JP6736835B2 - Method for producing gamma-butyrolactone - Google Patents
Method for producing gamma-butyrolactone Download PDFInfo
- Publication number
- JP6736835B2 JP6736835B2 JP2015053423A JP2015053423A JP6736835B2 JP 6736835 B2 JP6736835 B2 JP 6736835B2 JP 2015053423 A JP2015053423 A JP 2015053423A JP 2015053423 A JP2015053423 A JP 2015053423A JP 6736835 B2 JP6736835 B2 JP 6736835B2
- Authority
- JP
- Japan
- Prior art keywords
- group
- nitrogen
- acid
- butyrolactone
- containing compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 title claims description 134
- 238000004519 manufacturing process Methods 0.000 title claims description 38
- -1 nitrogen-containing compound Chemical class 0.000 claims description 103
- 239000003054 catalyst Substances 0.000 claims description 63
- 235000011044 succinic acid Nutrition 0.000 claims description 59
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 56
- 238000005984 hydrogenation reaction Methods 0.000 claims description 55
- 238000000034 method Methods 0.000 claims description 53
- 150000003444 succinic acids Chemical class 0.000 claims description 36
- 125000001424 substituent group Chemical group 0.000 claims description 34
- 239000002994 raw material Substances 0.000 claims description 31
- 239000001384 succinic acid Substances 0.000 claims description 23
- 125000000217 alkyl group Chemical group 0.000 claims description 21
- 229910052757 nitrogen Inorganic materials 0.000 claims description 21
- 125000004432 carbon atom Chemical group C* 0.000 claims description 20
- 239000003446 ligand Substances 0.000 claims description 19
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 18
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 17
- 229910052707 ruthenium Inorganic materials 0.000 claims description 16
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- 125000003118 aryl group Chemical group 0.000 claims description 12
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- 125000005129 aryl carbonyl group Chemical group 0.000 claims description 8
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 7
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- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 125000005493 quinolyl group Chemical group 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- HEBKCHPVOIAQTA-ZXFHETKHSA-N ribitol Chemical compound OC[C@H](O)[C@H](O)[C@H](O)CO HEBKCHPVOIAQTA-ZXFHETKHSA-N 0.000 description 1
- JDNQPKBFOBQRBN-UHFFFAOYSA-N ruthenium monohydride Chemical compound [RuH] JDNQPKBFOBQRBN-UHFFFAOYSA-N 0.000 description 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 1
- 229910001927 ruthenium tetroxide Inorganic materials 0.000 description 1
- WYRXRHOISWEUST-UHFFFAOYSA-K ruthenium(3+);tribromide Chemical compound [Br-].[Br-].[Br-].[Ru+3] WYRXRHOISWEUST-UHFFFAOYSA-K 0.000 description 1
- VDRDGQXTSLSKKY-UHFFFAOYSA-K ruthenium(3+);trihydroxide Chemical class [OH-].[OH-].[OH-].[Ru+3] VDRDGQXTSLSKKY-UHFFFAOYSA-K 0.000 description 1
- GTCKPGDAPXUISX-UHFFFAOYSA-N ruthenium(3+);trinitrate Chemical compound [Ru+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O GTCKPGDAPXUISX-UHFFFAOYSA-N 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003334 secondary amides Chemical group 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010801 sewage sludge Substances 0.000 description 1
- 150000003378 silver Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- PNGLEYLFMHGIQO-UHFFFAOYSA-M sodium;3-(n-ethyl-3-methoxyanilino)-2-hydroxypropane-1-sulfonate;dihydrate Chemical compound O.O.[Na+].[O-]S(=O)(=O)CC(O)CN(CC)C1=CC=CC(OC)=C1 PNGLEYLFMHGIQO-UHFFFAOYSA-M 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910000018 strontium carbonate Inorganic materials 0.000 description 1
- 150000003443 succinic acid derivatives Chemical class 0.000 description 1
- IAHFWCOBPZCAEA-UHFFFAOYSA-N succinonitrile Chemical compound N#CCCC#N IAHFWCOBPZCAEA-UHFFFAOYSA-N 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- MDDUHVRJJAFRAU-YZNNVMRBSA-N tert-butyl-[(1r,3s,5z)-3-[tert-butyl(dimethyl)silyl]oxy-5-(2-diphenylphosphorylethylidene)-4-methylidenecyclohexyl]oxy-dimethylsilane Chemical compound C1[C@@H](O[Si](C)(C)C(C)(C)C)C[C@H](O[Si](C)(C)C(C)(C)C)C(=C)\C1=C/CP(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MDDUHVRJJAFRAU-YZNNVMRBSA-N 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- ZUHZGEOKBKGPSW-UHFFFAOYSA-N tetraglyme Chemical compound COCCOCCOCCOCCOC ZUHZGEOKBKGPSW-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 125000003831 tetrazolyl group Chemical group 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- 125000001113 thiadiazolyl group Chemical group 0.000 description 1
- 125000000335 thiazolyl group Chemical group 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 125000001425 triazolyl group Chemical group 0.000 description 1
- IFXORIIYQORRMJ-UHFFFAOYSA-N tribenzylphosphane Chemical compound C=1C=CC=CC=1CP(CC=1C=CC=CC=1)CC1=CC=CC=C1 IFXORIIYQORRMJ-UHFFFAOYSA-N 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- WLPUWLXVBWGYMZ-UHFFFAOYSA-N tricyclohexylphosphine Chemical compound C1CCCCC1P(C1CCCCC1)C1CCCCC1 WLPUWLXVBWGYMZ-UHFFFAOYSA-N 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- OSRJBXRUXTUMBY-UHFFFAOYSA-N triheptylphosphane Chemical compound CCCCCCCP(CCCCCCC)CCCCCCC OSRJBXRUXTUMBY-UHFFFAOYSA-N 0.000 description 1
- KCTAHLRCZMOTKM-UHFFFAOYSA-N tripropylphosphane Chemical compound CCCP(CCC)CCC KCTAHLRCZMOTKM-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Furan Compounds (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
本発明はコハク酸及び/又はその誘導体(以下両者をまとめて「コハク酸類」と記すことがある)から選ばれるいずれか1以上の化合物を水素化してガンマブチロラクトン(以下「GBL」と記すことがある)を製造する方法に関する。詳しくはコハク酸類を水素化してGBLを製造する際に、水素化反応混合物中に特定の含窒素化合物を特定の濃度存在させるGBLの製造方法に関するものである。 In the present invention, any one or more compounds selected from succinic acid and/or its derivative (hereinafter, both may be collectively referred to as “succinic acids”) are hydrogenated to obtain gamma-butyrolactone (hereinafter referred to as “GBL”). A) is manufactured. More particularly, it relates to a method for producing GBL in which a specific nitrogen-containing compound is present in a specific concentration in a hydrogenation reaction mixture when hydrogenating succinic acids to produce GBL.
本発明の対象となるコハク酸類としては、コハク酸の他に、無水コハク酸及びコハク酸エステルなどが例示できる。
GBLは工業用溶剤や洗浄剤、高分子化学品の反応中間体として有用であり、また電子材料製造時の溶剤や電解液として広く用いられているN−メチルピロリドン(以下「NMP」と記すことがある。)や水溶性高分子として用途の広いポリビニルピロリドンの原料としても用いられている。
Examples of the succinic acids to which the present invention is applicable include succinic acid, succinic anhydride, and succinic acid ester.
GBL is useful as an industrial solvent, a cleaning agent, a reaction intermediate for polymer chemicals, and is widely used as a solvent and an electrolytic solution in the production of electronic materials. N-methylpyrrolidone (hereinafter referred to as "NMP") It is also used as a raw material for polyvinylpyrrolidone, which is widely used as a water-soluble polymer.
GBLは工業的には石油化学系の製品である無水マレイン酸またはこれを部分水素化した無水コハク酸の水素化反応や、1,4−ブタンジオールの脱水素反応等によって製造されている。例えば、ルテニウム系触媒存在下、無水コハク酸等のコハク酸誘導体を水素化してGBLを得る方法が知られている(特許文献1)。
近年の石油資源価格の高騰や環境への配慮等の観点から、石油資源に代わる原料としてバイオマスの使用が注目され、これに含まれる糖類の発酵によってジカルボン酸及びその誘導体を製造する方法(以下、このようなバイオマスを原料として発酵法によりコハク酸類を製造する方法を「バイオ法」と略記する)が検討されている(例えば特許文献2)。バイオ法で得られたコハク酸類には、バイオマス中に存在したり、発酵工程で混入したり、又はコハク酸類の精製工程で十分除去できずに残留したりした含窒素化合物が含まれることがある(例えば特許文献3、4)。
GBL is industrially produced by a hydrogenation reaction of maleic anhydride, which is a petrochemical product, or succinic anhydride obtained by partially hydrogenating it, a dehydrogenation reaction of 1,4-butanediol, and the like. For example, a method is known in which a succinic acid derivative such as succinic anhydride is hydrogenated in the presence of a ruthenium catalyst to obtain GBL (Patent Document 1).
From the viewpoint of the recent skyrocketing prices of petroleum resources and consideration for the environment, the use of biomass as a raw material to replace petroleum resources has attracted attention, and a method for producing a dicarboxylic acid and its derivative by fermentation of sugars contained in the biomass (hereinafter, A method of producing succinic acids by a fermentation method using such biomass as a raw material is abbreviated as “bio method”) has been studied (for example, Patent Document 2). The succinic acid obtained by the bio method may include a nitrogen-containing compound that is present in the biomass, is mixed in in the fermentation step, or is left without being sufficiently removed in the purification step of the succinic acid. (For example, Patent Documents 3 and 4).
このため、コハク酸類を原料とするGBL製造プロセスでは、上記のような原料中の不純物により反応活性が低下することがあり、目的生成物であるGBLの収率が不安定となるという問題点がある。 Therefore, in the GBL production process using succinic acid as a raw material, the reaction activity may be reduced due to the impurities in the raw material as described above, which causes a problem that the yield of GBL which is a target product becomes unstable. is there.
本発明は、上記のような問題点を解決するためになされたものである。即ち、本発明の課題は、コハク酸類の水素化によるガンマブチロラクトン(GBL)の製造方法において、GBLを高い収率で安定して製造する方法を提供することであり、特に触媒を用いた水素化反応において、触媒活性の低下を防止することでGBL収率の変動(低下)を抑制することである。本発明方法を用いることにより、GBLを高い収率で安定して得ることができる工業的に有利なプロセスが提供される。 The present invention has been made to solve the above problems. That is, an object of the present invention is to provide a method for stably producing GBL in a high yield in a method for producing gammabutyrolactone (GBL) by hydrogenation of succinic acids, and particularly hydrogenation using a catalyst. In the reaction, it is to suppress fluctuation (decrease) in GBL yield by preventing decrease in catalyst activity. Use of the method of the present invention provides an industrially advantageous process by which GBL can be stably obtained in a high yield.
本発明者らは、上記の課題を解決すべく鋭意検討した結果、原料中の含窒素化合物が、水素化触媒の活性及び安定性に大きく影響を及ぼし、ひいてはGBLの収率に大きく影響することを見出した。
即ち、水素化反応における反応混合物中の前記含窒素化合物の濃度を所定の範囲内とすることで、高い収率でGBLを得ることができ、しかも水素化触媒である金属触媒の劣化も防止できることを見出して、本発明を完成した。
As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that the nitrogen-containing compound in the raw material has a great influence on the activity and stability of the hydrogenation catalyst, which in turn greatly affects the yield of GBL. Found.
That is, by setting the concentration of the nitrogen-containing compound in the reaction mixture in the hydrogenation reaction within a predetermined range, it is possible to obtain GBL in a high yield and prevent deterioration of the metal catalyst as the hydrogenation catalyst. Then, the present invention was completed.
即ち、本発明の要旨は、
[1]コハク酸及び/又はその誘導体(以下両者をまとめて「コハク酸類」と記すことがある)を水素化することによりガンマブチロラクトンを製造する方法において、前記水素化反応時の反応混合物に含まれる含窒素化合物の合計含有量が窒素原子換算で1質量ppm以上、5000質量ppm未満であることを特徴とするガンマブチロラクトンの製造方法、
[2]コハク酸及び/又はその誘導体(以下両者をまとめて「コハク酸類」と記すことがある)を水素化することによりガンマブチロラクトンを製造する方法において、前記水素化反応時の反応混合物に含まれる一般式(1)で示される分子量1000以下の含窒素化合物の合計含有量が窒素原子換算で1質量ppm以上、5000質量ppm未満であることを特徴とする上記1に記載のガンマブチロラクトンの製造方法、
That is, the gist of the present invention is
[1] A method for producing gamma-butyrolactone by hydrogenating succinic acid and/or its derivative (hereinafter, both may be collectively referred to as “succinic acids”), which is included in the reaction mixture during the hydrogenation reaction. The total content of the nitrogen-containing compounds is 1 mass ppm or more and less than 5000 mass ppm in terms of nitrogen atom, the method for producing gamma-butyrolactone,
[2] A method for producing gamma-butyrolactone by hydrogenating succinic acid and/or its derivative (hereinafter, both may be collectively referred to as “succinic acids”), which is included in the reaction mixture during the hydrogenation reaction. The total content of the nitrogen-containing compounds represented by the general formula (1) having a molecular weight of 1000 or less is 1 mass ppm or more and less than 5000 mass ppm in terms of nitrogen atoms, and the production of gammabutyrolactone according to 1 above. Method,
(式(1)中、R1〜R3は、それぞれ独立して、水素原子、アルキル基、アルケニル基、アリール基、アルコキシ基、ヒドロキシ基、アミノ基、アルキルチオ基、アリールチオ基、アルキルカルボニル基、又はアリールカルボニル基を表し、これらの基は更に置換基を有していてもよく、該置換基中にはヘテロ原子が含まれていてもよい。R2及びR3は、互いに結合して環を形成していてもよい。また、R1〜R3は同一でも異なっていてもよい。但し、R1〜R3の炭素原子数の合計は50以下である。またR1〜R3が全て水素原子である場合は除く。)
[3]前記水素化反応時の反応混合物中の上記含窒素化合物の合計含有量が窒素原子換算で5質量ppm以上、3000質量ppm未満であることを特徴とする上記1又は2のいずれかに記載のガンマブチロラクトンの製造方法、
[4]前記含窒素化合物の分子量が200以下である事を特徴とする上記1〜3のいずれかに記載のガンマブチロラクトンの製造方法、
[5]前記水素化反応を周期律表の第8〜11族に属する遷移金属から選ばれる少なくとも1種の金属を含む触媒を用いて行うことを特徴とする請求項1〜4のいずれか1項に記載のガンマブチロラクトンの製造方法、
(In the formula (1), R 1 to R 3 are each independently a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, an alkoxy group, a hydroxy group, an amino group, an alkylthio group, an arylthio group, an alkylcarbonyl group, Or an arylcarbonyl group, which may further have a substituent, and the substituent may contain a hetero atom, R 2 and R 3 are bonded to each other to form a ring. In addition, R 1 to R 3 may be the same or different, provided that the total number of carbon atoms of R 1 to R 3 is 50 or less, and R 1 to R 3 are Except when all are hydrogen atoms.)
[3] The total content of the above-mentioned nitrogen-containing compounds in the reaction mixture during the hydrogenation reaction is 5 mass ppm or more and less than 3000 mass ppm in terms of nitrogen atom. A method for producing the gamma-butyrolactone described,
[4] The method for producing gamma-butyrolactone according to any one of the above 1 to 3, wherein the nitrogen-containing compound has a molecular weight of 200 or less.
[5] The hydrogenation reaction is carried out using a catalyst containing at least one metal selected from transition metals belonging to Groups 8 to 11 of the Periodic Table. The method for producing gamma-butyrolactone according to Item,
[6]前記含窒素化合物の常温(25℃)での蒸気圧が1×10−10Pa以上、1000Pa以下であることを特徴とする上記1〜5のいずれかに記載のガンマブチロラクトンの製造方法、
[7]前記水素化反応をルテニウム又は銅を含む触媒を用いて行うことを特徴とする上記1〜6のいずれかに記載のガンマブチロラクトンの製造方法、
[8]前記水素化反応を第3級有機リン系化合物を配位子として有するルテニウム錯体を触媒として用いて行うことを特徴とする上記1〜7のいずれかに記載のガンマブチロラク
トンの製造方法、
[9]前記コハク酸類がバイオマス原料を用いて発酵法により製造されたものであることを特徴とする上記1〜8のいずれかに記載のガンマブチロラクトンの製造方法、
[10]前記コハク酸類がコハク酸であり、前記含窒素化合物がコハク酸ジアミド、コハク酸モノアミド、コハク酸イミドからなる群から選ばれる少なくとも1種の化合物であり、かつ前記水素化反応に使用する触媒が第3級有機リン系化合物を配位子として有するルテニウム錯体であることを特徴とする上記1〜9のいずれかに記載のガンマブチロラクトンの製造方法、
に存する。
[6] The method for producing gamma-butyrolactone according to any one of 1 to 5 above, wherein the vapor pressure of the nitrogen-containing compound at room temperature (25° C.) is 1×10 −10 Pa or more and 1000 Pa or less. ,
[7] The method for producing gamma-butyrolactone according to any one of 1 to 6 above, wherein the hydrogenation reaction is performed using a catalyst containing ruthenium or copper.
[8] The method for producing gamma-butyrolactone according to any one of 1 to 7 above, wherein the hydrogenation reaction is performed using a ruthenium complex having a tertiary organic phosphorus compound as a ligand as a catalyst,
[9] The method for producing gamma-butyrolactone according to any one of 1 to 8 above, wherein the succinic acids are produced by a fermentation method using a biomass raw material.
[10] The succinic acid is succinic acid, the nitrogen-containing compound is at least one compound selected from the group consisting of succinic acid diamide, succinic acid monoamide, and succinimide, and is used for the hydrogenation reaction. 10. The method for producing gamma-butyrolactone according to any one of 1 to 9 above, wherein the catalyst is a ruthenium complex having a tertiary organic phosphorus compound as a ligand.
Exist in.
本発明方法によれば、コハク酸類の水素化によってGBLを製造する際に、反応混合物中の含窒素化合物の種類とその濃度を制御することにより、水素化触媒として用いられる金属触媒の劣化が防止でき、GBLを高い収率で、長期間安定的に製造することが可能となる、工業的に極めて有利なプロセスが提供される。 According to the method of the present invention, when a GBL is produced by hydrogenation of succinic acids, by controlling the type and concentration of the nitrogen-containing compound in the reaction mixture, deterioration of the metal catalyst used as a hydrogenation catalyst can be prevented. It is possible to provide an industrially extremely advantageous process capable of stably producing GBL in a high yield for a long period of time.
1.反応原料
1−1.コハク酸類
本発明のGBLの製造方法に使用する原料コハク酸類としては、コハク酸類に相当するそれぞれの化合物を単独で用いてもよく、また、その2種以上を任意の量比、組み合わせて用いてもよい。
1. Reaction raw material 1-1. Succinic Acids As the raw material succinic acids used in the method for producing GBL of the present invention, each compound corresponding to succinic acids may be used alone, or two or more thereof may be used in any amount ratio in combination. Good.
コハク酸類として、コハク酸エステルを用いる場合は、炭素数1〜4の直鎖ジアルキルエステルが好ましく、特にジメチルエステルやジエチルエステルが入手のしやすさや反応成績等の点で好ましい。
また、コハク酸類として、コハク酸の塩(酸性エステル塩を含む)も使用することができる。このようなコハク酸の塩としては、アンモニウム塩、ナトリウム塩、カリウム塩、カルシウム塩等のコハク酸塩や酸性コハク酸エステル塩が例示でき、中でも反応性の点で、コハク酸ジアンモニウム塩や酸性コハク酸エステルアンモニウム塩が好ましい。
When a succinic acid ester is used as the succinic acid, a linear dialkyl ester having 1 to 4 carbon atoms is preferable, and dimethyl ester and diethyl ester are particularly preferable in terms of availability and reaction results.
As the succinic acids, succinic acid salts (including acidic ester salts) can also be used. Examples of such succinic acid salts include ammonium salts, sodium salts, potassium salts, succinic acid salts such as calcium salts, and acidic succinic acid ester salts. Among them, in terms of reactivity, diammonium succinic acid salts and acidic salts are exemplified. Ammonium succinate salts are preferred.
1−2.コハク酸類の製造方法
本発明で使用するコハク酸類の製造方法としては、石油などの化石燃料を原料とする方法(以下、「石化法」と称することがある)あるいはバイオマス資源から発酵工程を経て製造する方法(以下、「バイオ法」と称することがある)が挙げられ、中でもバイオ法で製造されたコハク酸類が好適に用いられる。バイオ法で製造されたコハク酸類は含窒素化合物を含み、これらの合計濃度を制御することで工業的に有利なGBLの製造方法を提供できるからである。
1-2. Method for producing succinic acids As a method for producing succinic acids used in the present invention, a method using fossil fuel such as petroleum as a raw material (hereinafter, sometimes referred to as “petrification method”) or a fermentation process from biomass resources is used. (Hereinafter, may be referred to as “bio method”). Among them, succinic acids produced by the bio method are preferably used. This is because the succinic acid produced by the bio method contains a nitrogen-containing compound, and by controlling the total concentration of these compounds, an industrially advantageous method for producing GBL can be provided.
石化法によるコハク酸の製造方法としては、例えば、石油を蒸留及び/又は抽出によって分留したものや、接触分解(例えば、流動接触分解、熱分解または水素化分解など)により処理された炭化水素分解物を原料とする方法がある。工業的なコハク酸原料としてはC4、C5、C6留分が挙げられ、これらのコハク酸原料から、直接コハク酸類を製造したり、中間体を経由してコハク酸類を製造したりすることができる。具体的には、ベンゼンやブタンを酸化して無水マレイン酸やマレイン酸エステルを製造した上で、これらを水素化してコハク酸類を製造する方法が例示できる。 Examples of the method for producing succinic acid by the petrochemical method include those obtained by fractionating petroleum by distillation and/or extraction, and hydrocarbons treated by catalytic cracking (for example, fluid catalytic cracking, thermal cracking or hydrocracking). There is a method of using a decomposed product as a raw material. Examples of industrial succinic acid raw materials include C4, C5, and C6 fractions. From these succinic acid raw materials, succinic acids can be directly produced, or succinic acids can be produced via an intermediate. .. Specifically, a method of oxidizing benzene or butane to produce maleic anhydride or maleic acid ester, and then hydrogenating them to produce succinic acids can be exemplified.
バイオ法によるコハク酸製造方法において、好適に用いることができるバイオマス資源としては、例えば、木材、稲わら、籾殻、米ぬか、古米、とうもろこし、サトウキビ、キャッサバ、サゴヤシ、おから、コーンコブ、タピオカカス、バガス、植物油カス、芋、そ
ば、大豆、油脂、古紙、製紙残渣等の植物由来の資源、水産物残渣、家畜排泄物等の動物由来の資源、下水汚泥、食品廃棄物等の混合資源が挙げられ、中でも植物資源が好ましい。
In the method for producing succinic acid by the bio method, examples of biomass resources that can be suitably used include, for example, wood, rice straw, rice husk, rice bran, old rice, corn, sugar cane, cassava, sago palm, okara, corn cob, tapiocacas, bagasse, Plant-derived resources such as vegetable oil residue, potatoes, buckwheat, soybeans, fats and oils, waste paper, papermaking residues, marine product residues, animal-derived resources such as livestock excrements, mixed resources such as sewage sludge, food waste, among others, among others. Plant resources are preferred.
また植物資源の中でも、木材、稲わら、籾殻、古米、とうもろこし、サトウキビ、キャッサバ、サゴヤシ、芋、油脂、古紙、製紙残渣が好ましく、とうもろこし、サトウキビ、キャッサバ、サゴヤシが特に好ましい。
上記のようなバイオマス資源から誘導される炭素源としては、グルコース、マンノース、ガラクトース、フルクトース、ソルボース、タガトース等のヘキソース;アラビノース、キシロース、リボース、キシルロース、リブロース等のペントース;マルトース、スクロース、ラクトース、トレハロース、澱粉、セルロース等の2糖・多糖類;酪酸、カプロン酸、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、パルミトレイン酸、ステアリン酸、オレイン酸、リノール酸、リノレン酸、モノクチン酸、アラキジン酸、エイコセン酸、アラキドン酸、ベヘニン酸、エルカ酸、ドコサペンタエン酸、ドコサヘキサエン酸、リグノセリン酸、セラコレン酸等の脂肪酸;グリセリン、マンニトール、キシリトール、リビトール等のポリアルコール類等の発酵性糖質が挙げられ、これらの中でも、グルコース、マンノース、ガラクトース、フルクトース、ソルボース、タガトース等のヘキソース;アラビノース、キシロース、リボース、キシルロース、リブロース等のペントース;マルトース、スクロース、ラクトース、トレハロース、澱粉、セルロース等の2糖・多糖類が好ましく、これらのうちグルコース、マルトース、フルクトース、スクロース、ラクトース、トレハロース、セルロースが好ましい。
Among the plant resources, wood, rice straw, rice husk, old rice, corn, sugar cane, cassava, sago palm, potato, oil and fat, waste paper, papermaking residue are preferable, and corn, sugar cane, cassava, and sago palm are particularly preferable.
Carbon sources derived from the above biomass resources include hexoses such as glucose, mannose, galactose, fructose, sorbose and tagatose; pentoses such as arabinose, xylose, ribose, xylulose and ribulose; maltose, sucrose, lactose and trehalose. , Disaccharides/polysaccharides such as starch, cellulose; butyric acid, caproic acid, caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, palmitoleic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, monoctic acid, Fatty acids such as arachidic acid, eicosenoic acid, arachidonic acid, behenic acid, erucic acid, docosapentaenoic acid, docosahexaenoic acid, lignoceric acid, cerakolenic acid; glycerol, mannitol, xylitol, ribitol and other fermentable sugars Among these, hexoses such as glucose, mannose, galactose, fructose, sorbose and tagatose; pentoses such as arabinose, xylose, ribose, xylulose and ribulose; maltose, sucrose, lactose, trehalose, starch, cellulose and the like 2 Sugars and polysaccharides are preferable, and among these, glucose, maltose, fructose, sucrose, lactose, trehalose and cellulose are preferable.
上記の各種炭素源から、例えばコリネ型細菌、バチルス属細菌、リゾビウム属細菌、マイコバクテリウム属細菌、等を用いた微生物変換による発酵法でコハク酸類を得ることができる。このような微生物としては、コリネ型細菌が好ましい。
発酵法による微生物変換の際の反応温度や圧力その他の反応条件は、選択される菌体、カビなど微生物の活性に依存し、目的に応じて適宜選択すればよい。
From the above various carbon sources, succinic acids can be obtained by a fermentation method by microbial conversion using, for example, coryneform bacteria, Bacillus bacteria, Rhizobium bacteria, Mycobacterium bacteria and the like. Coryneform bacteria are preferable as such microorganisms.
The reaction temperature, pressure and other reaction conditions during the conversion of microorganisms by the fermentation method depend on the activity of the selected microorganisms such as fungi and mold, and may be appropriately selected according to the purpose.
2.含窒素化合物
2−1.含窒素化合物の種類
本発明で使用する含窒素化合物は少なくとも、下記一般式(1)で示される分子量1000以下のアミド化合物又は2,3,5,6−テトラメチルピラジンのいずれかである。
2. Nitrogen-containing compound 2-1. Kind of Nitrogen-Containing Compound The nitrogen-containing compound used in the present invention is at least either an amide compound represented by the following general formula (1) and having a molecular weight of 1000 or less, or 2,3,5,6-tetramethylpyrazine.
(式(1)中、R1 及びR3は、それぞれ独立して、水素原子、アルキル基、アルケニル基、アリール基、アルコキシ基、ヒドロキシ基、アルキルチオ基、アリールチオ基、アルキルカルボニル基、又はアリールカルボニル基を表し、これらの基は更に置換基を有していてもよく、該置換基中にはヘテロ原子が含まれていてもよい。また、R1 及びR3は同一でも異なっていてもよい。但し、R1 及びR3の炭素原子数の合計は50以下である。またR1 及びR3が全て水素原子である場合は除く。R 2 はアルキルカルボニル基、又はアリールカルボニル基を表し、これらの基は更に置換基を有していてもよく、該置換基中にはヘテロ原子が含まれていてもよい。)
R 1 −C≡N (3)
(式中、R 1 は式(1)中のR 1 と同義である。)
R 1 −N=C=O (4)
(式中、R 1 は式(1)中のR 1 と同義である。)
(In the formula (1), R 1 and R 3 are each independently a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, an alkoxy group, hydroxy group, an alkylthio group, an arylthio group, an alkylcarbonyl group, or an aryl represents a carbonyl group, these groups may have a substituent, may contain heteroatoms in the substituents. also, R 1 and R 3 be the same or different However, the total number of carbon atoms of R 1 and R 3 is 50 or less, and the case where all of R 1 and R 3 are hydrogen atoms is excluded R 2 is an alkylcarbonyl group or an arylcarbonyl group. These groups may further have a substituent, and the substituent may contain a hetero atom.
R 1 -C≡N (3)
(Wherein, R 1 has the same meaning as R 1 in formula (1).)
R 1 -N=C=O (4)
(Wherein, R 1 has the same meaning as R 1 in formula (1).)
上記アルキル基とは、鎖状(直鎖又は分岐)アルキル基又は環状アルキル基であり、鎖
状アルキル基の場合は、通常、その炭素原子数は1〜20であり、1〜12であるのが好ましい。具体例としては、メチル基、エチル基、n−プロピル基、i−プロピル基、n−ブチル基、i−ブチル基、sec−ブチル基、t−ブチル基、ペンチル基、へキシル基、オクチル基、デシル基などが挙げられる。また、環状アルキル基の場合の炭素原子数は、通常3〜20であり、好ましくは4〜11である。具体例としては、シクロペンチル基、シクロヘキシル基、シクロオクチル基等が挙げられる。アルキル基が有していてもよい置換基としては、本発明の効果を著しく阻害しないものであれば特に限定されないが、例えば、アリール基、アシル基、ヒドロキシル基、アルコキシ基、カルボキシル基、アリーロキシ基、アルキルアリーロキシ基、アミノ基、アミノアルキル基、リン酸基、ホスホノ基、ホスフィノ基、ホスホリル基、スルフィド基などが挙げられ、その式量は通常200程度以下のものが用いられる。
The alkyl group is a chain (linear or branched) alkyl group or a cyclic alkyl group, and in the case of a chain alkyl group, the number of carbon atoms is usually 1 to 20 and 1 to 12 Is preferred. Specific examples include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an i-butyl group, a sec-butyl group, a t-butyl group, a pentyl group, a hexyl group and an octyl group. , Decyl group and the like. The number of carbon atoms in the case of a cyclic alkyl group is usually 3 to 20, preferably 4 to 11. Specific examples thereof include a cyclopentyl group, a cyclohexyl group, a cyclooctyl group and the like. The substituent that the alkyl group may have is not particularly limited as long as it does not significantly impair the effects of the present invention, and examples thereof include an aryl group, an acyl group, a hydroxyl group, an alkoxy group, a carboxyl group, and an aryloxy group. , An alkylaryloxy group, an amino group, an aminoalkyl group, a phosphoric acid group, a phosphono group, a phosphino group, a phosphoryl group, a sulfide group and the like, and the formula weight thereof is usually about 200 or less.
上記アルケニル基とは、鎖状(直鎖又は分岐)アルケニル基又は環状アルケニル基であり、鎖状アルケニル基の場合は、通常、その炭素原子数は2〜20であり、好ましくは2〜12である。具体例としては、エテニル基、1−プロペニル基、イソプロペニル基、2−ブテニル基、1,3−ブタジエニル基、2−ペンテニル基、2−ヘキセニル基等などが挙げられる。また、環状アルキル基の場合の炭素原子数は通常3〜20であり、好ましくは4〜11であり、具体例としては、シクロプロペニル基、シクロペンテニル基、シクロヘキセニル基等が挙げられる。アルケニル基が有していてもよい置換基としては、上記アルキル基において例示した置換基と同様のものを、本発明の効果を著しく阻害しない限り用いることができる。 The alkenyl group is a chain (linear or branched) alkenyl group or a cyclic alkenyl group, and in the case of a chain alkenyl group, the number of carbon atoms is usually 2-20, preferably 2-12. is there. Specific examples thereof include an ethenyl group, a 1-propenyl group, an isopropenyl group, a 2-butenyl group, a 1,3-butadienyl group, a 2-pentenyl group, a 2-hexenyl group and the like. The number of carbon atoms in the case of a cyclic alkyl group is usually 3 to 20, preferably 4 to 11, and specific examples thereof include a cyclopropenyl group, a cyclopentenyl group, a cyclohexenyl group and the like. As the substituent that the alkenyl group may have, the same substituents as those exemplified for the above alkyl group can be used as long as the effects of the present invention are not significantly impaired.
上記アリール基としては、フェニル基、ベンジル基、メシチル基、ナフチル基、2−メチルフェニル基、3−メチルフェニル基、4−メチルフェニル基、2,3−ジメチルフェニル基、2,4−ジメチルフェニル基、2,5−ジメチルフェニル基、2,6−ジメチルフェニル基、2−エチルフェニル基、イソキサゾリル基、イソチアゾリル基、イミダゾリル基、オキサゾリル基、チアゾリル基、チアジアゾリル基、チエニル基、チオフェニル基、トリアゾリル基、テトラゾリル基、ピリジル基、ピラジニル基、ピリミジニル基、ピリダジニル基、ピラゾリル基、ピロリル基、ピラニル基、フリル基、フラザニル基、イミダゾリジニル基、イソキノリル基、イソインドリル基、インドリル基、キノリル基、ピリドチアゾリル基、ベンゾイミダゾリル基、ベンゾオキサゾリル基、ベンゾチアゾリル基、ベンゾトリアゾリル基、ベンゾフラニル基、イミダゾピリジニル基、トリアゾピリジニル基、プリニル基等が挙げられ、その炭素数は通常5〜20、好ましくは5〜12で、酸素、窒素、イオウ等を含有するヘテロアリール基を含む。 Examples of the aryl group include a phenyl group, a benzyl group, a mesityl group, a naphthyl group, a 2-methylphenyl group, a 3-methylphenyl group, a 4-methylphenyl group, a 2,3-dimethylphenyl group, and a 2,4-dimethylphenyl group. Group, 2,5-dimethylphenyl group, 2,6-dimethylphenyl group, 2-ethylphenyl group, isoxazolyl group, isothiazolyl group, imidazolyl group, oxazolyl group, thiazolyl group, thiadiazolyl group, thienyl group, thiophenyl group, triazolyl group , Tetrazolyl group, pyridyl group, pyrazinyl group, pyrimidinyl group, pyridazinyl group, pyrazolyl group, pyrrolyl group, pyranyl group, furyl group, flazanyl group, imidazolidinyl group, isoquinolyl group, isoindolyl group, indolyl group, quinolyl group, pyridothiazolyl group, benzimidazolyl group Group, a benzoxazolyl group, a benzothiazolyl group, a benzotriazolyl group, a benzofuranyl group, an imidazopyridinyl group, a triazopyridinyl group, a purinyl group and the like, and the carbon number thereof is usually 5 to 20, preferably Is 5-12 and includes heteroaryl groups containing oxygen, nitrogen, sulfur and the like.
アリール基が有していてもよい置換基としては、本発明の効果を著しく阻害しない限り特に限定されないが、例えば炭素数1〜10のアルキル基、炭素数1〜10のアシル基、炭素数1〜10のアルコキシ基、炭素数1〜10のシクロアルキル基、炭素数6〜10のアリール基、炭素数6〜10のアリーロキシ基、炭素数7〜12のアルキルアリール基、炭素数7〜12のアルキルアリーロキシ基、炭素数7〜12のアリールアルキル基、炭素数7〜12のアリールアルコキシ基、ヒドロキシ基、などが挙げられる。また、この置換基中に酸素、窒素、イオウ、リンなどのヘテロ原子が含まれていてもよい。 The substituent that the aryl group may have is not particularly limited as long as the effects of the present invention are not significantly impaired, but examples thereof include an alkyl group having 1 to 10 carbon atoms, an acyl group having 1 to 10 carbon atoms, and 1 carbon atom. -10 alkoxy group, C1-10 cycloalkyl group, C6-10 aryl group, C6-10 aryloxy group, C7-12 alkylaryl group, C7-12 Examples thereof include an alkylaryloxy group, an arylalkyl group having 7 to 12 carbon atoms, an arylalkoxy group having 7 to 12 carbon atoms, and a hydroxy group. In addition, a hetero atom such as oxygen, nitrogen, sulfur or phosphorus may be contained in this substituent.
上記アルコキシ基のアルキル基部分の炭素原子数は、通常1〜20であり、好ましくは1〜12である。アルコキシ基の具体例としては、メトキシ基、エトキシ基、ブトキシ基、フェノキシ基、などが挙げられる。アルコキシ基が有していてもよい置換基としては、上記アルキル基において例示した置換基と同様のものが、本発明の効果を著しく阻害しない限り用いることができる。 The number of carbon atoms in the alkyl group portion of the alkoxy group is usually 1 to 20, preferably 1 to 12. Specific examples of the alkoxy group include a methoxy group, an ethoxy group, a butoxy group and a phenoxy group. As the substituent that the alkoxy group may have, the same substituents as those exemplified for the above alkyl group can be used as long as they do not significantly impair the effects of the present invention.
上記アミノ基としては、通常、炭素原子数0〜20であり、好ましくは0〜12である
。その具体例としては、アミノ基(−NH2)、メチルアミノ基、エチルアミノ基、プロピルアミノ基、ブチルアミノ基、ジメチルアミノ基、ジエチルアミノ基、アニリノ基、トルイジノ基、アニシジノ基、ジフェニルアミノ基、N−メチル−N−フェニルアミノ基などが挙げられる。アミノ基が有していてもよい置換基としては、上記アルキル基において例示した置換基と同様のものが、本発明の効果を著しく阻害しない限り用いることができる。
The amino group has usually 0 to 20 carbon atoms, and preferably 0 to 12 carbon atoms. Specific examples thereof include amino group (-NH2), methylamino group, ethylamino group, propylamino group, butylamino group, dimethylamino group, diethylamino group, anilino group, toluidino group, anisidino group, diphenylamino group, N -Methyl-N-phenylamino group and the like. As the substituent that the amino group may have, the same substituents as those exemplified for the above alkyl group can be used as long as they do not significantly impair the effects of the present invention.
上記アルキルチオ基のアルキル基部分の炭素原子数は、通常1〜20であり、好ましくは1〜12である。アルキルチオ基の具体例としては、メチルチオ基、エチルチオ基、プロピルチオ基、イソプロピルチオ基などが挙げられる。アルキルチオ基が有していてもよい置換基としては、上記アルキル基において例示した置換基と同様のものが、本発明の効果を著しく阻害しない限り用いることができる。 The number of carbon atoms in the alkyl group portion of the alkylthio group is usually 1 to 20, preferably 1 to 12. Specific examples of the alkylthio group include a methylthio group, an ethylthio group, a propylthio group and an isopropylthio group. As the substituent that the alkylthio group may have, the same substituents as those exemplified for the above alkyl group can be used as long as they do not significantly impair the effects of the present invention.
上記アリールチオ基のアリール基部分の炭素原子数は、通常6〜20であり、好ましくは6〜12である。アリールチオ基の具体例としては、フェニルチオ基、トリルチオ基などが挙げられる。アリールチオ基が有していてもよい置換基としては、上記アルキル基において例示した置換基と同様のものが、本発明の効果を著しく阻害しない限り用いることができる。 The number of carbon atoms of the aryl group portion of the arylthio group is usually 6 to 20, and preferably 6 to 12. Specific examples of the arylthio group include a phenylthio group and a tolylthio group. As the substituent that the arylthio group may have, the same substituents as those exemplified for the above alkyl group can be used as long as they do not significantly impair the effects of the present invention.
上記アルキルカルボニル基又はアリールカルボニル基を置換基として有する場合、アルキル基又はアリール基の炭素原子数は通常、0〜20であり、好ましくは0〜12である。
なお、アルキルカルボニル基又はアリールカルボニル基を置換基として有する場合、式(1)の化合物は全体として、アルキルアミド又はアリールアミドになる。以下、アミド化合物として説明を行う。
When the alkylcarbonyl group or arylcarbonyl group has a substituent, the alkyl group or aryl group usually has 0 to 20 carbon atoms, and preferably 0 to 12 carbon atoms.
When it has an alkylcarbonyl group or an arylcarbonyl group as a substituent, the compound of formula (1) becomes an alkylamide or arylamide as a whole. Hereinafter, the amide compound will be described.
アミド化合物中のアミド基は一般的に共鳴構造を有し、窒素原子上の不対電子は隣接するカルボニル基によって非局在化するので、アミド類は一般的に安定で、コハク酸類の水素化が行われるような比較的高い温度条件下でも安定に存在することができる。また、1級アミド及び2級アミドは分子間で強い水素結合を形成するため沸点が高く、高温下でもあまり揮発しないので、反応混合物中の窒素化合物濃度の制御が容易となる。 Amide groups in amide compounds generally have a resonance structure, and unpaired electrons on the nitrogen atom are delocalized by an adjacent carbonyl group, so that amides are generally stable and hydrogenated on succinic acids. It can exist stably even under relatively high temperature conditions such as Further, the primary amide and the secondary amide form a strong hydrogen bond between the molecules and thus have a high boiling point and do not volatilize so much even at a high temperature, so that the concentration of the nitrogen compound in the reaction mixture can be easily controlled.
なお、上記窒素原子の置換基として、2個のアルキルカルボニル基及び/又はアリールカルボニル基を有する場合、式(1)の化合物は、イミド化合物となるが、ここでの説明は、イミド化合物を含めてのものとする。
アミド化合物及びイミド化合物の場合、式(1)の窒素原子に対するアルキルカルボニル基又はアリールカルボニル基以外の置換基の数は1又は2となるが、残る置換基としては、上記R1〜R3に用いられるものが特に制限なく用いられる。好ましい置換基は、アルキル基、アルケニル基、又はアリール基である。
In addition, when it has two alkylcarbonyl groups and/or arylcarbonyl groups as a substituent of the said nitrogen atom, the compound of Formula (1) will be an imide compound, but the description here includes an imide compound. It is assumed that
In the case of the amide compound and the imide compound, the number of the substituents other than the alkylcarbonyl group or the arylcarbonyl group with respect to the nitrogen atom of the formula (1) is 1 or 2, and the remaining substituents are the above R 1 to R 3 . What is used is used without particular limitation. Preferred substituents are alkyl groups, alkenyl groups or aryl groups.
また、本発明の反応混合物中に含まれる含窒素化合物は、上記式(1)で示される含窒素化合物(第1の含窒素化合物)のR1〜R3のいずれか1つの基が炭化水素基、即ちアルキル基、アルケニル基及びアリール基のいずれかである場合、この基から水素原子を1個除いた二価の炭化水素基が、第2の上記式(1)で示される含窒素化合物のR1〜R3のいずれか1つの基として共有される形で、2つの含窒素化合物が結合して第3の含窒素化合物を形成していてもよい。この場合、前記置換基を有する第1及び第2の含窒素化合物は相互に同一でも異なっていてもよく、また上記第3の含窒素化合物は、単一の含窒素化合物として前記の分子量その他の置換基に関する条件が適用され、全ての置換基Rnの(Rnは第1及び第2の含窒素化合物が有する置換基、即ち2つの化合物に関するR1〜R3の全てを総称するものとする)炭素原子数の合計は50以下であり、Rnの全てが水
素原子である場合は除かれる。
In the nitrogen-containing compound contained in the reaction mixture of the present invention, any one of R 1 to R 3 of the nitrogen-containing compound represented by the formula (1) (first nitrogen-containing compound) is a hydrocarbon. When it is a group, that is, an alkyl group, an alkenyl group, or an aryl group, a divalent hydrocarbon group obtained by removing one hydrogen atom from this group is a second nitrogen-containing compound represented by the above formula (1). The two nitrogen-containing compounds may be bonded to each other to form a third nitrogen-containing compound in a form shared by any one of R 1 to R 3 of the above. In this case, the first and second nitrogen-containing compounds having the substituent may be the same or different from each other, and the third nitrogen-containing compound is a single nitrogen-containing compound having the above-mentioned molecular weight and other factors. The conditions regarding the substituents are applied, and all the substituents R n (R n is a substituent which the first and second nitrogen-containing compounds have, that is, all of R 1 to R 3 relating to the two compounds are collectively referred to. The total number of carbon atoms is 50 or less, and is excluded when all R n are hydrogen atoms.
なお、このように2つの式(1)で示される含窒素化合物がその置換基を共有する形で結合した場合も含めて、「式(1)で示される含窒素化合物」と総称するものとする。
イミン化合物としては、式(2):
R1R2C=N−R3 (2)
(式中、R1〜R3は式(1)中のR1〜R3と同義である。)
で表されるものである。これらの中でピリジン環を有する化合物、ピラゾール環を有する化合物、ピラジン環を有する化合物が好ましい。
In addition, including the case where two nitrogen-containing compounds represented by the formula (1) are bonded in such a manner that the substituents are shared as described above, the term "nitrogen-containing compound represented by the formula (1)" is collectively referred to as To do.
The imine compound has the formula (2):
R 1 R 2 C=N-R 3 (2)
(Wherein, R 1 to R 3 have the same meanings as R 1 to R 3 in the formula (1).)
It is represented by. Of these, compounds having a pyridine ring, compounds having a pyrazole ring, and compounds having a pyrazine ring are preferable.
ニトリル化合物としては、式(3):
R1−C≡N (3)
(式中、R1は式(1)中のR1と同義である。)
で表されるものである。
イソシアネート化合物としては、式(4):
R1−N=C=O (4)
(式中、R1は式(1)中のR1と同義である。)
で表されるものである。
The nitrile compound is represented by the formula (3):
R 1 -C≡N (3)
(Wherein, R 1 has the same meaning as R 1 in formula (1).)
It is represented by.
The isocyanate compound has the formula (4):
R 1 -N=C=O (4)
(Wherein, R 1 has the same meaning as R 1 in formula (1).)
It is represented by.
2−2.含窒素化合物の具体例
上記式(1)の含窒素化合物は、分子量が1000以下であることが必要である。分子量が1000を超えて大きいものは、一般に立体障害が大きく、水素化触媒との相互作用が極度に弱くなるため、本発明の効果が十分得られない。より好ましい分子量は、500以下、更に好ましくは300以下、特に好ましくは200以下である。
2-2. Specific Examples of Nitrogen-Containing Compound The nitrogen-containing compound of the above formula (1) needs to have a molecular weight of 1,000 or less. Those having a molecular weight of more than 1000 generally have large steric hindrance and extremely weakly interact with the hydrogenation catalyst, so that the effects of the present invention cannot be sufficiently obtained. A more preferable molecular weight is 500 or less, further preferably 300 or less, and particularly preferably 200 or less.
上記式(1)の含窒素化合物の具体例としては、例えば、アセトアミド、N−メチルアセトアミド、N−エチルアセトアミド、N,N−ジメチルアセトアミド、コハク酸モノアミド、コハク酸ジアミド、フマル酸ジアミド、フマル酸モノアミド、リンゴ酸ジアミド、リンゴ酸モノアミド、マレイン酸モノアミド、マレイン酸ジアミド等の鎖状骨格のアミド類、ベンズアミド等の芳香族アミド類、2−ピロリドン、N−メチルピロリドン、N−エチルピロリドン、N−ビニルピロリドン、2−ピペリドン、N−メチルピペリドン等の環状アミド類、コハク酸イミド、N−メチルコハク酸イミド等のイミド類が挙げられる。 Specific examples of the nitrogen-containing compound of the formula (1), for example, A acetamide, N- methylacetamide, N- ethylacetamide, N, N- dimethylacetamide, monoamide of succinic acid, diamide succinic acid, fumaric acid diamide, fumaric Chain skeleton amides such as acid monoamide, malic acid diamide, malic acid monoamide, maleic acid monoamide and maleic acid diamide, aromatic amides such as benzamide, 2-pyrrolidone, N-methylpyrrolidone, N-ethylpyrrolidone, N -Cyclic amides such as vinylpyrrolidone, 2-piperidone and N-methylpiperidone, and imides such as succinimide and N-methylsuccinimide.
これらの中でも好ましい化合物は、コハク酸ジアミド、コハク酸モノアミド、フマル酸ジアミド、フマル酸モノアミド、リンゴ酸ジアミド、リンゴ酸モノアミド、マレイン酸モノアミド、マレイン酸ジアミド、2−ピロリドン、N−メチルピロリドン、コハク酸イミド、N−メチルコハク酸イミド等のアミド類である。
These preferred compounds among, co Haq acid diamide, monoamide of succinic acid, fumaric acid diamide, fumaric acid monoamide, malic acid diamide, malic acid monoamide, maleic monoamide, maleic acid diamide, 2-pyrrolidone, N- methylpyrrolidone, succinic Amides such as acid imide and N-methylsuccinimide.
式(2)の含窒素化合物の具体例としては、例えば、イミダゾール、オキサゾール、ピリジン、ピラゾール、ピリミジン、1−メチルイミダゾール、4−メチルイミダゾール、メチルピリジン、メチルピリミジン、メチルピラジン、2,3,5,6−テトラメチルピ
ラジン、3,6−ジメチルピリダジン、テトラメチルピラゾール、3,6−ジメチルピリダジン等が挙げられる。
Specific examples of the nitrogen-containing compound of the formula (2) include, for example, imidazole, oxazole, pyridine, pyrazole, pyrimidine, 1-methylimidazole, 4-methylimidazole, methylpyridine, methylpyrimidine, methylpyrazine, 2,3,5. , 6-tetramethylpyrazine, 3,6-dimethylpyridazine, tetramethylpyrazole, 3,6-dimethylpyridazine and the like.
式(3)の含窒素化合物の具体例としては、例えば、アセトニトリル、アクリロニトリル、プロピオニトリル、グリコロニトリル、ブチロニトリル、シアノブタジエン、スクシノニトリル、バレロニトリル、イソバレロニトリル、ベンゾニトリル等が挙げられる。
式(4)の含窒素化合物の具体例としては、例えば、イソシアン酸メチル、エチルイソシアネート、プロピルイソシアネート、ブチルイソシアネート、tert−ブチルイソシアネート、フェニルイソシアネート、ヘキシルイソシアネート、ベンジルイソシアネート、o−トルイルイソシアネート、p−トルイルイソシアネート、m−トルイルイソシアネート、ジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、トリレンジイソシアネート、イソホロンジイソシアネート、4,4’-ジイソシアナト−3,3’−
ジメチルビフェニル、ジシクロヘキシルメタン4,4’−ジイソシアネート、4,4’−ジイソシアン酸メチレンジフェニル、1,3−ビス(2−イソシアナト−2−プロピル)ベンゼン、1,5−ジイソシアナトナフタレン、m−キシリレンジイソシアネート、イソシアン酸3,4−ジクロロフェニル等が挙げられる。
Specific examples of the nitrogen-containing compound of the formula (3) include acetonitrile, acrylonitrile, propionitrile, glycolonitrile, butyronitrile, cyanobutadiene, succinonitrile, valeronitrile, isovaleronitrile, and benzonitrile. ..
Specific examples of the nitrogen-containing compound of the formula (4) include, for example, methyl isocyanate, ethyl isocyanate, propyl isocyanate, butyl isocyanate, tert-butyl isocyanate, phenyl isocyanate, hexyl isocyanate, benzyl isocyanate, o-toluyl isocyanate, p- Toluyl isocyanate, m-toluyl isocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, tolylene diisocyanate, isophorone diisocyanate, 4,4'-diisocyanato-3,3'-
Dimethylbiphenyl, dicyclohexylmethane 4,4'-diisocyanate, 4,4'-methylenediphenyl diisocyanate, 1,3-bis(2-isocyanato-2-propyl)benzene, 1,5-diisocyanatonaphthalene, m-xylyl Examples include diisocyanate and 3,4-dichlorophenyl isocyanate.
2−3.窒素化合物の特性と反応への効果
本発明において高い収率でGBLを得ることができる理由は明らかではないが、次のように推定される。
一般の窒素化合物は塩基性が強く、コハク酸類よりも強固に水素化触媒に配位して水素化触媒上でのコハク酸類の水素化が阻害するとともに、錯体触媒においては、酸−塩基結合によって酸性の配位子を中和し、やはり水素化触媒の活性を低下させることが多い。
ところが、本発明方法に用いる特定の含窒素化合物は、上記特定の構造を有することで、塩基性が緩和されるため、中性〜弱塩基性となっていて、水素化触媒への配位力も錯体触媒の酸性配位子の中和効果も温和なものとなるので、こうした欠点がカバーされ、むしろ触媒活性の安定化に寄与していると考えられる。
2-3. Characteristics of nitrogen compound and effect on reaction It is not clear why GBL can be obtained in high yield in the present invention, but it is presumed as follows.
General nitrogen compounds have strong basicity and coordinate more strongly to hydrogenation catalysts than succinic acids to inhibit hydrogenation of succinic acids on hydrogenation catalysts, and in complex catalysts, by acid-base bonds. Often neutralizes acidic ligands, again reducing the activity of the hydrogenation catalyst.
However, since the specific nitrogen-containing compound used in the method of the present invention has the above-described specific structure, the basicity is relaxed, so that the specific nitrogen-containing compound is neutral to weakly basic and also has a coordination power to the hydrogenation catalyst. Since the neutralizing effect of the acidic ligand of the complex catalyst also becomes mild, it is considered that these drawbacks are covered and rather contribute to stabilization of the catalytic activity.
本発明において用いる窒素化合物としては、上記特定の構造、分子量等を有しているものであり、中でもその常温における蒸気圧が、1×10−10Pa以上、より好ましくは1×10−9Pa以上のものが好ましい。含窒素化合物の常温での蒸気圧が1×10−10Pa未満では、含窒素化合物が揮発しにくくなるためGBLや溶媒の蒸発を阻害し、GBLの精製が困難になる。また、含窒素化合物の常圧での蒸気圧の上限は1000Pa以下が好ましく、より好ましくは500Pa以下である。含窒素化合物の常温における蒸気圧が高すぎると、水素化反応中に含窒素化合物が揮発してしまい、含窒素化合物による水素化触媒の安定化効果が不十分となることがある。 The nitrogen compound used in the present invention has the above-mentioned specific structure, molecular weight and the like, and in particular, its vapor pressure at room temperature is 1×10 −10 Pa or more, more preferably 1×10 −9 Pa. The above is preferable. If the vapor pressure of the nitrogen-containing compound at room temperature is less than 1×10 −10 Pa, the nitrogen-containing compound is less likely to volatilize, which hinders evaporation of GBL and a solvent and makes purification of GBL difficult. The upper limit of the vapor pressure of the nitrogen-containing compound at atmospheric pressure is preferably 1000 Pa or less, more preferably 500 Pa or less. If the vapor pressure of the nitrogen-containing compound at room temperature is too high, the nitrogen-containing compound may volatilize during the hydrogenation reaction, and the effect of stabilizing the hydrogenation catalyst by the nitrogen-containing compound may become insufficient.
また、本発明において用いる窒素化合物の沸点は、常圧下で100℃以上、より好ましくは150℃以上であることが好ましい。沸点が100℃未満のように低くなると、蒸気圧に関して説明したことと同様、水素化反応中に含窒素化合物が揮発しやすくなる。なお、含窒素化合物の沸点の上限値は特に限定されず、例えば700℃以下、好ましくは600℃以下で、当該含窒素化合物の分解温度以下で用いることが一般的である。沸点が高すぎると、上記の蒸気圧が低すぎた場合と同様、GBLや溶媒の蒸発を阻害し、GBLの精製が困難になることがある。
なお、複数の含窒素化合物を使用する場合は、少なくともその1つが上記沸点範囲を満たすものであることが好ましい。
代表的な含窒素化合物の常圧での沸点及び常温での蒸気圧を表1に示す。
Further, the boiling point of the nitrogen compound used in the present invention is preferably 100° C. or higher under normal pressure, more preferably 150° C. or higher. When the boiling point is lower than 100° C., the nitrogen-containing compound is likely to be volatilized during the hydrogenation reaction, as described regarding the vapor pressure. The upper limit of the boiling point of the nitrogen-containing compound is not particularly limited, and is, for example, 700° C. or lower, preferably 600° C. or lower, and is generally used at the decomposition temperature of the nitrogen-containing compound or lower. If the boiling point is too high, the evaporation of GBL and the solvent may be hindered and purification of GBL may be difficult, as in the case where the vapor pressure is too low.
When using a plurality of nitrogen-containing compounds, at least one of them preferably satisfies the above boiling point range.
Table 1 shows the boiling points of typical nitrogen-containing compounds at normal pressure and the vapor pressure at normal temperature.
2−4.窒素化合物の濃度とその制御方法
本発明の製造方法における反応混合物中の含窒素化合物の窒素原子換算の含有量は1質量ppm以上、5000質量ppm未満である。前記含窒素化合物の窒素原子換算の含有量は好ましくは5質量ppm以上、3000質量ppm未満、より好ましくは10質量ppm以上、1000質量ppm未満である。
2-4. Concentration of nitrogen compound and control method thereof The content of the nitrogen-containing compound in the reaction mixture in the production method of the present invention in terms of nitrogen atom is 1 mass ppm or more and less than 5000 mass ppm. The nitrogen atom-containing content of the nitrogen-containing compound is preferably 5 mass ppm or more and less than 3000 mass ppm, more preferably 10 mass ppm or more and less than 1000 mass ppm.
この濃度が高すぎると、含窒素化合物が水素化触媒に配位して水素化触媒上でのコハク酸類の水素化が阻害したり、錯体触媒の酸性配位子を中和して水素化触媒の活性を低下させたりして、水素化触媒を劣化させ、GBLの収率が低下することがある。
一方、含窒素化合物濃度が過度に低いと、触媒金属の配位座の多くが空になり、活性点が露出して触媒が劣化しやすくなり、また、特にバイオ法で得られたコハク酸類を用いる場合は、含窒素化合物の濃度を低くするために、例えば活性炭処理やイオン交換処理等の精製工程を要することとなるので経済的にも有利ではない。
If this concentration is too high, the nitrogen-containing compound coordinates with the hydrogenation catalyst to inhibit the hydrogenation of succinic acids on the hydrogenation catalyst, or neutralize the acidic ligands of the complex catalyst to neutralize the hydrogenation catalyst. May decrease the activity of the hydrogen peroxide, deteriorate the hydrogenation catalyst, and reduce the yield of GBL.
On the other hand, if the concentration of the nitrogen-containing compound is too low, many of the coordination sites of the catalyst metal become empty, the active sites are exposed and the catalyst is apt to deteriorate, and especially the succinic acids obtained by the bio method are When used, it is not economically advantageous because it requires a purification step such as activated carbon treatment or ion exchange treatment in order to reduce the concentration of the nitrogen-containing compound.
通常、バイオ法により得られたコハク酸類には、バイオマス中に存在したり、発酵工程で混入したり、又はコハク酸類の精製工程で除去できずに残留したりした含窒素化合物が含まれている。これらの含窒素化合物は、そのまま本発明方法における含窒素化合物として使用できるが、その含有量によっては、含窒素化合物の含有量を低減することが必要になることがある。そのための方法としては、蒸留、ろ過、晶析などの一般的な精製方法が適用できる。 Usually, the succinic acids obtained by the bio method include nitrogen-containing compounds that are present in the biomass, are mixed in the fermentation process, or remain unremoved in the purification process of the succinic acids. .. These nitrogen-containing compounds can be used as they are as the nitrogen-containing compound in the method of the present invention, but depending on the content, it may be necessary to reduce the content of the nitrogen-containing compound. As a method therefor, general purification methods such as distillation, filtration and crystallization can be applied.
なお、石化法により製造されたコハク酸類は、一般に純度が非常に高いため、必要に応じて、上述の特定の含窒素化合物を所定量原料コハク酸類の中に添加すればよい。
上記の含窒素化合物が所定の範囲内の量存在することで、GBL収率を維持しつつ、水素化触媒である金属触媒の劣化を防止できるので、金属触媒を用いるGBLの製造方法において、高い収率で安定した連続運転が可能となる。
Since the succinic acids produced by the petrochemical method generally have a very high purity, the above-mentioned specific nitrogen-containing compound may be added in a predetermined amount to the raw material succinic acids, if necessary.
When the above nitrogen-containing compound is present in an amount within a predetermined range, it is possible to prevent deterioration of the metal catalyst, which is the hydrogenation catalyst, while maintaining the GBL yield. Therefore, it is high in the method for producing GBL using the metal catalyst. Continuous operation with stable yield becomes possible.
この含窒素化合物濃度は、ガスクロマトグラフィーや、これと質量分析計と組み合わせたGC−MS分析計、あるいは燃焼・化学減圧発光法を用いた窒素量分析計等を用いて測定することができる。
反応混合物中の含窒素化合物の濃度が上記範囲を超える場合は、例えば、後述(4.)の連続プロセスを例にとれば、
i)循環工程で高沸点成分を系外へ多く排出する、
ii)循環液中の含窒素化合物を蒸留や陽イオン交換樹脂により分離する、
iii)より低濃度の含窒素化合物を含むコハク酸類を原料として使用する、
iv)精製済みのラクトン類や溶媒を加えて反応系を希釈する、
等の方法を用いることで、所定の濃度範囲内に復帰させることができる。
The concentration of the nitrogen-containing compound can be measured by using gas chromatography, a GC-MS analyzer in combination with this and a mass spectrometer, or a nitrogen content analyzer using a combustion/chemical reduced pressure emission method.
When the concentration of the nitrogen-containing compound in the reaction mixture exceeds the above range, for example, taking the continuous process of (4.) described below as an example,
i) A large amount of high boiling point components are discharged out of the system in the circulation process,
ii) Nitrogen-containing compounds in the circulating liquid are separated by distillation or cation exchange resin,
iii) Using succinic acids containing a lower concentration of nitrogen-containing compound as a raw material,
iv) dilute the reaction system by adding purified lactone or solvent,
By using such a method as described above, it is possible to return to a predetermined concentration range.
一方、上記濃度が本願で規定する濃度範囲を下回った場合は、同様に(4.)の連続プロセスを例にとれば、
i)循環工程における高沸点成分の系外への排出量を少なくする、
ii)反応系に含窒素化合物を添加する、
iii)より高濃度の含窒素化合物を含むコハク酸類を原料として使用する、
iv)溶媒を留去して反応系を濃縮する、
等の方法を用いればよい。
On the other hand, when the concentration is below the concentration range specified in the present application, similarly, taking the continuous process of (4.) as an example,
i) Reduce the amount of high boiling point components discharged from the system in the circulation process,
ii) adding a nitrogen-containing compound to the reaction system,
iii) Using succinic acids containing a higher concentration of nitrogen-containing compound as a raw material,
iv) the solvent is distilled off to concentrate the reaction system,
Etc. may be used.
3.水素化反応
3−1.触媒
コハク酸類の水素化に用いることができる水素化触媒としては、周期律表の第8〜11族に属する遷移金属から選ばれる少なくとも1種の金属を含むものが好ましい。第8〜11族遷移金属としては、鉄、ルテニウム、オスミウム、コバルト、ロジウム、イリジウム、ニッケル、パラジウム、白金、銅、銀、金などが挙げられ、触媒活性の面でルテニウム、銅、パラジウムが好ましく、特に触媒活性が高い銅、ルテニウムが好ましい。触媒の形態としては、固体触媒でも錯体触媒でもよいが、より高品質のGBLを得るためには錯体触媒の方が好ましい。
3. Hydrogenation reaction 3-1. Catalyst As the hydrogenation catalyst that can be used for hydrogenating succinic acids, those containing at least one metal selected from transition metals belonging to Groups 8 to 11 of the periodic table are preferable. Examples of the Group 8 to 11 transition metals include iron, ruthenium, osmium, cobalt, rhodium, iridium, nickel, palladium, platinum, copper, silver and gold, and ruthenium, copper and palladium are preferable in terms of catalytic activity. Especially, copper and ruthenium which have high catalytic activity are preferable. The form of the catalyst may be either a solid catalyst or a complex catalyst, but the complex catalyst is preferable in order to obtain higher quality GBL.
3−2.固体触媒
固体触媒としては、上記の金属を含む化合物をそのまま使用してもよく、また金属を担体に担持させて用いてもよい。
担体を使用する場合、担体としては、炭素、アルミナ、シリカ、シリカ−アルミナ、シリカ−チタニア、チタニア、チタニア−アルミナ、硫酸バリウム、炭酸カルシウム、炭酸ストロンチウムが好ましく、これらを組み合わせたものでもよい。担体の形状は、粉末、顆粒、ペレットなど、特に限定されない。担体を使用することで、原料コハク酸類中の臭気成分・着色成分や有機不純物を同時に吸着除去できて効率的であり好ましい。金属の担持量は、通常、担体の0.1〜10重量%である。
3-2. Solid Catalyst As the solid catalyst, the compound containing the above metal may be used as it is, or the metal may be supported on a carrier and used.
When a carrier is used, the carrier is preferably carbon, alumina, silica, silica-alumina, silica-titania, titania, titania-alumina, barium sulfate, calcium carbonate, strontium carbonate, or a combination thereof. The shape of the carrier is not particularly limited, such as powder, granules, and pellets. The use of the carrier is preferable because it is efficient because the odorous components/coloring components and organic impurities in the raw material succinic acid can be adsorbed and removed at the same time. The amount of metal supported is usually 0.1 to 10% by weight of the carrier.
このような担持触媒は、金属成分として上記周期律表の第8〜11族の金属、例えば銅、パラジウム、プラチナ、イリジウム、ロジウム、ニッケル、レニウム、ルテニウム等の少なくとも1種を使用し、担体としてアルミナ、シリカ、炭素、チタニア等を、各金属成分と任意に組み合わせたものを、使用条件や強度を考慮して選定すればよい。
好ましい担持触媒としては、例えば、アルミナ担持酸化銅、シリカ担持酸化銅、炭素担持ルテニウム、アルミナ担持ルテニウム、炭素担持パラジウム、アルミナ担持パラジウム、チタニア担持パラジウム、炭素担持プラチナ、アルミナ担持プラチナ、炭素担持ロジウム、及びアルミナ担持ロジウム等が挙げられる。
Such a supported catalyst uses, as a metal component, at least one metal of Groups 8 to 11 of the periodic table, for example, copper, palladium, platinum, iridium, rhodium, nickel, rhenium, ruthenium, etc., and uses it as a carrier. Any combination of alumina, silica, carbon, titania and the like with each metal component may be selected in consideration of use conditions and strength.
Preferred supported catalysts include, for example, alumina supported copper oxide, silica supported copper oxide, carbon supported ruthenium, alumina supported ruthenium, carbon supported palladium, alumina supported palladium, titania supported palladium, carbon supported platinum, alumina supported platinum, carbon supported rhodium, And alumina-supported rhodium.
3−3.錯体触媒
錯体触媒は、触媒金属とこれに配位する配位子から形成される。
以下、錯体触媒として金属成分としてルテニウムを用いた錯体触媒を例として説明する。
金属成分の原料としては、金属ルテニウム及びルテニウム化合物のいずれもが使用でき
る。
3-3. Complex catalyst A complex catalyst is formed from a catalytic metal and a ligand that coordinates with the catalytic metal.
Hereinafter, a complex catalyst using ruthenium as a metal component as the complex catalyst will be described as an example.
As the raw material for the metal component, both metal ruthenium and ruthenium compounds can be used.
ルテニウム化合物としては酸化物、水酸化物、無機酸塩、有機酸塩あるいは錯化合物等を用いることができ、例えば二酸化ルテニウム、四酸化ルテニウム、二水酸化ルテニウム、塩化ルテニウム、臭化ルテニウム、沃化ルテニウム、硝酸ルテニウム、酢酸ルテニウム等のルテニウム酸化物、ルテニウム水酸化物やルテニウム塩類、ヘキサクロロルテニウム酸ナトリウム、テトラカルボニルルテニウム酸ジカリウム、オクタデカカルボニルヘキサルテニウム酸ジセシウム、ウンデカカルボニルヒドリドトリルテニウム酸テトラフェニルホスフォニウム等のルテニウム酸の塩類、ペンタカルボニルルテニウム、トリス(アセチルアセトナト)ルテニウム、シクロペンタジエニルジカルボニルルテニウム、ジブロモトリカルボニルルテニウム、クロロトリス(トリフェニルホスフィン)ヒドリドルテニウム、テトラ(トリフェニルホスフィン) ジヒドリドルテニウム、テトラ(トリメチルホス
フィン) ジヒドリドルテニウム、ビス(トリ−n −ブチルホスフィン) トリカルボニ
ルルテニウム、テトラヒドリドドデカカルボニルテトラルテニウム、ドデカカルボニルトリルテニウム等のルテニウム錯体、等が挙げられ、中でも純度が高いものを容易に入手できる塩化ルテニウム、トリス(アセチルアセトナト)ルテニウム、酢酸ルテニウムが好ましく用いられる。
As the ruthenium compound, oxides, hydroxides, inorganic acid salts, organic acid salts, complex compounds and the like can be used. Examples thereof include ruthenium dioxide, ruthenium tetroxide, ruthenium dihydroxide, ruthenium chloride, ruthenium bromide and iodide. Ruthenium, ruthenium nitrate, ruthenium acetate, and other ruthenium oxides, ruthenium hydroxides and ruthenium salts, sodium hexachlororuthenate, dipotassium tetracarbonylruthenate, didecium octadecacarbonylhexaruthenate, undecacarbonylhydridotriruthenate tetraphenylphos Ruthenium salts such as phonium, pentacarbonylruthenium, tris(acetylacetonato)ruthenium, cyclopentadienyldicarbonylruthenium, dibromotricarbonylruthenium, chlorotris(triphenylphosphine)hydridolthenium, tetra(triphenylphosphine)di Examples include ruthenium complexes such as hydridoruthenium, tetra(trimethylphosphine)dihydridoruthenium, bis(tri-n-butylphosphine)tricarbonylruthenium, tetrahydridododecacarbonyltetraruthenium, and dodecacarbonyltriruthenium. Ruthenium chloride, tris(acetylacetonato)ruthenium, and ruthenium acetate, which are easily available, are preferably used.
本発明方法に用いるルテニウム錯体触媒の配位子としては、リン配位子が好ましい。リン配位子としては、トリフェニルホスフィン、ジフェニルメチルホスフィン、ジメチルフェニルホスフィン等のアリール基を有するものも使用することができるが、トリアルキルホスフィン、中でもリン原子が1級アルキル基と結合したトリアルキルホスフィン又はその分解物が好ましい。このアルキル基は他の置換基を有していてもよい。 The ligand of the ruthenium complex catalyst used in the method of the present invention is preferably a phosphorus ligand. As the phosphorus ligand, those having an aryl group such as triphenylphosphine, diphenylmethylphosphine and dimethylphenylphosphine can also be used, but trialkylphosphine, especially trialkyl in which a phosphorus atom is bonded to a primary alkyl group Phosphine or its decomposition product is preferable. This alkyl group may have another substituent.
このようなトリアルキルホスフィンのアルキル基の炭素数は、1〜12程度が好ましく、また3つのアルキル置換基は全て同一である必要はなく、その全てが同じでも異なっていてもよく、またその2つが同じで1つが異なっていても構わない。
配位子を形成するホスフィンの例としては、トリデカニルホスフィン、トリノニルホスフィン、トリオクチルホスフィン、トリヘプチルホスフィン、トリヘキシルホスフィン、トリペンチルホスフィン、トリブチルホスフィン、トリプロピルホスフィン、トリエチルホスフィン、トリメチルホスフィン、ジメチルオクチルホスフィン、ジオクチルメチルホスフィン、ジメチルヘプチルホスフィン、ジヘプチルメチルホスフィン、ジメチルヘキシルホスフィン、ジヘキシルメチルホスフィン、ジメチルシクロヘキシルホスフィン、ジシクロヘキシルメチルホスフィン、ジメチルペンチルホスフィン、ジペンチルメチルホスフィン、ジメチルブチルホスフィン、ジブチルメチルホスフィン、トリヘプチルホスフィン、トリシクロヘキシルホスフィン、トリヘキシルホスフィン、トリペンチルホスフィン、トリベンジルホスフィン、1、1、2、2−ジメチルホスフィノエタン、1、1、2、2−ジメチルホスフィノプロパン、1、1、2、2−ジメチルホスフィノブタン、1、1、2、2−ジオクチルホスフィノエタン、1、1、2、2−ジオクチルホスフィノプロパン、1、1、2、2−ジオクチルホスフィノブタン、1、1、2、2−ジヘキシルホスフィノエタン、1、1、2、2−ジヘキシルホスフィノプロパン、1、1、2、2−ジヘキシルホスフィノブタン、1、1、2、2−ジブチルホスフィノエタン、1、1、2、2−ジブチルホスフィノプロパン、1、1、2、2−ジブチルホスフィノブタン、1、1−ジホスフィナン、1、4−ジメチル−1、4−ジホスファン、1、3−ジメチルホスフォリナン、1、4− ジメチルホスフォリナン、8−メチル−8−ホスフィノビシクロオクタン、
4−メチル−4−ホスファテトラシクロオクタン、1−メチルホスフォラン、1−メチルホスフォナン等のホスフィン類が挙げられ、その形状も、単座配位子、複座配位子、環状配位子のいずれも用いられる。
The carbon number of the alkyl group of such a trialkylphosphine is preferably about 1 to 12, and it is not necessary that all three alkyl substituents are the same, and all of them may be the same or different. It does not matter if one is the same and one is different.
Examples of the phosphine forming a ligand include tridecanylphosphine, trinonylphosphine, trioctylphosphine, triheptylphosphine, trihexylphosphine, tripentylphosphine, tributylphosphine, tripropylphosphine, triethylphosphine, trimethylphosphine, Dimethyloctylphosphine, dioctylmethylphosphine, dimethylheptylphosphine, diheptylmethylphosphine, dimethylhexylphosphine, dihexylmethylphosphine, dimethylcyclohexylphosphine, dicyclohexylmethylphosphine, dimethylpentylphosphine, dipentylmethylphosphine, dimethylbutylphosphine, dibutylmethylphosphine, tri Heptylphosphine, tricyclohexylphosphine, trihexylphosphine, tripentylphosphine, tribenzylphosphine, 1,1,2,2-dimethylphosphinoethane, 1,1,2,2-dimethylphosphinopropane, 1,1,2 , 2-dimethylphosphinobutane, 1,1,2,2-dioctylphosphinoethane, 1,1,2,2-dioctylphosphinopropane, 1,1,2,2-dioctylphosphinobutane, 1,1 2,2-dihexylphosphinoethane, 1,1,2,2-dihexylphosphinopropane, 1,1,2,2-dihexylphosphinobutane, 1,1,2,2-dibutylphosphinoethane, 1 1,2,2-dibutylphosphinopropane, 1,1,2,2-dibutylphosphinobutane, 1,1-diphosphinane, 1,4-dimethyl-1,4-diphosphane, 1,3-dimethylphosphory Nan, 1,4-dimethylphosphorinane, 8-methyl-8-phosphinobicyclooctane,
Examples thereof include phosphines such as 4-methyl-4-phosphatetracyclooctane, 1-methylphosphorane, and 1-methylphosphonan, and their shapes are also monodentate ligands, bidentate ligands, and cyclic ligands. Both are used.
また、リン配位子としては前記のホスフィンのみならず、例えば、ホスファイト、ホス
フィネート、ホスフィンオキシド、アミノホスフィン、ホスフィン酸なども使用できる。
これらリン配位子の使用量は、ルテニウム金属1モルに対して、0. 1〜1000モ
ル、好ましくは1〜100モルの範囲である。
また、上記コハク酸水素化用のルテニウム錯体触媒はpKaが2より小さい酸の共役塩基を用いて、カチオン性錯体の形で反応に用いることが、活性の向上、触媒の安定化など幾つかの点において好ましい。このようなpKaが2よりも小さい酸の共役塩基としては触媒調整時または反応系中においてこのような共役塩基を形成するものであればよく、例えばpKaが2より小さいブレンステッド酸あるいはその各種の塩などが用いられる。
Further, as the phosphorus ligand, not only the above phosphine but also phosphite, phosphinate, phosphine oxide, aminophosphine, phosphinic acid and the like can be used.
The amount of these phosphorus ligands used is 0. It is in the range of 1 to 1000 mol, preferably 1 to 100 mol.
Further, the ruthenium complex catalyst for hydrogenating succinic acid may be used in the reaction in the form of a cationic complex by using a conjugate base of an acid having a pKa of less than 2, for improving the activity, stabilizing the catalyst, and the like. It is preferable in terms. Such a conjugate base of an acid having a pKa of less than 2 may be any one that forms such a conjugate base during catalyst preparation or in the reaction system. For example, a Bronsted acid having a pKa of less than 2 or various kinds thereof can be used. Salt or the like is used.
このような目的で用いることができる酸やその塩としては、硝酸、過塩素酸、ホウフッ化水素酸、ヘキサフルオロリン酸、フルオロスルホン酸等の無機酸類、トリクロロ酢酸、ジクロロ酢酸、トリフルオロ酢酸、ドデシルスルホン酸、オクタデシルスルホン酸、トリフルオロメタンスルホン酸、ベンゼンスルホン酸、パラトルエンスルホン酸、テトラ(ペンタフルオロフェニル)ホウ素酸、スルホン化スチレン−ジビニルベンゼン共重合体等の有機酸等のブレンステッド酸もしくはこれらの酸のアルカリ金属塩、アルカリ土類金属塩、アンモニウム塩、銀塩等が挙げられる。 Acids and salts thereof that can be used for such purposes include nitric acid, perchloric acid, borofluoric acid, hexafluorophosphoric acid, inorganic acids such as fluorosulfonic acid, trichloroacetic acid, dichloroacetic acid, trifluoroacetic acid, Bronsted acids such as organic acids such as dodecyl sulfonic acid, octadecyl sulfonic acid, trifluoromethane sulfonic acid, benzene sulfonic acid, paratoluene sulfonic acid, tetra(pentafluorophenyl)boronic acid, sulfonated styrene-divinylbenzene copolymer, or the like. Examples thereof include alkali metal salts, alkaline earth metal salts, ammonium salts, and silver salts of these acids.
また、上記の酸の共役塩基が反応系で生成すると考えられる酸誘導体の形で添加しても構わない。例えば酸ハロゲン化物、酸無水物、エステル等の形で反応系に添加しても同様の効果が期待される。
これらの酸あるいはその塩の使用量は、ルテニウム金属に対して1000モル以下、好ましくは100モル以下である。10モル以下が特に好ましい。
Further, the conjugate base of the above acid may be added in the form of an acid derivative which is considered to be produced in the reaction system. Similar effects can be expected even when added to the reaction system in the form of, for example, an acid halide, an acid anhydride, or an ester.
The amount of these acids or salts thereof used is 1000 mol or less, preferably 100 mol or less, with respect to the ruthenium metal. It is particularly preferably 10 mol or less.
3−4.溶媒
本発明方法によるガンマブチロラクトンの製造は、反応原料及び反応生成混合物を溶媒として実施できるが、種々の溶媒を、反応の目的や進行を阻害しない範囲で使用することもできる。
このような溶媒としては、例えば、ジエチルエーテル、アニソール、テトラヒドロフラン、エチレングリコールジメチルエーテル、ジオキサン等のエーテル類;メタノール、エタノール、n−ブタノール、ベンジルアルコール、フェノール、エチレングリコール、ジエチレングリコール等のアルコール類;ギ酸、酢酸、プロピオン酸、トルイル酸などのカルボン酸類;酢酸メチル、酢酸ブチル、安息香酸ベンジルなどのエステル類;ベンゼン、トルエン、エチルベンゼン、テトラリン等の芳香族炭化水素類;n−ヘキサン、n−オクタン、シクロヘキサン等の脂肪族炭化水素類;ジクロロメタン、トリクロロエタン、クロロベンゼン等のハロゲン化炭化水素類;ジメチルスルホン等のスルホン類;ジメチルスルホキシド等のスルホキシド類;カプロラクトン等のラクトン類;テトラグライム、トリグライム等のポリエーテル類;ジメチルカーボネート、エチレンカーボネート等の炭酸エステル類等が挙げられ、好ましくはエーテル類、ポリエーテル類、及びラクトン類である。
3-4. Solvent The production of gamma-butyrolactone by the method of the present invention can be carried out using the reaction raw materials and the reaction product mixture as a solvent, but various solvents can also be used within a range that does not inhibit the purpose or progress of the reaction.
Examples of such a solvent include ethers such as diethyl ether, anisole, tetrahydrofuran, ethylene glycol dimethyl ether and dioxane; alcohols such as methanol, ethanol, n-butanol, benzyl alcohol, phenol, ethylene glycol and diethylene glycol; formic acid, Carboxylic acids such as acetic acid, propionic acid and toluic acid; Esters such as methyl acetate, butyl acetate and benzyl benzoate; Aromatic hydrocarbons such as benzene, toluene, ethylbenzene and tetralin; n-hexane, n-octane, cyclohexane Aliphatic hydrocarbons such as; Halogenated hydrocarbons such as dichloromethane, trichloroethane and chlorobenzene; Sulfones such as dimethyl sulfone; Sulfoxides such as dimethyl sulfoxide; Lactones such as caprolactone; Polyethers such as tetraglyme and triglyme Carbonic acid esters such as dimethyl carbonate and ethylene carbonate, and the like, preferably ethers, polyethers, and lactones.
3−5.反応条件
本発明方法で実施される水素化反応は連続、回分いずれの方式も用いることができる。反応温度は、通常50〜250℃、好ましくは100〜250℃、さらに好ましくは150〜220℃である。反応系内の水素分圧は特に限られないが、工業的には通常0.01〜10MPa・G(ゲージ圧)であり、好ましくは0.03〜5MPa・Gである。
3-5. Reaction Conditions The hydrogenation reaction carried out by the method of the present invention may be continuous or batchwise. The reaction temperature is generally 50 to 250°C, preferably 100 to 250°C, more preferably 150 to 220°C. The hydrogen partial pressure in the reaction system is not particularly limited, but industrially it is usually 0.01 to 10 MPa·G (gauge pressure), preferably 0.03 to 5 MPa·G.
反応生成液からは、蒸留、抽出等の通常の分離手段により目的生成物であるGBLが分離できる。
反応系内の水分含量は0.01〜5質量%であることが好ましく、より好ましくは0.1〜 1質量%である。水分が多すぎるとコハク酸とその無水物との平衡がコハク酸側に
移るため、コハク酸無水物濃度が低くなってGBLの生成速度が低下する傾向となる。一
方、水分が少なすぎるとルテニウム触媒の対アニオンとなるコハク酸濃度が低下し、触媒のカチオン性が低下するため、触媒の水素化反応活性が低下する傾向となる。
反応系から水分を除去する方法としては、ガスストリッピング法などを用いることができ、反応プロセスによっては蒸留による水分留去や、脱水剤を添加してもよい。ガスストリッピング用のガスとして水素を用いると、反応液中の水分の除去と同時にコハク酸類のGBL化も行うことができて効率的である。
From the reaction product solution, GBL, which is the target product, can be separated by usual separation means such as distillation and extraction.
The water content in the reaction system is preferably 0.01 to 5% by mass, more preferably 0.1 to 1% by mass. If the water content is too high, the equilibrium between succinic acid and its anhydride shifts to the succinic acid side, so the concentration of succinic anhydride tends to decrease, and the GBL generation rate tends to decrease. On the other hand, if the water content is too low, the concentration of succinic acid serving as the counter anion of the ruthenium catalyst decreases, and the cationic property of the catalyst decreases, so that the hydrogenation reaction activity of the catalyst tends to decrease.
As a method for removing water from the reaction system, a gas stripping method or the like can be used, and depending on the reaction process, water may be distilled off by distillation or a dehydrating agent may be added. When hydrogen is used as the gas for gas stripping, it is efficient because the succinic acids can be converted into GBL simultaneously with the removal of water in the reaction solution.
4.本発明方法を適用した工業的プロセスの例
本発明は、水素化工程、精製工程、循環工程からなる連続反応プロセスに好適に適用しうる。この場合、本発明方法で規定される含窒素化合物の含有量(濃度)の範囲を安定に維持するために、含窒素化合物を含む循環液の一部を系外へ排出し、一部を反応系に循環することにより、反応混合物中の含窒素化合物の濃度を制御することができる。
4. Example of industrial process to which the method of the present invention is applied The present invention can be suitably applied to a continuous reaction process including a hydrogenation step, a purification step, and a circulation step. In this case, in order to stably maintain the range of the content (concentration) of the nitrogen-containing compound specified by the method of the present invention, a part of the circulating liquid containing the nitrogen-containing compound is discharged out of the system, and a part of it is reacted. By circulating through the system, the concentration of the nitrogen-containing compound in the reaction mixture can be controlled.
本発明の反応方法で得られたGBLは、反応終了後に抽出、蒸留、晶析などの一般的な精製方法を行うことにより高純度の精製GBLを得ることができる。またより高度な精製を要する場合は、イオン交換樹脂による精製を更に行ってもよい。
本発明方法においては、上記の循環工程によって、製品GBLを分離した後の水素化触媒を含む残液(以下「触媒液」と呼ぶことがある。)を反応工程に循環することが好ましい。
The GBL obtained by the reaction method of the present invention can be obtained as a highly purified GBL by performing a general purification method such as extraction, distillation and crystallization after the completion of the reaction. If a higher degree of purification is required, it may be further purified with an ion exchange resin.
In the method of the present invention, it is preferable to circulate the residual liquid containing the hydrogenation catalyst after separating the product GBL (hereinafter sometimes referred to as “catalyst liquid”) to the reaction process by the above-mentioned circulation process.
循環させる成分としては、触媒、未反応コハク酸類媒等の有効成分以外に、反応工程に悪影響を及ぼさない限り、溶媒その他の成分を含んでいてもよいが、目的生成物よりも高沸点の成分を循環させることが好ましい。
例えば、水素化反応工程後に蒸留塔でGBLと分離された、触媒を含む高沸点成分の少なくとも一部を、反応工程へ循環する場合、反応原料中に含まれていた含窒素化合物も高沸点成分として触媒に随伴して循環し、プロセス内に蓄積することとなる。このため、反応混合物中の含窒素化合物の濃度を本発明で規定する濃度範囲内とするためには、通常、前記含窒素化合物を含む高沸点成分の一部を系外へ排出(パージ)することが必要となる。
As the component to be circulated, in addition to the active component such as catalyst and unreacted succinic acid medium, a solvent or other component may be contained as long as it does not adversely affect the reaction step, but a component having a higher boiling point than the target product. Is preferably circulated.
For example, when at least a part of the high boiling point component containing the catalyst separated from the GBL in the distillation column after the hydrogenation reaction step is circulated to the reaction step, the nitrogen-containing compound contained in the reaction raw material is also a high boiling point component. As a result, it circulates along with the catalyst and accumulates in the process. Therefore, in order to keep the concentration of the nitrogen-containing compound in the reaction mixture within the concentration range specified in the present invention, usually, a part of the high boiling point component containing the nitrogen-containing compound is discharged (purged) out of the system. Will be required.
こうした高沸点成分の系外へのパージ方法は特に制限はなく、例えば、高沸点成分が蓄積した上記触媒液を、精製工程における高沸点成分含有液として、その一部を系外にパージしてもよい。 There is no particular limitation on the method of purging the high boiling point component out of the system.For example, the catalyst liquid in which the high boiling point component is accumulated is used as the high boiling point component-containing liquid in the refining step, and a part thereof is purged out of the system. Good.
以下、実施例を用いて本発明を更に詳細に説明するが、本発明はその要旨を超えない限り以下の実施例によって限定されるものではない。
1.原材料
コハク酸、コハク酸ジアミド、コハク酸モノアミド:試薬特級(和光純薬工業(株)製)
トリグライム:試薬一級(和光純薬工業(株)製、試薬一級)
トリオクチルホスフィン:((株)ワコーケミカル製)
トリス(アセチルアセトナト)ルテニウム:(エヌイーケムキャット(株))
Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to the following examples as long as the gist thereof is not exceeded.
1. Raw materials succinic acid, succinic acid diamide, succinic acid monoamide: special grade reagent (manufactured by Wako Pure Chemical Industries, Ltd.)
Triglyme: Reagent first grade (Wako Pure Chemical Industries, Ltd., reagent first grade)
Trioctylphosphine: (manufactured by Wako Chemical Co., Ltd.)
Tris(acetylacetonato)ruthenium: (NE Chemcat Corporation)
2.分析方法
[ガスクロマトグラフィー分析]
ガスクロマトグラフィー分析装置((株)島津製作所製GC−17A型)にて、Agilent社製DB−1カラム(無極性)を用い、GBLを分析した。
[誘導結合プラズマ発光分析(ICP−OES)]
ICP発光分光計(サーモサイエンティフィック社製iCAP6500Duo、ペルチ
ェ冷却有機溶媒導入システム)にて、有機溶媒直接導入法によりRu分析を行った。
[吸光度分析]
試料を10mm石英セルに入れ、分光光度計(株式会社日立ハイテクノロジーズ製UV−2000型)にて波長315nmの吸光度を測定した。
2. Analysis method [Gas chromatography analysis]
GBL was analyzed with a gas chromatography analyzer (GC-17A manufactured by Shimadzu Corporation) using a DB-1 column (nonpolar) manufactured by Agilent.
[Inductively coupled plasma optical emission spectrometry (ICP-OES)]
Ru analysis was carried out by an organic solvent direct introduction method using an ICP emission spectrometer (iCAP6500Duo manufactured by Thermo Scientific Co., Peltier-cooled organic solvent introduction system).
[Absorbance analysis]
The sample was put in a 10 mm quartz cell, and the absorbance at a wavelength of 315 nm was measured with a spectrophotometer (UV-2000 type manufactured by Hitachi High-Technologies Corporation).
3.実施例、比較例
<参考例1>
内容量100mlのオートクレーブ(材質:SUS316)中に、コハク酸を5.9g(11.8質量%)、トリオクチルホスフィンを配位子として有するルテニウム錯体をトリグライムに溶解したものを5.0g(Ru:400質量ppm)、及び溶媒としてトリグライムを39.1g仕込んだ。反応混合物中の窒素化合物濃度は1質量ppm未満であった。
3. Examples and Comparative Examples <Reference Example 1>
5.0 g (Ru) of succinic acid 5.9 g (11.8% by mass) and a ruthenium complex having trioctylphosphine as a ligand dissolved in triglyme in an autoclave (material: SUS316) having an internal capacity of 100 ml. : 400 mass ppm), and 39.1 g of triglyme as a solvent. The nitrogen compound concentration in the reaction mixture was less than 1 mass ppm.
磁気回転撹拌子をオートクレーブ内に投入後、系内を水素で十分置換した。マグネチックスターラーを用いて撹拌しながら昇温し、オートクレーブ内温が205℃となったところで内圧が0.9MPa・G(ゲージ圧)となるよう水素を圧入した。このときを反応開始時とし、その後2時間水素化反応を行った。
反応終了後、得られた反応生成液の一部を採取し、ガスクロマトグラフィーにより分析した結果、ガンマブチロラクトンの収率は29.6%であった。反応結果を表2に示す。
After the magnetic rotary stirrer was put into the autoclave, the inside of the system was sufficiently replaced with hydrogen. The temperature was raised with stirring using a magnetic stirrer, and hydrogen was injected under pressure so that the internal pressure became 0.9 MPa·G (gauge pressure) when the internal temperature of the autoclave reached 205°C. At this time, the reaction was started, and then the hydrogenation reaction was carried out for 2 hours.
After the reaction was completed, a part of the obtained reaction product liquid was collected and analyzed by gas chromatography. As a result, the yield of gammabutyrolactone was 29.6%. The reaction results are shown in Table 2.
<実施例1>
上記参考例1の原料に加えて、オートクレーブ中に、コハク酸ジアミド0.2540g(窒素原子含有量:1223質量ppm)を仕込んだこと以外は実施例1と同様にして水素化反応を実施し、得られた反応生成液の分析を行った。
ガンマブチロラクトン収率は30.0%であった。反応結果を表2に示す。
<Example 1>
In addition to the raw materials of Reference Example 1, the autoclave was charged with 0.2540 g of succinic diamide (nitrogen atom content: 1223 mass ppm) to carry out a hydrogenation reaction in the same manner as in Example 1, The obtained reaction product liquid was analyzed.
The gamma butyrolactone yield was 30.0%. The reaction results are shown in Table 2.
<実施例2>
上記参考例1の原料に加えて、オートクレーブ中に、コハク酸ジアミドを0.2505g(窒素原子含有量:1211質量ppm)を仕込んだこと以外は実施例1と同様にして水素化反応を実施し、得られた反応生成液の分析を行った。反応結果を表2に示す。
<実施例3>
上記参考例1の原料に加えて、オートクレーブ中に、2,3,5,6−テトラメチルピラジンを0.1g(窒素原子含有量:412質量ppm)を仕込んだこと以外は実施例1と同様にして水素化反応を実施し、得られた反応生成液の分析を行った。反応結果を表2に示す。
<Example 2>
A hydrogenation reaction was carried out in the same manner as in Example 1 except that 0.2505 g of succinic acid diamide (nitrogen atom content: 1211 mass ppm) was charged in the autoclave in addition to the raw materials of Reference Example 1. The obtained reaction product solution was analyzed. The reaction results are shown in Table 2.
<Example 3>
In addition to the raw materials of Reference Example 1, the same as Example 1 except that 0.1 g (nitrogen atom content: 412 mass ppm) of 2,3,5,6-tetramethylpyrazine was charged in the autoclave. The hydrogenation reaction was carried out, and the obtained reaction product solution was analyzed. The reaction results are shown in Table 2.
<比較例1>
上記参考例1の原料に加えて、オートクレーブ中に、コハク酸ジアミドを2.5041g(窒素原子含有量:12112質量ppm)を仕込んだこと以外は実施例1と同様にして水素化反応を実施し、得られた反応生成液の分析を行った。反応結果を表2に示す。
<比較例2>
上記参考例1の原料に加えて、オートクレーブ中に、コハク酸モノアミドを2.5015g(窒素原子含有量:5986質量ppm)を仕込んだこと以外は実施例1と同様にして水素化反応を実施し、得られた反応生成液の分析を行った。反応結果を表2に示す。
<Comparative Example 1>
In addition to the raw materials of Reference Example 1 above, a hydrogenation reaction was carried out in the same manner as in Example 1 except that 2.5041 g (nitrogen atom content: 12112 mass ppm) of succinic acid diamide was charged in the autoclave. The obtained reaction product solution was analyzed. The reaction results are shown in Table 2.
<Comparative example 2>
A hydrogenation reaction was carried out in the same manner as in Example 1 except that 2.5015 g (nitrogen atom content: 5986 mass ppm) of succinic acid monoamide was charged in the autoclave in addition to the raw materials of Reference Example 1. The obtained reaction product solution was analyzed. The reaction results are shown in Table 2.
<比較例3>
上記参考例1の原料に加えて、オートクレーブ中に、2,3,5,6−テトラメチルピラジンを1.5g(窒素原子含有量:6176質量ppm)を仕込んだこと以外は実施例1と同様にして水素化反応を実施し、得られた反応生成液の分析を行った。反応結果を表2に示す。
<Comparative example 3>
In addition to the raw materials of Reference Example 1, the same as Example 1 except that 1.5 g (nitrogen atom content: 6176 mass ppm) of 2,3,5,6-tetramethylpyrazine was charged in the autoclave. The hydrogenation reaction was carried out, and the obtained reaction product solution was analyzed. The reaction results are shown in Table 2.
<実施例4>
トリオクチルホスフィンを配位子として有するルテニウム錯体をトリグライムに溶解したものを0.25g(Ru2000質量ppm)に、コハク酸ジアミドを0.8mg(窒素原子含有量:19質量ppm)と溶媒トリグライムを9.75g混合した溶液を調製した。これらの溶液を大気中、100mLガラス製バイアルにて開放状態で72時間保管したところ、保管前は淡黄色だった溶液が、淡赤色に変色していた。得られた溶液の315nmでの吸光度の変化量は0.23であった。
<Example 4>
A solution of a ruthenium complex having trioctylphosphine as a ligand dissolved in triglyme was added to 0.25 g (Ru 2000 mass ppm), 0.8 mg of succinic acid diamide (nitrogen atom content: 19 mass ppm) and 9 g of a solvent triglyme. A mixed solution of 0.75 g was prepared. When these solutions were stored for 72 hours in an open state in a 100 mL glass vial in the air, the solution which was pale yellow before storage was discolored to pale red. The amount of change in the absorbance of the obtained solution at 315 nm was 0.23.
<実施例5>
コハク酸ジアミドの使用量を3.0mg(窒素原子含有量:72質量ppm)とした以外は、実施例4と同様にして大気中で保管したところ、淡赤色に変色していた。吸光度の測定結果を表3に示す。この変色した触媒45gとコハク酸5gを混合して水素化原料を調製した。上記以外は参考例1と同様にして水素化反応を3時間実施し、反応終了後、得られた反応生成液を参考例1と同様に分析した結果、ガンマブチロラクトンの収率は24.0%であった。反応結果を表3に示す。
<Example 5>
When stored in the atmosphere in the same manner as in Example 4 except that the amount of succinic acid diamide used was 3.0 mg (nitrogen atom content: 72 mass ppm), the color changed to pale red. Table 3 shows the measurement results of the absorbance. 45 g of this discolored catalyst and 5 g of succinic acid were mixed to prepare a hydrogenation raw material. A hydrogenation reaction was carried out for 3 hours in the same manner as in Reference Example 1 except for the above, and after completion of the reaction, the obtained reaction product solution was analyzed in the same manner as in Reference Example 1, and as a result, the yield of gammabutyrolactone was 24.0%. Met. The reaction results are shown in Table 3.
<比較例4>
コハク酸ジアミドを添加しなかったこと(系内の窒素原子含有量:1質量ppm未満)以外は、実施例4と同様にして大気中で保管したところ、赤色に変色していた。吸光度の測定結果を表3に示す。この変色した触媒45gとコハク酸5gを混合して水素化原料を調製した。上記以外は参考例1と同様にして水素化反応を3時間実施し、反応終了後、得られた反応生成液を参考例1と同様に分析した結果、ガンマブチロラクトンの収率は18.0%であった。反応結果を表3に示す。
<Comparative example 4>
When stored in the air in the same manner as in Example 4, except that succinic acid diamide was not added (nitrogen atom content in the system: less than 1 mass ppm), the color changed to red. Table 3 shows the measurement results of the absorbance. 45 g of this discolored catalyst and 5 g of succinic acid were mixed to prepare a hydrogenation raw material. A hydrogenation reaction was carried out for 3 hours in the same manner as in Reference Example 1 except for the above, and after the completion of the reaction, the obtained reaction product solution was analyzed in the same manner as in Reference Example 1, and as a result, the yield of gammabutyrolactone was 18.0%. Met. The reaction results are shown in Table 3.
4.結果の評価
(1)表2に示された実施例1、2、3と比較例1、2、3を対比すると、水素化反応時の含窒素化合物濃度を本願所定の範囲内とした実施例においては、GBL収率が参考例(含窒素化合物を含まない原料)と同レベルの収率となっている一方、この濃度が本願範囲を超える比較例1、2、3では収率が著しく低下していることが判る。
(2)表3の実施例5では、含窒素化合物を添加することによって波長315nmでの吸光度の変化の程度が小さくなり、高いGBL収率となっている。一方、比較例4ではこの濃度が本願で規定する範囲未満であるためか、触媒の安定性が低下して、波長315nmでの吸光度が大きく変化しており、低いGBL収率であった。
上記の結果より、本発明の効果は明らかである。
4. Evaluation of Results (1) By comparing Examples 1, 2 and 3 shown in Table 2 with Comparative Examples 1, 2 and 3, Examples in which the concentration of the nitrogen-containing compound during the hydrogenation reaction was within the predetermined range of the present application , The GBL yield was at the same level as that of the reference example (raw material containing no nitrogen-containing compound), while the yield was remarkably reduced in Comparative Examples 1, 2 and 3 in which this concentration exceeded the range of the present application. You can see that
(2) In Example 5 of Table 3, the addition of the nitrogen-containing compound reduces the degree of change in the absorbance at a wavelength of 315 nm, resulting in a high GBL yield. On the other hand, in Comparative Example 4, the stability of the catalyst was lowered probably because the concentration was below the range specified in the present application, and the absorbance at the wavelength of 315 nm was significantly changed, and the GBL yield was low.
From the above results, the effect of the present invention is clear.
工業用溶剤や洗浄剤、高分子化学品の反応中間体として有用なガンマブチロラクトンをコハク酸類を触媒存在下で水素化して製造する方法を用いる際に、触媒の劣化を低減できて効率よく安定生産が可能となる。本発明方法は、環境負荷の小さいバイオ法を採用する場合に、特に有効である。 When using the method of producing gamma-butyrolactone, which is useful as a reaction intermediate for industrial solvents, detergents, and polymer chemicals, by hydrogenating succinic acids in the presence of a catalyst, it is possible to reduce catalyst deterioration and produce a stable and efficient production. Is possible. The method of the present invention is particularly effective when a biomethod with a small environmental load is adopted.
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