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JP6750877B2 - Insulated wire manufacturing device and insulated wire manufacturing method - Google Patents
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JP6750877B2 - Insulated wire manufacturing device and insulated wire manufacturing method - Google Patents

Insulated wire manufacturing device and insulated wire manufacturing method Download PDF

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JP6750877B2
JP6750877B2 JP2016218245A JP2016218245A JP6750877B2 JP 6750877 B2 JP6750877 B2 JP 6750877B2 JP 2016218245 A JP2016218245 A JP 2016218245A JP 2016218245 A JP2016218245 A JP 2016218245A JP 6750877 B2 JP6750877 B2 JP 6750877B2
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insulated wire
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JP2018077991A (en
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善洋 中澤
善洋 中澤
淳 龍野
淳 龍野
弘志 岸
弘志 岸
明久 紺谷
明久 紺谷
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Sumitomo Electric Wintec Inc
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Description

本発明は、絶縁電線製造装置及び絶縁電線製造方法に関する。 The present invention relates to an insulated wire manufacturing apparatus and an insulated wire manufacturing method.

導体を複数列平行に配した状態で長手方向に走行させつつ、各列における導体への絶縁塗料の塗布及び加熱によって導体の外周面に絶縁被膜を有する絶縁電線を製造する絶縁電線製造装置が知られている。このような絶縁電線製造装置では、絶縁被膜の品質を高めたり製造の効率化を図ること等を目的として、各列における加熱時の導体の温度を測定することが行われている。 There is known an insulated wire manufacturing apparatus that manufactures an insulated wire having an insulating coating on the outer peripheral surface of the conductor by applying insulating paint to the conductor in each row and heating the conductor while running in the longitudinal direction with the conductors arranged in parallel in a plurality of rows. Has been. In such an insulated wire manufacturing apparatus, the temperature of the conductor during heating in each row is measured for the purpose of improving the quality of the insulating coating and improving the manufacturing efficiency.

このような導体温度の測定は、例えば放射温度計を用いて行われる。しかしながら、導体の走行位置に対応して放射温度計を設置した場合、走行中の導体の横ブレによって導体の正確な温度を計り難いという不都合を有する。この点に関し、放射温度計を用いた導体温度の測定方法として、例えば「検出方法及び検出装置」(特開2009−229073号公報参照)が発案されている。 Such measurement of the conductor temperature is performed using, for example, a radiation thermometer. However, when the radiation thermometer is installed corresponding to the traveling position of the conductor, there is a disadvantage that it is difficult to measure the accurate temperature of the conductor due to the lateral deviation of the conductor during traveling. In this regard, as a method of measuring the conductor temperature using a radiation thermometer, for example, "a detection method and a detection device" (see JP 2009-229073 A) has been proposed.

特開2009−229073号公報JP, 2009-229073, A

上記公報に記載の検出装置は、導体を案内する金属製のプーリ(ガイドシーブ)の温度を測定し、このプーリの温度から導体の温度を推定するものである。この検出装置は、所定の位置に固定されるプーリの温度から導体の温度を推定するため、導体の横ブレに起因する測定温度のばらつきを防止することができると考えられる。しかしながら、この検出装置は、導体の温度を直接測定するものではないため、正確な導体の温度を測定することは困難である。また、この検出装置は、プーリの配設位置でしか導体の温度を測定することができず、所望の位置で導体温度を測定し難い。 The detection device described in the above publication measures the temperature of a metal pulley (guide sheave) that guides the conductor, and estimates the temperature of the conductor from the temperature of the pulley. Since this detection apparatus estimates the temperature of the conductor from the temperature of the pulley fixed at a predetermined position, it is considered that it is possible to prevent variations in the measured temperature due to lateral deflection of the conductor. However, since this detecting device does not directly measure the temperature of the conductor, it is difficult to accurately measure the temperature of the conductor. Further, this detection device can measure the temperature of the conductor only at the position where the pulley is arranged, and it is difficult to measure the conductor temperature at the desired position.

本発明は、上述のような事情に基づいてなされたものであり、導体の温度を比較的正確かつ効率的に測定することができる絶縁電線製造装置及び絶縁電線製造方法を提供することを目的とする。 The present invention has been made based on the above circumstances, and an object thereof is to provide an insulated wire manufacturing apparatus and an insulated wire manufacturing method capable of relatively accurately and efficiently measuring the temperature of a conductor. To do.

上記課題を解決するためになされた本発明の一態様に係る絶縁電線製造装置は、長手方向に走行する線状の導体に絶縁被膜を形成する絶縁電線製造装置であって、上記導体を複数列に配した状態で走行させる走行機構と、各列の導体に絶縁塗料の塗布を行う1又は複数の塗布部と、上記1又は複数の塗布部によって絶縁塗料が塗布された導体を加熱する1又は複数の加熱器と、上記1又は複数の複数の加熱器により加熱された導体の温度を測定する1又は複数の放射温度計と、上記1又は複数の放射温度計を、上記複数列の導体を横断する方向に移動させる移動機構とを備える。 An insulated wire manufacturing apparatus according to one aspect of the present invention made to solve the above problems is an insulated wire manufacturing apparatus for forming an insulating coating on a linear conductor running in a longitudinal direction, and the conductors are arranged in a plurality of rows. A traveling mechanism for traveling in a state in which the conductors are arranged in one row, one or a plurality of coating portions for coating the conductor of each row with the insulating coating material, and a heating of the conductor coated with the insulating coating material by the one or a plurality of coating portions 1 or A plurality of heaters, one or a plurality of radiation thermometers for measuring the temperature of the conductor heated by the one or a plurality of heaters, the one or more radiation thermometers, and the plurality of rows of conductors. And a moving mechanism for moving in a transverse direction.

上記課題を解決するためになされた本発明の他の一態様に係る絶縁電線製造方法は、長手方向に走行する線状の導体に絶縁被膜を形成する絶縁電線製造方法であって、上記導体を複数列に配した状態で走行させる走行工程と、各列の導体に絶縁塗料の塗布を行う塗布工程と、上記塗布工程によって絶縁塗料が塗布された導体を加熱する加熱工程と、上記加熱工程によって加熱された導体の温度を放射温度計によって測定する測定工程とを備え、上記測定工程で、上記放射温度計を上記複数列の導体を横断する方向に移動させる。 An insulated wire manufacturing method according to another aspect of the present invention made to solve the above problems is an insulated wire manufacturing method for forming an insulating coating on a linear conductor running in the longitudinal direction, A traveling process of traveling in a state of being arranged in a plurality of rows, a coating process of coating the conductor of each column with an insulating coating, a heating process of heating the conductor coated with the insulating coating by the coating process, and a heating process described above. And a measuring step of measuring the temperature of the heated conductor with a radiation thermometer, wherein the radiation thermometer is moved in a direction traversing the plurality of rows of conductors in the measuring step.

本発明の絶縁電線製造装置及び絶縁電線製造方法は、導体の温度を比較的正確かつ効率的に測定することができる。 INDUSTRIAL APPLICABILITY The insulated wire manufacturing apparatus and the insulated wire manufacturing method of the present invention can measure the temperature of the conductor relatively accurately and efficiently.

本発明の第一実施形態に係る絶縁電線製造装置を示す模式的側面図である。It is a typical side view showing the insulated electric wire manufacturing device concerning a first embodiment of the present invention. 図1の絶縁電線製造装置の模式的正面図である。It is a typical front view of the insulated wire manufacturing apparatus of FIG.

[本発明の実施形態の説明]
上記課題を解決するためになされた本発明の一態様に係る絶縁電線製造装置は、長手方向に走行する線状の導体に絶縁被膜を形成する絶縁電線製造装置であって、上記導体を複数列に配した状態で走行させる走行機構と、各列の導体に絶縁塗料の塗布を行う1又は複数の塗布部と、上記1又は複数の塗布部によって絶縁塗料が塗布された導体を加熱する1又は複数の加熱器と、上記1又は複数の複数の加熱器により加熱された導体の温度を測定する1又は複数の放射温度計と、上記1又は複数の放射温度計を、上記複数列の導体を横断する方向に移動させる移動機構とを備える。
[Description of Embodiments of the Present Invention]
An insulated wire manufacturing apparatus according to one aspect of the present invention made to solve the above problems is an insulated wire manufacturing apparatus for forming an insulating coating on a linear conductor running in a longitudinal direction, and the conductors are arranged in a plurality of rows. A traveling mechanism for traveling in a state in which the conductors are arranged in one row, one or a plurality of coating portions for coating the conductor of each row with the insulating coating material, and a heating of the conductor coated with the insulating coating material by the one or a plurality of coating portions 1 or A plurality of heaters, one or a plurality of radiation thermometers for measuring the temperature of the conductor heated by the one or a plurality of heaters, the one or more radiation thermometers, and the plurality of rows of conductors. And a moving mechanism for moving in a transverse direction.

当該絶縁電線製造装置は、加熱器により加熱された導体の温度を測定する1又は複数の放射温度計を備え、移動機構がこの放射温度計を複数列の導体を横断する方向に移動させるので、この移動機構によって受光面が複数列の導体に対向するように放射温度計を移動させることで複数列の導体の温度を測定することができる。当該絶縁電線製造装置は、放射温度計が上記方向に移動するので、仮に導体に横ブレが生じたとしても、この横ブレに起因して測定値にばらつきが生じるおそれが低い。そのため、当該絶縁電線製造装置は、複数列の導体の温度を比較的正確に測定することができる。また、当該絶縁電線製造装置は、1つの放射温度計で複数列の導体の温度を測定することができるので、放射温度計の個数を少なくして効率化を図ることができる。 The insulated wire manufacturing apparatus includes one or a plurality of radiation thermometers for measuring the temperature of the conductor heated by the heater, and the moving mechanism moves the radiation thermometers in a direction traversing a plurality of rows of conductors. The moving mechanism moves the radiation thermometer so that the light receiving surface faces the conductors in a plurality of rows, so that the temperatures of the conductors in a plurality of rows can be measured. In the insulated wire manufacturing apparatus, since the radiation thermometer moves in the above-mentioned direction, even if the conductor is laterally shaken, it is unlikely that the measured values vary due to the lateral shake. Therefore, the insulated wire manufacturing apparatus can relatively accurately measure the temperatures of the conductors in a plurality of rows. Further, since the insulated wire manufacturing apparatus can measure the temperatures of the conductors in a plurality of rows with one radiation thermometer, it is possible to reduce the number of radiation thermometers and improve the efficiency.

移動中における上記1又は複数の放射温度計と複数列の導体との最短距離が等しいとよい。このように、移動中における上記1又は複数の放射温度計と複数列の導体との最短距離が等しいことによって、複数列の導体の温度をより正確に測定することができる。 The shortest distance between the one or more radiation thermometers and the plurality of rows of conductors during movement may be equal. As described above, the shortest distance between the one or more radiation thermometers and the plurality of rows of conductors during movement is equal, so that the temperatures of the plurality of rows of conductors can be measured more accurately.

当該絶縁電線製造装置は、上記1又は複数の放射温度計の移動中における測定値の極大値を導体温度として抽出する演算装置を備えるとよい。このように、上記1又は複数の放射温度計の移動中における測定値の極大値を導体温度として抽出する演算装置を備えることによって、複数列の導体の温度を容易かつ確実に測定することができる。 The insulated wire manufacturing apparatus may include an arithmetic unit that extracts, as a conductor temperature, a maximum value of measured values of the one or more radiation thermometers during movement. As described above, the temperature of the conductors in a plurality of rows can be easily and reliably measured by providing the arithmetic unit that extracts the maximum value of the measured values during the movement of the one or more radiation thermometers as the conductor temperature. ..

当該絶縁電線製造装置は、1つの放射温度計が全ての列の導体を横断するとよい。このように、1つの放射温度計が全ての列の導体を横断することによって、1つの放射温度計で全ての列の導体の温度を測定できるので、設備コストを抑えて効率化を促進することができる。 In the insulated wire manufacturing apparatus, one radiation thermometer may traverse the conductors in all the rows. In this way, one radiation thermometer can measure the temperature of the conductors of all the rows by traversing the conductors of all the rows, so that it is possible to reduce the equipment cost and promote efficiency. You can

また、上記課題を解決するためになされた別の発明は、長手方向に走行する線状の導体に絶縁被膜を形成する絶縁電線製造方法であって、上記導体を複数列に配した状態で走行させる走行工程と、各列の導体に絶縁塗料の塗布を行う塗布工程と、上記塗布工程によって絶縁塗料が塗布された導体を加熱する加熱工程と、上記加熱工程によって加熱された導体の温度を放射温度計によって測定する測定工程とを備え、上記測定工程で、上記放射温度計を上記複数列の導体を横断する方向に移動させる。 Another invention made to solve the above problems is an insulated wire manufacturing method of forming an insulating coating on a linear conductor traveling in the longitudinal direction, wherein the conductor travels in a plurality of rows. The running process, the applying process of applying the insulating paint to the conductors in each row, the heating process of heating the conductor to which the insulating paint is applied by the applying process, and the temperature of the conductor heated by the heating process are radiated. A measuring step of measuring with a thermometer, and in the measuring step, the radiation thermometer is moved in a direction traversing the plurality of rows of conductors.

当該絶縁電線製造方法は、加熱工程によって加熱された導体の温度を放射温度計によって測定する測定工程を備え、この測定工程が放射温度計を上記複数列の導体を横断する方向に移動させるので、この測定工程によって複数列の導体の温度を測定することができる。当該絶縁電線製造方法は、測定工程が放射温度計を上記方向に移動させるので、仮に導体に横ブレが生じたとしても、この横ブレに起因して測定値にばらつきが生じるおそれが低い。そのため、当該絶縁電線製造方法は、導体の温度を比較的正確に測定することができる。また、当該絶縁電線製造方法は、1つの放射温度計で複数列の導体の温度を測定することができるので、放射温度計の個数を少なくして効率化を図ることができる。 The insulated wire manufacturing method comprises a measurement step of measuring the temperature of the conductor heated by the heating step with a radiation thermometer, and this measurement step moves the radiation thermometer in a direction crossing the plurality of rows of conductors. The temperature of the conductors in a plurality of rows can be measured by this measuring step. In the insulated wire manufacturing method, since the measurement step moves the radiation thermometer in the above-mentioned direction, even if a horizontal shake occurs in the conductor, there is a low possibility that the measured values will vary due to the horizontal shake. Therefore, the insulated wire manufacturing method can measure the temperature of the conductor relatively accurately. Further, since the insulated wire manufacturing method can measure the temperatures of the conductors in a plurality of rows with one radiation thermometer, it is possible to reduce the number of radiation thermometers and improve efficiency.

なお、本発明において「放射温度計と複数列の導体との最短距離が等しい」とは、複数列における放射温度計と導体との最短距離の最大値と最小値との差が放射温度計の焦点範囲内であることをいい、例えば複数列における放射温度計と導体との最短距離の最大値と最小値との差が10mm以下、好ましくは1mm以下であることをいう。 In the present invention, "the shortest distance between the radiation thermometer and the conductors in a plurality of rows is equal" means that the difference between the maximum value and the minimum value of the shortest distance between the radiation thermometer and the conductors in a plurality of rows is that of the radiation thermometer. It is within the focal range, and for example, the difference between the maximum value and the minimum value of the shortest distance between the radiation thermometer and the conductor in a plurality of rows is 10 mm or less, preferably 1 mm or less.

[本発明の実施形態の詳細]
以下、本発明に係る絶縁電線製造装置及び絶縁電線製造方法の一つの実施形態について図面を参照しつつ詳説する。
[Details of the embodiment of the present invention]
Hereinafter, one embodiment of an insulated wire manufacturing device and an insulated wire manufacturing method according to the present invention will be described in detail with reference to the drawings.

[第一実施形態]
<絶縁電線製造装置>
図1及び図2の絶縁電線製造装置は、長手方向に走行する線状の導体Xに絶縁被膜を形成する絶縁電線製造装置であって、導体Xを複数列に配した状態で走行させる走行機構1と、各列の導体Xに絶縁塗料の塗布を行う複数の塗布部2と、複数の塗布部2によって絶縁塗料が塗布された導体Xを加熱する複数の加熱器3と、複数の加熱器3により加熱された導体Xの温度を測定する1つの放射温度計4と、1つの放射温度計4を複数列の導体Xを横断する方向に移動させる移動機構5とを備える。また、当該絶縁電線製造装置は、放射温度計4の移動中における測定値の極大値を導体温度として抽出する演算装置6と、加熱器3による加熱後の導体Xを冷却する冷却器7とをさらに備える。なお、図示していないが、当該絶縁電線製造装置は、上記各構成要素が、例えば鋼材等によって形成されるフレームによって支持されることで相互の位置関係が担保されている。
[First embodiment]
<Insulated wire manufacturing equipment>
The insulated wire manufacturing apparatus of FIGS. 1 and 2 is an insulated wire manufacturing apparatus for forming an insulating coating on a linear conductor X running in the longitudinal direction, and a traveling mechanism for running the conductor X in a plurality of rows. 1, a plurality of coating portions 2 for coating the conductor X of each row with an insulating coating, a plurality of heaters 3 for heating the conductor X coated with the insulating coating by the plurality of coating portions 2, and a plurality of heaters A radiation thermometer 4 for measuring the temperature of the conductor X heated by the heating element 3 and a moving mechanism 5 for moving the radiation thermometer 4 in a direction traversing the conductors X in a plurality of rows. In addition, the insulated wire manufacturing apparatus includes an arithmetic unit 6 that extracts the maximum value of the measured values during the movement of the radiation thermometer 4 as the conductor temperature, and a cooler 7 that cools the conductor X after heating by the heater 3. Further prepare. Although not shown, in the insulated electric wire manufacturing apparatus, the above-mentioned respective constituent elements are supported by a frame formed of, for example, a steel material or the like so that a mutual positional relationship is secured.

当該絶縁電線製造装置は、各列において導体Xに絶縁塗料の塗布及び焼付けを行うことによって絶縁被膜の厚さを徐々に増加させていくよう構成されている。当該絶縁電線製造装置は、絶縁被膜が所望の厚さになるまでこの塗布及び焼付けを繰り返し行うよう構成されている。当該絶縁電線製造装置によると、例えば前半の列と後半の列とで絶縁塗料の樹脂成分を変更することで、主成分の異なる複数の層からなる絶縁被膜を形成することも可能である。当該絶縁電線製造装置の列数としては、例えば2以上50以下とすることができる。 The insulated wire manufacturing apparatus is configured to gradually increase the thickness of the insulating coating by applying and baking insulating paint on the conductors X in each row. The insulated wire manufacturing apparatus is configured to repeatedly perform the coating and baking until the insulating coating has a desired thickness. According to the insulated wire manufacturing apparatus, it is possible to form an insulating coating film composed of a plurality of layers having different main components by changing the resin component of the insulating paint in the first half row and the second half row, for example. The number of rows of the insulated electric wire manufacturing apparatus can be, for example, 2 or more and 50 or less.

当該絶縁電線製造装置は、加熱器3により加熱された導体Xの温度を測定する1つの放射温度計4を備え、移動機構5がこの放射温度計4を複数列の導体Xを横断する方向に移動させるので、この移動機構5によって受光面が複数列の導体Xに対向するように放射温度計4を移動させることで複数列の導体Xの温度を測定することができる。当該絶縁電線製造装置は、移動機構5によって放射温度計4が上記方向に移動するので、仮に導体Xに横ブレが生じたとしても、この横ブレに起因して測定値にばらつきが生じるおそれが低い。そのため、当該絶縁電線製造装置は、複数列の導体Xの温度を比較的正確に測定することができる。また、当該絶縁電線製造装置は、1つの放射温度計4で複数列の導体Xの温度を測定することができるので、放射温度計4の個数を少なくして効率化を図ることができる。 The insulated wire manufacturing apparatus is provided with one radiation thermometer 4 for measuring the temperature of the conductor X heated by the heater 3, and the moving mechanism 5 moves the radiation thermometer 4 in a direction traversing the conductors X in a plurality of rows. Since the moving mechanism 5 moves the radiation thermometer 4 so that the light receiving surface faces the conductors X in a plurality of rows, the temperature of the conductors X in a plurality of rows can be measured. In the insulated wire manufacturing apparatus, since the radiation thermometer 4 is moved in the above direction by the moving mechanism 5, even if the conductor X is laterally shaken, the lateral shake may cause variations in the measured values. Low. Therefore, the insulated wire manufacturing apparatus can relatively accurately measure the temperatures of the conductors X in a plurality of rows. Further, since the insulated wire manufacturing apparatus can measure the temperatures of the conductors X in a plurality of rows with one radiation thermometer 4, the number of radiation thermometers 4 can be reduced and efficiency can be improved.

(導体)
導体Xとしては、特に限定されないが、例えば銅線、銅合金線、錫めっき線、アルミニウム線、アルミニウム合金線、鋼心アルミニウム線、カッパーフライ線、ニッケルめっき銅線、銀めっき銅線、銅覆アルミニウム線等が挙げられる。導体Xの平均断面積としては、特に限定されないが、例えば0.01mm以上10mm以下とされる。また、導体Xの断面形状としては、典型的には円形状とされるが、特に限定されず、例えば長方形状であってもよい。
(conductor)
The conductor X is not particularly limited, but is, for example, a copper wire, a copper alloy wire, a tin-plated wire, an aluminum wire, an aluminum alloy wire, a steel core aluminum wire, a copper fly wire, a nickel-plated copper wire, a silver-plated copper wire, a copper covering. An aluminum wire etc. are mentioned. The average cross-sectional area of the conductor X is not particularly limited, but is, for example, 0.01 mm 2 or more and 10 mm 2 or less. The cross-sectional shape of the conductor X is typically circular, but is not particularly limited and may be rectangular, for example.

(絶縁塗料)
絶縁塗料の主成分としては、絶縁性及び耐熱性が高い樹脂であればよく、例えばポリアミド、ポリイミド、ポリアミドイミド、ポリエステルイミド等が挙げられる。また絶縁塗料は、例えばN−メチル−2−ピロリドン、クレゾール等の溶剤を含むことができる。
(Insulating paint)
The main component of the insulating coating material may be a resin having high insulating properties and heat resistance, and examples thereof include polyamide, polyimide, polyamideimide, polyesterimide and the like. The insulating paint may contain a solvent such as N-methyl-2-pyrrolidone or cresol.

(走行機構)
走行機構1は、導体Xが架け渡される複数対の下側搬送シーブ(プーリー)1a及び上側搬送シーブ1bを有する。走行機構1は、下側搬送シーブ1aから対をなす上側搬送シーブ1bに向けて導体Xを搬送し、かつこの上側搬送シート1bから次の対をなす下側搬送シート1aに向けて導体Xを搬送する。下側搬送シーブ1a及び上側搬送シーブ1b間において、導体Xは張力により直線的に張架される。好ましくは、走行機構1は、下側搬送シーブ1aから上側搬送シーブ1bまでの間の導体Xを略鉛直上向きに搬送する。走行機構1は、下側搬送シーブ1aから上側搬送シーブ1bに向けて搬送される導体Xを鉛直方向と平行な1つの仮想平面(第1の仮想平面A)に含まれるよう張架し、かつ上側搬送シート1bから下側搬送シーブ1aに向けて搬送される導体Xを鉛直方向と平行な他の仮想平面(第2の仮想平面B)に含まれるよう張架する。走行機構1は、各列において平行となるように複数列の導体Xを搬送することが好ましい。なお、後述する放射温度計4は、第1の仮想平面Aを基準として第2の仮想平面Bと反対側において複数列の導体Xを横断するよう配設される。
(Travel mechanism)
The traveling mechanism 1 has a plurality of pairs of lower carrying sheaves (pulleys) 1a and upper carrying sheaves 1b on which the conductors X are bridged. The traveling mechanism 1 conveys the conductor X from the lower conveying sheave 1a toward the pair of upper conveying sheaves 1b, and from the upper conveying sheet 1b to the next pair of lower conveying sheet 1a. Transport. The conductor X is stretched linearly by tension between the lower transfer sheave 1a and the upper transfer sheave 1b. Preferably, the traveling mechanism 1 conveys the conductor X between the lower transfer sheave 1a and the upper transfer sheave 1b substantially vertically upward. The traveling mechanism 1 stretches the conductor X conveyed from the lower transfer sheave 1a toward the upper transfer sheave 1b so as to be included in one virtual plane (first virtual plane A) parallel to the vertical direction, and The conductor X conveyed from the upper conveyance sheet 1b toward the lower conveyance sheave 1a is stretched so as to be included in another virtual plane (second virtual plane B) parallel to the vertical direction. The traveling mechanism 1 preferably conveys the conductors X in a plurality of rows so as to be parallel in each row. A radiation thermometer 4 described below is arranged so as to traverse a plurality of rows of conductors X on the side opposite to the second virtual plane B with the first virtual plane A as a reference.

走行機構1による導体Xの搬送速度(線速)の下限としては、2m/minが好ましく、5m/minがより好ましい。一方、走行機構1による導体Xの搬送速度の上限としては、150m/minが好ましく、80m/minがより好ましい。走行機構1による導体Xの搬送速度が上記下限に満たないと、絶縁電線の生産性が不十分となるおそれがある。逆に、走行機構1による導体Xの搬送速度が上記上限を超えると、絶縁塗料の乾燥及び焼付け時の昇温速度が高くなりすぎて発泡等により絶縁電線の外観が損なわれるおそれがある。 The lower limit of the transport speed (linear velocity) of the conductor X by the traveling mechanism 1 is preferably 2 m/min, more preferably 5 m/min. On the other hand, the upper limit of the transport speed of the conductor X by the traveling mechanism 1 is preferably 150 m/min, more preferably 80 m/min. If the transport speed of the conductor X by the traveling mechanism 1 is less than the above lower limit, the productivity of the insulated wire may be insufficient. On the other hand, if the transport speed of the conductor X by the traveling mechanism 1 exceeds the above upper limit, the temperature rising rate at the time of drying and baking the insulating coating becomes too high, and foaming may damage the appearance of the insulated wire.

(塗布部)
塗布部2は、絶縁塗料を貯留し、下方から上方へと導体Xが貫通することにより、導体Xの外周面に絶縁塗料を付着させる塗布槽2aと、導体Xの外周面に付着した絶縁塗料の厚さを略一定になるよう過剰な絶縁塗料を掻き落とすダイス2bとを有する。
(Coating part)
The coating section 2 stores the insulating coating material, and the conductor X penetrates from the lower side to the upper side to deposit the insulating coating material on the outer peripheral surface of the conductor X, and the insulating coating material deposited on the outer peripheral surface of the conductor X. And a die 2b for scraping off the excess insulating paint so that the thickness of the die is substantially constant.

〈塗布槽〉
塗布槽2aは、上部が開放され、底部に、絶縁塗料を漏出させずに導体Xを貫通させるよう孔径及び開口形状が定められる貫通孔を有する。この貫通孔は、孔径及び開口形状を変えられるよう、交換可能なブッシングにより形成されてもよい。
<Coating tank>
The coating tank 2a has a through hole whose top is open and whose bottom has a hole diameter and an opening shape that allow the conductor X to pass through without leaking the insulating paint. The through hole may be formed by a replaceable bushing so that the hole diameter and the opening shape can be changed.

また、塗布槽2aの容量としては、導体Xを途切れることなく絶縁塗料に浸漬できるだけの絶縁塗料を貯留できればよく、絶縁塗料の供給機構の設計等によっても異なるが、例えば10cc以上3000cc以下とされる。 Further, the capacity of the coating tank 2a is only required to be able to store the insulating coating material that can be immersed in the insulating coating material without interrupting the conductor X, and is set to, for example, 10 cc or more and 3000 cc or less, although it varies depending on the design of the supply system of the insulating coating material. ..

〈ダイス〉
ダイス2bは、絶縁塗料が外周面に付着した導体Xが通過する孔を有し、この孔の大きさによって絶縁塗料の外径を定めることにより、導体Xに付着する絶縁塗料の平均厚さを調整する。つまり、ダイス2bは、導体Xの外周面から過剰な絶縁塗料を除去する。また、ダイス2bは、内面が円錐面状に形成され、楔膜効果により導体Xを自動的に調心することで周方向に膜厚を一定にする効果を有するものが好適に利用される。このような調心効果を有するダイス2bは、導体Xの芯ずれに合わせて少なくとも導体Xの走行方向と直交する方向に移動できるよう移動可能に配設されることが好ましい。
<dice>
The die 2b has a hole through which the conductor X having the insulating paint adhered to the outer peripheral surface passes, and by determining the outer diameter of the insulating paint by the size of the hole, the average thickness of the insulating paint adhered to the conductor X can be determined. adjust. That is, the die 2b removes excess insulating paint from the outer peripheral surface of the conductor X. Further, as the die 2b, one having an inner surface formed into a conical surface and having an effect of making the film thickness constant in the circumferential direction by automatically aligning the conductor X by the wedge film effect is preferably used. The die 2b having such an aligning effect is preferably movably arranged so as to move at least in a direction orthogonal to the traveling direction of the conductor X according to the misalignment of the conductor X.

(加熱器)
加熱器3は、塗布部2によって塗布された絶縁塗料に含まれる溶剤を気化させ、絶縁塗料を導体Xの外周面に焼付ける。加熱器3の具体的構成としては、特に限定されるものではなく、例えば熱風加熱、赤外線加熱、誘導加熱等により加熱する構成のものが挙げられる。
(Heater)
The heater 3 vaporizes the solvent contained in the insulating coating applied by the coating unit 2 and burns the insulating coating on the outer peripheral surface of the conductor X. The specific configuration of the heater 3 is not particularly limited, and examples thereof include a configuration of heating by hot air heating, infrared heating, induction heating, or the like.

加熱器3での加熱時の導体Xの温度の下限としては、絶縁塗料の成分にもよるが、50℃が好ましく、100℃がより好ましい。一方、上記加熱時の導体Xの温度の上限としては、550℃が好ましく、400℃がより好ましい。上記加熱時の導体Xの温度が上記下限に満たないと、絶縁塗料を十分に硬化できないおそれがある。逆に、上記加熱時の導体Xの温度が上記上限を超えると、導体Xに熱による損傷を与えるおそれがある。 The lower limit of the temperature of the conductor X during heating by the heater 3 is preferably 50° C., more preferably 100° C., although it depends on the components of the insulating paint. On the other hand, the upper limit of the temperature of the conductor X during heating is preferably 550°C, more preferably 400°C. If the temperature of the conductor X at the time of heating is less than the above lower limit, the insulating paint may not be sufficiently cured. On the contrary, if the temperature of the conductor X during heating exceeds the upper limit, the conductor X may be damaged by heat.

(放射温度計)
放射温度計4は、各列における加熱時又は加熱後の導体Xの温度を測定できるよう、後述の移動機構5によって移動された際に受光面が各列の導体Xと対向するよう配設される。つまり、放射温度計4は、移動状態における測定方向が上述の第1仮想平面と直交するよう配設される。放射温度計4は、常時温度を測定できるよう構成されている。
(Radiation thermometer)
The radiation thermometer 4 is arranged so that the light-receiving surface thereof faces the conductors X of each row when moved by a moving mechanism 5 described later so that the temperature of the conductors X in each row can be measured during or after heating. It That is, the radiation thermometer 4 is arranged so that the measurement direction in the moving state is orthogonal to the above-mentioned first virtual plane. The radiation thermometer 4 is configured to constantly measure the temperature.

(移動機構)
移動機構5は、各列の導体Xを横断するよう放射温度計4を往復移動させる。移動機構5は、上記第1仮想平面と平行な仮想平面に放射温度計を移動させるよう構成されている。具体的には、移動機構5は、図1及び図2におけるX方向に放射温度計4を往復移動させるよう構成されている。また、移動機構5は、移動中における放射温度計4と各列の導体Xとの最短距離が等しくなるよう(詳細には、放射温度計4の受光面と各列の導体Xとの最短距離が等しくなるよう)放射温度計4を移動可能に構成されている。当該絶縁電線製造装置は、移動中における放射温度計4と各列の導体Xとの最短距離が等しいことによって、各列の導体Xの温度をより正確に測定することができる。移動機構5による往復移動方向は、各列の導体Xを横断するよう放射温度計4を往復移動可能である限り特に限定されるものではない。但し、放射温度計4が各列における同位置で導体Xの温度を測定できるよう、移動機構5は各列における導体Xの走行方向と垂直な方向に放射温度計4を往復移動させることが好ましい。
(Movement mechanism)
The moving mechanism 5 reciprocates the radiation thermometer 4 so as to traverse the conductors X in each row. The moving mechanism 5 is configured to move the radiation thermometer to a virtual plane parallel to the first virtual plane. Specifically, the moving mechanism 5 is configured to reciprocate the radiation thermometer 4 in the X direction in FIGS. 1 and 2. In addition, the moving mechanism 5 makes the shortest distance between the radiation thermometer 4 and the conductor X in each row equal during movement (specifically, the shortest distance between the light-receiving surface of the radiation thermometer 4 and the conductor X in each row). The radiation thermometer 4 is configured to be movable. The insulated electric wire manufacturing apparatus can more accurately measure the temperature of the conductor X in each row because the radiation thermometer 4 and the conductor X in each row are equal in minimum distance during movement. The reciprocating direction of the moving mechanism 5 is not particularly limited as long as the radiation thermometer 4 can be moved back and forth so as to traverse the conductors X in each row. However, the moving mechanism 5 preferably moves the radiation thermometers 4 back and forth in a direction perpendicular to the traveling direction of the conductors X in each row so that the radiation thermometers 4 can measure the temperature of the conductor X at the same position in each row. ..

移動機構5は、1つの放射温度計4を全ての列の導体Xを横断するよう移動させる。当該絶縁電線製造装置は、1つの放射温度計4が全ての列の導体Xを横断することによって、1つの放射温度計4で全ての列の導体Xの温度を測定できるので、設備コストを抑えて効率化を促進することができる。 The moving mechanism 5 moves one radiation thermometer 4 so as to traverse the conductors X in all the rows. In the insulated wire manufacturing apparatus, one radiation thermometer 4 can measure the temperature of the conductors X of all the rows by traversing the conductors X of all the rows, so that the equipment cost can be suppressed. Efficiency can be promoted.

移動機構5は、放射温度計4を複数列の導体Xを横断するよう移動させることができる限り、その具体的構成は特に限定されるものではない。移動機構5の具体的構成としては、例えばベルト及びこのベルトを駆動するモーターと、一対のシャフトが挿通する貫通孔を有すると共にベルトの回転に合わせてシャフトの軸方向に移動可能な放射温度計支持具とを有し、この放射温度計支持具に放射温度計4を取付可能に構成されたものを例示することができる。 The moving mechanism 5 is not particularly limited in its specific configuration as long as it can move the radiation thermometer 4 so as to traverse a plurality of rows of conductors X. A specific configuration of the moving mechanism 5 includes, for example, a belt, a motor for driving the belt, a through hole through which a pair of shafts are inserted, and a radiation thermometer support that can move in the axial direction of the shaft in accordance with rotation of the belt. It is possible to exemplify a structure in which the radiation thermometer 4 is attached to the radiation thermometer support tool.

移動機構5による放射温度計4の移動速度は、変速であってもよいが、等速であることが好ましい。移動機構5による放射温度計4の移動速度としては、放射温度計4の応答速度が対応可能な範囲であり、この放射温度計4が各列における導体Xの温度の最大値を測定可能である限り速い方が好ましい。具体的には、上記移動速度としては、例えば10m/min以上50m/min以下程度とすることができる。 The moving speed of the radiation thermometer 4 by the moving mechanism 5 may be a speed change, but is preferably a constant speed. The moving speed of the radiation thermometer 4 by the moving mechanism 5 is within a range in which the response speed of the radiation thermometer 4 can be supported, and the radiation thermometer 4 can measure the maximum value of the temperature of the conductor X in each row. The fastest is preferable. Specifically, the moving speed may be, for example, about 10 m/min or more and 50 m/min or less.

(演算装置)
演算装置6は、例えばCPU等によって構成される。当該絶縁電線製造装置は、上述のように、放射温度計4が常時温度を測定しつつ、各列の導体Xを横断するように移動する。そのため、放射温度計4の測定値は、1つの列における導体Xとの距離が最小となった時点で極大値を取り、またこの列に隣接する列における導体Xとの距離が最小となった時点で極大値を取る。つまり、当該絶縁電線製造装置にあっては、各列における導体Xの温度は、放射温度計4の測定値における各列に対応する極大値として得られる。そのため、当該絶縁電線製造装置は、放射温度計4の移動中における測定値の極大値を導体温度として抽出する演算装置6を備えることによって、各列の導体Xの温度を容易かつ確実に測定することができる。
(Calculator)
The arithmetic unit 6 is composed of, for example, a CPU. As described above, the insulated wire manufacturing apparatus moves so that the radiation thermometer 4 constantly measures the temperature and traverses the conductor X in each row. Therefore, the measurement value of the radiation thermometer 4 takes a maximum value when the distance from the conductor X in one row becomes the minimum, and the distance from the conductor X in the row adjacent to this row becomes the minimum. Takes a local maximum at this point. That is, in the insulated wire manufacturing apparatus, the temperature of the conductor X in each row is obtained as the maximum value corresponding to each row in the measurement value of the radiation thermometer 4. Therefore, the insulated wire manufacturing apparatus includes the arithmetic unit 6 that extracts the maximum value of the measured values during the movement of the radiation thermometer 4 as the conductor temperature, thereby easily and reliably measuring the temperature of the conductor X in each row. be able to.

(冷却器)
冷却器7は、加熱器3による加熱後の導体Xを冷却する。冷却器7の具体的構成としては、特に限定されるものではなく、例えば水冷、空冷等によって冷却する構成のものが挙げられる。
(Cooler)
The cooler 7 cools the conductor X after being heated by the heater 3. The specific configuration of the cooler 7 is not particularly limited, and examples thereof include a configuration of cooling by water cooling, air cooling, or the like.

冷却器7による冷却後の導体Xの温度の下限としては、50℃が好ましく、70℃がより好ましい。一方、上記冷却後の導体Xの温度の上限としては、絶縁塗料の成分にもよるが、200℃が好ましく、150℃がより好ましい。上記冷却後の導体Xの温度が上記下限に満たないと、エネルギー効率が低下するおそれや、冷却器7が必要以上に大きくなるおそれがある。逆に、上記冷却後の導体Xの温度が上記上限を超えると、さらなる絶縁塗料の塗布が困難となるおそれがある。 As a lower limit of the temperature of the conductor X after being cooled by the cooler 7, 50° C. is preferable, and 70° C. is more preferable. On the other hand, the upper limit of the temperature of the conductor X after the cooling is preferably 200° C., and more preferably 150° C., though it depends on the components of the insulating paint. If the temperature of the conductor X after the cooling is lower than the lower limit, the energy efficiency may decrease, and the cooler 7 may become larger than necessary. On the other hand, if the temperature of the conductor X after cooling exceeds the upper limit, it may be difficult to apply further insulating coating material.

<絶縁電線製造方法>
次に、本発明に係る絶縁電線製造方法について説明する。当該絶縁電線製造方法は、例えば図1及び図2の当該絶縁電線製造装置を用いて行うことができる。そのため、以下では、当該絶縁電線製造装置を用いた場合について説明する。
<Insulated wire manufacturing method>
Next, the insulated wire manufacturing method according to the present invention will be described. The insulated wire manufacturing method can be performed using the insulated wire manufacturing apparatus of FIGS. 1 and 2, for example. Therefore, below, the case where the said insulated wire manufacturing apparatus is used is demonstrated.

当該絶縁電線製造方法は、長手方向に走行する線状の導体Xに絶縁被膜を形成する絶縁電線製造方法であって、導体Xを複数列に配した状態で走行させる走行工程と、各列の導体Xに絶縁塗料の塗布を行う塗布工程と、上記塗布工程によって絶縁塗料が塗布された導体Xを加熱する加熱工程と、上記加熱工程によって加熱された導体Xの温度を放射温度計4によって測定する測定工程とを備える。上記測定工程は、放射温度計4を複数列の導体Xを横断する方向に移動させる。また、当該絶縁電線製造方法は、上記測定工程による放射温度計4の測定値の極大値を導体温度として抽出する抽出工程と、上記加熱工程による加熱後の導体Xを冷却する冷却工程をさらに備える。 The insulated wire manufacturing method is a method for manufacturing an insulated wire in which an insulating coating is formed on a linear conductor X that runs in the longitudinal direction. The method includes a running step of running the conductor X in a plurality of rows, and a running step of each row. A coating step of applying the insulating coating material to the conductor X, a heating step of heating the conductor X coated with the insulating coating material by the coating step, and a temperature of the conductor X heated by the heating step is measured by the radiation thermometer 4. And a measuring step to perform. In the measuring step, the radiation thermometer 4 is moved in a direction traversing the conductors X in a plurality of rows. The insulated wire manufacturing method further includes an extraction step of extracting the maximum value of the measured values of the radiation thermometer 4 in the measurement step as a conductor temperature, and a cooling step of cooling the conductor X after heating in the heating step. ..

当該絶縁電線製造方法は、上記加熱工程によって加熱された導体Xの温度を放射温度計4によって測定する測定工程を備え、この測定工程が放射温度計4を複数列の導体Xを横断する方向に移動させるので、この測定工程によって複数列の導体Xの温度を測定することができる。当該絶縁電線製造方法は、上記測定工程が放射温度計4を上記方向に移動させるので、仮に導体Xに横ブレが生じたとしても、この横ブレに起因して測定値にばらつきが生じるおそれが低い。そのため、当該絶縁電線製造方法は、複数列の導体Xの温度を比較的正確に測定することができる。また、当該絶縁電線製造方法は、1つの放射温度計4で複数列の導体Xの温度を測定することができるので、放射温度計4の個数を少なくして効率化を図ることができる。 The insulated wire manufacturing method includes a measurement step of measuring the temperature of the conductor X heated by the heating step with the radiation thermometer 4, and the measurement step is performed in the direction in which the radiation thermometer 4 crosses the conductors X in a plurality of rows. Since it is moved, the temperature of the conductors X in a plurality of rows can be measured by this measuring step. In the insulated wire manufacturing method, since the measurement step moves the radiation thermometer 4 in the direction, even if the conductor X is laterally shaken, the lateral shake may cause variations in the measured values. Low. Therefore, the insulated wire manufacturing method can measure the temperatures of the conductors X in a plurality of rows relatively accurately. Further, since the insulated wire manufacturing method can measure the temperatures of the conductors X in a plurality of rows with one radiation thermometer 4, the number of the radiation thermometers 4 can be reduced to improve efficiency.

(走行工程)
上記走行工程は、走行機構1によって行われる。上記走行工程では、下側搬送シーブ1aから対をなす上側搬送シーブ1bに向けて導体Xを搬送させ、かつこの上側搬送シート1bから次の対をなす下側搬送シート1aに向けて導体Xを搬送させる。上記走行工程では、下側搬送シーブ1a及び上側搬送シーブ1b間において導体Xを張力により直線的に張架した状態、好ましくは略鉛直に張架した状態で搬送する。上記走行工程では、各列において平行となるように複数列の導体Xを搬送することが好ましい。
(Running process)
The traveling process is performed by the traveling mechanism 1. In the traveling step, the conductor X is transported from the lower transport sheave 1a toward the pair of upper transport sheaves 1b, and the conductor X is transported from the upper transport sheet 1b to the next pair of lower transport sheet 1a. Transport. In the traveling step, the conductor X is conveyed between the lower transfer sheave 1a and the upper transfer sheave 1b in a state of being stretched linearly by tension, preferably in a state of being stretched substantially vertically. In the traveling step, it is preferable to convey the conductors X in a plurality of rows so as to be parallel in each row.

(塗布工程)
上記塗布工程は、塗布部2によって行われる。上記塗布工程では、塗布槽2aの貫通孔に導体Xを貫通させ、導体Xの外周面に絶縁塗料を塗布した後に、この導体Xをダイス2bの孔を通過させることで絶縁塗料の外径を定め、導体Xに付着する絶縁塗料の平均厚さを調整する。
(Coating process)
The coating process is performed by the coating unit 2. In the coating step, the conductor X is penetrated through the through hole of the coating tank 2a, the outer peripheral surface of the conductor X is coated with the insulating coating, and then the conductor X is passed through the hole of the die 2b to reduce the outer diameter of the insulating coating. Then, the average thickness of the insulating paint attached to the conductor X is adjusted.

(加熱工程)
上記加熱工程は、加熱器3によって行われる。上記加熱工程では、上記塗布工程後の導体Xを加熱することで、絶縁塗料に含まれる溶剤を気化させ、絶縁塗料を導体Xの外周面に焼付ける。
(Heating process)
The heating step is performed by the heater 3. In the heating step, by heating the conductor X after the applying step, the solvent contained in the insulating paint is vaporized and the insulating paint is baked on the outer peripheral surface of the conductor X.

(測定工程)
上記測定工程は、放射温度計4及び移動機構5によって行われる。上記測定工程では、移動機構5によって各列の導体Xを横断するよう放射温度計4を往復移動させつつ、放射温度計4によって常時温度を測定する。
(Measuring process)
The measurement step is performed by the radiation thermometer 4 and the moving mechanism 5. In the measurement step, the radiation thermometer 4 constantly moves the radiation thermometer 4 while the radiation thermometer 4 is reciprocated by the moving mechanism 5 so as to traverse the conductors X in each row.

(抽出工程)
上記抽出工程は、演算装置6によって行われる。上記抽出工程では、上記測定工程で測定された温度の極大値を各列の導体Xの温度として抽出する。なお、上記抽出工程で抽出した導体Xの温度は、例えば加熱器3による加熱温度の制御等に用いられる。
(Extraction process)
The extraction process is performed by the arithmetic unit 6. In the extraction step, the maximum value of the temperature measured in the measurement step is extracted as the temperature of the conductor X in each row. The temperature of the conductor X extracted in the extraction step is used for controlling the heating temperature by the heater 3, for example.

(冷却工程)
上記冷却工程は、冷却器7によって行われる。
(Cooling process)
The cooling process is performed by the cooler 7.

[その他の実施形態]
今回開示された実施の形態は全ての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は、上記実施形態の構成に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内での全ての変更が含まれることが意図される。
[Other Embodiments]
The embodiments disclosed this time are to be considered as illustrative in all points and not restrictive. The scope of the present invention is not limited to the configurations of the above-described embodiments, but is shown by the claims, and is intended to include meanings equivalent to the claims and all modifications within the scope. It

例えば、当該絶縁電線製造装置は、効率化の点では1つの放射温度計のみを用いて全ての列の導体の温度を測定することが好ましいが、2以上の放射温度計によって全ての列の導体の温度を測定してもよい。また、当該絶縁電線製造装置は、必ずしも1又は複数の放射温度計によって全ての列の導体の温度を測定しなくてもよい。当該絶縁電線製造装置は、例えば一部の列では本発明の放射温度計とは異なる他の温度計を用いて導体温度を測定してもよく、また一部の列では導体温度を測定しなくてもよい。 For example, it is preferable that the insulated wire manufacturing apparatus uses only one radiation thermometer to measure the temperatures of the conductors of all the rows in terms of efficiency, but the conductors of all the rows are measured by two or more radiation thermometers. The temperature of may be measured. Moreover, the said insulated wire manufacturing apparatus does not necessarily need to measure the temperature of the conductor of all the rows by 1 or several radiation thermometer. The insulated wire manufacturing apparatus may measure the conductor temperature using, for example, a thermometer different from the radiation thermometer of the present invention in some rows, and may not measure the conductor temperature in some rows. May be.

当該絶縁電線製造装置は、放射温度計によって必ずしも冷却前の導体温度を測定する必要はなく、冷却後の導体温度を測定してもよく、上側搬送シーブ通過後の導体温度を測定してもよい。さらに、当該絶縁電線製造装置は、例えば冷却前及び冷却後等、各列の複数箇所における導体温度を測定してもよい。この場合、各箇所の導体温度をそれぞれ移動機構によって移動する1又は複数の放射温度計によって測定することが好ましいが、少なくとも1箇所における導体温度を移動機構によって移動する1又は複数の放射温度計によって測定すればよい。 The insulated wire manufacturing apparatus does not necessarily need to measure the conductor temperature before cooling with a radiation thermometer, but may measure the conductor temperature after cooling or may measure the conductor temperature after passing through the upper transfer sheave. .. Furthermore, the insulated wire manufacturing apparatus may measure the conductor temperatures at a plurality of positions in each row, such as before cooling and after cooling. In this case, the conductor temperature at each location is preferably measured by one or a plurality of radiation thermometers that are moved by the moving mechanism, but the conductor temperature at at least one location is measured by one or a plurality of radiation thermometers that are moved by the moving mechanism. Just measure.

当該絶縁電線製造装置は、上述のように移動中における放射温度計と各列の導体との最短距離が等しいことが好ましいが、放射温度計と各列の導体との最短距離が異なる場合でも、放射温度計が導体を横断する方向に移動するので導体の横ブレに起因する測定値のばらつきを抑えつつ複数列の導体温度を測定することができる。 It is preferable that the insulated wire manufacturing apparatus has the same shortest distance between the radiation thermometer and the conductor in each row during movement as described above, but even if the shortest distance between the radiation thermometer and the conductor in each row is different, Since the radiation thermometer moves in the direction traversing the conductor, it is possible to measure the conductor temperatures in a plurality of rows while suppressing the variation in the measured values due to the lateral movement of the conductor.

当該絶縁電線製造装置は、必ずしも上記演算装置を備える必要はない。また、当該絶縁電線製造装置は、必ずしも上記冷却器を備える必要はない。 The insulated wire manufacturing apparatus does not necessarily have to include the above-described arithmetic unit. Moreover, the said insulated wire manufacturing apparatus does not necessarily need to be equipped with the said cooler.

当該絶縁電線製造装置は、上記演算装置によって抽出した複数列における導体温度を基に複数列の加熱器による加熱温度を調整する制御部をさらに備えてもよい。また、当該絶縁電線製造装置は、上記抽出工程で抽出した複数列の導体温度を基に複数列の加熱器による加熱温度を調整する制御工程をさらに備えてもよい。 The insulated wire manufacturing apparatus may further include a control unit that adjusts the heating temperature by the heaters in the plurality of rows based on the conductor temperatures in the plurality of rows extracted by the arithmetic device. Further, the insulated wire manufacturing apparatus may further include a control step of adjusting the heating temperature by the heaters of a plurality of rows based on the conductor temperatures of a plurality of rows extracted in the extraction step.

上記第一実施形態では、絶縁電線製造装置が、各列の導体に絶縁塗料の塗布を行う複数の塗布部と、複数の塗布部によって絶縁塗料が塗布された導体を加熱する複数の加熱器とを有する構成について説明した。しかしながら、本発明に係る絶縁電線製造装置は、1つの塗布部が複数列の導体に絶縁塗料を塗布するように構成されてもよく、1つの加熱器が複数列の導体を加熱するように構成されてもよい。つまり、当該絶縁電線製造装置は、1つの塗布部を有する構成又は1つの加熱器を有する構成を採用することも可能である。 In the above-described first embodiment, the insulated electric wire manufacturing apparatus includes a plurality of coating portions that apply the insulating coating material to the conductors in each row, and a plurality of heaters that heat the conductor coated with the insulating coating material by the plurality of coating portions. The configuration having the above has been described. However, the insulated wire manufacturing apparatus according to the present invention may be configured such that one coating unit applies the insulating coating material to the conductors in a plurality of rows, and one heater is configured to heat the conductors in a plurality of rows. May be done. That is, the insulated wire manufacturing apparatus can adopt a configuration having one coating unit or a configuration having one heater.

本発明に係る絶縁電線製造装置及び絶縁電線製造方法は、導体の温度を比較的正確かつ効率的に測定することができるので、品質にばらつきの少ない絶縁電線の製造装置及び製造方法として適している。 INDUSTRIAL APPLICABILITY Since the insulated wire manufacturing apparatus and the insulated wire manufacturing method according to the present invention can measure the temperature of the conductor relatively accurately and efficiently, the insulated wire manufacturing apparatus and the insulated wire manufacturing method are suitable as a manufacturing apparatus and a manufacturing method of an insulated wire having less variation in quality. ..

1 走行機構
1a 下側搬送シーブ
1b 上側搬送シーブ
2 塗布部
2a 塗布槽
2b ダイス
3 加熱器
4 放射温度計
5 移動機構
6 演算装置
7 冷却器
X 導体
A 第1の仮想平面
B 第2の仮想平面
1 Traveling Mechanism 1a Lower Transport Sheave 1b Upper Transport Sheave 2 Coating Section 2a Coating Tank 2b Dice 3 Heater 4 Radiation Thermometer 5 Moving Mechanism 6 Computing Device 7 Cooler X Conductor A First Virtual Plane B Second Virtual Plane

Claims (6)

長手方向に走行する線状の導体に絶縁被膜を形成する絶縁電線製造装置であって、
上記導体を複数列に配した状態で走行させる走行機構と、
各列の導体に絶縁塗料の塗布を行う1又は複数の塗布部と、
上記1又は複数の塗布部によって絶縁塗料が塗布された導体を加熱する1又は複数の加熱器と、
上記1又は複数の加熱器により加熱された導体の温度を測定する1又は複数の放射温度計と、
上記1又は複数の放射温度計を、上記複数列の導体を横断する方向に移動させる移動機構と
を備え
上記導体が上記走行機構によって張力により張架されており、上記1又は複数の放射温度計が上記導体が横ブレする方向に移動する絶縁電線製造装置。
An insulated wire manufacturing apparatus for forming an insulating coating on a linear conductor traveling in the longitudinal direction,
A traveling mechanism that allows the conductors to travel in a plurality of rows,
One or a plurality of coating parts for coating the conductors in each row with insulating paint;
One or a plurality of heaters for heating the conductor coated with the insulating paint by the one or a plurality of coating parts;
One or a plurality of radiation thermometer measures the temperature of the heated conductor by the one or more pressure heat sink,
A moving mechanism for moving the one or more radiation thermometers in a direction traversing the plurality of rows of conductors ,
An insulated wire manufacturing apparatus in which the conductor is stretched by tension by the traveling mechanism, and the one or more radiation thermometers move in a direction in which the conductor laterally shakes .
移動中における上記1又は複数の放射温度計と複数列の導体との最短距離が等しい請求項1に記載の絶縁電線製造装置。 The insulated wire manufacturing apparatus according to claim 1, wherein the shortest distance between the one or more radiation thermometers and the plurality of rows of conductors during movement is equal. 上記1又は複数の放射温度計の移動中における測定値の極大値を導体温度として抽出する演算装置を備える請求項1又は請求項2に記載の絶縁電線製造装置。 The insulated wire manufacturing apparatus according to claim 1 or 2, further comprising a calculation device that extracts a maximum value of measured values during movement of the one or more radiation thermometers as a conductor temperature. 1つの上記放射温度計が上記複数列の導体の温度を測定する請求項1、請求項2又は請求項3に記載の絶縁電線製造装置。The insulated wire manufacturing apparatus according to claim 1, 2 or 3, wherein one radiation thermometer measures the temperature of the conductors in the plurality of rows. 1つの上記放射温度計が全ての列の導体を横断する請求項1から請求項4のいずれか1項に記載の絶縁電線製造装置。 Insulated wire manufacturing apparatus according to any one of claims 1 to 4, one of the radiation thermometer traverses the conductors of all columns. 長手方向に走行する線状の導体に絶縁被膜を形成する絶縁電線製造方法であって、
上記導体を複数列に配した状態で走行させる走行工程と、
各列の導体に絶縁塗料の塗布を行う塗布工程と、
上記塗布工程によって絶縁塗料が塗布された導体を加熱する加熱工程と、
上記加熱工程によって加熱された導体の温度を放射温度計によって測定する測定工程と
を備え、
上記測定工程で、上記放射温度計を上記複数列の導体を横断する方向に移動させ
上記導体が上記走行工程で張力により張架されており、上記測定工程で上記1又は複数の放射温度計を上記導体が横ブレする方向に移動させる絶縁電線製造方法。
A method for producing an insulated wire, comprising forming an insulating coating on a linear conductor traveling in the longitudinal direction,
A traveling step in which the conductor is arranged in a plurality of rows,
An application process of applying insulating paint to each row of conductors,
A heating step of heating the conductor coated with the insulating coating by the coating step,
And a measurement step of measuring the temperature of the conductor heated by the heating step with a radiation thermometer,
In the measuring step, the radiation thermometer is moved in a direction traversing the plurality of rows of conductors ,
A method for producing an insulated wire, wherein the conductor is stretched by tension in the running step, and the one or more radiation thermometers are moved in a direction in which the conductor is laterally shaken in the measuring step .
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