JP6712011B2 - High softening point pitch manufacturing method - Google Patents
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本発明は、エチレンボトム油を原料とする高軟化点ピッチの製造方法に関する。 The present invention relates to a method for producing a high softening point pitch using ethylene bottom oil as a raw material.
炭素繊維は、従来、主に2つの方法で製造されている。第1の方法では、ポリアクリロニトリル(PAN)を耐炎化処理及び炭化処理することによってPAN系の炭素繊維を製造する。第2の方法では、重質油を熱処理して得られる高軟化点ピッチを溶融紡糸した後、不融化処理、炭化処理等を施すことによってピッチ系炭素繊維を製造する。 Carbon fibers are conventionally manufactured mainly by two methods. In the first method, PAN-based carbon fibers are manufactured by subjecting polyacrylonitrile (PAN) to flame-proofing treatment and carbonization treatment. In the second method, pitch-based carbon fibers are produced by melt-spinning a high softening point pitch obtained by heat treatment of heavy oil, and then subjecting it to infusibilization treatment, carbonization treatment and the like.
ピッチ系炭素繊維の製造に必要なピッチの原料としては、石炭を原料に製造されるコールタールや原油の分留によって製造される石油系重質油等がよく利用されるが、ナフサ等炭化水素を熱分解してエチレン等を製造するプロセスで得られる重質油であるエチレンボトム油を使用することもできる。 Coal tar produced from coal and petroleum heavy oil produced by fractional distillation of crude oil are often used as the raw material of pitch necessary for producing pitch-based carbon fiber, but hydrocarbons such as naphtha are used. It is also possible to use ethylene bottom oil, which is a heavy oil obtained in the process of thermally decomposing ethylene to produce ethylene and the like.
エチレンボトム重質油を原料として得られるピッチの利点として、コールタール等と類似の芳香族度を有し、溶媒に非可溶な金属酸化物等の不純物が少なく、品質が安定していることが挙げられる。さらに、エチレンボトム油を原料とすると、炭素繊維調製時の不融化処理である酸化反応性が高く、脂肪族炭化水素成分を比較的大量に含有する高軟化点の光学的等方性ピッチを製造することができ、この高軟化点ピッチを原料に炭素繊維を製造すると、高強度かつ高伸び率の炭素繊維が得られる。しかしながら、エチレンボトム油は他の重質油と比較して重質油成分の平均分子量が低いため、ピッチの収率が低いという欠点を有している。 Pitch obtained from ethylene bottom heavy oil as a raw material has the similar aromaticity to coal tar, etc., less impurities such as solvent-insoluble metal oxides, and stable quality. Is mentioned. Furthermore, when ethylene bottom oil is used as a raw material, it produces an optically isotropic pitch with a high softening point that has a high oxidation reactivity, which is an infusibilizing treatment during carbon fiber preparation, and contains a relatively large amount of aliphatic hydrocarbon components. When this high softening point pitch is used as a raw material to produce carbon fibers, carbon fibers having high strength and high elongation can be obtained. However, ethylene bottom oil has a drawback that the yield of pitch is low because the average molecular weight of the heavy oil component is lower than that of other heavy oils.
エチレンボトム油を原料とするピッチの収率を向上させるために、エチレンボトム油を硝酸や酸化性ガスで処理することによって架橋・重質化し、ピッチ収率を向上させる方法が提案されている(特許第4349627号公報;特許文献1)。しかし、この方法では、架橋・重質化する専用の設備が必要であり、経済的に不利であるだけでなく、重質・架橋化の際に酸素原子や窒素原子がピッチに取り込まれるという問題がある。 In order to improve the yield of pitch produced from ethylene bottom oil as a raw material, a method has been proposed in which ethylene bottom oil is crosslinked and heavy by treating with nitric acid or an oxidizing gas to improve the pitch yield ( Japanese Patent No. 4349627; Patent Document 1). However, this method requires a dedicated facility for crosslinking/heaviening, which is not economically disadvantageous, and also causes the problem that oxygen atoms and nitrogen atoms are incorporated into the pitch during heavy/crosslinking. There is.
また、芳香族化合物を架橋させて分子量を向上させるピッチの製造方法として、フッ化水素/三フッ化硼素などを触媒とする方法(特許第2917486号公報;特許文献2)、塩素、塩化チオニル、塩化スルフリル、臭素、臭化チオニル、ヨード、塩化ホスホリルなどのハロゲン含有添加剤を反応させる方法(特許第3015949号公報;特許文献3)が知られており、これらをエチレンボトム油に適用することでピッチ収率の向上が期待される。しかしながら、これらの方法では、取扱いの難しい酸やハロゲン含有添加物を必要とし、また、これらの酸や添加物は炭素繊維に残存して物性に悪影響を与える問題がある。 Further, as a method for producing a pitch in which an aromatic compound is crosslinked to improve the molecular weight, a method using hydrogen fluoride/boron trifluoride as a catalyst (Japanese Patent No. 2917486; Patent Document 2), chlorine, thionyl chloride, A method for reacting a halogen-containing additive such as sulfuryl chloride, bromine, thionyl bromide, iodo, and phosphoryl chloride (Patent No. 3015949; Patent Document 3) is known, and by applying these to ethylene bottom oil, Improvement of pitch yield is expected. However, these methods require difficult-to-handle acids and halogen-containing additives, and these acids and additives remain in the carbon fiber and adversely affect the physical properties.
上記した従来技術に鑑み、本発明はエチレンボトム油を主原料として、簡便な操作で高軟化点ピッチを高収率で得ることのできる製造方法を提供することを目的とする。 In view of the above-mentioned conventional techniques, it is an object of the present invention to provide a production method capable of obtaining a high softening point pitch with a high yield by a simple operation using ethylene bottom oil as a main raw material.
本発明者らは、エチレンボトム油またはエチレンボトム油重質分に、ジシクロペンタジエン類を混合することにより、ジシクロペンタジエン類が、熱処理をする際に重質油構成分子の縮重合を促す架橋剤として作用し、原料重質油成分の平均分子量が向上し、蒸留で揮発分を低減させて得られる高軟化点ピッチの収率が向上することを見出し本発明を完成した。 By mixing dicyclopentadiene with ethylene bottom oil or ethylene bottom oil heavy component, the inventors of the present invention crosslink the dicyclopentadiene to promote polycondensation of heavy oil constituent molecules during heat treatment. The present invention has been completed by finding that it acts as an agent, the average molecular weight of the raw material heavy oil component is improved, and the yield of high softening point pitch obtained by reducing volatile components by distillation is improved.
すなわち、本発明は以下の[1]〜[6]のピッチの製造方法に関する。
[1] エチレンボトム油重質分を10質量%以上、ジシクロペンタジエン類を1〜30質量%含むエチレンボトム系原料油を調製する工程(工程1)、前記原料油を熱処理する工程(工程2)、熱処理物を蒸留し高沸点成分としてピッチを得る工程(工程3)を含むことを特徴とするピッチの製造方法。
[2] エチレンボトム油重質分を50質量%以上含むエチレンボトム系原料油を使用する前項1に記載のピッチの製造方法。
[3] さらに、コールタール及び石油系重質油から選択される重質油を含む原料油を使用する前項1または2に記載のピッチの製造方法。
[4] 熱処理温度が300〜450℃である前項1〜3のいずれかに記載のピッチの製造方法
[5] 熱処理圧力が0〜2MPaGである前項1〜4のいずれかに記載のピッチの製造方法
[6] 前記ジシクロペンタジエン類の少なくとも一部が、分解ケロシン由来のものである前項1〜5のいずれかに記載のピッチの製造方法。
That is, the present invention relates to a method for manufacturing the pitches [1] to [6] below.
[1] A step of preparing an ethylene bottom stock oil containing 10 mass% or more of ethylene bottom oil heavy component and 1 to 30 mass% of dicyclopentadiene, a step of heat treating the stock oil (step 2) ), and a step (step 3) of distilling the heat-treated product to obtain pitch as a high boiling point component.
[2] The method for producing a pitch according to item 1 above, wherein an ethylene bottom stock oil containing 50 mass% or more of an ethylene bottom oil heavy component is used.
[3] The method for producing a pitch according to the above item 1 or 2, which further uses a feedstock oil containing a heavy oil selected from coal tar and a petroleum heavy oil.
[4] The method for producing the pitch according to any one of the preceding items 1 to 3, wherein the heat treatment temperature is 300 to 450° C. [5] The production of the pitch according to any of the items 1 to 4, wherein the heat treatment pressure is 0 to 2 MPaG. Method [6] The method for producing a pitch according to any one of items 1 to 5, wherein at least a part of the dicyclopentadiene is derived from decomposed kerosene.
本発明によれば、エチレンボトム油またはエチレンボトム油重質分を主成分とし、ジシクロペンタジエン類を含むエチレンボトム系原料油から、簡便な方法により、高軟化点ピッチを高収率で得ることができる。特にジシクロペンタジエン類のソースとして分解ケロシンを用いた場合、エチレンボトム油と分解ケロシンは共に一般的な石油化学工業プロセスにて得られる製品であるため原料確保が極めて容易である。 According to the present invention, a high softening point pitch can be obtained in a high yield by a simple method from an ethylene bottom base stock oil containing ethylene bottom oil or ethylene bottom oil heavy component as a main component and containing dicyclopentadiene. You can In particular, when cracked kerosene is used as a source of dicyclopentadiene, both ethylene bottom oil and cracked kerosene are products obtained by a general petrochemical industrial process, so that it is very easy to secure raw materials.
以下に、本発明の実施形態を詳細に説明する。
本発明のピッチの製造方法は以下の工程1〜3をこの順序で含む。
工程1:エチレンボトム油重質分とジシクロペンタジエン類を混合してエチレンボトム系原料油を調製する原料油調製工程、
工程2:工程1で得られる原料油を加熱する熱処理工程、
工程3:工程2で得られる熱処理物を蒸留し、高沸点成分としてピッチを回収する蒸留工程。
Hereinafter, embodiments of the present invention will be described in detail.
The pitch manufacturing method of the present invention includes the following steps 1 to 3 in this order.
Step 1: a feedstock oil preparation step of mixing an ethylene bottom oil heavy component and dicyclopentadiene to prepare an ethylene bottom feedstock oil,
Step 2: a heat treatment step of heating the feedstock oil obtained in Step 1,
Step 3: A distillation step in which the heat-treated product obtained in Step 2 is distilled to recover pitch as a high boiling point component.
また、各工程の前後には本発明の趣旨を逸脱しない範囲で別の工程が含まれていてもよい。例えば、遠心分離によって固形物を除去する工程等を適宜追加してよい。
石油化学工業では一般に、ナフサ、灯油、軽油、天然ガス液等の石油類のうちの少なくとも1種を含む原料を高温で熱分解し、得られた熱分解物を蒸留して、エチレン及びプロピレンやその他のオレフィン類、ベンゼン、トルエン、キシレン等の芳香族化合物、分解ケロシン、分解ガソリン等の各留分に分離し、製品としている。これらの留分のうち、最も沸点が高い重質留分をエチレンボトム油という。
Further, before and after each step, another step may be included without departing from the spirit of the present invention. For example, a step of removing the solid matter by centrifugation may be appropriately added.
In the petrochemical industry, in general, raw materials containing at least one kind of petroleum such as naphtha, kerosene, gas oil, and natural gas liquid are pyrolyzed at high temperature, and the resulting pyrolyzate is distilled to obtain ethylene and propylene. Separated into other distillates such as other olefins, aromatic compounds such as benzene, toluene and xylene, cracked kerosene, cracked gasoline, etc. to make products. Of these fractions, the heavy fraction having the highest boiling point is called ethylene bottom oil.
石油化学工業の一般的なプロセス及びエチレンボトム油の採取工程は図1に示すとおりである。エチレンボトム油は熱分解炉の直後の工程である前蒸留系にて分離され、生産される製品である。熱分解からエチレンボトム油の分離までの工程は300℃以上の高温を保ったまま実施される。この温度範囲では、後述するジシクロペンタジエン類は逆ディールズ・アルダー反応によってシクロペンタジエン等に解離し、蒸留によりエチレンボトム油からは除去されている。従って、エチレンボトム油中にはジシクロペンタジエン類はほとんど含まれない。 The general process of the petrochemical industry and the extraction process of ethylene bottom oil are as shown in FIG. Ethylene bottom oil is a product that is separated and produced in the pre-distillation system, which is a process immediately after the pyrolysis furnace. The steps from pyrolysis to separation of ethylene bottom oil are carried out while maintaining a high temperature of 300°C or higher. In this temperature range, the dicyclopentadiene described below is dissociated into cyclopentadiene and the like by the reverse Diels-Alder reaction and removed from the ethylene bottom oil by distillation. Therefore, the ethylene bottom oil contains almost no dicyclopentadiene.
エチレンボトム油の性状は、ナフサ含有原料の種類、熱分解条件、精製蒸留塔の運転条件などにもよるが、一般的な性状としては、芳香族炭化水素の含有割合が50質量%以上、引火点は70〜90℃である。 The properties of ethylene bottom oil depend on the type of naphtha-containing raw material, thermal cracking conditions, operating conditions of the refining distillation column, etc., but as a general property, the content ratio of aromatic hydrocarbons is 50% by mass or more, flammability The point is 70 to 90°C.
本発明のエチレンボトム系原料油に用いるエチレンボトム油重質分は、エチレンボトム油から蒸留によって低沸点成分を留去したものである。この場合、エチレンボトム油重質分の初留点は300℃以下であることが好ましく、270℃以下であることより好ましく、250℃以下であることがさらに好ましい。初留点が300℃を超えると、エチレンボトム油重質分やエチレンボトム系原料油の粘度が高くなり、ジシクロペンタジエン類との混合等が難しくなる。 The heavy ethylene bottom oil component used in the ethylene bottom stock oil of the present invention is obtained by distilling off a low boiling point component from ethylene bottom oil by distillation. In this case, the initial boiling point of the ethylene bottom oil heavy component is preferably 300°C or lower, more preferably 270°C or lower, and further preferably 250°C or lower. When the initial boiling point exceeds 300°C, the viscosity of the ethylene bottom oil heavy component and the ethylene bottom feedstock oil becomes high, and mixing with dicyclopentadiene becomes difficult.
本発明におけるエチレンボトム系原料油中のエチレンボトム油重質分の比率は10質量%以上であり、好ましくは30質量%以上であり、より好ましくは50質量%以上であり、さらに好ましくは70質量%以上である。10質量%未満であると、本発明による収率向上の効果が十分得られない。エチレンボトム油は、蒸留の初留点が200℃となった時のボトム成分(エチレンボトム油重質分)を通常50質量%以上含むのでそのままエチレンボトム系原料油に使用することができる。
本発明でピッチ製造に用いるエチレンボトム系原料油には、主成分とするエチレンボトム油またはエチレンボトム油重質分に加えて、コールタールや石油系重質油等の他の重質油を添加して使用してよい。
The ratio of the ethylene bottom oil heavy component in the ethylene bottom stock oil in the present invention is 10% by mass or more, preferably 30% by mass or more, more preferably 50% by mass or more, and further preferably 70% by mass. % Or more. If it is less than 10% by mass, the effect of improving the yield according to the present invention cannot be sufficiently obtained. Since the ethylene bottom oil usually contains 50% by mass or more of the bottom component (ethylene bottom oil heavy component) when the initial distillation point of the distillation reaches 200°C, it can be used as it is as an ethylene bottom feed oil.
In the ethylene bottom stock oil used in the pitch production in the present invention, other heavy oil such as coal tar or petroleum heavy oil is added in addition to ethylene bottom oil or ethylene bottom oil heavy component as the main component. You may use it.
工程1は、少なくともエチレンボトム油重質分とジシクロペンタジエン類を混合してエチレンボトム系原料油を調製する工程である。前述のように、エチレンボトム油重質分はそれを含むエチレンボトム油の形でジシクロペンタジエン類と混合してもよい。
ジシクロペンタジエン類は、一般的に石油類の熱分解で得られるジシクロペンタジエン類として知られているものであればよく、一般式(1)で示される化合物のほか、一般式(2)で示されるシクロペンタジエン化合物をも含むものとする。
The dicyclopentadiene may be any of those generally known as dicyclopentadiene obtained by thermal decomposition of petroleum, and in addition to the compound represented by the general formula (1), It also includes the indicated cyclopentadiene compound.
複数個のRはそれぞれ同一でも異なっていてもよい。炭素数1〜3のアルキル基としてはメチル基、エチル基、プロピル基が挙げられる。炭素数2〜3のアルケニル基としてはビニル基、アリル基が挙げられる。これらの中ではサイズが小さく、重縮合を阻害しない点から水素原子または炭素数1〜2のアルキル基が好ましく、水素原子またはメチル基がより好ましい。このようなジシクロペンタジエン類としては、例えばジシクロペンタジエン、メチルジシクロペンタジエン、ジメチルジシクロペンタジエン等が挙げられる。メチル基の結合位置は任意の炭素原子でよい。 A plurality of R may be the same or different. Examples of the alkyl group having 1 to 3 carbon atoms include methyl group, ethyl group and propyl group. Examples of the alkenyl group having 2 to 3 carbon atoms include vinyl group and allyl group. Among these, a hydrogen atom or an alkyl group having 1 to 2 carbon atoms is preferable, and a hydrogen atom or a methyl group is more preferable, because they are small in size and do not inhibit polycondensation. Examples of such dicyclopentadiene include dicyclopentadiene, methyldicyclopentadiene, dimethyldicyclopentadiene and the like. The bonding position of the methyl group may be any carbon atom.
また、一般式(2)で示されるシクロペンタジエン化合物は、ディールズ・アルダー反応により縮合してジシクロペンタジエン化合物を生成し、また、ジシクロペンタジエン化合物の逆ディールズ・アルダー反応により解離して生成する。これら反応は無触媒で進行し、200℃以上では容易に平衡に達するため、後の工程2の熱処理工程でこれら反応を抑制できない。このようにシクロペンタジエン類はピッチ製造工程中で容易に縮合してジシクロペンタジエン類を生成するため、本発明のジシクロペンタジエン類にはシクロペンタジエン化合物をも含める。
Further, the cyclopentadiene compound represented by the general formula (2) is condensed by the Diels-Alder reaction to produce a dicyclopentadiene compound, and is also dissociated and produced by the reverse Diels-Alder reaction of the dicyclopentadiene compound. Since these reactions proceed without a catalyst and reach equilibrium easily at 200° C. or higher, these reactions cannot be suppressed in the subsequent heat treatment step of step 2. As described above, cyclopentadiene is easily condensed in the pitch manufacturing process to produce dicyclopentadiene, and thus the cyclopentadiene compound of the present invention also includes a cyclopentadiene compound.
複数のRはそれぞれ同一でも異なっていてもよい。炭素数1〜3のアルキル基としてはメチル基、エチル基、プロピル基が挙げられる。炭素数2〜3のアルケニル基ビニル基、アリル基が挙げられる。これらの中ではサイズが小さく、重縮合を阻害しない点から水素原子または炭素数1〜2のアルキル基が好ましく、水素原子またはメチル基がより好ましい。このような化合物としては例えばシクロペンタジエン、メチルシクロペンタジエン、ジメチルシクロペンタジエン等が挙げられる。メチル基の結合位置は任意の炭素原子でよい。 A plurality of Rs may be the same or different. Examples of the alkyl group having 1 to 3 carbon atoms include methyl group, ethyl group and propyl group. Examples thereof include an alkenyl group having 2 to 3 carbon atoms, a vinyl group, and an allyl group. Among these, a hydrogen atom or an alkyl group having 1 to 2 carbon atoms is preferable, and a hydrogen atom or a methyl group is more preferable, because they are small in size and do not inhibit polycondensation. Examples of such compounds include cyclopentadiene, methylcyclopentadiene, dimethylcyclopentadiene and the like. The bonding position of the methyl group may be any carbon atom.
ジシクロペンタジエン類の濃度(複数種を含むときはそれらの合計量)は、エチレンボトム系原料油全体に対して1〜30質量%、好ましくは1〜10質量%の範囲で適宜調整する。ジシクロペンタジエン類を含む混合物をエチレンボトム系原料油に使用する場合も、エチレンボトム系原料油に対してジシクロペンタジエン類の割合が上記の範囲となるよう調節する。ジシクロペンタジエン類の濃度が1質量%未満であると、エチレンボトム系原料油中の成分の分子量の向上が不十分となり、収率が十分に向上しない。また、30質量%を超えると、安価なエチレンボトム油の使用量が減少するので、経済的に不利となる。 The concentration of dicyclopentadiene (when a plurality of types are included, the total amount thereof) is appropriately adjusted within the range of 1 to 30% by mass, preferably 1 to 10% by mass, based on the whole ethylene bottom stock oil. Even when a mixture containing dicyclopentadiene is used as the ethylene bottom stock oil, the ratio of the dicyclopentadiene to the ethylene bottom stock oil is adjusted to fall within the above range. When the concentration of dicyclopentadiene is less than 1% by mass, the molecular weight of the component in the ethylene bottom feedstock is not sufficiently improved, and the yield is not sufficiently improved. On the other hand, if it exceeds 30% by mass, the amount of inexpensive ethylene bottom oil used decreases, which is economically disadvantageous.
ジシクロペンタジエン類としては、上記一般式(1)及び(2)に含まれる化合物を単独で使用することができるほか、複数の化合物の混合物を用いてエチレンボトム油またはエチレンボトム油重質分と混合し、エチレンボトム系原料油とすることができる。ジシクロペンタジエン類を含む混合物を使用する場合、当該混合物中のジシクロペンタジエン類の割合は10質量%以上が好ましく、より好ましくは20質量%以上である。また、ジシクロペンタジエン類を含む混合物中のジシクロペンタジエン類以外の成分は炭化水素であることが好ましい。このようなジシクロペンタジエン類を含む混合物の具体例としては、分解ケロシンが挙げられる。 As the dicyclopentadiene, the compounds included in the above general formulas (1) and (2) can be used alone, or a mixture of a plurality of compounds can be used to produce an ethylene bottom oil or an ethylene bottom oil heavy component. It can be mixed to obtain an ethylene bottom stock oil. When a mixture containing dicyclopentadiene is used, the proportion of dicyclopentadiene in the mixture is preferably 10% by mass or more, more preferably 20% by mass or more. The component other than the dicyclopentadiene in the mixture containing the dicyclopentadiene is preferably hydrocarbon. Specific examples of the mixture containing such dicyclopentadiene include decomposed kerosene.
分解ケロシンとは石油化学工業プロセスで生産される、主に炭素数が9以上の不飽和炭化水素化合物の混合物であり、1気圧での沸点が90〜230℃の範囲にある留分である。但し、本発明で使用する分解ケロシンは、各種炭化水素の混合物であることから、炭素数や沸点は多少変動しても構わない。 Decomposed kerosene is a mixture of unsaturated hydrocarbon compounds mainly having 9 or more carbon atoms, which is produced by a petrochemical industrial process, and is a fraction having a boiling point in the range of 90 to 230° C. at 1 atm. However, since the decomposed kerosene used in the present invention is a mixture of various hydrocarbons, the number of carbon atoms and the boiling point may be slightly changed.
分解ケロシンの主な成分としては、例えば、キシレン、スチレン、アリルベンゼン、プロピルベンゼン、メチルエチルベンゼン、トリメチルベンゼン、メチルスチレン、ジシクロペンタジエン、インダン、インデン、メチルプロピルベンゼン、メチルプロペニルベンゼン、エチルスチレン、ジビニルベンゼン、メチルインデン、ナフタレン、メチルジシクロペンタジエン等を挙げることができる。 The main components of decomposed kerosene include, for example, xylene, styrene, allylbenzene, propylbenzene, methylethylbenzene, trimethylbenzene, methylstyrene, dicyclopentadiene, indane, indene, methylpropylbenzene, methylpropenylbenzene, ethylstyrene, divinyl. Examples thereof include benzene, methylindene, naphthalene and methyldicyclopentadiene.
石油化学工業の一般的なプロセス及び分解ケロシンの製造工程は図1に示すとおりである。分解ケロシンはエチレンボトム油と異なり、熱分解生成物を一度コンプレッサーで圧縮・冷却した後に、蒸留によって分離される製品である。蒸留の過程で熱分解生成物中のシクロペンタジエン等がディールズ・アルダー反応を起こし、ジシクロペンタジエン類を生成する。よって分解ケロシンはジシクロペンタジエン類を通常10質量%以上含む。 The general process of petrochemical industry and the manufacturing process of decomposed kerosene are as shown in FIG. Unlike ethylene bottom oil, cracked kerosene is a product in which thermal decomposition products are once compressed and cooled by a compressor and then separated by distillation. In the process of distillation, cyclopentadiene and the like in the thermal decomposition product cause a Diels-Alder reaction to produce dicyclopentadiene. Therefore, the decomposed kerosene usually contains 10% by mass or more of dicyclopentadiene.
エチレンボトム油と分解ケロシンは石油化学プロセスにおいて連続した沸点範囲を持つ製品であるが、図1に示すとおり、石油化学工業プロセス中の全く異なる工程から製造される製品であり、通常は混合されず、異なる用途に使用される。また、先述したとおり、エチレンボトム油はほとんどジシクロペンタジエン類を含まないが、分解ケロシンはジシクロペンタジエン類を含有する。 Ethylene bottom oil and cracked kerosene are products with a continuous boiling range in petrochemical processes, but as shown in Fig. 1, they are products manufactured from completely different steps in the petrochemical process, and are usually not mixed. , Used for different purposes. Further, as described above, the ethylene bottom oil contains almost no dicyclopentadiene, but the cracked kerosene contains dicyclopentadiene.
分解ケロシンは、未処理で使用することができるほか、蒸留によって低沸点成分を適宜留去し、ジシクロペンタジエン類の濃度を高めて使用することができる。この際、分解ケロシンを加熱しすぎるとジシクロペンタジエン類が解離するので留意する必要がある。 The decomposed kerosene can be used untreated, or can be used by distilling off low-boiling components as appropriate to increase the concentration of dicyclopentadiene. At this time, it should be noted that the dicyclopentadiene is dissociated if the decomposed kerosene is heated too much.
工程1では、エチレンボトム油またはエチレンボトム油重質分とジシクロペンタジエン類を混合し適宜加熱し溶融状態として撹拌することにより、両成分が均一に混合された原料を調製する。 In step 1, an ethylene bottom oil or a heavy ethylene bottom oil and dicyclopentadiene are mixed and appropriately heated and stirred in a molten state to prepare a raw material in which both components are uniformly mixed.
工程2は、工程1で得られたエチレンボトム系原料油を加熱する熱処理工程である。熱処理温度は、例えば300〜450℃、時間は0.5〜6時間、熱処理圧力は、0〜2MPaG(ゲージ圧)で実施する。より好ましい熱処理温度は、320〜420℃、さらに好ましくは340〜400℃である。また、より好ましい熱処理圧力は、0〜1MPaG、さらに好ましくは0〜0.8MPaGである。熱処理温度が低すぎると分子量の向上が不十分となり、収率が十分に向上しない。一方、高すぎると異常な重縮合が進行して得られるピッチの組織が光学的異方性となる。熱処理圧力が高すぎると耐圧性熱処理装置が必要となり、経済的に不利となる。熱処理は、窒素ガス、水蒸気、炭酸ガス等の不活性ガス下で実施することが好ましい。熱処理の方法は、例えばオートクレーブ等によるバッチ式でもよく、減圧下あるいは常圧下に不活性ガス等の流通下で、薄膜蒸留装置、流下膜式熱処理装置、回転円盤式分散蒸発装置等を用いて連続的に行ってもよい。 Step 2 is a heat treatment step of heating the ethylene bottom stock oil obtained in Step 1. The heat treatment temperature is, for example, 300 to 450° C., the time is 0.5 to 6 hours, and the heat treatment pressure is 0 to 2 MPaG (gauge pressure). A more preferable heat treatment temperature is 320 to 420°C, and further preferably 340 to 400°C. Further, the heat treatment pressure is more preferably 0 to 1 MPaG, further preferably 0 to 0.8 MPaG. If the heat treatment temperature is too low, the improvement of the molecular weight will be insufficient and the yield will not be sufficiently improved. On the other hand, if it is too high, abnormal polycondensation proceeds and the pitch structure obtained becomes optically anisotropic. If the heat treatment pressure is too high, a pressure resistant heat treatment apparatus is required, which is economically disadvantageous. The heat treatment is preferably carried out under an inert gas such as nitrogen gas, water vapor or carbon dioxide gas. The heat treatment method may be, for example, a batch method using an autoclave or the like, and continuously using a thin film distillation apparatus, a falling film heat treatment apparatus, a rotary disc type dispersion evaporator, etc. under reduced pressure or atmospheric pressure under the flow of an inert gas or the like. You may go to
工程3は、工程2で得られた熱処理液の蒸留工程である。蒸留により工程2で得られた液中に含まれる低分子成分を留去し、塔底から高沸点成分としてピッチを得る。目的とするピッチの軟化点に応じて、蒸留の方法や条件は適宜調節する。また、蒸留は1段で実施してもよいし、2段以上に分けて実施してもよい。例えば、窒素ガスをバブリングしながら350〜390℃で0.5〜3時間、常圧下で蒸留した後、1〜50hPaまで減圧して350〜390℃で留出物がなくなるまで減圧蒸留を行うことにより塔底からピッチを得る。 Step 3 is a distillation step of the heat treatment liquid obtained in Step 2. The low molecular component contained in the liquid obtained in step 2 is distilled off to obtain pitch as a high boiling component from the bottom of the column. The distillation method and conditions are appropriately adjusted depending on the desired softening point of the pitch. Further, the distillation may be carried out in one stage or may be carried out in two or more stages. For example, while bubbling nitrogen gas, distill under normal pressure for 0.5 to 3 hours at 350 to 390° C., then reduce the pressure to 1 to 50 hPa and perform reduced pressure distillation at 350 to 390° C. until there is no distillate. To obtain the pitch from the bottom of the tower.
本発明で製造されるピッチは、多種多様な組成や性状のものとして実現することができる。本発明で製造されるピッチは好ましくは光学的に等方性である。また、好ましくは軟化点が200℃以上、より好ましくは230℃以上の高軟化点ピッチである。
本発明で得られるピッチは、汎用炭素繊維、活性炭素繊維、あるいは電極、ヒーター、各種坩堝、摺動部材等に用いられる等方性高密度高強度黒鉛材料等の原料として有用である。
The pitch produced by the present invention can be realized in a wide variety of compositions and properties. The pitch produced by the present invention is preferably optically isotropic. Further, it is preferably a high softening point pitch having a softening point of 200° C. or higher, more preferably 230° C. or higher.
The pitch obtained in the present invention is useful as a raw material for general-purpose carbon fibers, activated carbon fibers, or isotropic high-density graphite materials used for electrodes, heaters, various crucibles, sliding members, and the like.
以下に、本発明について実施例及び比較例を挙げて説明するが、本発明はこれらの例に限定されるものではない。
[ジシクロペンタジエン類濃度の測定]
分解ケロシン中のジシクロペンタジエン類の濃度(各ジシクロペンタジエン類の合計値)は、GC−MSを用い、面積百分率法により推定した。分析機器としてアジレント・テクノロジー(株)製の5975C spectrometerを使用し、カラムはアジレント・テクノロジー(株)製のHP−5MS 5% Phenyl Methyl Siloxaneを用いた。
The present invention will be described below with reference to examples and comparative examples, but the present invention is not limited to these examples.
[Measurement of dicyclopentadiene concentration]
The concentration of dicyclopentadiene compounds in the decomposed kerosene (total value of each dicyclopentadiene compound) was estimated by the area percentage method using GC-MS. As an analytical instrument, 5975C spectrometer manufactured by Agilent Technology Co., Ltd. was used, and as a column, HP-5MS 5% Phenyl Methyl Siloxane manufactured by Agilent Technology Co., Ltd. was used.
[軟化点の測定]
製造したピッチの軟化点は、熱機械分析(TMA;ThermoMechanical Analysis)によって測定した。分析機器としてエスエスアイ・ナノテクノロジー社製EXSTAR TMA/SS6300を使用した。試料調製としてアルミパン(容量100μL)にピッチ試料を0.5g入れ、ホットプレート法で測定した軟化点より30℃上昇させた温度で一度軟化させ、アルミパン中に平坦化したピッチ表面を生成した。
TMAの測定条件は、不活性雰囲気下、温度:室温から最大500℃まで、昇温速度:5℃/分、窒素ガス流量:100cc/分であった。また、プローブとして針入プローブを用いて、荷重49mNの一定の力で上部から押した。
[Measurement of softening point]
The softening point of the manufactured pitch was measured by thermomechanical analysis (TMA; ThermoMechanical Analysis). EXSTAR TMA/SS6300 manufactured by SII Nanotechnology Inc. was used as an analytical instrument. As a sample preparation, 0.5 g of a pitch sample was put into an aluminum pan (capacity 100 μL), and was once softened at a temperature raised by 30° C. from the softening point measured by the hot plate method to generate a flattened pitch surface in the aluminum pan. ..
The TMA measurement conditions were as follows: temperature: room temperature to a maximum of 500° C., temperature rising rate: 5° C./min, nitrogen gas flow rate: 100 cc/min, under an inert atmosphere. Further, a needle-inserted probe was used as the probe, and the probe was pressed from above with a constant force of 49 mN.
実施例で使用した、エチレンボトム油の主な物性値は以下のとおりである。
密度:1.0482g/cm3、動粘度(50℃):19.5cSt、水分:2062volppm(カールフィッシャー法、以下同様)、引火点:80.0℃、初留点:191℃、50%留出温度:259℃、全硫黄濃度:1444質量ppm。
The main physical properties of the ethylene bottom oil used in the examples are as follows.
Density: 1.0482 g/cm 3 , kinematic viscosity (50° C.): 19.5 cSt, water content: 2062 volppm (Karl Fischer method, the same applies below), flash point: 80.0° C., initial boiling point: 191° C., 50% distillation Outlet temperature: 259° C., total sulfur concentration: 1444 mass ppm.
実施例で使用した分解ケロシンの主な物性値は以下のとおりである。
密度:0.9176g/cm3、水分:220volppm、引火点:36.0℃、初留点:132℃、50%留出温度:168℃、全硫黄濃度:138質量ppm、ジシクロペンタジエン類の濃度12質量%。
The main physical properties of the decomposed kerosene used in the examples are as follows.
Density: 0.9176 g/cm 3 , moisture: 220 volppm, flash point: 36.0° C., initial boiling point: 132° C., 50% distillation temperature: 168° C., total sulfur concentration: 138 mass ppm, of dicyclopentadiene Concentration 12% by mass.
実施例1:
エチレンボトム油894kgを原料として、理論段数15段(スルザーパッキン)の蒸留設備にて、窯温101℃、操作圧力4〜8Torrにて蒸留精製し、釜残液としてエチレンボトム油重質分である留分−1を544kg得た。留分−1の初留点は218℃であった。
一方、分解ケロシン500gを原料として、液温度120℃、操作圧力50hPaの単蒸発により、低沸分を除去し高沸点成分を濃縮させた留分−2を106g得た。留分−2に含まれるジシクロペンタジエン類の濃度は21質量%であった。
エチレンボトム系原料油として留分−1を95gと留分−2を5g使用し、100mlのオートクレーブに仕込んだ後、十分に撹拌して混合した。原料油中のジシクロペンタジエン類濃度は1.05質量%であった。気相を窒素ガスパージした後、内温370℃にて30分間の加熱処理を行った。この際の内部圧力は0.7MPaGに到達した。熱処理後の液の取得量は99gであった。
さらに、熱処理後の液を370℃、窒素雰囲気下で常圧蒸留を行い、低沸分を留去した。続いて、370℃において、エバポレーターで減圧薄膜蒸留を行った。この際、昇温速度は5℃/分、回転速度は50〜100rpmとした。釜残として軟化点250℃のピッチ30gを得た。留分−1と留分−2の仕込み量の合計をベースとしたピッチ収率は30質量%となった。
エチレンボトム系原料油配合量、エチレンボトム系原料油中のジシクロペンタジエン濃度、熱処理時の内部圧力、および得られたピッチの収率と軟化点を、以下の実施例等の結果とともに、表1にまとめて示す。
Example 1:
Using 894 kg of ethylene bottom oil as a raw material, a distillation facility having a theoretical plate number of 15 (sulzer packing) was used to distill and refine at a kiln temperature of 101° C. and an operating pressure of 4 to 8 Torr, and an ethylene bottom oil heavy component was obtained as a bottom liquid. Fraction-1 was obtained in an amount of 544 kg. The first distillation point of Fraction-1 was 218°C.
On the other hand, using 500 g of decomposed kerosene as a raw material, a single evaporation at a liquid temperature of 120° C. and an operating pressure of 50 hPa was carried out to obtain 106 g of fraction-2 in which low boiling components were removed and high boiling components were concentrated. The concentration of dicyclopentadiene contained in Fraction-2 was 21% by mass.
As an ethylene bottom feed oil, 95 g of fraction-1 and 5 g of fraction-2 were used, charged into a 100 ml autoclave, and then sufficiently stirred and mixed. The dicyclopentadiene concentration in the feedstock was 1.05% by mass. After purging the gas phase with nitrogen gas, heat treatment was performed at an internal temperature of 370° C. for 30 minutes. The internal pressure at this time reached 0.7 MPaG. The amount of the liquid obtained after the heat treatment was 99 g.
Further, the liquid after the heat treatment was subjected to atmospheric distillation under a nitrogen atmosphere at 370° C. to remove low boiling components. Subsequently, at 370° C., vacuum thin film distillation was performed with an evaporator. At this time, the temperature rising rate was 5° C./min, and the rotation speed was 50 to 100 rpm. 30 g of a pitch having a softening point of 250° C. was obtained as the residue of the kettle. The pitch yield based on the total amount of the fraction-1 and the fraction-2 charged was 30% by mass.
The ethylene bottom feedstock compounding amount, the dicyclopentadiene concentration in the ethylene bottom feedstock, the internal pressure during heat treatment, and the yield and softening point of the obtained pitch are shown in Table 1 together with the results of the following examples. Are summarized in.
実施例2:
留分−2の代わりに、Sigma−Aldrich社製のジシクロペンタジエン試薬(Analytical standard)を用いた以外は実施例1と同じ操作を行った。エチレンボトム系原料油中のジシクロペンタジエン類濃度は5質量%であった。この際、内部圧力は0.7MPaGに到達し、熱処理後の液の取得量は98gであった。また、薄膜蒸発器処理後の釜残には、軟化点250℃のピッチ31gを得た。ピッチ収率は31質量%となった。
Example 2:
The same operation as in Example 1 was performed except that a dicyclopentadiene reagent (Analytical standard) manufactured by Sigma-Aldrich was used instead of the fraction-2. The dicyclopentadiene concentration in the ethylene bottom stock oil was 5% by mass. At this time, the internal pressure reached 0.7 MPaG, and the amount of the liquid obtained after the heat treatment was 98 g. In addition, a pitch of 31 g having a softening point of 250° C. was obtained in the residue after the thin film evaporator treatment. The pitch yield was 31% by mass.
実施例3:
留分−2の代わりに、Sigma−Aldrich社製のジシクロペンタジエン試薬を用い、留分−1の仕込み量を70g、ジシクロペンタジエンの仕込み量を30gとした以外は実施例1と同じ操作を行った。エチレンボトム系原料油中のジシクロペンタジエン類濃度は30質量%であった。この際、熱処理時の内部圧力は0.7MPaGに到達し、熱処理後の液の取得量は99gであった。また、薄膜蒸発器処理後の釜残には、軟化点250℃のピッチ37gを得た。ピッチ収率は37質量%となった。
Example 3:
Instead of Fraction-2, a dicyclopentadiene reagent manufactured by Sigma-Aldrich was used, and the same operation as in Example 1 was performed except that the charge amount of Fraction-1 was 70 g and the charge amount of dicyclopentadiene was 30 g. went. The dicyclopentadiene concentration in the ethylene bottom stock oil was 30% by mass. At this time, the internal pressure during the heat treatment reached 0.7 MPaG, and the obtained amount of the liquid after the heat treatment was 99 g. In addition, a pitch of 37 g having a softening point of 250° C. was obtained in the residue after the thin film evaporator treatment. The pitch yield was 37% by mass.
実施例4:
熱処理をオートクレーブの代わりに大気開放系の容器で実施したこと以外は、実施例1と同じ操作を行った。エチレンボトム系原料油中のジシクロペンタジエン類濃度は1.05質量%であった。この時の熱処理後の液の取得量は74gであった。また、薄膜蒸発器処理後の釜残には、軟化点250℃のピッチ36gを得た。ピッチ収率は36質量%となった。
Example 4:
The same operation as in Example 1 was performed, except that the heat treatment was performed in an atmosphere open system container instead of the autoclave. The dicyclopentadiene concentration in the ethylene bottom stock oil was 1.05% by mass. The amount of the liquid obtained after the heat treatment at this time was 74 g. Moreover, 36 g of a pitch having a softening point of 250° C. was obtained in the residue after the treatment with the thin film evaporator. The pitch yield was 36% by mass.
実施例5:
熱処理をオートクレーブの代わりに大気開放系の装置で実施したことと、留分−2の代わりにSigma−Aldrich社製のジシクロペンタジエン試薬を用いた以外は、実施例1と同じ操作を行った。エチレンボトム系原料油中のジシクロペンタジエン類濃度は5質量%であった。この時の熱処理後の液の取得量は59gであった。また、薄膜蒸発器処理後の釜残には、軟化点250℃のピッチ30gを得た。ピッチ収率は30質量%となった。
Example 5:
The same operation as in Example 1 was performed, except that the heat treatment was carried out in an apparatus open to the atmosphere instead of the autoclave and the dicyclopentadiene reagent manufactured by Sigma-Aldrich was used instead of the fraction-2. The dicyclopentadiene concentration in the ethylene bottom stock oil was 5% by mass. The amount of the liquid obtained after the heat treatment at this time was 59 g. In addition, a pitch of 30 g with a softening point of 250° C. was obtained in the residue after the thin film evaporator treatment. The pitch yield was 30% by mass.
比較例1:
留分−2を使用せず、エチレンボトム系原料油として留分−1を100g使用したこと以外は実施例1と同じ操作を行った。エチレンボトム系原料油中のジシクロペンタジエン類濃度は0質量%であった。この際、熱処理時の内部圧力は0.7MPaGに到達し、熱処理後の液の取得量は97gであった。また、薄膜蒸発器処理後の釜残には、軟化点270℃のピッチ23gを得た。ピッチ収率は23質量%となった。
Comparative Example 1:
The same operation as in Example 1 was performed except that Fraction-2 was not used and 100 g of Fraction-1 was used as the ethylene bottom stock oil. The dicyclopentadiene concentration in the ethylene bottom stock oil was 0% by mass. At this time, the internal pressure during the heat treatment reached 0.7 MPaG, and the obtained amount of the liquid after the heat treatment was 97 g. In addition, a pitch of 23 g with a softening point of 270° C. was obtained in the residue after the thin film evaporator treatment. The pitch yield was 23% by mass.
比較例2:
留分−2の代わりに未処理の分解ケロシンを使用したこと以外は実施例1と同じ操作を行った。エチレンボトム系原料油中のジシクロペンタジエン類濃度は0.6質量%であった。この際、加熱処理時の内部圧力は0.7MPaGに到達し、熱処理後の液の取得量は96gであった。また、薄膜蒸発器処理後の釜残には、軟化点250℃のピッチ21gを得た。ピッチ収率は21質量%となった。
Comparative Example 2:
The same operation as in Example 1 was carried out except that untreated decomposed kerosene was used in place of Fraction-2. The dicyclopentadiene concentration in the ethylene bottom stock oil was 0.6% by mass. At this time, the internal pressure during the heat treatment reached 0.7 MPaG, and the obtained amount of the liquid after the heat treatment was 96 g. In addition, 21 g of pitch having a softening point of 250° C. was obtained in the residue after the thin film evaporator treatment. The pitch yield was 21% by mass.
比較例3:
留分−2の代わりにSigma−Aldrich社製のインデン試薬を用いた以外は実施例1と同じ操作を行った。エチレンボトム系原料油中のジシクロペンタジエン類濃度は0質量%であった。この際、熱処理時の内部圧力は0.7MPaGに到達し、熱処理後の液の取得量は97gであった。また、薄膜蒸発器処理後の釜残には、軟化点258℃のピッチ23gを得た。ピッチ収率は23質量%となった。
Comparative Example 3:
The same operation as in Example 1 was performed except that an indene reagent manufactured by Sigma-Aldrich was used instead of the fraction-2. The dicyclopentadiene concentration in the ethylene bottom stock oil was 0% by mass. At this time, the internal pressure during the heat treatment reached 0.7 MPaG, and the obtained amount of the liquid after the heat treatment was 97 g. In addition, a pitch of 23 g with a softening point of 258° C. was obtained in the residue after the thin film evaporator treatment. The pitch yield was 23% by mass.
実施例1〜5及び比較例1〜3の結果を表1に示す。
表1の結果から分かるように、ジシクロペンタジエン類濃度が1質量%以上の原料を使用した実施例1〜5では、ジシクロペンタジエン類濃度が1質量%未満の比較例1〜3と比較して、高いピッチ収率が達成された。また、得られたピッチの軟化点も200℃以上であり、エチレンボトム油重質分のみをエチレンボトム系原料油とした比較例1で得られたピッチと遜色なかった。
Table 1 shows the results of Examples 1 to 5 and Comparative Examples 1 to 3.
As can be seen from the results in Table 1, in Examples 1 to 5 in which the raw material having a dicyclopentadiene concentration of 1% by mass or more was used, compared with Comparative Examples 1 to 3 in which the dicyclopentadiene concentration was less than 1% by mass. Thus, a high pitch yield was achieved. Also, the softening point of the obtained pitch was 200° C. or higher, which was comparable to the pitch obtained in Comparative Example 1 in which only the ethylene bottom oil heavy component was used as the ethylene bottom base stock oil.
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