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JP6623918B2 - Light emitting device inspection method - Google Patents
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JP6623918B2 - Light emitting device inspection method - Google Patents

Light emitting device inspection method Download PDF

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JP6623918B2
JP6623918B2 JP2016088839A JP2016088839A JP6623918B2 JP 6623918 B2 JP6623918 B2 JP 6623918B2 JP 2016088839 A JP2016088839 A JP 2016088839A JP 2016088839 A JP2016088839 A JP 2016088839A JP 6623918 B2 JP6623918 B2 JP 6623918B2
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emitting device
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JP2017198519A (en
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佳生 常本
佳生 常本
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Nichia Corp
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Description

本発明は、発光装置の検査方法に関する。   The present invention relates to a light emitting device inspection method.

発光ダイオード(LED)等の発光装置として、種々の構造の発光装置が知られている。例えば、セラミックパッケージや、成形された樹脂パッケージなどのパッケージに、半導体発光素子(以下「発光素子」とも称する)が載置され、さらに発光素子を透光性樹脂で被覆した構造が知られている。   Light emitting devices having various structures are known as light emitting devices such as light emitting diodes (LEDs). For example, a structure is known in which a semiconductor light emitting element (hereinafter, also referred to as “light emitting element”) is mounted on a package such as a ceramic package or a molded resin package, and the light emitting element is further covered with a light-transmitting resin. .

このような発光装置に通電して検査を行う際は、発光装置の端子にプローブを接触させて通電する。その際、発光装置は動かないように固定される(例えば、特許文献1)。   When conducting an inspection by energizing such a light emitting device, a probe is brought into contact with a terminal of the light emitting device and energized. At that time, the light emitting device is fixed so as not to move (for example, Patent Document 1).

特開平5−21544号公報JP-A-5-21544

近年、種々の構造の発光装置が開発されており、上述のような検査方法では検査が困難な場合がある。   In recent years, light-emitting devices having various structures have been developed, and it may be difficult to perform inspection using the above-described inspection method.

本開示は、以下の構成を含む。
下面に端子部を備える発光装置を準備する工程と、上面に備えられる発光装置載置部及び発光装置載置部とは異なる位置に備えらえる当接部を備える一対の導電部と、導電部を支持する支持部と、発光装置を固定するための吸着孔とを備える測定台を準備する工程と、測定台の導電部と、発光装置の端子部とが接するように、発光装置を前記導電部上に載置し、発光装置の上面を治具で押さえずに、測定台の上面に設けられた吸着孔を用いた真空吸着により発光装置を固定する工程と、当接部にプローブを当接して通電し、発光装置を発光させる工程と、を含む発光装置の検査方法。
The present disclosure includes the following configurations.
A step of preparing a light emitting device having a terminal portion on the lower surface, a pair of conductive portions including a light emitting device mounting portion provided on the upper surface and a contact portion provided at a different position from the light emitting device mounting portion; A step of preparing a measuring table having a supporting portion for supporting the light-emitting device and an adsorption hole for fixing the light-emitting device; and conducting the light-emitting device so that the conductive portion of the measuring table is in contact with the terminal portion of the light-emitting device. Mounting the light emitting device by vacuum suction using the suction holes provided on the upper surface of the measuring table without holding the upper surface of the light emitting device with a jig, and applying a probe to the contact portion. Contacting and energizing to cause the light emitting device to emit light.

以上により、発光装置の特性検査を容易に行うことができる。   As described above, the characteristic inspection of the light emitting device can be easily performed.

図1(a)〜(c)は、実施形態に係る発光装置の検査方法に用いられる発光装置を示す概略図である。FIGS. 1A to 1C are schematic diagrams illustrating a light emitting device used in a method for inspecting a light emitting device according to an embodiment. 図2(a)、(b)は、実施形態に係る発光装置の検査方法を説明する概略図である。2A and 2B are schematic diagrams illustrating a light emitting device inspection method according to the embodiment.

本発明を実施するための形態を、以下に図面を参照しながら説明する。ただし、以下に示す形態は、本発明の技術思想を具体化するための発光装置の検査方法を例示するものであって、本発明は、発光装置の検査方法を以下に限定するものではない。   An embodiment for carrying out the present invention will be described below with reference to the drawings. However, the embodiments described below exemplify a light emitting device inspection method for embodying the technical idea of the present invention, and the present invention does not limit the light emitting device inspection method to the following.

また、本明細書は、特許請求の範囲に示される部材を、実施の形態の部材に特定するものでは決してない。特に、実施の形態に記載されている構成部品の寸法、材質、形状、その相対的配置等は、特定的な記載がない限りは、本開示の範囲をそれのみに限定する趣旨ではない。尚、各図面が示す部材の大きさや位置関係等は、説明を明確にするため誇張していることがある。さらに以下の説明において、同一の名称、符号については同一もしくは同質の部材を示しており、詳細説明を適宜省略する。   In this specification, the members described in the claims are by no means specified as members of the embodiments. In particular, the dimensions, materials, shapes, relative arrangements, and the like of the components described in the embodiments are not intended to limit the scope of the present disclosure to only those components, unless otherwise specified. In addition, the size, positional relationship, and the like of the members shown in each drawing may be exaggerated for clarity of description. Further, in the following description, the same names and reference numerals denote the same or similar members, and a detailed description thereof will be omitted as appropriate.

<実施形態1>
実施形態1に係る発光装置の検査方法は、以下の工程を備える。
1)発光装置を準備する工程
2)測定台を準備する工程
3)発光装置を測定台に固定する工程
4)発光装置を発光させる工程
以下、各工程について詳説する。
<First embodiment>
The light emitting device inspection method according to the first embodiment includes the following steps.
1) Step of preparing a light emitting device 2) Step of preparing a measuring table 3) Step of fixing the light emitting device to the measuring table 4) Step of causing the light emitting device to emit light Hereinafter, each step will be described in detail.

1)発光装置を準備する工程
図1(a)〜(c)に、発光装置の一例を示す。(a)は斜め上からみた斜視図、(b)斜め下から見た斜視図、(c)は(a)のA−A線における断面図である。は発光装置1は、下面1aに一対の端子部11を備える。端子部11は、発光装置1の一対の電極として機能する部材である。
1) Step of Preparing Light Emitting Device FIGS. 1A to 1C show an example of a light emitting device. (A) is a perspective view as viewed obliquely from above, (b) is a perspective view as viewed from obliquely below, and (c) is a cross-sectional view taken along line AA of (a). The light emitting device 1 includes a pair of terminal portions 11 on the lower surface 1a. The terminal portion 11 is a member that functions as a pair of electrodes of the light emitting device 1.

発光装置1は、発光素子12と、発光素子12を被覆する樹脂部材13とを備えている。発光素子12は、発光層などの半導体層を含む積層構造体12aと、正負一対の電極12bと、を備えている。電極12bは、端子部11と電気的に接続されている。樹脂部材13は、発光素子12の側面を覆う遮光性樹脂部材13bと、発光素子12の上面を覆う透光性樹脂部材13aとを備えている。これにより、発光装置1の側面1cは、主として遮光性樹脂部材13bで構成され、発光装置1の上面1bは、主として透光性樹脂部材13aで構成される。発光装置1の下面1aは、一対の端子部11と、遮光性樹脂部材13bとで構成される。尚、発光装置の構成は、上述の構成部材の他の部材を備えていてもよい。   The light emitting device 1 includes a light emitting element 12 and a resin member 13 that covers the light emitting element 12. The light emitting element 12 includes a laminated structure 12a including a semiconductor layer such as a light emitting layer, and a pair of positive and negative electrodes 12b. The electrode 12b is electrically connected to the terminal section 11. The resin member 13 includes a light-shielding resin member 13b that covers a side surface of the light emitting element 12, and a light transmitting resin member 13a that covers an upper surface of the light emitting element 12. Thus, the side surface 1c of the light emitting device 1 is mainly configured by the light-shielding resin member 13b, and the upper surface 1b of the light emitting device 1 is mainly configured by the translucent resin member 13a. The lower surface 1a of the light emitting device 1 includes a pair of terminal portions 11 and a light shielding resin member 13b. Note that the configuration of the light emitting device may include other members other than the above-described constituent members.

2)測定台を準備する工程
測定台20は、発光装置に通電し、発光特性などを測定するための検査装置に備えられる。測定台20は、図2(a)に示すように、一対の導電部21と、導電部を支持する絶縁性の支持部22と、を備える。導電部21は、測定台20の上面20aに配置される発光装置載置部21aと、発光装置載置部21aとは異なる位置に備えらえる当接部21cと、を備える。当接部21cは、プローブが当接される部分である。当接部21cは、図2(a)では測定台20の下面に設けられている。ただし、この位置に限らず、プローブを当接しやすい場所であれば、測定台の上面又は側面などであってもよい。測定台20の上面20aには、発光装置を吸着するための吸着孔23を備えている。吸着孔は、例えば、一対の導電部の間、または、一対の導電部の外側に設けることができる。
2) Step of Preparing Measuring Table The measuring table 20 is provided in an inspection device for energizing the light emitting device and measuring the light emission characteristics and the like. As shown in FIG. 2A, the measurement table 20 includes a pair of conductive portions 21 and an insulating support portion 22 that supports the conductive portions. The conductive portion 21 includes a light emitting device mounting portion 21a arranged on the upper surface 20a of the measuring table 20, and a contact portion 21c provided at a position different from the light emitting device mounting portion 21a. The contact portion 21c is a portion where the probe contacts. The contact portion 21c is provided on the lower surface of the measuring table 20 in FIG. However, the position is not limited to this position, and may be the top surface or side surface of the measurement table as long as it is a place where the probe can easily contact. The upper surface 20a of the measuring table 20 is provided with a suction hole 23 for sucking the light emitting device. The suction hole can be provided, for example, between the pair of conductive parts or outside the pair of conductive parts.

3)発光装置を測定台に固定する工程
次いで、上述の測定台20の上面20aに、発光装置1を載置する。その際に、測定台20の上面20aの発光装置載置部21aと、発光装置1の下面の端子部11とが接するように、導電部21上に発光装置1を載置する。
3) Step of Fixing Light Emitting Device to Measurement Table Next, the light emitting device 1 is mounted on the upper surface 20a of the measurement table 20 described above. At this time, the light emitting device 1 is mounted on the conductive portion 21 so that the light emitting device mounting portion 21a on the upper surface 20a of the measurement table 20 and the terminal portion 11 on the lower surface of the light emitting device 1 are in contact with each other.

次に、発光装置1を測定台20の上面20aにおいて動かないように固定する。固定方法は、図2(b)に示すように、測定台20の上面20aの導電部21の間に設けられた吸着孔23を用いて真空吸着によって固定する。このとき、発光装置1の上面を治具で押さえずに固定するのが好ましい。これにより、発光装置1側面又は上面を構成する樹脂部材には負荷がかからないように発光装置1固定することができる。   Next, the light emitting device 1 is fixed so as not to move on the upper surface 20a of the measuring table 20. In the fixing method, as shown in FIG. 2B, the measurement table 20 is fixed by vacuum suction using suction holes 23 provided between the conductive portions 21 on the upper surface 20 a of the measurement table 20. At this time, it is preferable to fix the upper surface of the light emitting device 1 without pressing it with a jig. Thereby, the light emitting device 1 can be fixed so that a load is not applied to the resin member constituting the side surface or the upper surface of the light emitting device 1.

4)発光装置を発光させる工程
次に、測定台20の当接部21cにプローブ24を当接して通電する。これにより発光装置1を発光させることができる。プローブ24が接触するのは、発光装置1ではなく測定台20の当接部21cであるため、発光装置1を下方向から押圧することがない。
4) Step of Making the Light Emitting Device Emit Next, the probe 24 is brought into contact with the contact part 21c of the measuring table 20 to energize it. Thereby, the light emitting device 1 can emit light. Since the probe 24 contacts not the light emitting device 1 but the contact portion 21c of the measuring table 20, the light emitting device 1 is not pressed from below.

以上のように、発光装置1の下面1a側のみを真空吸着により固定する場合であっても、プローブを直接発光装置に当接させないため、その当接させる際に係る押力によって発光装置の固定が解除されにくい。   As described above, even when only the lower surface 1a side of the light emitting device 1 is fixed by vacuum suction, the probe is not directly brought into contact with the light emitting device. Is difficult to release.

<実施形態2>
実施形態2では、発光装置を固定する工程が実施形態1と異なる。すなわち、実施形態1では、測定台に設けられた吸着孔による真空吸着で発光装置を固定していたのに対し、実施形態2では導電部に備えられた磁石と発光装置の電極とを磁力により固定する点が異なる。
<Embodiment 2>
In the second embodiment, the step of fixing the light emitting device is different from the first embodiment. That is, in the first embodiment, the light-emitting device is fixed by vacuum suction using the suction holes provided in the measurement table, whereas in the second embodiment, the magnet provided in the conductive portion and the electrode of the light-emitting device are fixed by magnetic force. The difference is that they are fixed.

実施形態2に係る検査方法は、磁石に引っ付く材料を備えている発光装置に適用することができる。例えば、電極として鉄(Fe)を含む金属材料が用いられた発光装置などに適用することができる。あるいは、電極として機能しない部材として、例えば、放熱部材として鉄を含む金属材料を用いた発光装置などに適用することができる。   The inspection method according to the second embodiment can be applied to a light emitting device including a material that can be attracted to a magnet. For example, the present invention can be applied to a light-emitting device or the like using a metal material containing iron (Fe) as an electrode. Alternatively, as a member that does not function as an electrode, the present invention can be applied to, for example, a light-emitting device using a metal material containing iron as a heat dissipation member.

磁石としては、電磁石が好ましい。また、真空吸着と磁石とを併用してもよい。また、導電部自体が磁石であってもよく、あるいは、導電部に磁石を接続させて導電部を擬似的に磁石として用いてもよい。   As the magnet, an electromagnet is preferable. Further, vacuum suction and a magnet may be used in combination. Further, the conductive portion itself may be a magnet, or a magnet may be connected to the conductive portion and the conductive portion may be used as a pseudo magnet.

以上の各実施形態に係る発光装置の検査方法に用いられる発光装置は、その上面や側面などを押さえにくい構造を備える場合に有効である。例えば、図1に示すような、発光装置の上面全面が透光性部材である場合は、検査時に、何らかの治具を用いて上から押さえる際に、その治具に引っ付く虞がある。そのため、本開示に示す方法で検査することで、容易に検査することができる。   The light-emitting device used in the method for inspecting a light-emitting device according to each of the above embodiments is effective in a case where the light-emitting device has a structure that is difficult to press on the top surface, side surface, and the like. For example, when the entire upper surface of the light emitting device is a translucent member as shown in FIG. 1, there is a possibility that the light emitting device may be stuck to the jig when pressing down from above using a jig during inspection. Therefore, the inspection can be easily performed by performing the inspection according to the method disclosed in the present disclosure.

また、図1に示す発光装置1では、発光装置の下面1aの一対の端子部11が比較的大きな面積で設けられている。このような発光装置の場合は、測定台の上面の一対の導電部の間に吸着孔を設けることで、発光装置の下面1aの樹脂部材を吸着することができる。発光装置の下面において、端子部と発光装置の側面との間の距離が大きい場合は、端子部の外側の樹脂部材を吸着孔してもよい。その場合、一対の導電部の外側に吸着孔を備えた測定台を用いる。   Further, in the light emitting device 1 shown in FIG. 1, a pair of terminal portions 11 on the lower surface 1a of the light emitting device are provided with a relatively large area. In the case of such a light emitting device, the resin member on the lower surface 1a of the light emitting device can be sucked by providing the suction hole between the pair of conductive portions on the upper surface of the measuring table. When the distance between the terminal portion and the side surface of the light emitting device is large on the lower surface of the light emitting device, the resin member outside the terminal portion may be a suction hole. In that case, a measuring table provided with suction holes outside the pair of conductive parts is used.

また、発光装置が、平板状の基板上に凸レンズ部を備えるような構造の場合、検査時に、何らかの治具を用いて上から押さえる際に、その治具が凸レンズ部に当たるなどにより損傷する可能性がある。そのため、本開示に示す方法で検査することで、発光装置を損傷せず、容易に検査することができる。   In addition, if the light emitting device has a structure in which a convex lens portion is provided on a flat substrate, there is a possibility that the jig hits the convex lens portion and the like when the inspection device is pressed down from above using a jig. There is. Therefore, by inspecting with the method described in the present disclosure, the light emitting device can be easily inspected without being damaged.

また、発光装置が、発光素子の上面に配置される透光性樹脂よりも、発光素子の側面に配置される樹脂部材の方が硬度が低い場合、あるいはタック性が高い場合も、治具に引っ付いたり、変形したりする虞がある。そのため、本開示に示す方法で検査することで、発光装置を損傷せず、容易に検査することができる。   Also, when the light emitting device has a lower hardness or a higher tackiness in the resin member disposed on the side surface of the light emitting element than the translucent resin disposed on the upper surface of the light emitting element, There is a risk of being stuck or deformed. Therefore, by inspecting with the method described in the present disclosure, the light emitting device can be easily inspected without being damaged.

本開示に係る発光装置の検査方法は、種々の発光装置の検査方法として適用することができる。   The light emitting device inspection method according to the present disclosure can be applied as various light emitting device inspection methods.

1…発光装置
1a…発光装置の下面
1b…発光装置の上面
1c…発光装置の側面
11…端子部
12…発光素子
12a…積層構造体
12b…電極
13…樹脂部材
13a…透光性樹脂部材
13b…遮光性樹脂部材
20…測定台
20a…測定台の上面
21…導電部
21a…発光装置載置部
21c…当接部
22…支持部
23…吸着孔
24…プローブ
DESCRIPTION OF SYMBOLS 1 ... Light emitting device 1a ... Lower surface of light emitting device 1b ... Upper surface of light emitting device 1c ... Side surface of light emitting device 11 ... Terminal part 12 ... Light emitting element 12a ... Laminated structure 12b ... Electrode 13 ... Resin member 13a ... Translucent resin member 13b ... Light-shielding resin member 20 ... Measurement table 20a ... Top surface of the measurement table 21 ... Conducting part 21a ... Light emitting device mounting part 21c ... Contact part 22 ... Support part 23 ... Suction hole 24 ... Probe

Claims (7)

下面に電極を有する発光素子と、前記発光素子の下面及び側面を被覆する遮光性部材と、前記発光素子の上面及び前記遮光性部材の上面を被覆する透光性部材と、前記発光素子の前記電極と電気的に接続される端子部と、を備え、下面が前記遮光性部材と前記端子部とから少なくとも構成される発光装置を準備する工程と、
光装置載置部及び当接部を備える一対の導電部と、前記導電部を支持する支持部と、前記発光装置を固定するための吸着孔とを備え、上面に前記発光装置載置部及び前記吸着孔が設けられ、かつ下面に前記当接部が設けられる測定台を準備する工程と、
前記測定台の前記導電部である前記発光装置載置部と、前記発光装置の前記端子部とが接するように、前記発光装置を前記測定台の上面に載置し、前記測定台の上面に設けられた前記吸着孔を用いた真空吸着により前記発光装置を固定する工程と、
前記測定台の前記導電部である前記当接部にプローブを当接して通電し、前記発光装置を発光させる工程と、
を含む発光装置の検査方法。
A light-emitting element having an electrode on a lower surface, a light-shielding member covering the lower surface and side surfaces of the light-emitting element, a light-transmitting member covering the upper surface of the light-emitting element and the upper surface of the light-shielding member, and A terminal portion that is electrically connected to the electrode, and a step of preparing a light-emitting device having a lower surface at least including the light-shielding member and the terminal portion;
A pair of conductive portions provided with a light emission device mounting portion及beauty abutment, and a support portion for supporting the conductive part, and a suction hole for fixing the light emitting device, the light emitting device mounting the upper surface A step of preparing a measuring table provided with the mounting portion and the suction hole, and provided with the contact portion on the lower surface ,
The light-emitting device mounting portion , which is the conductive portion of the measurement table, and the light-emitting device is mounted on the upper surface of the measurement table so that the terminal portion of the light-emitting device is in contact with the light- emitting device mounting portion. and fixing the light emitting device by vacuum suction using the suction holes provided,
A step of contacting a probe to the contact portion that is the conductive portion of the measurement table to energize, and causing the light emitting device to emit light,
A light emitting device inspection method including:
前記発光装置は、上面を治具で押さえずに固定される請求項記載の発光装置の検査方法。 The light emitting device, the inspection method of the light emitting device according to claim 1, wherein the fixed without holding the top by a jig. 前記吸着孔は、前記一対の導電部の間に設けられる請求項1又は請求項記載の発光装置の検査方法。 The suction holes, the inspection method of the pair of light emitting device according to claim 1 or claim 2, wherein provided between the conductive portion. 前記吸着孔は、前記一対の導電部の外側に設けられる請求項1又は請求項記載の発光装置の検査方法。 The suction holes, the inspection method of the pair of light emitting device according to claim 1 or claim 2, wherein provided on the outside of the conductive portion. 前記発光装置は、前記発光装置の上面全面が前記透光性部材からなる請求項1〜請求項のいずれか一項に記載の発光装置の検査方法。 The light emitting device, the inspection method of the preceding SL emitting device according to any one of claims 1 to 4, the entire upper surface of the light emitting device is made of the translucent member. 前記発光装置は、前記透光性部材は凸レンズ部を備える請求項1〜請求項のいずれか一項に記載の発光装置の検査方法。 The light emitting device, before KiToruhikari member inspection method of a light-emitting device according to any one of claims 1 to 5 comprises a convex lens portion. 前記遮光性部材は、前記透光性部材よりも硬度が低い請求項1〜請求項6のいずれか一項に記載の発光装置の検査方法。The inspection method for a light emitting device according to claim 1, wherein the light shielding member has a lower hardness than the light transmitting member.
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