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JP6749574B2 - Inorganic monodisperse spherical fine particles, method for producing inorganic monodisperse spherical fine particles, battery electrode and battery - Google Patents
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JP6749574B2 - Inorganic monodisperse spherical fine particles, method for producing inorganic monodisperse spherical fine particles, battery electrode and battery - Google Patents

Inorganic monodisperse spherical fine particles, method for producing inorganic monodisperse spherical fine particles, battery electrode and battery Download PDF

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JP6749574B2
JP6749574B2 JP2015150180A JP2015150180A JP6749574B2 JP 6749574 B2 JP6749574 B2 JP 6749574B2 JP 2015150180 A JP2015150180 A JP 2015150180A JP 2015150180 A JP2015150180 A JP 2015150180A JP 6749574 B2 JP6749574 B2 JP 6749574B2
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秀樹 益田
秀樹 益田
崇 柳下
崇 柳下
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Tokyo Metropolitan Public University Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、ナノメーターからマイクロメータースケールでサイズが制御されたスピネル型の結晶構造をもち、電極活物質微粒子として有用な無機系単分散球形微粒子ならびに該微粒子を用いてなる電池用電極及びそれを用いた電池に関する。 The present invention has a spinel-type crystal structure in which the size is controlled on a nanometer to micrometer scale, and inorganic monodisperse spherical fine particles useful as electrode active material fine particles and a battery electrode using the fine particles and the same. Regarding the battery used.

ナノメーターからマイクロメータースケールでサイズが制御された単分散微粒子を効率的に作製する技術は、医薬品、触媒、電池等様々な分野において重要な課題とされている。とりわけ、100nm以下の均一なサイズの単分散微粒子を所望の材料で作製する技術の確立は、各種機能的応用の観点から関心を集めている。
単分散ナノ粒子の応用分野の一つとして現在大きな期待が寄せられているものの一つに、リチウムイオン二次電池をはじめとする各種蓄電デバイスの電極材料があげられる。リチウムイオン二次電池は、他の電池と比べ高電圧・高容量であることから、携帯電話やノート型パソコンをはじめ様々な携帯機器の電源として広く用いられている。しかしながら、近年の電子機器の小型化・高性能化や、電気自動車用電源への応用など適用範囲の拡大に伴い、リチウムイオン電池の軽量化かつ高エネルギー密度化に対する要望が益々高まっており、更なる電池性能の向上が焦眉の課題となっている。
現在、リチウムイオン電池の正極材料には、コバルト酸リチウムに代表されるリチウム複合酸化物からなる5〜10μmの微粒子が用いられているが、今後、これら微粒子のサイズを100nm以下まで微細化することが可能になれば、単位体積当たりの電極表面積の増加によるエネルギー密度の向上に加え、電極活物質中のリチウムイオンの拡散距離が短縮することにより、高速充放電の実現や電気自動車用電源等の用途で求められる高出力化など様々な電池性能の向上が可能になるものと期待される。
また、サイズ均一性に優れたナノ粒子を正極活物質として使用することができれば、集電体上に微粒子を細密パッキング構造で塗布することが可能となるため、微粒子間に均一なサイズの空隙を形成することができる。この空隙には導電助剤や電解質を充填できるため、微粒子サイズが微細化した場合においてもリチウムイオンの伝導パスを確保することが可能となる。また、サイズが不揃いな微粒子の場合に比べ単分散な微粒子では充填率が向上できることから、高い比表面積を有した正極形成が可能となり、更なるエネルギー密度の向上も期待できる。このような電極材料の微細化に伴う電池性能の向上は、リチウムイオン二次電池のみならず、現在研究段階にあるナトリウムイオン二次電池やマグネシウムイオン二次電池など、他の二次電池においても同様のことがいえる。
A technique for efficiently producing monodisperse fine particles whose size is controlled on a nanometer to micrometer scale is an important subject in various fields such as pharmaceuticals, catalysts, and batteries. In particular, the establishment of a technique for producing monodisperse fine particles having a uniform size of 100 nm or less with a desired material is attracting attention from the viewpoint of various functional applications.
One of the fields where the monodisperse nanoparticles are expected to be applied is one of the electrode materials for various electric storage devices such as lithium-ion secondary batteries. The lithium-ion secondary battery has a higher voltage and a higher capacity than other batteries, and is therefore widely used as a power source for various mobile devices such as mobile phones and laptop computers. However, with the recent trend toward miniaturization and high performance of electronic devices and expansion of the application range such as application to power sources for electric vehicles, the demand for lighter weight and higher energy density of lithium ion batteries is increasing. The improvement of the battery performance has become an urgent issue.
Currently, as the positive electrode material of lithium-ion batteries, fine particles of 5 to 10 μm made of a lithium composite oxide typified by lithium cobalt oxide are used. In the future, it is necessary to reduce the size of these fine particles to 100 nm or less. If possible, in addition to improving the energy density by increasing the electrode surface area per unit volume, and shortening the diffusion distance of lithium ions in the electrode active material, it will be possible to realize high-speed charging and discharging, power sources for electric vehicles, etc. It is expected that it will be possible to improve various battery performances such as higher output required for applications.
Also, if nanoparticles with excellent size uniformity can be used as the positive electrode active material, it becomes possible to coat the current collector with fine particles in a dense packing structure, so that voids of uniform size are formed between the fine particles. Can be formed. Since the voids can be filled with a conductive additive and an electrolyte, it is possible to secure a lithium ion conduction path even when the size of the fine particles is reduced. Further, since the filling rate can be improved with monodisperse fine particles as compared with the case of fine particles having irregular sizes, it is possible to form a positive electrode having a high specific surface area, and further improvement in energy density can be expected. Improvements in battery performance due to such miniaturization of electrode materials are not only applicable to lithium-ion secondary batteries, but also to other secondary batteries such as sodium-ion secondary batteries and magnesium-ion secondary batteries currently under research. The same can be said.

これまでに、微細な電極活物質微粒子を作製するための代表的な手法として、ボールミルを用いた機械的な微粉化法がしられている。しかしながら、ボールミルを用いた手法では、微細化に限界があり、サイズ制御を行うことは困難である。そのほかにも、原料溶液を気相中に噴霧し熱分解を行う噴霧熱分解法などいくつかの手法も提案されてきている。しかしながら、これらの手法では、装置が大掛かりであることに加え、得られる微粒子のサイズはサブミクロンスケールであり、そのサイズ制御性も不十分であった。このため、現状では、100nm以下で任意のサイズに制御された単分散な電極活物質微粒子は未だ提案されていないのが現状であり、さらにはそのような微粒子を高スループットで作製する手法は未だ確立されていないのが現状である。 A mechanical pulverization method using a ball mill has been known as a typical method for producing fine electrode active material fine particles. However, with the method using a ball mill, there is a limit to miniaturization, and it is difficult to control the size. In addition to this, some methods such as a spray pyrolysis method in which a raw material solution is sprayed in a gas phase for pyrolysis have been proposed. However, in these methods, in addition to the large scale of the apparatus, the size of the obtained fine particles is on the submicron scale, and the size controllability thereof is insufficient. Therefore, at present, no monodisperse electrode active material fine particles controlled to have an arbitrary size of 100 nm or less have been proposed yet, and a method for producing such fine particles with high throughput has not yet been proposed. The current situation is that it has not been established.

特開平11−277546号公報JP, 11-277546, A

電池材料をはじめとし、様々な分野に応用が期待できるナノメーターからマイクロメータースケールの微粒子を作製する手法は、液相中で原料イオンを還元する方法やゾル-ゲル法、CVD法など様々な手法が報告されている。しかしながら、既存の微粒子作製法では、通常、サイズおよび形状が制御された微粒子を得ることは難しい。サイズおよび形状が揃った微粒子が得られる場合においても、適用可能な材料が制限されるため、広範な材料に適用可能な手法は確立されていない。
したがって本発明の目的は、ナノメーターからマイクロメータースケールでサイズが制御され、電極活物質微粒子として有用な無機系単分散球形微粒子を提供するものである。
Various methods such as the method of reducing the raw material ions in the liquid phase, the sol-gel method, the CVD method, etc. are available for producing nanometer- to micrometer-scale fine particles, which are expected to be applied in various fields including battery materials. Has been reported. However, it is usually difficult to obtain fine particles whose size and shape are controlled by existing methods for producing fine particles. Even when fine particles having a uniform size and shape are obtained, applicable materials are limited, and therefore a method applicable to a wide range of materials has not been established.
Therefore, an object of the present invention is to provide inorganic monodisperse spherical particles whose size is controlled on the nanometer to micrometer scale and which are useful as electrode active material particles.

上記の目的を達成するために、本発明者らは、膜乳化方法による粒子の形成方法に着目し、膜乳化に用いる膜として有用な材料と細孔の形成方法について鋭意検討した結果、既存の微粒子作製手法では実現が困難であった、10nm〜5μmでサイズが制御された単分散微粒子を作製するために最適な膜を製造し、本発明を完成するに至った。
すなわち、本発明は以下の各発明を提供するものである。
1.直径が10nm〜5μm、直径の相対標準偏差が30%以下の無機系単分散球形微粒子。
2.直径の相対標準偏差の値が20%以下であることを特徴とする1に記載の無機系単分散球形微粒子。
3.膜乳化により微細な液滴が生じている状態で、該液滴を重合固化させて得られる微粒子前駆体を焼成処理することで得られることを特徴とする1または2に記載の無機系単分散球形微粒子。
4.上記膜乳化に際して用いられる膜が、ポーラスアルミナ膜であることを特徴とする1〜3のいずれかに記載の無機系単分散球形微粒子。
5.Mg、Co、Niのうち少なくとも一つを含むことを特徴とする1〜4のいずれかに記載の無機系単分散球形微粒子。
6.1〜5のいずれか1項に記載の無機系分散球形微粒子を含有することを特徴とする電池用電極。
7.6記載の電池用電極を電極として具備することを特徴とする電池。
In order to achieve the above object, the present inventors have focused on the method of forming particles by a film emulsification method, as a result of diligent examination of a material useful as a film used for film emulsification and a method of forming pores, existing The present invention has been completed by producing an optimal film for producing monodisperse particles having a size controlled of 10 nm to 5 μm, which was difficult to achieve by the method for producing fine particles.
That is, the present invention provides each of the following inventions.
1. Inorganic monodisperse spherical fine particles having a diameter of 10 nm to 5 μm and a relative standard deviation of the diameter of 30% or less.
2. 2. The inorganic monodisperse spherical fine particles according to 1, wherein the value of the relative standard deviation of the diameter is 20% or less.
3. Inorganic monodisperse dispersion according to 1 or 2, which is obtained by subjecting a fine particle precursor obtained by polymerizing and solidifying the fine droplets to a firing treatment in a state where fine droplets are generated by film emulsification. Spherical fine particles.
4. The inorganic monodisperse spherical fine particles according to any one of 1 to 3, wherein the film used for the film emulsification is a porous alumina film.
5. 5. The inorganic monodisperse spherical fine particles according to any one of 1 to 4, which contain at least one of Mg, Co and Ni.
6. A battery electrode comprising the inorganic dispersed spherical fine particles according to any one of 6.1 to 5.
A battery comprising the battery electrode according to item 7.6 as an electrode.

本発明の無機系単分散球形微粒子は、ナノメーターからマイクロメータースケールでサイズが制御され、電極活物質微粒子として有用なものである。 The inorganic monodisperse spherical particles of the present invention are controlled in size on the nanometer to micrometer scale and are useful as electrode active material particles.

図1は、本発明の無機系単分散微粒子の製造方法における工程を摸式的に示す模式図である。FIG. 1 is a schematic diagram schematically showing the steps in the method for producing inorganic monodisperse fine particles of the present invention. 図2は、実施例1で得られたMgCo24の前駆体微粒子の電子顕微鏡写真(図面代用写真)である。FIG. 2 is an electron micrograph (drawing substitute photograph) of the MgCo 2 O 4 precursor fine particles obtained in Example 1. 図3は、実施例1で得られたMgCo24の電子顕微鏡写真(図面代用写真)である。FIG. 3 is an electron micrograph (drawing substitute photograph) of MgCo 2 O 4 obtained in Example 1. 図4は、実施例1における細孔径の異なるポーラスアルミナを用いて作製されたMgCo24のサイズ分布を測定した結果を示すチャートである。FIG. 4 is a chart showing the results of measuring the size distribution of MgCo 2 O 4 produced using porous alumina having different pore sizes in Example 1.

以下、本発明をさらに詳細に説明する。
本発明の無機系単分散球形微粒子は、特定の直径を有し、特定の直径の相対標準偏差を有することを特徴とする。
Hereinafter, the present invention will be described in more detail.
The inorganic monodisperse spherical fine particles of the present invention are characterized by having a specific diameter and having a relative standard deviation of the specific diameter.

<粒子の構成成分>
本発明の無機系単分散球形微粒子の構成成分は、無機系材料であれば特に制限されてないが、Mg、Co、Ni、Mn、V、Zn、W、Ti、Fe、Al、Si等を含有するのが好ましく、さらにはMg、Co、Niのうち少なくとも一つを含むのが好ましい。
さらに具体的には、MgCo24、MgNiMnO4、Co34、V、ZnO、NiO、WO等をその構成成分とするのが好ましく、さらに好ましくは、MgCo24、MgNiMnO4、Co34、である。
また上述の無機系材料の他に、通常この種の微粒子に添加される等の添加剤を発明の所望の効果を阻害しない範囲で添加することもできる。
<Particle constituents>
The constituent component of the inorganic monodisperse spherical fine particles of the present invention is not particularly limited as long as it is an inorganic material, but Mg, Co, Ni, Mn, V, Zn, W, Ti, Fe, Al, Si and the like are used. It is preferable to contain, more preferably at least one of Mg, Co and Ni.
More specifically, it is preferable to use MgCo 2 O 4 , MgNiMnO 4 , Co 3 O 4 , V 2 O 5 , ZnO, NiO, WO 3, etc. as its constituent components, and more preferably MgCo 2 O 4 , MgNiMnO 4 and Co 3 O 4 .
In addition to the above-mentioned inorganic materials, additives such as those usually added to this type of fine particles may be added within a range that does not impair the desired effects of the invention.

<粒子の形状>
本発明の無機系単分散球形微粒子は、各粒子の直径が10nm〜5μm、好ましくは50nm〜1μmの球形の粒子であり、直径の相対標準偏差が30%以下、好ましくは20%以下である。
ここで、粒子の直径は電子顕微鏡観察をすることで測定することができる。
また、粒子の直径の相対標準偏差は、直径のばらつきを示す相対標準偏差(標準偏差/平均直径)の値であり、微粒子のサイズを計測し粒度分布を作成することで算出することができる。
また、本発明における結晶構造はスピネル型の結晶構造であるのが好ましい。その場合、上記構成成分としてはMgCo24、MgNiMnO4、が特に好ましく用いられる。本発明における「スピネル型の結晶構造」とは、いわゆるスピネル(MgAl24)と同様の結晶構造を有する正常スピネル型と、逆スピネル型、乱れスピネル型のいずれをも含む概念である。
<Particle shape>
The inorganic monodisperse spherical fine particles of the present invention are spherical particles each having a diameter of 10 nm to 5 μm, preferably 50 nm to 1 μm, and the relative standard deviation of the diameter is 30% or less, preferably 20% or less.
Here, the diameter of the particles can be measured by observing with an electron microscope.
The relative standard deviation of the diameter of the particles is the value of the relative standard deviation (standard deviation/average diameter) indicating the variation of the diameter, and can be calculated by measuring the size of the fine particles and creating the particle size distribution.
Further, the crystal structure in the present invention is preferably a spinel type crystal structure. In that case, MgCo 2 O 4 and MgNiMnO 4 are particularly preferably used as the above-mentioned constituents. The "spinel type crystal structure" in the present invention is a concept including both a normal spinel type having a crystal structure similar to so-called spinel (MgAl 2 O 4 ), an inverse spinel type and a disordered spinel type.

<粒子の製造方法>
本発明の無機系単分散球形微粒子は、所望の金属塩を含んだハイドロゲルあるいはポリマー微粒子を調整し、これに焼成処理を施すことで作製することができ、さらに好ましくは陽極酸化ポーラスアルミナを用いた膜乳化プロセスを用いることもできる。具体的には、以下の各工程を行うことにより製造することができる。
すなわち、
金属板を陽極酸化して細孔が多数規則的に配列された金属酸化物膜を製造する膜製造工程、
モノマーと金属塩とを分散相溶液に溶解してなる分散相と、該分散相が滴下され分散相を液中に分散させるための連続相であって、界面活性剤を連続相用溶液に溶解してなる溶液からなる連続相とを、それぞれ調整し、得られた分散相を、上記膜を通過させて連続相中に投入することにより行う膜乳化工程、
膜乳化工程により連続相中に微細な分散相の液滴が生じている状態で、加温または紫外光照射することにより分散相の液滴を重合固化させる重合固化工程
重合固化された微粒子前駆体を、乾燥し、所定の温度で所定時間焼成する乾燥焼成工程
を行うことにより得ることができる。
すなわち、本発明の無機系単分散球形微粒子は、膜乳化により微細な液滴が生じている状態で、該液滴を重合固化させて得られる微粒子前駆体を焼成処理することで得られる粒子であるのが好ましく、さらには、上記膜乳化に際して用いられる膜が、後述するポーラスアルミナ膜であることが好ましい。
以下、さらに詳述する。
<Method of producing particles>
The inorganic monodisperse spherical fine particles of the present invention can be prepared by preparing a hydrogel or polymer fine particles containing a desired metal salt and subjecting it to a firing treatment, and more preferably anodized porous alumina is used. Membrane emulsification processes can also be used. Specifically, it can be manufactured by performing the following steps.
That is,
A film production process for producing a metal oxide film in which a large number of pores are regularly arranged by anodizing a metal plate.
A disperse phase obtained by dissolving a monomer and a metal salt in a disperse phase solution, and a disperse phase that is a continuous phase for dispersing the disperse phase in a liquid and a surfactant dissolved in a solution for the continuous phase. A continuous phase consisting of a solution prepared, respectively, the obtained dispersed phase, a film emulsification step performed by passing through the membrane into the continuous phase,
Polymerization and solidification step of polymerizing and solidifying the droplets of the dispersed phase by heating or irradiating with ultraviolet light in the state where fine droplets of the dispersed phase are generated in the continuous phase by the film emulsification process. Can be obtained by performing a drying and firing step of drying and firing at a prescribed temperature for a prescribed time.
That is, the inorganic monodisperse spherical fine particles of the present invention are particles obtained by subjecting a fine particle precursor obtained by polymerizing and solidifying the fine droplets to a firing treatment in the state where fine droplets are generated by film emulsification. It is preferable that the film used for emulsifying the film is a porous alumina film described later.
The details will be described below.

(膜製造工程)
膜製造工程は、金属板を陽極酸化することにより行う工程であり、この膜製造工程により得られる膜、例えば、当該膜が陽極酸化されたポーラスアルミナである場合、該ポーラスアルミナは、アルミニウムを酸性電解液中で陽極酸化することで得られるホールアレー構造材料であり、サイズのそろった細孔が膜面に対して垂直に配向した多孔質膜である。
用いられる金属板としては 純度99.99%のアルミニウム板等が挙げられる。この板の厚みは10 〜0.05mmとするのが好ましい。
陽極酸化は、金属板の表面に突起が規則的に配列された構造を持つモールドを押し付け、金属板表面に微細な凹凸パターンを形成するテクスチャリング処理を行い、次いで酸性電解液、−3℃〜 80℃の温度条件で、1分〜100時間 10〜 500Vで通電することで行うことができる。
上記モールドに形成された突起の大きさは金属板に形成する細孔の所望の孔径に応じて任意であり、各実施例において使用される程度の大きさの孔を形成できる大きさとするのが好ましい。また、突起の間隔は、300〜1000nm周期とするのが好ましく、さらに好ましくは400〜700nmである。
上記モールドの形成材料はSiC、Ni等を挙げることができる。
上記電解液としてはリン酸、シュウ酸,硫酸,クエン酸のうちいずれか一つ以上を含んだ水溶液を用いることができる。
また、上記陽極酸化の終了後、ヨウ素飽和メタノール溶液を用いて地金部分の除去を行った後、陽極酸化により形成された有底細孔における底部を、アルゴンイオンミリング装置等を用いて除去することによりスルーホールメンブレンである膜乳化用の膜を得ることができる。
得られた膜は、さらに必要に応じて所望の孔径となるように、10wt%リン酸水溶液等の緩衝液中に所定時間浸漬して、孔径拡大処理を施すこともできる。このように、所望の粒子径に応じて膜の細孔径を変化させる。
(Film manufacturing process)
The film manufacturing process is a process performed by anodizing a metal plate, and a film obtained by this film manufacturing process, for example, when the film is anodized porous alumina, the porous alumina is used to acidify aluminum. It is a hole array structure material obtained by anodizing in an electrolytic solution, and is a porous film in which pores of uniform size are oriented perpendicular to the film surface.
Examples of the metal plate used include an aluminum plate having a purity of 99.99%. The thickness of this plate is preferably 10 to 0.05 mm.
The anodic oxidation is performed by pressing a mold having a structure in which protrusions are regularly arranged on the surface of the metal plate and performing a texturing treatment to form a fine uneven pattern on the surface of the metal plate, and then an acidic electrolytic solution, −3° C. It can be performed by energizing at 10 to 500 V for 1 minute to 100 hours under a temperature condition of 80°C.
The size of the protrusions formed on the mold is arbitrary according to the desired diameter of the pores formed on the metal plate, and the size is such that a hole of a size that is used in each example can be formed. preferable. The interval between the protrusions is preferably 300 to 1000 nm, and more preferably 400 to 700 nm.
Examples of the material for forming the mold include SiC and Ni.
As the electrolytic solution, an aqueous solution containing one or more of phosphoric acid, oxalic acid, sulfuric acid, and citric acid can be used.
Further, after the completion of the anodization, after removing the bare metal portion using a methanol solution saturated with iodine, the bottom portion of the bottomed pores formed by the anodization should be removed using an argon ion milling device or the like. Thus, a film for film emulsification, which is a through-hole membrane, can be obtained.
The obtained membrane can be further immersed in a buffer solution such as a 10 wt% phosphoric acid aqueous solution for a predetermined time so as to have a desired pore diameter, if necessary, and then subjected to pore diameter enlargement treatment. In this way, the pore size of the membrane is changed according to the desired particle size.

(膜乳化工程)
膜乳化工程は、得られた膜をシリンジの先端や、工業的にはチューブの先端に取り付け、シリンジやチューブの内部に分散相を投入し、窒素ガスなどで加圧することにより、図1の左側に示すように分散相を、膜を通過させて微細な液滴として連続相中に滴下することにより行う。
分散相を構成するモノマーとしては、分散相として、アクリルアミド、N,N−メチレンビスアクリルアミドをはじめとする水溶性のモノマーを用いることができ、使用に際してはそれぞれ単独で又は2種以上混合して用いることができる。
金属塩としては、酢酸コバルト四水和物、酢酸マグネシウム四水和物、酢酸マンガン四水和物、酢酸ニッケル四水和物、オキシ硫酸バナジウム、酢酸亜鉛二水和物、タングステン酸二水和物等を用いることができ、使用に際してはそれぞれ単独で又は2種以上混合して用いることができる。
また、分散相には重合開始剤を添加するのが好ましく、用いられる重合開始剤としては光硬化性のものも熱硬化性のものもいずれも用いることができるが、例えば、ラジカル型光重合開始剤として「IRGACURE2959」商品名BASF社製、あるいは,ラジカル型重合開始剤として過硫酸アンモニウム等の市販品を用いることができる。
上記分散相用溶液を構成する分散相用溶剤としては、水を用いることができ、使用に際してはそれぞれ単独で又は2種以上混合して用いることができる。また、各成分の配合割合は、モノマーの総量を100重量部とした場合、金属化合物を50〜150重量部、重合開始剤を1〜20重量部、溶剤100〜300重量部とするのが好ましい。
また、分散相にはクエン酸一水和物等の添加剤を適宜添加することができる。更に、膜乳化前に分散相のpHを調整するのが好ましい。pH調整はアンモニア水などを用いて、pHが3〜5となるように行うのが好ましい。
連続相を構成する界面活性剤としては、「span80」(商品名、シグマ−アルドリッチ社製)等のノニオン系界面活性剤、テトラグリセリンエステル(「CR310」(商品名、阪本薬品工業(株)製)等の市販品を用いることもできる)等の非イオン界面活性剤等を挙げることができ、使用に際しては両者を混合して用いることが好ましい。
また、上記連続相用溶液を構成する連続相用溶剤としては、ケロシン等の有機溶媒を挙げることができる。また、界面活性剤の濃度はノニオン系界面活性剤を1〜5重量%、非イオン系界面活性剤を0.5〜5重量%とするのが好ましい。
連続相と分散相との使用量比は、分散できる程度の量比であれば特に制限されないが、連続相100重量部に対して分散相5〜20重量部とするのが好ましい。
(Membrane emulsification process)
In the membrane emulsification step, the obtained membrane is attached to the tip of a syringe or the tip of a tube industrially, the dispersed phase is put into the inside of the syringe or the tube, and pressurized with nitrogen gas, etc. As shown in (1), the dispersed phase is passed through the membrane and added as fine droplets into the continuous phase.
As the monomer constituting the dispersed phase, water-soluble monomers such as acrylamide and N,N-methylenebisacrylamide can be used as the dispersed phase. In use, they are used alone or in combination of two or more. be able to.
As the metal salt, cobalt acetate tetrahydrate, magnesium acetate tetrahydrate, manganese acetate tetrahydrate, nickel acetate tetrahydrate, vanadium oxysulfate, zinc acetate dihydrate, tungstic acid dihydrate Etc. can be used, and when used, they can be used alone or in combination of two or more.
Further, it is preferable to add a polymerization initiator to the dispersed phase, and as the polymerization initiator to be used, both photocurable ones and thermosetting ones can be used. "IRGACURE2959" under the trade name of BASF Co., Ltd., or a commercially available product such as ammonium persulfate as a radical type polymerization initiator can be used as the agent.
Water can be used as the solvent for the dispersed phase that constitutes the solution for the dispersed phase, and when used, they can be used alone or in combination of two or more. Further, the mixing ratio of each component is preferably 50 to 150 parts by weight of the metal compound, 1 to 20 parts by weight of the polymerization initiator, and 100 to 300 parts by weight of the solvent when the total amount of the monomers is 100 parts by weight. ..
In addition, an additive such as citric acid monohydrate can be appropriately added to the dispersed phase. Furthermore, it is preferable to adjust the pH of the dispersed phase before emulsifying the film. It is preferable to adjust the pH using ammonia water or the like so that the pH becomes 3 to 5.
As the surfactant constituting the continuous phase, nonionic surfactants such as "span80" (trade name, manufactured by Sigma-Aldrich), tetraglycerin ester ("CR310" (trade name, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) Examples thereof include commercially available products such as)) and the like, and nonionic surfactants such as), and the like, and it is preferable to use a mixture of both when used.
Examples of the solvent for the continuous phase that constitutes the solution for the continuous phase include organic solvents such as kerosene. Further, the concentration of the surfactant is preferably 1 to 5% by weight of the nonionic surfactant and 0.5 to 5% by weight of the nonionic surfactant.
The amount ratio of the continuous phase and the disperse phase is not particularly limited as long as it is a dispersible amount ratio, but the disperse phase is preferably 5 to 20 parts by weight with respect to 100 parts by weight of the continuous phase.

(重合固化工程)
ついで、図1に示すように連続相中に滴下された分散相の重合固化を行うことにより前駆体微粒子を得る。
重合固化の条件は、用いる重合開始剤やモノマーにより任意であるが、下記の重合条件下に重合固化を行うことができる。
光照射の場合
照射光波長:365 nm
照射時間: 30 min
加熱の場合
加熱温度: 60 ℃
加熱時間:30min
(Polymerization and solidification process)
Then, as shown in FIG. 1, precursor fine particles are obtained by polymerizing and solidifying the dispersed phase dropped in the continuous phase.
The conditions of polymerization and solidification are arbitrary depending on the polymerization initiator and the monomer used, but the polymerization and solidification can be carried out under the following polymerization conditions.
In case of light irradiation, irradiation light wavelength: 365 nm
Irradiation time: 30 min
For heating Heating temperature: 60 ℃
Heating time: 30min

(乾燥焼成工程)
ついで、得られた前駆体微粒子を遠心分離処理により回収し、その後乾燥を行い、400〜800℃で5〜20分間加熱処理を行うことにより、焼成処理を行って本発明の無機系単分散球形微粒子を得ることができる。
(Dry firing process)
Then, the obtained precursor fine particles are collected by centrifugation, dried, and then heat-treated at 400 to 800° C. for 5 to 20 minutes to carry out a firing treatment to obtain the inorganic monodisperse spherical particles of the present invention. Fine particles can be obtained.

<用途、電極、電池>
以上の製造方法により得られる本発明の無機系単分散球形微粒子は、スピネル型の構造を有し、しかも粒径のそろったものであるため、電極活物質微粒子として有用である。すなわち、本発明の電池は、上述の本発明の無機系単分散球形微粒子を含有する本発明の電極を有することを特徴とする。そして、上述のように粒子の粒径が単分散であるため高容量で、高率充放電特性に優れる電池である。
本発明の電極及び電池は、それぞれ上述の本発明の無機系単分散球形微粒子を電極活物質として含有する点を除いては通常の電池と同様に構成することができ、例えば、特開2011―129410号公報や特開2012―248333号公報に記載の電池構成を採用することができる。
<Applications, electrodes, batteries>
The inorganic monodisperse spherical fine particles of the present invention obtained by the above production method have a spinel type structure and a uniform particle size, and are useful as fine particles of an electrode active material. That is, the battery of the present invention is characterized by having the electrode of the present invention containing the above-mentioned inorganic monodisperse spherical fine particles of the present invention. Since the particles have a monodisperse particle size as described above, the battery has high capacity and excellent high rate charge/discharge characteristics.
The electrode and the battery of the present invention can be configured in the same manner as a normal battery except that the above-mentioned inorganic monodisperse spherical fine particles of the present invention are contained as an electrode active material. The battery configurations described in Japanese Patent No. 129410 and Japanese Patent Laid-Open No. 2012-248333 can be adopted.

たとえば、具体的には、リチウム電池等が挙げられる。リチウム電池は、電極、対極及びセパレーターと電解液とから構成される。
電極は、本発明の無機系単分散球形微粒子にカーボンブラックなどの導電材とフッ素樹脂などのバインダーを加え、適宜成形するかまたは電極基板に塗布して構成される。
通常は、上記無機系単分散球形微粒子を含有する電極を正極に用い、対極として金属リチウム、リチウム合金など、または黒鉛などを用いることができる。また、上記無機系単分散球形微粒子を含有する電極は、負極に用いることもでき、その場合、正極には公知の材料、例えば、リチウム・マンガン複合酸化物、リチウム・コバルト複合酸化物、リチウム・ニッケル複合酸化物、リチウム・バナジン複合酸化物等のリチウム・遷移金属複合酸化物、リチウム・鉄・複合リン酸化合物等のオリビン型化合物等を用いることができる。
セパレーターには、例えば、多孔性ポリエチレンフィルムなどを用いることができ、電解質としては、プロピレンカーボネート、エチレンカーボネート、ジメチルカーボネート、1,2−ジメトキシエタンなどの溶媒にLiPF6、LiClO4、LiCF3SO3、LiN(CF3SO22、LiBF4などのリチウム塩を溶解させた電解液、固体電解質、溶融塩など、常用の材料を用いることができる。
For example, specifically, a lithium battery or the like can be given. A lithium battery is composed of an electrode, a counter electrode, a separator and an electrolytic solution.
The electrode is formed by adding a conductive material such as carbon black and a binder such as a fluororesin to the inorganic monodisperse spherical fine particles of the present invention and appropriately molding or coating the electrode substrate.
Usually, an electrode containing the inorganic monodisperse spherical particles can be used as a positive electrode, and metallic lithium, lithium alloy, or graphite can be used as a counter electrode. Further, the electrode containing the inorganic monodisperse spherical fine particles can also be used for the negative electrode, in which case, a known material for the positive electrode, for example, lithium-manganese composite oxide, lithium-cobalt composite oxide, lithium. A lithium/transition metal composite oxide such as a nickel composite oxide or a lithium/vanazine composite oxide, or an olivine type compound such as a lithium/iron/composite phosphoric acid compound can be used.
For the separator, for example, a porous polyethylene film or the like can be used, and as an electrolyte, LiPF 6 , LiClO 4 , LiCF 3 SO 3 in a solvent such as propylene carbonate, ethylene carbonate, dimethyl carbonate or 1,2-dimethoxyethane. , LiN(CF 3 SO 2 ) 2 , LiBF 4 and other lithium salts are dissolved in the electrolyte, solid electrolytes, molten salts, and other commonly used materials can be used.

以下、実施例及び比較例により本発明をさらに具体的に説明するが本発明はこれらに制限されるものではない。
〔実施例1〕 ポーラスアルミナを用いた膜乳化プロセスによるMgCo 2 4 微粒子の作製
純度99.99%のアルミニウム板(厚さ 0.5mm)表面に、500nm周期で突起が規則的に配列された構造を持つSiC製モールドを押し付け、アルミニウム板表面に微細な凹凸パターンを形成した。
ついで、テクスチャリング処理を施したアルミニウム板を、0.1Mの濃度に調整したリン酸水溶液中で、浴温0℃において直流200Vの条件下で90分間陽極酸化を行った。その後、地金部分をヨウ素飽和メタノール溶液中で溶解除去し、ポーラスアルミナの細孔底部を、アルゴンイオンミリング装置を用いて除去することによりスルーホールメンブレンを得た。得られたスルーホールメンブレン3枚を、10wt%リン酸水溶液中に0、30、60分間それぞれ浸漬し、孔径拡大処理をほどこし、細孔径を130nm、210nm、250nmに調節してなる3種のメンブレンを得た。得られたポーラスアルミナスルーホールメンブレンをシリンジの先端にエポキシ樹脂を用いて貼り付け膜乳化用の乳化膜とした。
分散相として、アクリルアミド 2.92g、N,N−メチレンビスアクリルアミド 0.45g、「IRGACURE2959」商品名BASF社製 0.342g、酢酸コバルト四水和物 1.916g、酢酸マグネシウム四水和物 0.824g、クエン酸一水和物 2.426gを蒸留水 4.834gに溶解して水溶液を調整した。得られた水溶液は、膜乳化を行う前にアンモニア水を用いてpHを4に調整した。
連続相には、二種類の界面活性剤、2wt%で「span80」(商品名、シグマ−アルドリッチ社製)を、また1wt%で「CR310」(商品名、阪本薬品工業(株)製)を溶解させたケロシン溶液を用いた。
そして、分散相を連続相中に乳化膜を用いて液滴滴下して膜乳化を行った。滴下は分散相をシリンジ内部に投入し、シリンジ内部を窒素ガスで加圧して、シリンジから連続相中に分散相を押しだすことにより行った。得られた液滴を重合固化することで前駆体微粒子を得た。
細孔径が210nmである場合に得られた前駆体微粒子の電子顕微鏡写真を図2に示す。
ケロシン中に分散された前駆体微粒子は、遠心分離を行うことで回収し、700度、10分で熱処理を施すことにより、MgCo24からなる本発明の無機系単分散球形微粒子を得た。得られた微粒子の平均直径と相対標準偏差を測定したところ、それぞれ、細孔径が130nmの場合には平均直径は136nm、相対標準偏差13%、細孔径が210nmの場合には、平均直径380nm、相対標準偏差13.6%、細孔径が250nmの場合には平均直径680nm、相対標準偏差17.2%であった。 細孔径が210nmである場合に得られた微粒子の電子顕微鏡写真を図3に示す。
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited thereto.
Example 1 Preparation of MgCo 2 O 4 Fine Particles by Membrane Emulsion Process Using Porous Alumina On the surface of an aluminum plate (thickness 0.5 mm) having a purity of 99.99%, protrusions were regularly arranged at a cycle of 500 nm. A SiC mold having a structure was pressed to form a fine uneven pattern on the surface of the aluminum plate.
Next, the aluminum plate subjected to the texturing treatment was anodized in a phosphoric acid aqueous solution adjusted to a concentration of 0.1 M at a bath temperature of 0° C. for 90 minutes under a direct current of 200 V. Then, the bare metal portion was dissolved and removed in a methanol solution saturated with iodine, and the bottom portion of the pores of the porous alumina was removed using an argon ion milling device to obtain a through-hole membrane. Three kinds of membranes obtained by immersing the obtained three through-hole membranes in a 10 wt% phosphoric acid aqueous solution for 0, 30, and 60 minutes, respectively, and subjecting them to pore size expansion treatment to adjust the pore size to 130 nm, 210 nm, and 250 nm. Got The obtained porous alumina through-hole membrane was attached to the tip of a syringe by using an epoxy resin to form an emulsion film for film emulsification.
As the dispersed phase, 2.92 g of acrylamide, 0.45 g of N,N-methylenebisacrylamide, 0.342 g of "IRGACURE2959", trade name, manufactured by BASF, cobalt acetate tetrahydrate 1.916 g, magnesium acetate tetrahydrate 0. An aqueous solution was prepared by dissolving 824 g and citric acid monohydrate (2.426 g) in distilled water (4.834 g). The pH of the obtained aqueous solution was adjusted to 4 with aqueous ammonia before emulsifying the membrane.
For the continuous phase, two kinds of surfactants are used, 2% by weight of "span80" (trade name, manufactured by Sigma-Aldrich) and 1% by weight of "CR310" (trade name, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.). A dissolved kerosene solution was used.
Then, the dispersed phase was dropped into the continuous phase using an emulsion film to perform film emulsification. The dropping was performed by introducing the dispersed phase into the syringe, pressurizing the inside of the syringe with nitrogen gas, and pushing out the dispersed phase from the syringe into the continuous phase. Precursor fine particles were obtained by polymerizing and solidifying the obtained droplets.
An electron micrograph of precursor fine particles obtained when the pore size is 210 nm is shown in FIG.
The precursor fine particles dispersed in kerosene were recovered by centrifugation and heat-treated at 700° C. for 10 minutes to obtain inorganic monodisperse spherical fine particles of the present invention made of MgCo 2 O 4 . .. When the average diameter and relative standard deviation of the obtained fine particles were measured, the average diameter was 136 nm when the pore diameter was 130 nm, the relative standard deviation was 13%, and the average diameter was 380 nm when the pore diameter was 210 nm. The relative standard deviation was 13.6%, the average diameter was 680 nm and the relative standard deviation was 17.2% when the pore size was 250 nm. An electron micrograph of the fine particles obtained when the pore size is 210 nm is shown in FIG.

〔実施例2〕 ポーラスアルミナを用いた膜乳化プロセスによるMgNiMnO 4 微粒子の作製
実施例1と同様の方法により、細孔周期500nm、細孔径250nmのポーラスアルミナ数ルーホールメンブレンを作製した。
分散相として、アクリルアミド 2.92g、N,N−メチレンビスアクリルアミド 0.45g、「IRGACURE2959」商品名BASF社製0.342g、酢酸マンガン四水和物 0.949g、酢酸マグネシウム四水和物 0.829g、酢酸ニッケル四水和物 0.964g、クエン酸一水和物 2.44gを蒸留水 4.818gに溶解して水溶液を調整した。得られた水溶液は、膜乳化を行う前にアンモニア水を用いてpHを4に調整した。
連続相には、二種類の界面活性剤、2wt%で「span80」(商品名、シグマ−アルドリッチ社製)を、また1wt%で「CR310」(商品名、阪本薬品工業(株)製)を溶解させたケロシン溶液を用いた。
そして実施例1と同様にして重合固化を行い、前駆体微粒子を得た。ケロシン中に分散された前駆体微粒子は、遠心分離を行うことで回収し、700度、10分で熱処理を施すことにより、MgNiMnO4からなる本発明の無機系単分散球形微粒子を得た。得られた微粒子の平均直径を測定したところ、160nmであった。
In the same manner as in Production Example 1 of MgNiMnO 4 particles by Example 2 membrane emulsification process using the porous alumina, the pore period 500 nm, to prepare a porous alumina number Lou hole membrane pore size 250 nm.
As the dispersed phase, 2.92 g of acrylamide, 0.45 g of N,N-methylenebisacrylamide, 0.342 g of "IRGACURE2959", trade name of BASF, manganese acetate tetrahydrate 0.949 g, magnesium acetate tetrahydrate 0. An aqueous solution was prepared by dissolving 829 g, nickel acetate tetrahydrate 0.964 g, and citric acid monohydrate 2.44 g in distilled water 4.818 g. The pH of the obtained aqueous solution was adjusted to 4 using aqueous ammonia before emulsifying the membrane.
For the continuous phase, two kinds of surfactants are used, 2% by weight of "span80" (trade name, manufactured by Sigma-Aldrich) and 1% by weight of "CR310" (trade name, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.). A dissolved kerosene solution was used.
Then, polymerization and solidification were performed in the same manner as in Example 1 to obtain precursor fine particles. The precursor fine particles dispersed in kerosene were recovered by centrifugation and heat-treated at 700° C. for 10 minutes to obtain inorganic monodisperse spherical fine particles of the present invention made of MgNiMnO 4 . When the average diameter of the obtained fine particles was measured, it was 160 nm.

〔実施例3〕 ポーラスアルミナを用いた膜乳化プロセスによるCo 3 4 微粒子の作製
実施例1と同様の方法により、細孔周期500nm、細孔径250nmのポーラスアルミナ数ルーホールメンブレンを作製した。
分散相として、アクリルアミド 2.92g、NNメチレンビスアクリルアミド 0.45g、「IRGACURE2959」商品名BASF社製0.342g、酢酸コバルト四水和物 2.74g、クエン酸一水和物 2.31gを蒸留水 4.95gに溶解して水溶液を調整した。得られた水溶液は、膜乳化を行う前にアンモニア水を用いてpHを4に調整した。
連続相には、二種類の界面活性剤、2wt%で「span80」(商品名、シグマ−アルドリッチ社製)を、また1wt%で「CR310」(商品名、阪本薬品工業(株)製)を溶解させたケロシン溶液を用いた。
そして実施例1と同様にして重合固化を行い、前駆体微粒子を得た。ケロシン中に分散された前駆体微粒子は、遠心分離を行うことで回収し、600度、10分で熱処理を施すことにより、Co34からなる本発明の無機系単分散球形微粒子を得た。得られた微粒子の平均直径と相対標準偏差を測定したところ、407nm、16.2%であった。
Example 3 Preparation of Co 3 O 4 Fine Particles by Membrane Emulsion Process Using Porous Alumina By the same method as in Example 1, a porous alumina multi-ruhr membrane having a pore period of 500 nm and a pore diameter of 250 nm was produced.
As a disperse phase, 2.92 g of acrylamide, 0.45 g of NN methylenebisacrylamide, 0.342 g of "IRGACURE2959", trade name of BASF, cobalt acetate tetrahydrate 2.74 g, and citric acid monohydrate 2.31 g were distilled. An aqueous solution was prepared by dissolving in 4.95 g of water. The pH of the obtained aqueous solution was adjusted to 4 using aqueous ammonia before emulsifying the membrane.
For the continuous phase, two kinds of surfactants are used, 2% by weight of "span80" (trade name, manufactured by Sigma-Aldrich) and 1% by weight of "CR310" (trade name, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.). A dissolved kerosene solution was used.
Then, polymerization and solidification were performed in the same manner as in Example 1 to obtain precursor fine particles. The precursor fine particles dispersed in kerosene were recovered by centrifugation and heat-treated at 600° C. for 10 minutes to obtain inorganic monodispersed spherical fine particles of Co 3 O 4 of the present invention. .. The average diameter and relative standard deviation of the obtained fine particles were measured and found to be 407 nm and 16.2%.

〔実施例4〕 ポーラスアルミナを用いた膜乳化プロセスによるV 微粒子の作製
実施例1と同様の方法により、細孔周期500nm、細孔径250nmのポーラスアルミナ数ルーホールメンブレンを作製した。
分散相として、アクリルアミドモノマー 1.46G、架橋剤のN,N’−メチレンビスアクリルアミド 0.225g、光重合開始剤の「IRGACURE2959」商品名BASF社製 0.171g、オキシ硫酸バナジウム1gを水4gに溶解した水溶液を用いた。
連続相には、二種類の界面活性剤、2wt%で「span80」(商品名、シグマ−アルドリッチ社製)を、また1wt%で「CR310」(商品名、阪本薬品工業(株)製)を溶解させたケロシン溶液を用いた。
そして実施例1と同様にして重合固化を行い、前駆体微粒子を得た。ケロシン中に分散した前駆体微粒子は、遠心分離を行うことで回収し、500度、10分で熱処理を施すことにより、Vからなる本発明の無機系単分散球形微粒子を得た。膜乳化によって形成された前駆体微粒子の平均直径と相対標準偏差を測定したところ、それぞれ、270nm、 23%であった。焼成処理後も球形状を保持した微粒子が得られた。
Example 4 Preparation of V 2 O 5 Fine Particles by Membrane Emulsion Process Using Porous Alumina By the same method as in Example 1, a porous alumina multi-ruhr membrane having a pore cycle of 500 nm and a pore diameter of 250 nm was prepared.
As a disperse phase, 1.46 G of acrylamide monomer, 0.225 g of N,N'-methylenebisacrylamide as a cross-linking agent, "IRGACURE 2959" as a photopolymerization initiator, trade name of BASF 0.171 g, and vanadium oxysulfate 1 g in 4 g of water. A dissolved aqueous solution was used.
For the continuous phase, two kinds of surfactants are used, 2% by weight of "span80" (trade name, manufactured by Sigma-Aldrich) and 1% by weight of "CR310" (trade name, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.). A dissolved kerosene solution was used.
Then, polymerization and solidification were performed in the same manner as in Example 1 to obtain precursor fine particles. The precursor fine particles dispersed in kerosene were collected by centrifugation and heat-treated at 500° C. for 10 minutes to obtain inorganic monodisperse spherical fine particles of V 2 O 5 of the present invention. When the average diameter and the relative standard deviation of the precursor fine particles formed by the film emulsification were measured, they were 270 nm and 23%, respectively. After the firing treatment, fine particles having a spherical shape were obtained.

〔実施例5〕 ポーラスアルミナを用いた膜乳化プロセスによるZnO微粒子の作製
実施例1と同様の方法により、細孔周期500nm、細孔径250nmのポーラスアルミナ数ルーホールメンブレンを作製した。
分散相として、アクリルアミド 2.92g、N,N−メチレンビスアクリルアミド 0.45g、「IRGACURE2959」商品名BASF社製0.342g、酢酸亜鉛二水和物 2.74g、クエン酸一水和物 2.64gを蒸留水 4.64gに溶解した水溶液を調整した。得られた水溶液は、膜乳化を行う前にアンモニア水を用いてpHを4に調整した。
連続相には、二種類の界面活性剤、2wt%で「span80」(商品名、シグマ−アルドリッチ社製)を、また1wt%で「CR310」(商品名、阪本薬品工業(株)製)を溶解させたケロシン溶液を用いた。
そして実施例1と同様にして重合固化を行い、前駆体微粒子を得た。得られた前駆体微粒子は、遠心分離を行うことで回収し、600度、10分で熱処理を施すことにより、ZnOからなる本発明の無機系単分散球形微粒子を得た。得られた微粒子の平均直径と相対標準偏差を測定したところ、 250nm、 32%であった。
Example 5 Preparation of ZnO Fine Particles by Membrane Emulsion Process Using Porous Alumina By the same method as in Example 1, a porous alumina multi-ruhr membrane having a pore period of 500 nm and a pore diameter of 250 nm was produced.
As the dispersed phase, 2.92 g of acrylamide, 0.45 g of N,N-methylenebisacrylamide, 0.342 g of "IRGACURE2959" trade name manufactured by BASF, zinc acetate dihydrate 2.74 g, and citric acid monohydrate 2. An aqueous solution in which 64 g was dissolved in 4.64 g of distilled water was prepared. The pH of the obtained aqueous solution was adjusted to 4 using aqueous ammonia before emulsifying the membrane.
For the continuous phase, two kinds of surfactants are used, 2% by weight of "span80" (trade name, manufactured by Sigma-Aldrich) and 1% by weight of "CR310" (trade name, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.). A dissolved kerosene solution was used.
Then, polymerization and solidification were performed in the same manner as in Example 1 to obtain precursor fine particles. The obtained precursor fine particles were recovered by centrifugation and heat-treated at 600° C. for 10 minutes to obtain inorganic monodispersed spherical fine particles of ZnO of the present invention. The average diameter and relative standard deviation of the obtained fine particles were measured and found to be 250 nm and 32%.

〔実施例6〕 ポーラスアルミナを用いた膜乳化プロセスによるNiO微粒子の作製
実施例1と同様の方法により、細孔周期500nm、細孔径250nmのポーラスアルミナ数ルーホールメンブレンを作製した。
分散相として、アクリルアミド 2.92g、NNメチレンビスアクリルアミド 0.45g、「IRGACURE2959」商品名BASF社製0.342g、酢酸ニッケル四水和物 2.74g、クエン酸一水和物 2.32gを蒸留水 4.94gに溶解した水溶液を調整した。得られたし溶液は、膜乳化を行う前にアンモニア水を用いてpHを4に調整した。
連続相には、二種類の界面活性剤、2wt%で「span80」(商品名、シグマ−アルドリッチ社製)を、また1wt%で「CR310」(商品名、阪本薬品工業(株)製)を溶解させたケロシン溶液を用いた。
そして実施例1と同様にして重合固化を行い、前駆体微粒子を得た。得られた前駆体微粒子は、遠心分離を行うことで回収し、600度、10分で熱処理を施すことにより、NiOからなる本発明の無機系単分散球形微粒子を得た。得られた微粒子の平均直径と相対標準偏差を測定したところ、 120nm、 23 %であった。
Example 6 Preparation of NiO Fine Particles by Membrane Emulsification Process Using Porous Alumina By the same method as in Example 1, a porous alumina multi-ruhr membrane having a pore cycle of 500 nm and a pore diameter of 250 nm was prepared.
As the disperse phase, 2.92 g of acrylamide, 0.45 g of NN methylenebisacrylamide, 0.342 g of "IRGACURE2959", trade name of BASF, nickel acetate tetrahydrate 2.74 g, and citric acid monohydrate 2.32 g were distilled. An aqueous solution dissolved in 4.94 g of water was prepared. The pH of the resulting solution was adjusted to 4 with aqueous ammonia before the film emulsification.
For the continuous phase, two kinds of surfactants are used, 2% by weight of "span80" (trade name, manufactured by Sigma-Aldrich) and 1% by weight of "CR310" (trade name, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.). A dissolved kerosene solution was used.
Then, polymerization and solidification were performed in the same manner as in Example 1 to obtain precursor fine particles. The obtained precursor fine particles were recovered by centrifugation and heat-treated at 600° C. for 10 minutes to obtain inorganic monodisperse spherical fine particles of the present invention made of NiO. The average diameter and relative standard deviation of the obtained fine particles were measured and found to be 120 nm and 23%.

〔実施例7〕 ポーラスアルミナを用いた膜乳化プロセスによるWO 微粒子の作製
実施例1と同様の方法により、細孔周期500nm、細孔径250nmのポーラスアルミナ数ルーホールメンブレンを作製した。
分散相として、アクリルアミド 2.92g、N,N−メチレンビスアクリルアミド 0.45g、「IRGACURE2959」商品名BASF社製0.342g、タングステン酸二水和物 2.74g、クエン酸一水和物 1.75gを蒸留水 5.51gに溶解した水溶液を調整した。得られた水溶液は、膜乳化を行う前にアンモニア水を用いてpHを 4に調整した。
連続相には、二種類の界面活性剤、2wt%で「span80」(商品名、シグマ−アルドリッチ社製)を、また1wt%で「CR310」(商品名、阪本薬品工業(株)製)を溶解させたケロシン溶液を用いた。
そして実施例1と同様にして重合固化を行い、前駆体微粒子を得た。得られた前駆体微粒子は、遠心分離を行うことで回収し、600度、10分で熱処理を施すことにより、WO3からなる本発明の無機系単分散球形微粒子を得た。得られた微粒子の平均直径と相対標準偏差を測定したところ、430nm、28%であった。

Example 7 Preparation of WO 3 Fine Particles by Membrane Emulsification Process Using Porous Alumina By the same method as in Example 1, a porous alumina multi-ruhr membrane having a pore cycle of 500 nm and a pore diameter of 250 nm was prepared.
As a dispersed phase, 2.92 g of acrylamide, 0.45 g of N,N-methylenebisacrylamide, 0.342 g of "IRGACURE2959" trade name manufactured by BASF, tungstic acid dihydrate 2.74 g, and citric acid monohydrate 1. An aqueous solution prepared by dissolving 75 g in 5.51 g of distilled water was prepared. The pH of the obtained aqueous solution was adjusted to 4 with aqueous ammonia before emulsifying the membrane.
For the continuous phase, two kinds of surfactants are used, 2% by weight of "span80" (trade name, manufactured by Sigma-Aldrich) and 1% by weight of "CR310" (trade name, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.). A dissolved kerosene solution was used.
Then, polymerization and solidification were performed in the same manner as in Example 1 to obtain precursor fine particles. The obtained precursor fine particles were recovered by centrifugation and heat-treated at 600° C. for 10 minutes to obtain inorganic monodisperse spherical fine particles of the present invention made of WO 3 . The average diameter and relative standard deviation of the obtained fine particles were measured and found to be 430 nm and 28%.

Claims (6)

直径が10nm〜5μm、直径の相対標準偏差の値が20%以下であり、MgCo 2 4 微粒子又はMgNiMnO 4 微粒子であることを特徴とする無機系単分散球形微粒子。 Inorganic monodisperse spherical fine particles having a diameter of 10 nm to 5 μm and a relative standard deviation value of 20% or less and being MgCo 2 O 4 fine particles or MgNiMnO 4 fine particles. 膜乳化により微細な液滴が生じている状態で、該液滴を重合固化させて得られる微粒子前駆体を焼成処理することで得られることを特徴とする請求項記載の無機系単分散球形微粒子の製造方法。 In a state in which fine droplets by membrane emulsification occurs, inorganic monodisperse spherical according to claim 1, characterized in that it is obtained by calcination treatment the particulate precursor obtained by the droplets is polymerized and hardened Method for producing fine particles. 上記膜乳化に際して用いられる膜が、ポーラスアルミナ膜であることを特徴とする請求項に記載の無機系単分散球形微粒子の製造方法。 The method for producing inorganic monodisperse spherical fine particles according to claim 2 , wherein the film used in the film emulsification is a porous alumina film. 上記焼成処理は、400〜800℃で5〜20分間加熱処理することで行うことを特徴とする請求項2又は3記載の無機系単分散球形微粒子の製造方法。 The method for producing inorganic monodisperse spherical fine particles according to claim 2 or 3 , wherein the baking treatment is performed by heat treatment at 400 to 800°C for 5 to 20 minutes. 請求項記載の無機系分散球形微粒子を含有することを特徴とする電池用電極。 An electrode for a battery, comprising the inorganic dispersed spherical fine particles according to claim 1 . 請求項記載の電池用電極を電極として具備することを特徴とする電池。

A battery comprising the battery electrode according to claim 5 as an electrode.

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