招く問題がある。本発明では強化機構として「析出強化」に着目した。「析出強化」は微細な第二相粒子が転位の強固な障害物となることで強度向上に寄与するとともに、添加元素の固溶度が低下するため比抵抗が減少して導電率が向上する。また、これら微細な第二相粒子は再結晶の核生成サイトとなり難いことや再結晶時の転位や粒界の移動速度を抑制することで再結晶を遅延させて粗大化させる効果もある。
これら析出強化を最大限生かすために理想的な第二相粒子の分散状態を得る目的で半連続鋳造法(DC法)における製造工程中の「均質化処理」、熱間圧延前の「均熱処理」に着目した。
Here, as the aluminum strengthening mechanism, “solid solution strengthening” with additive elements, “precipitation strengthening” in which a large number of extremely fine hard particles are dispersed by heat treatment, and “crystal grain refinement strengthening” in which crystal grains are refined are common. Can be considered. However, solid solution strengthening causes a decrease in electrical conductivity, and crystal grain refinement strengthening has a problem of causing a decrease in brazing. In the present invention, attention is paid to “precipitation strengthening” as a strengthening mechanism. "Precipitation strengthening" contributes to strength improvement by the fact that fine second-phase particles become a strong obstacle to dislocations, and the solid solubility of the additive elements decreases, so the specific resistance decreases and the conductivity improves. . In addition, these fine second-phase particles are less likely to become nucleation sites for recrystallization, and also have the effect of delaying recrystallization and coarsening by suppressing the dislocation during recrystallization and the moving speed of grain boundaries.
“Homogenization treatment” during the manufacturing process in the semi-continuous casting method (DC method) and “soaking treatment before hot rolling” in order to obtain the ideal dispersion state of the second phase particles in order to make the most of these precipitation strengthening ”.

つまり、本発明は、材料内の微細金属間化合物の分散状態に着目して、最適化学成分、最適製造工程により、従来にない微細で密な第二相粒子を安定的に存在させることで析出強化による高強度化、固溶量低減による高導電性、微細析出による結晶粒粗大化の両立を高いレベルで達成し、これまで半連続鋳造法において、化学成分の適正化のみでは達成できなかった強度、導電性、ろう付性に優れるフィン材を得るに至ったものである。   In other words, the present invention focuses on the dispersion state of fine intermetallic compounds in the material and precipitates by stably presenting fine, dense second-phase particles that have never existed with the optimum chemical composition and optimum production process. Achieved high levels of strengthening by strengthening, high conductivity by reducing the amount of solid solution, and coarsening of grains by fine precipitation. Until now, semi-continuous casting methods could not be achieved only by optimizing chemical components. A fin material excellent in strength, conductivity, and brazing properties has been obtained.

すなわち、本発明の熱交換器用アルミニウム合金フィン材のうち、第1の本発明は、質量%で、Mn:1.2〜2.0%、Cu:0.05〜0.20%、Si:0.5〜1.30%、Fe:0.05〜0.5%、Zn:1.0〜3.0%、を含有し、残部がAlと不可避不純物からなる組成を有するアルミニウム合金からなり、室温から600℃まで平均昇温速度40℃/分で昇温し、600℃で3分保持後、100℃/分の降温速度で降温冷却するろう付相当の熱処理後において、引張強さが140MPa以上、耐力が50MPa以上、導電率が42%IACS以上、平均結晶粒径が150μm以上700μm未満、電位が−800mV以上−720mV以下であることを特徴とする。 That is, among the aluminum alloy fin materials for heat exchangers of the present invention, the first present invention is mass%, Mn: 1.2 to 2.0%, Cu: 0.05 to 0.20%, Si: 0.5 to 1.30%, Fe: 0.05 to 0.5%, Zn: 1.0 to 3.0%, and the balance is made of an aluminum alloy having a composition composed of Al and inevitable impurities. The temperature rises from room temperature to 600 ° C. at an average rate of temperature increase of 40 ° C./min, is held at 600 ° C. for 3 minutes, and is cooled at a rate of temperature decrease of 100 ° C./min. It is characterized by 140 MPa or more, proof stress 50 MPa or more, conductivity 42% IACS or more, average crystal grain size 150 μm or more and less than 700 μm, and potential −800 mV or more and −720 mV or less.

第2の本発明の熱交換器用アルミニウム合金フィン材は、前記第1の本発明において、前記アルミニウム合金が、さらに、質量%で、Ti:0.01〜0.20%、Cr:0.01〜0.20%、Mg:0.01〜0.20%のうち、1種または2種以上を含有することを特徴とする。   The aluminum alloy fin material for a heat exchanger according to the second aspect of the present invention is the aluminum alloy fin material according to the first aspect of the present invention, wherein the aluminum alloy is further in mass%, Ti: 0.01 to 0.20%, Cr: 0.01 It is characterized by containing 1 type (s) or 2 or more types among -0.20% and Mg: 0.01-0.20%.

第3の本発明の熱交換器用アルミニウム合金フィン材は、前記第1または第2の本発明において、前記熱処理後の115℃における高温強度において、引張強さが90MPa以上、耐力が40MPa以上であることを特徴とする。 The aluminum alloy fin material for a heat exchanger according to the third aspect of the present invention has a tensile strength of 90 MPa or more and a proof stress of 40 MPa or more at a high temperature strength at 115 ° C. after the heat treatment in the first or second aspect of the present invention. It is characterized by that.

第4の本発明の熱交換器用アルミニウム合金フィン材は、前記第1〜第3の本発明のいずれかにおいて、ろう付前の導電率が45%IACS以上であり、ろう付前に円相当径が1.0μm以上の晶出物が5.0×10個/mm未満で且つ0.01〜0.10μmのAl−Mn系、Al−Mn−Si系およびAl−Fe−Si系第二相粒子が5.0×10個/mm以上存在することを特徴とする。 The aluminum alloy fin material for a heat exchanger according to a fourth aspect of the present invention is the material according to any one of the first to third aspects, wherein the electrical conductivity before brazing is 45% IACS or more, and the equivalent circle diameter before brazing. Al-Mn-based, Al-Mn-Si-based and Al-Fe-Si-based crystals having a crystallized size of 1.0 μm or more and less than 5.0 × 10 4 pieces / mm 2 and 0.01 to 0.10 μm Two-phase particles are present at 5.0 × 10 4 particles / mm 2 or more.

第5の本発明の熱交換器用アルミニウム合金フィン材は、前記第1〜第4の本発明のいずれかにおいて、前記熱処理後に円相当径が0.01〜0.10μmのAl−Mn系、Al−Mn−Si系およびAl−Fe−Si系第二相粒子が1.0×10個/mm以上存在することを特徴とする。 An aluminum alloy fin material for a heat exchanger according to a fifth aspect of the present invention is the Al-Mn type Al or Mn-based alloy having an equivalent circle diameter of 0.01 to 0.10 μm after the heat treatment in any of the first to fourth aspects of the present invention. -Mn-Si-based and Al-Fe-Si-based second phase particles are present at 1.0 × 10 4 particles / mm 2 or more.

第6の本発明の熱交換器用アルミニウム合金フィン材は、前記第1〜第5の本発明のいずれかにおいて、板厚が80μm以下であることを特徴とする。   The aluminum alloy fin material for heat exchangers of the sixth aspect of the present invention is characterized in that, in any of the first to fifth aspects of the present invention, the plate thickness is 80 μm or less.

第7の本発明の熱交換器用アルミニウム合金フィン材は、前記第1〜第6の本発明のいずれかにおいて、ろう付加熱に対する再結晶の開始から終了までの温度範囲が350℃〜550℃であり、ろう付前耐力に比べて耐力値が20%以上低下し始める温度を再結晶開始温度とし、ろう付加熱後耐力に比べて耐力値が+20%以内まで低下し始める温度を再結晶終了温度とし、前記ろう付加熱がろう付加熱を想定して、常温から600℃まで一定の速度100℃/minで昇温し、温度到達後、常温まで冷却したものであることを特徴とする。 The aluminum alloy fin material for a heat exchanger according to a seventh aspect of the present invention is the aluminum alloy fin material for a heat exchanger according to any one of the first to sixth aspects, wherein the temperature range from the start to the end of recrystallization with respect to brazing addition heat is 350 ° C to 550 ° C. Ah is, proof stress is the recrystallization starting temperature the temperature begins to decrease more than 20% from the previous brazing strength, recrystallization completion temperature begins to decrease until the proof stress value + 20% within compared to proof stress after heating brazing Assuming that the brazing heat is a brazing heat, the temperature is raised from room temperature to 600 ° C. at a constant rate of 100 ° C./min. After reaching the temperature, the brazing heat is cooled to room temperature .

の本発明の熱交換器は、前記第1〜第7の本発明のいずれかに記載の熱交換器用アルミニウム合金フィン材を備えることを特徴とする。 A heat exchanger according to an eighth aspect of the present invention includes the aluminum alloy fin material for a heat exchanger according to any one of the first to seventh aspects of the present invention.

以下に、本発明で規定する組成等の限定理由について説明する。なお、以下における各成分の含有量はいずれも質量%で示される。   Below, the reason for limitation of the composition etc. prescribed | regulated by this invention is demonstrated. In addition, all content of each component in the following is shown by the mass%.

Mn:1.2〜2.0%
Mnは、Al−(Mn、Fe)−Si系金属間化合物を析出させ、分散強化によるろう付後の強度を得るために含有させる。ただし、1.2%未満であると、Al−(Mn、Fe)−Si系金属間化合物による分散強化の効果が小さく、所望のろう付後強度が得られない。一方、2.0%を越えるとMnの固溶量が大きくなり、所望のろう付後導電性が得られないので熱伝導性に劣る。またAl−(Mn、Fe)系の粗大な金属間化合物が増加し、フィン成形時の切断加工性が低下する。なお、同様の理由で下限を1.5%、上限を1.8%とするのが望ましい。
Mn: 1.2 to 2.0%
Mn is included for precipitating an Al— (Mn, Fe) —Si intermetallic compound and obtaining strength after brazing by dispersion strengthening. However, if it is less than 1.2%, the effect of dispersion strengthening by the Al— (Mn, Fe) —Si intermetallic compound is small, and the desired strength after brazing cannot be obtained. On the other hand, if it exceeds 2.0%, the solid solution amount of Mn becomes large, and the desired conductivity after brazing cannot be obtained, so that the thermal conductivity is inferior. Moreover, the Al- (Mn, Fe) -based coarse intermetallic compound increases, and the cutting processability at the time of fin forming deteriorates. For the same reason, it is desirable to set the lower limit to 1.5% and the upper limit to 1.8%.

Cu:0.05〜0.20%
Cuは金属間化合物を形成し、分散強化および固溶強化により強度が向上する。ただし、含有量が0.05%未満であると、分散強化および固溶強化への影響が小さく、強度が向上する効果が小さい。一方、Cu含有量が、0.20%を超えるとマトリクスへの固溶度が増加し、ろう付後の導電性が低下して熱伝導性が低下するとともに、フィン単体の耐食性が低下する。なお、同様の理由で下限を0.06%、上限を0.15%とするのが望ましい。
Cu: 0.05-0.20%
Cu forms an intermetallic compound, and the strength is improved by dispersion strengthening and solid solution strengthening. However, when the content is less than 0.05%, the influence on dispersion strengthening and solid solution strengthening is small, and the effect of improving the strength is small. On the other hand, if the Cu content exceeds 0.20%, the solid solubility in the matrix increases, the conductivity after brazing decreases, the thermal conductivity decreases, and the corrosion resistance of the fin alone decreases. For the same reason, it is desirable that the lower limit is 0.06% and the upper limit is 0.15%.

Si:0.5〜1.30%
Siは、Al−(Mn、Fe)−Si系金属間化合物を析出させ、分散強化によるろう付後の強度を得るために含有させる。ただし、0.5%未満の含有では、Al−(Mn、Fe)−Si系金属間化合物による分散強化の効果が小さく、所望のろう付後強度が得られない。一方、1.30%を超えて含有するとSiの固溶量が大きくなり、所望のろう付後導電性が得られないので熱伝導性に劣る。またSiの固溶量が大きくなるため、固相線温度(融点)が低下し、ろう付時に著しいろう侵食が生じやすくなる。なお、同様の理由で下限を0.7%、上限を1.2%とするのが望ましい。
Si: 0.5-1.30%
Si is added to precipitate an Al— (Mn, Fe) —Si intermetallic compound and obtain strength after brazing by dispersion strengthening. However, if the content is less than 0.5%, the effect of dispersion strengthening by the Al— (Mn, Fe) —Si intermetallic compound is small, and the desired strength after brazing cannot be obtained. On the other hand, when the content exceeds 1.30%, the solid solution amount of Si increases, and the desired conductivity after brazing cannot be obtained, so that the thermal conductivity is inferior. Moreover, since the solid solution amount of Si is increased, the solidus temperature (melting point) is lowered, and remarkable brazing erosion is likely to occur during brazing. For the same reason, it is desirable to set the lower limit to 0.7% and the upper limit to 1.2%.

Fe:0.05〜0.5%
Feは、Al−(Mn、Fe)−Si系およびAl−(Mn、Fe)系金属間化合物を析出させ、分散強化によるろう付後の強度を得るために含有させる。ただし、0.05%未満の含有では、Al−(Mn、Fe)−Si系およびAl−(Mn、Fe)系金属間化合物による分散強化の効果が小さく、所望のろう付後強度が得られない。また、相対的にAl−Mn−Si系の微細な金属間化合物の割合が増加し、これらが約600℃のろう付時に再固溶しやすいため、ろう付後導電性が低下し、熱伝導性が低下する。一方、0.5%を越えて含有すると、鋳造時の晶出物が粗大化し、製造性(圧延性)が低下する。また、金属間化合物が粗大化することでフィン成形時の金型磨耗性が大きく低下する。なお、同様の理由で下限を0.10%、上限を0.35%とするのが望ましい。
Fe: 0.05 to 0.5%
Fe is added to precipitate Al— (Mn, Fe) —Si and Al— (Mn, Fe) intermetallic compounds and obtain strength after brazing by dispersion strengthening. However, if the content is less than 0.05%, the effect of dispersion strengthening by Al- (Mn, Fe) -Si and Al- (Mn, Fe) intermetallic compounds is small, and the desired strength after brazing can be obtained. Absent. In addition, the proportion of Al-Mn-Si-based fine intermetallic compounds is relatively increased, and these are liable to be re-dissolved during brazing at about 600 ° C., so that the conductivity after brazing is lowered and heat conduction Sex is reduced. On the other hand, if the content exceeds 0.5%, the crystallized product at the time of casting becomes coarse, and the productivity (rollability) decreases. In addition, since the intermetallic compound is coarsened, mold wear during fin molding is greatly reduced. For the same reason, it is desirable to set the lower limit to 0.10% and the upper limit to 0.35%.

Zn:1.0〜3.0%
Znは、アルミニウム合金の電位を卑にする作用があり、犠牲陽極効果を得るために含有させる。ただし、1.0%未満の含有では、電位が十分に卑とならないため、所望の犠牲陽極効果が得られず、組み合わされるチューブの腐食深さが大きくなる。一方、3.0%を超えて含有すると電位が過剰に卑となり、フィン単体の耐食性が低下する。なお、同様の理由で下限を1.2%、上限を2.2%とするのが望ましい。
Zn: 1.0-3.0%
Zn has an effect of lowering the potential of the aluminum alloy, and is contained in order to obtain a sacrificial anode effect. However, if the content is less than 1.0%, the potential is not sufficiently low, so that the desired sacrificial anode effect cannot be obtained, and the corrosion depth of the combined tube increases. On the other hand, if the content exceeds 3.0%, the potential becomes excessively low, and the corrosion resistance of the fin alone is lowered. For the same reason, it is desirable to set the lower limit to 1.2% and the upper limit to 2.2%.

Ti:0.01〜0.20%、Cr:0.01〜0.20%、Mg:0.01〜0.20%のうち、1種または2種以上
Ti、Cr、Mgは金属間化合物を形成し、分散強化および固溶強化により強度が向上するので、所望により1種以上を含有する。ただし、それぞれ含有量が下限未満であると、分散強化および固溶強化への影響が小さく、強度が向上する効果が小さい。Ti、Crがそれぞれの上限を超えると、鋳造時の晶出物が粗大化し、製造性が低下する。また、Mgは、上限を超えるとろう付性を低下させる。
したがって、それぞれの含有量を上記範囲に定める。なお、同様の理由でTi、Cr、Mg:下限0.03%、上限0.15%とするのが望ましい。
One or more of Ti: 0.01-0.20%, Cr: 0.01-0.20%, Mg: 0.01-0.20% Ti, Cr, Mg are intermetallic compounds Since the strength is improved by dispersion strengthening and solid solution strengthening, one or more are optionally contained. However, when the content is less than the lower limit, the influence on dispersion strengthening and solid solution strengthening is small, and the effect of improving the strength is small. When Ti and Cr exceed the respective upper limits, the crystallized product at the time of casting becomes coarse, and the productivity decreases. Moreover, Mg will reduce brazing property, if it exceeds an upper limit.
Therefore, the respective contents are determined within the above ranges. For the same reason, Ti, Cr, Mg: It is desirable to set the lower limit to 0.03% and the upper limit to 0.15%.

ろう付後の引張強さが140MPa以上
部材の薄肉化に伴い、高強度材が求められている。フィン材のろう付後強度が低いと車載搭載時に熱交換器に負荷される繰り返しの振動や冷却水の膨張、圧縮により、フィン破断が生じやすくなる。このような破断部ではフィンのチューブ膨張、圧縮を抑制する効果が得られず、チューブは太鼓状に膨張して、早期の破断つまり内部冷却水の漏れにつながる。これまでの実績ではフィン板厚が80μm以下となった場合でもろう付後の引張強さ140MPa以上有していれば、市場でのフィン破断を大幅に軽減できることが分かっている。
Tensile strength after brazing is 140 MPa or more With the thinning of members, high strength materials are required. If the strength of the fin material after brazing is low, fin breakage is likely to occur due to repeated vibration applied to the heat exchanger when mounted on the vehicle and expansion and compression of cooling water. In such a broken portion, the effect of suppressing the tube expansion and compression of the fin cannot be obtained, and the tube expands like a drum, leading to early breakage, that is, leakage of internal cooling water. In the past results, it has been found that even when the fin plate thickness is 80 μm or less, if the tensile strength after brazing is 140 MPa or more, fin breakage in the market can be greatly reduced.

ろう付後の耐力が50MPa以上
耐力は弾性限度を示しており、ろう付後の耐力が低い場合、車載搭載時の繰り返し振動により、フィン破断に至らなくても、塑性変形を生じて原形を留めず、複数段のフィンが変形する事でコア収縮が生じる。フィン板厚が80μm以下となった場合でもろう付後の耐力50MPa以上有していれば、上記影響を軽減できることが分かっている。
The yield strength after brazing is 50MPa or more. The yield strength indicates the elastic limit. If the yield strength after brazing is low, the original shape is retained by plastic deformation due to repeated vibration when mounted on the vehicle, even if the fin does not break. However, the core contraction is caused by the deformation of the fins in a plurality of stages. It has been found that even when the fin plate thickness is 80 μm or less, the influence can be reduced if the proof stress after brazing is 50 MPa or more.

ろう付後の導電率が42%IACS以上
所望の熱伝導性を確保するため、ろう付後の導電率を42%IACS以上とする。
Conductivity after brazing is 42% IACS or more In order to ensure the desired thermal conductivity, the conductivity after brazing is 42% IACS or more.

ろう付後の平均結晶粒径が150μm以上700μm未満
ろう付後の平均結晶粒径が150μm未満と細かいと結晶粒界を経路としたろう侵食(エロージョン)が起こりやすく、フィンの座屈を生じやすくなる。一方で平均結晶粒径が粗大で、700μm以上の場合、所謂ホールペッチの関係により、耐力低下への影響が大きくなる。特に薄肉材の場合には、ろう付性と高強度化を考慮した最適結晶粒径範囲とする必要がある。
If the average crystal grain size after brazing is 150 μm or more and less than 700 μm, the average crystal grain size after brazing is less than 150 μm, and if it is fine, braze erosion (erosion) occurs through the crystal grain boundary and fin buckling is likely to occur. Become. On the other hand, when the average crystal grain size is coarse and is 700 μm or more, the influence on the yield strength is increased due to the so-called Hall Petch relationship. In particular, in the case of a thin-walled material, it is necessary to set the optimum crystal grain size range in consideration of brazability and high strength.

ろう付後の電位が−800mV以上−720mV以下
フィン材の電位が−800mV未満の場合、接合される他部材に対して電位が過度に卑(低い)なため、ガルバニック腐食により、フィンの腐食が加速化してしまう。フィンの電位が−720mV超の場合、接合される他部材に対して電位が十分に卑(低い)ではないため、犠牲陽極効果が得られず、例えばチューブ材の腐食が加速してしまう。
The potential after brazing is -800 mV or more and -720 mV or less. When the potential of the fin material is less than -800 mV, the potential of the fin member is excessively low (low) with respect to other members to be joined. It will accelerate. When the potential of the fin exceeds -720 mV, the potential is not sufficiently low (low) with respect to the other members to be joined, so the sacrificial anode effect cannot be obtained, and for example, corrosion of the tube material is accelerated.

板厚が80μm以下
軽量化達成のため、フィン材の板厚は80μm以下が望ましく、強度向上の効果が顕著になる。下限としては25μmである。
Plate thickness of 80 μm or less In order to achieve weight reduction, the fin material plate thickness is desirably 80 μm or less, and the effect of improving the strength becomes remarkable. The lower limit is 25 μm.

ろう付後の115℃における高温強度において、引張強さが90MPa以上、耐力が40MPa以上
ラジエータ等の熱交換器では市場での使用時に最大115℃程度まで上昇する。アルミニウム部材は高温となるほど材料強度は低下するため、実環境では高温での強度レベルも重要となる。仮にろう付後の常温強度が高くても、高温強度が低い場合にはその効果は半減する。
At high temperature strength at 115 ° C. after brazing, the tensile strength is 90 MPa or more and the proof stress is 40 MPa or more. Heat exchangers such as radiators rise to a maximum of about 115 ° C. when used in the market. Since the material strength of the aluminum member decreases as the temperature increases, the strength level at a high temperature is also important in an actual environment. Even if the normal temperature strength after brazing is high, the effect is halved if the high temperature strength is low.

ろう付前の導電率が45%IACS(International Annealed Copper Standard)以上
本発明における各添加元素の固溶度はろう付前の状態においても高く、約600℃のろう付に供するとさらに固溶度が増加する。固溶度が高いほど導電性は低下するので、ろう付前のアルミニウム合金フィン材の導電率が45%IACS未満であると、所望のろう付後導電性を確保できなくなり、したがって、所望の熱伝導性が確保できなくなる。また、ろう付前導電率が45%IACS未満では、各添加元素の析出量が小さいため、各化合物による分散強化の効果が小さく、所望のろう付後強度が得られない。なお、同様の理由で下限を48%IACSとするのが望ましい。上限としては現実的には58%IACSである。
Conductivity before brazing is 45% or more IACS (International Annealed Copper Standard) The solid solubility of each additive element in the present invention is high even in the state before brazing. Will increase. The higher the solid solubility, the lower the electrical conductivity. Therefore, if the electrical conductivity of the aluminum alloy fin material before brazing is less than 45% IACS, the desired electrical conductivity after brazing cannot be ensured. Conductivity cannot be secured. Moreover, when the electrical conductivity before brazing is less than 45% IACS, the amount of precipitation of each additive element is small, so the effect of dispersion strengthening by each compound is small, and the desired strength after brazing cannot be obtained. For the same reason, it is desirable to set the lower limit to 48% IACS. The upper limit is actually 58% IACS.

ろう付前に円相当径が1.0μm以上の晶出物が5.0×10個/mm未満で且つ0.01〜0.10μmのAl−Mn系およびAl−Mn−Si系、Al−Fe−Si系第二相粒子が5.0×10個/mm以上
ろう付前の金属間化合物の分散状態は主にろう付時の再結晶挙動に大きな影響を及ぼす。円相当径で1.0μm以上の粗大な晶出物の存在割合が多いとそれらが再結晶の核生成サイトとなることでろう付時に再結晶が促進され、結晶粒径が微細となる(ろう付性が低下する)。一方で円相当径が0.01〜0.10μmの微細な第二相粒子は再結晶サイトへの転移や亜粒界の集積を抑制するため、再結晶が遅延して、結晶粒が粗大化する(ろう付性が向上する)。
Al-Mn-based and Al-Mn-Si-based crystals having an equivalent circle diameter of 1.0 μm or more before brazing are less than 5.0 × 10 4 pieces / mm 2 and 0.01 to 0.10 μm, Al × Fe—Si second phase particles are 5.0 × 10 4 particles / mm 2 or more. The dispersion state of the intermetallic compound before brazing largely affects the recrystallization behavior during brazing. If there is a large proportion of coarse crystals with an equivalent circle diameter of 1.0 μm or more, they become nucleation sites for recrystallization, which promotes recrystallization during brazing and makes the crystal grain size finer. Adhesivity is reduced). On the other hand, fine second-phase particles with an equivalent circle diameter of 0.01 to 0.10 μm suppress the transition to the recrystallization site and the accumulation of subgrain boundaries, so the recrystallization is delayed and the crystal grains become coarse (Brassability is improved).

再結晶温度(350〜550℃)
ろう付加熱における再結晶温度範囲はフィンのろう付性に大きく影響する。一般的にろう付加熱は600℃付近の温度範囲で為されるが、常温からの昇温過程において350℃以下の低温側では昇温速度が大きく、600℃に近づく高温側ほど昇温速度は低下する。ここで前者の温度範囲では昇温速度が大きいために、熱交換器の各部材で温度差が生じ、実温度の上がりやすい薄肉のフィンが膨張し、フィンとチューブとの間で熱応力が発生する。さらにこの温度範囲でフィンの再結晶が進むとフィン強度が低下して熱応力に耐えらずに座屈を引き起こしてろう付不良となりやすい問題がある。そこでろう付加熱時の再結晶開始温度を350℃以上とすることが望ましい。一方で再結晶の終了温度が550℃以上の場合、再結晶時の組織変化と高温クリープの増大によりサグ性が大きく低下する。そこでろう付加熱時の再結晶温度範囲は350℃〜550℃とするのが望ましい。
なお再結晶の開始温度とはろう付前(素材)に比べて耐力値が20%以上低下し始める温度であり、終了温度とはろう付加熱後に比べて耐力値が+20%以内まで低下し始める温度と定義する。
Recrystallization temperature (350-550 ° C)
The recrystallization temperature range in the brazing heat greatly affects the brazing property of the fin. In general, the brazing heat is performed in a temperature range around 600 ° C., but in the temperature rising process from room temperature, the temperature rising rate is large on the low temperature side below 350 ° C. descend. Here, since the rate of temperature increase is large in the former temperature range, a temperature difference occurs between each member of the heat exchanger, thin-walled fins that tend to rise in actual temperature expand, and thermal stress is generated between the fins and the tube. To do. Further, if the recrystallization of the fin proceeds in this temperature range, the strength of the fin is lowered, and there is a problem that a brazing failure is likely to occur due to buckling without being able to withstand the thermal stress. Therefore, it is desirable that the recrystallization start temperature at the time of brazing addition heat be 350 ° C. or higher. On the other hand, when the recrystallization end temperature is 550 ° C. or higher, the sag property is greatly reduced due to the change in structure during recrystallization and the increase in high temperature creep. Therefore, it is desirable that the recrystallization temperature range during brazing addition heat is 350 ° C. to 550 ° C.
The recrystallization start temperature is a temperature at which the proof stress value starts to decrease by 20% or more compared to that before brazing (raw material), and the end temperature is the proof stress value that starts to decrease to within + 20% compared to after the brazing addition heat. Defined as temperature.

ろう付加熱後に円相当径が0.01〜0.10μmのAl−Mn系およびAl−Mn−Si系、Al−Fe−Si系第二相粒子が1.0×10個/mm以上
ろう付後の金属間化合物の分散状態は、主に材料強度に大きく影響する。円相当径が0.01〜0.10μmの微細な第二相粒子による析出強化が期待できる。
More than 1.0 × 10 4 / mm 2 of Al—Mn, Al—Mn—Si, and Al—Fe—Si second phase particles having an equivalent circle diameter of 0.01 to 0.10 μm after brazing heat The dispersion state of the intermetallic compound after brazing largely affects the material strength. Precipitation strengthening by fine second phase particles having an equivalent circle diameter of 0.01 to 0.10 μm can be expected.

処理温度350℃〜480℃、処理時間1〜10時間で均質化処理
所定条件の処理により、理想とする各金属間化合物の分散状態がマトリクスに均一に得られる。上記範囲より低温あるいは短時間の場合は、均質化処理において十分な析出が進まず、その後の熱処理工程で不均一な析出が進むので好ましくない。また上記範囲より高温側あるいは長時間側では第二相粒子が粗大化し易く、所望の金属間化合物の分散状態を得られない。
Homogenization treatment at a treatment temperature of 350 ° C. to 480 ° C. and a treatment time of 1 to 10 hours By the treatment under predetermined conditions, an ideal dispersion state of each intermetallic compound is uniformly obtained in a matrix. When the temperature is lower than the above range or for a short time, it is not preferable because sufficient precipitation does not proceed in the homogenization treatment and non-uniform precipitation proceeds in the subsequent heat treatment step. Further, on the high temperature side or the long time side from the above range, the second phase particles are easily coarsened, and a desired dispersed state of the intermetallic compound cannot be obtained.

熱間圧延前の均熱処理を均質化処理の温度および処理時間以下で実施する
所定条件の処理により、理想とする各金属間化合物の分散状態がマトリクスに均一に得られる。その結果、本成分範囲の合金では強度、導電性、ろう付性に優れる特性を達成できる。均熱処理の温度、時間が均質化処理よりも高い、長い場合、均質化処理で得られた金属間化合物の分散状態が、その後の均熱処理の影響によって維持できなくなることが分かった。
The soaking process before hot rolling is carried out at a temperature equal to or lower than the homogenization temperature and processing time. By the treatment under predetermined conditions, an ideal dispersion state of each intermetallic compound can be obtained uniformly in the matrix. As a result, the alloy of this component range can achieve characteristics excellent in strength, conductivity and brazing. It was found that when the temperature and time of soaking are higher and longer than the homogenization treatment, the dispersion state of the intermetallic compound obtained by the homogenization treatment cannot be maintained due to the influence of the subsequent soaking treatment.

以上説明したように、本発明の熱交換器用アルミニウム合金フィン材は、質量%で、Mn:1.2〜2.0%、Cu:0.05〜0.20%、Si:0.5〜1.30%、Fe:0.05〜0.5%、Zn:1.0〜3.0%、を含有し、残部がAlと不可避不純物からなる組成を有するアルミニウム合金からなり、ろう付加熱後の引張強さが140MPa以上、耐力が50MPa以上、導電率が42%IACS以上、平均結晶粒径が150μm以上700μm未満、電位が−800mV以上−720mV以下であり、半連続鋳造法(DC法)で作製されるので、強度、導電性、ろう付性に優れる特性を有する。   As described above, the aluminum alloy fin material for heat exchanger of the present invention is in mass%, Mn: 1.2 to 2.0%, Cu: 0.05 to 0.20%, Si: 0.5 to 1.30%, Fe: 0.05-0.5%, Zn: 1.0-3.0%, the balance is made of an aluminum alloy having a composition consisting of Al and inevitable impurities, and heat of brazing addition Later tensile strength is 140 MPa or more, yield strength is 50 MPa or more, conductivity is 42% IACS or more, average crystal grain size is 150 μm or more and less than 700 μm, electric potential is −800 mV or more and −720 mV or less, semi-continuous casting method (DC method) ), It has properties excellent in strength, conductivity and brazing.

以下に、本発明の一実施形態を説明する。
本発明のフィン材は、例えば常法により製造することができ、本発明組成に調製してアルミニウム合金を溶製する。該溶製は半連続鋳造法によって行うことができる。得られたアルミニウム合金鋳塊に対しては、所定条件で均質化処理を行う。すなわち、均質化処理条件は、処理温度350℃〜480℃、処理時間1〜10時間とする。その後、均熱処理、熱間圧延、冷間圧延などを経て板厚80μm以下で、質別H14のフィン材(供試材)を得ることができる。均熱処理は均質化処理の温度および処理時間以下とし、温度350〜480℃、保持時間1〜10時間とするのが望ましい。冷間圧延では、75%以上で冷間圧延を行い、温度300〜400℃にて中間焼鈍を行い、その後圧延率20〜45%の最終圧延を行うことができる。中間焼鈍は行わないものとしてもよい。
Hereinafter, an embodiment of the present invention will be described.
The fin material of the present invention can be produced by, for example, a conventional method, and is prepared to the composition of the present invention to melt an aluminum alloy. The melting can be performed by a semi-continuous casting method. The obtained aluminum alloy ingot is homogenized under predetermined conditions. That is, the homogenization treatment conditions are a treatment temperature of 350 ° C. to 480 ° C. and a treatment time of 1 to 10 hours. Thereafter, a fin material (test material) of grade H14 can be obtained with a plate thickness of 80 μm or less through soaking, hot rolling, cold rolling and the like. The soaking is preferably performed at a temperature equal to or lower than the temperature and processing time of the homogenization treatment, and a temperature of 350 to 480 ° C. and a holding time of 1 to 10 hours. In cold rolling, cold rolling can be performed at 75% or more, intermediate annealing can be performed at a temperature of 300 to 400 ° C., and then final rolling at a rolling rate of 20 to 45% can be performed. The intermediate annealing may not be performed.

上記冷間圧延などによって得られるフィン材は、その後、必要に応じてコルゲート加工などを施すことができる。コルゲート加工は、回転する2つの金型の間を通すことによって行うことができ、良好に加工を行うことを可能とし、優れた成形性を示す。   Thereafter, the fin material obtained by the cold rolling or the like can be subjected to corrugating or the like as necessary. The corrugating process can be performed by passing between two rotating molds, can be processed satisfactorily, and exhibits excellent formability.

上記で得られたフィン材は、熱交換器の構成部材として、他の構成部材(チューブやヘッダーなど)と組み合わせて、ろう付に供される。なお、ろう付における条件(ろう付温度、雰囲気、フラックスの使用の有無、ろう材の種別など)は特に限定されるものではなく、常法により行うことができる。
上記で作製された熱交換器は、自動車などの用途に使用される。該熱交換器のフィン部は、上記で得られたフィン材を使用しているので、薄肉化されつつも高強度と高熱伝導性を兼ね備えたものとなっている。
The fin material obtained above is used for brazing as a constituent member of a heat exchanger in combination with other constituent members (tube, header, etc.). The conditions for brazing (such as brazing temperature, atmosphere, presence / absence of use of flux, type of brazing material, etc.) are not particularly limited, and can be performed by conventional methods.
The heat exchanger produced above is used for applications such as automobiles. Since the fin part of the heat exchanger uses the fin material obtained as described above, the fin part has high strength and high thermal conductivity while being thinned.

以下に、本発明の一実施例を比較例と比較しつつ説明する。
表1に示す組成(残部Al+不可避不純物)を有するアルミニウム合金ろう材を、半連続鋳造法により溶解、鋳造した。なお、スラグの冷却速度は、0.5〜3.5℃/秒であった。さらに、得られた鋳塊に対し、表2に示す条件にて均質化処理を行った(昇温速度は、25〜75℃/時、冷却速度は、20〜50℃/時とした)。その後、表2に示す条件にて均熱処理を行い(昇温速度は、25〜75℃/時、冷却速度は、20〜50℃/時とした)、熱間圧延、冷間圧延の順に処理を行った。
Hereinafter, an embodiment of the present invention will be described in comparison with a comparative example.
An aluminum alloy brazing material having the composition shown in Table 1 (the balance Al + inevitable impurities) was melted and cast by a semi-continuous casting method. In addition, the cooling rate of slag was 0.5-3.5 degree-C / sec. Furthermore, the obtained ingot was homogenized under the conditions shown in Table 2 (the heating rate was 25 to 75 ° C./hour and the cooling rate was 20 to 50 ° C./hour). Then, soaking was performed under the conditions shown in Table 2 (temperature increase rate was 25 to 75 ° C./hour, cooling rate was 20 to 50 ° C./hour), and processing was performed in the order of hot rolling and cold rolling. Went.

冷間圧延工程では75%以上で冷間圧延を行った後、350℃にて6時間の中間焼鈍を行い、その後圧延率40%の最終圧延を行い、板厚0.06μm、質別H14の板材(供試材)を得た。得られた供試材について、下記に示す方法によって、伝導率、円相当径が1.0μm以上の晶出物および円相当径が0.01〜0.10μmの第二相粒子の個数密度を算出し、表2に示した。また、下記に示す条件によってろう付相当加熱を行い、加熱後のフィン材について、下記に示す方法によって、引張強度、耐力、伝導率、結晶粒径、電位、高温引張、高温耐力、および、円相当径が0.01〜0.10μmの第二相粒子の個数密度の評価を行った。   In the cold rolling process, after cold rolling at 75% or more, intermediate annealing is performed at 350 ° C. for 6 hours, and then final rolling at a rolling rate of 40% is performed. A plate material (test material) was obtained. About the obtained test material, the number density | concentration of the crystallized substance with an equivalent circle diameter of 1.0 micrometer or more and second phase particle | grains with an equivalent circle diameter of 0.01-0.10 micrometer was obtained by the method shown below. Calculated and shown in Table 2. Also, brazing equivalent heating is performed under the following conditions, and the heated fin material is subjected to tensile strength, yield strength, conductivity, crystal grain size, potential, high temperature tensile strength, high temperature yield strength, and circle by the following methods. The number density of the second phase particles having an equivalent diameter of 0.01 to 0.10 μm was evaluated.

(ろう付処理)
室温から600℃まで平均昇温速度40℃/分で昇温し、600℃で3分保持後、100℃/分の降温速度で降温冷却する熱処理の条件でろう付相当加熱を行った。
(Brazing process)
The temperature was increased from room temperature to 600 ° C. at an average temperature increase rate of 40 ° C./min, held at 600 ° C. for 3 minutes, and then subjected to brazing equivalent heating under the conditions of heat treatment for cooling at a temperature decrease rate of 100 ° C./min.

(導電率)
ろう付け前およびろう付け後において、JIS H−0505記載の導電率測定方法により、ダブルブリッジ式導電率計にて測定した。
(conductivity)
Before and after brazing, it was measured with a double-bridge type conductivity meter according to the conductivity measuring method described in JIS H-0505.

(素材の化合物の分布状態)
ろう付前後の供試材について、晶出物(円相当径が1.0μm以上)および第二相粒子(円相当径が0.01〜0.10μm)の個数密度(個/μm)を透過型電子顕微鏡(TEM)によって測定した。測定方法は、ろう付前は素材に400℃×15秒のソルトバス焼鈍を行って変形ひずみを除去して化合物を観察しやすくした後、通常の方法で機械研磨、および電解研磨によって薄膜を作製し、透過型電子顕微鏡にて晶出物については3000倍、第二相粒子については30000倍でそれぞれ写真撮影した。3000倍は1視野が50μm×50μmを計50視野、30000倍は1視野が5μm×5μmを計5視野について写真撮影し、画像解析によって分散粒子のサイズおよび個数密度を計測した。
(Distribution state of material compounds)
For the specimens before and after brazing, the number density (pieces / μm 2 ) of crystallized matter (equivalent circle diameter is 1.0 μm or more) and second phase particles (equivalent circle diameter is 0.01 to 0.10 μm). It was measured with a transmission electron microscope (TEM). Before brazing, the material is subjected to salt bath annealing at 400 ° C for 15 seconds to remove deformation strain and make it easy to observe the compound. Then, a thin film is prepared by mechanical polishing and electrolytic polishing by ordinary methods. The crystallized product was photographed at 3000 times and the second phase particles were photographed at 30000 times with a transmission electron microscope. For 3000 times, one field of view was 50 μm × 50 μm, 50 fields in total, and for 30000 times, 1 field of view was 5 μm × 5 μm, 5 fields in total, and the size and number density of dispersed particles were measured by image analysis.

(再結晶温度)
ろう付加熱を想定して常温から〜600℃まで一定の速度100℃/minで昇温し、各温度に到達後、常温まで冷却した。その後JIS5号試験片を作製して引張試験を実施し、耐力を測定した。引張速度は15mm/分とした。ろう付前耐力に比べて耐力値が20%以上低下し始める温度を再結晶開始温度とし、ろう付加熱後耐力に比べて耐力値が+20%以内まで低下し始める温度を再結晶終了温度とし、表2に示した。
(Recrystallization temperature)
Assuming brazing heat, the temperature was raised from room temperature to ˜600 ° C. at a constant rate of 100 ° C./min, and after reaching each temperature, it was cooled to room temperature. Thereafter, a JIS No. 5 test piece was prepared, a tensile test was performed, and the proof stress was measured. The tensile speed was 15 mm / min. The temperature at which the proof stress value starts to decrease by 20% or more compared to the proof stress before brazing is defined as the recrystallization start temperature, and the temperature at which the proof stress value starts to decrease to within + 20% relative to the proof stress after brazing addition heat is defined as the recrystallization end temperature. It is shown in Table 2.

(ろう付後強度)
ろう付相当加熱を行った供試材に、圧延方向と平行にサンプルを切り出してJIS13号B形状の試験片を作製し、常温で引張試験を実施し、引張強さ及び耐力を測定した。引張速度は3mm/分とした。高温強度も同様に、当該ろう付処理を実施したサンプルを用いて、試験温度115℃にて引張試験及び耐力を実施した。高温引張試験時の引張速度は1mm/分とした。
(Strength after brazing)
A sample was cut out in parallel to the rolling direction on a specimen subjected to brazing equivalent heating to produce a JIS13B-shaped test piece, a tensile test was performed at room temperature, and tensile strength and proof stress were measured. The tensile speed was 3 mm / min. Similarly, the high temperature strength was subjected to a tensile test and a proof stress at a test temperature of 115 ° C. using the brazed sample. The tensile speed during the high temperature tensile test was 1 mm / min.

(自然電位)
ろう付相当熱処理を施したフィン材から電位測定用のサンプルを切り出して50℃に加熱した5%NaOH溶液中に30秒浸漬、その後、30%HNO溶液中に60秒浸漬、さらに水道水、イオン交換水で洗浄し、乾燥させずにそのまま25℃の5%NaCl溶液(酢酸にてpH3に調整)にて60min浸漬後の自然電位(参照電極は銀塩化銀電極(飽和))を測定した。
(Natural potential)
A sample for potential measurement was cut out from the fin material subjected to brazing equivalent heat treatment, immersed in a 5% NaOH solution heated to 50 ° C. for 30 seconds, then immersed in a 30% HNO 3 solution for 60 seconds, and tap water, After washing with ion-exchanged water and without drying, the natural potential after immersion for 60 min in a 5% NaCl solution (adjusted to pH 3 with acetic acid) at 25 ° C. (the reference electrode was a silver-silver chloride electrode (saturated)) was measured. .

(結晶粒径)
ろう付相当熱処理を施した供試材について、塩酸、フッ酸、硝酸の混合液にてサンプル表面をエッチングすることで結晶粒を露出させ、撮影された表面結晶粒組織写真を用いて、直線切断法により結晶粒径を測定した。
(Crystal grain size)
For specimens that have undergone heat treatment equivalent to brazing, the surface of the sample is exposed by etching the sample surface with a mixed solution of hydrochloric acid, hydrofluoric acid, and nitric acid. The crystal grain size was measured by the method.

Figure 0006617012
Figure 0006617012

Figure 0006617012
Figure 0006617012

本発明の実施例は比較例に比べ、いずれも高強度、高伝導率、高ろう付性を示したのに対し、比較例では高強度、高伝導率、及び、高ろう付性のすべてを満たすことはできなかった。なお、比較例2では、フィン材を製造することができず、比較例4では、ろう付相当加熱を行った時に局部的に溶解し、評価できなかった。   The examples of the present invention all showed high strength, high conductivity, and high brazeability as compared with the comparative example, whereas the comparative examples showed all of high strength, high conductivity, and high brazeability. I couldn't meet. In Comparative Example 2, the fin material could not be manufactured, and in Comparative Example 4, when the brazing equivalent heating was performed, it was locally dissolved and could not be evaluated.

以上本発明について上記実施形態および実施例に基づいて説明を行ったが、本発明の範囲を逸脱しない限りは、前記実施形態および前記実施例に適宜の変更を行うことができる。   Although the present invention has been described based on the above embodiments and examples, appropriate modifications can be made to the above embodiments and examples without departing from the scope of the present invention.

Claims (8)

質量%で、Mn:1.2〜2.0%、Cu:0.05〜0.20%、Si:0.5〜1.30%、Fe:0.05〜0.5%、Zn:1.0〜3.0%、を含有し、残部がAlと不可避不純物からなる組成を有するアルミニウム合金からなり、室温から600℃まで平均昇温速度40℃/分で昇温し、600℃で3分保持後、100℃/分の降温速度で降温冷却するろう付相当の熱処理後において、引張強さが140MPa以上、耐力が50MPa以上、導電率が42%IACS以上、平均結晶粒径が150μm以上700μm未満、電位が−800mV以上−720mV以下であることを特徴とする強度、導電性、ろう付性に優れる熱交換器用アルミニウム合金フィン材。 In mass%, Mn: 1.2 to 2.0%, Cu: 0.05 to 0.20%, Si: 0.5 to 1.30%, Fe: 0.05 to 0.5%, Zn: 1.0 to 3.0%, and the balance is made of an aluminum alloy having a composition composed of Al and inevitable impurities. The temperature is increased from room temperature to 600 ° C. at an average temperature increase rate of 40 ° C./min. After a heat treatment equivalent to brazing in which the temperature is lowered at a rate of 100 ° C./min after holding for 3 minutes, the tensile strength is 140 MPa or more, the proof stress is 50 MPa or more, the conductivity is 42% IACS or more, and the average crystal grain size is 150 μm. An aluminum alloy fin material for a heat exchanger that is excellent in strength, conductivity, and brazeability, characterized by being less than 700 μm and a potential of −800 mV to −720 mV. 前記アルミニウム合金が、さらに、質量%で、Ti:0.01〜0.20%、Cr:0.01〜0.20%、Mg:0.01〜0.20%のうち、1種または2種以上を含有することを特徴とする請求項1に記載の強度、導電性、ろう付性に優れる熱交換器用アルミニウム合金フィン材。   Further, the aluminum alloy may be one or two of Ti: 0.01 to 0.20%, Cr: 0.01 to 0.20%, Mg: 0.01 to 0.20% by mass%. The aluminum alloy fin material for heat exchangers having excellent strength, electrical conductivity, and brazing properties according to claim 1, comprising at least a seed. 前記熱処理後の115℃における高温強度において、引張強さが90MPa以上、耐力が40MPa以上であることを特徴とする請求項1または2に記載の強度、導電性、ろう付性に優れる熱交換器用アルミニウム合金フィン材。 The high temperature strength at 115 ° C. after the heat treatment has a tensile strength of 90 MPa or more and a proof stress of 40 MPa or more. Aluminum alloy fin material. ろう付前の導電率が45%IACS以上であり、ろう付前に円相当径が1.0μm以上の晶出物が5.0×10個/mm未満で且つ0.01〜0.10μmのAl−Mn系、Al−Mn−Si系およびAl−Fe−Si系第二相粒子が5.0×10個/mm以上存在することを特徴とする請求項1〜3のいずれか1項に記載の強度、導電性、ろう付性に優れた熱交換器用アルミニウム合金フィン材。 The electrical conductivity before brazing is 45% IACS or more, and the crystallized product having an equivalent circle diameter of 1.0 μm or more before brazing is less than 5.0 × 10 4 pieces / mm 2 and 0.01 to 0.00. The Al-Mn-based, Al-Mn-Si-based, and Al-Fe-Si-based second phase particles of 10 µm are present in an amount of 5.0 x 10 4 particles / mm 2 or more. The aluminum alloy fin material for heat exchangers excellent in strength, conductivity and brazing properties according to claim 1. 前記熱処理後に円相当径が0.01〜0.10μmのAl−Mn系、Al−Mn−Si系およびAl−Fe−Si系第二相粒子が1.0×10個/mm以上存在することを特徴とする請求項1〜4のいずれか1項に記載の強度、導電性、ろう付性に優れた熱交換器用アルミニウム合金フィン材。 After the heat treatment , there are 1.0 × 10 4 particles / mm 2 or more of Al—Mn, Al—Mn—Si, and Al—Fe—Si second phase particles having an equivalent circle diameter of 0.01 to 0.10 μm. The aluminum alloy fin material for heat exchangers according to any one of claims 1 to 4, which is excellent in strength, conductivity, and brazeability. 板厚が80μm以下であることを特徴とする請求項1〜5のいずれか1項に記載の強度、導電性、ろう付性に優れる熱交換器用アルミニウム合金フィン材。   The aluminum alloy fin material for heat exchangers according to any one of claims 1 to 5, wherein the plate thickness is 80 µm or less, and the strength, conductivity, and brazing properties are excellent. ろう付加熱に対する再結晶の開始から終了までの温度範囲が350℃〜550℃であり、ろう付前耐力に比べて耐力値が20%以上低下し始める温度を再結晶開始温度とし、ろう付加熱後耐力に比べて耐力値が+20%以内まで低下し始める温度を再結晶終了温度とし、前記ろう付加熱がろう付加熱を想定して、常温から600℃まで一定の速度100℃/minで昇温し、温度到達後、常温まで冷却したものであることを特徴とする請求項1〜6のいずれか1項に記載の強度、導電性、ろう付性に優れる熱交換器用アルミニウム合金フィン材。 Temperature range 350 ° C. to 550 ° C. der from the start to the end of the recrystallization for brazing heat is, proof stress is the recrystallization starting temperature the temperature begins to decrease more than 20% from the previous brazing strength, brazing The temperature at which the proof stress value starts to drop to within + 20% compared to the proof stress after heating is defined as the recrystallization end temperature, and the brazing heat is assumed to be brazing heat, at a constant rate of 100 ° C / min from normal temperature to 600 ° C. The aluminum alloy fin material for heat exchangers according to any one of claims 1 to 6, wherein the aluminum alloy fin material is excellent in strength, conductivity, and brazing properties , wherein the temperature is increased and the temperature is reached and then cooled to room temperature. . 請求項1〜7のいずれかに記載の熱交換器用アルミニウム合金フィン材を備えることを特徴とする熱交換器。   A heat exchanger comprising the aluminum alloy fin material for a heat exchanger according to claim 1.
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