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JP6685888B2 - Flexible mesh gear - Google Patents
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JP6685888B2 - Flexible mesh gear - Google Patents

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JP6685888B2
JP6685888B2 JP2016241518A JP2016241518A JP6685888B2 JP 6685888 B2 JP6685888 B2 JP 6685888B2 JP 2016241518 A JP2016241518 A JP 2016241518A JP 2016241518 A JP2016241518 A JP 2016241518A JP 6685888 B2 JP6685888 B2 JP 6685888B2
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tooth
gear
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JP2018096456A (en
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石塚 正幸
正幸 石塚
晶 恵
晶 恵
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Sumitomo Heavy Industries Ltd
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Description

本発明は、撓み噛合い式歯車装置に関する。   The present invention relates to a flexible mesh type gear device.

小型かつ軽量で高減速比が得られる歯車装置として、撓み噛合い式歯車装置が知られている。従来では、起振体と、起振体の外周に配置され起振体の回転により撓み変形される可撓性を有する筒形状の外歯歯車と、外歯歯車が内接噛合する剛性を有する第1内歯歯車と、第1内歯歯車に並設され外歯歯車と内接噛合する剛性を有する第2内歯歯車と、を備える撓み噛合い式歯車装置が提案されている(例えば特許文献1)。   A flexible mesh type gear device is known as a gear device that is small and lightweight and that can achieve a high reduction ratio. Conventionally, a vibrating body, a cylindrical external gear having flexibility that is arranged on the outer periphery of the vibrating body and flexibly deformed by the rotation of the vibrating body, and rigidity to internally mesh with the external gear A flexible mesh type gear device is proposed that includes a first internal gear and a second internal gear that is arranged in parallel with the first internal gear and has rigidity to internally mesh with the external gear (for example, patents). Reference 1).

特開2013−119919号公報JP, 2013-119919, A

撓み噛合い式歯車装置では、撓み噛合い式歯車装置にかかる負荷によって外歯歯車および内歯歯車の摩耗が進行すると、バックラッシが増加し、撓み噛合い式歯車装置が組み込まれている装置の精度低下の要因となる。   In a flexible mesh type gear device, when the external gear and the internal gear gear wear due to the load applied to the flexible mesh type gear device, backlash increases and the accuracy of the device incorporating the flexible mesh type gear device increases. This will cause a decline.

特許文献1に記載される従来の撓み噛合い式歯車装置は、外歯歯車もしくは内歯歯車の摩耗によるバックラッシの増加を抑制できる。しかし、本発明者らが鋭意研究を重ねた結果、従来の撓み噛合い式歯車装置には、バックラッシの増加を抑制する上で改善の余地があることを認識するに至った。   The conventional flexible mesh type gear device described in Patent Document 1 can suppress an increase in backlash due to wear of the external gear or the internal gear. However, as a result of intensive studies by the present inventors, they have come to recognize that there is room for improvement in the conventional flex-meshing gear device in order to suppress an increase in backlash.

本発明は、こうした状況に鑑みてなされたものであり、その目的は、外歯歯車もしくは内歯歯車の摩耗によるバックラッシの増加を抑制できる撓み噛合い式歯車装置を提供することにある。   The present invention has been made in view of these circumstances, and an object thereof is to provide a flexural meshing gear device capable of suppressing an increase in backlash due to wear of an external gear or an internal gear.

上記課題を解決するために、本発明のある態様の撓み噛合い式歯車装置は、起振体と、起振体の外周に配置され起振体の回転により撓み変形される可撓性を有する外歯歯車と、外歯歯車が内接噛合する第1内歯歯車と、第1内歯歯車に並設され外歯歯車と内接噛合する第2内歯歯車と、を備える撓み噛合い式歯車装置であって、外歯歯車と第1内歯歯車の噛合い部および外歯歯車と第2内歯歯車の噛合い部の少なくとも一方は、第1領域と第1領域よりも軸方向内側に位置する第2領域とを有する。第1領域に対応する外歯歯車の部分の径方向内側に隙間が設けられ、外歯歯車の歯厚は、同一の歯丈方向位置において、第1領域に対応する部分の方が第2領域に対応する部分より大きく、外歯歯車の歯丈は、第1領域に対応する部分の方が第2領域に対応する部分より小さい。   In order to solve the above-mentioned problems, a flexible mesh type gear device according to an aspect of the present invention has a vibrating body and flexibility that is arranged on the outer periphery of the vibrating body and is flexibly deformed by rotation of the vibrating body. A flexible mesh type including an external gear, a first internal gear in which the external gear internally meshes, and a second internal gear arranged in parallel with the first internal gear and internally meshing with the external gear In the gear device, at least one of the meshing portion between the external gear and the first internal gear and the meshing portion between the external gear and the second internal gear is axially inner than the first region and the first region. And a second region located at. A gap is provided radially inside the portion of the external gear corresponding to the first region, and the tooth thickness of the external gear has a portion corresponding to the first region in the second region at the same tooth height position. And the tooth height of the external gear is smaller in the portion corresponding to the first region than in the portion corresponding to the second region.

本発明の別の態様もまた、撓み噛合い式歯車装置である。この装置は、起振体と、起振体の外周に配置され起振体の回転により撓み変形される可撓性を有する外歯歯車と、外歯歯車が内接噛合する第1内歯歯車と、第1内歯歯車に並設され外歯歯車と内接噛合する第2内歯歯車と、を備える撓み噛合い式歯車装置であって、外歯歯車と第1内歯歯車の噛合い部および外歯歯車と第2内歯歯車の噛合い部の少なくとも一方は、第1領域と第1領域よりも軸方向内側に位置する第2領域とを有する。第1領域に対応する外歯歯車の部分の径方向内側に隙間が設けられ、第1、2内歯歯車の歯厚は、同一の歯丈方向位置において、第1領域に対応する部分の方が第2領域に対応する部分より大きく、第1、2内歯歯車の歯丈は、第1領域に対応する部分の方が第2領域に対応する部分より小さい。   Another aspect of the present invention is also a flexible mesh type gear device. This device includes a vibrating body, a flexible externally toothed gear that is arranged on the outer periphery of the vibrating body and is flexibly deformed by rotation of the vibrating body, and a first internal gear that internally meshes with the externally toothed gear. And a second internal gear that is arranged in parallel with the first internal gear and that internally meshes with the external gear, which is a flexible meshing gear device, wherein the external gear and the first internal gear mesh with each other. At least one of the portion and the meshing portion of the external gear and the second internal gear has a first region and a second region located axially inward of the first region. A gap is provided on the radially inner side of the portion of the external gear corresponding to the first region, and the tooth thicknesses of the first and second internal gears are larger than those of the portion corresponding to the first region at the same tooth height direction position. Is larger than the portion corresponding to the second region, and the tooth heights of the first and second internal gears are smaller in the portion corresponding to the first region than in the portion corresponding to the second region.

なお、以上の構成要素の任意の組み合わせや、本発明の構成要素や表現を方法、装置、システムなどの間で相互に置換したものもまた、本発明の態様として有効である。   It should be noted that any combination of the above constituent elements, and those in which the constituent elements and expressions of the present invention are interchanged among methods, devices, systems, etc. are also effective as aspects of the present invention.

本発明によれば、外歯歯車もしくは内歯歯車の摩耗によるバックラッシの増加を抑制できる撓み噛合い式歯車装置を提供できる。   According to the present invention, it is possible to provide a flexible meshing gear device capable of suppressing an increase in backlash due to wear of an external gear or an internal gear.

実施の形態に係る撓み噛合い式歯車装置を示す断面図である。FIG. 3 is a cross-sectional view showing a flexible mesh type gear device according to an embodiment. 図2(a)、(b)は、比較例に係る撓み噛合い式歯車装置の外歯歯車を示す図である。2A and 2B are views showing an external gear of a flexible mesh type gear device according to a comparative example. 図3(a)、(b)は、比較例に係る撓み噛合い式歯車装置の外歯歯車と内歯歯車との噛合いの様子を示す模式図である。FIGS. 3A and 3B are schematic diagrams showing how the externally toothed gear and the internally toothed gear of a flexible meshing gear device according to a comparative example mesh with each other. 図4(a)、(b)は、図1の外歯歯車を示す図である。4A and 4B are views showing the external gear of FIG. 1. 図1の外歯歯車を示す斜視図である。It is a perspective view which shows the external gear of FIG. 図6(a)、(b)は、図1外歯歯車と内歯歯車との噛合いの様子を示す模式図である。6 (a) and 6 (b) are schematic views showing a state of meshing between the external gear and the internal gear of FIG. 図7(a)〜(c)は、変形例に係る外歯歯車を示す図である。7A to 7C are diagrams showing an external gear according to a modified example. 図8(a)、(b)は、変形例に係る外歯歯車を示す図である。8A and 8B are diagrams showing an external gear according to a modification. 図9(a)、(b)は、変形例に係る撓み噛合い式歯車装置の内歯歯車を示す図である。9 (a) and 9 (b) are diagrams showing an internal gear of a flexible mesh type gear device according to a modification. 図10(a)、(b)は、変形例に係る撓み噛合い式歯車装置の外歯歯車と内歯歯車との噛み合いの様子を示す模式図である。10 (a) and 10 (b) are schematic diagrams showing how the externally toothed gear and the internally toothed gear of a flexible meshing gear device according to a modification are meshed with each other.

以下、各図面に示される同一または同等の構成要素、部材には、同一の符号を付するものとし、適宜重複した説明は省略する。また、各図面における部材の寸法は、理解を容易にするために適宜拡大、縮小して示される。また、各図面において実施の形態を説明する上で重要ではない部材の一部は省略して表示する。   Hereinafter, the same or equivalent constituent elements and members shown in each drawing will be denoted by the same reference numerals, and duplicate description will be appropriately omitted. Further, the dimensions of the members in each drawing are enlarged or reduced as appropriate for easy understanding. Moreover, in each drawing, some of the members that are not important for explaining the embodiment are omitted.

実施の形態に係る撓み噛合い式歯車装置は、モータの高速回転出力を低速回転出力として取り出す減速機構として好適に用いられる。例えばロボットの関節部分に用いられるアクチュエータの減速機として好適に用いられる。   The flexible mesh type gear device according to the embodiment is suitably used as a speed reduction mechanism that extracts a high-speed rotation output of a motor as a low-speed rotation output. For example, it is preferably used as a speed reducer for an actuator used for a joint part of a robot.

図1は、実施の形態に係る撓み噛合い式歯車装置100を示す断面図である。撓み噛合い式歯車装置100は、入力された回転を減速して出力する。撓み噛合い式歯車装置100は、起振体110と、軸受120と、外歯歯車130と、内歯歯車140と、を備える。   FIG. 1 is a cross-sectional view showing a flexible mesh type gear device 100 according to an embodiment. The flexible mesh type gear device 100 decelerates the input rotation and outputs it. The flexible meshing gear device 100 includes a vibrating body 110, a bearing 120, an external gear 130, and an internal gear 140.

起振体110は、撓み噛合い式歯車装置100(特に内歯歯車140)の回転軸Rに沿って延在する部材であり、回転軸Rに直交する断面は略楕円形状を有する。起振体110には、回転軸Rを中心とする入力軸孔111が形成されている。不図示の入力軸の一端が入力軸孔111に挿入され、例えば接着または圧入もしくはキー連結等により起振体110と回転方向に連結される。入力軸の他端は、例えばモータ等の回転駆動源に接続される。起振体110は、入力軸の回転に伴って回転する。   The vibrating body 110 is a member extending along the rotation axis R of the flexible meshing gear device 100 (in particular, the internal gear 140), and the cross section orthogonal to the rotation axis R has a substantially elliptical shape. The vibrating body 110 is formed with an input shaft hole 111 centered on the rotation axis R. One end of an input shaft (not shown) is inserted into the input shaft hole 111, and is connected to the vibrating body 110 in the rotational direction by, for example, adhesion, press fitting, or key connection. The other end of the input shaft is connected to a rotary drive source such as a motor. The vibrating body 110 rotates as the input shaft rotates.

軸受120は、外歯歯車130を支持する軸受であり、第1軸受120aと、第2軸受120bと、を含む。第1軸受120aは、第2軸受120bよりも軸方向(すなわち回転軸Rと平行な方向)の一方側(図1では右側)に位置する。第1軸受120aは、内輪部材121の第1部分121aと、複数の第1転動体122aと、第1保持器123aと、第1外輪部材124aと、を含む。第2軸受120bは、内輪部材121の第2部分121bと、複数の第2転動体122bと、第2保持器123bと、第2外輪部材124bと、を含む。   The bearing 120 is a bearing that supports the external gear 130 and includes a first bearing 120a and a second bearing 120b. The first bearing 120a is located on one side (the right side in FIG. 1) of the second bearing 120b in the axial direction (that is, the direction parallel to the rotation axis R). The first bearing 120a includes a first portion 121a of the inner ring member 121, a plurality of first rolling elements 122a, a first cage 123a, and a first outer ring member 124a. The second bearing 120b includes a second portion 121b of the inner ring member 121, a plurality of second rolling elements 122b, a second cage 123b, and a second outer ring member 124b.

内輪部材121は、環状の部材であり、起振体110に外嵌する。内輪部材121は、可撓性を有し、起振体110が嵌ると楕円状に撓められる。内輪部材121は、接着または圧入により起振体110に固定され、起振体110と一体に回転する。内輪部材121は、第1軸受120aおよび第2軸受120bの両方の内輪部材として一体的に形成されている。なお、内輪部材121は、起振体110と一体に形成されてもよい。   The inner ring member 121 is an annular member and is fitted onto the vibration generator 110. The inner ring member 121 has flexibility and is bent into an elliptical shape when the vibrating body 110 is fitted. The inner ring member 121 is fixed to the vibrating body 110 by adhesion or press fitting, and rotates integrally with the vibrating body 110. The inner ring member 121 is integrally formed as an inner ring member of both the first bearing 120a and the second bearing 120b. The inner ring member 121 may be formed integrally with the vibrating body 110.

複数の第1転動体122aはそれぞれ、略円柱形状を有し、中心軸が軸方向を向いた状態で、周方向(すなわち回転軸Rを中心とし回転軸Rに垂直な円の円周に沿った方向)に間隔を空けて設けられる。第1転動体122aは、第1保持器123aにより転動自在に保持され、内輪部材121の第1部分121aの外周面を転走する。第2転動体122bは、第1転動体122aと同様に構成される。複数の第2転動体122bは、第2保持器123bにより転動自在に保持され、内輪部材121の第2部分121bの外周面を転走する。以降では、第1転動体122aと第2転動体122bとをまとめて「転動体122」とも呼ぶ。また、第1保持器123aと第2保持器123bとをまとめて「保持器123」とも呼ぶ。   Each of the plurality of first rolling elements 122a has a substantially cylindrical shape, and with the central axis oriented in the axial direction, along the circumferential direction (that is, along the circumference of a circle centered on the rotational axis R and perpendicular to the rotational axis R). Direction) is provided with a space in between. The first rolling element 122a is rotatably held by the first cage 123a and rolls on the outer peripheral surface of the first portion 121a of the inner ring member 121. The 2nd rolling element 122b is comprised similarly to the 1st rolling element 122a. The plurality of second rolling elements 122b are rotatably held by the second cage 123b and roll on the outer peripheral surface of the second portion 121b of the inner ring member 121. Hereinafter, the first rolling element 122a and the second rolling element 122b are collectively referred to as "rolling element 122". The first retainer 123a and the second retainer 123b are also collectively referred to as "retainer 123".

第1外輪部材124aは、複数の第1転動体122aを環囲する。第1外輪部材124aは、可撓性を有し、起振体110が内輪部材121に嵌ると第1転動体122aを介して楕円状に撓められる。第1外輪部材124aは、起振体110が回転すると、起振体110の形状に合わせて連続的に撓み変形する。第2外輪部材124bは、複数の第2転動体122bを環囲する。第2外輪部材124bは、第1外輪部材124aと同様に、可撓性を有し、起振体110が内輪部材121に嵌ると第2転動体122bを介して楕円状に撓められ、起振体110が回転すると起振体110の形状に合わせて連続的に撓み変形する。第1外輪部材124aと第2外輪部材124bは、別体として形成される。なお、第1外輪部材124aと第2外輪部材124bは、一体に形成されてもよい。以降では、第1外輪部材124aと第2外輪部材124bとをまとめて「外輪部材124」とも呼ぶ。   The first outer ring member 124a surrounds the plurality of first rolling elements 122a. The first outer ring member 124a has flexibility, and when the vibrating body 110 fits into the inner ring member 121, the first outer ring member 124a is bent into an elliptical shape via the first rolling element 122a. When the vibrating body 110 rotates, the first outer ring member 124a continuously bends and deforms in accordance with the shape of the vibrating body 110. The second outer ring member 124b surrounds the plurality of second rolling elements 122b. Like the first outer ring member 124a, the second outer ring member 124b has flexibility, and when the vibrating body 110 fits into the inner ring member 121, the second outer ring member 124b is bent into an elliptical shape via the second rolling element 122b, and is raised. When the vibration body 110 rotates, the vibration body 110 continuously bends and deforms in accordance with the shape of the vibration body 110. The first outer ring member 124a and the second outer ring member 124b are formed as separate bodies. The first outer ring member 124a and the second outer ring member 124b may be integrally formed. Hereinafter, the first outer ring member 124a and the second outer ring member 124b are collectively referred to as "outer ring member 124".

外歯歯車130は、可撓性を有する環状の部材であり、その内側には起振体110および軸受120が嵌まる。外歯歯車130は、起振体110および軸受120が嵌まることによって楕円状に撓められる。外歯歯車130は、起振体110が回転すると、起振体110の形状に合わせて連続的に撓み変形する。詳しくは、外歯歯車130は、第1外歯130aと、第2外歯130bと、基材130cと、を含む。第1外歯130aの内周側には第1軸受120aが嵌まり、第2外歯130bの内周側には第2軸受120bが嵌まる。第1外歯130aと第2外歯130bとは単一の基材である基材130cに形成されており、同歯数である。   The external gear 130 is a flexible annular member, and the vibrating body 110 and the bearing 120 are fitted inside thereof. The external gear 130 is bent into an elliptical shape by fitting the vibration generator 110 and the bearing 120. When the vibration generator 110 rotates, the external gear 130 continuously flexes and deforms in accordance with the shape of the vibration generator 110. Specifically, the external gear 130 includes a first external tooth 130a, a second external tooth 130b, and a base material 130c. The first bearing 120a is fitted on the inner peripheral side of the first outer teeth 130a, and the second bearing 120b is fitted on the inner peripheral side of the second outer teeth 130b. The first outer teeth 130a and the second outer teeth 130b are formed on the base material 130c that is a single base material, and have the same number of teeth.

内歯歯車140は、第1内歯歯車140aと、第1内歯歯車140aに並設される第2内歯歯車140bと、を含む。第1内歯歯車140aと第2内歯歯車140bは別体として形成される。第1内歯歯車140aは、剛性を有する環状の部材であり、内周側に第1内歯141aを有する。第1内歯141aは、楕円状に撓められた第1外歯130aを環囲し、起振体110の長軸方向の2領域で第1外歯130aと噛み合う。第1内歯141aは、第1外歯130aよりも多くの歯を有する。例えば、第1内歯141aの歯数は、第1外歯130aよりも「2」だけ多い。第1内歯歯車140aには、軸方向に貫通する複数のボルト挿通孔142aが形成されており、このボルト挿通孔142aを介して不図示の固定壁(例えばロボットの第1部材)が固定される。   The internal gear 140 includes a first internal gear 140a and a second internal gear 140b arranged in parallel with the first internal gear 140a. The first internal gear 140a and the second internal gear 140b are formed as separate bodies. The first internal gear 140a is an annular member having rigidity and has first internal teeth 141a on the inner peripheral side. The first inner tooth 141a surrounds the first outer tooth 130a bent in an elliptical shape, and meshes with the first outer tooth 130a in two regions in the longitudinal direction of the vibrator 110. The first internal teeth 141a have more teeth than the first external teeth 130a. For example, the number of teeth of the first internal teeth 141a is larger than that of the first external teeth 130a by "2". A plurality of bolt insertion holes 142a penetrating in the axial direction are formed in the first internal gear 140a, and a fixed wall (not shown) (for example, the first member of the robot) is fixed through the bolt insertion holes 142a. It

第2内歯歯車140bは、剛性を有する環状の部材であり、内周側に第2内歯141bを有する。第2内歯141bは、楕円状に撓められた第2外歯130bを環囲し、起振体110の長軸方向の2領域で第2外歯130bと噛み合う。第2内歯141bは、第2外歯130bと同数の歯を有する。第2内歯歯車140bには、軸方向に貫通する複数のボルト挿通孔142bが形成されており、このボルト挿通孔142bを介して不図示の出力装置(例えばロボットの第2部材)が固定される。   The second internal gear 140b is an annular member having rigidity, and has second internal teeth 141b on the inner peripheral side. The second inner tooth 141b surrounds the second outer tooth 130b bent in an elliptical shape, and meshes with the second outer tooth 130b in two regions in the longitudinal direction of the vibrating body 110. The second internal teeth 141b have the same number of teeth as the second external teeth 130b. A plurality of bolt insertion holes 142b penetrating in the axial direction are formed in the second internal gear 140b, and an output device (not shown) (for example, a second member of the robot) is fixed through the bolt insertion holes 142b. It

以上のように構成された撓み噛合い式歯車装置100の動作を説明する。ここでは、第1外歯130aの歯数が100、第2外歯130bの歯数が100、第1内歯141aの歯数が102、第2内歯141bの歯数が100で、第1内歯歯車140aが固定状態にある場合を例に説明する。   The operation of the flexible meshing gear device 100 configured as described above will be described. Here, the number of first external teeth 130a is 100, the number of second external teeth 130b is 100, the number of first internal teeth 141a is 102, and the number of second internal teeth 141b is 100. The case where the internal gear 140a is in a fixed state will be described as an example.

第1外歯130aが楕円形状の長軸方向の2箇所で第1内歯141aと噛み合っている状態で、入力軸の回転により起振体110が回転すると、これに伴って第1外歯130aと第1内歯141aとの噛み合い位置も周方向に移動する。第1外歯130aと第1内歯141aとは歯数が異なるため、この際、第1内歯141aに対して第1外歯130aが相対的に回転する。第1内歯歯車140aが固定状態にあるため、第1外歯130aは、歯数差に相当する分だけ自転することになる。つまり、起振体110の回転が大幅に減速されて第1外歯130aに出力される。その減速比は以下のようになる。
減速比=(第1外歯130aの歯数−第1内歯141aの歯数)/第1外歯130aの歯数
=(100−102)/100
=−1/50
When the vibrating body 110 rotates due to the rotation of the input shaft in a state where the first outer teeth 130a are meshed with the first inner teeth 141a at two positions in the elliptical long axis direction, the first outer teeth 130a are accordingly rotated. The meshing position between the first internal tooth 141a and the first internal tooth 141a also moves in the circumferential direction. Since the first outer teeth 130a and the first inner teeth 141a have different numbers of teeth, at this time, the first outer teeth 130a rotate relative to the first inner teeth 141a. Since the first internal gear 140a is in the fixed state, the first external teeth 130a will rotate by the amount corresponding to the difference in the number of teeth. That is, the rotation of the vibrating body 110 is significantly decelerated and output to the first external teeth 130a. The reduction ratio is as follows.
Reduction ratio = (number of teeth of the first outer teeth 130a-number of teeth of the first inner teeth 141a) / number of teeth of the first outer teeth 130a = (100-102) / 100
= -1 / 50

第2外歯130bは、第1外歯130aと一体的に形成されているため、第1外歯130aと一体に回転する。第2外歯130bと第2内歯141bは歯数が同一であるため、相対回転は発生せず、第2外歯130bと第2内歯141bとは一体に回転する。このため、第1外歯130aの自転と同一の回転が第2内歯141bすなわち第2内歯歯車140bに出力される。結果として、第2内歯歯車140bからは起振体110(入力軸)の回転を−1/50に減速した出力を取り出すことができる。   The second outer tooth 130b is formed integrally with the first outer tooth 130a, and therefore rotates integrally with the first outer tooth 130a. Since the second outer teeth 130b and the second inner teeth 141b have the same number of teeth, relative rotation does not occur, and the second outer teeth 130b and the second inner teeth 141b rotate integrally. Therefore, the same rotation as the rotation of the first external teeth 130a is output to the second internal teeth 141b, that is, the second internal gear 140b. As a result, it is possible to take out the output from the second internal gear 140b by reducing the rotation of the vibration generator 110 (input shaft) to -1/50.

続いて、外歯歯車130と内歯歯車140との噛み合いに関する構成についてより詳細に説明する。以下では、まず、実施の形態と比較すべき比較例に係る撓み噛合い式歯車装置の外歯歯車と内歯歯車との噛み合いに関する構成について説明し、その後、実施の形態に係る撓み噛合い式歯車装置100の外歯歯車130と内歯歯車140との噛み合いに関する構成について説明する。   Next, the configuration relating to the engagement between the external gear 130 and the internal gear 140 will be described in more detail. In the following, first, the configuration related to the meshing of the external gear and the internal gear of the flexible mesh type gear device according to the comparative example to be compared with the embodiment will be described, and thereafter, the flexible mesh type according to the embodiment. The configuration relating to the engagement between the external gear 130 and the internal gear 140 of the gear device 100 will be described.

図2(a)、(b)は、比較例に係る撓み噛合い式歯車装置の外歯歯車230を示す図である。図2(a)は、外歯歯車230を周方向から見た図である。図2(b)は、図2(a)のA−A線端面図である。比較例に係る撓み噛合い式歯車装置は、外歯歯車130の代わりに外歯歯車230を備える点を除いて、撓み噛合い式歯車装置100と同様の構成を有する。   FIGS. 2A and 2B are diagrams showing an external gear 230 of a flexural mesh type gear device according to a comparative example. FIG. 2A is a diagram of the external gear 230 viewed from the circumferential direction. FIG. 2B is an end view taken along the line AA of FIG. The flexible meshing gear device according to the comparative example has the same configuration as the flexible meshing gear device 100 except that an external gear 230 is provided instead of the external gear 130.

外歯歯車230は、第1外歯230aと、第2外歯230bと、基材230cと、を含む。第1外歯230a、第2外歯230b、基材230cはそれぞれ、第1外歯130a、第2外歯130b、基材130cに対応する。   The external gear 230 includes a first external tooth 230a, a second external tooth 230b, and a base material 230c. The first outer teeth 230a, the second outer teeth 230b, and the base material 230c correspond to the first outer teeth 130a, the second outer teeth 130b, and the base material 130c, respectively.

第1外歯230aは、外歯端部231aと、外歯中央部232aと、を含む。外歯中央部232aは、軸方向で第2外歯230bに隣接する。外歯端部231aは、軸方向で外歯中央部232aよりも第2外歯230bの遠くに位置する。外歯端部231aおよび外歯中央部232aは、同一の歯丈方向位置(すなわち同一の径方向位置)において、外歯端部231aの歯厚T1が外歯中央部232aの歯厚T2よりも大きくなるよう形成される。本比較例では、外歯中央部232aは、同一の歯丈方向位置において、歯厚T2が軸方向で一定となるよう形成される。また、外歯端部231aは、同一の歯丈方向位置において、歯厚T1が軸方向で変化するよう形成される。具体的には、外歯端部231aは、同一の歯丈方向位置において、歯厚T1が外歯中央部232aとの境界235aで最小で、外歯中央部232aから軸方向に離れるほど線形的に大きくなり、最端部236aで最大となるよう形成される。 The first external tooth 230a includes an external tooth end portion 231a and an external tooth central portion 232a. The outer tooth central portion 232a is adjacent to the second outer tooth 230b in the axial direction. The outer tooth end 231a is located farther from the second outer tooth 230b than the outer tooth central portion 232a in the axial direction. In the outer tooth end portion 231a and the outer tooth central portion 232a, the tooth thickness T e 1 of the outer tooth end portion 231a is the tooth thickness T of the outer tooth central portion 232a at the same tooth height position (that is, the same radial position). It is formed to be larger than e 2. In this comparative example, the outer tooth central portion 232a is formed such that the tooth thickness T e 2 is constant in the axial direction at the same tooth height direction position. Further, the outer tooth end portion 231a is formed so that the tooth thickness T e 1 changes in the axial direction at the same tooth height position. Specifically, in the outer tooth end portion 231a, at the same position in the tooth height direction, the tooth thickness T e 1 is the smallest at the boundary 235a with the outer tooth central portion 232a, and the axial distance from the outer tooth central portion 232a increases. It is formed so as to linearly increase and become maximum at the end portion 236a.

なお、外歯歯車230は歯切り加工で製作されるため、歯厚を厚くすると、それに伴って歯丈が高くなる。したがって、外歯端部131aは、境界235aから最端部236aに向かうほど、歯丈が高くなっている。   Since the external gear 230 is manufactured by gear cutting, increasing the tooth thickness increases the tooth height accordingly. Therefore, the tooth height of the outer tooth end 131a is higher from the boundary 235a toward the outermost end 236a.

第2外歯230bは、外歯端部231bと、外歯中央部232bと、を含む。外歯中央部232bは、軸方向で第1外歯230aに隣接する。外歯端部231bは、軸方向で外歯中央部232bよりも第1外歯230aの遠くに位置する。外歯中央部232b、外歯端部231bはそれぞれ、第1外歯230aの外歯中央部232a、外歯端部231aと同様に形成される。具体的には、外歯端部231bは、同一の歯丈方向位置において、歯厚T1が外歯中央部232bとの境界235bで最小で、外歯中央部232bから軸方向に離れるほど線形的に大きくなり、最端部236bで最大となるよう形成される。 The second external tooth 230b includes an external tooth end portion 231b and an external tooth central portion 232b. The outer tooth central portion 232b is adjacent to the first outer tooth 230a in the axial direction. The outer tooth end portion 231b is located farther from the first outer tooth 230a than the outer tooth central portion 232b in the axial direction. The outer tooth central portion 232b and the outer tooth end portion 231b are formed similarly to the outer tooth central portion 232a and the outer tooth end portion 231a of the first outer tooth 230a, respectively. Specifically, in the outer tooth end portion 231b, at the same tooth height direction position, the tooth thickness T e 1 is the minimum at the boundary 235b with the outer tooth central portion 232b, and the axial distance from the outer tooth central portion 232b increases. It is formed so as to linearly increase and become maximum at the endmost portion 236b.

なお、図示は省略するが、第1内歯歯車140aおよび第2内歯歯車140bはいずれも、歯厚が軸方向で一定となるよう形成される。   Although illustration is omitted, both the first internal gear 140a and the second internal gear 140b are formed so that the tooth thickness is constant in the axial direction.

図3(a)、(b)は、比較例に係る撓み噛合い式歯車装置の外歯歯車230と内歯歯車140との噛み合いの様子を示す模式図である。図3(a)は噛み合い開始時の噛み合いの様子を示し、図3(b)外歯歯車230に掛かる負荷が増大したときの噛み合いの様子を示す。第1外歯230aと第1内歯歯車140aとの噛合い部250aは、第1領域251aと、第1領域251aよりも軸方向内側に位置する第2領域252aとを含む。第1領域251aは、第1外歯230aの外歯端部231aと第1内歯歯車140aの第1内歯141aとの接触部分であり、第2領域252aは第1外歯230aの外歯中央部232aと第1内歯歯車140aの第1内歯141aとの接触部分である。   FIGS. 3A and 3B are schematic diagrams showing how the externally toothed gear 230 and the internally toothed gear 140 mesh with each other in the flexural meshing gear device according to the comparative example. FIG. 3A shows the meshing state at the start of meshing, and FIG. 3B shows the meshing state when the load applied to the external gear 230 increases. The meshing portion 250a between the first external tooth 230a and the first internal gear 140a includes a first region 251a and a second region 252a located axially inward of the first region 251a. The first region 251a is a contact portion between the external tooth end 231a of the first external tooth 230a and the first internal tooth 141a of the first internal gear 140a, and the second region 252a is the external tooth of the first external tooth 230a. It is a contact portion between the central portion 232a and the first internal teeth 141a of the first internal gear 140a.

第2外歯230bと第2内歯歯車140bとの噛合い部250bも同様に、第1領域251bと、第1領域251bよりも軸方向内側に位置する第2領域252bとを含む。第1領域251bは第2外歯230bの外歯端部231bと第2内歯歯車140bの第2内歯141bとの接触部分であり、第2領域252bは第2外歯230bの外歯中央部232bと第2内歯歯車140bの第2内歯141bとの接触部分である。   Similarly, the meshing portion 250b between the second external tooth 230b and the second internal gear 140b also includes a first region 251b and a second region 252b located axially inward of the first region 251b. The first region 251b is a contact portion between the outer tooth end 231b of the second outer tooth 230b and the second inner tooth 141b of the second inner gear 140b, and the second region 252b is the center of the outer tooth of the second outer tooth 230b. It is a contact portion between the portion 232b and the second internal tooth 141b of the second internal gear 140b.

以降では、外歯端部231aと外歯端部231bとをまとめて「外歯端部231」とも呼び、外歯中央部232aと外歯中央部232bとをまとめて「外歯中央部232」とも呼び、第1領域251aと第1領域251bとをまとめて「第1領域251」とも呼び、第2領域252aと第2領域252bとをまとめて「第2領域252」とも呼ぶ。   Hereinafter, the external tooth end portion 231a and the external tooth end portion 231b are collectively referred to as "external tooth end portion 231", and the external tooth central portion 232a and the external tooth central portion 232b are collectively referred to as "external tooth central portion 232". Also, the first region 251a and the first region 251b are collectively referred to as "first region 251", and the second region 252a and the second region 252b are collectively referred to as "second region 252".

第1外歯230aの外歯端部231aと第1外輪部材124aとの間には、隙間260aが設けられている(図3(a)参照)。隙間260aは、回転軸Rを環囲する環状の隙間であり、軸方向に外歯中央部232aから離れるほど径方向における幅(厚み)が大きくなっている。ここでは、第1外輪部材124aのうちの径方向で外歯端部231aと対向する部分が、軸方向に第2外輪部材124bから離れるほど外径が小さく(すなわち厚みが薄く)なるよう形成されることにより、隙間260が設けられる。   A gap 260a is provided between the outer tooth end portion 231a of the first outer tooth 230a and the first outer ring member 124a (see FIG. 3A). The gap 260a is an annular gap that surrounds the rotation axis R, and the width (thickness) in the radial direction increases as the distance from the outer tooth central portion 232a increases in the axial direction. Here, a portion of the first outer ring member 124a that faces the outer tooth end portion 231a in the radial direction is formed such that the outer diameter becomes smaller (that is, the thickness becomes thinner) as the axial distance from the second outer ring member 124b increases. As a result, the gap 260 is provided.

第2外歯230bの外歯端部231bと第2外輪部材124bとの間にも同様に、隙間260bが設けられている(図3(b)参照)。隙間260bは、隙間260aと同様に構成される。   A gap 260b is also provided between the outer tooth end portion 231b of the second outer tooth 230b and the second outer ring member 124b (see FIG. 3B). The gap 260b is configured similarly to the gap 260a.

比較例に係る撓み噛合い式歯車装置では、上述したように、同一の歯丈方向位置において、第1領域251に対応する外歯端部231の歯厚は第2領域252に対応する外歯中央部232の歯厚よりも大きい。このため、第1領域251では、第2領域252に比べて噛み合い開始時の接触圧力を高くできる。すなわち、第1領域251では、第2領域252に比べてバックラッシを小さくできる。   In the flexible mesh type gear device according to the comparative example, as described above, at the same tooth height direction position, the tooth thickness of the outer tooth end 231 corresponding to the first region 251 is the outer tooth corresponding to the second region 252. It is larger than the tooth thickness of the central portion 232. Therefore, in the first region 251, the contact pressure at the start of meshing can be made higher than that in the second region 252. That is, the backlash in the first region 251 can be made smaller than that in the second region 252.

また、外歯歯車230の外歯端部231と外輪部材124との間には、隙間が設けられている。このため、回転時に外歯端部231に掛かる負荷が増大したとき、図3(b)に示すように外歯歯車230の外歯端部231が変形して径方向内側の隙間に逃げ、内歯歯車140と外歯端部231との噛み合いの深さが浅くなる。これにより、回転時に外歯端部231に掛かる負荷が増大したときの外歯端部231および内歯歯車140の摩耗が低減され、バックラッシの増大を抑制できる。   Further, a gap is provided between the outer tooth end 231 of the outer tooth gear 230 and the outer ring member 124. Therefore, when the load applied to the outer tooth end portion 231 during rotation increases, the outer tooth end portion 231 of the outer tooth gear 230 deforms and escapes into a radially inner gap as shown in FIG. The depth of engagement between the tooth gear 140 and the outer tooth end 231 becomes shallow. As a result, wear of the external tooth end 231 and the internal gear 140 when the load applied to the external tooth end 231 increases during rotation is reduced, and an increase in backlash can be suppressed.

ここで、外歯歯車130の外歯と内歯歯車140の内歯とが噛み合う際は、より歯先側の噛合い部から噛み合い始める。つまり、比較例では、第1領域251の径方向外側の部分(図3(a)の点線で囲んだ部分)253から噛み合い始める。したがって、比較例に係る撓み噛合い式歯車装置では、噛み合い開始時から外歯歯車130が変形して図3(b)の状態に変化するまでの間は、部分253に局所的に大きな負荷が掛かり、外歯歯車130または内歯歯車140が摩耗する虞がある。そこで、実施の形態では、外歯歯車130の構成を工夫することにより、外歯歯車130および内歯歯車140の摩耗をさらに低減する。   Here, when the external teeth of the external gear 130 and the internal teeth of the internal gear 140 mesh with each other, the meshing starts from the meshing portion closer to the tooth tip. That is, in the comparative example, the meshing starts from the radially outer portion 253 (the portion surrounded by the dotted line in FIG. 3A) 253 of the first region 251. Therefore, in the flexural meshing gear device according to the comparative example, a large load is locally applied to the portion 253 from the start of meshing until the external gear 130 is deformed and changes to the state of FIG. 3B. As a result, the external gear 130 or the internal gear 140 may be worn. Therefore, in the embodiment, the wear of the external gear 130 and the internal gear 140 is further reduced by devising the configuration of the external gear 130.

図4(a)、(b)は、実施の形態に係る撓み噛合い式歯車装置100の外歯歯車130を示す図である。図4(a)は、外歯歯車130を周方向から見た図である。図4(b)は、図4(a)のB−B線端面図である。図4(a)、(b)は、図2(a)、(b)に対応する。図5は、実施の形態に係る撓み噛合い式歯車装置100の外歯歯車130を示す斜視図である。   FIGS. 4A and 4B are views showing the external gear 130 of the flexible meshing gear device 100 according to the embodiment. FIG. 4A is a diagram of the external gear 130 viewed from the circumferential direction. FIG. 4B is an end view taken along the line BB of FIG. FIGS. 4A and 4B correspond to FIGS. 2A and 2B. FIG. 5 is a perspective view showing the external gear 130 of the flexible meshing gear device 100 according to the embodiment.

第1外歯130aは、外歯端部131aと、外歯中央部132aと、を含む。外歯中央部132aは、軸方向で第2外歯130bに隣接する。外歯端部131aは、軸方向で外歯中央部132aよりも第2外歯130bの遠くに位置する。外歯端部131aおよび外歯中央部132aは、同一の歯丈方向位置において、外歯端部131aの歯厚T1が外歯中央部132aの歯厚T2よりも大きくなるよう形成される。本実施の形態では、外歯中央部132aは、同一の歯丈方向位置において、歯厚T2が軸方向で一定となるよう形成される。また、外歯端部131aは、同一の歯丈方向位置において、歯厚T1が軸方向で変化するよう形成される。具体的には、外歯端部131aは、同一の歯丈方向位置において、歯厚T1が外歯中央部132aとの境界135aで最小で、外歯中央部132aから軸方向に離れるほど線形的に大きくなり、最端部136aで最大となるよう形成される。 The first external tooth 130a includes an external tooth end portion 131a and an external tooth central portion 132a. The outer tooth central portion 132a is adjacent to the second outer tooth 130b in the axial direction. The outer tooth end portion 131a is located farther from the second outer tooth 130b than the outer tooth central portion 132a in the axial direction. The outer tooth end portion 131a and the outer tooth center portion 132a are formed such that the tooth thickness T e 1 of the outer tooth end portion 131a is larger than the tooth thickness T e 2 of the outer tooth center portion 132a at the same tooth height position. To be done. In the present embodiment, the outer tooth central portion 132a is formed so that the tooth thickness T e 2 is constant in the axial direction at the same tooth height direction position. Further, the outer tooth end 131a is formed so that the tooth thickness T e 1 changes in the axial direction at the same tooth height direction position. Specifically, in the outer tooth end portion 131a, at the same tooth height direction position, the tooth thickness T e 1 is the minimum at the boundary 135a with the outer tooth central portion 132a, and the farther away from the outer tooth central portion 132a in the axial direction, the further. It is formed so as to linearly increase and become maximum at the outermost end 136a.

また、第1外歯130aは、比較例に係る撓み噛合い式歯車装置の第1外歯230aとは異なり、外歯端部131aの歯丈H1が外歯中央部132aの歯丈H2よりも小さくなるよう形成される。本実施の形態では、外歯端部131aの歯丈H1が外歯中央部132aの歯丈H2よりも小さく、かつ、外歯端部131aの歯丈H1が軸方向に一定となるよう形成される。 Further, unlike the first outer tooth 230a of the flexural mesh type gear device according to the comparative example, the first outer tooth 130a has a tooth height H e 1 of the outer tooth end portion 131a that is the tooth height H of the outer tooth central portion 132a. It is formed to be smaller than e 2. In this embodiment, smaller than the tooth depth H e 2 of tooth depth H e 1 Gasotoha central portion 132a of the outer tooth end portion 131a, and tooth depth H e 1 of the outer tooth end portion 131a is axially It is formed so as to be constant.

第2外歯130bは、外歯端部131bと、外歯中央部132bと、を含む。外歯中央部132bは、軸方向で第1外歯130aに隣接する。外歯中央部132bは、軸方向で外歯中央部132bよりも第1外歯130aの遠くに位置する。外歯端部131b、外歯中央部132bはそれぞれ、第1外歯130aの外歯端部131a、外歯中央部132aと同様に形成される。具体的には、外歯端部131bは、同一の歯丈方向位置において、歯厚T1が外歯中央部132bとの境界135bで最小で、外歯中央部132bから軸方向に離れるほど線形的に大きくなり、最端部136bで最大となるよう形成される。また、外歯端部131bの歯丈が外歯中央部132bの歯丈よりも小さく、かつ、外歯端部131bの歯丈が軸方向に一定となるよう形成される。 The second outer tooth 130b includes an outer tooth end portion 131b and an outer tooth central portion 132b. The outer tooth central portion 132b is adjacent to the first outer tooth 130a in the axial direction. The outer tooth central portion 132b is located farther from the first outer tooth 130a than the outer tooth central portion 132b in the axial direction. The outer tooth end portion 131b and the outer tooth center portion 132b are formed similarly to the outer tooth end portion 131a and the outer tooth center portion 132a of the first outer tooth 130a, respectively. Specifically, in the outer tooth end portion 131b, at the same tooth height direction position, the tooth thickness T e 1 is the minimum at the boundary 135b with the outer tooth central portion 132b, and the axial distance from the outer tooth central portion 132b increases. It is linearly increased and is formed so as to have a maximum at the endmost portion 136b. Further, the outer tooth end portion 131b is formed so that its tooth height is smaller than that of the outer tooth central portion 132b and that the outer tooth end portion 131b has a constant tooth height in the axial direction.

つまり、外歯歯車130は、比較例に係る撓み噛合い式歯車装置の外歯歯車230の各外歯の外歯端部231を径方向内側に向けてカットして外歯端部の歯丈を小さくした形状を有する。   In other words, the external gear 130 cuts the external tooth end portions 231 of the external teeth of the external gear 230 of the flexible mesh type gear device according to the comparative example toward the inner side in the radial direction to cut the tooth length of the external tooth end portion. Has a smaller shape.

図6(a)、(b)は、実施の形態に係る撓み噛合い式歯車装置100の外歯歯車130と内歯歯車140との噛み合いの様子を示す模式図である。図6(a)は噛み合い開始時の噛み合いの様子を示し、図6(b)は外歯歯車130に掛かる負荷が増大したときの噛み合いの様子を示す。図6(a)、(b)は、図3(a)、(b)に対応する。   FIGS. 6A and 6B are schematic diagrams showing how the external gear 130 and the internal gear 140 of the flexible meshing gear device 100 according to the embodiment mesh with each other. FIG. 6A shows the meshing state at the start of meshing, and FIG. 6B shows the meshing state when the load applied to the external gear 130 increases. FIGS. 6A and 6B correspond to FIGS. 3A and 3B.

第1外歯130aと第1内歯歯車140aとの噛合い部150aは、第1領域151aと、第1領域151aよりも軸方向内側に位置する第2領域152aとを含む。第1領域151aは、第1外歯130aの外歯端部131aと第1内歯歯車140aの第1内歯141aとの接触部分であり、第2領域152aは第1外歯130aの外歯中央部132aと第1内歯歯車140aの第1内歯141aとの接触部分である。   The meshing portion 150a between the first external tooth 130a and the first internal gear 140a includes a first region 151a and a second region 152a located axially inward of the first region 151a. The first region 151a is a contact portion between the external tooth end 131a of the first external tooth 130a and the first internal tooth 141a of the first internal gear 140a, and the second region 152a is the external tooth of the first external tooth 130a. It is a contact portion between the central portion 132a and the first internal teeth 141a of the first internal gear 140a.

第2外歯130bと第2内歯歯車140bとの噛合い部150bも同様に、第1領域151bと、第1領域151bよりも軸方向内側に位置する第2領域152bとを含む。第1領域151bは第2外歯130bの外歯端部131bと第2内歯歯車140bの第2内歯141bとの接触部分であり、第2領域152bは第2外歯130bの外歯中央部132bと第2内歯歯車140bの第2内歯141bとの接触部分である。   Similarly, the meshing portion 150b between the second external tooth 130b and the second internal gear 140b also includes a first area 151b and a second area 152b located axially inward of the first area 151b. The first region 151b is a contact portion between the external tooth end 131b of the second external tooth 130b and the second internal tooth 141b of the second internal gear 140b, and the second region 152b is the center of the external tooth of the second external tooth 130b. It is a contact portion between the portion 132b and the second internal tooth 141b of the second internal gear 140b.

以降では、外歯端部131aと外歯端部131bとをまとめて「外歯端部131」とも呼び、外歯中央部132aと外歯中央部132bとをまとめて「外歯中央部132」とも呼び、第1領域151aと第1領域151bとをまとめて「第1領域151」とも呼び、第2領域152aと第2領域152bとをまとめて「第2領域152」とも呼ぶ。   Hereinafter, the outer tooth end portion 131a and the outer tooth end portion 131b are collectively referred to as "outer tooth end portion 131", and the outer tooth center portion 132a and the outer tooth center portion 132b are collectively referred to as "outer tooth center portion 132". Also, the first area 151a and the first area 151b are collectively referred to as “first area 151”, and the second area 152a and the second area 152b are collectively referred to as “second area 152”.

第1外歯130aの外歯端部131aと第1外輪部材124aとの間には隙間160aが設けられており、第2外歯130bの外歯端部131bと第2外輪部材124bとの間には隙間160bが設けられている(図6(a)参照)。隙間160a、隙間160bはそれぞれ、比較例に係る撓み噛合い式歯車装置の隙間260a、隙間260bと同様に構成される。   A gap 160a is provided between the outer tooth end 131a of the first outer tooth 130a and the first outer ring member 124a, and a gap 160a is provided between the outer tooth end 131b of the second outer tooth 130b and the second outer ring member 124b. A gap 160b is provided in the space (see FIG. 6A). The gap 160a and the gap 160b are configured in the same manner as the gap 260a and the gap 260b of the flexural mesh type gear device according to the comparative example, respectively.

実施の形態に係る撓み噛合い式歯車装置100では、上述したように、同一の歯丈方向位置において、第1領域151に対応する外歯端部131の歯厚は第2領域152に対応する外歯中央部132の歯厚よりも大きい。このため、比較例と同様に、第1領域151では、第2領域152に比べて噛み合い開始時の接触圧力を高くできる。すなわち、第1領域151では、第2領域152に比べてバックラッシを小さくできる。   In the flexible meshing gear device 100 according to the embodiment, as described above, at the same tooth height direction position, the tooth thickness of the outer tooth end 131 corresponding to the first region 151 corresponds to the second region 152. It is larger than the tooth thickness of the outer tooth central portion 132. Therefore, as in the comparative example, the contact pressure at the start of meshing can be made higher in the first region 151 than in the second region 152. That is, the backlash in the first region 151 can be made smaller than that in the second region 152.

また、外歯歯車130の外歯端部131と外輪部材124との間には、隙間が設けられている。このため、回転時に外歯端部131に掛かる負荷が増大したとき、図6(b)に示すように外歯歯車130の外歯端部131が変形して径方向内側の隙間に逃げ、内歯歯車140と外歯端部131との噛み合いの深さが浅くなる。これにより、回転時に外歯端部131に掛かる負荷が増大したときの外歯端部131および内歯歯車140の摩耗が低減され、バックラッシの増大を抑制できる。   Further, a gap is provided between the outer tooth end 131 of the outer gear 130 and the outer ring member 124. Therefore, when the load applied to the outer tooth end portion 131 during rotation increases, the outer tooth end portion 131 of the outer tooth gear 130 deforms and escapes into a radially inner gap as shown in FIG. 6B. The depth of engagement between the tooth gear 140 and the outer tooth end 131 becomes shallow. As a result, wear of the external tooth end 131 and the internal gear 140 when the load applied to the external tooth end 131 during rotation is increased is reduced, and an increase in backlash can be suppressed.

さらに、実施の形態に係る撓み噛合い式歯車装置100では、外歯歯車130の外歯端部131の歯丈が外歯中央部132の歯丈よりも小さくなるよう形成される。これにより、外歯端部131が内歯歯車140と噛み合い始めるタイミングを比較例に係る撓み噛合い式歯車装置と比べて遅らせることができる。例えば、外歯端部131が内歯歯車140と噛み合い始めるタイミングを、外歯中央部132が内歯歯車140と噛み合い始めるタイミングと実質的に同じにできる。その結果、比較例のような局所的に大きな負荷が噛合い部150の第1領域151に掛かるのを抑止でき、外歯歯車130および内歯歯車140が摩耗するのを抑止でき、バックラッシが増大するのが抑制できる。   Furthermore, in the flexible meshing gear device 100 according to the embodiment, the external tooth end portion 131 of the external gear 130 is formed to have a tooth height smaller than that of the external tooth central portion 132. As a result, the timing at which the external tooth end portion 131 starts to mesh with the internal gear 140 can be delayed as compared with the flexible meshing gear device according to the comparative example. For example, the timing when the external tooth end portion 131 starts to mesh with the internal gear 140 can be substantially the same as the timing when the external tooth central portion 132 starts to mesh with the internal gear 140. As a result, it is possible to prevent a locally large load from being applied to the first region 151 of the meshing portion 150 as in the comparative example, prevent wear of the external gear 130 and the internal gear 140, and increase backlash. Can be suppressed.

以上、実施の形態に係る撓み噛合い式歯車装置の構成と動作ついて説明した。これらの実施の形態は例示であり、それらの各構成要素の組み合わせにいろいろな変形例が可能なこと、またそうした変形例も本発明の範囲にあることは当業者に理解されるところである。   The configuration and operation of the flexible mesh type gear device according to the embodiment have been described above. It should be understood by those skilled in the art that these embodiments are exemplifications, that various modifications can be made to the combination of the respective constituent elements, and that such modifications are within the scope of the present invention.

(変形例1)
実施の形態では、外歯歯車の各外歯の外歯端部は、歯厚T1が外歯中央部との境界で最小で、外歯中央部から軸方向に離れるほど線形的に大きくなり、最端部で最大となるよう形成される場合について説明した。しかしながら、外歯端部が外歯中央部よりも歯厚が厚ければよく、外歯の形状には様々な変形例が考えられる。
(Modification 1)
In the embodiment, the external tooth end portion of each external tooth of the external gear has the smallest tooth thickness T e 1 at the boundary with the central portion of the external tooth, and linearly increases as the axial distance from the central portion of the external tooth increases. Thus, the case has been described in which it is formed so that it becomes maximum at the outermost end. However, it suffices that the outer tooth end portion has a thicker tooth thickness than the central portion of the outer tooth, and various modifications of the shape of the outer tooth are conceivable.

図7(a)〜(c)は、変形例に係る外歯歯車130を示す図である。図7(a)〜(c)は、図2(b)に対応する。   7A to 7C are diagrams showing an external gear 130 according to a modification. 7A to 7C correspond to FIG. 2B.

図7(a)では、外歯端部131は、歯厚が外歯中央部132との境界135で最小で、外歯中央部132から軸方向に離れるほど非線形的に大きくなり、最端部136で最大となるよう形成されている。   In FIG. 7A, the outer tooth end portion 131 has the smallest tooth thickness at the boundary 135 with the outer tooth central portion 132, increases non-linearly as it moves axially away from the outer tooth central portion 132, and reaches the outermost portion. It is formed so that it becomes maximum at 136.

図7(b)では、外歯端部131は、歯厚が軸方向で一定となる部分を有している。具体的には、外歯端部131は、歯厚が外歯中央部132との境界135で最小で、軸方向の途中までは外歯中央部132から軸方向に離れるほど線形的に大きくなり、そこから最端部136まで軸方向で一定となるよう形成されている。   In FIG. 7B, the external tooth end portion 131 has a portion where the tooth thickness is constant in the axial direction. Specifically, the outer tooth end portion 131 has the smallest tooth thickness at the boundary 135 with the outer tooth central portion 132, and linearly increases as it moves away from the outer tooth central portion 132 in the axial direction up to the middle of the axial direction. It is formed so as to be constant in the axial direction from there to the endmost portion 136.

図7(c)では、外歯端部131は、外歯中央部132との境界135での歯厚と最端部136での歯厚とが同じになるよう、すなわち歯厚が軸方向で一定となるよう形成されている。   In FIG. 7C, the outer tooth end portion 131 has the same tooth thickness at the boundary 135 with the outer tooth central portion 132 and the tooth thickness at the outermost end portion 136, that is, the tooth thickness in the axial direction. It is formed so as to be constant.

(変形例2)
図8(a)、(b)は、変形例に係る外歯歯車130を示す図である。図8(a)、(b)は、図4(a)、(b)に対応する。本変形例では、外歯中央部132は、外歯端部131に隣接する隣接部137の歯丈が、それ以外の部分138の歯丈よりも小さくなるよう形成される。これにより、上述の外歯歯車230の外歯端部231の歯先をカットして外歯歯車130を形成する場合に、加工誤差を吸収して、外歯端部131の全体の歯丈を確実に外歯中央部132(隣接部137を除く)の歯丈よりも小さくできる。
(Modification 2)
8A and 8B are views showing an external gear 130 according to a modification. 8A and 8B correspond to FIGS. 4A and 4B. In this modification, the outer tooth central portion 132 is formed such that the tooth height of the adjacent portion 137 adjacent to the outer tooth end portion 131 is smaller than the tooth height of the other portion 138. Accordingly, when the tooth tip of the external tooth end portion 231 of the external tooth gear 230 is cut to form the external tooth gear 130, a processing error is absorbed and the overall tooth height of the external tooth end portion 131 is reduced. It can be surely made smaller than the tooth height of the outer tooth central portion 132 (excluding the adjacent portion 137).

(変形例3)
実施の形態では、第1外歯130aおよび第2外歯130bの両方が、外歯端部131と、外歯中央部132とを含む場合について説明したが、これに限られない。第1外歯130aおよび第2外歯130bのいずれか一方は、外歯端部131、外歯中央部132の区別のない構成であってもよい。すなわち、第1外歯130aおよび第2外歯130bのいずれか一方は、歯丈が軸方向に一定で、かつ、同一の歯丈方向位置において、歯厚が軸方向で一定であってもよい。この場合、外歯端部131、外歯中央部132の区別のない外歯の内側の隙間も不要となる。
(Modification 3)
In the embodiment, the case where both the first outer tooth 130a and the second outer tooth 130b include the outer tooth end portion 131 and the outer tooth central portion 132 has been described, but the present invention is not limited to this. One of the first outer tooth 130a and the second outer tooth 130b may have a configuration in which the outer tooth end portion 131 and the outer tooth central portion 132 are not distinguished. That is, either one of the first outer tooth 130a and the second outer tooth 130b may have a constant tooth height in the axial direction, and may have a constant tooth thickness in the axial direction at the same tooth height position. . In this case, the gap between the outer tooth ends 131 and the outer tooth central portion 132, which is not distinguished, is also unnecessary.

(変形例4)
実施の形態および上述の変形例の技術思想を、外歯歯車130に代えてまたは外歯歯車130に加えて、内歯歯車140に適用してもよい。
(Modification 4)
The technical ideas of the embodiment and the above-described modified examples may be applied to the internal gear 140 instead of the external gear 130 or in addition to the external gear 130.

図9(a)、(b)は、変形例に係る撓み噛合い式歯車装置の内歯歯車140を示す図である。図9(a)は、内歯歯車140を周方向から見た図である。図9(b)は、図9(a)のC−C線端面図である。図10(a)、(b)は、変形例に係る撓み噛合い式歯車装置の外歯歯車130と内歯歯車140との噛み合いの様子を示す模式図である。図10(a)、(b)は図6(a)、(b)に対応する。   9A and 9B are diagrams showing an internal gear 140 of a flexural mesh type gear device according to a modification. FIG. 9A is a diagram of the internal gear 140 viewed from the circumferential direction. FIG. 9B is an end view taken along the line CC of FIG. 9A. 10 (a) and 10 (b) are schematic diagrams showing how the externally toothed gear 130 and the internally toothed gear 140 mesh with each other in a flexural meshing gear device according to a modification. FIGS. 10A and 10B correspond to FIGS. 6A and 6B.

第1内歯歯車140aの第1内歯141aは、内歯端部143aと、内歯中央部144aと、を含む。内歯中央部144aは、軸方向で第2内歯141bに隣接する。内歯端部143aは、軸方向で内歯中央部144aよりも第2内歯141bの遠くに位置する。内歯端部143aおよび内歯中央部144aは、同一の歯丈方向位置において、内歯端部143aの歯厚T1が内歯中央部144aの歯厚T2よりも大きくなるよう形成される。内歯中央部144aは、同一の歯丈方向位置において、歯厚T2が軸方向で一定となるよう形成される。内歯端部143aは、同一の歯丈方向位置において、歯厚T1が軸方向で変化するよう形成される。具体的には、内歯端部143aは、同一の歯丈方向位置において、内歯中央部144aとの境界で最小で、内歯中央部144aから軸方向に離れるほど線形的に大きくなり、最端部で最大となるよう形成される。 The first internal tooth 141a of the first internal gear 140a includes an internal tooth end portion 143a and an internal tooth central portion 144a. The inner tooth central portion 144a is adjacent to the second inner tooth 141b in the axial direction. The inner tooth end portion 143a is located farther from the second inner tooth 141b than the inner tooth central portion 144a in the axial direction. The inner tooth end portion 143a and the inner tooth central portion 144a are formed such that the tooth thickness T i 1 of the inner tooth end portion 143a is larger than the tooth thickness T i 2 of the inner tooth central portion 144a at the same tooth height position. To be done. The inner tooth central portion 144a is formed so that the tooth thickness T i 2 is constant in the axial direction at the same tooth height position. The inner tooth end portion 143a is formed so that the tooth thickness T i 1 changes in the axial direction at the same tooth height direction position. Specifically, at the same tooth height position, the inner tooth end portion 143a has a minimum at the boundary with the inner tooth central portion 144a, and linearly increases as it moves away from the inner tooth central portion 144a in the axial direction, and the maximum. It is formed so that it becomes maximum at the end.

また、第1内歯141aは、内歯端部143aの歯丈H1が内歯中央部144a(面取り部を除く)の歯丈H2よりも小さくなるよう形成される。本実施の形態では、内歯端部143aの歯丈H1が内歯中央部144aの歯丈H2よりも小さく、かつ、内歯端部143aの歯丈H1が軸方向に一定となるよう形成される。 The first inner teeth 141a are formed such that the tooth height H i 1 of the inner tooth end portion 143a is smaller than the tooth height H i 2 of the inner tooth central portion 144a (excluding the chamfered portion). In the present embodiment, the tooth height H i 1 of the inner tooth end portion 143a is smaller than the tooth height H i 2 of the inner tooth center portion 144a, and the tooth height H i 1 of the inner tooth end portion 143a is in the axial direction. It is formed so as to be constant.

第2内歯歯車140bは、内歯端部143bと、内歯中央部144bと、を含む。内歯中央部144bは、軸方向で第1内歯141aに隣接する。内歯端部143bは、軸方向で内歯中央部144bよりも第1内歯141aの遠くに位置する。内歯端部143b、内歯中央部144bはそれぞれ、第1内歯141aの内歯端部143a、内歯中央部144aと同様に形成される。以降では、内歯端部143aと内歯端部143bとをまとめて「内歯端部143」とも呼び、内歯中央部144aと内歯中央部144bとをまとめて「内歯中央部144」とも呼ぶ。   The second internal gear 140b includes an internal tooth end portion 143b and an internal tooth central portion 144b. The inner tooth central portion 144b is adjacent to the first inner tooth 141a in the axial direction. The inner tooth end portion 143b is located farther from the first inner tooth 141a than the inner tooth central portion 144b in the axial direction. The inner tooth end portion 143b and the inner tooth center portion 144b are formed similarly to the inner tooth end portion 143a and the inner tooth center portion 144a of the first inner tooth 141a, respectively. Hereinafter, the inner tooth end portion 143a and the inner tooth end portion 143b are collectively referred to as "inner tooth end portion 143", and the inner tooth center portion 144a and the inner tooth center portion 144b are collectively referred to as "inner tooth center portion 144". Also called.

なお、図示は省略するが、第1外歯130aおよび第2外歯130bはいずれも、歯厚が軸方向で一定となるよう形成される。   Although illustration is omitted, both the first outer teeth 130a and the second outer teeth 130b are formed so that the tooth thickness is constant in the axial direction.

本変形例に係る撓み噛合い式歯車装置では、同一の歯丈方向位置において、第1領域151に対応する内歯端部143の歯厚は第2領域152に対応する内歯中央部144の歯厚よりも大きい。このため、実施の形態に係る撓み噛合い式歯車装置100と同様に、第1領域151では、第2領域152に比べて噛み合い開始時の接触圧力を高くできる。すなわち、第1領域151では、第2領域152に比べてバックラッシを小さくできる。   In the flexible mesh type gear device according to this modification, at the same tooth height direction position, the tooth thickness of the inner tooth end portion 143 corresponding to the first region 151 is equal to the tooth thickness of the inner tooth central portion 144 corresponding to the second region 152. Greater than tooth thickness. Therefore, as in the flexural meshing gear device 100 according to the embodiment, the contact pressure at the start of meshing can be made higher in the first region 151 than in the second region 152. That is, the backlash in the first region 151 can be made smaller than that in the second region 152.

また、実施の形態と同様に、回転時に外歯端部131に掛かる負荷が増大したとき、図9(b)に示すように外歯歯車130の外歯端部131が変形して径方向内側の隙間に逃げ、内歯歯車140と外歯端部131との噛み合いの深さが浅くなる。これにより、回転時に外歯端部131に掛かる負荷が増大したときの外歯端部131および内歯歯車140の摩耗が低減され、バックラッシの増大を抑制できる。   Further, similarly to the embodiment, when the load applied to the outer tooth end portion 131 during rotation increases, the outer tooth end portion 131 of the outer tooth gear 130 deforms as shown in FIG. And the engagement depth between the internal gear 140 and the external tooth end 131 becomes shallow. As a result, wear of the external tooth end 131 and the internal gear 140 when the load applied to the external tooth end 131 during rotation is increased is reduced, and an increase in backlash can be suppressed.

さらに、本変形例に係る撓み噛合い式歯車装置では、内歯歯車140の内歯端部143の歯丈が内歯中央部144の歯丈よりも小さくなるよう形成される。これにより、内歯端部143が外歯歯車130と噛み合い始めるタイミングを、例えば内歯中央部144が外歯歯車130と噛み合い始めるタイミングと実質的に同じにできる。その結果、上述した比較例のような局所的に大きな負荷が噛合い部150の第1領域151に掛かるのを抑止でき、外歯歯車130および内歯歯車140が摩耗するのを抑止でき、バックラッシが増大するのが抑制できる。   Furthermore, in the flexural mesh type gear device according to this modification, the tooth height of the inner tooth end portion 143 of the inner tooth gear 140 is formed to be smaller than the tooth height of the inner tooth central portion 144. Thereby, the timing at which the internal tooth end portion 143 starts to mesh with the external gear 130 can be substantially the same as the timing at which the internal tooth central portion 144 starts to mesh with the external gear 130, for example. As a result, it is possible to prevent a locally large load from being applied to the first region 151 of the meshing portion 150 as in the comparative example described above, to prevent the external gear 130 and the internal gear 140 from being worn, and to reduce the backlash. Can be suppressed.

上述した実施の形態および変形例の任意の組み合わせもまた本発明の実施の形態として有用である。組み合わせによって生じる新たな実施の形態は、組み合わされる実施の形態および変形例それぞれの効果をあわせもつ。   Any combination of the above-described embodiments and modifications is also useful as an embodiment of the present invention. The new embodiment generated by the combination has the effects of the combined embodiment and the modified examples.

130 外歯歯車、 130a 第1外歯、 130b 第2外歯、 131a、131b 外歯端部、 132a、132b 外歯中央部、 140 内歯歯車、 140a 第1内歯歯車、 140b 第2内歯歯車、 141a 第1内歯、 141b 第2内歯、 150a、150b 噛合い部、 151a、151b 第1領域、 152a、152b 第2領域、 100 撓み噛合い式歯車装置。   130 External gear, 130a 1st external tooth, 130b 2nd external tooth, 131a, 131b External tooth end part, 132a, 132b External tooth central part, 140 Internal tooth gear, 140a 1st internal tooth gear, 140b 2nd internal tooth Gear, 141a 1st internal tooth, 141b 2nd internal tooth, 150a, 150b meshing part, 151a, 151b 1st area | region, 152a, 152b 2nd area | region, 100 flexion meshing type gear device.

Claims (6)

起振体と、前記起振体の外周に配置され前記起振体の回転により撓み変形される可撓性を有する外歯歯車と、前記外歯歯車が内接噛合する第1内歯歯車と、前記第1内歯歯車に並設され前記外歯歯車と内接噛合する第2内歯歯車と、を備える撓み噛合い式歯車装置であって、
前記外歯歯車と前記第1内歯歯車の噛合い部および前記外歯歯車と前記第2内歯歯車の噛合い部の少なくとも一方は、第1領域と前記第1領域よりも軸方向内側に位置する第2領域とを有し、
前記第1領域に対応する前記外歯歯車の部分の径方向内側に隙間が設けられ、
前記外歯歯車の歯厚は、同一の歯丈方向位置において、前記第1領域に対応する部分の方が前記第2領域に対応する部分より大きく、
前記外歯歯車の歯丈は、前記第1領域に対応する部分の方が前記第2領域に対応する部分より小さいことを特徴とする撓み噛合い式歯車装置。
A vibrating body, an external toothed gear that is arranged on the outer periphery of the vibrating body and has a flexibility that is flexibly deformed by the rotation of the vibrating body, and a first internal gear that internally meshes with the external toothed gear. And a second internal gear that is arranged in parallel with the first internal gear and that internally meshes with the external gear.
At least one of the meshing portion of the external gear and the first internal gear and the meshing portion of the external gear and the second internal gear is in the first region and inward of the first region in the axial direction. A second region located,
A gap is provided radially inward of a portion of the external gear corresponding to the first region,
The tooth thickness of the external gear is larger in a portion corresponding to the first region than in a portion corresponding to the second region at the same tooth height direction position,
The flexible meshing gear device according to claim 1, wherein a tooth length of the external gear is smaller at a portion corresponding to the first region than at a portion corresponding to the second region.
起振体と、前記起振体の外周に配置され前記起振体の回転により撓み変形される可撓性を有する外歯歯車と、前記外歯歯車が内接噛合する第1内歯歯車と、前記第1内歯歯車に並設され前記外歯歯車と内接噛合する第2内歯歯車と、を備える撓み噛合い式歯車装置であって、
前記外歯歯車と前記第1内歯歯車の噛合い部および前記外歯歯車と前記第2内歯歯車の噛合い部の少なくとも一方は、第1領域と前記第1領域よりも軸方向内側に位置する第2領域とを有し、
前記第1領域に対応する前記外歯歯車の部分の径方向内側に隙間が設けられ、
前記第1、2内歯歯車の歯厚は、同一の歯丈方向位置において、前記第1領域に対応する部分の方が前記第2領域に対応する部分より大きく、
前記第1、2内歯歯車の歯丈は、前記第1領域に対応する部分の方が前記第2領域に対応する部分より小さいことを特徴とする撓み噛合い式歯車装置。
A vibrating body, an external toothed gear that is arranged on the outer periphery of the vibrating body and has a flexibility that is flexibly deformed by the rotation of the vibrating body, and a first internal gear that internally meshes with the external toothed gear. And a second internal gear that is arranged in parallel with the first internal gear and that internally meshes with the external gear.
At least one of the meshing portion of the external gear and the first internal gear and the meshing portion of the external gear and the second internal gear is in the first region and inward of the first region in the axial direction. A second region located,
A gap is provided radially inward of a portion of the external gear corresponding to the first region,
As for the tooth thickness of the first and second internal gears, at the same tooth height direction position, the portion corresponding to the first region is larger than the portion corresponding to the second region,
The flexible meshing gear device according to claim 1, wherein a tooth length of the first and second internal gears is smaller at a portion corresponding to the first region than at a portion corresponding to the second region.
前記外歯歯車または前記第1、2内歯歯車の前記第1領域に対応する部分の歯丈は一定であることを特徴とする請求項1または2に記載の撓み噛合い式歯車装置。   The flexible mesh type gear device according to claim 1 or 2, wherein a tooth height of a portion of the external gear or the first and second internal gears corresponding to the first region is constant. 前記外歯歯車または前記第1、2内歯歯車の前記第2領域に対応する部分の歯丈は、前記第1領域に隣接する部分がそれ以外の部分よりも小さいことを特徴とする請求項1から3のいずれかに記載の撓み噛合い式歯車装置。   The tooth height of a portion of the external gear or the first and second internal gears corresponding to the second region is smaller in a portion adjacent to the first region than in other portions. The flexible meshing gear device according to any one of 1 to 3. 前記外歯歯車または前記第1、2内歯歯車の前記第1領域に対応する部分の歯厚は、前記2領域側から軸方向外側に向かうにしたがって大きくなることを特徴とする請求項1から4のいずれかに記載の撓み噛合い式歯車装置。   The tooth thickness of a portion corresponding to the first region of the external gear or the first and second internal gears increases from the second region side toward the axially outer side. 4. The flexible mesh type gear device according to any one of 4 above. 前記外歯歯車または前記第1、2内歯歯車の前記第2領域に対応する部分の歯厚は、同一の歯丈方向位置において軸方向に一定であることを特徴とする請求項1から5のいずれかに記載の撓み噛合い式歯車装置。   The tooth thickness of a portion corresponding to the second region of the external gear or the first and second internal gears is constant in the axial direction at the same tooth height direction position. A flexible mesh type gear device according to any one of 1.
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