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JP6686554B2 - Rotary table device and machine tool equipped with the device - Google Patents
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JP6686554B2 - Rotary table device and machine tool equipped with the device - Google Patents

Rotary table device and machine tool equipped with the device Download PDF

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Publication number
JP6686554B2
JP6686554B2 JP2016045099A JP2016045099A JP6686554B2 JP 6686554 B2 JP6686554 B2 JP 6686554B2 JP 2016045099 A JP2016045099 A JP 2016045099A JP 2016045099 A JP2016045099 A JP 2016045099A JP 6686554 B2 JP6686554 B2 JP 6686554B2
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Prior art keywords
rotary table
support
table device
rotation
piston member
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JP2017159394A (en
Inventor
秀逸 磯谷
秀逸 磯谷
義夫 大塚
義夫 大塚
弘治 外山
弘治 外山
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JTEKT Corp
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JTEKT Corp
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Priority to JP2016045099A priority Critical patent/JP6686554B2/en
Priority to PCT/JP2017/008953 priority patent/WO2017154886A1/en
Priority to DE112017001226.0T priority patent/DE112017001226T5/en
Priority to CN201780015709.0A priority patent/CN108778615B/en
Publication of JP2017159394A publication Critical patent/JP2017159394A/en
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Publication of JP6686554B2 publication Critical patent/JP6686554B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01Frames, beds, pillars or like members; Arrangement of ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • B23Q1/26Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
    • B23Q1/28Means for securing sliding members in any desired position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • B23Q1/44Movable or adjustable work or tool supports using particular mechanisms
    • B23Q1/50Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism
    • B23Q1/52Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism a single rotating pair
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q16/00Equipment for precise positioning of tool or work into particular locations not otherwise provided for
    • B23Q16/02Indexing equipment
    • B23Q16/08Indexing equipment having means for clamping the relatively movable parts together in the indexed position
    • B23Q16/10Rotary indexing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/04Sliding-contact bearings for exclusively rotary movement for axial load only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/24Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with a plurality of axially-movable discs, lamellae, or pads, pressed from one side towards an axially-located member
    • F16D55/26Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with a plurality of axially-movable discs, lamellae, or pads, pressed from one side towards an axially-located member without self-tightening action
    • F16D55/28Brakes with only one rotating disc
    • F16D55/32Brakes with only one rotating disc actuated by a fluid-pressure device arranged in or on the brake
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • F16D65/18Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J3/00Diaphragms; Bellows; Bellows pistons
    • F16J3/02Diaphragms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2220/00Machine tool components
    • B23Q2220/004Rotary tables
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2322/00Apparatus used in shaping articles
    • F16C2322/39General buildup of machine tools, e.g. spindles, slides, actuators

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)
  • Sliding-Contact Bearings (AREA)
  • Diaphragms And Bellows (AREA)
  • Braking Arrangements (AREA)

Description

本発明は、回転テーブル装置に関する。及び当該回転テーブル装置を備えた工作機械に関する。   The present invention relates to a rotary table device. And a machine tool provided with the rotary table device.

マシニングセンタ等の大型の工作機械には、工作物や工作具を設置するための回転テーブルを備えるものがある。回転テーブルはベースとしての支持体に回転可能に装備されて支持される。そして、回転テーブルはピストン部材の作用力により支持体に回転方向に対して把持可能とされている。   Some large-scale machine tools such as machining centers are equipped with a rotary table for installing a work piece or a tool. The turntable is rotatably mounted on and supported by a support as a base. The rotary table can be held by the support body in the rotational direction by the acting force of the piston member.

図6はマシニングセンターに備えられて実用化されている回転テーブル装置118を示す。図6に示すように、支持体122は図で見て下方部に配置され、回転テーブル120は上方部に配置されている。支持体122の中心部が回転基軸補助部材140となっており、回転テーブル120は内周筒部が軸受143を介して回転基軸補助部材140に支持されており、当該回転基軸補助部材140を中心として回転可能とされる。その回転方向をB矢印で示す。   FIG. 6 shows a rotary table device 118 provided in a machining center and put into practical use. As shown in FIG. 6, the support body 122 is arranged in the lower portion as viewed in the figure, and the turntable 120 is arranged in the upper portion. The central portion of the support body 122 serves as the rotation base shaft auxiliary member 140, and the inner peripheral cylindrical portion of the rotary table 120 is supported by the rotation base shaft auxiliary member 140 via the bearing 143. Can be rotated as. The direction of rotation is indicated by the arrow B.

支持体122の外周部位置には、回転テーブル120が回転する際に載置された状態で摺動回転する摺動面146が備えられている。なお、支持体122の回転基軸補助部材140と外周部の摺動面146との間における支持体122と回転テーブル120との間には作動油の供給により上下動するピストン部材152が配設されている。ピストン部材152の下部の下作動油室164に作動油が供給されることによりピストン部材152は上動し、ピストン部材152の上部の上作動油室162に作動油が供給されることによりピストン部材152は下動する。その上下動範囲は1mm程度である。   A sliding surface 146 is provided at an outer peripheral position of the support body 122 so as to slide and rotate while being placed when the turntable 120 rotates. A piston member 152 that moves up and down due to the supply of hydraulic oil is disposed between the support 122 and the rotary table 120 between the rotation base auxiliary member 140 of the support 122 and the sliding surface 146 of the outer peripheral portion. ing. By supplying hydraulic oil to the lower hydraulic oil chamber 164 below the piston member 152, the piston member 152 moves upward, and by supplying hydraulic oil to the upper hydraulic oil chamber 162 above the piston member 152, the piston member 152 moves down. The vertical movement range is about 1 mm.

ピストン部材152の下方への力は、回転テーブル120とボルト158により一体的とされた回転伝達補助部材128の鍔部128Aに伝えられて、回転テーブル全体120,128を下に下げようとする。   The downward force of the piston member 152 is transmitted to the flange portion 128A of the rotation transmission auxiliary member 128 that is integrated with the rotation table 120 and the bolt 158, and tries to lower the entire rotation table 120, 128.

上記の構成により、ピストン部材152の下動動作により、回転伝達補助部材128の鍔部128Aに白抜き矢印で示す作用力Fが伝えられる。この作用力Fは回転伝達補助部材128と一体的の回転テーブル120に伝えられ、支持体122の外周部位置の摺動面146にも、白抜き矢印で示す作用力Fとして伝えられる。この摺動面146に伝えられた作用力Fにより、当該摺動面146に摩擦力が生じ、回転テーブル120の回転を阻止する。すなわち、回転テーブル120を支持体122に拘束し把持する。   With the above configuration, the downward movement of the piston member 152 causes the acting force F indicated by the white arrow to be transmitted to the flange portion 128A of the rotation transmission auxiliary member 128. This acting force F is transmitted to the rotary table 120 integrated with the rotation transmission assisting member 128, and is also transmitted to the sliding surface 146 at the outer peripheral position of the support body 122 as the acting force F indicated by a white arrow. By the acting force F transmitted to the sliding surface 146, a frictional force is generated on the sliding surface 146, and rotation of the rotary table 120 is blocked. That is, the turntable 120 is held by being held by the support 122.

なお、上記の構成においては、ピストン部材152は支持体122側の部材及び回転テーブル120側の部材に対しても回転方向には非拘束状態で配設されている。このためピストン部材152に下方への作用力が作用し、回転伝達補助部材128の鍔部128Aと摩擦係合した状態では、ピストン部材152は回転テーブル120と一体的に動く状態となる。すなわち、回転テーブル120の回転状態ではピストン部材152も回転テーブル120と一体となって回転状態となる。   In the above configuration, the piston member 152 is also arranged in the unconstrained state in the rotation direction with respect to the member on the support body 122 side and the member on the rotary table 120 side. Therefore, when a downward acting force acts on the piston member 152 and frictionally engages with the flange portion 128A of the rotation transmission auxiliary member 128, the piston member 152 moves together with the rotary table 120. That is, in the rotating state of the rotary table 120, the piston member 152 also rotates together with the rotary table 120.

特開2008−114306号公報JP, 2008-114306, A

上述した従来の回転テーブル装置118においては、回転テーブル120の回転効率を向上するためには、支持体122の摺動面146と回転テーブル120の接触面との間の摩擦係数を低くする必要がある。一方、回転テーブル120の回転方向の外力に対抗する把持力を向上するためには、当該部位間の摩擦係数を高くする必要がある。すなわち、回転テーブル120の高回転効率と高把持力の両立は、相反する課題となっている。   In the above-described conventional rotary table device 118, in order to improve the rotation efficiency of the rotary table 120, it is necessary to reduce the friction coefficient between the sliding surface 146 of the support 122 and the contact surface of the rotary table 120. is there. On the other hand, in order to improve the gripping force against the external force in the rotating direction of the rotary table 120, it is necessary to increase the friction coefficient between the parts. That is, compatibility between high rotation efficiency and high gripping force of the rotary table 120 is a contradictory issue.

而して、本発明は上記した点に鑑みて創案されたものであって、本発明が解決しようとする課題は、ピストン部材と回転テーブルとの相対回転を拘束することを可能とすることにより、回転テーブルの高回転効率と高把持力を両立することにある。   Thus, the present invention was created in view of the above points, and the problem to be solved by the present invention is to make it possible to restrain the relative rotation between the piston member and the rotary table. , To achieve both high rotation efficiency and high gripping force of the rotary table.

上記課題を解決するため、本発明者らは、従来、回転方向には非拘束状態とされていたピストン部材152を支持体122と回転方向に対しては一体化することに着目した。これにより、ピストン部材152の作用力を回転テーブル120に伝達する経路における回転テーブル120の回転を阻止し、把持力を得るために用いることを着想した。そして、本発明は次の手段をとる。   In order to solve the above-mentioned problems, the present inventors have paid attention to integrating the piston member 152, which has been conventionally unconstrained in the rotation direction, with the support 122 in the rotation direction. As a result, it is conceived that the rotary table 120 is prevented from rotating in the path for transmitting the acting force of the piston member 152 to the rotary table 120 and is used for obtaining the gripping force. And this invention takes the following means.

本発明に係る回転テーブル装置の基本構成は、当該装置のベースとしての支持体と、該支持体に対して、該支持体に形成された摺動面上に回転摺動可能に配設された回転テーブルと、該回転テーブルに対して、該回転テーブルを該回転テーブルの回転軸線方向に押圧可能に配設されるピストン部材とを備え、前記ピストン部材により前記回転テーブルに加えられる押圧によって前記支持体の摺動面と前記回転テーブルとの間の前記摺動面において回転拘束する作用力を発生させる回転テーブル装置である。 The rotary table device according to the present invention has a basic configuration in which a support as a base of the device and a slide surface formed on the support are rotatably slidable with respect to the support. A rotary table; and a piston member arranged to be capable of pressing the rotary table in the direction of the rotation axis of the rotary table with respect to the rotary table, and the support is provided by the pressure applied to the rotary table by the piston member. A rotary table device that generates an action force that restrains rotation on the sliding surface between the sliding surface of the body and the rotary table.

そして、前述の回転テーブル装置は、前記支持体と前記ピストン部材を連結する連結部材を有し、前記連結部材は前記回転テーブルの回転軸線方向には撓み可能であるが回転方向には剛性を有する構造であり、前記ピストン部材による前記回転テーブルへの押圧時には、当該両者の押圧部間においても前記回転テーブルの回転拘束する作用力を生じさせる、回転テーブル装置である。なお、本発明で、連結部材が回転方向には剛性を有するとは、回転方向の負荷がかかった際に連結部材が実質的に弾性変形することなく、支持体とピストン部材との相対回転を拘束していることを指す。
The rotary table device includes a connecting member that connects the support member and the piston member, and the connecting member is flexible in the rotation axis direction of the rotary table but has rigidity in the rotation direction. The rotary table device has a structure, and when the piston member presses the rotary table, an acting force that restrains the rotation of the rotary table is generated between the pressing portions of the two. In the present invention, the connection member having rigidity in the rotation direction means that the connection member does not substantially elastically deform when a load in the rotation direction is applied, and the relative rotation between the support member and the piston member is prevented. Refers to being restrained.

上記本発明によれば、先ず、従来同様、ピストン部材により回転を阻止し拘束する方向の作用力が回転テーブルに加えられると、回転テーブルと支持体の摺動面間には、回転テーブルの回転を阻止し拘束する作用力が生じる。これにより、先ず、回転テーブルの支持体への把持作用が行われる。   According to the above-mentioned present invention, first, as in the prior art, when the action force in the direction of blocking and restraining the rotation by the piston member is applied to the rotary table, the rotary table is rotated between the sliding surface of the rotary table and the support body. An action force that blocks and restrains is generated. As a result, first, the holding action of the rotary table on the support body is performed.

更に、上記本発明によれば、回転テーブルの把持作用は次のようにしても行われる。すなわち、本発明によれば、支持体とピストン部材とは、連結部材により連結されて、回転テーブルの回転方向には一体的とされ、回転軸線方向にはピストン部材は変位可能とされている。ピストン部材が当該装置のベースとしての支持体と一体的とされ非回転部材とされることにより、ピストン部材により回転テーブルを押圧する押圧部面間には、回転テーブルの回転を阻止し拘束する作用力を生じる。したがって、この作用力によっても、回転テーブルの支持体への把持作用が行われる。   Further, according to the present invention described above, the gripping action of the rotary table is also performed as follows. That is, according to the present invention, the support member and the piston member are connected by the connecting member to be integrated in the rotational direction of the rotary table, and the piston member is displaceable in the rotational axis direction. Since the piston member is made into a non-rotating member by being integrated with a support serving as a base of the apparatus, an action of blocking and restraining rotation of the rotating table is provided between the pressing portion surfaces that press the rotating table by the piston member. Generate force. Therefore, also by this acting force, the holding action of the rotary table on the support body is performed.

本発明によれば、上記したように、異なる位置の2箇所で回転テーブルの回転を阻止し拘束する作用を行うことができ、支持体に対する高把持力を得ることができる。   According to the present invention, as described above, the rotation table can be prevented from rotating and restrained at two different positions, and a high gripping force with respect to the support can be obtained.

なお、上記本発明によれば、上述のピストン部材により回転テーブルを押圧する押圧部面間に、ピストン部材により回転を拘束する方向の作用力を加えないときには、当該押圧部面間は遊動状態となる。すなわち、連結部材の撓み作用が戻されて当該押圧部面間には遊び隙間が生じる。これにより、回転テーブルは摺動抵抗少なく回転することが可能で、高回転効率となる。   According to the present invention, when no acting force in the direction of restraining the rotation by the piston member is applied between the pressing portion surfaces that press the rotary table by the piston member, the pressing portion surfaces are in a floating state. Become. That is, the bending action of the connecting member is restored, and a play gap is formed between the pressing portion surfaces. As a result, the rotary table can rotate with less sliding resistance, resulting in high rotation efficiency.

上記本発明の回転テーブル装置は、好ましい構成として、次の構成をとることができる。   The rotary table device of the present invention can have the following configurations as preferable configurations.

先ず、上述の回転テーブル装置における、前記支持体と前記ピストン部材を連結する連結部材は、ピストン部材との連結部と支持体との連結部との間に、前記回転テーブルの回転軸線方向に対して撓み易くするための薄肉部を有する構成とするのが好ましい。この様な構成によれば、その薄肉部により、ピストン部材の上下動に伴う支持体との相対変位移動が抵抗少なく容易に行われる。   First, in the above-described rotary table device, the connecting member that connects the support member and the piston member is disposed between the connecting portion of the piston member and the connecting portion of the support member with respect to the rotation axis direction of the rotating table. It is preferable to have a thin wall portion for facilitating bending. According to such a configuration, the thin-walled portion facilitates relative displacement movement with the support member due to the vertical movement of the piston member with less resistance.

次に、上述の連結部材の薄肉部は、当該連結部材の撓み時に支持体に干渉しない形状とするのが好ましい。連結部材をこのような形状とすることにより連結部材の撓み時に支持体と干渉することがなく、損傷することなく長期に亘って使用することができる。   Next, it is preferable that the thin portion of the above-mentioned connecting member has a shape that does not interfere with the support when the connecting member is bent. When the connecting member has such a shape, it does not interfere with the support when the connecting member bends, and it can be used for a long time without being damaged.

次に、上述の回転テーブル装置における連結部材には疲労寿命向上手段が施されているのが好ましい。当該疲労寿命向上手段を施すことにより、連結部材の疲労寿命の向上を図ることができる。   Next, it is preferable that the connecting member in the above-described rotary table device is provided with fatigue life improving means. By providing the fatigue life improving means, the fatigue life of the connecting member can be improved.

次に、上述の疲労寿命向上手段はショットピーニングであるのが好ましい。ショットピーニングは一般に普及した手段であるので、安定した性能が得られる。   Next, the above-mentioned fatigue life improving means is preferably shot peening. Since shot peening is a popular method, stable performance can be obtained.

次に、上述の回転テーブル装置における、前記ピストン部材により前記回転テーブルを押圧する両者間の摩擦係数は、前記支持体に形成された摺動面における回転テーブルとの接触面間の摩擦係数より大きく設定されているのが好ましい。この様に摩擦係数が設定されていると、回転テーブルの高回転効率と高把持力の両立をより良好に達成することができる。   Next, in the above rotary table device, the friction coefficient between the two pressing the rotary table by the piston member is larger than the friction coefficient between the contact surface with the rotary table on the sliding surface formed on the support body. It is preferably set. When the friction coefficient is set in this way, both high rotation efficiency and high gripping force of the rotary table can be better achieved.

次に、上述した回転テーブル装置における、前記支持体に形成された摺動面における回転テーブルとの接触面間には摩擦低減手段が施されているのが好ましい。この様に摩擦低減手段が施されていると、当該部位の回転摺動抵抗の減少を図ることができて、より高回転効率を良くすることができる。   Next, in the above-described rotary table device, it is preferable that a friction reducing means is provided between the sliding surface formed on the support and the contact surface with the rotary table. When the friction reducing means is provided in this manner, it is possible to reduce the rotational sliding resistance of the portion, and it is possible to improve the rotational efficiency.

上述の摩擦低減手段は、油含浸樹脂製の摺動材であるのが好ましい。油含浸樹脂製の摺動材によれば、効果的に摩擦の低減を図ることができて、高回転効率に寄与する。   The above-mentioned friction reducing means is preferably a sliding member made of oil-impregnated resin. The sliding member made of the oil-impregnated resin can effectively reduce friction and contribute to high rotation efficiency.

なお、上述した回転テーブル装置は各種の工作機械に備えることができる。   The rotary table device described above can be provided in various machine tools.

本発明によれば、ピストン部材の作用力を回転テーブルに伝達する経路に該両者が相対回転する回転摺動部が設定されて、その相対回転を阻止し拘束することにより、回転テーブルの高回転効率と高把持力を両立することことができる。   According to the present invention, a rotary sliding portion that relatively rotates the both is set in a path for transmitting the acting force of the piston member to the rotary table, and the relative rotation is blocked and restrained, whereby a high rotation of the rotary table is achieved. It is possible to achieve both high efficiency and high gripping force.

本実施形態の回転テーブル装置を備えたマシニングセンタを示す全体斜視図である。It is the whole perspective view showing a machining center provided with a turntable device of this embodiment. 本実施形態の回転テーブル装置を示す半裁断面図である。It is a half-cut sectional view showing a rotary table device of the present embodiment. 本実施形態の連結部材の平面図である。It is a top view of the connecting member of this embodiment. 図3のIV―IV線断面図である。FIG. 4 is a sectional view taken along line IV-IV of FIG. 3. 図4のV矢視部拡大図である。It is an enlarged view of the V arrow view part of FIG. 従来の回転テーブル装置を示す半裁断面図である。It is a half-cut sectional view showing a conventional rotary table device.

以下、本発明の実施形態を図面を用いて説明する。本実施形態はマシニングセンタに備えられた回転テーブル装置について説明する。   Embodiments of the present invention will be described below with reference to the drawings. In this embodiment, a rotary table device provided in a machining center will be described.

図1は回転テーブル装置18を備えた4軸マシニングセンタ10を示す。当該マシニングセンタ10は3つの直進軸と1つの回転軸を有する工作機械である。このマシニングセンタ10は、ベッド11と、Z軸移動コラム12と、Y軸移動体13と、クイル主軸14と、工具15と、X軸移動テーブル16と、回転テーブル20とを備える。   FIG. 1 shows a four-axis machining center 10 equipped with a rotary table device 18. The machining center 10 is a machine tool having three rectilinear axes and one rotary axis. The machining center 10 includes a bed 11, a Z-axis moving column 12, a Y-axis moving body 13, a quill spindle 14, a tool 15, an X-axis moving table 16, and a rotary table 20.

ベッド11は、扁平なT字型形状をなし、床面に設置されている。Z軸移動コラム12は、ベッド11の上をZ軸方向に移動可能となるように、ベッド11の上に配置されている。Y軸移動体13は、Z軸移動コラム12に対してY軸方向に移動可能となるように、Z軸移動コラム12に配置されている。クイル主軸14は、Y軸移動体13に対してA回転方向に揺動(回転)可能に、Y軸移動体13に配置されている。このクイル主軸14は、回転可能な主軸を備えている。工具15は、クイル主軸14の主軸の先端に固定され、主軸の回転に伴って回転する。   The bed 11 has a flat T shape and is installed on the floor. The Z-axis moving column 12 is arranged on the bed 11 so as to be movable on the bed 11 in the Z-axis direction. The Y-axis moving body 13 is arranged in the Z-axis moving column 12 so as to be movable in the Y-axis direction with respect to the Z-axis moving column 12. The quill spindle 14 is arranged on the Y-axis moving body 13 so as to be capable of swinging (rotating) in the A rotation direction with respect to the Y-axis moving body 13. The quill main shaft 14 includes a rotatable main shaft. The tool 15 is fixed to the tip of the main shaft of the quill main shaft 14 and rotates as the main shaft rotates.

X軸移動テーブル16は、ベッド11の上をX軸方向に移動可能となるように、ベッド11の上に配置されている。このX軸移動テーブル16は、内部にB回転方向に回転可能な回転機構を有している。回転テーブル20は、X軸移動テーブル16の回転機構の上端に固定されている。つまり、回転テーブル20は、X軸移動テーブル16に対してB回転方向に回転可能となっている。この回転テーブル20の上面には、工作物Wが取り付けられている。なお、図1に示したX軸、Y軸、Z軸は互いに直交しており、Y軸方向は鉛直上向きを示している。   The X-axis moving table 16 is arranged on the bed 11 so as to be movable on the bed 11 in the X-axis direction. The X-axis moving table 16 has a rotation mechanism capable of rotating in the B rotation direction inside. The rotary table 20 is fixed to the upper end of the rotary mechanism of the X-axis moving table 16. That is, the rotary table 20 is rotatable in the B rotation direction with respect to the X-axis moving table 16. A workpiece W is attached to the upper surface of the rotary table 20. Note that the X axis, Y axis, and Z axis shown in FIG. 1 are orthogonal to each other, and the Y axis direction is vertically upward.

次に、図2に基づいて、回転テーブル装置18の実施形態を説明する。なお、図1における回転テーブル装置18の図示はイメージとして概略の配置状態を示したものであり、詳細には図2に示す構成である。そして、図2に示される回転テーブル装置18のベースとしての支持体22は、図1に示すマシニングセンタのX軸移動テーブル16に対応する部材である。   Next, an embodiment of the rotary table device 18 will be described with reference to FIG. It should be noted that the illustration of the rotary table device 18 in FIG. 1 shows a schematic arrangement state as an image, and the configuration is shown in detail in FIG. The support 22 as a base of the rotary table device 18 shown in FIG. 2 is a member corresponding to the X-axis moving table 16 of the machining center shown in FIG.

図2において、回転テーブル20は支持体22に回転可能に支持されると共に、その回転が拘束されて、回転テーブル20が支持体22に把持されるようになっている。   In FIG. 2, the turntable 20 is rotatably supported by the support 22, and its rotation is restrained so that the turntable 20 is gripped by the support 22.

回転テーブル20は、テーブル本体部材24と回転伝達補助部材28とから成っている。これら各部材24、28は、当該回転テーブル装置18の回転軸線C周りに円環状に配設されている。回転伝達補助部材28はテーブル本体部材24の下面側位置に配設されている。そして、回転伝達補助部材28はボルト34によりテーブル本体部材24に結合されて一体化されている。 The rotary table 20 includes a table body member 24 and a rotation transmission auxiliary member 28. Each of these members 24 and 28 is annularly arranged around the rotation axis C of the rotary table device 18. The rotation transmission auxiliary member 28 is arranged at a position on the lower surface side of the table body member 24. The rotation transmission assisting member 28 is connected to the table main body member 24 by a bolt 34 so as to be integrated.

支持体22は、支持体本体部材38、回転基軸補助部材40、シリンダ補助部材42から成っている。これら各部材38,40、42は、当該回転テーブル装置18の回転軸線C周りに円環状に配設されている。回転基軸補助部材40は回転テーブル装置18の回転軸線C位置であって、支持体本体部材38の内周側位置に配設されている。シリンダ補助部材42は支持体本体部材38の上面側位置であって、回転テーブル20の回転基軸補助部材40と後述するピストン部材52との間に配設されている。   The support 22 includes a support body member 38, a rotation base shaft auxiliary member 40, and a cylinder auxiliary member 42. Each of these members 38, 40, 42 is annularly arranged around the rotation axis C of the rotary table device 18. The rotation base shaft auxiliary member 40 is arranged at the position of the rotation axis C of the rotary table device 18 and at the position on the inner peripheral side of the support body member 38. The cylinder auxiliary member 42 is located at the position on the upper surface side of the support body member 38, and is arranged between the rotary base shaft auxiliary member 40 of the rotary table 20 and a piston member 52 described later.

そして、各補助部材40,42は支持体本体部材38にボルト等により結合されて、一体化されている。回転基軸補助部材40は図示を省略した締結手段により支持体本体部材38に結合されて一体化されている。シリンダ補助部材42はボルト39により支持体本体部材38に結合されて一体化されている。 The auxiliary members 40 and 42 are joined to the support body member 38 by bolts or the like to be integrated. The rotation base shaft auxiliary member 40 is joined and integrated with the support body member 38 by fastening means (not shown). The cylinder auxiliary member 42 is connected to and integrated with the support body member 38 by a bolt 39.

上述の回転テーブル20と支持体22は、その支持体22の回転基部補助部材40が軸状に形成されており、この部材40に軸受43を介して嵌合しており、回転テーブル20が回転可能とされている。詳細には、回転基部補助部材40の上端軸部40Aに軸受43が配設されて、回転テーブル20の回転がスムースに行われるようになっている。   The above-described rotary table 20 and the support 22 have a rotation base auxiliary member 40 of the support 22 formed in a shaft shape, and are fitted to this member 40 via a bearing 43, so that the rotary table 20 rotates. It is possible. More specifically, a bearing 43 is provided on the upper end shaft portion 40A of the rotation base auxiliary member 40 so that the rotation table 20 can be smoothly rotated.

図2で見て、テーブル本体部材24の右側位置の下方部における、支持体本体部材38の上面は、テーブル本体部材24と摺動回転する摺動面46となっている。この支持体22の摺動面46上を回転テーブル20が摺動して回転する。   As shown in FIG. 2, the upper surface of the support body member 38 at the lower portion of the right side position of the table body member 24 is a sliding surface 46 that slides and rotates with the table body member 24. The rotary table 20 slides on the sliding surface 46 of the support 22 to rotate.

回転テーブル20の回転は、回転伝達補助部材28の図2で見て下方右側位置に装備されているウオームギヤ48とウオームホイール50の動力伝達機構により付与されるようになっている。なお、ウオームギヤ48には図示を省略した電動モータ等の回転動力源の回転動力が伝達されてくる。   The rotation of the rotary table 20 is imparted by the power transmission mechanism of the worm gear 48 and the worm wheel 50 which are provided at the lower right position of the rotation transmission auxiliary member 28 in FIG. Rotational power from a rotational power source such as an electric motor (not shown) is transmitted to the worm gear 48.

ピストン部材52はシリンダ補助部材42の外周位置に嵌合して配設されている。このピストン部材52とシリンダ補助部材42は、図2で見て互いの上面位置で連結部材60により連結されている。連結部材60は、シリンダ補助部材42とはボルト55により結合され、ピストン部材52とはボルト56により結合されている。連結部材60の詳細構造は後述するが、回転方向には剛性を有して結合され、当該回転テーブル装置18の回転軸線方向(図2で見て上下方向)Cには撓み変形可能に結合されている。これによりピストン部材52はシリンダ補助部材42に対して回転軸線方向に相対変位移動可能とされている。本実施形態では、相対変位移動量は1mm程度である。   The piston member 52 is arranged so as to be fitted to the outer peripheral position of the cylinder auxiliary member 42. The piston member 52 and the cylinder auxiliary member 42 are connected by a connecting member 60 at the upper surface positions of each other as viewed in FIG. The connecting member 60 is connected to the cylinder auxiliary member 42 by a bolt 55, and is connected to the piston member 52 by a bolt 56. Although the detailed structure of the connecting member 60 will be described later, the connecting member 60 is rigidly connected in the rotation direction, and is flexibly deformable in the rotation axis direction C of the rotary table device 18 (vertical direction in FIG. 2). ing. As a result, the piston member 52 is movable relative to the cylinder auxiliary member 42 in the rotational axis direction. In this embodiment, the relative displacement movement amount is about 1 mm.

ピストン部材52は、断面階段形状に形成されている。その階段形状の中ほどの段の位置と、最下面の位置に、上下作動油室62,64が形成されている。中ほどの段の位置は上作動油室62となっている。この上作動油室62にはシリンダ補助部材42に形成された油路66を通って、作動油が供給されてくる。なお、符号54は油路66の閉止栓である。   The piston member 52 is formed in a stepped cross section. Upper and lower hydraulic oil chambers 62 and 64 are formed at the position of the middle step of the staircase shape and the position of the lowermost surface. The position of the middle step is the upper hydraulic oil chamber 62. The hydraulic oil is supplied to the upper hydraulic oil chamber 62 through an oil passage 66 formed in the cylinder auxiliary member 42. Reference numeral 54 is a closing plug of the oil passage 66.

そして、ピストン部材52の最下面の位置は下作動油室64となっている。この上作動油室62には支持体本体部材38に形成された油路70を通って、作動油が供給されてくる。なお、この上下作動油室62,64への供給・排出は切替弁等により切り替えられるようになっている。また、本実施形態における上下作動油室62,64の面積は、上作動油室62の面積の方が下作動油室64の面積より広く形成されている。   The lowermost position of the piston member 52 is the lower hydraulic oil chamber 64. The hydraulic oil is supplied to the upper hydraulic oil chamber 62 through an oil passage 70 formed in the support body member 38. The supply / discharge of the upper and lower hydraulic oil chambers 62, 64 can be switched by a switching valve or the like. Further, in the areas of the upper and lower hydraulic oil chambers 62 and 64 in the present embodiment, the area of the upper hydraulic oil chamber 62 is formed to be larger than the area of the lower hydraulic oil chamber 64.

したがって、上述のピストン部材52の配設構成によれば、ピストン部材52には次のような作用力(押圧力)が生じる。先ず、上作動油室62に作動油が供給され、下作動油室64の作動油が排出された状態では、ピストン部材52には下方向(図2のピストン部材52に白抜き矢印で示した方向)の作用力(押圧力)Fが生じる。逆に、下作動油室64に作動油が供給され、上作動油室62の作動油が排出された状態では、ピストン部材52には上方向の作用力が生じる。この上下方向の作用力は、前述の上下作動油室62,64の面積差により下方向の作用力の方が大きく設定されている。   Therefore, according to the arrangement configuration of the piston member 52 described above, the following acting force (pressing force) is generated in the piston member 52. First, in a state in which the hydraulic oil is supplied to the upper hydraulic oil chamber 62 and the hydraulic oil in the lower hydraulic oil chamber 64 is discharged, the piston member 52 is directed downward (indicated by a white arrow in the piston member 52 in FIG. 2). Directional force (pressing force) F is generated. On the contrary, when the hydraulic oil is supplied to the lower hydraulic oil chamber 64 and the hydraulic oil in the upper hydraulic oil chamber 62 is discharged, an upward acting force is generated in the piston member 52. The acting force in the vertical direction is set to be larger than the acting force in the downward direction due to the area difference between the upper and lower hydraulic oil chambers 62 and 64.

図3〜図5は連結部材60の構成を示す。図3に示すように連結部材60は中心がくり抜かれた断面ドーナツ形状の円板形状である。図4及び図5に示すようにドーナツ形状の内周部位60Aと外周部位60Bは、相対的に見て厚肉部60Xに形成されているが、内周部位60Aと外周部位60Bとの間の中間部位60Cは薄肉部60Yに形成されている。薄肉部60Yは内外周の厚肉部60Xの間を凹形状とすることにより形成されている。これにより連結部材60の回転軸線方向の撓み変形が容易に行えるようにしている。なお、薄肉部60Yの凹形状は切削加工により形成される。   3 to 5 show the structure of the connecting member 60. As shown in FIG. 3, the connecting member 60 has a disk shape having a doughnut-shaped cross section whose center is hollow. As shown in FIGS. 4 and 5, the inner peripheral portion 60A and the outer peripheral portion 60B, which are doughnut-shaped, are formed in the thick portion 60X when viewed relatively, but between the inner peripheral portion 60A and the outer peripheral portion 60B. The intermediate portion 60C is formed in the thin portion 60Y. The thin portion 60Y is formed by forming a concave shape between the inner and outer thick portions 60X. This facilitates flexural deformation of the connecting member 60 in the direction of the rotation axis. The concave shape of the thin portion 60Y is formed by cutting.

連結部材60は、上述のようにして内周部位60Aと外周部位60Bを厚肉部60Xとし、中間部位60Cを薄肉部60Yとした。この構成は、連結部材60を回転軸線方向には撓み可能であるが、回転方向には剛性を有する特性とすることに寄与する。ここで連結部材60が、回転方向には剛性を有するとは、連結部材60に回転方向の負荷がかかった際に、連結部材60が回転方向には実質的に弾性変形をすることなく回転する状態を指している。この状態は、連結部材60に設計上の回転方向最大負荷がかかった場合に、連結部材60の回転方向弾性変形量が回転方向の許容変形量以内に収まる剛性を有することを意味する。   As described above, in the connecting member 60, the inner peripheral portion 60A and the outer peripheral portion 60B are the thick portion 60X, and the intermediate portion 60C is the thin portion 60Y. This configuration contributes to the characteristic that the connecting member 60 can bend in the rotation axis direction but has rigidity in the rotation direction. Here, the connection member 60 having rigidity in the rotation direction means that the connection member 60 rotates in the rotation direction without being substantially elastically deformed when a load in the rotation direction is applied to the connection member 60. Refers to the state. This state means that the connecting member 60 has such rigidity that the elastic deformation amount in the rotating direction of the connecting member 60 is within the allowable deforming amount in the rotating direction when the maximum load in the rotating direction is applied to the connecting member 60.

薄肉部60Yの凹形状の配置は、図2に示されるように、凹形状がシリンダ補助部材42に対面した状態として配設する。これによりピストン部材52が下方に変位移動した際に、シリンダ補助部材42の上面に連結部材60が干渉するのを避けることができる。このため、連結部材60は損傷することなく長期に亘って使用することができる。 The thin portion 60 </ b> Y is arranged in a concave shape such that the concave shape faces the cylinder auxiliary member 42, as shown in FIG. 2. As a result, when the piston member 52 is displaced downward, it is possible to prevent the coupling member 60 from interfering with the upper surface of the cylinder auxiliary member 42. Therefore, the connecting member 60 can be used for a long period of time without being damaged.

連結部材60は、当該回転テーブル装置18の回転軸線方向には撓み可能であるが、回転方向には剛性を有する特性上の要求と、コスト上の観点から鋼材製とされている。本実施形態ではS45Cとした。また、ピストン部材52の変位移動に伴い、連結部材60は繰り返し撓み変位し、疲労が生じるため、疲労寿命を向上させる必要性がある。このため、本実施形態においては、疲労寿命向上手段として、連結部材60の内外周部の薄肉部60YにショットピーニングSを施した。このショットピーニングSを施す箇所を図5に破線で示した。なお、加工上の容易さからはショットピーニングSは連結部材60の全表面に施しても良いが、ショットピーニングSの加工コストは面積に比例するため、コストの観点からは必要な部位に絞るのが好ましい。   The connecting member 60 is bendable in the direction of the rotation axis of the rotary table device 18, but is made of steel from the viewpoint of cost and rigidity, which is required to have rigidity in the rotating direction. In this embodiment, it is S45C. Further, as the piston member 52 is displaced and moved, the connecting member 60 is repeatedly flexed and displaced, and fatigue occurs. Therefore, it is necessary to improve the fatigue life. Therefore, in the present embodiment, shot peening S is applied to the thin wall portion 60Y on the inner and outer peripheral portions of the connecting member 60 as a fatigue life improving means. A portion where the shot peening S is applied is shown by a broken line in FIG. Note that the shot peening S may be applied to the entire surface of the connecting member 60 for ease of processing, but since the processing cost of the shot peening S is proportional to the area, the shot peening S should be limited to necessary parts from the viewpoint of cost. Is preferred.

なお、連結部材60に対する疲労寿命向上手段としては、その他、焼入れ硬度を調質する方法、連結部材60の材質を疲労強度の高い材質とする方法がある。例えば、焼きを入れた軸受鋼、カーボンコンポジットとすることがある。   Other methods for improving the fatigue life of the connecting member 60 include a method of adjusting the quenching hardness and a method of making the connecting member 60 a material having high fatigue strength. For example, it may be hardened bearing steel or carbon composite.

連結部材60には、図3及び図5に良く示されるように、その内周部位60Aにはボルト55が挿通されるボルト相通孔51が、複数個、等間隔に形成されている。同様に、外周部位60Bにはボルト56が挿通されるボルト挿通孔57が、複数個、等間隔に形成されている。本実施形態では、各ボルト挿通孔51、57とも、20個形成されている。そして、本実施形態では、図3に1ヶ所のみ図示で示すように、内周部位60Aのボルト挿通孔51と外周部位60Bのボルト挿通孔57は、中心位置Oからの同一放射線状の位置に配置されている。   As shown in FIGS. 3 and 5, the coupling member 60 has a plurality of bolt through holes 51 through which the bolts 55 are inserted, formed in the inner peripheral portion 60A thereof at equal intervals. Similarly, a plurality of bolt insertion holes 57, into which the bolts 56 are inserted, are formed in the outer peripheral portion 60B at equal intervals. In this embodiment, each of the bolt insertion holes 51 and 57 is formed in 20 pieces. Then, in the present embodiment, as shown in FIG. 3 in only one place, the bolt insertion hole 51 of the inner peripheral portion 60A and the bolt insertion hole 57 of the outer peripheral portion 60B are located at the same radial position from the center position O. It is arranged.

図2に戻り、ピストン部材52と回転テーブル20との連系関係について説明する。回転テーブル20の回転伝達補助部材28には、図2で見て左方へ突出した鍔部28Aが形成されている。この鍔部28Aにピストン部材52の右側下端部52Aが、所定幅だけ当接して配置されている。これによりピストン部材52の下方への作用力(白抜き矢印の作用力F)は、この両者28A,52Aの当接部Kを介して回転伝達補助部材28(回転テーブル20)に伝えられる。   Returning to FIG. 2, the interconnection relationship between the piston member 52 and the rotary table 20 will be described. The rotation transmission assisting member 28 of the rotary table 20 is formed with a flange portion 28A that projects leftward as viewed in FIG. The right lower end portion 52A of the piston member 52 is arranged in contact with the flange portion 28A by a predetermined width. As a result, the downward acting force of the piston member 52 (the acting force F indicated by a white arrow) is transmitted to the rotation transmission assisting member 28 (rotating table 20) via the contact portion K between the two 28A and 52A.

なお、両者28A,52Aの当接部Kは、両者28A,52Aの接触の有無により、回転を拘束したり、回転を自由にしたりする切り替え部位となっている。接触状態では回転が拘束され、非接触状態では回転が自由とされる。すなわち、ピストン部材52は連結部材60により非回転のシリンダ補助部材42と一体的状態とされているため、回転テーブル20の回転状態にあっては、相対回転箇所となる。そして、当該当接部Kに接触の作用力が及ぼされるときは、回転テーブル20の回転を阻止する作用をなす。したがって、ピストン部材52の下方への作用力は回転テーブル20の回転に対して、回転を阻止し拘束する作用力として作用する。   The contact portion K between the two 28A and 52A serves as a switching portion that restrains the rotation or freely rotates depending on whether or not the two 28A and 52A are in contact with each other. The rotation is restricted in the contact state, and the rotation is free in the non-contact state. That is, since the piston member 52 is integrally formed with the non-rotating cylinder auxiliary member 42 by the connecting member 60, the piston member 52 is a relative rotating portion in the rotating state of the rotary table 20. Then, when the contact action force is applied to the contact portion K, the rotation table 20 is prevented from rotating. Therefore, the downward acting force of the piston member 52 acts as an acting force for blocking and restraining the rotation of the turntable 20.

また、回転テーブル20に伝えられた下方向の作用力は、図2で見てテーブル本体部材24の右側下面部に形成された支持体本体部材38の摺動面46に、白抜き矢印で示す作用力Fとして回転テーブル20の回転を拘束する作用力として作用する。この摺動面46と、テーブル本体部材24の下面との当接部Mには、夫々摺動部材72,74が配設されている。摺動面46には第1摺動部材72が配設され、テーブル本体部材24の下面には第2摺動部材74が配設されている。   Further, the downward acting force transmitted to the rotary table 20 is shown by a white arrow on the sliding surface 46 of the support body member 38 formed on the lower right side portion of the table body member 24 as viewed in FIG. The acting force F acts as an acting force that restrains the rotation of the turntable 20. Sliding members 72 and 74 are provided at contact portions M between the sliding surface 46 and the lower surface of the table body member 24, respectively. A first sliding member 72 is arranged on the sliding surface 46, and a second sliding member 74 is arranged on the lower surface of the table body member 24.

本実施形態では、上述の当接部Kと当接部Mの摩擦係数は、当接部Kの方が当接部Mより大きい状態となるように構成されている。このため、当接部Mは摩擦低減手段で形成されており、各当接部K、Mは次のように構成されている。先ず、当接部Kは、ピストン部材52の本体部はスチール製である。他方、鍔部28Aを有する回転伝達補助部材28はダクタイル鋳鉄製とされている。次に、摩擦低減手段で形成する当接部Mは、摺動面46の第1摺動部材72は油含浸樹脂の摺動材とされている。第1摺動部材72の厚みは1〜1.2mmである。テーブル本体部材24の第2摺動部材74はスチール製とされている。なお、ベースとしての支持体22は鋳鉄製とされている。上記のように構成した結果、本実施形態では、当接部Kの摩擦係数は0.1〜0.3、当接部Mの摩擦係数は0.02〜0.05となっている。   In the present embodiment, the friction coefficient between the contact portion K and the contact portion M is configured such that the contact portion K is larger than the contact portion M. Therefore, the contact portion M is formed by the friction reducing means, and each contact portion K, M is configured as follows. First, in the contact portion K, the main body of the piston member 52 is made of steel. On the other hand, the rotation transmission assisting member 28 having the collar portion 28A is made of ductile cast iron. Next, in the contact portion M formed by the friction reducing means, the first sliding member 72 of the sliding surface 46 is a sliding member made of oil-impregnated resin. The thickness of the first sliding member 72 is 1 to 1.2 mm. The second sliding member 74 of the table body member 24 is made of steel. The support 22 as the base is made of cast iron. As a result of the above configuration, in the present embodiment, the friction coefficient of the contact portion K is 0.1 to 0.3, and the friction coefficient of the contact portion M is 0.02 to 0.05.

次に、上述した実施形態に係る回転テーブル装置18の作用を、図2に基づいて説明する。   Next, the operation of the rotary table device 18 according to the above-described embodiment will be described based on FIG.

先ず、工作物Wを載置した回転テーブル20を回転させる状態では、ピストン部材52の下方の下作動油室64に油路70を通じて作動油を供給する。この状態では、ピストン部材52の上方の上作動油室62の作動油は油路66を通じて排出された状態にある。かかる作動油の供給・排出の制御は、図示を省略した油路切換弁により行われる。かかる状態では、ピストン部材52には下作動油室64に供給された作動油により上方への作用力が生じる。   First, in a state in which the rotary table 20 on which the workpiece W is placed is rotated, hydraulic oil is supplied to the lower hydraulic oil chamber 64 below the piston member 52 through the oil passage 70. In this state, the hydraulic fluid in the upper hydraulic fluid chamber 62 above the piston member 52 is discharged through the oil passage 66. The control of supply / discharge of the hydraulic oil is performed by an oil passage switching valve (not shown). In this state, an upward acting force is generated in the piston member 52 by the hydraulic oil supplied to the lower hydraulic oil chamber 64.

ピストン部材52に生じた上方への作用力により、ピストン部材52は回転テーブル20と非接触状態のフローテング状態にある。すなわち、ピストン部材52は上方への作用力により上方へ移動する。この移動は連結部材60が回転軸線方向に撓み可能とされていることにより容易に行われる。この上方への移動により、ピストン部材52と回転伝達補助部材28の鍔部28Aとの当接部Kは離反した状態となる。これにより回転テーブル20は支持体本体部材38の摺動面46に載置された状態であるが、回転テーブル20には下方への作用力は作用していないので、支持体22に対して回転方向が拘束されない低摩擦係数の回転自由状態にある。   Due to the upward acting force generated in the piston member 52, the piston member 52 is in a floating state in which it is not in contact with the rotary table 20. That is, the piston member 52 moves upward due to the upward acting force. This movement is easily performed because the connecting member 60 is bendable in the rotation axis direction. Due to this upward movement, the contact portion K between the piston member 52 and the flange portion 28A of the rotation transmission auxiliary member 28 is in a separated state. As a result, the rotary table 20 is placed on the sliding surface 46 of the support body member 38, but since no downward acting force is exerted on the rotary table 20, the rotary table 20 rotates with respect to the support body 22. It is in a free rotation state with a low friction coefficient that does not restrict the direction.

回転テーブル20の回転自由状態では、図示を省略した電動モータ等の回転動力源を駆動させることにより、ウオームギヤ48とウオームホイール50の回転伝達機構を通じて回転テーブル20を回転させる。これにより回転テーブル20に載置する工作物Wを所定の位相とすることができる。   In the free rotation state of the rotary table 20, the rotary table 20 is rotated through the rotation transmission mechanism of the worm gear 48 and the worm wheel 50 by driving a rotary power source such as an electric motor (not shown). As a result, the workpiece W placed on the rotary table 20 can have a predetermined phase.

そして、上述の回転テーブル20の回転自由状態は、回転テーブル20は支持体本体部材38の摺動面46に載置された状態で、摺動面46上を回転摺動する。しかし、当該摺動面46における摩擦係数は低く設定されていることにより、回転テーブル20の回転は高回転効率で行われる。   Then, in the free rotation state of the rotary table 20 described above, the rotary table 20 is rotationally slid on the sliding surface 46 while being mounted on the sliding surface 46 of the support body member 38. However, since the friction coefficient on the sliding surface 46 is set low, the rotary table 20 is rotated with high rotation efficiency.

次に、回転テーブル20の回転を阻止し支持体22に拘束して把持する作用を説明する。回転テーブル20を支持体22に拘束して把持する状態では、ピストン部材52の上方の上作動油室62に油路66を通じて作動油を供給する。逆に、この状態では、ピストン部材52の下方の下作動油室64の作動油は排出された状態とする。これによりピストン部材52には上作動油室62に供給された作動油により、白抜き矢印で示す下方への作用力Fが生じる。   Next, the operation of blocking the rotation of the turntable 20 and restraining it by the support 22 to hold it will be described. In a state in which the rotary table 20 is held by being held by the support body 22, the working oil is supplied to the upper working oil chamber 62 above the piston member 52 through the oil passage 66. On the contrary, in this state, the hydraulic oil in the lower hydraulic oil chamber 64 below the piston member 52 is discharged. As a result, a downward acting force F indicated by a white arrow is generated in the piston member 52 by the operating oil supplied to the upper operating oil chamber 62.

ピストン部材52に生じた下方への作用力Fにより、当接部Kを介して回転伝達補助部材28の鍔部28Aを下方に押す。この際に回転伝達補助部材28すなわち回転テーブル20の回転を阻止し拘束する作用が行われる。すなわち、当接部Kにおいて、回転状態の鍔部28Aに対して非回転状態のピストン部材52が作用力Fで回転摺動接触することにより、回転が阻止される摩擦力が働く。これにより回転テーブル20の回転が阻止され拘束されて、ピストン部材52は支持体22に把持される。   The downward acting force F generated on the piston member 52 pushes the flange portion 28A of the rotation transmission assisting member 28 downward via the contact portion K. At this time, the rotation transmission auxiliary member 28, that is, the rotation table 20 is prevented from rotating and restrained. That is, at the abutting portion K, the non-rotating piston member 52 makes a rotational sliding contact with the rotating collar portion 28A by the acting force F, so that a frictional force that prevents rotation acts. As a result, rotation of the rotary table 20 is blocked and restrained, and the piston member 52 is gripped by the support 22.

特に、本実施形態では、当接部Kの摩擦係数は当接部Mに比して大きく設定されており、かつ、上作動油室62の面積は下作動油室64に比して大きく形成されている。これにより当接部Kには回転を阻止する大きな摩擦力を生じさせることができて、回転テーブル20を拘束して把持することができる。   Particularly, in the present embodiment, the friction coefficient of the contact portion K is set larger than that of the contact portion M, and the area of the upper hydraulic oil chamber 62 is formed larger than that of the lower hydraulic oil chamber 64. Has been done. As a result, a large frictional force that prevents rotation can be generated in the contact portion K, and the rotary table 20 can be restrained and grasped.

また、当接部Kにより回転伝達補助部材28が下方へ押されることにより、回転テーブル20全体も下方に移動する。この回転テーブル20の下方移動により、前述した当接部Mにおいても、回転テーブル20の回転を阻止する作用がなされる。この作用により回転テーブル20が支持体22に拘束され把持される。すなわち、当接部Mにおいて、非回転状態の支持体22に対して回転状態の回転テーブル20が作用力Fで回転摺動接触することにより、回転が阻止される摩擦力が働く。これにより回転テーブル20の回転が阻止され拘束されて、ピストン部材52は支持体22に把持される。   Further, the rotation table 20 as a whole is also moved downward by pushing the rotation transmission auxiliary member 28 downward by the contact portion K. By the downward movement of the rotary table 20, the rotation of the rotary table 20 is also prevented at the contact portion M described above. By this action, the turntable 20 is restrained by the support 22 and held. In other words, at the contact portion M, the rotary table 20 in the rotating state makes a rotational sliding contact with the non-rotating support body 22 with the acting force F, and a frictional force that prevents rotation is exerted. As a result, rotation of the rotary table 20 is blocked and restrained, and the piston member 52 is gripped by the support 22.

上述したように本実施形態においては、回転テーブル20の回転を阻止し、支持体22に拘束して把持する作用は、当接部Kと当接部Mの2箇所で行われる。これにより高把持力で回転テーブル20を拘束することができる。   As described above, in the present embodiment, the action of blocking the rotation of the rotary table 20, restraining it by the support 22 and gripping it is performed at two points, the contact portion K and the contact portion M. Thereby, the rotary table 20 can be restrained with a high gripping force.

以上、本発明を特定の実施形態について説明したが、本発明はその他各種の形態でも実施できる。   Although the present invention has been described above with reference to specific embodiments, the present invention can be implemented in various other modes.

例えば、上述した実施形態では、工作機械の代表例としてマシニングセンタ10について説明した。本発明の回転テーブル装置18は、その他、研削盤等、各種の工作機械にも適用できる。   For example, in the above-described embodiment, the machining center 10 has been described as a representative example of machine tools. The rotary table device 18 of the present invention can also be applied to various machine tools such as a grinder.

また、上述した実施形態では、当接部Kの位置が内周側位置であり、当接部Mの位置は外周側の位置であるが、逆の配置形態とすることも可能である。   Further, in the above-described embodiment, the position of the contact portion K is the inner peripheral side position and the position of the contact portion M is the outer peripheral side position, but it is also possible to adopt the opposite arrangement form.

また、上述の実施形態における各部位の一体化手段は、ボルト等の締着具で行っているが、その他、溶接や接着等の手段であってもよい。   Further, although the fastening means such as bolts is used as the means for integrating the respective parts in the above-described embodiment, other means such as welding or adhesion may be used.

また、上述の実施形態では、ピストン部材52を上下動させる作動圧力は作動油を用いたが、エアーであっても良い。   Further, in the above-mentioned embodiment, the working pressure for moving the piston member 52 up and down uses the working oil, but it may be air.

10 マシニングセンタ
11 ベッド
12 Z軸移動コラム
13 Y軸移動体
14 クイル主軸
15 工具
16 X軸移動テーブル(支持体)
18 回転テーブル装置
20 回転テーブル
22 支持体
24 テーブル本体部材
28 回転伝達補助部材
28A 鍔部
30 カバー補助部材
38 支持体本体部材
40 回転基軸補助部材
42 シリンダ補助部材
43 軸受
46 摺動面
48 ウオームギヤ
50 ウオームホイール
52 ピストン部材
54 閉止栓
60 連結部材
60A 内周部位
60B 外周部位
60C 中間部位
60X 厚肉部
60Y 薄肉部
62 上作動油室
64 下作動油室
66 油路
70 油路
72 第1摺動部材
74 第2摺動部材
B 回転テーブルの回転方向
C 回転テーブルの回転軸線方向
W 工作物
K 当接部
M 当接部
S ショットピーニング
10 Machining Center 11 Bed 12 Z-axis Moving Column 13 Y-axis Moving Body 14 Quill Spindle 15 Tool 16 X-axis Moving Table (Support)
18 rotary table device 20 rotary table 22 support 24 table main body member 28 rotation transmission auxiliary member 28A collar 30 cover auxiliary member 38 support main body member 40 rotary base auxiliary member 42 cylinder auxiliary member 43 bearing 46 sliding surface 48 worm gear 50 worm Wheel 52 Piston member 54 Closing plug 60 Connecting member 60A Inner peripheral portion 60B Outer peripheral portion 60C Intermediate portion 60X Thick wall portion 60Y Thin wall portion 62 Upper hydraulic fluid chamber 64 Lower hydraulic fluid chamber 66 Oil passage 70 Oil passage 72 First sliding member 74 Second sliding member B Rotational direction of rotary table C Rotational axis direction of rotary table W Workpiece K Abutment M Abutment S Shot peening

Claims (10)

当該装置のベースとしての支持体と、
前記支持体に対して、該支持体に形成された摺動面上に回転摺動可能に配設された回転テーブルと、
前記回転テーブルに対して、該回転テーブルを該回転テーブルの回転軸線方向に押圧可能に配設されるピストン部材とを備え、
前記ピストン部材により前記回転テーブルに加えられる押圧によって前記支持体の摺動面と前記回転テーブルとの間の前記摺動面において回転拘束する作用力を発生させる回転テーブル装置において、
前記支持体と前記ピストン部材を連結する連結部材を有し、
前記連結部材は前記回転テーブルの回転軸線方向には撓み可能であるが回転方向には剛性を有する構造であり、
前記ピストン部材による前記回転テーブルへの押圧時には、当該両者の押圧部間においても前記回転テーブルの回転拘束する作用力を生じさせる、回転テーブル装置。
A support as the base of the device,
With respect to the support, a rotary table disposed so as to be rotatable and slidable on a sliding surface formed on the support,
A piston member arranged so as to be capable of pressing the rotary table in the direction of the rotation axis of the rotary table with respect to the rotary table;
A rotary table device that generates an action force that restrains rotation on the sliding surface between the sliding surface of the support body and the rotary table by the pressure applied to the rotary table by the piston member,
A connecting member for connecting the support member and the piston member,
The connecting member has a structure that is flexible in the rotation axis direction of the rotary table but has rigidity in the rotation direction,
A rotary table device that, when the piston member presses the rotary table, produces an acting force that restrains the rotation of the rotary table even between the pressing portions of the two.
請求項1に記載の回転テーブル装置であって、
前記支持体と前記ピストン部材を連結する連結部材は、ピストン部材との連結部と支持体との連結部との間に、前記回転テーブルの回転軸線方向に対して撓み易くするための薄肉部を有している、回転テーブル装置。
The rotary table device according to claim 1,
The connecting member that connects the support member and the piston member has a thin-walled portion between the connecting portion with the piston member and the connecting portion with the support member for facilitating bending in the rotation axis direction of the rotary table. Having a rotary table device.
請求項2に記載の回転テーブル装置であって、
前記連結部材の薄肉部は、当該連結部材の撓み時に支持体に干渉しない形状である、回転テーブル装置。
The rotary table device according to claim 2,
The rotary table device, wherein the thin portion of the connecting member has a shape that does not interfere with the support when the connecting member bends.
請求項3に記載の回転テーブル装置であって、
前記連結部材の薄肉部による撓み時に支持体に干渉しない形状は、前記連結部材の薄肉部が前記軸線方向に対して前記支持体から離れる方向に凹形状とされて形成されている、回転テーブル装置。
The rotary table device according to claim 3,
The rotary table device is configured such that the thin portion of the connecting member does not interfere with the support when it is bent by the thin portion, and the thin portion of the connecting member is formed in a concave shape in a direction away from the support with respect to the axial direction. .
請求項1〜4の何れかの請求項に記載の回転テーブル装置であって、
前記連結部材には疲労寿命向上手段が施されている、回転テーブル装置。
The rotary table device according to any one of claims 1 to 4,
A rotary table device, wherein the connecting member is provided with a fatigue life improving means.
請求項5に記載の回転テーブル装置であって、
前記疲労寿命向上手段はショットピーニングである、回転テーブル装置。
The rotary table device according to claim 5,
The rotary table device, wherein the fatigue life improving means is shot peening.
請求項1〜6の何れかの請求項に記載の回転テーブル装置であって、
前記ピストン部材により前記回転テーブルを押圧する両者間の摩擦係数は、前記支持体に形成された摺動面における回転テーブルとの接触面間の摩擦係数より大きく設定されている、回転テーブル装置。
The rotary table device according to any one of claims 1 to 6,
A rotary table device, wherein a friction coefficient between the two pressing the rotary table by the piston member is set to be larger than a friction coefficient between a sliding surface formed on the support and a contact surface with the rotary table.
請求項1〜7の何れかの請求項に記載の回転テーブル装置であって、
前記支持体に形成された摺動面における回転テーブルとの接触面間には摩擦低減手段が施されている、回転テーブル装置。
The rotary table device according to any one of claims 1 to 7,
A rotary table device, wherein friction reducing means is provided between contact surfaces of a sliding surface formed on the support and the rotary table.
請求項8に記載の回転テーブル装置であって、
前記支持体に形成された摺動面における摩擦低減手段は、油含浸樹脂製の摺動材である、回転テーブル装置。
The rotary table device according to claim 8,
The rotary table device in which the friction reducing means on the sliding surface formed on the support is a sliding member made of an oil-impregnated resin.
請求項1〜9の何れかの請求項に記載の回転テーブル装置を備えた工作機械。   A machine tool comprising the rotary table device according to claim 1.
JP2016045099A 2016-03-09 2016-03-09 Rotary table device and machine tool equipped with the device Expired - Fee Related JP6686554B2 (en)

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DE112017001226.0T DE112017001226T5 (en) 2016-03-09 2017-03-07 Turntable device and machine tool provided therewith
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