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JP6693731B2 - Method for screening microorganisms for defective fermentation inhibitor, method for producing defective fermentation inhibitor, and method for fermentation of biomass using defective fermentation inhibitor obtained by the same method - Google Patents
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JP6693731B2 - Method for screening microorganisms for defective fermentation inhibitor, method for producing defective fermentation inhibitor, and method for fermentation of biomass using defective fermentation inhibitor obtained by the same method - Google Patents

Method for screening microorganisms for defective fermentation inhibitor, method for producing defective fermentation inhibitor, and method for fermentation of biomass using defective fermentation inhibitor obtained by the same method Download PDF

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JP6693731B2
JP6693731B2 JP2015236035A JP2015236035A JP6693731B2 JP 6693731 B2 JP6693731 B2 JP 6693731B2 JP 2015236035 A JP2015236035 A JP 2015236035A JP 2015236035 A JP2015236035 A JP 2015236035A JP 6693731 B2 JP6693731 B2 JP 6693731B2
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善博 河津
善博 河津
浩一 福岡
浩一 福岡
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TORIZEN FOODS CO., LTD.
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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本発明は、不良発酵防止剤用微生物のスクリーニング方法、及び、不良発酵防止剤の製造方法、並びに、同方法により得られる不良発酵防止剤を用いたバイオマスの発酵方法に関する。   The present invention relates to a method for screening a microorganism for a defective fermentation inhibitor, a method for producing a defective fermentation inhibitor, and a method for fermentation of biomass using the defective fermentation inhibitor obtained by the method.

従来、牛や豚などの家畜を飼育する畜舎や養鶏が行われる鶏舎(以下、総称して畜舎等という。)では、その立地環境により臭気が問題視される場合がある。   BACKGROUND ART Conventionally, in a livestock house for raising livestock such as cows and pigs or a chicken house where chickens are raised (hereinafter collectively referred to as a livestock house, etc.), odor may be a problem depending on the location environment.

特に、住宅地に近い畜舎等では、家畜や家禽(以下、総称して家畜等という。)の排泄物より発生する臭気を抑制すべく、様々な手段が講じられている。   In particular, in livestock shelters and the like close to residential areas, various measures are taken in order to suppress the odor generated from excretions of livestock and poultry (hereinafter collectively referred to as livestock).

中でも、液体や粉体など所定の消臭資材を畜舎等の内部に散布する方法は、広範囲に亘り比較的手軽に実施することができ、広く利用されている。   Among them, the method of spraying a predetermined deodorant material such as liquid or powder into the inside of a livestock house or the like can be carried out relatively easily over a wide range and is widely used.

例えば、特許文献1には、コーヒーの抽出残渣を散布することで、糞尿から発生するアンモニアガスやその他の臭気ガスを吸着させ、糞尿の脱臭処理を効果的に行うことができるとしている。   For example, Patent Document 1 describes that by spraying an extraction residue of coffee, ammonia gas generated from manure and other odorous gases can be adsorbed and the deodorizing process of manure can be effectively performed.

また、特許文献2には、アンモニア資化・分解力の高いスコプラリオプシス属に属する糸状菌の培養物を用いて、家畜等の糞尿や生ゴミ等の有機性廃棄物に由来するアンモニア臭を消臭する方法が記載されている。   Further, in Patent Document 2, a culture of filamentous fungi belonging to the genus Scopraliopsis, which has a high ability to utilize and decompose ammonia, is used to remove ammonia odor derived from organic waste such as manure of livestock and raw garbage. The method of deodorizing is described.

特開平06−141722号公報JP, 06-141722, A 特開2002−086107号公報JP, 2002-086107, A

しかしながら、上記従来の悪臭低減手段によっても、未だ十分な臭気抑制効果が得られておらず、また、実用性にも乏しいのが実情である。   However, even with the above-mentioned conventional malodor reducing means, a sufficient odor suppressing effect has not yet been obtained, and the practicality is poor.

例えば、コーヒーの抽出残渣を散布する方法にあっては、臭気の吸着能力に乏しく、十分な吸着効果を発揮させるためには、相当量の抽出残渣が必要となる。すると、新たに抽出残渣自体が発するコーヒー臭が問題となったり、糞尿等の嵩が増してしまうという問題が生じることとなる。   For example, in the method of spraying the extraction residue of coffee, the ability to adsorb odor is poor, and a considerable amount of extraction residue is required to exert a sufficient adsorption effect. Then, there arises a problem that a coffee odor newly generated by the extraction residue itself becomes a problem and that the volume of manure and the like increases.

また、糸状菌の培養物を用いる方法によれば、糸状菌自体が増殖するため、処理に伴い糞尿等の嵩が極端に増加するという問題は回避できるものの、糸状菌の生育条件は比較的厳しく、十分に乾燥した状態でなければ処理対象物に対して糸状菌を繁殖させることはできないという問題がある。   Further, according to the method using the culture of filamentous fungus, since the filamentous fungus itself proliferates, it is possible to avoid the problem that the bulk of manure and the like is extremely increased with the treatment, but the growth conditions of the filamentous fungus are relatively strict. However, there is a problem that the filamentous fungus cannot be propagated on the object to be treated unless it is in a sufficiently dry state.

また、微生物による処理はこれまで種々行われているが、添加した菌自体が発酵の際に悪臭を放つなど効果的な菌は得られておらず、未だ発酵による臭気抑制には課題が残されていた。   In addition, although various treatments with microorganisms have been performed so far, effective bacteria such as added odor itself giving off a bad odor during fermentation have not been obtained, and there remains a problem in suppressing odor by fermentation. Was there.

また、畜舎等から排出される家畜等の排泄物のみならず、活性汚泥法で水処理を行うことで副次的に生成する活性汚泥についても臭気を抑制できる微生物が望まれていた。付言すれば、家畜等の排泄物や活性汚泥は勿論のこと、食品廃材、建設廃材、黒液、下水汚泥、生ごみ等を含めた所謂廃棄物系バイオマス(以下、単にバイオマスという。)から生ずる臭気を抑制できる微生物が望まれている。   Further, there is a demand for a microorganism capable of suppressing odor not only in excrement of livestock and the like discharged from livestock sheds and the like, but also in activated sludge secondarily produced by water treatment by the activated sludge method. In addition, not only excrement of livestock and activated sludge but also so-called waste biomass (hereinafter simply referred to as biomass) including food waste, construction waste, black liquor, sewage sludge, garbage, etc. Microorganisms capable of suppressing odor are desired.

本発明は、斯かる事情に鑑みてなされたものであって、バイオマスから生じる臭気を、水分含量に比較的とらわれることなく発酵により低減させることができ、しかも、悪臭生成菌の繁殖を抑制して不良発酵を防止できる不良発酵防止剤用の微生物のスクリーニング方法を提供する。   The present invention has been made in view of such circumstances, the odor generated from the biomass, it is possible to reduce by fermentation without being relatively trapped in the water content, moreover, by suppressing the growth of malodor producing bacteria. Provided is a method for screening a microorganism for a poor fermentation inhibitor capable of preventing poor fermentation.

また本発明では、上記不良発酵防止剤の製造方法や、上記不良発酵防止剤を用いたバイオマスの発酵方法についても提供する。   The present invention also provides a method for producing the poor fermentation inhibitor and a method for fermenting biomass using the poor fermentation inhibitor.

上記従来の課題を解決するために、本発明に係る不良発酵防止剤用の微生物スクリーニング方法では、0.6±0.1重量部の乾燥ステビア茎粉末と、0.6±0.1重量部の米ぬか粉末と、0.6±0.1重量部の乾燥おから粉末と、光合成細菌を含有する12±1重量部の汽水と、を混合した混合液を所定時間静置する静置工程と、前記静置工程を経た混合液を所定の容器に収容し、収容された混合液に同混合液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成する容器収容工程と、前記容器収容工程を経て混合液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に加熱空間を常温常圧の状態にまで24〜30時間掛けて降温させて、前記混合液中に加熱選抜された微生物を残存させる微生物選抜工程と、を有することとした。   In order to solve the above conventional problems, in the microorganism screening method for the poor fermentation inhibitor according to the present invention, 0.6 ± 0.1 parts by weight of dry Stevia stalk powder, 0.6 ± 0.1 parts by weight of rice bran powder, 0.6 ± 0.1 Part by weight of dried okara powder, 12 ± 1 part by weight of brackish water containing photosynthetic bacteria, a standing step for standing for a predetermined period of time, and a predetermined amount of the mixed solution after the standing step. Weakly sterilized in a container that is 10 cm or more from any position on the outer surface of the contained shape of the mixed liquid and 17 cm or less from at least any position on the outer surface. A container containing step for forming a region, a predetermined container containing the mixed solution through the container containing step is placed in a heating space, and the heating space is heated to about 2.5 atm from 150 to 160 ° C. at about 2.5 atm. It takes 45 to 60 minutes to reach the state, and the temperature is 150 to 160 ° C at approximately 2.5 atmospheric pressure. Hold for 1 to 3 minutes, then set the temperature of the heating space to 115 ~ 125 ℃ at about 2 atm for 3 to 5 minutes, and set the temperature down to 115 ~ 125 ℃ at about 2 atm for 20 to 40 minutes. Furthermore, the heating space is cooled to room temperature and normal pressure for 24 to 30 hours to lower the temperature, and the microorganism selection step of leaving the heat-selected microorganisms in the mixed solution is performed.

また、本発明に係る不良発酵防止剤の製造方法では、0.6±0.1重量部の乾燥ステビア茎粉末と、0.6±0.1重量部の米ぬか粉末と、0.6±0.1重量部の乾燥おから粉末と、光合成細菌を含有する12±1重量部の汽水と、を混合した混合液を所定時間静置する静置工程と、前記静置工程を経た混合液を所定の容器に収容し、収容された混合液に同混合液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成する容器収容工程と、前記容器収容工程を経て混合液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に加熱空間を常温常圧の状態にまで24〜30時間掛けて降温させて、前記混合液中に加熱選抜された微生物を残存させる微生物選抜工程と、少なくとも微生物が液相に移行可能な手段により前記微生物選抜工程を経た混合液を固液分離して微生物含有液を得る固液分離工程と、得られた微生物含有液に糖源を添加して常温常圧で所定時間発酵し、微生物含有液のpHを4.5以下で、且つ、酸化還元電位を-100mV以下とする第1の発酵工程と、第1の発酵工程を経た微生物含有液にステビア茎の熟成液を添加してpHが3.1以下となるまで発酵させて不良発酵防止剤とする第2の発酵工程と、を有することとした。   Further, in the method for producing a poor fermentation inhibitor according to the present invention, 0.6 ± 0.1 parts by weight of dry Stevia stalk powder, 0.6 ± 0.1 parts by weight of rice bran powder, 0.6 ± 0.1 parts by weight of dry okara powder, photosynthesis 12 ± 1 part by weight of brackish water containing bacteria, a static step of leaving a mixed solution for a predetermined time, and the mixed solution that has passed through the static step is stored in a predetermined container, and the mixed solution is stored. In 10 cm or more from any position on the outer surface of the containing shape of the same mixed solution, and a container containing step of forming a weak sterilization area that is 17 cm or less from at least any position on the outer surface, Place a predetermined container containing the mixed solution in the heating space after the container storage process, and raise the heating space from room temperature and normal pressure to 150 to 160 ° C at about 2.5 atm for 45 to 60 minutes. Warm up and maintain the condition of 150-160 ℃ at about 2.5 atmosphere for 1-3 minutes, and then heat the heating space at about 2 atmosphere. The temperature is set to 115-125 ℃ for 3-5 minutes, the temperature is kept at 115-125 ℃ for 20-40 minutes at about 2 atm, and the heating space is kept at room temperature and normal pressure for 24-30. The temperature is lowered over time, a microorganism selection step of leaving the selected microorganisms heated in the mixed solution, and at least the mixed solution that has undergone the microorganism selection step is solid-liquid separated by means capable of transferring to the liquid phase. A solid-liquid separation step of obtaining a microorganism-containing liquid, a sugar source is added to the obtained microorganism-containing liquid and fermented at room temperature and atmospheric pressure for a predetermined time, the pH of the microorganism-containing liquid is 4.5 or less, and the redox potential is- The first fermentation step to 100 mV or less, and the fermentation solution of Stevia stalk is added to the microorganism-containing solution that has undergone the first fermentation step, and fermented until the pH becomes 3.1 or less And a fermentation step.

また、本発明に係る不良発酵防止剤の製造方法では、前記ステビア茎の熟成液は、1重量部の乾燥ステビア茎粉末に対して10±2重量部の水を添加してステビア茎の分散液を調製するステビア茎分散液調製工程と、前記ステビア茎分散液調製工程を経て得られたステビア茎分散液を所定の容器に収容し、収容されたステビア茎分散液に同ステビア茎分散液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成するステビア茎分散液容器収容工程と、前記ステビア茎分散液容器収容工程を経てステビア茎分散液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで30〜40分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に85〜95℃まで冷却を行うことにより、前記ステビア茎分散液中に加熱選抜された乾燥ステビア茎由来の微生物を残存させるステビア茎由来微生物選抜工程と、85〜95℃まで降温させたステビア茎分散液を少なくとも微生物が液相に移行可能な手段により固液分離して、液相であるBrix値が2.0〜4.0でステビア茎由来の微生物が含まれたステビア茎の抽出液を得るステビア茎抽出液調製工程と、前記ステビア茎抽出液を加熱して煮詰めた後に冷却し、Brix値が4.0〜7.0でpHが6.0以下、ORPが10〜99mVのステビア茎濃縮液を得る抽出液濃縮工程と、前記ステビア茎濃縮液を常温下にて熟成させ、pHが5.0以下でORPが-100mV以下のステビア茎熟成液を得る熟成工程と、を経て調製することにも特徴を有する。   Further, in the method for producing a poor fermentation inhibitor according to the present invention, the stevia stalk ripening solution is prepared by adding 10 ± 2 parts by weight of water to 1 part by weight of dry stevia stalk powder. Stevia stalk dispersion preparation step to prepare a, Stevia stalk dispersion obtained through the Stevia stalk dispersion preparation step is stored in a predetermined container, and the same Stevia stalk dispersion is stored in the stored Stevia stalk dispersion. 10 cm or more from any position on the outer surface of the shape, and, and a stevia stalk dispersion liquid container accommodating step of forming a weak sterilization region that is 17 cm or less from at least any position on the outer surface, and the stevia stalk A predetermined container containing Stevia stalk dispersion liquid is placed in the heating space through the dispersion liquid container storing step, and the heating space is heated from room temperature and atmospheric pressure to about 2.5 atm to 150 to 160 ° C until 30 to 40 ° C. It takes 15 minutes to heat up at 2.5 bar Maintain the condition of 0-160 ℃ for 1-3 minutes, then set the temperature of heating space to 115-125 ℃ at about 2 atm for 3-5 minutes, and set the temperature to 115-125 ℃ at about 2 atm. Maintained for 20-40 minutes, by further cooling to 85-95 ° C., Stevia stem-derived microorganism selection step of leaving the dried Stevia stem-derived microorganisms heat-selected in the Stevia stem dispersion, and 85- Stevia stalk containing microorganisms derived from Stevia stalk with a liquid phase Brix value of 2.0 to 4.0 by solid-liquid separation of at least the Stevia stalk dispersion cooled to 95 ° C by means capable of transferring microorganisms to the liquid phase. Stevia stalk extract preparation step to obtain the extract of, the Stevia stalk extract is heated and boiled down and then cooled, Brix value 4.0 ~ 7.0 pH 6.0 or less, ORP is 10 ~ 99mV Stevia stalk concentrate. And a step of concentrating the stevia stem concentrate at room temperature. , Having the characteristics also pH is the ORP at 5.0 or less is prepared through the ripening step to obtain the following Stevia stems ripening liquid -100 mV, the.

また、本発明に係るバイオマスの発酵方法では、請求項2又は3に記載の不良発酵防止剤の製造方法にて得られた1重量部の不良発酵防止剤を所定量の水で希釈して希釈液を調製すると共に、この希釈液を8000〜10000重量部のバイオマスに添加して水分含量を65〜70%とする不良発酵防止剤混合工程と、不良発酵防止剤混合工程を経たバイオマスを、表層から40〜50cm内部の温度が55℃に達するまで堆積状態で静置する第1のバイオマス発酵工程と、第1のバイオマス発酵工程を経たバイオマスに対して切り返しを行い、75℃を越えない温度に保ちつつバイオマスの水分が40%以下となるまでバイオマスの好気発酵を行う第2のバイオマス発酵工程と、第2のバイオマス発酵工程を経たバイオマスを解しつつ篩いに掛ける篩い掛け工程と、篩い掛け工程を経たバイオマスを堆積状態とし、水分が20%以下となるまで静置する熟成工程と、を有することとした。   Further, in the method for fermenting biomass according to the present invention, 1 part by weight of the defective fermentation inhibitor obtained by the method for producing a defective fermentation inhibitor according to claim 2 or 3 is diluted with a predetermined amount of water to be diluted. A liquid is prepared, and this diluted liquid is added to 8000 to 10000 parts by weight of biomass to give a poor fermentation inhibitor mixing step of adjusting the water content to 65 to 70%, and the biomass that has gone through the bad fermentation inhibitor mixing step is used as a surface layer. From 40 to 50 cm, the first biomass fermentation process, which is allowed to stand in a stacked state until the internal temperature reaches 55 ° C, and the biomass that has undergone the first biomass fermentation process is cut back to a temperature that does not exceed 75 ° C. A second biomass fermentation process that performs aerobic fermentation of the biomass until the moisture content of the biomass is 40% or less, a sieving process that sifts the biomass that has undergone the second biomass fermentation process, and a sieving process. Work And the aging step in which the aged biomass is accumulated and allowed to stand until the water content becomes 20% or less.

本発明に係る不良発酵防止剤用微生物のスクリーニング方法によれば、0.6±0.1重量部の乾燥ステビア茎粉末と、0.6±0.1重量部の米ぬか粉末と、0.6±0.1重量部の乾燥おから粉末と、光合成細菌を含有する12±1重量部の汽水と、を混合した混合液を所定時間静置する静置工程と、前記静置工程を経た混合液を所定の容器に収容し、収容された混合液に同混合液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成する容器収容工程と、前記容器収容工程を経て混合液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に加熱空間を常温常圧の状態にまで24〜30時間掛けて降温させて、前記混合液中に加熱選抜された微生物を残存させる微生物選抜工程と、を有することとしたため、バイオマスから生じる臭気を、水分含量に比較的とらわれることなく発酵により低減させることができ、しかも、悪臭生成菌の繁殖を抑制して不良発酵を防止できる不良発酵防止剤用の微生物のスクリーニング方法を提供することができる。   According to the method for screening a microorganism for poor fermentation inhibitor according to the present invention, 0.6 ± 0.1 parts by weight of dry Stevia stalk powder, 0.6 ± 0.1 parts by weight of rice bran powder, and 0.6 ± 0.1 parts by weight of dried okara powder. , 12 ± 1 part by weight of brackish water containing photosynthetic bacteria, a standing step of leaving the mixed solution to stand for a predetermined time, and the mixed solution which has passed through the standing step was housed in a predetermined container and stored. A container containing step of forming a weak sterilization area that is 10 cm or more from any position on the outer surface of the mixed solution containing shape of the mixed solution, and is 17 cm or less from at least any position on the outer surface. , A predetermined container containing the mixed solution through the container storing step is placed in a heating space, and the heating space is heated from room temperature and atmospheric pressure to about 2.5 atm to 150 to 160 ° C for 45 to 60 minutes. The temperature is raised to about 2.5 atm, and the temperature is maintained at 150 to 160 ° C for 1 to 3 minutes. The temperature of the space is set to 115-125 ℃ at about 2 atm for 3 to 5 minutes to set the temperature down, and the temperature of 115-125 ℃ is maintained at about 2 atm for 20 to 40 minutes. The temperature is lowered to 24 to 30 hours to reach the state, and the microorganism selection step of leaving the selected microorganisms in the mixed solution by heating is performed, so that the odor generated from the biomass is relatively trapped in the water content. It is possible to provide a method for screening a microorganism for a defective fermentation inhibitor, which can be reduced by fermentation without fermentation, and which can prevent the fermentation of malodor producing bacteria and prevent defective fermentation.

また、本発明に係る不良発酵防止剤の製造方法によれば、0.6±0.1重量部の乾燥ステビア茎粉末と、0.6±0.1重量部の米ぬか粉末と、0.6±0.1重量部の乾燥おから粉末と、光合成細菌を含有する12±1重量部の汽水と、を混合した混合液を所定時間静置する静置工程と、前記静置工程を経た混合液を所定の容器に収容し、収容された混合液に同混合液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成する容器収容工程と、前記容器収容工程を経て混合液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に加熱空間を常温常圧の状態にまで24〜30時間掛けて降温させて、前記混合液中に加熱選抜された微生物を残存させる微生物選抜工程と、少なくとも微生物が液相に移行可能な手段により前記微生物選抜工程を経た混合液を固液分離して微生物含有液を得る固液分離工程と、得られた微生物含有液に糖源を添加して常温常圧で所定時間発酵し、微生物含有液のpHを4.5以下で、且つ、酸化還元電位を-100mV以下とする第1の発酵工程と、第1の発酵工程を経た微生物含有液にステビア茎の熟成液を添加してpHが3.1以下となるまで発酵させて不良発酵防止剤とする第2の発酵工程と、を有することとしたため、バイオマスから生じる臭気を、水分含量に比較的とらわれることなく発酵により低減させることができ、しかも、悪臭生成菌の繁殖を抑制して不良発酵を防止できる不良発酵防止剤の製造方法を提供することができる。   Further, according to the method for producing a poor fermentation inhibitor according to the present invention, 0.6 ± 0.1 parts by weight of dry stevia stalk powder, 0.6 ± 0.1 parts by weight of rice bran powder, and 0.6 ± 0.1 parts by weight of dried okara powder. , 12 ± 1 part by weight of brackish water containing photosynthetic bacteria, a standing step of leaving the mixed solution to stand for a predetermined time, and the mixed solution which has passed through the standing step was housed in a predetermined container and stored. A container containing step of forming a weak sterilization area that is 10 cm or more from any position on the outer surface of the mixed solution containing shape of the mixed solution, and is 17 cm or less from at least any position on the outer surface. , A predetermined container containing the mixed solution through the container storing step is placed in a heating space, and the heating space is heated from room temperature and atmospheric pressure to about 2.5 atm to 150 to 160 ° C for 45 to 60 minutes. The temperature is raised at about 2.5 atmospheres and the temperature is maintained at 150-160 ℃ for 1-3 minutes. The temperature is set to 115-125 ° C over 3-5 minutes to set the temperature down, and the temperature is maintained at 115-125 ° C for 20-40 minutes at about 2 atm, and the heating space is kept at room temperature and normal pressure. ~ 30 hours to lower the temperature, a microorganism selection step of leaving the selected microorganisms in the mixed solution by heating, and at least solid-liquid separation of the mixed solution that has undergone the microorganism selection step by means capable of transferring the microorganisms to the liquid phase A solid-liquid separation step of obtaining a microorganism-containing liquid by adding a sugar source to the obtained microorganism-containing liquid and fermenting for a predetermined time at room temperature and atmospheric pressure, the pH of the microorganism-containing liquid is 4.5 or less, and the redox potential Fermentation step to make the -100 mV or less, and fermented Stevia stalk ripening solution to the microorganism-containing liquid that has undergone the first fermentation step and ferment until the pH becomes 3.1 or less Since the fermentation step of 2 is included, the odor generated from the biomass is It is possible to provide a method for producing a poor fermentation inhibitor which can be reduced by fermentation without being relatively concerned with the content, and which can prevent bad fermentation by suppressing the propagation of malodor producing bacteria.

また、前記ステビア茎の熟成液は、1重量部の乾燥ステビア茎粉末に対して10±2重量部の水を添加してステビア茎の分散液を調製するステビア茎分散液調製工程と、前記ステビア茎分散液調製工程を経て得られたステビア茎分散液を所定の容器に収容し、収容されたステビア茎分散液に同ステビア茎分散液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成するステビア茎分散液容器収容工程と、前記ステビア茎分散液容器収容工程を経てステビア茎分散液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで30〜40分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に85〜95℃まで冷却を行うことにより、前記ステビア茎分散液中に加熱選抜された乾燥ステビア茎由来の微生物を残存させるステビア茎由来微生物選抜工程と、85〜95℃まで降温させたステビア茎分散液を少なくとも微生物が液相に移行可能な手段により固液分離して、液相であるBrix値が2.0〜4.0でステビア茎由来の微生物が含まれたステビア茎の抽出液を得るステビア茎抽出液調製工程と、前記ステビア茎抽出液を加熱して煮詰めた後に冷却し、Brix値が4.0〜7.0でpHが6.0以下、ORPが10〜99mVのステビア茎濃縮液を得る抽出液濃縮工程と、前記ステビア茎濃縮液を常温下にて熟成させ、pHが5.0以下でORPが-100mV以下のステビア茎熟成液を得る熟成工程と、を経て調製することとすれば、より良好なステビア茎熟成液を調製することができ、より堅実に機能させることのできる不良発酵防止剤を製造可能な方法を提供することができる。   The Stevia stem ripening solution is a Stevia stem dispersion liquid preparation step of preparing a Stevia stem dispersion liquid by adding 10 ± 2 parts by weight of water to 1 part by weight of dry Stevia stem powder. Stevia stem dispersion obtained through the stem dispersion preparation step is stored in a predetermined container, and 10 cm or more from any position on the outer surface of the storage shape of the stevia stem dispersion stored in the stored stevia stem dispersion. And, and the Stevia stem dispersion liquid container accommodation step of forming a weak sterilization area that is 17 cm or less from at least any position on the outer surface, and the Stevia stem dispersion liquid is accommodated through the Stevia stem dispersion liquid container accommodation step. The predetermined container is placed in the heating space, and the heating space is heated from room temperature and normal pressure to 150 to 160 ° C at about 2.5 atm for 30 to 40 minutes, and at about 2.5 atm to 150 to 160 ° C. Maintain 160 ℃ for 1-3 minutes, then add The temperature of the space is set to 115-125 ℃ at 2 atm for 3-5 minutes, and the temperature is kept at 115-125 ℃ for 20-40 min at 2 atm, and then cooled to 85-95 ℃. By performing a Stevia stalk-derived microorganism selection step of leaving the dried Stevia stalk-derived microorganisms that have been heat-selected in the Stevia stalk dispersion, at least the microorganisms in a liquid phase of the Stevia stalk dispersion cooled to 85 to 95 ° C. Solid-liquid separation by means that can be transferred to, a Stevia stalk extract preparation step to obtain an extract of Stevia stalk containing a Stevia stalk-derived microorganism in a liquid phase Brix value of 2.0 to 4.0, and the Stevia stalk The extract is heated and boiled down and then cooled, the Brix value is 4.0 to 7.0, the pH is 6.0 or less, and the ORP is 10 to 99 mV. Aged, and stevia stem ripening with pH less than 5.0 and ORP less than -100mV A ripening step of obtaining a liquid, and if it is prepared through the steps, a better Stevia stem ripening liquid can be prepared, and a method capable of producing a poor fermentation inhibitor that can function more steadily is provided. be able to.

また、本発明に係るバイオマスの発酵方法によれば、請求項2又は3に記載の不良発酵防止剤の製造方法にて得られた1重量部の不良発酵防止剤を所定量の水で希釈して希釈液を調製すると共に、この希釈液を8000〜10000重量部のバイオマスに添加して水分含量を65〜70%とする不良発酵防止剤混合工程と、不良発酵防止剤混合工程を経たバイオマスを、表層から40〜50cm内部の温度が55℃に達するまで堆積状態で静置する第1のバイオマス発酵工程と、第1のバイオマス発酵工程を経たバイオマスに対して切り返しを行い、75℃を越えない温度に保ちつつバイオマスの水分が40%以下となるまでバイオマスの好気発酵を行う第2のバイオマス発酵工程と、第2のバイオマス発酵工程を経たバイオマスを解しつつ篩いに掛ける篩い掛け工程と、篩い掛け工程を経たバイオマスを堆積状態とし、水分が20%以下となるまで静置する熟成工程と、を有することとしたため、バイオマスから生じる臭気を、水分含量に比較的とらわれることなく発酵により低減させることができ、また、悪臭生成菌の繁殖を抑制して不良発酵を防止しつつ、しかも、肥料として活用可能な発酵物が得られるバイオマスの発酵方法を提供することができる。   According to the method for fermenting biomass according to the present invention, 1 part by weight of the poor fermentation inhibitor obtained by the method for producing a poor fermentation inhibitor according to claim 2 or 3 is diluted with a predetermined amount of water. A dilute solution is prepared by adding the diluted solution to 8000 to 10000 parts by weight of biomass to prepare a poor fermentation inhibitor mixing step for adjusting the water content to 65 to 70%, and a biomass subjected to the poor fermentation inhibitor mixing step. , The first biomass fermentation process in which it is left in a piled state until the temperature inside the surface layer reaches 40 to 50 cm reaches 55 ° C, and the biomass that has passed through the first biomass fermentation process is cut back and does not exceed 75 ° C. A second biomass fermentation step of performing aerobic fermentation of the biomass until the moisture content of the biomass becomes 40% or less while maintaining the temperature; and a sieving step of sieving the biomass that has undergone the second biomass fermentation step while unraveling the biomass. Sieving Since the biomass that has undergone the mashing process has been accumulated and the aging process in which the biomass is allowed to stand until the water content falls to 20% or less, the odor generated from the biomass can be reduced by fermentation without being restricted by the water content. In addition, it is possible to provide a method for fermenting biomass, which can prevent the fermentation of malodor-producing bacteria and prevent defective fermentation, and can obtain a fermented product that can be used as a fertilizer.

本発明は、バイオマスから生じる臭気を、水分含量に比較的とらわれることなく発酵により低減させることができ、しかも、悪臭生成菌の繁殖を抑制して不良発酵を防止できる不良発酵防止剤用の微生物のスクリーニング方法を提供するものである。   The present invention, the odor generated from the biomass, can be reduced by fermentation without being relatively trapped in the water content, moreover, of the microorganisms for poor fermentation inhibitors that can prevent the bad fermentation by suppressing the growth of malodor producing bacteria. A screening method is provided.

ここで発酵の対象となるバイオマスは特に限定されるものではなく、例えば、家畜等の排泄物や活性汚泥は勿論のこと、剪定枝葉や食品廃材、建設廃材、黒液、下水汚泥、生ごみ等を含めた所謂廃棄物系バイオマスとすることができる。   The biomass to be fermented here is not particularly limited, and for example, not only excrement of livestock and activated sludge, but also pruned branches, food waste, construction waste, black liquor, sewage sludge, food waste, etc. The so-called waste-based biomass including can be used.

本実施形態に係る不良発酵防止剤用の微生物のスクリーニング方法は、静置工程と、容器収容工程と、微生物選抜工程とを備えている。   The method for screening a microorganism for a poor fermentation inhibitor according to the present embodiment includes a stationary step, a container accommodation step, and a microorganism selection step.

静置工程は、不良発酵防止剤に含まれるエキス分の抽出原料となる資材(以下、総称してエキス抽出資材ともいう。)と、光合成細菌を含有する汽水とを混合し、静置しながら汽水中にエキス分を溶出させる工程である。   In the stationary step, a material as an extraction raw material for the extract contained in the poor fermentation inhibitor (hereinafter also collectively referred to as an extract extraction material) and brackish water containing photosynthetic bacteria are mixed and allowed to stand still. This is the process of eluting the extract in brackish water.

特に本実施形態に係る不良発酵防止剤用の微生物スクリーニング方法では、エキス抽出資材として、0.6±0.1重量部の乾燥ステビア茎粉末と、0.6±0.1重量部の米ぬか粉末と、0.6±0.1重量部の乾燥おから粉末とを用いることとしている。   In particular, in the microorganism screening method for the poor fermentation inhibitor according to the present embodiment, as an extract extraction material, 0.6 ± 0.1 parts by weight of dry stevia stalk powder, 0.6 ± 0.1 parts by weight of rice bran powder, and 0.6 ± 0.1 parts by weight of Dried okara powder is used.

また、これらのエキス抽出資材のうち少なくともいずれか1つには、植物由来の乳酸菌が付着しているのが望ましい。この植物由来の乳酸菌としては、例えば、Lactobacillus plantarumやLactobacillus buchneriを挙げることができる。特に、Lactobacillus buchneriの付着したエキス抽出資材を用いた場合には、後述の弱殺菌領域の形成により、微生物選抜工程を経たLactobacillus buchneriが生存する混合液を得ることができ、同じく弱殺菌領域内に存在する菌やカビ、酵母等のうち不良発酵を招くような種類の微生物の繁殖をLactobacillus buchneriの代謝産物である乳酸や酢酸、プロパンジオール等により効果的に抑制し、不良発酵防止剤の安定的な製造をより堅実なものとすることができる。   In addition, it is desirable that lactic acid bacteria derived from plants adhere to at least one of these extract extraction materials. Examples of this plant-derived lactic acid bacterium include Lactobacillus plantarum and Lactobacillus buchneri. In particular, when using the extract extract material adhered Lactobacillus buchneri, by the formation of the weak sterilization region described later, it is possible to obtain a mixed liquid Lactobacillus buchneri survive the microbial selection step, also within the weak sterilization region. Propagation of microorganisms such as existing fungi, molds and yeasts that cause poor fermentation is effectively suppressed by the metabolites of Lactobacillus buchneri, such as lactic acid, acetic acid, and propanediol, thus stabilizing the poor fermentation inhibitor. Manufacturing can be made more robust.

また、光合成細菌を含有する汽水は、上記各0.6±0.1重量部ずつのエキス抽出資材に対して好ましくは12±1重量部混合する。   Brackish water containing photosynthetic bacteria is preferably mixed in an amount of 12 ± 1 part by weight with respect to each of the extract material of 0.6 ± 0.1 part by weight.

この汽水に含まれる光合成細菌は、例えば紅色非硫黄細菌とよばれるRhodospirillum属や、紅色硫黄細菌とよばれるChromatium属、緑色硫黄細菌と呼ばれるChlorobium属に属する菌を用いることができ、中でも紅色硫黄細菌とよばれるChromatium属に属する光合成細菌群を用いるのが望ましい。   As photosynthetic bacteria contained in this brackish water, for example, Rhodospirillum genus called purple non-sulfur bacteria, Chromatium genus called red sulfur bacterium, and Chlorobium genus called green sulfur bacterium can be used. It is desirable to use a group of photosynthetic bacteria belonging to the genus Chromatium called.

そして、本静置工程では、これらエキス抽出資材と光合成細菌を含む汽水とを所定量ずつ混合し、例えば常温にて所定時間静置する。静置に要する時間は、例えば15〜20日間とすることができる。   Then, in the stationary step, the extract extraction material and brackish water containing photosynthetic bacteria are mixed in predetermined amounts, and the mixture is allowed to stand, for example, at room temperature for a predetermined time. The time required for standing may be, for example, 15 to 20 days.

容器収容工程では、前記静置工程を経た混合液を所定の容器に収容する。収容する容器の素材や形状については特に限定されるものではないが、本工程に特徴的には、後述の微生物選抜工程において加熱した際に完全滅菌が行われないよう、弱殺菌領域を形成可能な容器に収容する。   In the container accommodation step, the mixed liquid that has undergone the stationary step is accommodated in a predetermined container. The material and shape of the container to be stored are not particularly limited, but the characteristic of this step is that a weak sterilization area can be formed so that complete sterilization is not performed when heated in the microorganism selection step described later. Store in a simple container.

この弱殺菌領域は、所定の容器内に収容した混合液の中実で立体的な形状(以下、単に収容形状という。)のうち、外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる内部領域である。   This weak sterilization area is 10 cm or more from any position on the outer surface of the solid and three-dimensional shape of the liquid mixture contained in a predetermined container (hereinafter, simply referred to as an accommodation shape), and The inner area is 17 cm or less from at least one position on the outer surface.

ここで、収容形状がいずれの外表面からも10cm未満であって弱殺菌領域が形成されない形状である場合には、後述の微生物選抜工程にて付与する熱によって完全滅菌されてしまい、必要な菌を選抜することができなくなる。   Here, if the storage shape is less than 10 cm from any outer surface and a shape that does not form a weak sterilization area, it is completely sterilized by the heat applied in the microorganism selection step described below, and the required bacteria Can no longer be selected.

また、収容形状のうち、外表面上のいずれの位置からも17cmを越える領域が形成される形状の場合には、選抜に必要な熱が混合液の深部まで届かない領域(非選抜領域)が形成されてしまうため、不必要な菌が多く混在してしまうおそれもあるため、必ずしも非選抜領域の形成を排除する必要はないが、この非選抜領域の体積は弱殺菌領域の体積よりも小さくするのが望ましい。   In addition, in the shape of the accommodation shape, where the area exceeding 17 cm is formed from any position on the outer surface, the area where the heat required for selection does not reach the deep part of the mixed liquid (non-selected area) Since it is formed, there is a possibility that many unnecessary bacteria may be mixed, so it is not always necessary to exclude the formation of the non-selection region, but the volume of this non-selection region is smaller than the volume of the weak sterilization region. It is desirable to do.

弱殺菌領域を形成可能な容器、より好ましくは非選抜領域が形成されず弱殺菌領域を形成可能な容器に混合液を収容することにより、不必要な(不良発酵を惹起する)微生物を淘汰しつつも、良好な発酵を促す微生物、すなわち、上述の乳酸菌や光合成細菌を選抜することができる。   By storing the mixed solution in a container capable of forming a weak sterilization region, more preferably in a container capable of forming a weak sterilization region without forming a non-selected region, unnecessary microorganisms (causing poor fermentation) are eliminated. However, it is possible to select the microorganisms that promote good fermentation, that is, the above-mentioned lactic acid bacteria and photosynthetic bacteria.

微生物選抜工程は、混合液を加熱して、良好な発酵を促す乳酸菌や光合成細菌を選抜する工程であり、細かくは第1の加熱工程と、第2の加熱工程と、降温工程とで構成される。   The microorganism selection step is a step of selecting a lactic acid bacterium or a photosynthetic bacterium that promotes favorable fermentation by heating the mixed solution, and is specifically composed of a first heating step, a second heating step, and a temperature lowering step. It

第1の加熱工程は、混合液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持する。   In the first heating step, a predetermined container containing the mixed liquid is placed in the heating space, and the heating space is heated from room temperature and normal pressure to about 2.5 atm to 150 to 160 ° C. in 45 to 60 minutes. The temperature is raised at about 2.5 atm and maintained at 150 to 160 ° C for 1 to 3 minutes.

本第1の加熱工程や、後述の第2の加熱工程における加熱空間としては、例えばオートクレーブの滅菌対象物収容空間や、加圧クッカーの熱処理空間を利用することができる。   As the heating space in the first heating step and the second heating step described later, for example, a sterilization target accommodation space of an autoclave or a heat treatment space of a pressure cooker can be used.

第2の加熱工程は、第1の加熱工程に引き続き、加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持する。   In the second heating step, following the first heating step, the temperature of the heating space is set to about 115 to 125 ° C at about 2 atm for 3 to 5 minutes, and the temperature is set to about 115 to 125 ° C at about 2 atm. For 20-40 minutes.

そして、降温工程では、第2の加熱工程に引き続き、加熱空間を常温常圧の状態にまで24〜30時間掛けて降温させる。   Then, in the temperature lowering step, subsequent to the second heating step, the temperature of the heating space is lowered to room temperature and normal pressure for 24 to 30 hours.

このように、第1の加熱工程、第2の加熱工程、降温工程を含む微生物選抜工程を行うことで、混合液中に加熱選抜された乳酸菌や光合成細菌等の微生物を残存させて、不良発酵防止剤用微生物のスクリーニングを行うことができる。   In this way, by performing the microorganism selection step including the first heating step, the second heating step, and the temperature lowering step, the microorganisms such as lactic acid bacteria and photosynthetic bacteria that have been heat-selected in the mixed solution are left behind, resulting in defective fermentation. It is possible to screen for microorganisms for inhibitors.

また本願では、不良発酵防止剤の製造方法についても提供する。特に、本実施形態に係る不良発酵防止剤の製造方法は、前述の不良発酵防止剤用微生物のスクリーニング方法にて得られた微生物を利用するものであるとも言える。   The present application also provides a method for producing a poor fermentation inhibitor. In particular, it can be said that the method for producing a poor fermentation inhibitor according to the present embodiment utilizes the microorganism obtained by the method for screening a microorganism for a poor fermentation inhibitor described above.

具体的には、本実施形態に係る不良発酵防止剤の製造方法は、静置工程と、容器収容工程と、微生物選抜工程と、固液分離工程と、第1の発酵工程と、第2の発酵工程とを有する。なお、本実施形態に係る不良発酵防止剤の製造方法における静置工程や容器収容工程、微生物選抜工程は、前述の不良発酵防止剤用微生物のスクリーニング方法における同工程と同じであるため説明は割愛する。   Specifically, the method for producing a poor fermentation inhibitor according to this embodiment includes a stationary step, a container accommodation step, a microorganism selection step, a solid-liquid separation step, a first fermentation step, and a second fermentation step. And a fermentation process. Incidentally, the stationary step and the container accommodation step in the method for producing a defective fermentation inhibitor according to the present embodiment, the microorganism selection step is the same as the same step in the method for screening a microorganism for a defective fermentation inhibitor described above, and therefore the description is omitted. To do.

本実施形態に係る不良発酵防止剤の製造方法における固液分離工程は、微生物選抜工程を経た混合液を固液分離して液相を得る工程である。   The solid-liquid separation step in the method for producing a poor fermentation inhibitor according to the present embodiment is a step of solid-liquid separating the mixed solution that has undergone the microorganism selection step to obtain a liquid phase.

ここで固液分離は、必ずしも完全に固形分を除去する必要はなく、選抜した微生物を液相に移行させながら大まかに固形分を除き流動性を向上させる程度のイメージである。このような固液分離は、例えば布製の袋等に混合液を収容し、洗濯機の脱水機能等を利用して行うことができる。また、一般の固液分離装置を利用して微生物を液相に残せる程度の遠心力を付与して固液分離を行うようにしても良いし、同じく布製の袋に混合液を収容して搾汁することで液相を得ても良い。   Here, the solid-liquid separation does not necessarily have to completely remove the solid content, and is an image to the extent that the solid content is roughly removed while transferring the selected microorganisms to the liquid phase to improve the fluidity. Such solid-liquid separation can be performed, for example, by storing the mixed liquid in a cloth bag or the like and utilizing the dehydrating function of the washing machine. The solid-liquid separation may be carried out by applying a centrifugal force to the extent that microorganisms can be left in the liquid phase by using a general solid-liquid separation device. The liquid phase may be obtained by soup.

すなわち、本固液分離工程では、少なくとも微生物が液相に移行可能な手段により前記微生物選抜工程を経た混合液を固液分離して微生物含有液を得る。   That is, in the present solid-liquid separation step, the mixed solution which has undergone the microorganism selection step is subjected to solid-liquid separation at least by means capable of transferring microorganisms to the liquid phase to obtain a microorganism-containing liquid.

第1の発酵工程は、得られた微生物含有液に糖源を添加して常温常圧で所定時間発酵を行う工程である。糖源は特に限定されるものではなく、グルコースやショ糖、上白糖、液糖、はちみつ、メープルシロップ、オリゴ糖、甜菜糖等を使用することができるが、中でもメープルシロップは得られた微生物含有液中に含まれる有用微生物群に対して生育を助長する成分が含まれており、また本発明者らの研究において実際にメープルシロップを用いた場合も増殖させたい有用微生物群を積極的に増やすことができる結果が得られており望ましい。これら糖源の添加量は、例えば微生物含有液1重量部に対して0.011±0.006重量部とすることができる。   The first fermentation step is a step of adding a sugar source to the obtained microorganism-containing liquid and performing fermentation at room temperature and atmospheric pressure for a predetermined time. The sugar source is not particularly limited, and it is possible to use glucose, sucrose, white sugar, liquid sugar, honey, maple syrup, oligosaccharide, beet sugar, etc. Among them, maple syrup contains the obtained microorganism. A component that promotes growth is contained in the useful microorganism group contained in the liquid, and also when the maple syrup is actually used in the study of the present inventors, the useful microorganism group to be proliferated is positively increased. It is desirable because the results that can be obtained have been obtained. The addition amount of these sugar sources can be 0.011 ± 0.006 parts by weight, for example, per 1 part by weight of the microorganism-containing liquid.

この第1の発酵工程は、微生物含有液のpHが4.5以下で、且つ、酸化還元電位を-100mV以下となるまで行う。   This first fermentation step is performed until the pH of the microorganism-containing liquid is 4.5 or lower and the redox potential is -100 mV or lower.

第2の発酵工程は、第1の発酵工程を経た微生物含有液にステビア茎の熟成液を添加して発酵を行う工程である。微生物含有液に対するステビア茎熟成液の添加量は、微生物含有液0.38重量部に対して0.38〜0.4重量部程度とすることができる。この第2の発酵工程は、pHが3.1以下となるまで行う。   The second fermentation step is a step of performing fermentation by adding the Stevia stem ripening solution to the microorganism-containing solution that has undergone the first fermentation step. The addition amount of the Stevia stem ripening liquid to the microorganism-containing liquid can be about 0.38 to 0.4 parts by weight with respect to 0.38 parts by weight of the microorganism-containing liquid. This second fermentation step is carried out until the pH is below 3.1.

そして、第2の発酵工程を経ることにより、得られた微生物含有液を不良発酵防止剤とすることができる。   Then, by passing through the second fermentation step, the obtained microorganism-containing liquid can be used as a poor fermentation inhibitor.

ここで、本第2の発酵工程にて使用するステビア茎の熟成液は、ステビア茎を水等に浸漬してエキス分を抽出しつつ、ステビア茎由来の微生物によって発酵を行うことにより得られた発酵液(以下、ステビア茎簡易熟成液ともいう。)を用いることもできる。   Here, the ripening solution of Stevia stalk used in the second fermentation step was obtained by immersing Stevia stalk in water or the like to extract an extract and fermenting with Stevia stalk-derived microorganisms. A fermentation broth (hereinafter, also referred to as a Stevia stem simple ripening liquid) can also be used.

しかしながら、ステビア茎の熟成液は、ステビア茎分散液調製工程と、ステビア茎分散液容器収容工程と、ステビア茎由来微生物選抜工程と、ステビア茎抽出液調製工程と、抽出液濃縮工程と、熟成工程と、を経て調製するのがより望ましい。   However, Stevia stem ripening liquid, Stevia stem dispersion preparation step, Stevia stem dispersion container storage step, Stevia stem-derived microorganism selection step, Stevia stem extract preparation step, extract concentration step, ripening step It is more desirable to prepare via

ステビア茎分散液調製工程は、乾燥ステビア茎の粉末に水を加えてステビア茎の分散液を調製する工程であり、具体的には、1重量部の乾燥ステビア茎粉末に対して10重量部±2重量部程度の水を添加して調製する。   The stevia stalk dispersion preparation step is a step of adding water to the powder of the dry stevia stalk to prepare a dispersion of the stevia stalk, and specifically, 10 parts by weight ± 1 part by weight of the dry stevia stalk powder. Prepare by adding about 2 parts by weight of water.

ステビア茎分散液容器収容工程は、前述の容器収容工程と略同様に後述のステビア茎由来微生物選抜工程において加熱した際に完全滅菌が行われないよう、弱殺菌領域を形成可能な容器に収容する工程である。   Stevia stalk dispersion container storage step is stored in a container capable of forming a weakly sterilized region so that complete sterilization is not performed when heated in the Stevia stalk-derived microorganism selection step described below, substantially similar to the container storage step described above. It is a process.

このステビア茎分散液容器収容工程における弱殺菌領域は、所定の容器内に収容したステビア茎分散液の収容形状のうち、外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる内部領域である。より好ましくは、外表面上のいずれの位置からも17cmを越える非選抜領域が形成されず弱殺菌領域を形成可能な容器を用いる。   The weak sterilization region in the Stevia stem dispersion liquid container accommodation step is 10 cm or more from any position on the outer surface of the accommodation shape of the Stevia stem dispersion liquid contained in a predetermined container, and on the outer surface. 17 cm or less from at least one of the positions. More preferably, a container capable of forming a weak sterilization region without forming a non-selection region exceeding 17 cm from any position on the outer surface is used.

ステビア茎由来微生物選抜工程もまた前述の微生物選抜工程と同様、ステビア茎分散液を加熱して、ステビア茎由来の微生物を選抜する工程であり、細かくは第1のステビア茎加熱工程と、第2のステビア茎加熱工程とで構成される。   The Stevia stalk-derived microorganism selection step is also a step of selecting Stevia stalk-derived microorganisms by heating the Stevia stalk dispersion, like the above-described microbial selection step, and specifically, the first Stevia stalk heating step and the second step. And Stevia stem heating process.

第1のステビア茎加熱工程は、ステビア茎分散液容器収容工程を経てステビア茎分散液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで30〜40分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持する。   In the first Stevia stalk heating step, a predetermined container containing the Stevia stalk dispersion liquid is placed in the heating space through the Stevia stalk dispersion container storing step, and the heating space is kept at room temperature and pressure from about 2.5 atm. The temperature is raised to a state of 150 to 160 ° C over 30 to 40 minutes, and the state of 150 to 160 ° C is maintained at about 2.5 atmospheric pressure for 1 to 3 minutes.

第2のステビア茎加熱工程は、第1のステビア茎加熱工程に引き続き、加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持する。   In the second Stevia stalk heating step, subsequent to the first Stevia stalk heating step, the temperature of the heating space is set to 115 to 125 ° C. at about 2 atm for 3 to 5 minutes, and the temperature is set to about 2 atm to 115 to 125 ° C. Maintain at 125 ℃ for 20-40 minutes.

そして、この第1のステビア茎加熱工程と、第2のステビア茎加熱工程とを経た後に、85〜95℃まで冷却を行うことにより、ステビア茎分散液中に加熱選抜された乾燥ステビア茎由来の微生物を残存させる。   And after passing through this 1st Stevia stalk heating process and a 2nd Stevia stalk heating process, by cooling to 85-95 degreeC, the dry stevia stalk derived from the heat selected in the Stevia stalk dispersion liquid is derived. Let the microorganisms remain.

ステビア茎抽出液調製工程は、ステビア茎由来微生物選抜工程を経たステビア茎分散液から、固液分離により液相を得る工程である。   The Stevia stalk extract preparation step is a step of obtaining a liquid phase by solid-liquid separation from the Stevia stalk dispersion liquid that has undergone the Stevia stalk-derived microorganism selection step.

具体的には、前述の第2のステビア茎加熱工程に引き続き、85〜95℃まで降温させたステビア茎分散液を、少なくとも微生物が液相に移行可能な手段により固液分離して、液相をステビア茎の抽出液として得る。このステビア茎抽出液は、Brix値が2.0〜4.0でステビア茎由来の微生物が含まれたものである。   Specifically, following the above-mentioned second Stevia stalk heating step, the Stevia stalk dispersion liquid cooled to 85 to 95 ° C is subjected to solid-liquid separation at least by means capable of transferring microorganisms to the liquid phase, As an extract of Stevia stem. This Stevia stem extract has a Brix value of 2.0 to 4.0 and contains microorganisms derived from Stevia stem.

抽出液濃縮工程は、ステビア茎抽出液を加熱して煮詰めることにより、所定の濃度まで濃縮することでステビア茎濃縮液を得る工程である。具体的には、ステビア茎抽出液を加熱して煮詰め、常温程度に冷却された状態においてBrix値が4.0〜7.0でpHが6.0以下、ORPが10〜99mVとなるように濃縮を行う。   The extract concentration step is a step in which the stevia stem extract is heated and boiled down to be concentrated to a predetermined concentration to obtain a stevia stem concentrate. Specifically, Stevia stalk extract is heated and boiled down, and concentrated to a Brix value of 4.0 to 7.0, a pH of 6.0 or less, and an ORP of 10 to 99 mV when cooled to about room temperature.

熟成工程は、ステビア茎濃縮液を常温下にて発酵を伴いながら熟成させ、pHが5.0以下でORPが-100mV以下のステビア茎熟成液を得る工程である。   The ripening step is a step of aging the Stevia stalk concentrated solution at room temperature with fermentation to obtain a Stevia stalk ripening solution having a pH of 5.0 or less and an ORP of -100 mV or less.

このように、ステビア茎分散液調製工程と、ステビア茎分散液容器収容工程と、ステビア茎由来微生物選抜工程と、ステビア茎抽出液調製工程と、抽出液濃縮工程と、熟成工程と、を経ることで、不良発酵防止剤の製造に適したステビア茎の熟成液を得ることができる。   In this way, the Stevia stalk dispersion preparation step, the Stevia stalk dispersion container accommodation step, the Stevia stalk-derived microorganism selection step, the Stevia stalk extract preparation step, the extract concentration step, and the aging step, Thus, it is possible to obtain a ripening solution of Stevia stalk suitable for producing a poor fermentation inhibitor.

また本願は、上述した不良発酵防止剤の製造方法にて得られた不良発酵防止剤を用いるバイオマスの発酵方法についても提供する。   The present application also provides a method for fermenting biomass using the poor fermentation inhibitor obtained by the method for producing a poor fermentation inhibitor described above.

特に、本実施形態に係るバイオマスの発酵方法によれば、悪臭の発生を可及的抑制しつつバイオマスを発酵させることができ、しかもバイオマスの種類によっては、得られた発酵物を良質な肥料等として使用することも可能である。   In particular, according to the method for fermenting biomass according to the present embodiment, it is possible to ferment biomass while suppressing the generation of malodor as much as possible, and depending on the type of biomass, the fermented product obtained may be used as a high-quality fertilizer or the like. It is also possible to use as.

本実施形態に係るバイオマスの発酵方法は、不良発酵防止剤混合工程と、第1のバイオマス発酵工程と、第2のバイオマス発酵工程と、篩い掛け工程と、熟成工程と、を有する。   The biomass fermentation method according to the present embodiment includes a defective fermentation inhibitor mixing step, a first biomass fermentation step, a second biomass fermentation step, a sieving step, and an aging step.

不良発酵防止剤混合工程は、上述の不良発酵防止剤の製造方法にて得られた不良発酵防止剤をバイオマスに添加混合しつつ、所定の水分含量に調整する工程である。   The defective fermentation inhibitor mixing step is a step of adjusting the water content to a predetermined level while adding and mixing the defective fermentation inhibitor obtained by the above-mentioned method for producing a defective fermentation inhibitor to biomass.

不良発酵防止剤とバイオマスのと混合割合は、1重量部の不良発酵防止剤に対してバイオマスを8000〜10000重量部とするのが好適であるが、不良発酵防止剤を大量のバイオマスに対して均一に混合させつつ水分含量を調整するために、8000〜10000重量部のバイオマスの水分含量を65〜70%とするために必要な量の水に1重量部の不良発酵防止剤を添加して不良発酵防止剤の希釈液を調製し、この希釈液をバイオマスに対して切り返しや攪拌を行いながら均一に添加するのが望ましい。   The mixing ratio of the bad fermentation inhibitor and the biomass is preferably 8000 to 10000 parts by weight for 1 part by weight of the bad fermentation inhibitor, but the bad fermentation inhibitor for a large amount of biomass. In order to adjust the water content while mixing it uniformly, add 1 part by weight of the bad fermentation inhibitor to the amount of water required to make the water content of 8000 to 10000 parts by weight of biomass 65 to 70%. It is desirable to prepare a diluted solution of the poor fermentation inhibitor and add this diluted solution uniformly while cutting and stirring the biomass.

第1のバイオマス発酵工程は、不良発酵防止剤混合工程を経たバイオマスを堆積状態で静置して、主に嫌気発酵を行わせる工程である。この第1のバイオマス発酵工程は、堆積させたバイオマスの表層から40〜50cm内部の温度が、発酵熱によって50〜55℃、好ましくは55℃程度に達するまで行う。なお、この第1のバイオマス発酵工程では、バイオマス中において嫌気性の微生物による発酵が行われることとなり、一般的には嫌気性微生物が代謝する含硫系化合物によって悪臭が発生するが、本実施形態に係るバイオマスの発酵方法によれば、バイオマスに対して不良発酵防止剤を混合させているため、悪臭は抑制されることとなる。   The first biomass fermentation process is a process in which the biomass that has been subjected to the poor fermentation inhibitor mixing process is allowed to stand in a piled state to mainly perform anaerobic fermentation. This first biomass fermentation step is performed until the temperature of 40 to 50 cm from the surface layer of the deposited biomass reaches 50 to 55 ° C, preferably about 55 ° C, due to the heat of fermentation. In the first biomass fermentation step, fermentation is performed by anaerobic microorganisms in the biomass, and generally, a sulfur-containing compound metabolized by the anaerobic microorganisms causes a bad odor. According to the biomass fermentation method of the present invention, the malodor is suppressed because the poor fermentation inhibitor is mixed with the biomass.

第2のバイオマス発酵工程は、第1のバイオマス発酵工程を経たバイオマスに対して切り返しを行い、バイオマス中に酸素を導入しつつ好気発酵を促す工程である。   The second biomass fermentation process is a process of cutting back the biomass that has undergone the first biomass fermentation process and promoting aerobic fermentation while introducing oxygen into the biomass.

この第2のバイオマス発酵工程では、75℃を越えない温度に保ちつつバイオマスの水分が40%以下となるまでバイオマスの好気発酵を行わせる。付言すれば、発酵熱によるバイオマスの温度が75℃を越えない所定のタイミングで切り返しを行い、冷却と空気供給とを行いながら発酵させる。   In this second biomass fermentation step, the aerobic fermentation of the biomass is performed until the moisture content of the biomass becomes 40% or less while maintaining the temperature not exceeding 75 ° C. In addition, the biomass is heated at a predetermined timing so that the temperature of the biomass due to the heat of fermentation does not exceed 75 ° C., and the fermentation is performed while cooling and supplying air.

また第2のバイオマス発酵工程は、バイオマスの水分含量が30〜40%、好ましくは40%程度まで低下した状態となるまで行い、より好ましくは、水分が50%となるように加水した場合でも70℃を越えるような温度上昇を再び生起しない程度まで行う。   The second biomass fermentation step is performed until the moisture content of the biomass is reduced to 30 to 40%, preferably about 40%, and more preferably 70% even when water is added so that the moisture content is 50%. Do not increase the temperature above 0 ° C again.

篩い掛け工程は、第2のバイオマス発酵工程を経たバイオマスを解しつつ篩いに掛ける工程である。本工程は、バイオマスを解して肥料として適した状態とすると共に、比較的大きな木片などを除去するために行うものである。   The sieving step is a step of sieving the biomass that has undergone the second biomass fermentation step while unraveling it. This step is performed in order to unravel the biomass into a state suitable for fertilizer and to remove relatively large pieces of wood.

熟成工程は、篩い掛け工程を経たバイオマスを堆積状態とし、水分が20%以下となるまで静置する工程である。この熟成工程では、堆積させたバイオマスの表面に糸状菌が繁茂することとなり、更なる発酵が行われることとなる。   The aging step is a step in which the biomass that has been subjected to the sieving step is placed in a piled state and allowed to stand until the water content becomes 20% or less. In this aging step, filamentous fungi grow on the surface of the deposited biomass, and further fermentation is performed.

このように、本実施形態に係るバイオマスの発酵方法によれば、上述の工程を経ることとしたため、バイオマスから生じる臭気を、水分含量に比較的とらわれることなく発酵により低減させることができ、しかも、悪臭生成菌の繁殖を抑制して不良発酵を防止できる。   As described above, according to the method for fermenting biomass according to the present embodiment, since the steps described above are performed, the odor generated from biomass can be reduced by fermentation without being relatively trapped in the water content, and The fermentation of malodor producing bacteria can be suppressed to prevent defective fermentation.

また、得られたバイオマス発酵物は、例えばバイオマスを家畜等の排泄物や活性汚泥等とした場合には、畑等に施肥しても悪臭を放つことがなく、植物に対して極めて有用な肥料として用いることができる。   Further, the obtained fermented biomass does not give off a bad odor even when fertilizing fields such as when the biomass is excrement of livestock or activated sludge, and is a very useful fertilizer for plants. Can be used as

以下、本実施形態に係る不良発酵防止剤用微生物のスクリーニング方法、不良発酵防止剤の製造方法、並びにバイオマスの発酵方法について、実施例を挙げて具体的に説明する。   Hereinafter, the method for screening a microorganism for a poor fermentation inhibitor, the method for producing a bad fermentation inhibitor, and the method for fermenting biomass according to the present embodiment will be specifically described with reference to Examples.

〔1.不良発酵防止剤用微生物のスクリーニング〕
20L容量のステンレス容器(直径32cmで高さ38cm)内に、0.85±0.15kgの乾燥ステビア茎粉末と、0.85±0.15kgの米ぬか粉末と、0.85±0.15kgの乾燥おから粉末とを投入し、更に山口県の阿武川河口の汽水域にて採取された汽水17±1.5kgを添加して攪拌混合したものを数バッチ調製し、常温で一晩(約15〜17時間)静置した(静置工程)。この静置した混合物の微生物検査の結果、検出された幾つかの微生物の中から、少なくともLactobacillus buchneriの存在が確認された。
[1. Screening of microorganisms for defective fermentation inhibitors]
In a 20 L stainless steel container (32 cm in diameter and 38 cm in height), 0.85 ± 0.15 kg of dry stevia stalk powder, 0.85 ± 0.15 kg of rice bran powder, and 0.85 ± 0.15 kg of dry okara powder were put, Furthermore, 17 ± 1.5 kg of brackish water collected in the brackish water area of the Abu River estuary in Yamaguchi Prefecture was added and mixed with stirring to prepare several batches, which were left to stand overnight (about 15 to 17 hours) at room temperature (static. Setting process). As a result of microbiological examination of the mixture left to stand, it was confirmed that at least Lactobacillus buchneri was present among some of the detected microbes.

また、採取した汽水について別途微生物検査を行い、汽水中にChromatium属に属する光合成細菌群が2.5×10cfu/ml含まれていることを確認した。 Separately, the collected brackish water was subjected to a microbial test to confirm that the brackish water contained 2.5 × 10 5 cfu / ml of photosynthetic bacteria belonging to the genus Chromatium.

次いで、約20.31L容量の蓋付きステンレス容器P1(内径28cmで高さ33cmの円筒状)内に静置工程を経た混合液を20L収容し、容器内に弱殺菌領域を形成させた(容器収容工程)。また、同様に、約21.04L容量の蓋付きステンレス容器Q1(内径20cmで高さ67cmの円筒状)に、静置工程を経た混合液を20.41L収容し、ステンレス容器Q1内に収容された混合液の収容形状を直径20cmで高さ65cmの円柱状として弱殺菌領域を形成した。併せて、約32.67L容量の蓋付きステンレス容器R1(内径34cmで高さ36cmの円筒状)に、静置工程を経た混合液を30.85L収容し、ステンレス容器R1内に収容された混合液の収容形状を直径34cmで高さ34cmの円柱状として弱殺菌領域を形成した。   Next, 20 L of the mixed solution that had been subjected to the stationary step was stored in a stainless steel container P1 (a cylindrical shape having an inner diameter of 28 cm and a height of 33 cm) with a capacity of about 20.31 L to form a weak sterilization area in the container (container housing Process). Similarly, in a stainless container Q1 with a cap of about 21.04 L (cylindrical with an inner diameter of 20 cm and a height of 67 cm), 20.41 L of the mixed solution that had been allowed to stand was stored and mixed in the stainless container Q1. The weakly sterilized region was formed by using a liquid containing shape of a column having a diameter of 20 cm and a height of 65 cm. At the same time, 30.85 L of the mixed solution that had been subjected to the stationary step was stored in a stainless steel container R1 with a lid (a cylindrical shape having an inner diameter of 34 cm and a height of 36 cm) with a capacity of about 32.67 L, and the mixed solution stored in the stainless steel container R1 A weak sterilization area was formed by forming the storage shape into a cylindrical shape having a diameter of 34 cm and a height of 34 cm.

次に、加圧クッカー内に、混合液を各ステンレス容器P1,Q1,R1ごと収納し、約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持させた(第1の加熱工程)。   Next, each stainless steel container P1, Q1, R1 is stored in a pressure cooker together with the stainless steel containers P1, Q1, R1 and heated up to a temperature of 150 to 160 ° C. for about 45 to 60 minutes at about 2.5 atm and about 2.5 atm. The state of 150 to 160 ° C. was maintained for 1 to 3 minutes (first heating step).

次に、引き続いて約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温し、約2気圧で115〜125℃の状態を20〜40分間維持させた(第2の加熱工程)。   Next, subsequently, the temperature was lowered to 115 to 125 ° C at about 2 atm for 3 to 5 minutes, and the state of 115 to 125 ° C was maintained at about 2 atm for 20 to 40 minutes (second heating step). ).

次に、加圧クッカーの加熱スイッチを切り、加圧クッカーの内部温度が常温常圧の状態となるまで24〜30時間掛けて降温させた(降温工程)。   Next, the heating switch of the pressure cooker was turned off, and the temperature was lowered for 24 to 30 hours until the internal temperature of the pressure cooker became normal temperature and normal pressure (cooling step).

そして、加圧クッカーの蓋を開けて、各ステンレス容器P1,Q1,R1内に不良発酵防止剤用微生物のスクリーニングが行われた混合液を得た。この混合液の微生物検査の結果、検出された幾つかの微生物の中から、少なくともLactobacillus buchneriの存在が確認された。   Then, the lid of the pressure cooker was opened to obtain a mixed solution in which the microorganisms for defective fermentation inhibitors were screened in the stainless steel containers P1, Q1, R1. As a result of microbiological examination of this mixed solution, the presence of at least Lactobacillus buchneri was confirmed among the several microbes detected.

〔2.ステビア茎の熟成液の調製〕
まず、所定の容器に1kgの乾燥ステビア茎粉末に対して10±2kgの水を添加して満遍なく混合し、ステビア茎の分散液を調製した(ステビア茎分散液調製工程)。なお、このステビア茎の分散液は数バッチ調製した。
[2. Preparation of Stevia Stem Ripening Solution]
First, 10 ± 2 kg of water was added to 1 kg of dry Stevia stalk powder in a predetermined container and mixed uniformly to prepare a Stevia stalk dispersion (Stevia stalk dispersion preparation step). The Stevia stem dispersion was prepared in several batches.

次に、約12.27L容量の蓋付きステンレス容器P2(内径25cmで高さ25cm)内に、ステビア茎分散液調製工程にて調製したステビア茎分散液12Lを収容し、容器内に収容したステビア茎分散液に弱殺菌領域を形成させた(ステビア茎分散液容器収容工程)。また、同様に、約21.04L容量の蓋付きステンレス容器Q1(内径20cmで高さ67cmの円筒状)に、ステビア茎分散液調製工程にて調製したステビア茎分散液を12L収容し、ステンレス容器Q1内に収容されたステビア茎分散液の収容形状を直径20cmで高さ38cmの円柱状として弱殺菌領域を形成した。併せて、約32.67L容量の蓋付きステンレス容器R1(内径34cmで高さ36cmの円筒状)に、ステビア茎分散液調製工程にて調製したステビア茎分散液を30.85L収容し、ステンレス容器R1内に収容されたステビア茎分散液の収容形状を直径34cmで高さ34cmの円柱状として弱殺菌領域を形成した。   Next, in a stainless container P2 with a lid of about 12.27 L capacity (inner diameter 25 cm and height 25 cm), 12 L of stevia stalk dispersion prepared in the Stevia stalk dispersion preparation step was stored, and the stevia stalk stored in the container A weakly sterilized area was formed in the dispersion (stevia stem dispersion container accommodation step). Similarly, a stainless steel container Q1 with a cap of about 21.04 L (cylindrical with an inner diameter of 20 cm and a height of 67 cm) containing 12 L of the stevia stalk dispersion liquid prepared in the step of preparing the stevia stalk dispersion liquid was used. A weak sterilization region was formed by making the storage shape of the Stevia stalk dispersion liquid stored in the inside into a cylindrical shape with a diameter of 20 cm and a height of 38 cm. In addition, 30.85 L of the Stevia stem dispersion liquid prepared in the Stevia stem dispersion liquid preparation step is stored in a stainless steel container R1 with a lid of about 32.67 L capacity (cylindrical shape with an inner diameter of 34 cm and a height of 36 cm). The stevia stalk dispersion liquid was stored in a cylindrical shape having a diameter of 34 cm and a height of 34 cm to form a weakly sterilized region.

次に、加圧クッカー内に、ステビア茎分散液をステンレス容器P2,Q1,R1ごと収納し、約2.5気圧で150〜160℃の状態にまで30〜40分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持させた(第1のステビア茎加熱工程)。   Next, in a pressure cooker, the Stevia stalk dispersion is stored together with the stainless steel containers P2, Q1 and R1 and heated at about 2.5 atm to 150 to 160 ° C. for 30 to 40 minutes to about 2.5 atm. The temperature of 150 to 160 ° C was maintained for 1 to 3 minutes (first stevia stem heating step).

次に、引き続いて約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持させた(第2のステビア茎加熱工程)。   Next, subsequently, the temperature was set to about 115 to 125 ° C at about 2 atm for 3 to 5 minutes, and the temperature was set to about 115 to 125 ° C at about 2 atm for 20 to 40 minutes (second stevia). Stem heating step).

次に、加圧クッカーの加熱を終了し、加圧クッカーの内部が略常圧(開蓋可能な圧力)となり約85〜95℃となったのを見計らって、ステビア茎分散液を収容したステンレス容器P2,Q1,R1を加圧クッカーから取出し、綿製の布袋内にステビア茎分散液を移した。   Next, the heating of the pressure cooker was completed, and when the pressure cooker's inside became about normal pressure (the pressure at which the lid could be opened) and reached about 85 to 95 ° C, the stainless steel containing Stevia stem dispersion was stored. The containers P2, Q1 and R1 were taken out from the pressure cooker, and the Stevia stem dispersion liquid was transferred into a cotton cloth bag.

ステビア茎分散液を収容した布袋は、熱い状態のまま脱水装置に供し、固液分離を行ってステビア茎抽出液を得た(ステビア茎抽出液調製工程)。このステビア茎抽出液は、Brix値が2.0〜4.0であり、別途行った微生物検査によりステビア茎由来の微生物であるLactobacillus属の微生物がステンレス容器P2,Q1,R1のいずれにも含まれていることが確認された。   The cloth bag containing the Stevia stem dispersion liquid was subjected to a dehydrator while being hot, and solid-liquid separation was performed to obtain a Stevia stem extract liquid (Stevia stem extract preparation step). This Stevia stalk extract has a Brix value of 2.0 to 4.0, and a microorganism of the genus Lactobacillus, which is a Stevia stalk-derived microorganism, is contained in any of the stainless steel containers P2, Q1, and R1 by a separate microbial test. Was confirmed.

次に、得られたステビア茎抽出液を耐熱性の所定容器にそれぞれ収容し、ガスコンロ上に載置して4〜5時間程度加熱しつつ煮詰めることでステビア茎濃縮液の調製を行った(抽出液濃縮工程)。その後、加熱を終了し、常温まで放置冷却したした後にステビア茎濃縮液について理化学検査を行ったところ、Brix値が4.0〜7.0でpHが6.0以下、ORPが10〜99mVであることが確認された。   Next, the obtained Stevia stalk extract was placed in a heat-resistant predetermined container, placed on a gas stove, and boiled down while heating for about 4 to 5 hours to prepare a Stevia stalk concentrate (extraction). Liquid concentration step). After that, when heating was terminated and the mixture was allowed to cool to room temperature and then subjected to a physicochemical test on the Stevia stem concentrate, it was confirmed that the Brix value was 4.0 to 7.0, the pH was 6.0 or less, and the ORP was 10 to 99 mV. ..

次に、得られたステビア茎濃縮液をステンレス製のフック付の発酵熟成缶(12L容量)に収容し、常温環境下にて静置して熟成を行った(熟成工程)。熟成中は、ステンレス容器P2,Q1,R1のいずれのステビア茎濃縮液からも発酵臭を伴うガスの発生があり、ステンレス容器P2,Q1,R1の容器形状の差異に拘わらず略同程度の発酵を伴っていることが確認された。   Next, the obtained Stevia stalk concentrated liquid was stored in a fermentation aging can (12 L capacity) with a hook made of stainless steel, and allowed to stand in a room temperature environment for aging (aging step). During aging, gas with fermentation odor was generated from the Stevia stem concentrated liquid in any of the stainless steel containers P2, Q1 and R1, and the fermentation was about the same regardless of the difference in the shape of the stainless steel containers P2, Q1 and R1. It was confirmed that it was accompanied by.

そして、熟成中のステビア茎濃縮液のpHが5.0以下で、且つ、ORPが-100mV以下となった時点でステビア茎熟成液とした。また、この時点においてもステンレス容器P2,Q1,R1の容器形状に由来する異常発酵などの差異は認められず、この後の実験においてステビア茎熟成液は、いずれも同じものとして扱うこととした。   Then, when the stevia stem concentrated liquid during ripening had a pH of 5.0 or lower and an ORP of -100 mV or lower, the stevia stem ripening liquid was used. Also at this time, no difference such as abnormal fermentation due to the container shape of the stainless steel containers P2, Q1 and R1 was observed, and in the subsequent experiments, the Stevia stem ripening solutions were all treated as the same.

〔3.不良発酵防止剤の調製〕
前述の〔1.不良発酵防止剤用微生物のスクリーニング〕により降温工程を経て不良発酵防止剤用微生物のスクリーニングが行われたステンレス容器P1,Q1,R1中の混合液をそれぞれ別個に綿製の布袋内に収容し、この布袋を脱水装置に供して固液分離を行って微生物含有液を得た(固液分離工程)。
[3. Preparation of defective fermentation inhibitor]
[1. The mixed liquids in the stainless steel containers P1, Q1, R1 in which the screening of the microorganisms for the defective fermentation inhibitor was performed through the temperature lowering step by the screening of the microorganisms for the defective fermentation inhibitor] were separately housed in a cotton cloth bag, This cloth bag was subjected to a dehydrator to perform solid-liquid separation to obtain a microorganism-containing liquid (solid-liquid separation step).

次に、フック付の発酵熟成缶(12L容量)に固液分離した微生物含有液約9kgをステンレス容器P1,Q1,R1別に入れ、0.1±0.05kgのメープルシロップを糖源としてそれぞれ添加して均一に攪拌し、常温常圧で大凡20〜30日間静置して発酵を行わせた(第1の発酵工程)。   Next, about 9 kg of the solid-liquid separated microorganism-containing liquid was put into a stainless steel container P1, Q1, R1 in a fermentation aging can with hook (12 L capacity), and 0.1 ± 0.05 kg of maple syrup was added as a sugar source to homogeneity. The mixture was stirred for about 20 to 30 days at room temperature and atmospheric pressure for fermentation (first fermentation step).

この第1の発酵工程の初期段階では、微生物含有液の液表面に上澄みが生成するが、これは発明者らの経験上、発酵を緩慢化させるため数日毎に取り除いた。また、この初期段階を経過すると、微生物含有液はあたかもビールのような感じで泡立ち初め、微生物により発酵が行われていることが確認された。   At the initial stage of the first fermentation step, a supernatant is formed on the surface of the liquid containing the microorganism, which, according to the experience of the inventors, was removed every several days in order to slow the fermentation. In addition, after this initial stage, it was confirmed that the microorganism-containing liquid started to bubble like a beer and fermentation was carried out by the microorganisms.

そして、微生物含有液のpHが4.5以下で、且つ、酸化還元電位が-100mV以下となった時点で第1の発酵工程を終了した。なお、この時点においてステンレス容器P1,Q1,R1の間における容器形状の差異に由来する異常発酵などの違いは確認されなかった。   Then, when the pH of the microorganism-containing liquid was 4.5 or less and the redox potential was -100 mV or less, the first fermentation step was terminated. At this point, no difference such as abnormal fermentation due to the difference in container shape between the stainless steel containers P1, Q1, and R1 was confirmed.

次に、第1の発酵工程を経た微生物含有液に対し、前述の〔2.ステビア茎の熟成液の調製〕にて得られたステビア茎熟成液を添加して均一に攪拌し、常温常圧で大凡20〜25日間静置して発酵を行わせた(第2の発酵工程)。   Next, with respect to the microorganism-containing liquid that has undergone the first fermentation step, the aforementioned [2. Preparation of Stevia Stem Ripening Solution] was added and stirred uniformly, and allowed to stand for fermentation for about 20 to 25 days at room temperature and normal pressure (second fermentation step) ).

具体的には、10L容量の二次発酵缶に、0.75kgの第1の発酵工程を経たステンレス容器P1,Q1,R1いずれかの微生物含有液と、0.75kgのステビア茎熟成液とを収容し、更に水を加えて10kgとし均一に攪拌することで、第2の発酵工程に供する被発酵液の調製を行った。なお、被発酵液に対しては、必要に応じて0.75±0.1kg程度の糖源を更に添加しても良く、例えば、オリゴ糖、より好ましくはテンサイ糖を添加することができる。   Specifically, in a 10 L secondary fermentation can, 0.75 kg of the microorganism-containing liquid of one of the stainless steel containers P1, Q1 and R1 that has undergone the first fermentation step and 0.75 kg of Stevia stem ripening liquid are stored. Then, water was further added to make 10 kg, and the mixture was stirred uniformly to prepare a fermented liquid to be used in the second fermentation step. If necessary, a sugar source of about 0.75 ± 0.1 kg may be further added to the liquid to be fermented, and, for example, oligosaccharide, more preferably sugar beet sugar can be added.

そして、pHが3.1以下となるまで発酵させた時点で第2の発酵工程を終了し、得られた発酵液を不良発酵防止剤とした。また、この時点においてもステンレス容器P1,Q1,R1の容器形状に由来する異常発酵などの差異は認められず、この後の実験において不良発酵防止剤は、いずれも同じものとして扱うこととした。   Then, the second fermentation step was terminated at the time of fermenting until the pH became 3.1 or less, and the obtained fermentation liquid was used as a poor fermentation inhibitor. Also at this time, no difference such as abnormal fermentation due to the container shape of the stainless steel containers P1, Q1, and R1 was observed, and in the subsequent experiments, the defective fermentation inhibitors were treated as the same.

〔4.バイオマスの発酵〕
次に、得られた不良発酵防止剤を用いてバイオマスの発酵を行った。ここでは、バイオマスとして、鶏糞や畜糞、脱水済みの活性汚泥、食品残渣が混ぜ合わされた混合状態のものを使用した。
[4. Biomass fermentation]
Next, biomass was fermented using the obtained poor fermentation inhibitor. Here, as the biomass, a mixed state in which chicken dung and livestock dung, dehydrated activated sludge, and food residues were mixed was used.

またここでは、不良発酵防止剤を用いることなく発酵を行う試験(以下、ネガティブ試験という。)と、不良発酵防止剤を用いて発酵を行うポジティブ試験とを実施した。ポジティブ試験は更に、〔2.ステビア茎の熟成液の調製〕にて得られたステビア茎熟成液を使用して調製した不良発酵防止剤Aと、ステビア茎簡易熟成液を使用して調製した不良発酵防止剤Bとの2種類について検討した。   Further, here, a test in which fermentation was performed without using a poor fermentation inhibitor (hereinafter referred to as a negative test) and a positive test in which fermentation was performed using a poor fermentation inhibitor were carried out. Positive tests are further described in [2. Preparation of Stevia Stem Ripening Solution], a poor fermentation inhibitor A prepared using the Stevia stem ripening solution and a poor fermentation inhibitor B prepared using the Stevia stalk simple ripening solution. Was examined.

まず、10000kgのバイオマスの平均水分量を測定し、水分含量を65〜70%とするのに必要な水分量を算出した。   First, the average water content of 10000 kg of biomass was measured, and the water content required to make the water content 65-70% was calculated.

次に、不良発酵防止剤A又は不良発酵防止剤Bに水を加えて上記必要な水分量となるまで希釈して希釈液を調製し、バイオマスに均一に混合されるよう攪拌しながら散布した(不良発酵防止剤混合工程)。なお、ネガティブ試験においては、バイオマスに対し、上記必要な水分量の水のみを添加した。   Next, water was added to the poor fermentation inhibitor A or the bad fermentation inhibitor B to dilute the mixture until the required water content was obtained to prepare a diluted solution, which was sprayed with stirring so as to be uniformly mixed with the biomass ( Defective fermentation inhibitor mixing process). In addition, in the negative test, only the water having the above required water content was added to the biomass.

このように調製したネガティブ試験のバイオマスXと、不良発酵防止剤Aを混合させたバイオマスA1、不良発酵防止剤Bを混合させたバイオマスB1を、それぞれ屋根付きの堆積場に別個に堆積させてバイオマスの発酵を行った(第1のバイオマス発酵工程)。   The thus-prepared negative test biomass X, the biomass A1 mixed with the poor fermentation inhibitor A, and the biomass B1 mixed with the poor fermentation inhibitor B are separately deposited on a roofed deposition site to produce biomass. Was fermented (first biomass fermentation step).

このとき、バイオマスXからは含硫臭気成分と思われる強烈な悪臭が漂い、堆積させたバイオマスXの下部からは強い臭気を有する茶色の漏出液が確認され、所謂不良発酵が進行していることが認められた。また、発酵熱による温度上昇は緩慢で、表層から40〜50cm内部の温度が55℃に達するまで大凡7日を要した。   At this time, a strong malodor that seems to be a sulfur-containing odor component drifts from the biomass X, and a brown effluent having a strong odor is confirmed from the bottom of the deposited biomass X, and so-called poor fermentation is progressing. Was recognized. Further, the temperature rise due to the heat of fermentation was slow, and it took about 7 days until the temperature inside the surface layer of 40 to 50 cm reached 55 ° C.

一方、バイオマスA1及びバイオマスB1からは強烈な悪臭が漂うこともなく、また、糞尿由来のアンモニア臭も感じられることは無かった。バイオマスA1及びバイオマスB1の臭気は、大凡乳酸菌と酵母と思われる穏やかな発酵臭が感じられた。また、発酵熱による温度上昇はバイオマスXに比していずれも速やかであった。特に、バイオマスA1は2日、バイオマスB1は3日であり、バイオマスA1の方がバイオマスB1に比して、より円滑な発酵が行われていることが確認された。また、漏出液は確認されなかった。   On the other hand, no strong offensive odor drifted from the biomass A1 and the biomass B1 and no ammonia odor derived from manure was felt. As for the odors of the biomass A1 and the biomass B1, a mild fermentation odor that was thought to be roughly lactic acid bacteria and yeast was felt. Further, the temperature rise due to the heat of fermentation was quicker than that of the biomass X. In particular, the biomass A1 was 2 days and the biomass B1 was 3 days, and it was confirmed that the biomass A1 is performing fermentation more smoothly than the biomass B1. No leaked liquid was confirmed.

次に、内部温度が55℃に達した時点で、いずれのバイオマスにおいても第1のバイオマス発酵工程を終了し、切り返しを行って内部に空気の供給を行った(第2のバイオマス発酵工程)。   Next, when the internal temperature reached 55 ° C., the first biomass fermentation process was terminated for all the biomasses, and turning back was performed to supply air to the inside (second biomass fermentation process).

このとき、バイオマスXについては、切り返しを行うことにより猛烈な悪臭が発生し、およそ人里近くでの作業は現実的でないものと思われた。また、発酵熱による温度上昇は緩慢であり、温度が75℃に達するまで大凡30日を要し、水分含量が40%以下となるまで65日を要した。その間、切り返しの作業は15回行った。   At this time, with regard to the biomass X, a severe foul odor was generated by performing the turning back, and it seemed that the work in the vicinity of the village was not realistic. The temperature rise due to the heat of fermentation was slow, and it took about 30 days for the temperature to reach 75 ° C and 65 days for the water content to fall below 40%. During that time, the work of turning back was performed 15 times.

一方、バイオマスA1及びバイオマスB1は、切り返しを行った際に主に酵母によると思われるフルーツ臭が感じられたものの、一般に悪臭と感じられるような含硫臭気成分の如き臭気は感じられなかった。   On the other hand, the biomass A1 and the biomass B1 had a fruity odor, which was thought to be mainly due to yeast, when they were cut back, but did not have an odor such as a sulfur-containing odorous component that was generally perceived as a bad odor.

また、発酵熱による温度上昇は比較的円滑で、バイオマスA1の場合、温度が75℃に達するまで大凡10日を要し、水分含量が40%以下となるまで35日を要した。その間、切り返しの作業は7回行った。また、バイオマスB1の場合、温度が75℃に達するまで大凡12日を要し、水分含量が40%以下となるまで45日を要した。その間、切り返しの作業は10回行った。   Further, the temperature rise due to the heat of fermentation was relatively smooth, and in the case of the biomass A1, it took about 10 days until the temperature reached 75 ° C. and 35 days until the water content became 40% or less. During that time, the work of turning back was performed 7 times. Further, in the case of biomass B1, it took about 12 days until the temperature reached 75 ° C. and 45 days until the water content became 40% or less. During that time, the work of turning back was performed 10 times.

次に、いずれのバイオマスにおいても、水分含量が一旦40%を下回った時点で加水して均一に混合させて水分含量を50%とし、再び堆積状態とした。以下、この作業を単に加水作業という。   Next, in any of the biomasses, when the water content once fell below 40%, water was added and uniformly mixed to bring the water content to 50%, and the state was again set to the deposition state. Hereinafter, this work is simply called watering work.

すると、水分含量が一旦40%を下回った時点では、いずれのバイオマスの発酵熱も55℃程度に落ち着いた状態であったが、再び温度上昇が認められた。   Then, when the water content once fell below 40%, the fermentation heat of all the biomass was in a state of being settled at about 55 ° C, but the temperature increased again.

この加水作業を繰り返し行い、顕著な温度上昇が見られなくなり、水分含量が40%を下回った時点で第2のバイオマス発酵工程を終了した。加水作業を要した回数は、バイオマスA1は2回であり、バイオマスB1は3回であったが、バイオマスXについては5回と第2のバイオマス発酵工程がなかなか終了しない状態が継続した。   This watering operation was repeated, and when the remarkable temperature rise was not observed and the water content fell below 40%, the second biomass fermentation step was terminated. The number of times the hydration work was required was twice for the biomass A1 and three times for the biomass B1, but five times for the biomass X, which means that the second biomass fermentation process did not end easily.

次に、第2のバイオマス発酵工程を経た各バイオマスについて、篩い掛けを行った(篩い掛け工程)。   Next, sieving was performed for each biomass that has undergone the second biomass fermentation step (sieving step).

そして、篩い掛けした各バイオマスを3次熟成ゲージに堆積状態で配置し、水分含量が20%以下となるまで熟成を行った(熟成工程)。   Then, the sieved biomasses were placed in a tertiary aging gauge in a piled state, and aging was performed until the water content was 20% or less (aging step).

バイオマスA1及びバイオマスB1については、熟成工程を開始して大凡15日程度で表面に白い放線菌の存在が全体的に確認された。一方、バイオマスXについては、部分的に放線菌の存在は確認されたものの、水分含量が20%を下回るまで全体的な蔓延は確認されなかった。   With respect to the biomass A1 and the biomass B1, the presence of white actinomycetes was generally confirmed on the surface in about 15 days after starting the aging step. On the other hand, with regard to the biomass X, although the presence of actinomycetes was partially confirmed, the global prevalence was not confirmed until the water content fell below 20%.

そして、いずれのバイオマスについても、水分含量が20%を下回った時点で熟成工程を終了し、バイオマスA1の発酵完了物A2と、バイオマスB1の発酵完了物B2と、バイオマスXの発酵完了物X2とを得た。   Then, for any of the biomasses, the aging step is terminated when the water content falls below 20%, and the fermentation completion product A2 of the biomass A1, the fermentation completion product B2 of the biomass B1, and the fermentation completion product X2 of the biomass X are obtained. Got

このように、上述の工程を経た結果、本実施形態に係るバイオマスの発酵方法によれば、バイオマスから生じる臭気を発酵により低減させることができ、しかも、悪臭生成菌の繁殖を抑制して不良発酵を防止できることが示された。また、従来の放線菌のみによる処理に比して、水分含量に比較的とらわれることなく発酵を行うことができた。   As described above, as a result of the above steps, according to the method for fermenting biomass according to the present embodiment, the odor generated from biomass can be reduced by fermentation, and furthermore, the fermentation of malodor-producing bacteria is suppressed to cause poor fermentation. It was shown that this can be prevented. In addition, compared with the conventional treatment with only actinomycetes, the fermentation could be carried out without being sensitive to the water content.

次に、得られた発酵完了物の状態、及び施肥状態について言及する。発酵完了物X2は、十分な乾燥状態にはあるものの、独特の不快臭が漂うものであり、また、畑に散布した際に、畑から全体的に臭気が漂った。特に、雨が降った後には、より不快臭が強まり、肥料としては不適であると判断された。併せて、作物に対する施肥効果もあまり見られなかった。   Next, the state of the obtained fermented product and the fertilized state will be described. Fermentation completed product X2 had a peculiar unpleasant odor though it was in a sufficiently dry state, and when it was sprayed on the field, the field gave off an overall odor. In particular, it was judged to be unsuitable as a fertilizer because the unpleasant odor became stronger after it rained. At the same time, the fertilizing effect on the crops was not seen so much.

一方、発酵完了物A2及び発酵完了物B2は、十分な乾燥状態において殆ど臭気は感じられず、ごく弱い土臭や乳酸菌臭が感じられる程度であった。   On the other hand, the fermented product A2 and the fermented product B2 had almost no odor in a sufficiently dried state, and had a very weak earthy odor or lactic acid bacterium odor.

また、発酵完了物A2及び発酵完了物B2は、畑に施肥した場合であっても不快臭は感じられず、また降雨後においても同様であった。更には、作物に対して十分な施肥効果が認められ、不施肥の場合や発酵完了物X2と比較して、良好な肥料として利用可能であることが示された。   Further, with regard to the fermented products A2 and B2, no unpleasant odor was felt even when the fertilizer was applied to the field, and the same was observed after rainfall. Furthermore, a sufficient fertilization effect was observed for the crops, and it was shown that the fertilizer can be used as a good fertilizer as compared with the case of non-fertilization and the fermentation-completed product X2.

上述してきたように、本実施形態に係る不良発酵防止剤用微生物のスクリーニング方法によれば、0.6±0.1重量部の乾燥ステビア茎粉末と、0.6±0.1重量部の米ぬか粉末と、0.6±0.1重量部の乾燥おから粉末と、光合成細菌を含有する12±1重量部の汽水と、を混合した混合液を所定時間静置する静置工程と、前記静置工程を経た混合液を所定の容器に収容し、収容された混合液に同混合液の収容形状のいずれの外表面からも20cm以上であり、且つ、25cm以下となる弱殺菌領域を形成する容器収容工程と、前記容器収容工程を経て混合液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に加熱空間を常温常圧の状態にまで24〜30時間掛けて降温させて、前記混合液中に加熱選抜された微生物を残存させる微生物選抜工程と、を有することとしたため、バイオマスから生じる臭気を、水分含量に比較的とらわれることなく発酵により低減させることができ、しかも、悪臭生成菌の繁殖を抑制して不良発酵を防止できる不良発酵防止剤用の微生物のスクリーニング方法を提供することができる。   As described above, according to the method for screening a microorganism for poor fermentation inhibitor according to the present embodiment, 0.6 ± 0.1 parts by weight of dry stevia stem powder, 0.6 ± 0.1 parts by weight of rice bran powder, and 0.6 ± 0.1 parts by weight. Part of dried okara powder and 12 ± 1 part by weight of brackish water containing photosynthetic bacteria, a standing step of standing a mixed solution for a predetermined time, and the mixed solution that has passed through the standing step into a predetermined container The container containing step of forming a weak sterilization area of 20 cm or more from any outer surface of the containing shape of the same mixed solution in the contained mixed solution, and 25 cm or less, and the container containing step. After that, a predetermined container containing the mixed liquid is placed in the heating space, and the heating space is heated from a state of normal temperature and normal pressure to a state of 150 to 160 ° C. at about 2.5 atmospheric pressure for 45 to 60 minutes, and then heated. Maintain the condition of 150-160 ℃ at 2.5 atm for 1-3 minutes, then heat the heating space at approximately 2 atm for 115-12 Set the temperature down to 3 ℃ to 5 ℃ and maintain the temperature at 115 ℃ to 125 ℃ for 20 to 40 minutes at about 2 atm, and then heat the heating space to normal temperature and normal pressure for 24 to 30 hours. By lowering the temperature, a microorganism selection step of leaving the microorganisms that have been heat-selected in the mixed solution, and the odor generated from the biomass can be reduced by fermentation without being relatively trapped in the water content, Moreover, it is possible to provide a method for screening a microorganism for a defective fermentation inhibitor, which can prevent the fermentation of malodor producing bacteria and prevent defective fermentation.

最後に、上述した各実施の形態の説明は本発明の一例であり、本発明は上述の実施の形態に限定されることはない。このため、上述した各実施の形態以外であっても、本発明に係る技術的思想を逸脱しない範囲であれば、設計等に応じて種々の変更が可能であることは勿論である。   Finally, the above description of each embodiment is an example of the present invention, and the present invention is not limited to the above embodiment. Therefore, it goes without saying that various modifications other than the above-described embodiments can be made according to the design and the like as long as they do not deviate from the technical idea of the present invention.

Claims (4)

0.6±0.1重量部の乾燥ステビア茎粉末と、0.6±0.1重量部の米ぬか粉末と、0.6±0.1重量部の乾燥おから粉末と、光合成細菌を含有する12±1重量部の汽水と、を混合した混合液を所定時間静置する静置工程と、
前記静置工程を経た混合液を所定の容器に収容し、収容された混合液に同混合液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成する容器収容工程と、
前記容器収容工程を経て混合液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に加熱空間を常温常圧の状態にまで24〜30時間掛けて降温させて、前記混合液中に加熱選抜された微生物を残存させる微生物選抜工程と、
を有する不良発酵防止剤用微生物のスクリーニング方法。
Mix 0.6 ± 0.1 parts by weight of dry Stevia stalk powder, 0.6 ± 0.1 parts by weight of rice bran powder, 0.6 ± 0.1 parts by weight of dry okara powder, and 12 ± 1 parts by weight of brackish water containing photosynthetic bacteria A standing step of standing the mixed solution for a predetermined time,
The mixed solution that has undergone the stationary step is housed in a predetermined container, and is 10 cm or more from any position on the outer surface of the housed shape of the mixed solution in the housed mixed solution, and at least on the outer surface. A container accommodating step that forms a weak sterilization area that is 17 cm or less from any position,
A predetermined container containing the mixed solution through the container storing step is arranged in a heating space, and the heating space is heated from a state of normal temperature and normal pressure to a state of about 2.5 atm to a temperature of 150 to 160 ° C for 45 to 60 minutes. The temperature is raised and maintained at 150 to 160 ° C at about 2.5 atm for 1 to 3 minutes, and then the heating space is set to 115 to 125 ° C at about 2 atm for 3 to 5 minutes to set the temperature down to about 2 Maintain the temperature of 115-125 ° C for 20-40 minutes at atmospheric pressure, further lower the temperature of the heating space to the state of normal temperature and normal pressure over 24-30 hours, and leave the microorganisms selected by heating in the mixed solution. Microbial selection process,
A method for screening a microorganism for a poor fermentation inhibitor having:
0.6±0.1重量部の乾燥ステビア茎粉末と、0.6±0.1重量部の米ぬか粉末と、0.6±0.1重量部の乾燥おから粉末と、光合成細菌を含有する12±1重量部の汽水と、を混合した混合液を所定時間静置する静置工程と、
前記静置工程を経た混合液を所定の容器に収容し、収容された混合液に同混合液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成する容器収容工程と、
前記容器収容工程を経て混合液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで45〜60分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に加熱空間を常温常圧の状態にまで24〜30時間掛けて降温させて、前記混合液中に加熱選抜された微生物を残存させる微生物選抜工程と、
少なくとも微生物が液相に移行可能な手段により前記微生物選抜工程を経た混合液を固液分離して微生物含有液を得る固液分離工程と、
得られた微生物含有液に糖源を添加して常温常圧で所定時間発酵し、微生物含有液のpHを4.5以下で、且つ、酸化還元電位を-100mV以下とする第1の発酵工程と、
第1の発酵工程を経た微生物含有液にステビア茎の熟成液を添加してpHが3.1以下となるまで発酵させて不良発酵防止剤とする第2の発酵工程と、を有することを特徴とする不良発酵防止剤の製造方法。
Mix 0.6 ± 0.1 parts by weight of dry Stevia stalk powder, 0.6 ± 0.1 parts by weight of rice bran powder, 0.6 ± 0.1 parts by weight of dry okara powder, and 12 ± 1 parts by weight of brackish water containing photosynthetic bacteria A standing step of standing the mixed solution for a predetermined time,
The mixed solution that has undergone the stationary step is housed in a predetermined container, and is 10 cm or more from any position on the outer surface of the housed shape of the mixed solution in the housed mixed solution, and at least on the outer surface. A container accommodating step that forms a weak sterilization area that is 17 cm or less from any position,
A predetermined container containing the mixed solution through the container storing step is arranged in a heating space, and the heating space is heated from a state of normal temperature and normal pressure to a state of about 2.5 atm to a temperature of 150 to 160 ° C for 45 to 60 minutes. The temperature is raised and maintained at 150 to 160 ° C at about 2.5 atm for 1 to 3 minutes, and then the heating space is set to 115 to 125 ° C at about 2 atm for 3 to 5 minutes to set the temperature down to about 2 Maintain the temperature of 115-125 ° C for 20-40 minutes at atmospheric pressure, further lower the temperature of the heating space to the state of normal temperature and normal pressure over 24-30 hours, and leave the microorganisms selected by heating in the mixed solution. Microbial selection process,
At least a solid-liquid separation step for obtaining a microorganism-containing liquid by solid-liquid separating the mixed solution that has undergone the microorganism selection step by means capable of transferring to a liquid phase.
A first fermentation step in which a sugar source is added to the obtained microorganism-containing liquid and fermentation is performed at room temperature and normal pressure for a predetermined time, the pH of the microorganism-containing liquid is 4.5 or less, and the redox potential is -100 mV or less,
A second fermentation step of adding a ripening solution of Stevia stalk to the microorganism-containing solution that has undergone the first fermentation step and fermenting it until the pH becomes 3.1 or less to obtain a poor fermentation inhibitor. A method for producing a defective fermentation inhibitor.
前記ステビア茎の熟成液は、
1重量部の乾燥ステビア茎粉末に対して10±2重量部の水を添加してステビア茎の分散液を調製するステビア茎分散液調製工程と、
前記ステビア茎分散液調製工程を経て得られたステビア茎分散液を所定の容器に収容し、収容されたステビア茎分散液に同ステビア茎分散液の収容形状の外表面上のいずれの位置からも10cm以上であり、且つ、外表面上の少なくともいずれかの位置から17cm以下となる弱殺菌領域を形成するステビア茎分散液容器収容工程と、
前記ステビア茎分散液容器収容工程を経てステビア茎分散液を収容した所定の容器を加熱空間内に配置し、同加熱空間を常温常圧の状態から約2.5気圧で150〜160℃の状態にまで30〜40分掛けて昇温し、約2.5気圧で150〜160℃の状態を1〜3分間維持し、その後加熱空間を約2気圧で115〜125℃の状態にまで3〜5分間掛けて降温設定し、約2気圧で115〜125℃の状態を20〜40分間維持し、更に85〜95℃まで冷却を行うことにより、前記ステビア茎分散液中に加熱選抜された乾燥ステビア茎由来の微生物を残存させるステビア茎由来微生物選抜工程と、
85〜95℃まで降温させたステビア茎分散液を少なくとも微生物が液相に移行可能な手段により固液分離して、液相であるBrix値が2.0〜4.0でステビア茎由来の微生物が含まれたステビア茎の抽出液を得るステビア茎抽出液調製工程と、
前記ステビア茎抽出液を加熱して煮詰めた後に冷却し、Brix値が4.0〜7.0でpHが6.0以下、ORPが10〜99mVのステビア茎濃縮液を得る抽出液濃縮工程と、
前記ステビア茎濃縮液を常温下にて熟成させ、pHが5.0以下でORPが-100mV以下のステビア茎熟成液を得る熟成工程と、を経て調製することを特徴とする請求項2に記載の不良発酵防止剤の製造方法。
The stevia stem ripening solution is
Stevia stalk dispersion preparation step of adding 10 ± 2 parts by weight of water to 1 part by weight of dry stevia stalk powder to prepare a dispersion of stevia stalk,
The Stevia stalk dispersion obtained through the Stevia stalk dispersion preparation step is stored in a predetermined container, and from any position on the outer surface of the stored shape of the Stevia stalk dispersion in the stored Stevia stalk dispersion. Stevia stalk dispersion container storage step of forming a weak sterilization area that is 10 cm or more, and is 17 cm or less from at least any position on the outer surface,
A predetermined container containing the Stevia stem dispersion liquid is placed in the heating space through the Stevia stem dispersion liquid container storing step, and the heating space is maintained at room temperature and normal pressure from about 2.5 atm to 150 to 160 ° C. It takes 30 to 40 minutes to raise the temperature, and the state of 150 to 160 ° C is maintained at about 2.5 atm for 1 to 3 minutes, and then the heating space is kept at about 2 atm to 115 to 125 ° C for 3 to 5 minutes. By setting the temperature to fall, maintaining the condition of 115 to 125 ° C. at about 2 atm for 20 to 40 minutes, and further cooling to 85 to 95 ° C., the dry stevia stalk derived from the heat selected in the stevia stalk dispersion is heated. Stevia stem-derived microorganism selection step to leave microorganisms,
Stevia stalk dispersion liquid cooled to 85-95 ℃ was solid-liquid separated at least by means capable of transferring microorganisms to the liquid phase, and the liquid phase Brix value was 2.0-4.0 and Stevia stalk-derived microorganisms were contained. Stevia stalk extract preparation step for obtaining stevia stalk extract,
The Stevia stalk extract is heated and boiled down and then cooled, Brix value is 4.0 to 7.0 and pH is 6.0 or less, ORP is 10 to 99 mV Stevia stalk concentrate to obtain an extract concentration step,
The stevia stem concentrated liquid is aged at room temperature to obtain a Stevia stem ripening liquid having a pH of 5.0 or less and an ORP of -100 mV or less. A method for producing a fermentation inhibitor.
請求項2又は3に記載の不良発酵防止剤の製造方法にて得られた1重量部の不良発酵防止剤を所定量の水で希釈して希釈液を調製すると共に、この希釈液を8000〜10000重量部のバイオマスに添加して水分含量を65〜70%とする不良発酵防止剤混合工程と、
不良発酵防止剤混合工程を経たバイオマスを、表層から40〜50cm内部の温度が55℃に達するまで堆積状態で静置する第1のバイオマス発酵工程と、
第1のバイオマス発酵工程を経たバイオマスに対して切り返しを行い、75℃を越えない温度に保ちつつバイオマスの水分が40%以下となるまでバイオマスの好気発酵を行う第2のバイオマス発酵工程と、
第2のバイオマス発酵工程を経たバイオマスを解しつつ篩いに掛ける篩い掛け工程と、
篩い掛け工程を経たバイオマスを堆積状態とし、水分が20%以下となるまで静置する熟成工程と、を有することを特徴とするバイオマスの発酵方法。
While diluting 1 part by weight of the poor fermentation inhibitor obtained by the method for producing a poor fermentation inhibitor according to claim 2 or 3 with a predetermined amount of water to prepare a diluent, A poor fermentation inhibitor mixing step of adding water content to 10000 parts by weight of biomass to a water content of 65 to 70%;
A first biomass fermentation step in which the biomass that has passed through the poor fermentation inhibitor mixing step is allowed to stand in a piled state until the temperature of the inside of the surface layer reaches 40 to 50 cm reaches 55 ° C;
A second biomass fermentation step in which the biomass that has undergone the first biomass fermentation step is cut back and aerobically fermented until the moisture content of the biomass falls below 40% while maintaining a temperature not exceeding 75 ° C.
A sieving process of sieving the biomass that has undergone the second biomass fermentation process while unraveling it;
A method for fermenting biomass, comprising a aging step in which the biomass that has been subjected to a sieving step is put into a piled state and allowed to stand until the water content becomes 20% or less.
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