JP6680320B2 - Steel manufacturing method and flux for addition to container containing molten steel - Google Patents
Steel manufacturing method and flux for addition to container containing molten steel Download PDFInfo
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本発明は、酸化物系非金属介在物量が少ない鋼、すなわち高清浄度鋼を製造するための、鋼の製造方法および溶鋼を収納した容器への添加用フラックスに関するものである。 TECHNICAL FIELD The present invention relates to a steel manufacturing method and a flux for addition to a container containing molten steel for manufacturing steel having a small amount of oxide-based non-metallic inclusions, that is, high cleanliness steel.
鋼中の非金属介在物(以下、「介在物」と記す。)は、最終製品において表面疵や特性劣化の原因となることは勿論のこと、例えばアルミナ系介在物は浸漬ノズルの内壁に付着しノズル詰まりを引き起こし、操業を阻害する。近年、鉄鋼材料に求められる清浄性はより厳格なものとなってきており、二次精錬法技術の向上や、連続鋳造の鋳型における電磁流動撹拌等の開発により清浄性が向上してきた。一方で、二次精錬段階で清浄性の高い溶鋼が得られても、連続鋳造の鋳型への分注の役割を果たすタンディッシュにて溶鋼が汚染される恐れがあり、その防止が高清浄度鋼の製造にあたり重要となる。その中で、タンディッシュ内溶鋼へのフラックス添加は、溶鋼の保温効果だけでなく、大気と溶鋼の遮断や介在物吸収の機能も有しており、タンディッシュにおける溶鋼汚染対策の一つである。 Non-metallic inclusions in steel (hereinafter referred to as "inclusions") not only cause surface defects and deterioration of properties in the final product, but, for example, alumina inclusions adhere to the inner wall of the immersion nozzle. It causes nozzle clogging and hinders operation. In recent years, the cleanliness required for steel materials has become more strict, and the cleanliness has been improved by the improvement of the secondary refining technology and the development of electromagnetic fluidized stirring in a continuous casting mold. On the other hand, even if molten steel with high cleanliness is obtained in the secondary refining stage, the molten steel may be contaminated by the tundish that plays a role of dispensing to the casting mold of continuous casting, and its prevention is highly clean. It is important in the production of steel. Among them, the addition of flux to the molten steel in the tundish not only has the effect of keeping the molten steel warm, but also has the function of blocking the atmosphere from the molten steel and absorbing the inclusions, which is one of the countermeasures against molten steel contamination in the tundish. .
このような高清浄度鋼製造のためのタンディッシュフラックス添加技術として、特許文献1には、取鍋からタンディッシュへの溶鋼の注入流に、溶鋼中のアルミニウムに対する酸化力を保持せず、アルミナ系介在物の吸着性を保持するフラックスを添加することを特徴とする鋼の連続鋳造方法が開示されている。そして、具体的なフラックスとして、CaO、SiO2 、及びAl2 O3 を合計で50〜95mass%含有し、弗化物又はアルカリ酸化物を5〜30mass%含有し、更にCaOとSiO2 との比が1.5以上である組成のフラックスが記載されている。 As a tundish flux addition technique for producing such a high-cleanliness steel, Patent Document 1 discloses that an injection flow of molten steel from a ladle to a tundish does not retain an oxidizing force for aluminum in molten steel, and Disclosed is a continuous casting method for steel, which comprises adding a flux that retains the adsorptivity of system inclusions. Then, as a specific flux, CaO, SiO 2 , and Al 2 O 3 are contained in a total amount of 50 to 95 mass%, a fluoride or an alkali oxide is contained in an amount of 5 to 30 mass%, and the ratio of CaO to SiO 2 is further increased. A flux having a composition of 1.5 or more is described.
特許文献2には、CaO、MgO及びAl、又は、SiO2、CaO、MgO及びAlからなる溶鋼表面保温材において、SiO2含有率を10質量%以下、MgO含有率を10〜37質量%とし、且つCaO含有率/MgO含有率が1.5以上、Al含有率/MgO含有率が0.2以上としたことを特徴とする溶鋼表面保温材と、この保温材をタンディッシュ内の溶鋼表面上に添加することを特徴とする鋼の連続鋳造方法が記載されている。 In Patent Document 2, in a molten steel surface heat insulating material composed of CaO, MgO and Al, or SiO 2 , CaO, MgO and Al, the SiO 2 content is 10 mass% or less, and the MgO content is 10 to 37 mass%. And a molten steel surface heat insulating material having a CaO content / MgO content of 1.5 or more and an Al content / MgO content of 0.2 or more, and the molten steel surface in the tundish A continuous casting method for steel is described, characterized in that it is added above.
特許文献3には、連続鋳造用タンディッシュ内の溶鋼表面に、溶融温度が1500℃以下の低融点保温材を下層側保温材として添加すると共に、溶融温度が1580℃超の高融点保温材を上層側保温材として添加し、溶鋼表面を2層構造で被覆する方法であって、前記下層側保温材の組成が、CaO/Al2O3質量比が1.1〜2.0であり、且つMgO含有率が10質量%以上30質量%未満であり、SiO2含有率が5質量%以下であり、前記上層側保温材の組成が、CaCO3含有率が60質量%以上であることを特徴とする鋼の連続鋳造方法が記載されている。 In Patent Document 3, a low melting point heat insulating material having a melting temperature of 1500 ° C. or less is added as a lower layer side heat insulating material to a molten steel surface in a tundish for continuous casting, and a high melting point heat insulating material having a melting temperature of more than 1580 ° C. It is a method of adding as an upper layer side heat insulating material and coating the molten steel surface with a two-layer structure, wherein the composition of the lower layer side heat insulating material has a CaO / Al 2 O 3 mass ratio of 1.1 to 2.0, Further, the MgO content is 10% by mass or more and less than 30% by mass, the SiO 2 content is 5% by mass or less, and the composition of the upper layer side heat insulating material has a CaCO 3 content of 60% by mass or more. A characteristic steel continuous casting method is described.
また、非特許文献1では、CaO−SiO2−Al2O3系スラグにアルカリ酸化物K2Oが存在することで、K+のAlO4に対する電荷補償効果により、アルミノシリケートネットワークが形成され、スラグ粘性が向上することを示している。さらに、非特許文献2では、CaO−SiO2−Al2O3−MgO系タンディッシュフラックスへのアルカリ酸化物K2O添加により、介在物の捕捉性が向上し、溶鋼中の介在物低減に寄与することを示している。 In Non-Patent Document 1, the presence of the alkali oxide K 2 O in the CaO—SiO 2 —Al 2 O 3 -based slag forms an aluminosilicate network due to the charge compensation effect of K + for AlO 4 . It shows that the slag viscosity is improved. Further, Non-Patent Document 2, the alkali oxide K 2 O addition to the CaO-SiO 2 -Al 2 O 3 -MgO based tundish flux improves the scavenging of the inclusions, the inclusions decrease in the molten steel It shows that it contributes.
しかしながら、上記従来技術には以下の問題点がある。すなわち、特許文献1では、アルミナ吸着性を保持するフラックスを溶鋼流へ直接添加するため、短絡流により鋳型へフラックスが流出した際には重大な欠陥になる可能性があり、さらに、フラックス中のCaOとSiO2の比(塩基度)を1.5以上と規定しているが、高清浄度鋼では鋼中Al濃度が0.01質量%以上であることが多く、塩基度1.5のように低位な場合にはSiO2が溶鋼中Alにより還元され、溶鋼中の酸素ポテンシャルが増加するため再酸化の要因となる。 However, the above prior art has the following problems. That is, in Patent Document 1, since the flux that retains the alumina adsorbability is directly added to the molten steel flow, it may become a serious defect when the flux flows out to the mold due to the short-circuit flow. The ratio of CaO to SiO 2 (basicity) is specified to be 1.5 or more, but in high cleanliness steel, the Al concentration in steel is often 0.01 mass% or more, and when the basicity is as low as 1.5, Causes SiO 2 to be reduced by Al in the molten steel, increasing the oxygen potential in the molten steel and causing reoxidation.
特許文献2では、MgOおよびAlを含有したCaO系フラックスをタンディッシュに添加することによる連続鋳造方法を規定しているが、MgO添加量が多過ぎると、スラグの粘度や界面張力が低下し、タンディッシュスラグが巻き込まれやすくなるため、かえって溶鋼を汚染する恐れがある。 Patent Document 2 defines a continuous casting method by adding a CaO-based flux containing MgO and Al to a tundish, but if the amount of MgO added is too large, the viscosity and interfacial tension of the slag decrease, Since the tundish slag is easily caught, it may contaminate the molten steel.
特許文献3では、融点の異なる保温材を二層に分けて添加する鋼の連続鋳造方法を開示しているが、特許文献2について述べたように、下層に用いるフラックス中のMgO濃度は10〜30質量%と高く、巻き込まれ易さが懸念される。 Patent Document 3 discloses a continuous casting method of steel in which heat insulating materials having different melting points are added in two layers, but as described in Patent Document 2, the MgO concentration in the flux used for the lower layer is 10 to It is as high as 30% by mass, and there is a concern that it may be easily caught.
非特許文献1では、記載された組成のフラックスはアルカリ酸化物のスラグ粘度への影響を調べるためのものであり、介在物吸収を意図したものではない。また、塩基度が0.67〜1.22であるため、仮にタンディッシュフラックスとして用いたとしても、Al濃度が0.01質量%以上の溶鋼と反応することでSiO2が溶鋼中Alにより還元され、再酸化の要因となる。 In Non-Patent Document 1, the flux having the composition described is for investigating the influence of alkali oxides on the slag viscosity, and is not intended to absorb inclusions. Further, since the basicity is 0.67 to 1.22, even if it is used as a tundish flux, SiO 2 is reduced by Al in molten steel by reacting with molten steel having an Al concentration of 0.01 mass% or more, which causes reoxidation. Becomes
さらに、非特許文献2ではアルカリ酸化物であるK2OをCaO-SiO2-Al2O3-MgO系フラックスに添加することで、Al2O3系介在物の吸収性が向上することをラボ試験の結果より示しているが、K2Oが添加されたフラックスの(CaO)/(Al2O3)は1.65と高い。このため、このフラックスの組成は、タンディッシュにおける溶鋼温度域にて完全液相組成ではなく固相飽和組成であり、介在物の吸収については液相組成に比べて不利であるとともに、滓化不良のため溶鋼表面が露出し再酸化する恐れがある。 Furthermore, in Non-Patent Document 2, it is reported that the absorption of Al 2 O 3 inclusions is improved by adding K 2 O, which is an alkali oxide, to CaO—SiO 2 —Al 2 O 3 —MgO based flux. As shown from the result of the lab test, the flux (CaO) / (Al 2 O 3 ) to which K 2 O is added has a high value of 1.65. Therefore, the composition of this flux is not a complete liquid phase composition but a solid phase saturation composition in the molten steel temperature range in the tundish, which is disadvantageous in absorbing inclusions as compared with the liquid phase composition, and is poor in slag formation. Therefore, the molten steel surface may be exposed and reoxidized.
そこで本発明は、上記課題に鑑み、溶鋼の酸化を抑制し、溶鋼中の酸化物系非金属介在物をより低減した高清浄度の鋼を製造することが可能な、鋼の製造方法および溶鋼を収納した容器への添加用フラックスを提供することを目的とする。 Therefore, in view of the above problems, the present invention is capable of producing a highly clean steel that suppresses the oxidation of molten steel and further reduces oxide-based non-metallic inclusions in the molten steel, and a method for producing the steel and the molten steel. It is an object of the present invention to provide a flux for addition to a container accommodating.
本発明の要旨構成は、以下のとおりである。
[1]CaO、SiO2、Al2O3、並びにR2O (R=K、Rb、およびCsから選択される1種以上)を主成分とし、その合計量が85質量%以上であり、さらに、(R2O):5.0質量%以上、(MgO):5.0質量%以下、(T.Fe)+(MnO):1.0質量%以下、(CaO)/(SiO2):4.0以上、(CaO)/(Al2O3):0.5〜1.5、1550℃における粘度が1.1 poise以上を満たすフラックスを、収納容器に入った溶鋼上へ添加することを特徴とする鋼の製造方法。
The gist of the present invention is as follows.
[1] CaO, SiO 2 , Al 2 O 3 , and R 2 O (one or more selected from R = K, Rb, and Cs) as a main component, and the total amount is 85 mass% or more, Furthermore, (R 2 O): 5.0 mass% or more, (MgO): 5.0 mass% or less, (T.Fe) + (MnO): 1.0 mass% or less, (CaO) / (SiO 2 ): 4.0 or more, ( CaO) / (Al 2 O 3 ): 0.5 to 1.5, a method for producing a steel, characterized in that a flux satisfying a viscosity of 1.1 poise or more at 1550 ° C. is added onto the molten steel contained in a storage container.
[2]前記収納容器は連続鋳造機のタンディッシュである、上記[1]に記載の鋼の製造方法。 [2] The method for producing steel according to [1], wherein the storage container is a tundish for a continuous casting machine.
[3]炭素を含む保温材を前記フラックス上に添加し、上層が保温材、下層がフラックスの二層状になるようにする、上記[1]または[2]に記載の鋼の製造方法。 [3] The method for producing steel according to the above [1] or [2], wherein a heat insulating material containing carbon is added onto the flux so that the upper layer has a heat insulating material and the lower layer has a double layer of flux.
[4]前記連続鋳造において、タンディッシュへの1チャージ目溶鋼注入前から最終チャージの鋳造完了まで、不活性ガスをタンディッシュ内溶鋼およびスラグ上部へ吹き込み溶鋼再酸化を抑制する、上記[2]に記載の鋼の製造方法。 [4] In the continuous casting, an inert gas is blown into the molten steel in the tundish and the upper portion of the slag to prevent reoxidation of molten steel from before the first charge of molten steel is injected into the tundish until the casting of the final charge is completed. The method for manufacturing steel according to.
[5]前記フラックスを添加する際の前記溶鋼中の酸可溶性Al濃度が0.001質量%以上0.1質量%以下であることを特徴とする、上記[1]〜[4]のいずれか一項に記載の鋼の製造方法。 [5] The acid-soluble Al concentration in the molten steel at the time of adding the flux is 0.001% by mass or more and 0.1% by mass or less, according to any one of [1] to [4] above. Steel manufacturing method.
[6]CaO、SiO2、Al2O3、並びにR2O (R=K、Rb、およびCsから選択される1種以上)を主成分とし、その合計量が85質量%以上であり、さらに、(R2O):5.0質量%以上、(MgO):5.0質量%以下、(T.Fe)+(MnO):1.0質量%以下、(CaO)/(SiO2):4.0以上、(CaO)/(Al2O3):0.5〜1.5、1550℃における粘度が1.1 poise以上を満たすことを特徴とする、溶鋼を収納した容器への添加用フラックス。 [6] CaO, SiO 2 , Al 2 O 3 , and R 2 O (one or more selected from R = K, Rb, and Cs) as a main component, and the total amount thereof is 85% by mass or more, Furthermore, (R 2 O): 5.0 mass% or more, (MgO): 5.0 mass% or less, (T.Fe) + (MnO): 1.0 mass% or less, (CaO) / (SiO 2 ): 4.0 or more, ( CaO) / (Al 2 O 3 ): 0.5 to 1.5, a flux at 1550 ° C. that satisfies 1.1 poise or more, a flux for addition to a container containing molten steel.
本発明の鋼の製造方法および溶鋼を収納した容器への添加用フラックスを用いれば、溶鋼の酸化を抑制し、溶鋼中の酸化物系非金属介在物をより低減した高清浄度の鋼を製造することができる。 Use of the method for producing steel of the present invention and the flux for addition to the container containing molten steel suppresses the oxidation of molten steel and produces high-cleanliness steel in which oxide nonmetallic inclusions in molten steel are further reduced. can do.
本発明者らは、タンディッシュにおける溶鋼清浄性を確保するための方法を種々検討し、タンディッシュにおいてCaO、SiO2、Al2O3、並びにR2O (R=K、Rb、およびCsから選択される1種以上)を主成分とするフラックスを溶鋼上へ添加することにより、再酸化が抑制されるとともに、介在物吸収性が向上し、清浄度の高い鋼を得られることを見出した。すなわち、CaO-SiO2-Al2O3系スラグへアルカリ酸化物R2O(R=K、Rb、およびCsから選択される1種以上)を添加することで、アルカリ金属イオンRによりスラグ中の(AlO4)5-は+1価の電荷補償がなされ、(SiO4)4-との重合化によりアルミノシリケートネットワークが形成され、この重合促進効果により選択的なAl2O3系介在物の吸着が期待できるとともに、スラグ粘度向上のため介在物捕捉性が向上する。このとき、アルカリ酸化物としては、K2O、Rb2O、およびCs2Oの少なくとも一種の添加が望ましく、合計で5.0質量%以上であれば、二種類以上組み合わせて用いても良い。また、R2O濃度は5.0質量%より低いと、十分な電荷補償効果が得られないため、5.0質量%以上添加する必要がある。R2O濃度の上限は特に限定されないが、30質量%以上になるとAl2O3の電荷補償に使われない余剰分が生じるため、30質量%以下とすることが好ましい。また、R2O濃度のより好適な範囲は、10〜30質量%である。 The present inventors investigated various methods for ensuring molten steel cleanliness in a tundish, and in the tundish from CaO, SiO 2 , Al 2 O 3 , and R 2 O (R = K, Rb, and Cs It has been found that by adding a flux containing one or more selected main components) to molten steel, reoxidation is suppressed, inclusion absorbability is improved, and steel with high cleanliness can be obtained. . That is, by adding an alkali oxide R 2 O (one or more selected from R = K, Rb, and Cs) to CaO-SiO 2 -Al 2 O 3 -based slag, the alkali metal ion R causes slag in the slag. (AlO 4 ) 5- has a +1 charge compensation, and by polymerization with (SiO 4 ) 4-an aluminosilicate network is formed, and due to this polymerization promoting effect, selective Al 2 O 3 -based inclusions are formed. Can be expected to be adsorbed, and the inclusion trapping property is improved because the slag viscosity is improved. At this time, as the alkali oxide, it is desirable to add at least one of K 2 O, Rb 2 O, and Cs 2 O. If the total is 5.0% by mass or more, two or more kinds may be used in combination. If the R 2 O concentration is lower than 5.0% by mass, a sufficient charge compensation effect cannot be obtained, so 5.0% by mass or more must be added. The upper limit of the R 2 O concentration is not particularly limited, but an excess of 30% by mass or more that is not used for charge compensation of Al 2 O 3 is generated. Therefore, it is preferably 30% by mass or less. Further, the more preferable range of the R 2 O concentration is 10 to 30 mass%.
CaO、SiO2、Al2O3、およびR2Oの合計量は85質量%以上100質量%以下とする。合計量が85質量%未満の場合、狙いの組成比を満たしても絶対量が少ないため期待した効果が得られず、さらには、混入不純物量が多くなると、再酸化やアルミノシリケートのネットワーク形成阻害が懸念される。不純物は合計で15質量%まで許容することができ、酸化物に加え、ハロゲン化物等を含有しても良い。不純物中の酸化物については、再酸化防止の観点から溶鋼温度にてエリンガム図でAl2O3の標準生成自由エネルギー同等あるいはそれ以下の酸化物(ZrO2、BaO、SrOなど)であれば、本発明の効果を阻害することなく、期待する効果を得ることができる。標準生成自由エネルギーがAl2O3よりも高い酸化物(前述のSiO2、Fe酸化物、MnO、Na2O、Li2O、K2O、Rb2O、Cs2Oは除く)については、溶鋼中のAlにより還元され再酸化を引き起こす可能性があるため、合計で1質量%以下であることが望ましい。また、CaF2に代表されるようなハロゲン化物が含有される場合、スラグ粘度の低下を引き起こすため、合計で1質量%以下であるのが良い。以上のように、CaO、SiO2、Al2O3、およびR2Oの合計量は85質量%以上とするが、これら成分のフラックス中における割合が高まった方が、より本発明の効果を発現しやすくなるため、好ましくは90質量%以上、さらに好ましくは95質量%以上である。 The total amount of CaO, SiO 2 , Al 2 O 3 , and R 2 O is 85% by mass or more and 100% by mass or less. If the total amount is less than 85% by mass, the expected effect cannot be obtained because the absolute amount is small even if the target composition ratio is satisfied.Furthermore, if the amount of impurities is large, reoxidation or inhibition of aluminosilicate network formation occurs. Is concerned. Impurities can be allowed up to 15% by mass in total, and halides and the like may be contained in addition to oxides. Regarding the oxide in the impurities, from the viewpoint of preventing reoxidation, if the oxide has the standard free energy of formation of Al 2 O 3 equal to or less than the standard free energy of Al 2 O 3 at the molten steel temperature (ZrO 2 , BaO, SrO, etc.), The expected effect can be obtained without inhibiting the effect of the present invention. For oxides whose standard free energy of formation is higher than Al 2 O 3 (excluding the aforementioned SiO 2 , Fe oxide, MnO, Na 2 O, Li 2 O, K 2 O, Rb 2 O and Cs 2 O) Since it may be reduced by Al in molten steel and cause reoxidation, it is desirable that the total amount is 1 mass% or less. Further, when a halide such as CaF 2 is contained, it causes a decrease in slag viscosity, so the total content is preferably 1% by mass or less. As described above, the total amount of CaO, SiO 2 , Al 2 O 3 , and R 2 O is 85 mass% or more, but the higher the proportion of these components in the flux, the more the effect of the present invention. Since it is easily expressed, it is preferably 90% by mass or more, more preferably 95% by mass or more.
フラックス中MgO濃度は5.0質量%より高いと、スラグの粘性および溶鋼/スラグ間の界面張力が低下し、スラグ巻き込み性が増大するため、5.0質量%以下とする。MgO濃度は低いほど好ましく、その下限は特に限定されない。 If the MgO concentration in the flux is higher than 5.0% by mass, the viscosity of the slag and the interfacial tension between the molten steel and the slag will decrease, and the slag entrainment property will increase, so it is made 5.0% by mass or less. The lower the MgO concentration, the better, and the lower limit is not particularly limited.
フラックス中の低級酸化物であるT.FeとMnOの濃度の合計は1.0質量%より大きいと、溶鋼中Alの再酸化性が増大するため、1.0質量%以下にする必要がある。T.FeとMnOの濃度の合計は低いほど好ましく、その下限は特に限定されない。 If the total concentration of the lower oxides T.Fe and MnO in the flux is larger than 1.0% by mass, the reoxidation property of Al in the molten steel increases, so the content must be 1.0% by mass or less. The lower the total concentration of T.Fe and MnO, the better, and the lower limit is not particularly limited.
(CaO)/(SiO2)は4.0より小さいと、一般的なAlキルド鋼においては、以下の(1)式の反応が進み、溶鋼の再酸化が促進するため、4.0以上を確保する必要がある。ここで、括弧()内の酸化物は、フラックス中の成分、括弧[]内は溶鋼中の成分を表す。(CaO)/(SiO2)の上限は特に限定されないが、3次元ネットワークから形成されている溶融シリケートがスラグ中に存在することは、アルミノシリケートネットワークの形成を促進させると考えられ、フラックス中SiO2は3.0質量%以上すなわち(CaO)/(SiO2)の上限は18とすることが好ましい。
3(SiO2) + 4[Al] = 3[Si] + 2(Al2O3) ・・・(1)
When (CaO) / (SiO 2 ) is less than 4.0, in general Al-killed steel, the reaction of the following formula (1) proceeds and reoxidation of molten steel is promoted, so it is necessary to secure 4.0 or more. is there. Here, the oxides in parentheses () represent the components in the flux, and the brackets [] represent the components in the molten steel. The upper limit of (CaO) / (SiO 2 ) is not particularly limited, but the presence of the molten silicate formed from the three-dimensional network in the slag is considered to promote the formation of the aluminosilicate network, and the SiO in the flux is 2 is preferably 3.0% by mass or more, that is, the upper limit of (CaO) / (SiO 2 ) is preferably 18.
3 (SiO 2 ) +4 [Al] = 3 [Si] +2 (Al 2 O 3 ) ・ ・ ・ (1)
さらに、(CaO)/(Al2O3)が0.5より小さいか、1.5より大きい場合、タンディッシュ溶鋼温度では固相が析出するため液相率が減少し、介在物の吸収は不利であるため、(CaO)/(Al2O3):0.5〜1.5の範囲にするまた、(CaO)/(Al2O3):1.0〜1.5の範囲においては、フラックス融点を約1400℃以下に下げられるため、添加初期から良好な滓化性による介在物の吸収と大気酸化防止が期待できる。さらに、フラックスのタンディッシュ溶鋼温度における飽和Al2O3濃度と初期フラックス中Al2O3濃度の差ΔAl2O3を10質量%以上確保できるため、連々鋳を重ねても、フラックスの介在物吸収効果を持続させることができる。(CaO)/(Al2O3)のより好適な範囲は、1.0〜1.5である。 Further, when (CaO) / (Al 2 O 3 ) is smaller than 0.5 or larger than 1.5, the solid phase is precipitated at the temperature of the tundish molten steel, the liquid phase ratio is reduced, and the absorption of inclusions is disadvantageous. , (CaO) / (Al 2 O 3 ): in the range of 0.5 to 1.5 Also, in the range of (CaO) / (Al 2 O 3 ): 1.0 to 1.5, the melting point of the flux can be lowered to about 1400 ° C or less. Therefore, from the initial stage of addition, absorption of inclusions and prevention of atmospheric oxidation due to good slag formation can be expected. Further, since the saturation concentration of Al 2 O 3 and the initial flux during the Al 2 O 3 difference in density ΔAl 2 O 3 in the flux tundish molten steel temperature can be secured more than 10 wt%, even overlapping the communicating people casting, inclusions flux The absorption effect can be sustained. The more preferable range of (CaO) / (Al 2 O 3 ) is 1.0 to 1.5.
尚、本発明で規定するフラックス成分濃度は、原料を均一混合し得られたフラックスをICP発光分光分析法(高周波誘導結合プラズマ発光分光分析法)にて分析した際に、得られる値である。また、CaOやR2Oの原料として炭酸塩を用いる場合や、多少なり水分が含まれる場合等、フラックス中にはIg.lossすなわち強熱減量分が存在するが、溶鋼温度下ではいずれも除去されるため、本発明の範囲には考慮しない。つまり、各成分質量濃度を求める際に、分母のフラックス質量からIg.loss分の質量を差し引く。 The flux component concentration specified in the present invention is a value obtained when the flux obtained by uniformly mixing the raw materials is analyzed by ICP emission spectroscopy (high frequency inductively coupled plasma emission spectroscopy). In addition, when carbonate is used as a raw material for CaO or R 2 O, or when water is contained to some extent, Ig.loss, that is, loss on ignition exists in the flux, but it is removed at the molten steel temperature. Therefore, the scope of the present invention is not considered. That is, when calculating the mass concentration of each component, the mass of Ig.loss is subtracted from the flux mass of the denominator.
また、1550℃におけるスラグ粘度が1.1 poiseよりも低いと、介在物の捕捉性が望めず、R2O添加の効果が十分に得られない。1550℃は鋳造中のタンディッシュ内溶鋼温度を指しており、当該温度での粘度を1.1poise以上とすることで、タンディッシュ内の溶鋼流れでタンディッシュ内のフラックスが巻き込まれて非金属介在物となることが抑制されるとともに、フラックスへの介在物捕捉性を確保することができ、より清浄度の高い鋼を製造することが可能となる。よって、本開示のフラックスは、1550℃における粘度が1.1 poise以上を満たすものとする。粘度の上限については、フラックスが十分に液相を確保できている限り、特に限定はされない。 Further, if the slag viscosity at 1550 ° C. is lower than 1.1 poise, the ability to trap inclusions cannot be expected, and the effect of adding R 2 O cannot be obtained sufficiently. 1550 ℃ refers to the molten steel temperature in the tundish during casting, and by setting the viscosity at that temperature to 1.1 poise or more, the flux in the tundish is entrained by the molten steel flow in the tundish and non-metallic inclusions are involved. It is possible to suppress the occurrence of the above-mentioned problem and to secure the inclusion trapping property in the flux, and it is possible to manufacture a steel having a higher cleanliness. Therefore, the flux of the present disclosure has a viscosity at 1550 ° C. of 1.1 poise or more. The upper limit of the viscosity is not particularly limited as long as the flux can sufficiently secure the liquid phase.
フラックスの粘度については、共軸二重円筒回転粘度計により測定するものとする。具体的には、抵抗加熱炉内に設置した白金系坩堝内へ充填したフラックスを1550℃で溶融保持し、白金系のロッドを上から浸漬・回転させることにより得られる粘性トルクから粘度を求める。 The viscosity of the flux shall be measured with a coaxial double cylinder rotational viscometer. Specifically, the flux filled in the platinum-based crucible installed in the resistance heating furnace is melted and held at 1550 ° C., and the viscosity is obtained from the viscous torque obtained by immersing and rotating the platinum-based rod from above.
本開示のフラックスは、連続鋳造1チャージ目にタンディッシュ中の溶鋼が満杯まで注ぎ上がったときに添加することが望ましい。満杯よりも前の時点でフラックスを添加してしまうと、注入流等に巻き込まれ溶鋼の清浄性が悪化する恐れがある。また、極力1チャージ目にフラックス全量を添加するのが良く、連々の途中で添加すると、添加した際の衝撃によりフラックスが溶鋼中に巻き込まれ、溶鋼中の清浄性を悪化させてしまう恐れがある。 The flux of the present disclosure is preferably added when the molten steel in the tundish has been poured up to the first charge of continuous casting. If the flux is added before the time when it is full, the cleanliness of the molten steel may be deteriorated by being caught in the injection flow or the like. Also, it is preferable to add the total amount of flux to the first charge as much as possible, and if added in the middle of successive ones, the flux may be entrained in the molten steel due to the impact of the addition, which may deteriorate the cleanliness in the molten steel. .
以上説明した本開示のフラックスによれば、溶鋼での再酸化による介在物の生成が抑制されるとともに、溶鋼上へ添加された際に高い介在物吸収性を発揮する。これにより、極めて高い清浄性を有した鋼を製造することができる。 According to the above-described flux of the present disclosure, generation of inclusions due to reoxidation in molten steel is suppressed, and high inclusion absorbability is exhibited when added to molten steel. This makes it possible to manufacture steel having extremely high cleanliness.
さらに、本発明者らは上述したタンディッシュフラックス上に炭素を含有した保温材を添加することで、タンディッシュ内の溶鋼清浄性が向上できることを見出した。保温材をタンディッシュフラックス上に添加することで、添加したフラックスの温度低下を防ぎ、液相を確保できる。これにより、フラックスの介在物吸収効果を持続することができるとともに、溶鋼の温度低下も同時に抑制することができるため介在物浮上性の低下を防ぐことができる。また、保温材中に炭素を含有させておくことにより、タンディッシュ内の雰囲気中酸素と反応しガス生成するため、雰囲気中の酸素濃度を低減することができ、さらには溶鋼と雰囲気中酸素の反応を抑制することができるため、再酸化によるAl2O3系介在物の生成を低減することができる。このとき、炭素含有量が30質量%より少ないと、十分に雰囲気中の酸素を燃焼させることができないため、上記の効果を得るには、焼き籾のように30質量%以上含有したものであることが望ましい。 Further, the present inventors have found that the cleanliness of molten steel in the tundish can be improved by adding the heat insulating material containing carbon onto the tundish flux described above. By adding the heat insulating material onto the tundish flux, the temperature drop of the added flux can be prevented and the liquid phase can be secured. As a result, the effect of absorbing the inclusions of the flux can be maintained and the temperature decrease of the molten steel can be suppressed at the same time, so that the deterioration of the inclusion floating property can be prevented. Further, by containing carbon in the heat insulating material, it reacts with oxygen in the atmosphere in the tundish to generate gas, so that the oxygen concentration in the atmosphere can be reduced, and further, the molten steel and the oxygen in the atmosphere can be reduced. Since the reaction can be suppressed, the generation of Al 2 O 3 -based inclusions due to reoxidation can be reduced. At this time, if the carbon content is less than 30% by mass, oxygen in the atmosphere cannot be sufficiently combusted, so in order to obtain the above effect, the content is 30% by mass or more like burned rice. Is desirable.
また、タンディッシュへの溶鋼注入前から最終チャージの鋳造完了まで、不活性ガスをタンディッシュ内溶鋼およびスラブ上部に直接吹き込むことで、雰囲気中酸素濃度を低減することができ、再酸化によるAl2O3系介在物の生成を抑制できることが分かった。タンディッシュフラックスや保温材は、タンディッシュ満杯前や鍋交換時等の非定常部において溶鋼注入流による巻き込みの懸念があり、添加しない方が良い。そこで、その際に不活性ガスを予めタンディッシュ内に吹き込んでおき雰囲気置換するとともに、大気流入を防ぐことで溶鋼の再酸化を防ぐことができる。また、鋳造定常時においても、不活性ガスを溶鋼およびスラグ上部へ吹き込むことで大気流入が減少し再酸化抑制効果が期待できるとともに、前記保温材中の炭素分の燃焼反応も抑制できるため、再酸化抑止の効果を持続することができる。不活性ガスの種類としては、アルゴンガスを好適に用いることができ、窒素のピックアップが問題にならない鋼種であれば窒素ガスを用いることができる。 In addition, by blowing an inert gas directly into the molten steel in the tundish and the upper part of the slab from before the molten steel is injected into the tundish to the completion of casting of the final charge, the oxygen concentration in the atmosphere can be reduced, and Al 2 It was found that the formation of O 3 -based inclusions can be suppressed. Tundish flux and heat insulation material should not be added because there is a concern that they may be entrained by the molten steel injection flow in the unsteady part before the tundish is full or when the pan is replaced. Therefore, at that time, an inert gas is blown into the tundish in advance to replace the atmosphere, and by preventing the inflow to the atmosphere, reoxidation of the molten steel can be prevented. Further, even during steady casting, by blowing an inert gas into the molten steel and the upper part of the slag, the inflow to the atmosphere can be reduced and the effect of suppressing reoxidation can be expected, and the combustion reaction of the carbon content in the heat insulating material can also be suppressed, The effect of suppressing oxidation can be sustained. Argon gas can be preferably used as the type of the inert gas, and nitrogen gas can be used as long as it is a steel type that does not cause a problem in picking up nitrogen.
本発明の鋼の製造方法は、Al濃度:0.001〜0.1質量%の鋼に適用することが望ましい。Alが0.001質量%未満であると、Al2O3系以外の脱酸生成物が安定となるため、本発明による清浄化の効果は小さい。また、Al濃度が0.1質量%より高いと、タンディッシュスラグ中のSiO2が溶鋼中のAlにより還元されるので、再酸化が起こるためAl2O3系介在物が生成する。したがって、本発明の鋼の製造方法は、Al濃度が0.001〜0.1質量%の鋼に適用するのが良い。 The steel manufacturing method of the present invention is preferably applied to steel having an Al concentration of 0.001 to 0.1 mass%. When Al is less than 0.001 mass%, deoxidation products other than the Al 2 O 3 system are stable, and the cleaning effect of the present invention is small. When the Al concentration is higher than 0.1% by mass, SiO 2 in the tundish slag is reduced by Al in the molten steel, and reoxidation occurs, so that Al 2 O 3 -based inclusions are generated. Therefore, the steel manufacturing method of the present invention is preferably applied to steel having an Al concentration of 0.001 to 0.1 mass%.
(実施例1)
転炉−RH真空脱ガス炉−連続鋳造の工程で、炭素濃度0.04質量%の低炭素アルミキルド溶鋼1チャージ240トンを4チャージ連続で鋳造する際、1チャージ目において溶鋼をタンディッシュ満杯まで注ぎ上げた後、表1に示す組成および粘度のタンディッシュフラックスをタンディッシュ内の溶鋼上に添加し、厚み230 mm×幅1200 mm のスラブ鋳片を製造した。このスラブを熱間圧延、冷間圧延し、最終的に厚み2.0 mm×幅1200 mmコイルの冷延鋼板とした。
(Example 1)
Converter-RH vacuum degassing furnace-In the process of continuous casting, when casting 240 tons of 1-charge low-carbon aluminum killed molten steel with a carbon concentration of 0.04 mass% for 4 consecutive charges, the molten steel is poured to the tundish at the first charge. Then, the tundish flux having the composition and viscosity shown in Table 1 was added onto the molten steel in the tundish to produce a slab cast piece having a thickness of 230 mm and a width of 1200 mm. This slab was hot-rolled and cold-rolled to finally obtain a cold-rolled steel sheet having a thickness of 2.0 mm and a width of 1200 mm.
RH真空脱ガス処理終了時およびタンディッシュにて溶鋼サンプルを採取し、鋼中のトータル酸素濃度を測定し、その変化量Δ[T.O.]を測定した。また、当該溶鋼サンプル中の酸可溶性Al濃度[sol. Al]を測定した。また、冷延鋼板においては、漏洩磁束探傷法にて単位面積あたりの介在物個数を測定した。表1に、本発明例及び比較例の、RH真空脱ガス処理終了からタンディッシュでの鋼中トータル酸素量変化Δ[T.O.]、酸可溶性Al濃度[sol. Al]、および冷延鋼板中の介在物個数密度を示す。 At the end of the RH vacuum degassing treatment and in the tundish, molten steel samples were sampled, the total oxygen concentration in the steel was measured, and the change Δ [T.O.] Was measured. Further, the acid-soluble Al concentration [sol. Al] in the molten steel sample was measured. In the cold-rolled steel sheet, the number of inclusions per unit area was measured by the leakage magnetic flux flaw detection method. Table 1 shows changes in the total oxygen content in steel Δ [TO], acid-soluble Al concentration [sol. Al], and cold-rolled steel sheet in the tundish from the end of the RH vacuum degassing treatment in Examples of the present invention and Comparative Examples. The number density of inclusions is shown.
本発明例においては、RHからタンディッシュにおける鋼中トータル酸素量の変化が約0.0008質量%以下であり、鋼板中の介在物個数密度も0.009個/m2以下と低位であった。尚、本発明例1について、CaO、SiO2、Al2O3、K2Oの合計濃度が86.2質量%と低位であったが、それ以外の成分は、MgO、T・Fe、MnOを除いた、主にBaO+SrO=10質量%、Na2O=1質量%であった。一方で、タンディッシュフラックスの組成が本発明の条件を満たさない比較例においては、RHからタンディッシュにおける鋼中トータル酸素量の変化が約0.0011質量%以上であり、鋼板中の介在物個数密度も0.013個/m2以上と高位であった。比較例2については、CaO、SiO2、Al2O3、K2Oの合計濃度が80.7質量%と低位であったが、それ以外の成分は、MgO、T・Fe、MnOを除いた、主にBaO+SrO=4.1質量%、Na2O+Li2O=8.9質量%であった。 In the examples of the present invention, the change in the total oxygen content in the steel from RH to the tundish was about 0.0008 mass% or less, and the number density of inclusions in the steel sheet was a low level of 0.009 pieces / m 2 or less. In addition, in the present invention example 1, the total concentration of CaO, SiO 2 , Al 2 O 3 , and K 2 O was as low as 86.2% by mass, but other components except MgO, T.Fe, and MnO were excluded. In addition, mainly BaO + SrO = 10 mass% and Na 2 O = 1 mass%. On the other hand, in a comparative example in which the composition of the tundish flux does not satisfy the conditions of the present invention, the change in the total oxygen content in the steel in the tundish from RH is about 0.0011 mass% or more, and the inclusion number density in the steel sheet is also It was as high as 0.013 pieces / m 2 or more. For Comparative Example 2, the total concentration of CaO, SiO 2 , Al 2 O 3 and K 2 O was as low as 80.7 mass%, but other components were excluded from MgO, T.Fe, and MnO. Mainly, BaO + SrO = 4.1 mass% and Na 2 O + Li 2 O = 8.9 mass%.
(実施例2)
実施例1と同様に、1チャージの溶鋼量が約240トンの規模の実機にて、転炉−RH真空脱ガス炉−連続鋳造の工程で実施例1と同様にしてスラブ鋳片を製造し、さらに熱間圧延、冷間圧延に供し、厚み2.0 mm×幅1200 mmコイルの冷延鋼板を製造した。このとき、タンディッシュにおいて、表2に示す組成および粘度のタンディッシュフラックスを添加するとともに、炭素を含有した保温材として炭素含有量50質量%の焼き籾をフラックス上へ添加した。実施例1と同様の方法で、Δ[T.O.]、[sol. Al]、および冷延鋼板中の介在物個数密度を求めた。結果を表2に示す。
(Example 2)
Similar to Example 1, a slab slab was manufactured in the same manner as in Example 1 in the steps of converter-RH vacuum degassing furnace-continuous casting using an actual machine having a molten steel amount of about 240 tons per charge. Further, it was subjected to hot rolling and cold rolling to manufacture a cold rolled steel sheet having a thickness of 2.0 mm and a width of 1200 mm. At this time, in the tundish, the tundish flux having the composition and the viscosity shown in Table 2 was added, and the paddy rice having a carbon content of 50 mass% was added as a heat retaining material containing carbon onto the flux. In the same manner as in Example 1, Δ [TO], [sol. Al], and the number density of inclusions in the cold rolled steel sheet were determined. Table 2 shows the results.
本発明例において、炭素を含有した保温材を添加した場合、RHからタンディッシュにおける鋼中トータル酸素量の変化が約0.0002質量%以下であり、鋼板中の介在物個数密度も0.003個/m2以下と非常に低位であり、保温材を用いない場合に比べて良好な清浄性が得られた。 In the present invention example, in the case of adding heat insulating material containing carbon, not more than about 0.0002 mass percent change in steel total oxygen amount in the tundish from RH, even inclusions number density in the steel sheet 0.003 pieces / m 2 It was extremely low as below, and good cleanliness was obtained as compared with the case where no heat insulating material was used.
(実施例3)
実施例1と同様に、1チャージの溶鋼量が約240トンの規模の実機にて、転炉−RH真空脱ガス炉−連続鋳造の工程で実施例1と同様にしてスラブ鋳片を製造し、さらに熱間圧延、冷間圧延に供し、厚み2.0 mm×幅1200 mmコイルの冷延鋼板を製造した。このとき、タンディッシュにおいて、表3に示す組成および粘度のタンディッシュフラックスを添加するとともに、炭素を含有した保温材として炭素含有量50質量%の焼き籾をフラックス上へ添加し、さらに1チャージ目溶鋼注入前から最終チャージの鋳造完了までタンディッシュ内溶鋼およびスラグ上部へのArガス吹き込みを行った。実施例1と同様の方法で、Δ[T.O.]、[sol. Al]、および冷延鋼板中の介在物個数密度を求めた。結果を表3に示す。
(Example 3)
Similar to Example 1, a slab slab was manufactured in the same manner as in Example 1 in the steps of converter-RH vacuum degassing furnace-continuous casting using an actual machine having a molten steel amount of about 240 tons per charge. Further, it was subjected to hot rolling and cold rolling to manufacture a cold rolled steel sheet having a thickness of 2.0 mm and a width of 1200 mm. At this time, in the tundish, the tundish flux having the composition and viscosity shown in Table 3 was added, and the burned rice with a carbon content of 50% by mass was added as a heat retaining material containing carbon onto the flux, and the first charge was performed. Ar gas was blown into the molten steel in the tundish and the upper part of the slag from before the molten steel was injected until the casting of the final charge was completed. In the same manner as in Example 1, Δ [TO], [sol. Al], and the number density of inclusions in the cold rolled steel sheet were determined. The results are shown in Table 3.
本発明例において、鋳造中Arガスのタンディッシュ内への吹き込みを行った場合には、RHからタンディッシュにおける鋼中トータル酸素量は0.0001〜0.0002質量%低下し再酸化が抑制され、鋼板中の介在物個数密度も0.001個/m2と非常に良好であった。 In the present invention example, when blowing Ar gas during casting into the tundish during casting, the total oxygen content in the steel in the tundish from RH is reduced by 0.0001 to 0.0002 mass% and reoxidation is suppressed, and in the steel sheet. The number density of inclusions was also very good at 0.001 particles / m 2 .
本発明の鋼の製造方法および溶鋼を収納した容器への添加用フラックスを用いれば、溶鋼の酸化を抑制し、溶鋼中の酸化物系非金属介在物をより低減した高清浄度の鋼を製造することができる。 Use of the method for producing steel of the present invention and the flux for addition to the container containing molten steel suppresses the oxidation of molten steel and produces high-cleanliness steel in which oxide nonmetallic inclusions in molten steel are further reduced. can do.
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